SKRL Manual

User Manual: Pdf

Open the PDF directly: View PDF .
Page Count: 44

LIGHTWEIGHT STRIKER™

SKRL-100

USER MANUAL

PL 642 REV A

(05/2018)

2866-795-1586 • WWW.STONEAGETOOLS.COM

CE DECLARATION OF INCORPORATION ........................................................ 4

MANUFACTURER’S INFORMATION ................................................................ 5

SPECIFICATIONS ........................................................................................ 5

DESCRIPTION OF EQUIPMENT AND INTENDED USE ................................... 5

KEY FEATURES ........................................................................................... 5

WARNING AND SAFETY INSTRUCTIONS ....................................................... 6

OPERATOR TRAINING ................................................................................. 6

PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS .............................. 6

PRE-RUN SAFETY CHECK .......................................................................... 7

SAFETY LABEL DEFINITIONS....................................................................... 7

SYSTEM ASSEMBLY - OVERVIEW .................................................................. 8

LIGHTWEIGHT STRIKER - SET UP .................................................................. 9

STAND ASSEMBLY ...................................................................................... 9

STAND ASSEMBLY AND GEARBOX ............................................................. 10

VERTICAL RAIL ........................................................................................... 11

CARRIAGE ASSEMBLY ................................................................................ 12

CONTROL UMBILICAL CONNECTIONS ........................................................ 13

HORIZONTAL RAIL INSTALLATION ............................................................... 14

RAIL STOPS AND BALLAST TANK ............................................................... 15

BALLAST TANK AND HIGH PRESSURE HOSE.............................................. 16

TOOL AND HIGH PRESSURE HOSE ............................................................ 17

WRIST SPEED AND RESISTANCE ADJUSTMENTS ....................................... 18

CONTROL BOX ............................................................................................... 19

CONTROL BOX OVERVIEW ......................................................................... 19

CONTROL BOX ASSEMBLY ......................................................................... 20

CONTROL BOX AIR SUPPLY FITTING .......................................................... 21

CONTROL BOX TO LIGHTWEIGHT STRIKER CONNECTION ......................... 22

OPERATION ..................................................................................................... 23

CONTROL BOX, TEST RUN, AND RUN PROCEDURES ........................................ 23

MAINTENANCE, STORAGE, TRANSPORTATION, AND HANDLING ................ 24

PARTS DIAGRAMS ........................................................................................... 25

TERMS AND CONDITIONS AND WARRANTY ................................................. 42

TABLE OF CONTENTS

866-795-1586 • WWW.STONEAGETOOLS.COM

4866-795-1586 • WWW.STONEAGETOOLS.COM

CE DECLARATION OF INCORPORATION

OF PARTLY COMPLETED MACHINERY

We: StoneAge, Inc. 466 South Skylane Drive Durango, CO 81303, USA

Declare that this “partly completed machinery” supplied with this declaration:

Equipment: LIGHTWEIGHT STRIKER™

Model name: SKRL-100 is in accordance with the following Directives: and

• is designed and manufactured solely as a non-functional component to be incorporated into a machine requiring completion;

• must not be put into service within the European Community (“EC”) until the nal machinery into which it is to be incorporated

has been declared in conformity with the Machinery Directive and all other applicable EC Directives; and

• is designed and manufactured to comply with the 2006/42/EC Essential Health and Safety Requirements of the Machinery

Directives and the relevant parts of the following specications:

EN ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk reduction

We hereby declare that the equipment named above has been tested and found to comply with the relevant sections of the above

referenced specications and directives.

Date _ 06/15/2017______

StoneAge Europe

Unit 2, Britannia Business Centre

Britannia Way

Malvern WR14 1GZ

United Kingdom

The Technical File for the LIGHTWEIGHT STRIKER™ (SKRL-100) is maintained at:

StoneAge, Inc. 466 South Skylane Drive, Durango, CO 81303, USA

MANUFACTURER’S INFORMATION

866-795-1586 • WWW.STONEAGETOOLS.COM

This manual must be used in accordance with all applicable national laws. The manual shall be regarded as a part of the machine and shall

be kept for reference until the nal dismantling of the machine, as dened by applicable national law(s).

MANUFACTURER’S INFORMATION

DESCRIPTION OF EQUIPMENT AND INTENDED USE

LIGHTWEIGHT STRIKER AND CONTROL BOX

The LIGHTWEIGHT STRIKER (SKRL-100) takes all the capability

of the Striker system and packages it for maximum portability for

previously inaccessible automated surface prep locations.

The powerful and responsive LIGHTWEIGHT STRIKER (SKRL-100)

combines a rotary shotgun arm and positioning system for precise

remote shotgunning in tough to reach locations.

The LIGHTWEIGHT STRIKER (SKRL-100) must not be put into

service within the European Community (“EC”) until the nal

machinery into which it is to be incorporated has been declared in

conformity with the Machinery Directive and all other applicable EC

Directives.

KEY FEATURES:

LIGHTWEIGHT STRIKER (SKRL-100)

• Modular system designed for portability and easily assembled

in 3.5 minutes.

• Lightweight components for single operator setup and use

• Fully pneumatic controls

• Fits through 21” (534 mm) minimum opening diameter or width

• Affordable alternative to complicated robotic systems

STANDARD CONTROL BOX (CB-SKR)

• Small, lightweight, ergonomic design that includes a

Portable stand and lter-regulator-lubricator assembly

• Body controls: In/Out, Up/Down, and Rotation

• Wrist controls: Rotation and Flex

• OPTIONAL Pneumatic Foot Pedal Dump Control for the non-

wireless control box.

LIGHTWEIGHT STRIKER (SKRL-100) SPECIFICATIONS

Weight: 153 lbs (69 kg)

Size, Outriggers Extended: 48in. Wide x 44in. Long x 57in. High

(1220 mm Wide x 1118 mm Long x 1448 mm High)

Cleaning Window: 47in. High x 68in. Wide x 40in. Deep

(1194 mm High x 1727 mm Wide x 1016 mm Deep)

Reaction Force: Up to 55 lbs (25 kg)

Control Box Weight: 43 lbs (19.5 kg) (Includes Control Box, FRL, and stand)

Maximum Air Supply Pressure: 125 psi (0.86 MPa)

System Operating Pressure: 80 psi (0.55 MPa) minimum, 100 psi (0.7 MPa) maximum

Maximum Air Consumption: 96 CFM

Recommended Operational Temperature Range: -4°F to 140°F (-20°C to 60°C)

StoneAge Inc.

466 S. Skylane Drive

Durango, CO 81303, USA

Phone: 970-259-2869

Toll Free: 866-795-1586

www.stoneagetools.com

StoneAge Europe

Unit 2, Britannia Business Centre

Britannia Way

Malvern WR14 1GZ

United Kingdom

Phone: +44 (0) 1684 892065

6866-795-1586 • WWW.STONEAGETOOLS.COM

OPERATOR TRAINING

Managers, Supervisors, and Operators MUST be trained in Health

and Safety Awareness of High-pressure Water Jetting and hold

a copy the Water Jetting Association (WJA) Code of Practice, or

equivalent (see www.waterjetting.org.uk).

Operators MUST be trained to identify and understand all applicable

standards for the equipment supplied. Operators should be trained

in manual handling techniques to prevent bodily injury.

Operators MUST read, understand, and follow the Operational and

Training Requirements (Section 7.0) of

WJTA-IMCA’s, Industry Best

Practices for the Use of High Pressure Waterjetting Equipment

, or

equivalent.

Operators MUST read, understand and follow the Warnings,

Safety Information, Assembly, Installation, Connection, Operation,

Transport, Handling, Storage, and Maintenance Instructions detailed

in this manual.

WARNING AND SAFETY INSTRUCTIONS

PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS

Use of Personal Protective Equipment (PPE) is dependent on the

working pressure of water and the cleaning application. Managers,

Supervisors, and Operators MUST carry out a job specic risk

assessment to dene the exact requirements for PPE. See

Protective Equipment for Personnel (Section 6) of WJTA-IMCA’s

Recommended Practices For The Use Of High-pressure Water

jetting Equipment for additional information.

Hygiene - Operators are advised to wash thoroughly after all

waterjetting operations to remove any waterblast residue which may

contain traces of harmful substances.

First aid provision - users MUST be provided with suitable rst aid

facilities at the operation site.

PPE may include:

• Eye protection: Full face visor

• Foot protection: Kevlar® brand or steel toe capped,

waterproof, non-slip safety boots

• Hand protection: Waterproof gloves

• Ear protection: Ear protection for a minimum of 85 dBA

• Head protection: Hard hat that accepts a full face visor and

ear protection

• Body protection: Multi-layer waterproof clothing approved for

water jetting

• Hose protection: Hose shroud

• Respiratory protection: May be required; refer to job specic

risk assessment

StoneAge has designed and manufactured this equipment

considering all hazards associated with its operation. StoneAge

assessed these risks and incorporated safety features in the design.

StoneAge WILL NOT accept responsibility for the results of misuse.

IT IS THE RESPONSIBILITY OF THE INSTALLER/OPERATOR

to conduct a job specic risk assessment prior to use. Job specic

risk assessment MUST be repeated for each different set up,

material, and location.

The risk assessment MUST conform to the Health and Safety at

Work Act 1974 and other relevant Health and Safety legislation.

The risk assessment MUST consider potential material or substance

hazards including:

• Aerosols

• Biological and microbiological (viral or bacterial) agents

• Combustible materials

• Dusts

• Explosion

• Fibers

• Flammable substances

• Fluids

• Fumes

• Gases

• Mists

• Oxidizing Agents

866-795-1586 • WWW.STONEAGETOOLS.COM

WARNING

Operations with this equipment can be potentially hazardous. Caution

MUST be exercised prior to and during machine and water jet tool

use. Please read and follow all of these instructions, in addition to the

guidelines in the WJTA-IMCA’s, Industry Best Practices for the Use of

High Pressure Waterjetting Equipment handbook, available online at

www.wjta.org. Deviating from safety instructions and recommended

practices can lead to severe injury and/or death.

• Do not exceed the maximum operating pressure specied for

any component in a system.

• The immediate work area MUST be marked off to keep out

untrained persons.

• Inspect the equipment for visible signs of deterioration, damage,

and improper assembly. Do not operate if damaged, until

repaired.

• Make sure all threaded connections are tight and free of leaks.

• Users of the Lightweight Striker MUST be trained and/or

experienced in the use and application of high-pressure

technology and cleaning, as well as all associated safety

measures, according to the WJTA-IMCA’s, Industry Best

Practices for the Use of High Pressure Waterjetting Equipment.

• The Control Box should be located in a safe location where the

Operator has good visibility of the placement of the tool. The

Lightweight Striker and Control Box MUST be supervised at all

times and should never be left unattended.

• Test the Control Box before operating the LIGHTWEIGHT

STRIKER (SKRL-100) with high-pressure water to verify the

control valves move the hose in the intended direction, and that

the dump valve and hose clamp are working properly.

• Always de-energize the system before opening the door to

service or replace any parts. Failure to do so can result in severe

injury and/or death.

• When moving the Lightweight Striker lift with care to prevent

bodily injury.

PRE-RUN SAFETY CHECK

Refer to WJTA-IMCA’s, Industry Best Practices for the Use of

High Pressure Waterjetting Equipment and/or The Water Jetting

Association’s, WJA Code of Practice for additional safety information.

• Complete a job specic risk assessment and act on the resulting

actions.

• Adhere to all site specic safety procedures.

• Ensure the waterblasting zone is properly barricaded and that

warning signs are posted.

• Ensure the work place is free of unnecessary objects (e.g. loose

parts, hoses, tools).

• Ensure all Operators are using the correct Personal Protective

Equipment (PPE).

• Check that the air hoses are properly connected and tight.

• Check all hoses and accessories for damage prior to use. Do

not use damaged items. Only high quality hoses intended for

waterblast applications should be used as high-pressure hoses.

• Check all high-pressure threaded connections for tightness.

• Ensure the ballast tank has been completely lled prior to

operating the LIGHTWEIGHT STRIKER ( S K R L-10 0 )

• To safely move the Lightweight Striker, the ballast tank must be

emptied to reduce the weight. The whole assembly is designed

to come apart into 6 portable pieces that all weigh less than 50

lbs.

• Test the Control Box before operating the LIGHTWEIGHT

STRIKER (SKRL-100) with high-pressure water to verify the control

valves move the Wrist and Tool in the intended directions.

• Ensure that Operators never connect, disconnect, or tighten

hoses, adapters, or accessories with the high-pressure water

pump unit running.

• Ensure no personnel are in the hydroblasting zone.

WARNING AND SAFETY INSTRUCTIONS

SAFETY LABEL DEFINITIONS

The LIGHTWEIGHT STRIKER™ (SKRL-100) has the potential to

cause serious injury to ngers or hands if they become caught

between the rollers or rotating connections.

The LIGHTWEIGHT STRIKER™ (SKRL-100) has the potential to

cause serious injury if ngers or hands become caught between the

carriage and rails.

The LIGHTWEIGHT STRIKER™ (SKRL-100)

has a maximum operating air pressure of 100

psi (0.7 MPa). Never exceed 125 psi (0.86

MPa) supply pressure. Exceeding 125 psi (0.86

MPa) supply pressure may result in injury to the

Operator and/or damage to the equipment.

The LIGHTWEIGHT STRIKER™

(SKRL-100) is designed to be

balanced in weight with a lled

ballast tank. It must be lled

unless otherwise anchored to

the ground.

8866-795-1586 • WWW.STONEAGETOOLS.COM

SYSTEM ASSEMBLY - OVERVIEW

GEARBOX

ASSEMBLY

STRIKER STAND

ASSEMBLY

BALLAST

WATER TANK

CONTROL BOX,

FRL, AND, STAND

ASSEMBLY

SPIR STAR®

HIGH PRESSURE

HOSE

48” VERTICAL RAIL

HORIZONTAL

RAIL ASSEMBLY

WRIST

ASSEMBLY

REMOTE SHOTGUN

SWIVEL ASSEMBLY

CARRIAGE

ASSEMBLY

RAIL STOP

LIGHTWEIGHT STRIKER™ SKRL-100 AND

CB-SKR CONTROL BOX SYSTEM

15FT UMBILICALS

(4572 mm)

10K PACKAGE INCLUDES 20K PACKAGE INCLUDES

SKRL-P4

10K REMOTE SHOTGUN

SWIVEL ASSEMBLY

SKRL 103

20’ OAL SPIR STAR® 8/2 HIGH PRESSURE HOSE WITH ONE MALE

1/4 NPT END AND ONE 3/4 TYPE M FEMALE SWIVEL

SKRL 203

20’ OAL SPIR STAR® 8/4 HIGH PRESSURE HOSE WITH ONE MALE 9/16

MEDIUM PRESSURE END, AND ONE 3/4 TYPE M FEMALE SWIVEL

SKRL-MP9

20K REMOTE SHOTGUN

SWIVEL ASSEMBLY

COLOR CODING

HIGH PRESSURE HOSE AND REMOTE SHOTGUN TOOLS

ARE COLOR CODED TO THEIR SPECIFIC PRESSURE

RATINGS FOR SAFETY

SKRL 501

DOWNRIGGER

*SCAFFOLD MOUNTING

OPTION

SEE SEPARATE PART DIAGRAM

PAGE FOR SKRL 501

SKRL 512

MAGNET

OUTRIGGER

*METAL GRATE MOUNTING

OPTION

SEE SEPARATE PART DIAGRAM

PAGE FOR SKRL 512

866-795-1586 • WWW.STONEAGETOOLS.COM

1. The Striker stand comes as shown in (Figure 1)

NOTICE

There are four 2 inch long Quick Release Pins for the legs and

two 2.25 inch long Quick Release Pins that attach the Tank.

Be sure not to install these incorrectly as they will not securely

engage the lock mechanism.

2. Remove the Quick Release Pins from the frame (Figure 2),

extend all the legs, and insert the Quick Release Pins back into

the opposite holes in the frame. (Figure 3)

3. Test the Leg Assembly by lifting up and down to ensure it moves

all pins are secured. (Figure 4)

LIGHTWEIGHT STRIKER SET-UP - STAND ASSEMBLY

FIGURE 1

FIGURE 2

FIGURE 4

FIGURE 3

10 866-795-1586 • WWW.STONEAGETOOLS.COM

LIGHTWEIGHT STRIKER SET-UP - STAND ASSEMBLY AND GEARBOX

4. There are two additional mounting options for the Lightweight

Striker. The scaffold mounting accessory is for mounting directly

to scaffolding. The high powered magnet option is for placing

the assembly on metal grating. They are both easily installed by

removing the Quick Release Pins and the 1/2” bolts from the

standard leg assemblies and inserting either the Scaffold Mount

legs or the Magnet mounts, and reinstalling the Quick Release

Pins and 1/2” bolts as shown in (Figures 5 & 5.1).

5. Place the Gearbox Assembly into the Mounting Weldment as

shown in (Figure 6). Orient the Spline Drive out from the frame.

6. Install Quick Release Wedge Bolt through Gearbox Assembly

and the Mounting Weldment. Be sure to check that it has gone

through the entire Mounting Weldment. Tighten the Quick Release

Lever and push in to lock down and secure. (Figures 7,8, & 9)

FIGURE 6

SPLINE

DRIVE

QUICK RELEASE

WEDGE BOLT

LOCKED DOWN

POSITION

SCAFFOLD

MOUNT

ACCESSORY

QUICK

RELEASE PIN

FIGURE 7

FIGURE 8 FIGURE 9

QUICK RELEASE

WEDGE BOLT

FIGURE 5.1

FIGURE 5

1/2” BOLT

QUICK

RELEASE PIN

MAGNET MOUNT

ACCESSORY

NOTICE

There are four 2 inch long Quick Release Pins for

the legs and two 2.25 inch long Quick Release

Pins that attach the Tank. Be sure not to install

these incorrectly as they will not securely engage

the lock mechanism.

866-795-1586 • WWW.STONEAGETOOLS.COM

LIGHTWEIGHT STRIKER SET-UP - VERTICAL RAIL ASSEMBLY

7. Install the Vertical Rail Assembly by aligning the splines on

the Vertical Rail with the Splines inside the Spline Coupling.

(Figure 10)

8. Depress the Hub Pin pin on the Spline Coupling. Make sure the

spring pin is fully engaged when it is released. (Figure 11)

9. Proper placement of Hub Pin in relation to the Vertical Rail

Assembly is shown below. (Figure 12)

HUB PIN SHOULD BE

ORIENTED IN THIS

POSITION.

PUSH

FIGURE 10

FIGURE 11

FIGURE 12

12 866-795-1586 • WWW.STONEAGETOOLS.COM

LIGHTWEIGHT STRIKER SET-UP - CARRIAGE ASSEMBLY

10. Orient the Carriage Assembly as shown in (Figure 13) with the

umbilical end facing down.

11. Align the rollers with the Vertical Rail edges and slide the Carriage

down to approximately chest level. (Figure 14)

12. Lift up on the Vertical Drive and replace the upper Quick Release

Pin. You should hear a click to indicate he drive gear on the

Vertical Drive is engaged. (Figure 15 & 15.1)

FIGURE 13

VERTICAL

RAIL

VERTICAL

DRIVE

FIGURE 14

FIGURE 15.1FIGURE 15

VERTICAL RAIL

SLOTTED SIDE

DRIVE GEAR

TO ENGAGE

WITH SLOTS

ON VERTICAL

RAIL

866-795-1586 • WWW.STONEAGETOOLS.COM

LIGHTWEIGHT STRIKER SET-UP - CONTROL UMBILICAL CONNECTION

13. Install Socket Mount Plate onto the Gearbox handle.

(Figure 16). Make sure Spring Pin is fully engaged.

14. Orient and Install Red and Blue tubing to air motor as

shown in (Figure 17).

15. The correct orientations are shown in (Figure 18).

RED

BLUE

SPRING

FIGURE 16

FIGURE 17

FIGURE 18

GEARBOX

HANDLE

14 866-795-1586 • WWW.STONEAGETOOLS.COM

16. Pull the left Quick Release Pin out of the Horizontal Drive

Assembly to allow the motor to tilt up. (Figure 19 & 20)

17. Slide the Horizontal Rail, socket end rst, into the rollers on the

Carriage Assembly. Then rock the Horizontal Drive back down

onto the rail. (Figure 20 & 21)

18. Roll the Horizontal Drive back and forth until you hear a click to

indicate he drive gear on the Horizontal Drive. Replace the Quick

Release Pin. (Figure 21)

LIGHTWEIGHT STRIKER SET-UP - HORIZONTAL RAIL INSTALLATION

FIGURE 19

HORIZONTAL RAIL

HORIZONTAL

DRIVE

QUICK

RELEASE

QUICK

RELEASE

FIGURE 20

FIGURE 21

SLOTTED SIDE

866-795-1586 • WWW.STONEAGETOOLS.COM

LIGHTWEIGHT STRIKER SET-UP - RAIL STOPS AND BALLAST TANK

19. Slide the Rear Stop onto the socket end of the Horizontal Rail

and tighten the Quick Release Lever so that it faces away from

the Carriage Assembly as shown in (Figure 22)

20. Slide the BU 152 Rail Stop onto the top of the Vertical Rail and

tighten the Quick Release Lever so that it faces up and away

from the Carriage Assembly as shown in (Figure 23)

21. Place the Ballast Tank onto the Striker Stand as shown in

(Figure 24)

FIGURE 22

FIGURE 23

FIGURE 24

NOTICE

There are four 2 inch long Quick Release Pins for the legs and

two 2.25 inch long Quick Release Pins that attach the Tank.

Be sure not to install these incorrectly as they will not securely

engage the lock mechanism.

2.25” LONG QUICK

RELEASE PIN

16 866-795-1586 • WWW.STONEAGETOOLS.COM

LIGHTWEIGHT STRIKER SET-UP - BALLAST TANK AND HIGH PRESSURE HOSE

22. Install the two Quick Release Pins on both sides of the Ballast

Tank through the Striker Stand to secure the tank in place.

(Figure 25)

23. Remove the cap on top of the Ballast Tank and ll with water.

(Figure 25)

24. Insert the male end of the High Pressure Hose through the Rear

Rail Stop. (Figure 27)

25. Continue to feed the High Pressure Hose between the

Horizontal Drive motor and the Carriage Assembly towards the

Wrist. (Figure 28)

FIGURE 25

FIGURE 26

WARNING

DO NOT OPERATE LIGHTWEIGHT STRIKER WITHOUT A FULL

BALLAST TANK. Doing so could result in death or serious injury

FIGURE 27

FIGURE 28

NOTICE

There are four 2 inch long Quick Release Pins for the legs and

two 2.25 inch long Quick Release Pins that attach the Tank.

Be sure not to install these incorrectly as they will not securely

engage the lock mechanism.

2” LONG QUICK

RELEASE PIN

BALLAST TANK

2.25” LONG QUICK

RELEASE PIN

866-795-1586 • WWW.STONEAGETOOLS.COM

26. Fasten High Pressure Hose to waterblast tool by loosening the two 1/4” square head cap screws and sliding the tool into the holder

until the shoulder hits the collar. (Figure 29 & 30) The hose end is a 9/16” medium pressure connection, with a modied gland nut and

standard collar.

27. Tighten Wrist Clamp to Tool with Allen wrench. (Figure 30)

LIGHTWEIGHT STRIKER SET-UP - TOOL AND HIGH PRESSURE HOSE

GLAND NUT COLLAR LOOSEN TO INSTALL

SKRL-MP9 20K OR SKRL-P4 10K

(SHOWN HERE WITH SKRL-MP9 20K)

NOTICE

It is recommended to use BLUE GOOP, A SWAGELOK brand anti-seize, or an equivalent on threaded ttings to avoid galling.

FIGURE 29

FIGURE 30

18 866-795-1586 • WWW.STONEAGETOOLS.COM

LIGHTWEIGHT STRIKER SET-UP - WRIST SPEED AND RESISTANCE ADJUSTMENTS

SLOWER

FASTER

DOWNWARD

WRIST FLEX

UPWARD

WRIST FLEX

COUNTER-

CLOCKWISE

WRIST ROTATION

CLOCKWISE

WRIST ROTATION

THE WRIST ROTATION DIRECTION IS REFERENCED

FROM THE BACK OF THE STRIKER, LOOKING DOWN

THE HORIZONTAL RAIL TOWARD THE NOZZLE

WRIST SPEED CONTROL ADJUSTMENTS

WRIST RESISTANCE ADJUSTMENTS

WRIST RESISTANCE

ADJUSTMENTS

1. Remove Bolt and Lock Nut From the Rail and Wrist Assembly.

2. Pull the Wrist Assembly free of the Rail.

3. Remove the black plastic end cap from the end of the Wrist Assembly.

4. Remove the Friction Torque Limiter and Shaft

5. Loosen set screws.

6. Adjust nut to the left for less resistance and tighten to the right for

increased resistance.

SLOWER

FASTER

866-795-1586 • WWW.STONEAGETOOLS.COM

CONTROL BOX - OVERVIEW

AIR SUPPLY

FITTING

WITH DUST CAP

INLET AIR

FITTING

DUMP

CONNECTION

FITTING

TRIPOD

LEGS

PRESSURE

REGULATOR

PRESSURE

RELIEF VALVE

MAIN BOX

FRAME POLE MOUNT

WITH THUMB SCREW

WRIST

UMBILICAL

PORT RED

SYSTEM UMBILICAL

PORT BLUE

INLINE OILER

FEED

ADJUSTMENT

FILTER,

REGULATOR,

LUBRICATOR

CONTROL BOX

FRONT VIEW

CONTROL BOX

TOP VIEW

CONTROL BOX

REAR VIEW

20 866-795-1586 • WWW.STONEAGETOOLS.COM

CONTROL BOX - ASSEMBLY

THUMBSCREW

KNOB

TUBE

INSERT

THUMBSCREW

KNOB

(ALIGN WITH

PRE-DRILLED

HOLE ON

TUBE INSERT)

THUMBSCREW

KNOB

(ALIGN WITH

PRE-DRILLED

HOLE ON

TUBE INSERT)

FILTER, REGULATOR,

LUBRICATOR, ASSEMBLY

(FRL)

NOTICE

The vertical tube has a hole through one wall that the

thumbscrew must engage.

ASSEMBLE CONTROL BOX, FRL, AND TRIPOD BASE

1. Setup the tripod base in a location with good visibility to the

cleaning site, but at a safe distance away from waterblast zone.

2. Slide the vertical tube into the tripod base. Secure with the

supplied thumbscrew knob. Note: The vertical tube has a hole

through one wall that the thumbscrew must engage.

3. Slide the Filter, Regulator, Lubricator (FRL) assembly over the

vertical tube down to the tripod base. Secure with the supplied

thumbscrew knob.

4. Slide the Control Box over the vertical tube. The Control Box has

a stop that keeps it located at the top of the vertical tube. Secure

with the supplied thumbscrew knob.

5. Install the short 1/2 in. (13 mm) I.D. hose between the FRL and

the Control Box.

866-795-1586 • WWW.STONEAGETOOLS.COM

CONTROL BOX AIR SUPPLY FITTING

AIR SUPPLY AND LUBRICATOR SETTING

1. The Control Box is supplied with a twist claw style inlet coupling

(Chicago style) located on the side of the FRL Assembly.

Connect a compatible compressed air line (not included)

according to the Manufacturer’s instructions. If another

pneumatic connection is preferred, this tting can be removed

and any male 1/2 in. NPT tting may be used.

2. Using the regulator adjust the operating pressure to 110 psi

(0.76 MPa) for the application.

ADJUST INLINE OILER

TO FEED 1 DROP OF OIL

EVERY 15-30 SECONDS

FOR HIGH SPEED OR

CONTINUOUS DUTY

USAGE

CONNECTION FITTING

FOR FOOT PEDAL DUMP

CONTROL

REGULATOR

WARNING

Minimum operating pressure is 80 psi (0.55 MPa). Maximum

operating air pressure is 100 psi (0.7 MPa). Exceeding 125 psi

(0.86 MPa) supply pressure may result in injury to the Operator

and/or damage to the equipment.

AIR SUPPLY FITTING

A universal AIR SUPPLY FITTING (Chicago style) is

located on the side of the FRL. Connect a compatible

compressed air line (not included) according to the

manufacturer’s instructions. If another pneumatic

connection is preferred, this tting can be removed and

any male ½ in. NPT tting may be used.

PNEUMATIC FOOT PEDAL DUMP CONTROL

NOT INCLUDED IN THE LIGHTWEIGHT STRIKER™ PACKAGE

An optional Pneumatic Foot Pedal Dump Control with Air Line

package is available for purchase through StoneAge Tools®.

To install the Pneumatic Foot Pedal Dump Control package,

connect one end of the Air Line to the tting on the Foot

Pedal Dump marked “SUPPLY” and the other end to the

Connection Fitting on the Control Box (See diagram above).

To connect to the Dump Valve, the Operator will need to

install 1/4 in. O.D. Nylon tubing (Not Included in the FPA-SKR

package) between the push tting on the Foot Pedal Dump

marked “DUMP” and the pneumatic dump valve.

INSTALL ¼ IN. O.D. TUBING

(NOT INCLUDED IN THE FPA-SKR

PACKAGE)

AIR LINE

FILTER, REGULATOR, LUBRICATOR

(FRL)

22 866-795-1586 • WWW.STONEAGETOOLS.COM

VIEW

BODY = 6

CONTACTS

BODY = 6

CONTACTS

WRIST= 4

CONTACTS

PNEUMATIC SUPPLY LINE CONNECTIONS

1. Remove the dust caps from both sockets on the Control

Box and the Lightweight Striker Assemblies.

2. Connect the Lightweight Striker to the Control Box by

screwing the red umbilical onto the socket marked “Wrist”

and the blue umbilical into the socket marked “Body”.

Verify the Control Box rotates, exes, raises, and lowers,

the wrist and rotates the assembly left and right correctly.

3. Familiarize yourself with the Control Box functions by

hooking up to air, before operating the Lightweight Striker

with high pressure water.

CONTROL BOX TO LIGHTWEIGHT STRIKER CONNECTION

WRIST= 4

CONTACTS

(THINNER UMBILICAL)

866-795-1586 • WWW.STONEAGETOOLS.COM

CONTROL BOX

• There are three levers that control the BODY of the

LIGHTWEIGHT STRIKER™ (SKRL-100).

• The IN/OUT LEVER will move the Horizontal Rail Assembly

in the In (extending) and Out (retracting) directions.

• The UP/DOWN LEVER will move the Carriage Assembly Up

and Down the Vertical Rail Assembly.

• The ROTATE LEFT/RIGHT LEVER will rotate the Vertical

Rail Assembly from the Spline at the bottom in a windshield

wiper motion.

• There are two levers that control the WRIST of the

LIGHTWEIGHT STRIKER™ (SKRL-100).

• The ROTATE LEVER rotates the SKRL-MP9 20K OR

SKRL-P4 10K tool from the Wrist in a maximum 270° radius.

NOTE: The Horizontal Rail is slotted on top and bottom to

allow the center of the Wrist rotation point to be pointed

upward or downward.

• The FLEX LEVER exes the SKRL-MP9 20K OR SKRL-P4

10K tool 90° from the Wrist.

• The WRIST speed controls are located on the wrist at the end

of the Horizontal Rail Assembly. The wrist will operate differently

while it is under high pressure water versus operating with air only.

See the Wrist Speed and Resistance Adjustment page in this

manual to adjust the wrist settings.

• The OFF position for all levers is at the spring centered middle

position.

• To de-energize the system, remove foot from the PNEUMATIC

FOOT PEDAL DUMP CONTROL . This will stop the Carriage

Assembly and SKRL-MP9 20K OR SKRL-P4 10K tool from

moving and reroute the high-pressure water away from the

LIGHTWEIGHT STRIKER™ (SKRL-100).

TEST RUN PROCEDURE

• Perform the PRE-RUN SAFETY CHECK (SEE PAGE 7).

• Test the Control Box before operating the LIGHTWEIGHT

STRIKER™ (SKRL-100) with high-pressure water to verify the

control valves move the Horizontal and Vertical Rail Assemblies in

their intended directions, and the PNEUMATIC FOOT PEDAL

DUMP CONTROL is working properly. Ensure that the High

Pressure Water System cannot be energized while making adjust-

ments.

• Operate the high-pressure water at full pressure and use the

PNEUMATIC FOOT PEDAL DUMP CONTROL to verify that

the dump valve is working properly. To activate dump, remove

foot from the pedal.

• Operate the high-pressure system and waterjet tool at full pressure

to test the Speed and Resistance settings on the Wrist. Properly

setting up the Wrist will provide good control of the SKRL-MP9

20K OR SKRL-P4 10K tool in Rotation and Flex directions.

Detailed adjustment instructions can be found on the Wrist Speed

and Resistance Adjustment page in this manual.

• The LIGHTWEIGHT STRIKER™ (SKRL-100) has been engi-

neered to stay in position with a maximum reaction force of

70lbs when all outriggers are deployed. The LIGHTWEIGHT

STRIKER™ (SKRL-100) may slide on smooth, oily, or slippery

surfaces during operation. Anchoring the LIGHTWEIGHT STRIK-

ER™ (SKRL-100) to the oor, heavy duty scaffolding, or similar

components will aid in keeping the unit in position. The an-

choring method MUST be capable of withstanding a minimum

of 55 lbs of reaction force from the LIGHTWEIGHT STRIKER™

(SKRL-100). Operate the high-pressure hose and waterjet tool

at full pressure to test the anchoring method.

RUN PROCEDURE

• After completing the setup, and taking all safety precautions the

LIGHTWEIGHT STRIKER™ (SKRL-100) system is ready for

operation.

• Ensure the LIGHTWEIGHT STRIKER™ (SKRL-100) is lined up

with the job rail assembly and the rotate and ex functions on the

Wrist, to begin high pressure cleaning at the preferred location.

• The LIGHTWEIGHT STRIKER™ (SKRL-100) MUST be super-

vised at all times.

HIGH-PRESSURE HOSE

• The LIGHTWEIGHT STRIKER™ (SKRL-100) is designed to be

used with a 12ft (3658 mm) SPIR STAR® HP 8mm Hose and

SPIR STAR® standard 9/16”-18 Medium Pressure 8-4 male end

at the SKRL-MP9 20K OR SKRL-P4 10K and a SPIR STAR®

3/4”-16 Type M Swivel Female End at the coupler on the STRIK-

ER assembly.

• Only high quality hoses intended for waterblast applications should

be used as high-pressure hoses. Pressure rating of high-pressure

hoses MUST NEVER be exceeded.

• Verify that the high-pressure hose is properly installed through

the Carriage Assembly.

• Inspect high-pressure hoses for damage or wear before each

use. Do not use damaged or worn high-pressure hose.

OPERATION

WARNING

Crush Hazard. Keep hands, hair, and clothing, clear of Carriage

Rollers, Wrist joints, Spline Hub, and out of all travel limit zones.

Contact with moving parts can result in severe injury

DANGER

STAY BEHIND THE VERTICAL RAIL ASSEMBLY AND OUT OF

THE SPRAY ZONE WHEN OPERATING THE TRACKED STRIKER.

Failure to do so will result in death or serious injury.

24 866-795-1586 • WWW.STONEAGETOOLS.COM

The LIGHTWEIGHT STRIKER™ (SKRL-100) is designed to be disassembled into six pieces, each piece weighing under 50 lbs. Pull

the two quick release pins on the water tank, tilt it over, and empty it before moving. When breaking down the assembly for storage,

be sure to lift each piece with care to prevent bodily injury.

When storing the assembly , use compressed air to blow out the air lines to remove debris and moisture. Use mild soapy water to

clean the machine in order to remove corrosive materials.

Apply a small amount of air tool oil directly into the forward and reverse ttings. Then, briey operate the controls at slow speed for a

short duration in each direction to coat the interior parts of the motor. Install the dust caps onto all three ttings to keep moisture and

dirt out.

Install dust caps on both the Control Box and the LIGHTWEIGHT STRIKER™ (SKRL-100) blue,Twintec umbilical connections.

The LIGHTWEIGHT STRIKER™ (SKRL-100) is shipped in a custom wooden crate and may be stored upright in the same crate

between jobs.

Contact StoneAge for Safety Data Sheets for material usage, a complete list of spare part numbers, and service instructions for the

LIGHTWEIGHT STRIKER™ (SKRL-100) and Control Box.

MAINTENANCE

Maintenance Item Frequency Maintenance Required

All Air Fittings After each use Reinstall all dust caps to protect from dirt and moisture.

Carriage rollers Every 100 Hours of use Lubricate Zerks on all Carriage Rollers using any multipurpose

NLGI 2 grease.

Gearbox oil level Every 100 Hours of use Fill with Mobil SHC™ 634 synthetic gear oil. See individual part

diagram pages for gearbox ll orientations.

Lubricator of Control Box Before each use Add oil when uid drops below minimum level marking. Fill with

a quality air tool oil.

Vertical and Horizontal Rails As Needed Inspect for wear that would allow Carriage Rollers to slip off.

Replace Rail as needed.

Waterblast Tool After each use Remove tool, blow out water, lubricate, and store in clean

container.

STORAGE, TRANSPORTATION, AND HANDLING

866-795-1586 • WWW.STONEAGETOOLS.COM

STORAGE, TRANSPORTATION, AND HANDLING

LIGHTWEIGHT STRIKER™ (SKRL-100)

LIGHTWEIGHT STRIKER ASSEMBLY

PARTS DIAGRAM

1. APPLY TEFLON TAPE OR EQUIVALENT TO THREADS OF ALL PNEUMATIC FITTINGS

2. ADD BLUE LOCTITE 242 OR EQUIVALENT TO ALL THREADED HARDWARE.

3. ADD SILVER BOSTIK NEVER SEIZE OR EQUIVALENT TO ALL SHAFTS AND TAPERED

SPLINE HUB.

# PART NUMBER QTY.

1 ABX 566-001 SPRING PLUNGER ASSY 1

2 BR 060 RAIL CLAMP 4

3 BU 152 RAIL STOP ASSY 2

4 CB 430 LANYARD ASSY BOX 2

5 CB 452.2 FTG TWINTEC SOCKET 2

6 CB 459 SOCKET COVER 2

7 GB 337-04 BOLT, HEX .37-16 X 1.00 SS 8

8 GMS 319-015-32 PHMS .19-32X.38 LG PH-SS 2

9 GS 316-015 SHCS .16-32 X .38 SS 8

10 GSB 313-0075 BHCS 6-32 X .188 LG SS 4

11 PL 160 PINCH POINT 1.5X3.0 DECAL 8

12 SKR 188 QD HANGER 1

13 SKR 250 REAR STOP W HOSE GUIDE 1

14 SKR 335 QR PIN, T-HANDLE .50 X 2.25 2

15 SKRL 110 BASE ASSEMBLY 1

16 SKRL 139 SERIAL PLATE 1

17 SKRL 140 GEARBOX ASSY 1

18 SKRL 150 BASEPLATE WELDMENT 1

19 SKRL 160 CARRIAGE ASSY 1

20 SKRL 180-48 BOX RAIL, 2.5 SLOTTED, 48 IN VT 1

21 SKRL 182-46 BOX RAIL, 2.5 DUAL SLOTTED, 46IN HZ 1

22 SKRL 183 WRIST ASSEMBLY 1

23 SKRL 191 WATER TANK ASSY 1

26 866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM

LIGHTWEIGHT STRIKER™ (SKRL 110)

BASE ASSEMBLY

# PART NUMBER QTY.

1 GB 350-10 BOLT, HEX .50-13 X 2.50 SS (HC 098) 4

2 GN 350-H HEX NUT SS 4

3 GN 350-L NYLOK NUT SS 4

4 SKR 330 FOOT, OUTRIGGER 4

5 SKR 331-001 STUD .5 X 2.5 4

6 SKRL 115 OUTRIGGER BASE WELDMENT 1

7 SKRL 120 OUTRIGGER WELDMENT 4

8 SKRL 130 QR PIN, T-HANDLE .50 X 2.00 4

1. USE RED LOCTITE #262 WHEN INSTALLING STUD

SKR 331-001 INTO FOOT SKR 330.

SKRL 501

DOWNRIGGER

ASSEMBLY

SCAFFOLD MOUNTING OPTION

SEE SEPARATE PART DIAGRAM

PAGE FOR SKRL 501

SKRL 512

MAGNET OUTRIGGER

ASSEMBLY

METAL GRATE MOUNTING OPTION

SEE SEPARATE PART DIAGRAM

PAGE FOR SKRL 512

866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM PARTS DIAGRAM

1. APPLY TEFLON TAPE OR EQUIVALENT TO THREADS OF ALL PNEUMATIC FITTINGS

2. ADD BLUE LOCTITE 242 OR EQUIVALENT TO ALL THREADED HARDWARE.

3. ADD SILVER BOSTIK NEVER SEIZE OR EQUIVALENT TO ALL SHAFTS AND TAPERED

SPLINE HUB.

LIGHTWEIGHT STRIKER™ (SKRL 140)

GEARBOX ASSEMBLY

# PART NUMBER QTY.

1 DB 072 FITTING P8M PL6 2

2 GB 337-04 BOLT, HEX .37-16 X 1.00 SS 8

3 GB 337-16 BOLT, HEX .37-16 X 4.00 SS 4

4 GSF 337-04 FHCS .37-16 X 1.00 LG SS 2

5 GW 337-L LOCK WASHER SS 4

6 LM 016-4 AIR MOTOR 1

7 LP 095-001 CORNER POST 1

8 SKR 270 SPLINE HUB WELDMENT 1

9 SKRL 141-001 GEARBOX 1

10 SKRL 144 GBX HANDLE 1

11 SKRL 145 GBX MOUNT PLATE 1

12 SKRL 146 WEDGE BOLT 1

28 866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM

# PART NUMBER QTY.

1BR 052-1.5 AXLE-ZERK 6

2BR 052-3.25 AXLE-ZERK 1

3 BR 055 ROLLER ASSY 8

4 GB 325-03 BOLT, HEX .25-20 X .75 SS 2

5 GN 325-L NYLOK NUT SS (TB 044.1) 8

6 GN 350-L NYLOK NUT SS 1

7 GS 325-035 SHCS .25-20 X 0.88 SS 8

8 GS 337-04 SHCS .37-16 X 1.00 SS 8

9 GSB 319-015 BHCS .19-24 X .38 LG SS 4

10 GSF 3M6-14-1.00 FHCS M6X1.00X14 SS 6

8 LWP 509 MOTOVARIO SHAFT 2

12 LWP 516 WASHER, OVERSIZED 2

13 LWP 550 MOTOVARIO NMRV030301600_625IN 2

14 SKRL 161 CARRIAGE PLATE 1

15 SKRL 164 GBX PIVOT TEE, SLOTTED 2

16 SKRL 165 GBX PIVOT TEE 2

17 SKRL 166 GBX PIVOT MOUNT BLOCK 4

18 SKRL 170 PIVOT PIN 2.00 4

19 SKRL 175 GEAR COVER 2

20 SKRL 176 GEAR COVER PLATE 2

21 SKRL 177 AIR MOTOR ASSY 2

22 SRT 520 SPUR GEAR SS (6 DP, 14.5 PA, 26 T) 2

23 SRT 537 RETAINING RING, SS EXTERNAL 4

LIGHTWEIGHT STRIKER™ (SKRL 160)

CARRIAGE ASSEMBLY

1. APPLY TEFLON TAPE OR

EQUIVALENT TO THREADS OF ALL

PNEUMATIC FITTINGS

2. ADD BLUE LOCTITE 242 OR

EQUIVALENT TO ALL THREADED

HARDWARE.

3. ADD SILVER BOSTIK NEVER SEIZE

OR EQUIVALENT TO ALL SHAFTS AND

TAPERED SPLINE HUB.

866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM PARTS DIAGRAM

LIGHTWEIGHT STRIKER™ (SKRL 177)

AIR MOTOR ASSEMBLY

1. APPLY TEFLON TAPE OR EQUIVALENT TO THREADS OF ALL PNEUMATIC FITTINGS

2. ADD BLUE LOCTITE 242 OR EQUIVALENT TO ALL THREADED HARDWARE.

3. ADD SILVER BOSTIK NEVER SEIZE OR EQUIVALENT TO ALL SHAFTS AND TAPERED SPLINE HUB.

# PART NUMBER QTY.

1 GK 125-125-0375-RE KEY (TR 142) 1

2 GS 3M6-30-1.0 SHCS M6X1.0 X 30 SS 4

3 GS 319-025 SHCS .19-24 X .62 SS 2

4 LWP 510-001 STEP SHAFT 1

5 LWP 520-001 AIR MOTOR 1

6 LWP 538 O-RING 1

7 LWP 557 EXHAUST PROTECTOR, P2M 1

8 SKR 382 FTG, ELBOW SWIVEL 90 P2MPL4 2

9 SKRL 179 MOTOR MOUNT HUB 1

10 SL 010 SEAL 1

30 866-795-1586 • WWW.STONEAGETOOLS.COM

LIGHTWEIGHT STRIKER™ (SKRL 183)

WRIST ASSEMBLY

# PART NUMBER QTY.

1 GB 325-12 BOLT, HEX .25-20 X 3.00 SS

(HC 024)

2 GB 331-09 BOLT, HEX .31-18 X 2.25 SS 1

3 GN 325-L NYLOK NUT SS (TB 044.1) 1

4 GN 331-L NYLOK NUT SS 1

5 GS 3M8-16-1.25 SHCS M8X1.25 X 16

6 GS 325-03 SHCS .25-20 X .75 SS (TB

050)

7 GS 325-04 SHCS .25-20 X 1.00 SS (BC

053)

8 SKR 232 ULNA FORK 1

9 SKR 233 RADIUS FORK 1

10 SKR 237 PALM 1

11 SKR 238 WRIST BONE 1

12 SKR 240 SQUARE COLLAR HALF 1

13 SKR 241 END ROTARY MOUNT 1

14 SKR 242 TORQUE SHAFT W KEY 1

15 SKR 245 TORQUE PLATE 1

16 SKR 301 ROTARY AIR CYLINDER 1

17 SKR 340 PIN .375 X 2.25 1

18 SKR 341 BUSHING .375 X .625 2

19 SKR 342 BUSHING, FLANGE SOFT .5 X .5 2

20 SKR 343 BUSHING .375 X .375 1

21 SKR 344 BUSHING, FLANGE .5 X .5 2

22 SKR 345 WASHER, SPRING .265 X .812 2

23 SKR 350 AIR CYLINDER 1.5 DIA 1.5

STROKE

24 SKR 351 ROD END 1.5 CYL 1

25 SKR 355 FTG, BIMBA P2 PUSHLOCK

NEEDLE VALVE

26 SKR 356 FTG, BIMBA P4 PUSHLOCK

NEEDLE VALVE

27 SKR 360 FRICTION TORQUE LIMITER 1

28 SKR 365 CLEVIS .375 X .8125 1

29 SKR 366 RIBBED PLUG 1

30 SKR 370 FIBER WASHER 2

31 SKRL 181 TOOL HOLDER 1

32 SKRL 184 COLLAR UPPER HALF 1

1. SET EACH NEEDLE VALVE TO 2 TURNS FROM CLOSED.

TIGHTENING THE ADJUSTMENT SCREW CLOSES THE

VALVE.

2. APPLY BLUE GOOP TO THREADS OF ALL STAINLESS

FASTENERS.

3. APPLY ANTI SEIZE TO SHAFTS AND KEYS

PARTS DIAGRAM

866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM

LIGHTWEIGHT STRIKER™ (SKRL 501)

DOWNRIGGER ASSEMBLY

LIGHTWEIGHT STRIKER™ (SKRL 512)

MAGNET OUTRIGGER ASSEMBLY

# PART NUMBER QTY.

1 GN 550-L NYLOK NUT 1

2 GSF 550-06 FHCS .50-13 X 1.50 LG Z 1

3 GW 550-F FLAT WASHER 1

4 SKR 509 WING NUT 1

5 SKR 510 SCAFFOLD CLAMP ASSY 1

6 SKR 511 J BOLT FRONT MODIFIED 1

7 SKRL 501.1 DOWNRIGGER WELDMENT 1

PARTS DIAGRAM

# PART NUMBER QTY.

1 SKRL 511 MAGNET OUTRIGGER WELDMENT 1

2 SKRL 513 MAGNET 250 1

3 GN 537-L NYLOK NUT 1

4 GB 537-09 BOLT, HEX .37-16 X 2.25 1

32 866-795-1586 • WWW.STONEAGETOOLS.COM

LIGHTWEIGHT STRIKER™ (BU 152)

RAIL STOP ASSEMBLY

# PART NUMBER QTY.

1 BU 149 PLATE, RAIL STOP 1

2 BR 060 RAIL CLAMP 1

3 GB 537-05 BOLT, HEX .37-16 X 1.25 1

4 BU 151 HANDLE 1

STRIKER® (SKR 250)

REAR STOP WITH HOSE GUIDE ASSEMBLY

# PART NUMBER QTY.

1 BR 060-D RAIL CLAMP, DRILLED 1

2 GB 537-06 BOLT, HEX .37-16 X 1.50 1

3 SKR 251-001 REAR STOP 1

4 SKR 253 HANDLE 1

PARTS DIAGRAM

866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM PARTS DIAGRAM

LIGHTWEIGHT STRIKER™ (SKRL-P4)

10K REMOTE SHOTGUN SWIVEL ASSEMBLY

LIGHTWEIGHT STRIKER™ (SKRL-MP9)

20K REMOTE SHOTGUN SWIVEL ASSEMBLY

PLEASE SEE SKRL-MP9 20K MANUAL INSERT FOR DETAILED

PARTS BREAK DOWNS AND SERVICE INFORMATION.

PLEASE SEE SKRL-P4 10K MANUAL INSERT FOR DETAILED

PARTS BREAK DOWNS AND SERVICE INFORMATION.

34 866-795-1586 • WWW.STONEAGETOOLS.COM

STRIKER® (CB-SKR)

CONTROL BOX

# PART NUMBER QTY.

1 CB 301 CB STAND ASSEMBLY 1

2 CB 400 CONTROL BOX ASSY 1

3 CB 403 FRL ASSY 1

4 CB 450 UMBILICAL 4PL4 2PL6 1

5 CB 451 UMBILICAL 4PL4 1

PARTS DIAGRAM

866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM

STRIKER® (CB 301)

CB STAND ASSEMBLY

# PART NUMBER QTY.

1 CB 303 MTG POLE 1

2 CB 314 3-LOBE KNOB 1

3CB 301.1 TRIPOD 1

STRIKER® (FPA-SKR)

FOOT PEDAL DUMP CONTROL

NOT INCLUDED IN PACKAGE

# PART NUMBER QTY.

1 FPA-100 FOOT PEDAL ASSEMBLY 1

2 FPA 102 HOSE ASSEMBLY 1

PARTS DIAGRAM

36 866-795-1586 • WWW.STONEAGETOOLS.COM

STRIKER® (CB 400)

CONTROL BOX ASSEMBLY (PAGE 1 OF 2)

NOTES:

1. BALLOONS ON PAGE 2 IDENTIFY INTERNAL COMPONENTS.

2. BALLOONS ON PAGE 1 IDENTIFY EXTERNAL COMPONENTS.

3. ADD BLUE LOCTITE: PN 242 OR EQUIVALENT TO ALL THREADED HARDWARE UNLESS OTHERWISE NOTED.

4. ADD RED LOCTITE: PN 262 OR EQUIVALENT.

CB 615 ORING REPLACEMENT KIT

FOR TWINTEC SOCKETS

PART NUMBER QTY.

BJ 016 ORING 2

TR 127 ORING 4

PARTS DIAGRAM

# PART NUMBER QTY.

1 BR 167 DUST CAP 1

2 CB 314 3-LOBE KNOB 1

6 CB 325 HANDLE TOP 2

7 CB 326 HANDLE FRONT 1

8 CB 328-001 POLE MOUNT 2

10 CB 347 CAP PLATE 1

12 CB 380 FTG P8 BULK HEAD CONNECTOR 1

13 CB 382 FTG PL6-T

14 CB 401 CB FRAME 1

15 CB 402 GRAPHIC OVERLAY_AUTOSHOTSYS 1

18 CB 419-HD PNEUM3WAYASSY NDT 4

19 CB 420-HD PNEUM3WAYASSY_DT 1

22 CB 430 LANYARD ASSY BOX 2

23 CB 452.2 FTG TWINTEC SOCKET 2

24 CB 459 SOCKET COVER 2

26 GMS 319-015-32 PHMS .19-32X.38 LG PH-SS 2

28 GPH 319-08 PHPMS 10-24 X 2.00 SS 12

29 GPTB 0250-PUR95A-RD 5FT

30 GPTB 0250-PUR95A-YL 6FT

31 GPTB 0375-PUR95A-BL 6FT

32 GPTB 0375-PUR95A-YL 2FT

33 GR 125-SS-188-250 RIVET 4

34 GSB 3M8-16-1.25 BHCS M8X1.25 X 16 SS 2

36 GTB 319-02-32 BHTS .19-32 X .50 LG TORX-SS 38

37 GTB 331-025 BHTS .31-18 X .63 LG TORX-SS 4

866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM

STRIKER® (CB 400)

CONTROL BOX ASSEMBLY (PAGE 2 OF 2)

PARTS DIAGRAM

# PART NUMBER QTY.

1 BR 167 DUST CAP 1

2 CB 314 3-LOBE KNOB 1

3 CB 322 SIDE PLATE 2

4 CB 323 BRACE REAR 2

5 CB 324 BRACE FRONT 2

8 CB 328-001 POLE MOUNT 2

9 CB 331 P8PL6 6-WAY MANIFOLD 1

10 CB 347 CAP PLATE 1

11 CB 355 FTG P8J8 BRASS MALE TO MALE 1

12 CB 380 FTG P8 BULK HEAD CONNECTOR 1

14 CB 401 CB FRAME 1

16 CB 407 VALVEBRACE 2

17 CB 408 CE SERIAL PLATE 1

20 CB 421 FESTOPILOTEDASSY 2

21 CB 422 RY3 AAA PILOTED SPOOL VALVE

ASSY

23 CB 452.2 FTG TWINTEC SOCKET 2

25 GB 337-03 BOLT, HEX .37-16 X .75 SS 4

27 GN 319-L NYLOK NUT SS (HC 025.1) 12

28 GPH 319-08 PHPMS 10-24 X 2.00 SS 12

35 GSF 319-02 FHCS .19-24 X .50 LG SS 4

36 GTB 319-02-32 BHTS .19-32 X .50 LG

TORX-SS

38 GW 337-F FLAT WASHER 4

38 866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM

STRIKER® (CB 403)

(FILTER, REGULATOR, LUBRICATOR) FRL ASSEMBLY

#PART NUMBER QTY.

1CB 052-14 HOSE ASSY (FOR CB PDT) 1

2CB 114 INLET FITTING 1

3CB 311 FRL FRAME 1

4CB 312 GEN3 FILTER-REGULATOR-LUBRICATOR WITH

GEN2 CLAMP

5CB 313 ROD 2

6CB 314 3-LOBE KNOB 1

7CB 328-001 POLE MOUNT 1

8CB 390 FRL DUMP SUPPLY ASSY 1

9CB 395 FRL BRACKET

10 CB 792 VALVE, AUTO DRAIN, P8 1

11 CB 793 BREATHER, SINTERED BRONZE, P4 1

12 GB 337-03 BOLT, HEX .37-16 X .75 SS 2

13 GN 331-L NYLOK NUT SS 2

14 GSB 331-035 BHCS .31-18 X .88 LG SS 4

15 GTB 319-02-32 BHTS .19-32 X .50 LG TORX-SS 4

16 GW 331-F FLAT WASHER SS 2

17 GW 337-F FLAT WASHER SS 2

18 ML 077-P8 BUSHING 1

19 PL 156-125 CAUTION INLET AIR, 125PSI MAX 1

20 SBT 292.1 FTG 90° ELBOW P8MP8M 1

NOTES:

1. CLEAN ALL DEBRIS & OILS BEFORE INSTALLING. INSTALL AT APPROXIMATE ORIENTATION AND LOCATION & AT ROOM TEMP.

2. ADD BLUE LOCTITE® 242 OR EQUIVALENT TO ALL NOTED HARDWARE.

3. ADD LOCTITE THREAD SEALANT ® 567 TO ALL NPT THREADS. AN EQUIVALENT ALTERNATIVE IS ACCEPTABLE.

4. ADD BLUE GOOP WHICH IS A SWAGELOK BRAND ANTI-SEIZE TO ALL OTHER THREADED HARDWARE OR AN EQUIVALENT

ALTERNATIVE IS ACCEPTABLE.

866-795-1586 • WWW.STONEAGETOOLS.COM

PARTS DIAGRAM

AUTOBOX® (CB 312)

GEN 3 FILTER, REGULATOR, LUBRICATOR WITH GEN 2 CLAMP

# PART NUMBER QTY.

1 CB 312.1 FILTER REGULATOR ASSEMBLY 1

2 CB 312.1.1 FILTER REGULATOR BOWL 1

3 CB 312.1.6 FILTER 1

4 CB 312.1.7 GAUGE WITH LENS 1

5 CB 312.1.8 ORING 2

6 CB 312.2 LUBRICATOR ASSEMBLY 1

7 CB 312.2.2 LUBRICATOR BOWL 1

8 CB 312.3 SPACER W BRACKET 1

PARTS DIAGRAM

40 866-795-1586 • WWW.STONEAGETOOLS.COM

NOTES

This page is intentionally left blank.

866-795-1586 • WWW.STONEAGETOOLS.COM

NOTES

This page is intentionally left blank.

42 866-795-1586 • WWW.STONEAGETOOLS.COM

TERMS AND CONDITIONS

1. Acceptance of Terms and Conditions. Receipt of these Terms and

Conditions of Sale (“Terms and Conditions”) shall operate as the acceptance

by StoneAge, Inc. (“Seller”) of the order submitted by the purchaser (“Buyer”).

Such acceptance is made expressly conditional on assent by Buyer to these

Terms and Conditions. Such assent shall be deemed to have been given

unless written notice of objection to any of these Terms and Conditions

(including inconsistencies between Buyer’s purchase order and this

acceptance) is given by Buyer to Seller promptly on receipt hereof.

Seller desires to provide Buyer with prompt and efcient service.

However, to individually negotiate the terms of each sales contract would

substantially impair Seller’s ability to provide such service. Accordingly,

the product(s) furnished by Seller are sold only according to the terms and

conditions stated herein and with the terms and conditions stated in any

effective StoneAge Dealer Agreement or StoneAge Reseller Agreement,

if applicable. Notwithstanding any terms and conditions on Buyer’s

order, Seller’s performance of any contract is expressly made conditional

on Buyer’s agreement to these Terms and Conditions unless otherwise

specically agreed to in writing by Seller. In the absence of such agreement,

commencement of performance, shipment and/or delivery shall be for Buyer’s

convenience only and shall not be deemed or construed to be an acceptance

of Buyer’s terms and conditions.

2. Payment/Prices. Unless other arrangements have been made in writing

between Seller and Buyer, payment for the product(s) shall be made upon

receipt of invoice. The prices shown on the face hereof are those currently in

effect. Prices invoiced shall be per pricelist in effect at the time of shipment.

Prices are subject to increase for inclusion of any and all taxes which are

applicable and which arise from the sale, delivery or use of the product(s),

and the collection of which Seller is or may be responsible to provide to any

governmental authority, unless acceptable exemption certicates are provided

by Buyer in accordance with applicable law. Buyer shall pay all charges for

transportation and delivery and all excise, order, occupation, use or similar

taxes, duties, levies, charges or surcharges applicable to the product(s) being

purchased, whether now in effect or hereafter imposed by any governmental

authority, foreign or domestic.

3. Warranty. SELLER MAKES NO WARRANTIES OR REPRESENTATIONS AS

TO THE PERFORMANCE OF ANY PRODUCT EXCEPT AS SET FORTH IN THE

STONEAGE LIMITED WARRANTY PROVIDED WITH THE PRODUCT.

4. Delivery. Seller is not obligated to make delivery by a specied date, but

will always use its best efforts to make delivery within the time requested.

The proposed shipment date is an estimate. Seller will notify Buyer promptly

of any material delay and will specify the revised delivery date as soon as

practicable. UNDER NO CIRCUMSTANCES SHALL SELLER HAVE ANY

LIABILITY WHATSOEVER FOR LOSS OF USE OR FOR ANY DIRECT OR

CONSEQUENTIAL DAMAGES RESULTING FROM DELAY REGARDLESS OF

THE REASON(S).

All product(s) will be shipped F.O.B. point of origin, unless specically agreed

otherwise, and Buyer shall pay all shipping costs and insurance costs from

that point. Seller, in its sole discretion, will determine and arrange the means

and manner of transportation of the product(s). Buyer shall bear all risk of loss

commencing with the shipment or distribution of the product(s) from Seller’s

warehouse. Order shortages or errors must be reported within fteen (15)

business days from receipt of shipment to secure adjustment. No product(s)

may be returned without securing written approval from Seller.

5. Modication. These Terms and Conditions are intended by Seller and

Buyer to constitute a nal, complete and exclusive expression of agreement

relating to the subject matter hereof and cannot be supplemented or amended

without Seller’s prior written approval.

6. Omission. Seller’s waiver of any breach or Seller’s failure to enforce any

of these Terms and Conditions at any time, shall not in any way affect, limit or

waive Seller’s right thereafter to enforce and compel strict compliance with

every term and condition hereof.

7. Severability. If any provision of these Terms and Conditions is held to be

invalid or unenforceable, such invalidity or unenforceability shall not affect the

validity or enforceability of the other portions hereof.

8. Disputes. Seller and Buyer shall attempt in good faith to promptly resolve

any dispute arising under these Terms and Conditions by negotiations

between representatives who have authority to settle the controversy. If

unsuccessful, Seller and Buyer shall further attempt in good faith to settle the

dispute by nonbinding third-party mediation, with fees and expenses of such

mediation apportioned equally to each side. Any dispute not so resolved

by negotiation or mediation may then be submitted to a court of competent

jurisdiction in accordance with the terms hereof. These procedures are the

exclusive procedures for the resolution of all such disputes between the Seller

and Buyer.

9. Governing Law. All sales, agreements for sale, offers to sell, proposals,

acknowledgments and contracts of sale, including, but not limited to,

purchase orders accepted by Seller, shall be considered a contract under the

laws of the State of Colorado and the rights and duties of all persons, and

the construction and effect of all provisions hereof shall be governed by and

construed according to the laws of such state.

10. Jurisdiction and Venue. Seller and Buyer agree that the state or federal

courts located within the City and County of Denver, Colorado shall have

sole and exclusive jurisdiction over any litigation concerning any dispute

arising under these Terms and Conditions not otherwise resolved pursuant

to Section 9 as well as any alleged defects of any Products or damages

sustained as a result of such alleged defects. Seller and Buyer further agree

that should any litigation be commenced in connection with such a dispute,

it shall only be commenced in such courts. Seller and Buyer agree to the

exclusive jurisdiction of such courts and neither will raise any objection to the

jurisdiction and venue of such courts, including as a result of inconvenience.

11. Attorney’s Fees. If any litigation is commenced between Seller and Buyer,

or their personal representatives, concerning any provision hereof, the party

prevailing in the litigation shall be entitled, in addition to such other relief that

is granted, to a reasonable sum as and for their attorneys’ fees and costs in

such litigation or mediation.

STONEAGE TRADEMARK LIST

View the list of StoneAge’s trademarks and service marks and learn how

the trademarks should be used. Use of StoneAge trademarks may be

prohibited, unless expressly authorized.

http://www.StoneAgetools.com/trademark-list/

STONEAGE PATENT DATA

View the list of StoneAge’s current U.S. patent numbers and descriptions.

http://www.sapatents.com

STONEAGE TERMS AND WARRANTY

View StoneAge’s Terms and Warranty Conditions online.

http://www.stoneagetools.com/terms

http://www.stoneagetools.com/warranty

866-795-1586 • WWW.STONEAGETOOLS.COM

Warranties set forth herein extend only to End-Users, meaning customers

acquiring, or that have previously acquired, a product manufactured by

StoneAge (“Product”) for their own use and not for resale, either directly from

StoneAge Inc. (“StoneAge”) or from a StoneAge Authorized Dealer or Reseller

(“Dealer”). No warranty of any kind or nature is made by StoneAge beyond

those expressly stated herein.

1. LIMITED WARRANTY PERIOD. Subject to the limitations and conditions

hereinafter set forth, StoneAge warrants its Product to be free from defects

in workmanship and material for a period of one (1) year from the date of

purchase by the End-User, provided that the end of the limited warranty

period shall not be later than eighteen (18) months from the date of shipment

of the Product to the Dealer or the End-User by StoneAge (“Limited Warranty

Period”). All replacement parts which are furnished under this Limited

Warranty and properly installed shall be warranted to the same extent as

the original Product under this Limited Warranty if, and only if, the original

parts were found to be defective within the original Limited Warranty Period

covering the original Product. Replacement parts are warranted for the

remainder of the original Limited Warranty Period. This Limited Warranty

does not cover any component part of any Product not manufactured by

StoneAge. Any such component part is subject exclusively to the component

manufacturer’s warranty terms and conditions.

2. LIMITED WARRANTY COVERAGE. StoneAge’s sole obligation under

this Limited Warranty shall be, at StoneAge’s option and upon StoneAge’s

inspection, to repair, replace or issue a credit for any Product which

is determined by StoneAge to be defective in material or workmanship.

StoneAge reserves the right to examine the alleged defective Product to

determine whether this Limited Warranty is applicable, and nal determination

of limited warranty coverage lies solely with StoneAge. No statement or

recommendation made by a StoneAge representative, Dealer or agent to End-

User shall constitute a warranty by StoneAge or a waiver or modication to

any of the provisions hereof or create any liability for StoneAge.

3. WARRANTY SERVICE PROVIDERS. Service and repair of the Product

is to be performed only by StoneAge authorized service representatives,

including Dealers who are authorized repair centers, with StoneAge approved

parts. Information about StoneAge authorized service representatives can

be obtained through the StoneAge website at www.stoneagetools.com/

service. Unauthorized service, repair or modication of the Product or use of

parts not approved by StoneAge will void this Limited Warranty. StoneAge

reserves the right to change or improve the material and design of the Product

at any time without notice to End-User, and StoneAge is not obligated to make

the same improvements during warranty service to any Product previously

manufactured.

4. WARRANTY EXCLUSIONS. This Limited Warranty does not cover, and

StoneAge shall not be responsible for the following, or damage caused by

the following: (1) any Product that has been altered or modied in any way

not approved by StoneAge in advance in writing; (2) any Product that has

been operated under more severe conditions or beyond the rated capacity

specied for that Product; (3) depreciation or damage caused by normal

wear and tear, failure to follow operation or installation instructions, misuse,

negligence or lack of proper protection during storage; (4) exposure to re,

moisture, water intrusion, electrical stress, insects, explosions, extraordinary

weather and/or environmental conditions including, but not limited to lightning,

natural disasters, storms, windstorms, hail, earthquakes, acts of God or any

other force majeure event; (5) damage to any Product caused by any attempt

to repair, replace, or service the Product by persons other than StoneAge

authorized service representatives; (6) costs of normal maintenance parts

and services; (7) damage sustained during unloading, shipment or transit of

the Product; or (8) failure to perform the recommended periodic maintenance

procedures listed in the Operator’s Manual accompanying the Product.

5. REQUIRED WARRANTY PROCEDURES. To be eligible for warranty

service, the End-User must: (1) report the Product defect to the entity where

the Product was purchased (i.e. StoneAge or the Dealer) within the Limited

Warranty Period specied in this Limited Warranty; (2) submit the original

invoice to establish ownership and date of purchase; and (3) make the Product

available to a StoneAge authorized service representative for inspection to

determine eligibility for coverage under this Limited Warranty. This Limited

Warranty shall not extend to any person or entity who fails to provide proof of

original purchase from StoneAge or a Dealer. No Product may be returned for

credit or adjustment without prior written permission from StoneAge.

6. DISCLAIMER OF IMPLIED WARRANTIES AND OTHER REMEDIES.

EXCEPT AS EXPRESSLY STATED HEREIN (AND TO THE FULLEST EXTENT

ALLOWED UNDER APPLICABLE LAW), STONEAGE HEREBY DISCLAIMS

ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT

LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE, AND ANY AND ALL WARRANTIES,

REPRESENTATIONS OR PROMISES AS TO THE QUALITY, PERFORMANCE

OR FREEDOM FROM DEFECT OF THE PRODUCT COVERED BY THIS

LIMITED WARRANTY. STONEAGE FURTHER DISCLAIMS ALL IMPLIED

INDEMNITIES.

7. LIMITATION OF LIABILITY. End-User specically acknowledges that the

Product may be operated at high speeds and/or pressures, and that as such it

may be inherently dangerous if not used correctly. End-User shall familiarize

itself with all operation materials provided by StoneAge and shall at all times

use and require its agents, employees and contractors to use all necessary

and appropriate safety devices, guards and proper safe operating procedures.

In no event shall StoneAge be responsible for any injuries to persons or

property caused directly or indirectly by the operation of the Product if End-

User or any agent, employee, or contractor of End-User: (1) fails to use all

necessary and appropriate safety devices, guards and proper safe operating

procedures; (2) fails to maintain in good working order such safety devices

and guards; (3) alters or modies the Product in any way not approved

by StoneAge in advance in writing; (4) allows the Product to be operated

under more severe conditions or beyond the rated capacity specied for the

Product; or (5) otherwise negligently operates the Product. End-User shall

indemnify and hold StoneAge harmless from any and all liability or obligation

incurred by or against StoneAge, including costs and attorneys’ fees, to or by

any person so injured.

TO THE FULL EXTENT ALLOWED BY APPLICABLE LAW, STONEAGE

SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL,

CONSEQUENTIAL, OR PUNITIVE DAMAGES (INCLUDING WITHOUT

LIMITATION, LOSS OF PROFITS, LOSS OF GOODWILL, DIMINUTION OF

VALUE, WORK STOPPAGE, INTERRUPTION OF BUSINESS, RENTAL OF

SUBSTITUTE PRODUCT, OR OTHER COMMERCIAL LOSS EVEN TO THE

EXTENT SUCH DAMAGES WOULD CONSTITUTE DIRECT DAMAGES), WITH

RESPECT TO THE COVERED STONEAGE PRODUCT, OR OTHERWISE

IN CONNECTION WITH THIS LIMITED WARRANTY, REGARDLESS OF

WHETHER STONEAGE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH

DAMAGES.

IT IS UNDERSTOOD THAT STONEAGE’S LIABILITY, WHETHER IN

CONTRACT, IN TORT, UNDER ANY WARRANTY, IN NEGLIGENCE, OR

OTHERWISE SHALL NOT EXCEED THE AMOUNT OF THE PURCHASE

PRICE PAID BY THE END-USER FOR THE PRODUCT. STONEAGE’S

MAXIMUM LIABILITY SHALL NOT EXCEED, AND END-USER’S REMEDY IS

LIMITED TO EITHER (1) REPAIR OR REPLACEMENT OF THE DEFECTIVE

WORKMANSHIP OR MATERIAL OR, AT STONEAGE’S OPTION, (2) REFUND

OF THE PURCHASE PRICE, OR (3) ISSUANCE OF A CREDIT FOR THE

PURCHASE PRICE, AND SUCH REMEDIES SHALL BE END-USER’S ENTIRE

AND EXCLUSIVE REMEDY.

YOU, THE END-USER, UNDERSTAND AND EXPRESSLY AGREE THAT

THE FOREGOING LIMITATIONS ON LIABILITY ARE PART OF THE

CONSIDERATION IN THE PRICE OF THE STONEAGE PRODUCT YOU

PURCHASED.

Some jurisdictions do not allow the limitation or exclusion of liability for

certain damages, so the above limitations and exclusions may not apply to

you. This Limited Warranty gives you specic legal rights, and you may also

have other rights which vary from jurisdiction to jurisdiction. If any provisions

of this Limited Warranty is held to be invalid or unenforceable, such invalidity

or unenforceability shall not affect the validity or enforceability of the other

portions hereof.

WARRANTY INFORMATION

1-866-795-1586 • www.STONEAGETOOLS.com

SKRL Manual

Navigation menu

Versions of this User Manual:

Views

Navigation