Poulan Pro Pc1538D Users Manual

POULAN Lawn, Tractor Manual L0310503 POULAN Lawn, Tractor Owner's Manual, POULAN Lawn, Tractor installation guides

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OWNER'S MANUAL

MODEL NO. PC1538D

15 HP 38 Inch

LawnTractor

Assembly

• Operation

•Maintenance

•Service and Adjustments

•Storage

• Troubleshooting

•Repair Parts

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

Poulan

187581 3.5.03 MH

PRINTED IN U.S.A.

SAFETY RULES

_i SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS ,_

IMPORTANT: THIS CUTTING"I_ACHINE IS CAPABLE OF AMPUTATINGHANDSAND FEET AND T!_=_/VlNG OBJECTS. FAILURE

TO OBSERVE THE FOLLOWINGSAFETY INSTRUCTIONS COULD RESULTIN SERIOUS INJURYOR DEATH.

I. GENERAL OPERATION

Read, understand, and follow all instructions in the

manual and on the machine before starting.

Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

•Be sure the area is clear of other people before mow-

ing. Stop machine if anyone enters the area.

Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while back-

ing.

• Be aware of the mower discharge direction and do not

point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

Turn off blades when not mowing.

• Stop engine before removing grass catcher or un-

clogging chute.

•Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence

of alcohol or drugs.

•Watch for traffic when operating near or crossing road-

ways.

• Use extra care when loading or unloading the machine

into a trailer or truck.

• Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower-re-

lated injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Keep machine free of grass, leaves or other debris

build-up which can touch hot exhaust /engine parts

and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or

storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are amajor factor related to loss-of-controland tipover

accidents,which can resultinsevere injuryor death. Allslopes

requireextra caution. If youcannotback upthe slopeor if you

feel uneasyon it, donot mowit.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will

not have to stop or shift while on the slope.

Follow the manufacturer's recommendations for wheel

weights or countenNeights to improve stability.

•Use extre care withgress catchersorother attachments.

These can change the stability of the machine.

•Keep all movement on the slopes slow and gradual

Do not make sudden changes in speed or direction.

•Avoid starting or stopping on aslope. Iftireslosetrac-

tion, disengage the blades and proceed slowly straight

down the slope.

DO NOT:

•Do not turn on slopes unless necessary, and then,

turn slowly and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could

cause sliding.

•Do net try to stabilize the machine by putting your foot

on the ground.

Do not use grass catcher on steep slopes.

IlL CHILDREN

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the machine and the mowing activity. Never assume that

childrenwill remain where you last saw them.

•Keep children out of the mowing area and under the

watchfulcare of another responsible adult.

Be alert and turn machine off if children enter the

area.

•Before and when backing, look behind and down for

small children.

•Nevercarry children. They may fall off and be seriously

injuredor interfere with safe machine operation.

•Never allow children to operate the machine.

Useextra care when approachingblind corners, sh rubs,

trees, or other objects that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline and other fuels,

They are flammable and vapors are explosive.

- Use only an approved container.

-Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Neverstore the machine or fuelcontainer inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts,

tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

Keep machine free of grass, leaves, or other debris

build-up. Clean oil or fuel spillage. Allow machine to

cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine

running.

Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving

parts or allow objects to be thrown. Frequently check

components and replace with manufacturer's recom-

mended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s)

or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service

as required.

SAFETY RULES

Asafe Operation Practices for Ride-On Mowers A

Be sure the area is clear of other people before mowing.

Stop machine if anyone enters the area.

Never carry passengers or children even with the blades

off.

Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Keep children out ofthe mowing area and under the watchful

care of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small

children.

,, Mow up and down slopes (15 °Max), not across.

•Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could over-

turn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not

have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

• If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

AWARNING: In order to prevent ac-

cidental starting when setting up,

transporting, adjusting or making

repairs, always disconnect spark

plug wire and place wire where it

cannot contact spark plug.

A WARNING: Do not coast down ahill

in neutral, you may lose control of

the tractor.

AWARNING: Tow only the attach-

ments that are recommended by

and comply with specifications of

the manufacturer of your tractor.

Use common sense when towing.

Operate only at the lowest possible

speed when on a slope. Too heavy

of a load, while on a slope, is dan-

gerous. Tires can lose traction with

the ground and cause you to lose

control of your tractor.

A WARNING A

Engine exhaust, some of its constituents, and cer-

tain vehicle components contain or emit chemicals

known to the State of California to cause cancer and

birth defects or other reproductive harm.

A WARNING A

Battery posts, terminals and related accessories

contain lead and lead compounds,chemicals known

to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands

after handling.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 1.25 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/Filter 3.5 Pints

W/O Filter 3.0 Pints

SPARK PLUG: CHAMPION RC12YC

(GAP: ,030")

GROUND SPEED (MPH):

TIRE PRESSURE:

CHARGING SYSTEM:

BA'FrERY:

FORWARD:

1st 1.1

2nd 2.2

3rd 3,4

4th 4.3

5th 5.5

REVERSE: 1.7

FRONT: 14 PSI

REAR: 12 PSI

3 AMPS BATTERY

5 AMPS HEADLIGHTS

AMP/HR: 28

MIN. CCA: 230

CASE SIZE: U1R

CONGRATULATIONS on your purchase of a new tractor.

Ithas been designed, engineered and manufactured to give

you the best possible dependability and performance.

Should youexperience any problem youcannot easily rem-

edy, please contact your nearest authorized service center/

department. We have competent, well-trained technicians

and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable youto assemble and maintain yourtractor properly.

Always observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for

and using your tractor.

Follow the instructions under "Maintenance" and

"Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal com-

bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-covered

land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if

any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

A spark arrester for the muffler is available through your

nearestauthorizedservicecenter/department (See REPAIR

PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ................................. 4

ASSEMBLY ................................................................. 6-8

OPERATION ............................................................. 9-13

MAINTENANCE SCHEDULE ...................................... 14

MAINTENANCE ..................................................... 14-18

SERVICE AND ADJUSTMENTS ............................ 19-23

STORAGE .................................................................... 24

TROUBLESHOOTING ............................................ 25-26

REPAIR PARTS ...................................................... 28-43

WARRANTY ................................................................. 45

UNASSEMBLED PARTS

Steering Wheel

Insert

Steering Wheel

Adapter

Steering

Extension

Shaft

(1) Large Flat Washer

(1) Hex Bolt 1/4-28 x 1-1/4

Steering

Boot

(1) Locknut 1/2-20

(1) Locknut 1/4-28

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Lock

Washer 1/2

(1) Bolt

(1) Oil Drain Tube

For Future Use

Keys

2) Keys

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(2) 1/2" wrenches Pliers

(1) 9/16" wrench Tire pressure gauge

Utility knife

When right or left hand is mentioned in this manual, it means

when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts cartons

from carton.

• Cut along dotted lines on all four panels of carton.

Remove end panels and lay side panels flat.

•Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

A'n'ACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

•Slide extension shaft onto lower steering shaft. Align

mounting holes inextension and Iowershafts and install

1/4 hex bolt and Iocknut. Tighten securely.

IMPORTANT:TIGHTEN BOLTAND NUT SECURELYTO 10-12

FT.LBS TORQUE.

• Place tabs of steering boot over tab slots in dash and

push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing

straight forward.

• Remove steering wheel adapter from steering wheel

and slide adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal

(left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 1/2 hex nut and tighten

securely.

Snap steering wheel insert into center of steering

wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

STEERING _/

WHEEL

ADAPTER ---___.__.._..._

WASHER

STEERING

BOOT

_i_ TABS

EXTENSION SHAFT

1/4 HEX BOLT

114 LOCKNUT "." _

LOWER

STEERING

SHAFT

FIG. 1

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

INSTALL SEAT (See Fig. 2)

Adjust seat before tightening adjustment bolt.

•Remove adjustment bolt, lock washer and flat washer

securing seat to cardboard packing and set aside for

assembly of seat to tractor.

• Pivot seat upward and remove fromthecardboard pack-

ing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is

positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and

pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjust-

ment bolt, Iockwasher and flat washer loosely. Do not

tighten

Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached

which allows you to press clutch/brake pedal all the

way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment bolt securely.

SHOULDER

BOLT

FLAT WASHER

LOCKWASHER-_

ADJUSTMENT

BOLT

FIG. 2

CHECK BATTERY (See Fig. 3)

•Lift seat pan to raised position.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BA]-I-ERY" in the Maintenance section of this

manual for charging instructions).

SEAT PAN

LABEL

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the

tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function

of controls)

• Press lift lever plunger and raise attachment lift lever

to its highest position.

• Release parking brake by depressing clutch/brake

pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

• Remove banding holding deflector shield up against

tractor.

TO DRIVE TRACTOR OFF SKID (See Op-

eration section ,for location and function of

controls)

AWARNING: Before starting, read, understand and follow

all instructionsin the Operation section of this manual. Be

sure tractor is ina well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects.

•Be sure all the above assembly steps have been com-

pleted.

•Check engine oil level and fill fuel tank with gasoline.

•Sit on seat inoperating position, depress clutch/brake

pedal and set the parking brake.

•Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever

to its highest position.

• Start the engine.After engine has started, move th rottle

control to idle position.

• Depress clutch/brake pedal into full "BRAKE" position

and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive

tractor off skid.

• Apply brake to stop tractor, set parking brake and place

gearshift lever in neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory

for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

leveled. See'`TO LEVEL MOWER HOUSING"in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

Afteryou learn how to operate your tractor,check to see that

the brake is properly adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual.

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOYYOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BESTPERFORMANCEAND SATISFACTIONFROMTHIS

QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST"

,/ All assembly instructions have been completed.

,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

•/ Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

•/Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

R N H L Ikl

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

Ol ,= I

OVER TEMP FUEL OIL PRESSURE BA'I-I'ERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates ahazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

,.j_t_,l,.. if not avoided, could result in death, serious injury

and/or property damage,

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.

Save this manual for future reference.

ATTACHMENT IGNmON UGHT SWITCH

CLUTCH LEVER SWITCH POSITION

THROTTL_CHOKE

CONTROL_

PLUNGER

,,, 'ATTACHMENT

LIFT LEVER

CLUTCH/BRAKE

PEDAL MOWER DECK

•HEIGHT ADJUSTMENT

POSITIONS

PARKING

BRAKE

GEARSHIFT

LEVER

FIG. 4

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachments mounted to your

tractor.

UGHT SWITCH POSITION: Turns the headlights on and

off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locksclutch/brake pedal intothe brake

position.

GEARSHIFT LEVER: Selects the speed and direction

of tractor.

ATTACHMENT UFT LEVER: Used to raise, lower, and

adjust the mower deck or other attachments mounted to

yourtractor.

LIFT LEVER PLUNGER: Used to release attachment lift

leverwhen changing its position.

IGNITION SWITCH: Used for starting and stopping the

engine.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while op-

erating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 5)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

ATTACHMENT CLUTCH LEVER

"ENGAGED" POSITION

IGNITION KEY

CLUTCH/BRAKE PEDAL

"DRIVE" POSITION

PARKING B_AKE

"DISENGAGED" POSITION

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY

TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,al-

ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before

leaving the operator's position; to

empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 5)

IAlways operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 5)

The direction and speed of movement is controlled by the

gearshift lever.

• Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

•Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start move-

ment.

IMPORTANT: BRING TRACTOR TO ACOMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

FIG.5

STOPPING (See Fig. 5)

MOWER BLADES -

• To stop mower blades,move attachment clutch lever

to "DISENGAGED" position.

GROUND DRIVE -

•To stop ground drive, depress clutch/brake pedal into

full _BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine

to =backfire".

•Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

•Never use choke to stop engine.

TO ADJUST MOWER CuI-rING HEIGHT

(See Fig. 5)

The position of the attachment lift lever determines the

cutting height.

•Grasp lift lever.

• Press plunger with thumb and move lever to desired

position.

The cutting height range is approximately 1-1/2 to 4".

The heights are measured from the ground to the blade tip

withthe engine not running.These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches

in height should be mowed twice. Make the first cut

relatively high; the second to desired height,

OPERATION

TO OPERATE MOWER (See Fig. 6)

Yourtractor is equipped withan operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine runningand the attachment clutch engaged will

shut off the engine.

•Select desired height of cut.

Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower I

without either the entire grass catcher, I

on mowers so equipped, or the deflector

shield in place.

"ENGAGED" POSITION

ATTACHMENT LIFT LE-

VER HIGH POSITION

POSITION

A'rI'ACHMENT //,_

CLUTCH LEVER

"DISENGAGED"

POSITION

DEFLECTOR

SHIELD

FIG, 6

TO OPERATE ON HILLS

I_WARNING: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

Choose the slowest speed before starting up or down

hills.

° Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

•Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

•To restart movement, slowly release parking brake and

clutch/brake pedal.

•Make all turns slowly.

TO TRANSPORT

Raise attachment liftto highestpositionwithattachment

lift control.

When pushing Ortowing yourtractor,be sure gearshift

lever is in neutral (N) position.

•Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hoed is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recommended by and

comply withspecifications of the manufacturer of your trac-

tor. Use common sense when towing.Tooheavy of a load,

while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

•The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

•Check engine oil with tractor on levelground.

Remove oil fill cap/dipstick and wipeclean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil I_vel. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

•To change engine oil, see the Maintenance section in

this manual.

ADD GASOLINE

•Fill fuel tank to bottom of filler neck. Do not overfill.

Use fresh, clean, regular unleaded gasoline with a

minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline. Purchase fuel

in quantities that can be used within30 days to assure

fuel freshness.

I & CAUTION: Wipe off any spilled oil or I

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

OPERATION

CAUTION: Alcohol blended fuels (called gasehol or

using ethanol or methanol) can attract moisture which

leads to separation and formation of acids during stor-

age. Acidic gas can damage the fuel system ofan engine

while in storage. To avoid engine problems, the fuel

system should be emptied before storage of 30 days

or longer. Drain the gas tank, start the engine and let

it run untilthe fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage Instructions for

additional information. Never use engine orcarburetor

cleaner products inthe fuel tank or permanent damage

may Occur.

TO START ENGINE (See Fig. 5)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

•Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

Place gear shift lever in neutral (N) position.

•Move attachment clutch to "DISENGAGED" position.

•Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting

prOcedures below.

•Insert keyintoignitionand turn keyclockwise to"START"

position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen

seconds per minute. If the engine does not start after

several attempts, move throttle control to fast position,

wait a few minutes and thy again. If engine still does

not start, move the throttle control back to the choke

position and retry.

WARM WEATHER STARTING (50 °F and above)

• When engine starts, move the throttle control to the

fast position.

•The attachments and ground drive can now be used. If

the engine does notaccept the load, restart the engine

and allow it to warm upfor one minute using the choke

as described above.

COLD WEATHER STARTING (50°F and below)

•When engine starts, allow engine to run with the

throttle control in the choke position until the engine

runs roughly, then move throttle control to fast posi-

tion.This may require an engine warm-up period from

several seconds to several minutes, depending on the

temperature.

•The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

•Mower should be properly leveled for best mowingper-

formance. See "TO LEVEL MOWER HOUSING" inthe

Service and Adjustments section of this manual.

The left hand side of mower should be used for trim-

ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the rightof the

machine. This will result in a more even distribution of

clippings and more uniform cutting.

When mowing large areas, start by turning to the right so

that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until finished

(See Fig. 7 ).

FIG. 7

If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

•Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

Always operate engine at full throttle when mow-

ing to assure better mowing performance and proper

discharge of material. Regulate ground speed by se-

lecting a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

•When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

MAINTENANCE

M..NTEN.NCESC.EOULE

FILL IN DATES _

AS YOU COMPLETE

REGULAR SERVICE _.,_ _'_'-_J"__-7_'_- _ -J_O'_-- .....

_" £'_"J_'r_£-_"_--4_/_=t_" S E R V IC E DATES

Check Brake Operation _1_

Check Tire Pressure

Check Operator Presence and

T Interlock Systems

Check for Loose Fasteners V_s V'

ASharpen/Replace Mower Blades _3

T Lubrication Chart

Check Battery Level 1_4

aClean Battery and Terminals I_ I_

Check Transaxle Cooling

Check V-Betts I# #

Check Engine Oil Level _

Change Engine Oil (with oil filter) 1_1,2

EChange Engine Oil (with°ut °ilfilter)cleanAir Filter _i 2

Clean Air Screen

Inspect Muffler/Spark Arrester

NReplace Oil Filter (If equipped) _,2

Clean Engine Cooling Fins _ 2

Replace Spark Plug _ _ "

V'2Replace Air Filter Paper Cartridge

Replace Fuel Filter _#'

1 - Change more often when operating under a heavy load or_

in high ambient temperatures.

2 - Service mere often when operating in dirty or dusty conditions,

3-Replace blades more often when mowing in sandy soil.

4- Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft,-Ibs, maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must maintain tractor

as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section

of this manual should be checked at least once each

season.

• Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper

air-fuel mixture and help your engine run better and

last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

ZERK

_FRONTWHEEL _ z

BEARING ZERK <-_

OFRONT WHEEL

BEARING ZERK

_)ENGINE

(I_GENERAL PURPOSE GREASE

(_REFER TO MAINTENANCE "ENGINE*' SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH

HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL

ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE

SELF-LUBRICATING BEARINGS. IFYOU FEELTHEY MUST BE LUBRI-

CATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT

SPARINGLY.

MAINTENANCE

TRACTOR

Always observe safety rules when performing any main-

tenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See"TO ADJUST BRAKE" in the Service and Adjustments

section of this manual). "

TIRES

•Maintain proper air pressure in all tires (See"PRODUCT

SPECIFICATIONS" section of this manual).

Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are work-

ing properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake

pedal is fully depressed and attachement clutch control

is in the disengaged position.

• Whenthe engine is running, anyattempt bythe operator

to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the attachment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

BLADE CARE

For best resultsmower blades must be kept sharp. Replace

bent or damaged blades.

BLADE REMOVAL (See Fig. 8)

•Raise mower to highest position to allow access to

blades.

•Remove blade bolt, lock washer and flat washer se-

curing blade.

•install new or resharpened blade with trailing edge up

towards deck as shown.

IMPORTANT: TO' ENSURE PROPER ASSEMBLY,CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble blade bolt, lock washer and flat washer

in exact order as shown.

• Tighten blade bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

MANDREL

TRAILING ASSEMBLY

EDGEOP

(GRADE 81"

*A GRADE 8 HEATTREATED BOLT CAN BE

IDENTIFIED BY SiX LINES ON THE BOLT HEAD.

FIG. 8

TO SHARPEN BLADE (See Fig. 9)

NOTE: We do not recommend sharpening blade -but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An un-

balanced blade will cause excessive vibration and eventual

damage to mower and engine.

•The blade can be sharpened with a file or on a grind-

ing wheel. Do not attempt to sharpen while on the

mower.

•To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or acone balancer. (When using a

cone balancer, follow the instructions supplied with

balancer.)

NOTE: Do not use anail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

•Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. I( either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

CENTER ROLE /

5/8" BOLT BLADE

OR PIN

FIG. 9

MAINTENANCE

BATTERY

Yourtractor has abattery charging systemwhich issufficient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

Keep battery and terminals clean.

Keep battery bolts tight.

•Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is

maintenance free. Do not attempt to open or remove caps

or covers. Adding or checking level of electrolyte is not

necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "REPLACING BATTERY" in

the SERVICE AND ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours

of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SF-SJ. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

F -2O 0 30 32 40 60 8O 100

C -30 -20 -10 010 20 30 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FIG. 10

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°E Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least

once a year if the tractor is not used for 25 hours in one

year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 10 and 11)

Determine temperature range expected before oil change.

All oil must meet API service classification SF-SJ.

Be sure tractor is on level surface.

Oil will drain more freely when warm.

• Catch oil in a suitable container.

••Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

Remove yellow cap from end of drain valve and install

the drain tube onto the fitting.

OIL DRAIN VALVE

YELLOW CAP---"__ TUBE

FIG. 11

Unlock drain valve by pushing inward and turning

counterclockwise.

•To open, pull out on the drain valve.

•After oil has drained completely, close and lock the

drain valve by pushing inward and turning clockwise

untilthe pin is in the locked positionas shown.

•Remove the drain tube and replace the cap onto to the

bottom fitting of the drain valve.

•Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section of this man-

ual.

•Use gauge on oil fill cap/dipstick for checking level.

Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick.

MAINTENANCE

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers.

ENGINE COOLING FINS (See Fig. 12)

Remove any dust, dirt or oil from engine cooling fins to

prevent engine damage from overheating.

Remove screws from blower housing and lift housing

and dipstick tube assembly off engine.

•Cover oil fill opening to prevent entry of dirt.

• Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins.

•To reassemble, reverse above procedure.

SCREWS BLOWER

HOUSING

SCREWS

OIL FILL

TUBE ASSEMBLY

OIL FILL

OPENING

ENGINE COOLING FINS

SPARK

PLUG

FIG. 12

AIR FILTER (See Fig. 13)

Your engine will not run properly using a dirty air filter.

Replace pre-cleaner after every 25 hours of operation or

every season. Service paper cartridge every 100 hours of

operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

Pull up on air filter cover handle and rotate towards

engine.

• Remove cover.

• Carefully remove air filter cartridge and pre-cleaner

from base.

Clean base carefully to prevent debris from falling into

carburetor.

NOTE: If very dirty or damaged, replace cartridge.

Place new pre-cleaner and cartridge firmly in base.

Align tabs on cover with slots in blower housing and

replace cover.

• Hock handle on cover and push down on handle to

close.

IMPORTANT: Petroleum solvents, such as kerosene, are

not to be used to clean the cartridge. They may cause

deterioration of the cartridge. Do not oil cartridge. Do not

use pressurized air to clean cartridge.

j.ANB'E

COVER

PRE-CLEANER

FIG. 13

TABS

SLOTS

MAINTENANCE

MUFFLER

Inspect and replace corroded muffler and spark arrester

(if equipped) as it could create a fire hazard and/or dam-

age.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" section of this manual.

IN-UNE FUEL FILTER (See Fig. 14)

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

•With engine cool, remove filter and plug fuel line sec-

tions.

Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

FUE_ CLAMP

FILTER

FIG. 14

CLEANING

•Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure

washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or

transmission will shorten the useful life of your tractor. Use

compressed air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-

MENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key to "STOP" and remove key.

Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 15)

Mower will be easier to remove from the right side of

tractor.

• Place attachment clutch in "DISENGAGED" posi-

tion.

Move attachment lift lever forward to lower mower to

its lowest position.

• Roll belt off engine pulley.

Remove small retainer spring, and remove clutch

spring off pulley bolt.

• Remove large retainer spring, slide collar off and push

housing guide out of bracket.

•Disconnect anti-swaybar from chassis bracket by re-

moving retainer spring.

• Disconnect suspension arms from rear deck brackets

by removing retainer springs.

• Disconnect front linksfrom deck by removing retainer

springs.

• Raise lift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRAC-

TOR, REMOVE THE FRONT LINKS AND HOOK THE

CLUTCH SPRING INTO SQUARE HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 15)

Raise attachment lift lever to its highest position.

Slide mower under tractor with deflector shield to right

side of tractor.

• Lower lift lever to its lowest position.

• Connect front links to mower deck and secure with

retainer springs.

• Connect suspension arms to rear deck brackets and

secure with retainer springs.

Connect anti-swaybar to chassis bracket and secure

with retainer spring.

Push clutch cable housing guide into bracket, slide collar

onto guide and secure with large retainer spring.

• Place flat washer and clutch spring on idler pulley bolt

and secure with small retainer spring.

Install belt onto engine pulley.

FLAT WASHER

CLUTCH SPRING

SMALL RETAINERSPRING

CLUTCH SPRING

ENGINE PULLEY

RETAINER SPRING FRONT LINK

ANTI-SWAY BAR

COLLAR

RETAINER SPRINGS

(BOTH SIDES)

HOUSING GUIDE LARGE RETAINER

SPRING

BRACKET

DEFLECTOR SHIELD

FIG. 15 19

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING rear, tighten nuts "F" against trunnion on both front

links.

Adjust the mower while tractor is parked on level ground

or driveway. Make sure tiros are properly inflated (See

"PRODUCT SPECIFICATIONS" section of this manual). If

tires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)

• Raise mower to its highest position.

At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance "A"

on both sides of mower should be the same or within

1/4" of each other.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link adjustment

nut on that side.

• To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Three full turnsof adjustment nutwill change mower

height about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE OF BOTTOM EDGE

MOWER _OF MOWER

TO GR_OUND

N. GROUND LINE-"---------

FIG. 16

FT LINK

li_=_0 _/A OJUST ME N'I"

'_NUT

FIG. 17

FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IFTHE

FOLLOWING FRONT-TO-BACK ADJ USTM ENT IS NECESSARY,

BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO

MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/8"

to 1/2" lower than the roar when the mower is in its high-

est position.

Check adjustment onrightsideof tractor. Measure distance

"D" directly in front and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjustments, check that

both front links are equal in length.

•If links are notequal in length, adjust one link to same

length as other link.

•To lower front of mower loosen nut "E" on both front

links an equal number of turns.

•When distance "D" is 1/8" to 1/2" lower at front than 20

To raise front of mower, loosen nut"F" from trunnionon

both front links. Tighten nut "E" on both front links an

equal number of turns. The two front links must remain

equal in length.

When distance "D" is 1/8" to 1/2" lower at front than rear,

tighten nut "F" against trunnion on both front links.

Recheck side-to-side adjustment.

MANDREL

FIG. 18

BOTH FRONT LINKS MUST BE EQUALIN LENGTH

NUT "F"_

TRUNNION _NUT "E"

FRONT LIN KS_

FIG. 19

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 20)

The mower blade drive belt may be replaced withouttools,

Park the tractor on level surface. Engage parking brake,

BELT REMOVAL -

•Place attachment clutch in "DISENGAGED" position.

•Move attachment lift lever forward to lower mower to

its lowest position.

•Roll belt off engine pulley,

• Disconnect R.H.suspension arm fromroar deck bracket

by removing retainer spring.

•Work belt off both mandrel pulleys and idler pulleys.

•Pull belt away from mower.

BELT INSTALLATION -

•Work new belt around both mandrel pulleys and idler

pulleys.

•Install new belt into engine pulley grove.

•Reconnect R.H. suspension arm and secure with re-

tainer spring.

•Make sure belt is in all pulley grooves and inside all

belt guides.

SERVICE AND ADJUSTMENTS

R...SUSPEHS,O.ARM

MANDREL ENGINE

PULLEY PULLEY

SPRING

IDLER

MANDREL

PULLEY

FIG. 20

TO CHECK AND ADJUST BRAKE (See Fig. 21)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest

speed in highest gear on a level, dry concrete or paved

surface, then brake must be checked and adjusted.

TO CHECK BRAKE

•Park tractor on alevel, dry concrete or paved surface,

depress clutch/brake pedal all the way down and en-

gage parking brake.

•Place gear shift lever in neutral (N) position.

The rearwheels must lockand skidwhen youtry to manually

push the tractor forward. Ifthe rear wheels rotate, the brake

needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

•Depress clutch/brake pedal all the way down and en-

gage parking brake.

Measure distance between brake operating arm and

nut =A"on brake rod.

•Ifdistanceisotherthanl-1/2",loosenjamnutandturn

nut "A" until distance becomes 1-1/2". Retighten jam

nut against nut =A".

•Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than five (5) feet in highest gear, further

maintenance is necessary. Replace brake pads or

contact a qualified service center.

WITH PARKING BRAKE "ENGAGED"

TO REPLACE MOTION DRIVE BELT

(See Fig. 22)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

BELT REMOVAL -

Remove mower (See "TO REMOVE MOWER" in this

section of manual).

NOTE: Observe entire motion drive belt and position of all

belt guides and keepers.

• Remove belt from stationary idler and clutching idler.

• Remove belt downward from around engine pulley.

• Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deflecting belt keep-

ers.

•Remove belt from center span keeper and pull belt

away from tractor.

BELT INSTALLATION -

•Carefully work new belt down between transaxle belt

keepers and onto the input pulley.

Slide belt into the center span keeper.

•Pull belt toward front of tractor and rollaround the top

groove of engine pulley.

Install belt through stationary idler and clutching

idler.

•Make sure belt is in all pulley grooves and inside al!

belt guides and keepers.

•Install mower (See"TO INSTALL MOWER" inthissec-

tion of manual).

PULLEY

CLUTCHING " STATIONARY

IDLER _IDLER

CENTERSPAN "ll L II TRANSAXLE

KEEPER _@PULLEY

FIG. 22

TRANSAXLE GEAR SHIFT LEVER NEUTRAL-

ADJUSTMENT (See Fig. 23)

The transaxle should be in neutral when the gear shift

lever is in neutral (N) (lock gate) position.The adjustment

is preset at the factory; however, if adjustment is needed,

proceed as follows:

•Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels move freely, the

transaxle is in neutral.

•Loosen adjustment bolt in front of the right rear

wheel.

FIG. 21 21

SERVICE AND ADJUSTMENTS

Position the gear shift lever in the neutral (N) posi-

tion.

Tighten adjustment bolt securely.

NOTE: Ifadditional clearance is needed to get to adjustment

bolt, move mower deck height to the lowest position.

_.._GEARSHIFTLEVER

ADJUSTMENT

BOLT

NEUTRAL

LOCK GATE

FIG. 23

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straightforward, remove steer-

ing wheel and reassemble per instructionsinthe Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable" on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 24)

•Block up axle securely.

•Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).

Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

.ETA,.,NGR,NG

,x oov% j

SQUARE KEY (REAR 'V..b w_

WHEEL ONLY)

FIG. 24

TO START ENGINE WITH A WEAK BA'I-rERY

(See Fig. 25)

&WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

"If your battery is too weak to start the engine, it should be

recharged. (See "BATI'ERY" in the MAINTENANCE sec-

tion of this manual).

If "jumper cables" are used for emergency starting, follow

this procedure:

IMPORTANT: YOURTRACTORIS EQUIPPED WITH A 12VOLT

SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT

SYSTEM. DO NOTUSEYOURTRACTOR BATTERYTO START

OTHER VEHICLES.

ATTACH JUMPER CABLES -

Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-S), taking care not to

short against tractor chassis.

Connect one end of the BLACK cable to the NEGATIVE

(-) terminal (C) of fully charged battery.

Connect the other end of the BLACK cable (D) to good

chassis ground, away from fuel tank and battery.

REMOVE CABLES, REVERSE ORDER -

BLACK cable first from chassis and then from the fully

charged battery.

RED cable last from both batteries.

WEAK OR DEAD FULLY CHARGED

BATTERY BATTERY

FIG. 25

REPLACING BA'n'ERY (See Figs. 26 and 27)

&WARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals

at the same time. Before connect-

ing battery, remove metal bracelets,

wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acci-

dental grounding.

SERVICE AND ADJUSTMENTS

Lift seat pan to raised position.

Disconnect BLACK batterycable firstthen RED battery

cable and carefully remove battery from tractor.

Install new battery with terminals in same positionas

old battery.

First connect RED battery cable to positive (+) terminal

with hex bolt and keps nut as shown.Tighten securely.

Slide terminal cover over terminal.

Connect BLACK grounding cable to negative (-) ter-

minal with remaining hex bolt and keps nut. Tighten

securely.

HOOD

HEADLIGHT

WIRE

CONNECTOR

SEATPAN

FIG. 26

TERMINAL KEPS

COVER /NUT

HEX

POSITIVE (RED) NEGATIVE

CABLE (SLACK) CABLE

FIG. 27

TO REPLACE HEADLIGHT BULB

• Raise hood.

Pull bulb holder out of the hole in the backside ofthe

grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill,

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

•Check wiring. See electrical wiring diagram in the

Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 28)

•Raise hood.

•Unsnap headlight wire connector.

•Stand in frontof tractor. Grasp hoodat sides, tilttoward

engine and liftoff of tractor.

•To replace, reverse above procedure.

ENGINE

FIG. 28

TO ADJUST THRO'n'LE CONTROL CABLE

(See Fig. 29)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment

as described below before loosening cable. If adjustment

is necessary, proceed as follows:

With engine not running, move throttle control lever

from slow to choke position. Slowly move lever from

choke to fast position.

•Check that holes "A" in governor control lever and hole

in governor plate line-up. If holes "A" are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely.

GOVERNOR GOVERNOR

CONTROL LEVER PLATE

HOLES "A" CLAMP THROTTLE

SCREW CABLE

FIG. 29

TO ADJUST CARBURETOR

The carburetor has been preset at the factory and adjustment

should not be necessary. However, minor adjustment may be

required to compensate for differences in fuel, temperature,

altitude or load. If the carburetor does need adjustment,

see engine manual.

High speed stop is factory adjusted. Do not adjust - dam-

age may result.

IMPORTANT: NEVERTAMPERWITHTHE ENGINEGOVERNOR,

WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.

OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH

SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE

ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,

CONTACTYOUR NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.

STORAGE

ENGINE

Immediately prepare your tractor for storage at the end

of the season or if the tractor will not be used for 30 days

or more.

WARNING: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

orspark. AIIowthe engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winterstorage. When mower

is to be stored for a period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See "CLEANING" in the Mainte-

nance section of this manual).

•Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

• Lubricate as shown in the Maintenance section of this

manual.

•Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

•Fully charge the battery for storage.

•After aperiod of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be dis-

connected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Mainte-

nance section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

FUEL SYSTEM

IMPORTANT: IT ISIMPORTANTTO PREVENTGUMDEPOSITS

FROMFORMING IN ESSENTIAL FUELSYSTEMPARTSSUCH

AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK

DURING STORAGE. ALSO, EXPERIENCE INDICATESTHAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOLOR METHANOL) CANATTRACTMOISTUREWHICH

LEADSTOSEPARATIONANDFORMATIONOFACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGETHE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

• Drain the fuel tank.

Start the engine and let it run until the fuel lines and

carburetor are empty.

• NeveruseengineorcarburetorcleanerproductsJnthe

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini-

mizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to

allow the stabilizer to reach the carburetor. Do not drain

the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en-

gine oil. (See "ENGINE" in the Maintenance section of

this manual).

CYLINDER(S)

• Remove spark plug(s).

•Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to"START" position for a few seconds

to distribute oil

• Replace with new spark plug(s).

OTHER

Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVERTRACTORWHILEENGINE AND

EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

CAUSE

1. Out of fuel.

2. Engine not"CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter,

7. Water in fuel,

8. Loose or damaged wiring.

9. Carburetor out of adjustment,

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3, Weak or dead battery.

4. B_ownfuse.

5, Corroded battery terminals,

6. Loose or damaged widng.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence swltch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or _maged widng.

4. Faulty solenoid or starter.

1. Cuffing too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower,

4. Dirty air filter.

5. Low oil leval/dirty oil.

6. Faulty spark plug,

7. Dirty fuel tilter.

8. Stale or dirty fuel

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Otrty/clngged muffler,

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damagod part(s).

CORRECTION

1, Flit fuel tank.

2. See "TO START ENGINE* in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug,

5. Clean/replace air tilter.

6, Replace fuel tilter.

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

8. Check all wiring,

9. See "To Adjust Carburetor" in Service Adjustments

section.

10. Contact an authorized service centar/department.

1. Clean/replace air filter,

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Drain fuel tank and refill with fresh gasoline.

6. Check aiI wiring,

7. See "To Adjust Carburetor" in Service Adjustments

section.

8. Contact an euthedzed service center/department.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/raptace ignition switch.

8, Check/replace solenoid or starter.

9, Contact an authorized service center/department.

1, Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Set in =Higher Cut" position/reduce speed_

2. Adjust throttle control.

3, Clean undereide of mower housing.

4. Clean/replace air tilter.

5, Check oil level/change all.

6. Clean and rogap or change spark plug.

7. Replace fuel tilter.

8, Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fue_filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/tins.

12. Clean/replace muffler.

13. Check all wiring.

14. See"To Adjust Carburetor" in Service Adjustments

section.

15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel,

3. Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run

when operator leaves

seat with attachment

dutch engaged

Poorcut-uneven

Mower blades will not

rotat_

Poor grass discharge

Headlight(s) not working

(if so.equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen b4ade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower ddve belt worn.

9. Blades impropedy installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Switch is =OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery sail(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Enginethrottle control notset at "SLOW_

position for30 secondsbeforestopping engine.

1. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive bell

3. Replace idler pulley.

4, Replace blade mandrel.

1. Place throttle control in "FAST" position.

2. Shift to slower speed.

3, Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

1. Turn switch =ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Move throttle control to =SLOW" position and allow

to idle fur 30 seconds before stopping engine.

SCHEMATIC TRACTOR - - MODEL NUMBER PC1538D

RED

BATFERY

BLACK

)

I RED_

-_ )G AI(

IGNITION

SWITCH

.Eo FUSE

°II I

WHI33E i O , (_11 --

i I

L....... J

CLUTCH /BRAKE

(PEDALUP)

BLACK

_f' METER

SOLENOID

STARTER

BLACK

WHITE

SEAT SWITCH

,....... i (NQT OCCUPIED)

) _ ATrMENTCLUTCH _ --

__ BLACK (CLUTCHOFF) jGROUNDING

CONNECTOR

IGNITION SWITCH

PoSmON CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/[JGHT B+A1 A2+L

RUN B+A1 NONE

START 3+ S + A1 NONE

(OPTIONAL) , ILW SPARK

SL_CK _IGNITION L_ _PLUG L

•-- .... _IT_ {_UNIT t-_J GAP II,

i.... i L -- TWIN CYL ENGINES) •

,_7_N E _ ](2 PLUGS ON

I I

I_ CHARGIf_ SYSTEM OUTPUT 28 VOLTS AC MIN. O3600 F_PM

3 AMP OC @ 3600 RpM (CNARGING SYSTEM DISCONNECTED)

J I-

FUEL SHUT-OFF SOLENOID nED 2__ ^^. i •

(IF SO EQUIPPED) I ...._ _ IIW i ..LJ__LJ.LJ____'-_Plj

__ U_HTi_cG_r. T DtODE ,ALTERNATOR I;

YOUR TRACTOR IS / _aowN _ _ i_,BLAC_

EQUIPPED WITH ASPECIAL " L_

ALTERNATOR SYSTEM. I _ I

THE LIGHTS ARE NOT ] _ I

CONNECTED TO THE

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

BA'I-rERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

REPAIR PARTS

TRACTOR - -MODEL NUMBER PC1538D

ELECTRICAL

[

¢.

III

It I

,16

16_

t t

REPAIR PARTS

TRACTOR - - MODEL NUMBER PC1538D

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20unc X 3/4

8 176689 Box Battery

16 176138 Switch Interlock

21 175685 Harness Asm Light W/4152j

22 4152J Bulb Light #1156

24 4799J Cable Battery 6 Ga 11"red

25 146147 Cable Battery

26 175158 Fuse 20 AMP

27 73510400 Nut Keps Hex 1/4-20 Uric

28 4207J Cable Ground 6 Ga 12"black

29 121305X Switch Plunger Nc Gray

30 175566 Switch Ign

33 140401 Key Ign

40 179720 Harness Ign

41 71110408 Bolt BIk Fin Hex 1/4-20

42 131563 Cover Terminal Red

43 178861 Solenoid

48 140844 Adapter Ammeter

52 141940 Protection Wire Loop

90 180449 Cover Terminal Battery

NOTE: All component dimensions given in U. S.

inches 1 inch =25.4 mm.

REPAIR PARTS

TRACTOR - -MODEL NUMBER PC1538D

CHASSIS

208

207

33 IO

51 52

12 28

208

206

34 26 chassis-pl.lt_stlt_50

REPAIR PARTS

TRACTOR -- MODEL NUMBER PC1538D

CHASSIS

KEY PART

NO. NO. DESCRIPTION

1174619

2 176554

3 17060612

5 155272

9168336X010

10 72140608

11 174996

12 145660

13 172105X010

14 17490608

17 159639x428

18 184921

24 74780616

25 19131312

26 73800600

28 179101

29 140273X599

30 169468X428

31 136619

33 179716X428

34 179717X428

35 72110606

37 17490508

38 175710

51 73800400

52 19091416

53 144697

54 161464

55 144696

57 74780412

64 154798

142 175702

145 156524

206 170165

2O7 17670508

208 17670608

209 17000612

212 156229

--- 5479J

Chassis

Drawbar, Stretch

Screw 3/8-16 x 3/4

Bumper, Hood/Dash

Dash

Bolt, Carriage 3/8-16 x 1

Panel Dash LH

Clip Tinnerman Grille P.L

Panel Slkscr Dash RH

Screw Thdrol 3/8-16 x 1/2

Hood

Bumper Hood

Bolt Fin Hex 3/8-16unc X 1 Gr. 5

Washer 13/32 X 13/16 X 12 Ga

Nut Lock Hex w/Ins 3/8-16 Unc

Grille/Lens Asm.

Lens Grille Private Label

Fender

Bracket Fender Rep1109873x

Footrest Pnt LH

Footrest Pnt RH

Bolt Rdhd Sht Sqnk 3/8-16 X3/4

Screw Thdrol 5/16-18 x 1/2 TYT

Bracket Asm. Pivot Mower

Nut Look W/Insert 1/4-20unc

Washer 9/32 x 7/8x16 Ga.

Bracket Grille Lh

Screw Hex 8-18 x 7/8

Bracket Grille Rh

Bolt Fin Hex 1/4-20 unc x .75

Dash Lower

Plate Reinforcement

Rod Pivot Chassis/Hood

Bolt Shoulder 5/16-18

Screw Thdrol 5/16-18 x 1/2

Screw Thdrol 3/8-16 x 1/2

Screw Hex Wsh THDR 3/8-16 x 3/4

Insert Lens Reflect

Plug Button BIk 359 Dia Choke

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 ram.

REPAIR PARTS TRACTOR -- MODEL NUMBER PC1538D

DRIVE

77 37

116

150

26 27

drive-fender.stlt_22

REPAIR PARTS

TRACTOR --MODEL NUMBER PC1538D

DRIVE

KEY PART KEY PART

NO. NO, DESCRIPTION NO. NO.

2 146682

3123666X

4 12000028

5121520X

6 17060512

8 165619

10 76020416

11 105701X

13 74550412

14 1OO404O0

15 74490544

16 73680500

18 74780616

19 73800600

21 106933X

22 130804

24 73350600

25 106888X

26 19131316

27 76020412

28 175765

29 71673

30 174973

32 74760512

34 175578

35 120183X

36 19211616

37 1572H

38 179114

39 74760648

41 175556

47 127783

48 154407

49 123205X

50 72110612

51 73680600

52 73680500

53 105710X

55 105709X

56 17060620

57 160855

59 169691

Transaxle Dana D4360-139 61 17120614

(Order parts from transaxle manu- 62 8883R

facturer) 63 175410

Spring Return Brake T/a Zinc 64 173937

Pulley Transaxle 18" tires 65 10040700

Ring Retainer # 5100-62 66 154778

Strap Torque 30 Degrees 69 142432

Screw 5/16-18 X 3/4 70 134683

Rod Shifter Fender Adj Lt 74 109502X

Pin Cotter 1/8 X 1 Cad 75 121749X

Washer Plate Shf 388 Sq Hole 76 12000001

Bolt 1/4-28 Unf Gr 8 W/Patch 77 123583X

Washer Lock Hvy Helical 1/4 78 121748X

Bolt Hex 5/16-18 Gr. 5 79 2228M

Nut Lock Hx W/Ins 5/16-18 Uric 80 131488

Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5 81 165594

Nut Lock 3/8-16 Unc 82 123782X

Knob 83 19171216

Rod Brake BIk Zinc 26 840 84 166229

Nut Hex Jam 3/8-16 Unc 85 150360

Spring Rod Brake 2 00 Zinc 89 169370X428

Washer 13/32 X 13/16 X 16 Ga 96 4497H

Pin Cotter 1/8 X 3/4 Cad 112 19091210

Rod Brake Parking LT/YT 113 127285X

Cap Brake Parking 116 72140608

Bracket Mtg Transaxle 120 73900600

Bolt Hex Hd 5/16-18unc X 3/4 150 175456

Shaft Asm Pedal Foot 151 19133210

Bearing Nylon BIk 629 Id 156 166002

Washer 21/32 X 1 X 16 Ga 158 165589

Pin Roll 3/16 X 1" 159 183900

Pulley Idler Composite 161 72140406

Bolt Fin Hex 3/8-16 X 3 162 73680400

Keeper Belt Idler 163 74780416

PulleyldlerV Groove Plastic 164 19091010

Bellcrank Asm 165 165623

Retainer Belt Style Spring 166 166880

Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5 168 165492

Nut Crownlock 3/8-16 Une 169 165580

Nut Crownlock 5/16-18 Unc 170 178394

Link Clutch 197 169613

Spring Return Clutch 6 75 198 169593

Screw 3/8-16 X 1-1/4 202 72110614

V-Belt Ground Drive 212 145212

Keeper Belt Span Ctr

DESCRIPTION

Screw 3/8-16 x .875

Cover Pedal BIk Round

Engine Pulley LT/YT

Bolt Hex 7/16-20 x 4 Gr. 5

Washer Lock Hvy Hlcl Spr 7/16

Keeper Belt Engine Foolproof

Screw Hex Wsh Hi-Lo 1/4-1/2 Unc

Guide Belt Mower Drive RH

Spacer Axle

Washer 25/32 X 1 1/4X 16Ga

E-ring #5133-75

Key Square 2 0 X 1845/1865

Washer 25/32 X 1-5/8 X 16 Ga

Key Woodruff

Arm Shift

Shaft Asm Cross Tapered 20"t

Spring Torsion T/a

Washer 17/32 X 3/4 X 16 Ga

Link Transaxle

Nut Lock Center 1/4 - 28 FNTHD

Console Shift STLT

Retainer Spring

Washer 9/32 x 3/4 x 10 Ga.

Strap Torque Lh

Bolt Rdhd Sq Neck 3/8-16 x 1

Nut Lock Fig 3/8-16 Gr. 5

Spacer Retainer

Washer 13/32 x 2 x 10

Washer Srrted 5/16 ID x 1.125

Bracket Shift Mount

Hub Tapered Flange Shift It

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20 Uric x 1 Gr 5

Washer5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt

Keeper Belt Transaxle

Nyliner Snap-In

Washer Nyliner

Bolt Carr. Sh 3/8-16 x 1-3/4 Gr. 5

Nut Hex Flange Lock

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER PC1538D

STEERING

_39

¢/

68 67 67

67\

REPAIR PARTS

TRACTOR -- MODEL NUMBER PC1538D

STEERING

KEY PART

NO. NO. DESCRIPTION

1140044X428

2 175131

3 169840

4169839

5 6266H

6121748X

7 19272016

8 12000029

9 3366R

10 175121

11 10040600

12 73940800

13 136518

15 145212

17 180641

26 126847X

28 19131416

29 17060612

30 76020412

32 130465

36 155099

37 152927

38 140045X428

39 19183812

40 7810H

41 100711L

42 145054X428

43 121749X

44 180640

46 121232X

47 183226

51 73540400

54 71130420

65 160367

67 72110618

68 169827

71 175146

82 169835

85 133835

88 175118

91 175553

Wheel Steering

Axle Asm

Spindle Asm LH

Spindle Asm RH

Bearing Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga

Washer 27/32 x 1-1/4 x 16 Ga

Ring Klip #t5304-75

Bearing Col Strg BIk

Link Drag

Washer Lock Hvy Hlcl Spr 3/8

Nut Hex Jam Toplock 1/2-20 Unf

Spacer earing Axle Front

Hexflange Lock

Shaft Asm Strg

Bushing Link Drag BIk LR

Washer 13/32 x 7/8 x 16 Ga

Screw 3/8-16 x 3/4

Pin Cotter 1/8 x 3/4 Cad

Rod Tie Wire Form 19 75 Mech

Bushing Strg 5/8 Id Dash

Screw

Cap Wheel Steer Ayp

Washer 9/16 x 2-3/8

Nut Lock Center 3/8-24un

Adaptor Wheel Strg

Boot Dash Mtl Steering BIk

Washer 25/32 X 1 1/4 X 16 Ga

Extension Steering

Cap Spindle Fr Top BIk

Fitting Grease

Nut Crownlock 1/4-28

Bolt Hex 1/4-28 Unf x 1-1/4 Gr. 8

Spacer Brace Axle

Bolt RDHD SQNK 3/8-16 x 2-1/4

Brace Axle

Steering Asm.

Bracket Susp Chassis Front

Fastener Christmas Tree

Bolt Shoulder 7/16-20

Clip Steering

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR - - MODEL NUMBER PC1538D

ENGINE

81 13 4

KEY

NO.

'33

OPTIONAL EQUIPMENT

Spark Arrester

PART

NO.

170551

17720408

137352

165291

148456

11050600

169837

137180

184900

140527

DESCRIPTION

Control Th/ch Flag

Screw Hex Thd Cut 1/4-20 x 1/2

Engine, B&S 282H07

(Order parts from engine manufac-

turer)

Muffler Exhaust B&S

Gasket Eng 1 313 Id Tin Plated

Tube Drain Oil Easy

Washer Lock Ext Tooth 3/8

Shield BRN/DBR Guard

Kit Spark Arrestor (Flat Scrn)

Tank Fuel Front

Cap Asm Fuel

KEY PART

NO. NO. DESCRIPTION

33 123487X

37 137040

38 181654

40 124028X

44 17670412

45 17000612

46 19091416

72 183906

78 17060620

81 73510400

Clamp Hose

Line Fuel 20"

Plug Drain Oil

Bushing Snap Nyl BIk Fuel Line

Screw Thdrol 1/4-20 x 3/4

Screw Hex Wsh Thdrol 3/8-16

Washer 9/32 X 7/8 X 16 Ga.

Screw Socket Head 5/16-18 x 1

Screw 3/8-16 x 1-1/4

Nut Keps Flex t/4-20 Unc

NOTE: All component dimensions given in U.S, inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR --MODEL NUMBER PC1538D

SEAT

KEY

NO.

PART

NO.

127426X

140551

71110616

19131610

145006

73800600

124181X

17000616

19131614

182493

121246X

121248X

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Seat

Bracket Seat Pivot

Bolt Hex 3/8 - 16 X 1

Washer 13/32 X 1 X10Ga.

Clip Push-In Hinged

Nut Lock Hex w/Ins 3/8 -16

Spring Seat Cprsn 2250 BIk Zi

Screw 3/8-16 x 1.5

Washer 13/32 X 1 X 14 Ga

Pan Pnt Seat (BIk)

Bracket Pnt Mounting Switch

Bushing Snap BIk Nyl

14 72050412

15 134300

16 121250X

17 123976X

21 171852

22 73800500

23 71110814

24 19171912

25 127018X

26 10040800

Bolt Rdhd Sht Nk 1/4 - 20 X1-1/2

Spacer Split .28 X .96

Spring Cprsn

Nut Lock 1/4 Lge Fig

Bolt Shoulder 5/16-18 Unc-2A

Nut Lock Hex w/Ins 5/16 - 18

Bolt Hex

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X .62

Washer Lock Hvy Hlcl Spr 1/2

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR - - MODEL NUMBER PC1538D

DECALS

7\12 1 14 6 8 15

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 187580 Decal, NPR Replace

3 184768 Decal, Engine HP

4 170563 Decal, Warning

6 157140 Decal, Fender Danger English

7 158168 Decal, Ins StrWh

8 172200 Decal, Fender 5 Sp.

9 158166 Decal, Fender

12 181552 Decal, Hood RH

14 181553 Decal, Hood LH

15 145005 Decal, Caution, Battery

16 156369 Decal, Oper Inst.

DESCRIPTION

17 136832 Decal, V-Belt Sch.

- - 138311 Decal, Handle Lft Height Adj.

- - 187581 Manual, Owner's English

- - 187582 Manual, Owner's French

Available accessories not included with mower:

- - C38 Grass Catcher

- - MK38 Mulch Kit w/Blades

- - LSB42 42" Snow Blower

- - LC05 Wheel Weights

- - LBD48 48" Snow Blade

- - CH11 Tire Chains

WHEELS & TIRES

74,10

KEY PART

NO. NO. DESCRIPTION

1 59192

2 65139

3 106222X

4 59904

5 106732X624

6 278H

7 9040H

8 106108X624

9 124635X

10 7152J

11 104757X428

-- 144334

Cap, Tire valve

Stem, Valve

Tire, Front

Tube, Front (Service item only)

Rim assembly, 6"front

Fitting, Grease (Front wheel only)

Bearing, Flange (Front wheel only)

Rim assembly, 8" rear

Tire, Rear

Tube, Rear (Service item only)

Cap, Hub Axle

Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS TRACTOR -- MODEL NUMBER PC1538D

,12

19 I

MOWER LIFT

13_

2O 2O

KEY PART

NO. NO. DESCRIPTION

1159460

2159471

3105767X

412000002

519211621

6 120183X

7 109413X

8 124526X

11 139865

12 139866

13 4939M

15 173288

16 73350800

17 175689

18 73800800

19 139868

20 163552

31 169865

32 73540600

Wire Asm Inner/Sprg w/plunger

Shaft Asm Lift RH

Pin Groove 1 500 Zinc

E Ring #5133-62

Washer 21/32 X 1 X 21 Ga

Bearing Nylon BIk 629 Id

Grip Handle Bicycle Matte BIk

Button Plunger Black

Link Lift LH Fixed Length

Link Lift RH Fixed Length

Retainer Spring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion

Nut LockwNVsh 1/2-13 Unc

Arm Suspension Rear

Retainer, Spring

Bearing pvt Lift

Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR - - MODEL NUMBER PC1538D

MOWER DECK

3S'J" J

6 4

- 9

16 J

13_

_..,.._,-10

REPAIR PARTS

TRACTOR -- MODEL NUMBER PC1538D

MOWER DECK

KEY PART

NO. NO.

1170280

272140506

3 138017

4 169970

5 4939M

6 178024

8 850857

9 10030600

10 140296

11 134148

139774

138497

137645

14 128774

15 110485X

16 174493

19 132827

21 73680500

23 137607

24 105304X

25 123713X

26 110452X

27 106736X428

28 19111016

29 106735X

30 173984

31 129963

32 153532

33 178342

36 131494

40 73680600

45 4497H

53 130840

DESCRIPTION KEY PART

NO. NO.

Mower Housing Assembly 54 178515

Bolt Carriage 5/16-18 x 3/4 55 133840

Bracket Asm Fr. Sway Bar 56 165723

Bracket Deck Sway Bar 38"/42" 67 106932X

Retainer Spring 68 144200

Bar Sway Deck 69 76020312

Bolt 3/8-24 x 1.25 Grade 8 86 7631J

Washer, Lock 3/8 87 128772

Washer, Hardened 88 19111216

(The following blades are available) 89 19131612

Blade, 38" Mulching STD (For 96 74930620

mulching mowers only) 97 73930600

Blade, 38" Mulching Premium (For 107 133502

better wear when mulching) 108 133503

Blade, 38" Hi-Lift (For bagging and 109 74760640

discharging) 110 142587

Shaft Assembly, Mandrel, Vented 113 17060512

(Includes Key Number 6) 122 131289

Housing, Mandrel, Vented 123 169971

Bearing, Ball, Mandrel 146 165891

Stripper, Vented Mower Deck 148 169022

Bolt, Shoulder 149 165898

Nut 150 19091216

Bracket, Mower Deflector 151 169670

Cap, Sleeve 152 172758

Spring, Torsion, Deflector 153 169674

Nut, Push 154 169675

Shield, Deflector 155 169671

Washer 11/32 x 5/8 x16 Gauge 156 169672

Rod, Hinge 157 169669

Screw Thdrel. 158 17720408

Washer, Spacer - - 130794

Pulley, Mandrel

Nut, Toplock

Pulley, Idler, Flat - - 170317

Nut, Crewnlock 3/8-16 Unc

Retainer

Brake Assembly

DESCRIPTION

Washer, Hardened

Idler Arm Assembly

Spacer, Retainer

Knob

V-Belt, 42" Mower

Pin, Cotter 3/32 x 3/4

Runner, LH

Runner, RH

Washer 11/32 x 3/4 x 16 Ga

Washer 13/32 x 1 x 12Ga.

Bolt 3/8-16 x 1-1/4 Mulcher

Nut Centedock 3/8-16 Unc

Spacer Retainer

Stiffener, Idler Arm

Bolt, Hex Hd 3/8-16 x 2-1/2

Upstop Deck Front 38"

Screw 5/16-1/x 3/4

Rod, Brake LH

Rod, Brake RH

Bolt Carriage Idler

Spring Return Idler

Retainer Spdng Yellow

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch Cable

Clutch Cable 38"/46"

Washer Flat 3/8" Type B

Spring Retainer

Spring Retention LVR CLTCH CAB

Spacer Clutch Cable

Rod Clutch Cable 3/8"

Screw Hex Thd Cut 1/4-20 x 1/2

Mandrel Assembly (Includes Hous-

ing, Shaft and Shaft Hardware Only

- Pulley Not Included)

Replacement Mower, Complete

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

LIMITED WARRANTY

The Manufacturer warrantsto the original consumer purchaserthat this product as manufactured is free from defects in materi-

als and workmanship. For a period of two (2) years from date of purchaseby the original consumer purchaser, we will repair or

replace, at our option, without charge for parts or labor incurred in replacingparts, any part which we find to be defective due

to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty d_es n_t apply t_ the engine_ _ther than EHP manufactured transax_e/transmissi_n c_mp_nents_

battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's

warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of

the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be

paid by the purchaser unless such return is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery

which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)

days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from

the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the

date of original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-

tained in accordance with the instructions furnished. This Warranty does not apply to any product which has

been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal

wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,

standard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service deal-

er.

Should you have any unanswered questions concerning this Warranty, please contact:

Electrolux Home Products, Inc. In Canada contact:

Outdoor Products Customer Service Dept. Electrolux Canada Corp.

250 Bobby Jones Expressway 7075 Ordan Drive

Augusta, GA 30909 USA Mississauga, Ontario

L5T 1K6

giving the model number, sedal number and date of purchase of your product and the name and address of the authorized

dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-

TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas

do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-

tations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which

vary from locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge Is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slopeyou want to measure.

4. Compare the angle of the fold with the slope of the hill.

Poulan

Poulan Pro Pc1538D Users Manual

POULAN Lawn, Tractor Manual L0310503 POULAN Lawn, Tractor Owner's Manual, POULAN Lawn, Tractor installation guides

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