257 2 Zoeller 10 0682 Product Instructions User Manual

537450 2 Zoeller A-Pak Alarm Systems Installation Instructions 537450_2_Zoeller A-PAK Alarm Systems Installation Instructions

537450 2 Zoeller A-Pak Alarm Systems Installation Instructions 537450_2_Zoeller A-PaK Alarm Systems Installation Instructions

537451 2 Zoeller A-Pak Alarm Systems Installation Instructions 537451_2_Zoeller A-PAK Alarm Systems Installation Instructions

537453 2 Zoeller A-Pak Alarm Systems Installation Instructions 537453_2_Zoeller A-PAK Alarm Systems Installation Instructions

537454 2 Zoeller A-Pak Alarm Systems Installation Instructions 537454_2_Zoeller A-PAK Alarm Systems Installation Instructions

User Manual: Pump 257 2 Zoeller 10-0682 Product Instructions

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© Copyright 2012 Zoeller Co. All rights reserved.

FOR YOUR PROTECTION ALWAYS DISCONNECT FROM POWER SOURCE BEFORE HANDLING. The “A-Pak” Alarm

system has a double insulated plastic enclosure for your protection and is supplied with a 2-prong plug.

SPECIFICATIONS

This alarm system monitors liquid levels in lift pump chambers, sump pump basins, holding tanks, sewage, agricultural

and other non-potable water applications. It features a red warning light, green “power on” light, alarm test switch and

horn silence switch. “A-Pak” primary voltage is 120 VAC, 60 Hz, 2.4 watts max (alarm condition) (circuit is not supervised).

Secondary voltage is 9 VDC (circuit is not supervised). Battery backup power is 9 VDC. NOTE: 9V battery is not included

and must be purchased separately.

NOTE: The alarm panel plugs into a standard household 120 VAC socket. DO NOT plug “A-Pak” Alarm System into the

same circuit as the pump. The “A-Pak” Alarm System should be connected to a circuit separate from the pump circuit.

Push test button to check alarm panel for operation.

ALARM PANEL INSTALLATION

1) Before installing alarm panel, remove battery cover on side of alarm panel and install a 9V battery. (not included)

2) Mount the alarm panel indoors with screws provided. NOTE: The mounting screw is to be located over a wall stud or

used with a wall anchor sized for a #8 x 1.25 self tapping screw.

3) Hang the panel by the keyhole in the back of the alarm enclosure and install the second screw between the tabs

located on bottom of the enclosure.

4) Using the provided cable clamp, secure the power cord to the outlet as shown (see Fig. A). Use existing receptacle

faceplate screw and supplied washer.

SECTION: 6.10.100

FM0483

0112

Supersedes

1111/2

PN 1012302 Rev. F

MODEL TAAB

Product information presented

here reects conditions at time

of publication. Consult factory

regarding discrepancies or

inconsistencies.

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

visit our web site:

www.zoeller.com

®

Your Peace of Mind is Our Top Priority

®

NOTICE TO INSTALLER: Instructions must remain with installation.

Figure A

SK2148

“A-PAK” ALARM SYSTEM INSTALLATION INSTRUCTIONS

CONTROL SWITCH INSTALLATION

MECHANICAL FLOAT SWITCH

(10-1494, 10-2614)

1) Place cord into clamp and secure to discharge pipe as shown in clamp detail (see

Fig. B). NOTE: Do not install the cord under the hose clamp.

2) Tighten the hose clamp with a screwdriver. NOTE: Do not over tighten; over tightening

may cause damage to the plastic clamp.

3) Make sure the oat cable is not allowed to touch the excess hose clamp band during

operation.

4) The oat switch must be suspended seven inches below desired activation level. (see Fig. D)

5) Allow system to cycle to ensure proper operation.

FACEPLATE SCREW

WASHER

CABLE CLASP

3.5 INCH

TETHER LENGTH

FOR DOUBLE

FLOAT

3.5 INCH

MINIMUM

TETHER LENGTH

FOR PUMP

SWITCH

SK1301D

Figure B

CLAMP DETAIL

(Tether Length Non-Adjustable)

LIFT PUMP

Suspend control switch above pump turn on level. If a pump failure causes

high-level condition, the A-Pak Alarm System will activate (see Fig. C).

Figure C

SEWAGE HOLDING TANK

Suspend control switch into tank seven inches below desired

alarm level. A-Pak Alarm System will activate if oat ascends to

alarm level (see Fig. D).

SK1301b

Figure D

TEST

SILENCE

ALARM

POWER ON

ZOELLER

ALARM

ZOELLER

PUMP "ON"

PUMP "OFF"

FIBERGLASS

OR POLYETHYLENE

BASIN

"ON" LEVEL

VARIABLE LEVEL

CONTROL SWITCH

LEVEL

LEVEL

4" OF GRAVEL

ALARM

ZOELLER

TO POWER SUPPLY

TO POWER SUPPLY

UNICHECK

"DO NOT" PLUG "A-PAK ALARM SYSTEM

INTO THE SAME CIRCUIT AS THE PUMP

NOTE:

SK2376

© Copyright 2012 Zoeller Co. All rights reserved.

WARNING:

ELECTRICAL SHOCK

HAZARD

FAILURE TO DISCONNECT ALL

POWER BEFORE SERVICING

COULD RESULT IN INJURY OR DEATH.

LR54245

LISTED

288X

LOUISVILLE, KY

R

L

U

R

Figure G

SK2375

Connect the two conductors from the control switch to either of the terminations on the bottom of the alarm panel (see Fig. G).

The control switch operates on low voltage and is isolated from the 120 VAC power line to reduce shock hazards.

TEST

Check and test your installation by lifting the oat manually (see Fig. D or F). The alarm panel should indicate an alarm

condition. The Zoeller Company cannot be responsible for damages caused by faulty or negligent installation of this device.

We respectfully suggest you engage the services of a qualied licensed electrician or service person. Push TEST button

once per week to verify proper operation.

NOTE: Alarm systems 10-2613 and 10-2615 are not intended to be used in sewage holding tank systems.

VERTICAL REED FLOAT SWITCH

(10-2613, 10-2615)

DO NOT install switch in direct line of incoming liquid.

1) Place the clamp into the switch housing as shown. (see Fig. E).

2) Locate clamp at desired activation level and secure the clamp to the discharge pipe as shown (see Fig. E).

NOTE: DO NOT install cord under hose clamp.

3) Tighten the hose clamp using a screwdriver. Over tightening may result in damage to the switch housing.

4) Check installation. Allow system to cycle to insure proper operation.

NOTE: When installing the control switch, a cable strain relief must be used to secure the control switch cord.

SK1301F SK1301G

Figure E Figure F

CONTROL SWITCH INSTALLATION

CONTROL SWITCH WIRING

© Copyright 2012 Zoeller Co. All rights reserved.

MODELS 10-2614 AND 10-2615 “A-PAK” ALARM SYSTEMS WITH AUXILLIARY CONTACTS

WIRING INSTRUCTIONS

ELECTRICAL SHOCK HAZARD - Disconnect

all power sources before servicing. Failure to do so could result in

serious injury or death.

1) Remove the three screws from the back of the enclosure as shown in

Fig. H.

2) Remove the back of the enclosure. Note the position of the power cord

in the enclosure. The cord will need to be located in the same manner

when the enclosure back is replaced.

3) Determine the location where the auxiliary contact wires will enter the

housing. See Fig. I for recommended location. Before drilling the hole,

loosen the circuit board mounting screw and remove the circuit board.

See Fig. J.

4) At the selected location, drill a hole in the enclosure suitable for the

strain relief that will be used (strain relief not included).

5) Install strain relief and reinstall the circuit board. Connect wires to the

terminal block shown in Fig. J.

6) Markings on the circuit board show positions for Common (C), Normally

Open (NO), and Normally Closed (NC).

7) Position the power cord into place as it was prior to removing the

enclosure back as shown in Fig. J.

8) Reinstall the enclosure back and three screws.

Do not over torque screws. Screw bosses may

become stripped.

9) Note that while testing the installed product, the auxiliary alarm wired to

the auxiliary contacts should activate in an alarm condition. The auxiliary

alarm should also remain in alarm condition when the silence button is

pushed.

Auxiliary Contacts Specications

Voltage: 120 VAC

Current: 5 amps max. N/O

3 amps max. N/C

NOTE: This unit includes auxiliary contact option. Due to increased

power consumption, if an alarm condition occurs while on battery

backup power, this option will reduce the life of the battery.

SK2775

Figure H Figure IFigure J

All electrical systems must be installed by a qualied licensed electrician according to the

National Electrical Code and all other applicable codes.

© Copyright 2012 Zoeller Co. All rights reserved.

ZOELLER

ALARM

ZOELLER

PUMP "ON"

PUMP "OFF"

FIBERGLASS

OR POLYETHYLENE

BASIN

"ON" LEVEL

VARIABLE LEVEL

CONTROL SWITCH

LEVEL

LEVEL

4" OF GRAVEL

ALARM

TRANSFORMER

ZOELLER

DISCONNECTS

NOT SHOWN TO POWER

SUPPLY

UNICHECK

SK367

TYPICAL SIMPLEX SYSTEMS WITH BELL ALARM SYSTEM

WIRING DIAGRAM

(10-0015)

(10-0016)

(10-0028)

DISCONNECT

NOT SHOWN

NOTE: ALARM SYSTEM

SHOULD BE ON A SEPARATE

CIRCUIT FROM PUMPS.

SK313

TRANSFORMER

115 TO 8V

OR

230 TO 8V

L1

L2

POWER

UTILITY

BOX

ALARM BELL

8V

TO

CONTROL SWITCH

SEE FM0419 FOR MOUNTING

INSTRUCTIONS.

-OR-

MECHANICAL ALTERNATOR

(10-0075) WITH ALARM

SUPPLY

ZOELLER VARIABLE LEVEL

CONTACTS.

BELL ALARM SYSTEMS

TYPICAL INSTALLATION AND WIRING INSTRUCTIONS

NOTE: Utility box and cordage sold separately. Bell Alarms 10-0015 and 10-0016 are designed to be used with Alarm Packs 10-2614 and 10-2615.

Model Voltage dB @ 10’ Bell Transformer Float

10-0015 115V 74

oo

10-0016 230V 74

oo

10-0028 115V 78

o o o

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624

Your Peace of Mind is Our Top Priority

®

®visit our web site:

www.zoeller.com

All electrical systems must be installed by a qualied licensed electrician according to the

National Electrical Code and all other applicable codes.

TEST

SILENCE

ALARM

POWER ON

ZOELLER

ALARM

ZOELLER

PUMP "ON"

PUMP "OFF"

FIBERGLASS

OR POLYETHYLENE

BASIN

"ON" LEVEL

VARIABLE LEVEL

CONTROL SWITCH

LEVEL

LEVEL

4" OF GRAVEL

BELL ALARM

TRANSFORMER

ZOELLER

DISCONNECTS

NOT SHOWN

TO POWER

SUPPLY

UNICHECK

ALARM PANEL TO POWER SUPPLY

"DO NOT" PLUG "A-PAK ALARM SYSTEM

INTO THE SAME CIRCUIT AS THE PUMP

AUX. CONTACTS

SK2911