277 3 Zoeller 39 0016 Product Specs Fm0787 Disconnect And Rail System Catalog Sheet User Manual
277 1 Zoeller 39-0016 Instructions 277_1_Zoeller 39-0016 Instructions
User Manual: Pump 277 3 Zoeller 39-0016 Product Specs
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SECTION: 4.10.130 FM0787 0409 Supersedes 1108 Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies. visit our web site: www.zoeller.com MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624 DISCONNECT & RAIL SYSTEMS • Economical, reduces time & cost of removing pump. • Safety, keeps personnel out of pits & out of contact with contaminates. • Inspections made fast & easy. DISCONNECT ONLY (1¼", 1½" & 2" Discharge) COMPLETE SYSTEMS (1½" & 2" Discharge) Disconnect Fitting; used for shallow systems where guide Rail & Disconnect System for Effluent or Sewage Pumps rails are not necessary. (pull rod not included) for removal and reinstallation of pumps without getting in or removing fluid from the pit. (2 Standoffs included) 18" MAX. SK1853 SHUT-OFF VALVE DISCONNECT SHUT-OFF VALVE CHECK VALVE DISCONNECT CHECK VALVE VENT HOLE 39-0003, 1½" NPT 39-0004, 2" NPT 39-0053, 1¼" NPT 39-0001, 1½" NPT 39-0002, 2 NPT SK730 Pipe rails, pull rods and intermediate brackets not included. INTERMEDIATE GUIDE RAIL BRACKET 10' MAX. VENTHOLE SK731 SPECIFICATIONS Part Number 39-0053 39-0001 39-0002 39-0003 39-0004 Pipe Size Disconnect Material Disconnect Weight Centerline of Rails From Wall-In 30" Basin (Minimum) Travel to Disengage Pressure Rating Pull Rods Thread size Support Weight 1¼" NPT Brass 1.6 lbs. 1½" NPT Brass 2.0 lbs. 2" NPT Brass 2.5 lbs. 1½" NPT Brass 10.1 lbs. 2" NPT Brass 12 lbs. ------- -------- -------- 2.75" 2.75" 3¾" 150 PSI 3" 150 PSI 3½" 150 PSI 3-3/8" 150 PSI 3-7/8" 150 PSI Guide Rail Size & Material Intermediate Guide Rail Bracket One Intermediate Guide Rail Bracket is required for every 10 feet of rail. Use 39-0022 with 39-0003 & 39-0004. 3/8" - 16 UNC 3/8" - 16 UNC 3/8" - 16 UNC 3/8" - 16 UNC 3/8" - 16 UNC All pumps should be supported underneath with concrete blocks or basin floor. ¾" IPS Pipe (S.S./Gal.) (recommended) or PVC Scd. 80 _____ _____ _____ (optional). Supplied by customer. © Copyright 2009 Zoeller Co. All rights reserved. 1 SK1260 39-0022 SQUARE GUIDE RAIL SYSTEMS (1¼", 1½" & 2" Discharge) FIELD ASSEMBLED • • • Economical, reduces time & cost of removing pump. Safety, keeps personnel out of pits & out of contact with contaminates. Inspections made fast & easy. FEATURES • Single rigid stainless steel square rail design. • Stainless steel rail, nuts, bolts, fasteners and lifting bail. • Cast Iron angle arm bracket and pump guide bracket. • Galvanized piping. Stainless steel - optional. • Red brass disconnect fittings with Teflon coated buna O-ring seal. • PVC Ball Valve • Cast Iron Check Valve • Optional stainless pull rods and lifting cable available. • Also available in prepackaged fiberglass basins * For tanks deeper than 72" a second angle arm bracket P/N 39-0070 is required. Sch. 40 galvanized or stainless steel pipe is used for extending the rail length. Rail System *Tank Discharge Depth Pipe size Pump Series 39-0054 48" 1 ¼" 840 39-0055 60" 1 ¼" 840 39-0056 72" 1 ¼" 840 39-0057 48" 1 ¼" 820 39-0058 60" 1 ¼" 820 39-0059 72" 1 ¼" 820 39-0060 48" 1 ½" 160/4160-180/4180 Effluent Pumps 39-0061 60" 1 ½" 160/4160-180/4180 Effluent Pumps 39-0062 72" 1 ½" 160/4160-180/4180 Effluent Pumps 39-0063 48" 2" 160/4160-180/4180-290/4290 Effluent & Sewage Pumps 39-0064 60" 2" 160/4160-180/4180-290/4290 Effluent & Sewage Pumps 39-0065 72" 2" 160/4160-180/4180-290/4290 Effluent & Sewage Pumps 39-0066 48" 2" 280/4280 Sewage Pumps 39-0067 60" 2" 280/4280 Sewage Pumps 39-0068 72" 2" 280/4280 Sewage Pumps SK1650 L 005264 Stainless Steel Pull Rods SKA1335 3/8”-16 UNC Part Number Length Stainless Steel Lifting Cable Part Number Length 39-0069 1' 39-0031 8' 39-0006 2½' 39-0007 3½' 39-0032 12' 39-0008 4½' 39-0033 16' 39-0009 5½' 39-0034 20' 39-0018 7' 39-0035 24' 39-0010 8' © Copyright 2009 Zoeller Co. All rights reserved. 2 E-Z OUT RAIL SYSTEMS (1¼", 1½"- 3" NPT Discharge Pumps) FEATURES • Sewage, storm water and effluent pump systems. • For concrete, steel, or fiberglass tanks. • Allows for removal of pumps from ground level. • No confined space entry to service pump. • No pull rods or hold down rods. • No diaphragms. • Cast iron base elbow and positive machine fit with o-ring seal provides a reliable seal. • Designers liability can be reduced by providing reasonable care in the design of submersible pump installations. Pumps are removable from above pump for inspection and service. • Guide rails direct the pump to and from the base elbow. Systems are supplied complete with base elbow, sealing plate, pump discharge elbow, and upper rail bracket. • All systems use ¾" schedule 40 pipe rails (not included). 3" Vertical E-Z Out Patent # 5,507,628 P/N 10-0789 P/N 10-2315 & 10-2316 A lifting bail is required for the following models to balance the pump and rail plate evenly: #10-2315 for 50, 90 and 150 series pumps #10-2316 for 130, 140, 260 and 270 series pumps #10-0789 for 160, 180, 280, 290, 810/815 and 820 series pumps. Other models already include proper lifting device. SK2697 SK2486 SPECIFICATIONS Rail System Pump Discharge Rail System Discharge 39-0087 39-0088 39-0101 39-0115 39-0116 39-0085 39-0086 39-0092 39-0083 39-0084 39-0093 39-0074 39-0075 39-0076 1 ¼" V 1 ¼" V 1 ¼" V 1 ¼" H 1 ¼" H 1 ½" V 1 ½" V 1 ½" V 2" V 2" V 2" V 3" V 3" V 3" V 2" V 2" V 2" V 1 ¼" V 1 ¼" V 2" V 2" V 2" V 2" V 2" V 2" V 3" V 3" V 3" V Materials of Construction* Cast Iron / Steel / Galvanized Steel Cast Iron / Steel / Stainless Steel Cast Iron / Brass / SS / Brass for Non-sparking Cast Iron / Steel / Galvanized Steel (810/815 Only) Cast Iron / Steel / Stainless Steel (810/815 Only) Cast Iron / Steel / Galvanized Steel Cast Iron / Steel / Stainless Steel Cast Iron / Brass / SS / Brass for Non-sparking Cast Iron / Steel / Galvanized Steel Cast Iron / Steel / Stainless Steel Cast Iron / Brass / SS / Brass for Non-sparking Cast Iron / Steel / Galvanized Steel Cast Iron / Steel / Stainless Steel Cast Iron / Brass / SS / Brass for Non-sparking Weight 43 43 43 43 43 43 43 45 45 45 47 55 55 57 ACCESSORIES Intermediate rail brackets are required for each 12’ of basin depth. 39-0089 39-0090 39-0079 39-0080 10-2315** 10-2316** 10-0789** Intermediate rail bracket 1¼", 1 ½" and 2" discharge - Galvanized Steel Intermediate rail bracket 1¼", 1 ½" and 2" discharge - Stainless Steel Intermediate rail bracket 3" discharge - Galvanized Steel Intermediate rail bracket 3" discharge - Stainless Steel SS lifting bail for 50, 90 & 150 Series SS lifting bail for 130, 140, 260 & 270 Series SS lifting bail for 160, 180, 280, 290, 810/815 and 820 Series *Coupling Base / Sealing Plate / Upper Support / Guide Plate. **Lifting bails are required on these models to balance pump and rail plate evenly. Other models already include proper lifting device. © Copyright 2009 Zoeller Co. All rights reserved. 3 6 6 6 6 1 1 1 RAIL SYSTEMS (3" & 4") - FIELD ASSEMBLED UPPER GUIDE RAIL BRACKET 2" SCHEDULE 40 RAIL PIPE * Guide Rail System is for removal and installation of flanged horizontal discharge pumps without getting in or removing fluid from pit. LIFTING CABLE * INTERMEDIATE GUIDE RAIL BRACKET * * SPECIFICATIONS Part Number Description Pump Discharge Guide Rails* 39-0094 3" Guide Rail System S.S. 3" Horizontal Flange 2" S.S. or Galv. 39-0016 4" Guide Rail System S.S. Flange 4" Horizontal 2" S.S. or Galv. 39-0095 3" Guide Rail System S.S. Non-Sparking for Class 1 Group C and/or Group D Division 1 Installation 3" Horizontal Flange 2" S.S. or Galv. 39-0017 4" Guide Rail System, Non-Sparking for Class 1 Group C and/or Group D Division 1 Installation 4" Horizontal Flange 2" S.S. or Galv. 39-0096 Intermediate bracket for 3" Rail Systems 39-0013 Intermediate bracket for 4" Rail Systems (Carbon Steel) 39-0014 Intermediate bracket for 4” Rail Systems (Stainless Steel) 15' MAX. DISCHARGE ELBOW MOUNTING PLATE ZEPA0304 * Not Included ** One Intermediate Guide Rail Bracket is required for every 20 ft. for 3" System or 15 ft. for 4" System, of basin depth. See chart for part number. FLYGT GUIDE RAIL SYSTEM ADAPTERS Adapter plates for retrofitting 3" & 4" horizontal ANSI flange discharge pumps to existing Flygt rail systems. CHOKER CABLE * FLYGT GUIDE RAIL SYSTEM ADAPTER PLATE Pump Discharge 3" 4" Part Number 6039-0070 6039-0048 DESIGN FEATURES: Cast iron construction. Flange conforms to ANSI B16.10 fully flat. MSS SP-6. For use with all 400, 600 & 700 series pumps with 3" or 4" discharge and 2" rail pipe. Flange gasket and stainless steel bolts included. EXISTING FLYGT RAIL FITTING *Not Included ZEPA0601 All installation of controls, protection devices and wiring should be done by a qualified licensed electrician. All electrical and safety codes should be followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA). © Copyright 2009 Zoeller Co. All rights reserved. 4
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