Estimatimating Standalone System Size TB8100 Battery Solar Sizing/estimate Estimate

User Manual: Pdf TB8100 Battery-Solar Sizing/estimate

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Estimating Standalone System Size
This procedure provides a good estimate of how powerful a photovoltaic system is needed to support a
given electrical load at a specific site. Before finalizing a system design, we recommend contacting your
Solarex sales representative for sizing confirmation. Confirmation is advised:
• Particularly for systems with arrays larger than 1000 watts;
• Because microclimate zones may cause site conditions to differ substantially from area
climate records;
• For any system whose reliability requirement is critical or where reliability/cost tradeoffs are
an important issue.
This procedure is for sizing a “standalone” PV system, one which supports a load with no other power
source. At a minimum, such systems include a PV array, a storage battery, and required switchgear and
wiring. Most also include a system control device, particularly in situations where the load varies
significantly from one day to another, and where the battery should be protected against overcharge or
overdischarge.
This procedure uses two tools:
• Solarex’s World Design Insolation map, which shows worldwide insolation to the extent it
has been reliably recorded;
• an Excel workbook which helps a user calculate his average daily electrical load and, using
solar data from the Design Insolation map, determine the size of PV system needed to
support it. To use this workbook, named Sizing Workbook.xls, you must download it from the
CD into Excel on your computer. When using the four worksheets which comprise this
workbook, note the following data entry conventions.

Data Entry Conventions
Lines on which you may enter (in most cases, for
meaningful results, must enter) values are shaded blue.
Lines which include approximations, such as 85% inverter
efficiency, are shaded pink. If you have data which is more
accurate than these approximations, you may override the
entries in these fields.
Lines with no color coding are “locked” to prevent alteration
of the sizing formulas.

Step 1: Calculate daily load
Download Sizing Workbook.xls from the CD into Excel on your computer. Split your computer screen so
you can see these instructions and Excel simultaneously, or toggle between the two programs. Sizing
Workbook.xls includes two load calculation spreadsheets: DC Load Calc for calculating the daily energy

use of DC loads, AC Load Calc for calculating energy use by AC loads. Enter the load wattages (which
may be printed on the unit’s nameplate) and daily runtimes. Each sheet will accept up to 15 separate
loads. The total from each sheet is automatically forwarded to the Array Sizing worksheet, which
calculates required PV array power.

Step 2: Size Array
Using the calculated load, solar data, and the characteristics of the module you select, the Array Sizing
worksheet determines the number of modules required and the array’s series/parallel configuration.
Many of the lines are completed automatically. Enter values in lines 5, 7, 9, 11, and 13 using the
instructions below.
Line

Instruction

5

Enter your system nominal voltage (must be a multiple of 12 volts.)

7

This factor provides a generally accepted margin (20%) for energy losses within
the system and for variation of the solar resource. Increase the factor for
systems with critical reliability requirements, extreme energy losses, and at sites
with high solar variation. Under certain conditions, the factor may be decreased.

9

Refer to World Design Insolation map for design insolation. Enter the value on
Line 9.

11

Enter the Imp (current at maximum power) value, in amperes, for the selected
module on Line 11. Solarex manufactures modules with Imp ranging from 0.08A
to 7A in 12-volt nominal configuration. Usually, the appropriate module for an
array is the one which provides the required current with the minimum number of
parallel modules.

13

Round the number of parallel modules recommended on Line 12 up to the next
whole number.

14

The number of modules in series necessary to provide charging voltage
appropriate for the system voltage entered on Line 5.

Step 3: Size Battery
The Battery Sizing sheet recommends battery capacity based on site latitude. Make entries on Lines 7
and 8 based on your site latitude and the instructions below.
Line

Instruction

7

Enter the number of days of reserve capacity you desire.

8

To obtain reasonable lifetime from lead-acid batteries, they should not be
discharged beyond a certain point: 50% of full charge for “shallowdischarge” batteries, 20% of full charge for “deep-discharge” types.
Enter the factor for the battery you prefer; the factor adjusts nominal
battery capacity to usable capacity, producing a battery recommendation
in nominal (manufacturer’s nameplate) energy capacity.

The function of the battery is to provide energy at night and during periods of subnormal insolation.
Many factors affect the size of battery required for an application, including battery type, site
temperatures, desired battery lifetime, frequency of battery servicing, and rate of discharge. In addition,
battery capacity may, within limits, be “traded off” against array size: the larger the array in a system, the
smaller the battery required. If you require accurate analysis of these factors and precise optimization of
system performance, or if you are considering using a battery other than the lead-acid type, contact your
Solarex representative.



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