Poulan Pd25H48Sta 2003 08 954569523 Owners Manual OM, PD25H48STA, 08, TRACTORS/RIDE MOWER,

02153

OWNER'S MANUAL

MODEL:

PD25PH48STA

LAWN TRACTOR

Always Wear Eye Protection During Operation

WARNING:

Read this Owner's Manual and

fol low all Warnings and Safety

In struc tions. Failure to do so can

result in serious injury.

IMPORTANT MANUAL Do Not Throw Away

184319 Rev. 3 08.19.03 TR

Printed in U.S.A.

2

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the

manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the

in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mow-

ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while back-

ing.

• Be aware of the mower discharge direction and do not

point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or un-

clog ging chute.

• Mow only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence

of alcohol or drugs.

• Watch for trafﬁ c when operating near or crossing road-

ways.

• Use extra care when loading or unloading the machine

into a trailer or truck.

• Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower-re-

lated injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect them selves and others from serious injury.

• Keep machine free of grass , leaves or other debris

build-up which can touch hot exhaust / engine parts

and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or

storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will

not have to stop or shift while on the slope.

• Follow the manufacturer’s recommendations for wheel

weights or counterweights to improve stability.

• Use extra care with grass catchers or other at tach ments.

These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction.

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

• Avoid starting or stopping on a slope. If tires lose trac-

tion, disengage the blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then,

turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could

cause sliding.

• Do not try to stabilize the machine by putting your foot

on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the ma chine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the

watchful care of another responsible adult.

• Be alert and turn machine off if children enter the

area.

• Before and when backing, look behind and down for

small children.

• Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels.

They are ﬂ ammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where

there is an open ﬂ ame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts,

tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

op er a tion regularly.

• Keep machine free of grass, leaves, or other debris

build-up. Clean oil or fuel spillage. Allow machine to

cool before storing.

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine

run ning.

• Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving

parts or allow objects to be thrown. Frequently check

com po nents and replace with manufacturer's rec om -

mend ed parts, when nec es sary.

• Mower blades are sharp and can cut. Wrap the blade(s)

or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service

as required.

3

WARNING: In order to prevent ac ci -

den tal starting when setting up, trans-

port ing, ad just ing or making repairs,

al ways dis con nect spark plug wire

and place wire where it can not contact

spark plug.

WARNING: Do not coast down a hill

in neutral, you may lose control of the

tractor.

WARNING: Tow only the attachments

that are rec om mend ed by and comply

with spec i ﬁ ca tions of the man u fac tur er

of your tractor. Use common sense

when towing. Operate only at the low-

est possible speed when on a slope.

Too heavy of a load, while on a slope,

is dan ger ous. Tires can lose trac tion

with the ground and cause you to lose

control of your tractor.

• Be sure the area is clear of other people before mowing. Stop

machine if anyone enters the area.

• Never carry passengers or children even with the blades

off.

• Do not mow in reverse unless absolutely necessary. Al ways

look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured

or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small

children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn

the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

• If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible. WARNING

Engine exhaust, some of its con stit u ents, and cer-

tain vehicle com po nents contain or emit chem i cals

known to the State of Cal i for nia to cause can cer and

birth de fects or oth er re pro duc tive harm.

WARNING

Battery posts, terminals and related ac ces so ries

contain lead and lead compounds, chem i cals known

to the State of Cal i for nia to cause can cer and birth

defects or oth er re pro duc tive harm. Wash hands

after handling.

SAFETY RULES

SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS

4

Gasoline Capacity 4.0 Gallons

and type: Unleaded Regular

Oil Type (API-SF-SJ): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

Oil Capacity: W/ Filter: 4.0 Pints

W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC

(Gap: .040")

Ground Speed (MPH): Forward: 0 – 5.5

Reverse: 0 – 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 16 AMPS @ 3600 RPM

Battery: AMP/HR: 35

MIN. CCA: 280

CASE SIZE: U1R

Blade Bolt Torque: 45-55 FT. LBS.

SAFETY RULES .......................................................2-3

PRODUCT SPECIFICATIONS.....................................4

CUSTOMER RESPONSIBILITIES...............................4

ASSEMBLY ...............................................................6-9

OPERATION .........................................................10-15

MAINTENANCE SCHEDULE ....................................16

MAINTENANCE ....................................................16-19

SERVICE AND AD JUST MENTS ..........................20-25

STORAGE ..................................................................26

TROU BLE SHOOT ING ..........................................27-28

REPAIR PARTS - TRACTOR ................................30-43

WARRANTY...............................................................44

TABLE OF CONTENTS

CONGRATULATIONS on your purchase of a new tractor.

It has been designed, engineered and manu fac tured to give

you the best possible dependability and performance.

Should you experience any problem you cannot easily rem-

edy, please contact your nearest authorized service center/

department. We have competent, well-trained tech ni cians

and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor prop erly.

Always observe the “SAFETY RULES”.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for

and using your tractor.

• Follow the instructions under “Maintenance” and “Stor-

age” sec tions of this own er’s manual.

WARNING: This tractor is equipped with an internal com-

bus tion engine and should not be used on or near any

un im proved forest-covered, brush-covered or grass-cov ered

land unless the engine’s exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if

any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

A spark arrester for the mufﬂ er is available through your

nearest authorized service center/department (See RE PAI R

PARTS section of this manual).

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply

on federal lands.

PRODUCT SPECIFICATIONS

5

UNASSEMBLED PARTS

Mower

Gauge Wheels

(4) Washers 3/8 x 3/4 x 14 Ga.

(4) Wheels

(4) Adjusting

Bars

(4) Retainer Springs

(double loop)

(4) Clevis Pins

(4) Locknuts 3/8-16

(4) Shoulder

Bolts

Nose Roller

(2) Hex Bolts

5/16-18 x 1

(2) Locknuts

5/16-18

Steering Wheel

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

Seat

Steering

Wheel Insert

Steering

Wheel Adapter

Steering Sleeve

Extension

(2) Keys

Slope Sheet

Keys

(1) Front Plate

Assembly

(5) Retainer Springs

(double loop)

(2) Retainer Springs

(single loop)

(2) Flanged

Pins

Nose Roller

Brackets

Rod

Retainer Spring

6

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

• Lift hood to raised position.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in MAINTENANCE section of this

man u al for charg ing instructions).

02173

LABEL

FIG. 2

ASSEMBLY

FIG. 1

BEFORE REMOVING TRAC TOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove locknut and large ﬂ at wash er from steering

shaft.

• Position front wheels of the tractor so they are pointing

straight forward.

• Slide the steering sleeve over the steering shaft.

• Align tabs and press steering sleeve ex ten sion into

bottom of steering wheel.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with locknut

and large ﬂ at wash er pre vi ous ly removed. Tight en

securely.

• Snap steering wheel insert into cen ter of steering

wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN

SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO

ROLL OFF SKID.

02659

STEERING WHEEL

INSERT

LOCK NUT

LARGE FLAT WASHER

STEERING WHEEL

STEERING

WHEEL EXTENTION

TABS

STEERING

SHAFT

STEERING

SLEEVE

STEERING

WHEEL

ADAPTOR

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping pur-

poses. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened

securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Stan dard

wrench sizes are listed.

(2) 9/16" wrench Utility knife

(1) 1/2" wrench Tire pressure gauge

(1) 3/4" wrench Pliers

(1) 3/4" socket with drive ratchet

When right or left hand is mentioned in this man ual, it means

when you are in the operating po si tion (seated be hind the

steer ing wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton .

• Cut along dotted lines on all four panels of carton.

Remove end panels and lay side panels ﬂ at.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and

remove.

7

ASSEMBLY

FIG. 3

2466

02464

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FLAT WASHER

SEAT

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and ﬂ at washer securing

seat to cardboard packing and set aside for assembly

of seat to tractor.

• Pivot seat upward and remove from the cardboard pack-

ing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is

positioned over large slotted hole in pan.

• Push down on seat to engage shoulder bolt in slot and

pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment

knob and ﬂ at washer loosely. Do not tighten.

Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached

which allows you to press clutch/brake pedal all the

way down.

• Get off seat without moving its ad just ed position.

• Raise seat and tighten adjustment knob securely.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck

in proper position when operating mower. Be sure they

are prop er ly adjusted to ensure optimum mower per for -

mance.

• Slide gauge wheel bar down into bracket channel, Be

sure that gauge wheel bar aligning holes are on top.

As sem ble gauge wheels as shown using shoulder bolts,

3/8 washers and 3/8-16 center locknuts and tighten

securely.

• For ease of mower to tractor assembly, raise gauge

wheels to highest position and retain with clevis pins

and spring retainers.

• Adjust gauge wheels before operating mower. See “TO

ADJUST GAUGE WHEELS” in the Operation sec tion

of this manual.

SHOULDER

BOLT

AD JUST ING

BAR

RETAINER SPRING

FIG. 4

GAUGE

WHEEL 3/8-16 CENTER

LOCKNUT

3/8 WASH ER

NOTE: You may now roll or drive your tractor off the skid.

Follow the ap pro pri ate instruction below to remove the

tractor from the skid.

TO ROLL TRACTOR OFF SKID(See Op-

er a tion section for location and function of

con trols)

• Press lift lever plunger and raise attachment lift lever

to its highest po si tion.

• Release parking brake by de press ing clutch/brake

ped al.

• Place freewheel control in "trans mis sion dis en gaged

position" (See “TO TRANS PORT” in the Op er a tion

section of this manual).

• Roll tractor forward off skid.

TO DRIVE TRAC TOR OFF SKID (See Op-

er a tion section for location and function of

con trols)

WARNING: Before start ing, read, un der stand and fol low

all in struc tions in the Op er a tion section of this man u al. Be

sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other peo ple and objects.

• Be sure all the above assembly steps have been com-

pleted.

• Check engine oil level and ﬁ ll fuel tank with gasoline.

• Place freewheel control in "trans mis sion en gaged"

po si tion (see "TO TRANSPORT" in Op er a tion section

of this manual).

• Sit on seat in operating position, depress clutch/brake

pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever

to its highest position.

• Start the engine. After engine has started, move throttle

control to idle position.

• Release parking brake.

• Slowly move the mo tion control lever for ward and slowly

drive tractor off skid.

• Apply brake to stop trac tor, set park ing brake and place

motion con trol lever in neutral po si tion.

• Turn ignition key to "STOP" position.

Continue with the in struc tions that follow.

8

02510

INSTALL MOWER AND DRIVE BELT

(See Figs. 6 and 7)

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control. Engage park-

ing brake.

• Cut and remove ties securing anti-sway bar and belts.

Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with deﬂ ector shield to right

side of tractor.

IMPORTANT: Check belt for proper routing in all mower

pulley grooves.

• If equipped, turn height ad just ment knob coun ter -

clock wise until it stops.

ASSEMBLY

FIG. 5

TO ATTACH NOSE ROLLER (See Fig. 5)

• Assemble brackets "A" and "B" to the inside of mower

mounting brack ets as shown. Tighten securely.

NOTE: Be sure bracket tabs are po si tioned in tab holes

in mower brackets.

• Position nose roller between brackets and install rod

and retainer spring.

02612

NOSE

ROLLER

HEX

BOLT

"A"

BRACKET

LOCK

NUT

TAB

HOLE

RETAINER SPRING

ROD

"B"

BRACKET

• Lower mower linkage with attachment lift control.

• Be sure belt tension rod is in dis en gaged position.

Install belt into electric clutch pulley groove.

• Place the suspension arms on outward pointing deck

pins. Retain with double loop re tain er spring with loops

up as shown.

• Install front plate assembly to tractor suspension

brack ets and retain with single loop retainer springs

as shown.

• Position front plate assembly between front mower

brackets. Raise deck and plate assembly to align holes

and insert ﬂ anged pins. Secure pins with double loop

retainer springs between the plate assembly and mower

brackets.

NOTE: To assist in locating hole in ﬂ anged pin, the hole in

pin is inline with notch on head of pin. If necessary, move

mower side-to-side to give space between plate and mower

brackets.

IMPORTANT: Check belt for proper routing in all mower

pulley grooves. Engage belt tension rod by pushing rod

into locking bracket.

• Engage belt tension rod by pushing rod into locking

bracket.

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

• Connect anti-sway bar to chassis bracket under left

foot rest and retain with double loop retainer spring.

• If equipped, turn height adjustment knob clock wise to

remove slack from mower sus pen sion.

• Raise deck to highest position.

• Adjust gauge wheels before op er at ing mower as shown

in the Operation section of this manual.

ANTI-SWAY

BAR

SINGLE LOOP

RE TAIN ER SPRINGS

GAUGE WHEEL

SUS PEN SION ARMS

DOUBLE LOOP

RE TAIN ER SPRING

FRONT SUS PEN SION

BRACKETS

FRONT PLATE

AS SEM BLY

CHAS SIS

BRACKET

DOUBLE LOOP RETAINER

SPRING (OUTWARD

POINT ING DECK PINS)

ELECTRIC CLUTCH

PULLEY

DE FLEC TOR SHIELD

USE PLIERS FOR

RETAINER SPRINGS

LOOP UP

FRONT

MOWER

BRACKET

BELT TENSION ROD

(DISENGAGED POSITION)

LOCK BRACKET

FLANGED

DOUBLE LOOP

RE TAIN ER SPRING

FIG. 6

9

CHECK TIRE PRESSURE

The tires on your tractor were overinﬂ ated at the factory

for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in “PRODUCT

SPEC I FI CA TIONS” section of this manual.

CHECK MOWER LEV EL NESS

For best cutting results, mower should be properly leveled.

See “TO LEVEL MOWER HOUSING” in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the ﬁ gures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and Ad-

justments section of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that

the brake is properly adjusted. See “TO ADJUST BRAKE”

in the Service and Adjustments section of this manual.

ASSEMBLY

✓CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PER FOR MANCE AND SATISFACTION FROM THIS

QUALITY PROD UCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓ All assembly instructions have been completed.

✓ No remaining loose parts in carton.

✓ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

✓ Seat is adjusted comfortably and tightened securely.

✓ All tires are properly inﬂ ated. (For shipping purposes,

the tires were overinﬂ ated at the factory).

✓ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inﬂ ated for leveling).

✓ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

✓ Check wiring. See that all connections are still secure

and wires are properly clamped.

✓ Before driving tractor, be sure freewheel control is in

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EX TRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

✓ Engine oil is at proper level.

✓ Fuel tank is ﬁ lled with fresh, clean, regular unleaded

gas o line.

✓ Become familiar with all controls - their location and

function. Operate them before you start the engine.

✓ Be sure brake system is in safe operating condition.

✓ It is important to purge the transmission before op er -

at ing your tractor for the ﬁ rst time. Follow proper start-

ing and transmission purging instructions (See “TO

START EN GINE” and “PURGE TRANSMISSION” in

the Op er a tion section of this manual).

10

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-

ing.

OPERATION

DANGER, KEEP HANDS

AND FEET AWAY

FREE WHEEL

(Automatic Models only)

OVER TEMP

LIGHT

KEEP AREA CLEAR SLOPE HAZARDS

15

(SEE SAFETY RULES SECTION)

BATTERY REVERSE FORWARD

FAST SLOW

ENGINE ON

ENGINE OFF

OIL PRESSURE

LIGHTS ON

FUEL

CHOKE

MOWER HEIGHT

PARKING BRAKE

LOCKED

PARKING BRAKE

UNLOCKED

REVERSE NEUTRAL HIGH LOW

ATTACHMENT

CLUTCH ENGAGED

PARKING BRAKE

IGNITION

ATTACHMENT

CLUTCH DISENGAGED

P

ENGINE START

MOWER LIFT

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

11

ELAPSED TIME

AMPS

60

0

60

HOURS 1/10

0000000000

02527

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments.

Save this manual for future reference.

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the

mow er blades, or other attachments mounted to your

tractor.

LIGHT SWITCH POSITION - Turns the headlights on.

THROTTLE CONTROL - Used to control engine speed.

CHOKE CONTROL - Used when starting a cold engine.

FREE WHEEL CONTROL - Disengages transmission for

pushing or slowly towing the tractor with the engine off.

BRAKE PEDAL - Used for braking the tractor and starting

the engine.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mow er

cutting height.

HOURMETER - Indicates hours of operation.

AMMETER - Indicates charging (+) or discharging (-) of

battery.

PARKING BRAKE - Locks clutch/brake pedal into the

brake position.

ATTACHMENT LIFT LEVER - Used to raise and lower

the mower deck or other attachments mounted to your

trac tor.

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position.

IGNITION SWITCH - Used for starting and stopping the

engine.

FORWARD DRIVE PEDAL - Used for forward movement

of tractor.

REVERSE DRIVE PEDAL - Used for reverse movement

of tractor.

CRUISE CONTROL LEVER - Used to set forward move-

ment of tractor at desired speed without holding the forward

drive pedal.

BRAKE

PEDAL

THROTTLE

CONTROL

PARKING BRAKE

ATTACHMENT

LIFT LEVER

PLUNGER

LIGHT SWITCH

POSITION

IGNITION

SWITCH

FREEWHEEL

CONTROL

AT TACH MENT

CLUTCH SWITCH

HEIGHT

ADJUSTMENT

KNOB

AMMETER

CHOKE

CONTROL

CRUISE CON TROL LEVER

FORWARD DRIVE PEDAL

REVERSE DRIVE PEDAL

HOURMETER

12

OPERATION

CAUTION: Always stop tractor com-

plete ly, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result

in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or

per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over spectacles

or stan dard safety glasses.

00155

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the

op er a tor to leave the seat without ﬁ rst setting the parking

brake will shut off the engine.

• Depress brake pedal into full “BRAKE” position and

hold.

• Place parking brake lever in “ENGAGED” position

and re lease pressure from brake pedal. Pedal should

re main in “BRAKE” position. Make sure parking brake

will hold tractor secure.

STOPPING (See Fig. 8)

MOWER BLADES -

• To stop mower blades,move attachment clutch switch

to “DIS EN GAGED” po si tion.

GROUND DRIVE -

• To stop ground drive, depress brake pedal into full

“BRAKE” position.

IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS

RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine

to “back ﬁ r e ” .

• Turn ignition key to “OFF” position and remove key.

Always remove key when leaving tractor to prevent

un author ized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY

TO BE DIS CHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot en gine exhaust gases may

cause “browning” of grass. To eliminate this possibility, al-

ways stop engine when stopping tractor on grass areas.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height ad-

just ment knob in desired direction.

• Turn knob clockwise ( ) to raise cutting height.

• Turn knob counterclockwise ( ) to lower cutting

height.

02528

PARK ING BRAKE

“EN GAGED”

POSITION

“DISENGAGED”

POSITION

ATTACHMENT

CLUTCH LEVER

PULL OUT TO

“ENGAGE”

FIG. 8

CHOKE

CON TROL

BRAKE PEDAL

“DRIVE” POSITION

PUSH IN TO

“DISENGAGE”

IGNITION

KEY

THROT TLE

CONTROL

“BRAKE”

PO SI TION

REVERSE

PEDAL

FORWARD

PEDAL

HEIGHT

ADJUSTMENT

KNOB

CRUISE

CON TROL

LEVER

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle of fers the best bagging and mower per for -

mance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

forward and reverse drive pedals.

• Start tractor and release parking brake.

• Slowly depress forward or reverse drive pedal to begin

movement. Ground speed increases the further down

the pedal is depressed.

TO USE CRUISE CONTROL (See Fig. 8)

The cruise control feature can be used for forward travel

only.

SYSTEM CHARACTERISTICS

The cruise control should only be used while mowing or

transporting on relatively smooth, straight surfaces. Other

conditions such as trimming at slow speeds may cause the

cruise control to disengage. do not use the cruise control

on slopes, rough terrain or while trimming or turning.

• With forward drive pedal depressed to desired speed,

move cruise control lever forward to “SET” position and

hold while lifting your foot off the pedal, then release

the cruise control lever.

• To disengage the cruise control, pull the lever backward

to “OFF” position, or fully depress the brake pedal.

13

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged

will shut off the engine. You must remain fully and centrally

positioned in the seat to prevent the engine from hesitating

or cutting off when operating your equipment on rough,

rolling terrain or hills.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch

control.

FIG. 9

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when they are slightly

off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain

conditions.

NOTE:Adjust gauge wheels with tractor on a ﬂ at level

surface.

• Adjust mower to desired cutting height (See “TO AD-

JUST MOWER CUT TING HEIGHT” in the Operation

sec tion of this manual).

• Remove retainer spring and clevis pin which secure

each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar

and insert clevis pin. Gauge wheels should be slightly

off the ground.

• Replace retainer spring into clevis pin.

Be sure all gauge wheels are in the same setting.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU

CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

The cutting height range is approximately 1-1/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are ap proxi mate and

may vary depending upon soil conditions, height of grass

and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches

in height should be mowed twice. Make the ﬁ rst cut

relatively high; the second to desired height.

01977

CLEVIS

RETAINER

SPRING

• TO STOP MOWER BLADES - disengage attachment

clutch con trol.

CAUTION: Do not operate the mower

without either the en tire grass catcher,

on mowers so equipped, or the de ﬂ ec tor

TO OPERATE ON HILLS

WARNING: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal

quickly to brake position and engage parking brake.

• To restart movement, slowly release parking brake and

brake pedal.

• Slowly depress appropriate drive pedal to slowest set-

ting.

• Make all turns slowly.

TO TRANSPORT (See Figs. 7 and 11)

When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in free wheel ing

po si tion. Free wheel control is located at the rear drawbar

of tractor.

• Raise attachment lift to highest position with at tach ment

lift control.

• Pull freewheel control out and into the slot and release

so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2)

MPH.

• To reengage transmission, reverse above procedure.

02142

AT TACH MENT

CLUTCH SWITCH

PUSH IN TO

"DISENGAGED"

ATTACHMENT LIFT LEVER HIGH PO SI TION

PULL OUT TO

"ENGAGE"

LOW

POSITION

FIG. 10

DEFLECTOR SHIELD

14

OPERATION

TO START ENGINE (See Fig. 7)

When starting the engine for the ﬁ rst time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Be sure freewheel control is in the transmission en gaged

position.

• Sit on seat in operating position, depress brake pedal

and set parking brake.

• Move attachment clutch to “DISENGAGED” position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may

not be needed.

NOTE: Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to

“START” position and release key as soon as engine

starts. Do not run starter continuously for more than

ﬁ fteen sec onds per minute. If the engine does not start

after several attempts, push choke control in, wait a

few minutes and try again. If engine still does not start,

pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in

slowly.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to

accept small changes in speed and load, until the choke

control is fully in. If the engine starts to run roughly, pull

the choke control out slightly for a few seconds and

then continue to push the control in slowly. This may

require an engine warm-up period from several sec onds

to several minutes, depending on the temperature.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the

factory, already ﬁ lled with sum mer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil ﬁ ll cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

“FULL” mark on dipstick is reached. Do not overﬁ ll.

• For cold weather operation you should change oil for

easier starting (See “OIL VISCOSITY CHART” in the

Maintenance sec tion of this manual).

• To change engine oil, see the Maintenance section in

this manual.

ADD GASOLINE

• Fill fuel tank to bottom of ﬁ ller neck. Do not overﬁ ll.

Use fresh, clean, regular un lead ed gasoline with a

minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline. Purchase fuel

in quan ti ties that can be used within 30 days to assure

fuel freshness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open ﬂ ame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GAS O LINE TO HELP INSURE GOOD COLD WEATHER

START ING.

CAUTION: Alcohol blended fuels (called gasohol

or using ethanol or methanol) can attract mois-

ture which leads to sep a ra tion and for ma tion of

acids during stor age. Acidic gas can damage

the fuel system of an engine while in storage. To

avoid engine problems, the fuel system should

be emp tied before stor age of 30 days or longer.

Drain the gas tank, start the engine and let it run

until the fuel lines and carburetor are empty. Use

fresh fuel next season. See Storage In struc tions

for ad di tion al information. Never use engine or

carburetor clean er products in the fuel tank or

permanent damage may occur.

FIG. 11

02219

TOWING CARTS AND OTHER AT TACH -

MENTS

Tow only the attachments that are recommended by and

comply with speciﬁ cations of the manufacturer of your trac-

tor. Use common sense when towing. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

15

OPERATION

FIG. 12

00272

PURGE TRANSMISSION

CAUTION: Never engage or disengage

freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, it is rec om -

mend ed that the transmission be purged before operating

tractor for the ﬁ rst time. This procedure will remove any

trapped air inside the transmission which may have de-

vel oped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD

BE PURGED AFTER REINSTALLATION BEFORE OPERATING

THE TRACTOR.

• Place tractor safely on level surface with engine off and

parking brake set.

• Disengage transmission by placing freewheel control

in freewheeling position (See “TO TRANSPORT” in this

section of manual).

• Sitting in the tractor seat, start engine. After the en-

gine is running, move throttle control to slow position.

Dis en gage parking brake

• Depress forward drive pedal to full forward position,

hold for ﬁ ve (5) seconds and release pedal. Depress

reverse drive pedal to full reverse position, hold for ﬁ ve

(5) seconds and release pedal. Repeat this procedure

three (3) times.

NOTE: During this procedure there will be no movement

of drive wheels. The air is being removed from hydraulic

drive system.

• Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in

driving position (See “TO TRANSPORT” in this sec tion

of manual).

• Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to half (1/2) speed.

Disengage parking brake.

• Drive tractor forward for approximately ﬁ ve feet then

backwards for ﬁ ve feet. Repeat this driving procedure

three times.

• Your tractor is now purged and now ready for normal

operation.

MOWING TIPS

• Mower should be properly leveled for best mowing per-

formance. See “TO LEVEL MOWER HOUSING” in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even dis tri bu tion of

clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so

that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until ﬁ nished

(See Fig. 12).

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the trans mis sion

should be warmed up as follows:

• Be sure the tractor is on level ground.

• Release the parking brake and let the brake slowly

return to operating po si tion.

• Allow one minute for transmission to warm up. This

can be done during the engine warm up period.

• The attachments can be used during the engine warm-

up period after the transmission has been warmed

up and may require the choke con trol be pulled out

slight ly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See “TO

ADJUST CARBURETOR” in the Service and Ad just ments

section of this manual.

• If grass is extremely tall, it should be mowed twice to

reduce load and possible ﬁ re hazard from dried clip-

pings. Make ﬁ rst cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mow-

ing to assure better mowing performance and proper

dis charge of material. Regulate ground speed by se-

lect ing a low enough gear to give the mower cut ting

per for mance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the at tach ment being used.

16

BEFORE EACH USE

T

R

A

C

T

0

R

Inspect Muffler/Spark Arrester

Lubrication Chart

Check Brake Operation

Clean Air Filter

Change Engine Oil (with oil filter)

Replace Air Filter Paper Cartridge

Replace Spark Plug

Check Battery Level

Check Tire Pressure

Clean Battery and Terminals

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

MAINTENANCE SCHEDULE

EVERY 8 HOURS

EVERY 25 HOURS

EVERY 50 HOURS

EVERY 100 HOURS

EVERY SEASON

SERVICE DATES

Check for Loose Fasteners

BEFORE STORAGE

Check Engine Oil Level

Clean Engine Cooling Fins

Sharpen/Replace Mower Blades

Check Operator Presence and

Interlock Systems

Clean Air Screen

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

E

N

G

I

N

E

Replace Oil Filter (If equipped)

Check Transaxle Cooling

Check V-Belts

Replace Fuel Filter

3

2

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

1,

1,2

2

4

5

Change Engine Oil (without oil filter)

1,2

maint_sch-tractore.new1

MAINTENANCE

LUBRICATION CHART

02500

➀FRONT WHEEL

BEARING ZERK

➀FRONT WHEEL

BEAR ING ZERK

➁ENGINE

➀SPINDLE ZERK ➀SPINDLE ZERK

➀ GENERAL PURPOSE GREASE

➁ REFER TO MAINTENANCE “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH

HAVE SPECIAL NYLON BEARINGS. VISCOUS LU BRI CANTS WILL

ATTRACT DUST AND DIRT THAT WILL SHORT EN THE LIFE OF

THE SELF-LU BRI CAT ING BEARINGS. IF YOU FEEL THEY MUST

BE LU BRI CAT ED, USE ONLY A DRY, POW DERED GRAPHITE TYPE

LU BRI CANT SPARINGLY.

➀ MANDREL

ZERKS

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must main tain tractor

as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

At least once a season, check to see if you should make

any of the adjustments described in the Service and

Adjustments section of this manual.

• At least once a year you should replace the spark plug,

clean or replace air ﬁ lter, and check blades and belts

for wear. A new spark plug and clean air ﬁ lter assure

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

17

MAINTENANCE

TRACTOR

Always observe safety rules when performing any main-

te nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See “TO ADJUST BRAKE” in the Service and Ad just ments

section of this manual).

TIRES

• Maintain proper air pressure in all tires (See “PROD UCT

SPECIFICATIONS” section of this man ual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent ﬂ at tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock sys tems are work-

ing properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the brake pedal is

fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any attempt by the op er a tor

to leave the seat without ﬁ rst setting the parking brake

should shut off the engine.

• When the engine is running and the at tach ment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

BLADE CARE

For best results mower blades must be kept sharp. Re place

bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to

blades.

NOTE: Protect your hands with gloves and/or wrap blade

with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS

SIDE UP" facing deck and mandrel assembly.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs.

torque).

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

5/8" BOLT

OR PIN

BLADE

CENTER HOLE

FIG. 14

BATTERY

Your tractor has a battery charging system which is suf ﬁ cient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is

maintenance free. Do not attempt to open or remove caps

or covers. Adding or checking level of electrolyte is not

nec es sary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

TO SHARPEN BLADE (See Fig. 14)

NOTE: We do not recommend sharp en ing blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An un-

balanced blade will cause excessive vibration and even tual

damage to mower and engine.

• The blade can be sharpened with a ﬁ le or on a grind-

ing wheel. Do not attempt to sharpen while on the

mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a

cone balancer, follow the instructions supplied with

bal anc er.)

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

FIG. 13

02544

MANDREL

ASSEMBLY

BLADE

BLADE BOLT

(SPECIAL)

CENTER

HOLE

STAR

18

MAINTENANCE

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

engine dam age from overheating. Clean with a wire brush

or compressed air to re move dirt and stubborn dried gum

ﬁ bers.

TRANSAXLE COOLING

The transmission fan and cooling ﬁ ns should be kept clean

to assure proper cooling.

Do not attempt to clean fan or transmission while engine

is running or while the transmission is hot. To prevent pos-

si ble damage to seals, do not use high pressure water or

steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and

clean.

• Inspect cooling ﬁ ns for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean cool-

ing ﬁ ns.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and ﬂ uid main te -

nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your

near est au tho rized ser vice center/department.

FIG. 15

V-BELTS

Check V-belts for deterioration and wear after 100 hours

of operation and replace if necessary. The belts are not

ad just able. Re place belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classiﬁ cation SF-SJ. Select the oil’s SAE viscosity grade

according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, they will result in increased

oil consumption when used above 32°F. Check your engine

oil level more frequently to avoid possible engine damage

from running low on oil.

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hours in one

year.

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

SAE VISCOSITY GRADES

-20 0 30 40 80 100

-30 -20 0 20 30 40

F

C

32

-10 10

60

5W-30

SAE 30

oil_visc_chart1_e

FIG. 16

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change.

All oil must meet API service classiﬁ cation SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil ﬁ ll cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove yellow cap from end of drain valve and install

the drain tube onto the ﬁ tting.

02463

CLOSED AND

LOCKED POSITION

YEL LOW CAP

DRAIN

TUBE

OIL DRAIN VALVE

• Unlock drain valve by pushing inward and turning

coun ter clock wise.

• To open, pull out on the drain valve.

• After oil has drained completely, close and lock the

drain valve by pushing inward and turning clockwise

until the pin is in the locked position as shown.

• Remove the drain tube and replace the cap onto to the

bottom ﬁ tting of the drain valve.

• Reﬁ ll engine with oil through oil ﬁ ll dipstick tube. Pour

slowly. Do not overﬁ ll. For approximate capacity see

“PRODUCT SPECIFICATIONS” section of this man-

u al.

• Use gauge on oil ﬁ ll cap/dipstick for checking level.

Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at “FULL” line on dipstick.

• Remove terminal guard.

• Disconnect BLACK battery cable ﬁ rst then RED bat-

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See “REPLACING BATTERY" in

the SERVICE AND ADJUSTMENTS section of this

man u al).

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil ﬁ ll

cap/dipstick securely each time you check the oil level.

19

MAINTENANCE

MUFFLER

Inspect and replace corroded mufﬂ er and spark arrester

(if equipped) as it could create a ﬁ re hazard and/or dam-

age.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs ﬁ rst. Spark plug type and gap setting are shown in

“PROD UCT SPECIFICATIONS” section of this manual.

ENGINE OIL FILTER

Replace the engine oil ﬁ lter every season or every other

oil change if the tractor is used more than 100 hours in

one year.

FIG. 17

FOAM

PRE-CLEANER

KNOBS

COVER CAR TRIDGE

00667

FUEL

FILTER

CLAMP

FIG. 18

IN-LINE FUEL FIL TER (See Fig. 18)

The fuel ﬁ lter should be re placed once each season. If fuel

ﬁ l ter becomes clogged, ob struct ing fuel ﬂ ow to car bu re tor,

re place ment is re quired.

• With engine cool, remove ﬁ lter and plug fuel line sec-

tions.

• Place new fuel ﬁ lter in position in fuel line with arrow

point ing towards carburetor.

• Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gas o line.

AIR FILTER (See Fig. 17)

Your engine will not run properly using a dirty air ﬁ lter. Clean

the foam pre-cleaner after every 25 hours of op er a tion or

every season. Service paper cartridge every 100 hours of

operation or every season, whichever occurs ﬁ rst.

Service air cleaner more often under dusty conditions.

• Remove knobs and cover.

TO SERVICE PRE-CLEANER

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

• If very dirty or damaged, replace pre-cleaner.

TO SER VICE CARTRIDGE

• Clean cartridge by tap ping gen tly on ﬂ at surface. If

very dirty or damaged, replace cartridge.

• Reinstall precleaner cartridge, cover and secure with

knobs.

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE,

ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY

MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT

OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN

OR DRY CARTRIDGE.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling ﬁ ns, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling ﬁ ns and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling ﬁ ns, and/or cooling shrouds re moved

will cause engine damage due to overheating.

CLEANING

• Clean engine, battery, seat, ﬁ nish, etc. of all foreign

matter.

• Keep ﬁ nished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure

washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or

transmission will shorten the useful life of your tractor. Use

compressed air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

20

02565

SERVICE AND ADJUSTMENTS

FIG. 19

TO REMOVE MOWER (See Fig. 19)

• Place attachment clutch in “DIS EN GAGED” position.

• If equipped, turn height adjustment knob to low est

set ting.

• Lower mower to its lowest position.

• Disengage belt tension rod from lock bracket.

CAUTION: Rod is spring loaded. Have a

tight grip on rod and release slowly.

• Remove retainer spring holding anti-swaybar to chas sis

bracket and dis en gage anti-swaybar from bracket.

• Remove four retainer springs from front plate assembly

and remove plate.

• Remove retainer springs from sus pen sion arms at deck

and dis en gage arms from deck.

• Raise attachment lift to its highest position.

• Slide mower forward and remove belt from electric

clutch pulley.

• Slide mower out from under right side of tractor.

TO INSTALL MOWER

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control. Engage park-

ing brake.

• Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with deﬂ ector shield to right

side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES.

• If equipped, turn height ad just ment knob coun ter -

clock wise until it stops.

• Lower mower linkage with attachment lift control.

• Be sure belt tension rod is in dis en gaged position.

• Install belt into electric clutch pulley groove.

• Place the suspension arms on outward pointing deck

pins. Retain with double loop re tain er spring with loops

up as shown.

• Install front plate assembly to tractor suspension

brack ets and retain with single loop retainer springs

as shown.

SUSPENSION ARMS

RETAINER

SPRING

ANTI-SWAY

BAR

SUSPENSION ARMS

DOUBLE LOOP

RETAINER SPRINGS

(Out ward pointing

deck pins)

CHASSIS

BRACK ET SINGLE LOOP

RETAINER

SPRING

FRONT

MOWER

BRACKET

FLANGED PIN

ELECTRIC CLUTCH PULLEY

FRONT PLATE

AS SEM BLY

BELT TEN SION ROD

(DISENGAGED POSITION)

DOUBLE LOOP

RETAINER

SPRING

DEFLECTOR

SHIELD

LOCK BRACK ET

USE PLIERS FOR

RETAINER SPRINGS

LOOP UP

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST -

MENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key to “STOP” and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR

21

SERVICE AND ADJUSTMENTS

MANDREL

FIG. 22

FIG. 23

FIG. 21

LIFT LINK

ADJUSTMENT NUT

01553

SUSPENSION ARM

02517

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

TRUN NION

FRONT PLATE

AS SEM BLY

NUT “C”

NUT “D”

02516

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE

FOLLOWING FRONT-TO-BACK AD JUST MENT IS NECESSARY,

BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO

MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting re sults, the mower blades should

be adjusted so the front tip is ap prox i mate ly 1/8" to 1/2"

lower than the rear tip when the mower is in its highest

position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

Check adjustment on right side of trac tor. Position any blade

so the tip is pointing straight forward. Measure distance "B"

at front and rear tip of the blade.

• Before making any necessary ad just ments, check that

both front links are equal in length.

• If links are not equal in length, adjust one link to same

length as other link.

• To lower front of blade, loosen nut “C” on both front

links an equal number of turns.

NOTE: Each full turn of nut “C” will change distance. “B”

by approximately 3/16".

• When distance “B” is 1/8" to 1/2" lower at front than rear,

tighten nut “D” against trunnion on both front links.

• To raise front of blade, loosen nut “D” from trunnion on

both front links. Tighten nut “C” on both front links an

equal number of turns.

• When distance “B” is 1/8" to 1/2" lower at front than rear,

tighten nut “D” against trunnion on both front links.

• Recheck side-to-side adjustment.

02548

“B” “B”

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground

or driveway. Make sure tires are properly inﬂ ated (See

“PROD UCT SPECIFICATIONS” section of this manual). If

tires are over or underinﬂ ated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground

level at front cor ners of mower. Distance “A” on both

sides of mower should be the same.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link ad just ment

nut on that side.

• To lower one side of mower, loosen lift link ad just ment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about 3/16".

• Recheck measurements after adjusting.

00598

BOTTOM EDGE

OF MOWER TO

GROUND

BOTTOM EDGE

OF MOWER TO

GROUND

AA

GROUND LINE

FIG. 20

• Position front plate assembly between front mower

brackets. Raise deck and plate assembly to align holes

and insert ﬂ anged pins. Secure pins with double loop

retainer springs between the plate assembly and mower

brack ets.

NOTE: To assist in locating hole in ﬂ anged pin, the hole in

pin is inline with notch on head of pin. If necessary, move

mower side-to-side to give space between plate and mower

brackets.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES.

• Engage belt tension rod by pushing rod into locking

bracket.

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

• Connect anti-sway bar to chassis bracket under left

foot rest and retain with double loop retainer spring.

• If equipped, turn height adjustment knob clock wise to

remove slack from mower sus pen sion.

• Raise deck to highest position.

22

02515

02513

SERVICE AND ADJUSTMENTS

L.H. MANDREL

CENTER

MANDREL

IDLER PULLEY

R.H.

MAN DREL

COVER

SPRING

FIG. 25

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 25)

Park the tractor on level surface. En gage parking brake.

• Remove mower drive belt (See “TO REPLACE MOW ER

DRIVE BELT” in this section of this manual).

• Remove mower (See “TO REMOVE MOWER” in this

section of this man u al).

• Remove screws from L.H. mandrel cover and re move

cover.

• Carefully roll belt off L.H. mandrel pulley.

• Remove belt from center mandrel pulley, idler pulley,

and R.H. mandrel pulley.

• Remove any dirt or grass which may have ac cu mu lat ed

around mandrels and entire upper deck surface.

• Check secondary idler arm and idler pulley to see that

they rotate freely.

• Be sure spring is hooked in sec ond ary idler arm and

secondary spring arm.

• Install new belt in lower groove of R.H. mandrel pulley,

idler pulley, and center mandrel pulley as shown.

• Carefully roll belt over L.H. mandrel pulley. Make sure

belt is in all grooves properly.

• Reinstall L.H. mandrel cover.

• Reinstall mower to tractor (See “IN STALL MOWER

AND DRIVE BELT” in the Assembly section of this

man u al).

• Re as sem ble mower drive belt (See “TO REPLACE

MOW ER DRIVE BELT” in this section of this manu-

al).

SEC OND ARY

IDLER ARM

SEC OND ARY

SPRING ARM

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 24)

• Park tractor on a level surface. En gage parking

brake.

• Lower mower to its lowest position.

• Disengage belt tention rod from lock bracket.

CAUTION: Rod is spring loaded. Have a

tight grip on rod and release slowly.

• Remove screws from R.H. man drel cover and remove

cover.

• Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface.

• Disconnect R.H. suspension arm from rear deck bracket

by removing retainer spring.

• Roll belt over the top of R.H. mandrel pulley carefully.

• Remove belt from electric clutch pulley.

• Remove belt from idler pulleys.

• Check primary idler arm and two idlers to see that they

rotate freely.

• Be sure spring is securely hooked to primary idler arm

and spring arm.

MOWER DRIVE BELT INSTALLATION (See Fig. 24)

• Install belt in both idlers.

• Install new belt onto electric clutch pulley.

• Roll belt into upper groove of R.H. mandrel pulley care-

fully.

• Carefully check belt routing making sure belt is in the

grooves correctly.

• Reconnect R.H. suspension arm to rear deck bracket

with retainer spring.

• Reassemble R.H. mandrel cover.

• Engage belt tension rod by pushing rod into locking

bracket.

FIG. 24

PRI MA RY

IDLER ARM R.H.

MANDREL

IDLER

PULLEY

ELEC TRIC

CLUTCH

PULLEY

SPRING

ARM

BELT

TENSION ROD

(DIS EN GAGED

POSITION)

RH MAN DREL

COVER

RH

SUSPENSION

ARM

IDLER

PULLEY

TO CHECK AND ADJUST BRAKE

(See Fig. 26)

Your tractor is equipped with an ad just able brake system

which is mounted on the right side of the transaxle.

If tractor requires more than ﬁ ve (5) feet to stop at highest

speed in high est gear on a level, dry concrete or paved

surface, then brake must be checked and ad just ed.

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface,

depress clutch/brake pedal all the way down and en-

gage parking brake.

23

02537

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 28)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent ﬂ at tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

TRANSMISSION REMOVAL/RE PLACE MENT

Should your transmission require removal for service or

replacement, it should be purged after reinstallation and

before operating the tractor. See “PURGE TRANS MIS SION”

in the Operation section of this manual.

SERVICE AND ADJUSTMENTS

TO AD JUST STEER ING WHEEL ALIGN-

MENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

01511

CLUTCH LOCATOR

STA TION ARY

IDLER

CLUTCH ING

IDLER

ELECTRIC

CLUTCH

FIG. 26

TO REPLACE MOTION DRIVE BELT

(See Fig. 27)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

• Remove mower (See “TO REMOVE MOWER” in this

section of this manual.)

• Disconnect clutch wire harness.

• Remove clutch locator.

• Remove belt from stationary idler and clutching idler.

• Pull belt slack toward rear of tractor. Carefully remove

belt upwards from transmission input pulley and over

cooling fan blades.

• Pull belt toward front of tractor and remove down wards

from around electric clutch.

• Install new belt by reversing above procedure.

WITH PARKING BRAKE “ENGAGED”

JAM NUT

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE AD JUST MENT

IS NECESSARY CONTACT YOUR NEAR EST AUTHORIZED SER-

VICE CENTER/DEPARTMENT

OPERATING

ARM

NUT “A”

1-3/4"

• Disengage transmission by placing freewheel control

in “transmission disengaged” position. Pull freewheel

con trol out and into the slot and release so it is held in

the disengaged position.

The rear wheels must lock and skid when you try to manually

push the tractor forward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

• Depress clutch/brake pedal all the way down and en-

gage parking brake.

• Measure distance between brake operating arm and

nut “A” on brake rod.

• If distance is other than 1-3/4", loosen jam nut and turn

nut “A” until distance becomes 1-3/4". Retighten jam

nut against nut “A”.

• Engage transmission by placing freewheel control in

“trans mis sion engaged” position.

• Road test tractor for proper stopping distance as stated

above. Readjust if nec es sary. If stopping distance is

still greater than ﬁ ve (5) feet in high est gear, further

main te nance is nec es sary. Replace brake pads or

contact a qualiﬁ ed service center.

FIG. 27

CLUTCH

WIRE HAR NESS

TRANS MIS SION

INPUT PULLEY

24

SERVICE AND ADJUSTMENTS

FIG. 30

02179

HEX

BOLT

KEPS NUT

POSITIVE

(RED)

CABLE

NEGATIVE

(BLACK)

CABLE

TERMINAL

GUARD

TERMINAL

ACCESS

DOOR

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the

Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

REPLACING BATTERY (See Fig. 30)

CAUTION: Do not short battery ter mi -

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected

ﬁ rst to prevent sparking from ac ci den tal

grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery

cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as

old battery.

• Reinstall terminal guard.

• First connect RED battery cable to positive (+) battery

terminal with hex bolt and keps nut as shown. Tighten

securely.

• Connect BLACK grounding cable to negative (-) bat tery

terminal with remaining hex bolt and keps nut. Tighten

securely

• Close terminal access doors.

• Close hood.

FIG. 29

FIG. 28

00663

RE TAIN ING

RING

WASH ERS

SQUARE KEY (REAR

WHEEL ONLY)

AXLE

COVER

02614

WEAK OR DEAD

BATTERY

FULLY CHARGED

BATTERY

TO START ENGINE WITH A WEAK BAT TERY

(See Fig. 29)

WARNING: Lead-acid batteries gen-

er ate ex plo sive gases. Keep sparks,

ﬂ ame and smoking ma te ri als away from

bat ter ies. Always wear eye pro tec tion

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. (See "BATTERY" in the Maintenance sec tion

of this man u al).

If “jumper ca bles” are used for emer gen cy starting, follow

this pro ce dure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT

SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT

SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START

OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to

short against tractor chassis.

• Connect one end of the BLACK ca ble to the NEGA TIVE

(-) terminal (C) of fully charged battery.

• Connect the other end of the BLACK cable (D) to good

chassis ground, away from fuel tank and bat tery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable ﬁ rst from chassis and then from the fully

charged battery.

• RED cable last from both batteries.

25

02118

02119

SERVICE AND ADJUSTMENTS

ENGINE

TO AD JUST THROTTLE CON TROL CABLE

(See Fig. 32)

The throttle control has been preset at the factory and

ad just ment should not be necessary. Check adjustment

as described below before loosening cable. If adjustment

is necessary, proceed as follows:

• With engine not running, move throttle control lever to

fast position.

• Check that swivel is against stop. If it is not, loosen

cable clamp screw and pull cable back until swivel is

against stop. Tighten cable clamp screw securely.

TO AD JUST CHOKE CON TROL (See Fig. 33)

The choke control has been preset at the factory and ad-

just ment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move choke control (located

on dash panel) to full choke position.

• Loosen knob and remove cover assembly from air

cleaner.

• Choke should be closed. If it is not, loosen casing clamp

screw and move choke cable until choke is completely

closed. Tighten casing clamp screw se curely.

• Replace air cleaner cover assembly and tighten

knob.

FIG. 31

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 31)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedures.

CLAMP SCREW

FIG. 33

FIG. 32

SWIVEL CLAMP

SCREW

STOP

02141

HOOD HEADLIGHT

WIRE

CONNECTOR

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not

operate properly due to suspected carburetor problems,

take your tractor to an authorized service center for repair

and/or adjustment.

High speed stop is factory ad just ed. Do not adjust - dam-

age may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR,

WHICH IS FACTORY SET FOR PROPER ENGINE SPEED.

OVER SPEED ING THE ENGINE ABOVE THE FACTORY HIGH

SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE

ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING,

CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIP MENT AND

EX PE RI ENCE TO MAKE ANY NEC ES SARY ADJUSTMENTS.

26

STORAGE

Immediately prepare your tractor for storage at the end

of the season or if the tractor will not be used for 30 days

or more.

WARNING: Never store the trac tor with

gas o line in the tank inside a building

where fumes may reach an open ﬂ ame

or spark. Al low the engine to cool before

storing in any en clo sure.

TRACTOR

Remove mower from tractor for winter storage. When mower

is to be stored for a period of time, clean it thor oughly, remove

all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See “CLEANING” in the Main te -

nance sec tion of this manual).

• Inspect and replace belts, if necessary (See belt re-

place ment instructions in the Service and Ad just ments

section of this manual).

• Lubricate as shown in the Maintenance section of this

man ual.

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be dis-

con nect ed and battery cleaned thoroughly (see “TO

CLEAN BATTERY AND TERMINALS” in the Main te -

nance sec tion of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS

FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH

AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK

DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH

LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING

STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run

until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini-

mizing the formation of fuel gum deposits during stor age.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to

allow the stabilizer to reach the carburetor. Do not empty

the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en-

gine oil. (See “ENGINE” in the Maintenance section of

this man ual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to “START” position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE AND

EXHAUST AREAS ARE STILL WARM.

27

TROUBLESHOOTING POINTS

Will not start 1. Out of fuel. 1. Fill fuel tank.

2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.

3. Engine ﬂ ooded. 3. Wait several minutes before attempting to start.

4. Bad spark plug. 4. Replace spark plug.

5. Dirty air ﬁ lter. 5. Clean/replace air ﬁ lter.

6. Dirty fuel ﬁ lter. 6. Replace fuel ﬁ lter.

7. Water in fuel. 7. Empty fuel tank and carburetor, reﬁ ll tank with fresh

gasoline and replace fuel ﬁ lter.

8. Loose or damaged wiring. 8. Check all wiring.

9. Carburetor out of adjustment. 9. See “To Adjust Carburetor” in Service Adjustments

section.

10. Engine valves out of adjustment. 10. Contact an authorized service center/department.

Hard to start 1. Dirty air ﬁ lter. 1. Clean/replace air ﬁ lter.

2. Bad spark plug. 2. Replace spark plug.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Dirty fuel ﬁ lter. 4. Replace fuel ﬁ lter.

5. Stale or dirty fuel. 5.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

6. Loose or damaged wiring. 6. Check all wiring.

7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments

section.

8. Engine valves out of adjustment. 8. Contact an authorized service center/department.

Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.

2. Attachment clutch is engaged. 2. Disengage attachment clutch.

3. Weak or dead battery. 3. Recharge or replace battery.

4. Blown fuse. 4. Replace fuse.

5. Corroded battery terminals. 5. Clean battery terminals.

6. Loose or damaged wiring. 6. Check all wiring.

7. Faulty ignition switch. 7. Check/replace ignition switch.

8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.

9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.

Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.

start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged wiring. 3. Check all wiring.

4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.

Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.

2. Throttle in “CHOKE” position. 2. Adjust throttle control.

3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.

4. Dirty air ﬁ lter. 4. Clean/replace air ﬁ lter.

5. Low oil level/dirty oil. 5. Check oil level/change oil.

6. Faulty spark plug. 6. Clean and regap or change spark plug.

7. Dirty fuel ﬁ lter. 7. Replace fuel ﬁ lter.

8. Stale or dirty fuel. 8.

Empty fuel tank and reﬁ ll tank with fresh, clean gasoline.

9. Water in fuel. 9. Empty fuel tank and carburetor, reﬁ ll tank with fresh

gasoline and replace fuel ﬁ lter.

10. Spark plug wire loose. 10. Connect and tighten spark plug wire.

11. Dirty engine air screen/ﬁ ns. 11. Clean engine air screen/ﬁ ns.

12. Dirty/clogged mufﬂ er. 12. Clean/replace mufﬂ er.

13. Loose or damaged wiring. 13. Check all wiring.

14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments

section.

15. Engine valves out of adjustment. 15. Contact an authorized service center/department.

Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Bent blade mandrel. 2. Replace blade mandrel.

3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.

PROBLEM CAUSE CORRECTION

28

TROUBLESHOOTING POINTS

Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not

when operator leaves seat corrected, contact an authorized service center/

with attachment clutch department.

engaged

Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.

2. Mower deck not level. 2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.

4. Bent blade mandrel. 4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.

grass, leaves, and trash around mandrels.

Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.

rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.

2. Travel speed too fast. 2. Shift to slower speed.

3. Wet grass. 3. Allow grass to dry before mowing.

4. Mower deck not level. 4. Level mower deck.

5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.

6. Worn, bent or loose blade. 6. Replace/sharpen blade. Tighten blade bolt.

7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.

8. Mower drive belt worn. 8. Replace mower drive belt.

9. Blades improperly installed. 9. Reinstall blades sharp edge down.

10. Improper blades used. 10. Replace with blades listed in this manual.

11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.

grass, leaves, and trash around mandrels.

Headlight(s) not working 1. Switch is “OFF”. 1. Turn switch “ON”.

(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).

3. Faulty light switch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and connections.

5. Blown fuse. 5. Replace fuse.

Battery will not charge 1. Bad battery cell(s). 1. Replace battery.

2. Poor cable connections. 2. Check/clean all connections.

3. Faulty regulator (if so equipped). 3. Replace regulator.

4. Faulty alternator. 4. Replace alternator.

Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.

2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.

3. Air trapped in transmission during shipment 3. Purge transmission.

or servicing.

Engine “backﬁ res” when 1. Engine throttle control not set at “SLOW” 1. Move throttle control to “SLOW” position and allow

turning engine “OFF” position for 30 seconds before stopping engine. to idle for 30 seconds before stopping engine.

PROBLEM CAUSE CORRECTION

29

BATTERY

FUSE

IGNITION

SWITCH

RED RED

RED BLACK

IGNITION

UNIT

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

BLACK

WHITE

RED

BLACK

STARTER

M

CLUTCH / BRAKE

(PEDAL UP)

SOLENOID

BLACK

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

A

AMMETER

RED

G

BSM

A1

A2

L

(OPTIONAL)

SPARK

PLUG

GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1RUN/LIGHT

B + S + A1START

M+G+A1

B+A1RUN

“MAKE”

A2+L

NONE

REGULATOR

ALTERNATOR

28 VOLTS AC @ 3600 RPM

(REGULATOR DISCONNECTED)

CHARGING SYSTEM OUTPUT

16 AMP DC @ 3600 RPM

PTO (DISENGAGED)

CG

F

B

E

A

D

H

SEAT SWITCH

(

NOT OCCUPIED)

HEAD-

LIGHTS

BLACK

BROWN

PTO SWITCH

CIRCUITPOSITION

OFF

C + F, B + E, A + D

ON

C + G, B + H

B

A

G

H

D

FC

E

BLUE

FUEL SHUT-OFF

SOLENOID

FUEL

LINE

(IF SO EQUIPPED)

ELECTRIC CLUTCH

OPERATOR PRESENCE

RELAY #1

85 86

30

87

87A

HOUR

METER

(OPTIONAL)

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

SCHEMATIC

30

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

ELECTRICAL

28

29

26

40

33

30

50

42

25

22

79 21

81

D.C. AMPERES

45

12

11

10

8

5

2

1

27

55

46

89

16

24

42

43

25

41

27

31

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm.

1 144927 Battery

2 74760412 Bolt Hex Hd 1/4-20 Unc x 3/4

8 7603J Tray, Battery

10 145211 Bolt, BTR FRT 1/4-20 x 7.5

11 150109 Hold Down Battery, Front

12 145769 Nut, Push, Nylon

16 176138 Switch Interlock Push-In

21 175688 Harness Asm Light W/Bulbs

22 4152J Bulb Light

24 8860R Cable Battery

25 146148 Cable Batterywire

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 145491 Cable Ground

29 160784 Switch Plunger Normal OP Olive

30 175566 Switch Ign 4 pos w/lights

33 140401 Key Ign

40 186845 Harness Ign.

41 17720408 Bolt Blk Fin Hex 1/4-20 x 1/2

42 131563 Cover Terminal Red

43 178861 Solenoid

45 122822X Ammeter Rectangular

46 169635 Hourmeter Snap-In

50 174653 Switch, PTO

55 17490508 Screw Thdrol 5/16-18 x 1/2

79 175242 Bulbholder

81 109748X Relay Asm

89 169639 Bracket Snap-In Hourmeter

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

ELECTRICAL

32

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

CHASSIS AND ENCLOSURES

64

209

158

74

209

13

1

9157

156

26

144

26

3

142

3

142

143

60

17 29

145

161

166

37

209

11

209

20

59

28

166

154

209

166

155

166

209

54

58

54

14

38

213

214

3

2

10

30

209

31

10

90

159

217

chassis-stealth.stlt_13

33

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

1 174619 Chassis

2 176554 Drawbar

3 17060612 Screw 3/8-16 x 3/4

9 163976X428 Dash

10 72140608 Bolt 3/8-16 x 1

11 167203 Panel Dash Lh

13 178298 Panel Dash Rh

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 175260X428 Hood

20 162026 Plate Battery

26 73800600 Nut Lock Hex W/Ins 3/8-16 Unc

28 175289X428 Grille

29 179761 Light Asm. Bar

30 179131X428 Fender

31 139976 Bracket Fender

37 17490508 Screw Thdrol 6/16-18 x 1/2 TYT

38 175710 Bracket, Asm. Pivot Mower Rear

54 161464 Screw Hex Wshd 8-18 x 7/8

58 175351 Duct Hood

59 177579 Bushing Snap

60 72140606 Bolt RdHd Sqnk 3/8-16 Unc x 3/4

64 174997 Dash Lower

74 73680600 Nut Crownlock 3/8-16 Unc

90 124346X Nut Self-Thd Wsh-Hd 1/4 Zinc

142 175702 Plate Reinforcement STLT

143 154966 Bracket Swaybar Chassis

144 175582 Bracket Footrest

145 156524 Rod Pivot Chassis/Hood

154 161897 Bracket Dash Rh

155 161900 Bracket Dash Lh

156 163805 Striker Plate

157 163806 Magnet Stealth

158 162037 Bracket Parking Brake

159 179950X428 Cupholder

161 164655 Extrusion Bumper

166 171875 Screw HwHd Hi-Lo #13-16 x 3/4

209 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4

213 169848X428 Skirt Grille LH

214 169847X428 Skirt Grille RH

217 179132X428 Console Fuel Window

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

34

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

DRIVE

29

28

30

52

32

37

53

35

55

36

62

35

36

22

34

16

1

77

241

32

30

52

57

25 19 24

26

76

78

75

74

27

26

59

19

219

221

220

222

221

19

51

271

19

6

231

239

33

239

238

52

237

233

240

232

241

235

242

221

274

224

225

223

226

234

236

227 218

217

244

254

51

251

228

229

21

214 61

15

89

90

51

27

51

48

150

151

202

49

47

50

120

9

17

65

20

66

63

243

212

116

56

38

39

95

41

96

253

drive-hydro.stlt_31

272

273

35

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions give in U.S. inches.

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

DRIVE

1 - - - - - - Transaxle (Order parts from trans-

axle manufacturer)

Hydro gear Model 336-0510

6 17060512 Screw 5/16-18 x 3/4

9 179334 Clutch Elec

15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5

16 73800500 Nut Lock Hex W/Ins. 5/16-18 Unc

17 126197X Washer 1-1/2 OD x 15/32 ID x

.250

19 73800600 Nut Lock Hex W/Wsh 3/8-16 Unc

20 173937 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5

21 175036X421 Knob Custom Control Cruise

22 175896 Rod, Brake

24 73350600 Nut, Hex Jam 3/8-16 Unc

25 106888X Spring, Brake Rod

26 19131316 Washer

27 76020412 Pin Cotter 1/8 x 3/4 CAD.

28 175765 Rod, Parking Brake

29 71673 Cap, Brake, Park

30 169592 Bracket, Transaxle

32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4

33 72140506 Bolt Rdhd Sqnk 5/16-18 Unc x 3/4

34 175578 Shaft, Foot Pedal

35 120183X Bearing, Nylon

36 19211616 Washer

37 1572H Pin, Roll

38 179114 Pulley, Composite, Flat

39 74760648 Bolt Fin Hex 3/8-16 Unc x 3

41 175556 Keeper, Belt Idler Flat

47 127783 Pulley, Idler, V-Groove

48 154407 Bellcrank Clutch Grnd Drw Stl

49 123205X Retainer, Belt

50 72110612 Bolt

51 73680600 Nut Crownlock 3/8-16 Unc

52 73680500 Nut, Crownlock 5/16-18 Unc

53 105710X Link, Clutch

55 105709X Spring, Return, Clutch

57 140294 V-Belt, Ground Drive

59 169691 Keeper, Center Span

61 17120614 Screw 3/8-16 x .875

62 8883R Cover, Pedal

63 174607 Pulley, Engine

65 10040700 Washer

66 154778 Keeper Belt Engine

74 137057 Spacer, Axle

75 121749X Washer 25/32 x 1-1/4 x 16 Ga.

76 12000001 E-Ring

77 123583X Key, Square

78 121748X Washer 25/32 x 1-5/8 x 16 Ga.

89 174901X428 Console, Shift

90 124346X Nut Self-Thd Wsh-hd 1/4 Zinc

95 180825 Rod Bypass

96 4497H Retainer Spring 1" Zinc/Cad

116 72140608 Bolt RDHD SQNK 3/8-16 Unc x 1

120 73900600 Nut Lock Flg 3/8-16 Unc

150 175456 Spacer Retainer

151 19133210 Washer 13/32 x 2 x 10 Ga.

202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5

207 17670508 Screw Thdrol 5/16-18 x 1/2

212 145212 Nut HexFlange Lock

213 17060620 Screw 3/8-16 x 1-1/4

214 174735 Link Transaxle

217 179433 Pedal Assy, Reverse, with Pad

218 174713 Arm Control Pedal Reverse

219 174839 Bracket Frest Pdl Ctrl. Hyd

220 174711 Bracket Mtg. Pedal Control

221 72140606 Bolt Rdhd Sqnk 3/8-16 Unc x 3/4

222 73680700 Nut Crownlock 7/16-14 Unc

223 174840 Washer Nylon 11/16 ID x .060

224 174736 Pedal Forward

225 174712 Arm Control Pedal Forward

226 174902 Bolt Pivot Spacer

227 174710 Cam Reverse Pedal LT

228 179032 Bolt Shoulder 5/16-18

229 176451 Washer Serrated 5/16 x .75

231 174573 Strap Torque

232 175570 Actuator Cruise Disengage

233 174856 Pawl Control Cruise

234 174858 Lever Control Cruise

235 174857 Sector Control Cruise

236 128903 Bolt Shoulder 3/8-16 Unc 1/44

237 170165 Bolt Shoulder 5/16-18

238 175807 Arm Mtg. Cruise Sector

239 17490508 Screw Thdrol 5/16 x 1/2

240 175610 Spring Return Cruise Control

241 73930400 Nut Centerlock 1/4-20 Unc

242 74780412 Bolt Fin Hex 1/4-20 Unc x .75

243 178289 Bracket Anti-Rotation CVX

244 166880 Screw 5/16-18 x 5/8

250 17060612 Screw 3/8-16 x .75

253 179422 Washer .3125 x .615 x 16 Ga.

254 178062 Clip Retainer

272 17670508 Screw, 5/16-18 x 1/2 TT

273 179610 Pad, Reverse Pedal

274 175646 Cover Pedal Forward

36

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

STEERING ASSEMBLY

11

5

87

5

87

4

3

43

6

43

8

40

32

8

6

46

8

6

2

94

40

11

68 67

67

13

65

68

15

29

29 82

10

38

12

72

1

37

36

37

41

42

88

71

17

29

43

91

steering_stealth_prem_6

37

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

STEERING ASSEMBLY

1 180656 Wheel Steering

2 172393 Axle Cast Lt Machined

3 169840 Spindle Asm LH

4 169839 Spindle Asm RH

5 6266H Bearing Race Thrust Harden

6 121748X Washer 25/32 x 1-5/8 x 16 Ga

8 12000029 Ring Klip #t5304-75

10 175121 Link Drag

11 10040600 Washer Lock Hvy Hlcl Spr 3/8

12 73940800 Nut Hex Jam Toplock 1/2-20 Unf

13 136518 Spacer Brg Axle Front

15 145212 Nut Hex Flange Lock

17 177883 Shaft Asm Strg

29 17060612 Screw 3/8-16 x 3/4

32 180580 Rod Tie

36 155105 Bushing Strg

37 152927 Screw TT #32.5 x 5 x 3/8 Flange

38 180657 Cap Wheel Steer

40 7810H Nut Lock Center 3/8-24 Unf

41 159945 Adaptor Wheel Strg

42 180856X428 Boot Steering

43 121749X Washer 25/32 x 1 1/4 x 16 Ga

46 121232X Cap Spindle Fr Top Blk

65 160367 Spacer Brace Axle

67 72140618 Bolt Rdhd Sqn 3/8-16 x 2-1/4

68 169827 Brace, Axle

71 175146 Steering Asm.

72 19182411 Washer 9/16 ID x 1/20 OD 11 Ga.

82 169835 Bracket Susp Chassis Front

87 173966 Washer Flat .781 x 1-1/2 x .14

88 175118 Bolt Shoulder 7/16-20 Unc

91 175553 Clip

94 19121414 Rod Tie

38

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

ENGINE

2

1

OPTIONAL EQUIPMENT

Spark Arrester

29

10

6

5

72

13

26

25

4

8

32

31

33

37

33

17

16

17

3

81

23

45

14

38

41

112

engine-bs intek-twin_39

39

KEY PART

NO. NO. DESCRIPTION

1 175437X428 Control Throttle

2 171875 Screw HwHd Hi-Lo #13-16 x 3/4

3 - - - - - - - - Engine, Briggs Model 445777

(Order parts from engine mfg.)

4 149723 Mufﬂ er Asm Twin Lo-Tone

5 159955 Pipe Exhaust LH Intek

6 160589 Pipe Exhaust RH Intek

8 171877 Bolt 5/16-18 Unc x 3/4 w/Sems

10 162797 Shield Browning Intek II

13 165391 Mufﬂ er Gasket

14 148456 Tube Drain Oil Easy

16 11050600 Washer Lock Ext Tooth 3/8

17 17060624 Screw Thdrol 3/8-16 x 1-1/2

23 169837 Shield Heat

25 175440X428 Choke Control

26 73920600 Nut, Keps 3/8-24 Unf

29 137180 Kit Spark Arrestor (Flat Scrn)

31 179022 Tank Fuel 4.0 Rear

32 179124X428 Cap Asm Fuel

33 123487X Clamp Hose Black

34 106082X Pad, Spacer

37 8543R Line Fuel

38 181654 Plug Drain Oil

41 139277 Stem Tank Fuel

45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

72 183906 Screw Socket Head 5/16-18 x 1

81 73510400 Nut Keps Hex 1/4-20 Unc

112 3645J Bushing

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

ENGINE

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

For engine service and replacement parts, call the toll free

number for your engine manufacturer listed below:

Briggs & Stratton 1-800-233-3723

Kohler Co. 1-800-544-2444

Tecumseh Products 1-800-558-5402

Honda Engines 1-800-426-7701

Kawasaki 1-949-460-5688

40

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 171684 Seat

2 140551 Bracket Pivot Seat 8 720

3 71110616 Bolt Fin Hex 3/8-16 Unc x 1

4 19131610 Washer Flat 13/32 x 1 x 10 Ga.

5 145006 Clip Push-In

6 73800600 Nut Hex w/Ins. 3/8-16 Unc

7 124181X Spring Seat Cprsn 2 250 Blk Zi

8 17000616 Screw 3/8-16 x 1

9 19131614 Washer 13/32 x 1 x 14 Ga.

10 182493 Pan Seat

11 166369 Knob Seat Adj. Wingnut

12 121246X Bracket Mounting Switch

13 121248X Bushing Snap Blk Nyl 50 Id

14 72050412 Bolt Rdhd Sqnk 1/4-20 x 1-1/2

15 121249X Spacer Split 28x 88

16 123740X Spring Cprsn

17 123976X Nut Lock 1/4 Lge Flg Gr 5 Zinc

21 171852 Bolt Shoulder 5/16-18 Unc

22 73800500 Nut Hex Lock W/Ins 5/16-18

24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.

25 127018X Bolt Shoulder 5/16-18 x 62

1

24

16

15

12

13

17

25

4

3

8

9

7

8

9

7

11

2

6

22

21

5

10

5

14

seat_lt.knob_1

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

SEAT ASSEMBLY

41

10

3

16

9

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap Valve Tire

2 65139 Stem Valve

3 170455 Tire F T 15 x 6 0 - 6 Service

4 59904 Tube Front (Service Item Only)

5 106732X421 Rim Asm 6"front Service

6 278H Fitting Grease (Front Wheel Only)

7 9040H Bearing Flange (Front Wheel Only)

8 106108X421 Rim Asm 8"rear Service

9 170456 Tire R T 20 x 10 -8 C Service

10 7152J Tube Rear (Service Item Only)

11 104757X421 Cap Axle 1 50 x 1 00

- - 144334 Sealant, Tire ( 10 oz. Tube)

8

14

5

1 164097 Decal Dash

2 176303 Decal Fender Auto

3 176273 Decal Hood LH

4 181085 Decal Side Panel

5 180975 Decal HP Engine

6 173587 Decal Reﬂ ector Rh

7 173589 Decal Reﬂ ector Lh

8 170563 Decal Warning Mower

9 172740 Decal Fender Logo

10 157140 Decal Fender Danger E/F

11 172743 Decal Ins Strg Whl

KEY PART

NO. NO. DESCRIPTION

1

6

2

1

5,8

4,10

3,9

11

7

wheel_1

WHEELS & TIRES

12 177982 Decal Fender Oper Cruise

13 178502 Decal Deck Caution

14 175291 Decal V-Belt Schematic

15 185441 Decal Replace

16 176272 Decal Hood Rh

20 145005 Decal Bat Dan/Psn

- - 169210 Decal By Pass Lt Hydro

- - 174998X428 Pad Footrest Lh

- - 175542X428 Pad Footrest Rh

- - 184319 Manual Owner's (English)

- - 184320 Manual Owner's (French)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

2

211 4

20

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

DECALS

4

13

6

7

12

15

42

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

MOWER LIFT

36

4

5

6

2

3

1

6

5

4

7

23

24

25

27

28

29

30

50

26

37

41

40

38

49

18

17

16

15

54

13

12

11

13

31

53

32

13

52

49

51

13

20

lift-rh.1pc.stlt_13

43

1 184432 Wire Asm Inner/Sprg W/plunger

2 159476 Shaft Asm Lift RH w/Inf

3 138284 Pin Groove

4 12000002 E Ring #5133-62

5 19211621 Washer 21/32 x 1 x 21 Ga

6 120183X Bearing Nylon Blk 629 Id

7 175830 Grip Handle

11 175370 Link Lift LH

12 175371 Link Lift RH

13 4939M Retainer Spring

15 175562 Plate Asm. Suspension Front

16 73350800 Nut Jam Hex 1/2-13 Unc

17 175689 Trunnion Front Susp.

18 73800800 Nut Lock w/Wsh 1/2-13unc

20 163552 Retainer Spring

23 110807X Nut Special

24 19131016 Washer 13/32 x 5/8 x 16 Ga

25 164024 Spring

26 169484 Retainer Clip

27 164543 Rod Adj Lift

28 73350600 Nut Hex Jam 3/8-16 Unc

29 138057 Knob Inf 3/8-16 Unc Blk W/sym

30 150233 Trunnion Inﬁ n Height

31 176205 Trunnion Susp. Arm

32 175994 Nut Lift Link 7/16-20

36 155097 Pointer Height Indicator

37 123935X Plug Hole Blk 1.485/1.515 Dia.

38 17060516 Screw 5/16-18 x 1

40 19112410 Washer 11/32 x 1-1/2 10 Ga.

41 155098 Indicator Height STLT

49 145212 Nut Hex Flange Lock

50 110452X Nut PUsh Phos & Oil

51 19171416 Washer 17/32 x 7/8 x 16 Ga.

52 175378 Arm Susp. Rear LH

53 175802 Arm Susp. Rear RH

54 175560 Pin

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

MOWER LIFT

44

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

MOWER DECK

132

91

94

182

95

183

132

48_nose_roller

57

56

118

116

119

5

117

46

45

33

46

45

33

30

32

39

21

20

18

21

31

1

32

31

36

52

24

25

26

27

28

29

18

8

11

13

16

100

113

48

19

5

6

3

55

54

72

92

14

15

47

49

130

43

121

126

97

115

50

98

42

99

42

114

110

112

21

122

42

97

36

37

184

mower_deck.48prem_stlt_1

45

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

1 180358X421 Deck Weldment Mower 48

3 138017 Bracket Asm., Sway Bar

5 4939M Retainer Spring

6 178024 Arm, Suspension, Rear Sway Bar

Deck

8 174365 Bolt 7/16 Asm. Blade

(The following blades are available)

11 173921 Blade, 48" Mulching (For mulching

mowers only)

- - 180054 Blade, 48" Hi-Lift (For bagging and

discharging)

13 174360 Shaft Asm. w/Lower Bearing

14 174358 Mandrel Asm. Housing

15 110485X Bearing, Ball, Mandrel

16 174493 Stripper Mandrel Deck

17 72110610 Bolt RDHD Sq Neck 3/8-16 x 1.25

18 72140505 Bolt, Carriage 5/16-18 x 5/8

19 132827 Bolt, Hex Hd, Shoulder 5/16-18

20 174378 Bafﬂ e, Vortex Mower

21 73680500 Nut, Crownlock 5/16-18 Unc

24 105304X Cap, Sleeve

25 178102 Spring, Torsion

26 110452X Nut, Push

27 180655X428 Deﬂ ector Shield

28 19111016 Washer 11/32 x 5/8 x 16 Ga.

29 131491 Rod, Hinge

30 173984 Screw, Thdroll Washer Head

31 129963 Washer, Spacer Mower Vented

32 177865 Pulley, Mandrel

33 178342 Nut, Flg. Top Lock Cntr. 9/16

36 19131316 Washer 13/32 x 13/16 x 16 Ga.

37 177968 Pulley, Idler, Flat

39 174375 Pulley, Idler, Driven

42 122052X Spacer, Retainer

43 174373 Arm, Idler Secondary

45 180806 Cover, Mandrel Deck

46 137729 Screw, Thdroll. 1/4-20 x 5/8

47 180808 V-Belt, Mower, Secondary

48 174368 V-Belt, Mower, Primary

49 73680600 Nut, Crownlock 3/8-16 Unc

50 72110612 Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5

52 175820 Pulley Idler Flat

54 74780616 Bolt Fin Hex 3/8-16 x 1

55 72140608 Bolt Carriage Sqnk. 3/8-16 x 1

56 155986 Bar Pnt Adj.

57 156941 Pin Head Rivet

72 19131312 Washer 13/32 x 13/16 x 12 Ga.

91 180535 Bracket, Asm Noseroller, RH

92 73800600 Nut Lock Hex 3/8-16

94 176066 Noseroller

95 180534 Bracket, Asm Noseroller LH

97 178515 Washer Hardened

98 179479 Spring Primary Drive

99 184058 Pulley Idler"V"

100 72110616 Bolt RDHD Sqnk 3/8-16 Unc x 2

110 175016 Arm Spring Secondary

112 174387 Link Tension Relief Lever

113 72110506 Bolt 5/16-18 x 3/4

114 174384 Tension Asm. Relief Lever

115 174609 Arm Spring Tension Relief

116 184219 Bolt, Shoulder

117 133957 Gauge Wheel

118 73930600 Nut, Centerlock 3/8-16 Unc

119 19121414 Washer 3/8 x 7/8 x 14 Ga.

121 174371 Spring Secondary Drive

122 174606 Bushing Pivot Tension Relief

126 174372 Arm, Idler, Primary Deck

130 17000616 Screw 3/8-16 x 1.0

132 17000612 Screw 3/8-16 x .75

182 179127 Rod Roller Nose

183 163552 Retainer Spring

184 173979 Keeper Belt Idler

- - 174356 Mandrel Asm. Service

(Includes Key Nos. 13-15 and 33)

- - 180939 Relplacement Mower, Complete

(Std. Deck - Order separately nose

roller components key nos. 91, 94,

95, 132, 182, and 183)

REPAIR PARTS

TRACTOR - MODEL NUMBER PD25PH48STA, PRODUCT NUMBER 954 56 95-23

MOWER DECK

46

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-

als and work man ship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or

replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we ﬁ nd to be defective due

to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,

battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's

warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of

the pur chaser. Transportation charges for any parts submitted for replacement under this warranty must be

paid by the purchaser unless such return is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery

which we ﬁ nd to be defective in manufacture, during the ﬁ rst ninety (90) days of ownership. After ninety (90)

days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from

the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the

date of original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-

tained in ac cor dance with the instructions furnished. This Warranty does not apply to any product which has

been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal

wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,

stan dard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service deal-

er.

Should you have any unanswered questions concerning this Warranty, please contact:

giving the model number, serial number and date of purchase of your product and the name and address of the authorized

dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WAR RAN -

TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas

do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-

tations or exclusions may not apply to you. This Warranty gives you speciﬁ c legal rights, and you may have other rights which

vary from locale to locale.

This is a limited Warranty within the meaning of that term as deﬁ ned in the Magnuson-Moss Act of 1975.

In Canada contact:

Electrolux Canada Corp.

7075 Ordan Drive

Mississauga, Ontario

L5T 1K6

Electrolux Home Products, Inc.

Outdoor Products Customer Service Dept.

250 Bobby Jones Expressway

Augusta, GA 30909 USA

47

15 DEGREES MAX.

FOLD ALONG DOTTED LINE

THIS IS A 15 DEGREE SLOPE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Your POULAN PRO product has been expertly en gi neered and carefully manu fac tured to rigid quality

stan dards. As with all mechanical products, some adjustments or part replacement may be necessary

during the life of your unit.

FOR SERVICE OR REPLACEMENT PARTS:

1. Consult your dealer/place of purchase.

2. Consult the yellow pages of your phone directory for the name of the nearest service dealer (under

“saws” for Chain Saws or under “lawn mowers” for Trimmers, Brushcutters, and Blowers).

3. For replacement parts, have available the following information:

a. Model Number/Manufacturer's I.D. Number.

b. Description of part.

NOTE: Electrolux Home Products provides parts and service through its au thor ized dis tribu tors

and dealers; there fore, all requests for parts and service should be directed to your local

dealer(s). The phi loso phy of Electrolux Home Products is to con tinu ally improve all of its

prod ucts. If the operating characteristics or the appearance of your product differs from

those described in this Manual, please contact your local local dealer for updated in for ma tion

and as sis tance.

PARTS AND SERVICE

Poulan Pd25H48Sta 2003 08 954569523 Owners Manual OM, PD25H48STA, 08, TRACTORS/RIDE MOWER,

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