Powerwave Technologies 5JS0105 Booster Amplifier Assembly User Manual 044 05243 OS 1933 E3 003 Rev A

Powerwave Technologies Inc Booster Amplifier Assembly 044 05243 OS 1933 E3 003 Rev A

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Users Manual Part 1

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Users Manual Part 1

044-05243 Rev A June 2008OUTDOOR BOOSTER SYSTEMINSTALLATION AND SERVICE MANUALOSMCPA OUTDOOR SYSTEMOS-1933-E0-003Installation and

OS-1933-E3-003 Revision Record044-05243 Rev A iRevision Record Revision Date of Change Reason for ChangeRev A June 2008 Initial Release

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044-05243 Rev A viiPrefaceWarning, Cautions, and NotesWarnings, Cautions, and Notes are found throughout this manual where applicable. The associated icons in warnings and cautions are used to quickly identify a potential condition that could result in the consequences described below if precautions are not taken. Notes clarify and provide additional information to assist the user.WARNING: The warning symbol means danger. You are in a situation that could cause bodily injury or death. Before you work on any equipment, be aware of the hazards involved with elec-trical and RF circuitry and be familiar with standard practices for preventing accidents.CAUTION: The caution symbol means the potential exists for equipment damage or loss of data.NOTE: Notes contain helpful suggestions or references to material not covered in the document.SafetyAny personnel involved in installation, operation, or service of units included in a Powerwave MCPA Outdoor System must understand and follow the points below:❑Units supplied from the mains must be connected to grounded outlets and in conformity with the local prescriptions.❑For outdoor use, the power cord should meet at least IP65 encapsulation requirements. Do not turn the main power on until you are ready to commission the equipment.❑Power supply units supplied from the mains contain dangerous voltage that can cause electric shock. Disconnect the mains prior to any work in such a unit. Local regulations are to be followed when servicing such units. Only authorized service personnel are allowed to service units while the mains are connected.

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OS-1933-E3-003 Table of Contents044-05243 Rev A ixTABLE OF CONTENTSWarning, Cautions, and Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viiSafety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii Chapter 1 - Product Description Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1MCPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1RF Conditioning Unit (RFCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Controller Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2TMA Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Ethernet Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Form-C Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2External Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Chapter 2 - Installation Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Site Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Electrical Service Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3RF Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Form-C Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6External Alarms (EA). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7MCPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7Power system Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9RFCU Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9 Chapter 3 - Operation Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Initial Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1OS System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Configure PC for Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Activate Sectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5Activate Rectifier Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Activate TMA Channels (2 per Sector) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Adjust LNA Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Adjust Tx Gain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Adjust VSWR Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Activate External Alarm Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7Status Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8MCPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9Controller Web Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10System – Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Software Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10System – Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Status – Static . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13Status – Dynamic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Table of Contents OS-1933-E3-003x044-05243 Rev AMCPA APC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14MCPA Front Panel Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Rectifiers – Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Rectifiers – Comm Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Rectifiers – Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15Status – Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15User. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15Alarm Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Alarm Status Indicators (front panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16PC Interface (front panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Ethernet Interface (front panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Ethernet Web Page Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17Ethernet Interface (rear panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17Form C/External Alarm Interface (rear panel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17Form-C Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17Alarm 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17Alarm 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17Alarm 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Alarm 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Alarm 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18External Alarm Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 Chapter 4 - Maintenance Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Cleaning Air Inlets/Outlets/Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2MCPA does not have a solid green LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Rectifier Module with a Red LED or Individual Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3RECT ALL COMM Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3Rectifier Voltage Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3Fans Not Operating – . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3RFCU Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3RF Performance Issues -. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3Field Replaceable Parts and Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4MCPA Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Rectifier Module Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6Controller Module Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7RF Conditioning Unit (RFCU) Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Fan Assembly Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9Air Filter Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Power System Fuse Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11 Chapter 5 - Specifications and Drawings Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

OS-1933-E3-003 Table of Contents044-05243 Rev A xiList of Figures1-1 Outdoor System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41-2 Outdoor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-41-3 Outdoor System, Front View, Door Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51-4 Outdoor System, Rear View, Door Open . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-51-5 MCPA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61-6RF Conditioning Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61-7 Control Module Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-61-8 Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-72-1 AC Power Connections Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42-2 Interface Bulkhead RFCU Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52-3 Controller Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52-4 External Alarms and Form-C Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62-5 MCPA Quarter-Turn Fasteners, Status Indicator, and RF Power Switch . . . . . . . . . . . . . . . . . . . . . . 2-82-6 MCPA 21-Pin D-Sub Connector Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-83-1 Network Configuration and Controller Module Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33-2 Network Connections Dialog Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33-3 Local Area Connection Properties Dialog Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43-4 Internet Protocol (TCP/IP) Properties. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-43-5 Setting the IP Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53-6 Enable the Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53-7 Rectifier Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-83-8 MCPA Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93-9 Controller Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-103-10 Download Web Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-103-11 Select File to Download . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-113-12 Download Now . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-113-13 Download In Progress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-123-14 Download Complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-123-15System - Configuration page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-123-16 Status - Static page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-133-17 Status - Dynamic page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-143-18 Status - Alarms page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-153-19 User page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-154-1 MCPA Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54-2 Rectifier Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64-3 Controller Module Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-74-4 RF Conditioning Unit Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-84-5 Fan Assembly Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94-6 Air Filter Removal, Cleaning, and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-104-7 Fuse removal and replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-115-1 Outdoor System Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45-2 Installation Example One . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-55-3 Installation Example Two . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-65-4 Installation Example Three . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Table of Contents OS-1933-E3-003xii 044-05243 Rev AList of Tables1-1 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32-1 Unpacking and Inspection Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12-2 Averaged AC and DC Current Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12-3 Materials Required for System Installation, Not Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22-4 Tools Needed for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32-5 AC Power Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32-6 OS System RF Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42-7 Form-C Alarms Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62-8 Form-C Alarm Terminal Block Relay Connections and Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72-9 External Alarms Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72-10 MCPA Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82-11 Rectifier Module Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92-12 Rectifier Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92-13 RFCU Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-93-1 Initial Start-Up Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13-2 Configure PC for Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23-3 Activate Sectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53-4 Activate Rectifier Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63-5 Activate TMA Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63-6 Adjust LNA Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73-7 Adjust Tx Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73-8 Adjust VSWR Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73-9 Activate External Alarm Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73-10 Status Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-83-11 Rectifier Status Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-83-12 MCPA Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93-13 Downloading Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-103-14 LED Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-163-15 Ethernet Web Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-174-1 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14-2 MCPA - no solid green LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24-3 Field Replaceable System Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-44-4 MCPA Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54-5 Controller Module Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-64-6 Controller Module Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-74-7 RF Conditioning Unit (RFCU) Removal and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-84-8 Fan Assembly Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-94-9 Air Filter Cleaning Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-104-10 60-Amp Fuse Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-114-11 15-Amp Fuse Removal and Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-115-1 Outdoor System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15-2 Weights and Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

044-05243 Rev A 1-1Chapter 1Product DescriptionIntroductionThis manual provides information and procedures for installation, operation, and maintenance of the OS-1933-E0-003 Multi-Carrier Power Amplifier (MCPA) Outdoor Booster System. Scope of ManualThis manual is intended for use by service technicians familiar with similar types of equipment. It contains service information required for the equipment described and is current as of the printing date. Changes which occur after the printing date may be incorporated by a complete manual revision or alternatively as additions. General DescriptionThe outdoor system (OS), shown in Figures 1-1 through 1-4, is a three-way system operating in a 60MHz transmit frequency band from 1930 to 1990MHz with an instantaneous bandwidth of any 60MHz within the operating transmit band and an uplink frequency range of 1850 to 1910 MHz. The OS has a sturdy aluminum IP55 rated cabinet with front and rear locking hinged doors equipped with intrusion alarms. The door latches are 1/4 turn and require a 10 mm hex socket wrench or nut driver to open and close. The doors can be secured with a padlock with a 1/2 inch maximum shank diameter. The front and rear doors contain removable, washable air filters.Bolt inserts located on the cabinet side and bottom panels are for mounting the OS to a secure fixed location. RF connections are located on the interface bulkhead plate at the bottom rear of the cabinet. External power, communications, and alarm cables are routed through access holes located adjacent to the bulkhead. Cabinet ground is also located next to the interface bulkhead.The OS system provides three forms of alarm reporting; Form-C contact closure, ethernet (web page), and wireless modem.Major features of the OS cabinet include the following:MCPAThe MCPA module, shown in Figure 1-5, is a 1900 MHz RF amplifier. The MCPAs operational features include a front panel RF OFF/ON/RESET switch and a multicolored LED indicator to display system status. MCPA faults are reported via the status alarm web page.RF Conditioning Unit (RFCU)The RF Conditioning Unit (RFCU) shown in Figure 1-6 combines up to four separate BTS feeds; two duplexed and two simplexed. The RFCU combines, attenuates, and conditions the RF signals. If a critical system failure occurs, the RFCU places the system into bypass mode. The RFCU has two Low Noise Amplifier Units with adjustable gain, each located between the output and input duplexer on the RX path and the diversity RX path. Performance of the RFCU is monitored and reported via the Ethernet web pages. Faults from the RFCU are mapped to Form-C and optional wireless modem alarms.❑Up to three MCPAs. (one per sector, up to 160W)❑Three RF Conditioning Units (RFCU). ❑One Control Module❑One power system containing up to four rectifier modules.❑Two variable-speed fan assemblies, front and rear doors.

OS-1933-E3-003 Scope of Manual1-2 044-05243 Rev AController ModuleThe Controller Module shown in Fig. 1-7 provides control and monitoring of the OS operation through two Ethernet ports, Form-C alarms, external alarm inputs and LED status indicators. Status and configuration details are available through Ethernet web pages.Power SystemThe power system shown in Figure 1-8, contains up to four +28.5 VDC plug-in 1300 watt rectifier modules.The rectifier modules convert the system AC input power to supply +28.5 VDC to each MCPA and the Controller Module. Performance of the power system is monitored and reported via the Ethernet web pages. Power system faults are mapped to Form-C and optional wireless modem alarmsTMA SupplyThe two Rx channels per sector provide DC power via Bias-Ts to external Tower Mounted Amplifier (TMA) modules. Each channel is programmable via the Ethernet web pages. The Control Module monitors and reports DC current. Loss of current or excessive current generates a fault and disables the channel. All fault modes are continuously monitored for fault auto recovery. TMA power is provided independent of the bypass status.FansThe system is cooled by two variable speed DC fans, located on the front and rear doors, providing air flow through the booster cabinet. The fans draw ambient air through a filter mounted in the front panel vents and send heated air out the filter mounted in the rear panel. The variable speed fans are dependant on the MCPA, power system, Controller Module temperature sensors, and door intrusion status. Fan operation is disabled when any door opens. Pulling out the door intrusion switch plunger emulates a door closure and activates the fan operation. The variable speed fans maintain adequate cooling by operating at the slowest possible speed. All temperature sensors are monitored by the Control Module and the hottest device controls the fan speed. Fan speed increases or decreases by one step per one minute.Ethernet Web PagesThe Ethernet web pages are accessible via the front panel Ethernet port on the Controller Module. Use a web browser to view the following pages:Form-C AlarmsThe Form-C method includes four alarm levels detailing alarm severity as follows:❑Status/Static - Displays current firmware and user controllable configurations.❑Status/Dynamic - Displays the operator performance of the system in real time.❑Status/Alarm - Displays the status of all the individual alarm parameters.❑User - Displays Unique I.D. about this system and password entries.❑System/Configuration - Displays and allows modification to system configurations.❑System/Download - Firmware related interface.❑Minor - System requires maintenance.❑Major - System operating but not at optimum performance.❑Critical (one per sector, three total)- System disabled and bypass active due to a loss of Tx or Rx.

Scope of Manual OS-1933-E3-003044-05243 Rev A 1-3External AlarmsThe OS booster is capable of monitoring and reporting external Form-C alarms. Four channels are provided and each channel is programmed via the Controller Module for NO or NC conditions. For example, NO will fault when shorted to Common (C) and NC will fault when open to Common (C).The four channels are mapped to Form-C alarm outputs configured as such via the Ethernet web pages.(1) Could be critical and bypass if both Rx channels are faulted.(2) If enabled.Table 1-1 FaultsControl Module Display X = Form-CFan XX Fault FT(front)/RT(frear)MinorRFCU Fault (3) Sector 1 - 3 CriticalBypassx DC Fault (3) Sector 1 - 3 CriticalLNA 1 FaultLNA 2 FaultSector 1 - 3 Major (1)Rect Comm Fault MinorRect VAC High MajorRect VAC Low MajorRect VDC High MajorRect VDC Low MajorRect Current Limit MajorRect Fault (not all) MajorRect Fault (all) CriticalNo MCPA Sector 1 - 3 CriticalMCPAX VSWR Sector 1 - 3 CriticalMCPAX Loop Sector 1 - 3 CriticalMCPAX Ovr Pwr Sector 1 - 3 CriticalMCPAX Hi Temp Sector 1 - 3 CriticalMCPAXInt DC Sector 1 - 3 CriticalMCPAX Ext DC Sector 1 - 3 CriticalExt Alarm0 Major (2)Ext Alarm1 Major (2)Ext Alarm2 Major (2)Ext Alarm3 Major (2)TMA1 Hi Current Major (1)TMA 1 Lo Current Major (1)TMA 2 Hi Current Major (1)TMA 2 Lo Current Major (1)

OS-1933-E3-003 Scope of Manual1-4 044-05243 Rev AFigure 1-1 Outdoor System Block DiagramPA0Attenuator SectionControllerEthernet Interface BTS TX1/RXmBTS TX2/RXdANT. RXdANT. TX/RXmRectifier Shelf (x4)PA Control I/ORFCU Control I/OPower and Control LinesDC PowerExternal Alarm InputsExt. Alarm Info.Form-CInterfaceForm-C Data OutVSWRRFCU_Sector_0PA1Input Filtering SectionOutput Filtering SectionAttenuator SectionRFCU_Sector_1PA2Attenuator SectionRFCU_Sector_2SECTOR_0 RF InterfaceSECTOR_1 RF InterfaceSECTOR_2 RF InterfaceBTS TX3BTS TX4BTS TX1/RXmBTS TX2/RXdANT. RXdANT. TX/RXm VSWRBTS TX3BTS TX4BTS TX1/RXmBTS TX2/RXdANT. RXdANT. TX/RXm VSWRBTS TX3BTS TX4Input Filtering SectionOutput Filtering SectionInput Filtering SectionOutput Filtering SectionBypass SwitchingBypass SwitchingBypass SwitchingLNA SectionLNA SectionLNA SectionInput Power, I/O_1, and I/O_2Fan Assy. (x2)Fan ControlInternal User Interface PanelRear Interface PanelEthernetAC InputFigure 1-2 Outdoor System Front RearAA“A” locations my be used as lifting points.Use minimum of two eyebolts.

Scope of Manual OS-1933-E3-003044-05243 Rev A 1-5Figure 1-3 Outdoor System, Front View, Door OpenFigure 1-4 Outdoor System, Rear View, Door OpenPowerSystemMCPAsController ModuleIntrusionAlarm SwitchFanRF ConditioningUnit(s)(Rectifier Modules)RF Inputand OutputInterfaceGroundPower/AlarmFanAC InputIntrusionAlarmSwitchCable AccessExternal Alarms Form-C AlarmsTerminalPanel

OS-1933-E3-003 Scope of Manual1-6 044-05243 Rev AFigure 1-5 MCPAFigure 1-6 RF Conditioning UnitFigure 1-7 Control Module Front PanelFront RearRearFront

Scope of Manual OS-1933-E3-003044-05243 Rev A 1-7Figure 1-8 Power SystemRectifier 0Rectifier 1Rectifier 2Rectifier 3

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044-05243 Rev A 2-1Chapter 2InstallationIntroductionThis chapter provides unpacking, inspection, installation instructions, and recommendations for installing theOS-1933-E3-003 Multi-Carrier Power Amplifier (MCPA) Outdoor Booster System.• Review this chapter prior to equipment installation.• Review any government and local codes applicable to this installation.• Read the instructions in Chapter 3 before operating the equipment.Site SurveyPowerwave recommends that a site survey be performed prior to equipment ordering or installation to reduceor eliminate installation and turn-on delays. Note power plant capacity, cooling, RF/AC cabling/breakerrequirements, clearances for proper cooling airflow and maintenance access. System dimensions and weightsare listed in Chapter 5, Table 5-2.Unpacking and InspectionPerform the steps in Table 2-1: to unpack and inspect the Outdoor System (OS).If the equipment is damaged, a claim should be filed with the carrier when the extent of any damage isassessed. Contact the factory for a return material authorization (RMA). Refer to Chapter 4.Electrical Service RecommendationsThe base station AC supply to each OS should have a single phase UL listed AC circuit breaker rated at least30 amps. The AC supply also requires UL listed external surge protection rated 2500 Vpk or less for 150 to 300VAC mains installed in accordance with Article 285 of ANSI/NFPA or applicable local codes.Table 2-2 lists the OS AC and DC current loads.Table 2-1: Unpacking and Inspection InstructionsStep Action1Open the containers and carefully remove the cabinet, MCPAs, RFCUs and Rectifier Modules2 Visually inspect the outdoor system for shipping damage. Check for evidence of water damage, bent or warped chassis, loose screws or nuts, or extraneous packing material in connectors. Inspect the equipment in the presence of the delivery person if possible3Retain all packing material that can be reused to return components to the factoryTable 2-2 Averaged AC and DC Current LoadsNumber ofMCPAsAC Current Max at 180 VACDC Current(max)DC Current (Typical)AC Current (Typical) @ 220 VAC19.0 amps 49 amps 46 amps 6.9 amps2 16.2 amps 88 amps 82 amps 12.3 amps323.7 amps 127 amps 113 amps 17.7 amps

OS-1933-E3-003 Installation Instructions2-2 044-05243 Rev AInstallation InstructionsCAUTION: After commissioning, ensure that all power cable and control cables are properly sealed to pre-vent moisture and contaminants from entering the cabinet. The outdoor system is designed for installation in an exterior location. The outdoor system must be installed ina designated location that permits access to the lower rear of the cabinet for connection of AC power, RF,communications, and alarm cables. In hot climate environments, shading of the outdoor system isrecommended to reduce external heating of the cabinet.Verify sufficient space is available in front of the cabinet to remove and replace the MCPA, RFCU, and rectifiermodules and allow free movement of ambient air through the front panel air intake and rear panel exhaustvents. The front door must swing open at a 135 degree angle to allow removal of the MCPAs. Cabinets musthave at least 11 inches clearance from the mounting surface if mounted on the left side (facing unit) to allow fordoor swing. Recommended minimum clearances for the front of the cabinet is 36 inches and 20 inches for therear of the cabinet. Refer to Tables 2-3 and 2-4 respectively for the materials and tools required for a typicaloutdoor system installation. Refer to Chapter 5 for system dimensions and typical mounting examples.* Specific requirements depending on application.Table 2-3 Materials Required for System Installation, Not SuppliedItem Materials Needed Where Used Approx. Length (Each)Quantity Per Cabinet110 AWG AC power cable rated for 24A minimumFrom AC breaker panel to cabi-netAs needed 11 Tie wraps (152 mm or 203 mm)Cable dressing As needed2Unistrut, 1 5/8 “(41 mm) System mounting As needed3 Terminal Lugs, 2-Hole, 3/4” (19 mm) Centers. M8 bolt, 60 mm Length, Must be UL listed (ZMVV).Cabinet ground studs 14M10x1.75 hex bolt System mounting 6 min / 12 max5 10 mm flat washer System mounting 6 min / 12 max610 mm lock washer System mounting 6 min / 12 max7 0.5 inch foam semi-rigid coax(N male to N male, 7/16 DIN)*RF input to system and RF output from system to antenna jumper1.5 M -12 M 28Weatherproofing materials RF, power, and alarm connectors As needed

Installation Instructions OS-1933-E3-003044-05243 Rev A 2-3AC Power Connect AC wiring as instructed in Table 2-5.WARNING: Turn off external primary AC power before connecting AC power cables to the OS cabinet.CAUTION: All system enclosures must be connected to a common earth ground to prevent potential equipment damage. To avoid terminal block damage, do not use a screwdriver with a blade larger than 0.20 inches and do not insert screwdriver at an incorrect angle.NOTE: Connect the ground wire to terminal G, and the hot and neutral wires to terminal L or N..Table 2-4 Tools Needed for InstallationTools Needed Where Used Tools Needed Where UsedCrimp tool Ground cables Screwdriver, slotted, 2.5mm (0.1 in) maximum widthSecuring alarm cablesElectrician’s knife Earth ground Wire cutters Cut tie wrapsCable cutters Ground cables Digital volt-ohm meter Verify voltageRoto hammer Mounting unistrut or cabinet 10 mm hex socket wrench or nut driverOpen door latchesDrill bit Mounting unistrut or cabinet Screwdriver, slotted, 5 mm (0.2 in) maximum width AC terminal blockNetwork Crossover CableConnects to PC for commu-nications and set up.Screwdriver, slotted, 8mm (5/16 in) typical widthRFCU fastenersScrewdriver, Phillips #2 Rectifier Module latchTable 2-5 AC Power Connection ProcedureStep Action1Route AC cable through a conduit connected to INPUT POWER access hole located next to RF connector bulkhead as shown in Figure 2-1.2 Before inserting wires into the AC terminal, strip each wire approximately 12mm (0.5 in).3Insert 5 mm (.2 in) maximum flat blade screwdriver horizontally into spring slot and twist to open wire access hole.4 Insert AC wire (24-6 AWG) into lower slot until wire bottoms out in housing.5Twist screwdriver back to release tension and clamp the wire into terminal. Remove screwdriver.6 Repeat steps 2 through 5 for remaining wires.

OS-1933-E3-003 Installation Instructions2-4 044-05243 Rev AFigure 2-1 AC Power Connections ExampleRF Cable All cable connections are made at the system cabinet lower-rear RF interface bulkhead panel as listed in Table2-6. Figure 2-2 shows the interface bulkhead ports. Verify the BTS output power does not exceed therequirements detailed in Chapter 5.CAUTION: Prior to connecting BTS cables, verify booster system power is off.NOTE: Do not install weatherproofing materials to cables until the booster commissioning is completed.Table 2-6 OS System RF Cable ConnectionsBulkhead Port Connector Connects between...BTS TX1/RX BTS OS SystemBTS TX2/RX BTS OS SystemTX3 BTS OS SystemTX4 BTS OS SystemANT TX/RX OS System AntennaANT RX OS System AntennaLGNJ10.5 to 0.625"AC PowerConnectionsCommon EarthGround TerminalSpring CageTerminal Block

Installation Instructions OS-1933-E3-003044-05243 Rev A 2-5Figure 2-2 Interface Bulkhead RFCU ConnectionsFigure 2-3 Controller Module InstallationGroundStudsM8 Studs3/4” (19 mm)Control Module Thumbscrews

OS-1933-E3-003 Installation Instructions2-6 044-05243 Rev AFigure 2-4 Form-C Alarms and External Alarms ConnectionsForm-C AlarmsThe Form-C alarm connections are made at the terminal block located at the rear of the Control Module. Thecontacts accept a 28 - 16 AWG wire. The alarm cable connection is shown in Figure 2-4 and the alarm wiringand relay conditions are listed in Table 2-7.The minor, major, critical/bypass, and intrusion alarms are defined as follows:All installed rectifier faulted would result in a loss of power. All Form-C alarms would default to the alarm state.Connect the Form-C alarms as instructed in Table 2-7.Alarm 1 Minor Any cabinet fan fault, intrusion, or rectifier communication fault. The system requires attention.Alarm 2 Major The system performance is degraded.Alarm 3 Critical 1 Sector 1 is in bypass due to a Tx or Rx faultAlarm 4 Critical 2 Sector 2 is in bypass due to a Tx or Rx faultAlarm 5 Critical 3 Sector 3is in bypass due to a Tx or Rx faultTable 2-7 Form-C Alarms Connection ProcedureStep Action1To install the appropriate wiring and ease the wiring installation, disconnect the terminal block from the booster.2 Strip wiring insulation approximately 7 mm (0.3 in).3Use a slotted screwdriver with a maximum width of 0.100 inches to back out terminal screws enough to allow wire insertion.4 Insert stripped wire into terminal and tighten set screw a maximum of 2-inch pounds.

Installation Instructions OS-1933-E3-003044-05243 Rev A 2-7External Alarms (EA)The External Alarm input connections are made at the terminal block located at the rear of the Control Module.The contacts accept a 28 – 16 AWG wire. The alarm cable connector is shown in Figure 2-4 and the wiringprocedure is detailed in Table 2-9. The external alarm inputs require activation and configuration via theSystem/configuration page. The External Alarm channels are default disabled.Connect the external alarms as instructed in Table 2-9.MCPA Install the MCPA as instructed in Table 2-10. The MCPA RF switch, indicator and quarter-turn fasteners areshown in Figure 2-7 and the 21-pin D-Sub connector is shown in Figure 2-8.CAUTION: Do not slam the MCPA into the subrack. Forcing the MCPA into the subrack may cause the pins on the 21-pin D-Sub connector to become recessed or broken.A blank panel must be installed in any empty MCPA or RFCU slots before operation of the OS to prevent overheating and ensure proper system airflow.Table 2-8 Form-C Alarm Terminal Block Relay Connections and ConditionsRelay Continuity Measurement - No AC Applied or All Rectifiers FaultedMinor Major Critical (All)NO - C Closed NO - C Closed NO - C ClosedNC - C Open NC - C Open NC - C Open Relay Continuity Measurement - System On, No AlarmsMinor Major Critical (All)NO - C Open NO - C Open NO - C OpenNC - C Closed NC - C Closed NC - C Closed Relay Continuity Measurement - System On, All Alarms OnMinor Major Critical (All)NO - C Closed NO - C Closed NO - C ClosedNC - C Open NC - C Open NC - C OpenTable 2-9 External Alarms Connection ProcedureStep Action1To install appropriate wiring, disconnect terminal block from booster.2 Strip wiring insulation approximately 7 mm (0.3 in).3Use slotted screwdriver with maximum width of 2.5 mm (0.1 in) to back out terminal screws enough to allow wire insertion.4 Insert stripped wire into terminal and tighten set screw 2 inch pounds maximum.5Via the System/Configuration page (see Chapter 3) enable the appropriate external alarm channels.

OS-1933-E3-003 Installation Instructions2-8 044-05243 Rev ATable 2-10 MCPA InstallationStep Action1Inspect MCPA rear-mounted 21-pin D-Sub connector. Verify all pins are straight, not broken or recessed, and alignment shield is not bent. 2 Verify MCPA RF OFF/ON/RESET switch in OFF (down) position. 3Verify MCPA top and bottom quarter-turn fasteners are in unlocked position as shown in Figure 2-5.4 Gently slide MCPA into subrack until seated. Turn top and bottom quarter-turn fasteners clockwise to secure MCPA into subrack.LockedUnlockedFigure 2-5 MCPA Quarter-Turn Fasteners, Status Indicator, and RF Power LED StatusIndicatorRF Power SwitchOFF (Down)ON (Center)RESET (Up) Quarter-TurnFastenersA1 A2 A3 A41 2 3 4 5 6 7 8 910 11 12 13 14 15 16 17Figure 2-6 MCPA 21-Pin D-Sub Connector Location

Installation Instructions OS-1933-E3-003044-05243 Rev A 2-9Power system InstallationThe power system is comprised of rectifier modules that are inserted into the rectifier shelf. A minimum of tworectifier modules minimum is a practical consideration. Reference the recommended configurations detailed inTable 2-11. Install the Rectifier modules as instructed in Table 2-12. CAUTION: Do not slam the Rectifier Modules into the subrack. Forcing the Rectifier Modules into the sub-rack may cause the pins on the connector to become recessed or broken.A blank panel must be installed in any empty Rectifier Module slots before operation of the OS to prevent overheating and ensure proper system airflow.RFCU InstallationInstall the RFCU as instructed in Table 2-13.CAUTION: Do not slam the RFCU Module into the subrack. Forcing the module into the subrack may cause the pins on the D-Sub connector to become recessed or broken.Table 2-11 Rectifier Module ConfigurationsActive sectors Max DC Power Number of Rectifier Modules RequiredPower System Capacity11112Watts 22600Watts2 2223Watts 3 3900Watts33335Watts 45200WattsTable 2-12 Rectifier Module InstallationSteps Action1Inspect the connector mounted at the rear of the Rectifier. 2 Gently slide the Rectifier Module into the power system until seated. 3Secure the Rectifier Module by using a #2 Phillips to tighten the screw on the latch.4 Access the ethernet System/Configuration page and enable the installed rectifier positions. See Chapter 3.Table 2-13 RFCU InstallationSteps Action1Inspect the RFCU rear-mounted D-Sub connector. Verify all pins are straight, not broken or recessed. Verify the condition of the D-Shield.2 Gently slide the RFCU into the sub-rack until seated. Verify the rear gasket compression.3Tighten the top and bottom fasteners with a 8mm (5/16 inch) minimum flat blade screwdriver. Torque to 5 N-m (45 in/lbs).

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044-05243 Rev A 3-1Chapter 3OperationINTRODUCTIONThis chapter provides steps for configuring and operating the OS System. The main topics are:• Initial Start-Up Procedure• OS System Configuration Procedure• Rectifier• MCPA• Controller / Web Page Functions• Alarm FunctionsInitial Start-Up ProcedureEnsure that the OS System is installed per Chapter 2. The OS System should have AC, RF interfaces andpossible communication and alarm interfaces. All the required Rectifier, MCPA and RCFU modules areinstalled. This section walks through the initial power-up and configuration sequence.CAUTION: Before applying power, refer to Chapter 5 for input power requirements and verify that the OS system input and outputs are properly terminated at 50 ohms. Do not operate the OS system without a load attached. Excessive input power may trigger the overpower alarm disabling or damaging the OS sys-tem.When OS systems are enabled, at least one cabinet door must be closed and secured to provide adequate cooling.All three OS system slots must be populated with an MCPA, Rectifier, or a blank panel to provide adequate cooling air circulation.NOTE: The OS system must be warmed up for a minimum of two minutes prior to setting power levels. Failure to properly warm the components may result in lower output power when the components reach operating temperature.Table 3-1 Initial Start-Up ProcedureSteps Action1Ensure that the AC is connected and disabled to the OS system2 Ensure that the TX/RX ANT port is terminated properly3Open the front and rear door of the OS system. Pull-out the plungers for both front and rear intrusion switches. (Note: this is the only time when both doors should be open).4 Ensure all unused sectors have blank panels installed.5Enable the AC power.6 Upon power-up the fans will both enable at full speed and then ramp down and possibly disable. Ensure both fans operate.7Measure the primary AC voltage (180 to 265VAC). If the AC voltage is above or below the limits consult an Electrician before proceeding.

OS-1933-E3-003 OS System Configuration3-2 044-05243 Rev AOS System ConfigurationConfigure PC for CommunicationPowerwave products typically have two LAN connections for interfacing with the customer’s equipment forcontrol and monitoring of the product, see Figure 3-1. The “Site LAN” is used to interface with the customer’sbase station (BTS) equipment for remote control and monitoring and the “Local LAN” is used for walk up orlocal control and monitoring. The Site LAN IP address is assigned automatically by DHCP. The Local LAN IPaddress is fixed from the factory at 192.168.255.1. To communicate with the product via the Local LAN, theuser must configure the laptop with a fixed IP address such as “192.168.255.2”.There are several ways to access the Network Connections dialog box and may be different from operatingsystem to operating system. The following steps in Table 3-2 and Figures 3-1 through 3-6 are based on usingWindows XP.The PC’s network interface should now be ready to communicate through the Local LAN.8 Measure the output DC voltage. There is a fused output for each MCPA and the Controller. All outputs should be 28.5V +/-0.5Vdc. If the voltage measurements are non-compliant with the limits troubleshoot the power system before proceeding.9Close and secure the rear door to ensure the rear fan will operate10 Enable all of the installed MCPAs. After ~10seconds the MCPAs should display a solid green LED. If not a solid green reference the troubleshooting section in Chapter 4.11 The LEDs on the front panel of the controller will illuminate solid green for the enabled and functioning sectors. Alarms may be present; the configuration portion of the installation should be performed.Table 3-2 Configure PC for CommunicationStep Action1Connect a laptop PC to the front Ethernet port on the control module with a network cross-over cable. See Figure 3-1.2 Go to Network Connections through either the Control Panel, the Start Menu, or by clicking the Network Connections icon in the system tray. See Figure 3-2.3Right click and select “disable” for the “Local Area Connection” or appropriate network connection that will be connected to the Local LAN.4 Right click and select “properties” to bring up the “Properties” dialog box. See Figure 3-3.5In the “This connection uses the following items:” field, deselect all checkboxes except the Internet Protocol (TCP/IP) checkbox. See Figure 3-36 Highlight the “Internet Protocol (TCP/IP)” menu item and select Properties to bring up the “Internet Protocol (TCP/IP) Properties” dialog box. See Figure 3-4.7Check “Use the following IP address” and enter the fixed IP address such as “192.168.255.2.” Enter the Subnet mask of 255.255.255.0. See Figure 3-5.8 Select “OK” and then “Close.” 9Right click on the network connection and select “Enable.” See Figure 3-6.10 Open a web browser and type in the following web page - http://192.168.0.1.8080.11 Type in ” User” as the User ID and “Password” for the Password.12 Choose Submit.Table 3-1 Initial Start-Up Procedure (Continued)

OS System Configuration OS-1933-E3-003044-05243 Rev A 3-3Figure 3-1 Network Configuration and Controller Module ConnectionsFigure 3-2 Network Connections Dialog Box Powerwave Product192.168.255.1 Customer BTS Equipment Site LAN Local LAN Ethernet Laptop 192.168.255.2 Ethernet Typical product network configurationController Module PC Local LAN connection (front)Site LAN connection (rear)

OS-1933-E3-003 OS System Configuration3-4 044-05243 Rev AFigure 3-3 Local Area Connection Properties Dialog BoxFigure 3-4 Internet Protocol (TCP/IP) Properties.

OS System Configuration OS-1933-E3-003044-05243 Rev A 3-5Figure 3-5 Setting the IP Address.Figure 3-6 Enable the ConnectionActivate SectorsTable 3-3 Activate SectorsStep Action1Select the System/Configuration Page. See Figure 3-152 Using the pull-down menus in the Installed section choose YES for the Sectors to be utilized. The Sectors are 1 (front left), 2 or 3 (front right). Default is NO3Choose SUBMIT to accept and apply the changes. To abort changes choose another page without applying submit.

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