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File E162077
Project 06CA51672
November 30, 2006
REPORT
On
UNINTERRUPTIBLE POWER SUPPLY EQUIPMENT
Sysgration Ltd.
Taipei Hsien, Taiwan
Copyright © 2006 Underwriters Laboratories Inc.
Underwriters Laboratories Inc. authorizes the above named company to
reproduce this Report provided it is reproduced in its entirety.
File E162077 Vol. 1 Sec. 15 Page 1 Issued: 2006-11-30
and Report
DESCRIPTION
PRODUCT COVERED:
USL, CNL - Uninterruptible Power Supply, Models HORNET 1000, TOW-1000US,
HORNET 800, TOW-800US, HORNET 600, TOW-600US, HORNET 200.
GENERAL CHARACTER:
The equipment has the following features:
Cord connected
Off-line type
Battery internal to UPS
ENGINEERING CONSIDERATIONS (NOT FOR FIELD REPRESENTATIVE USE):
USL indicates that these units were evaluated to UL 1778, the Standard
for Uninterruptible Power Supply Equipment, dated October 25, 1994.
CNL indicates these units were evaluated to the requirements in the
Standard for General Use Power Supplies, CAN/CSA-C22.2 No. 107.1.
RATINGS:
When a range of electrical ratings is specified, any rating within the
range is covered.
ELECTRICAL:
UPS Units –
Input Power, 50/60 Hz
A (1)
Model V ac Phase Neutral P.F. W VA Phases(2)
HORNET 1000,
TOW-1000US 110-120 10 - - - - Single
HORNET 800,
TOW-800US 110-120 10 - - - - Single
HORNET 600,
TOW-600US 110-120 5 - - - - Single
HORNET 200 110-120 5 - - - - Single
File E162077 Vol. 1 Sec. 15 Page 2 Issued: 2006-11-30
and Report
Battery/ Surge Output Power, 50/60 Hz
A (3)
Model V ac Phase Neutral P.F. W VA Phase (2)
# HORNET 1000,
# TOW-1000US 120 - - 0.5 500 1000 Single
# HORNET 800,
# TOW-800US 120 - - 0.5 400 800 Single
# HORNET 600,
# TOW-600US 120 - - 0.5 300 600 Single
# HORNET 200, 120 - - 0.5 100 200 Single
(#) For output receptacles with ups function only.
Note: The total output current (including with ups function and without
ups function) are 10 A (For Models HORNET 1000 and HORNET 800) or 5 A (For
Models HORNET 600 and HORNET 200).
Notes:
(1) Input current based on use of true RMS meter. For a unit having a 3
phase, 4-wire input, both the phase and neutral currents are indicated;
for all others, only the phase current is indicated.
(2) Number of phases indicated. In addition, for 3 phase units, delta or
wye restriction, if applicable, is indicated.
(3) For a unit having a 3 phase, 4-wire or a 1 phase, 3-wire output, the
ampere ratings of both the phase and neutral conductors are indicated;
for all others, only the phase current is indicated.
TEMPERATURE:
Temperature Rating - Units are considered acceptable for use in a
maximum ambient of 40°C (104°F).
SPACINGS:
Refer to Table 1 - Controlled environment in Sec. Gen. for spacing.
CONSTRUCTION DETAILS:
These are in addition to those stated in Section General, see Section
General for Method of Application.
File E162077 Vol. 1 Sec. 15 Page 3 Issued: 2006-11-30
and Report
MODEL DIFFERENCE:
Models TOW-1000US, TOW-800US, TOW-600US, are identical to Models
HORNET 1000, HORNET 800, HORNET 600 respectively except for model designation.
MARKINGS:
General - See Sec. Gen. for method of application. The Listee's name,
model number, date of manufacture, and electrical ratings marked where readily
visible.
ADDITIONAL MARKINGS:
These are in addition to those stated in Sec. Gen. See Sec. Gen. for
Method of Application.
AC Circuits - Identified to indicate alternating current, frequency or
frequency-range or the AC symbol - see Sec. Gen., ILL. 1. Provide adjacent to
UPS AC input part and AC output part.
User Operated Handles, Knobs or Buttons - Operating positions are
identified.
Controlled Environment - "Intended for installation in a controlled
environment." For CNL unit, the above marking shall be followed by the
following wording. "Refer to manual for environmental conditions." This
marking is located outside the unit.
Max. Ambient Temperature – For CNL unit, the maximum ambient temperature
40oC should be marked on unit.
File E162077 Vol. 1 Sec. 15 Page 4 Issued: 2006-11-30
and Report
CAUTIONARY MARKINGS:
The following cautionary markings are provided. The words "CAUTION",
"WARNING" or "DANGER" in the following cautionary markings shall be in letters
not less than 3.2 mm high, and the remaining letters shall not be less than
1.6 mm high.
1. Live Heat Sink - "CAUTION - Risk of electric shock - Heat sinks
are live. Disconnect unit before servicing." The marking shall
be located on or near the live part so as to make the risk of fire
or electric shock known before the part is likely to be touched. A
single marking for multiple number of parts may be used.
2. UPS Having Internal Battery - "CAUTION - Risk of electric shock -
Hazardous live parts inside this UPS are energized from the
battery supply even when the input AC power is disconnected." If
marking is located on inside of unit, it is visible with any
cover or panel opened.
3. No User Serviceable Parts - "CAUTION - Risk of electric shock, do
not remove cover. No user serviceable parts inside. Refer
servicing to qualified service personnel."
4. Nonisolated Battery Supply - "CAUTION - Risk of electric shock -
Battery circuit is not isolated from AC input, hazardous voltage
may exist between battery terminals and ground. Test before
touching." The marking shall be provided internally adjacent to
the batteries.
5. Non Sinusoidal Output - For CNL unit only, on unit surface –
“NOTICE: THE OUTPUT OF THIS DEVICE IS NOT SINUSOIDAL. IT HAS A
TOTAL HARMONIC DISTORTION OF _A_ PERCENT AND MAXIMUM SINGLE
HARMONIC OF _B_ PERCENT”. Where minimum value A and B listed
below.
Model A B
HORNET 1000 39.8 25.1
HORNET 800 44.5 29.4
HORNET 600 44.3 29.4
HORNET 200 44.3 29.4
File E162077 Vol. 1 Sec. 15 Page 5 Issued: 2006-11-30
and Report
PRINTED WIRING BOARDS:
Minimum requirements for PWBs are described in Sec. Gen.
OUTPUT CIRCUIT GROUNDING:
The AC output power circuit of these UPS is grounded as described below.
Receptacles - For a UPS having a general-use attachment plug receptacle,
the white or silver terminal is connected to the grounded (neutral) supply
conductor of either (1) AC input circuit, or (2) output of the UPS for a
receptacle supplied from the output AC circuit.
INSTRUCTIONS MANUAL:
The important safety instructions shall appear before the preliminary
guidelines for battery installations, the battery installation procedures, and
maintenance.
The headings "IMPORTANT SAFETY INSTRUCTIONS" and "SAVE THESE
INSTRUCTIONS" shall be entirely in upper case letters not less than 4.8 mm
high or emphasized to distinguish them from the rest of the text. Upper case
letters in the instructions shall not be less than 2.0 mm high, and lower case
letters shall not be less than 1.6 mm high.
The instruction manual shall include important safety instructions as
listed below. The statement "IMPORTANT SAFETY INSTRUCTIONS", and the
statement "SAVE THESE INSTRUCTIONS" shall precede the list. The word
"CAUTION" shall be entirely in upper case letters.
1. "SAVE THESE INSTRUCTIONS - This Manual Contains Important
Instructions that should be followed during Installation and
Maintenance of the UPS and Batteries."
2. "Intended for Installation in a temperature controlled, indoor
area free of conductive contaminants."
3. "Maximum ambient temperature 40°C" (or "0 ~ 40°C" for Ambient
Operation)".
4. Symbol for On/Off is displayed and defined.
5. Size of Branch Circuit Overcurrent Protection - "CAUTION - To
reduce the risk of fire, connect only to a circuit provided with
20 amperes maximum branch circuit overcurrent protection in
accordance with the National Electric Code, ANSI/NFPA 70”.
File E162077 Vol. 1 Sec. 15 Page 6 Issued: 2006-11-30
and Report
UPS MODEL HORNET 1000 – FIGS. 1 THRU 3
Enclosure - R/C (QMFZ2), Chi Mei Corporation (E56070), Type PA-765A,
rated 5VA, 80°C, minimum 2.6 mm thick, two pieces construction, overall 242 by
152 by 91.3 mm high, secured together by screws. Provided with some louver
type ventilation openings, see ILL. 1 thru ILL. 2 for details.
Power Supply Cord - Listed (ELBZ, ELBZ7), non-detachable type,
rated minimum 10 A, 125 V, cord Type SJT, No. 18 AWG/3C, one end terminates in
a grounding type attachment plug of 15 A, 125 V configuration (NEMA 5-15P),
other end terminates in internal connection, minimum 1.8 m long.
Power Supply Cord Strain Relief — R/C (NZMT2), Heavy Power Co., Ltd.
(E107293), Type 6P-4. Secured in a 15.9 by 14 mm (double-D shape) opening at
rear enclosure.
Output Receptacles – Six provided, R/C (RTRT2, RTRT8), Sokao Enterprise
Co., Ltd. (E182923), Type SO-11-1, rated 125 V ac, 15 A. Secured by fit of
flange to opening of enclosure and secured to output PWB by soldering.
Alternate – Same as above except R/C (RTRT2, RTRT8), Rong Feng (E95905),
Type SS-6B, rated 125 V ac, 15 A.
Input Supplementary Protector – R/C (QVNU2, QVNU8), Rong Feng (E142783),
Type RFMB, rated 10 A, 250 V ac. Secured to enclosure by snap-fit.
Internal Wirings – R/C (AVLV2), CSA Certified, style 1015, No. 18 AWG,
rated 600 V, 105OC, VW-1.
Quick Connect Terminals – All quick-connect terminals are Listed or
R/C (RFWV2, RFWV8), and are uninsulated type or covered by R/C insulating
tubing or sleeving.
Grounding and Bonding – Provided with R/C (AVLV2), CSA Certified, green
or green with yellow stripe, minimum No. 18 AWG, appliance wiring material,
connected from grounding wire of power supply cord to grounding terminal of
output receptacles by screws and nuts. Also provided to connected between
grounding terminal of output receptacles. No grounding or bonding connections
accessible from outside of enclosure.
Battery Wirings – Four provided, R/C (AVLV2), CSA Certified, Style 1015,
No. 12 AWG, rated 105°C, 600 V, VW-1.
File E162077 Vol. 1 Sec. 15 Page 7 Issued: 2006-11-30
and Report
Battery – One provided, sealed type, R/C (BAZR2), Shenzhen Ritar Power
Co., Ltd. (MH28539), Type RT1290, rated 12 V, 9 Ah, physical fit inside
enclosure.
Alternate – Same as above except for following type may be used.
Manufacturer Type Rating
FIRST POWER (MH28204) FP1290 12 V, 9 Ah
CSB BATTERY (MH14533) HR1234W 12 V, 8.5 Ah
B&B BATTERY (MH19884) HR9-12 12 V, 8 Ah
SHENZHEN SUNNYWAY (MH26669) 12V9AH 12 V, 9 Ah
Communication Port (USB) - LVLE. Secured to USB PWB by soldering and fit
of flange to Enclosure Opening.
Phone Jack Module – Unlisted Component (QVRG3), Sysgration Ltd., Type
PC00017-068, see File E162077(SP), Vol. 3, Sec. 1, Issued Date: December 27,
2000 for for details.
File E162077 Vol. 1 Sec. 15 Page 8 Issued: 2006-11-30
and Report
MODEL HORNET 1000 MAIN PWB ASSEMBLY - FIG. 4 AND FIG. 5
Printed Wiring Board - R/C (ZPMV2), rated V-0, 130°C, measured 159 by
110 by 1.6 mm. Secured to integral slots of enclosure by fitting. See ILL. 3
thru ILL. 5 for component and foil trace layout on PWB for description.
Varistor (MOV4) - R/C (XUHT2, XUHT8), Thinking (E173642), Type TVR14271,
rated 175 V ac.
Alternate – Same as above except R/C (XUHT2, XUHT8), Centra Science
Corp., (E150709), Type CNR-14D271K, rated 175 V ac.
X-Capacitor (C5) - R/C (FOWX2, FOWX8), rated 0.1 uF, 250 V ac.
Backfeed Relay (RY1) - R/C (NLDX2, NLDX8), Song Chuan Precisions Co.,
Ltd. (E88991), Type 845H-2C-B-C, class 130(B) coil insulation system.
(contacts rated 8 A, 277 V ac, coil rated 12 V dc).
Bridge Diodes (D10, D11, D12, D19) – Minimum rated 1000 V, 1 A.
Choke (L1) – Open type construction with ferrite core, overall measured
12 mm OD by 20 mm high. Coil with enameled copper wire, provided with R/C
(OBMW2), rated 130oC, measured 0.55 mm diameter by 80 turns and wound on
ferrite core, wire ends secured to PWB by soldering.
Transformer (TX2) - R/C (OBJY2), World Dragon Electronic Ltd. (E200878),
Class 130(B) insulation system, designated UEC-130. Constructed as follow.
A. Core - Ferrite core, E-E type, core size measured 25.4 by 19 by
6.3 mm thick.
B. Bobbin – Two flange type, phenolic, minimum 1.5 mm thick. Provided
with one layer of Mylar tape between windings and bobbin, see
ILL. 6 for details.
C. Windings – Enameled copper wire. See ILL. 7 for winding
information and insulation.
D. Impregnation – Varnish.
E. Crossover Lead Insulation – R/C (OANZ2), two layer of Mylar tape,
rated minimum 130oC.
Alternate – Same as above except R/C (OBJY2), Yann Shnn Co., Ltd.
(E215086), Class 130(B) insulation system, designated YS-130-1.
Alternate – Same as above except R/C (OBJY2), Jepuls Technology
(E306571), Class 130(B) insulation system, designated JEPULS-UL-001.
File E162077 Vol. 1 Sec. 15 Page 9 Issued: 2006-11-30
and Report
Transistor (Q17) - Minimum rated 500 V, 8 A. Secured to heat sink (HS4)
by screw and secured to PWB by soldering.
Heat Sink (HS4) - Aluminum alloy, overall 22 by 15 by 10.3 mm. Secured
to PWB by soldering. Surface is conductive anodized.
Diode (D21) - Minimum rated 200 V, 2 A.
Capacitor (C40) - Electrolytic type, rated 50 V, 47 uF, 105°C.
DC Fuses (F3, F4) - Listed (FHXT, FHXT7), rated 32 V, 40 A. Secured to
PWB by soldering.
Capacitors (C8, C9) - Electrolytic type, rated 16 V, 3300 uF, 105°C.
Transistors (Q9 thru Q12) - Minimum rated 30 V, 75 A. Secured to heat
sinks (HS1 and HS2) by screw and secured to PWB by soldering.
Heat Sinks (HS1, HS2) - Aluminum alloy, overall 40 by 40 by 15 mm.
Secured to PWB by soldering. Surface is conductive anodized.
Transformer (TX1) - R/C (OBJY2), World Dragon Electronic Ltd. (E200878),
Class 130(B) insulation system, designated UEC-130. Constructed as follow.
A. Core - Ferrite core, E-E type, core size measured 41.4 by 35 by
11.3 mm thick.
B. Bobbin – Two flange type, phenolic, minimum 1.5 mm thick. Provided
with one layer of Mylar tape between windings and bobbin, see
ILL. 6 for details.
C. Windings – Enameled copper wire. See ILL. 8 for winding
information and insulation.
D. Impregnation – Varnish.
E. Crossover Lead Insulation – R/C (YDPU2) or (UZFT2), tubing, rated
minimum 150 V, 200oC.
Alternate – Same as above except R/C (OBJY2), Yann Shnn Co., Ltd.
(E215086), Class 130(B) insulation system, designated YS-130-1.
Alternate – Same as above except R/C (OBJY2), Jepuls Technology
(E306571), Class 130(B) insulation system, designated JEPULS-UL-001.
File E162077 Vol. 1 Sec. 15 Page 10 Issued: 2006-11-30
and Report
Diodes (D26, D31) - Minimum rated 600 V, 8 A. Secured to heat sink (HS3)
by screw and secured to PWB by soldering.
Heat Sink (HS3) - Aluminum alloy, overall 30 by 16 by 16 mm. Secured to
PWB by soldering. Surface is conductive anodized.
X-Capacitor (C4) - R/C (FOWX2, FOWX8), rated 0.1 uF, 250 V.
Transistors (Q13 thru Q16) - Minimum rated 200 V, 16 A. Secured to heat
sinks (HS5 thru HS8) by screw and secured to PWB by soldering.
Heat Sinks (HS5 thru HS8) - Aluminum alloy, overall 22 by 15 by 10.3 mm.
Secured to PWB by soldering. Surface is conductive anodized.
Optical Isolators (U7 thru U9) - R/C (FPQU2, FPQU8), Fairchild (E90700),
Type H11A817C, isolation voltage 5000 V ac.
Alternate – Same as above except R/C (FPQU2, FPQU8), Everlight (E214129),
Type EL817, isolation voltage 5000 V ac.
Alternate – Same as above except R/C (FPQU2, FPQU8), Cosmo (E169586),
Type K1010, isolation voltage 5000 V ac.
Output PWB Assembly –
1. PWB - R/C (ZPMV2), rated V-0, 105°C, overall 124.5 by 106.5 by
1.6 mm thick, see ILL. 9 thru ILL. 10 for component and foil trace
layout.
2. X-Capacitor (C1) - R/C (FOWX2, FOWX8), rated 1 uF, 250 V.
3. X-Capacitor (C4) - R/C (FOWX2, FOWX8), rated 0.22 uF, 250 V.
4. Y-Capacitors (C2, C3, C5, C6) - R/C (FOWX2, FOWX8), rated 4700 pF,
250 V.
File E162077 Vol. 1 Sec. 15 Page 11 Issued: 2006-11-30
and Report
UPS MODEL HORNET 800
General – Model HORNET 800 is similar to Model HORNET 1000 described in
Fig. 1 thru Fig. 5 except for noted below.
Battery – One provided, sealed type, R/C (BAZR2), CSB Battery (MH14533),
Type GP1272, rated 12 V, 7.2 Ah, physical fit inside enclosure.
Alternate – Same as above except for following type may be used.
Manufacturer Type Rating
FIRST POWER (MH28204) FP1270 12 V, 7 Ah
SHENZHEN RITAR POWER(MH28539) RT1270 12 V, 7 Ah
B&B BATTERY (MH19884) BP 7-12 12 V, 7 Ah
SHENZHEN SUNNYWAY (MH26669) 12V7AH 12 V, 7 Ah
Battery Wirings – Two provided, R/C (AVLV2), CSA Certified, Style 1015,
No. 10 AWG, rated 105°C, 600 V, VW-1.
DC Fuses (F3, F4) - Listed (FHXT, FHXT7), rated 32 V, 30 A. Secured to
PWB by soldering.
Transistors (Q9 thru Q12) - Minimum rated 60 V, 50 A. Secured to heat
sinks (HS1 and HS2) by screw and secured to PWB by soldering.
File E162077 Vol. 1 Sec. 15 Page 12 Issued: 2006-11-30
and Report
UPS MODEL HORNET 600 – FIGS. 6 THRU 8
General – Model HORNET 600 is similar to Model HORNET 1000 described in
Fig. 1 thru Fig. 5 except for noted below.
Enclosure - R/C (QMFZ2), Chi Mei Corporation (E56070), Type PA-765A,
rated 5VA, 80°C, min. 2.6 mm thick, two pieces construction, overall 211
by 110 by 77 mm high, secured together by screws. Provided with some
louver type ventilation openings, see ILL. 11 thru ILL. 12 for details.
Input Supplementary Protector – R/C (QVNU2, QVNU8), Rong Feng (E142783),
Type RFMB, rated 5 A, 250 V ac. Secured to enclosure by snap-fit.
Battery Wirings – Two provided, R/C (AVLV2), CSA Certified, Style 1015,
No. 12 AWG, rated 105°C, 600 V, VW-1.
Battery – One provided, sealed type, R/C (BAZR2), CSB Battery (MH14533),
Type HR1221W, rated 12 V, 5.25 Ah, physical fit inside enclosure.
Alternate – Same as above except for following type may be used.
Manufacturer Type Rating
FIRST POWER (MH28204) FP1250 12 V, 5 Ah
SHENZHEN RITAR POWER(MH28539) RT1250 12 V, 5 Ah
B&B BATTERY (MH19884) BP 5-12 12 V, 5 Ah
SHENZHEN SUNNYWAY (MH26669) 12V5AH 12 V, 5 Ah
Communication Port (USB) – Not provided.
Phone Jack Module – Not provided.
File E162077 Vol. 1 Sec. 15 Page 13 Issued: 2006-11-30
and Report
MODEL HORNET 600 MAIN PWB ASSEMBLY - FIG. 9 AND FIG. 10
Printed Wiring Board - R/C (ZPMV2), rated V-0, 130°C, measured 140 by 94
by 1.6 mm thick. Secured to integral slots of enclosure by fitting. See ILL.
13 thru ILL. 14 for component and foil trace layout on PWB for description.
Varistor (MOV2) - R/C (XUHT2, XUHT8), Thinking (E173642), Type TVR14271,
rated 175 V ac.
Alternate – Same as above except R/C (XUHT2, XUHT8), Centra Science
Corp., (E150709), Type CNR-14D271K, rated 175 V ac.
X-Capacitor (C2) - R/C (FOWX2, FOWX8), rated 0.1 uF, 250 V.
Backfeed Relay (RY1) - R/C (NLDX2, NLDX8), Song Chuan Precision Co.,
Ltd.,(E88991), Type 845H-2C-C, (contacts rated 8 A, 277 V ac, coil rated 12 V
dc).
Bridge Diodes (D3 thru D6) – Minimum rated 1000 V, 1 A.
Choke (L1) - Open type construction with ferrite core, overall measured
12 mm OD by 20 mm high. Coil with enameled copper wire, provided with R/C
(OBMW2), rated 130oC, measured 0.55 mm diameter by 80 turns and wound on
ferrite core, wire ends secured to PWB by soldering.
Transformer (TX2) - R/C (OBJY2), World Dragon Electronic Ltd. (E200878),
Class 130(B) insulation system, designated UEC-130. Constructed as follow.
A. Core - Ferrite core, E-E type, core size measured 25.4 by 19 by
6.3 mm thick.
B. Bobbin – Two flange type, phenolic, minimum 1.5 mm thick. Provided
with one layer of Mylar tape between windings and bobbin, see
ILL. 6 for details.
C. Windings – Enameled copper wire. See ILL. 7 for winding
information and Insulation.
D. Impregnation – Varnish.
E. Crossover Lead Insulation – R/C (OANZ2), two layer of Mylar tape,
rated minimum 130oC.
Alternate – Same as above except R/C (OBJY2), Yann Shnn Co., Ltd.
(E215086), Class 130(B) insulation system, designated YS-130-1.
Alternate – Same as above except R/C (OBJY2), Jepuls Technology
(E306571), Class 130(B) insulation system, designated JEPULS-UL-001.
File E162077 Vol. 1 Sec. 15 Page 14 Issued: 2006-11-30
and Report
Transistor (Q15) - Minimum rated 500 V, 8 A. Secured to heat sink (HS4)
by screw and secured to PWB by soldering.
Diode (D10) - Minimum rated 200 V, 2 A.
Capacitor (C38) - Electrolytic type, rated 50 V, 47 uF, 105°C.
DC Fuse (F1) - Listed (FHXT, FHXT7), rated 32 V, 40 A. Secured to PWB by
soldering.
Capacitor (C4) - Electrolytic type, rated 16 V, 3300 uF, 105°C.
Transistors (Q13, Q14) – Minimum rated 30 V, 75 A. Secured to heat sinks
(HS1 and HS3) by screw and secured to PWB by soldering.
Heat Sinks (HS1, HS3) - Aluminum alloy, overall 40 by 16 by 16 mm.
Secured to PWB by soldering. Surface is conductive anodized.
Transformer (TX1) – Constructed as follow:
A. Core - Ferrite core, E-E type, core size measured 33.5 by 28
by 10.6 mm thick.
B. Bobbin – Two flange type, phenolic, minimum 1.5 mm thick.
C. Windings – Enameled copper wire. See ILL. 15 for winding
information and insulation.
D. Impregnation – Varnish.
E. Crossover Lead Insulation – R/C (OANZ2), two layer of Mylar
tape, rated minimum 130oC.
Diodes (D8, D9) - Minimum rated 400 V, 3 A.
X-Capacitor (C33) - R/C (FOWX2, FOWX8), rated 0.1 uF, 250 V.
Transistors (Q9 thru Q12) - Minimum rated 200 V, 16 A.
File E162077 Vol. 1 Sec. 15 Page 15 Issued: 2006-11-30
and Report
Output PWB Assembly –
1. PWB - R/C (ZPMV2), rated V-0, 105°C, overall measured 92 by
92 by 1.6 mm thick, see ILL. 16 for component and foil trace
layout.
2. X-Capacitors (C1, C4) - R/C (FOWX2, FOWX8), rated 0.68 uF,
250 V.
3. Y-Capacitors (C2, C3, C5, C6) - R/C (FOWX2, FOWX8), rated
4700 pF, 250 V.
File E162077 Vol. 1 Sec. 15 Page 16 Issued: 2006-11-30
and Report
UPS MODEL HORNET 200
General – Model HORNET 200 is similar to Model HORNET 600 described in
Fig. 6 thru Fig. 10 except for noted below.
Battery – One provided, sealed type, R/C (BAZR2), CSB Battery (MH14533),
Type GP1245, rated 12 V, 4.5 Ah, physical fit inside enclosure.
Alternate – Same as above except for following type may be used.
Manufacturer Type Rating
FIRST POWER (MH28204) FP1245 12 V, 4.5 Ah
SHENZHEN RITAR POWER(MH28539) RT1245 12 V, 4.5 Ah
B&B BATTERY (MH19884) BP 4.5-12 12 V, 4.5 Ah
SHENZHEN SUNNYWAY (MH26669) 12V4.5AH 12 V, 4.5 Ah
DC Fuse (F1) - Listed (FHXT, FHXT7), rated 32 V, 30 A. Secured to PWB by
soldering.
Transistors (Q13, Q14) – Minimum rated 60 V, 50 A. Secured to heat sinks
(HS1 and HS3) by screw and secured to PWB by soldering.
Heat Sinks (HS1, HS3) - Aluminum alloy, overall 30 by 16 by 16 mm.
Secured to PWB by soldering. Surface is conductive anodized.
Transistors (Q9 thru Q12) - Minimum rated 200 V, 10 A.
File E162077 Vol. 1 Sec. 15 FIG-1 Issued: 2006-11-30
And Report
N060257584
File E162077 Vol. 1 Sec. 15 FIG-2 Issued: 2006-11-30
And Report
N060257585
File E162077 Vol. 1 Sec. 15 FIG-3 Issued: 2006-11-30
And Report
N060257586
File E162077 Vol. 1 Sec. 15 FIG-4 Issued: 2006-11-30
And Report
N060257587
File E162077 Vol. 1 Sec. 15 FIG-5 Issued: 2006-11-30
And Report
N060257588
File E162077 Vol. 1 Sec. 15 FIG-6 Issued: 2006-11-30
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File E162077 Page T1-1 of 3 Issued: 2006-11-30
TEST RECORD NO. 1
SAMPLES:
Samples of the UPS equipment indicated below were submitted by the
manufacturer. The equipment was found to be constructed as described in the
preceding section of this Report and was subjected to the following tests.
Models:
Uninterruptible power supplies, Models HORNET 1000, TOW-1000US, HORNET 800,
TOW-800US, HORNET 600, TOW-600US, HORNET 200.
The following tests were conducted.
UL Standard Tests
Para. No.
of UL1778
Canadian Standard
Test
Para. No. of
C22.2, 107.1-01
Initial Leakage Current
Test 42 Leakage Current Test 6.4
Input Test 44 Rating (Input) 11.3.1
Temperature Test 45 Temperature (Normal) 11.3.2
Dielectric
Voltage-Withstand Test 47 Dielectric Strength 6.5
Dielectric Voltage
Withstand (Transformer
Insulating Materials) 35 Dielectric Strength 6.5
Backfeed Protection Test 48 Backfeed Protection 11.2.5
Neutral to Ground
Potential Measurement Test 51
Neutral to Ground
Voltage Measurement 11.3.3
ABNORMAL TESTS
Transformer Burnout Test 52.2 - -
Output Overload Test 52.4 Overload 6.8
Short Circuit Test 52.5 Output Short Circuit 6.6.1
Overcharge Test 52.6 - -
Forced Ventilation Test 52.9 Abnormal Operation 6.6.1
Component Short- and
Open-Circuit Test 52.10 Abnormal Operation 6.6.7
Strain Relief Test 54 Strain Relief Test 6.18
File E162077 Page T1-2 of 3 Issued: 2006-11-30
UL Standard Tests
Para. No. of
UL1778
Canadian Standard
Test
Para. No. of
C22.2, 107.1-01
Stability Test 63 - -
Impact Test 65 Impact Test 6.13.1
Harmonic Distortion 40 Harmonic Distortion 10.5.2
- - Reverse Polarity Test 8.4.6.5
Mold Stress Relief
Distortion Test 35 of UL746C - -
The test methods and results of the above tests have been reviewed and found
in accordance with the requirements in the Standard for Uninterruptible Power
Supply Equipment, UL 1778, Second Edition, Dated October 25, 1994 and for General
Use Power supplies, CSA C22.2 No. 107-01, September 1, 2001.
Test results relate only to the items tested.
Unless otherwise specified in the individual test Methods and Results, UPS
units were operated as follows:
Normal Mode - Sample employed fully charged batteries, was connected to a
120 V, 60 Hz, single phase supply, and one output was capacitively loaded to deliver:
Model No. Output No. Wattage Volts VA No. of Phase
HORNET 1000,
TOW-1000US 1 500 120 1000 Single
HORNET 800, TOW-800US 1 400 120 800 Single
HORNET 600, TOW-600US 1 300 120 600 Single
HORNET 200 1 100 120 200 Single
Reserve Mode - Sample's AC source was not energized. The grounding connection
remained connected. At the start of the test, the batteries were fully charged.
The test was continued until the batteries were discharged to until the unit shut
down due to low battery charge. The output was loaded as in the normal mode.
Recharge Mode – With the batteries discharged from operating during the
reserve mode, the sample was connected to an AC supply as in the normal mode. The
output was also loaded as in the normal mode. The unit was operated until batteries
were fully charged or temperatures stabilized.
File E162077 Page T1-3 of 3 Issued: 2006-11-30
Test Record Summary:
The results of this investigation, including construction review and testing,
indicate that the products evaluated comply with the applicable requirements in
Standard for Uninterruptible Power Supply Equipment, UL 1778, Second Edition, Dated
October 25, 1994 and for General Use Power supplies, CSA C22.2 No. 107-01, September
1, 2001, and, therefore, such products are judged eligible to bear UL's Mark as
described on the Conclusion Page of this Report.
File E162077 Page C1 Issued: 2006-11-30
CONCLUSION
Samples of the products covered by this Report have been found to comply with
the requirements covering the category and the products are judged to be eligible
for Listing and Follow-Up Service. The manufacturer is authorized to use the UL
Mark on such products which comply with the Follow-Up Service Procedure and any
other applicable requirements of Underwriters Laboratories Inc. Only those
products which properly bear the UL Mark are considered as Listed by Underwriters
Laboratories Inc.
Report by: Reviewed by:
RICHARD LEE JOE YANG
Project Engineer Senior Project Engineer
Any information and documentation involving UL Mark services are provided
on behalf of Underwriters Laboratories Inc. (UL) or any authorized licensee of UL.
