536630 1 Berkeley Sshm 2 Owners Manual And Repair Parts User

User Manual: Pump 536630 1 Berkeley Sshm-2 Owners Manual And Repair Parts

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OWNER’S MANUAL

Self-Priming Horizontal

Three and Four StagePumps

Installation/Operation/Parts

For further operating, installation, or maintenance assistance:

Call 1-888-237-5353

SSHM-2

293 Wright Street, Delavan, WI 53115

Phone: 888-237-5353

Fax: 800-321-7893

Web Site: BerkeleyPumps.com

Safety 2

Important Safety Instructions

SAVE THESE INSTRUCTIONS - This manual contains

important instructions that should be followed during

installation, operation, and maintenance of the product.

Save this manual for future reference.

This is the safety alert symbol. When you see this

symbol on your pump or in this manual, look for one of

the following signal words and be alert to the potential

for personal injury!

indicates a hazard which, if not avoided, will

result in death or serious injury.

indicates a hazard which, if not avoided, could

result in death or serious injury.

indicates a hazard which, if not avoided, could

result in minor or moderate injury.

NOTICE

addresses practices not related to personal injury.

Carefully read and follow all safety instructions in this

manual and on pump.

Keep safety labels in good condition.

Replace missing or damaged safety labels.

Electrical Safety

Hazardous voltage. Follow these rules to avoid

potential harm:

• Wiremotorforcorrectvoltage.See“Electrical”

section of this manual and motor nameplate.

• Groundmotorbeforeconnectingtopowersupply.

• MeetNationalElectricalCode,CanadianElectrical

Code, and local codes for all wiring.

• Followwiringinstructionsinthismanualwhen

connecting motor to power lines.

• Makeworkshopschildproof;usepadlocksand

masterswitches;removestarterkeys.

Risk of burns. Do not touch an operating

motor. Motors can operate at high temperatures. To

avoid burns when servicing pump, allow it to cool for

20minutes after shut-down before handling.

General Safety

To avoid heat built-up in pump, over pressure hazard

and possible injury, do not use in a pressure tank

(domesticwater)system.Donotuseasaboosterpump;

pressurized suction may cause pump body to explode.

Do not allow pump or piping system to freeze. Freezing

can damage pump and pipe, may lead to injury from

equipment failure and will void warranty.

Pump water only with this pump.

Periodically inspect pump and system components.

Wear safety glasses at all times when working on pumps.

Keepworkareaclean,unclutteredandproperlylighted;

store properly all unused tools and equipment.

Keep visitors at a safe distance from the work areas.

Maximum inlet pressure ..........................30 psi

Maximum operating pressure .....................130 psi

Maximum liquid temperature ......................120° F

Maximum motor starts per hour .......................15

WARNING

Hazardous pressure!

Do not run pump against

closed discharge.

Release all pressure on

system before working on any

component.

WARNING

Hazardous voltage.

Can shock, burn, or cause

death.

Groundpumpbefore

connecting to power supply.

Warranty 3

Limited Warranty

BERKELEYwarrantstotheoriginalconsumerpurchaser(“Purchaser”or“You”)oftheproductslistedbelow,thattheywillbefree

from defects in material and workmanship for the Warranty Period shown below.

Product Warranty Period

Water Systems:

Water Systems Products — jet pumps, small centrifugal pumps, submersible pumps and

related accessories

whichever occurs first:

12 months from date of original installation, or

18 months from date of manufacture

Pro-Source™ Composite Tanks 5 years from date of original installation

Pro-Source™ Steel Pressure Tanks 5 years from date of original installation

Pro-Source™ Epoxy-Lined Tanks 3 years from date of original installation

Sump/Sewage/Effluent Products 12 months from date of original installation, or

18 months from date of manufacture

Agricultural/Commercial:

Centrifugals – close-coupled motor drive, frame mount, SAE mount, engine drive, VMS,

SSCX, SSHM, solids handling, submersible solids handling

12 months from date of original installation, or

24 months from date of manufacture

SubmersibleTurbines,6”diameterandlarger 12 months from date of original installation, or

24 months from date of manufacture

Our limited warranty will not apply to any product that, in our sole judgement, has been subject to negligence, misapplication,

improper installation, or improper maintenance. Without limiting the foregoing, operating a three phase motor with single phase

power through a phase converter will void the warranty. Note also that three phase motors must be protected by three-leg,

ambient compensated, extra-quick trip overload relays of the recommended size or the warranty is void.

Your only remedy, and BERKELEY’s only duty, is that BERKELEY repair or replace defective products (at BERKELEY’s choice). You

must pay all labor and shipping charges associated with this warranty and must request warranty service through the installing

dealer as soon as a problem is discovered. No request for service will be accepted if received after the Warranty Period has

expired. This warranty is not transferable.

BERKELEYSHALLNOTBELIABLEFORANYCONSEQUENTIAL,INCIDENTAL,ORCONTINGENTDAMAGESWHATSOEVER.

THEFOREGOINGLIMITEDWARRANTIESAREEXCLUSIVEANDINLIEUOFALLOTHEREXPRESSANDIMPLIED

WARRANTIES,INCLUDINGBUTNOTLIMITEDTOIMPLIEDWARRANTIESOFMERCHANTABILITYANDFITNESSFOR

APARTICULARPURPOSE.THEFOREGOINGLIMITEDWARRANTIESSHALLNOTEXTENDBEYONDTHEDURATION

PROVIDED HEREIN.

Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on the duration of an

implied warranty, so the above limitations or exclusions may not apply to You. This warranty gives You specific legal rights and

You may also have other rights which vary from state to state.

This Limited Warranty is effective June 1, 2011 and replaces all undated warranties and warranties dated before June 1, 2011.

In the U.S.: BERKELEY, 293 Wright St., Delavan, WI 53115

In Canada: 269 Trillium Dr., Kitchener, Ontario N2G 4W5

Installation 4

Before you install your pump

NOTICE: Well must not be more than 20’ depth to water.

1. Long runs and many fittings increase friction and reduce flow. Locate

pump as close to well as possible: use as few elbows and fittings

aspossible.

2. Be sure well is clear of sand. Sand will plug the pump and void

thewarranty.

3. Protect pump and all piping from freezing. Freezing will split pipe,

damage pump and void the warranty. Check locally for frost protection

requirements(usuallypipemustbe12”belowfrostlineandpumpmust

be insulated).

4. Be sure all pipes and foot valve are clean and in good shape.

5. No air pockets in suction pipe.

6. No leaks in suction pipe. Use PTFE pipe thread sealant tape to seal

pipejoints.

7. Unions installed near pump and well will aid in servicing. Leave room

to use wrenches.

8 Risk of explosion. Pump body may explode if used as a

booster pump. DO NOT use in a booster appli cation.

NOTICE: Use the installation method which matches your well type.

9. Install a check valve in the pump suction port. Be sure that the flow

arrow points toward the pump. Failure to install a check valve on the

inlet side of the pump may allow the pump body to drain between

pump cycles, causing dry running, seal or internal failure, and voiding

the warranty.

Pump

Body

e l

Dirt and Scale Plug Pump and Pipes

Use New Pipe for Best Results.

Clean Flow!

Figure 1 – No Dirt or Scale in Suction

Pipe

Figure 2 – Foot Valve Must Work

Freely

Figure 3 – No Air Pockets in Suction

Pipe

No Sags

Sags Allow Air Pockets

If Air Pockets Form, Water Won’t Flow.

Keep Pipe Straight and Angled up to Pump.

No air leaks In

Suction pipe.

If air flows

water won’t

Use PTFE tape.

Use PTFE pipe thread sealant tape or pipe joint

compound approved for use on PVC.

Figure 4 – Suction Pipe Must Not Leak

Installation 5

Cased Well Installation

1. Inspect foot valve to be sure it works freely. Inspect strainer to be sure it

is clean.

2. Connect foot valve and strainer to the first length of suction pipe and

lower pipe into well. Add sections of pipe as needed, using PTFE tape

on male threads. Be sure that all suction pipe is leakproof or pump

will lose prime and fail to pump. Install foot valve 10 to 20 feet below

the lowest level to which water will drop while pump is operating

(pumping water level). Your well driller can furnish this in formation.

3. To prevent sand and sediment from entering the pumping system, the

foot valve/strainer should be at least 5 feet above the bottom of the well.

4. When the proper depth is reached, install a sanitary well seal over the

pipe and in the well casing. Tighten the bolts to seal the casing.

5. When using a foot valve, a priming tee and plug as shown in Figure 5

are recommended.

Dug Well Installation

Same as cased well installation.

Driven Point Installation

1. Connect the suction pipe to the drive point as illustrated in Figure6.

Keep horizontal pipe run as short as possible. Use PTFE pipe thread

sealant tape on male pipe threads. Multiple well points may be

necessary to provide sufficient water to pump.

2. Install a check valve in horizontal pipe. Flow arrow on check valve

must point toward pump.

Horizontal Piping From Well To Pump

1. Never install a suction pipe that is smaller than the suction port of

thepump.

2. To aid priming on well point installations, install a line check valve as

shown in Figure 6. Be sure check valve flow arrow points toward pump.

Discharge Pipe Sizes

1. If increasing discharge pipe size, install reducer in pump discharge port.

Do not increase pipe size by stages.

2. When the pump is set away from the points of water use, the discharge

pipe size should be increased to reduce pressure losses caused

byfriction.

• Upto100’run:Samesizeaspumpdischargeport.

• 100’to300’run:Increaseonepipesize.

• 300’to600’run:Increasetwopipesizes.

Sprinkling Application

This pump is de signed to deliver plenty of water at full sprinkler pres sure. It can

pump from a pond, cistern or well points.

Pump discharge can be divided to supply two (2) or more sprinkler systems.

A suggested multiple dis charge to service is shown in Figure 7.

Do not use in a pressure tank or booster pump application.

Pump Installation

Make sure that all pipe joints in the suction pipe are air tight as well as

water tight. If the suction pipe can suck air, the pump will not be able to

pull water from the well.

Figure 5 – Cased/Dug Well Installation

Suction

pipe

Foot

Valve

Priming plug

Priming tee

Standing water

level (pump off)

Drawdown water

level (pump on)

10-20' (3-6 m)

20' (6 m) max.

At least 5 feet (1.5 m)

Figure 6 – Driven Point Installation

Check valve

Steel drive pipe

Drive coupling

Driven point

Figure 7 – Multiple Discharge

Gate

Valve

Gate

Valve

Service

Priming

Plug

Check

Valve

Installation 6

1 Bolt pump to solid, level foundation.

2. Support all piping connected to the pump.

3. Wrap 1-1/2 to two layers of PTFE tape clockwise (as you face end of

pipe) on all male threads being attached to pump.

4. Tighten joints hand tight plus 1-1/2 turns. Do not overtighten.

NOTICE : Install pump as close to well head as poss ible. Long piping runs

and many fittings create friction and reduce flow.

NOTICE: For long horizontal pipe runs, install a priming tee between check

valve and well head as shown in Figure 6. For driven point installations,

install a check valve as shown in Figure 6. Be sure check valve flow arrow

points toward pump.

Use schedule 80 or iron pipe. See Well Pipe In stalla tion for more

information.

Wiring

Hazardous voltage. Follow these rules to avoid potential harm:

• Groundmotorbeforeconnectingtoelectricalpowersupply.Failureto

ground motor can cause severe or fatal electrical shock hazard.

• Donotgroundtoagassupplyline.

• Toavoiddangerousorfatalelectricalshock,turnOFFpowertomotor

before working on electrical connections.

• Supplyvoltagemustbewithin±10%ofnameplatevoltage.Incorrect

voltage can cause fire or damage motor and voids warranty. If in doubt

consult a licensed electrician.

• UsewiresizespecifiedinWiring Chart. If possible, connect pump to a

separate branch circuit with no other appliances on it.

• Wiremotorasshown(Figure12B).Ifmotornameplatediagramdoes

not match either Figure 12A or 12B, follow nameplate diagram.

Figure 8 – Bolt Pump Down

Figure 9 – Independently Support All

Piping Attached to Pump

Figure 10 – Use PTFE pipe thread sealant tape on pipe

joints and connections to pump.

No air leaks In

Suction pipe.

If air flows

water won’t

Use PTFE tape.

Use PTFE pipe thread sealant tape or pipe joint

compound approved for use on PVC.

Figure 11 – Don’t overtighten.

Don’t Hit

Thread Stops

Don’t

Overtighten

From

Well

Pump

Body

Hand Tight Plus 1-1/2 Tu rns With Wrench.

Electrical 7

Connection Diagram for Single-Phase Motors

Your motor’s terminal board (under the motor end cover) should match the

diagram in Figure 12A or 12B.

For single-phase motors, follow Figure 12A. For 3-phase motors, follow

Figure 12B. If motor does not match this picture, follow the connection

diagram on the motor nameplate or in the motor connection box.

Hazardous voltage. Can shock, burn, or cause death. Disconnect

powertomotorbeforeworkingonpumpormotor.Groundmotorbefore

con necting to power supply.

1. Install, ground, wire and maintain this pump in accordance with

electrical code requirements. Consult your local building inspector for

information about codes.

2. Provide a correctly fused disconnect switch for protection while

working on motor. Consult local or national electrical codes for

switchrequirements.

3. Disconnect power before servicing motor or pump. If the disconnect

switch is out of sight of pump, lock it open and tag it to prevent

unexpected power appli cation.

4. Groundthepumppermanentlyusingawireofthesamesizeasthat

specified in wiring chart (below). Make ground connection to green

groundingterminalundermotorcanopymarkedGRD.or .

5. Connect ground wire to a grounded lead in the service panel or to a

metal underground water pipe or well casing at least 10 feet long. Do

not connect to plastic pipe or insulated fittings.

6. Protect current carrying and grounding conductors from cuts, grease,

heat, oil, and chemicals.

7. Connect current carrying conductors to terminals L1 and L2 under

motor canopy (single phase) or in motor connection box (3-phase).

When replacing motor, check wiring diagram on motor nameplate

against Figures 12A and 12B. If the motor wiring diagram does not

match one of the diagrams in Figures 12A and 12B, follow the dia gram

on the motor.

8. Motor has automatic internal thermal overload protection. If motor has

stopped for unknown reasons, thermal overload may restart it unex-

pectedly, which could cause injury or property damage. Disconnect

power before servicing motor.

9. If this procedure or the wiring diagram is con fusing, consult a

licensedelectrician.

230 Volts

Green

Ground

Screw

Figure 12A – 230V Single Phase

Wiring Diagram

Wiring Chart – Recommended Wire and Fuse Sizes

Model Motor

HP Volts/Hz/Phase Service

Factor Amp

Branch

Fuse*

Rating

Amp

Distance In Feet(Meters) From Motor To Supply

0 - 100

(0 - 30)

101 - 200

(31 - 61)

201 - 300

(62 - 91)

301 - 400

(92 - 122)

401 - 500

(123 - 152)

AWG Wire Size (mm²)

B82456 2 230/60/1 13.3 20 12 (3) 12 (3) 10 (5.5) 10 (5.5) 8 (8.4)

B82639 2 208-230/460/60/3 10.2/5.1 15/15 14 (2)/14 (2) 14 (2)/14 (2) 12 (3)/14 (2) 10 (5.5)/14 (2) 10 (5.5)/14 (2)

B86073 2 230/60/1 9.8 20 14 (2) 14 (2) 12 (3) 10 (5.5) 10 (5.5)

B86074 2 208-230/460/60/3 9.2/4.6 15/15 14 (2)/14 (2) 14 (2)/14 (2) 12 (3)/14 (2) 10 (5.5)/14 (2) 10 (5.5)/12 (3)

* Dual element time delay fuse

3-Phase Low Voltage

3-Phase High Voltage

4-Brown

5-Orange

6-Black

1-Red

7-Purple

2-White

8-Gray

3-Blue

9-Pink

4-Brown

7-Purple

5-Orange

8-Gray

6-Black

9-Pink

1-Red

2-White

3-Blue

LINE 1

LINE 2

LINE 3

LINE 1

LINE 2

LINE 3

To reverse

rotation,

interchange

any two line

leads.

Figure 12B – 3-Phase Wiring Diagram

Operation 8

Priming The Pump

NOTICE: The term ‘priming’ refers to the process of pumping all the air

out of the system, filling the pump and suction piping with water, and

beginning to move water through the pump and out into the system. A ‘self-

priming’ pump generally will repeat this process without attention once

the pump and system are full of water. If the water drains out of the pump

(back into the well, for example), then the whole priming process must be

repeated before operating the pump again.

To make sure that the pump will ‘retain its prime’ (that is, that the pump

and its piping will stay full of water), BE SURE to install a check valve in the

pump inlet port with the flow arrow pointing towards the pump. The check

valve will prevent water from siphoning out of the pump body and back

down into the well, which will keep the pump full and allow it to restart on

its own.

DO NOT remove the recirculation valve cover (there are spring-loaded

parts inside the recirculation valve – see Figure 16) when priming or

draining the pump. The drain is a hex-head pipe plug underneath the pump

body. To drain the pump, remove the hex plug (Ref. No. 17, Repair Parts

diagram). Do not disturb the recirculation valve (Ref. No. 19).

• Ifthepumporthesuctionpipehavebeendrainedforanyreason,

BE SURE to reprime the pump before starting it.

NOTICE: NEVER run the pump dry. Running the pump with out water in it

will damage the seals, can melt the impellers and diffusers, and voids the

warranty. To prevent damage, fill the pump with water before starting.

1. Remove priming plug (Figure 13).

2. Make sure suction and discharge valves and any hoses on discharge

side of pump are open.

3. Fill pump and suction pipe with water.

4. Replaceprimingplug,usingPTFEtapeonthread;tightenplug.

NOTICE: If a priming tee and plug have been provided for a long

horizontal run, be sure to fill suction pipe through this tee and replace

plug. (Don’t forget to PTFE tape the plug.)

5. Start pump: water should be produced in 5 minutes or less, the

time depending on depth to water (not more than 20’) and length of

horizontal run (10’ of horizontal suction pipe = 1’ of vertical lift due to

friction losses in the pipe).

If no water is produced within 5 minutes, stop pump, release all

pressure, remove priming plug, refill and try again.

Hazardous pressure and risk of ex plo sion and scalding. If pump

is run con ti nu ously at no flow (that is, with discharge shut off or without

priming), water may boil in pump and piping system. Under steam pressure,

pipes may rupture, blow off of fittings or blow out of pump ports and scald

anyone near.

To prevent explosion, do the following:

A. Be sure discharge (valve, pistol grip hose nozzle, etc.) is open whenever

pump is running.

B. If pump fails to produce water when attempting to prime, release

all pressure, drain pump and refill with cold water after every

twoattempts.

C. When priming, monitor pump and piping tempera ture. If pump or

piping begin to feel warm to the touch, shut off pump and allow system

to cool off. Release all pressure in system and refill pump and piping

with cold water.

Figure 13 – Remove Priming Plugs

Figure 14 – Fill Pump Before Starting

Figure 15 – Do Not Run Pump with

Discharge Shut-off.

Maintenance 9

Maintenance

If motor is replaced, replace the shaft seal and O-Rings. Keep a seal and

O-Rings on hand for future use.

Be sure to prime pump before starting.

NOTICE: The mechanical shaft seal in the pump is water lubricated and

self-adjusting.

NOTICE: Drain pump (see Figure 16) when disconnecting from service or

when it might freeze. You can fill the pump with RV anti-freeze (propylene

glycol) to prevent it from freezing. DO NOT remove the Recirculation Valve

to drain the pump (Figure 16). Remove the hex head plug on the bottom of

the Pump Suction Body to drain the pump.

Pump Disassembly

See Repair Parts for Ref. No. references.

NOTICE: Do not disturb the recirculation valve (see Figure 16). It is NOT a

drain plug!

1. Shut off power to the pump before working on it.

2. Close all suction and discharge valves to isolate the pump before

proceeding further.

3. Remove the hex head drain plug (Ref. No. 17) from the suction body

and drain the pump.

4. Disconnect the suction line.

5. Remove four capscrews (Ref. No. 18) from the pump (see Figure 17).

6. Pull the pump suction body forward (see Figure 18). Remove the sleeve

(Ref. No. 9) by pulling it straight forward. Be careful not to damage the

O-rings on the bracket and suction body.

7. Removethemotorcanopy,holdthemotorshaftwitha7/16”openend

wrench, and remove the nut and two washers (Ref. Nos. 14, 13, 12)

from the end of the shaft. See Figure 19.

8. Slide the impellers and diffusers (Ref. Nos. 11, 10) off of the shaft

(Figure 19).

9. Slide the spacer (Ref. No. 7) off of the shaft, then pull the rotating half

of the seal (Ref. No. 6) forward on the shaft and remove it.

10. Block up the motor (so that the shaft will not take the weight of the

motor when you loosen the capscrews holding the motor to the

bracket), remove four capscrews (Ref. No. 2), and slide the motor and

shaft back out of the bracket (see Figure 20).

NOTICE: To avoid springing the shaft, be sure that the shaft does not

take the weight of the motor as you remove it.

Figure 19

Figure 20

Figure 17

Recirculation Valve

Do not disturb!

Figure 18

Drain Plug

Recirculation Valve:

Do not disturb when

draining pump!

Vent Plug

Figure 16

Maintenance 10

Seal Removal

1. Followtheinstructionsunder“PumpDisassembly”,above.

2. Remove the discharge pipe from the bracket (Ref. No. 4).

3. Remove the hold down bolts from the bracket.

4. Turn the bracket motor side up on the bench and use a screwdriver to

carefully tap the stationary seal half out of the bracket (see Figure 21).

5. Clean the seal seat cavity in the bracket.

Seal Installation

1. Turn the bracket pump side up on the bench. You will need to block it

up to do this (See Figure 22).

2. Clean the seal cavity in the bracket.

3. Wet the outer edge of the rubber cup on the ceramic seat with liquid

soap. Be sparing!

4. Put a clean cardboard washer on the seal face. With thumb pressure,

press the ceramic seal half firmly and squarely into the seal cavity.

The polished face of the ceramic seat is up. If the seal will not seat

correctly, remove it, placing the seal face up on the bench. Reclean the

cavity. The seal should now seat correctly.

5. If the seal does not seat correctly after recleaning the cavity, place a

clean cardboard washer over the polished seal face and carefully press

itintoplaceusingapieceofstandard3/4”pipeasapress.

NOTICE: Be sure you do not scratch the seal face.

6. Dispose of the cardboard washer and recheck the seal face to be sure it

is free of dirt, foreign particles, scratches and grease.

7. Inspect the shaft to be sure it is free of nicks and scratches.

Pump Reassembly

1. Bolt the bracket down to the foundation (see Figure 23).

2. Slide the motor shaft through the seal and bolt up the motor (see

Figure23). Make sure that the slinger is on the shaft between the

bracket and the motor flange. Make sure that you don’t chip the seal

face with the shaft shoulders and that the shaft does not take the weight

of the motor at any time.

2. CAREFULLY slide the rotating seal half onto the shaft, seal face first.

Make sure that you don’t chip the seal face on the shaft shoulders.

3. Follow the seal half with the spacer (Ref. No. 7). Slide the washer up

against the seal.

4. Slide a diffuser onto the shaft (open face out) until it seats on the

bracket (see Figure 24). Follow the diffuser with an impeller on a four-

stage pump or with the stainless steel spacer if a three-stage pump.

Engage the molded impeller key in the slot in the shaft. Don’t force it!

Be sure that the impeller eye, with metal ring, faces out (forward - see

Figure 25).

5. Repeat step 4 with the remaining impellers and diffusers.

6. Reinstall the toothed washer, the flat washer, and the impeller nut (in

that order – Ref. Nos. 12,13,14) onto the motor shaft (see Figure 26).

Hold the shaft and tighten the impeller nut to 10 ft.-lbs. torque.

7. CheckthesleeveO-Rings;iftheyshowanydamageorwear,replace

them. Reinstall the sleeve O-Rings (Ref. No. 8) on the bracket and the

suction body.

Figure 24

Pipe

Cardboard

Washer

Seal Half

Figure 22

Slinger

Figure 23

Figure 21

Figure 25

Correct orientation Incorrect orientation

Metal ring

Maintenance • Troubleshooting 11

Troubleshooting

Symptom Possible Cause(s) Corrective Action(s)

Motor will not run

Disconnect switch is off Be sure switch is on.

Fuse is blown or circuit breaker

tripped. Replace fuse or reset circuit breaker.

Starting switch is defective. DISCONNECTPOWER;Replacestartingswitch.

Wires at motor are loose,

disconnected, or wired incorrectly.

Refertoinstructionsonwiring.DISCONNECTPOWER;checkandtightenallwiring.

Risk of electrical shock. Capacitor voltage may be hazardous. To

discharge capacitor, hold insulated handle screwdriver BY THE HANDLE and short

capacitor terminals together. Do not touch metal screwdriver blade or capacitor

terminals. If in doubt, consult a qualified electrician.

Motor runs hot and overload kicks

off.

Motor is wired incorrectly. Refer to instructions on wiring.

Voltage is too low Check with power company. Install heavier wiring if wire size is too small (See

Electrical / Wiring Chart).

Motor runs but no water is delivered

in new installation:*

1. Improper priming 1. Re-prime according to instructions.

2. Air leaks 2. Check all connections on suction line, with soapy water or shaving cream.

3. Leaking foot valve or check

valve 3. Replace foot valve or check valve.

Pump has lost prime in installation

already in use:

1. Air leaks 1. Check all connections on suction line and shaft seal.

2. Water level below suction pipe

inlet

2. Lower suction line into water and re-prime. If receding water level in well exceeds

20’ (6.1M), a deep well pump is needed.

Foot valve or strainer is plugged Clean foot valvye or strainer.

Impeller is plugged Clean impeller.

Check valve or foot valve is stuck

shut Replace check valve or foot valve.

Pipes are frozen Thaw pipes. Bury pipes below frost line. Heat pit or pump house.

Foot valve and/or strainer are

buried in sand or mud.

Raise foot valve and/or strainer above bottom of water source. Clean foot valve and

strainer.

Water level is too low for shallow

well setup to deliver water. Pump will not lift water more than 20’ (6.1M).

Pump does not deliver water to full

capacity.

Water level in well is lower than

estimated.

A deep well jet will be needed if depth to water in your well is more than 20’

(6.1m).

Steel piping (if used) is corroded

or limed, causing excess friction. Replace with plastic pipe where possible, otherwise with new steel pipe.

Piping is too small in size Use larger piping.

Packed well point Backflush well point or sink new point.

*Stoppump;thencheckprime

before looking for other causes.

Unscrew priming plug and see if

water is in priming hole.

Recirculation Valve

Do not disturb!

Figure 27

Figure 26

8. Reinstall the sleeve on the bracket and the pump

suction body in the sleeve. Be sure that you do not

pinch or damage the O-Ring. See Figure27.

9. Install four capscrews (Ref. No. 18) through the

pump head and into the bracket. Tighten the

capscrews to 22ft.-lbs. torque.

10. Reinstall the drain plug and washer (Ref. Nos. 17

and 16) in the suction body.

NOTICE: Do not disturb the recirculation valve.

11. Reinstall the suction and discharge piping and open

all valves. Check for leaks.

12. Prime the pump according to the instructions on

Page 8.

Repair Parts 12

Ref. Part Description Qty. B82456 B82639 B86073 B86074

1 Motor 1 B85740 B86076 B86075 B86077

2Socket Head Capscrew 4 U30-104ZP

3 Slinger 1 17351-0009

4 Bracket 1 M13784

5Impeller Repair Kit (Includes Ref. Nos. 6–8 and 10–14) 1 B85604 B86078

6 Shaft Seal 1 U9-469

7 Spacer 1 121P1710

8 O-Ring 2 111P2700

9 Sleeve 1 251A4310

10 Diffuser 4 101P6290

11 Impeller 3 or 4 101P6210

11A Spacer (3 Stg pump only) 1 M15780

12 Washer, Flat 1 121P1760

13 Washer, Toothed 5 M13975

14 Impeller Nut 1 U36-204SSW

15 Pump Body (Suction) 1 751S4800

16 Washer 2 121P0810

17 Pipe Plug 2 171P1180

18 Capscrew 4 121P1690

19 Recirculation Valve Complete (Includes O-Ring) 1 ZBR05820

10 1111A10

11 12

13 14

17 19

Exploded View

1 ø 3 ø

3 Stage B86073 B86077

4 Stage B82456 B82639

536630 1 Berkeley Sshm 2 Owners Manual And Repair Parts User

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