Poulan 96012002800 User Manual TRACTOR Manuals And Guides L0604792

POULAN Lawn, Tractor Manual L0604792 POULAN Lawn, Tractor Owner's Manual, POULAN Lawn, Tractor installation guides

User Manual: Poulan 96012002800 96012002800 POULAN TRACTOR - Manuals and Guides View the owners manual for your POULAN TRACTOR #96012002800. Home:Lawn & Garden Parts:Poulan Parts:Poulan TRACTOR Manual

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IMPORTANT MANUAL

Do Not Throw Away

OPERATOR'S MANUAL
WARNING:

MODEL:

Read this Manual and follow all Warnings and
Safety Instructions, Failure to do so can result
in serious injury.

BB185H42LT
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION

DURING OPERATION

Visit our website: www.poulan-pro.com
194992 10,26,04 RD
Printed in U,S,A,

SAFETY
RULES
Practices for Ride-On

Safe Operation
IMPORTANT:

THIS CUTTING

MACHINE

IS CAPABLE

OF AMPUTATING

HANDS

Mowers

AND FEET AND THROWING

OBJECTS

FAILURE

TO OBSERVETHE FOLLOWINGSAFETY INSTRUCTIONSCOULD RESULTIN SERIOUS INJURYOR DEATH
•
WARNING: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire
and place wire where it cannot contact
spark plug.

•
•
•
I

in neutral, you may lose control of the
WARNING:
Do not coast down a hill
tractor.

I _

•

WARNING: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate only at the lowest possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.

•
•
•
•

•

WARNING

•

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.

WARNING

II. SLOPE OPERATION

Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.

I. GENERAL
•
•
•
•
•
•
•

•

OPERATION

Read, understand, and follow all instructions on the
machine and in the manual before starting.
Do not put hands or feet near rotating parts or under
the machine Keep clear of the discharge opening at
all times.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area
Never carry passengers.
Do not mow in reverse unless absolutely necessary
Always look down and behind before and while backing
Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction Material may ricochet back toward the operator. Stop the
blades when crossing gravel surfaces.

Do not operate machine without the entire grass catcher,
discharge guard, or other safety devices in place and
working
Slow down before turning
Never leave a running machine unattended Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting
Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge guard
Operate machine only in daylight or good artificial
light
Do not operate the machine while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine
into a trailer or truck.
Always wear eye protection when operating machine.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Follow the manufacturer's recommendation for wheel
weights or counterweights.
Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.

Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution If
you cannot back up the slope or if you feel uneasy on it,
do not mow it
•
Mow up and down slopes, not across
•
Watch for holes, ruts, bumps, rocks, or other hidden
objects Uneven terrain could overturn the machine
Tall grass can hide obstacles.
•
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
•
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill
•
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope
•
Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over
•
Use extra care while operating machine with grass
catchers or other attachments; they can affect the
stability of the machine Do no use on steep slopes
•
Do not try to stabilize the machine by putting your foot
on the ground
•
Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.

SAFETY
RULES
Practices for Ride-On

Safe Operation
III. CHILDREN

Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them,
•
Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
•
Be alert and turn machine off if a child enters the
area.
•
Before and while backing, look behind and down for
small children.
•
Never carry children, even with the blades shut off, They
may fall off and be seriously injured or interfere with
safe machine operation, Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
•
Never allow children to operate the machine.
•
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child,

IV. TOWING
•
•
•
•
•

Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point,
Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equipment.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop,

To avoid personal injury or property damage, use extreme
care in handling gasoline, Gasoline is extremely flammable
and the vapors are explosive,
•
Extinguish all cigarettes, cigars, pipes, and other
sources of ignition,
•
Use only approved gasoline container,
•
Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling,
•
Never fuel the machine indoors.
•
Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances,
•
Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner, Always place containers
on the ground away from your vehicle when filling,
•
Remove gas-powered equipment from the truck ortrailer
and refuel it on the ground, If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
•
Keep the nozzle in contact with the rim of the fuel tank
or container opening atall times until fueling is complete,
Do not use a nozzle lock-open device,
•
If fuel is spilled on clothing, change clothing immediately.
•
Never overfill fuel tank. Replace gas cap and tighten
securely.

GENERAL SERVICE
•
Never operate machine in a closed are,
•
Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
•
Never tamper with safety devices, Check their proper
operation regularly,
•
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuelsoaked debris, Allow machine to cool before storing.
•
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
•
Never make any adjustments or repairs with the engine
running.
•
Check grass catcher components and the discharge
guard frequently and replace with manufacturer's recommended parts, when necessary,
•
Mower blades are sharp, Wrap the blade or wear
gloves, and use extra caution when servicing them.
•
Check brake operation frequently. Adjust and service
as required.
•
Maintain or replace safety and instruction labels, as
necessary,

•
•
•

V. SERVICE
SAFE HANDLING OF GASOLINE

Mowers

•

•
•
•
•
•
•

•
•

Be sure the area is clear of bystanders before operating, Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary,
Always look down and behind before and while backing,
Never carry children, even with the blades shut off, They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine,
Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator,
Be alert and turn machine off if a child enters the
area,
Before and while backing, look behind and down for
small children.
Mow up and down slopes (15 ° Max), not across,
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope,
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.

PRODUCT

SPECIFICATIONS

Gasoline Capacity
and Type:

2.0 Gallons
Unleaded Regular

Oil Type (API-SG-SL):

SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)

Oil Capacity:

W/Filter:
3.5 Pints
W/O Filter:3.0 Pints

Spark
(Gap:

Champion

Plug:
.030")

Ground

Speed

(MPFI):

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/
department. We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".

RC12YC

Forward:
Reverse:

5.5
2.4

Tire Pressure:

Front:
Rear:

14 PSI
10 PSI

Charging

3 Amps
5 Amps

System:

CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.

CUSTOMER
•
•

Battery
Headlights

Battery:

AMP/FIR:
Min. CCA:
Case Size:

Blade Torque:

27-35

•

28
230
U1R

RESPONSIBILITIES

Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
Follow the instructions under "Maintenace" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.

FT. LBS.

A spark arrester for the muffler is available through your
nearest authorized service center/department.

TABLE

OF CONTENTS

SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 6-8
OPERATION ............................................................. 9-14
MAINTENANCE SCHEDULE ...................................... 15

MAINTENANCE .....................................................
15-18
SERVICE AND ADJUSTMENTS ............................ 19-23
STORAGE ....................................................................
24
TROUBLESHOOTING ............................................ 25-26
WARRANTY .................................................................
27

UNASSEMBLED

PARTS

Steering Wheel

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

Steering
Wheel
Insert

Steering
Wheel
Adapter

Extension
Shaft

(1) Knob

Key

Steering

(1) Large Flat
Washer

(2) Keys

0
Slope Sheet
(1) 5/16 (_
Lock Washer

(1) Hex Bolt 5/16-18 x 4

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use
the correct tools as necessary to insure proper tightness

TOOLS

REQUIRED

FOR ASSEMBLY

A socket wrench set will make assembly easier
wrench sizes are listed

Standard

(1) 3/4' wrench
(1) 1/2' wrench

Pliers
Tire pressure gauge
Utility knife
When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel)

TO REMOVE
CARTON

TRACTOR

STEERING
WHEEL

FROM

UNPACK CARTON
•
•
•

Remove all accessible loose parts and parts cartons
from carton
Cut along dotted lines on all four panels of carton
Remove end panels and lay side panels flat
Check for any additional loose parts or cartons and
remove

BEFORE
SKID

REMOVING

ATTACH STEERING

TRACTOR

EXTENSION
SHAFT

FROM
STEERING
SHAFT /

WHEEL (See Fig. 1)

_
'_.

"'_". -

ASSEMBLE EXTENSION SHAFT AND BOOT
•
Slide extension shaft onto lower steering shaft
•
Place tabs of steering boot over tab slots in dash and
push down to secure

',
j_.,,_

_TAB
.

_',_

SLOTS

FIG. 1

INSTALL STEERING WHEEL
•
•
•
•
•

INSTALL SEAT (See Fig. 2)

Position front wheels of the tractor so they are pointing
straight forward
Remove steering wheel adapter from steering wheel
and slide adapter onto steering shaft extension
Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter
Assemble large flat washer, 5/16 lock washer, 5/16 hex
bolt and tighten securely
Snap steering wheel insert into center of steering
wheel

Adjust seat before tightening adjustment knob
•
Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor
•
•
•

•

Remove protective materials from tractor hood and
grill
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLESIN
SKID THAT MAYPUNCTURETIRES WHERETRACTOR ISTO
ROLLOFF SKID

•
•
•

•
•

Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely Do not tighten
Lower seat into operating position and sit on seat
Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down
Get off seat without moving its adjusted position
Raise seat and tighten adjustment knob securely

ASSEMBLY
SEAT

SHOULDER
BOLT

NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of
controls)
•

SEAT PAN

•
•

Press lift lever plunger and raise attachment lift lever
to its highest position,
Release parking brake by depressing clutch/brake
pedal,
Place freewheel control in "transmission disengaged
position" (See "TO TRANSPORT" in the Operation
section of this manual).
Roll tractor forward off skid.
Remove banding holding the deflector shield up against
tractor.

TO DRIVE TRACTOR
OFF SKID (See Operation section for location and function of
controls)

FLAT WASHER

ADJUSTMENT
KNOB

FIG. 2

CHECK BATTERY
(See Fig. 3)
•
Lift seat pan to raised position,
•
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps,
(See "BATTERY" in MAINTENANCE section of this
manual for charging instructions).

SEAT

_IbWARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual, Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects,
•
Be sure all the above assembly steps have been completed,
•
Check engine oil level and fill fuel tank with gasoline.
•
Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual),
•
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake,
•
Place motion control lever in neutral (N) position.
•
Press lift lever plunger and raise attachment lift lever
to its highest position,
•
Start the engine.After engine has started, move throttle
control to idle position,
•
Release parking brake,
•
Slowly move the motion control lever forward and slowly
drive tractor off skid.
•

LABEL

FIG. 3

Apply brake to stop tractor, set parking brake and place
motion control lever in neutral position.
•
Turn ignition key to "STOP" position,
Continue with the instructions that follow,

ASSEMBLY
CHECK TIRE PRESSURE

,/CHECKL

The tires on your tractor were overinflated at the factory
for shipping purposes, Correct tire pressure is important
for best cutting performance.
•
Reduce tire pressure to PSI shown in "PRODUCT
SPECIFICATIONS" section of this manual.

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BES T PERFORMANCEAND SATISFACTION FROM THIS QUALITY
PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.

CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See "TO LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual,

CHECK
BELTS

FOR

PROPER

POSITION

IS T

OF ALL

See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual, Verify that the belts are routed
correctly.

No remaining loose parts in carton.

Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).

,/
,/

Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).

Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are still secure
and wires are properly clamped.

Before driving tractor, be sure freewheel control is in
"transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual).

CHECK BRAKE SYSTEM
Afteryou learn how to operate your tractor,check to see that
the brake is properly adjusted, See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual,

WHILE LEARNING HOWTO USEYOURTRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded
gasoline.

Become familiar with all controls, their location and
function. Operate them before you start the engine.

Be sure brake system is in safe operating condition.

Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).

It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in
the Operation section of this manual).

OPERATION
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning,

REVERSE

NEUTRAL

HIGH

CHOKE

LOW

FAST

SLOW
IGNITION SWITCH

ENGINE OFF

REVERSE
OPERATION

ENGINE ON

ENGINE START

PARKING BRAKE

PARKING BRAKE
LOCKED

PARKING BRAKE
UNLOCKED

SYSTEM(ROS)

OVER TEMP
LIGHT

FUEL

OIL PRESSURE

ATTACHMENT
CLUTCH ENGAGED

LIGHTS ON

FREE WHEEL
Models only)

&
Failure

REVERSE

FORWARD

MOWER HEIGHT

MOWER LIFT

®@@@@

ATTACHMENT
CLUTCH DISENGAGED

(Automatic

BATTERY

to follow

instructions

KEEP AREA CLEAR

DANGER, KEEP HANDS
AND FEET AWAY

&
&
&

DANGER
will result

indicates a hazard which, if not avoided,
in death or serious

WARNING
could

might

indicates

result

CAUTION

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

a hazard which, if not avoided

in death

indicates

result

injury.

or serious

injury.

a hazard which,

in minor

or moderate

if not avoided
injury.

CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.

could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can

HOT SURFACES

result in death, serious injury
and/or property damage.

could result in death, serious
property damage.

indicates

if not avoided, could result
and/or property damage.
FIRE indicates

a hazard which,
in death,

a hazard which,

serious

if not avoided,
injury

and/or

injury

OPERATION
KNOW

YOUR

TRACTOR

READ THIS OWNER'S

MANUAL AND SAFETY RULES BEFORE

OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments,
Save this manual for future reference,

ATTACHMENT
CLUTCH LEVER

IGNITION
SWITCH

ROS "ON" POSITION

LIGHT SWITCH,
PLUNGER
THROTTLE/CHOKE
CONTROL
LIFT LEVER
CLUTCH/BRAKE

HEIGHT
ADJUSTMENT
INDICATOR

FREE WHEEL

PARKING
BRAKE
MOTION
CONTROL
LEVER

02838

LSW

FIG. 4

Our tractors conform to the safety standards of the American National Standards Institute,
ATTACHMENT CLUTCH LEVER - Used to engage the
mower blades, or other attachments mounted to your
tractor,

LIGHT SWITCH - Turns the headlights on and off.
IGNITION SWITCH - Used for starting and stopping the
engine.

ATTACHMENT LIFT LEVER - Used to raise and lower
the mower deck or other attachments mounted to your
tractor.

MOTION CONTROL LEVER - Selects the speed and
direction of tractor.
PARKING BRAKE - Locks clutch/brake pedal into the
brake position.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine,

REVERSE OPERATION SYSTEM (ROS) "ON" POSITION - Allows operation of mower deck or other powered
attachment while in reverse.

FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off,
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position,

THROTTLE/CHOKE CONTROL - Used for starting and
controling engine speed,

OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide
vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR

TRACTOR

IMPORTANT:
LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).

TO SET PARKING BRAKE (See Fig. 5)

NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas,

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•
Depress clutch/brake pedal into full "BRAKE" position
and hold,
•

CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty
grass catcher, etc.

Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal, Pedal should
remain in "BRAKE" position, Make sure parking brake
will hold tractor secure,

TO USE THROTTLE
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
THROTTL_CHOKE

IGNITION
KEY
"DISENGAGED"

"BRAKE"
POSITION

CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION

(See Fig. 5)

POSITION

The direction and speed of movement is controlled by the
motion control lever,
•
Start tractor with motion control lever in neutral (N)
position,
•
Release parking brake,
•
Slowly move motion control lever to desired position,

MOTION
CONTROL
LEVER
PARKING BRAKE
"DISENGAGED" POSITION

TO ADJUST

FIG. 5

STOPPING

•

The cutting height range is approximately 1-1/2 to 4",
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed,
•
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months, For healthier and better looking
lawns, mow often and after moderate growth,
•
For best cutting performance, grass over 6 inches
in height should be mowed twice, Make the first cut
relatively high; the second to desired height,

To stop ground drive, depress clutch/brake pedal into
full "BRAKE" position.
Move motion control lever to neutral (N) position,

IMPORTANT:
THE MOTION
CONTROL
LEVER DOES NOT
RETURN TO NEUTRAL
(N) POSITION
WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.

ENGINE •

Move throttle control between half and full speed (fast)
position,
NOTE: Failure to move throttle control between half and
full speed (fast) position, before stopping may cause engine
to "backfire",
Turn ignition key to "OFF" position and remove key,
Always remove key when leaving tractor to prevent
unauthorized use,

•

Never use choke to stop engine,

HEIGHT

The position of the attachment lift lever determines the
cutting height.
•
Grasp lift lever.
•
Press plunger with thumb and move lever to desired
position,

(See Fig. 5)

•

MOWER CUTTING

(See Fig. 5)

MOWER BLADES •
To stop mower blades,move attachment clutch lever
to "DISENGAGED" position,
GROUND DRIVE •

(See Fig. 5)

TO MOVE FORWARD AND BACKWARD

PARKING BRAKE

CONTROL

Always operate engine at full throttle,
•
Operating engine at less than full throttle reduces the
battery charging rate,
•
Full throttle offers the best bagging and mower performance.

OPERATION
TO ADJUST

GAUGE WHEELS

(See Fig. 6)

"ENGAGED"

Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position, Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions,

_,,;__

•

HIGH POSITION
LOW
POSITION

NOTE:Adjust gauge wheels with tractor on a flat level
surface,
•

POSITION
ATTACHMENT

,','

Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation
section of this manual),
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off
the ground, Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and
tighten securely.
Repeat for opposite side installing gauge wheel in same
adjustment hole,

DEFLECTOR
SHIELD

ATTACHMENT
CLUTCH LEVER
"DISENGAGED"POSITION

FIG. 7

REVERSE OPERATION SYSTEM (ROS)
GAUGE
WHEEL
MOUNTING
BRACKET

Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position,
_WARNING:
Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged, Do not mow in reverse unless
absolutely necessary,

3/8-16
LOCKNUT

USING THE REVERSE OPERATION SYSTEM •
Move motion control lever to neutral (N) position,
•
With engine running, turn ignition key counterclockwise
to ROS "ON" position,
•
Look down and behind before backing,
•
Slowly move motion control lever to reverse (R) position
to start movement,

SHOULDER

3/8WASHER

"'_-_BOLT
GAUGE WHEEL

FIG. 6

TO OPERATE

MOWER (See Fig. 7)

Your tractor is equipped with an operator presence sensing
switch, Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged
will shut off the engine,You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough,
rolling terrain or hills,
•
Select desired height of cut,
•
Start mower blades by engaging attachment clutch
control.
•

•

When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position,
ROS "ON" POSITION

ENGINE "ON" POSITION
(NORMAL OPERATING)

TO STOP MOWER BLADES - disengage attachment
clutch control.

TO OPERATE

without either the entire grass catcher,
on
mowers so
or the
CAUTION:
Doequipped,
not operate
thedeflector
mower
shield in place.

ON HILLS
I

hills with slopes
greater
15down
° and
WARNING:
Do not
drive than
up or
do not drive across any slope.

OPERATION
•

Choose the slowest speed before starting up or down
hills,

Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position,
•
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
•
Move motion control lever to neutral (N) position,
IMPORTANT:
THE MOTIONCONTROLLEVERDOESNOT
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.
•
To restart movement, slowly release parking brake and
clutch/brake pedal,
•
Slowly move motion control lever to slowest setting,
•
Make all turns slowly.

Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level, If necessary, add oil until
"FULl" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Maintenance section of this manual),
To change engine oil, see the Maintenance section in
this manual.

•
•

TO TRANSPORT

•

Fill fuel tank to bottom of filler neck. Do not overfill,
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life), Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness,

(See Figs. 4 and 8)

When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position, Free wheel control is located at the rear drawbar
of tractor.
•
Raise attachment liftto highest position with attachment
lift control,
•
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
•
Do not push or tow tractor at more than two (2)
MPH.
•

ADD GASOLINE

To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor, Use an appropriate means of tying
hood to tractor (rope, cord, etc,),
Transmission

Engaged

I
I&

fuel. Do not store, spill or use gasoline
CAUTION:
Wipe
off any spilled oil or
near
an open
flame.

I
I

IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C),
USE FRESH,
CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
CAUTION: Alcohol blended fuels(called gasohol or
using ethanol or methanol) can attract moisture which
leads to separation and formation of acids during
storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems,
the fuel system should be emptied before storage
of 30 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season. See Storage
Instructions for additional information. Never use
engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.

TO START ENGINE (See Fig. 4)

Transmission

Disengaged

FIG. 8
TOWING

CARTS

AND OTHER

ATTACHMENTS

Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous, Tires can lose traction with
the ground and cause you to lose control of your tractor,

When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine,
•
Be sure freewheel control is in the transmission engaged
position,
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake,
•
Place motion control lever in neutral (N) position.
•
Move attachment clutch to "DISENGAGED" position.
•
Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting
procedures below,
•
Insert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts,
BEFORE STARTING THE ENGINE
Do not run starter continuously for more than fifteen
seconds per minute. If the engine does not start after
CHECK ENGINE OIL LEVEL
several attempts, move throttle control to fast position,
•
The engine in your tractor has been shipped, from the
wait a few minutes and try again, If engine still does
factory, already filled with summer weight oil,
not start, move the throttle control back to the choke
•
Check engine oil with tractor on level ground.
position and retry,
13

OPERATION
WARM WEATHER STARTING (50 ° F and above)
•
When engine starts, move the throttle control to the
fast position,
•
The attachments and ground drive can now be used, If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.

MOWING TIPS
•

•
•

COLD WEATHER STARTING ( 50 ° F and below)
•
When engine starts, allow engine to run with the
throttle control in the choke position until the engine
runs roughly, then move throttle control to fast position, This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature,

•

AUTOMATIC TRANSMISSION WARM UP
•
Before driving the unit in cold weather, the transmission
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral,
Release the parking brake and let the clutch/brake
slowly return to operating position,
• Allow one minute for transmission to warm up, This
can be done during the engine warm up period.
•
The attachments can also be used during the engine
warm-up period after the transmission has been warmed

up,

(

NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual,

FIG. 9

•

PURGETRANSMISSION
To ensure proper operation and performance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have developed during shipping of your tractor,
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT,
IT SHOULD
BE PURGEDAFTER REINSTALLATIONBEFOREOPERATING
THE TRACTOR.
•

•

Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual,
The left hand side of mower should be used for trimming,
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine, This will result in a more even distribution of
clippings and more uniform cutting,
When mowing large areas, start by turning to the right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig, 9),

•

Place tractor safely in an area that is flat for approximately 80 feet in front of the tractor and set the parking
brake,

•

Sitting in the tractor seat, start engine, After the engine
is running, move throttle control to slow position. With
motion control lever in neutral (N) position, slowly disengage clutch/brake pedal,
Slowly move motion control lever to full forward position
and hold for five (5) seconds, or approximately 40 feet,
Slowly move lever to full reverse position and hold for
five (5) seconds, or approximately 20 feet, After the
tractor moves approximately 20 feet in reverse return
the motion control lever to the neutral (N) position.

Your transmission is now purged and now ready for normal
operation,

If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings, Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet, Wet grass will plug
mower and leave undesirable clumps, Allow grass to
dry before mowing,
Always operate engine at full throttle when mowing to assure better mowing performance and proper
discharge of material, Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired,
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used,

MAINTENANCE

MAINTENANCE
SCHEOU'E
F,LL, O TES

AS YOU COMPLETE
R EGU LAR SERVICE

Check
Check

._'_"

Brake
Operation
Tire Pressure

Presence

..-.._O"._','_
...........

Check Operator
ROS Systems

Check for Loose Fasteners

Sharpen/Replace

0
C
R

Check Battery Level
Lubrication Chart
Clean Battery and Terminals

Check

Transaxle

I1_

Check

V-Belts

Check

Engine

and
V'

Mower

Cooling

Oil Level

Change

Engine

Engine Oil (without

Change

Clean Air Filter

Clean Air Screen
Inspect
Replace

I_
1_1,2

oil filter)

_1111_1,2

1_2
11_2
Arrester

Oil Filter (If equipped)
Cooling

1_,2

Fins

Replace

Spark Plug

Replace

Air Filter Paper Cartridge

Replace

Fuel Filter

1 - Change more often when operating
in high ambient temperatures.
2 - Service more often when operating

11_

under

a heavy

•

3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped
with maintenance-free
battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.

load or

in dirty or dusty conditions.

LUBRICATION

RECOMMENDATIONS

CHART

d)SPINDLE
ZERK

d)FRONTWHEEL
BEARING ZERK

Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should
make any of the adjustments described in the Service
and Adjustments section of this manual.
• At least once a year you should replace the spark
plug, clean or replace air filter, and check blades and
belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine
run better and last longer.

•
•
•
•

V'2

The warranty on this tractor does not cover items that
have been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.

BEFORE

I_
I_

Oil (with oil filter)

Muffler/Spark

Clean Engine

GENERAL

1_5
_3

Blades

11_

V,OEO
TES

_:_-_':

', H

ZERK
"d)FRONT WHEEL
BEARING ZERK

@ENGINE

EACH USE

Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
ROS systems for proper operation.
Check for loose fasteners.

_)GENERAL PURPOSE GREASE
@REFER TO MAINTENANCE "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH
HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL
ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF
THE SELF-LUBRICATING BEARINGS.
IF YOU FEEL THEY MUST
BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE

LUBRICANT SPARINGLY.

MAINTENANCE
TRACTOR

BLADE CARE

Always observe safety rules when performing any maintenance,

For best results mower blades must be kept sharp, Replace
bent or damaged blades,

BRAKE OPERATION
approved by the manufacturer of your
tractor. Using a blade not approved
CAUTION:
Useonlya replacement
blade
by
the manufacturer
of your tractor
is
hazardous, could damage your tractor
and void your warranty.

If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted, (See
"TO ADJUST BRAKE" in the Service and Adjustments
section of this manual),
TIRES
•
Maintain proper air pressure in all tires (See"PRODUCT
SPECIFICATIONS" section of this manual),
•
Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
•

BLADE REMOVAL (See Fig. 10)

Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage,

Raise mower to highest position to allow access to
blades.

•

Remove blade bolt, lock washer and flat washer securing
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.

•

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer, Tire sealant also prevents tire dry rot and
corrosion.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
•
The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.

•

Reassemble blade bolt, lock washer
in exact order as shown.

•

Tighten

blade bolt securely

and flat washer

(27-35 Ft, Lbs, torque).

IMPORTANT: BLADE BOLT IS HEATTREATED.IF BOLT NEEDS
REPLACING, REPLACE ONLYWITH APPROVE BOLT SHOWN
IN THE REPAIR PARTS.
TRAILING EDGE UP
BLADE
CENTER
HOLE

CHECK OPERATOR PRESENCE SYSTEM
•
When the engine is running, any attempt by the operator
to leave the seat without first setting the parking brake
should shut off the engine,
•
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine,
•
The attachment clutch should never operate unless
the operator is in the seat,

FLAT

MANDREL
ASSEMBLY

LOCK
STAR
WASH ER _
_----_

BLADE BOLT

FIG. 10

CHECK REVERSE OPERATION (ROS) SYSTEM
•
When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine,
•
When the engine is running with the ignition switch in
the ROS "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse
should NOT shut off the engine,
ROS "ON" POSITION

•

TO SHARPEN

BLADE (See Fig. 11)

NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced,
Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual
damage to mower and engine,
•
The blade can be sharpened with a file or on a grinding wheel, Do not attempt to sharpen while on the
mowe r,
•
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer).

ENGINE "ON" POSITION
(NORMAL OPERATING)

NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not,

MAINTENANCE
TRANSAXLE

Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground,
If blade is balanced, it should remain in a horizontal
position, If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.

PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle, Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.

ENGINE

CENTER HOLE

LUBRICATION

BLADE

Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.

OR PIN
5/8" BOLT

SAE VISCOSITY

GRADES

FIG. 11

BATTERY
F

Your tractor has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
•
Keep battery and terminals clean,
•
Keep battery bolts tight,
•
Keep small vent holes open,
•
Recharge at 6-10 amperes for 1 hour,

-2;

TEMPERATURE

-10
RANGE

;

ANTICIPATED

BEFORE

100

10
OIL CHANGE
oilvisc

Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year,

Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power,
•
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
•
Rinse the battery with plain water and dry.
•
Clean terminals and battery cable ends with wire brush
until bright,
•
Coat terminals with grease or petroleum jelly.
•
Reinstall battery (See "REPLACING BATTERY" in
the SERVICE AND ADJUSTMENTS section of this
manual).

Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level,
TO CHANGE ENGINE OIL (See Figs, 12 and 13)
Determine temperature range expected before oil change,
All oil must meet API service classification SG-SL
•
Be sure tractor is on level surface,

V-BELTS

•
•

Oil will drain more freely when warm.
Catch oil in a suitable container,

•

Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil,
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting,

•

Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable, Replace belts if they begin to slip from wear,

OIL DRAIN VALVE

CLOSEDAND

COOLING

LOCKED

"_,.

The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot.To prevent possible damage to seals, do not use high pressure water or
steam to clean transaxle.

•

NOTE: Although multi-viscosity oils (5W30, 10W30 etc,)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°E Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.

TO CLEAN BATTERY AND TERMINALS

•

chart1

FIG. 12

NOTE: The original equipment battery on your tractor is
maintenance free, Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary,

TRANSAXLE

-20

c -_0

ELLOW

Inspect cooling fan to be sure fan blades are intact and
clean.
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean cooling fins.

CAP _

L-J

.J>

"DRAIN
TUBE

FIG. 13
17

MAINTENANCE
•
•
•

•
•

•

Unlock drain valve by pushing inward and turning
counterclockwise,
To open, pull out on the drain valve,
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown,
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly, Do not overfill, For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this manual,

MUFFLER
Inspect and replace corroded muffler and spark arrester
(if equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first, Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" section of this manual,

IN-LINE FUEL FILTER

Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at"FULU' line on dipstick, Tighten cap
onto the tube securely when finished,

(See Fig. 14)

The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required,
•
With engine cool, remove filter and plug fuel line sections,

CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating, Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers,

•

AIR FILTER

•

Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned,
Immediately wipe up any spilled gasoline,

Your engine will not run properly using a dirty air filter,
Service air cleaner more often under dusty conditions, See
Engine Manual,

CLAMP

ENGINE OIL FILTER
FUEL FILTER

Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year,

FIG. 14

CLEANING
•
•
•

Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc,
Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and transmission are covered to keep water out,Water in engine or
transmission will shorten the useful life of your tractor, Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower,

SERVICE

AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
•
•
•
•
•
•

Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutral (N) position.
Place attachment clutch in "DISENGAGED" position.
Turn ignition key to "STOP" and remove key.
Make sure the blades and all moving parts have completely stopped,
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug,

TRACTOR
TO REMOVE

TO INSTALL MOWER (See Fig. 15)
•
•

MOWER (See Fig. 15)

Mower will be easier to remove from the right side of tractor,

•
•

Place attachment clutch in "DISENGAGED" position.
Move attachment lift lever forward to lower mower to
its lowest position,
•
Roll belt off engine pulley.
•
Remove small retainer spring, and remove clutch spring
off pulley bolt,
•
Remove large retainer spring, slide collar off and push
housing guide out of bracket.
•
Disconnect anti-swaybar from chassis bracket by removing retainer spring,
•
Disconnect suspension arms from rear deck brackets
by removing retainer springs,
•
Disconnect front links from deck by removing retainer
springs,
•
Raise lift lever to raise suspension arms. Slide mower
out from under tractor,
IMPORTANT:IFAN ATTACHMENTOTHERTHANTHE MOWER
DECK ISTO BE MOUNTEDON THETRACTOR, REMOVETHE
FRONTLINKSANDHOOKTHECLUTCHSPRINGINTOSQUARE
HOLE IN FRAME.
SMALL

•
•
•
•
•

Raise attachment lift lever to its highest position,
Slide mower under tractor with deflector shield to right
side of tractor.
Lower lift lever to its lowest position,
Connect front links to mower deck and secure with
retainer springs,,
Connect suspension arms to rear deck brackets and
secure with retainer springs,
Connect anti-swaybar to chassis bracket and secure
with retainer spring.
Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring,
Place flat washer and clutch spring on idler pulley bolt
and secure with small retainer spring,
Install belt onto engine pulley.

TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" section of this manual), If
tires are over or underinflated, you will not properly adjust
your mower.

RETAINER SPRING
CLUTCH SPRING

SQUARE HOLE
SMALL

RETAINER SPRING
ENGINE

PULLEY

CLUTCH SPRING
FRONT

LINK

RETAINER
COLLAR

HOUSING GUIDE

(BOTH

LARGE
SPRING

SPRINGS

SIDES)

RETAINER
BRACKET

FIG. 15
19

DEFLECTOR

SHIELD

SERVICE

AND ADJUSTMENTS

SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)
•
Raise mower to its highest position.
•
At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground, Distance "A"
on both sides of mower should be the same or within
1/4" of each other,
•
•
•

If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side,

FIG. 18
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

To lower one side of mower, loosen lift link adjustment
nut on that side,

NOTE: Three full turns of adjustment nut will change mower
height about 1/8",
•
Recheck measurements after adjusting.
BOTTOM EDGE OF
MOWER
_

r
- Lr

=
BOTTOM EDGE
_ - /_-_OF
MOWER

NUT "F'.

NUT "E"

TRUNNION

_iii

iiii
FIG. 16
_\

SUSPENSION

FRONT LINKS

ARM

FIG. 19

TO REPLACE

MOWER

BLADE DRIVE BELT

(See Fig. 20)
LIFT LINK A__

The mower blade drive belt may be replaced without tools.
Park the tractor on level surface, Engage parking brake,

jjj;;

FIG. 17

BELT REMOVAL •
Remove mower from tractor (See "TO REMOVE
MOWER" in this section of this manual),
•
Work belt off both mandrel pulleys and idler pulleys,
•
Pull belt away from mower,
BELT INSTALLATION •
Install new belt in reverse order of removal.
•
Make sure belt is in all pulley grooves and inside all
belt guides,
•
Install mower in reverse order of removal instructions.

FRONT-TO-BACK
ADJUSTMENT
(See Figs. 18 and 19)
IMPORTANT:
DECK MUST BE LEVEL SIDE-TO-SIDE.
IF THE
FOLLOWING FRONT-TO-BACK
ADJUSTMENT
IS NECESSARY,
BE SURE TO ADJUST
BOTH FRONT LINKS
EQUALLY
SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower housing
should be adjusted so that the front is approximately 1/8"
to 1/2" lower than the rear when the mower is in its highest position,
Check adjustment on right side of tractor, Measu re distance
"D" directly in front and behind the mandrel at bottom edge
of mower housing as shown.
•
Before making any necessary adjustments, check that
both front links are equal in length,
•
If links are not equal in length, adjust one link to same
length as other link.
•
To lower front of mower loosen nut "E" on both front
links an equal number of turns,
•
When distance "D" is 1/8" to 1/2" Iower at front than rear,
tighten nuts "F" against trunnion on both front links,
•
To raise front of mower, loosen nut "F" from trunnion
on both front links, Tighten nut "E" on both front links
an equal number of turns, The two front links must
remain equal in length,
•
Whendistance"D"isl/8"tol/2"loweratfrontthanrear,
tighten nut "F" against trunnion on both front links.
•
Recheck side-to-side adjustment,

MANDREL

IDLER
PULLEYS

MANDREL
PULLEY

FIG. 20
20

SERVICE

AND ADJUSTMENTS

TO CHECK AND ADJUST BRAKE (See Fig. 21)

TO REPLACE

Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle,

(See Fig. 22)

BELT REMOVAL •
Remove mower (See "TO REMOVE MOWER" in this
section of manual).

TO CHECK BRAKE
•
Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and engage parking brake,
•
Disengage transmission by placing freewheel control
in "transmission disengaged" position, Pull freewheel
control out and into the slot and release so it is held in
the disengaged position,

NOTE: Observe entire motion drive belt and position of all
belt guides and keepers,
•
Remove belt from stationary idler and clutching idler.
•
Remove belt downward from around engine pulley.
•
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley.
•
Remove belt from center span keeper and pull belt
away from tractor,

The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced,

BELT INSTALLATION •
Carefully work new belt down onto the input pulley,
•
Slide belt into the center span keeper,
•
Pull belt toward front of tractor and roll around the top
groove of engine pulley.
•
Install belt through stationary idler and clutching
idler,

TO ADJUST BRAKE
•
Depress clutch/brake pedal all the way down and engage parking brake.
•
Measure distance between brake operating arm and
nut "A" on brake rod,

•
•

If distance is other than 1-9/16", loosen jam nut and
turn nut "A" until distance becomes 1-9/16", Retighten
jam nut against nut "A".
Engage transmission by placing freewheel control in
"transmission engaged" position,
Road test tractor for proper stopping distance as stated
above. Readjust if necessary. If stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary, Replace brake pads or
contact a qualified service center,

_NUT
OPERATING

//" I"_

•
•

/JAM

Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
Install mower (See "TO INSTALL MOWER" in this section of manual),
ENGINE_
PULLEY
CLUTCHING ----..
IDLER
STATIONARY
IDLER

"A"
--!

DRIVE BELT

Park the tractor on level surface, Engage parking brake,
For assistance, there is a belt installation guide decal on
bottom side of left footrest,

If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted,

•

MOTION

NUT

TRANSMISSION
INPUT PULLEY
KEEPER

ARM _

FIG. 22

TRANSAXLE
MOTION
NEUTRAL ADJUSTMENT

FIG. 21

CONTROL
LEVER
(See Fig. 23)

The motion control lever has been preset at the factory and
adjustment should not be necessary.
•
Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten,
•
Start engine and move motion control lever until tractor
does not move forward or backward,
•
Hold motion control lever in that position and turn engine
off,
21

SERVICE

AND ADJUSTMENTS

•

While holding motion control lever in place, loosen the
adjustment bolt.
•
Move motion control lever to the neutral (N) (lock gate)
position,
•
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjustment
bolt, move mower deck height to the lowest position,
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
•
Loosen the adjustment bolt.
•
Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep,
•
Tighten adjustment bolt securely.
•
Start engine and test,
•
If tractor still creeps, repeat above steps until satisfied,
MOTION CONTROL
LEVER .

NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
WASHERS
RETAINING
AXLE COVER

SQUARE KEY (RE_
WHEEL ONLY)

FIG. 24

TO START ENGINE WITH A WEAK BATTERY
(See Fig. 25)

, NEUTRAL
LOCK GATE

erate explosive gases. Keep sparks,
flame
and smoking
materials
away from
WARNING:
Lead-acid
batteries
genbatteries. Always wear eye protection
when around batteries.
.......

ADJUSTMENT
BOLT

If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE section of this manual).
If "jumper cables" are used for emergency starting, follow
this procedure:
IMPORTANT:YOURTRACTORIS EQUIPPEDWITH A 12VOLT
SYSTEM.THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM.DO NOT USEYOURTRACTORBATTERYTO START
OTHERVEHICLES.

FIG. 23

TRANSMISSION

REMOVAL/REPLACEMENT

Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See"PURGETRANSMISSlON"
in the Operation section of this manual.

TO ADJUST
MENT

STEERING

WHEEL

TO ATTACH JUMPER CABLES • Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
• Connect one end of the BLACK cable to the NEGATIVE
(-) terminal (C) of fully charged battery,
• Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.

ALIGN-

If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straightforward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual,

FRONT WHEEL TOE-IN/CAMBER

TO REMOVE CABLES, REVERSE ORDER • BLACK cable first from chassis and then from the fully
charged battery.
• RED cable last from both batteries.

The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front wheel
toe-in or camber, contact your nearest authorized service
center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 24)
•
•

•
•
•
•

Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose),
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle, Insert square key.
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.

WEAK OR DEAD
BATTERY

FULLY CHARGED
BATTERY

FIG. 25
22

SERVICE
REPLACING

&
•
•
•
•
•

BATTERY

AND ADJUSTMENTS

(See Figs. 26 and 27

TO REPLACE

FUSE

Replace with 20 amp automotive-type plug-in fuse, The
fuse holder is located behind the dash.

WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connecting battery, remove metal bracelets,
wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental grounding.

TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 28)
•

Raise hood,

•
•

Unsnap headlight wire connector.
Stand in front of tractor. G rasp hood at sides, tilt toward
engine and lift off of tractor,
To replace, reverse above procedure,

•

Lift seat pan to raised position,
Disconnect BLACK battery cable first then RED battery
cable and carefully remove battery from tractor,
Install new battery with terminals in same position as
old battery.
First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.
Slide terminal cover over terminal.
Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten
securely.

HEADLIGHT
WIRE
CONNECTOR

SEAT PAN

FIG. 28

ENGINE
FIG.
TERMINAL
COVER

TO ADJUST THROTTLE

CONTROL

CABLE

The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is necessary, see engine manual,

KEPS
_-_NUT
HEX

TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and adjustment should not be necessary, If adjustment is necessary, see engne manual,

POSITIVE (RED)
CABLE

NEGATIVE
(BLACK) CABLE

TO ADJUST CARBURETOR
Your carburetor is not adjustable, If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.

FIG. 27

TO REPLACE
•
•
•
•

HEADLIGHT

BULB

Raise hood,
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill,
Close hood,

INTERLOCKS

AND RELAYS

Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Check wiring, See electrical wiring diagram in the
Repair Parts section,
23

STORAGE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more,

ENGINE
FUEL SYSTEM
IMPORTANT:IT IS IMPORTANTTOPREVENTGUM DEPOSITS
FROMFORMINGIN ESSENTIALFUELSYSTEM PARTSSUCH
AS CARBURETOR,
FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATESTHAT
ALCOHOL BLENDEDFUELS (CALLED GASOHOL OR USING
ETHANOLOR METHANOL)CANATTRACTMOISTUREWHICH
LEADSTOSEPARATIONAND FORMATIONOFACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGETHE FUEL SYSTEM
OF AN ENGINEWHILE IN STORAGE.
•
Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
•
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur,
•
Use fresh fuel next season.

gasoline in the tank inside a building
where
fumesNever
may store
reachthe
an tractor
open flame
WARNING:
with
or spark. Allow the engine to cool before
storing in any enclosure.

TRACTOR
Remove mower from tractor for winter storage, When mower
isto be stored fora period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
•
Clean entire tractor (See "CLEANING" in the Maintenance section of this manual),
•
Inspect and replace belts, if necessary (See belt replacement instructions in the Service and Adjustments
section of this manual).
•
Lubricate as shown in the Maintenance section of this
manual.
•

•

NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container,
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor, Do not empty
the gas tank and carburetor if using fuel stabilizer.

Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary,
Touch up all rusted or chipped paint surfaces; sand
lightly before painting,

ENGINE OIL
Drain oil (with engine warm) and replace with clean engine oil, (See "ENGINE" in the Maintenance section of
this manual),

BATTERY
•
•
•

•

CYLINDER(S)

Fully charge the battery for storage,
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual),
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.

•
•
•
•

Remove spark plug(s),
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to "START" position for a few seconds
to distribute oil.
Replace with new spark plug(s),

OTHER
•
•

If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces,

•
•

Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust,
Rust and/or dirt in your gasoline will cause problems,
If possible, store your tractor indoors and cover it to
give protection from dust and dirt,
Cover your tractor with a suitable protective cover that
does not retain moisture, Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.

IMPORTANT:
NEVERCOVERTRACTORWHILE
EXHAUST AREAS ARE STILL WARM.

ENGINE

AND

TROUBLESHOOTING
PROBLEM
Will notstart

CAUSE

CORRECTION

Out of fuel.

Fill fuel tank.

2.
3.
4.
5.
6.
7.

Engine not "CHOKED" properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.

2.
3.
4.
5.
6.
7.

8.
9.

Loose or damaged wiring.
Carburetor out of adjustment.

8.
9.

See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.
Contact an authorized service center/department.

10.

Hard to start

POINTS

Engine valves out of adjustment.

10.

1.
2.
3.
4.
5.
6.
7.

Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
Loose or damaged wiring.
Carburetor out of adjustment.

1.
2.
3.
4.
5.
6.
7.

Engine valves out of adjustment.

Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Empty fuel tank and refill tank with fresh, clean gasoline.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.
Contact an authorized service center/department.

1.
2.
3.
4.

Brake pedal not depressed.
Attachment clutch is engaged.
Weak or dead battery.
Blown fuse.

5.
6.
7.
8.
9.

Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).

1.
2.
3.
4.
5.
6.
7.
8.
9.

Depress brake pedal.
Disengage attachment clutch.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.

Engine clicks but will not
start

1.
2.
3.
4.

Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.

1.
2.
3.
4.

Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.

Loss of power

1.
2.

Cutting too much grass/too fast.
Throttle in 'CHOKE" position.
Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.

1.
2.
3.
4.
5.
6.
7.
8.
9.

Raise cutting height/reduce speed.
Adjust throttle control.
Clean underside of mower housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change spark plug.
Replace fuel filter.
Empty fuel tank and refill tank with fresh, clean gasoline.
Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.
Contact an authorized service center/department.

Engine will not turn over

4.
5.
6.
7.
8.
9.

Excessive vibration

10.
11.
12.
13.
14.

Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.

10.
11.
12.
13.
14.

15.

Engine valves out of adjustment.

15.

1.
2.

Worn, bent or loose blade.
Bent blade mandrel.

Loose/damaged

1.
2.
3.

part(s).

Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING

POINTS

PROBLEM

CAUSE

CORRECTION

Engine dies when
tractor is shifted
into reverse

Engine continues to run
when operator leaves seat
with attachment clutch

Reverse operation system
(ROS) is not "ON" while
mower or other attachment
is engaged.

Turn ignition key to
ROS "ON" position.
See Operation section.

Faulty operator-safety presence control system.

Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.

1.
2.

Worn, bent or loose blade.
Mower deck not level.

1.
2.

Replace blade. Tighten blade bolt.
Level mower deck.

3.
4.
5.

Buildup of grass, leaves, and trash under mower.
Bent blade mandrel.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

3.
4.
5.

Clean underside of mower housing.
Replace blade mandrel.
Clean around mandrels to open vent holes.

engaged

Poorcut-uneven

Mower blades will not
rotate

Poor grass discharge

Obstruction in clutch mechanism.

Remove obstruction.

2.
3.
4.

Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandrel.

2.
3.
4.

Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.

1.
2.
3.
4.

Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.

1.
2.
3.
4.

Place throttle control in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.

5.
6.
7.
8.
9.
10.
11.

Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under mower.
Mower drive belt worn.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.

5.
6.
7.
8.
9.
10.
11.

Check tires for proper air pressure.
Replace/sharpen blade. Tighten blade bolt.
Clean underside of mower housing.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in this manual.
Clean around mandrels to open vent holes.

Headlight(s) not working
(if so equipped)

1.
2.
3.
4.
5.

Light switch is "OFF".
Bulb(s) or lamp(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.

1.
2.
3.
4.
5.

Turn light switch "ON".
Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.

Battery will not charge

1.
2.
3.
4.

Bad battery cell(s).
Poor cable connections.
Faulty regulator (if so equipped).
Faulty alternator.

1.
2.
3.
4.

Replace battery.
Check/clean all connections.
Replace regulator.
Replace alternator.

Loss of drive

1.
2.
3.

Freewheel control in "disengaged" position.
Motion drive belt worn, damaged, or broken.
Air trapped in transmission during shipment
or servicing.

1.
2.
3.

Place freewheel control in "engaged" position.
Replace motion drive belt.
Purge transmission.

Engine throttle control not set between half and
full speed (fast) position before stopping engine.

Move throttle control between half and full speed
(fast) position before stopping engine.

Engine "backfires" when
turning engine "OFF"

LIMITED WARRANTY
The Manufacturer
warrants to the original consumer purchaser that this product as manufactured
is free from defects in materials and workmanship.
For a period of two (2) years from date of purchase by the original consumer purchaser,
we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due
to materials

or workmanship.

This Warranty

is subject

to the following

limitations

and exclusions.

This warranty does not apply to the engine, other than EHP manufactured
transaxle/transmission
cept as noted below) or components
parts thereof. Please refer to the applicable manufacturer's

Transportation
charges for the
chaser. Transportation
charges
unless such return is requested

Battery Warranty:
On products equipped with a Battery, we will replace, without charge to you, any battery which we find
to be defective in manufacture,
during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must
be maintained
in accordance
with the instructions
furnished.

The Warranty
purchase.

This Warranty applies only to products which have been properly assembled,
adjusted, operated, and maintained
in accordance with the instructions
furnished. This Warranty does not apply to any product which has been subjected to alteration,
misuse, abuse, improper assembly or installation,
delivery damage, or to normal wear of the product.

Exclusions:
Excluded
hardware and normal

In the event you have a claim

Should

period

Electrolux
Outdoor

used for rental or commercial

from this Warranty
maintenance.

Home
Products

are belts,

under this Warranty,
questions

Products,

concerning

blades,

Service

is limited

blade adapters,

normal

you must return the product
this Warranty,

Inc.

Customer

purposes

Dept.

please

to 90 days from the date of original

wear,

normal

to an authorized

adjustments,

service

standard

dealer.

contact:

In Canada

contact:

Electrolux

Canada

Creek

Road

7075 Ordan

GA 30907

USA

Mississauga,

1030 Stevens
Augusta,

movement
of any power equipment
unit or attachment
are the responsibility
of the purfor any parts submitted for replacement
under this warranty must be paid by the purchaser
by Electrolux Home Products.

for any products

you have any unanswered

components,
battery (exwarranty on these items.

Corp.

Drive
Ontario

L5T 1 K6
giving the model number, serial number
dealer from whom it was purchased.

and date of purchase

of your product

and the name

and address

of the authorized

THIS WARRANTY
DOES NOT APPLY TO INCIDENTAL
OR CONSEQUENTIAL
DAMAGES
AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN
FOR OUR EXPRESSED
WARRANTIES.
Some areas
do not allow the limitation of consequential
damages or limitations
of how long an implied Warranty may last, so the above limitations or exclusions
may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which
vary from locale to locale.
This is a limited Warranty

within the meaning

of that term as defined

in the Magnuson-Moss

Act of 1975.

SERVICE

POLICY
WARRANTY

TECUMSE_
Issued January 1980
Revised January 1991

TECUMSE_

LIMITED WARRANTIES
FOR
NEW PEERLESS GEAR POWER TRAIN COMPONENTS
A.

Products

Warranted

Peerless Gear and Machine Division of Tecumseh Products Company ("Tecumseh'),
subject to the limitations contained below,
will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component
(which as used
herein means and includes the transaxle,
gear box, transmission,
differential
and right angle drives, and any part of the Power Train
Component),
EXCEPT any new Power Train Component
incorporated
in equipment
used for commercial
or rental purposes, which is
found upon examination
by any Tecumseh Authorized Service Outlet or by Tecumseh's factory in Grafton, Wisconsin, to be DE FECTIVE
IN MATERIAL AND/OR WORKMANSHIP
if received by Tecumseh or a Tecumseh Authorized
Service Outlet for such examination
within
TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and
Series 1100 angle drive and ON E YEAR for all other Peerless products. New Power Train Components
incorporated
in equipment used for
commercial
purposes are warranted
in the same manner and to the same extent EXCEPT such Power Train Components
are warranted
for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Authorized
Service Outlet for such examination
within 90 days from the date of sale to the original purchaser.
New Power Train Components
Incorporated
in equipment used for rental
purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components
are warranted for THIRTY
(30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh Authorized
Service Outlet within 30 days from the date of sale to
the original purchaser.
B.
1.

Alterations

or Modifications

Accidents,

Normal

Products

And

Items

Not

Warranted

of Power Train Components.

Maintenance,

Failure to follow the Original

Equipment

Manufacturer's

Manual.

This warranty covers only parts of new Power Train Components
which are found upon examination
to be defective in material
or workmanship
as delivered to the original purchaser.
This warranty does not cover defects caused by depreciation
or damage caused
by normal wear, accidents,
improper maintenance,
improper use or abuse of the product, failure to follow the instructions
contained
in
an Instruction Manual for the operation of the Power Train Component
and parts. The cost of normal maintenance
and replacement
of
service items which are not defective shall be paid for by the original purchaser.
C.

Securinq Warranty

Service

Warranty service can be arranged for by contacting either a Tecumseh Authorized
Service Outlet (any Tecumseh Registered
Service Dealer, Tecumseh Authorized
Service Distributor, or Tecumseh Central Warehouse
Distributor)
or by contacting Tecumseh, c/o
Service Manager, Engine and Transmission
Group Service Division, 900 North Street, Grafton, Wisconsin
53024. Warranty service
can only be performed
by a Tecumseh Authorized
Service Outlet or by Tecumseh at its factory in Grafton, Wisconsin.
At the time of
requesting warranty service, evidence must be presented
of the date of sale to the original purchaser.
The purchaser
shall pay any
charges for making service calls and/or for transporting
the product to and from the place where the inspection and/or warranty work
is performed.
The purchaser shall be responsible for any damage or loss incurred in connection
with the transportation
of Power Train
Components
and/or part(s) of the Power Train Components
submitted for inspection and/or warranty work.
D.

Limitation

The foregoing EXPRESSED
WARRANTY
of its affiliates makes any warranties,
representations
of its parts, other than as set forth herein.

of Damaaes

and

Implied

Warranties

IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES.
Neither Tecumseh nor any
or promises, written or oral, as to the quality of the Power Train Component
or any

ANY IMPLIED WARRANTY
OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR
PURPOSE, TO THE EXTENT THAT
EITHER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS,
SHALL BE LIMITED IN DURATION TO THE PERIODS
OF THE EXPRESSED
WARRANTIES
DEFINED IN PARAGRAPH
A HEREOE
IN NO EVENT WILL TECUMSEH
BE LIABLE FOR ANY
INCIDENTAL,
CONSEQUENTIAL
OR SPECIAL DAMAGES
AND/OR EXPENSES.
Some states do not allow limitations
on how long
an implied warranty lasts or the exclusion or limitation of incidental or consequential
damages, so the above limitation(s) or exclusion(s)
may not apply to you. This warranty gives you specific legal rights and you may also have other legal rights which vary from state to
state.
E.

Dealer

Warranty

Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any other obligations
or liabilities in connection with or with respect to any part(s) of a Power Train Component.
The seller or dealer of part(s) of a Power Train
Component
has no authority, whatsoever,
to make any representations
or promises on behalf of Tecumseh or to modify the terms or
limitations of Tecumseh's warranty in any way.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
_O

15 DEGREES

MAX.

1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3, Sight across the fold in the direction
of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.

PARTS AND SERVICE

This product has been expertly engineered and carefully manufactured to rigid quality standards. As with all
mechanical products, some adjustments or part replacement may be necessary during the life of your unit.

For Parts and service, contact our authorized distributor: call 1-800-849-1297
•

For replacement parts, have available the following information:
a.

Model Number/Manufacturer's

Description of part.

I.D. Number

For Techical Assistance: call 1-800-829-5886
For a Parts Manual, go to our website: www.poulan-pro.com/support.asp

NOTE:

Electrolux Home Products provides parts and service through its authorized distributors and
dealers; therefore, all requests for parts and service should be directed to your local dealer(s).
The philosophy of Electrolux Home Products is to continually improve all of its products. If
the operating characteristics or the appearance of your product differs from those described
in this Manual, please contact your local dealer for updated information and assistance.

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Poulan 96012002800 User Manual TRACTOR Manuals And Guides L0604792

POULAN Lawn, Tractor Manual L0604792 POULAN Lawn, Tractor Owner's Manual, POULAN Lawn, Tractor installation guides

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