481 3 Liberty Lsg202A Curves 1 User Manual

User Manual: Pump 481 3 Liberty Lsg202A Curves

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LSG200_P1 R9/30/2011 ©Copyright 2011 Liberty Pumps Inc. All rights reserved. Specifications subject to change without notice.
Pump Specifications
LSG200-SERIES (SINGLE STAGE)
LSGX200-SERIES (TWO STAGE)
Omnivore® 2HP Submersible Grinder Pumps
LSG200_P2 R9/30/2011 ©Copyright 2011 Liberty Pumps Inc. All rights reserved. Specifications subject to change without notice.
LSG/LSGX 200-Series Dimensional data
___________________________________________________________________________________________________________________________________________________________________________________________________________
LSG200_P3 R9/30/2011 ©Copyright 2011 Liberty Pumps Inc. All rights reserved. Specifications subject to change without notice.
LSG200_P4 R9/30/2011 ©Copyright 2011 Liberty Pumps Inc. All rights reserved. Specifications subject to change without notice.
LSG/LSGX 200-Series Electrical data
MODEL
H
P
VOLTAGE
SF
FULL
LOAD
AMPS
LOCKED
ROTOR
AMPS
THERMAL
OVERLOAD
TEMP
STATOR
WINDING
CLASS
CORD
LENGTH
FT
DISCHARGE
AUTOMATIC
LSG202A
2
208/230
1.0
15
53
135˚C 275°F
B
25
1-1/4” NPT
+ FLANGE
YES
LSG202M
2
208/230
1.0
15
53
135˚C 275°F
B
25
1-1/4” NPT
+ FLANGE
NO
LSG202M-3*
2
208/230
1.0
15
53
135˚C 275°F
B
35
1-1/4” NPT
+ FLANGE
NO
LSG202M-C*
2
208/230
1.0
15
53
135˚C 275°F
B
35
1-1/4” NPT
+ FLANGE
NO
LSG203M
2
208/230
1.0
10.6
61
N/A
B
25
1-1/4” NPT
+ FLANGE
NO
LSG204M
2
440-480
1.0
5.3
31
N/A
B
25
1-1/4” NPT
+ FLANGE
NO
LSG205M
2
575
1.0
4.9
31
N/A
B
25
1-1/4” NPT
+ FLANGE
NO
LSGX202A
2
208-230
1.0
15
53
135˚C 275°F
B
25
1-1/4” NPT
+ FLANGE
YES
LSGX202M
2
208-230
1.0
15
53
135˚C 275°F
B
25
1-1/4” NPT
+ FLANGE
NO
LSGX202M-3*
2
208-230
1.0
15
53
135˚C 275°F
B
35
1-1/4” NPT
+ FLANGE
NO
LSGX202M-C*
2
208-230
1.0
15
53
135˚C 275°F
B
35
1-1/4” NPT
+ FLANGE
NO
LSGX203M
2
208/230
1.0
10.6
61
N/A
B
25
1-1/4” NPT
+ FLANGE
NO
LSGX204M
2
440-480
1.0
5.3
31
N/A
B
25
1-1/4” NPT
+ FLANGE
NO
LSGX205M
2
575
1.0
4.9
31
N/A
B
25
1-1/4” NPT
+ FLANGE
NO
*Notes: 1 LSG202M-C & LSGX202M-C are for external capacitor applications and require the use of control panels fitted
with properly matched capacitors and start relays. Consult Liberty Pumps catalog for proper panel model when ordering. For
retrofit applications, order Liberty start kit K001316 which includes the correct Start Capacitor, Run capacitor, and Potential
Start Relay. In all cases, control panels must be constructed per applicable UL and/or CSA standards and be installed per
NEC.
2 LSG202M-3 and LSGX202M-3 35’ cord manual pump models have bare leads (no plug end)
LSG/LSGX 200-Series Technical Data
IMPELLER
300 SERIES S.S.
PAINT
POWDER COAT
MAX LIQUID TEMP
60˚C 140˚F
MAX STATOR TEMP
140˚C
THERMAL OVERLOAD
135˚C / 275˚F (single phase only)
POWER CORD TYPE
SJOOW (1-Phase) / SEOOW (3-phase)
SOOW (external capacitor models)
MOTOR HOUSING
CLASS 25 CAST IRON
VOLUTE
CLASS 25 CAST IRON
SHAFT
300 SERIES S.S.
HARDWARE
STAINLESS
ORINGS
BUNA N
MECHANICAL SEAL
UNITIZED SILICON CARBIDE
MIN BEARING LIFE
50,000 HRS
LSG200_P5 R9/30/2011 ©Copyright 2011 Liberty Pumps Inc. All rights reserved. Specifications subject to change without notice.
LSG/LSGX 200-Series Specifications
1.01 GENERAL:
The contractor shall provide labor, material, equipment, and incidentals required to provide (QTY) centrifugal grinder pumps as
specified herein. The pump models covered in this specification are Series LSG200 and LSGX200 single phase or three phase grinder
pumps. The pump furnished for this application shall be model ______________as manufactured by Liberty pumps.
2.01 OPERATING CONDITIONS:
Each submersible pump shall be rated at 2 hp_____ volts _______ phase 60 Hz. 3450 RPM. The unit shall produce ______G.P.M. at ______
feet of total dynamic head.
The submersible pump shall be capable of handling residential and commercial sewage and grinding it to a fine slurry, enabling it to be
pumped over long distances in pipelines as small as 1.25" in diameter. The LSG series single stage submersible pump shall have a shut-off
head of 110 feet and a maximum flow of 50 GPM @ 10 feet of total dynamic head. The LSGX series two stage submersible pump shall have
a shut-off head of 185 feet and a maximum flow of 38 GPM @ 10 feet of total dynamic head.
Single phase pumps shall have capacitors and start relay mounted ___ in the pump, or ___ in the panel.
The pump shall be controlled with:
______A piggy back style on/off float switch (Single Phase Only).
______A NEMA 4X outdoor simplex control panel with three float switches and a high water alarm.
______A NEMA 1 indoor simplex control panel with three float switches and a high water alarm.
______A NEMA 4X outdoor duplex control panel with three float switches and a high water alarm.
______A NEMA 1 indoor duplex control panel with three float switches and a high water alarm.
______A NEMA 4X outdoor duplex control panel with four float switches and a high water alarm.
______A NEMA 1 indoor duplex control panel with four float switches and a high water alarm.
3.01 CONSTRUCTION:
Each centrifugal grinder pump shall be equal to the certified Series LSG Grinder pumps as manufactured by Liberty Pumps, Bergen
NY. The castings shall be constructed of class 25 cast iron. The motor housing shall be oil filled to dissipate heat. Air filled motors shall not be
considered equal since they do not properly dissipate heat from the motor. All mating parts shall be machined and sealed with a Buna-N o-
ring. All fasteners exposed to the liquid shall be stainless steel. The motor shall be protected on the top side with sealed cord entry plate with
molded pins to conduct electricity eliminating the ability of water to enter internally through the cord. The motor shall be protected on the lower
side with a dual seal arrangement. The first seal is a double lip seal molded in FKM fluoroelastomer or Buna N.
The second / main seal shall be a unitized hard face silicon carbide seal with stainless steel housings and spring.
The upper and lower bearing shall be capable of handling all radial thrust loads. The lower bearing shall have the additional ability to handle
the downward axial thrust produced by the impeller and cutters by design of angular contact roller races. The pump housing shall be of the
concentric design thereby equalizing the pressure forces inside the housing which will extend the service life of the seals and bearings.
Additionally there shall be no cutwater in the housing volute in order to discourage the entrapment of flowing debris. The pump shall be
furnished with stainless steel handle having a nitrile grip.
LSG200_P6 R9/30/2011 ©Copyright 2011 Liberty Pumps Inc. All rights reserved. Specifications subject to change without notice.
4.01 ELECTRICAL POWER CORD
The submersible pump shall be supplied with 25 feet of multi-conductor power cord (35ft for LSG202M-C and LSGX202M-C external
capacitor models). It shall be cord type SJOOW (1-phase) or SEOOW (3-phase) or SOOW (external capacitor models), capable of continued
exposure to the pumped liquid. The power cord shall be sized for the rated full load amps of the pump in accordance with the National Electric
Code. The power cable shall not enter the motor housing directly but will conduct electricity to the motor by means of a water tight
compression fitting cord plate assembly, with molded pins to conduct electricity. This will eliminate the ability of water to enter internally
through the cord, by means of a damaged or wicking cord.
5.01 MOTORS
Single phase motors shall be oil filled, capacitor start / capacitor run, class B insulated NEMA B design, rated for continuous duty. At
maximum load the winding temperature shall not exceed 135 degrees C unsubmerged. Since air filled motors are not capable of dissipating
heat they shall not be considered equal. Single phase pump motors shall have an integral thermal overload switch in the windings for
protecting the motor. Three phase motors shall be used with an appropriate controller with integral overload protection. On all single phase
models (excluding LSG202M-C and LSGX202M-C), the capacitor circuit shall be mounted internally and motors shall have an integral solid
state starting circuit switch for switching the start winding off.
6.01 BEARINGS AND SHAFT
An upper radial and lower thrust bearing shall be required. The upper bearing shall be a single ball / race type bearing. The lower bearing
shall be an angular contact heavy duty ball / race type bearing, designed to handle axial grinder pump thrust loads. Both bearings shall be
permanently lubricated by the oil, which fills the motor housing. The bearing system shall be designed to enable proper cutter alignment from
shut off head to maximum load at 10 ' of TDH. The motor shaft shall be made of 300 or 400 series stainless steel and have a minimum
diameter of .670".
7.01 SEALS
The pump shall have a dual seal arrangement consisting of a lower and upper seal to protect the motor from the pumping liquid. The lower
seal shall be a FKM fluoroelastomer OR Buna N molded double lip seal, designed to exclude foreign material away from the main upper seal.
The upper seal shall be a unitized silicon carbide hard face seal with stainless steel housings and spring equal to Crane Type T-6a. The motor
plate / housing interface shall be sealed with a Buna-N o-ring.
8.01 IMPELLER
The impeller shall be a investment cast stainless steel impeller, with pump out vanes on the back shroud to keep debris away from the seal
area. it shall be keyed and bolted to the motor shaft.
9.01 CUTTER MECHANISM
The cutter and plate shall consist of 440 stainless steel with a Rockwell C hardness of 55-60. The stationary cutter plate shall have specially
designed orifices through it, which enable the slurry to flow through the pump housing at an equalized pressure and velocity. The stationary
cutter shall consist of V shapes to maximize cutting action and arc shape exclusion slots to outwardly eject debris from under the rotary cutter.
The rotary cutter shall have (4) blades and be designed with a recessed area behind the cutting edge to prevent the accumulation and binding
of any material between rotary cutter and the stationary cutter. The cutting system must incorporate close tolerances for optimum
performance. Ring or radial cutters, or those that grind on the outside circumference of shall not be considered equal.
LSG200_P7 R9/30/2011 ©Copyright 2011 Liberty Pumps Inc. All rights reserved. Specifications subject to change without notice.
10.01 CONTROLS
All single phase units (excluding external cap models) can be supplied with CSA and UL approved automatic wide angle tilt float switches.
The switches shall be equipped with piggy back style plug that allows the pump to be operated manually without the removal of the pump in
the event that a switch becomes inoperable. Manual Pumps are operable by means of a pump control panel.
11.01 PAINT
The exterior of the casting shall be protected with Powder Coat paint.
12.01 SUPPORT
The pump shall have cast iron support legs, enabling it to be a free standing unit. The legs will be high enough to allow solids and long stringy
debris to enter the cutter assembly.
13.01 SERVICEABILTY
Components required for the repair of the pump shall be shipped within a period of 24 hours.
14.01 FACTORY ASSEMBLED TANK SYSTEMS WITH GUIDE RAIL AND QUICK DISCONNECT DISCHARGE
______ Guide factory mounted rail system with pump suspended by means of bolt on quick disconnect which is sealed by means of nitrile
grommets. The disconnect system shall have an internal ball check. The Discharge piping shall be schedule 80 PVC and furnished with a
PVC shut-off ball valve. The Tank shall be wound fiberglass or roto-molded plastic. A cast iron inlet hub shall be provided with the fiberglass
systems.
______ Stainless steel Guide Rail
______ Zinc plated steel Guide Rail
______ "diameter of basin size
______ "height of basin size
______ "distance from top of tank to discharge pipe outlet
______ Fiberglass cover
______ Structural foam polymer cover
______ Steel cover
______ Simplex System with Outdoor panel and alarm
______ Duplex System with Outdoor panel and alarm
______ Separate Outdoor Alarm
______ Remote Outdoor Alarm
15.01 TESTING
The pump shall have a ground continuity check and the motor chamber shall be Hi-potted to test for electrical integrity, moisture content and
insulation defects. The motor and volute housing shall be pressurized, and an air leak decay test is performed to ensure integrity of the motor
housing. The pump shall be run, voltage current monitored, and the tester checks for noise or other malfunction.
16.01 QUALITY CONTROL
The pump shall be manufactured in an ISO 9001 certified Facility.
17.01 WARRANTY
Standard limited warranty shall be 3 years.

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