Powerwave Technologies 5JS0026 User Manual 8

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Document ID15214
Application IDUvJoPt5ip3KvGs86brXbeQ==
Document Description8
Short Term ConfidentialNo
Permanent ConfidentialNo
SupercedeNo
Document TypeUser Manual
Display FormatAdobe Acrobat PDF - pdf
Filesize30.21kB (377648 bits)
Date Submitted1998-12-08 00:00:00
Date Available1998-09-10 00:00:00
Creation Date2001-07-12 13:56:23
Producing SoftwareAcrobat Distiller 4.0 for Windows
Document Lastmod2001-07-12 13:56:24
Document Title8

A A f
HEIIQ/ERWAYE
IECHNOIOGIES
INSTALLATION & SERVICE
MAL
MCSG503-4 SUBRACK
MCA 9§03-60 AMPLIFIER
MULTICARRIER CELLULAR
AMPLIFIER SYSTEM
869-894 MHz
50 TO 200 WATTS AVERAGE POWER
-65 dBc INTERMODULATION DISTORTION
08 January 1998
Powerwave Technologies, Inc. Tel: 714-757-0530
2026 McGaw Avenue Fax: 714-757~094]
Irvine, CA 92614 Web Site: www.pwav.com
044415026 Rcvv A
A i\
PawzmgAyz
”admins.“
16Mnmh98
Fedeml Communicafions Commission
Authorization and Evaluation Division
Laboratory Division
7435 Oakland Mills Road
Columbia, MD 21046
Dear Sir or Madam
In reference to the application under FCC 1D; E67SJSOO26, we request that the following
material submitted with the application be withheld from public disclosue:
Cellular Amplifier System, MCA9503-60. MC56503-4 Amplifier and Subrucks. .
/I\
The requested material contains schematics, parts lists and block diagrams that axe
confidential and would not normally be considered public knowledge or be made
Eris Lists, Assemblies and Block diagrams Supplement. 044-05026 Mulficmiei 7
available to tlie public.
Bruce C J n
Sr. Quality 'neer
my“
2026 McGaw Avenue. mine. CA SZSN leli 7ll757 0530 Fax.714‘757.054l Mtprllwwwpnwerwsvmnm
Z‘d
SDI/M2435 WIEG3JIENB NIH-03 WVECBI E64 AB act!
2-1
2-2
24
25
245
3-1
3-2
4-1
44
4-3
44
4-5
4-61
4-62
4—63
445.4
4~7
4~B
4-8 1
4-82
4—9
TABLE OF CONTENTS
Section 1 Page
General Description Mg
Introduction ..........
General Description
Functional and Physics pecsficatlons
Equipment Changes
Ordering Information
Section 2
installation
lntroducn'on ............................
Electrical Service Recommendation
Unpacking and Inspection
Installation Instructions
Amplifier Module Status, Alarm, Control. and Power Connecto
Subrack Module Status and Fan Alarm Connector ...............
Section 3
Operating Instructions
Iniroduction........
Location and Function of Subrack and Amplifier Module Circuit Protectors. Convols,
and Indicators ..........................................
Initial start-Up and Operating Procedures...
Section 4
Principles of Operation
Introduction ,,,,,
RF Input Signa
RF Output Loa .
System Functional Description
MCSGSO3-4 Suhrack
Model MCA 9503-60 Amplifier Module .
Main Amplifier.
Error Amplifier.
Amplifier Monitoring
Amplifier Module Cooling.
Power Distributic
Intermodulation
Two Tone Intermodulation
Multitone Intermoduiatlon
Alarms ........................
ou-osoza km. A ii
Par.
5-1
5-2
5-4
5-5
5-5.‘I
5—6
5-6.1
5-62
5-63
TABLE OF CONTENTS (Continued)
Section 5 Page
Maintenance M
Introduction .............. 5.1
Periodic Maintenance. 5.1
Test Equipment Require 5.1
Cleaning Air Inlets/Outlets.
Performance Test ..........
Amplifier Sistem Performance Test
Field Replaceable Parts and Modules
MCA 9503—60 Power Amplifier Module
Cooling Fans
27 Vdc Fuse
LIST OF ILLUSTRATIONS
MCSESO3-4 Subrack with Four Amplifier Modules.......................t
Amplifier Connector (on Rear of MCA 9503—60 Module)
M086503~4 Subrack with Four Amplifier Modules, Rear We
Connector J5 .....
Model MCA 9503- 60 Amplifier Module Control and Indicators
M056503-4 Four Module Amplifier System
MCA 9503—60 Power Amplifier Module Func iona
Amplifier System Test Setup Diagram.............,.....
LIST OF TABLES
Major System Components
Multicarrier Cellular Amplifier System Functional specifications
Amplifier Module Status, Alarm Control, and Power Connections
MC86503—4 Subrack Fuse Alarms and Input/Output Connectors
Connector J5 Definition. . .
Amplifier Module Controls and Indloators
Periodic Maintenance
Test Equipment Required.
Multicarrier Cellular Amplifier System Test Data Sheet.
04405026 Rn, A iii
SEC110N 1
GENERAL DESCRIPTION
1—1. INTRODUCTION
This manual contains information and procedures for installation, operation, and maintenance of
Powerwave‘s multicarrier cellular amplifier systems. The manual is organized into five sections as
follows:
Section 1. General Description
Section 2. Installation
Section 3. Operating Instructions
Section 4. Principles of Operation
Section 5, Maintenance
1-2. GENERAL DESCRIPTION
The MCA9503-60 is a linear, feed-forward power amplifier that operates in the 25 MHz frequency
band from 869 MHz to 894 MHz. The amplifier can simultaneously transmit multiple frequencies,
with better than -65 dBc third order intermodulation distortion (IMD). The amplifier system is
modular In design, and is ideally sulted for use In AMPS/TDMAICDMA base stations. The plug-in
Model MCA9503-60 amplifier modules can each provide 60 watts of power and function
completely independently of each other. The amplifier modules are designed for parallel
operation to produce high peak power output and backup redundancy for remote applications.
The system Is housed In the MCSSSOS-4 subrack which holds up to four MCA9503A60 amplifiers
to produce up to 200 watts output (figure 1-1). All solid-state, the system is designed to provide
trouble-free operation with minimum maintenance. The system‘s modular construction and unique
and highly effective LED-based operational status and fault indicators help minimize down-time.
The turn-on and turn-off sequences of voltages are fully automatic, as is overload protection and
recycling. Inadvertent operator damage from front panel manipulation is virtually impossible,
The M086503—4 subrack contains an RF power splitter/combiner and a summary logic module
that monitors the functional status of all plug-in amplifiers. The rear panel of the subrack has the
system RF I/O connectors. an RF output sample connector, and DC power Input terminals. The
front panel of each amplifier module has unit level status/fault indicators and a power onloff circuit
breaker. Primary power for the amplifier system is +27 Vdc. Cooling for each plug-in amplifier
module is provided by two fans mounted on the front and one on the rear of the module The fans
draw outside air through the front of the module and exhaust hot air out through the rear of the
module.
1-3. FUNCTIONAL AND PHYSICAL SPECIFICATIONS
Functional and physical specifications for the amplifier system are listed in table 1-2.
14. EQUIPMENT CHANGES
Powerwave Technologies, Inc. reserves the right to make minor changes to the equipment without
notice, including but not necessarily limited to component substitution and circuitry changes.
Such changes may or may not be incorporated in this manual, although it Is our intention to keep
each manual as up»to-date as possible To that end, we ask that you, our customer. share with
us information acquired in field situations which might be of assistance to another user. If you
share it with us, we'll pass it around.
4141705026 Rev. A I-l
1—5. ORDERING INFORMATION
Table 1-1 following gives the part numbers and descriptions to be used when ordering either an
entire system or individual major components that comprise the system.
Table 1-1. Ma'or System Components
SYSTEM DESCRIPTION OF QTY DESCRIPTION OF SUB-
ORDER SYSTEM NUMBER COMPONENT PER COMPONENT MODEL
NUMBER MODEL SYSTEM NUMBER
‘ NUMBER
MCSGSOEM 200 W869—894 MHz MCPA MCA9503—60 60 W 869-394 MHz MCPA
Sistem for Base Station Module.
Equipment.
MCSGSOS-4 4-Way 26" Subrack.
nu-osozo Rev, A 1-2
at“
14.69
“J
064~0§026 Rcv. A
MC56503—4 Subrock with Four Amplifier Modules
Figure 1—1.
Table 1-2: Multioan'ier Cellular Amplifier System Functional Specifications
Frequency R319? 869-894 MHz (25 MHz Bandwidth)
Total Maximum M Power 0 dBm
Total Output Power (Minimum) 50 W typical (1 Module)
in mcseso3-4 System 100 w typical (2 Modules)
150 W typical (3 Modules)
200 W ical 4 Modules
lntarmodulafion Distorfion 1 Module : -55 dBc (Min) @ +24 to +28 Vdc @ 40 Watts
and In-Band Spurious: 2 Modules: 455 dBc (Min) @ +24 to -r28 Vdc @ 90 Watts
3 Modules: -65 dBc (Min) @ +24 to +28 Vdc @ 135 Watts
4 Modules: —65 dBc (Min) @ +24 to +28 Vdc @ 175 Watts
(-55 dBc(Min) @ +23 to +24 Vdc)
RF Gain at 880 MHz 47.5 dB (1 Module)
513 dB (2 Modules)
53.0 dB (3 Modules)
54.0 dB (4 Modules)
‘ Gain Flatness: t 0] dB @ 27 Vdc 1:1 Vdc
‘ Gain Variation Over x 1.0 dB @ 27 Vdc $1 Vdc
Temperature: 1 1.5 dB @ 24 to 26 Vdc
Outnut Protection: Mismatch Protected
-18 dB Min
Harmonics: Better than 45 dBc
Out of Band Spurious: Better than -60 dBc
Du C cle: Continuous
DC input Power: 427 Vdc 1 1 Vdc, 28 Amps Max per module @ 50 Watts
Operational +23 Vdc to 30 Vdc
O erating Temperature: 0 “C. to +50 “C.
55>er Temperature: -40 °c. to +85 “C.
OperatiuHumlitL 5% - 95% Relative Humidi Non-Condensing)
Storage Humidity: 5% - 95 ”A Relative Humidity (Non—Condensin
DC In ut Connectors: Threaded Studs. 5/16 - 18 thread.
Fan/Summary Alarm Connector: Six position termlnal block
RF Input Connector: SMA Female
RF Out ut Connector T e 7115 DIN Female‘
RF Output Sample Connector: SMA Female
Dimensions:
MCA 9503-60 Amplifien 1466" High, 5.50" VVlde 16.74” Deep
M0555034 Suhrack: 14.69" High, 2606" Wlde.18.52" Deep (with input filter)
' Powerwave recommends mating with a 7/16 DIN Male on RG 214IU cable.
DAM-05026 Rev. A l-4
SECTION 2
INSTALLATION
2-1. INTRODUCTION
This section contains installation recommendations, unpacking, inspection, and installation
instructions for the Multicarrier Cellular Amplifier System. Carefully read all material in this section
prior to equipment unpacking or installation. Also read and reView the operating procedures in
Section 3 prior to installing the equipment. Section 3 contains applicable standards imposed by
the Federal Communications Commission It is important that the licensee perform these tasks
correctly and in good faith. Carefully read Parts 73 and 74 of the FCC rules to determine how
they apply to your installation DON'T TAKE CHANCES WITH YOUR LICENSE.
2-2. ELECTRICAL SERVICE RECOMMENDATIONS
Powemave Technologies recommends mat proper AC line conditioning and surge suppression
be provided on the primary AC input to the s27 Vdc power source, All electrical service should be
installed in accordance with the National Electrical Code, any applicable state or local codes, and
good engineering practice, Special consideration should be given to lightning protection of all
systems in View of the vulnerability of most transmitter sites to lightning. Lightning arrestors are
recommended in the service entrance Slraight, short ground runs are recommended. The
electrical service must be well grounded.
Each amplifier system should have its own circuit breaker, so a failure in one does not shut off the
whole installation. Circuit breakers should be thermal type, capable of handling an inrush current
of 125 Amps. in a load center with a master switch.
2-3. UNPACKING AND INSPECTION
This equipment has been operated, tested and calibrated at the factory. Only in the event of
severe shocks or other mistreatment should any substantial readjustment be required. The
amplifier system is shipped in two containers. Check the outside of each for instructions
regarding unpacking Carefully open the containers and remove the rack and amplifier modules,
Retain all packing material that can be reassembled in the event the that the unit must he returned
to the factory.
CAUTION
Exercise care in handling equipment
during inspection to prevent damage
caused by rough or careless handling.
Visually inspect the amplifier rack and modules for damage that may have occurred during
shipment. Check for evidence of water damage, bent or warped chassis, loose screws or nuts, or
extraneous packing material in connectors or tans. Inspect all connectors for bent connector pins,
If the equipment is damaged. a claim should be filed with the carrier once the extent of any
damage is assessed, We cannot stress loo strongly the importance of IMMEDIATE careful
inspection of the equipment and the subsequent IMMEDIATE filing of the necessary claims
against the carrier it necessary. If possible, inspect the equipment in the presence of the delivery
person if the equipment is damaged, the carrier is your first area of recourse. It the equipment is
damaged and must be returned to the taclory, write or phone for a return authorization.
Powerwave may not accept returns without a return authorization. Claims for loss or damage may
not be withheld from any payment to Powerwave. nor may any payment due be withheld pending
the outcome thereof WE CANNOT GUARANTEE THE FREIGHT CARRIER'S PERFORMANCE
2-4. INSTALLATION INSTRUCTIONS (Refer to figures 1-1, 3-1. and 3—2)
The M086503-4 26-inch subrack, which holds up to four amplifier modules, is designed for
inslallation in a rack or cabinet that permits access to the rear of lhe amplifier system for
connection of DC power, RF, and control cables
044415026 Rev A 2-1
To install the amplifier system proceed as follows:
1. Install subrack in equipment rack or cabinet and secure in place with four screws
2. Refer to figure 3»1 for the location of all subrack input/output connectors.
3. Connect alarm, status, and control cable to J5 CONTROL.
4. Connect antenna cable to J6 RF OUT connector on rear oi subrack.
5. Connect transceiver or exciter input to the input terminal of the filter on the rear of the
subrack.
6. Connect the RF- sampling cable to J8 RF SAMPLE,
WARNING
Turn off external primary DC power before
connecting DC power cables.
7, Remove protective oover on power terminal block; do not discard. All power connections are
to be made from the lower side of the terminal block. Connect positive primary power to
either +27V terminal and negative primary power to either GND terminal.
mum
Replace protective cover on DC terminal block such
that the terminals are covered on the top. If any of
the power leads or cables have been Installed from
the top, the cover will not go on property. Reinstall
such improperly Installed leads or cables from the
bottom. Failure to replace cover properly could
result In personal injury and damage to equipment In
the event of a short circuit.
CAUTION
Verify that all circuit breaker switches on the Iront
panels of the amplifiers are In the left (OFF) position.
8. Install the plug-in amplifier modules in the slots of the subrack.
9, Check your work before applying DC voltage to the system, Make certain all connections are
tight and correct.
10. Measure primary DC input voltage. DC input voltage should be +27 Vdc 11.0 Vdc, If the DC
input voltage is above or below the limits, call and consult Powerwave before you turn on your
amplifier,
11. Refer to section 3 for initial turn-on and check-out procedures,
2-5. AMPLIFIER MODULE STATUS, ALARM, CONTROL, AND POWER CONNECTOR
Each amplifier in the subrack has a separate remote alarm and control connector which may be
used by the host system to monitor and control the individual amplifier modules. The status,
alarm. control. and power connections on the amplifier connector are made through a 17-pin D-
Sub male combo connector (figure 2-1) and are listed and described in table 21.
2-6. SUBRACK MODULE STATUS AND FAN ALARM CONNECTOR
Each amplifier in the subraok has a set of alarm connections that are connected to subrack relays,
the output of which is used by the host system to monitor whether any amplifier module in the
system has a Iault The relay output contacts are rated at two amps @ 150 volts. Connections
are made to connector J5 CONTROL in accordance W|th figure 3-2 and table 3-2.
04405016 Rev. A 22
Figure 2-1. Amplifier Conneclor (on Rear of MCA 9503430 Module)
Table 2-1, Amplifier Module Stalus. Alarm. Control. and Power Connections
F’IN NUMBER FUNCTION DESCRIPTION
A1 RF Input Coaxial Contact
Power Input +27 Vdc (Power Contact)
Ground Ground Power Contact)
A4 Coaxial Contact
1 Ground Ground
— '
———-—
-_-_
5 NC (No Connection)
6 NC (No Connection)
7 NC (No Connedion)
8 Fan Fail ‘I'I'L signal normally law, A high level indicates that one or both of the
fans have failed.
‘IO
Forward Power An analog DC signal representing the RF output power ol the MCA.
Monitor The voltage Is 4 volls z 100 mV at lhe maximum rated output ower.
NC (No Connection)
Average Power Input An analog DC voltage representing lhe average detected power of all
the MCAs in a rack This vollage is derived from dividing lhe sum of all
the lonNard power vollages in a rack by lhe number of enabled MCAsl
This vollage is used by the MCA to delermine a low power faull.
NC (No Connection)
Summary Fault TTL signal normally low A high level indicates lhat the MCA has been
disabled by a recurring alarm laull.
NC (No Connection)
Module Detecl Ground potential. Informs lhe rack that an MCA is pluggggin.
Bias input TTL signal normally low for an enabled MCA. A high level will disable
lhe MCA,
FP Disable Output 1'I'L signal, low ll lhe front panel switch is in the ON position. A high
level indicates the front panel switch in the OFF - -s|tlon.
500405026 Rev. A 2,3
SECTION 3
OPERATING INSTRUCTIONS
3-1. INTRODUCTION
This section contains operating instructions for the Multicarrier Cellular Amplifier Systems.
3-2. LOCATION AND FUNCTION OF SUBRACK AND AMPLIFIER MODULE CIRCUIT PRO-
TECTORS, CONTROLS, AND INDICATORS
The amplifier system subracks are rack mountable chassis. The location and function of the sys~
tem interface connectors and fuse are shown in figures 3-1 and 3-2, and are described in tables 3-
1 and 3.1 The plug-in amplifier module controls and indicators, are shown in figure 3-3 and are
described in detail in table 3-3.
Table 3-1. M056503~4 Subrack Fuse, Alarms, and Input/Output Connectors
—Iflfl— FUNCTION
F1 - 5A Subrack mounted S-amp fuse used to protect the split-
ter/combiner from overload.
+27V and GND Terminals input terminals for primary +27 Vdc source voltage and
its return.
J5 - CONTROL Connector 25-pin. female type DSUB connector
(Refer to table 3-2 for individual nin si-nals.)
J6 ~ RF OUT Connector Extended TYPE N female coax connector Output to
antenna. Refer to table 1-2 for power output level of
one to four amplifier module systems.
J7 - RF lN Connector SMA female coax connector attached via RF cable to
filter. Filter input connector. SMA female. Refer to table
1-1 for power input level to amplifier module system.
JB - RF SAMPLE - SMA female coax connector. RF output signal is at 40
40110 08 connector dB of signal output to antenna.
Table 3-2, Connector J5 Definition
counscroa tlo M3765
J5 CONTROL
RS485 RXD—
RS485 TXD+
RS485 TxD—
DC On/Off
Not Used
Mode Select A
Mode Select B
C O NTR 0 L
Figure 3-2. Connector J5
044-05026 Rev. A 3-1
32> Lowm £9355 BEEE< Boa 53> xuofiam ¢Imom©mo§
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