537023 1 Zoeller Explosion Proof Control Panel Brochure User Manual
537019 1 Zoeller Explosion Proof Control Panel Brochure 537019_1_Zoeller Explosion Proof Control Panel Brochure
537020 1 Zoeller Explosion Proof Control Panel Brochure 537020_1_Zoeller Explosion Proof Control Panel Brochure
537021 1 Zoeller Explosion Proof Control Panel Brochure 537021_1_Zoeller Explosion Proof Control Panel Brochure
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User Manual: Pump 537023 1 Zoeller Explosion Proof Control Panel Brochure
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SECTION:4.10.025 Your Peace of Mind is Our Top Priority ® FM1705 0214 Supersedes 1011 ® Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies. MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347 SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961 (502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624 visit our web site: www.zoeller.com CONTROL PANELS FOR EXPLOSION PROOF PUMPS SIMPLEX AND DUPLEX WITH INTRINSICALLY SAFE RELAYS These intrinsically safe control panels are used on pump applications defined as a hazardous duty location. Lift stations in some regions fall under this classification. The intrinsically safe panel, in conjunction with an explosion proof pump, will provide a system that will not allow ignition of the explosive gases. The purpose of the control panel is to cycle a pump automatically. Each panel comes standard with pump run light(s), a high water audible and visual alarm, seal fail indicator(s), and a UL Listing. All panels come standard with a NEMA 4X rating for indoor or outdoor use. These panels MUST NOT be in the space classified as needing explosion proof equipment. Special fittings that either prevent the passage of hot gases, in the case of an explosion in a Class I area or the passage of combustible dust, fibers, or flyings in a Class II or III area (NEC 501-5 and 502-5), are required. A qualified electrician must install all electrical systems. National Electrical Code (NEC) Articles 500 through 503 explain in detail the requirements for the installation of wiring or electrical equipment in hazardous locations. These articles along with other applicable regulations, local governing inspection authorities, insurance representatives, and qualified engineering/technical assistance should be your guides to the installation of wiring or electrical equipment in any hazardous or potentially hazardous location. Control Panel Features: • • • • • • • • • • • • • • • • • Simplex Intrinsically Safe Panel Intrinsically safe relays. NEMA 4X enclosure. Top mounted alarm light. Hands-Off-Auto Toggle Switch for each pump. Alarm horn with silence switch. Magnetic motor contactor. Lockable Latch. Auxiliary Dry Contact/High Water Alarm. Circuit breaker pump disconnect. 3 or 4 variable float switch control operation (see FM0526). 2 year warranty. The use of off-the-shelf components provide for relatively easy field maintenance and repair. Green pump run pilot light for each pump. Seal fail indicator light(s). Thermal cutouts for 3 Phase. Duplex only - Lead/Lag alternating circuit. For additional information refer to FM1596 (Simplex), FM0486 (Duplex), or consult the factory representative. C Model 10-1242 UL R US Duplex Intrinsically Safe Panel C UL R US Model 10-1297 © Copyright 2014 Zoeller Co. All rights reserved. SIMPLEX / DUPLEX PANELS RECOMMENDED FOR PUMPS WITH EXPLOSION PROOF MOTORS MODEL # NX161 EX161 IX161 JX161 FX161 GX161 BAX161 NX163 EX163 IX163 JX163 FX163 GX163 BAX163 EX165 IX165 JX165 FX165 GX165 EX185 IX185 JX185 FX185 GX185 EX186 FX186 GX186 EX188 IX188 JX188 FX188 GX188 BAX188 EX189 IX189 JX189 FX189 GX189 BAX189 EX191 NX282 EX282 IX282 JX282 FX282 GX282 BAX282 EX284 IX284 JX284 FX284 GX284 BAX284 NX292 EX292 IX292 JX292 FX292 GX292 BAX292 PUMP DATA VOLT PHASE 115 1 230 1 200-208 1 200-208 3 230 3 460 3 575 3 115 1 230 1 200-208 1 200-208 3 230 3 460 3 575 3 230 1 200-208 1 200-208 3 230 3 460 3 230 1 200-208 1 200-208 3 230 3 460 3 230 1 230 3 460 3 230 1 200-208 1 200-208 3 230 3 460 3 575 3 230 1 200-208 1 200-208 3 230 3 460 3 575 3 230 1 115 1 230 1 200-208 1 200-208 3 230 3 460 3 575 3 230 1 200-208 1 200-208 3 230 3 460 3 575 3 115 1 230 1 200 1 200 3 230 3 460 3 575 3 AMPS 15.5 7.5 8.8 6.4 5.2 2.9 2.4 15.0 7.5 8.5 6.0 4.8 2.9 2.4 10.2 12.6 7.5 7.4 3.7 9.8 11.5 7.5 7.4 3.7 13.7 8.6 4.6 14.0 16.8 10.3 8.9 4.6 3.5 16.6 20.5 13.2 11.2 6.0 5.8 14.5 10.3 5.0 6.1 3.6 3.0 1.7 1.4 8.9 9.3 5.5 5.0 2.6 2.2 15.0 7.5 8.8 6.4 5.2 2.9 2.4 HP 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0 0.5 0.5 0.5 0.5 0.5 0.5 0.5 1.0 1.0 1.0 1.0 1.0 1.0 0.5 0.5 0.5 0.5 0.5 0.5 0.5 CONTROL PANEL SIMPLEX 10-1294 10-1242 10-1242 10-1222 10-1218 10-1219 10-1248 10-1242 10-1242 10-1242 10-1218 10-1218 10-1219 10-1248 10-1242 10-1242 10-1222 10-1222 10-1219 10-1242 10-1242 10-1222 10-1222 10-1219 10-1242 10-1222 10-1218 10-1242 10-1294 10-1229 10-1222 10-1218 10-1250 10-1294 10-1295 10-1230 10-1229 10-1218 10-1252 10-1242 10-1242 10-1241 10-1241 10-1219 10-1219 10-1562 10-1247 10-1242 10-1242 10-1218 10-1218 10-1219 10-1248 10-1242 10-1242 10-1242 10-1222 10-1218 10-1219 10-1248 MODEL # EX293 IX293 JX293 FX293 GX293 BAX293 EX294 IX294 JX294 FX294 GX294 BAX294 EX295 IX295 JX295 FX295 GX295 BAX295 EX404 IX404 JX404 FX404 GX404 BAX404 EX405 IX405 JX405 FX405 GX405 BAX405 EX611 JX611 FX611 GX611 BAX611 EX621 JX621 FX621 GX621 BAX621 EX631 JX631 FX631 GX631 BAX631 EX641 JX641 FX641 GX641 BAX641 EX651 JX651 FX651 GX651 BAX651 JX661 FX661 GX661 BAX661 DUPLEX 10-1233 10-1297 10-1297 10-1228 10-1224 10-1225 10-1254 10-1297 10-1297 10-1297 10-1224 10-1224 10-1225 10-1254 10-1297 10-1297 10-1228 10-1228 10-1225 10-1297 10-1297 10-1228 10-1228 10-1225 10-1297 10-1228 10-1224 10-1297 10-1233 10-1231 10-1228 10-1224 10-1256 10-1233 10-1235 10-1232 10-1231 10-1224 10-1258 10-1297 10-1297 10-1296 10-1296 10-1225 10-1225 10-1590 10-1253 10-1297 10-1297 10-1224 10-1224 10-1225 10-1254 10-1297 10-1297 10-1297 10-1228 10-1224 10-1225 10-1254 PUMP DATA VOLT PHASE 230 1 200-208 1 200-208 3 230 3 460 3 575 3 230 1 200-208 1 200-208 3 230 3 460 3 575 3 230 1 200-208 1 200-208 3 230 3 460 3 575 3 230 1 200 1 200 3 230 3 460 3 575 3 230 1 200 1 200 3 230 3 460 3 575 3 230 1 200 3 230 3 460 3 575 3 230 1 200 3 230 3 460 3 575 3 230 1 200 3 230 3 460 3 575 3 230 1 200 3 230 3 460 3 575 3 230 1 200 3 230 3 460 3 575 3 200 3 230 3 460 3 575 3 Standard Enclosure Dimensions Panel Phase Dimensions H x W x D (in) Simplex 1 16 x 14 x 6 Duplex 1 16 x 14 x 6 Simplex 3 16 x 14 x 6 Duplex 3 16 x 14 x 6 © Copyright 2014 Zoeller Co. All rights reserved. AMPS 10.2 12.0 8.2 7.6 4.0 3.3 13.7 16.5 10.8 9.5 4.8 3.8 16.6 20.5 14.3 12.2 6.1 4.9 12.9 14.4 13.8 13.1 5.2 4.1 19.0 20.2 14.8 12.2 6.1 4.8 6.9 4.3 3.7 1.9 1.6 8.9 5.9 5.1 2.6 2.0 14.5 7.8 6.8 3.4 2.7 17.0 11.0 9.6 4.8 3.9 28.0 17.5 15.2 7.6 6.1 25.3 22.0 11.0 9.0 HP 1.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 1.0 1.0 1.0 1.0 1.0 1.5 1.5 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.0 3.0 3.0 3.0 3.0 3.0 5.0 5.0 5.0 5.0 5.0 7.5 7.5 7.5 7.5 CONTROL PANEL SIMPLEX 10-1242 10-1242 10-1222 10-1222 10-1218 10-1250 10-1242 10-1294 10-1229 10-1222 10-1218 10-1250 10-1294 10-1295 10-1230 10-1229 10-1222 10-1252 10-1242 10-1242 10-1230 10-1230 10-1218 10-1252 10-1294 10-1295 10-1230 10-1229 10-1222 10-1251 10-1559 10-1560 10-1561 10-1562 10-1563 10-1564 10-1560 10-1560 10-1561 10-1563 10-1573 10-1565 10-1565 10-1561 10-1566 10-1567 10-1568 10-1568 10-1560 10-1566 10-1569 10-1570 10-1571 10-1565 10-1572 10-1577 10-1575 10-1568 10-1576 DUPLEX 10-1297 10-1297 10-1228 10-1228 10-1224 10-1256 10-1297 10-1233 10-1231 10-1228 10-1224 10-1256 10-1233 10-1235 10-1232 10-1231 10-1228 10-1258 10-1297 10-1297 10-1232 10-1232 10-1224 10-1258 10-1233 10-1235 10-1232 10-1231 10-1228 10-1257 10-1587 10-1588 10-1589 10-1590 10-1591 10-1592 10-1588 10-1588 10-1589 10-1591 10-1601 10-1593 10-1593 10-1589 10-1594 10-1595 10-1596 10-1596 10-1588 10-1594 10-1597 10-1598 10-1599 10-1593 10-1600 10-1605 10-1603 10-1596 10-1604
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