Porter Cable BS600 W 1 User Manual GENERATOR Manuals And Guides L0402317

PORTER CABLE Generator Manual L0402317 PORTER CABLE Generator Owner's Manual, PORTER CABLE Generator installation guides

User Manual: Porter Cable BS600-W-1 BS600-W-1 PORTER CABLE GENERATOR - Manuals and Guides View the owners manual for your PORTER CABLE GENERATOR #BS600W1. Home:Tool Parts:Porter Cable Parts:Porter Cable GENERATOR Manual

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Instruction
manual

Generators

T525

BS600

CTE300

BSV800
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com

IMPORTANT
Please make certain that the person who is to use this
equipment carefully reads and understands these instructions
before starting operations

PORTER+(HBLE

The Model and SerEal No plate is located on the frame Record these
numbers m the spaces below and retain for future reference
Model No

PROFESSIONAL POWER TOOLS
Type
Serial No

Cooynght

CABLE Corporation

D21677-008-0

SPECIFICATION

M O DEL
HORSE POWER
RATED/SURGE WATTS
VOLTAGE
AMPERAGE
PHASE
HERTZ
ENGINE SPEED
MAX. AMBIENT TEMR
FUEL CAPACITY
RUN TIME @ 50%/100%

CTE300
6.0
3000/3750
120
25.0A
SINGLE
60 Hz
3600 RPM
104 ° F
4 GALLON
11.5/7.2HRS

T525
10
5250/6500
120/240
43.8/21.9A
SINGLE
60 Hz
3600 RPM
104 ° F
7 GALLON
10.4/7.0HRS

BS600
11
6000/7250
120/240
50A/25A
SINGLE
60 Hz
3600 RPM
104 ° F
7 GALLON
9.1/6.3 HRS

BSV800
14
8000/10000
120/240
66.6A/33.3A
SINGLE
60 Hz
3600 RPM
104 ° F
7 GALLON
9.6/5.9 HRS

•

This product is not equipped with a spark arresting muffler. If the product will be used around
flammable materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or
other similar items, then an approved spark arrester must be installed and is legally required in the state of
California. It is a violation of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources Code, unless the engine is equipped with a spark arrestor, as defined in section 4442,
and maintained in effective working order. Spark attesters are also required on some U. S. Forest service
land and may also be legally required under other statutes and ordinances.

•

This product may contain chemicals known to the state of California to cause cancer, birLh defects, or other
reproductive harm. This warning is given in compliance with California Proposition 65, as detectable amounts
of chemicals subject to proposition 65 may be contained in this product.

2 -- ENG

WARRANTY

PORTER-CABLE CORPORATION warrants to the original purchaser that each new electric generator and service part is
free from defects in material and workmanship, and agrees to repair or replace under this warranty any defective product or
part as follows from the original date of purchase.
2 YEARS - Limited warranty on electric generator alternators

and 1 year limited warranty on all other parts.

90 Days - Service parts
Engine warranties are the responsibility of the engine manufacturer. Warranties of merchandise sold by Porter-Cable
which has been manufactured by and identified as the product of another company are the responsibility of the manufacturer of that product.
THIS WARRANTY

IS NOT TRANSFERABLE

AND DOES NOT COVER

•

Products sold damaged or incomplete,

sold "as is," sold reconditioned,

•

Delivery, installation,

•

Damage or liability caused by shipping, improper handling, improper installation, improper maintenance, improper
modification, or the use of accessories and/or attachments not specifically recommended by PORTER-CABLE for the
product.

•

Repairs necessary because of operator abuse or negligence, or the failure to install, operate, maintain, and store the
product according to the instructions in the owner's manual.

•

Damage caused by cold, heat, rain, excessive humidity, corrosive environments

•

Expendable items that become worn during normal use such as fuel filters, air cleaners, spark plugs, and engine oil.

•

Cosmetic

•

Freight costs from customer to Porter-Cable.

•

Repair and transportation

•

ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL
LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM
ANY DEFECT, FAILURE OR MALFUNCTION OF THE PRODUCT. Some states do not allow the exclusion or limitation
of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

•

IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE.
Some states do not allow
limitations on how long an implied warranty lasts, so the above limitations may not apply to you.

or normal adjustments

or used as rental equipment.

explained in the owner's manual.

and materials, or other contaminants.

defects that do not interfere with product functionality.

costs of products

or parts determined

WARRANTY
SERVICE is available by delivering
warranty service location. To determine the nearest
559-8550, 24 hours a day, 7 days a week. Specific
depending on the type and size of the product and

not to be defective.

or shipping the defective product or part to any Porter-Cable authorized
authorized warranty service location, call the toll free number, 1-888instructions regarding servicing arrangements and scheduling may vary
the availability of repair parts.

•

DO NOT return the defective product to the retailer.

•

Retain the original cash register sales receipt as proof of purchase for warranty work.

•

Purchasers should contact
warranty service center.

Porter-Cable

directly if they do not receive satisfactory

results from the authorized

PORTER+(RBLL
Porter-Cable Corporation
4825 Highway 45 North
RO, Box 2468
Jackson, TN 38302-2468
1_888-559-8550

3 -- ENG

SAFETY
This manual contains

information

that

is important for you to know and understand.
This information
relates to
protecting
VENTING

YOUR SAFETY
EQUIPMENT

GUIDELINES

and PREPROB-

LEMS. TO help you recognize this
information,
we use symbols to the
right. Please read the manual and pay
attention to these sections.

DANGER

URGENT SAFETY INFORMATION
THAT WILL CAUSE SERIOUS
LOSS OF LIFE.

I _WARNING

- DEFINITIONS
I

I _,CAUTION

- A HAZARD
INJURY OR

for preventing

damage to

equipment.

NOTE

IMPORTANT
SAFETY INFORMATION
- A
HAZARD THAT MIGHT CAUSE
SERIOUS
INJURY OR LOSS OF LIFE.

IMPORTANT

Information

information
attention

that you should pay special

to.

SAFETY INSTRUCTIONS

" SAVE THESE

INSTRUCTIONS

When using this product basic precautions should always be followed
including the following:

RISK OF ELECTROCUTION
HAZARD
_.ttempting to connect generator
:flrectly to the electrical system of
_ny building structure.

AND FIRE

WHAT COULD HAPPEN
Back feeding electricity through a
building's electrical system to the
outside utility feed lines could endanger repair persons attempting to
restore service.
Attempting to connect to the incoming utility service could result in
electrocution.
Restoration of electrical service while
the generator is connected to the
incoming utility could result in a fire or
serious damage if an isolator switch is
not installed.
Failure to use a double throw transfer
switch when connecting to a
structure's electrical system can
damage appliances and WILL VOID
the manufacturer's warranty.

4 -- ENG

HOW TO PREVENT IT
Never backfeed electricity through
a structure's electrical system.
To connect to a structure's electrical system in a safe manner,
always have a Double-Throw
Transfer Switch installed by a
qualified electrician and in compliance with local ordinances. (When
installing a Double-Throw
Transfer Switch, a minimum of
10 gauge wiring must be used.)

READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTING
TO OPERATE GENERATOR.

RISK OF ELECTROCUTION

HAZARD
Operation of generator in rain,
wet, icy, or flooded conditions.

Use of worn, damaged, undersized
or ungrounded extension cords.

AND FIRE (cont'd)

WHAT COULD HAPPEN
Water is an excellent conductor of
electricity! Water which comes in
contact with electrically charged
components can transmit electricity to
the frame and other surfaces, resulting
in electrical shock to anyone contacting them.

Operate generator in a clean, dry,
well ventilated area. Make sure
hands are dry before touching unit.

Contact with worn or damaged
extension cords could result in
electrocution.

Inspect extension cords before
use and replace with new cord if
required.

Use of undersize extension cords

Use proper size (wire gauge)
cordset for application see chart in
the Assembly section of this
manual.

could result in overheating of the
wires or attached items, resulting in
fire.

Placing generator on or against
highly conductive surface, such as
a steel walkway or metal roof.

HOW TO PREVENT

Use of ungrounded cordsets could
prevent operation of circuit breakers
and result in electrical shock.

Always use a cordset having a
grounding wire with an appropriate
grounding plug. DO NOT use an
ungrounded plug.

Accidental leakage of electrical
current could charge conductive
surfaces in contact with the generator.

Place generator on low conductivity surface such as a concrete
slab.
ALWAYS operate generator a
minimum of six feet from any
conductive surface.

Improper connection of items to
generator.

Exceeding the load capacity of the
generator by attaching too many
items, or items with very high load
ratings to it could result in overheating
of some items or their attachment
wiring resulting in fire or electrical
shock.

Read the load rating chart and
instructions in the Wattage Calculation section. Make sure that the
summation of electrical loads for
all attachments does not exceed
the load rating of the generator.

Operation of unit when damaged,
or with guards or panels removed.

Attempting to use the unit when it has
been damaged, or when it is not
functioning normally could result in
fire or electrocution.

Do not operate generator with
mechanical or electrical problem.
Have unit repaired by an Authorized Service Center.

Removal of guarding could expose
electrically charged components and
result in electrocution.

Do not operate generator with
protective guarding removed.

5 -- ENG

READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTING
TO OPERATE GENERATOR.

RISK OF FIRE

HAZARD

WHAT COULD HAPPEN

HOW TO PREVENT IT

Attempting to fill the fuel tank while
the engine is running.

Gasoline and gasoline vapors can
become ignited by coming in contact
with hot components such as the
muffler, engine exhaust gases, or from
an electrical spark.

Turn engine off and allow it to cool
before adding fuel to the tank. Equip
area of operation with a fire extinguisher certified to handle gasoline
or fuel fires.

Sparks, fire, hot objects

Cigarettes, sparks, fires, or other hot
objects can cause gasoline or gasoline vapors to ignite.

Add fuel to tank in well ventilated
area. Make sure there are no
sources of ignition near the generator.

Improper storage of fuel

Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons.

Store fuel in a OSHA approved container designed to hold gasoline.
Store container in secure location to
prevent use by others.

Inadequate ventilation for generator

Materials placed against or near the
generator or operating the generator in
areas where the temperature exceeds
104 ° R ambient (such as storage rooms
or garages) can interfere with its proper
ventilation features causing overheating and possible ignition of the materials or buildings.

Operate generator in a clean, dry,
well ventilated area a minimum of
four feet from any building, object
or wall. DO NOT OPERATE UNIT
INDOORS OR IN ANY CONFINED
AREA.

Tampering with factory set engine
speed settings.

Engine speed has been factory set to
provide safe operation. Tampering with
the engine speed adjustment could result in overheating of attachments and
could cause a fire.

Never attempt to "speed-up"
the
engine to obtain more performance.
Both the output voltage and frequency will be thrown out of standard by this practice, endangering
attachments and the user.

Overfilling the fuel tank - fuel spillage.

Spilled fuel and its vapors can become
ignited from hot surfaces or sparks.

Use care in filling the tank to avoid
spilling fuel. Make sure fuel cap is
secured tightly and check engine
for fuel leaks before starting
engine. Move generator away
from refueling area or any spillage
before starting engine. Allow for
fuel expansion. Keep maximum
fuel level 1¼inch below the tip of
the fuel tank. Never refuel with the
engine running.

6 -- ENG

READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTING
TO OPERATE GENERATOR.

Risk of Injury and Property Damage
TransDortina
Generator
HAZARD

WHAT COULD HAPPEN

Fire, Inhalation, Damage to Vehicle
Surfaces

Fuel or oil can leak or spill and could
result in fire or breathing hazard, serious injury or death can result. Fuel or
oil leaks will damage carpet, paint or
other surfaces in vehicles or trailers.

RISK OF BREATHING

HAZARD
[soline engines produce toxic carbon monoxide exhaust fumes.

- INHALATION

WHAT COULD HAPPEN
Breathing exhaust fumes will cause serious injury or death.

7 -- ENG

When
HOW TO PREVENT

If generator is equipped with a fuel
shut-off valve, turn the valve to the
off position before transporting to
avoid fuel leaks. If generator is not
equipped with a fuel shut-off valve,
drain the fuel from tan k before transporting. Transport fuel only in an
OSHA approved container. Always
place generator on a protective mat
when transporting to protect against
damage to vehicle from leaks. Remove generator from vehicle immediately upon arrival at your destination

HAZARD

HOW TO PREVENT

Operate generator in clean, dry, well
ventilated area. Never operate unit
in enclosed areas such as garages,
basements, storage, sheds, or in
any location occupied by humans or
animals. Keep children, pets and
others away from area of operating
unit.

READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTING
TO OPERATE GENERATOR.

RISK OF UNSAFE

HAZARD
Operation
manner.

OPERATION

WHAT COULD HAPPEN

of generator in careless

All sources of energy include the potential for injury. Unsafe operation or
maintenance of your generator could
lead to serious injury or death to you or
others.

HOW TO PREVENT IT
•

Review and understand all of

•

the operating instructions and
warnings in this manual.
Become familiar with the

•

Operation of voltage sensitive appliances without a voltage surge protector.

Any gasoline operated household generator will incur voltage variations causing damage to voltage sensitive appliances or could result in fire.

operation and controls of the
generator. Know how to shut it
off quickly.
Equip area of operation with a
fire extinguisher certified to
handle gasoline or fuel fires.
Keep children or others away
from the generator at all times.

Always use a U.L listed voltage sensitive surge protector to connect
voltage sensitive appliances (TV,
computer, stereo, etc.). Failure to
use a U.L. listed voltage surge
protector will void the warranty on
your generator.
Notice: A multiple outlet strip is not
a surge protector. Make sure you
use a U.L listed voltage surge protector.

Operating
pended

generator

while

sus-

Generator will not operate properly and
will cause damage to the generator and
could cause serious injury or death to
you or others.

8 -- ENG

Never operate generator while suspended or in an unlevel position.
Always operate generate on a flat,
level surface.

READ AND UNDERSTAND
ALL WARNINGS
BEFORE
ATTEMPTING
TO OPERATE GENERATOR.

RISK OF HOT SURFACES

HAZARD

WHAT COULD HAPPEN

Contact with hot engine and generator components.

Contact with hot surfaces, such as engines exhaust components, could result in serious burns.

RISK OF MOVING

HAZARD

During operation, touch only the
control surfaces of the generator.
Keep children away from the generator at all times. They may not be
able to recognize the hazards of this
product.

PARTS

WHAT COULD HAPPEN

Contact with moving parts can result
in serious injury.

HOW TO PREVENT IT

The generator contains parts which rotate at high speed during operation.
These parts are covered by guarding
to prevent injury.

HOW TO PREVENTIT
Never operate generator with guarding or cover plates removed. Avoid
wearing loose fitting clothing or jewelry which could be caught by moving parts.

[t l

RISK FROM LIFTING

HAZARD
Lifting a very heavy object.

WHAT COULD HAPPEN
Serious injury can result from attempting to lift too heavy an object.

9 -- ENG

HOW TO PREVENTIT
The generator is too heavy to be
lifted by one person. Obtain assistance from others before you try to
move it.

ASSEMBLY
TYPICAL

INSTALLATION

OF BATTERY

(BS600 & BSV800)
Read this manual. Do not attempt to operate
equipment until you have read this Manual for
Safety, Operation, and Maintenance Instructions.
NOTE: This manual is a general manual. Information in this manual may or may not pertain to your
model. Please read carefully.

•

Recommended Battery for Electric Start: 12V - 45
A H. or 210 CCA (Cold Cranking Amps)

•

Purchase battery and battery hardware separately,
not included with unit.

Place battery in rack with terminals facing towards
generator head.

NOTE: Left and right describes the location of a
part with the operator facing the outlet panel.

Place battery bracket (A) over battery as shown in
Figure 3 (opposite battery terminals).

REMOVE

Place "L" bolt (B) through top and bottom brackets and secure with wing nut (C).

GENERATOR

FROM

•

Open carton from top.

•

Cut carton along dotted lines.

•

Remove all carton inserts.

CARTON

Remove generator through opening in carton.
(B)

(CTE300, T525, BSVSO0) Remove shipping block
from under the generator head by unscrewing the
bolt and remove the wood block. It is very important that this is removed before starting your
generator. See Figure 1.

)
Figure 3

To Prevent sparks connect the red (positive)
cable to the positive (+) terminal before connecting the black negative cable.

Figure 1
4.

IMPORTANT: Before any attempt to start your generator be sure to check engine oil (See Engine
Operator's manual)

GROUNDING

Locate the solenoid on the left side of the unit.
See Figures 4 and 5.

For BS600

THE GENERATOR

A grounding lug is supplied with the generator for use
when required by local electrical ordinances. Refer to
article 250 of the National Electrical Code to clarify
any needed grounding information. Your local electric
company or a certified electrician should be able to
help you with this information.

Remove the nut from the solenoid post with the
panel assembly wire harness. Place one end of
the positive (red) battery cable onto this post with
the panel assembly wire. Reassemble nut and
tighten securely. See Figure 4.

g Lug
Figure 2
NOTE: Your engine is already grounded to the frame
by a grounding strap.

Figure
10 -- ENG

For BSV800
.

Remove the nut from the solenoid post and place
one end of the positive (red) battery cable onto the
post. Reassemble nut and tighten securely. See
Figures 5.

Use of extension cords directly from the generator
to the appliance, lights, tools, etc.

Use of a double-throw transfer switch installed
directly to the main electrical supply outside of
house.

Extension

Cords

When using an appliance or tool at a considerable
distance from the generator, a 3-wire extension cord
that has a 3-blade grounding plug and a 3-slot receptacle that accepts the tool's plug MUST be used in
order to reduce the risk of electrical shock. A cord of
adequate size must be used. Using the following chart
to determine the minimum wire size required.

Extension Cord Wire Gauge Chart

Figure 5

Wire Gauge
Size

0to 100 ft.

12ga.

*Up to 20 amp draw

0 to 100 ft.

10 ga.

Up to 30 amp draw

Amperage

*NOTE: When amperage exceeds 20 amp; a 12 gauge
extension cord should not be used for long distances.

Battery cables must be routed a safe distance
from hot engine parts in order to protect
generator from sparks and possible fire
resulting in injury or property damage.

An extension cord that is hot to the touch is
overloaded. Repair or replace damaged extension cords immediately.

Attach the other end of the positive (red) battery
cable to the positive (+) terminal on the battery.

Attach one end of the negative (black) cable to the
negative (-) terminal on the battery.

Attach the other end of the negative (black) cable
to the frame as shown. Install the star washer
between the cable and the frame. See Figure 6.

Double

Throw Transfer

Switch

Potential hazards exist when a portable electric
generator is connected to the main electrical
supply coming into the house. It is at that point
that the electrical generator could feed back into
the utility company's system causing possible
electrocution of workers who are repairing the
electrical lines.

(-) Negative Battery
Cable Connection

To avoid back feeding of electricity into utility
systems, a double-throw transfer switch must
be installed between the generator and utility
power. The Double-Throw Transfer Switch
should be installed by a licensed electrician and
in compliance with all state and local electrical
codes. (When installing a Double-Throw Transfer
Switch, a minimum of 10 gauge wiring must be
used.)

Negative
Cable

(-) Negative Battery Cable Connection
Figure 6

OBTAINING ELECTRICITY
GENERATOR

Cord
Length

FROM THE

There are basically 2 ways to obtain electricity from a
generator:
11 -- ENG

The electrician should also install a sub-panel to
isolate the circuits you would want to use during
an emergency or electrical power outage. Your
generator will not be large enough to handle the
load of all the lights, appliances, TV, etc. at one
time. To select which items to run during the
electrical power outage, see Wattage Calculation
section in this manual.

OPERATION
KNOW YOUR

GENERATOR

Read this General Manual and Safety Rules before
operation of your Generator. Compare the illustration
in your parts manual with your generator to familiarize
yourself with the location of various controls and
adjustments. Save all manuals for future references.
GENERATOR

CAPACITY

IMPORTANT: Exceeding the rated capacity of your
generator can result in serious damage to your generator and connected electrical devices. See the
Wattage Calculation section in this manual to assist
you in determining the appliances and tools that can
be ran with the wattage capacity of your generator.

CIRCUIT

Always check engine oil level before every start.
Running engine low of oil or out of oil could
result in serious damage to the engine.
Follow the steps listed below before starting generator:
1.

Check engine oil. Refer to the Engine Operator's
Manual for correct grade and quantity of oil.

Check fuel level, fill as required. Make sure generator is turned off and has been allowed time to
cool down. Use clean, fresh, regular unleaded
gasoline with a minimum of 87 octane. Do not
mix oil with gasoline.

BREAKERS

Each receptacle has a circuit breaker to protect the
generator from overloading. If the circuit breaker trips,
unplug all electrical loads from the generator. Let the
circuit breaker cool down. Push circuit breaker button
to reset.
LOW

Never fill fuel tank completely. Fill tank to 1/2"
below the bottom of the filler neck to provide
space for fuel expansion. Wipe any fuel spillage
from engine and equipment before starting
engine.

OIL SHUTDOWN

(CTE300,
T525, BS600)
Your generator engine is equipped with Low Oil
Shutdown. Low Oil Shutdown is a safety device
designed to protect your engine from damage in the
event the oil level in the crankcase is low.

Never fill fuel tank indoors. Never fill fuel tank
when engine is running or hot. Do not smoke
when filling fuel tank.

If while the engine is running, the oil gets low, it will
automatically shut itself down and will not restart until
the oil is added. If the oil is low before start-up, the
generator will not start until oil is added.

Never run engine indoors or in enclosed, poor
ventilated areas, engine exhaust contains
carbon monoxide, an odorless and deadly gas.

NOTE: The Low Oil Shutdown mechanism is very
sensitive. You must fill the engine to the full mark on
the dipstick to inactivate this safety device.
FULL

POWER

SWITCH

(BS600 & BSVS00)

When placed in the 120V position it allows you to
receive the full capacity of the generator by using all
120 volt receptacles. When in the 120/240 position,
you will only be able to receive half the available watts
when using the 120 volt receptacles and the full
available watts when using the 240 4-prong twistlock
receptacle.

BEFORE

Make sure generator is grounded in accordance
with local requirements.

All electrical loads MUST be disconnected

START UP

Engine speed has been factory set to provide
safe operation. Tampering with the engine
speed adjustment could result in overheating of
attachments and could cause a fire. Never
attempt to "speed-up" the engine to obtain
more performance. Both the output voltage and
frequency will be thrown out of standard by this
practice, endangering attachments and the
user.

This generator has been shipped from the
factory without oil in the crankcase. Operating the unit without oil can damage the
engine.

You MUST unplug any load from the generator
before starting to prevent permanent damage
to any appliances.
12 -- ENG

TO START THE ENGINE
(Recoil start/Pull

NOTE: When the engine starts the switch will
remain in the RUN position.

start)

When engine starts, gradually move the choke to
the "NO Choke" position.
IMPORTANT: Allow generator to run at no load for 5
minutes upon each initial start-up to allow engine and
generator to stabilize.

Never run engine indoors or in enclosed, poor
ventilated areas, engine exhaust contains
carbon monoxide, an odorless and deadly gas.
1.

STOPPING

Open the fuel shut-off valve. Turn counter clockwise until the valve stops. See Figure 7.

mm_

.m_

(CTE300 & T525) On the engine there is a ON/OFF
switch located on the front panel of the engine.
Place this switch to the "ON" position.
(BS6OO&BSVSO0) Push OFF\RUN\START switch
on control panel to the "RUN" position to start
engine.

(CTE300 & T525) Turn ON/OFF switch to "OFF"
position.
(BS600 & BSV800) Turn OFF/RUN/START switch
to "OFF" position.
Close fuel shut-off valve.

CONNECTING

Grasp handle on rope starter and pull slowly until
resistance is felt. Let the rope rewind slowly. Pull
rope with a rapid full arm stroke. Let rope rewind
slowly. Repeat if necessary.

Connect the lights next.

Voltage sensitive equipment should be the last
equipment connected to the generator. Plug
voltage sensitive appliances such at TV's, VCR's,
microwaves, ovens, computers, and cordless
telephones into a UL listed voltage surge protector, then connect the UL listed voltage surge
protector to the generator.

When engine starts, gradually move the choke to
the "RUN" position.

TO START GENERATOR
(Electric

Start BS600 & BSVSO0)

IMPORTANT: Make sure the battery is properly
serviced, fully charged, and assembled before starting.
1. Open the fuel shut-off valve. See Figure 7.

Connect inductive load equipment first, inductive
loads consist of refrigerators, freezers, water
pumps, air conditioners, or small hand tools.
Connect the items that require the most wattage
first. See Wattage Calculation Section in this
manual.

IMPORTANT: Allow generator to run at no load for 5
minutes upon each initial start-up to allow engine and
generator to stabilize.

LOADS

Let engine run and warm up for five minutes after
starting with no electrical load.
Connect loads in the following manner to prevent
damage to equipment:

NOTE: IF ENGINE OIL LEVEL IS TOO LOW, ENGINE WILL NOT START. CHECK OIL LEVEL AND
ADD IF NECESSARY.
5.

ELECTRICAL

Move the choke control located on the engine to
"CHOKE" position.

NOTE: No choke is required on warm engines. Make
sure choke is in the "RUN" position on warm engine
starts.
4.

Disconnect all electrical loads.

Figure 7

ENGINE

Move the choke control located on the engine to
"CHOKE" position. A cold engine may require to
be choked longer than a warm engine.
Push OFF\RUN\START switch on control panel to
the "START" position to start engine. Hold in
"START" position no longer than 15 seconds per
minute when trying to start engine. Extended
cranking can damage the starter motor.

13 -- ENG

Failure to connect and operate equipment in this
sequence can cause damage to equipment and
will void the warranty on your generator.
Follow the wattage calculation table in the
Wattage Calculation section of this manual.
Overloading the generator will cause power
fluctuations and can damage equipment and
appliances.
Porter-Cable Corporation will only be responsible
for damage to customer's equipment when the
generator is determined to be defective. This
determination will only be made by an authorized
representative of Porter-Cable Corporation and
this decision will be final. Porter-Cable
Corporation reserves the right to inspect the
electrical connections at the customer's site of
operation and test the generator for proper
operation before any determination of liability is
made. Failure to maintain the equipment or
wiring for inspection will void any claim for
damages by the customer. Porter-Cable
Corporation will not be responsible for equipment
damaged as a result of voltage surges, improper
operation or improper installation of the
generator.

MAINTENANCE
CUSTOMER

RESPONSIBILITIES

TABLE

Before each
use

MAINTENANCE

Every 25
Hours of Every
Season

Every 50
Hours of Every
Season

Every 100
Hours of Every
Season

TASK

Check oil level

See Note 2

Change oil

See Note 1

Clean Air Filter Assembly
Check Spark Plug

Prepare Unit for Storage

Prepare unit for storage if it is to remain idle for more than 30 days.

Note 1: Change oil after first two (2) operating hours and every 50 operating hours thereafter, more often if operated in
extreme dusty or dirty conditions.
Note 2: Check oil after 5 hours of operation

GENERAL

RECOMMENDATIONS

Ground Fault Circuit Interrupter
(for BS600)

The warranty of the generator does not cover items
that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain the generator as instructed in this
manual.

ENGINE

MONTHLY: For maximum protection against electrical
shock the GFCI should be tested monthly.
To test:

MAINTENANCE

Refer to the Engine Operator's
maintenance of the engine.

GENERATOR

(GFCI receptacle)

Depress the TEST button. The RESET button
should extend. If the RESET button does not
extend, notify a Porter-Cable Authorized Service
Center.

To restore power, depress
into the GFCI unit until an
reset properly, the RESET
surface of the test button.
in, the power is ON.

manual for service and

MAINTENANCE

Your generator should be kept clean and dry at all
times. The generator should not be stored or operated in environments that includes excessive moisture,
dust or any corrosive vapors. If these substances are
on the generator, clean with a cloth or soft bristle
brush. Do not use a garden hose or anything with
water pressure to clean the generator. Water may
enter the cooling air slots and could possibly damage
the rotor, stator and the internal windings of the
generator head.

14 -- ENG

the RESET button firmly
audible click is heard. If
button is flush with the
When the button stays

STORAGE
If you are going to store your generator for more than
30 days, use the following information as a guide to
prepare the generator for storage.

Never store generator with fuel in the tank
indoors or in enclosed, poorly ventilated areas,
where fumes can reach an open flame, spark or
pilot light as on a furnace, water heater, clothes
dryer or other gas appliances.
Engine Preparation
1.

Place rag over spark plug hole and pull the recoil a
few times to lubricate the combustion chamber.

Replace the spark plug, but do not connect the
spark plug wire.

NOTE: If a fuel stabilizer is not used, all gasoline
must be drained from the tank and carburetor to
prevent gum deposits from forming on these parts and
causing possible malfunction of the engine.
Generator
•

Clean the generator as outlined in the Maintenance Section on this manual.

•

Check that cooling air slots and openings on
generator are open and unobstructed.

Add fuel stabilizer to fuel tank to minimize the
formation of fuel gum deposits during storage.

Run engine at least 5 minutes after adding
lizer to allow it to enter the fuel system.

stabi-

Next shut off engine.

Disconnect the spark plug wire and remove the
spark plug.

Add one teaspoon of oil through the spark plug
hole.

Battery
•

(BS600&BSV800)

Store battery as described by the battery manufacturer.

NOTE: After storing battery for a long period of time it
may lose its charge. If the battery loses its charge,
manually start the engine with the battery connected.
The engine will recharge the battery as it runs.

15 -- ENG

WATTAGE CALCULATIONS
IMPORTANT
Never exceed the rated capacity of your generator. Serious damage to the generator or appliance could result
from an overload.
1. Starting and running wattage requirements should always be calculated when matching a generators
wattage capacity to the appliance or tool.
2. There are two types of electrical appliances that can be powered by your generator:
A.
B.

Items such as radios, light bulbs, television sets,and microwaves have a "resistive load". Starting
wattage and running wattage are the same.
Items such as refrigerators, air compressors, washer, dryer, and hand tools that use an electrical
motor have an "inductive load". Inductive load appliances and tools require approximately 2 to 4 times
the listed wattage for starting the equipment. This initial load only lasts for a few seconds on start-up
but is very important when figuring your total wattage to be used.
Always start your largest electric motor first, and then plug in other items, one at a time.

NOTE: On 120-volt loads the maximum starting wattage should NOT exceed one half of the rated generator
wattage. Example: a 5000 rated wattage generator = 2500 maximum starting wattage.

DETERMINING

WATTAGE

REQUIREMENTS

Before operating this generator list all of the appliances and/or tools that are going to operate at the same time. (Then
determine the starting wattage requirements and the running wattage requirements by following example and/or refer
to wattage calculator on page 16.)
1.

First total the running wattage of all appliances and/or tools that will be operated at the same time.
Running Watts

Starting Watts

Example 1:
Lights
Television
Slow Cooker

=
=
=
TOTAL

o
o
o

100 Watts
300 Watts
250 Watts
=

650 Watts

Next the starting wattages of any appliances and/or tools that will start and stop during operation.
Running Watts
Example 2:

Starting Watts

Small Refrigerator

500 Watts

2000 Watts

TOTAL

500 Watts

2000 Watts

The running wattage of examples 1 & 2 totals 1150 watts. The starting wattage of the small refrigerator is 2000
watts which is 1500 watts more than the running watts. Take this difference of 1500 starting watts from the
refrigerator and add to the total running watts of 1150.
Example 3:

1500 Starting Watts
1150 Running Watts
TOTAL

2650 Total Watts

Generator must have a maximum capacity of at least 2650 watts.

16 -- ENG

WATTAGE CALCULATIONS
STARTING
1.

WATTAGE

REQUIREMENTS

To determine the approximate starting wattage
requirement for most appliances and tools with
inductive type motors, multiply the wattage that was
calculated by 2 to 4 times to assure adequate
generator capacity. If the nameplate information is
not available use the values on the following chart as
a guide.

Some appliances and tools will list on the motor name
plate the starting and running voltage and amperage
requirements. Use the following formula to convert
voltage and amperage to wattage:
Volts X Amp = Watts
.

120 volts x 10 amps = 1200 watts

Remember that the starting and running wattage for
resistive loads are the same. (Example: a 100 watt
light bulb requires only 100 watts to start.) Most
resistive loads will be listed in wattage.

To select the right generator for your needs, total the wattage
of the items to be run at the same time.
Wattage
Electric

Appliance

Run

.._ o _ _ o _ _ o_°o___° _ _
._° .___
_ _ _ _ _

3/8" Hand Drill
Jigsaw
1/3 HP Airless Sprayer
6" Bench Grinder
_0 Belt Sander
Demolition Hammer
7 1/4" Circular Saw
Light Bulb
Home Security

°- 11
Microwave

Toaster Oven

Portable Heater (5,000 BTU)
Furnace Fan

efrigerator/Freezer

Sump
ClothesPump
Washer
Water Heater

The wattage ratings shown are averages.
with different
brands of appliances.
17 -- ENG

Wattage

requirements

may vary

WATTAGE CALCULATIONS
I HOUSEHOLD

WATTAGE

DEVICESWITH HIGHSTARTING(INDUCTIVE)LOADS
RUN WATTS

TYPICAL DEVICE

LOAD DEVICE*

WATTAGE**

TIMES(X)STARTFACTOR

TOTAL

800

600

_S_BEFB'GE_TOBI
= I 1S°°]=1

2400

HA,ROO,O.,ROOM,
I = I 7200] =I

1000

.tsoMPPoM_,,=Rq
= [ 2000I =I

800

_FUBNACEFAN,,3RPI
= [ 24OO
] =1

1000

H wE..
PUMP
l,=,PI = I 20OO
] =I

REFRIGERATOR/
FREEZER

HOT

]_
I

APPLIANCE OR

CAUTION !!
I

CALCULATOR

PLATE

TELEVISION

NOTICE:

I
USE

FAILURE

A U.L,
TO

LISTED
USE

VOLTAGE

A U.L.

LISTED

VOLTAGE

EQUIPMENT
AND MOlD YOUR
WARRANTY.
SURGE
PROTECTOR
WILL DAMAGE
YOUR

THE IDLE CONTROL MUST BE IN THE
OFF POSITION WHEN OPERATING
LARGE MOTOR LOADS (FREEZERS,
REFRIGERATORS,ETC.)
OR VOLTAGE
SENSITIVE ELECTRONIC
EQUIPMENT
(TV, COMPUTERS,
ETC.)

*FOR
PRODUCTSNOT
LISTED
REFER
TO
CALCULATION
INSTRUCTIONS
**AVERAGE
VALUES
ACTUAL
INDIVIDUAL
DEVICE
VOLTAGES
MAY
BE HIGHER
OR LOWER

[ SPACE HEATER

WATER HEATER

]

= I

= I 4ooo] I

[

1500

300

I = 1150o
I

WATTS

LIGHTING

2400

_t_

I = [ SOD

[MICROWAVE

SURGE

ELECTRONIC
EQUIPMENT
SET_ COMPUTER,
O NOT CONNECT
VOLTAGE (TVSENSITIVE
ETC.) DIRECTLY
TO YOUR
GENERATOR.
tF YOU USE
THE GENERATOR
TO POWER
SENSITIVE
EQUIPMENT
PROTECTOR.
YOU MUST

60 WATT BULBS

75 WATT BULBS

100 WATT BULBS

100

300 WATT BULBS

30O

TIMES NUMBER
OF BULBS

I 1

I ELEOTR.O
LOAD
GRAND
TOTAL
I
THIS TOTAL MUST BE LESS THAN YOUR GENERATOR

WATTAGE

RATING OF YOUR GENERATOR

RATING

THIS TOTAL MUST BE GREATERTHAN YOUR HOUSEHOLD WATTAGE LOAD

18 -- ENG

TROUBLESHOOTING
PROBLEM

GUIDE

CAUSE

CORRECTION

Low on fuel or oil.

1. Add fuel or oil.

Ignition switch in "Off" position.

2. Turn to "ON" position

Faulty spark plug.

3. Replace spark plug.

Choke in wrong position.

4. Adjust choke accordingly.

Fuel shut-off valve in closed
position.

5. Open fuel shut-off valve.

Unit loaded during start-up.

Spark plug wire loose.

7. Attach wire to spark plug.

Faulty receptacle.

1. Have Service Center replace.

Circuit breaker kicked out.

2. Depress and reset.

Defective capacitor.

3. Have Service Center replace
capacitor.

Faulty power cord.

GFCI switch breaker kicked out
(BS6O0)

5. Depress and reset

Repeated circuit breaker tripping

1.
2.

Overload
Faulty cords or equipment.

Generator overheating

Generator overloaded.

1. Reduceload.

Insufficient ventilation.

2. Move to adequate supply of
fresh air.

Engine will not start

No electrical output

19 -- ENG

Remove load from unit.

Repair or replace cord.

1.
Reduce load.
2. Check for damaged, bare, or
frayed wires on equipment.
Replace.

Generator Quick Facts
CALL

1-888-559-8550

REPAIRS

AND

ENGINE
GAS

ENGINE
OIL

TO FIND

SERVICE

or immediately

Refer to engine

WIRING

Make wattage
instructions.

with a minimum

manual

are equipped

calculations

Contact

an electrician

transfer

switch

The voltage

VOLT

throttle

REG.

set settings

FOR

87 octane

rating.

Do not add gasoline

for oil recommendations.
with a low-oil

before

shutdown.

If the oil is low or if the

and frequency

authorized

without

If wiring

battery

manual

into a house,

by the rpm's

connected

protector

is used

computers,

for further

a double-throw

maintenance

of 45 A.H. or 210 CCA.

of the engine.

Do not adjust

This will only alter the factory

when sensitive

electronic

and etc...

The damage

WILL NOT be covered

without

consulting

equipment

of such

under warranty.

engine manual

or an

center.

to fuel tank and run engine for 5 minutes

before

storage.

When in long term storage, operate the generator every 60 days for at least 10 minutes
with a load on it. This will prevent the loss of residual magnetism
that produces
the
electricity.
Allow the generator
stabilize.

OPERATION

the

Pre-

to the generator.

stereos,

the use of a protector

engine service

with a minimum

higher performance.

anything

surge

or attempt

Add stabilizer

instructions.

are regulated

to achieve

and damage

Do not adjust

Refer to general operator's

(12V) lawn and garden

or governor

equipment

use.

for any wiring

used, such as: televisions,

STORAGE

NEAR YOU

and a heavy duty cord set must be used.

Be sure a volt/amp

ENGINE

CENTER

is not level, the engine will not start.

Use a standard

BATTERY

SERVICE

after use.

owner's

Most generators

AUTHORIZED

PURCHASES

Use clean, fresh gasoline
during

Generator
WATTAGE

PART

A LOCAL

to run 5 minutes

at no load for the engine

and the genhead

Make sure the adequate size of extension cord is used. Refer to the Grounding
Instructions/Extension
Cord section of the owners manual.
If the generator
considered
ALWAYS

is operating

50% load.
REFER

equipment

that is drawing

Using all of the rated watts

TO THE MANUALS

PORTER+(IBL&
20 -- ENG

SUPPLIED

half of the rated watts

is considered
WITH

THIS

100% load.
UNIT

Po_e_Cable Corporation
4825 Highway 45 Noah
EO. Box2468
Jackson, TN 38302-2468
1-888-559-8550

it is

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Porter Cable BS600 W 1 User Manual GENERATOR Manuals And Guides L0402317

PORTER CABLE Generator Manual L0402317 PORTER CABLE Generator Owner's Manual, PORTER CABLE Generator installation guides

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