114279 1 Weg Soft Starter Brochure User Manual
SSW07 brochure
User Manual: Pump 114279 1 Weg Soft Starter Brochure
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Motors | Automation | Energy | Coatings SSW07 Soft Starter USASSW0709 g Tough g Reliable g Durable g Quality www.weg.net Soft Starters SSW07 Soft Starters are static starting devices, designed for the acceleration, deceleration and protection of the three phase, electric induction motor through the control of the voltage applied to the motor. The SSW07, with DSP control (Digital Signal Processor), was designed to provide great performance on motor starts and stops with an excellent cost-benefit relationship. Because it is easy to set up, it simplifies start-up activities and daily operation. The SSW07 is compact, optimizing space in electric panels. The SSW07 incorporates all electric motor protection classification and adapts to customer needs through its easy-to-install optional accessories. Such as, a keypad, a communication interface or a motor PTC input. Applications g g g g g g g g g g g g g g g 2 Chemical and Petrochemical Plastic and Rubber Pulp and Paper Sugar and Alcohol Beverages Cement and Mining Food and Ration Textile Metallurgy Ceramics Glass Refrigeration Wood Sanitation Conveyors 1-800-ASK-4WEG Standard Features Significant reduction in mechanical stresses of the coupling and transmission devices (gearboxes, pulleys, gears, conveyors, etc.) during start g Increases motor and equipment lifetime due to the elimination of mechanical shock g Easy operation, setup, maintenance & installation g Operates in environments up to 55ºC (without derate for all models) g Integral, electronic motor protection g Built-in electronic thermal relay g Avoids the “Water Hammer” in pumps g Limitation of voltage drop during start g Universal voltage (220 to 575 Vac) g Switched type power supply with EMC filter for the control electronics (110 to 240 Vac) g Thermal monitoring of both motor and soft starter g www.weg.net Soft Starters SSW07 IP20 Frame Size 1 and 2, IP00 Frame Size 3 Motor Volts Motor HP Soft Starter AMPS Catalog Number Frame Size Dimensions (in.) HxWxD App. Shpg. Wt. (lbs.) 1 1 1 2 2 2 3 3 3 6.38 x 3.74 x 6.18 6.38 x 3.74 x 6.18 6.38 x 3.74 x 6.18 8.2 x 5.57 x 7.94 8.2 x 5.57 x 7.94 8.2 x 5.57 x 7.94 10.9 x 8.6 x 8.66 10.9 x 8.6 x 8.66 10.9 x 8.6 x 8.66 2.9 2.9 2.9 7.28 7.28 7.28 16.8 16.8 16.8 1 1 1 2 2 2 3 3 3 6.38 x 3.74 x 6.18 6.38 x 3.74 x 6.18 6.38 x 3.74 x 6.18 8.2 x 5.57 x 7.94 8.2 x 5.57 x 7.94 8.2 x 5.57 x 7.94 10.9 x 8.6 x 8.66 10.9 x 8.6 x 8.66 10.9 x 8.6 x 8.66 2.9 2.9 2.9 7.28 7.28 7.28 16.8 16.8 16.8 1 1 1 2 2 2 3 3 3 6.38 x 3.74 x 6.18 6.38 x 3.74 x 6.18 6.38 x 3.74 x 6.18 8.2 x 5.57 x 7.94 8.2 x 5.57 x 7.94 8.2 x 5.57 x 7.94 10.9 x 8.6 x 8.66 10.9 x 8.6 x 8.66 10.9 x 8.6 x 8.66 2.9 2.9 2.9 7.28 7.28 7.28 16.8 16.8 16.8 575V 440V / 460V 220V / 230V INPUT POWER SUPPLY: THREE PHASE - 220V / 230V 6 17 SSW070017T5SZ 7.5 24 SSW070024T5SZ 10 30 SSW070030T5SZ 15 45 SSW070045T5SZ 20 61 SSW070061T5SZ 30 85 SSW070085T5SZ 50 130 SSW070130T5SZ 60 171 SSW070171T5SZ 75 200 SSW070200T5SZ INPUT POWER SUPPLY: THREE PHASE - 440V / 460V 12.5 17 SSW070017T5SZ 15 24 SSW070024T5SZ 20 30 SSW070030T5SZ 30 45 SSW070045T5SZ 50 61 SSW070061T5SZ 60 85 SSW070085T5SZ 100 130 SSW070130T5SZ 125 171 SSW070171T5SZ 150 200 SSW070200T5SZ INPUT POWER SUPPLY: THREE PHASE - 575V 15 17 SSW070017T5SZ 20 24 SSW070024T5SZ 30 30 SSW070030T5SZ 40 45 SSW070045T5SZ 60 61 SSW070061T5SZ 75 85 SSW070085T5SZ 125 130 SSW070130T5SZ 175 171 SSW070171T5SZ 200 200 SSW070200T5SZ SSW07 – Accessories Description Keypad Keypads Remote Keypad Kit Keypad Cables Communication 3.3 ft Remote Keypad Cable CAB-RS-1 CAB-RS-2 10 ft Remote Keypad Cable CAB-RS-3 16 ft Remote Keypad Cable CAB-RS-5 25 ft Remote Keypad Cable CAB-RS-7.5 33 ft Remote Keypad Cable CAB-RS-10 RS-232 Communication Kit KRS-232-SSW07 RS-485 Communication Kit KRS-485-SSW07 Cable for Communication RS232 (DB9-DB9) - 3m CAB-COMM-3 Cable for Communication RS232 (DB9-DB9) - 10m CAB-COMM-10 Ventilation Kit M3 (Frame Size 3, 130 o 200A) PTC Kit for motor IP20 Kit for M3 (Frame Size 3, 130 o 200A) Superdrive G2 Kit (KRS-232-SSW07+CAB-COMM-3+CD Software) Lugs HMI-LOCAL-SSW07 HMI-REMOTE-SSW07 6.6 ft Remote Keypad Cable Ventilation Kit M2 (Frame Size 2, 45 to 85A) KITS Catalog Number SSW07 Lug Kit - Size 3 (130-200A) Data is subject to change without notice. SSW07-VENT KIT-M2 SSW07-VENT KIT-M3 KIT-PTC-SSW07-MOTOR KIT-IP20-SSW07 KSDG2-SSW07 SSW07-LK130-200 WEG Automation - Products and Solutions 3 www.weg.net Soft Starters SSW07 SSW07 – Programming Features All programming necessary for starting any type of load is available through trimpots and dip-switch. Voltage Ramp Permits smooth acceleration and/or deceleration, through voltage ramps. Current Limit Current limit during the start according to the application requiriments. Voltage Kick Start Enables an initial voltage boost which, provides initial starting torque. This is necessary for starting high breakway torque loads. Built in By Pass Built-in by-pass minimizes power loss and heat dissipation in the thyristors, providing size reduction and contributing to energy saving. This is available in all models. Starting Method Comparison Height Width H L mm(In) mm(In) Depth. P mm(In) A B C D mm(In) mm(In) mm(In) mm(In) S SW070017 SSW070024 SSW070030 162 (6.38) 95 (3.74) 157 (6.18) 85 (3.35) 120 (4.72) 5 (0.20) SSW070045 SSW070061 SSW070085 208 (8.19) 144 (5.67) 203 (7.99) 132 (5.2) 148 (5.83) SSW070130 SSW070171 SSW070200 276 (10.9) 223 (8.78) 220 (8.66) 208 (8.19) 210 (8.27) SSW-07 Model Fixing screw Weight kg (Ib) Enclosure 4 (0.16) M4 1.3 (2.9) IP20 6 (0.24) 3.4 (0.13) M4 3.3 (7.28) IP20 7.5 (0.3) 5 (0.2) M5 7.6 16.8) IP00* CURRENT Direct on Line Starter Star / Delta Starter Soft Starter TIME Table 3.1 Data for installation with dimensions in mm (in) *Option for IP20 Kit L Typical Starters A B D H C P W 4 1-800-ASK-4WEG Data is subject to change without notice. www.weg.net Soft Starters SSW07 Accessories and Options The SSW07 Soft Starters can be interconnected to “FieldBus” communication networks, through Modbus RTU protocol. Designed to integrate large industrial automation plants, the communication networks provide advantages in supervision, monitoring and control, over the Soft Starters. This provides high performance and great operating flexibility, which is demanded for complex or integrated system applications. For connection to modbus type communication networks, the SSW07 has an optional connector on the front of the product. HMI-LOCAL-SSW07 The MMI with 7-segment LED display allows the operator to monitor the SSW07 from a distance. The keypad includes a “Copy” function, which permits the user to copy the parameters from one SSW07 to another, providing fast programming, reliability and repeatability in serial manufacturing machinery. KSDG2-SSW07 Software in Windows platform, for SSW07 parameterization, command and monitoring. g SSW07 automatic identification g Reads SSW07 parameters g Writes parameters in SSW07 g Edits online parameters in SSW07 g Edits offline parameters in PC g Enables creation of all application documentation g Easily accessible g Enables programming, command and monitoring of the SSW07 g Supplied with a 10 ft RS-232 serial cable when the Superdrive G2 software is acquired Plug-in type MMI in front of g Free version available at WEG’s website www.weg.net product. HMI-REMOTE SW07 Remote HMI for placing in panel door or machinery console. Cable for connecting MMI to SSW07. Cable length: 1, 2, 3, 5, 7.5 and 10m. WEG Automation - Products and Solutions 5 www.weg.net Soft Starters SSW07 SSW07 – Accessories and Options CAB-COMM-3 OR CABCOMM-10 COMMUNICATION MODULES KIT-PTC-SSW07 MOTOR SSW07-VENT KIT-M2 OR M3 Cable for connecting RS-232. Modbus RTU connection. Optional module for For models from 45 A to motor PTC connection. 200 A. A ventilation kit is Cable length in 3 and 10m. necessary for heavy duty starting cycle. Applications and Indications Supply Input DIP Switch to set and enable the protections and modes Setting Trimpots SSW-07 Status Indication LEDS DIP Switch for thermal class setting Lid for optional Plug Ins Electronics Power Supply (A1 e A2) Relay Output Motor On/Off command [D|1 and Reset (D|2 and D|3)] 6 1-800-ASK-4WEG Motor Output Data is subject to change without notice. www.weg.net Soft Starters SSW07 Technical Specifications Power Supply Enclosure Power 220 to 575 Vac Control 110 to 240 Vca (-15% to +10%), or 94 to 264 Vac Frequency 50 to 60 Hz (+/- 10%), or 45 to 66 Hz Injected plastic IP20 in models from 17 to 85 A IP00 in models from 130 to 200 A (IP20 as option) Control Control Method Voltage variation over the load (three-phase induction motor) CPU DSP type microcontroller (Digital Signal Processor) Types of Control Voltage ramp Current limit Starting Cycle (1) Normal 300% for 30 s, 10 starts per hour ( every 6 minutes) Inputs Digital 3 isolated programmable inputs Outputs Relay 12 relays with NO contacts, 240Vac, 1A, programmable functions Safety Protections (Standard) Overcurrent; Locked Rotor Overcurrent before By-pass Excess starting time Phase loss; Over/Under Frequency Inverted phase sequence; By-pass contact open Overtemperature in power heatsink; Undervoltage in control supply Motor Overload (class 5 to 30) Protections (with Accessory) Functions Standard Undercurrent Programming error Current imbalance Serial communication error Subcurrent before By-pass MMI communication error External defects Overtemperature in motor PTC Voltage ramp (Initial voltage: 30% to 90%) Current limitation (150% to 450% of SSW-07 rated current) Starting time (1 to 40s) Kick Start (Off - 0,2 to 2s) Deceleration ramp ( 0 to 40s) Motor and SSW-07 current relation (50% to 100%) Faults auto-reset Thermal memory auto-reset Factory standard reset Soft-starter built-in By-pass (1) For the 45 to 200 A currents using the ventilation kit. WEG Automation - Products and Solutions 7 Soft Starters SSW07 Technical Specifications Programming Command Additional Functions Supervision (Reading) Accessories and Options Options Finishing Color Safety Low voltage EMC UL (USA) / cUL (Canada) CE (Europe) C-Tick (Australia) GOST (Russia) USASSW0709 Conformities / Standards On, Off / Reset and Function Programming Starting time up to 240s Deceleration time up to 240s Program enabling password Selection for Local / Remote operation COPY function (SSW-07 >>> MMI and MMI >>> SSW-07) Programmable rated voltage Motor current (%Soft-Starter In) Motor current (%motor In) Motor current (A) Current indication in each phase R-S-T Supply network frequency Apparent power supplied to load (kVA) Soft-Starter status Digital input and output status Back up of 4 last errors Soft-Starter Software Version Heatsink temperature Motor thermal protection status Plug-in type local MMI MMI remote Kit 1,2,3,5,7.5 and 10m for remote MMI interconnection RS-232 communication kit SSW-07 interconnection cables>>> PC Serial (RS-232) 3 and 10m RS-485 communication kit Motor PTC kit Ventilation kit for size 2 (45 to 85 A) Ventilation kit for size 3 (130 to 200 A) IP20 kit for size 3 (130 to 200 A) Lid: Gray Ultra Mat Cabinet: Blue Ultra Mat UL 508 Standard- Industrial Control Equipment EN60947-4-2;LVD 2006/95/EC Standard – Low voltage Directive EMC 89/336/EEC Directive – Industrial Environment Underwriters Laboratories Inc. – USA Conformity test conducted by EPCOS Australian Communication Authority Please contact your authorized distributor: WEG Electric Corp. 1327 Northbrook Parkway, Suite 490 Suwanee, GA 30024 Phone: 1-800-ASK-4WEG web: www.weg.net
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