Pitco Frialator I12 Cooking Computer For Rov Fryers 60149517 Users Manual Press Basket Key To Start Timer
60149518 to the manual c7889c1b-4956-42be-821f-efd69cf6199c
2015-02-06
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Model #: __________________________ Serial #: __________________________ Date Purchased: ___________________ English IMPORTANT INFORMATION FOR FUTURE REFERENCE Record the following information from the appliance ID plate and retain this manual for the life of the equipment: Service Manual for Pitco P/N’s 60149517 (Full Vat) and 60149518 (Split Vat) I12+ Cooking Computer for ROV Fryers w/ Options: Auto-Filter, Auto-Topoff, & Filter Data Function This control was developed specifically for Pitco fryer products. It utilizes the latest in microprocessor technology and is completely solid state. This control offers the latest cooking technology, including temperature and time compensation that requires no user adjustments for consistently cooked product. Other features include, drain valve interlock, faulty probe detection, selectable melt cycles, beeper volume, and cook temperature. Each product key may be programmed with cook, shake and hold times to keep pace with changing menus over time. This manual details the operation and adjustment of the Solstice I12+ Cooking Computer For ROV Fryers. The target audience for this text is the Service Technician. This manual reveals all adjustments that are possible by keyboard entry, including passwords. L22-378 Rev 3 (07/14) Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 Table of Contents: 1 Key Locations and Functions: ........................................................................................................5 1.1 To turn the appliance ON: ________________________________________________________ 5 1.2 To turn the appliance OFF: _______________________________________________________ 5 1.3 To start a cook: ________________________________________________________________ 6 1.4 To cancel a cook: _______________________________________________________________ 6 1.5 To check Actual and Set temperatures: _____________________________________________ 6 1.6 To View Current Settings for Cook, Shake, Hold, and Hold Pre-Alarm: _____________________ 6 1.7 Perform a Boil Out operation: _____________________________________________________ 7 1.7.1 1.7.2 2 2.1 2.2 Oil Handling and Fryer Operations: ...............................................................................................8 Fresh Oil Top-Off: ______________________________________________________________ 8 Manual Filtering: _______________________________________________________________ 8 2.2.1 2.2.2 2.3 3.1 Automatic Filtering: ............................................................................................................................................... 10 Automatic Polishing: ............................................................................................................................................. 10 Automatic Disposal: .............................................................................................................................................. 11 Blocked Drain ....................................................................................................................................................... 11 Advanced Fryer Operations (For Automated Filtering Option): ___________________________ 11 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.4.6 3 Filter Control (Option): ............................................................................................................................................ 8 FDF Triggering (Option): ......................................................................................................................................... 9 Automated Filtering (Option):______________________________________________________ 9 2.3.1 2.3.2 2.3.3 2.3.4 2.4 Automatic Boil Entry (Water Detection): .................................................................................................................. 7 Manual Boil Entry:................................................................................................................................................... 7 Full Vat/Left Return Pump: .................................................................................................................................... 12 Full Vat/Left Drain Valve: ...................................................................................................................................... 12 Full Vat/Left Manual Top-Off: ................................................................................................................................ 13 Right Return Pump (Split Vat Only): ...................................................................................................................... 13 Right Drain Valve (Split Vat Only): ........................................................................................................................ 13 Right Manual Top-Off (Split Vat Only): .................................................................................................................. 14 Control Filter Lockout (CFL): ........................................................................................................14 Filter Soon:___________________________________________________________________ 14 3.2 Filter Now: ___________________________________________________________________ 14 4 Fresh Oil Supply Monitoring .........................................................................................................15 4.1 JIB Oil Remaining: _____________________________________________________________ 15 4.2 JIB Check/Error: ______________________________________________________________ 15 5 Filter Data Function (FDF) Data Logging: ....................................................................................16 5.1.1 5.1.2 6 6.1 6.2 Data Logging: ....................................................................................................................................................... 16 Data Viewing: ....................................................................................................................................................... 16 To Enter Programming Level 1 (for the Store Manager): ...........................................................18 To Set Cook Temperature: ______________________________________________________ 18 To Change a Product Key–Cook, Shake, Hold, and Hold Pre-Alarm Times: ________________ 18 6.2.1 6.2.2 6.2.3 6.2.4 Cook Time ............................................................................................................................................................ 18 Shake Time: ......................................................................................................................................................... 19 Hold Time: ............................................................................................................................................................ 19 Hold Pre-Alarm: .................................................................................................................................................... 19 6.3 To Exit Level 1 programming: ____________________________________________________ 19 7 To Change Options Level 2 ( for the Store Manager): ................................................................20 7.1 Fahrenheit or Celsius Display: ____________________________________________________ 20 L22-378 Rev 3 Page 2 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 7.2 Password Change or Required: __________________________________________________ 20 7.3 Beeper Volume and Tone: _______________________________________________________ 21 7.4 Language Selection: ___________________________________________________________ 21 7.5 Melt Cycle Type: ______________________________________________________________ 21 7.6 Recovery Test Value: __________________________________________________________ 22 7.7 Control or Timer: (Left side of Dual or Single Vat): ____________________________________ 22 7.8 Control or Timer: (Right side of Dual Vat): __________________________________________ 22 8 To Enter Programming Level 3 (for the Technician): .................................................................23 8.1 Offset the Temperature Display: __________________________________________________ 23 8.2 Melt Cycle ON Time: ___________________________________________________________ 23 8.3 Minimum ON and OFF Cycle Time: _______________________________________________ 23 8.4 Recovery Times: ______________________________________________________________ 24 8.5 Diagnostic Menu Entry: _________________________________________________________ 25 8.5.1 Exit Diagnostic Menu: ........................................................................................................................................... 25 8.6 Ready Level: _________________________________________________________________ 25 8.7 Temperature Operating Range: ___________________________________________________ 26 8.8 More Service Menu Entry: _______________________________________________________ 26 8.8.1 8.8.2 8.8.3 8.8.4 8.8.5 8.8.6 8.8.7 8.8.8 8.8.9 8.8.10 8.8.11 8.9 Instant On Toggle ................................................................................................................................................. 26 Cook Now ............................................................................................................................................................. 26 Heat Demand Profile:............................................................................................................................................ 27 Shake Alarm Duration: .......................................................................................................................................... 27 Hold Alarm Duration:............................................................................................................................................. 27 Cancel Duration: ................................................................................................................................................... 27 Configuration Value: ............................................................................................................................................. 27 Factory Reset: ...................................................................................................................................................... 28 Standing Pilot Toggle: ........................................................................................................................................... 28 Flex Time Toggle:............................................................................................................................................. 28 Exit More Service sub menu: ............................................................................................................................ 28 Number of Basket Lifts: _________________________________________________________ 29 8.10 To Exit Programming Level 3: __________________________________________________ 29 9 To Enter Factory Menu Level 4 (for the Technician): .................................................................30 9.1 Pitco Collect (toggle) ___________________________________________________________ 30 9.2 Offset Temperature Display: _____________________________________________________ 30 9.3 Melt Cycle ON Time: ___________________________________________________________ 30 9.4 Minimum ON and OFF Cycle Time: _______________________________________________ 30 9.5 Recovery Test Values: __________________________________________________________ 30 9.6 Diagnostic Menu Entry: _________________________________________________________ 30 9.7 Ready Level: _________________________________________________________________ 31 9.8 Operating Temperature Range: ___________________________________________________ 31 9.9 High Limit Value: ______________________________________________________________ 31 9.10 Number of Basket Lift: ________________________________________________________ 31 9.11 Test On/Off: ________________________________________________________________ 31 9.12 10 To Exit Factory Menu (Level 4): _________________________________________________ 31 To Enter Filter Settings Menu Level 5 (for the Store Manager): ............................................32 Page 3 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 10.1 Drain Time: _________________________________________________________________ 32 10.2 Filter Time: _________________________________________________________________ 32 10.3 Polish Time: ________________________________________________________________ 33 10.4 Fill Time: ___________________________________________________________________ 33 10.5 Filter Temperature: ___________________________________________________________ 33 10.6 Cook Counts Allowed: ________________________________________________________ 34 10.7 Cook Counts Deferred: _______________________________________________________ 34 10.8 Oil Level Probe/Auto Top-Off Enable: ____________________________________________ 34 10.9 Auto Top-Off Time:___________________________________________________________ 35 10.10 Filter Data Function Enable:____________________________________________________ 35 10.11 More Filter Menu Entry: _______________________________________________________ 35 10.11.1 10.11.2 10.11.3 10.11.4 10.11.5 10.11.6 10.11.7 10.12 11 12 13 14 JIB Monitor (Oil Remaining) Enable .................................................................................................................. 35 Maximum JIB Time ........................................................................................................................................... 36 Low JIB Time ................................................................................................................................................... 36 JIB Monitor (Check/Fault) Enable ..................................................................................................................... 36 Filter Return Key Enable................................................................................................................................... 36 On-Demand Top-Off Key Enable ...................................................................................................................... 37 To Exit More Filter Menu .................................................................................................................................. 37 To Exit Programming Level 5: __________________________________________________ 37 Other Displays: ...........................................................................................................................38 Mechanical Dimensions: ............................................................................................................39 Electrical Connections at LEFT and RIGHT connectors): ......................................................40 Probe Resistance Chart: ............................................................................................................41 L22-378 Rev 3 Page 4 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 1 Key Locations and Functions: 12 Product 12 Product On/Off Program Thermometer Clock On/Off Keys Key Indicators Key Key Key Key Key Left Manual Oil Filter Control Right Manual Oil Top-Off Key Key Top-Off Key Displays show current operation. Throughout this text, a left only display will be printed as [CK4 2:28]. When both left and right displays should be interpreted together, this text will show them as [CK4 2:28][READY]. 1.1 To turn the appliance ON: If power is applied to the appliance, the displays will show . Press the key. If the drain has been opened since the last time the fryer was turned on, the operator will be prompted to check and verify that the vat is full with oil before applying heat. The screen will display “Is vat full?” – press the YES [6/1] key if oil level is above the minimum level, otherwise press the NO [0/5] key. Failure to accurately answer this prompt may result in unsafe conditions. Displays will show one of the following: , , or . Some messages may show in both left and right displays. Wait for the appliance to heat up to the 1.2 condition before cooking. To turn the appliance OFF: Press the key. and then . Page 5 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 1.3 To start a cook: When the display is showing the appliance has reached set temperature and is ready to cook. Press the desired product key, and place product into the vat. The indicator above the product key will flash to indicate the cook timer is running. In the example above, product 4 is cooking with 2 minutes and 28 seconds remaining. The right side display of the dual vat control shown above, has no running cook timers, and shows . Multiple cooks may run together. While cooks are running, the displays will always show the cook with the least time remaining. Longer running cooks will flash their indicators at a slower rate. Cook time remaining on these keys may be checked by pressing the 1.4 key then pressing a product key. To cancel a cook: Press and hold the product key to cancel a running cook. If no other cooks are pending, controller displays will return to . 1.5 To check Actual and Set temperatures: To view the actual vat temperature, press the key. The display will show , where “F” is Fahrenheit, and “C” is Celsius. After a few moments, the display or will return to , , or mm:ss] will display for any cooks still running. To view the set temperature, press the if no cooks are running. [Cn key twice. The display will show or , where “F” is Fahrenheit, and “C” is Celsius. After a few moments, the display will return to running. 1.6 , , or , or, [Cn mm:ss] for any cook still To View Current Settings for Cook, Shake, Hold, and Hold Pre-Alarm: To view the current settings for any product key, press the key, followed by the desired product key. The display will show [Cn mm:ss], followed by [Sn mm:ss], then [Hn mm:ss], ending with [Pn mm:ss]. Where “n” is the key number, and “mm:ss” is the time setting. After a few moments, the display will return to , , or , or, [Cn mm:ss] for any cook still running. Typical displays using key 4 as an example: Key 4 Cook Time [C4] is set for 2 minutes and 28 seconds. Key 4 Shake Time [S4] is set for 2 minutes and :00 seconds before the end of the Cook. Default value is 00:00, or inactive. Key 4 Hold Time [H4] is set for 15:00 minutes. This is the amount of time cooked product may sit in holding bins before a new batch is started. Default value is 00:00, or inactive. Key 4 Hold Pre-Alarm [P4] is set for 00:00 and is inactive (default setting). When activated his alarm warns the operators that the Hold Time is about to run out. In a few moments, the display will return to L22-378 Rev 3 Page 6 of 44 . + Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 1.7 Perform a Boil Out operation: Normal maintenance of a fryer requires regular tank cleaning. This process involves draining the vat of oil and filling with water. Cleaning solution is added, and the control is set to boil by one of the following methods: 1.7.1 Automatic Boil Entry (Water Detection): Fill the appliance with water and turn the appliance on. Heat will be applied to the vat warming the water. This control will detect the presence of water by temperatures not rising above the boiling point of water; 212°F (100°C). After a time at this temperature, displays will show Heat will be disabled until the operator responds to this prompt. Pressing the [10/0] key is a YES response to the boil prompt. If pressed, display will show . Heat will maintain vat temperature at 185°F (85°C) for cleaning as long as the control remains on. To exit boil mode control must be turned off. Warning: Pressing any other key at the [PRESS 0] [TO BOIL ] prompt is regarded by the control as a NO response. With this response, the control will apply heat to the vat as if oil were present in the vat. With water in the vat, a rolling boil will result. This will cause undesirable foam over condition and, a potential steam burn hazards to operators performing cleaning operations. 1.7.2 Manual Boil Entry: After filling an empty vat with water, turn the appliance on. Press the key and enter key sequence [2], [1], [2]. If control is set to display in the Celsius scale, press [1], [0], [0] keys to manually enter boil mode. The display will show to indicate entry into boil mode. To exit boil mode, control must be turned off. Page 7 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 2 Oil Handling and Fryer Operations: 2.1 Fresh Oil Top-Off: The fresh oil top-off system allows the operator to add oil to the vat to compensate for loss due to normal product draw-out. The top-off system is not intended for the refilling of an empty vat. To add fresh oil to the vat on-demand, press and hold the key. Release the Top-Off key when oil has reached an optimal level. Use the Left or Right fryers. Manual top-offs are not permitted while there is an active cook. key to top-off the Left or Right vat, respectively, for split vat This computer also supports the Auto Top-Off system (Option), where low oil levels will automatically be detected and oil added. This system has no operator interface. To disable the Auto Top-Off system, see section 10.8. 2.2 Manual Filtering: This section applies to fryer configurations without the Automated Filtering option. 2.2.1 Filter Control (Option): The filter return pump can be activated and deactivated through front panel for manual filter fryer applications. Activating the filter return will move oil from the filter pan to the user selected frypot. With no cook timers running the display will show , or If fryer is a split vat, , . To start the return pump for the vat, press the , key. and will be displayed. To return oil to the Left vat, press product key [1] (YES), or to return oil to the Right vat, press product key [6] (YES). The display will show To stop the return pump, press the The display will show L22-378 Rev 3 . key again. . Page 8 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 2.2.2 FDF Triggering (Option): With the display will showing or , FDF enabled (section 10.10), and the current vat temperature above the set filter temperature (section 10.5): Pull the drain valve to filter. Choose filter type: o – press YES to Filter, NO to The display will show skip. o – press YES to Polish, NO The display will show to skip. o NO to skip. This display will show a countdown timer based on the filter operation selected and the user settings in sections 10.2 and 10.3. o The drain must remain open while the countdown timer is running. Follow store procedures for filtering and wait until filter timer completes. o – press YES to Dispose, The display will show To start and stop the return pump, press the Once the timer expires, the display will show key. or . 2.3 Automated Filtering (Option): This computer supports the use of automated oil processes FILTER, POLISH, and DISPOSE. After the selection of a process, the operator will be prompted with a series of questions verifying the current state of the fryer battery – as outlined by the “Initiate Check List” below. Failure to properly comply with the check list may result in unsafe or undesirable conditions. Once all prompts have been affirmed, the selected automated function will begin. Initiate Check List “Filter pan in-place and empty?” – check the filter pan and verify it is fully in place and empty. o If filter pan is ready, press the YES key and continue. o If filter pan is not ready, press the NO key, resolve the filter pan condition, and start over. “Autofilter now?” – confirm the selection. o Press the YES key to start. o Press the NO to cancel. When automated processes FILTER and POLISH are complete, the operator will be prompted to verify the current state of the battery – as outlined by the “Acknowledge Check List” below. Once all prompts have been affirmed, the fryer will return its original state (either ON or OFF). Acknowledge Check List “Is vat full?” – verify the frypot has reached an appropriate oil level and the filter pan is completely empty. o If the filter pan is empty, press the YES key to complete. Page 9 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 o If there is still oil in the filter pan, press the NO key to run the pump for 20 additional seconds. “Is vat full?” will be prompted again when complete. NOTE: NO may be selected for “Is vat full?” a maximum of three times. o The fourth time NO is selected, the fryer will turn OFF and display “Possible Filter Issue - Check and Resolve”. Press product YES key to acknowledge. 2.3.1 Automatic Filtering: The automated filtering process will open the drain and move oil from the vat to the filter pan, close the drain, and pump oil back to the vat. This allows for a quick filter by passing oil through the filter medium once. With no cook timers running the display will show To perform an automatic filter, press the If fryer is a split vat, . key. and will be displayed. To perform a filtering operation on the Left vat, press product key [1] (YES), or to perform a filtering operation on the Right vat, press product key [6] (YES). – press product key [6] (YES) to The display will show confirm. Follow the “Initiate Check List” procedures outlined above. Wait until automated filter process completes. Follow the “Acknowledge Check List” procedures outlined above. Display will return to , , or . 2.3.2 Automatic Polishing: The automated polishing process will open the drain, moving oil from the vat to the filter pan, and then run the return pump. Oil will cycle through the vat and the filter pan, making multiple passes through the filter medium. After a set amount of time, the drain will close and oil will be pumped back to the vat. This allows for a longer filtering process to remove more debris from the oil – extending oil life and increasing oil quality. With no cook timers running the display will show To perform an automatic polish, press the If fryer is a split vat, . key. and will be displayed. To perform a filtering operation on the Left vat, press product key [1] (YES), or to perform a filtering operation on the Right vat, press product key [6] (YES). – press product key [0] (NO) to The display will show skip. – press product key [6] (YES) The display will show to confirm. Follow the “Initiate Check List” procedures outlined above. Wait until automated filter process completes. Follow the “Acknowledge Check List” procedures outlined above. Display will return to L22-378 Rev 3 , Page 10 of 44 , or . Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 2.3.3 Automatic Disposal: The automated disposal process will open the drain and move oil from the vat to the filter pan, and then close the drain once empty. The operator may now dispose of oil from the filter pan. With no cook timers running the display will show To perform an automatic dispose, press the If fryer is a split vat, . key. and will be displayed. To perform a filtering operation on the Left vat, press product key [1] (YES), or to perform a filtering operation on the Right vat, press product key [6] (YES). – press product key [0] (NO) to The display will show skip. – press product key [0] (NO) to The display will show skip. – press product key [6] (YES) The display will show to confirm. Follow the “Initiate Check List” procedures outlined above. Wait until automated filter process completes. Display will return to . 2.3.4 Blocked Drain During all automatic sequences listed above, the message ALERT – DRAIN CLOSING – REMOVE TOOLS will appear with an audible alert for 10 seconds prior to the scheduled closure of the drain. Remove tools, such as a clean-out rod, from the drain. Failure to do so could cause damage to the equipment. If a clean-out rod is accidently caught in a closed drain, DO NOT FORCEFULLY PULL OR OTHERWISE TRY TO REMOVE THE TOOL. The drain will automatically reopen – remove caught tool at that time. After 10 seconds, the drain will close again and the automatic sequence will proceed normally. If the drain is unable to close for a second time, it will automatically reopen again and stop the return pump. The display will scroll the message CLEAR BLOCKED DRAIN – RETRY?. If there is a tool still in the drain, remove it and press the YES key to continue. If there is no tool in the drain, use a clean-out rod to attempt to clear any drain obstruction, remove the clean-out rod, and press the YES key to continue. Once the drain is detected fully closed, the automatic sequence will complete normally. If after 3 retry attempts, or if the NO key is pressed when prompted to retry, the drain will remain open and the fryer becomes inoperable. The display will show message OFFLINE – CALL SERVICE – ERR 2002. Call for service to resolve the blocked drain issue. Other fryers will be able to operate and filter normally. 2.4 Advanced Fryer Operations (For Automated Filtering Option): The advanced fryer operation menu can be used to manually control the drain valve and return pump for processes such as oil rotation, custom cleaning procedures, and recovery from an interrupted automatic process. Page 11 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 With no cook timers running the display will show , or , , . To enter the advanced oil handling menu, press and hold the key until display shows . The advanced oil handing menu functions in a Select-and-Confirm interface. While in the advanced oil handling menu, product keys [L-5] can be pressed at any time to change the currently selected function, indicated on the left display. No action occurs during the selection a function. When a desired function has been selected, press product key [6] to confirm the section and perform action. The specific action of product key [6] is indicated on the right display, which varies with the selected function. 2.4.1 Full Vat/Left Return Pump: While in the advanced oil handling menu, press product key [L]. Display shows Press product key [6] to run the pump and return oil to the target vat from the filter pan. Display shows Press product key [6] to stop the pump. (If the function selection is changed or the advanced oil handing menu is exited while Return is active, the pump will stop automatically.) Press key . . to exit the menu or select a product key [L-5] to perform another action. 2.4.2 Full Vat/Left Drain Valve: While in the advanced oil handling menu, press product key [1]. Display shows Press product key [6] to open the drain valve and drain oil to the filter pan. Verify the filter pan is in-place and empty before draining oil, the operator will NOT be prompted to check. Display shows Press product key [6] to close the drain valve. (If the function selection is changed or the advanced oil handing menu is exited while Drain is open, the drain will close automatically.) Press key . . to exit the menu or select a product key [L-5] to perform another action. L22-378 Rev 3 Page 12 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 2.4.3 Full Vat/Left Manual Top-Off: While in the advanced oil handling menu, press product key [2]. Display shows Press and hold product key [5] to manually add fresh oil to the vat. Display will show is held down. Release product key [6] to stop adding fresh oil. Press key . while product key [6] to exit the menu or select a product key [L-5] to perform another action. 2.4.4 Right Return Pump (Split Vat Only): While in the advanced oil handling menu, press product key [3]. Display shows Press product key [6] to run the pump and return oil to the target vat from the filter pan. Display shows Press product key [6] to stop the pump. (If the function selection is changed or the advanced oil handing menu is exited while Return is active, the pump will stop automatically.) Press key . . to exit the menu or select a product key [L-5] to perform another action. 2.4.5 Right Drain Valve (Split Vat Only): While in the advanced oil handling menu, press product key [4]. Display shows Press product key [6] to open the drain valve and drain oil to the filter pan. Verify the filter pan is in-place and empty before draining oil, the operator will NOT be prompted to check. Display shows Press product key [6] to close the drain valve. (If the function selection is changed or the advanced oil handing menu is exited while Drain is open, the drain will close automatically.) Press key . . to exit the menu or select a product key [L-5] to perform another action. Page 13 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 2.4.6 Right Manual Top-Off (Split Vat Only): While in the advanced oil handling menu, press product key [5]. Display shows Press and hold product key [5] to manually add fresh oil to the vat. Display will show is held down. Release product key [6] to stop adding fresh oil. Press key . while product key [6] to exit the menu or select a product key [L-5] to perform another action. 3 Control Filter Lockout (CFL): This computer includes the Cook Count-based Control Filter Lockout (CFL) function which enforces operator compliance with regularly scheduled filtering based on the number of cooks performed since the last filter. Performing any automated oil filter operation will reset the cook counter. Also, any manual operation that includes the opening of the drain valve for 20 seconds or more will also reset the cook counter. The cook counter may be reset at any time, where the computer does not have to be in a Filter Soon or Filter Now state. To check the current remaining cooks available before Filter Lockout, press the the Cooks Remaining message is shown. Press the the maximum number of cooks allowed – 3.1 key until key again to show . Filter Soon: Filter Soon message will show when the number of cooks since the last filter operation is greater than the Cook Counts Allowed value (section 10.6). It is suggested to perform a filter operation when business levels permit. 3.2 The Additional cooks are allowed when in Filter Soon state. message will not be viewable if there are active cook timers. Filter Now: Filter Lockout messages or will show on the displays when the number of cooks since the last filter operation is equal to the sum of the Cook Counts Allowed value and the Cook Counts Deferred value (section 10.7). It is required to perform a filter operation at this time. The completed. Perform the required filtering when this cook completes. When in the Filter Lockout state, cooks are no longer allowed and product key presses are ignored. L22-378 Rev 3 message will display when the final allowed cook has been Page 14 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 4 Fresh Oil Supply Monitoring This computer monitors the Jug-in-Box (JIB) fresh oil supply for oil remaining estimation and oil supply problems. The computer will monitor utilization of the JIB from on-demand, manual top-offs, automatic top-offs, and top-off events from other fryers in the battery. 4.1 JIB Oil Remaining: Low JIB message will show and toggle with the current fryer state when the available fresh oil has dropped below the Low JIB configuration value (section 10.11.3). Replace JIB message will show and toggle with the current fryer state when the available fresh oil has depleted. The operator at this time should replace the JIB with a new, full supply. It is not recommended to replace JIB with a less-than-full supply. To reset the JIB Oil Remaining monitor once the supply has been replaced: Push-and-hold Press product key [6] (YES) to reset the fresh oil supply to the Max JIB configuration value (section 10.11.2). until is displayed. Note: Only one cooking computer in a fryer battery needs to have the oil remaining monitor enabled (section 10.11.1). 4.2 JIB Check/Error: For fryer configurations with the auto top-off option, the JIB error monitor displays the error message when an auto top-off event has occurred three times within 15 minutes for a single frypot. This message indicates to the operator that a JIB or its hose has been installed improperly, the JIB has been emptied and not replaced, or there is some other fault condition. Check the JIB and resolve any fault conditions. Press any cook key to clear the Check JIB message. When the Check JIB message is displayed, auto top-off for that frypot is temporarily disabled until the message is cleared and acknowledged. Page 15 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 5 Filter Data Function (FDF) Data Logging: The FDF feature allows managers to track oil usage and filtering events by operators. These features can be incorporated into an overall oil management strategy to extend oil life through an enforced filtering regimen in combination with CFL. Only successfully completed filter events (Filter & Polish) for both manual filter and autofilter configurations increase the respective count for FDF data logging. Interrupted filtering sequences, or opened drains which do not meet FDF triggering criteria, will be logged as incomplete. 5.1.1 Data Logging: The FDF will store data for three batches of oil – the current batch, and the two past batches. The use of the Dispose function saves the current batch data to history and resets data logging values for the new oil batch. For a batch of oil, the FDF logs the following data: Number of Filter Operations Number of Polish Operations Number of Oil Hours Number of Incomplete Filters Management of oil through methods other than functions Filter, Polish, and Dispose are logged as incomplete filters. 5.1.2 Data Viewing: With no cook timers running, displays will show one of the following displays: , or Press the , . key. The left display will show . The right display will be blank. FDF Password Enter password using the product keys as a numeric keypad for entry. The display will show collected data on the current batch of oil (for the Left vat if split), as indicated by the number “1” in the first digit of the right display. o This is the number of filter events completed (nnnnn) for the current batch of oil. Press product key [0] to continue, press the [P] key to exit. o This is the number of polish events completed (nnnnn) for the current batch of oil. Press product key [0] to continue, press the [P] key to exit. o This is the number of hours (nnnnn) oil has been at temperature for the current batch of oil. Press product key [0] to continue, press the [P] key to exit. L22-378 Rev 3 Page 16 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 o This is the number of incomplete filters (nnnnn) for the current batch of oil. Press product key [0] to continue, press the [P] key to exit. Display now shows data for the prior disposed batch of oil, as indicated by the number “2” in the first digit of the right display. o This is the number of filter events completed (nnnnn) for the prior disposed batch of oil. Press product key [0] to continue, press the [P] key to exit. o This is the number of polish events completed (nnnnn) for the prior disposed batch of oil. Press product key [0] to continue, press the [P] key to exit. o This is the number of hours (nnnnn) oil has been at temperature for the prior disposed batch of oil. Press product key [0] to continue, press the [P] key to exit. o This is the number of incomplete filters (nnnnn) for the prior disposed batch of oil. Press product key [0] to continue, press the [P] key to exit. Display now shows data for the second prior disposed batch of oil, as indicated by the number “3” in the first digit of the right display. o This is the number of filter events completed (nnnnn) for the prior disposed batch of oil. Press product key [0] to continue, press the [P] key to exit. o This is the number of polish events completed (nnnnn) for the prior disposed batch of oil. Press product key [0] to continue, press the [P] key to exit. o This is the number of hours (nnnnn) oil has been at temperature for the prior disposed batch of oil. Press product key [0] to continue, press the [P] key to exit. o This is the number of incomplete filters (nnnnn) for the prior disposed batch of oil. Press product key [0] to continue, press the [P] key to exit. For split vat fryers, continuing will display FDF data logged information for the Right vat. With the display showing Display will now show , press key , Page 17 of 44 to return to normal operations. , or . L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 6 To Enter Programming Level 1 (for the Store Manager): Note: The factory default setting for this control does not require a password to be entered. However, the operator password requirement and value may be changed in section 3.2. Entry of a password when NOT required will not interfere with the programming process. With no cook timers running, displays will show one of the following displays: , or . Press the , key. If display shows: If display shows: ; you do not need , a password is required. to enter a password. Level 1 & 2 Password Enter password using the product keys as a numeric keypad for entry. With correct password entry, display will show . From the 6.1 display, continue with this section or go to section 3, or 4. To Set Cook Temperature: Press the key once. The display will show [SET xxxF] [TEMP] or [SET xxxC] [TEMP], where “xxx” is the temperature setting. Use the product keys for numeric entry to adjust the current setting. Press the save setting. Display now shows . To exit here, press key to again, or continue. 6.2 To Change a Product Key–Cook, Shake, Hold, and Hold Pre-Alarm Times: For each product key, Cook, Shake, Hold, and Hold Pre-alarm times are set in this section. With display showing , continue with the following section for each product key to change. 6.2.1 Cook Time Cook Time may be set for each product key. To deactivate any product key enter a zero value for cook time. Press the Display will show key. . Press the desired product key to change. The display is now showing [CKn mm:ss] where “n” is the key number, “CK” means Cook, and “mm:ss” is minutes and seconds. Use the product keys for numeric entry to adjust the current setting. Press the L22-378 Rev 3 key to save cook time and continue setup for this product key. Page 18 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 6.2.2 Shake Time: Shake time is an alarm that sounds during Cook Time to prompt operators to shake the basket. Default for this value is zero, meaning the Shake Time is inactive. To use Shake Time, the time value must be a non-zero value, and, must be set to a value less than cook time. Display shows [SHn mm:ss] where “n” is the key number, “SH” means Shake, and “mm:ss” is time in minutes and seconds. Use the product keys for numeric entry to adjust the current setting. Press the key to save shake time and continue setup for this product key. Note: The value entered for shake time is the time from the end of the cook. 6.2.3 Hold Time: Cooked product may stand in holding bins for a period of time. This timer produces an alarm to inform operators to discard old product and start a new cook. Default for this value is zero, meaning the Hold Time is inactive. Display is showing [HDn mm:ss], where “n” is the key number, “HD” means HOLD, and “mm:ss” is minutes and seconds. Use the product keys for numeric entry to adjust the current setting. Press the key to save hold time and continue setup for this product key. 6.2.4 Hold Pre-Alarm: Hold Pre-Alarm is a timer setting that is used to warn operators that the Hold Time is about to expire. To use Hold Pre-Alarm, the time value must be a non-zero value, and, must be set to a value less than Hold Time. Default value is zero, meaning the Hold Pre-Alarm is inactive. Display is showing [PAn mm:ss] where “n” is the key number, “PA” means Pre-Alarm, and “mm:ss” is minutes and seconds. Use the product keys for numeric entry to adjust the current setting. Press the key to save pre-alarm time. Note: Value entered for hold pre-alarm time is the time from the end of the hold period. Display will again return to . Repeat steps from section 2.2.2 to make changes to any other product keys or continue. 6.3 To Exit Level 1 programming: Display shows Press the . . Continue to section 3 “To Change Options”, key. Display shows or, exit here in the next step. To exit Level 1 programming, press the Displays will show running. key again. , , or Page 19 of 44 , when no active cooks are L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 7 To Change Options Level 2 ( for the Store Manager): The display must show from section 2 to change these options. When the product key [0] is pressed, the display will show . Indicator lights above product keys will illuminate to represent options that may be changed. Each option listed below uses the product key [0] to toggle or scroll through available choices in the display. When the correct value is displayed, press the display will again return to 7.1 key to save choice. The for another option selection. Fahrenheit or Celsius Display: The Controller will display temperatures in the Fahrenheit or Celsius scales. The default scale is °F. With display showing , press the product key [10/0]. Display shows Press product key 1, display shows [DEGREE n] [F OR C], where “n” is the current setting. Use the product key [0] to scroll through choices (F or C). Press . key to save choice. 7.2 Display shows . Password Change or Required: With factory settings, an operator password is not required to enter programming Levels 1 and 2. The password may be activated or changed in these steps. With display showing , press the product key [0]. Display will show Press product key 2, display shows [SET PAS] [NEW PASS]. Use the product key [0] to . scroll through choices [NO PASS] or [PASS REQ]. Press key to save choice. If [NO PASS] is selected Display returns to If [PASS REQ]. is selected, display will show [PASSnnnn] [NEW PASS] to prompt for new password. Displayed value “nnnn” is the current password. Use the product keys for numeric entry to change password. Press [P] key to save choice. Display then shows . . Note: The factory default password (6684) will always work even if a different password is selected here. L22-378 Rev 3 Page 20 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 7.3 Beeper Volume and Tone: Volume and Tone of the beeper alarm may be changed in this section. Volume ranges are 1,2 and 3, where 3 is the loudest setting. This model also has a selection for tone. With display showing , press the product key [0]. Display will show . Press product key 3, display shows [VOLUME n] [BEEPER]. Use the product key [0] to scroll through choices (n= 1,2,3, or T). Beeper volume will change as each selection is made. Press key on 1, 2, or 3 to save volume choice. Display shows Press key on “T” to set tone – an additional display is shown, [TONE n] [BEEPER]. Use . the product key [0] to scroll through choices (n= 1,2,3). Beeper tone will change as each selection is made. 7.4 Press key on to save tone choice. Display shows Language Selection: With display showing 7.5 . , press the product key [0]. Display will show Press product key 4, display shows [ENGLISH] [LANGUAGE]. Use the product key [0] to scroll through choices (ENGLISH, ESPANOL, FRANCAIS, DEUTSCH, HOLLAND). Press . key to save choice. Display shows . Melt Cycle Type: This adjustment allows selection of the melt cycle type and requirement when starting the appliance from a cold start. With display showing , press the product key [0]. Display will show Press product key 5, display shows [LIQUID], the default setting. Use the product key [0] to scroll through choices (liquid, solid, or, no melt). Press . key to save choice. Display will again return to Page 21 of 44 . L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 7.6 Recovery Test Value: This controller maintains a record of heat up times for the appliance. A poorly running appliance will have increased recovery times stored in this display. There is no selection done here, just the display of recovery time values. With display showing , press the product key [0]. Display will show Press product key 6; display will show [RECOVERY] [TEST]. Press the product key [0]. Display will show [FnnnLyyy], where nnn is the factory recovery value, and yyy is the last warm- up recovery value. After recording these values, press the 7.7 . key. Display will again return to . Control or Timer: (Left side of Dual or Single Vat): With display showing , press the product key [0]. Display will show Press product key 7; display will show [CONTROL]. Use the product key [0] to scroll through choices (Control, Timer). Press . key to save choice. Display shows . Note: If timer is selected, heat control outputs are disabled, leaving only the timer functions active. Do not make this selection on Solstice fryer models. 7.8 Control or Timer: (Right side of Dual Vat): Note: This key has no function on single vat control # 60149518. With display showing , press the product key [0]. Display will show Press product key 8; display will show [CONTROL]. Use the product key [0] to scroll through choices (Control, Timer). Press [P] key to save choice. Display shows . . Note: If timer is selected, heat control outputs are disabled, leaving only the timer functions active. Do not make this selection on Solstice fryer models. L22-378 Rev 3 Page 22 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 8 To Enter Programming Level 3 (for the Technician): With no cook timers running, displays will show one of the following displays: , , or Press the . key. The left display will show . The right display will be blank. Level 3 Password Enter password using the product keys as a numeric keypad for entry. Display will show . Product key indicators will illuminate to prompt operator to select a key. This section details parameters that may be changed in Level 3 programming. 8.1 Offset the Temperature Display: This adjustment allows the displayed temperature value to be offset to reflect the true center vat temperature while reading the probe tip temperature. Default value is zero. With zero value set, displayed values are the probe temperature. With display showing press product key 1. Display shows [OFF nn F] [DEGREES], where “nn” is the value of the adjustment. Negative values are preceded with a minus sign. To change this value, use the product keys for numeric entry of a new value. Press the Use the product key [0] to scroll choices (Positive or Negative value). After key. Display will show [POSITIVE] [DEGREES]. selection, press the 8.2 key. Display returns to . Melt Cycle ON Time: With display showing press product key 2. Display shows [MLTON :nn] [MELT ON], where “nn” is the value, in seconds, of time for a melt cycle heat pulse. To change this value, use the product keys for numeric entry of a new value. Press the 8.3 key. Display returns to . Minimum ON and OFF Cycle Time: With display showing press product key 3. Display shows [MIN ON:nn] [MIN ON], where “nn” is the value, in seconds, of time for minimum heat pulse period. To change this value, use the product keys for numeric entry of a new value, then press the key to save. Display shows [MIN OFF:nn] [MIN OFF], where “nn” is the value, in seconds, of time for minimum heat off period. Use the product keys for numeric entry of a new value.Press the key. Display now shows Page 23 of 44 . L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 8.4 Recovery Times: This controller maintains a record of heat up times for the appliance. A poorly running appliance will have increased recovery times stored in this display. There is no selection done here, just the display of recovery time values. With display showing , press the product key [0]. Display will show Press product key 4; display will show [RECOVERY] [TEST]. Press the product key [0]. Display will show [FCTY nnn][RECOVERY], where nnn is the factory recovery value. Press the product key [0]. Display will show [OLD nnn][RECOVERY], where nnn is the factory recovery value. . After recording these values, press the . L22-378 Rev 3 Page 24 of 44 key. Display will again return to Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 8.5 Diagnostic Menu Entry: The diagnostic menu is used to determine the functionality of controller outputs and inputs. By exercising each output and examining inputs, a determination can be made if an appliance problem is controller related. In the diagnostic menu, product keys are assigned specific inputs or outputs. All outputs in the ON state should produce 24VDC at the appropriate pins on the controller connector. Controller inputs can be verified by the on or off state of the indicator above the product key. This section details the process of checking each input and output. With display showing press product key 5. Display will show [DIAGNOST] [DIAGNOST]. The following list describes the function of each key in the diagnostic mode. Function Description Basket Lift Output Left Toggles basket lift output on and off Display will show [LBASKET] Toggles basket lift output on and off Display will show [RBASKET] Hold the product key 3 to force Heat Demand output ON. Display will show [HEAT DEM]. Releasing the key will force output OFF. Toggles the "Side ON" output ON. Display will show [SIDE ON] Press again to togle output OFF. Display will show state of the Drain Valve input. Display will show [DRN ON (or OFF)]. Product key 5 indicator shows the ON or OFF state of the input. All display indicators will be forced on. The purpose is to reveal non-funtional indicators or displays. Display will show state of the Heat Feedback input [FBxxx], where xxx is ON or OFF. Key 7 indicator shows the ON or OFF state of the input. Basket Lift Output Right Heat Demand Output Side On Output Drain Switch Input Lamp Test (Press and Hold) Heat Feedback Input 8.5.1 Button 1 2 3 4 5 6 7 Exit Diagnostic Menu: To exit diagnostic menu, press the key. Display will return to . Other service menu items may be selected for changes. 8.6 Ready Level: With display showing press product key 6. Display shows [READY nn], where “nn” is the value, in degrees below set temperature that the message is displayed. To change this value, use the product keys for numeric entry of a new value. Press the key. Display now shows Page 25 of 44 . L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 8.7 Temperature Operating Range: Forces the control to display the range of temperatures that may be set by operators. With display showing press product key 7. Display shows [RANGE 1] [200-380]. No adjustments are permitted here. This is an information display only. Press the 8.8 key. Display returns to . More Service Menu Entry: With display showing shows press product key 8 to enter submenu. Display now . Product keys will illuminate where adjustments are permitted; all other keys are inactive. The following section details each product key function in the menu. 8.8.1 Instant On Toggle This setting is to allow disabling the instant on feature. This feature applies a momentary heat pulse to the appliance when a cook key is pressed. Factory default value is ON. With display showing Display will show [INST ON [xxx Use product key [0] change value. Press the Display returns to , press product key L. ], where “xxx” is ON or OFF. to save choice. . 8.8.2 Cook Now Should operators be forced to acknowledge a Cook Done Alarm before starting another cook? This setting forces that requirement. Factory default value is OFF. With display showing Display will show [NOW xxx] [COOK NOW], where “xxx” is ON or OFF. Use product key [10/0] change value. Press the Display returns to , press product key 1. to save choice. . Note: With OFF value selection, operators must acknowledge a done cook [ DONE n] display before starting any another cooks. With an ON value, operators are permitted to start a cook on the opposite side before acknowledging a cook done alarm. Example: The left display is showing [DONE 2] with the beeper alarm sounding. Indicator 2 is flashing needing to be acknowledged. All other product indicators are off. With a set value of OFF, no other cooks can start until product key 2 is pressed to acknowledge and clear the cook done alarm. With a value of ON set, a cook on the right side of the control (keys 6-R) may be started before operator clears the cook done alarm for product key #2 on the left side. L22-378 Rev 3 Page 26 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 8.8.3 Heat Demand Profile: With display showing , press product key 3. Display will show [xxxxxxx] [HEAT DEM], where xxxxxxx may be one of 5 heat control profiles listed below. 1. [GENERIC 1] for gas fired fryer appliance. 2. [GENERIC 2] for electric fryer appliances, and model SGH50. 3. [T-STAT] control operates as a mechanical thermostat for general applications on gas or electric fryers. This setting offers the quickest possible recovery times at the expense of temperature overshoot suppression. 4. [ROV1] for use with SSHLV type models only. 5. [ROV2] for use with SELV models only. This is the factory default. Use product key [0] change value, then press the to save choice Display returns to . 8.8.4 Shake Alarm Duration: With display showing , press product key 4. Display will show [SH-DUR:nn] [DURATION], where “nn” is the time in seconds the shake alarm will sound. Use product keys for numeric entry of desired value, then press the returns to 8.8.5 to save choice. Display . Hold Alarm Duration: With the display showing , press product key 5. Display will show [HD-DUR:nn] [DURATION], where “nn” is the time in seconds the hold alarm will sound. Use product keys for numeric entry of desired value, then press the Display returns to 8.8.6 to save choice. . Cancel Duration: With the display showing , press product key 6. Display will show [CANCEL:nn] [DELAY] , where “nn” is the time in seconds the operators must press a product key to cancel a cook. Use product keys for numeric entry of desired value, then press the to save choice. Display returns to . Default value is 2 seconds. 8.8.7 Configuration Value: With display showing , press product key 7. Display will show [CFG hhhh], where “hhhh” is a hexadecimal checksum of the configuration memory contained in the controller. Modifications to any part of the setup of this control will change the check sum value. Press the display will return to Page 27 of 44 . L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 8.8.8 Factory Reset: Factory Reset provides a quick way to erase all setup changes and restore control to factory settings. Warning: Any settings made prior to a factory reset will be lost. This includes customer specific downloads performed at Pitco Frialator. Heat profile after a reset is ROV2 for electric appliances. With the display showing , press 8 product key. The operator will be prompted to confirm the factory reset, press the YES [6] key to continue. After a few moments, the display will show [ P ]. Press the display will return to . 8.8.9 Standing Pilot Toggle: For some applications, it is desirable to maintain the gas pilot flame when the appliance is OFF. Heat from the pilot keeps solid shortening in the liquid state for quicker warm-ups in the morning. Default setting for standing pilot is off. Note: Heat Demand Profile (section 4.8.3) must be set to Generic 1, or T-stat. Standing Pilot toggle has no effect in with any other setting. With the display showing , press product key 9. Display will show [STANDING] [PILOT n], where “n” is ON or OFF. Use product key [0] change value, then press the to save choice. Display returns to . 8.8.10 Flex Time Toggle: With display showing Display will show [FLEXTIME][xxx]. Where “xxx” is ON, OFF, SHRINK, or STRETCH. o “ON” – Both shrink time and stretch time are active. o “OFF” – Both shrink time and stretch time are inactive. o “SHRINK” – Only shrink time is active, cook times only shorten from setting. o “STRETCH” – Only stretch time is active, cook times only lengthen from setting. Use product key [0] change value, then press the Display returns to , press product key [0]. to save choice. . 8.8.11 Exit More Service sub menu: With display showing , press key. Display will show . Continue with Level 3 programming in this section (display showing [SERVICE]), or continue. L22-378 Rev 3 Page 28 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 8.9 Number of Basket Lifts: With the display showing ; press key 9. Basket lift setting determines which cook keys drive which basket lift outputs. Display will show ; where the number is the current setting for basket lift outputs. Use product key [0] to scroll through the choices: Full Vat Fryer (60149517): BASKET n J1 OUTPUTS Setting LBL RBL 0 1 L-R 2* L-5 6-R Split Vat Fryer (60149518): LBASKETn J1 OUTPUTS Setting LBL RBASKETn RBL J2 OUTPUTS Setting 0 LBL RBL 0 1 L-5 2 L-2 3* L-5 1 6-R 3-5 2 6-8 6-R^ 3* 6-R 9-R *Default setting. ^Output is driven by RBASKET3 selection. LBASKET may not be selection 2. Press the The display will show Press the key to save your choice. , Press the key to exit. key to save your choice. The display will show . 8.10 To Exit Programming Level 3: With display showing , press the . Continue with changes in sections 2 or 3, or Display will show key. continue exit with the next step. To return to normal operations, press the key again. Display will return one of the normal displays: , , or . Page 29 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 9 To Enter Factory Menu Level 4 (for the Technician): With no cook timers running, displays will show one of the following displays: , or , Press the . key. The left display will show . The right display will be blank. Enter password using the product keys as a numeric keypad for entry. Display will show . Product key indicators will illuminate to prompt operator to select a key. This section details parameters that may be changed in Level 4 programming. 9.1 Pitco Collect (toggle) With display showing 9.2 press product key L. Display shows [PCOLLECT] [OFF ]. This toggle forces the RS-485 link to output data collection parameters during test, and calibration. This has no meaningful use in the field. Do not change this setting. Factory shipped default is OFF. To change this value, use the 0 key to select a new value. Press the key. Display returns to . Offset Temperature Display: With display showing , press product key 1. See section 8.1 for Offset Temperature Display. 9.3 Melt Cycle ON Time: With display showing , press product key 2. See section 8.2 for Melt Cycle ON Time. 9.4 Minimum ON and OFF Cycle Time: With display showing , press product key 3. See section 8.3 for Minimum ON and OFF Cycle Time. 9.5 Recovery Test Values: With display showing , press product key 4. See section 8.4 for Recovery Times. 9.6 Diagnostic Menu Entry: With display showing , press product key 5. See section 8.5 for Diagnostic Menu. L22-378 Rev 3 Page 30 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 9.7 Ready Level: With display showing , press product key 6. See section 8.6 for Ready Level. 9.8 Operating Temperature Range: With display showing , press product key 7. See section 8.7 for Temperature Operating Range. 9.9 High Limit Value: With display showing press product key 8. Pressing product key 8 shows the temperature above the set temperature, where the high limit alarm will sound. This is for display only, this value cannot be changed with a keypad entry. Press the key. Display now shows . Note: Factory default value is 40°F over set temperature, or 410°F absolute, whichever is less. 9.10 Number of Basket Lift: With the display showing for Number of Basket Lift. ; press key 9. See section 8.9 9.11 Test On/Off: With display showing press product key 10/0. Display shows [TEST xx], where “xx” is ON or OFF. If ON is selected, temperatures displayed by the controller are probe tip temperatures unaltered by values set in section 4.1, or 5.1. For normal operations, this setting should remain OFF. To change this value, use product key 0 to toggle choice (ON or OFF). Press the key. Display now shows . 9.12 To Exit Factory Menu (Level 4): To exit Factory Programming, Press the key. Display will show . Continue with settings in section 2 or 3, or exit in the next step. To return to normal operations, press the Display shows , key again. , or . Page 31 of 44 . L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 10 To Enter Filter Settings Menu Level 5 (for the Store Manager): Not all menu options will be available. Available menu options are determined by your fryer configuration and optional features. With no cook timers running, displays will show one of the following displays: , or Press the , . key. The left display will show . The right display will be blank. Level 5 Password Enter password Display will show using the product keys as a numeric keypad for entry. . Product key indicators will illuminate to prompt operator to select a key. This section details parameters that may be changed in Filter Configuration. 10.1 Drain Time: This adjustment controls the drain time for auto-filter operations FILTER, POLISH, and DISPOSE. This value should be selected to allow adequate time for the vat to completely drain into the filter pan before continuing the automatic process. Factory default: Full – 0:30, Split – 0:20. With display showing , press product key [1]. Display shows the vat will drain. To change this value, use the product keys for numeric entry of a new value. Acceptable entry range is 0:20 to 4:00. Press the , where m:ss is the time key to save entry. Display returns to . 10.2 Filter Time: This adjustment controls the oil cycle time for filter operation FILTER. This value should be selected to allow oil to make multiple passes through the filter pan. Factory default – 1:00. With display showing , press product key [2]. Display shows the vat will filter. To change this value, use the product keys for numeric entry of a new value. Acceptable entry range is 00:00 to 99:59. Press the , where m:ss is the time key to save entry. Display returns to . L22-378 Rev 3 Page 32 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 10.3 Polish Time: This adjustment controls the oil cycle time for filter operation POLISH. This value should be selected to allow oil to make multiple passes through the filter pan. Factory default – 30:00. With display showing , press product key [3]. Display shows the vat will polish. To change this value, use the product keys for numeric entry of a new value. Acceptable entry range is 00:00 to 99:59. Press the , where m:ss is the time key to save entry. Display returns to . 10.4 Fill Time: This adjustment controls the vat fill time for auto-filter operations FILTER and POLISH. This value should be selected to allow adequate time for the filter pan to be completely emptied and return lines cleared of oil. Factory default: Full – 1:15, Split – 0:45. With display showing , press product key [4]. Display shows the vat will fill. To change this value, use the product keys for numeric entry of a new value. Acceptable entry range is 0:30 to 4:00. Press the , where m:ss is the time key to save entry. Display returns to . 10.5 Filter Temperature: This adjustment selects the minimum oil temperature allowed for auto-filter operations to be initiated. Manual filter operations are unaffected by this value. Factory default – 275 °F. With display showing , press product key [5]. Display shows , where nnn is the minimum oil temperature autofilter operations can be performed, and where X is F (Fahrenheit) or C (Celsius). To change this value, use the product keys for numeric entry of a new value. Press the key to save entry. Display returns to . Page 33 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 10.6 Cook Counts Allowed: This adjustment selects the number of cooks allowed before FILTER SOON is displayed to the operator. Factory default: Full – 10, Split – 5. With display showing , press product key [6]. Display shows number of cooks allowed before recommended filtering. To change this value, use the product keys for numeric entry of a new value. A value of 0 will disable Cook Filter Lockout. Press the , where nn is the key to save entry. Display returns to . 10.7 Cook Counts Deferred: This adjustment selects the number of defers allowed before FILTER NOW is displayed and additional cooks are prohibited. The total number of cooks allowed after a filter event is the sum of Cook Counts Allowed and Cook Counts Deferred. Factory default – 2. With display showing , press product key [7]. Display shows , where nn is the number of defers allowed before forced filtering. To change this value, use the product keys for numeric entry of a new value. A value of 0 will not prevent operator from preforming additional cooks once the Cook Counts Allowed value has been reached. Press the key to save entry. Display returns to . 10.8 Oil Level Probe/Auto Top-Off Enable: This selection allows the enabling and disabling of the Auto Top-Off feature. With display showing , press product key [8]. Display shows To change this value, use product key [0] to toggle between ON and OFF. Press the , where xxx is either ON or OFF. key to save entry. Display returns to . L22-378 Rev 3 Page 34 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 10.9 Auto Top-Off Time: This adjustment selects the amount of time fresh oil is added to the vat during Auto Top-Off events. An event can only occur once every 3 minutes. Factory default: Full – 0:09, Split – 0:05. With display showing , press product key [9]. Display shows auto top-off will add oil to the vat per event. To change this value, use the product keys for numeric entry of a new value. Acceptable entry range is 0:03 to 0:20. Press the , where m:ss is the time key to save entry. Display returns to . 10.10 Filter Data Function Enable: This selection allows the enabling and disabling of the Filter Data Function feature. With display showing , press product key [0]. Display shows To change this value, use product key [0] to toggle between ON and OFF. Press the , where xxx is either ON or OFF. key to save entry. Display returns to . 10.11 More Filter Menu Entry: With display showing to Display now shows press product key [R] to enter submenu. . Product keys will illuminate where adjustments are permitted; all other keys are inactive. The following section details each product key function in the menu. 10.11.1 JIB Monitor (Oil Remaining) Enable This selection allows the enabling and disabling of the JIB monitor for oil remaining feature. With display showing Display shows Use product key [0] change value. Press the Display returns to , press product key [1]. , where xxx is either ON or OFF. to save choice. . Page 35 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 10.11.2 Maximum JIB Time This adjustment selects the amount of oil in terms of “pump time” for a full JIB. Factory default – 1:30. With display showing Display shows , where m:ss is the time the reset value for a new JIB. To change this value, use the product keys for numeric entry of a new value. Acceptable entry range is 0:00 to 4:00. Press the Display returns to , press product key [2]. key to save entry. . 10.11.3 Low JIB Time This adjustment selects the amount of oil remaining in terms of “pump time” for a low JIB. Factory default – 0:20. With display showing Display shows , where m:ss is the time remaining when “LOW JIB” is displayed. To change this value, use the product keys for numeric entry of a new value. Acceptable entry range is 0:00 to 4:00. Press the Display returns to , press product key [3]. key to save entry. . 10.11.4 JIB Monitor (Check/Fault) Enable This selection allows the enabling and disabling of the JIB monitor for error conditions feature. With display showing Display shows Use product key [0] change value. Press the Display returns to , press product key [4]. , where xxx is either ON or OFF. to save choice. . 10.11.5 Filter Return Key Enable This selection allows the enabling and disabling of the Filter Return key for manual filter configurations. With display showing Display shows Use product key [0] change value. Press the L22-378 Rev 3 , press product key [5]. , where xxx is either EN or DIS. Page 36 of 44 to save choice. Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 Display returns to . 10.11.6 On-Demand Top-Off Key Enable This selection allows the enabling and disabling of the Manual Top-Off key. With display showing Display shows Use product key [0] change value. Press the Display returns to , press product key [6]. , where xxx is either EN or DIS. to save choice. . 10.11.7 To Exit More Filter Menu With display showing , press the Display returns to key. . 10.12 To Exit Programming Level 5: With display showing Display will show , press the key. . Continue with changes in sections 2 or 3, or continue exit with the next step. To return to normal operations, press the key again. Display will return one of the normal displays: , , or . Page 37 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 11 Other Displays: Open probe detection is standard on all Pitco controls. If probe is detected open, normal heating and cooking activities are suspended. This display warns operators that the vat temperature has exceeded set temperature by +40°F (+22°C), or an absolute maximum of 410°F (210°C). The alarm will also sound. This display does not show the status of the mechanical high limit switch. This message indicates that the drain valve has been opened, the vat is assumed to be empty by the controller. Normal heat control activities are suspended. Display will show an alternating message [DRAINING] [TURN OFF]. To restore to normal operation, close the drain value. Display will show [TURN OFF] [TURN OFF]. Turn controller off, and refill the vat. Continue with normal operations at section 1. This message indicates that the heating system failed to respond. Typically, the high temperature limit switch has tripped and is in need of resetting. In the case on gas fired appliances, this message will display if the pilot fails to light or is detected marginal by the ignition module. This message indicates a shorted probe. If probe is detected as a short circuit, normal heating and cooking activities are suspended. This message indicates the computer has lost communication with the autofilter control board and oil management operations are suspended. Normal cooking activities are unaffected. L22-378 Rev 3 Page 38 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 12 Mechanical Dimensions: Page 39 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 13 Electrical Connections at LEFT and RIGHT connectors): As viewed from the rear of the control. J1(Left) Inputs Type 1 2 3 4 5 6 7 8 9 10 11 12 ACH ACN PROBE+ PROBEDVI HFB 24VDC COM HD SO/xFER RBL LBL AC2 PWR PWR Thermistor Proble IN IN IN OUT OUT OUT OUT PWR Nominal 24VAC 24VACN Notes: 24VAC +20% -15% 50/60Hz. 24VAC Return. Resistance varies with vat temperature. 942 Ohms @ 350°F 24VAC 24VAC 24VDC 24VDC 24VDC 24VDC 24VDC 24VAC Drain Valve Interlock Heat Feed Back DC Returm Heat Demand Side ON or XFER Right Basket Lift Left Basket Lift Aux Power Input Tip: Use the diagnostic menu to verify operation of outputs, and inputs. L22-378 Rev 3 Page 40 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 14 Probe Resistance Chart: Probe Resistance in 5°F Increments. Probe Temp (°F) 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 Probe Temp (°C) -12.2 -9.4 -6.7 -3.9 -1.1 1.7 4.4 7.2 10.0 12.8 15.6 18.3 21.1 23.9 26.7 29.4 32.2 35.0 37.8 40.6 43.3 46.1 48.9 51.7 54.4 57.2 60.0 62.8 65.6 68.3 71.1 73.9 76.7 Resistance (Ohms) 562734 483875 417167 360589 312474 271446 236370 206311 180491 158252 139055 122489 108051 95539 84644 75136 66823 59540 53146 47523 42569 38195 34328 30902 27862 25161 22755 20610 18695 16981 15446 14069 12823 Probe Temp (°F) 175 180 185 190 195 200 205 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 285 290 295 300 305 310 315 320 325 330 335 Probe Temp (°C) 79.4 82.2 85.0 87.8 90.6 93.3 96.1 98.9 101.7 104.4 107.2 110.0 112.8 115.6 118.3 121.1 123.9 126.7 129.4 132.2 135.0 137.8 140.6 143.3 146.1 148.9 151.7 154.4 157.2 160.0 162.8 165.6 168.3 Resistance (Ohms) 11719 10716 9812 8995 8255 7586 6979 6427 5926 5470 5055 4675 4329 4013 3723 3458 3214 2991 2785 2597 2422 2262 2113.9 1977.3 1851.0 1734.3 1626.1 1525.9 1433.0 1346.7 1266.6 1192.1 1122.8 Probe Temp (°F) 340 345 350 355 360 365 370 375 380 385 390 395 400 405 410 415 420 425 430 435 440 445 450 455 460 465 470 475 480 485 490 495 500 Probe Temp (°C) 171.1 173.9 176.7 179.4 182.2 185.0 187.8 190.6 193.3 196.1 198.9 201.7 204.4 207.2 210.0 212.8 215.6 218.3 221.1 223.9 226.7 229.4 232.2 235.0 237.8 240.6 243.3 246.1 248.9 251.7 254.4 257.2 260.0 Resistance (Ohms) 1058.23 998.09 942.00 889.67 840.78 795.10 752.38 712.41 674.95 639.87 606.96 576.09 547.09 519.86 494.24 470.16 447.49 426.13 406.02 387.04 369.14 352.24 336.29 321.21 306.94 293.46 280.69 268.61 257.15 246.30 236.00 226.24 216.96 Notes: Resistance, of either probe lead, to the frame of the appliance should read as “open’ on the meter. Typically this is 1Meg ohms or more. °C = 5/9 (°F-32) °F = (9/5 * °C) +32 Page 41 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 NOTES: L22-378 Rev 3 Page 42 of 44 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 NOTES: Page 43 of 44 L22-378 Rev 3 Solstice I12+ Cooking Computer for ROV Fryers Pitco P/N 60149517 & 60149518 In the event of problems with or questions about your order, please contact the Pitco Frialator factory at (603) 225-6684 World Wide www.pitco.com In the event of problems with or questions about your equipment, please contact the Pitco Frialator Authorized Service and Parts representative (ASAP) covering your area, or contact Pitco at the numbers listed to the left. MAILING ADDRESS – P.O. BOX 501, CONCORD, NH 03302-0501 SHIPPING ADDRESS – 10 FERRY ST., CONCORD, NH 03301 L22-378 Rev 3 Page 44 of 44
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