Assembly Instructionsx VCADSR Instructions V1.2 FULL
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Befaco VC CADS SR V1.1 Assem A mbly y Instructions 2017 Dave Hamarra Assembly Instructions The back PCB assembly is very straightforward (Figure 1). Just remember that you only have 12mm of clearance between the 2 boards, so you don't want anything sticking up any farther than necessary. There IS room for low‐profile machined sockets (listed as OPTIONAL in the BOM) if you like socketing your chips. Figure 1: Assembled BACK PCB. Mount T1 ‐ T8 close to the board Assembly of the front PCB to the panel is a little tricky, because the pins for the inter‐board connector J8 and some of the resistors stick up underneath the sliders, so the sliders can not be mounted flush with the PCB (a holdover from the original Befaco design that I will rectify in a future version someday) The process is as follows: 1) 2) 3) 4) Install all components (resistors and J8) on the bottom side of the front PCB (Figure 2) Trim the leads on the top side as short as possible Place all of the top side components except the LED on the board, but do not solder If you use the pushbutton switch in the BOM, I found that putting the lock washer under the panel works best. Likewise, put the keying washer upside‐down on the toggle switch (see Figure 3) 5) Install the panel, and install and tighten the nuts on the jacks and switches 6) Gently separate the PCB from the panel by a couple mm, keeping the sliders flush with the panel, so you have good clearance between the bottom of the sliders and the resistor and J8 leads. Keep the PCB and panel parallel to each other. (Figure 4) 7) Solder the jacks and switches. Note that the jack and pushbutton pins will probably not be sticking very far through the PCB ‐ this is OK, as the primary strength of the solder joints are inside the slots anyway. 8) Press the sliders flush against the front panel and solder their pins 9) Remove all the nuts, remove the panel, and place the LED in its proper location in the PCB (watch the polarity) 10) Reinstall the panel 11) Flip the assembly panel side down, and use the LED's leads to guide it into the hole in the panel. It will not fall through the panel due to the lip at the bottom of the LED. Press the LED as far into the hole as it will go, then solder and trim the leads. 12) Not strictly necessary, but I also trimmed the leads on the sliders, as some of them *can* interfere with parts on the back PCB, depending on how straight and low you installed everything on the back PCB. Since the PCB supports are a bit of a pain to unlock, this is a good time to just plug the back board and front board together for a test before installing the supports, just in case you need to fix anything. The power connector on the back PCB should be at the top. Finally, install the PCB supports into the front PCB (Figure 5 ‐ note that the one at the top might need to be twisted back and forth a bit to get it to lock ‐ I didn't leave quite enough clearance for the little "wings" to flip out). Then snap the back PCB on, and you are done. Figure 2: Bottom side components on the FRONT PCB Figure 3: Place the washers on the toggle and pushbutton switches UNDER the panel for a better fit Figure 4: Panel‐mounted components sit a couple mm above the PCB Figure 5: Final assembly ‐ mate the back PCB to the front PCB Change R8 to 1K Quantity RefDes Back Back Quantity RefDes Front Total Quantity Value Misc Description Vendor1 Vendor part 1 Vendor Link 1 | Vendor 2 Vendor part 2 Vendor Link 2 Vendor 3 Vendor Part 3 Vendor Link 3 Vendor Link 3a Front 11 C1,C2,C5,C6,C7,C8,C9,C10,C12,C13,C14 11 1 C11 1 C15 Mouser 594-K104K15X7RF53H5 http://www.mouser.com/ProductDetail/Vishay-BC-Components/K104K15X7RF53H5/?qs=sGAEpiMZZMt3KoXD5rJ2N6ZV8M58kCCv3HG9VpeXcfU%3d | Tayda A-214 http://www.taydaelectronics.com/0-1uf-50v-multilayer-ceramic-capacitor.html Radial ceramic cap, 5mm Mouser 75-1C20C0G101J050B http://www.mouser.com/ProductDetail/Vishay-Sprague/1C20C0G101J050B/?qs=sGAEpiMZZMt3KoXD5rJ2N3xKLICcIH0cCs23Uk2GM5c%3d | Tayda A-531 http://www.taydaelectronics.com/10-x-100pf-50v-ceramic-disc-capacitor-pkg-of-10.html Radial poly cap, 5mm (C0G ceramic will work) Mouser 871-B32529C334K189 https://www.mouser.com/Search/ProductDetail.aspx?R=B32529C334K189virtualkey59250000virtualkey871-B32529C334K189 | Tayda A-566 http://www.taydaelectronics.com/0-33uf-100v-5-polyester-film-box-type-capacitor.html 100nF ≥50V Radial ceramic cap, 5mm 1 100p ≥50V 1 330nF ≥50V | 2 C3,C4 2 10uF ≥35V Radial Aluminum, D=5mm, L=7mm, lead = 2mm 8 R1,R2,R9,R13,R15,R19,R25,R26 1 R119 9 100K 1/8W, 3.3mm length, or SMT 0805 (Front only) 2 R5,R22 3 R102,R110,R111 5 10K 1/8W, 3.3mm length, or SMT 0805 (Front only) 1 R117 1 15K 1/8W, 3.3mm length, or SMT 0805 (Front only) 3 R104,R105,R106 1 R113 Mouser 667-EEA-GA1V100H http://www.mouser.com/ProductDetail/Panasonic/EEA-GA1V100H/?qs=%2fha2pyFaduj0jA%252bidwTsQ2nSTNwUQSYTkn6%2f0rVj5mmojnLaiCBwtA%3d%3d Mouser 270-100K-RC http://www.mouser.com/ProductDetail/Xicon/270-100K-RC/?qs=sGAEpiMZZMu61qfTUdNhG0T8NRN%2fRayjYP90eo1gO0Q%3d | Digikey RNF18FTD100KCT-ND https://www.digikey.com/products/en?keywords=RNF18FTD100KCT-ND Tayda A-3825 http://www.taydaelectronics.com/r-100k-ohm-1-8w-1-metal-film-resistor.html Mouser 270-10K-RC http://www.mouser.com/ProductDetail/Xicon/270-10K-RC/?qs=sGAEpiMZZMu61qfTUdNhG%2fNICg4NOtz5D3ChGIwXeqI%3d | Digikey S10KCACT-ND https://www.digikey.com/products/en?keywords=S10KCACT-ND Tayda A-3795 http://www.taydaelectronics.com/r-10k-ohm-1-8w-1-metal-film-resistor.html Mouser 270-15K-RC http://www.mouser.com/ProductDetail/Xicon/270-15K-RC/?qs=sGAEpiMZZMu61qfTUdNhG0T8NRN%2fRayjnXHG3sBXkqE%3d | Digikey RNF18FTD15K0CT-ND https://www.digikey.com/products/en?keywords=RNF18FTD15K0CT-ND Tayda A-3803 (A-3093) http://www.taydaelectronics.com/r-15k-ohm-1-8w-1-metal-film-resistor.html http://www.taydaelectronics.com/50-x-smd-chip-resistors-15k-ohm-1-8w-1-0805.html http://www.taydaelectronics.com/50-x-smd-chip-resistors-1-0k-ohm-1-8w-1-0805.html | This one is tough, they only have the taller version THP | 1 R8, R10 1 R20 4 1K 1/8W, 3.3mm length, or SMT 0805 (Front only) Mouser 270-1K-RC http://www.mouser.com/ProductDetail/Xicon/270-1K-RC/?qs=sGAEpiMZZMu61qfTUdNhGycWKXxEhBp7sB6G%2fdTuvOM%3d | Digikey RNF18FTD1K00CT-ND https://www.digikey.com/products/en?keywords=RNF18FTD1K00CT-ND Tayda A-3772 (A-3065) http://www.taydaelectronics.com/r-1k-ohm-1-8w-1-metal-film-resistor.html 1 1M 1/8W, 3.3mm length Mouser 270-1.0M-RC http://www.mouser.com/ProductDetail/Xicon/270-10M-RC/?qs=sGAEpiMZZMu61qfTUdNhG1VZapgQ2mzw5GSB6LCokiA%3d | Digikey RNF18FTD1M00CT-ND https://www.digikey.com/products/en?keywords=RNF18FTD1M00CT-ND Tayda A-3852 http://www.taydaelectronics.com/r-1m-ohm-1-8w-1-metal-film-resistor.html 1 20K 1/8W, 3.3mm length, or SMT 0805 (Front only) Mouser 270-20K-RC http://www.mouser.com/ProductDetail/Xicon/270-20K-RC/?qs=sGAEpiMZZMu61qfTUdNhG01iKAfFMHZrJE%2fwU1671ts%3d | Digikey RNF18FTD20K0CT-ND https://www.digikey.com/products/en?keywords=RNF18FTD20K0CT-ND Tayda A-3807 (A-3096) http://www.taydaelectronics.com/r-20k-ohm-1-8w-1-metal-film-resistor.html 1 R23 1 220K 1/8W, 3.3mm length Mouser 270-220K-RC http://www.mouser.com/ProductDetail/Xicon/270-220K-RC/?qs=sGAEpiMZZMu61qfTUdNhG15Sz3PBOPbZ%252bXemycOErKw%3d | Digikey S220KCACT-ND https://www.digikey.com/products/en?keywords=S220KCACT-ND Tayda A-3836 http://www.taydaelectronics.com/r-220k-ohm-1-8w-1-metal-film-resistor.html 3 R3,R6,R12 3 22K 1/8W, 3.3mm length Mouser 270-22K-RC http://www.mouser.com/ProductDetail/Xicon/270-22K-RC/?qs=sGAEpiMZZMu61qfTUdNhG%252bYGOpalelFJxxOz8xQD5cg%3d | Digikey S22KCACT-ND https://www.digikey.com/products/en?keywords=S22KCACT-ND Tayda A-3808 http://www.taydaelectronics.com/r-22k-ohm-1-8w-1-metal-film-resistor.html A-3758 (A-3051) 1 1 R11 1 R24 R118 1 R116 8 R100,R101,R103,R107,R108,R109,R114,R115 http://www.mouser.com/ProductDetail/Xicon/270-270-RC/?qs=sGAEpiMZZMu61qfTUdNhGx2g6h6o0XudDLlTq%2fy7K8o%3d | Digikey S270CACT-ND https://www.digikey.com/products/en?keywords=S270CACT-ND http://www.taydaelectronics.com/59709-dup-r-5-1-ohm-1-8w-1-metal-film-resistor.html http://www.taydaelectronics.com/50-x-smd-chip-resistors-270-ohm-1-8w-1-0805.html 2 27K 1/8W, 3.3mm length, or SMT 0805 (Front only) Mouser 270-27K-RC http://www.mouser.com/ProductDetail/Xicon/270-27K-RC/?qs=sGAEpiMZZMu61qfTUdNhG8DCUhfQWu4hLI18cywVbvQ%3d | Digikey S27KCACT-ND https://www.digikey.com/products/en?keywords=S27KCACT-ND Tayda A-3810 (A-3099) http://www.taydaelectronics.com/95833-dup-r-12-4-ohm-1-8w-1-metal-film-resistor.html http://www.taydaelectronics.com/50-x-smd-chip-resistors-27k-ohm-1-8w-1-0805.html 1 2M 1/8W, 3.3mm length Mouser 299-2M-RC http://www.mouser.com/ProductDetail/Xicon/299-2M-RC/?qs=sGAEpiMZZMu61qfTUdNhG%252b0AOBcthSuGf%2fgnVpsVzY8%3d | Tayda A-3858 http://www.taydaelectronics.com/90282-dup-r-12-4-ohm-1-8w-1-metal-film-resistor.html 8 30K 1/8W, 3.3mm length, or SMT 0805 (Front only) Mouser 270-30K-RC http://www.mouser.com/ProductDetail/Xicon/270-30K-RC/?qs=sGAEpiMZZMu61qfTUdNhG3rFkoq2Hf1ayuDgvp4lvkI%3d | Digikey S30KCACT-ND https://www.digikey.com/products/en?keywords=S30KCACT-ND RNMF14FTC33K0CT-ND https://www.digikey.com/product-detail/en/stackpole-electronics-inc/RNMF14FTC33K0/RNMF14FTC33K0CT-ND/4770675 Tayda A-3812 (A-3100) http://www.taydaelectronics.com/83014-dup-r-12-4-ohm-1-8w-1-metal-film-resistor.html 1 270R 1/8W, 3.3mm length, or SMT 0805 (Front only) Mouser 270-270-RC R4 1 33K 1/8W, 3.3mm length Mouser 270-33K-RC http://www.mouser.com/ProductDetail/Xicon/270-33K-RC/?qs=sGAEpiMZZMu61qfTUdNhG3Nx2NnrbLsFD96SSQZAP%252bI%3d | Digikey 1 R16 1 3k3 1/8W, 3.3mm length Mouser 270-3.3K-RC http://www.mouser.com/ProductDetail/Xicon/270-33K-RC/?qs=0x0kLJ2FD7%2fl6dcuCCT4Dg%3d%3d | Digikey S3.3KCACT-ND https://www.digikey.com/products/en?keywords=S3.3KCACT-ND Tayda A-3813 http://www.taydaelectronics.com/r-33k-ohm-1-8w-1-metal-film-resistor.html 1 R18 1 43K 1/8W, 3.3mm length Mouser 270-43K-RC http://www.mouser.com/ProductDetail/Xicon/270-43K-RC/?qs=sGAEpiMZZMu61qfTUdNhG8DCUhfQWu4h1oiyr0K0jvM%3d | Digikey S43KCACT-ND https://www.digikey.com/products/en?keywords=S43KCACT-ND Tayda A-3783 http://www.taydaelectronics.com/5342-dup-r-5-1-ohm-1-8w-1-metal-film-resistor.html 1 R7 1 47K 1/8W, 3.3mm length Mouser 270-47K-RC http://www.mouser.com/ProductDetail/Xicon/270-47K-RC/?qs=sGAEpiMZZMu61qfTUdNhG3eQrhCSzV9q5hbd2ss8Kkg%3d | Digikey S47KCACT-ND https://www.digikey.com/products/en?keywords=S47KCACT-ND Tayda A-3816 http://www.taydaelectronics.com/93428-dup-r-12-4-ohm-1-8w-1-metal-film-resistor.html 1 R21 1 56K 1/8W, 3.3mm length Mouser 270-56K-RC http://www.mouser.com/ProductDetail/Xicon/270-56K-RC/?qs=sGAEpiMZZMu61qfTUdNhG2ZzrN2CiS9n20OyeRmC%2fHk%3d | Digikey P56.0KCACT-ND https://www.digikey.com/products/en?keywords=P56.0KCACT-ND Tayda A-3817 http://www.taydaelectronics.com/29252-dup-r-12-4-ohm-1-8w-1-metal-film-resistor.html 1 68K 1/8W, 3.3mm length, or SMT 0805 (Front only) Mouser 270-68K-RC http://www.mouser.com/ProductDetail/Xicon/270-68K-RC/?qs=sGAEpiMZZMu61qfTUdNhGx2g6h6o0XudkZS%2f7qbPiAE%3d | Digikey S68KCACT-ND https://www.digikey.com/products/en?keywords=S68KCACT-ND Tayda A-3819 http://www.taydaelectronics.com/38013-dup-r-12-4-ohm-1-8w-1-metal-film-resistor.html A-3821 (A-3109) http://www.taydaelectronics.com/79833-dup-r-12-4-ohm-1-8w-1-metal-film-resistor.html R112 1 R17 1 6k2 1/8W, 3.3mm length Mouser 270-6.2K-RC http://www.mouser.com/ProductDetail/Xicon/270-62K-RC/?qs=sGAEpiMZZMu61qfTUdNhGzu9JZ8bMiQTQhv569DgB%2fM%3d | Digikey S6.2KCACT-ND https://www.digikey.com/products/en?keywords=S6.2KCACT-ND Tayda 1 R14 1 75K 1/8W, 3.3mm length Mouser 270-75K-RC http://www.mouser.com/ProductDetail/Xicon/270-75K-RC/?qs=sGAEpiMZZMu61qfTUdNhG9rLbwLhtOUuTqe0iz%252bo%2frs%3d | Digikey S75KCACT-ND https://www.digikey.com/products/en?keywords=S75KCACT-ND Tayda A-3790 http://www.taydaelectronics.com/27101-dup-r-5-1-ohm-1-8w-1-metal-film-resistor.html Tayda A-3822 http://www.taydaelectronics.com/r-75k-ohm-1-8w-1-metal-film-resistor.html 5 D1,D2,D3,D4,D6 5 1n4148 Small Signal Diode, DO-35 Mouser 512-1N4148 http://www.mouser.com/ProductDetail/ON-Semiconductor-Fairchild/1N4148/?qs=sGAEpiMZZMtoHjESLttvkoBU6cp6%252bZs9oaGbBohzXiI%3d | | 5 T1,T2,T3,T4,T7 5 2N3904 TRANSISTOR, NPN, TO92 Mouser 512-2N3904TA http://www.mouser.com/ProductDetail/ON-Semiconductor-Fairchild/2N3904TA/?qs=sGAEpiMZZMvAvBNgSS9Lqp8aB%2fMLlILd | Tayda A-157 http://www.taydaelectronics.com/1n4148-switching-signal-diode.html 3 T5,T6,T8 3 2N3906 TRANSISTOR, PNP, TO92 Mouser 512-2N3906TA http://www.mouser.com/ProductDetail/ON-Semiconductor-Fairchild/2N3906TA/?qs=sGAEpiMZZMtdAabcSkQOl1OzvBxEIajd | Tayda A-111 http://www.taydaelectronics.com/2n3904-npn-general-propose-transistor.html 1 IC1 1 UA555N Timer Mouser 595-NE555P https://www.mouser.com/Search/ProductDetail.aspx?R=NE555Pvirtualkey59500000virtualkey595-NE555P | Tayda A-117 http://www.taydaelectronics.com/2n3906-general-propose-pnp-transistor.html 1 IC2 1 4013N Dual Flip Flop Mouser 595-CD4013BE https://www.mouser.com/Search/ProductDetail.aspx?R=CD4013BEvirtualkey59500000virtualkey595-CD4013BE | Tayda A-249 http://www.taydaelectronics.com/ne555-ic-555-timer-dip-8.html 1 IC3 1 4052N Dual 4-1 analog mux Mouser 595-CD4052BE https://www.mouser.com/Search/ProductDetail.aspx?R=CD4052BEvirtualkey59500000virtualkey595-CD4052BE | Tayda A-556 http://www.taydaelectronics.com/cd4013-4013-ic-cmos-dual-d-flip-flop.html 1 IC4 1 TL074P Quad op-amp Mouser 595-TL074CN http://www.mouser.com/ProductDetail/Texas-Instruments/TL074CN/?qs=sGAEpiMZZMtCHixnSjNA6NVXWo9AXLOeoUCxMTuUhxw%3d | Tayda A-1150 http://www.taydaelectronics.com/cd4052-4052-cmos-multiplex-demultiplexer-ic.html A-1138 http://www.taydaelectronics.com/tl074-quad-operational-amplifier-j-fet-pdip-14-tl074cn.html 1 IC5 1 2 LED_1 FB1,FB2 1 TL072P Dial op-amp Mouser 595-TL072IP https://www.mouser.com/Search/ProductDetail.aspx?R=TL072IPvirtualkey59500000virtualkey595-TL072IP | Tayda 1 LED3MM 3mm (T1) LED (any one will do) Mouser 859-LTL-4221 http://www.mouser.com/ProductDetail/Lite-On/LTL-4221/?qs=sGAEpiMZZMvHYEB9WUp7Ej7BQBhOZen2zKojyGe3kJs%3d | Tayda A-037 http://www.taydaelectronics.com/tl072-low-noise-j-fet-dual-op-amp-ic.html | Tayda A-261 http://www.taydaelectronics.com/led-3mm-red.html 2 Ferrite Beads BEAD ON LEAD Z=68 OHM @ 100MHz Mouser 623-2743001112LF http://www.mouser.com/Search/ProductDetail.aspx?R=2743001112virtualkey62300000virtualkey623-2743001112LF 1 VR1,VR2,VR3,VR4 S2 4 1 100K Befaco_VCADSR_SLIDER Ali Express https://www.aliexpress.com/item/Free-Shipping-10pcs-B50K-B100K-Potentiometer-Audio-Slide-Pot-Resistor/1670003362.html | PS1024 SPST Pushbutton Switch DPDT miniature toggle switch Mouser Mouser 612-PS1024AL-RED 108-1MD1T2B3M2QE-EVX http://www.mouser.com/Search/ProductDetail.aspx?R=PS1024AL-REDvirtualkey61200000virtualkey612-PS1024AL-RED http://www.mouser.com/Search/ProductDetail.aspx?R=108-1MD1T2B3M2QE-EVXvirtualkey12040000virtualkey108-1MD1T2B3M2QE-EVX | Toggle Tayda A-5051 http://www.taydaelectronics.com/pb-11d02-push-button-panel-mount-spst-no-pb-11d02-th1r00.html <-- might work depends on size. Header 10x2 female 0.1" pitch header, 8.26mm high Mouser 517-929852-01-10-RB http://www.mouser.com/Search/ProductDetail.aspx?R=929852-01-10-RBvirtualkey51750000virtualkey517-929852-01-10-RB | Tayda A-4568 PJ301BM-JACK-slots Thonk PJ301BM https://www.thonk.co.uk/shop/3-5mm-jacks/ | Tayda A-1690 http://www.taydaelectronics.com/mini-toggle-switch-dpdt-on-on.html http://www.taydaelectronics.com/2x10-pin-2-54mm-double-row-female-pin-header.html <-- the mouser part is nicer because it looks like they break cleaner, but these are similar Tayda A-198 http://www.taydaelectronics.com/2x40-pin-2-54-mm-double-row-pin-header-strip.html Tayda A-198 http://www.taydaelectronics.com/2x40-pin-2-54-mm-double-row-pin-header-strip.html 1 S1 1 1 J8 1 7 J7,J1,J2,J3,J4,J5,J6 7 PJ301BM | Digikey EG2400-ND https://www.digikey.com/product-detail/en/e-switch/100DP1T1B1M2QEH/EG2400-ND/378869 P2 1 Header 10x2 male 0.1" pitch header | Digikey S2011EC-10-ND https://www.digikey.com/product-detail/en/sullins-connector-solutions/PRPC010DAAN-RC/S2011EC-10-ND/2775284 1 P1 1 power 5x2 male 0.1" pitch header | Digikey S2012EC-05-ND https://www.digikey.com/product-detail/en/sullins-connector-solutions/PREC005DAAN-RC/S2012EC-05-ND/2774889 3 H1, H2, H3 3 PCB support, 12mm Mouser 1 Front PCB HamaraLabs | 1 Back PCB HamaraLabs | 1 panel HamaraLabs | 1 1 534-8848 http://www.mouser.com/Search/ProductDetail.aspx?R=8848virtualkey53400000virtualkey534-8848 OPTIONAL 2 http://www.taydaelectronics.com/50-x-smd-chip-resistors-68k-ohm-1-8w-1-0805.html They dont sell ferrite beads apparently. 1 1 http://www.taydaelectronics.com/50-x-smd-chip-resistors-30k-ohm-1-8w-1-0805.html | | 4 http://www.taydaelectronics.com/50-x-smd-chip-resistors-20k-ohm-1-8w-1-0805.html Tayda 1 1 0805 | | IC1, IC5 2 Low profile 8-pin DIP socket 575-343308 http://www.mouser.com/ProductDetail/Mill-Max/115-43-308-41-003000/?qs=sGAEpiMZZMs%2fSh%2fkjph1tvt1%2fmEPT%2fXoHngJTF1udAc%3d | 2 IC2, IC4 2 Low profile 14-pin DIP socket 575-893314 http://www.mouser.com/ProductDetail/Mill-Max/115-93-314-41-001000/?qs=sGAEpiMZZMs%2fSh%2fkjph1tvt1%2fmEPT%2fXoYHrm8Jduaik%3d | 1 IC3 1 Low profile 16-pin DIP socket 575-393316 http://www.mouser.com/ProductDetail/Mill-Max/115-93-316-41-003000/?qs=sGAEpiMZZMs%2fSh%2fkjph1tvt1%2fmEPT%2fXoyMPf3rdwxLA%3d | total parts kit cost
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