2356 1 Zoeller Explosion Proof Control Panel Brochure User Manual

537017 1 Zoeller Explosion Proof Control Panel Brochure 537017_1_Zoeller Explosion Proof Control Panel Brochure

537018 1 Zoeller Explosion Proof Control Panel Brochure 537018_1_Zoeller Explosion Proof Control Panel Brochure

537415 1 Zoeller Explosion Proof Control Panel Brochure 537415_1_Zoeller Explosion Proof Control Panel Brochure

548162 1 Zoeller Explosion Proof Control Panel Brochure 548162_1_Zoeller Explosion Proof Control Panel Brochure

548153 1 Zoeller Explosion Proof Control Panel Brochure 548153_1_Zoeller Explosion Proof Control Panel Brochure

User Manual: Pump 2356 1 Zoeller Explosion Proof Control Panel Brochure

Open the PDF directly: View PDF PDF.
Page Count: 24

Your Peace of Mind is Our Top Priority®
Package Systems
Check Valves
Float Switches
Alarm Systems
Control Panels
Rail Systems
®
3649 Cane Run Road • Louisville, KY 40211 • 502-778-2731 • 1-800-928-7867 • www.zoeller.com
Accessories, Controls
and Package Systems
®
2© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
WHAT SETS ZOELLER SYSTEMS APART?
Since 1939, Zoeller Company has been manufacturing water pumps of many types.
From pedestal pumps in the beginning to large HP submersible, non-clog pumps
in recent years, we have gained invaluable manufacturing experience from our
humble beginning in August Zoellers basement workshop.
Over the years, one of our most important mottos has been, ‘We excel at 1,000
little things’. From start to finish, we take pride in our products. When you have
residential or commercial wastewater issues, you can count on Zoeller to deliver
the very best solutions. Our commitment to unsurpassed quality offers years of
service and durability with a responsive and knowledgeable product support team
just a phone call away.
SUPPORTING THE WHOLE PACKAGE…
In pumping systems, the “whole package” encompasses far more than just high
quality pumps. The control, alarm, valves, disconnects, piping and container are
all important components of a complete system. Zoeller understands that an
installation is only as good as the weakest element, so we have gone to great lengths
to provide accessory items that are as reliable as our legendary pumps. While we
manufacture most of our products from start to finish, including check valves and
rail systems, we recognize that producing certain specialized accessories requires a
different skill set than our roots provide. In order to offer you the best components
for your project, we have partnered with other specialized manufacturers, all of
them leaders in their respective fields. You can be assured that the vein of Zoeller
quality runs top to bottom throughout our entire product offering.
QUALITY CONTROL AT ALL LEVELS…
You may have heard that all of Zoellers submersible pumps are 100% factory
tested underwater prior to shipment. However, you may not be aware that before
any new product is judged fit to carry a Zoeller label, we first subject it to a barrage
of durability and performance tests. We pressurize check valves until they burst,
cycle float switches until they give out, and crush basins until they collapse. These
over-the-top abuses have very practical goals. They ensure that our products will
withstand the rigors of your real world applications. We follow this testing with
inspections of all materials that come through our doors in order to ensure the
highest level of quality and consistency. At Zoeller, we realize that your projects
are our projects and that your successes are our successes.
FULL BREADTH OF PRODUCT LINE…
Zoeller is your ‘one stop shop’ when dealing with dewatering and wastewater
systems. We offer everything from a small fractional sump pump to a large, 100
HP non-clog pump. From battery back-ups, check valves, sewage grinder systems,
small prepackaged residential units or large prepackaged municipal systems,
Zoeller can offer it all. Next time you are looking for a water or wastewater system,
reach for the only catalog you will ever need… Zoeller Company!
3
© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
BASINS & PACKAGE SYSTEMS
900 Series 910 Systems
INCLUDES:
(2) automatic pumps
(M264 or M267)
(1) 10-0804 Smart-Pak
residential alternator
with alarm
(1) 31-1105 30”x36”
(76.2x91.4 cm) poly-foam
basin with 2” vent/discharge
(2) 30-0101 Tri-Check® valves
See FM0454 for further information.
SPECIFICATIONS:
No assembly required! Drop it in
the hole and go!
Pump switch is installed 180° from
inlet.
Discharge pipe is plumbed with a
predrilled 3/16” (5 mm) vent hole.
Electrical cord seal is installed in
cover.
Cover is sealed and bolted down.
Basin is filled with environmentally-
safe peanuts for safe transit. Just
add water and they dissolve!
Automatic cast iron or thermoplastic pump with tank and all
hardware.
18”x22” (45.7x55.9 cm) basin with 4” inlet
Deluxe unit has a radon-approved basin and cover for radon
prevention.
Standard and economy models use a polyethylene basin
and cover.
Standard and economy covers have a 2” vent, 1-1/2”
discharge.
Deluxe cover has a 3” vent, 1-1/2” discharge.
Fast, easy and job ready!
See FM2124 for further information.
Unassembled
Simplex and
Duplex Sewage
Package Systems
Duplex System
for Indoor Sewage
Applications
(unassembled)
Preassembled Sump
Pump Systems
SUMP PUMP
SERIES
MODEL PUMP
WITH BASIN
SYSTEM
TYPE
WEIGHT
(lbs/kg)
900-0001 M53 DELUXE 48 lbs/21.8 kg
900-0002 M53 STANDARD 53 lbs/24.0 kg
900-0003 M72 ECONOMY 44 lbs/20.0 kg
015887A
620
TOTAL DYNAMIC HEAD
FLOW PER MINUTE
LITERS 0
GALLONS
0
10
80
20 30
2
5
10
15
4
72
160
5040
PUMP PERFORMANCE CURVE
MODEL 53/ MODEL 72
FEET
METERS
53
Ideal for homes, farms, trailer
courts, motels, restaurants and
institutions where drain facilities
are below existing sewer lines.
Maximum temperature rated at
130°F (54°C).
TOTAL DYNAMIC HEAD
267
2
160
GALLONS
LITERS 0 80
20 40
FLOW PER MINUTE
80
240
60
320 360
100
5
0
10
264
400
120 140
PUMP PERFORMANCE CURVE
264/267 MODELS
6
4
25
15
20
FEET
METERS
009969A
4© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
TOTAL DYNAMIC HEAD
15
LITERS 0
GALLONS
20 40
5 10
0
2
5
25
100
8060
20
PUMP PERFORMANCE CURVE
MODEL 915
FEET
METERS
4
10
15
620
403530
25
30
120 140
8
FLOW PER MINUTE
BASINS & PACKAGE SYSTEMS
915 Grinder Package
®
151790
1/2 HP Grinder Package
The industry’s only 115 volt, 1/2 HP grinder pump
stands up to the toughest applications where
traditional sewage pumps fail. This job-ready system
uses our innovative, stainless steel cutter, which
requires little or no maintenance. The built-in scouring
system and baffle keep debris from obstructing float
operation. Small yet powerful, this efficient 7 amp
pump handles most debris including: socks, denim,
sanitary napkins, diapers, etc. The system is 100%
preassembled for ease of installation.
Patent No. 9,004,381. Other Patents Pending
APPLICATIONS:
Residential wastewater
Light commercial
2” sewage ejection retro fits for most existing sewage basins
SPECIFICATIONS:
1-1/4” top discharge
1/2 HP, 115 V motor
Cast iron motor housing with corrosion-resistant, powder-coated
epoxy finish
Includes high water indoor alarm and 1-1/4” “silent” check valve
Available in 18”x30” (46x76 cm) polystructural foam or 24”x24”
(61x61 cm) poly basin
Stainless steel carriage directs inflow and reduces clogging
Thermally-protected motor
See FM2795 for further information.
For complete product
information, visit:
www.zoeller.com
Cutter Blade
18”x30” (46x76 cm)
24”x24” (61x61 cm)
5
© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
915 Grinder Package, continued
®
153604
1/2, 3/4, 1 HP Grinder Packages
The fractional HP grinder pumps are now available
in package systems. This job-ready (non-suspended)
system uses our innovative, stainless steel Tri-slice®
cutter, which requires little or no maintenance. The
hardened stainless steel cutter is ideal for handling
difficult solids such as wipes, rags, towels, etc. that
can jam traditional style ejector pumps.
APPLICATIONS:
Residential wastewater
Light commercial
SPECIFICATIONS:
1-1/4” top discharge
803 - 1/2 HP, 805 - 3/4 HP, 807 - 1 HP
Cast iron construction
Oil filled for optimal heat dissipation
Available in 18” x 30” (46 x 76 cm) polystructural foam or
24” x 24” (61 x 61 cm) poly basin. Consult factory for additional options.
Thermally-protected motor
For complete product
information, visit:
www.zoeller.com
Cutter Blade
18”x30” (46x76 cm)
24”x24” (61x61 cm)
ACCESSORIES AND CONTROLS
BASINS & PACKAGE SYSTEMS
TOTAL DYNAMIC HEAD
FLOW PER MINUTE
15
LITERS 0
GALLONS
20 40
5 10
0
2
5
25
100
8060
20 50
PUMP PERFORMANCE CURVE
MODEL 803/805/807
FEET
METERS
4
10
15
620
45403530
25
30
35
120 140 160 180
8
10
40
45
50
55
60
12
14
16
18
803
805
807
6© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
912 Systems Sump & Sewage
Basins
SPECIFICATIONS:
More choices, easier installation and
fast delivery
Saves labor and reduces installation
errors
2” (50 mm) solids-handling pump
2” PVC discharge pipe, 30” (76 cm) long on 18”x30”
(46x76 cm), 24” (61 cm) long on 24”x24” (61x61 cm) and
36” (91 cm) long on 24”x36” (61x91 cm)
Basins - polyethylene, poly-foam or fiberglass construction
with poly or solid steel covers and 4” pipe seal hub, 4” PVC
hub (deluxe) or 4” cast iron hub on L.A. Code Systems
Check valve options - 30-0151, 30-0020, 30-0021, 30-0101 or
30-0103 (not included)
Systems available with alarms and preinstalled alarm float.
Premium indoor systems have a split cover for easy pump
inspection, torque stops and an anti-flotation device.
Side discharge systems rated for outdoor burial: solid
polyethylene structural foam lid and basin with 2” discharge
on side
3/16” (5 mm) vent hole drilled
See FM2164 for further information.
Simplex Sewage
Package Systems
(job ready/assembled)
24” X 24” Simplex
Sewage System
See FM2810 for further information.
009969B
140
GALLONS
LITERS 0
0
2
5
FLOW PER MINUTE
20 40 60
160
80 240
80 100 120
360
320 400
METERS
TOTAL DYNAMIC HEAD
10
4
15
20
6
25
FEET
PUMP PERFORMANCE CURVE
211/264/266 MODELS
266
264
211
SPECIFICATIONS:
Available in high-density polyethylene structural foam (PSF),
polyethylene or fiberglass
Ideal for residential, commercial and industrial applications
Complete with necessary sealing hardware and flanges
Available with 2” or 3” vent and 2” or 3” discharge
Lid with gasket and 4” cast iron inlet hub with anti-corrosion
coating are included with the sewage basins
Centerline of hub is located 10-1/2” (26.7 cm) from top of
basin (std.). Custom locations available
Polyethylene sewage pump basins are IAPMO approved.
For 10’ (3 m) stack test models, refer to charts on FM0487.
Sealed (radon) basins for sump pumps in 18”x22”
(45.7x55.9 cm) and 18”x30” (45.7x76.2 cm) sizes
Polyethylene sump basin available with plastic unsealed
covers in
18”x22” (45.7x55.9 cm)
Sewage basins are watertight and gas-tight when properly
installed
Durable steel cover with gasket standard on simplex and
duplex sewage basins
One piece, seamless construction on all basins
Duplex covers include two pump plates and inspection plate
Ready to install for economical and simple installation
Dimensional engineering data available
Temperature rated 130°F (54°C)
Fiberglass models available that will pass the 10’ (3 m) water
stack test. (Refer to charts on FM0487) (L. A. - RR-5311)
Various custom diameters and lengths available in fiberglass.
Consult factory. Also with 10’ (3 m) water stack test.
See FM0487 for further information and accessories.
151790
BASINS & PACKAGE SYSTEMS
7
© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
ACCESSORIES AND CONTROLS
BASINS & PACKAGE SYSTEMS
Qwik Pak LS Commercial Duty
Basin Sizes:
24” (61 cm) diameter simplex units available in
60” or 84” (152 or 213 cm) depths
36” (91 cm) diameter duplex units available in
60” or 84” (152 or 213 cm) depths
Lift Stations Include:
Fiberglass basin with anti-floatation device and solid
outdoor-rated, fiberglass cover
4” pipe seal (loose for field installation)
Ductile iron Z-Rail® disconnect system for easy pump
removal
1.25”, 1.5” or 2” slide rail assembly for use on multiple pumps
Stainless steel lift cable(s)
2” PVC ball valve and 2” cast iron check valve
2” SCH. 40 PVC discharge piping
(3) 15’ (5 m) variable level float switches with installed
float tree
Kits available for commercial duty effluent, sewage or
grinder pumps
Can be used with smaller residential pumps with
adaptor (consult factory)
Optional Accessories include:
Access riser assemblies
Junction boxes
Outdoor vents
Basin Sizes:
24” (61 cm) diameter simplex units available in 48” - 96”
(122 - 244 cm) standard depths
36” (91 cm) diameter duplex units available in 48” - 96”
(122 - 244 cm) standard depths
Lift Stations Include:
Fiberglass basin with anti-floatation device with solid,
outdoor-rated, fiberglass cover
4” pipe seal (loose for field installation)
Zoeller “square guide” disconnect system for easy pump
removal
1.25”, 1.5” or 2” discharge configurations for use on multiple
pumps
Stainless steel lift cable(s)
PVC ball valve and cast iron check valve installed
Sch. 40 PVC discharge piping
Optional Accessories include:
Cover material (steel, fiberglass, gas-tight, indoor etc.)
Custom valve boxes (attached and detached)
Stainless steel and bronze non-spark systems for hazardous
environment pumps
3” and 4” discharge configurations
Basins up to 96” (244 cm) diameter and 240” (610 cm) depths
are available – consult factory
Custom design/build package systems
Wastewater
Universal Lift
Station
Prepackaged Lift
Station
While current systems require
the pump to be included in
the package, the Qwik Pak
LS allows a Zoeller pump to
be purchased separately or
provided from existing stock.
Gone is the headache of
having to purchase a pump
that you may already have in
stock! The Qwik Pak LS with a
Z-Rail® Disconnect System is
designed to be used in dewatering, sump, effluent, sewage
or grinder systems. The piping configuration provides the
flexibility for up to a 2” discharge. Use the Qwik Pak LS when
a speedy installation is required. The prepackaged station,
in conjunction with an accessory kit, provides everything
required to install a complete system. The discharge piping
is installed along with the check valves and ball valves.
The Zoeller prepackaged unit is
designed to be an all-inclusive
lift station. With the rail system,
variable level floats, discharge
piping and optional junction
box installed along with the
submersible pumps and control
panel, all the contractor has to do
is install the 4” hub, dig the hole
and attach the discharge piping.
The configurations shown in
our catalog are just the tip of the
iceberg. Zoellers engineering and
manufacturing staff can design-
build ALMOST any prepackaged
system that can be imagined!
Whether the system is designed
for a dewatering, effluent, sewage
or grinder pump, all components
are guaranteed to work when they
arrive at the jobsite due to the fact that EACH system is
reviewed for compatibility prior to being built and then tested
for proper fit after assembly.
922-0009 pictured
8© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
30-0021 / 30-0151
2” Plastic or Cast
Iron Slip Union 30-0214 / 30-0215 / 30-0216
1-1/4” - 2” Cast Iron NPT
High-Temperature
SPECIFICATIONS:
Vertical or horizontal installation
• Full-flow design, no restrictions
Stops backflow of water
Standard, 1-1/4”, 1-1/2”, 2”, 3” female NPT pipe
Neoprene polyester, reinforced flapper, smooth edge
design, with cast iron and non-corrosive metal backing
plates and stainless steel fastener
• Corrosion-resistant, powder coated epoxy finish
Rated at 50 PSI (115’ [35 m] of head) at 130°F (54°C)
Stainless steel bolts
Suitable for installation below basin cover
SPECIFICATIONS:
Flapper bends over a radius, no sharp 90°
edges — lengthens life of flapper hinge
PVC plastic check body, ultrasonically welded and can be
solvent-welded for rigid, pressure-rated piping
systems to 25 PSI, (57’ [17.4 m] of head) at 130°F (54°C)
(30-0182)
Vertical or horizontal installation
Available in individual packages for pegboard display
(30-0191)
All stainless steel screws, nuts and clamps on model
30-0200 only
Slip x slip for 4.3 PSI, 10’ (3 m) of head at 130°F (54°C).
Avoid more than 10’ (3 m) static head above the check valve.
Designed to reduce water hammer
SPECIFICATIONS:
Full 2” flow design - meets
BOCA (P.604.2) 2” full flow pump code
Checks backflow of water
Simple to install (no threading of pipe
required). Save time and material costs
Neoprene gasket and flapper, weighted with heavy
stainless steel metal backing plates and rivet
Vertical or horizontal installation
Slips over ABS, PVC, steel or copper pipe
Reduces motor and pump noise
Flexible neoprene slip x slip union includes stainless steel
clamps for low pressure systems. Avoid more than 10’ (3 m)
static head above the check valve. 4.3 PSI at 130°F (54°C)
Extra wide hinge to reduce stress
Plastic check has PVC body and can be installed with solvent-
welded couplings for pressure systems to 25 PSI, 57’ (17.4 m)
of head (30-0023)
Model 30-0151 has corrosion-resistant, powder coated
epoxy finish.
Stainless steel sleeves available to meet Illinois Plumbing
Code. (Cast Iron 30-0201 / PVC 30-0202)
Meets requirements of Wisconsin Uniform Plumbing Code
SPECIFICATIONS:
Use with 2000 and 3000 series high-
temperature pumps
Vertical or horizontal installation
Full-flow design, no restrictions
Stops backflow of water
Standard 1-1/4”, 1-1/2”, 2” female NPT pipe
EPDM strand-reinforced flapper, smooth-edge design with
cast iron and non-corrosive metal backing plates & stainless
steel fastener.
Corrosion-resistant, powder coated epoxy finish
Rated at 50 PSI (115’ [35 m] of head) at 200°F (93°C)
Stainless steel bolts
ACCESSORIES AND CONTROLS
Full-Flow
Unichecks
30-0152 / 30-0160
30-0163 / 30-0164
1-1/4” - 3” Cast Iron
Full-Flow
Unichecks
30-0181 / 30-0200
1-1/4” - 1-1/2” Slip x Slip
Union
Valves: Check, Ball, & Plug
BASINS & PACKAGE SYSTEMS
9
© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
SPECIFICATIONS:
Full-flow check valve design
Threaded union allows pump to be removed without
disrupting discharge piping
Saves time and money - easy to install
Neoprene gasket and flapper, weighted with stainless steel
backing plates and rivet
Can be installed on vertical or horizontal pipe
Meets plumbing codes requiring a ball valve installed in
conjunction with a check valve
SPECIFICATIONS:
1/2 lb. (0.23 kg) spring eliminates water hammer
Reduces motor and pump noise
Designed for both horizontal and vertical usage
Full-flow, non-clog design installation
Durable PVC check body and compression end fittings
Solvent-weld ends allow for easy installation
30-0044 and 30-0045 have no unions
No threading of pipe required - saves time and money
Pressure rated at 50 PSI (115’ [35 m])
30-0241 & 30-0242 Slip Union: 40 PSI (92’ [28 m])
30-0243 & 30-0244 Slip Union: 30 PSI (69’ [21 m])
Consult factory for use over 130°F (54°C)
Suitable for installation below basin cover
SPECIFICATIONS:
All stainless steel screws
Replaceable flapper in the check valve
Extra wide hinge to reduce stress
Rated for 25 psi, 57’ (17.4 m) of head
Tri-Check®
30-0100 / 30-0101
1-1/2” - 2” PVC Check
Valve/Ball Valve Union
Combination
The Combo
30-0102 / 30-0103
1-1/2” - 2” PVC Check
ValveUnion Combination
Quiet Check - PVC Solvent Weld with Union Check Valve
Valves: Check, Ball, & Plug, continued
GENERAL CAUTION: Water hammer creates momentary high pressure
surges. These surges can cause severe damage to check valves and the pip-
ing system. Consideration for water hammer must be included in the piping
system design. Reference ASPE Data Book, Chapter 2.33. May require check
valves with special non-slam features or other engineered solutions.
QUIET CHECKS PVC SOLVENT WELD
Item
Number
Pipe
size
Valve
Body
Weight
(lbs/kg)
Length
(in/mm)
Carton
Qty
30-0239 1-1/4” White 0.75 lbs/0.3 kg 9.50”/241 mm 12
30-0040 1-1/2” White 2 lbs/0.9 kg 9.50”/241 mm 12
30-0041 1-1/2” Clear 2 lbs/0.9 kg 9.50”/241 mm 12
30-0042 2” White 3 lbs/1.4 kg 10.50”/267 mm 12
30-0043 2” Clear 3 lbs/1.4 kg 10.50”/267 mm 12
30-0044 3” White* 3 lbs/1.4 kg 9.50”/241 mm 8
30-0045 3” Clear* 3 lbs/1.4 kg 9.50”/241 mm 8
QUIET CHECKS PVC SLIP UNION
30-0241 1-1/2” White 1.2 lbs/0.5 kg 10.50”/267 mm 12
30-0242 1-1/2” Clear 1.2 lbs/0.5 kg 10.50”/267 mm 12
30-0243 2” White 1.8 lbs/0.8 kg 11.50”/292 mm 12
30-0244 2” Clear 1.8 lbs/0.8 kg 11.50”/292 mm 12
QUIET CHECKS WITH QUARTER TURN BALL VALVES
30-0046 1-1/2” White 3 lbs/1.4 kg 14.75”/375 mm 12
30-0047 1-1/2” Clear* 3 lbs/1.4 kg 14.75”/375 mm 12
30-0048 2” White 4 lbs/1.8 kg 16.12”/409 mm 12
30-0049 2” Clear* 4 lbs/1.8 kg 16.12”/409 mm 12
P/N SERVICE PART
152294 1-1/2” union assembly
152293 2.0” union assembly
P/N 30-0040 P/N 30-0041 P/N 30-0046 P/N 30-242
White PVC Clear PVC White PVC Clear PVC
*Solvent weld only. No unions included (see chart).
ACCESSORIES AND CONTROLS
10 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
SPECIFICATIONS:
Heavy-duty ductile iron construction
Angled seal for non-slam closure
Non-clog design
Reinforced disc
Drip-tight seating
Rated up to 250 PSIG
Designed for both horizontal and vertical usage
Optional backflow actuator and mechanical indicator
SPECIFICATIONS:
Designed to handle solids-bearing
flows
Cast iron housing - rated 175 psi
99% pure nickel welded seat
1/4 turn Buna plug
Upper and lower ball bearings
Provided with hand lever*
*Hand lever not shown in photos
SPECIFICATIONS:
Rubber coupling with stainless steel clamps
Threads into pump discharge
Pre-drilled weephole
4.3 PSI, 10’ (3 m) of head max
Vertical installation only
Inline
30-0238
Inline Check Valve
Compression
1-1/2” - 3” Compression
Unichecks
3” & 4” Flanged
Check Valves
2”, 3” & 4” Cast Iron
Plug Valves
Valves: Check, Ball, & Plug, continued
ITEM
NO.
PIPE
SIZE
WEIGHT
(lbs/kg)
LENGTH
(in/mm)
CARTON
QTY
30-0015 1-1/2” 1.1 lbs/0.5 kg 7-1/2”/180 mm 12
30-0020 2” 1.7 lbs/0.8 kg 9-3/4”/248 mm 12
30-0030 3” 5 lbs/2.3 kg 14”/356 mm 2
Pressure rated to 125 psi (861 kPa) at 285’ (86.9 m] at 75°F (24°C)
GENERAL CAUTION: Water hammer creates momentary high pressure surges. These surges can cause severe damage to check valves and the piping
system. Consideration for water hammer must be included in the piping system design. Reference ASPE Data Book, Chapter 2.33. May require check valves
with special non-slam features or other engineered solutions.
REF NO. PART NAME MATERIAL
1 Body Ductile iron ASTM A536, Grade 65-45-12
2 Cover Ductile iron ASTM A536, Grade 65-45-12
3 Disc Buna-N w/ steel and nylon reinforcement
4 Gasket Compressed non asbestos fiber
5 Cover Bolt Alloy steel SAE Grade 5
PART NO. VALVE
SIZE
"A"
(in/mm)
"B"
(in/mm)
"C"
(in/mm)
"D"
(in/mm)
"E"
(in/mm)
"F"
(in/mm)
"G"
(in/mm)
"H"
(in/mm)
WEIGHT
(lbs/kg)
6030-0197 2-1/2"
8-1/2”/
215.9
mm
5-1/2”/
139.7
mm
7”/
177.8
mm
11/16”/
17.5
mm
1-1/2”/
63.5
mm
3-3/8”/
85.7
mm
5/8”/
15.9
mm
4”/
101.6
mm
32 lbs/
14.5 kg
6030-0202 3"
9-1/2”/
241.3
mm
6”/
152.4
mm
7-1/2”/
196.5
mm
3/4”/
19.1
mm
3”/
76.2
mm
5-1/8”/
130.2
mm
5/8”/
15.9
mm
4”/
101.6
mm
37 lbs/
16.8 kg
6030-0203 4"
11-1/2”/
292.1
mm
7-1/2”/
190.5
mm
9”/
228.6
mm
15/16”/
23/9
mm
4”/
101.6
mm
5-3/4”/
146.1
mm
5/8”/
15.9
mm
8”/
203.2
mm
63 lbs/
28.6 kg
FLANGED MODELS
SIZE PART NO. WIDTH
(in/mm)
HEIGHT
(in/mm)
WEIGHT
(lbs/kg)
3” 6030-0085 8”/
203.2 mm
14-1/8”/
358.8 mm 53 lbs/24.0 kg
4” 6030-0086 9”/
228.6 mm
16-3/4”/
425.5 mm 66 lbs/29.9 kg
THREADED MODELS
SIZE PART NO. WIDTH
(in/mm)
HEIGHT
(in/mm)
WEIGHT
(lbs/kg)
2” 6030-0082 5-1/4”/
133.4 mm
7-1/8”/
181.0 mm 12 lbs/12.4 kg
3” 6030-0083 8-3/4”/
222.3 mm
14-1/8”/
358.8 mm 45 lbs/20.4 kg
EACH FLANGE
"H" = NUMBER OF HOLES
"G" = BOLT SIZE
D
A
F
BC
E
ZEPA0520
ACCESSORIES AND CONTROLS
11
© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
ACCESSORIES AND CONTROLS
SPECIFICATIONS:
Converts nonautomatic pump to automatic pump
Simple installation
Adjustable/variable level
Standard 15’ (5 m) and 20’ (6 m) SJOW CPE cord with molded plug. 10-0055 and 10-0065 - 10’ (3 m) cord standard
Float is constructed of durable PVC/polypropylene
Standard - normally open (NO) (“pumps down”)
Optional - normally closed (NC) (“pumps up”) Consult factory
Maximum operating temperature for 10-0748: 120°F (49°C). All other switches: 140°F (60°C)
Float is omnidirectional
Includes mounting clamp
Designed for EFFLUENT, SEWAGE and DEWATERING applications
Variable level float switch, for use in 18” (45.7 cm) minimum diameter basins
10-0748 - 25’ (8 m) cord standard, no molded plug. Can be used as a control switch to operate an external magnetic or
combination starter on three phase pumps
Vertical piggyback float switch. Ideal for narrow diameter basins. 6.5” (16.5 cm) maximum cycle range
Use recommendation chart for switch selection
Switch-Mate Piggyback
13 AMP MAXIMUM 15 AMP MAXIMUM 20 AMP MAXIMUM
Normally Open (NO) Normally Open (NO) Normally Open (NO)
10-0055 - 115 V - 10' (3 m) 10-0032 - 115 V - 15' (5 m) 10-0748 - 115 V/230 V - 25' (8 m)
10-0034 - 115 V - 15' (5 m) 10-0033 - 230 V - 15' (5 m)
10-0035 - 230 V - 15’ (5 m) 10-0705 - 115 V - 20' (6 m)
10-0063 - 115 V - 20' (6 m) 10-0559 - 230 V - 20' (6 m)
10-0706 - 230 V - 20' (6 m)
Normally Closed (NC) Normally Closed (NC)
10-0065 - 115 V - 10' (3 m) 10-0064 - 115 V - 15' (5 m)
10-0037 - 115 V - 15' (5 m)
10-0062 - 230 V - 15' (5 m)
Single Piggyback Variable Level Float Switch
R
Canadian
Standards
Association
approval
available.
Note: All variable level float
switches in this section are
mechanically activated and
do not contain mercury.
Single Piggyback Vertical
Float Switch
Double Piggyback Variable
Level Float Switch
13 AMP MAXIMUM
NORMALLY OPEN (NO) VERTICAL
10-2041 - 115 V - 10' (3 m)
10-2042 - 115 V - 15' (5 m)
10-2043 - 115 V - 20' (6 m)
MECHANICAL
10-1964 - 115 V - 15 Amp - 15' (5 m)
10-1965 - 230 V - 15 Amp - 15' (5 m)
R
Canadian
Standards
Association
approval
available.
Variable Level Float Switch
12 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
APPLICATIONS:
Simplex or duplex pump control and high level alarm on electrical alternating control panel systems
For dewatering, effluent and sewage applications
Switch for A-Pak
SPECIFICATIONS:
Float is constructed of durable PVC/polypropylene
Standard mechanical variable level control switches are rated for 115/230 V, 5 Amps
Low-current, mechanical variable level control switches are rated for 125 VAC/30 VDC, 0.1 Amps
18/2 Type SJOW CPE cord standard
Cords are available in 15-25-35-50’ (5-8-11-15 m) lengths
Temperature rating of 140°F (60°C)
Approximately 1.5” (38 mm) liquid level differential in switching action
ADJUSTABLE WEIGHT: (P/N 10-0689) provides an accurate pivot point for suspended
float switches
Gripping teeth on clip and weight channel securely lock float cable into place
Cable weight can be adjusted without the use of tools
HOUSING: 1lb 12oz. (0.8 kg), 2.8”x3.3” (7.1x8.4 cm), impact-resistant and non-corrodible,
PVC housing for liquids up to 140° F (60° C)
CLIP: injection-molded acetal plastic
WIRE/CABLE ACCOMODATED: SJOW, SJTW, 18/2, 18/3, 16/3, 14/2, 14/3
SHIP WEIGHT: 2 lbs. (0.9 kg)
Variable Level Control Switches
R
R
L
U
FLOAT SWITCHES
Mechanical Cord
Length
(ft/m)
Mounting
Method
Standard
P/N*
Low Current
P/N**
10-0743 10-2060 15/5 Clamp
10-0744 10-2061 20/6 Clamp
10-1877 10-2062 25/8 Clamp
10-1878 10-2063 35/11 Clamp
10-1879 10-2064 50/15 Clamp
10-1880 10-2065 15/5 Adjustable Weight
10-1881 10-2066 25/8 Adjustable Weight
10-1882 10-2067 35/11 Adjustable Weight
10-1883 10-2068 50/15 Adjustable Weight
FLOAT SWITCH TREES
Mechanical Cord
Length
(ft/m)
Mounting
Method
Standard
P/N*
Intrinsically
Safe P/N**
10-1456 10-1456 --- Tree Only
10-1886 10-2069 15/5 (3) 15' (5 m) Floats & Tree
10-1887 10-2070 15/5 (4) 15' (5 m) Floats & Tree
* Not for use with intrinsically-safe control systems.
** For use with intrinsically-safe control systems only.
Products may not be exactly as pictured.
ACCESSORIES AND CONTROLS
13
© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
ACCESSORIES AND CONTROLS
SPECIFICATIONS:
Alternates two automatic pumps up to 1/2 HP, 12 amps each,
115 V, single phase (not to be used with grinder pumps)
Extends pump life
Compact design easily mounts in confined spaces
Circuit fault protection
Specially designed for humid areas
Universal connection for alarm switch replacement
Auxiliary output contacts (normally open) for remote
alarm connection
Solid green LED lights for Pump 1, Pump 2 and Power
Flashing red LED lights for alarm conditions
9’ (2.7 m) power cord
Multiple alarm modes will alert user to potential problems
and protect property by switching to the other pump when
necessary
Alarms include:
° High water
° Loss of power
° Continuous pump run
° Breaker tripped
° Pump failure
Button for Silence and Reset
Built-in, rechargeable battery will operate the alarm and LED
lights for a limited time during power outage
10-0804 Residential
Alternator System
SmartPak® Plus
R
MC 170468
SPECIFICATIONS:
Using the Gateway’s input terminals, get email, text and
push notifications from any device with auxiliary outputs
Utilizes your free account on the Z Control® Cloud
When used with the Z Control® Enabled products that
require the Gateway, additional features such as remote
control and monitoring are included
Power adapter included
Connects to existing router using either Wi-Fi® or ethernet.
10-4144
Z
Control
® Gateway
Real Time Peace of Mind™
14 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
ACCESSORIES AND CONTROLS
SPECIFICATIONS:
No need to cut off plugs
Sealed watertight enclosure
Available in 115 Volt or 230 Volt design
• Corrosion-resistant PVC construction
Easy hookup of indoor alarm with terminal strip exposed for low
voltage wiring
Rated for NEMA 4X
Water-tight rubber cord seal for pump and switch cables
Optional indoor tank alert alarm with silence switch and LED
indicator
Installation and wiring instructions included
Meets NEC requirements for a disconnect
See FM1420 for further information.
The Qwik-Box is a junction box designed for easy hookup
of pumps and alarm systems. It is used in septic effluent,
sewage, or dewatering applications, and requires a
connection outside the building or residence. The Qwik-Box
eliminates the need for junction wiring boxes inside sewage
and septic tanks, and consists of UL listed components.
Qwik Box
Pump Control and Alarm
SPECIFICATIONS:
Voice-Chip technology (NO TAPES)
Record your own personal messages
Dials each contact number up to four times
Internal 9V battery back-up (battery NOT Included)
Tone or pulse dial only (NOT intended for digital phone lines)
The Auto-Dialer is a single channel
voice dialer that can be used with any
device that can provide a normally
open / closed contact. It can be
programmed to store up to four
contact numbers, including standard
(voice) telephones, most cell phones,
and pagers. It will provide a 16 second pre-recorded message.
Products may not be exactly as pictured.
10-2616 Auto-
Dialer System
SPECIFICATIONS:
Operates on (3) AAA batteries
Low battery alarm
Warns you when sensor contacts water
Loud intermittent horn rated at 103 +/- 3 db at 1’ (30 cm)
On/Off silence switch
Stainless steel sensor contacts
Easy to install, portable and safe!
Compact design (3-1/4”x2-1/4” [8.3x5.7 cm])
No adjustments needed
Solid state electronic components
5’ (1.5 m) of lead wire
12-month limited warranty
AC power adapter capability. Requires Class 2 transformer,
Input: 120 VAC/60 Hz, output: 4.5 VDC/150 mA, tip positive,
type B plug. (Not included, but available at most
electronics stores)
Flexible sensor wire allows this alert to be used in many
applications. Alerts you of overflowing:
• Sump pump • Toilets • Broken pipes
• Dishwashers or washing machines • Laundry sinks
Air conditioning pans • Bath tubs or hot tubs
10-0763
High Water Alarm
Flood Alert®
15
© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
ACCESSORIES AND CONTROLS
APak® Alarm Systems
10-4012
10-0623 Indoor/Outdoor
10-4011
10-0682 Deluxe
10-0126 Indoor/Outdoor
SPECIFICATIONS:
NEMA 1 enclosure (INDOOR USE ONLY)
Automatic alarm reset
Horn is rated 87 decibels at 10’ (3 m)
2 AA battery back-up (battery not included)
15’ (5 m) alarm (12 V) tethered switch
6’ (2 m) power cord
Auxiliary dry contacts (use 10-4014)
SPECIFICATIONS:
NEMA 3R enclosure (6.5”x4.5”x3”)
(16.5x11.4x7.6 cm)
Top-mounted alarm beacon
Automatic alarm reset, horn silence
switch and alarm test switch
Horn is rated 85 decibels at 10’ (3 m)
Pre-mounted terminal block with connections for pump
and float switch
15’ (5 m) alarm (12 V) tethered switch
Power connections are field-wired
SPECIFICATIONS:
Same standard features of our 10-4012 with:
15’ (5 m) alarm reed switch
Auxiliary dry contacts (use 10-4013)
SPECIFICATIONS:
Same standard features of our 10-0623 with:
20’ (6 m) alarm (12 V) tethered switch
6’ (2 m), 115 V power cord with
water-tight cord connectors
SPECIFICATIONS:
Same standard features of our 10-0623 with:
NEMA 4X thermoplastic enclosure (6”x4”x3”)
(15.2x10.2x7.6 cm)
Horn is rated 88 decibels at 10’ (3 m)
5A auxiliary dry contacts
The all new APak® alarm is more compact and easier to install. It is CSA
approved in a NEMA 1 enclosure. Battery life is over 1 year from 2 AA
batteries. Alarm may be used as AC only, DC only, or AC/DC applications.
The APak® alarm system sounds a horn when a potentially threatening
liquid level condition occurs. The horn can be silenced, but the alarm
light remains on until the condition is remedied.
A green “POWER ON” light indicates 120 V primary power to the alarm.
A low battery chirp feature indicates when the battery should be replaced. A red
ALARM” light indicates a high-level condition.
R
L
U
R
Tested to UL Standard
UL 508
& Certied to CSA
Standard
C22.2 No. 205
R
L
U
R
Tested to UL Standard
UL 508
& Certied to CSA
Standard
C22.2 No. 205
C
R
L
U
US LISTED
NOTE: All variable level float switches in this section are
mechanically activated and do not contain mercury.
NOTE: It is always recommended to power the alarm from a separate circuit than the pump to avoid losing power to
both during a tripped breaker scenario.
Z Control® Enabled Models
10-4013 and 10-4014
SPECIFICATIONS:
10-4013 comes with reed sensor
10-4014 comes with mechanical
float switch
All the Standard features plus:
2nd Input for additional monitoring
ability
Dry contacts for connection to home
security system, etc.
Z Control Enabled
Wi-Fi® equipped
Receive free text, email, and
push alerts on:
Power outage
Low battery
Input 1 or 2 triggers
Loss of contact with Z Control®
Remotely Silence, Reset alarm.
Free Z Control App and Web interfaces
Free Z Control account
No monthly cost
Simple setup
Z Control connectivity LED
10-4012
10-4013
16 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
SPECIFICATIONS:
Hand-off-auto toggle switch for each pump
Green pump run pilot light for each pump
Alarm test and silence switches
Red pilot light (NEMA1 only) and audible
alarm with 83 to 85 decibel rating for a high-
water condition
Red alarm beacon included with NEMA 4x
enclosure
Auxiliary dry contact
High water alarm
Single phase - circuit breaker for
each pump
Three phase - motor protective switch
with overload protection
Magnetic starter for each pump
Alternating mechanism
Numbered terminal strip for connecting
pumps and variable level float switches
NEMA 1 - general purpose or
NEMA 4x - watertight enclosures available
Integral auxiliary terminal board connections
(dry contact) for remote alarm devices
3 or 4 variable level float switch control
operation
Three 20’ (6 m) float switches included
with single phase panels
Off-the-shelf components provide easy field
maintenance and repair
Float switches not included with three phase
panels
For Duplex Installations
An Electrical Alternator is used on a Duplex pump application where automatic alternation of the pumps is desired for
added protection in residential or commercial applications. With one pump operating to handle normal flow, a second
pump becomes operational in the event the water level continues to rise. The built-in alarm system, a standard feature, can
be connected to sound either when the second pump becomes operational with a 3-float switch system or independently
with a 4-float switch system. All electrical systems must be installed by a qualified electrician and according to the National
Electrical Code. (see Section 430-71 though 430-113, plus any others that apply).
Electrical Alternator Control Panel
C
R
L
U
US LISTED
ACCESSORIES AND CONTROLS
17
© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
ACCESSORIES AND CONTROLS
NOTE: 600 and X600 Series single phase pumps
require special panels that include start components.
See Selection Guide FM1228 and FM1705 for correct
panel selection.
NOTE: All variable level float
switches in this section are
mechanically activated and
do not contain mercury.
CONTROL PANELS USED WITH SINGLE PHASE PUMPS
NEMA 1 ENCLOSURE WITH 20’ (6 m) FLOAT SWITCH
Order No. Dimensions HxWxD in (cm) Volts Amp Range
10-1039 12”x10”x6” (30x25x15 cm) 11 5 7-15
10-1040 12”x10”x6” (30x25x15 cm) 11 5 15-20
10-0092* 12”x10”x6” (30x25x15 cm) 115/200/230 0-20
NEMA 4X ENCLOSURE WITH 20’ (6 m) FLOAT SWITCH
10-1041 12”x10”x6” (30x25x15 cm) 11 5 7-15
10-1042 12”x10”x6” (30x25x15 cm) 11 5 15-20
10-1043 12”x10”x6” (30x25x15 cm) 115/200/230 0-7
10-1044 12”x10”x6” (30x25x15 cm) 115/200/230 7-15
10-1045 12”x10”x6” (30x25x15 cm) 115/200/230 15-20
10-1046 12”x10”x6” (30x25x15 cm) 115/200/230 20-30
10-0093* 12”x10”x6” (30x25x15 cm) 115/200/230 0-20
*Branch circuit protection provided by installing electrician.
CONTROL PANELS USED WITH THREE PHASE PUMPS
NEMA 4X ENCLOSURE (Float Switches not included)
Order No. Dimensions HxWxD in (cm) Volts* Amp Range
10-1102 14”x12”x6” (36x30x15 cm) 200/230/460 1.0-1.6
10-1104 14”x12”x6” (36x30x15 cm) 200/230/460 1.6-2.5
10-1106 14”x12”x6” (36x30x15 cm) 200/230/460 2.5-4.0
10-1108 14”x12”x6” (36x30x15 cm) 200/230/460 4.0-6.3
10 - 1110 14”x12”x6” (36x30x15 cm) 200/230/460 6.3-10.0
10 - 1111 14”x12”x6” (36x30x15 cm) 200/230/460 9.0-14.0
10 - 111 2 14”x12”x6” (36x30x15 cm) 200/230/460 13.0-18.0
10 - 111 4 14”x12”x6” (36x30x15 cm) 200/230/460 17.0-23.0
10 - 111 5 14”x12”x6” (36x30x15 cm) 200/230/460 20.0-25.0
10-1183 14”x12”x6” (36x30x15 cm) 200/208 23.0-32.0
10-1154 14”x12”x6” (36x30x15 cm) 575 1.6-2.5
10-1156 14”x12”x6” (36x30x15 cm) 575 2.5-4.0
10-1158 14”x12”x6” (36x30x15 cm) 575 4.0-6.3
*Three phase panel has multi-tap transformer with secondary fusing.
Electrical Alternator Control Panel
18 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
ACCESSORIES AND CONTROLS
SPECIFICATIONS:
115-208-230 Volts
Dead front panel
Complete with (3) 20’ (6 m)
control float switches
Clear inner door (10-0125 only)
Equipment disconnect
(10-0125 only)
Motor contactor (all models except 10-1019 and 10-1023)
NEMA 4X watertight enclosure with lockable latch
Top-mounted alarm light
Alarm horn provides audio warning of alarm condition
(83 to 85 decibel rating)
Pump run indicator light
Horn silence and alarm test toggle switches
HOA switch
Dry auxiliary contact (not available in plug-in panels) SPECIFICATIONS:
208-230-460-575 Volts
NEMA 4X - watertight enclosure with lockable latch
Hand-off-auto toggle switch
Green pump run light
Alarm test & silence switches
Red alarm beacon and audible alarm for a high water
condition (83 to 85 decibel rating)
Motor protection switch with overload protection
Magnetic starter
Numbered terminal strip for connecting pumps and
variable level float switches
Dry auxiliary contacts for remote alarm devices
Three float operation (floats not included - see FM0526)
Off-the-shelf components provide easy field maintenance
and repair
SPECIFICATIONS:
115V (10-1019) or 230V (10-1023)
NEMA 4X enclosure with
hinged cover
Receptacle for use with piggyback
pump switch
Alarm horn (83 to 85 decibel rating)
Terminal strip
Horn silence switch to turn alarm on or off
Alarm float only
Single Phase Control Panel
Three Phase
Plug-in Control Panel
Single Phase
An Electrical Control Panel is used on a Simplex pump application where automatic electrical cycling of the pump is
desired for added protection in residential or commercial applications. A Control Panel is required for all systems using a
nonautomatic pump. The built-in alarm system, a standard feature, will activate when the water level becomes unusually
high. All electrical systems must be installed by a qualified electrician and according to the National Electrical Code (see
Section 430-71 though 430-113, plus any others that apply).
Electrical Simplex Control Panels
SINGLE PHASE SIMPLEX PUMP CONTROL/ALARM SYSTEM
Model # Volts Dimensions HxWxD
in (cm)
Amp
Range Float switches included Features
10-1019 11 5 V 8”x6”x4” (20x15x10 cm) 0-15 Alarm float only Plug-In
10-1023 230V 8”x6”x4” (20x15x10 cm) 0-15 Alarm float only Plug-In
10-1036 115V, 208-230V 8”x6”x4” (20x15x10 cm) 0-7 Three 20’ (6 m) control floats Circuit breaker disconnect
10-1037 115V, 208-230V 8”x6”x4” (20x15x10 cm) 7-15 Three 20’ (6 m) control floats Circuit breaker disconnect
10-1038 115V, 208-230V 8”x6”x4” (20x15x10 cm) 15-20 Three 20’ (6 m) control floats Circuit breaker disconnect
10-0125* 115V, 208-230V 10”x8”x4” (25x20x10 cm) 0-20 Three 20’ (6 m) control floats Equipment disconnect
* 10-0125 Branch Circuit Protection provided by the installing electrician.
THREE PHASE SIMPLEX PUMP CONTROL PANELS
Model Dimensions HxWxD
in (cm)
Volts Amp Range
10-1074 12”x10”x6” (30x25x15 cm) 208/230/460 1.0 - 1.6
10-1076 12”x10”x6” (30x25x15 cm) 208/230/460 1.6 - 2.5
10-1078 12”x10”x6” (30x25x15 cm) 208/230/460 2.5 - 4.0
10-1080 12”x10”x6” (30x25x15 cm) 208/230/460 4.0 - 6.3
10-1082 12”x10”x6” (30x25x15 cm) 208/230/460 6.0 - 10.0
10-1083 12”x10”x6” (30x25x15 cm) 208/230/460 9.0 - 14.0
10-1084 12”x10”x6” (30x25x15 cm) 208/230/460 13.0 - 18.0
10-1086 12”x10”x6” (30x25x15 cm) 208/230/460 17.0 - 23.0
10-1132 12”x10”x6” (30x25x15 cm) 575 1.6 - 2.5
10-1134 12”x10”x6” (30x25x15 cm) 575 2.5 - 4.0
10-1136 12”x10”x6” (30x25x15 cm) 575 4.0 - 6.3
C
R
L
U
US LISTED
C
R
L
U
US LISTED
19
© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
ACCESSORIES AND CONTROLS
ACCESSORIES AND CONTROLS
SPECIFICATIONS:
Intrinsically-safe relays
NEMA 4X enclosure
Top-mounted alarm light
Hands-off-auto toggle switch for each pump
UL Listed
Alarm horn with silence switch
Magnetic motor contactor
Lockable Latch
Auxiliary dry contact/high water alarm
Circuit breaker pump disconnect
3 or 4 variable float switch control operation
Off-the-shelf components provide for relatively
easy field maintenance and repair
Green pump run pilot light for each pump
Seal fail indicator light(s)
Thermal cutouts for 3 phase
Duplex only - lead/lag alternating circuit
Simplex and Duplex with Intrinsically-
Safe Relays
These intrinsically-safe control panels are used on pump applications
defined as a hazardous duty location. Lift stations in some regions fall
under this classification. The intrinsically-safe panel, in conjunction with
an explosion- proof pump, will provide a system that will not allow ignition
of explosive gases. The purpose of the control panel is to cycle a pump
automatically. Each panel comes standard with pump run light(s), a high
water audible and visual alarm, seal fail indicator(s), and a UL Listing. All
panels come standard with a NEMA 4X rating for indoor or outdoor use.
These panels MUST NOT be in the space classified as needing explosion-proof equipment. Special fittings that either
prevent the passage of hot gases, in the case of an explosion in a Class I area, or the passage of combustible dust, fibers, or
flyings in a Class II or III area (NEC 501-5 and 502-5) are required. A qualified electrician must install all electrical systems.
National Electrical Code (NEC) Articles 500 through 503 explain in detail the requirements for the installation of wiring
or electrical equipment in hazardous locations. These articles, along with other applicable regulations, local governing
inspection authorities, insurance representatives, and qualified engineering/technical assistance, should be your guides to
the installation of wiring or electrical equipment in any hazardous or potentially hazardous location.
Control Panels for Explosion
Proof Pumps
STANDARD ENCLOSURE DIMENSIONS
Panel Phase Dimensions (HxWxD)
Simplex 1 16”x14”x6” (41x36x15 cm)
Duplex 1 16”x14”x6” (41x36x15 cm)
Simplex 3 16”x14”x6” (41x36x15 cm)
Duplex 3 16”x14”x6” (41x36x15 cm)
R
L
U
Tested to UL Standard UL 508
Products may not be exactly as pictured.
20 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
SPECIFICATIONS:
10-0770-Box includes 2 UF cord seals for 12 or 14 gage UF
cable and 3 round cord seals for 16-3, 16-2, 18-3, or 18-2
SO type cords
10-0776-Box includes one 3/4” PVC conduit adapter and
3 round cord seals for 16-3, 16-2, 18-3, 18-2 SO type cords
10-0777-Box includes one 3/4” PVC conduit adapter and
4 round cords seals for 16-3, 16-2, 18-3, 18-2 SO type cords
10-0778-Box includes one 3/4” PVC conduit adapter and
5 round cord seals for 16-3, 16-2, 18-3, 18-2 SO type cords
Economy
Junction Box
(Field Assembled)
Sewage/Waste Junction Boxes
Starter Kits
Nema-4X Junction-boxes
PVC plastic box with removable cover for use in sewage,
effluent, dewatering, or corrosive environments. Box is
4”x4”x2” (10x10x5 cm) and is field-drilled for maximum
flexibility in each installation.
NEMA-4X Junction Boxes are electrical enclosures that
are watertight, dust-tight, and corrosion resistant. Boxes
are completely assembled with cord seals and terminal
strip for easy field wiring.
A Starter kit is required for all single phase model 611, 621,
631, 641, and 651 pumps. A Starter Kit consists of the single
phase capacitors and relay required to run the pump. These
components are shipped loose and are installed into the
pump’s control panel.
Pump Model Type LxWxH Cord Grips Part No.
611, 621, 631, 641, 651, 661
(under 20 Amps) Simplex 6”x6”x 4-3/8” 1 each-Pump
3 each-Floats 10-0985
Duplex 8”x8”x 4-1/2” 2 each-Pump
4 each-Floats 10-1015
651, 661 (20 Amps & up) Simplex 6”x6”x 4-3/8” 1 each-Pump
3 each-Floats 10-0987
Duplex 8”x8”x 4-1/2” 2 each-Pump
4 each-Floats 10-1016
Starter Kit P/N Pump Model
10-0914 611/621 (before 10/1/07)
10-2221 611/621 (after 10/1/07)
10-0915 631/641
10-1434 651
ACCESSORIES AND CONTROLS
21
© All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
ACCESSORIES AND CONTROLS
ACCESSORIES AND CONTROLS
Deluxe Junction Box
(Factory Assembled)
High-impact, corrosion-resistant, weatherproof
thermoplastic enclosure with flexible PVC gasket
and brass screws. Preassembled at the factory for
convenience and ease of installation.
R
Certied to CSA
Standard 227875
R
L
U
Tested to UL
Standard UL778.
Note: Small cord grips are for 16 ga. and 18 ga. cable.
Large cord grips are for 12 ga. 4 conductor cable and 14 ga.
4 conductor cable.
DELUXE (Factory Assembled)
Pump Model Type LxWxH Hub Size Cord Grips Part No.
51, 53, 55, 57, 59, 98, 137, 139, 140, 142, 151,152, 153, 161
(except 115 V), 163 (except 115 V), 165, 185, 186 (3 phase),
188 (3 phase), 189 (460 & 575V), 264, 266, 267, 268, 270,
282, 284, 293, 294 (3 phase), 295 (460V & 575V only), 404
(230/460/575V 3 phase), 405 (230/460/575V 3 phase) and all
effluent STEP
Systems.
Simplex 4” x 4” x 4” 3/4” 4 small &
1 plug 10-1398
Simplex 4” x 4” x 4” 1-1/2” 4 small &
1 plug 10-1399
Simplex 6” x 6” x 4” 1-1/2” 4 small &
1 plug 10-1402
Simplex/
Duplex 6” x 6” x 4” 1” 5 small &
1 plug 10-1401
Duplex 6” x 6” x 4” 1” 6 small &
1 plug 10-1633
Duplex 6” x 6” x 4” 2” 5 small &
1 plug 10-1403
161 (115 V), 163 (115 V), 186 (single phase), 188 (single
phase), 189 (200 & 230 V), 191, 292, 294 (single phase),
295 (200 & 230 V), 404 (single phase & 200 V 3 phase), 405
(single phase & 200 V 3 phase).
Simplex 6” x 6” x 4” 1-1/2”
3 small, 1
large & 1
plug
10-1404
Duplex 6” x 6” x 4” 2”
4 small, 2
large & 1
plug
10-1405
Nema-4X Junction-boxes
22 © All rights reserved. ZOELLER PUMP CO. | 502-778-2731 | 800-928-7867 | www.zoeller.com
SPECIFICATIONS:
Economical rail system for shallow depth basin packages
Single, rigid stainless steel square rail design
Cast iron pump and support plates
Stainless steel rail, nuts, bolts, fasteners and lifting bail
Cast iron angle arm bracket and pump guide bracket
Galvanized piping is standard. Stainless steel piping
is optional
Red brass disconnect fittings with Teflon-coated Buna
O-ring seal
PVC ball valve and cast iron check valve
Square Guide Rail Systems
1-1/4” - 2” NPT Vertical Discharge
ACCESSORIES AND CONTROLS
Disconnect & Rail Systems
SPECIFICATIONS:
Sewage, storm water, effluent and grinder pump systems
For use in concrete, steel, or fiberglass tanks
Allows for removal of pumps from ground level
No confined space entry to service pump
No pull rods or hold down rods
Disconnect fitting with positive machine fit and o-ring provides a reliable seal
Seals up to 370’ TDH (160 psi) and supports a weight up to 300 lbs.
Guide rails direct the pump to and from the disconnect fitting. Systems are supplied complete with
disconnect fitting, guide plate, rail guide, and upper rail support bracket
All systems use 3/4” schedule 40 pipe rails (not included)
SPECIFICATIONS:
For 600 and X600 Series solids-handling pumps
For basins of any depth
Cast iron construction with stainless steel hardware
Easy engagement and disengagement of pump from ground level.
Suitable for most horizontal discharge pumps having a 3” or 4” ANSI flange.
Seals up to 100’ TDH (43.9 psi) and supports a weight up to 500 lbs.
Includes base elbow, pump adaptor plate, sealing gasket, rail guide and upper rail support.
All systems use 2” schedule 40 rail pipes (not included)
SPECIFICATIONS:
Economical, reduces time and cost of
removing pump
Safety: keeps personnel out of pits & out of contact with
contaminants
Used for shallow systems where guide rails are not
necessary (pull rod not included)
Z-Rail ® Threaded Rail Systems
1-1/4” - 3” NPT Discharge Pumps
3” & 4” Flanged Rail Systems
Horizontal Discharge
Disconnect Only
1-1/4” - 2” Discharge
2” Z-Rail® unit shown.
4” Non-sparking unit shown.
23
®
®
About the Zoeller FAmily oF WAter SolutionS
Founded in 1939, Zoeller Company is one of the oldest independently-owned professional
pump manufacturers in North America. Headquartered in Louisville, Kentucky USA, Zoeller
has over 800 employees worldwide and close to 600,000 sq. ft. of manufacturing facilities in
our seven operations in North America and Asia.
Zoeller Company has established itself as an innovative leader in pumping equipment and
water treatment systems by continuous research and development. The quality of our products
is demonstrated by UL, CSA, CE, and NSF listings as well as continued growth throughout the
United States, Canada, Mexico, and over 40 other countries around the globe. The company
has also expanded to include five brands, which have become the foundation of Zoeller.
The original Zoeller product line now resides in Zoeller Pump Company,
which offers a broad range of submersible pumps from fractional to
7-1/2 HP for residential and commercial sump, effluent, dewatering and
grinding applications.
Flint & Walling, founded in 1866 in Kendallville, Indiana USA, specializes in
4” submersible well pumps ranging from 5 GPM to 1,000 GPM, as well as
centrifugal, jet and booster pumps up to 7-1/2 HP. It is the only pump company
in the U. S. to manufacture its own motors for jet pumps, centrifugal pumps and 4” submersible
well pumps.
Founded in 1952, Wolf Pump is a manufacturer of submersible turbine pumps
located in Abernathy, Texas. Wolf currently produces 4” to 8” pumps with
capacities ranging from 35 to 1000 GPM. These pumps are known for their
efficiency and durability in demanding water applications including
irrigation, municipal water supplies, dewatering applications,
dairy production, mining, the oil and gas industries,
aquaculture, and more.
Zoeller Engineered Products provides
products for storm water removal,
sewage pumping stations
and hazardous environment applications for
residential, commercial and municipal markets.
Available from 1/2 BHP to 100 BHP, each pump
is customized by design, manufacture and
installation according to exact application
needs.
Clarus Environmental
offers sustainable
environmental products,
solutions, and services for the collection,
treatment, and dispersal of residential and
community wastewater. This line specializes
in onsite pumps, pressure sewers,
biological and mechanical treatment
processes, disinfection, and discharge of
safe water.
®
WOLF PUMP
Your Peace of Mind is Our Top Priority®
Package Systems
Check Valves
Float Switches
Alarm Systems
Control Panels
Rail Systems
®
3649 Cane Run Road • Louisville, KY 40211 • 502-778-2731 • 1-800-928-7867 • www.zoeller.com
Accessories, Controls
and Package Systems
®
FM2819
1216
Supersedes
0314

Navigation menu