2356 1 Zoeller Explosion Proof Control Panel Brochure User Manual

537017 1 Zoeller Explosion Proof Control Panel Brochure 537017_1_Zoeller Explosion Proof Control Panel Brochure

537018 1 Zoeller Explosion Proof Control Panel Brochure 537018_1_Zoeller Explosion Proof Control Panel Brochure

537415 1 Zoeller Explosion Proof Control Panel Brochure 537415_1_Zoeller Explosion Proof Control Panel Brochure

548162 1 Zoeller Explosion Proof Control Panel Brochure 548162_1_Zoeller Explosion Proof Control Panel Brochure

548153 1 Zoeller Explosion Proof Control Panel Brochure 548153_1_Zoeller Explosion Proof Control Panel Brochure

User Manual: Pump 2356 1 Zoeller Explosion Proof Control Panel Brochure

Open the PDF directly: View PDF .
Page Count: 24

Your Peace of Mind is Our Top Priority®

Package Systems

Check Valves

Float Switches

Alarm Systems

Control Panels

Rail Systems

3649 Cane Run Road • Louisville, KY 40211 • 502-778-2731 • 1-800-928-7867 • www.zoeller.com

Accessories, Controls

and Package Systems

WHAT SETS ZOELLER SYSTEMS APART?

Since 1939, Zoeller Company has been manufacturing water pumps of many types.

From pedestal pumps in the beginning to large HP submersible, non-clog pumps

in recent years, we have gained invaluable manufacturing experience from our

humble beginning in August Zoeller’s basement workshop.

Over the years, one of our most important mottos has been, ‘We excel at 1,000

little things’. From start to ﬁnish, we take pride in our products. When you have

residential or commercial wastewater issues, you can count on Zoeller to deliver

the very best solutions. Our commitment to unsurpassed quality offers years of

service and durability with a responsive and knowledgeable product support team

just a phone call away.

• SUPPORTING THE WHOLE PACKAGE…

In pumping systems, the “whole package” encompasses far more than just high

quality pumps. The control, alarm, valves, disconnects, piping and container are

all important components of a complete system. Zoeller understands that an

installation is only as good as the weakest element, so we have gone to great lengths

to provide accessory items that are as reliable as our legendary pumps. While we

manufacture most of our products from start to ﬁnish, including check valves and

rail systems, we recognize that producing certain specialized accessories requires a

different skill set than our roots provide. In order to offer you the best components

for your project, we have partnered with other specialized manufacturers, all of

them leaders in their respective ﬁelds. You can be assured that the vein of Zoeller

quality runs top to bottom throughout our entire product offering.

• QUALITY CONTROL AT ALL LEVELS…

You may have heard that all of Zoeller’s submersible pumps are 100% factory

tested underwater prior to shipment. However, you may not be aware that before

any new product is judged ﬁt to carry a Zoeller label, we ﬁrst subject it to a barrage

of durability and performance tests. We pressurize check valves until they burst,

cycle ﬂoat switches until they give out, and crush basins until they collapse. These

over-the-top abuses have very practical goals. They ensure that our products will

withstand the rigors of your real world applications. We follow this testing with

inspections of all materials that come through our doors in order to ensure the

highest level of quality and consistency. At Zoeller, we realize that your projects

are our projects and that your successes are our successes.

• FULL BREADTH OF PRODUCT LINE…

Zoeller is your ‘one stop shop’ when dealing with dewatering and wastewater

systems. We offer everything from a small fractional sump pump to a large, 100

HP non-clog pump. From battery back-ups, check valves, sewage grinder systems,

small prepackaged residential units or large prepackaged municipal systems,

Zoeller can offer it all. Next time you are looking for a water or wastewater system,

reach for the only catalog you will ever need… Zoeller Company!

BASINS & PACKAGE SYSTEMS

900 Series 910 Systems

INCLUDES:

• (2) automatic pumps

(M264 or M267)

• (1) 10-0804 Smart-Pak

residential alternator

with alarm

• (1) 31-1105 30”x36”

(76.2x91.4 cm) poly-foam

basin with 2” vent/discharge

• (2) 30-0101 Tri-Check® valves

See FM0454 for further information.

SPECIFICATIONS:

• No assembly required! Drop it in

the hole and go!

• Pump switch is installed 180° from

inlet.

• Discharge pipe is plumbed with a

predrilled 3/16” (5 mm) vent hole.

• Electrical cord seal is installed in

cover.

• Cover is sealed and bolted down.

• Basin is ﬁlled with environmentally-

safe peanuts for safe transit. Just

add water and they dissolve!

• Automatic cast iron or thermoplastic pump with tank and all

hardware.

• 18”x22” (45.7x55.9 cm) basin with 4” inlet

• Deluxe unit has a radon-approved basin and cover for radon

prevention.

• Standard and economy models use a polyethylene basin

and cover.

• Standard and economy covers have a 2” vent, 1-1/2”

discharge.

•

Deluxe cover has a 3” vent, 1-1/2” discharge.

• Fast, easy and job ready!

See FM2124 for further information.

Unassembled

Simplex and

Duplex Sewage

Package Systems

Duplex System

for Indoor Sewage

Applications

(unassembled)

Preassembled Sump

Pump Systems

SUMP PUMP

SERIES

MODEL PUMP

WITH BASIN

SYSTEM

TYPE

WEIGHT

(lbs/kg)

900-0001 M53 DELUXE 48 lbs/21.8 kg

900-0002 M53 STANDARD 53 lbs/24.0 kg

900-0003 M72 ECONOMY 44 lbs/20.0 kg

015887A

620

TOTAL DYNAMIC HEAD

FLOW PER MINUTE

LITERS 0

GALLONS

20 30

160

5040

PUMP PERFORMANCE CURVE

MODEL 53/ MODEL 72

FEET

METERS

Ideal for homes, farms, trailer

courts, motels, restaurants and

institutions where drain facilities

are below existing sewer lines.

Maximum temperature rated at

130°F (54°C).

TOTAL DYNAMIC HEAD

267

160

GALLONS

LITERS 0 80

20 40

FLOW PER MINUTE

240

320 360

100

264

400

120 140

PUMP PERFORMANCE CURVE

264/267 MODELS

FEET

METERS

009969A

TOTAL DYNAMIC HEAD

LITERS 0

GALLONS

20 40

5 10

100

8060

PUMP PERFORMANCE CURVE

MODEL 915

FEET

METERS

620

403530

120 140

FLOW PER MINUTE

BASINS & PACKAGE SYSTEMS

915 Grinder Package

151790

1/2 HP Grinder Package

The industry’s only 115 volt, 1/2 HP grinder pump

stands up to the toughest applications where

traditional sewage pumps fail. This job-ready system

uses our innovative, stainless steel cutter, which

requires little or no maintenance. The built-in scouring

system and bafﬂe keep debris from obstructing ﬂoat

operation. Small yet powerful, this efﬁcient 7 amp

pump handles most debris including: socks, denim,

sanitary napkins, diapers, etc. The system is 100%

preassembled for ease of installation.

Patent No. 9,004,381. Other Patents Pending

APPLICATIONS:

• Residential wastewater

• Light commercial

• 2” sewage ejection retro ﬁts for most existing sewage basins

SPECIFICATIONS:

• 1-1/4” top discharge

• 1/2 HP, 115 V motor

• Cast iron motor housing with corrosion-resistant, powder-coated

epoxy ﬁnish

• Includes high water indoor alarm and 1-1/4” “silent” check valve

• Available in 18”x30” (46x76 cm) polystructural foam or 24”x24”

(61x61 cm) poly basin

• Stainless steel carriage directs inﬂow and reduces clogging

• Thermally-protected motor

See FM2795 for further information.

For complete product

information, visit:

www.zoeller.com

Cutter Blade

18”x30” (46x76 cm)

24”x24” (61x61 cm)

915 Grinder Package, continued

153604

1/2, 3/4, 1 HP Grinder Packages

The fractional HP grinder pumps are now available

in package systems. This job-ready (non-suspended)

system uses our innovative, stainless steel Tri-slice®

cutter, which requires little or no maintenance. The

hardened stainless steel cutter is ideal for handling

difﬁcult solids such as wipes, rags, towels, etc. that

can jam traditional style ejector pumps.

APPLICATIONS:

• Residential wastewater

• Light commercial

SPECIFICATIONS:

• 1-1/4” top discharge

• 803 - 1/2 HP, 805 - 3/4 HP, 807 - 1 HP

• Cast iron construction

• Oil ﬁlled for optimal heat dissipation

• Available in 18” x 30” (46 x 76 cm) polystructural foam or

24” x 24” (61 x 61 cm) poly basin. Consult factory for additional options.

• Thermally-protected motor

For complete product

information, visit:

www.zoeller.com

Cutter Blade

18”x30” (46x76 cm)

24”x24” (61x61 cm)

ACCESSORIES AND CONTROLS

BASINS & PACKAGE SYSTEMS

TOTAL DYNAMIC HEAD

FLOW PER MINUTE

LITERS 0

GALLONS

20 40

5 10

100

8060

20 50

PUMP PERFORMANCE CURVE

MODEL 803/805/807

FEET

METERS

620

45403530

120 140 160 180

803

805

807

912 Systems Sump & Sewage

Basins

SPECIFICATIONS:

• More choices, easier installation and

fast delivery

• Saves labor and reduces installation

errors

• 2” (50 mm) solids-handling pump

• 2” PVC discharge pipe, 30” (76 cm) long on 18”x30”

(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and

36” (91 cm) long on 24”x36” (61x91 cm)

• Basins - polyethylene, poly-foam or ﬁberglass construction

with poly or solid steel covers and 4” pipe seal hub, 4” PVC

hub (deluxe) or 4” cast iron hub on L.A. Code Systems

• Check valve options - 30-0151, 30-0020, 30-0021, 30-0101 or

30-0103 (not included)

• Systems available with alarms and preinstalled alarm ﬂoat.

• Premium indoor systems have a split cover for easy pump

inspection, torque stops and an anti-ﬂotation device.

• Side discharge systems rated for outdoor burial: solid

polyethylene structural foam lid and basin with 2” discharge

on side

• 3/16” (5 mm) vent hole drilled

See FM2164 for further information.

Simplex Sewage

Package Systems

(job ready/assembled)

24” X 24” Simplex

Sewage System

See FM2810 for further information.

009969B

140

GALLONS

LITERS 0

FLOW PER MINUTE

20 40 60

160

80 240

80 100 120

360

320 400

METERS

TOTAL DYNAMIC HEAD

FEET

PUMP PERFORMANCE CURVE

211/264/266 MODELS

266

264

211

SPECIFICATIONS:

• Available in high-density polyethylene structural foam (PSF),

polyethylene or ﬁberglass

• Ideal for residential, commercial and industrial applications

• Complete with necessary sealing hardware and ﬂanges

• Available with 2” or 3” vent and 2” or 3” discharge

• Lid with gasket and 4” cast iron inlet hub with anti-corrosion

coating are included with the sewage basins

• Centerline of hub is located 10-1/2” (26.7 cm) from top of

basin (std.). Custom locations available

• Polyethylene sewage pump basins are IAPMO approved.

For 10’ (3 m) stack test models, refer to charts on FM0487.

• Sealed (radon) basins for sump pumps in 18”x22”

(45.7x55.9 cm) and 18”x30” (45.7x76.2 cm) sizes

•

Polyethylene sump basin available with plastic unsealed

covers in

18”x22” (45.7x55.9 cm)

• Sewage basins are watertight and gas-tight when properly

installed

• Durable steel cover with gasket standard on simplex and

duplex sewage basins

• One piece, seamless construction on all basins

• Duplex covers include two pump plates and inspection plate

• Ready to install for economical and simple installation

• Dimensional engineering data available

• Temperature rated 130°F (54°C)

• Fiberglass models available that will pass the 10’ (3 m) water

stack test. (Refer to charts on FM0487) (L. A. - RR-5311)

• Various custom diameters and lengths available in ﬁberglass.

Consult factory. Also with 10’ (3 m) water stack test.

See FM0487 for further information and accessories.

151790

BASINS & PACKAGE SYSTEMS

ACCESSORIES AND CONTROLS

BASINS & PACKAGE SYSTEMS

Qwik Pak LS Commercial Duty

Basin Sizes:

• 24” (61 cm) diameter simplex units available in

60” or 84” (152 or 213 cm) depths

• 36” (91 cm) diameter duplex units available in

60” or 84” (152 or 213 cm) depths

Lift Stations Include:

• Fiberglass basin with anti-ﬂoatation device and solid

outdoor-rated, ﬁberglass cover

• 4” pipe seal (loose for ﬁeld installation)

• Ductile iron Z-Rail® disconnect system for easy pump

removal

• 1.25”, 1.5” or 2” slide rail assembly for use on multiple pumps

• Stainless steel lift cable(s)

• 2” PVC ball valve and 2” cast iron check valve

• 2” SCH. 40 PVC discharge piping

• (3) 15’ (5 m) variable level ﬂoat switches with installed

ﬂoat tree

• Kits available for commercial duty efﬂuent, sewage or

grinder pumps

• Can be used with smaller residential pumps with

adaptor (consult factory)

Optional Accessories include:

• Access riser assemblies

• Junction boxes

• Outdoor vents

Basin Sizes:

• 24” (61 cm) diameter simplex units available in 48” - 96”

(122 - 244 cm) standard depths

• 36” (91 cm) diameter duplex units available in 48” - 96”

(122 - 244 cm) standard depths

Lift Stations Include:

• Fiberglass basin with anti-ﬂoatation device with solid,

outdoor-rated, ﬁberglass cover

• 4” pipe seal (loose for ﬁeld installation)

• Zoeller “square guide” disconnect system for easy pump

removal

• 1.25”, 1.5” or 2” discharge conﬁgurations for use on multiple

pumps

• Stainless steel lift cable(s)

• PVC ball valve and cast iron check valve installed

• Sch. 40 PVC discharge piping

Optional Accessories include:

• Cover material (steel, ﬁberglass, gas-tight, indoor etc.)

• Custom valve boxes (attached and detached)

• Stainless steel and bronze non-spark systems for hazardous

environment pumps

• 3” and 4” discharge conﬁgurations

• Basins up to 96” (244 cm) diameter and 240” (610 cm) depths

are available – consult factory

• Custom design/build package systems

Wastewater

Universal Lift

Station

Prepackaged Lift

Station

While current systems require

the pump to be included in

the package, the Qwik Pak

LS allows a Zoeller pump to

be purchased separately or

provided from existing stock.

Gone is the headache of

having to purchase a pump

that you may already have in

stock! The Qwik Pak LS with a

Z-Rail® Disconnect System is

designed to be used in dewatering, sump, efﬂuent, sewage

or grinder systems. The piping conﬁguration provides the

ﬂexibility for up to a 2” discharge. Use the Qwik Pak LS when

a speedy installation is required. The prepackaged station,

in conjunction with an accessory kit, provides everything

required to install a complete system. The discharge piping

is installed along with the check valves and ball valves.

The Zoeller prepackaged unit is

designed to be an all-inclusive

lift station. With the rail system,

variable level ﬂoats, discharge

piping and optional junction

box installed along with the

submersible pumps and control

panel, all the contractor has to do

is install the 4” hub, dig the hole

and attach the discharge piping.

The configurations shown in

our catalog are just the tip of the

iceberg. Zoeller’s engineering and

manufacturing staff can design-

build ALMOST any prepackaged

system that can be imagined!

Whether the system is designed

for a dewatering, efﬂuent, sewage

or grinder pump, all components

are guaranteed to work when they

arrive at the jobsite due to the fact that EACH system is

reviewed for compatibility prior to being built and then tested

for proper ﬁt after assembly.

922-0009 pictured

30-0021 / 30-0151

2” Plastic or Cast

Iron Slip Union 30-0214 / 30-0215 / 30-0216

1-1/4” - 2” Cast Iron NPT

High-Temperature

SPECIFICATIONS:

• Vertical or horizontal installation

• Full-ﬂow design, no restrictions

• Stops backﬂow of water

• Standard, 1-1/4”, 1-1/2”, 2”, 3” female NPT pipe

• Neoprene polyester, reinforced ﬂapper, smooth edge

design, with cast iron and non-corrosive metal backing

plates and stainless steel fastener

• Corrosion-resistant, powder coated epoxy ﬁnish

• Rated at 50 PSI (115’ [35 m] of head) at 130°F (54°C)

• Stainless steel bolts

• Suitable for installation below basin cover

SPECIFICATIONS:

• Flapper bends over a radius, no sharp 90°

edges — lengthens life of ﬂapper hinge

• PVC plastic check body, ultrasonically welded and can be

solvent-welded for rigid, pressure-rated piping

systems to 25 PSI, (57’ [17.4 m] of head) at 130°F (54°C)

(30-0182)

• Vertical or horizontal installation

• Available in individual packages for pegboard display

(30-0191)

• All stainless steel screws, nuts and clamps on model

30-0200 only

• Slip x slip for 4.3 PSI, 10’ (3 m) of head at 130°F (54°C).

Avoid more than 10’ (3 m) static head above the check valve.

• Designed to reduce water hammer

SPECIFICATIONS:

• Full 2” ﬂow design - meets

BOCA (P.604.2) 2” full ﬂow pump code

• Checks backﬂow of water

• Simple to install (no threading of pipe

required). Save time and material costs

• Neoprene gasket and ﬂapper, weighted with heavy

stainless steel metal backing plates and rivet

• Vertical or horizontal installation

• Slips over ABS, PVC, steel or copper pipe

• Reduces motor and pump noise

• Flexible neoprene slip x slip union includes stainless steel

clamps for low pressure systems. Avoid more than 10’ (3 m)

static head above the check valve. 4.3 PSI at 130°F (54°C)

• Extra wide hinge to reduce stress

• Plastic check has PVC body and can be installed with solvent-

welded couplings for pressure systems to 25 PSI, 57’ (17.4 m)

of head (30-0023)

• Model 30-0151 has corrosion-resistant, powder coated

epoxy ﬁnish.

• Stainless steel sleeves available to meet Illinois Plumbing

Code. (Cast Iron 30-0201 / PVC 30-0202)

• Meets requirements of Wisconsin Uniform Plumbing Code

SPECIFICATIONS:

• Use with 2000 and 3000 series high-

temperature pumps

• Vertical or horizontal installation

• Full-ﬂow design, no restrictions

• Stops backﬂow of water

• Standard 1-1/4”, 1-1/2”, 2” female NPT pipe

• EPDM strand-reinforced ﬂapper, smooth-edge design with

cast iron and non-corrosive metal backing plates & stainless

steel fastener.

• Corrosion-resistant, powder coated epoxy ﬁnish

• Rated at 50 PSI (115’ [35 m] of head) at 200°F (93°C)

• Stainless steel bolts

ACCESSORIES AND CONTROLS

Full-Flow

Unichecks

30-0152 / 30-0160

30-0163 / 30-0164

1-1/4” - 3” Cast Iron

Full-Flow

Unichecks

30-0181 / 30-0200

1-1/4” - 1-1/2” Slip x Slip

Union

Valves: Check, Ball, & Plug

BASINS & PACKAGE SYSTEMS

SPECIFICATIONS:

• Full-ﬂow check valve design

• Threaded union allows pump to be removed without

disrupting discharge piping

• Saves time and money - easy to install

• Neoprene gasket and ﬂapper, weighted with stainless steel

backing plates and rivet

• Can be installed on vertical or horizontal pipe

• Meets plumbing codes requiring a ball valve installed in

conjunction with a check valve

SPECIFICATIONS:

• 1/2 lb. (0.23 kg) spring eliminates water hammer

• Reduces motor and pump noise

• Designed for both horizontal and vertical usage

• Full-ﬂow, non-clog design installation

• Durable PVC check body and compression end ﬁttings

• Solvent-weld ends allow for easy installation

• 30-0044 and 30-0045 have no unions

• No threading of pipe required - saves time and money

• Pressure rated at 50 PSI (115’ [35 m])

30-0241 & 30-0242 Slip Union: 40 PSI (92’ [28 m])

30-0243 & 30-0244 Slip Union: 30 PSI (69’ [21 m])

• Consult factory for use over 130°F (54°C)

• Suitable for installation below basin cover

SPECIFICATIONS:

• All stainless steel screws

• Replaceable ﬂapper in the check valve

• Extra wide hinge to reduce stress

• Rated for 25 psi, 57’ (17.4 m) of head

Tri-Check®

30-0100 / 30-0101

1-1/2” - 2” PVC Check

Valve/Ball Valve Union

Combination

The Combo

30-0102 / 30-0103

1-1/2” - 2” PVC Check

ValveUnion Combination

Quiet Check - PVC Solvent Weld with Union Check Valve

Valves: Check, Ball, & Plug, continued

GENERAL CAUTION: Water hammer creates momentary high pressure

surges. These surges can cause severe damage to check valves and the pip-

ing system. Consideration for water hammer must be included in the piping

system design. Reference ASPE Data Book, Chapter 2.33. May require check

valves with special non-slam features or other engineered solutions.

QUIET CHECKS PVC SOLVENT WELD

Item

Number

Pipe

size

Valve

Body

Weight

(lbs/kg)

Length

(in/mm)

Carton

Qty

30-0239 1-1/4” White 0.75 lbs/0.3 kg 9.50”/241 mm 12

30-0040 1-1/2” White 2 lbs/0.9 kg 9.50”/241 mm 12

30-0041 1-1/2” Clear 2 lbs/0.9 kg 9.50”/241 mm 12

30-0042 2” White 3 lbs/1.4 kg 10.50”/267 mm 12

30-0043 2” Clear 3 lbs/1.4 kg 10.50”/267 mm 12

30-0044 3” White* 3 lbs/1.4 kg 9.50”/241 mm 8

30-0045 3” Clear* 3 lbs/1.4 kg 9.50”/241 mm 8

QUIET CHECKS PVC SLIP UNION

30-0241 1-1/2” White 1.2 lbs/0.5 kg 10.50”/267 mm 12

30-0242 1-1/2” Clear 1.2 lbs/0.5 kg 10.50”/267 mm 12

30-0243 2” White 1.8 lbs/0.8 kg 11.50”/292 mm 12

30-0244 2” Clear 1.8 lbs/0.8 kg 11.50”/292 mm 12

QUIET CHECKS WITH QUARTER TURN BALL VALVES

30-0046 1-1/2” White 3 lbs/1.4 kg 14.75”/375 mm 12

30-0047 1-1/2” Clear* 3 lbs/1.4 kg 14.75”/375 mm 12

30-0048 2” White 4 lbs/1.8 kg 16.12”/409 mm 12

30-0049 2” Clear* 4 lbs/1.8 kg 16.12”/409 mm 12

P/N SERVICE PART

152294 1-1/2” union assembly

152293 2.0” union assembly

P/N 30-0040 P/N 30-0041 P/N 30-0046 P/N 30-242

White PVC Clear PVC White PVC Clear PVC

*Solvent weld only. No unions included (see chart).

ACCESSORIES AND CONTROLS

SPECIFICATIONS:

• Heavy-duty ductile iron construction

• Angled seal for non-slam closure

• Non-clog design

• Reinforced disc

• Drip-tight seating

• Rated up to 250 PSIG

• Designed for both horizontal and vertical usage

• Optional backﬂow actuator and mechanical indicator

SPECIFICATIONS:

• Designed to handle solids-bearing

ﬂows

• Cast iron housing - rated 175 psi

• 99% pure nickel welded seat

• 1/4 turn Buna plug

• Upper and lower ball bearings

• Provided with hand lever*

*Hand lever not shown in photos

SPECIFICATIONS:

• Rubber coupling with stainless steel clamps

• Threads into pump discharge

• Pre-drilled weephole

• 4.3 PSI, 10’ (3 m) of head max

• Vertical installation only

Inline

30-0238

Inline Check Valve

Compression

1-1/2” - 3” Compression

Unichecks

3” & 4” Flanged

Check Valves

2”, 3” & 4” Cast Iron

Plug Valves

Valves: Check, Ball, & Plug, continued

ITEM

NO.

PIPE

SIZE

WEIGHT

(lbs/kg)

LENGTH

(in/mm)

CARTON

QTY

30-0015 1-1/2” 1.1 lbs/0.5 kg 7-1/2”/180 mm 12

30-0020 2” 1.7 lbs/0.8 kg 9-3/4”/248 mm 12

30-0030 3” 5 lbs/2.3 kg 14”/356 mm 2

Pressure rated to 125 psi (861 kPa) at 285’ (86.9 m] at 75°F (24°C)

GENERAL CAUTION: Water hammer creates momentary high pressure surges. These surges can cause severe damage to check valves and the piping

system. Consideration for water hammer must be included in the piping system design. Reference ASPE Data Book, Chapter 2.33. May require check valves

with special non-slam features or other engineered solutions.

REF NO. PART NAME MATERIAL

1 Body Ductile iron ASTM A536, Grade 65-45-12

2 Cover Ductile iron ASTM A536, Grade 65-45-12

3 Disc Buna-N w/ steel and nylon reinforcement

4 Gasket Compressed non asbestos ﬁber

5 Cover Bolt Alloy steel SAE Grade 5

PART NO. VALVE

SIZE

"A"

(in/mm)

"B"

(in/mm)

"C"

(in/mm)

"D"

(in/mm)

"E"

(in/mm)

"F"

(in/mm)

"G"

(in/mm)

"H"

(in/mm)

WEIGHT

(lbs/kg)

6030-0197 2-1/2"

8-1/2”/

215.9

5-1/2”/

139.7

7”/

177.8

11/16”/

17.5

1-1/2”/

63.5

3-3/8”/

85.7

5/8”/

15.9

4”/

101.6

32 lbs/

14.5 kg

6030-0202 3"

9-1/2”/

241.3

6”/

152.4

7-1/2”/

196.5

3/4”/

19.1

3”/

76.2

5-1/8”/

130.2

5/8”/

15.9

4”/

101.6

37 lbs/

16.8 kg

6030-0203 4"

11-1/2”/

292.1

7-1/2”/

190.5

9”/

228.6

15/16”/

23/9

4”/

101.6

5-3/4”/

146.1

5/8”/

15.9

8”/

203.2

63 lbs/

28.6 kg

FLANGED MODELS

SIZE PART NO. WIDTH

(in/mm)

HEIGHT

(in/mm)

WEIGHT

(lbs/kg)

3” 6030-0085 8”/

203.2 mm

14-1/8”/

358.8 mm 53 lbs/24.0 kg

4” 6030-0086 9”/

228.6 mm

16-3/4”/

425.5 mm 66 lbs/29.9 kg

THREADED MODELS

SIZE PART NO. WIDTH

(in/mm)

HEIGHT

(in/mm)

WEIGHT

(lbs/kg)

2” 6030-0082 5-1/4”/

133.4 mm

7-1/8”/

181.0 mm 12 lbs/12.4 kg

3” 6030-0083 8-3/4”/

222.3 mm

14-1/8”/

358.8 mm 45 lbs/20.4 kg

EACH FLANGE

"H" = NUMBER OF HOLES

"G" = BOLT SIZE

5 1

243

ZEPA0520

ACCESSORIES AND CONTROLS

SPECIFICATIONS:

• Converts nonautomatic pump to automatic pump

• Simple installation

• Adjustable/variable level

• Standard 15’ (5 m) and 20’ (6 m) SJOW CPE cord with molded plug. 10-0055 and 10-0065 - 10’ (3 m) cord standard

• Float is constructed of durable PVC/polypropylene

• Standard - normally open (NO) (“pumps down”)

•

Optional - normally closed (NC) (“pumps up”) Consult factory

•

Maximum operating temperature for 10-0748: 120°F (49°C). All other switches: 140°F (60°C)

•

Float is omnidirectional

•

Includes mounting clamp

•

Designed for EFFLUENT, SEWAGE and DEWATERING applications

•

Variable level ﬂoat switch, for use in 18” (45.7 cm) minimum diameter basins

• 10-0748 - 25’ (8 m) cord standard, no molded plug. Can be used as a control switch to operate an external magnetic or

combination starter on three phase pumps

• Vertical piggyback ﬂoat switch. Ideal for narrow diameter basins. 6.5” (16.5 cm) maximum cycle range

• Use recommendation chart for switch selection

Switch-Mate Piggyback

13 AMP MAXIMUM 15 AMP MAXIMUM 20 AMP MAXIMUM

Normally Open (NO) Normally Open (NO) Normally Open (NO)

10-0055 - 115 V - 10' (3 m) 10-0032 - 115 V - 15' (5 m) 10-0748 - 115 V/230 V - 25' (8 m)

10-0034 - 115 V - 15' (5 m) 10-0033 - 230 V - 15' (5 m)

10-0035 - 230 V - 15’ (5 m) 10-0705 - 115 V - 20' (6 m)

10-0063 - 115 V - 20' (6 m) 10-0559 - 230 V - 20' (6 m)

10-0706 - 230 V - 20' (6 m)

Normally Closed (NC) Normally Closed (NC)

10-0065 - 115 V - 10' (3 m) 10-0064 - 115 V - 15' (5 m)

10-0037 - 115 V - 15' (5 m)

10-0062 - 230 V - 15' (5 m)

Single Piggyback Variable Level Float Switch

Canadian

Standards

Association

approval

available.

Note: All variable level ﬂoat

switches in this section are

mechanically activated and

do not contain mercury.

Single Piggyback Vertical

Float Switch

Double Piggyback Variable

Level Float Switch

13 AMP MAXIMUM

NORMALLY OPEN (NO) VERTICAL

10-2041 - 115 V - 10' (3 m)

10-2042 - 115 V - 15' (5 m)

10-2043 - 115 V - 20' (6 m)

MECHANICAL

10-1964 - 115 V - 15 Amp - 15' (5 m)

10-1965 - 230 V - 15 Amp - 15' (5 m)

Canadian

Standards

Association

approval

available.

Variable Level Float Switch

APPLICATIONS:

• Simplex or duplex pump control and high level alarm on electrical alternating control panel systems

• For dewatering, efﬂuent and sewage applications

• Switch for A-Pak

SPECIFICATIONS:

• Float is constructed of durable PVC/polypropylene

• Standard mechanical variable level control switches are rated for 115/230 V, 5 Amps

• Low-current, mechanical variable level control switches are rated for 125 VAC/30 VDC, 0.1 Amps

• 18/2 Type SJOW CPE cord standard

• Cords are available in 15-25-35-50’ (5-8-11-15 m) lengths

• Temperature rating of 140°F (60°C)

• Approximately 1.5” (38 mm) liquid level differential in switching action

ADJUSTABLE WEIGHT: (P/N 10-0689) provides an accurate pivot point for suspended

ﬂoat switches

• Gripping teeth on clip and weight channel securely lock ﬂoat cable into place

• Cable weight can be adjusted without the use of tools

HOUSING: 1lb 12oz. (0.8 kg), 2.8”x3.3” (7.1x8.4 cm), impact-resistant and non-corrodible,

PVC housing for liquids up to 140° F (60° C)

CLIP: injection-molded acetal plastic

WIRE/CABLE ACCOMODATED: SJOW, SJTW, 18/2, 18/3, 16/3, 14/2, 14/3

SHIP WEIGHT: 2 lbs. (0.9 kg)

Variable Level Control Switches

FLOAT SWITCHES

Mechanical Cord

Length

(ft/m)

Mounting

Method

Standard

P/N*

Low Current

P/N**

10-0743 10-2060 15/5 Clamp

10-0744 10-2061 20/6 Clamp

10-1877 10-2062 25/8 Clamp

10-1878 10-2063 35/11 Clamp

10-1879 10-2064 50/15 Clamp

10-1880 10-2065 15/5 Adjustable Weight

10-1881 10-2066 25/8 Adjustable Weight

10-1882 10-2067 35/11 Adjustable Weight

10-1883 10-2068 50/15 Adjustable Weight

FLOAT SWITCH TREES

Mechanical Cord

Length

(ft/m)

Mounting

Method

Standard

P/N*

Intrinsically

Safe P/N**

10-1456 10-1456 --- Tree Only

10-1886 10-2069 15/5 (3) 15' (5 m) Floats & Tree

10-1887 10-2070 15/5 (4) 15' (5 m) Floats & Tree

* Not for use with intrinsically-safe control systems.

** For use with intrinsically-safe control systems only.

Products may not be exactly as pictured.

ACCESSORIES AND CONTROLS

SPECIFICATIONS:

• Alternates two automatic pumps up to 1/2 HP, 12 amps each,

115 V, single phase (not to be used with grinder pumps)

• Extends pump life

• Compact design easily mounts in conﬁned spaces

• Circuit fault protection

• Specially designed for humid areas

• Universal connection for alarm switch replacement

• Auxiliary output contacts (normally open) for remote

alarm connection

• Solid green LED lights for Pump 1, Pump 2 and Power

• Flashing red LED lights for alarm conditions

• 9’ (2.7 m) power cord

• Multiple alarm modes will alert user to potential problems

and protect property by switching to the other pump when

necessary

Alarms include:

° High water

° Loss of power

° Continuous pump run

° Breaker tripped

° Pump failure

• Button for Silence and Reset

• Built-in, rechargeable battery will operate the alarm and LED

lights for a limited time during power outage

10-0804 Residential

Alternator System

SmartPak® Plus

MC 170468

SPECIFICATIONS:

• Using the Gateway’s input terminals, get email, text and

push notiﬁcations from any device with auxiliary outputs

• Utilizes your free account on the Z Control® Cloud

• When used with the Z Control® Enabled products that

require the Gateway, additional features such as remote

control and monitoring are included

• Power adapter included

• Connects to existing router using either Wi-Fi® or ethernet.

10-4144

Control

® Gateway

Real Time Peace of Mind™

ACCESSORIES AND CONTROLS

SPECIFICATIONS:

• No need to cut off plugs

• Sealed watertight enclosure

• Available in 115 Volt or 230 Volt design

• Corrosion-resistant PVC construction

• Easy hookup of indoor alarm with terminal strip exposed for low

voltage wiring

• Rated for NEMA 4X

• Water-tight rubber cord seal for pump and switch cables

• Optional indoor tank alert alarm with silence switch and LED

indicator

• Installation and wiring instructions included

• Meets NEC requirements for a disconnect

See FM1420 for further information.

The Qwik-Box is a junction box designed for easy hookup

of pumps and alarm systems. It is used in septic efﬂuent,

sewage, or dewatering applications, and requires a

connection outside the building or residence. The Qwik-Box

eliminates the need for junction wiring boxes inside sewage

and septic tanks, and consists of UL listed components.

Qwik Box

Pump Control and Alarm

SPECIFICATIONS:

• Voice-Chip technology (NO TAPES)

• Record your own personal messages

• Dials each contact number up to four times

• Internal 9V battery back-up (battery NOT Included)

• Tone or pulse dial only (NOT intended for digital phone lines)

The Auto-Dialer is a single channel

voice dialer that can be used with any

device that can provide a normally

open / closed contact. It can be

programmed to store up to four

contact numbers, including standard

(voice) telephones, most cell phones,

and pagers. It will provide a 16 second pre-recorded message.

Products may not be exactly as pictured.

10-2616 Auto-

Dialer System

SPECIFICATIONS:

• Operates on (3) AAA batteries

• Low battery alarm

• Warns you when sensor contacts water

• Loud intermittent horn rated at 103 +/- 3 db at 1’ (30 cm)

• On/Off silence switch

• Stainless steel sensor contacts

• Easy to install, portable and safe!

• Compact design (3-1/4”x2-1/4” [8.3x5.7 cm])

• No adjustments needed

• Solid state electronic components

• 5’ (1.5 m) of lead wire

• 12-month limited warranty

• AC power adapter capability. Requires Class 2 transformer,

Input: 120 VAC/60 Hz, output: 4.5 VDC/150 mA, tip positive,

type B plug. (Not included, but available at most

electronics stores)

Flexible sensor wire allows this alert to be used in many

applications. Alerts you of overﬂowing:

• Sump pump • Toilets • Broken pipes

• Dishwashers or washing machines • Laundry sinks

• Air conditioning pans • Bath tubs or hot tubs

10-0763

High Water Alarm

Flood Alert®

ACCESSORIES AND CONTROLS

APak® Alarm Systems

10-4012

10-0623 Indoor/Outdoor

10-4011

10-0682 Deluxe

10-0126 Indoor/Outdoor

SPECIFICATIONS:

• NEMA 1 enclosure (INDOOR USE ONLY)

• Automatic alarm reset

• Horn is rated 87 decibels at 10’ (3 m)

• 2 AA battery back-up (battery not included)

• 15’ (5 m) alarm (12 V) tethered switch

• 6’ (2 m) power cord

• Auxiliary dry contacts (use 10-4014)

SPECIFICATIONS:

• NEMA 3R enclosure (6.5”x4.5”x3”)

(16.5x11.4x7.6 cm)

• Top-mounted alarm beacon

• Automatic alarm reset, horn silence

switch and alarm test switch

• Horn is rated 85 decibels at 10’ (3 m)

• Pre-mounted terminal block with connections for pump

and ﬂoat switch

• 15’ (5 m) alarm (12 V) tethered switch

• Power connections are ﬁeld-wired

SPECIFICATIONS:

Same standard features of our 10-4012 with:

• 15’ (5 m) alarm reed switch

• Auxiliary dry contacts (use 10-4013)

SPECIFICATIONS:

Same standard features of our 10-0623 with:

• 20’ (6 m) alarm (12 V) tethered switch

• 6’ (2 m), 115 V power cord with

water-tight cord connectors

SPECIFICATIONS:

Same standard features of our 10-0623 with:

• NEMA 4X thermoplastic enclosure (6”x4”x3”)

(15.2x10.2x7.6 cm)

• Horn is rated 88 decibels at 10’ (3 m)

• 5A auxiliary dry contacts

The all new APak® alarm is more compact and easier to install. It is CSA

approved in a NEMA 1 enclosure. Battery life is over 1 year from 2 AA

batteries. Alarm may be used as AC only, DC only, or AC/DC applications.

The APak® alarm system sounds a horn when a potentially threatening

liquid level condition occurs. The horn can be silenced, but the alarm

light remains on until the condition is remedied.

A green “POWER ON” light indicates 120 V primary power to the alarm.

A low battery chirp feature indicates when the battery should be replaced. A red

“ALARM” light indicates a high-level condition.

Tested to UL Standard

UL 508

& Certied to CSA

Standard

C22.2 No. 205

Tested to UL Standard

UL 508

& Certied to CSA

Standard

C22.2 No. 205

US LISTED

NOTE: All variable level ﬂoat switches in this section are

mechanically activated and do not contain mercury.

NOTE: It is always recommended to power the alarm from a separate circuit than the pump to avoid losing power to

both during a tripped breaker scenario.

Z Control® Enabled Models

10-4013 and 10-4014

SPECIFICATIONS:

• 10-4013 comes with reed sensor

• 10-4014 comes with mechanical

ﬂoat switch

• All the Standard features plus:

• 2nd Input for additional monitoring

ability

• Dry contacts for connection to home

security system, etc.

• Z Control Enabled

• Wi-Fi® equipped

• Receive free text, email, and

push alerts on:

• Power outage

• Low battery

• Input 1 or 2 triggers

• Loss of contact with Z Control®

• Remotely Silence, Reset alarm.

• Free Z Control App and Web interfaces

• Free Z Control account

• No monthly cost

• Simple setup

• Z Control connectivity LED

10-4012

10-4013

SPECIFICATIONS:

• Hand-off-auto toggle switch for each pump

• Green pump run pilot light for each pump

• Alarm test and silence switches

• Red pilot light (NEMA1 only) and audible

alarm with 83 to 85 decibel rating for a high-

water condition

• Red alarm beacon included with NEMA 4x

enclosure

• Auxiliary dry contact

• High water alarm

• Single phase - circuit breaker for

each pump

• Three phase - motor protective switch

with overload protection

• Magnetic starter for each pump

• Alternating mechanism

•

Numbered terminal strip for connecting

pumps and variable level ﬂoat switches

• NEMA 1 - general purpose or

NEMA 4x - watertight enclosures available

• Integral auxiliary terminal board connections

(dry contact) for remote alarm devices

• 3 or 4 variable level ﬂoat switch control

operation

• Three 20’ (6 m) ﬂoat switches included

with single phase panels

• Off-the-shelf components provide easy ﬁeld

maintenance and repair

• Float switches not included with three phase

panels

For Duplex Installations

An Electrical Alternator is used on a Duplex pump application where automatic alternation of the pumps is desired for

added protection in residential or commercial applications. With one pump operating to handle normal ﬂow, a second

pump becomes operational in the event the water level continues to rise. The built-in alarm system, a standard feature, can

be connected to sound either when the second pump becomes operational with a 3-ﬂoat switch system or independently

with a 4-ﬂoat switch system. All electrical systems must be installed by a qualiﬁed electrician and according to the National

Electrical Code. (see Section 430-71 though 430-113, plus any others that apply).

Electrical Alternator Control Panel

US LISTED

ACCESSORIES AND CONTROLS

NOTE: 600 and X600 Series single phase pumps

require special panels that include start components.

See Selection Guide FM1228 and FM1705 for correct

panel selection.

NOTE: All variable level ﬂoat

switches in this section are

mechanically activated and

do not contain mercury.

CONTROL PANELS USED WITH SINGLE PHASE PUMPS

NEMA 1 ENCLOSURE WITH 20’ (6 m) FLOAT SWITCH

Order No. Dimensions HxWxD in (cm) Volts Amp Range

10-1039 12”x10”x6” (30x25x15 cm) 11 5 7-15

10-1040 12”x10”x6” (30x25x15 cm) 11 5 15-20

10-0092* 12”x10”x6” (30x25x15 cm) 115/200/230 0-20

NEMA 4X ENCLOSURE WITH 20’ (6 m) FLOAT SWITCH

10-1041 12”x10”x6” (30x25x15 cm) 11 5 7-15

10-1042 12”x10”x6” (30x25x15 cm) 11 5 15-20

10-1043 12”x10”x6” (30x25x15 cm) 115/200/230 0-7

10-1044 12”x10”x6” (30x25x15 cm) 115/200/230 7-15

10-1045 12”x10”x6” (30x25x15 cm) 115/200/230 15-20

10-1046 12”x10”x6” (30x25x15 cm) 115/200/230 20-30

10-0093* 12”x10”x6” (30x25x15 cm) 115/200/230 0-20

*Branch circuit protection provided by installing electrician.

CONTROL PANELS USED WITH THREE PHASE PUMPS

NEMA 4X ENCLOSURE (Float Switches not included)

Order No. Dimensions HxWxD in (cm) Volts* Amp Range

10-1102 14”x12”x6” (36x30x15 cm) 200/230/460 1.0-1.6

10-1104 14”x12”x6” (36x30x15 cm) 200/230/460 1.6-2.5

10-1106 14”x12”x6” (36x30x15 cm) 200/230/460 2.5-4.0

10-1108 14”x12”x6” (36x30x15 cm) 200/230/460 4.0-6.3

10 - 1110 14”x12”x6” (36x30x15 cm) 200/230/460 6.3-10.0

10 - 1111 14”x12”x6” (36x30x15 cm) 200/230/460 9.0-14.0

10 - 111 2 14”x12”x6” (36x30x15 cm) 200/230/460 13.0-18.0

10 - 111 4 14”x12”x6” (36x30x15 cm) 200/230/460 17.0-23.0

10 - 111 5 14”x12”x6” (36x30x15 cm) 200/230/460 20.0-25.0

10-1183 14”x12”x6” (36x30x15 cm) 200/208 23.0-32.0

10-1154 14”x12”x6” (36x30x15 cm) 575 1.6-2.5

10-1156 14”x12”x6” (36x30x15 cm) 575 2.5-4.0

10-1158 14”x12”x6” (36x30x15 cm) 575 4.0-6.3

*Three phase panel has multi-tap transformer with secondary fusing.

Electrical Alternator Control Panel

ACCESSORIES AND CONTROLS

SPECIFICATIONS:

• 115-208-230 Volts

• Dead front panel

• Complete with (3) 20’ (6 m)

control ﬂoat switches

• Clear inner door (10-0125 only)

• Equipment disconnect

(10-0125 only)

• Motor contactor (all models except 10-1019 and 10-1023)

• NEMA 4X watertight enclosure with lockable latch

• Top-mounted alarm light

• Alarm horn provides audio warning of alarm condition

(83 to 85 decibel rating)

• Pump run indicator light

• Horn silence and alarm test toggle switches

• HOA switch

• Dry auxiliary contact (not available in plug-in panels) SPECIFICATIONS:

• 208-230-460-575 Volts

• NEMA 4X - watertight enclosure with lockable latch

• Hand-off-auto toggle switch

• Green pump run light

• Alarm test & silence switches

• Red alarm beacon and audible alarm for a high water

condition (83 to 85 decibel rating)

• Motor protection switch with overload protection

• Magnetic starter

• Numbered terminal strip for connecting pumps and

variable level ﬂoat switches

• Dry auxiliary contacts for remote alarm devices

• Three ﬂoat operation (ﬂoats not included - see FM0526)

• Off-the-shelf components provide easy ﬁeld maintenance

and repair

SPECIFICATIONS:

• 115V (10-1019) or 230V (10-1023)

• NEMA 4X enclosure with

hinged cover

• Receptacle for use with piggyback

pump switch

• Alarm horn (83 to 85 decibel rating)

• Terminal strip

• Horn silence switch to turn alarm on or off

• Alarm ﬂoat only

Single Phase Control Panel

Three Phase

Plug-in Control Panel

Single Phase

An Electrical Control Panel is used on a Simplex pump application where automatic electrical cycling of the pump is

desired for added protection in residential or commercial applications. A Control Panel is required for all systems using a

nonautomatic pump. The built-in alarm system, a standard feature, will activate when the water level becomes unusually

high. All electrical systems must be installed by a qualiﬁed electrician and according to the National Electrical Code (see

Section 430-71 though 430-113, plus any others that apply).

Electrical Simplex Control Panels

SINGLE PHASE SIMPLEX PUMP CONTROL/ALARM SYSTEM

Model # Volts Dimensions HxWxD

in (cm)

Amp

Range Float switches included Features

10-1019 11 5 V 8”x6”x4” (20x15x10 cm) 0-15 Alarm ﬂoat only Plug-In

10-1023 230V 8”x6”x4” (20x15x10 cm) 0-15 Alarm ﬂoat only Plug-In

10-1036 115V, 208-230V 8”x6”x4” (20x15x10 cm) 0-7 Three 20’ (6 m) control ﬂoats Circuit breaker disconnect

10-1037 115V, 208-230V 8”x6”x4” (20x15x10 cm) 7-15 Three 20’ (6 m) control ﬂoats Circuit breaker disconnect

10-1038 115V, 208-230V 8”x6”x4” (20x15x10 cm) 15-20 Three 20’ (6 m) control ﬂoats Circuit breaker disconnect

10-0125* 115V, 208-230V 10”x8”x4” (25x20x10 cm) 0-20 Three 20’ (6 m) control ﬂoats Equipment disconnect

* 10-0125 Branch Circuit Protection provided by the installing electrician.

THREE PHASE SIMPLEX PUMP CONTROL PANELS

Model Dimensions HxWxD

in (cm)

Volts Amp Range

10-1074 12”x10”x6” (30x25x15 cm) 208/230/460 1.0 - 1.6

10-1076 12”x10”x6” (30x25x15 cm) 208/230/460 1.6 - 2.5

10-1078 12”x10”x6” (30x25x15 cm) 208/230/460 2.5 - 4.0

10-1080 12”x10”x6” (30x25x15 cm) 208/230/460 4.0 - 6.3

10-1082 12”x10”x6” (30x25x15 cm) 208/230/460 6.0 - 10.0

10-1083 12”x10”x6” (30x25x15 cm) 208/230/460 9.0 - 14.0

10-1084 12”x10”x6” (30x25x15 cm) 208/230/460 13.0 - 18.0

10-1086 12”x10”x6” (30x25x15 cm) 208/230/460 17.0 - 23.0

10-1132 12”x10”x6” (30x25x15 cm) 575 1.6 - 2.5

10-1134 12”x10”x6” (30x25x15 cm) 575 2.5 - 4.0

10-1136 12”x10”x6” (30x25x15 cm) 575 4.0 - 6.3

US LISTED

ACCESSORIES AND CONTROLS

SPECIFICATIONS:

• Intrinsically-safe relays

• NEMA 4X enclosure

• Top-mounted alarm light

• Hands-off-auto toggle switch for each pump

• UL Listed

• Alarm horn with silence switch

• Magnetic motor contactor

• Lockable Latch

• Auxiliary dry contact/high water alarm

• Circuit breaker pump disconnect

• 3 or 4 variable ﬂoat switch control operation

• Off-the-shelf components provide for relatively

easy ﬁeld maintenance and repair

• Green pump run pilot light for each pump

• Seal fail indicator light(s)

• Thermal cutouts for 3 phase

• Duplex only - lead/lag alternating circuit

Simplex and Duplex with Intrinsically-

Safe Relays

These intrinsically-safe control panels are used on pump applications

deﬁned as a hazardous duty location. Lift stations in some regions fall

under this classiﬁcation. The intrinsically-safe panel, in conjunction with

an explosion- proof pump, will provide a system that will not allow ignition

of explosive gases. The purpose of the control panel is to cycle a pump

automatically. Each panel comes standard with pump run light(s), a high

water audible and visual alarm, seal fail indicator(s), and a UL Listing. All

panels come standard with a NEMA 4X rating for indoor or outdoor use.

These panels MUST NOT be in the space classiﬁed as needing explosion-proof equipment. Special ﬁttings that either

prevent the passage of hot gases, in the case of an explosion in a Class I area, or the passage of combustible dust, ﬁbers, or

ﬂyings in a Class II or III area (NEC 501-5 and 502-5) are required. A qualiﬁed electrician must install all electrical systems.

National Electrical Code (NEC) Articles 500 through 503 explain in detail the requirements for the installation of wiring

or electrical equipment in hazardous locations. These articles, along with other applicable regulations, local governing

inspection authorities, insurance representatives, and qualiﬁed engineering/technical assistance, should be your guides to

the installation of wiring or electrical equipment in any hazardous or potentially hazardous location.

Control Panels for Explosion

Proof Pumps

STANDARD ENCLOSURE DIMENSIONS

Panel Phase Dimensions (HxWxD)

Simplex 1 16”x14”x6” (41x36x15 cm)

Duplex 1 16”x14”x6” (41x36x15 cm)

Simplex 3 16”x14”x6” (41x36x15 cm)

Duplex 3 16”x14”x6” (41x36x15 cm)

Tested to UL Standard UL 508

Products may not be exactly as pictured.

SPECIFICATIONS:

• 10-0770-Box includes 2 UF cord seals for 12 or 14 gage UF

cable and 3 round cord seals for 16-3, 16-2, 18-3, or 18-2

SO type cords

• 10-0776-Box includes one 3/4” PVC conduit adapter and

3 round cord seals for 16-3, 16-2, 18-3, 18-2 SO type cords

• 10-0777-Box includes one 3/4” PVC conduit adapter and

4 round cords seals for 16-3, 16-2, 18-3, 18-2 SO type cords

• 10-0778-Box includes one 3/4” PVC conduit adapter and

5 round cord seals for 16-3, 16-2, 18-3, 18-2 SO type cords

Economy

Junction Box

(Field Assembled)

Sewage/Waste Junction Boxes

Starter Kits

Nema-4X Junction-boxes

PVC plastic box with removable cover for use in sewage,

efﬂuent, dewatering, or corrosive environments. Box is

4”x4”x2” (10x10x5 cm) and is ﬁeld-drilled for maximum

ﬂexibility in each installation.

NEMA-4X Junction Boxes are electrical enclosures that

are watertight, dust-tight, and corrosion resistant. Boxes

are completely assembled with cord seals and terminal

strip for easy ﬁeld wiring.

A Starter kit is required for all single phase model 611, 621,

631, 641, and 651 pumps. A Starter Kit consists of the single

phase capacitors and relay required to run the pump. These

components are shipped loose and are installed into the

pump’s control panel.

Pump Model Type LxWxH Cord Grips Part No.

611, 621, 631, 641, 651, 661

(under 20 Amps) Simplex 6”x6”x 4-3/8” 1 each-Pump

3 each-Floats 10-0985

Duplex 8”x8”x 4-1/2” 2 each-Pump

4 each-Floats 10-1015

651, 661 (20 Amps & up) Simplex 6”x6”x 4-3/8” 1 each-Pump

3 each-Floats 10-0987

Duplex 8”x8”x 4-1/2” 2 each-Pump

4 each-Floats 10-1016

Starter Kit P/N Pump Model

10-0914 611/621 (before 10/1/07)

10-2221 611/621 (after 10/1/07)

10-0915 631/641

10-1434 651

ACCESSORIES AND CONTROLS

Deluxe Junction Box

(Factory Assembled)

High-impact, corrosion-resistant, weatherproof

thermoplastic enclosure with ﬂexible PVC gasket

and brass screws. Preassembled at the factory for

convenience and ease of installation.

Certied to CSA

Standard 227875

Tested to UL

Standard UL778.

Note: Small cord grips are for 16 ga. and 18 ga. cable.

Large cord grips are for 12 ga. 4 conductor cable and 14 ga.

4 conductor cable.

DELUXE (Factory Assembled)

Pump Model Type LxWxH Hub Size Cord Grips Part No.

51, 53, 55, 57, 59, 98, 137, 139, 140, 142, 151,152, 153, 161

(except 115 V), 163 (except 115 V), 165, 185, 186 (3 phase),

188 (3 phase), 189 (460 & 575V), 264, 266, 267, 268, 270,

282, 284, 293, 294 (3 phase), 295 (460V & 575V only), 404

(230/460/575V 3 phase), 405 (230/460/575V 3 phase) and all

efﬂuent STEP

Systems.

Simplex 4” x 4” x 4” 3/4” 4 small &

1 plug 10-1398

Simplex 4” x 4” x 4” 1-1/2” 4 small &

1 plug 10-1399

Simplex 6” x 6” x 4” 1-1/2” 4 small &

1 plug 10-1402

Simplex/

Duplex 6” x 6” x 4” 1” 5 small &

1 plug 10-1401

Duplex 6” x 6” x 4” 1” 6 small &

1 plug 10-1633

Duplex 6” x 6” x 4” 2” 5 small &

1 plug 10-1403

161 (115 V), 163 (115 V), 186 (single phase), 188 (single

phase), 189 (200 & 230 V), 191, 292, 294 (single phase),

295 (200 & 230 V), 404 (single phase & 200 V 3 phase), 405

(single phase & 200 V 3 phase).

Simplex 6” x 6” x 4” 1-1/2”

3 small, 1

large & 1

plug

10-1404

Duplex 6” x 6” x 4” 2”

4 small, 2

large & 1

plug

10-1405

Nema-4X Junction-boxes

SPECIFICATIONS:

• Economical rail system for shallow depth basin packages

• Single, rigid stainless steel square rail design

• Cast iron pump and support plates

• Stainless steel rail, nuts, bolts, fasteners and lifting bail

• Cast iron angle arm bracket and pump guide bracket

• Galvanized piping is standard. Stainless steel piping

is optional

• Red brass disconnect ﬁttings with Teﬂon-coated Buna

O-ring seal

• PVC ball valve and cast iron check valve

Square Guide Rail Systems

1-1/4” - 2” NPT Vertical Discharge

ACCESSORIES AND CONTROLS

Disconnect & Rail Systems

SPECIFICATIONS:

• Sewage, storm water, efﬂuent and grinder pump systems

• For use in concrete, steel, or ﬁberglass tanks

• Allows for removal of pumps from ground level

• No conﬁned space entry to service pump

• No pull rods or hold down rods

• Disconnect ﬁtting with positive machine ﬁt and o-ring provides a reliable seal

• Seals up to 370’ TDH (160 psi) and supports a weight up to 300 lbs.

• Guide rails direct the pump to and from the disconnect ﬁtting. Systems are supplied complete with

disconnect ﬁtting, guide plate, rail guide, and upper rail support bracket

• All systems use 3/4” schedule 40 pipe rails (not included)

SPECIFICATIONS:

• For 600 and X600 Series solids-handling pumps

• For basins of any depth

• Cast iron construction with stainless steel hardware

• Easy engagement and disengagement of pump from ground level.

• Suitable for most horizontal discharge pumps having a 3” or 4” ANSI ﬂange.

• Seals up to 100’ TDH (43.9 psi) and supports a weight up to 500 lbs.

• Includes base elbow, pump adaptor plate, sealing gasket, rail guide and upper rail support.

•

All systems use 2” schedule 40 rail pipes (not included)

SPECIFICATIONS:

• Economical, reduces time and cost of

removing pump

• Safety: keeps personnel out of pits & out of contact with

contaminants

• Used for shallow systems where guide rails are not

necessary (pull rod not included)

Z-Rail ® Threaded Rail Systems

1-1/4” - 3” NPT Discharge Pumps

3” & 4” Flanged Rail Systems

Horizontal Discharge

Disconnect Only

1-1/4” - 2” Discharge

2” Z-Rail® unit shown.

4” Non-sparking unit shown.

About the Zoeller FAmily oF WAter SolutionS

Founded in 1939, Zoeller Company is one of the oldest independently-owned professional

pump manufacturers in North America. Headquartered in Louisville, Kentucky USA, Zoeller

has over 800 employees worldwide and close to 600,000 sq. ft. of manufacturing facilities in

our seven operations in North America and Asia.

Zoeller Company has established itself as an innovative leader in pumping equipment and

water treatment systems by continuous research and development. The quality of our products

is demonstrated by UL, CSA, CE, and NSF listings as well as continued growth throughout the

United States, Canada, Mexico, and over 40 other countries around the globe. The company

has also expanded to include five brands, which have become the foundation of Zoeller.

The original Zoeller product line now resides in Zoeller Pump Company,

which offers a broad range of submersible pumps from fractional to

7-1/2 HP for residential and commercial sump, effluent, dewatering and

grinding applications.

Flint & Walling, founded in 1866 in Kendallville, Indiana USA, specializes in

4” submersible well pumps ranging from 5 GPM to 1,000 GPM, as well as

centrifugal, jet and booster pumps up to 7-1/2 HP. It is the only pump company

in the U. S. to manufacture its own motors for jet pumps, centrifugal pumps and 4” submersible

well pumps.

Founded in 1952, Wolf Pump is a manufacturer of submersible turbine pumps

located in Abernathy, Texas. Wolf currently produces 4” to 8” pumps with

capacities ranging from 35 to 1000 GPM. These pumps are known for their

efficiency and durability in demanding water applications including

irrigation, municipal water supplies, dewatering applications,

dairy production, mining, the oil and gas industries,

aquaculture, and more.

Zoeller Engineered Products provides

products for storm water removal,

sewage pumping stations

and hazardous environment applications for

residential, commercial and municipal markets.

Available from 1/2 BHP to 100 BHP, each pump

is customized by design, manufacture and

installation according to exact application

needs.

Clarus Environmental

offers sustainable

environmental products,

solutions, and services for the collection,

treatment, and dispersal of residential and

community wastewater. This line specializes

in onsite pumps, pressure sewers,

biological and mechanical treatment

processes, disinfection, and discharge of

safe water.

WOLF PUMP

Your Peace of Mind is Our Top Priority®

Package Systems

Check Valves

Float Switches

Alarm Systems

Control Panels

Rail Systems

3649 Cane Run Road • Louisville, KY 40211 • 502-778-2731 • 1-800-928-7867 • www.zoeller.com

Accessories, Controls

and Package Systems

FM2819

1216

Supersedes

0314

2356 1 Zoeller Explosion Proof Control Panel Brochure User Manual

537017 1 Zoeller Explosion Proof Control Panel Brochure 537017_1_Zoeller Explosion Proof Control Panel Brochure

537018 1 Zoeller Explosion Proof Control Panel Brochure 537018_1_Zoeller Explosion Proof Control Panel Brochure

537415 1 Zoeller Explosion Proof Control Panel Brochure 537415_1_Zoeller Explosion Proof Control Panel Brochure

548162 1 Zoeller Explosion Proof Control Panel Brochure 548162_1_Zoeller Explosion Proof Control Panel Brochure

548153 1 Zoeller Explosion Proof Control Panel Brochure 548153_1_Zoeller Explosion Proof Control Panel Brochure

Navigation menu

Versions of this User Manual:

Views

Navigation