Sec 3e REV 1 542501 2 Barnes Fiberglass Simplex Rail Pipe Lift Station Specifications
: Pump 542501 2 Barnes Fiberglass Simplex Rail Pipe Lift Station Specifications 542501_2_Barnes Fiberglass Simplex Rail Pipe Lift Station Specifications pdf
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Simplex
Fiberglass Lift Station: Rail Pipe
www.cranepumps.com
Pre-Packaged Fiberglass Systems
I&O Manual
PS-027
Specifications:
inches
(mm)
BASIN ................................. Fiberglass w/ 3” (76) Ballast Support Flange
DISCHARGE ....................... Polypropolene
Size ................ 1¼", 2", or 3" NPT, Female
INLET ................................... 4” (102) Fiber Insert Hub (For Field Installation)
COVER:
Fiberglass ....... 24" (610) thru 36" (914) Basins.
Aluminum ........ 36" Dia. Alum. 3/4 Hatch with Stainless Steel
Hinges and Hardware (Frogmouth)
VENT ................................... 2" Bug Free
RAIL SYSTEM .................... 1" SCH40 Stainless Steel
BASE ELBOW FITTING:
Stationary ....... Cast Iron
Mounting ......... Bolted to bottom of basin
VALVE:
Material .......... Gate PVC (1¼”, 2") Ball-PP (3")
Size ................. 1¼”, 2", or 3" NPT
SWING CHECK VALVE ON 3" UNITS
Material .......... BR
Size ................. 3"
ELECTRICAL ....................... 2" NPT Conduit Hub Qty (1)
(For Field Installation)
EXTENSION HANDLE ......... 3/8” Dia. (9.5) Stainless Steel
(For Units 60" and Deeper)
LIFTING DEVICE ................ Stainless Steel Chain
HARDWARE ....................... 300 Series Stainless Steel
DISCHARGE PIPING ........... SCH80 PVC/PP
LEVEL CONTROLS:
Floats .............. Quantity of three mechanical level controls,
with N.O. contacts polypropylene housings
with 18-2, SJOW cord with adjustable float
weights, suspended from stainless steel float
rack
MOVABLE SUB-ASSEMBLY: (For field installation)
Discharge Piping .... Stainless Steel
Ball Check Valve .... Included on 1¼” and 2" units
Material ................. CI
Simplex Fiberglass Lift Station:
Rail Pipe
1¼" NPT Discharge, or
2" NPT Discharge, or
3" NPT Discharge
SECTION 3E
17
PAGE
DATE
12/15
A Crane Co. Company
USA: (937) 778-8947 • Canada: (905) 457-6223 • International: (937) 615-3598
Simplex
Fiberglass Lift Station: Rail Pipe
www.cranepumps.com
Pre-Packaged Fiberglass Systems
I&O Manual
PS-028
1. Diameter
24” (.6m)
30” (.8m)
36” (.9m)
2. Depth
48” (1.2m)
60” (1.5m)
72” (1.8m)
84” (2.1m)
96” (2.4m)
3. Level Control
Individual Suspended Floats
4. Cover Type
Cover Restrictions:
24” (.6m) Solid Fiberglass
30” (.8m) Solid Fiberglass
36” (.9m) Solid Fiberglass
36” (.9m) Aluminum 3/4 Hatch
5. Sensor Options
Sensor Restrictions:
a.) PGPP & PGPH CANNOT Use Moisture Sensors.
Temperature Only
6. Inlet Type
4” (102mm) SCH 40/80 Fiberglass
Inlet Hub
7. Lifting Device
Stainless Steel Chain
8. Pump (OPTIONAL)
- See online ePump configurator to build a station with or without a pump
9. Panel (OPTIONAL)
- See online ePump configurator to build a station with or without a panel
NOTE: Pump and panel are shipped loose when configured with station.
SECTION 3E
18
PAGE
6/15
DATE
A Crane Co. Company
USA: (937) 778-8947 • Canada: (905) 457-6223 • International: (937) 615-3598
Specifications
Simplex Fiberglass Lift Station: Rail Pipe
www.cranepumps.com
Pre-Packaged Fiberglass Systems
DESCRIPTION: The manufacturer shall furnish a complete Pump Station(s).
The pump station shall consist of a basin package, pump and control panel.
• The Basin Package shall include the following: fiberglass basin with antiflotation collar, BAF lift out system with stainless steel guide rails, isolation
valve, mechanical floats, basin cover, check valve, stainless lifting chain,
field locatable conduit fitting, and bug free station vent. All equipment
in the wet well shall be capable of constant submerge in sewage to a
minimum depth of 30 feet without electrical power being energized.
• The Control Panel (optional) shall include a NEMA 4X weather tight
thermoplastic enclosure with removable mounting flanges. The panel
shall have indicators showing pump run, float status, and control/alarm
power indicators. The high level alarm shall consist of a horn for audio
warning, as well as a top mounted red beacon. The interior of the panel
shall consist of magnetic motor contactors, a circuit breaker, a terminal
block for customer connection of power, pump leads, and level switches,
and hand-off-automatic switches are provided for manual operation of the
pump.
• The Pump (optional) shall include a Barnes Grinder, Effluent, or Sewage
Ejector, and shall be selected based on the hydraulic requirements of the
system.
SHOP DRAWINGS AND MANUALS: After receipt of notice to proceed, the
manufacturer shall furnish the engineer a minimum of eight (8) sets of shop
drawings detailing the equipment to be furnished including dimensional data
and materials of construction. The engineer shall promptly review this data,
and return two (2) copies to the manufacturer as approved, or approved
as noted. Upon receipt of accepted shop drawings, the manufacturer
shall proceed with order entry and fabrication of the equipment. Prior to
completion of equipment delivery, the manufacturer shall supply four (4)
copies of Operation and Maintenance Manuals to the owner, and one (1)
copy of the same to the engineer.
PRE-APPROVAL OF MANUFACTURER: The system design is detailed
in the drawings. Any pump manufacturer not specified, but wishing to be
pre-approved as an acceptable supplier shall submit a complete hydraulic
analysis based on the design detailed in the drawings at least fifteen
days prior to bid date. All manufacturers must have been in the business
of manufacturing complete pump stations for a minimum of ten years.
Manufacturer Representatives, Distributors, or Packagers will not be
considered to be manufacturers. Manufacturer must demonstrate to the
satisfaction of engineer that the proposed pump equipment will meet system
flows and heads required. In addition, pre-submittal must also demonstrate
to the satisfaction of the engineer that the equipment being proposed
meets or exceeds all performance and safety requirements, materials
of construction, and user benefits of the specified equipment. Only preapproved pump station manufacturers will be considered. All bids utilizing
manufacturers not pre-approved will be considered non-responsive.
ACCEPTABLE
MANUFACTURER(S): Acceptable
pump
station
manufacturer(s) are Barnes pumps as manufactured by Crane Pumps &
Systems., or pre-approved equal.
CORROSION PROTECTION: All materials exposed to wastewater shall
have inherent corrosion protection: i.e., painted cast iron, fiberglass,
stainless steel, PVC.
STATION CONFIGURATION: Basins shall be supplied in a wet well
configuration.
LEVEL DETECTION: Level detection for controlling the pump and
alarm operation shall be accomplished by use of a detection mechanism
specifically designed for use in a sewage system and shall be removable
without the need to remove the pump. Switches utilized in the system shall
be hermetically sealed in a submersible, watertight protective casing. Level
detection mechanism shall be suspended mechanical floats with adjustable
weights for sight specific settings to provide switch protection from solids,
Word File
FILE: SPEC40B
greases, oils, and fats. Level detection mechanism shall not require any
regular, preventive maintenance. The level detection mechanism shall
consist of three switches, one for each function (HIGH WATER ALARM,
PUMP ON, PUMP OFF). The level controls shall be serviceable without the
need for a confined space entry as defined by OSHA or the need to remove
the pump. Use of mercury floats will not be acceptable.
SHUT-OFF VALVE: The pump discharge shall be equipped with a factory
installed, manual valve with separate union. Valves shall be, constructed of
(Gate PVC(1-1/4” and 2”) Ball-PP (3”)) , with a minimum rated pressure of
150 PSI (10.6 kgs/sq. meter). All valves shall be operable from ground level.
Shut off valve must be replaceable without excavating basin exterior. Shut
off valves shall be each equal to the size of the station discharge.
BASIN CONSTRUCTION AND ASSEMBLY: The basin shall be fiberglass
reinforced polyester resin with a 3" (76.2 mm) ballast support flange. The
basin shall be furnished with one flexible inlet flange (shipped loose to
facilitate field location) to accept a 4.50" (114 mm) OD DWV pipe. Inlet
location can vary to accommodate ease of installation. (See installation
instructions or consult factory for details.) Basin capacities and dimensions
shall be as shown on the contract drawings or as specified herein. The
basin FRP wall laminate thickness shall vary with the wetwell depth to
provide the aggregate strength to meet the tensile and flexural physical
property requirements. The basin FRP wall laminate must be designed
to withstand wall collapse or buckling based on a hydrostatic pressure of
pounds per square foot, a saturated soil weight of 120 pounds per cubic
foot, a soil modulus of 700 pounds per square foot. Basin must comply with
the pipe stiffness values as specified in ASTM D 3753. The basin laminate
must be constructed to withstand or exceed 150% of the assumed loading
on any depth. The finished FRP laminate will have a Barcol hardness of at
least 90% of the resin manufactures specified hardness for the fully cured
resin. The Barcol Hardness shall be the same for both interior and exterior
surfaces. Manufacture must submit documentation including calculation and
production certification that basin (s) on the project are in compliance with
the above requirements.
All piping inside the basin silhouette shall be at a level in the station that is
lower than the frost depth or depth of bury specified for the low pressure
sewer piping, whichever is lowest.
Fiberglass cover shall be grass green color. Steel cover shall be black in
color. Aluminum cover shall be natural silver color.
All discharge piping shall be constructed of Schedule 80 PVC and terminate
outside the stations with a bulkhead female NPT fitting. The manufacturer
shall guarantee all bulkhead penetrations watertight.
PUMP REMOVAL SYSTEM: Each basin shall be equipped with a 300 series
stainless steel pipe guide rail assembly to facilitate removal of the pump(s)
from ground level. A stainless steel lifting chain with harness shall be supplied
for pump removal. Pump removal system must not require the loosening
of fasteners to facilitate pump removal, and shall provide for automatic
alignment and re-connection of discharge piping for the replacement pump.
Pump replacement shall be accomplished while the basin is full of sewage
without the need to dewater the basin.
WARRANTY: The manufacturer shall provide a warranty of twenty-four (24)
months after date of manufacture. The owner will return any equipment
found to be defective to the manufacturer for inspection and validation of the
defect. Defective equipment will be repaired or replaced and shipped back
to customer at no charge. Consult factory for extended warranty information.
End
SECTION 3E
T
PAGE
12/15
DATE
A Crane Co. Company
USA: (937) 778-8947 • Canada: (905) 457-6223 • International: (937) 615-3598
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