542199 2 Barnes 2SEVL Sewage Pump Installation Manual
542212 2 Barnes 2Sev-Ds Sewage Pump Installation Manual 542212_2_Barnes 2SEV-DS Sewage Pump Installation Manual
: Pump 542199 2 Barnes 2Sevl Sewage Pump Installation Manual 542199_2_Barnes 2SEVL Sewage Pump Installation Manual pdf
Open the PDF directly: View PDF 
.
Page Count: 28
| Download | |
| Open PDF In Browser | View PDF |
Manual Index BARNES ® INSTALLATION and OPERATION MANUAL Submersible Sewage Ejector Series: 2SEV & 3SEV, L & DS .5, .75 & 1 HP, 1750 & 3450 RPM, 60 Hz. Single and Double Seal IMPORTANT! A Crane Co. Company Read all instructions in this manual before operating pump. As a result of Crane Pumps & Systems, Inc., constant product improvement program, product changes may occur. As such Crane Pumps & Systems reserves the right to change product without prior written notification. 420 Third Street Piqua, Ohio 45356 Phone: (937) 778-8947 Fax: (937) 773-7157 www.cranepumps.com 83 West Drive, Bramton Ontario, Canada L6T 2J6 Phone: (905) 457-6223 Fax: (905) 457-2650 Form No. 105241-Rev. X TABLE OF CONTENTS SAFETY FIRST ............................................................................................... 3 A. PUMP SPECIFICATIONS ................................................................................4 - 5 B. GENERAL INFORMATION ..............................................................................6 C. INSTALLATION ................................................................................................6 - 10 ELECTRICAL DATA .........................................................................................8 - 9 D. START-UP OPERATION ..................................................................................10 E. PREVENTATIVE MAINTENANCE ...................................................................10 F. SERVICE and REPAIR ....................................................................................11 - 16 G. REPLACEMENT PARTS..................................................................................15 TROUBLE SHOOTING ....................................................................................17 SINGLE SEAL - CROSS-SECTION (Fig. 16) ..................................................18 SINGLE SEAL - EXPLODED VIEW (Fig. 17) ..................................................19 DOUBLE SEAL - CROSS-SECTION (Fig. 18) .................................................20 DOUBLE SEAL - EXPLODED VIEW (Fig. 19) .................................................21 PARTS LIST ...................................................................................................22 - 24 RETURNED GOODS POLICY.........................................................................28 WARRANTY ...................................................................................................27 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER (MEGGER) DIELECTRIC TESTER SEAL TOOL KIT ( see parts list) PRESSURE GAUGE KIT (see parts list) Other brand and product names are trademarks or registered trademarks of their respective holders. ® Barnes is a registered trademark of Crane Pumps & Systems, Inc 1999, 2002, 11/03, 6/05, 4/06 , 9/06, 2/07 2 Alteration Rights Reserved SAFETY FIRST! Please Read This Before Installing Or Operating Pump. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols: Do not block or restrict discharge hose, as discharge hose may whip under pressure. IMPORTANT! Warns about hazards that can result in personal injury or Indicates factors concerned with assembly, installation, operation, or maintenance which could result in damage to the machine or equipment if ignored. CAUTION ! Warns about hazards that can or will cause minor personal injury or property damage if ignored. Used with symbols below. WARNING ! Warns about hazards that can or will cause serious personal injury, death, or major property damage if ignored. Used with symbols below. Hazardous fluids can cause fire or explosions, burnes or death could result. Extremely hot - Severe burnes can occur on contact. Biohazard can cause serious personal injury. Hazardous fluids can Hazardous pressure, eruptions or explosions could cause personal injury or property damage. Rotating machinery Amputation or severe laceration can result. Hazardous voltage can shock, burn or cause death. WARNING! - DO NOT wear loose clothing that may become entangled in the impeller or other moving parts. WARNING! - Keep clear of suction and discharge openings. DO NOT insert fingers in pump with power connected. Always wear eye protection when working on pumps. Make sure lifting handles are securely fastened each time before lifting. DO NOT operate pump without safety devices in place. Always replace safety devices that have been removed during service or repair. Secure the pump in its operating position so it can not tip over, fall or slide. DO NOT exceed manufacturers recommendation for maximum performance, as this could cause the motor to overheat. DO NOT remove cord and strain relief. Do not connect conduit to pump. WARNING! Cable should be protected at all times to avoid punctures, cut, bruises and abrasions - inspect frequently. Never handle connected power cords with wet hands. Only qualified personnel should install, operate and repair pump. Any wiring of pumps should be performed by a qualified electrician. WARNING ! - To reduce risk of electrical shock, pumps and control panels must be properly grounded in accordance with the National Electric Code (NEC) or the Canadian Electrical Code (CEC) and all applicable state, province, local codes and ordinances. WARNING! - To reduce risk of electrical shock, always disconnect the pump from the power source before handling or servicing. Lock out power and tag. WARNING! Operation against a closed discharge valve will cause premature bearing and seal failure on any pump, and on end suction and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures. It is recommended that a high case temperature switch or pressure relief valve be installed on the pump body. CAUTION ! Never operate a pump with a plug-in type power cord without a ground fault circuit interrupter. CAUTION! Pumps build up heat and pressure during operation-allow time for pumps to cool before handling or servicing. WARNING! - DO NOT pump hazardous materials (flammable, caustic, etc.) unless the pump is specifically designed and designated to handle them. 3 WARNING! To reduce risk of electrical shock, all wiring and junction connections should be made per the NEC or CEC and applicable state or province and local codes. Requirements may vary depending on usage and location. WARNING! Submersible Pumps are not approved for use in swimming pools, recreational water installations, decorative fountains or any installation where human contact with the pumped fluid is common. WARNING! Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply. Bronze/brass and bronze/brass fitted pumps may contain lead levels higher than considered safe for potable water systems. Lead is known to cause cancer and birth defects or other reproductive harm. Various government agencies have determined that leaded copper alloys should not be used in potable water applications. For non-leaded copper alloy materials of construction, please contact factory. IMPORTANT! - Crane Pumps & Systems, Inc. is not responsible for losses, injury, or death resulting from a failure to observe these safety precautions, misuse or abuse of pumps or equipment. SECTION: A - PUMP SPECIFICATIONS: DISCHARGE .................. 2” NPT, Vertical, Bolt-on Flange 3” NPT, Vertical, Bolt-on Flange LIQUID TEMPERATURE 104°F (40°C) Intermittent MOTOR HOUSING ........ Cast Iron ASTM A-48, Class 30 VOLUTE ......................... Cast Iron ASTM A-48, Class 30 SEAL PLATE ................. Cast Iron ASTM A-48, Class 30 IMPELLER Design ...........Vortex, Open with Pump out vanes on Back side. Dynamically balanced, ISO G6.3 Material ........ Cast Iron ASTM A-48, Class 30 SHAFT............................ 416 Stainless Steel SQUARE RINGS ............ Buna-N HARDWARE .................. 300 Series Stainless Steel PAINT ............................. Air dry enamel, top coat SEAL Design .......... Single Mechanical, or Tandem Mechanical with oil filled reservoir Material ........ Rotating Faces - Carbon Stationary Faces - Ceramic Elastomer - Buna-N Hardware - 300 series stainless steel CORD ENTRY ................ 2” NPT, 20 ft. (6.1m) 3” NPT, 30 ft. (9.1m) Cord. Plug on 120 volt & .5Hp, 240 volt 1 Phase. Quick connect. Custom molded for sealing and strain relief SPEED ........................... 1750 & 3450 RPM, 60Hz (nominal) UPPER BEARING: Design .......... Single Row, Ball, Oil Lubricated Load ............. Radial LOWER BEARING: Design .......... Single Row, Ball, Oil Lubricated Load ............. Radial & Thrust MOTOR: Design .......... NEMA L, Single phase, NEMA B, Three Phase Torque Curve, Oil Filled, Squirrel Cage Induction Insulation ...... Class B SINGLE PHASE ............. Permanent Split Capacitor (PSC) Includes overload protection in motor THREE PHASE .............. 200-240/480 is Tri voltage motor. 600V. Requires overload protection to be included in control panel OPTIONAL EQUIPMENT: Seal Material, Impeller Trims, Additional Cord, N/C Temperature Sensors with cord for 3 Phase pumps (Requires relay in Control Panel). N/O Moisture Sensor with cord for DS pumps (Requires relay in Control Panel), 3” NPT Discharge Adapter 2SEV-L Series inches (mm) Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models. IMPORTANT ! 1.) 2.) 3.) 4.) PUMP MAY BE OPERATED “DRY” FOR EXTENDED PERIODS WITHOUT DAMAGE TO MOTOR AND/OR SEALS. THIS PUMP IS APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION II HAZARDOUS LOCATIONS. THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION I HAZARDOUS LOCATIONS. INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED MEDIA IS A COMMON OCCURRENCE. 4 2SEV-DS Series Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models. 3SEV-L Series Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models. 3SEV-DS Series Plugs for 120 Volt and .5Hp, 240 Volt Single Phase Models. 5 inches (mm) C-1.1) Submergence: It is recommended that the pump be operated in the submerged condition and the sump liquid level should never be lower than the top of the pump (see Fig 2). SECTION B: GENERAL INFORMATION B-1) To the Purchaser: Congratulations! You are the owner of one of the finest pumps on the market today. CP&S pumps are products engineered and manufactured of high quality components. Over one hundred years of pump building experience along with a continuing quality assurance program combine to produce a pump which will stand up to the toughest applications. This manual will provide helpful information concerning installation, maintenance, and proper service guidelines. B-2) Receiving: Upon receiving the pump, it should be inspected for damage or shortages. If damage has occurred, file a claim immediately with the company that delivered the pump. If the manual is removed from the packaging, do not lose or misplace. B-3) Storage: Short Term- CP&S Pumps are manufactured for efficient performance following short inoperative periods in storage. For best results, pumps can be retained in storage, as factory assembled, in a dry atmosphere with constant temperatures for up to six (6) months. Long Term- Any length of time exceeding six (6) months, but not more than twenty-four (24) months. The unit should be stored in a temperature controlled area, a roofed over walled enclosure that provides protection from the elements (rain, snow, wind-blown dust, etc.), and whose temperature can be maintained between +40 deg. F and +120 deg. F. (4.4 - 49°C). Pump should be stored in its original shipping container. On initial start up, rotate impeller by hand to assure seal and impeller rotate freely. If it is required that the pump be installed and tested before the long term storage begins, such installation will be allowed provided: FIGURE 1 C-2) Discharge: Discharge piping should be as short as possible. Both a check valve and a shut-off valve are recommended for each pump being used. The check valve is used to prevent backflow into the sump. Excessive backflow can cause flooding and/or damage to the pump. The shut-off valve is used to stop system flow during pump or check valve servicing. 1.) The pump is not installed under water for more than one (1) month. 2.) Immediately upon satisfactory completion of the test, the pump is removed, thoroughly dried, repacked in the original shipping container, and placed in a temperature controlled storage area. Barnes Pumps supplies a Stainless Rail Package for the 2” models and also a variety of 2” and 3” break away fitting discharge systems (see Fig. 1) designed to allow the submersible wastewater pump to be installed or removed without requiring personnel to enter the wet well. Contact your local Barnes Pumps distributor for complete details. B-4) Service Centers: For the location of the nearest Barnes Service Center, check your Barnes representative or Crane Pumps & Systems, Inc., Service Department in Piqua, Ohio, telephone (937) 778-8947 or Crane Pumps & Systems Canada, in Brampton, Ontario, (905) 457-6223. Stainless Rail Package (Not Shown) - The package system comes complete and ready to place into the ground as outlined in the project specifications. The moveable portion of the Break Away Fitting (BAF), check valve, piping and guide bracket comes assembled on the pump along with the lifting cord. Insert pump bracket and moveable portion of BAF into the guide channel and lower pump into basin (DO NOT DROP). Now connect power and control cords to the junction box or control panel depending on system design. SECTION C: INSTALLATION C-1) Location: These pumping units are self-contained and are recommended for use in a sump, lift station or basin that is free of hard debris, like gravel, stones, sand, or earth. The sump, lift station or basin shall be vented in accordance with local plumbing codes. This pump is designed to pump sewage, effluent, or other nonexplosive or noncorrosive wastewater. and shall NOT be installed in locations classified as hazardous in accordance with the National Electrical Code (NEC), ANSI/NFPA 70 or the Canadian Electrical Code (CEC). Never install the pump in a trench, ditch or hole with gravel, stones, sand, or earth bottom; the legs will sink into the dirt and the suction will become plugged, or the pump impeller will be damaged. C-3) Liquid Level Controls: The level controls are to be supported by a mounting bracket that is attached to the sump wall, cover or junction box. Cord grips are used to hold the cords in place on the mounting bracket. The control level can be changed by loosening the grip and adjusting the cord length as per the plans and specifications. Be certain that the level controls cannot hang up or foul in it’s swing and that the pump is completely submerged when the level control is in the “Off” mode. 6 TYPICAL INSTALLATION WITH WIDE ANGLE LEVEL CONTROL 120 Volt 1 Phase Automatic Manual 240 Volt 1 Phase Automatic Manual FIGURE 2 FIGURE 3 Figure 2 shows a typical installation for 1 phase 120 and 240 volt pump with piggy-back plug for manual and automatic operation. Automatic Manual - General Comments: 1) Never work in the sump with the power on. Plug float cord into outlet, then plug pump cord into float cord. Plug pump cord directly int outlet. C-4) Electrical Connections: C-4.1) Power and Control Cords: The cord assembly mounted to the pump must not be modified in any way except for shortening to a specific application. Any splice between the pump and the control panel must be made in accordance with all applicord electric codes. It is recommended that a junction box, if used, be mounted outside the sump or be of at least Nema 4 (EEMAC-4) construction if located within the wet well. DO NOT USE THE POWER OR CONTROL CORD TO LIFT PUMP. NOTE: THE WHITE WIRE IS NOT A NEUTRAL OR GROUND LEAD, BUT A POWER CARRYING CONDUCTOR. 2) Level controls are factory set for a pumping differential of 9 inches. If that is the cycle desired, simply circle the discharge pipe with the pipe mounting strap, feed the end through the worm drive, and tighten with a screwdriver. Be certain that the level control cannot hang up or foul in it’s swing. Also, make certain the top of the pump is still submerged when the level control is in the ‘off’ mode. 3) If a higher pump differential is needed, grip the cord near the neck of the float, then using the other hand, exert a steady force on the lower edge of the cable clamp. The cable clamp should slide up to the new pivot point. Attach the level control to the discharge hose in the manner described above. C-4.2) Overload Protection: C-4.2-1) Three Phase (Optional) - The normally closed (N/C) thermal sensor is embedded in the motor windings and will detect excessive heat in the event an overload condition occurs. The thermal sensor will trip when the windings become too hot and will automatically reset itself when the pump motor cools to a safe temperature. It is recommended that the thermal sensor be connected in series to an alarm device to alert the operator of an overload condition, and/or the motor starter coil to stop the pump. In the event of an overload, the source of this condition should be determined and rectified immediately. DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS ! 4) Plug the level control plug into the receptacle, then plug the pump into the piggyback plug. One cycle of operation should be observed, so that any potential problems can be corrected. 5) It is recommended that the float should be set to insure that the sump well liquid level never drops below the top of the motor housing. 6.) Figure 3 shows a typical connection for pumps with the wide angle float and piggy-back plug. For manual and automatic operations. 7 VOLT/PH Hz RPM NEMA FULL LOCKED CORD CORD CORD WINDING RESISTANCE (Nom) START LOAD ROTOR SIZE TYPE O.D Emerson Franklin G.E. CODE AMPS AMPS inch (mm) Main-Start Main-Start Main-Start MODEL NO PART NO HP 2SEV514L 104918 0.5 2SEV524L 104919 0.5 2SEV594L 104920 0.5 2SEV544L 104921 0.5 480/3 60 2SEV554L 104922 0.5 600/3 60 2SEV724L 104928 0.75 240/1 60 1750 K 2SEV794L 104929 0.75 200-240/3 60 1750 H/K 2SEV744L 104930 0.75 480/3 60 1750 K 2.3 2SEV754L 104931 0.75 600/3 60 1750 L 1.6 2SEV1024L 104936 1.0 240/1 60 1750 G 8.5 2SEV1094L 104937 1.0 200-240/3 60 1750 E/H 2SEV1044L 104938 1.0 480/3 60 1750 H 2SEV1054L 104939 1.0 600/3 60 1750 J 2SEV512L* 104970 0.5 120/1 60 3450 G 240/1 60 3450 E 6.0 10.2 200-240/3 60 3450 P/R 120/1 60 1750 F 12.0 21.3 14/3 SJTOW 0.375 (9.5) 1.51-16.10 240/1 60 1750 J 6.3 14.9 14/3 SOW 0.530 (13.5) 3.38-9.30 200-240/3 60 1750 H/L 3.7/3.8 9.8/11.0 14/4 SOW 0.570 (14.5) 10.20 13.00 1750 K 1.9 5.3 14/4 SOW 0.570 (14.5) 40.80 52.00 1750 H 1.4 3.4 14/4 SOW 0.570 (14.5) 7.1 25.8 5.69-18.74 77.60 89.76 14/3 SOW 0.530 (13.5) 1.86-10.20 14/4 SOW 0.570 (14.5) 7.7 14/4 SOW 0.570 (14.5) 21.96 24.51 7.2 14/4 SOW 0.570 (14.5) 34.36 36.60 25.8 14/3 SOW 0.530 (13.5) 1.86-10.20 4.8/4.6 13.7/15.4 5.3/5.1 13.7/15.4 2.74-10.56 5.49 6.28 2.74-10.56 14/3 SOW 0.570 (14.5) 5.49 6.28 7.7 14/4 SOW 0.570 (14.5) 21.96 24.51 2.2 7.2 14/4 SOW 0.570 (14.5) 34.36 36.60 12.6 24.6 14/3 SJTOW 0.375 (9.5) 2.5 2SEV522L 104971 0.5 2SEV592L 104972 0.5 2SEV542L 104974 0.5 480/3 60 3450 R 2.6 9.1 14/4 SOW 0.570 (14.5) 2SEV552L 104975 0.5 600/3 60 3450 T 2.1 8.7 14/4 SOW 0.570 (14.5) 2SEV1022L 104982 1.0 240/1 60 3450 F 10.7 21.8 14/3 SOW 0.530 (13.5) 2SEV1092L 104983 1.0 200-240/3 60 3450 H/J 14/3 SOW 0.570 (14.5) 5.50 6.30 2SEV1042L 104985 1.0 480/3 60 3450 J 3.7 9.1 14/4 SOW 0.570 (14.5) 22.00 25.18 2SEV1052L 104986 1.0 600/3 60 3450 L 2.9 8.7 14/4 SOW 0.570 (14.5) 2SEV514DS 104923 0.5 120/1 60 1750 F 12.0 21.3 14/3 SJTOW 0.375 (9.5) 1.51-16.10 2SEV524DS 104924 0.5 240/1 60 1750 J 6.3 14.9 14/3 SOW 0.530 (13.5) 3.38-9.30 5.69-18.74 2SEV594DS 104925 0.5 200-240/3 60 1750 H/L 3.7/3.8 9.8/11.0 14/4 SOW 0.570 (14.5) 10.20 13.00 2SEV544DS 104926 0.5 480/3 60 1750 K 1.9 5.3 14/4 SOW 0.570 (14.5) 40.80 52.00 2SEV554DS 104927 0.5 600/3 60 1750 H 1.4 3.4 14/4 SOW 0.570 (14.5) 2SEV724DS 104932 0.75 240/1 60 1750 K 7.1 25.8 14/3 SOW 0.530 (13.5) 1.86-10.20 2SEV794DS 104933 0.75 200-240/3 60 1750 H/K 14/4 SOW 0.570 (14.5) 5.49 6.28 2SEV744DS 104934 0.75 1750 K 14/4 SOW 0.570 (14.5) 21.96 24.51 34.36 480/3 60 5.8/5.3 19.9/18.4 7.9/7.5 19.9/18.4 4.8/4.6 13.7/15.4 2.3 7.7 14/3 SOW 0.530 (13.5) 14/4 SOW 0.570 (14.5) 1.04-7.20 1.47-9.59 5.08-9.00 10.10-10.16 5.50 6.30 22.00 25.18 21.20 34.57 2.37-6.44 3.04-15.49 21.20 34.57 77.60 89.76 2.74-10.56 2SEV754DS 104935 0.75 600/3 60 1750 L 1.6 7.2 14/4 SOW 0.570 (14.5) 2SEV1024DS 104940 1.0 240/1 60 1750 G 8.5 25.8 14/3 SOW 0.530 (13.5) 1.86-10.20 2SEV1094DS 104941 1.0 200-240/3 60 1750 E/H 14/3 SOW 0.570 (14.5) 5.49 6.28 2SEV1044DS 104942 1.0 480/3 60 1750 H 2.5 7.7 14/4 SOW 0.570 (14.5) 21.96 24.51 2SEV1054DS 104943 1.0 600/3 60 1750 J 2.2 7.2 14/4 SOW 0.570 (14.5) 34.36 36.60 2SEV512DS* 104976 0.5 120/1 60 3450 G 12.6 24.6 14/3 SJTOW 0.375 (9.5) 2SEV522DS 104977 0.5 240/1 60 3450 E 6.0 10.2 14/3 SOW 0.530 (13.5) 2SEV592DS 104978 0.5 200/240/3 60 3450 P/R 14/3 SOW 0.570 (14.5) 5.50 6.30 2SEV542DS 104980 0.5 3450 R 14/3 SOW 0.570 (14.5) 22.00 25.18 480/3 60 5.3/5.1 13.7/15.4 5.8/5.3 19.9/18.4 2.6 9.1 36.60 2.74-10.56 1.04-7.20 1.47-9.59 5.08-9.00 10.10-10.16 2SEV552DS 104981 0.5 600/3 60 3450 T 2.1 8.7 14/3 SOW 0.570 (14.5) 2SEV1022DS 104987 1.0 240/1 60 3450 F 10.7 21.8 14/3 SOW 0.530 (13.5) 2SEV1092DS 104988 1.0 200-240/3 60 3450 H/J 14/4 SOW 0.570 (14.5) 5.50 6.30 2SEV1042DS 104990 1.0 480/3 60 3450 J 3.7 9.1 14/4 SOW 0.570 (14.5) 22.00 25.18 2SEV1052DS 104991 1.0 600/3 60 3450 L 2.9 8.7 14/4 SOW 0.570 (14.5) 7.9/7.5 19.9/18.4 OPTIONAL - Temperature sensor cord for 3 phase models is 14/3 SOW, 0.530 (13.5mm) O.D. OPTIONAL - Moisture sensor cord is 18/5 SOW, 0.470 (11.9mm) O.D. OPTIONAL - Moisture & Temperature sensor cord for 3 phase models is 18/5 SOW, 0.470 (11.9mm) O.D. (*) Pump is CSA listed ONLY. 8 21.20 34.57 2.37-6.44 3.04-15.49 21.20 34.57 VOLT/PH Hz RPM NEMA FULL LOCKED CORD CORD CORD WINDING RESISTANCE (Nom) START LOAD ROTOR SIZE TYPE O.D Emerson Franklin G.E. CODE AMPS AMPS inch (mm) Main-Start Main-Start Main-Start MODEL NO PART NO HP 3SEV514L 104944 0.5 3SEV524L 104945 0.5 3SEV594L 104946 0.5 3SEV544L 104947 0.5 3SEV554L 104948 0.5 600/3 3SEV724L 104954 0.75 240/1 3SEV794L 104955 3SEV744L 104956 3SEV754L 120/1 60 1750 240/1 60 1750 J 6.3 14.9 14/3 SOW 0.530 (13.5) 3.38-9.30 200-240/3 60 1750 H/L 3.7/3.8 9.8/11.0 14/4 SOW 0.570 (14.5) 10.20 13.00 1750 K 1.9 5.3 14/4 SOW 0.570 (14.5) 40.80 52.00 60 1750 H 1.4 3.4 14/4 SOW 0.570 (14.5) 60 1750 K 7.1 25.8 14/3 SOW 0.530 (13.5) 1.86-10.20 0.75 200-240/3 60 1750 H/K 0.75 480/3 60 1750 K 2.3 104957 0.75 600/3 60 1750 L 3SEV1024L 104962 1.0 240/1 60 1750 G 3SEV1094L 104963 1.0 200-240/3 60 1750 E/H 3SEV1044L 104964 1.0 480/3 60 1750 H 3SEV1054L 104965 1.0 600/3 60 1750 J 3SEV512L* 104992 0.5 120/1 60 3450 G 3SEV522L 104993 0.5 240/1 60 3450 E 6.0 10.2 3SEV592L 104994 0.5 200-240/3 60 3450 P/R 3SEV542L 104996 0.5 480/3 60 3450 R 480/3 60 F 12.0 21.3 4.8/4.6 13.7/15.4 14/3 SJTOW 0.375 (9.5) 1.51-16.10 5.69-18.74 77.60 89.76 2.74-10.56 14/4 SOW 0.570 (14.5) 5.49 6.28 7.7 14/4 SOW 0.570 (14.5) 21.96 24.51 1.6 7.2 14/4 SOW 0.570 (14.5) 34.36 8.5 25.8 14/3 SOW 0.530 (13.5) 1.86-10.20 5.3/5.1 13.7/15.4 36.60 2.74-10.56 14/3 SOW 0.570 (14.5) 5.49 6.28 7.7 14/4 SOW 0.570 (14.5) 21.96 24.51 2.2 7.2 14/4 SOW 0.570 (14.5) 34.36 36.60 12.6 24.6 14/3 SJTOW 0.375 (9.5) 2.5 5.8/5.3 19.9/18.4 2.6 9.1 1.04-7.20 1.47-9.59 14/3 SOW 0.530 (13.5) 14/4 SOW 0.570 (14.5) 5.08-9.00 10.10-10.16 5.50 6.30 14/4 SOW 0.570 (14.5) 22.00 25.18 3SEV552L 104997 0.5 600/3 60 3450 T 2.1 8.7 14/4 SOW 0.570 (14.5) 3SEV1022L 105004 1.0 240/1 60 3450 F 10.7 21.8 14/3 SOW 0.530 (13.5) 3SEV1092L 105005 1.0 200-240/3 60 3450 H/J 14/3 SOW 0.570 (14.5) 5.50 6.30 3SEV1042L 105007 1.0 480/3 60 3450 J 3.7 9.1 14/4 SOW 0.570 (14.5) 22.00 25.18 3SEV1052L 105008 1.0 600/3 60 3450 L 2.9 8.7 14/4 SOW 0.570 (14.5) 3SEV514DS 104949 3SEV524DS 104950 0.5 120/1 60 1750 F 12.0 21.3 14/3 SJTOW 0.375 (9.5) 1.51-16.10 0.5 240/1 60 1750 J 6.3 14.9 14/3 SOW 0.530 (13.5) 3.38-9.30 5.69-18.74 3SEV594DS 104951 3SEV544DS 104952 0.5 200-240/3 60 1750 H/L 3.7/3.8 9.8/11.0 14/4 SOW 0.570 (14.5) 10.20 13.00 0.5 480/3 60 1750 K 1.9 5.3 14/4 SOW 0.570 (14.5) 40.80 52.00 3SEV554DS 104953 3SEV724DS 104958 0.5 600/3 60 1750 H 1.4 3.4 14/4 SOW 0.570 (14.5) 0.75 240/1 7.1 25.8 7.9/7.5 19.9/18.4 21.20 34.57 2.37-6.44 3.04-15.49 21.20 34.57 77.60 60 1750 K 3SEV794DS 104959 3SEV744DS 104960 0.75 200-240/3 60 1750 H/K 0.75 480/3 60 1750 K 2.3 7.7 14/4 SOW 0.570 (14.5) 21.96 24.51 3SEV754DS 104961 3SEV1024DS 104966 0.75 600/3 60 1750 L 1.6 7.2 14/4 SOW 0.570 (14.5) 34.36 36.60 240/1 60 1750 G 8.5 25.8 3SEV1094DS 104967 3SEV1044DS 104968 1.0 200-240/3 60 1750 E/H 1.0 480/3 60 1750 H 2.5 7.7 14/4 3SEV1054DS 104969 3SEV512DS* 104998 1.0 600/3 60 1750 J 2.2 7.2 14/4 0.5 120/1 60 3450 G 12.6 24.6 14/3 SJTOW 0.375 (9.5) 3SEV522DS 104999 3SEV592DS 105000 0.5 240/1 60 3450 E 6.0 10.2 14/3 SOW 0.530 (13.5) 200/240/3 60 3450 P/R 14/3 SOW 0.570 (14.5) 3SEV542DS 105002 3SEV552DS 105003 0.5 480/3 60 3450 R 2.6 9.1 14/3 SOW 0.570 (14.5) 0.5 600/3 60 3450 T 2.1 8.7 14/3 SOW 0.570 (14.5) 240/1 60 3450 F 10.7 21.8 14/3 SOW 0.530 (13.5) 200-240/3 60 3450 H/J 14/4 SOW 0.570 (14.5) 3SEV1022DS 105009 3SEV1092DS 105010 3SEV1042DS 105012 3SEV1052DS 105013 1.0 0.5 1.0 1.0 4.8/4.6 13.7/15.4 5.3/5.1 13.7/15.4 5.8/5.3 19.9/18.4 7.9/7.5 19.9/18.4 14/3 SOW 0.530 (13.5) 1.86-10.20 14/4 SOW 0.570 (14.5) 89.76 6.28 14/3 SOW 0.530 (13.5) 1.86-10.20 14/3 SOW 0.570 (14.5) 5.49 6.28 SOW 0.570 (14.5) 21.96 24.51 SOW 0.570 (14.5) 34.36 36.60 1.0 480/3 60 3450 J 3.7 9.1 14/4 SOW 0.570 (14.5) 1.0 600/3 60 3450 L 2.9 8.7 14/4 SOW 0.570 (14.5) OPTIONAL - Temperature sensor cord for 3 phase models is 14/3 SOW, 0.530 (13.5mm) O.D. OPTIONAL - Moisture sensor cord is 18/5 SOW, 0.470 (11.9mm) O.D. OPTIONAL - Moisture & Temperature sensor cord for 3 phase models is 18/5 SOW, 0.470 (11.9mm) O.D. (*) Pump is CSA listed ONLY. 9 2.74-10.56 5.49 2.74-10.56 1.04-7.20 1.47-9.59 5.08-9.00 10.10-10.16 5.50 6.30 22.00 25.18 21.20 34.57 2.37-6.44 3.04-15.49 21.20 5.50 6.30 22.00 25.18 34.57 If current through the temperature sensor exceeds the values listed, an intermediate control circuit relay must be used to reduce the current or the sensor will not work properly. TEMPERATURE SENSOR ELECTRICAL RATINGS Volts Continuous Amperes Inrush Amperes 110-120 3.00 30.0 220-240 1.50 15.0 440-480 0.75 7.5 600 0.60 6.0 C-4.2-2) Single Phase (Standard) - The type of in-winding overload protector used is referred to as an inherent overheating protector and operates on the combined effect of temperature and current. This means that the overload protector will trip out and shut the pump off if the windings become too hot, or the load current passing through them becomes too high. It will then automatically reset and start the pump up after the motor cools to a safe temperature. In the event of an overload, the source of this condition should be determined and rectified immediately. DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS ! C-4.3) Moisture Sensors- DS Models: (Optional) A normally open (N/O) detector is installed in the pump seal chamber which will detect any moisture present. It is recommended that this detector be connected in series to an alarm device or the motor started coil to alert the operator that a moisture detect has occurred. In the event of a moisture detect, check the individual moisture sensor probe leads for continuity, (∞ resistance = no moisture) and the junction box/control box for moisture content. The above situations may induce a false signal in the moisture detecting circuit. If none of the above tests prove conclusive, the pump(s) should be pulled and the source of the failure identified and repaired. IF A MOISTURE DETECT HAS OCCURRED SCHEDULE MAINTENANCE AS SOON AS POSSIBLE. D-2.2) Incorrect Rotation for Single-Phase Pumps: In the unlikely event that the rotation is incorrect for a single phase pump, contact a Barnes Pumps Service Center. D-3) Identification Plate: Record future serial plate information in the “NOTES” section. D-3.1) Insulation Test: Before the pump is put into service, an insulation (megger) test should be performed on the motor. The resistance values (ohms) as well as the voltage (volts) and current (amps) should be recorded on the start-up report. D-3.1) Pump-Down Test: After the pump has been properly wired and lowered into the basin, sump or lift station, it is advisable to check the system by filling with liquid and allowing the pump to operate through its pumping cycle. The time needed to empty the system, or pump-down time along with the volume of water, should be recorded on the start-up report. SECTION E: PREVENTATIVE MAINTENANCE As the motor is oil filled, no lubrication or other maintenance is required, and generally Barnes Pumps will give very reliable service and can be expected to operate for years on normal sewage pumping without failing. In our experience attempts at preventative maintenance are more likely to reduce, rather than extend the life of our pumps. However, if you are inclined to perform preventative maintenance, the following are the steps that should be performed. 1) 2) 3) 4) C-4.4) Wire Size: Consult a qualified electrician for proper wire size if additional power cord length is required. See table on pages 8 and 9 for electrical information. SECTION: D START-UP OPERATION D-1) Check Voltage and Phase: Before operating pump, compare the voltage and phase information stamped on the pump identification plate to the available power. D-2) Check Pump Rotation: Before putting pump into service for the first time, the motor rotation must be checked. Improper motor rotation can result in poor pump performance and can damage the motor and/or pump. To check the rotation, suspend the pump freely, momentarily apply power and observe the “kickback”. “Kickback” should always be in a counter-clockwise direction as viewed from the top of the pump motor housing. D-2.1) Incorrect Rotation for Three-Phase Pumps: In the event that the rotation is incorrect for a three-phase installation, interchange any two power cord leads at the control box. DO NOT change leads in the cord housing in the motor. Recheck the “kickback” rotation again by momentarily applying power. 10 Inspect motor chamber for oil level and contamination and repair as required per section F-1. Inspect impeller and body for excessive build-up or clogging and repair as required per section F-2. Inspect motor and bearings and replace as required per section F-3. Inspect seal for wear or leakage and repair as required per section F-4. Pumps that have had the oil drained from the Motor Housing - Apply pipe sealant to pressure gauge assembly and tighten into pipe plug hole (See Figure 3). Pressurize motor housing to 10 P.S.I. Use soap solution around the sealed areas and inspect joints for “air bubbles”. If, after five minutes, the pressure is still holding constant, and no “bubbles” are observed, slowly bleed the pressure and remove the gauge assembly. Replace oil as described in section F-1.4. If the pressure does not hold, then the leak must be located and repaired. SECTION F: SERVICE AND REPAIR NOTE: All item numbers in ( ) refer to Figures 16 thru 19. CAUTION ! - Operating pump builds up heat and pressure; allow time for pump to cool to room temperature before handling or servicing. Slowly remove pipe plug prior to servicing as housing may be pressurized. F-1) Lubrication: Anytime the pump is removed from operation, the cooling oil in the motor housing (6) should be checked visually for oil level and contamination. F-1.1) Checking Oil: Motor Housing - To check oil, set unit upright. Remove pipe plug (39) from motor housing (6). With a flashlight, visually inspect the oil in the motor housing (6) to make sure it is clean and clear, light amber in color and free from suspended particles. Milky white oil indicates the presence of water. Oil level should be just above the motor when pump is in vertical position. F-1.2) Testing Oil: 1.) Place pump on it’s side, remove pipe plug (39), from motor housing (6) and drain oil into a clean, dry container. 2.) Check oil for contamination using an oil tester with a range to 30 Kilovolts breakdown. 3.) If oil is found to be clean and uncontaminated (measuring above 15 KV. breakdown), refill the motor housing as per section F-1.4. 4.) If oil is found to be dirty or contaminated (or measures below 15 KV. breakdown), the pump must be carefully inspected for leaks at the shaft seal (28), cord assemblies (16) and (56 if used), square ring (27) and pipe plug (39), before refilling with oil. To locate the leak, perform a pressure test as per section F-1.3. After leak is repaired, dispose of old oil properly, and refill with new oil as per section F-1.4. Pumps that have NOT had the oil drained from the Motor Housing - The pressure test may be done with the oil at its normal level. Remove pipe plug (39) from motor housing (6). Apply pipe sealant to pressure gauge assembly and tighten into hole (See Figure 3). Pressurize motor housing to 10 P.S.I. Use soap solution around the sealed areas above the oil level and inspect joints for “air bubbles”. For sealed areas below the oil level, leaks will seep oil. If, after five minutes, the pressure is still holding constant, and no “bubbles”/oil seepage is observed, slowly bleed the pressure and remove the gauge assembly. If the pressure does not hold, then the leak must be located and repaired. Seal Chamber (DS Units Only)- Set unit on its side with fill plug (44) downward, remove plug (44) and drain all oil from seal chamber. Apply pipe sealant to pressure gauge assembly and tighten into hole in outer seal plate (29). Pressurize seal chamber to 10 P.S.I. and check for leaks as outlined above. CAUTION ! Pressure builds up extremely fast, increase pressure by “tapping” air nozzle. Too much pressure will damage seal. DO NOT exceed 10 P.S.I. F-1.4) Replacing Oil: Motor Housing- Set unit upright and refill with new cooling oil as per Table 1 (see parts list for amount). Fill to just above motor as an air space must remain in the top of the motor housing to compensate for oil expansion (see Fig. 15 or 17). Apply pipe thread compound to threads of pipe plug (39) then assemble to motor housing (6). F-1.3) Pressure Test: Important ! - For single phase units, oil level should be below capacitor Seal Chamber (DS Units Only)- Set unit on its side, with plug (44) upward, and refill with new oil as per Table 1 (see parts list for amount). Apply pipe thread compound to threads of pipe plug (44) and assemble to outer seal plate (29). Warning ! - Do not overfill oil. Overfilling of motor housing with oil can create excessive and dangerous hydraulic pressure which can destroy the pump and create a hazard. Overfilling oil voids warranty. FIGURE 4 11 TABLE 1 - COOLING OIL - Dielectric SUPPLIER BP Conoco Mobile G & G Oil Imperial Oil Shell Canada Texaco Woco GRADE Enerpar SE100 Pale Paraffin 22 D.T.E. Oil Light Circulating 22 Voltesso-35 Transformer-10 Diala-Oil-AX Premium 100 F-3.1) Disassembly and Inspection: Outer Seal (All Units) - To expose shaft seal (28) for examination, disassemble volute and impeller as outlined in paragraph F-2.1. If further repair is required, remove retaining ring (28d), spring (28c) and rotating member (28b) from shaft (see Figures 5 & 6). Examine all seal parts and especially contact faces. Inspect seal for signs of wear such as uneven wear pattern on stationary members, chips and scratches on either seal face. DO NOT interchange seal components, replace the entire shaft seal (28). If replacing seal, remove stationary (28a) by prying out with flat screwdriver. F-2) Impeller and Volute Service: F-2.1) Disassembly and Inspection: To clean out volute (1) or replace impeller (33), disconnect power, remove hex bolts (26), and lockwasher (12), vertically lift motor and seal plate assembly from volute (1) and spacer ring (31), see Figure 4. Clean out body if necessary. Clean and examine impeller (33), for pitting or wear and replace if required, inspect gasket (36) and replace if cut or damaged. If the impeller (33) needs replacing, place a flat screwdriver in the slot of the end of the shaft to hold the shaft stationary while unscrewing the jam nut (66) and impeller (33). FIGURE 6 - SINGLE SEAL FIGURE 5 F-2.2) Reassembly: To install impeller (33), clean the threads with thread locking compound cleaner. Apply removable Loctite® 603 or equivalent to shaft threads. Screw impeller onto the shaft hand tight while using a screwdriver in the slot at the end of the shaft to hold it stationary. Apply thread locking compound (57) to shaft threads then install jam nut (66) and torque to 40 ft. lbs. It is important that the spring of the lower shaft seal (28) seats in the hub of the impeller (33). Rotate impeller to check for binding. Position gasket (36) on volute flange and place spacer ring (31) over it. Place another gasket (36) on spacer ring and position impeller and motor housing on spacer ring (31). Position lockwasher (12) on cap screw (26) and screw into volute (1). Torque to 100 in-lbs. Check for free rotation of motor and impeller. FIGURE 6 - DOUBLE SEAL F-3) Shaft Seal Service: Important ! - Handle seal parts with extreme care. DO NOT scratch or mar lapped surfaces. FIGURE 7 12 Inner Seal (DS Units Only) - To expose inner shaft seal (28) for examination, remove outer seal as outlined above. Remove socket head cap screws (64). Lift outer seal plate (29) and square-ring (27) from inner seal plate (5), See Figure 7. If further repair is required, remove snap ring (32), retaining ring (28d), spring (28c) and rotating member (28b) from shaft. Examine as outlined in outer seal paragraph. If replacing seal, remove stationary (28a) by prying out with flat screwdriver. Motor & Seal Plate Seal Pusher F-3.2) Reassembly Bullet FIGURE 10 Rotating Member (28B) It is extremely important to keep seal faces clean during assembly. Dirt particles lodged between these faces will cause the seal to leak. Place spring (28c) over shaft and in place on rotating member (28b), making sure it is seated on retainer and not cocked or resting on bellows tail. Slide retaining ring (28d) over shaft and let rest on spring (28c). Replace snap ring (32) in groove of shaft. Set square-ring (27) in groove on outer seal plate (29) and place outer seal plate (29) onto inner seal plate (5). Replace socket head cap screws (64) and torque to 60 in-lbs. FIGURE 8 Inner Seal (DS Units Only)- Clean and oil seal cavities in seal plates (5, 29). Lightly oil (DO NOT use grease) outer surface of stationary member (28a). Press stationary member (28a) firmly into inner seal plate (5), using a seal pusher (see parts list - seal tool kit). Nothing but the seal pusher is to come in contact with seal face (see Figure 8). Important ! - DO NOT hammer on the seal pusherit will damage the seal face. Outer Seal (All Units) - Press stationary member (28a) firmly into outer seal plate (5, or 29 on DS Units) as described above. Slide rotating member (28b) onto stationary member using seal pusher as described above. Place spring (28c) and retaining ring (28d) onto rotating member (28b). Assemble impeller and volute as outlined in paragraph F-2.2. Replace oil as outlined in paragraph F-1.4. F-4) Motor and Bearing Service: F-4.1) Disassembly and Inspection: To examine or replace the motor (7), capacitor (9, single phase units), controls (56, optional), and bearing (25), drain oil from motor as outlined in paragraph F-1.1. Disassemble volute and impeller as outlined in paragraph F-2.1 and disassemble shaft seal as outlined in paragraph F-3.1 Make sure the stationary member is in straight. Slide a bullet (see parts list - seal tool kit) over motor shaft. Lightly oil (DO NOT use grease) shaft, bullet and inner surface of bellows on rotating member (28b), see Figure 9. With lapped surface of rotating member (28b) facing inward toward stationary member, slide rotating member over bullet and onto shaft, using seal pusher, until lapped faces of (28a) and (28b) are together (see Figure 8). Stationary Member (28A) Polished Face Out FIGURE 11 Seal Plate (5) for L series and (29) for DS series Seal Pusher . FIGURE 9 13 Important ! - All parts must be clean before reassembly. F-4.2) Reassembly: Moisture Sensors, DS Models - If pump is equipped with optional moisture sensors, reassemble by applying thread compound to threads on probes (4) and install in upper seal plate (5), see Figures 17 and 18. Connect wire assemblies (53) to probes (4) with washers (46) and machine screws (45). Thermal Sensors- If pump is equipped with optional thermal sensors use terminal connectors (52) to connect wire assemblies (51) to sensor leads. If found to be defective, contact a motor service station or Barnes Pumps Service department. Bearings- When replacing bearing, be careful not to damage the rotor or shaft threads. Clean the shaft thoroughly. Press bearing (25) on the motor shaft, position squarely onto the shaft applying force to the inner race of the bearing only, until bearing seats against the retaining ring (24) (Included with motor). FIGURE 12 Position unit upright, using blocks to avoid resting unit on shaft. Unscrew cord hex bolts (11) and remove compression flange (16a) and power cord (16). Remove snap ring (19) with a flat head screwdriver. Pull the terminal block (21) out of the housing (6) using a T-bolt or a pair of pliers and a .25-20 screw in the threads of the terminal block (21). Be sure to leave slack on the motor leads connected underneath. Use needle nose pliers to pull each female connector off of the pins on the underside of the terminal block (21), see Figure 10. The unit voltage should be noted. Repeat cord and terminal block removal procedure for any control cords (56) if equipped. Remove socket head screws (47). Vertically lift the motor housing (6) from seal plate (5) by lifting handle (13). Inspect square ring (27) for damage or cuts. Remove the motor bolts and lift motor stator from seal plate (5). Disconnect capacitor leads from capacitor (9, single phase units). Examine bearing (25) and replace if required. If replacement is required, remove bearing (25) from motor shaft using a wheel puller or arbor press, see Figure 11. Motor- Slide lower bearing (25) and motor shaft squarely into the seal plate (5) until bearing seats on the bottom. Place stator over rotor, lining up motor bolts with holes in seal plate (5). Position capacitor (9, single phase units) so that it will lay on the opposite side of the cord entry bosses of the motor housing (6). Reconnect capacitor leads. Torque motor tie bolts to 17 in-lbs. Set square ring (27) in groove on seal plate (5). F-4.3) Wiring Connections: Check power cords (16) and control cord (56, if used), for cracks or damage and replace if required (see Figure 12). Make internal wiring connections which are independent of the terminal block as shown, using connectors (48) and wire assemblies (49) as required. Do not use wire nuts. Slip motor leads and ground wire into fiberglass sleeve. Lower motor housing (6) down onto seal plate (5) while aligning holes and stringing motor leads through the cord entry bore(s). (Slipping cords inside a 1 ft. length of .5” conduit makes this easier). Place socket head cap screws (47) through seal plate (5) into motor housing (6) and torque to 60 in-lbs. Check motor capacitor (9, single phase units) with an Ohm meter by first grounding the capacitor by placing a screwdriver across both terminals and then removing screwdriver. Connect Ohm meter (set on high scale) to terminals. If needle moves to infinity (∞) then drifts back, the capacitor is good. If needle does not move or moves to infinity (∞) and does not drift back, replace capacitor (9). If moisture sensors (4, optional) are damaged, disconnect leads by removing machine screws (45) and washers (46) from probes (4). Remove probes (4) from seal plate (5). To test the temperature sensor (50, optional), check for continuity between the black and white wires. If found to be defective, contact a motor service station or Barnes Pumps Service department. Inspect motor winding for shorts and check resistance values. Check rotor for wear. If rotor or the stator windings are defective, the complete motor must be replaced. FIGURE 13 14 FIGURE 14 Reconnect motor and optional control leads to the underside of the terminal block(s) (21), (54 optional) as shown in Figure 14. Note that the pins are numbered underneath the terminal block. Place o-ring (20) into groove in terminal block and lubricate with dielectric oil. Press the terminal block (21) into the housing so it seats completely below the snap ring groove. Place snap ring (19) into groove in cord entry bore of housing. Repeat terminal block installation for control cord, if equipped. F-4.4) Cord Assemblies: Power/Control Cord - Refill the cooling oil as outlined in paragraph F-1.3. Make wire connections as outlined in paragraph F-4.3. Insert female end of cord plug into housing bore aligning timing mark with hole in terminal block (21), see Figure 13. Compress cord plug with compression flange (16a) by tightening hex bolts (11) into the housing (6). Torque to 132 in-lbs. SECTION: G REPLACEMENT PARTS G-2 PART NUMBER: The part number consists of a six (6) digit number, which appears in the catalog. A one or two letter suffix may follow this number to designate the design configuration. This number is used for ordering and obtaining information. G-3 MODEL NUMBER: This designation consists of numbers and letters which represent the discharge size, series, horsepower, motor phase and voltage, speed and pump design. This number is used for ordering and obtaining information. G-4 SERIAL NUMBER: The serial number block will consist of a six digit number, which is specific to each pump and may be preceded by a alpha character, which indicates the plant location. This number will also be suffixed with a four digit number, which indicates the date the unit was built (Date Code). EXAMPLE: A012345 0490. Reference the six digit portion (Serial Number) of this number when referring to the product. G-1 ORDERING REPLACEMENT PARTS: When ordering replacement parts, ALWAYS furnish the following information: 1. Pump serial number and date code. (Paragraph G-4) 2. Pump model number. (Paragraph G-3) 3. Pump part number. (Paragraph G-2) 4. Part description. 5. Item part number. 6. Quantity required. 7. Shipping instructions. 8. Billing Instructions. SINGLE PHASE - 240 VOLT AC (PSC) FIGURE 15 15 FIGURE 15 - CONTIUED 16 TROUBLE SHOOTING CAUTION ! Always disconnect the pump from the electrical power source before handling. If the system fails to operate properly, carefully read instructions and perform maintenance recommendations. If operating problems persist, the following chart may be of assistance in identifying and correcting them: MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER. NOTE: Not all problems and corrections will apply to each pump model. CAUSE CORRECTION Pump will not run PROBLEM 1. Poor electrical connection, blown fuse, tripped breaker or other interruption of power, improper power supply. 2. Motor or switch inoperative (to isolate cause, go to manual operation of pump). 2a. Flaot movement restricted. 2b. Switch will not activate pump or is defective. 3. Insufficient liquid level. Pump will not turn off 2a. Float movement restricted. 2b. Switch will not activate pump or is defective. 4. Excessive inflow or pump not properly sized for application. 9. Pump may be airlocked. 14. H-O-A switch on panel is in “HAND” position Pump hums but does not run 1. Incorrect voltage 8. Cutter jammed or loose on shaft, worn or damaged, inlet plugged. Pump delivers insufficient capacity 1. Incorrect voltage. 4. Excessive inflow or pump not properly sized for application. 5. Discharge restricted. 6. Check valve stuck closed or installed backwards. 7. Shut-off valve closed. 8. Cutter jammed or loose on shaft, worn or damaged, inlet plugged. 9. Pump may be airlocked. 10. Pump stator damaged/torn. Pump cycles too frequently or runs periodically when fixtures are not in use 6. Check valve stuck closed or installed backwards. 11. Fixtures are leaking. 15. Ground water entering basin. Pump shuts off and turns on independent of switch, (trips thermal overload protector). CAUTION! Pump may start unexpectedly. Disconnect power supply. 1. Incorrect voltage. 4. Excessive inflow or pump not properly sized for application. 8. Cutter jammed, loose on shaft, worn or damaged, inlet plugged. 12. Excessive water temperature. Pump operates noisily or vibrates excessively 4. Operating at too high a pressure. 5. Discharge restricted. 8. Cutter broken. 13. Piping attachments to buiding structure too rigid or too loose. 1. Check all electrical connections for security. Have electrician measure current in motor leads, if current is within ±20% of locked rotor Amps, impeller is probably locked. If current is 0, overload may be tripped. Remove power, allow pump to cool, then recheck current. 2a. Reposition pump or clean basin as required to provide adequate clearance for float. 2b. Disconnect level control. Set ohmmeter for a low range, such as 100 ohms full scale and connect to level control leads. Actuate level control manually and check to see that ohmmeter shows zero ohms for closed switch and full scale for open switch. (Float Switch). 3. Make sure liquid level is at least equal to suggested turn-on point. 4. Recheck all sizing calculations to determine proper pump size. 5. Check discharge line for restrictions, including ice if line passes through or into cold areas. 6. Remove and examine check valve for proper installation and freedom of operation. 7. Open valve. 8. Check cutter for freedom of operation, security and condition. Clean cutter and inlet of any obstruction. 9. Loosen union slightly to allow trapped air to escape.Verify that turn-off level of switch is set so that the suction is always flooded. Clean vent hole. 10. Remove & examine for damage. Replace pump stator if required. 11. Repair fixtures as required to eliminate leakage. 12. Check pump temperature limits & fluid temperature. 13. Replace portion of discharge pipe with flexible connector. 14. Turn to automatic position. 15. Check for leaks around basin inlet and outlets. 17 2SEV- L & 3SEV- L Series, Single Seal FIGURE 16 18 2SEV- L & 3SEV- L Series, Single Seal FIGURE 17 19 2SEV- DS & 3SEV- DS Series, Double Seal FIGURE 18 20 2SEV- DS & 3SEV- DS Series, Double Seal FIGURE 19 21 PARTS KITS Seal Repair Kits: Single Seal .......... ..P/N - 130180 Double Seal ...........P/N - 130176 Service Kits: Single Seal .............P/N - 130207 Double Seal ...........P/N - 130172 Seal Tool Kit ....................P/N - 107271 Pressure Gauge Kit ........P/N - 085343 (+) 2, 20, 27, 28, 36 (†) 2, 20, 27, 28, 32, 36 (◊) 2, 19, 20, 22, 24, 25, 27, 28, 36, 49, 65, 66 (t) 2, 19, 20, 22, 24, 25, 27, 28, 32, 36, 44, 49, 65, 66 PARTS LIST ITEM 1 2 3 QTY. 1 1 1 4 5 2 2 1 6 1 7 1 PART NO. 055400 069140 026210 105153 003217 039383 084532 084906 105196 105196HA 030369BS 030369BD 030370BS 030370BD 071352BS 071352BD 092854BS 092854BD 029792BS 029792BD 071354BS 071354BD 071354BD 092855BS 092855BD 068926BS 068926BD 068927BS 068927BD 068928BS 068928BD 071355BS 071355BS 071355BD 071355BD 067463FBS 067463FBD 8 96oz 120oz 1 DESCRIPTION Volute +†◊t Gasket Flange, 2” Discharge Flange, 3” Discharge Pipe Plug Moisture Sensor Probes Seal Plate Motor Housing All double seal (Std), .25” NPT, ZP (Optional) for moisture sensor All single seal All double seal (Std) (Optional) for moisture and temp. sensors Motor: 2SEV514L, 3SEV514L 2SEV514DS, 3SEV514DS 2SEV524L, 3SEV524L 2SEV524DS, 3SEV524DS 2SEV594L, 3SEV594L, 2SEV544L, 3SEV544L 2SEV594DS, 3SEV594DS, 2SEV544DS, 3SEV544DS 2SEV554L, 3SEV554L 2SEV554DS, 3SEV554DS 2SEV724L, 3SEV724L, 2SEV1024L, 3SEV1024L 2SEV724DS, 3SEV724DS, 2SEV1024DS, 3SEV1024DS 2SEV794L, 2SEV744L, 3SEV794L, 3SEV744L, 2SEV1094L, 2SEV1044L, 3SEV1094L, 3SEV1044L 2SEV794DS, 2SEV744DS, 3SEV794DS, 3SEV744DS, 2SEV1094DS, 2SEV1044DS 3SEV1094DS, 3SEV1044DS 2SEV754L, 3SEV754L, 2SEV1054L, 3SEV1054L 2SEV754DS, 3SEV754DS, 2SEV1054DS, 3SEV1054DS 2SEV512L, 3SEV512L 2SEV512DS, 3SEV512DS 2SEV522L, 3SEV522L 2SEV522DS, 3SEV522DS 2SEV1022L, 3SEV1022L 2SEV1022DS, 3SEV1022DS 2SEV532L, 2SEV542L, 2SEV562L, 3SEV532L, 3SEV542L, 3SEV562L, 2SEV1032L 2SEV1042L, 2SEV1062L, 3SEV1032L, 3SEV1042L, 3SEV1062L 2SEV532DS, 2SEV542DS, 2SEV562DS, 3SEV532DS, 3SEV542DS, 3SEV562DS 2SEV1032DS, 2SEV1042DS, 2SEV1062DS, 3SEV1032DS, 3SEV1042DS, 3SEV1062DS 2SEV552L, 3SEV552L, 2SEV1052L, 3SEV1052L 2SEV552DS, 3SEV552DS, 2SEV1052DS, 3SEV1052DS 029034 Oil 029034 Oil 9 034964* Capacitor 070965 Capacitor 10 1 039858 Capacitor Bracket 11 4 1-156-1 Hex. Hd. Cap Screw 6 1-156-1 Hex. Hd. Cap Screw 12 10 026322 Lockwasher 12 026322 Lockwasher 13 1 103503 Handle 16 1 See Table 2 Power Cord Set 19 1 105197 ◊ Snap Ring 105197 t Snap Ring 2 * Units with build code date (see section G-4) before -0901 may use capacitor part number, 070963 or the 034964 part number. All single seal All double seal (Includes 24oz. in Seal Chamber) 1750RPM, 1 Phase, (30mfd) 3450 RPM, 1 Phase 1 Phase (Std), 5/16-18 x 1.00” Lg., Stainless (Optional) for moisture and temp. sensors (Std), 5/16, Stainless (Optional) for moisture and temp. sensors (Std) (Optional) for moisture and temp. sensors 22 20 21 22 23 24 25 26 27 28 1 2 1 1 2 1 1 1 4 1 2 1 1 1 33 1 36 39 40 2 1 2 41 42 43 44 45 46 47 48 A/R A/R 2 1 2 2 2 1 3 3 +◊ †t O-ring O-ring Terminal Block ◊♦ Ground Wire Assembly Ground Wire Assembly Screw, Self Tapping Retaining Ring Bearing Cap Screw ◊♦ ◊♦ +†◊♦ Square Ring Square Ring (Std) (Optional) for moisture and temp. sensors 1 Phase 3 Phase Std (Optional) for moisture and temp. sensors #8-32 x .375” Lg., Stainless (Included with motor) All single seal, 5/16-18 x 2.50” Lg., Stainless All double seal All single seal All double seal +†◊♦ Shaft Seal: (Qty 2 for DS) 1 29 31 32 49 2-31051-224 2-31051-224 103584 103583 105111 105111 016660 085326 017414 1-158-1 0116491 027269 027269 005080 005080SB 005080SD 005080SF 005080SH 005080SK 005080SM 005080SN 005080SP 082850 Carbon/Ceramic/Buna-N (STD) Tungsten/Tungsten/Buna-N Silicon Carbide/Silicon Carbide/Buna-N Carbon/Ceramic/Viton Tungsten/Tungsten/Viton Silicon Carbide/Silicon Carbide/Viton Silicon Carbide/Tungsten/Buna-N Carbon/Ni-Resistant/Buna-N Carbon/Ni-Resistant/Neoprene Carbon/Ni-Resistant/Viton 103587 105145 2-27008-62 Seal Housing Spacer Ring Retaining Ring †♦ All double seal All double seal 105144TH 105144TJ 105144TK 105144TL 105144TM 105144TN 105144TP 105144TQ 105144TR Impeller, Cast Iron, 3450RPM 4.25 Dia. (STD for a 1.0 HP) 4.13 Dia. 4.00 Dia. 3.88 Dia. 3.75 Dia. (STD for a .5 HP) 3.63 Dia. 3.50 Dia. 3.38 Dia. 3.25 Dia. 105152TB 105152TC 105152TD 105152TE 105152TF 105152TG 105152TH 105152TJ 105152TK 105152TL 105152TM 105152TN 105152TP 105152TQ 105152TR Impeller, Cast Iron, 1750RPM 6.75 Dia. (STD for a 1.0 HP) 6.63 Dia. 6.50 Dia. 6.38 Dia. 6.25 Dia. 6.13 Dia. 6.00 Dia. (STD for a .75 HP) 5.88 Dia. 5.75 Dia. 5.63 Dia. 5.50 Dia. 5.38 Dia. (STD for a .5 HP) 5.25 Dia. 5.13 Dia. 5.00 Dia. 027344 014270 1-36-1 2-23030-59 ----------------082727 003217 5-32-6 052563 084948 105150 625-00163 105149 +†◊♦ Gasket ♦ ◊♦ Pipe Plug Hex. Hd. Cap Screw Soc. Hd. Cap Screw Loctite 242 Permatex 2C Washer Pipe Plug Screw Lockwasher Socket Head Screw Terminal Connector Terminal Connector Wire Assembly .375” NPT, ZP 2” Discharge, 3/8-16 x 1.25” Lg., Stainless 3” Discharge, 5/16-18 x 1.50” Lg., Stainless 2” Discharge, 3/8” Stainless All double seal, .25” NPT, ZP (Optional) for moisture sensor, #6-32 x .25” Lg., ZP (Optional) for moisture sensor #6 Stl. 1/4-20 x 1.25” Lg., Stainless 200-240V, 3Ph 480V, 3PH 200-240V, 3Ph 23 50 51 52 53 54 1 2 2 2 1 051621 105155 625-00163 105106 103584 113272 See Table 2 103582 56 56a 57 64 65 66 1 1 A/R 2 1 1 030337 625-02117 030068 69 1 111909 Thermal Sensor Wire Assembly Terminal Connector Wire Assembly Terminal Block ◊♦ ◊♦ Control Cord Compression Flange Loctite 603 Socket Head Cap Screw Sleeve, Fiberglass Jam Nut (Optional) for temperature sensor, (Not Shown) (Optional) for temperature sensor, (Not Shown) (Optional) for temperature sensor, (Not Shown) (Optional) for moisture sensor Temperature sensor options Moisture and temp. sensor options (Optional) for moisture and/or temp. sensors Included with Cord Set Double seal Only, 1/4-20 x 2” Lg., Stainless 1/2-20, SS Jumper Wire TABLE 2 - POWER & SENSOR CORD SETS CABLE LENGTH ITEM #16 120 VOLT 1 PHASE ITEM #16 240 VOLT 1 PHASE 0.5HP ITEM #16 240 VOLT 1 PHASE 0.75 & 1HP ITEM #16 3 PHASE ITEM #56 (OPTIONAL) Temperature 3 Phase ITEM #56 (OPTIONAL) Moisture and Temperature Sensor 3 Phase or Moisture Sensor 8 FT 15 FT 103756A ----- 103741A 103742A 103741A 113288A 103756 110949 103741 103742 103741 113288 20 FT (Std) 103756XA 110949XA 103741XA 103742XA 103741XA 113288XA 30 FT (Std) 103756XC 110949XC 103741XC 103742XC 103741XC 113288XC 50 FT 103756XF 110949XF 103741XF 103742XF 103741XF 113288XF 75 FT 103756XJ 110949XJ 103741XJ 103742XJ 103741XJ 113288XJ 100 FT 103756XL 110949XL 103741XL 103742XL 103741XL 113288XL 24 Notes 25 Notes 26 Limited 24 Month Warranty Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained in accordance with our instructions.This warranty gives you specific legal rights, and there may also be other rights which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law (1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever shall be made against us, until the ultimate consumer, his successor, or assigns, notifies us in writing of the defect, and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly stated otherwise, guarantees in the nature of performance specifications furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for field performance. Any additional guarantees, in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative. Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user, and laboratory tests corrected for field performance, the latter shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN. This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning (d) excessive sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any modification of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without our prior written approval. This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice and\or our specific recommendations. The purchaser is responsible for communication of all necessary information regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES, RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise, without our prior written approval. A Crane Co. Company 420 Third Street Piqua, Ohio 45356 Phone: (937) 778-8947 Fax: (937) 773-7157 www.cranepumps.com 83 West Drive, Brampton Ontario, Canada L6T 2J6 Phone: (905) 457-6223 Fax: (905) 457-2650 27 IMPORTANT! WARRANTY REGISTRATION Your product is covered by the enclosed Warranty. To complete the Warranty Registration Form go to: http://www.cranepumps.com/ProductRegistration/ If you have a claim under the provision of the warranty, contact your local Crane Pumps & Systems, Inc. Distributor. RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”. CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR. Products Returned Must Be Cleaned, Sanitized, Or Decontaminated As Necessary Prior To Shipment, To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material. All Applicable Laws And Regulations Shall Apply. 28
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : Yes Create Date : 2007:02:08 10:30:16-05:00 Modify Date : 2013:03:15 09:00:24-04:00 Has XFA : No XMP Toolkit : Adobe XMP Core 5.2-c001 63.139439, 2010/09/27-13:37:26 Producer : Acrobat Distiller 7.0.5 (Windows) Metadata Date : 2013:03:15 09:00:24-04:00 Format : application/pdf Title : untitled Document ID : uuid:d712fc8a-f76e-48cb-a402-ce15a18bf01a Instance ID : uuid:f0c12007-dc6f-4523-af29-51bd28810864 Page Count : 28EXIF Metadata provided by EXIF.tools