Pemko S773 Silicon Seal Adhesive Smoke/Fire Gasket Environmental Product Declaration (EPD) 137.1 ASSA ABLOY EPD Gasketing
User Manual: Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket - Environmental Product Declaration (EPD) Literature
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Environmental Product Declaration Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket Adhesive Gasket ASSA ABLOY is committed to providing products and services that are environmentally sound throughout the entire production process and the product lifecycle. Our unconditional aim is to make sustainability a central part of our business philosophy and culture, but even more important is the job of integrating sustainability into our business strategy. The employment of EPDs will help architects, designers and LEEDAPs select environmentally preferable door openings. ASSA ABLOY will continue our efforts to protect the environment and health of our customers/end users and will utilize the EPD as one means to document those efforts. The Pemko S773 Adhesive Gasket is a silicone triple fin seal designed to seal a gap between a door and frame or between meeting edges of a pair of doors for energy efficiency, sound attenuation, and smoke inhibition. Environmental Product Declaration According Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket to ISO 14025 Door Hardware This declaration is an environmental product declaration (EPD) in accordance with ISO 14025. EPDs rely on Life Cycle Assessment (LCA) to provide information on a number of environmental impacts of products over their life cycle. Exclusions: EPDs do not indicate that any environmental or social performance benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typically address the sitespecific environmental impacts of raw material extraction, nor are they meant to assess human health toxicity. EPDs can complement but cannot replace tools and certifications that are designed to address these impacts and/or set performance thresholds – e.g. Type 1 certifications, health assessments and declarations, environmental impact assessments, etc. Accuracy of Results: EPDs regularly rely on estimations of impacts, and the level of accuracy in estimation of effect differs for any particular product line and reported impact. Comparability: EPDs are not comparative assertions and are either not comparable or have limited comparability when they cover different life cycle stages, are based on different product category rules or are missing relevant environmental impacts. EPDs from different programs may not be comparable. PROGRAM OPERATOR DECLARATION HOLDER DECLARATION NUMBER DECLARED PRODUCT UL Environment ASSA ABLOY 478714321.137.1 Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket REFERENCE PCR Builders Hardware PCR UL 9004 June 19, 2017 5 Years Product definition and information about building physics Information about basic material and the material's origin Description of the product's manufacturing CONTENTS OF THE Indication of product processing DECLARATION Information about the in-use conditions Life cycle assessment results Testing results and verifications The Independent Expert Committee, SVR The PCR review was conducted by This declaration was independently verified in accordance with ISO 14025 by Underwriters Laboratories DATE OF ISSUE PERIOD OF VALIDITY INTERNAL EXTERNAL This life cycle assessment was independently verified in accordance with ISO 14044 and the reference PCR by Wade Stout, UL Environment Thomas P. Gloria, Industrial Ecology Consultants 1 Exclusions: EPDs do not indicate that any environmental or social performance benchmarks are met, and there may be impacts that they do not encompass. LCAs do not typically address the sitespecific environmental impacts of raw material extraction, nor are they meant to assess human health toxicity. EPDs can complement but cannot replace tools and certifications that are designed to address these impacts and/or set performance thresholds , e.g., Type 1 certifications, health assessments and declarations, environmental impact assessments, etc. Accuracy of Results: EPDs regularly rely on estimations of impacts, and the level of accuracy in estimation of effect differs for any particular product line and reported impact. Comparability: EPDs are not comparative assertions and are either not comparable or have limited comparability when they cover different life cycle stages, are based on different product category rules or are missing relevant environmental impacts. EPDs from different programs may not be comparable. Environment 2 of 10 Environmental Product Declaration Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket According to ISO 14025 Door Hardware Product Definition and Information Product Description Product name: Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket Product characteristic: Adhesive Gasket The Pemko S773 SiliconSeal Adhesive Smoke/Fire Gaskets is an adhesive-backed, triple fin, silicone gasketing product installed on the perimeter of a door opening or at the meeting edges of a pair of doors to slow/prohibit the passage of smoke, fire, weather, sound, and dirt. It is rigorously tested and offered in many colors (finishes) guaranteed to blend unobrusively into any structure. Addtional features include: - Effective temperature range of -58 to +450 degrees Farenheit - Manufactured using high quality cross linked silicon polymer - Includes high quality acrylic adhesive for secure application - Exceeds air infiltration ratings by a factor of 7 or better - Is 93% efficient for sound control when applied in a double row - Self-extinguishing, non-toxic - Unaffected by sunlight, ozone, and ultraviolet rays - Impervious to fungus and mildew - Product is packaged with an alcohol towelette for frame cleaning and a mylar label. Otherwise, no other accessory materials are required for installation or use Application The Pemko Silicone Gasketing is ideal for a wide range of applications, including but not limited to high traffic areas, hotels, offices, public buildings, hospitals, institutions, educational facilities, and retail spaces. Technical Data For the declared product, the following technical data in the delivery status must be provided with reference to the test standard: Technical Data Length 17' (Multiple Lengths Available) Width 0.5" Height 0.375" Environment 3 of 10 Environmental Product Declaration Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket According to ISO 14025 Door Hardware Placing on the Market / Application Rules The standards that can be applied for Pemko Silicone Adhesive Gasketing are: - FAR 25.853 Airworthiness Standards for Compartment Interiors - NFPA 105 Smoke Tested - ASTM E-90 Sound Rated - ASTM E 283 Air Infiltration Tested - BHMA A156.21, Thresholds - UL 10b and 10c Fire Rated - UL 1784 Smoke Tested - UL 2818, GREENGUARD Gold Delivery Status Shipments of Pemko products are delivered in a cardboard box with each product individually shrinkwrapped. Base Materials / Ancilary Materials Material Brass Stainless Steel Steel Aluminum Electronics/Mechanics Silicone Other Total Percentage in mass (%) 0.00% 0.00% 0.00% 0.00% 0.00% 99.00% 1.00% 100.00% Manufacture The primary manufacturing processes are made by Tier 1 suppliers and the final manufacturing processes occur in Memphis, TN and Ventura, CA. The components come from processes like stamped steel, turning, and aluminum extrusion. Environmental and Health During Manufacturing ASSA ABLOY is committed to producing and distributing door opening solutions with minimal environmental impact, where health & safety is the primary focus for all employees and associates. • Environmental operations, GHG, energy, water, waste, VOC, surface treatment and H&S are being routinely monitored. Inspections, audits, and reviews are conducted periodically to ensure that applicable standards are met and environment management program effectiveness is evaluated. • Code of Conduct covers human rights, labor practices and decent work. Management of ASSA ABLOY is aware of their environmental roles and responsibilities, providing appropriate training, supporting accountability and recognizing outstanding performance. • Any waste metals during machining are separated and recycled. The waste from the water-based painting process is delivered to waste treatment plant. • The factories in Memphis, TN and Ventura, CA have certification of Environmental Management to ISO 14001:2004 and Occupational Health and Safety to OHSAS 18001:2007. Environment 4 of 10 Environmental Product Declaration Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket According to ISO 14025 Door Hardware Product Processing / Installation Pemko Silicone Adhesive Gasketing is distributed through and installed by trained installation technicians, such as locksmiths, carpenters etc. adhering to local/national standards and requirements. Packaging Shipments of Pemko products are delivered in a cardboard box with each product individually shrinkwrapped. Material Cardboard Other Total Quantity (% By Weight) 96% 4% 100% Conditions of Use It may be desired to periodically wipe the product with warm soapy water using mild detergent to clear any dirt of grime that has accumulated from normal traffic. Environmental and Health During Use There is no harmful emissive potential. No damage to health or impairment is expected under normal use corresponding to the intended use of the product. Reference Service Life The reference service life is 2 years. Extraordinary Effects Fire No negative environmental impact will result from exposure to fire. Water Contains no substances that have any impact on water in case of flood. Mechanical Destruction No danger to the environment can be anticipated during mechanical destruction. Re-use Phase This product is not typically reused. Disposal This product is not typically recycled. Further Information ASSA ABLOY Architectural Door Accessories 5535 Distribution Drive Memphis, TN 38141 Environment 5 of 10 Environmental Product Declaration According Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket to ISO 14025 Door Hardware Life Cycle Assessment Declared Unit The declaration refers to the functional unit of 1 unit (or piece) of Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket, as specified in the Builders Hardware PCR Name Declared unit Mass Conversion factor to 1 kg Value 17 0.180 5.568 Unit feet of gasketing kg - System Boundary This is a cradle to gate with options Environmental Product Declaration. The following life cycle phases were considered: Benefits and Loads Beyond the System Boundaries Maintenance Repair Replacement Refurbishment Operational energy use Operational water use Deconstruction /demolition A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 X X ReuseRecoveryRecycling potential Use A3 X Disposal Construction/ installation process A2 X Waste processing Transport from gate to the site A1 Transport Manufacturing End of Life Stage* Transport Use Stage Raw material supply Product Stage Construction Process Stage C2 C3 C4 D X X X X MND MND MND MND MND MND MND MND X Description of the System Boundary Stages Corresponding to the PCR (X = Included; MND = Module Not Declared) *This includes provision of all materials, products and energy, packaging processing and its transport, as well as waste processing up to the end-of waste state or disposal of final residues. Estimates and Assumptions End of Life In the End of Life phase, for all the materials which can be recycled, a recycling scenario with 100% collection rate was assumed. Cut-off Criteria In the assessment, all available data from the production process are considered, i.e. all raw materials used, auxiliary materials (e.g. lubricants), thermal energy consumption and electric power consumption - including material and energy flows contributing less than 1% of mass or energy (if available). In case a specific flow contributing less than 1% in mass or energy is not available, worst case assumption proxies are selected to represent the respective environmental impacts. Impacts relating to the production of machines and facilities required during production are out of the scope of this assessment. Background data For life cycle modeling of the considered products, the GaBi 6 Software System for Life Cycle Engineering, developed by thinkstep, is used GaBi 6 2013. The GaBi-database contains consistent and documented datasets which are documented in the online GaBi-documentation GaBi 6 2013D. To ensure comparability of results in the LCA, the basic data of GaBi database were used for energy, transportation and auxiliary materials. Environment 6 of 10 Environmental Product Declaration According Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket to ISO 14025 Door Hardware Data Quality The data sources used are complete and representative of North America in terms of the geographic and technological coverage and are a recent vintage (i.e. less than ten years old). The data used for primary data are based on direct information sources of the manufacturer. Secondary data sets were used for raw materials extraction and processing, end of life, transportation, and energy production flows. Wherever secondary data is used, the study adopts critically reviewed data for consistency, precision, and reproducibility to limit uncertainty. Period Under Review The period under review is the full calendar year of 2015. Where data was incomplete, annual 2014 data was used and was deemed representative for the product. Allocation Allocation was determined on a per unit basis. Comparability A comparison or an evaluation of EPD data is only possible if all data sets to be compared were created according to EN 15804 and the building context, respectively the product-specific characteristics of performance, are taken into account. Environmental delarations from different programs may not be comparable. Full conformance with the PCR for North American Builders Hardware products allows EPD comparability only when all stages of a Builders Hardware product's life cycle have been considered. However, variations and deviations are possible. LCA: Modeling Scenarios and Additional Technical Information The following technical information is a basis for the declared modules or can be used for developing specific scenarios in the context of a building assessment if modules are not declared. Installation into the building (A5) Name Value Unit Auxiliary - kg Water consumption - Other resources - m3 kg Electricity consumption - kWh Other energy carriers - Material loss - Output substance following waste treatment on-site Reference Service Life Name Reference Service Life Unit 2 years End of life (C1-C4) Name Value Unit MJ Collected separately 0.0000 kg kg Collected as mixed construction waste 0.1796 kg Reuse 0.1778 kg Recycling 0.0000 kg - kg 0.1778 kg 0.13 kg Dust in the air - kg Energy recovery VOC in the air - kg Landfilling Environment Value 7 of 10 Environmental Product Declaration According Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket to ISO 14025 Door Hardware LCA Results Results shown below were calculated using TRACI 2.1 Methodology. TRACI 2.1 Impact Assessment Unit A1-A3 A4 A5 C2 C3 C4 D GWP Global warming potential kg CO2-Eq. 1.3E+00 1.3E-02 2.5E-02 8.3E-04 0.0E+00 2.2E-02 -4.9E-02 ODP Depletion potential of the stratospheric ozone layer kg CFC-11 Eq. 6.1E-11 5.0E-13 5.7E-14 3.2E-14 0.0E+00 2.6E-14 -9.5E-14 AP Air Acidification potential for air emissions kg SO2-Eq. 3.3E-03 8.0E-05 1.3E-04 5.0E-06 0.0E+00 1.0E-04 -4.2E-05 Parameter Parameter EP Eutrophication potential kg N-Eq. 2.9E-04 4.4E-06 2.3E-05 2.8E-07 0.0E+00 3.7E-05 -2.5E-06 SP Smog formation potential kg O3-Eq. 5.2E-02 2.2E-03 1.2E-03 1.4E-04 0.0E+00 3.9E-04 -1.2E-03 FFD Fossil Fuel Depletion MJ-surplus 1.5E+00 2.4E-02 8.0E-03 1.5E-03 0.0E+00 3.3E-03 -1.0E-01 Results shown below were calculated using CML 2001 - April 2013 Methodology. CML 4.1 Impact Assessment Parameter Parameter Unit A1-A3 A4 A5 C2 C3 C4 D 1.3E+00 1.3E-02 1.4E-01 8.3E-04 0.0E+00 2.5E-02 -4.8E-02 GWP Global warming potential kg CO2-Eq. ODP Depletion potential of the stratospheric ozone layer kg CFC-11 Eq. 5.8E-11 5.0E-13 5.5E-14 3.1E-14 0.0E+00 2.4E-14 -8.9E-14 AP Air Acidification potential for air emissions kg SO2-Eq. 3.2E-03 6.6E-05 8.8E-05 4.1E-06 0.0E+00 3.8E-05 -3.4E-05 EP Eutrophication potential kg(PO4)3-Eq. 3.9E-04 1.2E-05 3.2E-05 7.3E-07 0.0E+00 4.1E-05 -6.6E-06 POCP Formation potential of tropospheric ozone photochemical oxidants kg ethane-Eq. 3.3E-04 7.7E-06 1.9E-05 4.8E-07 0.0E+00 1.0E-05 -4.5E-06 ADPE Abiotic depletion potential for nonfossil resources kg Sb-Eq. 5.0E-05 5.5E-12 4.6E-09 3.5E-13 0.0E+00 1.0E-09 -1.9E-08 ADPF Abiotic depletion potential for fossil resources MJ 1.7E+01 1.7E-01 6.8E-02 1.1E-02 0.0E+00 2.6E-02 -6.9E-01 Results below contain the resource use throughout the life cycle of the product. Resource Use Parameter Unit A1-A3 A4 A5 C2 C3 C4 D PERE Renewable primary energy as energy carrier MJ 7.8E+00 0.0E+00 8.8E-03 0.0E+00 0.0E+00 2.2E-03 -1.2E-03 PERM Renewable primary energy resources as material utilization MJ 2.4E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 PERT Total use of renewable primary energy resources MJ 1.0E+01 0.0E+00 8.8E-03 0.0E+00 0.0E+00 2.2E-03 -1.2E-03 PENRE Nonrenewable primary energy as energy carrier MJ 2.0E+01 1.7E-01 7.3E-02 1.1E-02 0.0E+00 2.8E-02 -6.9E-01 PENRM Nonrenewable primary energy as material utilization MJ 2.4E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 PENRT Total use of nonrenewable primary energy resources MJ 2.2E+01 1.7E-01 7.3E-02 1.1E-02 0.0E+00 2.8E-02 -6.9E-01 SM Use of secondary material MJ 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 RSF Use of renewable secondary fuels MJ 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 NRSF Use of nonrenewable secondary fuels MJ 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 FW Use of net fresh water m3 2.2E+00 0.0E+00 4.6E-03 0.0E+00 0.0E+00 1.2E-03 -5.1E-04 Parameter Environment 8 of 10 Environmental Product Declaration According Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket to ISO 14025 Door Hardware Results below contain the output flows and wastes throughout the life cycle of the product. Output Flows and Waste Categories Parameter Parameter Unit A1-A3 A4 A5 C2 C3 C4 D Hazardous waste disposed kg 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 Non-hazardous waste disposed kg 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 RWD Radioactive waste disposed kg 9.9E-04 0.0E+00 1.7E-06 0.0E+00 0.0E+00 4.7E-07 -4.3E-07 CRU Components for re-use kg 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 MFR Materials for recycling kg 0.0E+00 0.0E+00 1.3E-01 0.0E+00 0.0E+00 0.0E+00 0.0E+00 MER Materials for energy recovery kg 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 EEE Exported electrical energy MJ 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 0.0E+00 EEE Exported thermal energy MJ 0.0E+00 0.0E+00 1.2E-01 0.0E+00 0.0E+00 7.8E-03 0.0E+00 HWD NHWD The production life cycle stage (A1-A3) dominates the impacts across all impact categories. This is due to the upstream production of materials used in the product, along with electricity use in the manufacturing of the product. Potential benefits in the global warming, acidification, eutrophication, smog, and fossil fuel depletion impact categories are due to the potential avoided burden of recycled materials after disposal. 100% 80% D 60% C4 C3 40% C2 A5 20% A4 0% A1-A3 -20% GWP Environment ODP AP Air EP 9 of 10 SP FFD Environmental Product Declaration Pemko S773 SiliconSeal Adhesive Smoke/Fire Gasket According to ISO 14025 Door Hardware References - PCR Part A UL Environment and Institut Bauen und Umwelt e.V., Königswinter (pub.): Product Category Rules for Construction Products from the range of Environmental Product Declarations of Institut Bauen und Umwelt (IBU), Part A: Calculation Rules for the Life Cycle Assessment and Requirements on the Background Report. July 2014, version 1.3 - PCR Part B UL Environment and Institut Bauen und Umwelt e.V. (IBU). Product Category Rules Part B: Requirements on the Environmental Product Declaration for Locks and Fittings. - GaBi 6 thinkstep.one: GaBi Software-System and Databases for Life Cycle Engineering. version 6.110. Copyright, TM. Stuttgart, Echterdingen. 1992-2015 - ISO 14025 ISO 14025:2011-10, Environmental labels and declarations — Type III environmental declarations — Principles and procedures. - ISO 14040 ISO 14040:2009-11, Environmental management — Life cycle assessment — Principles and framework. - ISO 14044 ISO 14044:2006-10, Environmental management — Life cycle assessment — Requirements and guidelines. - EN 15804 EN 15804:2012-04: Sustainability of construction works — Environmental Product Declarations — Core rules for the product category of construction product - ULE 2013 UL Environment, General Program Instructions, 2013. - TRACI 2.1 US EPA, Tool for the Reduction and Assessment of Chemical and Other Environmental Impacts (TRACI) - CML 2001 Center of Environmental Science of Leiden University impact categories and characterisation methods for impact assessment (CML) - ASTM E90 Standard Test Method for Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions and Elements - ASTM E283 Standard Test Method for Determining Rate of Air Leakage Through Exterior Windows, Curtain Walls, and Doors Under Specified Pressure Differences Across the Specimen - BHMA A156.22 Standard for Door Gasketing Systems - FAR 25.853 Airworthiness Standards for Compartment Interiors - NFPA 105 Standard for the Installation of Smoke Door Assemblies and Other Opening Protectives - UL 10(b) Standards for Fire Tests for Door Assemblies - UL 10(c) Standards for Positive Pressure Fire Tests for Door Assemblies - UL 1784 Standard for Air Leakage Tests of Door Assemblies and Other Opening Protectives - UL 2818 GREENGUARD Certification Program for Chemical Emissions for Building Materials, Finishes and Furnishings Environment 10 of 10
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