536679 1 Generac 6438 Brochure Pump 536679_1_Generac User Manual
536680 1 Generac 6437 Brochure 536680_1_Generac 6437 Brochure
User Manual: Pump 536679 1 Generac 6438 Brochure
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8/11kW GUARDIAN® SERIES Residential Standby Generators Air-Cooled Gas Engine 8/11kW ® 1 of 5 Standby Power Rating INCLUDES: • True Power™ Electrical Technology • Two Line LCD Multilingual Digital Evolution™ Controller (English/Spanish/ French /Portuguese) • Two Transfer Switch Options Available: 50 Amp Pre-Wired Switch or 200 Amp Smart Switch. See Page 4 for Details. • Electronic Governor • External Main Circuit Breaker, System Status & Maintenance Interval LED Indicators • Sound Attenuated Enclosure • Flexible Fuel Line Connector • Composite Mounting Pad • Natural Gas or LP Gas Operation • 5 Year Limited Warranty Models 006237-0, 006245-0 (Steel - Bisque) - 8 kW 60Hz Models 006437-0, 006438-0, 006439-0 (Steel - Bisque) - 11 kW 60Hz Note: CUL certification only applies to unbundled units and units packaged with pre-wired switches. Units packaged with the Smart Switch are UL certified in the USA only. • Capability to be installed within 18" of a building* *Only if located away from doors, windows and fresh air intakes, and unless otherwise directed by local codes. FEATURES ¡ INNOVATIVE DESIGN & PROTOTYPE TESTING are key components of GENERAC’S success in “IMPROVING POWER BY DESIGN.” But it doesn’t stop there. Total commitment to component testing, reliability testing, environmental testing, destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and other standards, allows you to choose GENERAC POWER SYSTEMS with the confidence that these systems will provide superior performance. ¡ SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION. This state-of-the-art power maximizing regulation system is standard on all Generac models. It provides optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque-matching the surge loads to the engine. Digital voltage regulation at ±1%. ¡ TRUE POWER™ ELECTRICAL TECHNOLOGY: Superior harmonics and sine wave form produce less than 5% Total Harmonic Distortion for utility quality power. This allows confident operation of sensitive electronic equipment and micro-chip based appliances, such as variable speed HVAC systems. ¡ SINGLE SOURCE SERVICE RESPONSE from Generac’s extensive dealer network provides parts and service know-how for the entire unit, from the engine to the smallest electronic component. ¡ TEST CRITERIA: PROTOTYPE TESTED SYSTEM TORSIONAL TESTED NEMA MG1-22 EVALUATION MOTOR STARTING ABILITY ¡ G ENERAC TRANSFER SWITCHES. Long life and reliability are synonymous with GENERAC POWER SYSTEMS. One reason for this confidence is that the GENERAC product line includes its own transfer systems and controls for total system compatibility. 8/11kW ® 2 of 5 8/11kW features and benefits Engine •Generac (OHVI) design Maximizes engine “breathing” for increased fuel efficiency. Plateau honed cylinder walls and plasma moly rings helps the engine run cooler, reducing oil consumption resulting in longer engine life. •“Spiny-lok” cast iron cylinder walls Rigid construction and added durability provide long engine life. •Electronic ignition/spark advance These features combine to assure smooth, quick starting every time. •Full pressure lubrication system Pressurized lubrication to all vital bearings means better performance, less maintenance and longer engine life. Now featuring up to a 2 year/200 hour oil change interval. •Low oil pressure shutdown system Shutdown protection prevents catastrophic engine damage due to low oil. •High temperature shutdown Prevents damage due to overheating. Generator •Revolving field Allows for smaller, light weight unit that operates 25% more efficiently than a revolving armature generator. •Skewed stator Produces a smooth output waveform for compatibility with electronic equipment. •Displaced phase excitation Maximizes motor starting capability. •Automatic voltage regulation Regulates the output voltage to ±1% prevents damaging voltage spikes. •UL 2200 listed For your safety. Transfer Switch •Fully automatic Transfers your vital electrical loads to the energized source of power. •Pre-wired, color-coded conduits (Pre-wired switches only) Ensures the easiest, trouble-free installation. •DPM Technology (Smart Switch only) Digital Power Management Technology allows for the smart control of two air conditioners without any additional items. •Remote mounting Mounts near your existing distribution panel for simple, low-cost Evolution™ Controls •Auto/Manual/Off illuminated buttons Selects the operating mode and provides easy, at-a-glance status indication in any condition. •Sealed, raised buttons Smooth, weather-resistant user interface for programming and operations. •Utility voltage sensing Constantly monitors utility voltage, setpoints 60% dropout, 80% pick-up, of standard voltage. •Generator voltage sensing Constantly monitors generator voltage to ensure the cleanest power delivered to the home. •Utility interrupt delay Prevents nuisance start-ups of the engine, adjustable 2-1500 seconds from the factory default setting of 10 seconds by a qualified dealer. •Engine warm-up Ensures engine is ready to assume the load, setpoint approximately 5 seconds. •Engine cool-down Allows engine to cool prior to shutdown, setpoint approximately 1 minute. •Programmable seven day exerciser Operates engine to prevent oil seal drying and damage between power outages by running the generator for 12 minutes every week. •Smart battery charger Delivers charge to the battery only when needed at varying rates depending on outdoor air temperature. •Main line circuit breaker Protects generator from overload. •Electronic governor Maintains constant 60 Hz frequency. Unit •Weather protective enclosure Ensures protection against mother nature and can withstand winds up to 150mph. Hinged key locking roof panel for security. Lift-out front for easy access to all routine maintenance items. Electrostatically applied textured epoxy paint for added durability. •Enclosed critical grade muffler Quiet, critical grade muffler is mounted inside the unit to prevent injuries. •Small, compact, attractive Makes for an easy, eye appealing installation. •SAE Sound attenuated enclosure ensures quiet operation. Installation System •1ft. (305mm) flexible fuel line connector •Composite mounting pad Easy installation. 8/11kW specifications Generator Model Rated Maximum Continuous Power Capacity (LP) Rated Maximum Continuous Power Capacity (NG) Rated Voltage Rated Maximum Continuous Load Current – 240 Volts (LP/NG) Total Harmonic Distortion Main Line Circuit Breaker Phase Number of Rotor Poles Rated AC Frequency Power Factor Battery Requirement (not included) Unit Weight (Pounds/Kilos) Dimensions (L x W x H) in./mm Sound output in dB(A) at 23 ft. (7m) with generator operating at normal load** 006237-0, 006245-0 (8 kW) 006437-0, 006438-0, 006439-0 (11 kW) 8,000 Watts* 11,000 Watts* 7,000 Watts* 10,000 Watts* 240 240 33.3/29.2 45.8/41.7 Less than 5% Less than 5% 35 Amp 50 Amp 1 1 2 2 60Hz 60Hz 1.0 1.0 Group 26R, 12 Volts and 525 CCA Minimum 360/163.3 407/184.6 48 x 25 x 29/1218 x 638 x 732 62 63 Engine Type of Engine Number of Cylinders Displacement Cylinder Block Valve Arrangement Ignition System Governor System Compression Ratio Starter Oil Capacity Including Filter Operating RPM Fuel Consumption Natural Gas ft³/hr (m³/hr) 1/2 Load Full Load Liquid Propane ft3/hr (gal/hr) [Liters/hr] 1/2 Load Full Load GENERAC OHVI 1 410cc Aluminum w/Cast Iron Sleeve Overhead Valve Solid-state w/Magneto Electronic 9.5:1 12 Vdc Approx. 1.5 Qts./1.4L 3,600 GENERAC OHVI V-TWIN 2 530cc Aluminum w/Cast Iron Sleeve Overhead Valve Solid-state w/Magneto Electronic 9.5:1 12 Vdc Approx. 1.7 Qts./1.6L 3,600 78 (2.21) 121 (3.43) 124 (3.51) 195 (5.52) 31.6 (0.87) [3.29] 51.6 (1.42) [5.37] 42.8 (1.18) [4.45] 70 (1.92) [7.28] Note: Fuel pipe must be sized for full load. Required fuel pressure to generator fuel inlet at all load ranges - 3.5-7" water column (7-13mm mercury) for natural gas, 10-12" water column (19-22mm mercury) for LP gas. For Btu content, multiply ft3/hr x 2500 (LP) or ft3/hr x 1000 (NG). For Megajoule content, multiply m³/hr x 93.15 (LP) or m³/hr x 37.26 (NG). Controls 2-Line Plain Text Multilingual LCD Display Mode Buttons: Auto Manual Off Ready to Run/Maintenance Messages Engine Run Hours Indication Programmable start delay between 2-1500 seconds Utility Voltage Loss/Return to Utility Adjustable Future Set Capable Exerciser/Exercise Set Error Warning Run/Alarm/Maintenance Logs Engine Start Sequence Starter Lock-out Smart Battery Charger Charger Fault/Missing AC Warning Low Battery/Battery Problem Protection and Battery Condition Indication Automatic Voltage Regulation with Over and Under Voltage Protection Under-Frequency/Overload/Stepper Overcurrent Protection Safety Fused/Fuse Problem Protection Automatic Low Oil Pressure/High Oil Temperature Shutdown Overcrank/Overspeed (@ 72Hz)/RPM Sense Loss Shutdown High Engine Temperature Shutdown Internal Fault/Incorrect Wiring Protection Common External Fault Capability Field Upgradable Firmware Simple user interface for ease of operation. Automatic Start on Utility failure. 7 day exerciser. Start with starter control, unit stays on. If utility fails, transfer to load takes place. Stops unit. Power is removed. Control and charger still operate. Standard Standard Standard (programmable by dealer only) From 140-171V/190-216V Standard 50 Events Each Cyclic cranking: 16 sec. on, 7 rest (90 sec. maximum duration). Starter cannot re-engage until 5 sec. after engine has stopped. Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard **Sound levels are taken from the front of the generator. Sound levels taken from other sides of the generator may be higher depending on installation parameters. Rating definitions - Standby: Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating. (All ratings in accordance with BS5514, ISO3046 and DIN6271). * Maximum wattage and current are subject to and limited by such factors as fuel Btu/megajoule content, ambient temperature, altitude, engine power and condition, etc. Maximum power decreases about 3.5 percent for each 1,000 feet (304.8 meters) above sea level; and also will decrease about 1 percent for each 6° C (10° F) above 16° C (60°F). 8/11kW ® 3 of 5 8/11kW ® 4 of 5 8/11kW switch options Pre-Wired Switch Features Model • Electrically operated, mechanically-held contacts for fast, positive connections. • Rated for all classes of load, 100% equipment rated, both inductive and resistive. • 2 pole, 250 VAC contactors. • 30 millisecond transfer time. • Dual coil (100A) and single coil (50A) designs. • Main contacts are silver plated or silver alloy to resist welding and sticking. • NEMA 1 (indoor rated) enclosure is standard on the pre-wired switch. • Pre-wired 30 foot (9.1 meter) whip to connect to the provided 5 foot pre-wired whip and external connection box. No. of Poles Current Rating (Amps) Voltage Rating (VAC) Utility Voltage Monitor (Fixed)* -Pick-up -Dropout Return to Utility* Exerciser weekly for 12 minutes* UL Listed Total of Pre-wired Circuits No. 15A 120V No. 20A 120V No. 20A 240V No. 30A 240V No. 40A 240V No. 50A 240V Circuit Breaker Protected Available RMS Symmetrical Fault Current @ 250 Volts 006237-0 (8 kW) 006437-0 (11 kW) 2 50 250 2 50 250 80% 60% approx. 15 sec. Standard Standard 10 3 3 1 1 - 80% 60% approx. 15 sec. Standard Standard 12 5 3 1 1 - 10,000 10,000 • Pre-wired 2 foot (0.61 meter) whip, color coded to *Function of Evolution Controller connect into the existing electrical panel. Dimensions Mechanical Dimensions Amps 50 H1 18.5 in. 470mm Height H2 22.5 in. 571.8mm H3 22 in. 558.8mm W1 10.5 in. 266.7 Width W2 15.4 in. 392mm W3 14.4 in. 366mm Depth 3.8 in 97.5mm H1 H2 Note: The 50 amp switch is flush mountable. H1 and W1 refer to mounting hole spacing. H2 and W2 are cover dimensions. H3 and W3 are the enclosure dimensions without cover. W1 Wire Ranges Amps 50 W2 Conductor Lug 1/0 - #14 Neutral Lug 2/0 - #14 Ground Lug 2/0 - #14 Smart Switch Features 50 Amp Switch Model available on 11kW model only • Includes Digital Power Management Technology standard (DPM). • Intelligently manages two air conditioner loads with no additional hardware. • Up to four more large (120/240VAC) loads can be managed when used in conjunction with Power Management Modules (PMM). • Electrically operated, mechanically-held contacts for fast, clean connections. • Rated for all classes of load, 100% equipment rated, both inductive and resistive. • Service equipment rated, dual coil design. • Rated for both aluminum and copper conductors. 006438-0 (11kW) No. of Poles Current Rating (Amps) Voltage Rating (VAC) Utility Voltage Monitor (Fixed)* -Pick-up -Dropout Return to Utility* Exercise weekly for 12 minutes* UL Listed Enclosure Type Withstand Rating (Amps) Lug Range 2 200 250 80% 60% approx. 13 sec. Standard Standard NEMA/UL 3R 22,000 250MCM - #6 *Function of Evolution Controller • NEMA/UL 3R aluminum outdoor enclosure. W1 • Main contacts are silver plated or silver alloy to resist welding and sticking. Dimensions Inches mm 200 Amps 120/240, 1ø Open Transition Service Rated Height Width Depth H1 H2 W1 W2 27.24 30.0 11.4 13.5 7.09 692.0 762.4 289.0 343.0 180.0 H1 H2 DEPTH W2 8/11kW available accessories Model # Product Description 005819-0 26R Wet Cell Battery Every standby generator requires a battery to start the system. Generac offers the recommended 26R wet cell battery for use with all air-cooled standby product. 006212-0 Cold Weather Kit If the temperature regularly falls below 32°F (0°C), install a cold weather kit to maintain optimal battery and oil temperatures. Kit consists of a battery warmer and oil filter heater with built-in thermostats. 005621-0 Auxiliary Transfer Switch Contact Kit The auxiliary transfer switch contact kit allows the transfer switch to lock out a single large electrical load you may not need. Not compatible with 50 amp pre-wired switches. 005839-0 Fascia Base Wrap Kit The fascia base wrap snaps together around the bottom of the new air cooled generators. This offers a sleek, contoured appearance as well as offering protection from rodents and insects by covering the lifting holes located in the base. 005703-0 Paint Kit If the generator enclosure is scratched or damaged, it is important to touch-up the paint to protect from future corrosion. The paint kit includes the necessary paint to properly maintain or touch-up a generator enclosure. 006482-0 - 8kW 006483-0 - 11kW Scheduled Maintenance Kit Generac's scheduled maintenance kits provide all the hardware necessary to perform complete routine maintenance on a Generac automatic standby generator. 005928-0 Wireless Remote Completely wireless and battery powered, Generac's wireless remote monitor provides you with instant status information without ever leaving the house. Not compatible with CorePower or EcoGen systems. H1 Advanced Wireless Remote Remotely control generator functions with the advanced model's LCD display. In addition to remote testing of the generator, set the excercise cycle and maintenance interval reminders. Not compatible with CorePower or EcoGen systems. PMM Starter Kit The PMM Starter Kit consists of a 24VAC, field installed transformer that enables the use of the 24VAC Power Management Modules (PMMs) and one PMM. The standard controller (without starter kit) can control two HVAC loads with no additional hardware. Not compatible with pre-wired switches. Power Management Module (50 Amps) Power Management Modules are used in conjunction with the Smart Switch to increase its power management capabilities. It gives the Smart Switch additional power management flexibility not W2 found in any other transfer switch. Not compatible with pre-wired switches. Note: PMM starter kit required. W2 H2 H1 005951-0 H2 006199-0 W1 006186-0 W1 TRANSFER SWITCH 8KW - 17KW 006463-0(IF SUPPLIED) Mobile Link™ Device TRANSFER Generac's SWITCHMobile Link device allows you to check the status of your generator from anywhere that you have access to an Internet connection from a PC or with any smart device. You will even be 20KW when a change in the generator’s status occurs via e-mail or text message. (IF notified SUPPLIED) dimensions Dimensions shown are approximate. Contact your Generac dealer for certified drawings. DO NOT USE THESE DIMENSIONS FOR INSTALLATION PURPOSES. 637.6 mm [25.1 in.] 1218 mm [47.9 in.] 731.9 mm [28.8 in.] ® 642 mm [25.3 in.] 76.2 mm [3.0 in.] PEA GRAVEL MINIMUM LEFT SIDE VIEW ® 1226 mm [48.3 in.] FRONT VIEW Generac Power Systems, Inc. • S45 W29290 HWY. 59, Waukesha, WI 53189 • generac.com ©2013 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice. Bulletin 0197980SBY-F Printed in U.S.A. 05/29/13 8/11kW ® 5 of 5
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