084831 542932 2 Barnes 4SE L Installation Manual

: Pump 542932 2 Barnes 4Se-L Installation Manual 542932_2_Barnes 4SE-L Installation Manual pdf

Open the PDF directly: View PDF .
Page Count: 28

Download
Open PDF In Browser	View PDF

Manual Index

®

BARNES

INSTALLATION and OPERATION MANUAL
Submersible Non-Clog Pump

IMPORTANT!

A Crane Co. Company

Series:

4SE-L, 4.5 - 11.3HP
1150RPM, 60Hz

Series:

4SE-L, 4.5 - 15HP
1750RPM, 60Hz

Series:

4SEU-L, 15HP
1750 & 3450RPM,
60Hz

Series:

4SE-HL, 4.5 - 7.5HP
1150RPM, 60Hz

Series:

4SE-HL, 7.5 - 15HP
1750RPM, 60Hz

Series:

4SE-Z4L, 1.9 - 6.4kW
1450RPM, 50Hz

Read all instructions in this manual before operating pump.
As a result of Crane Pumps & Systems, Inc., constant product improvement program,
product changes may occur. As such Crane Pumps & Systems reserves the right to
change product without prior written notiﬁcation.

420 Third Street
Piqua, Ohio 45356
Phone: (937) 778-8947
Fax: (937) 773-7157
www.cranepumps.com

83 West Drive, Bramton
Ontario, Canada L6T 2J6
Phone: (905) 457-6223
Fax: (905) 457-2650

Form No. 084831-Rev. AB

TABLE OF CONTENTS
SAFETY FIRST ............................................................................................... 3
A.

PUMP SPECIFICATIONS ................................................................................4 - 5

B.

GENERAL INFORMATION ..............................................................................6

C.

INSTALLATION ................................................................................................6 - 7
ELECTRICAL DATA .........................................................................................8

D.

START-UP OPERATION ..................................................................................7

E.

PREVENTATIVE MAINTENANCE ...................................................................9

F.

SERVICE and REPAIR ....................................................................................9 - 13

G.

REPLACEMENT PARTS..................................................................................14
TROUBLE SHOOTING ....................................................................................15
CROSS-SECTION, 1150 & 1750RPM (Fig. 10)...............................................16
EXPLODED VIEW, 1150 & 1750RPM (Fig. 11) ...............................................17
PARTS LIST ...................................................................................................18 - 20
CROSS-SECTION, 3450RPM (Fig. 12) ...........................................................21
EXPLODED VIEW, 3450RPM (Fig. 13) ...........................................................22
PARTS LIST ...................................................................................................23 - 24
RETURNED GOODS POLICY.........................................................................25
WARRANT
START-UP REPORT
WARRANTY REGISTRATION

SPECIAL TOOLS AND EQUIPMENT
INSULATION TESTER (MEGGER)
DIELECTRIC TESTER
SEAL TOOL KIT ( see parts list)
PRESSURE GAUGE KIT (see parts list)

Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc
1994, 2002, 2003, 1/2004, 8/2004, 4/05 , 3/06, 8/06, 1/07, 2/07

2

Alteration Rights Reserved

SAFETY FIRST!
Please Read This Before Installing Or Operating Pump.
This information is provided for SAFETY and to PREVENT
EQUIPMENT PROBLEMS. To help recognize this information,
observe the following symbols:

Do not block or restrict discharge hose, as discharge
hose may whip under pressure.

IMPORTANT! Warns about hazards that can result
in personal injury or Indicates factors concerned with
assembly, installation, operation, or maintenance which
could result in damage to the machine or equipment if
ignored.
CAUTION ! Warns about hazards that can or will cause minor
personal injury or property damage if ignored. Used with symbols
below.
WARNING ! Warns about hazards that can or will cause serious
personal injury, death, or major property damage if ignored. Used
with symbols below.
Hazardous ﬂuids can
cause ﬁre or explosions, burnes or death
could result.

Extremely hot - Severe
burnes can occur on contact.

Biohazard can cause
serious personal injury.

Hazardous ﬂuids can Hazardous pressure, eruptions or explosions could cause personal
injury or property damage.

Rotating machinery
Amputation or severe
laceration can result.

Hazardous voltage can
shock, burn or cause death.

WARNING! - DO NOT wear loose clothing that may
become entangled in the impeller or other moving parts.
WARNING! - Keep clear of suction and discharge
openings. DO NOT insert ﬁngers in pump with power
connected.

Always wear eye protection when working on pumps.

Make sure lifting handles are securely fastened each
time before lifting. DO NOT operate pump without
safety devices in place. Always replace safety devices
that have been removed during service or repair.
Secure the pump in its operating position so it can not
tip over, fall or slide.
DO NOT exceed manufacturers recommendation for
maximum performance, as this could cause the motor
to overheat.
DO NOT remove cord and strain relief. Do not connect
conduit to pump.

WARNING! Cable should be protected at all times to
avoid punctures, cut, bruises and abrasions - inspect
frequently. Never handle connected power cords with
wet hands.

Only qualiﬁed personnel should install, operate and repair
pump. Any wiring of pumps should be performed by a qualiﬁed
electrician.
WARNING ! - To reduce risk of electrical shock, pumps
and control panels must be properly grounded in
accordance with the National Electric Code (NEC) or the
Canadian Electrical Code (CEC) and all applicable state,
province, local codes and ordinances.
WARNING! - To reduce risk of electrical shock, always
disconnect the pump from the power source before
handling or servicing. Lock out power and tag.
WARNING! Operation against a closed
discharge valve will cause premature bearing
and seal failure on any pump, and on end
suction and self priming pump the heat build
may cause the generation of steam with resulting dangerous
pressures. It is recommended that a high case temperature
switch or pressure relief valve be installed on the pump body.
CAUTION ! Never operate a pump with a plug-in type
power cord without a ground fault circuit interrupter.

CAUTION! Pumps build up heat and pressure
during operation-allow time for pumps to cool
before handling or servicing.
WARNING! - DO NOT pump hazardous materials
(ﬂammable, caustic, etc.) unless the pump is speciﬁcally
designed and designated to handle them.

3

WARNING! To reduce risk of electrical shock, all wiring
and junction connections should be made per the NEC
or CEC and applicable state or province and local
codes. Requirements may vary depending on usage
and location.
WARNING! Submersible Pumps are not approved for
use in swimming pools, recreational water installations,
decorative fountains or any installation where human
contact with the pumped ﬂuid is common.
WARNING! Products Returned Must Be Cleaned,
Sanitized, Or Decontaminated As Necessary Prior
To Shipment, To Insure That Employees Will Not Be
Exposed To Health Hazards In Handling Said Material.
All Applicable Laws And Regulations Shall Apply.
Bronze/brass and bronze/brass ﬁtted pumps may
contain lead levels higher than considered safe for
potable water systems. Lead is known to cause cancer
and birth defects or other reproductive harm. Various
government agencies have determined that leaded
copper alloys should not be used in potable water
applications. For non-leaded copper alloy materials of
construction, please contact factory.
IMPORTANT! - Crane Pumps & Systems, Inc. is not
responsible for losses, injury, or death resulting from a
failure to observe these safety precautions, misuse or
abuse of pumps or equipment.

SECTION: A - PUMP SPECIFICATIONS:
4SE-L and 4SEU-L Pump Models
SPEED ........................... 1150, 1750 & 3450RPM,
60Hz (nominal), 1450RPM, 50Hz
BEARINGS:
Upper ............... Single Row, Ball, Oil Lubricated
Load ...... Radial
Lower ............... Single Row, Ball, Oil Lubricated
Load ...... Radial
Life ................... 50,000 HR L10 Design
MOTOR: Design .......... NEMA L, Single phase,
NEMA B, Three Phase Torque Curve,
Oil Filled, Squirrel Cage Induction
Winding ........ Class F, Class H Rated Magnet Wire
Service Factor ........ 1.15
SINGLE PHASE ............. Capacitor Start/Capacitor Run.
Requires BARNES Starter/Panel
Which includes capacitors and
overload protection
THREE PHASE .............. 200-240/480, 60Hz is Tri voltage
motor. 380-415, 60Hz Dual voltage.
Requires overload protection
to be included in control panel, VFD
Suitable
MOISTURE SENSOR .... N/O, Requires relay in control panel
TEMP. SENSOR ............. N/C, Requires relay in control panel
OPTIONAL EQUIPMENT.. Seal Material, Impeller Trims,
Additional Cord, Epoxy Paint

DISCHARGE .................. 4” 125lb Flange, Horizontal
LIQUID TEMPERATURE . 104°F (40°C) Continuous
MOTOR HOUSING ........ Cast Iron ASTM A-48, Class 30
VOLUTE ......................... Cast Iron ASTM A-48, Class 30
SEAL PLATE ................. Cast Iron ASTM A-48, Class 30
IMPELLER:
Design ...........2 Vane, Open with Pump out vanes
on Back side. Dynamically
balanced, ISO G6.3
Material ........ Cast Iron ASTM A-48, Class 30
SHAFT............................ 416 Stainless Steel
SQUARE RINGS ............ Buna-N
DIAPHRAGM ................. Buna-N
HARDWARE .................. 300 Series Stainless Steel
LIFTING BAIL ................ 304 Stainless Steel
PAINT ............................. Air dry enamel, top coat
(Epoxy Optional)
SEAL
Design .......... Double Mechanical in oil ﬁlled
pressure equalized reservoir
Material ........ Rotating Faces - Carbon
Stationary Faces - Ceramic
Elastomer - Buna-N
Hardware - 300 series stainless steel
CORD ENTRY ................ 40 Ft. (12.1m) Cord, Epoxy sealed
housing with secondary pressure
grommet for sealing and strain relief

inches
(mm)

IMPORTANT !
1.)
2.)
3.)
4.)

PUMP MAY BE OPERATED “DRY” FOR EXTENDED PERIODS WITHOUT DAMAGE TO MOTOR AND/OR SEALS.
THIS PUMP IS APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION II HAZARDOUS LOCATIONS.
THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION I HAZARDOUS LOCATIONS.
INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.

4

SECTION: A - PUMP SPECIFICATIONS:
4SE-HL (High Efﬁciency) Pump Models
SPEED ........................... 1150 & 1750RPM, 60Hz (nominal)
BEARINGS:
Upper ............... Single Row, Ball, Oil Lubricated
Load ...... Radial
Lower ............... Single Row, Ball, Oil Lubricated
Load ...... Radial
Life ................... 50,000 HR L10 Design
MOTOR: Design .......... NEMA L, Single phase,
NEMA B, Three Phase Torque Curve,
Oil Filled, Squirrel Cage Induction
Winding ........ Class F, Class H Rated Magnet Wire
Service Factor ........ 1.15
SINGLE PHASE ............. Capacitor Start/Capacitor Run.
Requires BARNES Starter/Panel
Which includes capacitors and
overload protection
THREE PHASE .............. Tri voltage 200-240/480, 1150RPM;
Dual Voltage 240/480, 1750RPM;
Requires overload protection
to be included in control panel, VFD
Suitable
MOISTURE SENSOR .... N/O, Requires relay in control panel
TEMP. SENSOR ............. N/C, Requires relay in control panel
OPTIONAL EQUIPMENT . Seal Material, Impeller Trims,
Additional Cord, Epoxy Paint

DISCHARGE .................. 4” 125lb Flange, Horizontal
LIQUID TEMPERATURE . 104°F (40°C) Continuous
MOTOR HOUSING ........ Cast Iron ASTM A-48, Class 30
VOLUTE ......................... Cast Iron ASTM A-48, Class 30
with Bronze Wear Ring
SEAL PLATE ................. Cast Iron ASTM A-48, Class 30
IMPELLER:
Design ...........2 Vane, Enclosed with Pump out
vanes on Back side. Dynamically
balanced, ISO G6.3
Material ........ Cast Iron ASTM A-48, Class 30
SHAFT............................ 416 Stainless Steel
SQUARE RINGS ............ Buna-N
DIAPHRAGM ................. Buna-N
HARDWARE .................. 300 Series Stainless Steel
LIFTING BAIL ................ 304 Stainless Steel
PAINT ............................. Air dry enamel, top coat
(Epoxy Optional)
SEAL
Design .......... Double Mechanical in oil ﬁlled
pressure equalized reservoir
Material ........ Rotating Faces - Carbon
Stationary Faces - Ceramic
Elastomer - Buna-N
Hardware - 300 series stainless steel
CORD ENTRY ................ 40 Ft. (12.1m) Cord, Epoxy sealed
housing with secondary pressure
grommet for sealing and strain relief

inches
(mm)

IMPORTANT !
1.)
2.)
3.)
4.)

PUMP MAY BE OPERATED “DRY” FOR EXTENDED PERIODS WITHOUT DAMAGE TO MOTOR AND/OR SEALS.
THIS PUMP IS APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION II HAZARDOUS LOCATIONS.
THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION I HAZARDOUS LOCATIONS.
INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION. THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS, RECREATIONAL WATER PARKS, OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.

5

SECTION B: GENERAL INFORMATION

C-1.1 Submergence:
It is recommended that the pump be operated in the
submerged condition and the sump liquid level should never
be less than dimension “A” in Figure 1.

B-1) To the Purchaser:
Congratulations! You are the owner of one of the ﬁnest pumps
on the market today. CP&S pumps are products engineered
and manufactured of high quality components. Over one
hundred years of pump building experience along with a
continuing quality assurance program combine to produce a
pump which will stand up to the toughest applications. This
manual will provide helpful information concerning installation,
maintenance, and proper service guidelines.
B-2) Receiving:
Upon receiving the pump, it should be inspected for damage
or shortages. If damage has occurred, ﬁle a claim immediately
with the company that delivered the pump. If the manual
is removed from the packaging, do not lose or misplace.
B-3) Storage:
Short Term- CP&S Pumps are manufactured for efﬁcient
performance following short inoperative periods in storage.
For best results, pumps can be retained in storage, as factory
assembled, in a dry atmosphere with constant temperatures
for up to six (6) months. Long Term- Any length of time
exceeding six (6) months, but not more than twenty-four (24)
months. The unit should be stored in a temperature controlled
area, a roofed over walled enclosure that provides protection
from the elements (rain, snow, wind-blown dust, etc.), and
whose temperature can be maintained between +40 deg. F
and +120 deg. F. (4.4 - 49°C). Pump should be stored in its
original shipping container. On initial start up, rotate impeller
by hand to assure seal and impeller rotate freely. If it is
required that the pump be installed and tested before the long
term storage begins, such installation will be allowed provided:

FIGURE 1

C-2) Discharge:
Discharge piping should be as short as possible. Both a
check valve and a shut-off valve are recommended for
each pump being used. The check valve is used to prevent
backﬂow into the sump. Excessive backﬂow can cause
ﬂooding and/or damage to the pump. The shut-off valve
is used to stop system ﬂow during pump or check valve
servicing.

1.) The pump is not installed under water for more than
one (1) month.
2.) Immediately upon satisfactory completion of the test,
the pump is removed, thoroughly dried, repacked in the
original shipping container, and placed in a temperature
controlled storage area.

Barnes supplies a breakaway ﬁtting discharge system
designed to allow the submersible wastewater pump to be
installed or removed without requiring personnel to enter the
wet well.

B-4) Service Centers:
For the location of the nearest Barnes Service Center, check
your Barnes representative or Crane Pumps & Systems
Service Department in Piqua, Ohio, telephone (937) 778-8947
or Crane Pumps & Systems Canada, in Brampton, Ontario,
(905) 457-6223.

Place the Break Away Fitting (BAF) in position. Temporarily
secure the guide rails in the upper mounting brackets and
locate the base on the bottom of the wet well. Level the base
with grout and/or shims. Install the intermediate support
brackets, if required. Make sure the rails are in a true vertical
position so the pump will clear the access opening and
will slide freely down the rails into place on the discharge
stationary ﬁtting. Once the rails are in proper alignment,
bolt the base into the ﬂoor of the station and connect the
discharge pipe to the elbow. Connect the movable portion
and other supplied ﬁttings of the BAF onto the pump and
lower into wet well. See the Break Away Fitting manual for
more information.

SECTION C: INSTALLATION
C-1) Location:
These pumping units are self-contained and are recommended
for use in a sump, lift station or basin. This pump is
designed to pump sewage, efﬂuent, or other nonexplosive
or noncorrosive wastewater and shall NOT be installed in
locations classiﬁed as hazardous in accordance with the
National Electrical Code (NEC), ANSI/NFPA 70 or Canadian
Electrical Code. Never install the pump in a trench, ditch or
hole with a dirt bottom; the legs will sink into the dirt and the
suction will become plugged.

C-3) Liquid Level Controls:
The level controls are to be supported by a mounting bracket
that is attached to the sump wall, cover or junction box. Cord
grips are used to hold the cords in place on the mounting
bracket. The control level can be changed by loosening
the grip and adjusting the cord length as per the plans and
speciﬁcations. Be certain that the level controls cannot
hang up or foul in it’s swing and that the pump is completely
submerged when the level control is in the “Off” mode.

6

C-4) Electrical Connections:
C-4.1) Power & Control Cords:
The cord assembly mounted to the pump must not be
modiﬁed in any way except for shortening to a speciﬁc
application. Any splice between the pump and the control
panel must be made in accordance with all applicable electric
codes. It is recommended that a junction box, if used, be
mounted outside the sump or be of at least Nema 4 (EEMAC4) construction if located within the wet well. DO NOT USE
THE POWER OR CONTROL CORDS TO LIFT PUMP.

TEMPERATURE SENSOR ELECTRICAL RATINGS
Volts
110-120
220-240
440-480
600

Continuous
Amperes
3.00
1.50
0.75
0.60

Inrush
Amperes
30.0
15.0
7.5
6.0

NOTE: The White Wire Is Not A Neutral Or Ground Lead.
The Black, White And Red Leads Are Power Carrying
Conductors. The Green Lead Is For Connection To
Ground.

SECTION: D START-UP OPERATION

C-4.2) Overload Protection :
C-4.2-1) Three Phase - The normally closed (N/C) thermal
sensor is embedded in the motor windings and will detect
excessive heat in the event an overload condition occurs.
The thermal sensor will trip when the windings become too
hot and will automatically reset itself when the pump motor
cools to a safe temperature. It is recommended that the
thermal sensor be connected in series to an alarm device to
alert the operator of an overload condition, and/or the motor
starter coil to stop the pump. In the event of an overload, the
source of this condition should be determined and rectiﬁed
immediately. DO NOT LET THE PUMP CYCLE OR RUN IF
AN OVERLOAD CONDITION OCCURS !

D-2) Check Pump Rotation:
Before putting pump into service for the ﬁrst time, the motor
rotation must be checked. Improper motor rotation can
result in poor pump performance and can damage the motor
and/or pump. To check the rotation, suspend the pump
freely, momentarily apply power and observe the “kickback”.
“Kickback” should always be in a counter-clockwise direction
as viewed from the top of the pump motor housing.

D-1) Check Voltage and Phase:
Before operating pump, compare the voltage and phase
information stamped on the pump identiﬁcation plate to the
available power.

D-2.1) Incorrect Rotation for Three-Phase Pumps:
In the event that the rotation is incorrect for a three-phase
installation, interchange any two power cable leads at the
control box. DO NOT change leads in the cable housing
in the motor. Recheck the “kickback” rotation again by
momentarily applying power.

C-4.2-2) Single Phase - The type of in-winding overload
protector used is referred to as an inherent overheating
protector and operates on the combined effect of temperature
and current. This means that the overload protector will trip
out and shut the pump off if the windings become too hot,
or the load current passing through them becomes too high.
It will then automatically reset and start the pump up after
the motor cools to a safe temperature. In the event of an
overload, the source of this condition should be determined
and rectiﬁed immediately. DO NOT LET THE PUMP CYCLE
OR RUN IF AN OVERLOAD CONDITION OCCURS !

D-2.2) Incorrect Rotation for Single-Phase Pumps:
In the unlikely event that the rotation is incorrect for a single
phase pump, contact a Barnes Service Center.
D-3) Start-Up Report:
Included at the end of this manual is a start-up report sheet,
this sheet is to be completed as applicable. Return one copy
to Barnes and store the second in the control panel or with
the pump manual if no control panel is used. It is important to
record this data at initial start-up since it will be useful to refer
to should servicing the pump be required in the future.

NOTE: Single phase pumps can be orederd with an optional
Thermal Sensor as well as the standard in winding overload
protection.
C-4.3) Moisture Sensors:
A normally open (N/O) detector is installed in the pump
seal chamber which will detect any moisture present. It is
recommended that this detector be connected in series to an
alarm device or the motor starter coil to alert the operator that
a moisture detect has occurred. In the event of a moisture
detect, check the individual moisture sensor probe leads for
continuity, ( ∞ resistance = no moisture ) and the junction
box/control box for moisture content. The above situations
may induce a false signal in the moisture detecting circuit. If
none of the above test prove conclusive, the pump(s) should
be pulled and the source of the failure identiﬁed and repaired.
IF A MOISTURE DETECT HAS OCCURRED SCHEDULE
MAINTENANCE AS SOON AS POSSIBLE.

D-3.1) Identiﬁcation Plate:
Record the numbers from the pump identiﬁcation plate on
both START-UP REPORTS provided at the end of the manual
for future reference.
D-3.2) Insulation Test:
Before the pump is put into service, an insulation (megger)
test should be performed on the motor. The resistance values
(ohms) as well as the voltage (volts) and current (amps)
should be recorded on the start-up report.
D-3.3) Pump-Down Test:
After the pump has been properly wired and lowered into the
basin, sump or lift station, it is advisable to check the system
by ﬁlling with liquid and allowing the pump to operate through
its pumping cycle. The time needed to empty the system, or
pump-down time along with the volume of water, should be
recorded on the start-up report.

C-4.4) Wire Size:
Consult a qualiﬁed electrician for proper wire size if additional
power cable is required. See table for electrical information.

7

MODEL
NO

HP
(kW)

VOLT

PH

4SEU15034L
4SEU15044L
4SEU15054L
4SEU15032L
4SEU15042L

15
15
15
15
15

230
460
575
230
460

3
3
3
3
3

1750
1750
1750
3450
3450

4SEU15052L
4SE4526L
4SE4596L
4SE4546L
4SE4556L
4SE7596L
4SE7546L
4SE7556L
4SE11396L
4SE11346L
4SE11356L
4SE4524L
4SE4564L
4SE4534L
4SE4544L
4SE4554L
4SE7524L
4SE7564L
4SE7534L
4SE7544L
4SE7554L
4SE11364L
4SE11334L
4SE11344L
4SE11354L
4SE15034L
4SE15044L
4SE15054L
4SE4526HL
4SE4596HL
4SE4546HL
4SE4556HL
4SE7596HL
4SE7546HL
4SE7556HL
4SE7524HL
4SE7534HL
4SE7544HL
4SE7554HL
4SE11334HL
4SE11344HL
4SE11354HL
4SE15034HL
4SE15044HL
4SE15054HL

15
4.5
4.5
4.5
4.5
7.5
7.5
7.5
11.3
11.3
11.3
4.5
4.5
4.5
4.5
4.5
7.5
7.5
7.5
7.5
7.5
11.3
11.3
11.3
11.3
15
15
15
4.5
4.5
4.5
4.5
7.5
7.5
7.5
7.5
7.5
7.5
7.5
11.3
11.3
11.3
15
15
15

575
230
200-230
460
575
200-230
460
575
200-230
460
575
230
200
230
460
575
230
200
230
460
575
200
230
460
575
230
460
575
230
200-230
460
575
200-230
460
575
230
230
460
575
230
460
575
230
460
575

3
1
3
3
3
3
3
3
3
3
3
1
3
3
3
3
1
3
3
3
3
3
3
3
3
3
3
3
1
3
3
3
3
3
3
1
3
3
3
3
3
3
3
3
3

4SE45Z4L
4SE75Z4L
4SE113Z4L
4SE150Z4L

(1.9)
(3.2)
(4.8)
(6.4)

380-415
380-415
380-415
380-415

3
3
3
3

RPM NEMA
(Nom) START
CODE

FULL
LOAD
AMPS

LOCKED
ROTOR
AMPS

CORD
SIZE

CODE
TYPE

D
D
D
D
D

38.0
19.0
15.2
38.0
19.0

160.0
80.0
63.8
160.0
80.0

6/4
6/4
10/4
6/4
6/4

SOW
SOW
SOW
SOW
SOW

1.06
1.06
0.75
1.06
1.06

0.35
1.45
2.20
0.23
0.91

3450
1150
1150
1150
1150
1150
1150
1150
1150
1150
1150
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1150
1150
1150
1150
1150
1150
1150
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750

D
E
C/G
F
F
B/E
E
E
B/D
D
D
A
C
E
E
E
A
B
D
D
D
B
D
D
D
D
D
D
E
C/G
F
F
B/E
E
E
A
D
D
D
D
D
D
D
D
D

15.2
22.0
16.6/14.4
7.2
5.7
25.3/22.0
11.0
8.8
32.2/28.0
14.0
11.2
26.0
20.9
18.2
9.1
7.2
39.0
30.8
26.8
13.4
10.7
32.2
28.0
14.0
11.2
38.0
19.0
15.2
22.0
16.6/14.4
7.2
5.7
25.3/22.0
11.0
8.8
39.0
26.8
13.4
10.7
28.0
14.0
11.2
38.0
19.0
15.2

63.8
95.0
51.3/64.0
29.5
23.6
74.8/86.0
43.0
34.4
107.8/124
62.0
49.6
59.0
48.6
56.0
28.0
22.4
96.0
69.5
80.0
40.0
32.0
109.5
126.0
63.0
50.4
160.0
80.0
64.0
95.0
51.3/64.0
29.5
23.6
74.8/86.0
43.0
34.4
96.0
80.0
40.0
32.0
126.0
63.0
50.4
160.0
80.0
64.0

10/4
10/4
10/4
10/4
10/4
8/4
8/4
10/4
8/4
8/4
10/4
10/4
10/4
10/4
10/4
10/4
6/4
8/4
8/4
8/4
10/4
8/4
8/4
8/4
10/4
6/4
6/4
8/4
10/4
10/4
10/4
10/4
10/4
10/4
10/4
6/4
8/4
8/4
10/4
8/4
8/4
10/4
6/4
6/4
10/4

SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW
SOW

0.75
0.75
0.75
0.75
0.75
0.83
0.83
0.75
0.83
0.83
0.75
0.75
0.75
0.75
0.75
0.75
1.06
0.83
0.83
0.83
0.75
0.83
0.83
0.83
0.75
1.06
1.06
0.83
0.75
0.75
0.75
0.75
0.75
0.75
0.75
1.06
0.83
0.83
0.75
0.83
0.83
0.75
1.06
1.06
0.75

1.30
1.00 -- 0.88
1.24
4.96
---0.86
3.44
----0.75
2.99
---0.30 -- 1.20
0.71
1.43
5.71
---0.5 -- 2.20
0.43
0.71
2.85
---0.35
0.43
1.72
---0.35
1.45
---1.00 -- 0.88
1.24
4.96
---0.86
3.44
---0.5 -- 2.20
0.71
2.85
---0.43
1.72
---0.35
1.45
----

1450
1450
1450
1450

E
D
D
D

28.0
40.0
63.0
80.0

10/4
10/4
10/4
8/4

SOW
SOW
SOW
SOW

0.75
0.75
0.75
0.83

5.71
2.85
1.72
1.45

50Hz
9.1
13.4
14.0
19.0

Winding Resistance ± 5%, measured from terminal block. Pump rated for operation at ± 10% voltage at motor.
Optional - Moisture & Temperature sensor cord for ALL models is 18/5 SOW, 0.476 (12) ± .02 O.D.

8

CORD
WINDING
O.D.
RESISTANCE
± .02 (.5) MAIN -- START
in (mm)

F-1.3) Replacing Oil:
Motor Housing - Drain all oil from motor housing and
dispose of properly. Reﬁll with (see parts list for amount) new
cooling oil as per Table 1. An air space must remain in the top
of the motor housing to compensate for oil expansion (see
Fig. 10 or 12). Set unit upright and ﬁll only until the motor, as
viewed through the conduit box opening, is just covered and
no more. Reassemble the O-ring (11), conduit box assembly
(10) and cap screws (6), apply thread locking compound
to each cap screw (6) thread before installing. Torque cap
screws (6) to 15 ft., lb.

SECTION E: PREVENTATIVE MAINTENANCE
As the motor is oil ﬁlled, no lubrication or other maintenance
is required, and generally Crane Pumps & Systems will give
very reliable service and can be expected to operate for
years on normal sewage pumping without failing. However
as with any mechanical piece of equipment a preventive
maintenance program is recommended and suggested to
include the following checks:
1)
2)
3)
4)

Inspect motor and seal chambers for oil level and
contamination and repair as required per section F-1.
Inspect impeller and body for excessive build-up or
clogging and repair as required per section F-2.
Inspect motor and bearings and replace as required per
section F-3.
Inspect seal and diaphragm for wear or leakage and
repair as required per section F-4.

Seal Chamber - Reﬁll chamber completely full with new
cooling oil per Table 1 or reuse the uncontaminated oil. (See
parts list for amount.)
Important! - Do not overﬁll oil! Overﬁlling
of motor housing with oil can create
excessive and dangerous hydraulic
pressure which can destroy the pump and
create a hazard. Overﬁlling oil voids warranty.

SECTION F: SERVICE AND REPAIR
NOTE: All item numbers in ( ) refer to Figures 10 & 11, 4SE-L
& 4SEU-L Pumps; Figures 12 & 13, 4SE-HL.

TABLE 1 - COOLING OIL - Dielectric
SUPPLIER

F-1) Lubrication:
Anytime the pump is removed from operation the cooling oil
in the motor housing (2) and seal chamber, must be checked
visually for oil level and contamination.
F-1.1) Checking Oil:
Motor Housing - To check oil, set unit upright. Remove cap
screws (6), lift conduit box assembly (10) from motor housing
(2) but DO NOT disconnect conduit box wiring from motor
leads. With a ﬂashlight, visually inspect the oil in the motor
housing (2) to make sure it is clean, clear and that oil level is
above all internal componentry.

GRADE

BP

Enerpar SE100

Conoco

Pale Parafﬁn 22

Mobile

D.T.E. Oil Light

G & G Oil

Circulating 22

Imperial Oil

Voltesso-35

Shell Canada

Transformer-10

Texaco

Diala-Oil-AX

Woco

Premium 100

Seal Chamber - Place pump on its side with pipe plug (22)
downward, remove pipe plug (22) and drain oil from the seal
chamber. If the oil is found to contain considerable water
or other contamination or little oil drains out, the shaft seal
(46) and diaphragm (32) should be inspected and replaced if
required.
F-1.2) Testing Oil:
1. Place pump on it’s side, remove cap screws (6), lift
conduit box assembly (10) from motor housing (2) and
drain oil into a clean, dry container. In separate container
drain seal chamber by removing pipe plug (22).
2. Check oil for contamination using an oil tester with a
range to 30 Kilovolts breakdown.
3. If oil is found to be clean and uncontaminated (measure
above 15 KV. breakdown), reﬁll the motor housing and
seal chamber as per section F-1.3.
4. If oil is found to be dirty or contaminated (or measures
below 15 KV. breakdown), the the pump must be
carefully inspected for leaks at the shaft seal (46),
conduit box assembly (10), diaphragm (32), O-ring (42),
pipe plug (22) and pressure valve (5) before reﬁlling with
oil. To locate the leak, perform a pressure test as per
section F-1.4. After leak is repaired, reﬁll with new oil as
per section F-1.3.

FIGURE 2

Caution! - Pressure builds up extremely
fast, increase pressure by “tapping” air
nozzle. Too much pressure will damage
seal. Do Not exceed 10 P.S.I. in motor
housing & 20-25 P.S.I. in seal chamber.

9

F-1.4) Pressure Test:
Motor Housing - Before checking the pump for leaks around
the shaft seal, square rings, and cord inlet, the oil level should
be full as described in section F-1.3. Remove pressure valve
(5) from motor housing (2). Apply pipe sealant to pressure
gauge assembly and tighten into pressure valve hole (See
Fig. 2). Pressurize motor housing to 10 P.S.I. Use a soap
solution around the sealed areas and inspect joints for “air
bubbles”. If, after ﬁve minutes, the pressure is still holding
constant, and no “bubbles” are observed, slowly bleed the
pressure and remove the gauge assembly. Replace the
Pressure valve using a sealant. If the pressure does not hold,
then the leak must be located.

Position unit upright, using blocks to avoid resting unit on
shaft. After removal of cable and box assembly (10) from
motor housing (2), remove cable lead wires from motor
lead wires and moisture and temperature sensors wires (if
equipped) from control cable by unscrewing connectors (12)
and (17). The wiring connections should be noted to insure
correct connections when reassembling. Remove cap screws
(19). Vertically lift the outside motor housing (2) from bearing
bracket (21) with lifting strap (7). Inspect square ring (42)
for damage or cuts. Remove the upper motor bolts and lift
upper end bell from motor (1). Examine upper bearing (3) and
replace if required. If replacement is required, remove bearing
(3) from motor shaft using a wheel puller.

Seal Chamber - Remove pipe plug (22) from Bearing Bracket
(21) and check that seal chamber is full of oil. Apply pipe
sealant to pressure gauge assembly and tighten into hole in
bearing bracket (21). Pressurize seal chamber to 20-25 PSI
and check for leaks as outlined above.

NOTE SPECIAL BELLVILLE WASHERS in upper motor
housing required to compensate for shaft expansion. These
Bellville washers and spacer shims (9) and (29) must be
properly reinstalled to give the required constant down force
on the motor shaft. See Section F-3.3.

F-2) Impeller and Volute Service:
F-2.1) Disassembly and Inspection:
To clean out volute (26) or replace impeller (28), or replace
wear ring (31), on High-Efﬁciency pumps, disconnect power,
remove hex nuts (20) and vertically lift motor and seal
assembly from body (26). Clean out body if necessary. Clean
and examine impeller (28), for pitting or wear and replace if
required, inspect gasket (41) and replace if cut or damaged.
If the impeller (28) requires replacing, remove cap screw
(34) and washer. The impeller is keyed onto the shaft with a
square key (33) and to remove, pull impeller straight off the
shaft using a wheel puller, if required. If the wear ring (31)
on High-Efﬁciency pumps require replacing, split the wear
ring (31) and remove, be careful not to damage the volute.
Before reinstalling, check the motor shaft and impeller bore
for damage.

Vertically lift stator. Inspect winding for shorts and resistance.
To test the temperature sensor (if equipped), check for
continuity between the black and white wires. If found to be
defective contact a motor service station or Crane Pumps
& Systems service department. Pull motor rotor and lower
bearing (47) vertically from bearing bracket (21). Examine
bearing (47) and replace if required. If replacement is
required, remove bearing (47) from motor shaft using a
wheel puller. Check rotor for wear. If rotor or the stator
windings are defective, the complete motor must be replaced.
While disassembled, check moisture sensor wires (16) (if
equipped), that they are secured to electrodes (18) with
lockwashers (15) and screws (14).

F-2.2) Reassembly:
To install wear ring (31) on High-Efﬁciency pumps, ﬁrst apply
retaining compound to the bore of body (26) and then press
wear ring (31) into bore of body (26) until seated. To install
impeller (28), on all models, apply a thin ﬁlm of oil to motor
shaft and slide impeller straight onto shaft, keeping keyways
lined up. Drive key (33) into keyway. Locate washer, Apply
thread lock primer (such as Loctite® Primer T) let set per
manufactures’ directions. Apply thread locking compound
to cap screw (34) threads, thread cap screw (34) into shaft
and torque to 35 ft. lb. Rotate impeller to check for binding.
Position gasket (41) on volute ﬂange and install impeller and
motor housing over studs and onto volute (26). Apply thread
locking compound to threads of each stud (24). Thread nut
(20) onto stud (24) and torque to 24 ft. lb. Check for free
rotation of motor and impeller.

F-3) Motor and Bearing Service
F-3.1) Disassembly and Inspection:
To examine or replace the motor (1) and bearings (3) and
(47), disassemble pump, volute and impeller (as outlined in
paragraph F-2.1) and disassemble seal plate and shaft seal
(as outlined in paragraph F-4.1). Drain oil from motor as
outlined in paragraph F-1.3.

Important !
All parts must be clean before reassembly.

F-3.2) Reassembly:
Bearings - When replacing bearings, be careful not to
damage the rotor or shaft threads. (If so equipped, ﬁll notch
should face the rotor core for both upper and lower bearings).
Clean the shaft thoroughly. Apply adhesive compound to
the shaft and press bearing (47) on the motor shaft, position
squarely onto the shaft applying force to the inner race of the
bearing only, until bearing seats against shoulder of the shaft.
Reassemble top bearing (3) in the same manner.
Motor - Slide lower bearing (47) and motor rotor squarely into
the bearing bracket (21) until bearing seats on the bottom.
Position motor housing and stator into pilot, install bellville
washers and shims (9) and (29) in upper end bell. Position
upper motor end bell aligning holes and thread cap screws
into bearing bracket (21). Torque to 16 ft. lb.. Place all motor
leads above the motor. Position square ring (42) over bearing
bracket (21) and lower housing (2) over motor and into pilot,
being sure to orient motor housing handle parallel to motor
end bell reliefs. Apply thread locking compound to cap screws
(19) threads and install.Torque to 24 ft. lb.

10

FIGURE 3

F-4.1) Disassembly and Inspection:
Diaphragm - To examine or replace the diaphragm (32) or
shaft seal (46), remove impeller (28) as outlined in paragraph
F-2.1. Drain oil from seal chamber as outlined in paragraph
F-1.3. Remove cap screws (8) and lifting strap (7). Set unit
upside down on blocks to avoid damaging cords. Remove
socket head cap screws (39) and lift seal plate (25) vertically,
being cautious to avoid seal damage, together with
diaphragm (32), clamp (43) and outboard stationary member
(46A) of shaft seal (46), from bearing bracket (21). Examine
diaphragm (32), if it is ruptured, cracked or damaged, replace
by removing screws (44) and diaphragm clamp (43), Also,
clean out vent holes in seal plate (25). Check moisture sensor
probes (18) (if equipped) for damage. Replace by
disconnecting wires (16) by removing screws (14) and
lockwashers (15). Then remove probe (18) from bearing
bracket (21).

F-3.3) Checking Of End-Play:
Measure distance with micrometer from the top surface of the
motor cover to the end of the shaft. See Figure 3. Temporarily
set the partially assembled unit on the lower end of the shaft,
causing the bearings to slide up in the bearing retainer.
When the bearings bottom securely, again measure the
distance from the top surface of the motor cover to the end
of the shaft. This difference should be between .015 to .030
inches. If the end-play is within these tolerances, proceed
with reassembly. If the end-play is not within the above listed
tolerances, the motor upper end bell must be disassembled
and sufﬁcient .010 shims (9) must be added or removed as
required. Reassemble and recheck again for the required
listed end-play tolerance.

F-4) Shaft Seal and Diaphragm Service:
Seal - To expose shaft seal (46) for examination, complete
above procedure and slide off outboard rotating member
(46B), See Figure 4. Remove inboard rotating member (46),
from shaft. Examine all seal parts and especially contact
faces. Inspect seal for signs of wear such as uneven wear
pattern on stationary members, chips and scratches on either
seal face. DO NOT interchange seal components, replace the
entire shaft seal (46).

Important! - Handle seal parts with extreme care.
do not scratch or mar lapped surfaces.

FIGURE 4

FIGURE 5

11

Motor & Bearing Bracket

F-4.2) Reassembly:
Diaphragm - At reassembly, make sure the bulge and
molded-in part number of diaphragm (32) is facing the seal
plate (25). With diaphragm (32) in place, lay diaphragm clamp
(43) in place on seal plate (25) and insert the four cap screws
(44) and tighten. Apply pipe thread compound to moisture
sensor probe (18), if equipped, and insert in bearing bracket
(21). Attach wires (16) with lockwashers (15) and screws (14).
Seal - Clean and oil seal cavities in bearing bracket (21)
and seal plate (25). Lightly oil (DO NOT use grease) outer
surface of inboard stationary member (46E) and outboard
stationary member (46A). Press inboard stationary member
(46E) ﬁrmly into bearing bracket (21) and outboard stationary
(46A) into seal plate (25), using a seal pusher (see parts listseal tool kit), nothing but the seal pusher is to come in contact
with seal face (See Figures 5 & 6).
Stationary Member (46A) &
(46E) Polished Face Out

Seal Plate (25) and
Bearing Bracket (21)

Seal Pusher

FIGURE 6

Important ! - DO NOT hammer on the seal pusherit will damage the seal face.
Make sure the stationary members are in straight and that
the rubber ring is not out of it’s groove. Lightly oil (DO NOT
use grease) shaft and inner surface of bellows on rotating
member (46D) See Figure 7. With lapped surface facing
bearing bracket (21), slide rotating member (46D) onto shaft,
using seal pusher, until lapped faces of (46D) and (46E) are
together (See Figure 6). It is extremely important to keep seal
faces clean during assembly. Dirt particles lodged between
these faces will cause the seal to leak.
Make sure driving lugs in retainer are matched in rotating
member. Place spring (46C) over shaft and in place on rotating
member (46E), making sure it is seated in retainer and not
cocked or resting on bellows tail. Re-oil shaft and lightly oil
inner surface of outboard rotating member (46B).

Rotating Member (46D)

Stationary

FIGURE 7

Bullet

Seal Pusher

With tail section toward bearing bracket (21), slide rotating
member (46B) onto shaft with seal pusher until retainer
engages spring (46C) and spring is compressed slightly. Make
sure spring (46C) is properly engaged in both retainers. Slide
seal plate (25) over shaft onto bearing bracket (21), being
careful not to damage outboard stationary member (46A) and
align holes for socket head cap screws (39). Thread socket
head cap screws (39) into bearing bracket (21) and tighten.
Fill seal chamber with oil as outlined in paragraph F-1.3.
Reassemble impeller and volute per paragraph F-2.2.
F-4.3) Wiring Connections:
Check power cable (10A) and control cable (10D) (if used), on
conduit box (10), for cracks or damage and replace complete
conduit box assembly (10) if required (see Fig. 5). Bring motor
wires through wire opening in top of housing (2),check sleeving
(53) and replace if required, position square ring (11) in conduit
housing (10) and reconnect motor leads to power cable and
moisture and temperature sensor leads to control cable (if
equipped) using connectors (12), (17) and insulators (54) as
show in Figure 8.
F-4.4) Conduit Box and Cable Assembly:
Reﬁll with cooling oil as outlined in paragraph F-1.3. Position
conduit box (10) and square ring (11) over opening, apply
thread locking compound to cap screws (6) threads and torque
to 16 ft. lb. Remove gland nuts (10B) and (10F), friction rings
(10C) and (10G), and grommets (10D) and (10H) from conduit
box (10) inspect and replace if required.(See Figure 9).Insert
one friction ring (10C), grommet (10D), one friction ring (10C)
and gland nut (10B) into conduit box for power cable (10A). For
control cable (10E) (if used), insert grommet (10H), friction ring
(10G) and gland nut (10F). Torque gland nuts (10B) and (10F)
to 15 ft. lb. to prevent water leakage.

Control
Cable
(10E)

Power Cable (10A)

Gland Nut (10F)

Gland Nut (10B)

Friction Ring
(10G)
Grommet
(10H)
Friction
Ring
(10G)
Conduit Box
& Cable
Assembly
(10)

Friction Ring
(10C)
Grommet
(10D)
Friction
Ring
(10C)

FIGURE 9

12

SINGLE PHASE 240 VOLT AC
Power Cable
Motor Lead Number
Green
Green (Ground)
Black
1
Red
2
White
3

THREE PHASE 480-600 VOLT AC
Power Cable
Motor Lead Number
Green
Green (Ground)
Black
1
Red
2
White
3
T4 & T7 Together
T5 & T8 Together
T6 & T9 Together

(12) & (53)

(17)

(10J)

MOISTURE AND TEMPERATURE SENSORS

THREE PHASE 200-240 VOLT AC
Motor Lead Number

Control Cable

Lead Number

Green (Ground)

Green

Green (Ground)

Green

Black

1&7

Black

P1 (Temperature Sensor)

Red

2&8

White

P2 (Temperature Sensor)

White

3&9

Red

W1 (Moisture Sensor)

T4, T5 & T6 Together

Orange

W2 (Moisture Sensor)

Power Cable

(12) & (53)
(17)

(10J)

FIGURE 8

13

SECTION: G REPLACEMENT PARTS
G-1 ORDERING REPLACEMENT PARTS:
When ordering replacement parts, ALWAYS furnish the following
information:
1. Pump serial number and date code. (Paragraph G-4)
2. Pump model number. (Paragraph G-3)
3. Pump part number. (Paragraph G-2)
4. Part description.
5. Item part number.
6. Quantity required.
7. Shipping instructions.

8. Billing Instructions.
G-2 PART NUMBER:
The part number consists of a six (6) digit number, which appears in the catalog. A one or two letter sufﬁx may follow this
number to designate the design conﬁguration. This number is
used for ordering and obtaining information.
G-3 MODEL NUMBER:
This designation consists of numbers and letters which represent the discharge size, series, horsepower, motor phase and
voltage, speed and pump design. This number is used for ordering and obtaining information.
G-4 SERIAL NUMBER:
The serial number block will consist of a six digit number, which
is speciﬁc to each pump and may be preceded by a alpha character, which indicates the plant location. This number will also
be sufﬁxed with a four digit number, which indicates the date the
unit was built (Date Code). EXAMPLE: A012345 0490.
Reference the six digit portion (Serial Number) of this number
when referring to the product.

14

TROUBLE SHOOTING
CAUTION ! Always disconnect the pump from the electrical power source before handling.

If the system fails to operate properly, carefully read instructions and perform maintenance recommendations.
If operating problems persist, the following chart may be of assistance in identifying and correcting them:
MATCH “CAUSE” NUMBER WITH CORRELATING “CORRECTION” NUMBER.
NOTE: Not all problems and corrections will apply to each pump model.
CAUSE

CORRECTION

Pump will not run

PROBLEM

1. Poor electrical connection, blown fuse,
tripped breaker or other interruption of power,
improper power supply.
2. Motor or switch inoperative (to isolate
cause, go to manual operation of pump).
2a. Float movement restricted.
2b. Switch will not activate pump or is defective.
2c. Defective motor
3. Insufﬁcient liquid level.

Pump will not turn off

2a. Float movement restricted.
2b. Switch will not activate pump or is defective.
4. Excessive inﬂow or pump not properly sized
for application.
9. Pump may be airlocked
14. H-O-A switch on panel is in “HAND” position

Pump hums but does not run

1. Incorrect voltage
8. Impeller jammed or loose on shaft, worn or
damaged, impeller cavity or inlet plugged.

Pump delivers insufﬁcient capacity

1. Incorrect voltage.
4. Excessive inﬂow or pump not properly sized
for application.
5. Discharge restricted.
6. Check valve stuck closed or installed backwards.
7. Shut-off valve closed.
8. Impeller jammed or loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
9. Pump may be airlocked.
10. Pump running backwards

Pump cycles too frequently or runs
periodically when ﬁxtures are not in use

6. Check valve stuck closed or installed
backwards.
11. Fixtures are leaking.
15. Ground water entering basin.

Pump shuts off and turns on independent of switch, (trips thermal overload
protector). CAUTION! Pump may start
unexpectedly. Disconnect power supply.

1. Incorrect voltage.
4. Excessive inﬂow or pump not properly sized
for application.
8. Impeller jammed, loose on shaft, worn or
damaged, impeller cavity or inlet plugged.
12. Excessive water temperature.
(internal protection only)

Pump operates noisily or vibrates
excessively

2c. Worn bearings, motor shaft bent.
5. Debris in impeller cavity or broken impeller
10. Pump running backwards
13. Piping attachments to buiding structure too
rigid or too loose.

1. Check all electrical connections for
security. Have electrician measure current
in motor leads, if current is within ±20%
of locked rotor Amps, impeller is probably
locked. If current is 0, overload may be
tripped. Remove power, allow pump to cool,
then recheck current.
2a. Reposition pump or clean basin as
required to provide adequate clearance for
ﬂoat.
2b. Disconnect level control. Set ohmmeter
for a low range, such as 100 ohms full scale
and connect to level control leads. Actuate
level control manually and check to see that
ohmmeter shows zero ohms for closed switch
and full scale for open switch. (Float Switch).
2c. Check winding insulation (Megger Test)
and winding resistance. If check is outside
of range, dry and recheck. If still defective,
replace per service instructions.
3. Make sure liquid level is at least equal to
suggested turn-on point.
4. Recheck all sizing calculations to
determine proper pump size.
5. Check discharge line for restrictions,
including ice if line passes through or into
cold areas.
6. Remove and examine check valve for
proper installation and freedom of operation.
7. Open valve.
8. Check impeller for freedom of operation,
security and condition. Clean impeller and
inlet of any obstruction.
9. Loosen union slightly to allow trapped air
to escape.Verify that turn-off level of switch
is set so that the suction is always ﬂooded.
Clean vent hole.
10. Check rotation. If power supply is three
phase, reverse any two of three power supply
leads to ensure proper impeller rotation..
11. Repair ﬁxtures as required to eliminate
leakage.
12. Check pump temperature limits & ﬂuid
temperature.
13. Replace portion of discharge pipe with
ﬂexible connector.
14. Turn to automatic position.
15. Check for leaks around basin inlet and
outlets.

15

4SE & 4SEU Pump Series

4SEU Models ONLY

FIGURE 10

16

4SE & 4SEU Pump Series

FIGURE 11

17

4SE & 4SEU Pump Series
PARTS KITS
Seal Repair Kit...........P/N-130179
Overhaul Kit...............P/N-130175
Seal Tool Kit...............P/N-085737
Pressure Gauge Kit...P/N-085343

(ª) 11, 32, 33, 34, 35, 41, 42, 46
(t) 11, 12, 16, 17, 32, 33, 35, 36, 37, 41, 42, 46, 47, 53

PARTS LIST - Standard
ITEM
1

2
3
4
5
6
7
8
10
10a
10b
10c
10d
10e
10f
10g
10h
10J
11
12
13
14
15

QTY
1

PART NO.
072688
072689
092867
072690
092868
072691
092869
072692
072695
072693
092870
072694
072696
072695
092816
072697
072697
092817
072697
092818
072697
072697F
088795
088797
1
053030
1
039734
1
070624
1
070623
4
1-34-1
1
036863A
2
1-68-1
1
See Table 2
1
----1
051447
1
072559
1
052259
2
051450
2
071431A
2
110929
1
051452
1
071430A
1
110928
1
----1
051448
2
021531
1
066871
1
030169
1
051937
5
016406
5
030148
2.5 Gal 029034
35 oz.
2
2
052563

DESCRIPTION
Motor4SE4526L
4SE4596L, 46L
4SE4556L
4SE7596L, 46L
4SE7556L
4SE11396L, 46L
4SE11356L
4SE4524L
4SE4564L
4SE4534L, 44L
4SE4554L
4SE7524L
4SE7564L
4SE7534L, 44L
4SE7554L
4SE11364L
4SE11334L, 44L
4SE11354L
4SE15034L, 44L
4SE15054L
4SEU15034L, 44L
4SEU15054L
4SEU15032L, 42L
4SEU15052L
Motor Housing
Ball Bearing
Pipe Closure
Pressure Relief Valve
Cap Screw,
3/8-16 x 1” lg Stainless
S.S. Lifting Strap
Cap Screw,
1/2-13 x 1-1/4” lg Stainless
Conduit Box & Cable Assembly
Power Cable
(Not Sold Separately)
*
Gland Nut
*
Gland Nut,
(For 7.5 & 11.3Hp 3Ph & 15Hp 575V)
*
Gland Nut
(For 7.5HP, 1PH & 15HP ONLY)
*
Friction Ring
*
Friction Ring
(For 7.5 & 11.3Hp 3Ph & 15Hp 575V)
Friction Ring
(For 7.5HP, 1PH & 15HP ONLY)
*
Grommet
*
Grommet
(For 7.5 & 11.3Hp 3Ph & 15Hp 575V)
Grommet
(For 7.5HP, 1PH & 15HP ONLY)
*
Control Cable
(Not Sold Separately)
*
Gland Nut
*
Friction Ring
*
Grommet
*
Ground Screw 10-32 x 5/8 Lg Stainless
ªt Square Ring
t
Connector
t
Connector
(7.5HP,1PH & 15HP ONLY)
Oil - Motor Housing
Oil - Seal Cavity
Machine Screw 6-32 x 1/4 Cad. Plt. Steel 5-32-6
Lockwasher
No. 6 Steel

(*) Included with item number 10.

18

4SE & 4SEU Pump Series
16
17
18
19
20
21
22
24
25
26

2
4
2
6
6
1
1
6
1
1

27
28

2
1

28
28
32
33
34
35

1
1
1
1
1
1

051487
052990
039383
1-38-1
15-23-1
039030
003202
033824
039038
066292
069753C
085014
039934
1150RPM
084895TB
084895TC
084895TD
084895TE
084895TF
084894TG
084894TH
084894TJ
084894TK
084894TL
084894TM
084894TN
084894TP
084894TQ
084894TR
084894TS
084894TT
084894TU
084894TV
084894TW
084894TX
084894TY
084894TZ
084894UA
084894UB
084894UC
084894UD
084894UE
084894UF
084894UG
084894UH

052762
088794
022873
Q21-56-J8
11-81-1
4587-SS

t
t

1750RPM
084895TB
084895TC
084895TD
084895TE
084895TF
084895TG
084895TH
084895TJ
084895TK
084895TL
084895TM
084895TN
084895TP
084895TQ
084895TR
084895TS
084895TT
084895TU
084895TV
084895TW
084895TX
084895TY
084895TZ
084895UA
084895UB
084895UC
084895UD
084895UE
084895UF
084895UG
084895UH
084895UJ
084895UK
084895UL
084895UM
084895UN
084895UP
084895UQ
084895UR
084895US
084895UT
084895UU
084895UV
084895UW
084895UX

ªt
ªt
ª
ªt

Moisture Sensor Wire
Connector
(Sensor Wires)
Electrode
Hex Hd Screw
3/8-16 x 1.50” lg Stainless
Nut
3/8-16 Stainless
Bearing Bracket
Pipe Plug
Stud
3/8-16 x 2” lg Stainless
Seal Plate
Volute
4SE Models
Volute
4SEU Models
Volute (Optional) With Strainer
Caplug
Impeller, Cast Iron
4SE, Models
11.3HP, 1150RPM
10.50” Dia.
10.38” Dia.
10.25” Dia.
10.12” Dia.
7.5HP, 1150RPM
10.00” Dia.
9.88” Dia.
9.75” Dia.
9.62” Dia.
9.50” Dia.
9.38” Dia.
9.25” Dia.
9.12” Dia.
9.00” Dia.
8.88” Dia.
4.5HP, 1150RPM
8.75” Dia.
8.62” Dia.
15HP, 1750RPM
8.50” Dia.
8.38” Dia.
8.25” Dia.
8.12” Dia.
11.3HP, 1750RPM
8.00” Dia.
7.88” Dia.
7.75” Dia.
7.62” Dia.
7.50” Dia.
7.38” Dia.
7.25” Dia.
7.12” Dia.
7.5HP, 1750RPM 7.00” Dia.
6.88” Dia.
6.75” Dia.
6.62” Dia.
4.5HP, 1750RPM 6.50” Dia.
6.38” Dia.
6.25” Dia.
6.12” Dia.
6.00” Dia.
5.88” Dia.
5.75” Dia.
5.62” Dia.
5.50” Dia.
5.38” Dia.
5.25” Dia.
5.12” Dia.
5.00” Dia.
Impeller, Cast Iron, 4SEU, 1750RPM Models ONLY - 10.87” Dia.
Impeller, Cast Iron, 4SEU, 3450RPM Models ONLY - 6.50” Dia.
Diaphragm
Shaft Key
1/4 Sq. x 1.00” lg. Stainless
SKHD Screw
1/2-13 x 1-1/4 lg 18-8 stainless
Impeller Washer, .531 x 1.562 Stainless

19

4SE & 4SEU Pump Series
36
37
39
41
42
43
44
46

2
2
2
1
1
1
4
1

47
53

1
5
5
1
4
4

54
55
56

001348
001349
036803
036852
056668
022879
002203
039485
060817
060817SC
039332
016405
030149
052761
1-130-1
20-2-1

t
t

Shim .031” x 1.5” O.D.
(Impeller)
Shim .010” x 1.5” O.D.
(Impeller)
Soc. Hd. Cap Screw
1/4-20 x 3/4” lg Stainless
ªt Gasket
ªt Square-Ring
Diaphragm Clamp Ring
Cap Screw
1/4-20 x 7/8” lg Steel
ªt Shaft Seal (Both Ends)
Carbon/Ceramic/Buna-N (STD)
(Pump End)
Tungsten/Carbide/Buna-N
(Both Ends)
Tungsten/Carbide/Buna-N
t
Ball Bearing
t
Insulator
t
Insulator
(7.5HP, 1PH & 15HP ONLY)
Wear Plate
4SEU’s ONLY
Cap Screw
5/16-18 x 1.0” lg, Stainless
Lockwasher
5/16 Stainless
TABLE 2 - CORD SETS

MODELS/
LENGTHS

ITEM #10
Moist. & Temp (STD)
Except; 7.5Hp, 1Ph & 3Ph, 230 &
460 V, 1750RPM
11.3 & 15Hp, 3Ph, 230 & 460V,
1750RPM

ITEM #10
Moist. & Temp (STD)
For; 7.5Hp, 1Ph, 1750RPM
15Hp, 3Ph, 1750RPM
15Hp, 3Ph, 230 & 460V,
3450RPM
ONLY

ITEM #10
Moist. & Temp (STD)
For; 7.5 & 11.3Hp, 3Ph, 230
& 460V.
and 15Hp, 575V
ONLY

40 Ft. (STD)

072448XE

111160XE

072700XE

50 Ft.

072448XF

111160XF

072700XF

75 Ft.

072448XJ

111160XJ

072700XJ

100 Ft.

072448XL

111160XL

072700XL

150 Ft.

072448XS

111160XS

072700XS

20

4SE-HL (High Efﬁciency) Pump Series

FIGURE 12

21

4SE-HL (High Efﬁciency) Pump Series

FIGURE 13

22

4SE-HL (High Efﬁciency) Pump Series
PARTS KITS
Seal Repair Kit...........P/N-085203
Overhaul Kit...............P/N-127010
Seal Tool Kit...............P/N-085737
Pressure Gauge Kit...P/N-085343

(ª) 11, 32, 41, 42, 46
(t) 3, 11, 12, 16, 17, 32, 33, 34, 41, 42, 46, 47, 54

PARTS LIST - Standard
ITEM
1

2
3
4
5
6
7
8
10
10a
10b
10c
10d
10e
10f
10g
10h
10J
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
28

QTY
1

PART NO.
072688MA
072689MA
092819
072690MA
092820
072694MA
072695MA
091726
072696MA
091743
072697MA
091744
1
053030
1
039734
1
070624
1
070623
4
1-34-1
1
036863A
2
1-68-1
1
See Table 2
1
----1
051447
1
072559
1
052259
2
051450
2
071431A
2
110929
1
051452
1
071430A
1
110928
1
----1
051448
2
021531
1
066871
1
030169
1
051937
5
016406
5
030148
2.5 Gal 029034
35 oz.
2
5-32-6
2
052563
2
051487
4
052990
2
039383
6
1-38-1
6
018927
1
039030
1
003202
6
033824
1
039038
1
082213
2
039934
1
082217

DESCRIPTION
Motor - 4SE4526HL
4SE4596HL, 46HL
4SE4556HL
4SE7596HL, 46HL
4SE7556HL
4SE7524HL
4SE7534HL, 44HL
4SE7554HL
4SE11334HL, 44HL
4SE11354HL
4SE15034HL, 44HL
4SE15054HL
Motor Housing
t
Ball Bearing
Pipe Closure
Pressure Relief Valve
Cap Screw,
3/8-16 x 1” lg Stainless
S.S. Lifting Strap
Cap Screw,
1/2-13 x 1-1/4” lg Stainless
Conduit Box & Cable Assembly
Power Cable
(Not Sold Separately)
*
Gland Nut
*
Gland Nut,
(For 7.5 & 11.3Hp 3Ph & 15Hp 575V)
*
Gland Nut
(For 7.5HP, 1PH & 15HP ONLY)
*
Friction Ring
*
Friction Ring
(For 7.5 & 11.3Hp 3Ph & 15Hp 575V)
Friction Ring
(For 7.5HP, 1PH & 15HP ONLY)
*
Grommet
*
Grommet
(For 7.5 & 11.3Hp 3Ph & 15Hp 575V)
Grommet
(For 7.5HP, 1PH & 15HP ONLY)
*
Control Cable
(Not Sold Separately)
*
Gland Nut
*
Friction Ring
*t Grommet
*
Ground Screw
10-32 x 5/8 Lg Stainless
ªt Square Ring
t
Connector
t
Connector
(7.5HP,1PH & 15HP ONLY)
Oil - Motor Housing
Oil - Seal Cavity
Machine Screw
6-32 x 1/4 Cad. Plt. Steel
Lockwasher
No. 6 Steel
t
Moisture Sensor Wire
t
Connector
(Sensor Wires)
Electrode
Hex Hd Screw
3/8-16 x 1.50” lg Stainless
Nut
3/8-16 Stainless
Bearing Bracket
Pipe Plug
Stud
3/8-16 x 2” lg Stainless
Seal Plate
Volute
Caplug
9.00” Dia. - 7.5,1150 & 15,1750

23

4SE-HL (High Efﬁciency) Pump Series
082217TA
082217TB
082217TC
082217TD
082217TE
082217TF
082217TG
082217TH
082217TJ
082217TL
082217TM
082217TN
082217TP
082217TQ
082217TR
082217TS
082217TT
082217TU
082217TV
31
32
33
34
35
39
41
42
43
44
46

47
54

1
1
1
1
1
1
2
1
1
1
4
1

1
5
5

082083
022873
Q21-56-J8
Q21-39-J8
11-81-1
4587-SS
036803
036852
056668
022879
002203
039485
060817
060817SC
039332
016405
030149

8.88” Dia.
8.75” Dia.
8.62” Dia.
8.50” Dia.
8.38” Dia.
8.25” Dia.
8.12” Dia.
8.00” Dia. - 11.3HP,1750RPM
7.75” Dia.
7.62” Dia.
7.50” Dia. - 4.5HP,1150RPM
7.38” Dia.
7.25” Dia.
7.12” Dia.
7.00” Dia. - 7.5HP,1750RPM
6.88” Dia.
6.75” Dia.
6.62” Dia.
6.50” Dia.
Wear Ring
ªt Diaphragm
t
Shaft Key
1/4 Sq. x 1.00” lg. Stainless
Shaft Key
1/4 Sq. x 1-5/8” lg. Stainless
t
SKHD Screw
1/2-13 x 1-1/4 lg 18-8 Stainless
Impeller Washer, .531 x 1.562 Stainless
Soc. Hd. Cap Screw
1/4-20 x 3/4” lg Stainless
ªt Gasket
ªt Square-Ring
Diaphragm Clamp Ring
Cap Screw
1/4-20 x 7/8” lg Steel
ªt Shaft Seal (Both Ends)
Carbon/Ceramic/Buna-N (STD)
(Pump End)
Tungsten/Carbide/Buna-N
(Both Ends)
Tungsten/Carbide/Buna-N
t
Ball Bearing
t
Insulator
t
Insulator
(7.5HP, 1PH & 15HP ONLY)
TABLE 2 - CORD SETS

MODELS/
LENGTHS

ITEM #10
Moist. & Temp (STD)
Except; 7.5Hp, 1Ph & 3Ph, 230 &
460 V, 1750RPM
11.3 & 15Hp, 3Ph, 230 & 460V,
1750RPM

40 Ft. (STD)
50 Ft.
75 Ft.
100 Ft.
150 Ft.

072448XE
072448XF
072448XJ
072448XL
072448XS

ITEM #10
Moist. & Temp (STD)
For; 7.5Hp, 1Ph, 1750RPM
15Hp, 3Ph, 1750RPM
15Hp, 3Ph, 230 & 460V,
3450RPM
ONLY
111160XE
111160XF
111160XJ
111160XL
111160XS

24

ITEM #10
Moist. & Temp (STD)
For; 7.5 & 11.3Hp, 3Ph, 230
& 460V.
and 15Hp, 575V
ONLY
072700XE
072700XF
072700XJ
072700XL
072700XS

Limited 24 Month Warranty
Crane Pumps & Systems warrants that products of our manufacture will be free of defects in material and workmanship
under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained
in accordance with our instructions.This warranty gives you speci•c legal rights, and there may also be other rights
which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law
(1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same
duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever
shall be made against us, until the ultimate consumer, his successor, or assigns, noti•es us in writing of the defect,
and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.
THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY
PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR
AUTHORIZED REPAIR STATION, SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE
NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly
stated otherwise, guarantees in the nature of performance speci•cations furnished in addition to the foregoing material
and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for
•eld performance. Any additional guarantees, in the nature of performance speci•cations must be in writing and such
writing must be signed by our authorized representative. Due to inaccuracies in •eld testing if a con!ict arises between
the results of •eld testing conducted by or for user, and laboratory tests corrected for •eld performance, the latter
shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS
ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND
PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF
SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.
This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning
(d) excessive sand or other abrasive material (e) scale or corrosion build-up due to excessive chemical content. Any
modi•cation of the original equipment will also void the warranty. We will not be responsible for loss, damage or labor
cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without
our prior written approval.
This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice
and\or our speci•c recommendations. The purchaser is responsible for communication of all necessary information
regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR
ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES,
RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST
PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION, IDLE PRODUCTION, WHICH DAMAGES
ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN
SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No rights extended under this warranty shall be assigned to any other person, whether by operation of law or otherwise,
without our prior written approval.

A Crane Co. Company

420 Third Street
Piqua, Ohio 45356
(937) 778-8947
Fax (937) 773-7157
www.cranepumps.com

83 West Drive
Brampton, Ont. Canada L6T 2J6
(905) 457-6223
Fax (905) 457-2650

25

IMPORTANT!
WARRANTY REGISTRATION
Your product is covered by the enclosed Warranty.
To complete the Warranty Registration Form go to:
http://www.cranepumps.com/ProductRegistration/
If you have a claim under the provision of the warranty, contact your local
Crane Pumps & Systems, Inc. Distributor.

RETURNED GOODS
RETURN OF MERCHANDISE REQUIRES A “RETURNED GOODS AUTHORIZATION”.
CONTACT YOUR LOCAL CRANE PUMPS & SYSTEMS, INC. DISTRIBUTOR.

Products Returned Must Be Cleaned, Sanitized,
Or Decontaminated As Necessary Prior To Shipment,
To Insure That Employees Will Not Be Exposed To Health
Hazards In Handling Said Material. All Applicable Laws
And Regulations Shall Apply.

26

A Crane Co. Company

START-UP REPORT

General Information
Pump Owner’s Name: __________________________________________________________
Address: ____________________________________________________________________
Location of Installation: _________________________________________________________
Contact Person: __________________________________Phone: _______________________
Purchased From: _____________________________________________________________
Nameplate Data
Pump Model #: ___________________ Serial #:_____________________________________
Part #: __________________________ Impeller Diameter: ____________________________
Voltage: _________ Phase: _____ Ø
Hertz: ____________Horsepower: _______________
Full Load Amps: ___________________ Service Factor Amps: __________________________
Motor Manufacturer: ___________________________________________________________
Controls
Control panel manufacturer: _____________________________________________________
Model/Part number: ____________________________________________________________
Number of pumps operated by control panel: ________________________________________
Short circuit protection? YES___ NO___
Type: _________________________________
Number and size of short circuit device(s): ___________ Amp rating: ___________________
Overload Type: _____________ Size: ______________ Amp rating: ___________________
Do protection devices comply with pump and motor Amp rating? YES___ NO___
Are all electrical and panel entry connections tight? YES___ NO___
Is the interior of the panel dry? YES___ NO___
Liquid level Control Brand and Model:______________________________________________
Pre-Startup
All Pumps
Type of equipment: NEW___ REBUILT___ USED___
Condition of equipment at Start-Up: DRY___ WET___ MUDDY___
Was Equipment Stored? YES___ NO___
Length of Storage: ______________________
Liquid being pumped: __________________ Liquid Temperature: _____________________
Supply Voltage/Phase/Frequency matches nameplate? YES___ NO___
Shaft turns freely? YES___ NO___
Direction of rotation veriﬁed for 3Ø motors? YES___ NO___
Debris in piping or wet well? YES___ NO___
Debris removed in your presence? YES___ NO___
Pump case/wet well ﬁlled with liquid before startup? YES___ NO___
Is piping properly supported? YES___ NO___
Non-Submersible Pumps
Is base plate properly installed / grouted? YES___ NO___ N/A___
Coupling Alignment Veriﬁed per I&O Manual? YES___ NO___ N/A___
Grease Cup/Oil Reservoir Level checked? YES___ NO___ N/A___

27

Submersible Pumps
Resistance of cable and pump motor (measured at pump control):
Red-Black:_______Ohms(•)
Red-White:_______Ohms(•) White-Black:_______Ohms(•)
Resistance of Ground Circuit between Control Panel and outside of pump:__________Ohms(•)
MEG Ohms check of insulation:
Red to Ground: _________ White to Ground: __________ Black to Ground: ____________
Operational Checks
Is there noise or vibration present? YES___ NO___ Source of noise/vibration: ___________
Does check valve operate properly? YES___ NO___ N/A___
Is system free of leaks? YES___ NO___
Leaks at: ______________________________
Does system appear to operate at design !ow rate? YES___ NO___
Nominal Voltage: _____________________ Phase: 1Ø 3Ø (select one)
Voltage Reading at panel connection, Pump OFF: L1, L2 _____ L2, L3 ____ L1, L3 _____
Voltage Reading at panel connection, Pump ON: L1, L2 ______ L2, L3 ____ L1, L3 _____
Amperage Draw, Pump ON: L1 ____________
L2 _____________
L3 _____________
Submersible Pumps
Are BAF and guide rails level / plumb? YES___ NO___
Is pump seated on discharge properly? YES___ NO___
Are level controls installed away from turbulence? YES___ NO___
Is level control operating properly? YES___ NO___
Is pump fully submerged during operation? YES___ NO___
Follow up/Corrective Action Required
YES___
NO___
Additional Comments:
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
Startup performed by: _____________________

Date: ______________________________

Present at Start-Up
( ) Engineer: ____________________________

( ) Operator: ________________________

( ) Contactor:____________________________

( ) Other: ___________________________

All parties should retain a copy of this report for future trouble shooting/reference

A Crane Co. Company

420 Third Street
Piqua, Ohio 45356
(937) 778-8947
Fax (937) 773-7157
www.cranepumps.com

83 West Drive
Brampton, Ont. Canada L6T 2J6
(905) 457-6223
Fax (905) 457-2650

28

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.5
Linearized                      : Yes
Author                          : JDEATON
Create Date                     : 2007:08:14 15:03:46-04:00
Modify Date                     : 2015:11:20 14:21:41-05:00
Has XFA                         : No
XMP Toolkit                     : Adobe XMP Core 5.6-c015 81.157285, 2014/12/12-00:43:15
Producer                        : Acrobat Distiller 7.0 (Windows)
Creator Tool                    : PScript5.dll Version 5.2.2
Metadata Date                   : 2015:11:20 14:21:41-05:00
Format                          : application/pdf
Title                           : 084831.indd
Creator                         : JDEATON
Document ID                     : uuid:c08115c9-c107-4fde-b753-6827453b7bbf
Instance ID                     : uuid:7a22aad7-2d1c-4712-925b-4adc26f2f408
Page Count                      : 28

EXIF Metadata provided by EXIF.tools

084831 542932 2 Barnes 4SE L Installation Manual

Navigation menu

Versions of this User Manual:

Views

Navigation