547783 1 ABS Piranha 09 Pump Brochure
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Sulzer Pumps
Building Trades Products
Domestic & Commercial Wastewater
BUILDING TRADES PRODUCTS
Contents:
• Scavenger Submersible Effluent & Sewage Ejector Pumps
• Scavenger Effluent Pumps
• Scavenger Ejector Pumps
• Piranha Submersible Grinder Pumps
• Piranha 09
• Piranha S Series
• Piranha PE Series
• AS Submersible Wastewater Pumps
• Robusta Light Drainage Pumps
• ABS EffeX Submersible XFP Sewage Pumps
• RW 200 Submersible Mixers
• Package Systems
• Control Panels
®
ABS SCAVENGER SUBMERSIBLE
EFFLUENT AND SEWAGE EJECTOR PUMPS
60 Hz
Rugged Submersible pumps for residential and commercial
applications.
ABS submersible pumps series Scavenger are suitable for two main applications:
• Effluent Models - used for both low and high pressure dosing systems and light duty
industrial sumps.
• Ejector Models - used for septic tanks and sewage systems, light agricultural usage
and residential, industrial commercial light trash handling.
1/3, 4/10 & 1/2 HP
• High torque capacitor motors.
• 2" NTP vertical discharge, vortex impellers
• Rugged cast iron housing
• Stainless steel fasteners and motor shaft
• Oil filled motors (non-toxic oil)
• Integrated clip for float switch cable
• Available with or without ABS piggyback
float switch
3/4 HP & above
• Unique triple seal design
• ABS Patented ContraBlock® impeller with
adjustable wear plate system, for clog-free
operation
• Single phase models through 5HP, Three
phase models through 10HP
• Discharges, 1 1/4 to 4”
• Oil filled motors (non-toxic oil)
• High torque capacitor start single phase
motors
• Rugged cast iron construction with
stainless steel fasteners and motor shaft
®
ABS SCAVENGER SUBMERSIBLE EFFLUENT AND SEWAGE EJECTOR PUMPS
Limitations
®
ABS SCAVENGER SUBMERSIBLE EFFLUENT AND SEWAGE EJECTOR PUMPS
Effluent Pum ps
M odel
EF 03W
EF 04W
EF 05W
EF 05W -1H
EF 10W -1H
EF 10W -2
EF 10D -2
EF 20D-2
HP
Phase
0.3
0.4
0.5
0.5
1
1
1
2
1
1
1
1
1
1
3
3
RPM
Voltage
3450
3450
3450
3450
3450
3450
3450
3450
115
115
115/208-230
115/208-230
208-230
208-230
208-230/460,575
208-230/460,575
RPM
Voltage
Discharge
Am ps
M ax
Flow
(feet)
(gpm )
/ 4”
37
40
50
73
108
73
73
85
40
80
88
44
44
160
160
175
21.6
28.6
35.8
68
70
72
57
68
Solids
Size
M ax
Head
M ax
Flow
W eight
(feet)
(gpm )
18
24
24
24
30
30
37
37
30
100
140
200
200
240
240
300
300
265
31.9
35.2
77
70
77
70
90
84
77
30
35
35
45
45
44
44
50
50
46
46
57
57
52
52
67
61
70
265
300
300
320
320
330
330
450
450
525
525
470
470
550
550
525
600
620
70
90
84
90
84
90
84
147
143
154
150
161
154
165
158
161
165
170
3
2"NPT Vertical
2"NPT Vertical
2"NPT Vertical
1 1/4" Horiz. NPT
1 1/4" Horiz. NPT
2"NPT Vertical
2"NPT Vertical
2"NPT Vertical
7.2
9.1
13.2/6.6
15/7.5
13
13
5.8/2.9,2.3
7.6/3.8,3.0
M ax
Head
Solids
Size
/ 4”
5/8”
5/8”
5/8”
5/8”
3
3
3
/ 4”
/4”
W eight
(Lbs.)
Sewage Pumps
M odel
HP
Phase
EJ 04W
EJ 05W
EJ 07W
EJ 07D
EJ 10W -2
EJ 10D -2
EJ 15W -2
EJ 15D-2
EJ 10W -3
0.4
0.5
0.7
0.7
1
1
1.5
1.5
1
1
1
1
3
1
3
1
3
1
1750
1750
1750
1750
1750
1750
1750
1750
1750
EJ 10D-3
EJ 15W-3
EJ 15D-3
EJ 20W-2
EJ 20D-2
EJ 20W -3
EJ 20D -3
EJ 30W -3
EJ 30D-3
EJ 30W -4
EJ 30D-4
EJ 50W-3
EJ 50D-3
EJ 50W-4
EJ 50D-4
EJ 75D -3
EJ 75D -4
EJ 100D-4
1
1.5
1.5
2
2
2
2
3
3
3
3
5
5
5
5
7.5
7.5
10
3
1
3
1
3
1
3
1
3
1
3
1
3
1
3
3
3
3
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
115
115/208-230
115/208-230
208-230/460,575
208-230
208-230/460,575
208-230
208-230/460,575
208-230
208-230/460,575
208-230
208-230/460,575
208-230
208-230/460,575
208-230
208-230/460,575
208-230
208-230/460,575
208-230
208-230/460,575
208-230
208-230/460,575
208-230
208-230/460,575
208-230/460,575
208-230/460,575
208-230/460,575
Discharge
Am ps
6.6
10.6/4.9
13.8/6.9
5.0/2.5,2.0
10
5.0/2.5,2.0
15
7.0/3.5,2.8
10
5.0/2.5,2.0
15
7.0/3.5,2.8
19.0
9.0/4.5,3.6
19
9.0/4.5,3.6
23.0
13.0/6.5,5.2
23.0
13.0/6.5,5.2
27.0
19.0/9.5,7.6
27.0
19.0/9.5,7.6
23.0/11.5,9.2
23.0/11.5,9.2
28.0/14.0,11.2
2"NPT Vertical
2"NPT Vertical
2"Horiz. Flange*
2"Horiz. Flange*
2"Horiz. Flange*
2"Horiz. Flange*
2"Horiz. Flange*
2"Horiz. Flange*
3"Horiz. Flange
2"
2"
2"
2”
2”
2”
2”
2”
2 ½”
3"Horiz. Flange
3"Horiz. Flange
3"Horiz. Flange
2"Horiz. Flange*
2"Horiz. Flange*
3"Horiz. Flange
3"Horiz. Flange
3"Horiz. Flange
3"Horiz. Flange
4"Horiz. Flange
4"Horiz. Flange
3"Horiz. Flange
3"Horiz. Flange
4"Horiz. Flange
4"Horiz. Flange
3"Horiz. Flange
4"Horiz. Flange
4"Horiz. Flange
2 ½”
22"
½”
2 ½”
2”
2”
2 ½”
2 ½”
2 ½”
2 ½”
3”
3”
22"
½”
2 ½”
3”
3”
2 ½”
3”
3”
(Lbs.)
*includes elbow to convert to 2" Vertical NPT
Motor
Identification Code
Materials of construction
Motor
Standard
Seal chamber
Cast iron ASTM A-48 Class 35B (GG 25)
Motor housing
Cast iron ASTM A-48 Class 35B (GG 25)
Motor shaft
Stainless steel AISI 420 (1.4021)
Fasteners (medium contact)
Stainless steel AISI 304 (1.4301)
Hydraulics
Standard
Volute
Impeller
Cast iron ASTM A-48 Class 35B (GG 25)
Cast iron ASTM A-48 Class 40 (GG 25), Polybutylene
Terephthalate (PBT) with 30% of glass fiber on small
pumps (EF 03/04/05 and EJ 04/05)
Standard and option
Description
Protection type
Max. ambient temperature
Main voltage
Voltage tolerance
Insulation class
Approval
Bottom plate
Cast iron ASTM A-48 Class 35B (GG 25)
Cables
Pedestal
Cast iron ASTM A-48 Class 35B (GG 25)
Cable length
Fasteners
Stainless steel AISI 304 (1.4301)
Mechanical Seal
Standard
Option
IP 68
-
40°C (104°F)
-
115, 208-230, 460 and 575V
-
+-10%
-
B or F depending on model
-
CSA(U)
-
SEOOW, SJEOOW, SJTOW
-
20'
On request
Double – Carbon/Ceramic
SiC/SiC
The Scavenger Triple Seal System
This ABS exclusive design provides three
levels of sealing for outstanding reliability.
A double mechanical seal located inside the
oil chamber provides two full levels of sealing.
An additional V-Ring type lip seal between the
oil chamber and pump volute provides a third
extra larger level of sealing, and enhanced
mechanical seal protection.
Motor Chamber
Heavy Duty Lower Ball Bearing
Secondary Mechanical Seal
Oil Chamber
Primary Mechanical Seal
V-Ring Lip Seal for Third
Level of Seal protection
Stainless Steel Motor Shaft
**The Scavenger Triple Seal System is only available on
scavengers ¾ hp and above.
Impeller
ABS Monitoring System
Scavenger 3HP - 10HP includes the ABS Monitoring System.This system provides normally
closed thermal overload switched in the motor winding, and the ABS Sealminder moisure
detection probe in the mechanical seal chamber. Wires for the sensors emerge from the
pump in a separate control cable. These wires must be connected to the control panel for
sensor operation (ABS Sealminder relay required in the panel for moisure detection alarm).
Effluent Pum ps 1 1/4 Inch
Transportable Installation
Type
Weight
Wet-well Installation
Type
(lb)
Weight
(lb)
EF 05W - 1H
68
EF 05W - 1H
68
EF 10W - 1H
68
EF 10W - 1H
68
Effluent Pum ps 2 Inch
Transportable Installation
Type
Weight
Type
22
Weight
H
Type
(lb)
mm (in)
EF 04W - 2
28.6
312 (12.3")
EF 10D - 2
EF 05W - 2
35.8
337 (13.3")
(lb)
EF 03W - 2
Sewage Ejectors 2 Inch
Transportable Installation
Type
Weight
H
B
C
D
(lb)
mm (in)
mm (in)
mm (in)
mm (in)
EJ 04W - 2
31.9
377
(14.9")
170
(6.7")
251
(9.9")
80
(3.15")
EJ 05W - 2
35.2
402
(15.8")
187
(7.4")
263
(10.4")
94
(3.70")
Type
Weight
H
(lb)
mm (in)
EJ 07W - 2
77
487 (19.3")
EJ 10W - 2
77
487 (19.3")
EJ 15W - 2
90
532 (21")
EJ 20W - 2
90
532 (21")
EJ 07D - 2
70.4
468 (18.4")
EJ 10D - 2
70.4
468 (18.4")
EJ 15D - 2
83.6
513 (20.2")
EJ 20D - 2
83.6
513 (20.2")
Weight
H
(lb)
mm (in)
57
401 (15.8")
EF 10W - 2
62
420 (16.5")
EF 10W - 2
68
464 (18.3")
Sewage Ejectors 2x3 Inch
Transportable Installation
Type
Wet-well Installation
H
Weight
(lb)
mm (in)
EJ 07W - 2
77
487 (19.2")
EJ 10W - 2
77
487 (19.2")
EJ 15W - 2
90
532 (21")
EJ 20W - 2
90
532 (21")
EJ 07D - 2
70.4
468 (18.4")
EJ 10D - 2
70.4
468 (18.4")
EJ 15D - 2
83.6
513 (20.2")
EJ 20D - 2
83.6
513 (20.2")
Sewage Ejectors 3 Inch
Transportable Installation
Type
Weight
H
(lb)
mm (in)
EJ 10W - 3
77
EJ 15W - 3
90.2
EJ 20W - 3
90.2
509 (20")
553 (21.8")
553 (21.8")
EJ 10D - 3
70.4
485 (19")
EJ 15D - 3
83.6
534 (21")
EJ 20D - 3
83.6
534 (21")
Wet-well Installation
Sewage Ejectors 3 Inch
Transportable Installation
Type
Weight
H
(lb)
mm (in)
EJ 30W - 3
147.4
685 (27")
EJ 50W - 3
160.6
685 (27")
EJ 30D - 3
154
665 (26.2")
EJ 50D - 3
160.6
685 (27")
EJ 75D - 3
138.6
685 (27")
Sewage Ejectors 4 Inch
Transportable Installation
Type
EJ 30W - 4
Weight
H
(lb)
mm (in)
154
685 (27")
EJ 50W - 4
165
685 (27")
EJ 30D - 4
149.6
665 (26.2")
EJ 50D - 4
158.4
685 (27")
EJ 75D - 4
165
685 (27")
EJ 100D - 4
165
685 (27")
Wet-well Installation
Sewage Ejectors 4 Inch
Wet-well Installation
Type
Weight
H
(lb)
mm (in)
154
685 (27")
EJ 50W - 4
165
685 (27")
EJ 30D - 4
149.6
685 (27")
EJ 50D - 4
158.4
685 (27")
EJ 75D - 4
165
685 (27")
EJ 100D - 4
165
685 (27")
EJ 30W - 4
SPECIFICATIONS
Dwg:
DS-S08-0
Rev:$
SCAVENGER
Date: Section
Scavengeab(Ifluentage
GENERAL
Furnish and install _____ ABS Model EF 03W Scavenger submersible pump(s) to
deliver _____USGPM against a total head of _____ feet. The motor shall be 0.33 HP
and 3450 RPM connected for operation on a _____ volt 60 Hz single phase service.
The pump discharge shall be 2 inch female NPT.
PUMP DESIGN
The pump(s) shall be of the submersible type with an integral motor and pumping unit.
The pump(s) shall have a recessed vortex impeller capable of handling solids laden
fluids without clogging. The pump shall have an integrated, open loop handle suitable
for lifting the pump by hand, and for attaching a chain shackle. The pump assembly
shall be approved by CSA to UL778 and CSA22.2-108 standards.
PUMP CONSTRUCTION
Impeller: The impeller shall be PTB Vortex impeller capable of passing ¾ inch spherical
solids.
Pump Volute: The pump volute shall be constructed of gray cast iron with smooth
internal surfaces free of rough spots or flashing. The volute shall have a vertical
discharge.
Mechanical Seal: Each pump shall be equipped with a lower mechanical seal having a
ceramic stationary face with a spring loaded rotating carbon face with BUNA-N
elastomers and stainless steel metal parts.
Shaft and Bearings: The pump shaft shall be AISI 420 stainless steel supported by two
heavy duty single row ball bearings.
Motor and Cable: The pump motor shall be enclosed in a water tight housing of gray
cast iron and filled with non toxic di-electric oil. The motor shall be a NEMA design B
with moisture resistant class B insulation rated for 120° C. The motor upper lid shall be
constructed of polycarbonate with glass fiber reinforcement 20% and house the start
capacitor and stator connections. Power cable shall be 20 feet long with PVC or
thermoplastic elastomer insulated jacket suitable for submersible service. Pump cable
shall be terminated with a molded three prong plug.
O-Rings and Fasteners: All mating surfaces of the pump and motor shall be machined
and fitted with BUNA-N O-Rings where water sealing is required. Sealing shall be
accomplished by the proper fitting of the parts not by compression or special torque
requirements. All external screws and fasteners shall be AISI stainless steel.
Integrated Float Clamp: Pump shall be equipped with an integrated clamping
mechanism to secure a piggyback float switch to the pump housing. Clamp mechanism
shall allow easy adjustment of the float switch tether length so that the pump down
level can be adjusted. The clamp shall not damage the float cable when tightened
securely.
Specifications subject to change without notice
Specifications subject to change without notice
EF 0W
SCAVENGER
SPECIFICATIONS
Dwg:
DS-S08-062
Rev:
B
Date:
11/2009
Section
Scavenger
EF 04W
Tab
Effluent
Page
GENERAL
Furnish and install _____ ABS Model EF 04W Scavenger submersible pump(s) to deliver _____
USGPM against a total head of _____ feet. The motor shall be 0.4 HP and 3450 RPM connected for
operation on a _____ volt 60 Hz single phase service. The pump discharge shall be 2 inch female
NPT.
PUMP DESIGN
The pump(s) shall be of the submersible type with an integral motor and pumping unit. The pump(s)
shall have a recessed vortex impeller capable of handling solids laden fluids without clogging. The
pump shall have an integrated, open loop handle suitable for lifting the pump by hand, and for attaching
a chain shackle. The pump assembly shall be approved by CSA to UL778 and CSA22.2-108 standards.
PUMP CONSTRUCTION
Impeller: The impeller shall be PTB Vortex impeller capable of passing ¾ inch spherical solids.
Pump Volute: The pump volute shall be constructed of gray cast iron with smooth internal surfaces
free of rough spots or flashing. The volute shall have a vertical discharge.
Mechanical Seal: Each pump shall be equipped with a lower mechanical seal having a ceramic
stationary face with a spring loaded rotating carbon face with BUNA-N elastomers and stainless steel
metal parts.
Shaft and Bearings: The pump shaft shall be AISI 420 stainless steel supported by two heavy duty
single row ball bearings.
Motor and Cable: The pump motor shall be enclosed in a water tight housing of gray cast iron and
filled with non toxic di-electric oil. The motor shall be a NEMA design B with moisture resistant class B
insulation rated for 120••C. The motor upper lid shall be constructed of gray cast iron and house the
start capacitor and stator connections. Power cable shall be 15 feet long with PVC or thermoplastic
elastomer insulated jacket suitable for submersible service. Pump cable shall be terminated with a
molded three prong plug.
O-Rings and Fasteners: All mating surfaces of the pump and motor shall be machined and fitted with
BUNA-N O-Rings where water sealing is required. Sealing shall be accomplished by the proper fitting
of the parts not by compression or special torque requirements. All external screws and fasteners shall
be AISI stainless steel.
Integrated Float Clamp: Pump shall be equipped with an integrated clamping mechanism to secure a
piggyback float switch to the pump housing. Clamp mechanism shall allow easy adjustment of the float
switch tether length so that the pump down level can be adjusted. The clamp shall not damage the
float cable when tightened securely.
Specifications subject to change without notice
SCAVENGER
SPECIFICATIONS
Dwg:
DS-S08-064
Rev:
B
Date:
11/2009
Section
Scavenger
EF 05W
Tab
Effluent
Page
GENERAL
Furnish and install _____ ABS Model EF 05W Scavenger submersible pump(s) to deliver _____
USGPM against a total head of _____ feet. The motor shall be 0.5 HP and 3450 RPM connected for
operation on a _____ volt 60 Hz single phase service. The pump discharge shall be 2 inch female
NPT.
PUMP DESIGN
The pump(s) shall be of the submersible type with an integral motor and pumping unit. The pump(s)
shall have a recessed vortex impeller capable of handling solids laden fluids without clogging. The
pump shall have an integrated, open loop handle suitable for lifting the pump by hand, and for attaching
a chain shackle. The pump assembly shall be approved by CSA to UL778 and CSA22.2-108
standards.
PUMP CONSTRUCTION
Impeller: The impeller shall be PTB Vortex impeller capable of passing ¾ inch spherical solids.
Pump Volute: The pump volute shall be constructed of gray cast iron with smooth internal surfaces
free of rough spots or flashing. The volute shall have a vertical discharge.
Mechanical Seal: Each pump shall be equipped with a lower mechanical seal having a ceramic
stationary face with a spring loaded rotating carbon face with BUNA-N elastomers and stainless steel
metal parts.
Shaft and Bearings: The pump shaft shall be AISI 420 stainless steel supported by two heavy duty
single row ball bearings.
Motor and Cable: The pump motor shall be enclosed in a water tight housing of gray cast iron and
filled with non toxic di-electric oil. The motor shall be a NEMA design B with moisture resistant class B
insulation rated for 120••C. The motor upper lid shall be constructed of gray cast iron and house the
start capacitor and stator connections. Power cable shall be 15 feet long with PVC or thermoplastic
elastomer insulated jacket suitable for submersible service. Pump cable shall be terminated with a
molded three prong plug.
O-Rings and Fasteners: All mating surfaces of the pump and motor shall be machined and fitted with
BUNA-N O-Rings where water sealing is required. Sealing shall be accomplished by the proper fitting
of the parts not by compression or special torque requirements. All external screws and fasteners shall
be AISI stainless steel.
Integrated Float Clamp: Pump shall be equipped with an integrated clamping mechanism to secure a
piggyback float switch to the pump housing. Clamp mechanism shall allow easy adjustment of the float
switch tether length so that the pump down level can be adjusted. The clamp shall not damage the
float cable when tightened securely.
Specifications subject to change without notice
Pump performance curves
Curve number
EF 03W-2 60HZ
Reference curve
EF 03W-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3600 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
29.4 US g.p.m.
19.4 ft
H [ft]
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
3.31
4
3
2
1
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
Impeller size
N° of vanes
Impeller
Solid size
3.31 inch
6
Vortex impeller
3/4"
32
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
34
36
38
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EF 04W-2 60HZ
Reference curve
EF 04W-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3480 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
53.4 US g.p.m.
20.5 ft
H [ft]
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
3.35
5
4
3
2
1
0
5
10
15
20
25
30
35
40
45
50
55
60
Impeller size
N° of vanes
Impeller
Solid size
3.35 inch
6
Vortex impeller
3/4"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
65
70
75
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EF 05W-2 60HZ
Reference curve
EF 05W-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3480 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
58.7 US g.p.m.
27.1 ft
H [ft]
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
3.35
0
5
10
15
20
25
30
35
40
45
50
55
60
65
Impeller size
N° of vanes
Impeller
Solid size
3.35 inch
6
Vortex impeller
3/4"
70
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
75
80
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
Dwg:
DS-
B
Rev:
SCAVENGER SERIES
Date:
Section
Scavenger
Tab
EF 03W
Effluent Pumps
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled (non toxic)
Enclosed submersible
Class B, rated at 120••C
Integral Bi-Metallic current sensing switch providing over temperature shut down
1.0
• •10% from nominal
Approved by CSA to UL 778 and CSA C22.2-108 standards
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
Approvals
MOTOR DATA, 60Hz
Model
Phase
EF 03W
1
Output
Power
bhp
0.33
Volts
115
Full
Load
Amps
7.2
Locked
Rotor
Amps
19.5
NEMA
Code
Letter
N
Power
Factor
100% Load
0.80
Motor
Efficiency
100% Load
52
Pole/
Speed
(rpm)
2/3450
MATERIALS of CONSTRUCTION
Motor Housing
Volute
External Hardware
O-Rings
Motor Shaft
Oil
Upper Bearing
Lower Bearing
Lower Shaft Seal
Impeller
Cast Iron ASTM A48 Class 30B
Cast Iron ASTM A48 Class 30B
304 Stainless Steel
Buna-N
420 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
Single row ball bearing
Single row ball bearing.
Spring loaded rotating carbon face w/ stationary ceramic face.
Polybutylene Terephthalate (PBT) 30% glass fiber, Vortex
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, single phase (lb.)
Maximum submergence (feet)
Discharge size, standard
Discharge thread type
Discharge size, optional
Maximum temp. of pumped fluid
21.6
66
2 Inch, Vertical
Female NPT
none
40••C continuous, 50••C intermittent
CABLE SPECIFICATIONS
MODEL
EF 03W
POWER CABLE
Quantity, Type
1 - 16/3 SJTOW-A or equiv. 115V w/ 3 prong plug
Specifications subject to change without notice
LENGTH,
Feet
20
OUTER JACKET
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-063
Rev:
B
Date:
SCAVENGER SERIES
11/2009
Section
Scavenger
Tab
EF 04W
Effluent Pumps
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled (non toxic)
Enclosed submersible
Class B, rated at 120••C
Integral Bi-Metallic current sensing switch providing over temperature shut down
1.0
• •10% from nominal
Approved by CSA to UL 778 and CSA C22.2-108 standards
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
Approvals
MOTOR DATA, 60Hz
Model
Phase
EF 04W
1
Output
Power
bhp
0.4
Volts
115
Full
Load
Amps
9.1
Locked
Rotor
Amps
37.5
NEMA
Code
Letter
N
Power
Factor
100% Load
0.79
Motor
Efficiency
100% Load
43
Pole/
Speed
(rpm)
2/3450
MATERIALS of CONSTRUCTION
Motor Housing
Volute
External Hardware
O-Rings
Motor Shaft
Oil
Upper Bearing
Lower Bearing
Lower Shaft Seal
Impeller
Cast Iron ASTM A48 Class 30B
Cast Iron ASTM A48 Class 30B
304 Stainless Steel
Buna-N
420 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
Single row ball bearing
Single row ball bearing.
Spring loaded rotating carbon face w/ stationary ceramic face.
Polybutylene Terephthalate (PBT) 30% glass fiber, Vortex
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, single phase (lb.)
Maximum submergence (feet)
Discharge size, standard
Discharge thread type
Discharge size, optional
Maximum temp. of pumped fluid
28.6
66
2 Inch, Vertical
Female NPT
none
40••C continuous, 50••C intermittent
CABLE SPECIFICATIONS
MODEL
EF 04W
POWER CABLE
Quantity, Type
1 - 16/3 SJTOW-A or equiv. 115V w/ 3 prong plug
Specifications subject to change without notice
LENGTH,
Feet
20
OUTER JACKET
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-065
Rev:
B
Date:
SCAVENGER SERIES
08/05
Section
Scavenger
Tab
EF 05W
Effluent Pumps
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled (non toxic)
Enclosed submersible
Class B, rated at 120••C
Integral Bi-Metallic current sensing switch providing over temperature shut down
1.10
• •10% from nominal
Approved by CSA to UL 778 and CSA C22.2-108 standards
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
Approvals
MOTOR DATA, 60Hz
Model
Phase
EF 05W
1
1
Rated
Output
Power
0.5 Hp
0.5 Hp
Volts
115
208/230*
Full
Load
Amps
13.2
7.3/6.6
Locked
Rotor
Amps
58.5
38.9/35.2
NEMA
Code
Letter
P
S
Power
Factor
100% Load
0.85
0.85
Motor
Efficiency
100% Load
50
50
Pole/
Speed
(rpm)
2/3450
2/3450
* 230 volt motor can be operated on 208 volts without modification.
MATERIALS of CONSTRUCTION
Motor Housing
Volute
External Hardware
O-Rings
Motor Shaft
Oil
Upper Bearing
Lower Bearing
Lower Shaft Seal
Impeller
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
304 Stainless Steel
Buna-N
420 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
Single row ball bearing
Single row ball bearing.
Spring loaded rotating carbon face w/ stationary ceramic face.
Polybutylene Terephthalate (PBT) 30% glass fiber, Vortex
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, single phase (lb.)
Maximum submergence (feet)
Discharge size, standard
Discharge thread type
Discharge size, optional
Maximum temp. of pumped fluid
36
30
2 Inch, Vertical
Female NPT
none
40••C continuous, 50••C intermittent
CABLE SPECIFICATIONS
MODEL
EF 05W
POWER CABLE
Quantity, Type
115 volt - 16/3 SJEOOW or equiv. w/ 3 prong plug
208/230 volt - 16/3 SJEOOW or equiv. w/3 prong plug
Specifications subject to change without notice
LENGTH,
Feet
20
OUTER JACKET
Thermoplastic elastomer
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PERFORMANCE SPECIFICATIONS
Dwg.
DS-S08-051
Rev
Date:
11/2009
Scavenger™ EF05-1H, 10-1H
Page
1 of 1
Single phase versions
SCOPE
Furnish _____ ABS Scavenger Model _____________
submersible non-clog wastewater pump(s) capable of
delivering _______U.S. GPM at a total dynamic head of
______feet. The pump shall have a 1¼” NPT horizontal
discharge with an integrated ABS Piranha® type bolting
flange. The motor shall be _______HP connected for
operation on a ________ volts, single phase, 60 hertz
electrical supply service.
Each pump unit shall have
_____feet of __________________lifting _________ sized
properly for the weight of the pump, and ______ feet of
power cable. The pump assembly shall be approved by CSA
to UL 778 and CSA C22.2-108 standards.
PUMP DESIGN
The pump(s) shall be designed to handle, without clogging, clean water,
contaminated water, wastewater effluent, storm water, and other similar
non corrosive liquids which may contain small solids. The pump shall
have integrated feet allowing it to stand on a hard bottom wet well. The
pump shall also be capable of mounting on a Guide Rail System allowing
the pump to be removed from the wet well without disturbing the
discharge piping or requiring personnel to enter the wet well.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, ASTM A-48, Class
30, with smooth surfaces devoid of porosity or other irregularities. All
exposed fasteners shall be AISI type 304 stainless steel. All metal
surfaces coming into contact with the pumped media shall be protected
by a factory applied spray coating of modified alkyd and phenol resin
primer and top coat, with a total paint thickness of 3.5-4.5mils.
Critical mating surfaces where a watertight seal is required shall be
machined and fitted with Buna-N o-rings. Sealing will be the result of
controlled compression of rubber o-rings without requiring a specific
torque on fasteners to accomplish sealing. Rectangular cross sectioned
gaskets requiring specific fastener torque to achieve compression shall
not be considered adequate or equal. No secondary sealing compounds
shall be used or required.
Impeller: The impeller shall be a semi-open, non-clogging, dynamically
balanced, double vane, ABS ContraBlock™ design, capable of passing a
5
/8” diameter spherical solid. The impeller shall have a precision
machined slip fit onto the motor shaft and drive key, and shall be
fastened to the shaft by a stainless steel bolt and machined impeller
washer. The back side of the impeller shall be fit closely against the
lower portion of the motor and shall incorporate an active chopping
system to prevent stringy solids from entering the area behind the
impeller and interfering with the shaft.
Self Cleaning Wear Plate: The pump shall be equipped with an ABS
ContraBlock™ self cleaning wear plate. The wear plate shall be capable
of adjustment for maximum pump efficiency without disassembling the
pump. The wear plate shall be designed with a wave shaped inlet and
an outward spiral V-shaped groove on the side facing the impeller, to
shred and force stringy solids outward from the impeller and through the
pump discharge. The use of non-adjustable wear rings or adjustment
systems which require removal and shimming of the impeller shall not be
considered equal.
Pump Volute: The pump volute shall be a single piece design with
vertical discharge. Passages shall be smooth and large enough to pass
any solids which may enter the impeller. Discharge flange design shall
permit attachment to standard 1¼” NPT pipe fittings. Discharge flange
shall also incorporate an ABS Piranha type bolt pattern to allow the pump
to bolt to ABS Piranha accessories.
Specifications subject to change without notice
Shaft & Rotating Assembly: The common motor/pump shaft shall be of
420 stainless steel material and shall have a polished finish and
accurately machined shoulders to accommodate bearings, seals and
impeller. Carbon steel shafts shall not be considered adequate or equal.
The rotating assembly (impeller, shaft and rotor) shall be dynamically
balanced such that undue vibration or other unsatisfactory characteristics
will not result when the pump is in operation.
Mechanical Seals: Each pump shall be equipped with a mechanical
shaft seal system consisting of two independent seal assemblies with a
common spring between them. The seals shall operate in an oil filled
chamber which is completely separate from the motor chamber. Oil
contained in this chamber shall be non-toxic. The rotating seal faces
shall be carbon, and stationary seal faces shall be aluminum oxide. As
an option, seal faces of silicon carbide shall be available. Static sealing
components of the mechanical seal such as boots and o-rings shall be
constructed of Buna-N. Metallic components of the mechanical seal
shall be constructed of 300 series stainless steel. The seal system shall
not rely upon the pumped media for lubrication and shall not be damaged
when the pump is run dry. As a third level of sealing, a v-ring type lip
seal shall be installed on the shaft behind the impeller to prevent solids in
the pumped media from interfering with the primary mechanical seal.
Bearings: The pump shaft shall rotate on ball bearings. The upper
bearing shall be a single row deep grooved ball bearing The lower
bearing shall be a heavy duty single row, deep grooved ball bearing.
Upper and lower bearings shall be of sufficient size and properly spaced
to transfer all radial and axial loads to the pump housing and minimize
shaft deflection. Bearings shall be continuously lubricated by the oil
contained in the pump motor housing. B-10 bearing life shall be a
minimum of 30k hr at BEP. Pump designs utilizing other than ball
bearings, or those requiring supplemental guide bushings for the shaft or
impeller shall not be considered acceptable.
Motor: The motor shall be of the squirrel-cage induction design, with
copper windings, housed in an oil filled, water tight chamber. The oil
within the motor housing shall be non-toxic. The motor shall be capable
of continuous submerged operation underwater to a depth of 65 feet.
The stator windings and stator leads shall be insulated with moisture
resistant Class B insulation rated for 130oC (266o F). The motor shall be
o
o
capable of operating continuously, submerged in liquid of 40 C (104 F)
without overheating. The motor shall be capable of handling up to 10
evenly spaced starts per hour. The service factor (as defined by NEMA)
shall be a minimum of 1.15. Single phase motors shall be rated 208-230
volts, and shall utilize a capacitor start circuit with a solid state voltage
sensing start relay. The start circuit shall be integrated into the top of the
motor. All motors shall have a voltage tolerance of +/- 10% from nominal
name plate rating.
Power Cable: The power cable shall be sized according to NEC and
CSA standards and shall be of sufficient length to reach the junction box
without requiring splices. The outer jacket of the cable shall be oil and
water resistant thermoplastic elastomer. The power cable shall be fitted
to the motor using an epoxy potted, water tight cable entry system, with a
rubber grommet as the secondary seal and strain relief.
Lifting Bail: The pump shall be equipped with a stainless steel, open
loop lifting bail to which a chain or other lifting device may be attached.
The bail shall be firmly attached to the pump in a fixed, upright position,
and shall be large enough to allow the pump to be hooked from the
surface in an emergency. Bails which are not fixed in an upright position
or those which cannot be hooked from the surface shall not be
considered acceptable.
Pump performance curves
Curve number
EF 05W-1H 60HZ
Reference curve
EF 05W-1H
Discharge
Frequency
1-1/4"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3490 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
29.6 US g.p.m.
55.5 ft
H [ft]
78
76
74
72
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
EF 5W-1H
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
4
8
12
16
20
24
28
32
Impeller size
N° of vanes
Impeller
Solid size
4.06 inch
2
Contrabloc impeller, 2 vanes
5/8"
36
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
40
Revision
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EF 10W-1H 60HZ
Reference curve
EF 10W-1H
Discharge
Frequency
1-1/4"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3490 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
29.4 US g.p.m.
88.6 ft
H [ft]
116
112
108
104
100
96
92
88
84
80
76
72
68
64
EF 10W-1H
60
56
52
48
44
40
36
32
28
24
20
16
12
8
4
0
4
8
12
16
20
24
28
32
Impeller size
N° of vanes
Impeller
Solid size
5.08 inch
2
Contrabloc impeller, 2 vanes
5/8"
36
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
40
Revision
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
Dwg:
DS-S08-003
B
Rev:
SCAVENGER E SERIES
Date:
11/2009
Section
Scavenger
Tab
EF 05-1H
Effluent
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class B, rated at 120••C
Single Phase: Internal thermal protection with automatic reset. Installer must provide
circuit breaker for short circuit protection per N.E.C standards.
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EF 05W-1H
1*
1*
Output
Power
bhp
0.5
0.5
Volts
115
230
Full
Load
Amps
15.0
7.5
Locked
Rotor
Amps
91
45.5
NEMA
Code
Letter
U
U
Pole/
Speed
(rpm)
2/3450
2/3450
* Start switch and capacitor integrated into top of pump.
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Single row ball bearing
Rotating carbon face w/ stationary ceramic face
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Option: Silicon Carbide mechanical seal
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
68 (31)
65 (20)
1 ¼ inch horizontal
NPT female thread, plus ABS Piranha type bolting flange
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
14/3 SJEOOW
DIAMETER
0.36in (9.2mm)
LENGTH
20ft (6m)
Note: Power cable suitable for all standard voltages listed in “MOTOR DATA” section.
Specifications subject to change without notice
OUTER JACKET
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-049
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Section
Scavenger
Tab
EF 10-1H
Effluent
Page
MOTOR SPECIFICATIONS
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class B, rated at 120••C
Single Phase: Internal thermal protection with automatic reset. Installer must provide
circuit breaker for short circuit protection per N.E.C standards.
1.15
• •10% from name plate rating
MOTOR DATA, 60Hz
Model
Phase
Output
Power
bhp
1.0
Volts
EF 10-1H
1*
* Start switch and capacitor integrated into top of pump.
230
Full
Load
Amps
13.0
Locked
Rotor
Amps
45.5
NEMA
Code
Letter
M
Pole/
Speed
(rpm)
2/3450
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Single row ball bearing
Rotating carbon face w/ stationary ceramic face
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Option: Silicon Carbide mechanical seal
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
70 (32)
65 (20)
1 ¼ inch horizontal
NPT female thread, plus ABS Piranha type bolting flange
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
14/3 SJEOOW
DIAMETER
0.36in (9.2mm)
LENGTH
20ft (6m)
Note: Power cable suitable for all standard voltages listed in “MOTOR DATA” section.
Specifications subject to change without notice
OUTER JACKET
Thermoplastic elastomer
OUTLINE DIMENSIONS
Doc No:
DS-S08-001
Rev:
Pump
EF05W-1H
EF10W-1H
Weight
68 lbs.
70 lbs.
Date:
Note: Dimensions in inches and ( ) in millimeters.
Specifications subject to change without notice
SCAVENGER E SERIES
12/17/02
Section
Scavenger
Tab
Effluent
EF-1H
Page
INSTALLATION DIMENSIONS
Doc No:
DS-S08-037
Rev:
Date:
02/07/03
WET PIT
Section
Scavenger
SCAVENGER EF-1H
Tab
Effluent
Page
1-1/4” inch pumps
Pump
EF 05-1H
H
in. [mm]
16.5 [420]
Guide rail system
Part number
62320501
Note: Dimensions in millimeters and [ ] in inches.
Specifications subject to change without notice
Weight
lbs. [kg]
68.2 [31]
Pump
EF 10-1H
H
in. [mm]
16.5 [420]
Weight
lbs. [kg]
68.2 [31]
INSTALLATION DIMENSIONS
Doc No:
DS-S08-038
Rev:
Date:
02/07/03
WET PIT
Section
Scavenger
SCAVENGER EF-1H
Tab
Effluent
Page
1-1/4” inch pumps
Pump
EF 05-1H
H
in. [mm]
16.5 [420]
Guide rail system
Part number 62320674 & 62320536
Note: Dimensions in millimeters and [ ] in inches.
Specifications subject to change without notice
Weight
lbs. [kg]
68.2 [31]
Pump
EF 10-1H
H
in. [mm]
16.5 [420]
Weight
lbs. [kg]
68.2 [31]
PERFORMANCE SPECIFICATIONS
Dwg.
DS-S08-053
Rev:
B
Date:
11/2009
Scavenger™ EF10-2
Page
1 of 1
Single phase and three phase versions
SCOPE
Furnish _____ ABS Scavenger Model _____________
submersible non-clog wastewater pump(s) capable of
delivering _______U.S. GPM at a total dynamic head of
______feet.
The pump shall have a 2” NPT vertical
discharge. The motor shall be _______HP connected for
operation on a ________ volts, _____ phase, 60 hertz
electrical supply service.
Each pump unit shall have
_____feet of __________________lifting _________ sized
properly for the weight of the pump, and ______ feet of
power cable. The pump assembly shall be approved by CSA
to UL 778 and CSA C22.2-108 standards.
PUMP DESIGN
The pump(s) shall be designed to handle, without clogging, clean water,
contaminated water, wastewater effluent, storm water, and other similar
non corrosive liquids which may contain small solids. The pump shall
have integrated feet allowing it to stand on a hard bottom wet well. The
pump shall also be capable of mounting on a Guide Rail System allowing
the pump to be removed from the wet well without disturbing the
discharge piping or requiring personnel to enter the wet well.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, ASTM A-48, Class
30, with smooth surfaces devoid of porosity or other irregularities. All
exposed fasteners shall be AISI type 304 stainless steel. All metal
surfaces coming into contact with the pumped media shall be protected
by a factory applied spray coating of modified alkyd and phenol resin
primer and top coat, with a total paint thickness of 3.5-4.5mils.
Critical mating surfaces where a watertight seal is required shall be
machined and fitted with Buna-N o-rings. Sealing will be the result of
controlled compression of rubber o-rings without requiring a specific
torque on fasteners to accomplish sealing. Rectangular cross sectioned
gaskets requiring specific fastener torque to achieve compression shall
not be considered adequate or equal. No secondary sealing compounds
shall be used or required.
Impeller: The impeller shall be a semi-open, non-clogging, dynamically
balanced, double vane, ABS ContraBlock™ design, capable of passing a
¾” diameter spherical solid. The impeller shall have a precision
machined slip fit onto the motor shaft and drive key, and shall be
fastened to the shaft by a stainless steel bolt and machined impeller
washer. The back side of the impeller shall be fit closely against the
lower portion of the motor and shall incorporate an active chopping
system to prevent stringy solids from entering the area behind the
impeller and interfering with the shaft.
Self Cleaning Wear Plate: The pump shall be equipped with an ABS
ContraBlock™ self cleaning wear plate. The wear plate shall be capable
of adjustment for maximum pump efficiency without disassembling the
pump. The wear plate shall be designed with a wave shaped inlet and
an outward spiral V-shaped groove on the side facing the impeller, to
shred and force stringy solids outward from the impeller and through the
pump discharge. The use of non-adjustable wear rings or adjustment
systems which require removal and shimming of the impeller shall not be
considered equal.
Pump Volute: The pump volute shall be a single piece design with
vertical discharge. Passages shall be smooth and large enough to pass
any solids which may enter the impeller. Discharge flange design shall
permit attachment to standard 2” NPT pipe fittings. A bolt–on 2” X 3”
NPT adapter shall be available to convert the pump to 3” NPT vertical
discharge.
Specifications subject to change without notice
Shaft & Rotating Assembly: The common motor/pump shaft shall be of
420 stainless steel material and shall have a polished finish and
accurately machined shoulders to accommodate bearings, seals and
impeller. Carbon steel shafts shall not be considered adequate or equal.
The rotating assembly (impeller, shaft and rotor) shall be dynamically
balanced such that undue vibration or other unsatisfactory characteristics
will not result when the pump is in operation.
Mechanical Seals: Each pump shall be equipped with a mechanical
shaft seal system consisting of two independent seal assemblies with a
common spring between them. The seals shall operate in an oil filled
chamber which is completely separate from the motor chamber. Oil
contained in this chamber shall be non-toxic. The rotating seal faces
shall be carbon, and stationary seal faces shall be aluminum oxide. As
an option, seal faces of silicon carbide shall be available. Static sealing
components of the mechanical seal such as boots and o-rings shall be
constructed of Buna-N. Metallic components of the mechanical seal
shall be constructed of 300 series stainless steel. The seal system shall
not rely upon the pumped media for lubrication and shall not be damaged
when the pump is run dry. As a third level of sealing, a v-ring type lip
seal shall be installed on the shaft behind the impeller to prevent solids in
the pumped media from interfering with the primary mechanical seal.
Bearings: The pump shaft shall rotate on ball bearings. The upper
bearing shall be a single row deep grooved ball bearing The lower
bearing shall be a heavy duty single row, deep grooved ball bearing.
Upper and lower bearings shall be of sufficient size and properly spaced
to transfer all radial and axial loads to the pump housing and minimize
shaft deflection. Bearings shall be continuously lubricated by the oil
contained in the pump motor housing. B-10 bearing life shall be a
minimum of 30k hr at BEP. Pump designs utilizing other than ball
bearings, or those requiring supplemental guide bushings for the shaft or
impeller shall not be considered acceptable.
Motor: The motor shall be of the squirrel-cage induction design, with
copper windings, housed in an oil filled, water tight chamber. The oil
within the motor housing shall be non-toxic. The motor shall be capable
of continuous submerged operation underwater to a depth of 65 feet.
The stator windings and stator leads shall be insulated with moisture
resistant Class B insulation rated for 130oC (266o F). The motor shall be
o
o
capable of operating continuously, submerged in liquid of 40 C (104 F)
without overheating. The motor shall be capable of handling up to 10
evenly spaced starts per hour. The service factor (as defined by NEMA)
shall be a minimum of 1.15. Three phase motors shall be tri-voltage,
208-230/460. A three phase motor rated at 575 volts shall also be
available. Single phase versions shall be rated 208-230 volts. Single
phase versions shall utilize a capacitor start circuit with a solid state
voltage sensing start relay. The start circuit shall be integrated into the
top of the motor. All motors shall have a voltage tolerance of +/- 10%
from nominal name plate rating.
Power Cable: The power cable shall be sized according to NEC and
CSA standards and shall be of sufficient length to reach the junction box
without requiring splices. The outer jacket of the cable shall be oil and
water resistant thermoplastic elastomer. The power cable shall be fitted
to the motor using an epoxy potted, water tight cable entry system, with a
rubber grommet as the secondary seal and strain relief.
Lifting Bail: The pump shall be equipped with a stainless steel, open
loop lifting bail to which a chain or other lifting device may be attached.
The bail shall be firmly attached to the pump in a fixed, upright position,
and shall be large enough to allow the pump to be hooked from the
surface in an emergency. Bails which are not fixed in an upright position
or those which cannot be hooked from the surface shall not be
considered acceptable.
PERFORMANCE SPECIFICATIONS
Dwg.
DS-S08-074
Rev:
B
Date:
11/2009
Scavenger™ EF20-2
Page
1 of 1
Single phase and three phase versions
SCOPE
Furnish _____ ABS Scavenger Model _____________
submersible non-clog wastewater pump(s) capable of
delivering _______U.S. GPM at a total dynamic head of
______feet.
The pump shall have a 2” NPT vertical
discharge. The motor shall be _______HP connected for
operation on a ________ volts, _____ phase, 60 hertz
electrical supply service.
Each pump unit shall have
_____feet of __________________lifting _________ sized
properly for the weight of the pump, and ______ feet of
power cable. The pump assembly shall be approved to CSA
UL 778 and CSA C22.2-108 standards.
PUMP DESIGN
The pump(s) shall be designed to handle, without clogging, clean water,
contaminated water, wastewater effluent, storm water, and other similar
non corrosive liquids which may contain small solids. The pump shall
have integrated feet allowing it to stand on a hard bottom wet well. The
pump shall also be capable of mounting on a Guide Rail System allowing
the pump to be removed from the wet well without disturbing the
discharge piping or requiring personnel to enter the wet well.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, ASTM A-48, Class
30, with smooth surfaces devoid of porosity or other irregularities. All
exposed fasteners shall be AISI type 304 stainless steel. All metal
surfaces coming into contact with the pumped media shall be protected
by a factory applied spray coating of modified alkyd and phenol resin
primer and top coat, with a total paint thickness of 3.5-4.5mils.
Critical mating surfaces where a watertight seal is required shall be
machined and fitted with Buna-N o-rings. Sealing will be the result of
controlled compression of rubber o-rings without requiring a specific
torque on fasteners to accomplish sealing. Rectangular cross sectioned
gaskets requiring specific fastener torque to achieve compression shall
not be considered adequate or equal. No secondary sealing compounds
shall be used or required.
Impeller: The impeller shall be a semi-open, non-clogging, dynamically
balanced, double vane, ABS ContraBlock™ design, capable of passing a
¾” diameter spherical solid. The impeller shall have a precision
machined slip fit onto the motor shaft and drive key, and shall be
fastened to the shaft by a stainless steel bolt and machined impeller
washer. The back side of the impeller shall be fit closely against the
lower portion of the motor and shall incorporate an active chopping
system to prevent stringy solids from entering the area behind the
impeller and interfering with the shaft.
Self Cleaning Wear Plate: The pump shall be equipped with an ABS
ContraBlock™ self cleaning wear plate. The wear plate shall be capable
of adjustment for maximum pump efficiency without disassembling the
pump. The wear plate shall be designed with a wave shaped inlet and
an outward spiral V-shaped groove on the side facing the impeller, to
shred and force stringy solids outward from the impeller and through the
pump discharge. The use of non-adjustable wear rings or adjustment
systems which require removal and shimming of the impeller shall not be
considered equal.
Pump Volute: The pump volute shall be a single piece design with
vertical discharge. Passages shall be smooth and large enough to pass
any solids which may enter the impeller. Discharge flange design shall
permit attachment to standard 2” NPT pipe fittings. A bolt–on 2” X 3”
NPT adapter shall be available to convert the pump to 3” NPT vertical
discharge.
Specifications subject to change without notice
Shaft & Rotating Assembly: The common motor/pump shaft shall be of
420 stainless steel material and shall have a polished finish and
accurately machined shoulders to accommodate bearings, seals and
impeller. Carbon steel shafts shall not be considered adequate or equal.
The rotating assembly (impeller, shaft and rotor) shall be dynamically
balanced such that undue vibration or other unsatisfactory characteristics
will not result when the pump is in operation.
Mechanical Seals: Each pump shall be equipped with a mechanical
shaft seal system consisting of two independent seal assemblies with a
common spring between them. The seals shall operate in an oil filled
chamber which is completely separate from the motor chamber. Oil
contained in this chamber shall be non-toxic. The rotating seal faces
shall be carbon, and stationary seal faces shall be aluminum oxide. As
an option, seal faces of silicon carbide shall be available. Static sealing
components of the mechanical seal such as boots and o-rings shall be
constructed of Buna-N. Metallic components of the mechanical seal
shall be constructed of 300 series stainless steel. The seal system shall
not rely upon the pumped media for lubrication and shall not be damaged
when the pump is run dry. As a third level of sealing, a v-ring type lip
seal shall be installed on the shaft behind the impeller to prevent solids in
the pumped media from interfering with the primary mechanical seal.
Bearings: The pump shaft shall rotate on ball bearings. The upper
bearing shall be a single row deep grooved ball bearing The lower
bearing shall be a heavy duty single row, deep grooved ball bearing.
Upper and lower bearings shall be of sufficient size and properly spaced
to transfer all radial and axial loads to the pump housing and minimize
shaft deflection. Bearings shall be continuously lubricated by the oil
contained in the pump motor housing. B-10 bearing life shall be a
minimum of 30k hr at BEP. Pump designs utilizing other than ball
bearings, or those requiring supplemental guide bushings for the shaft or
impeller shall not be considered acceptable.
Motor: The motor shall be of the squirrel-cage induction design, with
copper windings, housed in an oil filled, water tight chamber. The oil
within the motor housing shall be non-toxic. The motor shall be capable
of continuous submerged operation underwater to a depth of 65 feet.
The stator windings and stator leads shall be insulated with moisture
resistant Class B insulation rated for 130oC (266o F). The motor shall be
o
o
capable of operating continuously, submerged in liquid of 40 C (104 F)
without overheating. The motor shall be capable of handling up to 10
evenly spaced starts per hour. The service factor (as defined by NEMA)
shall be a minimum of 1.15. Three phase motors shall be tri-voltage,
208-230/460. A three phase motor rated at 575 volts shall also be
available. Single phase versions shall be rated 208-230 volts. Single
phase versions shall utilize a capacitor start circuit with a solid state
voltage sensing start relay. The start circuit shall be integrated into the
top of the motor. All motors shall have a voltage tolerance of +/- 10%
from nominal name plate rating.
Power Cable: The power cable shall be sized according to NEC and
CSA standards and shall be of sufficient length to reach the junction box
without requiring splices. The outer jacket of the cable shall be oil and
water resistant thermoplastic elastomer. The power cable shall be fitted
to the motor using an epoxy potted, water tight cable entry system, with a
rubber grommet as the secondary seal and strain relief.
Lifting Bail: The pump shall be equipped with a stainless steel, open
loop lifting bail to which a chain or other lifting device may be attached.
The bail shall be firmly attached to the pump in a fixed, upright position,
and shall be large enough to allow the pump to be hooked from the
surface in an emergency. Bails which are not fixed in an upright position
or those which cannot be hooked from the surface shall not be
considered acceptable.
Pump performance curves
Curve number
EF 10W-2 60HZ
Reference curve
EF 10W-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3490 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
106 US g.p.m.
37.1 ft
H [ft]
78
76
74
72
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
EF 10W-2
6
4
2
0
10
20
30
40
50
60
70
80
90
100
110
120
Impeller size
N° of vanes
Impeller
Solid size
4.17 inch
2
Contrabloc impeller, 2 vanes
3/4"
130
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
140
150
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EF 10D-2 60HZ
Reference curve
EF 10D-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3490 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
106 US g.p.m.
37.1 ft
H [ft]
78
76
74
72
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
8
EF 10D-2
6
4
2
0
10
20
30
40
50
60
70
80
90
100
110
120
Impeller size
N° of vanes
Impeller
Solid size
4.17 inch
2
Contrabloc impeller, 2 vanes
3/4"
130
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
140
150
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EF 20D-2 60HZ
Reference curve
EF 20D-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3600 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
116 US g.p.m.
49.3 ft
H [ft]
96
92
88
84
80
76
72
68
64
60
56
52
48
44
40
36
32
28
24
20
16
12
4.61
8
4
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
Impeller size
N° of vanes
Impeller
Solid size
4.61 inch
2
Contrabloc impeller, 2 vanes
3/4"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
150
160
170
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
Dwg:
DS-S08-004
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EF 10-2
Effluent
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class B, rated at 120••C
Single Phase: Internal thermal protection with automatic reset. Installer must provide
circuit breaker for short circuit protection per N.E.C standards.
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards.
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EF 10W-2
1*
Output
Power
bhp
1.0
EF 10D-2
3**
3**
3
1.0
1.0
1.0
230
Full
Load
Amps
13.0
Locked
Rotor
Amps
45.5
NEMA
Code
Letter
M
Pole/
Speed
(rpm)
2/3450
208-230
460
575
6.4-5.8
2.9
2.3
24-21.8
10.9
8.7
K
K
K
2/3450
2/3450
2/3450
Volts
* Start switch and capacitor integrated into top of pump.
** These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Single row ball bearing
Rotating carbon face w/ stationary ceramic face
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Option: Silicon Carbide mechanical seal
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
62 (28) [EF 10W-2], 57 (26) [EF 10D-2]
65 (20)
2 inch vertical
NPT female thread. Can accept 2 x 3” bolt on adapter accessory.
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
14/3 SJEOOW (EF 10W-2)
16/4 SEOOW (EF 10D-2)
Specifications subject to change without notice
VOLTAGE
230
208-230/460/575
DIAMETER
0.36in (9.2mm)
0.43in (10.9mm)
LENGTH
OUTER JACKET
20 ft (6m)
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-006
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EF 20-2
Effluent
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class B, rated at 120••C
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards.
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Output
Power
bhp
2.0
2.0
2.0
Phase
EF 20D-2
3*
3*
3
Volts
208-230
460
575
Full
Load
Amps
6.8-6.1
3.1
2.4
Locked
Rotor
Amps
44.7-40.4
20.2
18.8
NEMA
Code
Letter
K
K
K
Pole/
Speed
(rpm)
2/3450
2/3450
2/3450
* These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Single row ball bearing
Rotating carbon face w/ stationary ceramic face
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Option: Silicon Carbide mechanical seal
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
68 (31)
65 (20)
2 inch vertical
NPT female thread. Can accept 2 x 3” bolt on adapter accessory.
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
16/4 SEOOW
Specifications subject to change without notice
VOLTAGE
DIAMETER
LENGTH
OUTER JACKET
208-230/460/575
0.43in (10.9mm)
20 ft (6m)
Thermoplastic elastomer
OUTLINE DIMENSIONS
Doc No:
DS-S08-005
Pump
EF10W-2
EF10D-2
EF20D-2
Rev:
H
16.53(420)
15.78(401)
18.27(464)
A
Date:
Weight
62 lbs.
57 lbs.
68 lbs.
Note: Dimensions in inches and ( ) in millimeters.
Specifications subject to change without notice
SCAVENGER E SERIES
11/20/06
Section
Scavenger
Tab
Effluent
EF-2
Page
INSTALLATION DIMENSIONS
Doc No:
DS-S08-039
Rev:
Date:
02/07/03
WET PIT
Section
Scavenger
SCAVENGER EF-2
Tab
Effluent
Page
Two inch pumps
Pump
EF 10D-2
H
in. [mm]
15.8 [401]
Weight
lbs. [kg]
57 [26]
Pump
EF 10W-2
H
in. [mm]
16.5 [420]
Weight
lbs. [kg]
57 [26]
Guide rail system
Part number
62326009
Dual 3/4" Guide Rails - By Others
Note: Dimensions in millimeters and [ ] in inches.
Specifications subject to change without notice
INSTALLATION DIMENSIONS
Doc No:
Rev:
Date:
WET PIT
Section
SCAVENGER EF-2
Scavenger
Tab
Effluent
Two inch pumps
Pump
EF 20D-2
H
in. [mm]
18.3 [464
Weight
lbs. [kg]
68 [31]
Guide rail system
Part number
62326009
Dual 3/4" Guide Rails - By Others
Note: Dimensions in millimeters and [ ] in inches.
Specifications subject to change without notice
Page
SCAVENGER
SPECIFICATIONS
Dwg:
DS-S08-066
Rev:
B
Date:
11/2009
Section
Scavenger
EJ 04W
Tab
Effluent
Page
GENERAL
Furnish and install _____ ABS Model EJ 04W Scavenger submersible pump(s) to deliver _____
USGPM against a total head of _____ feet. The motor shall be 0.4 HP and 1750 RPM connected for
operation on a _____ volt 60 Hz single phase service. The pump discharge shall be 2 inch female
NPT.
PUMP DESIGN
The pump(s) shall be of the submersible type with an integral motor and pumping unit. The pump(s)
shall have a recessed vortex impeller capable of handling solids laden fluids without clogging. The
pump shall have an integrated, open loop handle suitable for lifting the pump by hand, and for attaching
a chain shackle. The pump assembly shall be approved by CSA to UL778 and CSA22.2-108
standards.
PUMP CONSTRUCTION
Impeller: The impeller shall be PTB Vortex impeller capable of passing 2 inch spherical solids.
Pump Volute: The pump volute shall be constructed of gray cast iron with smooth internal surfaces
free of rough spots or flashing. The volute shall have a vertical discharge.
Mechanical Seal: Each pump shall be equipped with a lower mechanical seal having a ceramic
stationary face with a spring loaded rotating carbon face with BUNA-N elastomers and stainless steel
metal parts.
Shaft and Bearings: The pump shaft shall be AISI 420 stainless steel supported by two heavy duty
single row ball bearings.
Motor and Cable: The pump motor shall be enclosed in a water tight housing of gray cast iron and
filled with non toxic di-electric oil. The motor shall be a NEMA design B with moisture resistant class B
insulation rated for 120••C. The motor upper lid shall be constructed of gray cast iron and house the
start capacitor and stator connections. Power cable shall be 15 feet long with PVC or thermoplastic
elastomer insulated jacket suitable for submersible service. Pump cable shall be terminated with a
molded three prong plug.
O-Rings and Fasteners: All mating surfaces of the pump and motor shall be machined and fitted with
BUNA-N O-Rings where water sealing is required. Sealing shall be accomplished by the proper fitting
of the parts not by compression or special torque requirements. All external screws and fasteners shall
be AISI stainless steel.
Integrated Float Clamp: Pump shall be equipped with an integrated clamping mechanism to secure a
piggyback float switch to the pump housing. Clamp mechanism shall allow easy adjustment of the float
switch tether length so that the pump down level can be adjusted. The clamp shall not damage the
float cable when tightened securely.
Specifications subject to change without notice
SCAVENGER
SPECIFICATIONS
Dwg:
DS-S08-068
Rev:
B
Date:
11/2009
Section
Scavenger
EJ 05W
Tab
Effluent
Page
GENERAL
Furnish and install _____ ABS Model EJ 05W Scavenger submersible pump(s) to deliver _____
USGPM against a total head of _____ feet. The motor shall be 0.5 HP and 1750 RPM connected for
operation on a _____ volt 60 Hz single phase service. The pump discharge shall be 2 inch female
NPT.
PUMP DESIGN
The pump(s) shall be of the submersible type with an integral motor and pumping unit. The pump(s)
shall have a recessed vortex impeller capable of handling solids laden fluids without clogging. The
pump shall have an integrated, open loop handle suitable for lifting the pump by hand, and for attaching
a chain shackle. The pump assembly shall be approved by CSA to UL778 and CSA 22.2-108
standards.
PUMP CONSTRUCTION
Impeller: The impeller shall be PTB Vortex impeller capable of passing 2 inch spherical solids.
Pump Volute: The pump volute shall be constructed of gray cast iron with smooth internal surfaces
free of rough spots or flashing. The volute shall have a vertical discharge.
Mechanical Seal: Each pump shall be equipped with a lower mechanical seal having a ceramic
stationary face with a spring loaded rotating carbon face with BUNA-N elastomers and stainless steel
metal parts.
Shaft and Bearings: The pump shaft shall be AISI 420 stainless steel supported by two heavy duty
single row ball bearings.
Motor and Cable: The pump motor shall be enclosed in a water tight housing of gray cast iron and
filled with non toxic di-electric oil. The motor shall be a NEMA design B with moisture resistant class B
insulation rated for 120••C. The motor upper lid shall be constructed of gray cast iron and house the
start capacitor and stator connections. Power cable shall be 15 feet long with PVC or thermoplastic
elastomer insulated jacket suitable for submersible service. Pump cable shall be terminated with a
molded three prong plug.
O-Rings and Fasteners: All mating surfaces of the pump and motor shall be machined and fitted with
BUNA-N O-Rings where water sealing is required. Sealing shall be accomplished by the proper fitting
of the parts not by compression or special torque requirements. All external screws and fasteners shall
be AISI stainless steel.
Integrated Float Clamp: Pump shall be equipped with an integrated clamping mechanism to secure a
piggyback float switch to the pump housing. Clamp mechanism shall allow easy adjustment of the float
switch tether length so that the pump down level can be adjusted. The clamp shall not damage the
float cable when tightened securely.
Specifications subject to change without notice
Pump performance curves
Curve number
EJ 04W-2 60HZ
Reference curve
EJ 04W-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1780 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
66.6 US g.p.m.
10.6 ft
H [ft]
20
19.5
19
18.5
18
17.5
17
16.5
16
15.5
15
14.5
14
13.5
13
12.5
12
11.5
11
10.5
10
9.5
9
8.5
8
7.5
7
6.5
6
5.5
5
4.61
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
Impeller size
N° of vanes
Impeller
Solid size
4.61 inch
6
Vortex impeller
2"
80
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
85
90
95
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ 05W-2 60HZ
Reference curve
EJ 05W-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1780 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
93.3 US g.p.m.
14 ft
H [ft]
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
5.12
4
3
2
1
0
10
20
30
40
50
60
70
80
90
100
Impeller size
N° of vanes
Impeller
Solid size
5.12 inch
6
Vortex impeller
2"
110
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
120
Revision
2005-06-14
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
Dwg:
DS-S08-067
Rev:
B
Date:
SCAVENGER SERIES
11/2009
Section
Scavenger
Tab
EJ 04W
Ejector Pumps
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled (non toxic)
Enclosed submersible
Class B, rated at 120••C
Integral Bi-Metallic current sensing switch providing over temperature shut down
1.10
• •10% from nominal
Approved by CSA to UL 778 and CSA C22.2-108 standards
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
Approvals
MOTOR DATA, 60Hz
Model
Phase
EJ 04W
1
Rated
Output
Power
0.4 Hp
Volts
115
Full
Load
Amps
6.6
Locked
Rotor
Amps
17.7
NEMA
Code
Letter
F
Power
Factor
100% Load
0.92
Motor
Efficiency
100% Load
57
Pole/
Speed
(rpm)
4/1750
MATERIALS of CONSTRUCTION
Motor Housing
Volute
External Hardware
O-Rings
Motor Shaft
Oil
Upper Bearing
Lower Bearing
Lower Shaft Seal
Impeller
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
304 Stainless Steel
Buna-N
420 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
Single row ball bearing
Single row ball bearing.
Spring loaded rotating carbon face w/ stationary ceramic face.
Polybutylene Terephthalate (PBT) 30% glass fiber, Vortex
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, single phase (lb.)
Maximum submergence (feet)
Discharge size, standard
Discharge thread type
Discharge size, optional
Maximum temp. of pumped fluid
35
30
2 Inch, Vertical
Female NPT
none
40••C continuous, 50••C intermittent
CABLE SPECIFICATIONS
MODEL
EJ 04W
POWER CABLE
Quantity, Type
1 - 16/3 SJTOW-A or equiv. 115V w/ 3 prong plug
Specifications subject to change without notice
LENGTH,
Feet
20
OUTER JACKET
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-069
Rev:
B
Date:
SCAVENGER SERIES
11/2009
Section
Scavenger
Tab
EJ 05W
Ejector Pumps
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled (non toxic)
Enclosed submersible
Class B, rated at 120••C
Integral Bi-Metallic current sensing switch providing over temperature shut down
1.10
• •10% from nominal
Approved by CSA to UL 778 and CSA C22.2-108 standards
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
Approvals
MOTOR DATA, 60Hz
Model
Phase
EJ 05W
1
1
Rated
Output
Power
0.5 Hp
0.5 Hp
Volts
115
230
Full
Load
Amps
10.6
5.3
Locked
Rotor
Amps
21.4
10.5
NEMA
Code
Letter
E
E
Power
Factor
100% Load
0.87
0.87
Motor
Efficiency
100% Load
59
59
Pole/
Speed
(rpm)
4/1750
4/1750
MATERIALS of CONSTRUCTION
Motor Housing
Volute
External Hardware
O-Rings
Motor Shaft
Oil
Upper Bearing
Lower Bearing
Lower Shaft Seal
Impeller
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
304 Stainless Steel
Buna-N
420 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
Single row ball bearing
Single row ball bearing.
Spring loaded rotating carbon face w/ stationary ceramic face.
Polybutylene Terephthalate (PBT) 30% glass fiber, Vortex
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, single phase (lb.)
Maximum submergence (feet)
Discharge size, standard
Discharge thread type
Discharge size, optional
Maximum temp. of pumped fluid
37
30
2 Inch, Vertical
Female NPT
none
40••C continuous, 50••C intermittent
CABLE SPECIFICATIONS
MODEL
EJ 05W
POWER CABLE
Quantity, Type
115 volt - 16/3 SJEOOW or equiv. w/ 3 prong plug
230 volt - 16/3 SJEOOW or equiv. w/ 3 prong plug
Specifications subject to change without notice
LENGTH,
Feet
20
OUTER JACKET
Thermoplastic elastomer
WET PIT SCAVENGER EJ 04W-2 / EJ 05W-2
INSTALLATION DIMENSIONS
Dwg:
DS-S08-075
Rev:
A
Date:
05/2009
Section
EJ
Tab
Page
EZ OUT GUIDE RAIL ASSEMBLY
Guide Rail System Part Number
62326009
Pump
EJ 04W
EJ 05W
Specifications subject to change without notice
Weight
A
B
C
31.9 lb
14.5 kg
35.2 lb
14.9 inch
377 mm
15.8 inch
6.7 inch
170 mm
7.4 inch
9.9 inch
251 mm
10.4 inch
402 mm
187 mm
263 mm
15
kg
PERFORMANCE SPECIFICATIONS
Dwg.
DS-S08-071
Rev:
B
Date:
11/2009
Scavenger™
EJ 05D-2 & EJ 07-2
Page
1 of 1
Single phase and three phase versions
SCOPE
Furnish _____ ABS Scavenger Model _____________
submersible non-clog wastewater pump(s) capable of
delivering _______U.S. GPM at a total dynamic head of
______feet. The pump shall have a 2” ANSI horizontal
discharge. The motor shall be _______HP connected for
operation on a ________ volts, _____ phase, 60 hertz
electrical supply service.
Each pump unit shall have
_____feet of __________________lifting _________ sized
properly for the weight of the pump, and ______ feet of
power cable. The pump assembly shall be approved by CSA
to UL 778 and CSA C22.2-108 standards.
PUMP DESIGN
The pump(s) shall be designed to handle clean or solids contaminated
water, raw sewage, wastewater effluent, storm water, and other similar
non corrosive, solids-laden fluids, without clogging. The pump shall have
integrated feet allowing it to stand on a hard bottom wet well. The pump
shall also be capable of mounting on a Guide Rail System allowing the
pump to be removed from the wet well without disturbing the discharge
piping or requiring personnel to enter the wet well. The Guide Rail
System shall be cast iron, have an integrated discharge elbow, and shall
utilize a single guide rail pipe to guide the pump into place.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, ASTM A-48, Class
30, with smooth surfaces devoid of porosity or other irregularities. All
exposed fasteners shall be AISI type 304 stainless steel. All metal
surfaces coming into contact with the pumped media shall be protected
by a factory applied spray coating of modified alkyd and phenol resin
primer and top coat, with a total paint thickness of 3.5-4.5mils.
Critical mating surfaces where a watertight seal is required shall be
machined and fitted with Buna-N o-rings. Sealing will be the result of
controlled compression of rubber o-rings without requiring a specific
torque on fasteners to accomplish sealing. Rectangular cross sectioned
gaskets requiring specific fastener torque to achieve compression shall
not be considered adequate or equal. No secondary sealing compounds
shall be used or required.
Impeller: The impeller shall be a semi-open, non-clogging, dynamically
balanced, double vane, ABS ContraBlock™ design, capable of passing a
2” diameter spherical solid. The impeller shall have a precision
machined slip fit onto the motor shaft and drive key, and shall be
fastened to the shaft by a stainless steel bolt and machined impeller
washer. The back side of the impeller shall be fit closely against the
lower portion of the motor and shall incorporate an active chopping
system to prevent stringy solids from entering the area behind the
impeller and interfering with the shaft.
Self Cleaning Wear Plate: The pump shall be equipped with an ABS
ContraBlock™ self cleaning wear plate. The wear plate shall be capable
of adjustment for maximum pump efficiency without disassembling the
pump. The wear plate shall be designed with a wave shaped inlet and
an outward spiral V-shaped groove on the side facing the impeller, to
shred and force stringy solids outward from the impeller and through the
pump discharge. The use of non-adjustable wear rings or adjustment
systems which require removal and shimming of the impeller shall not be
considered equal.
Pump Volute: The pump volute shall be a single piece design with
centerline discharge. Passages shall be smooth and large enough to
pass any solids which may enter the impeller. Discharge flange design
shall permit attachment to standard ANSI 2” flanges.
Specifications subject to change without notice
Shaft & Rotating Assembly: The common motor/pump shaft shall be of
420 stainless steel material and shall have a polished finish and
accurately machined shoulders to accommodate bearings, seals and
impeller. Carbon steel shafts shall not be considered adequate or equal.
The rotating assembly (impeller, shaft and rotor) shall be dynamically
balanced such that undue vibration or other unsatisfactory characteristics
will not result when the pump is in operation.
Mechanical Seals: Each pump shall be equipped with a mechanical
shaft seal system consisting of two independent seal assemblies with a
common spring between them. The seals shall operate in an oil filled
chamber which is completely separate from the motor chamber. Oil
contained in this chamber shall be non-toxic. The rotating seal faces
shall be carbon, and stationary seal faces shall be aluminum oxide. As
an option, seal faces of silicon carbide shall be available. Static sealing
components of the mechanical seal such as boots and o-rings shall be
constructed of Buna-N. Metallic components of the mechanical seal
shall be constructed of 300 series stainless steel. The seal system shall
not rely upon the pumped media for lubrication and shall not be damaged
when the pump is run dry. As a third level of sealing, a v-ring type lip
seal shall be installed on the shaft behind the impeller to prevent solids in
the pumped media from interfering with the primary mechanical seal.
Bearings: The pump shaft shall rotate on ball bearings. The upper
bearing shall be a single row deep grooved ball bearing The lower
bearing shall be a heavy duty single row, deep grooved ball bearing.
Upper and lower bearings shall be of sufficient size and properly spaced
to transfer all radial and axial loads to the pump housing and minimize
shaft deflection. Bearings shall be continuously lubricated by the oil
contained in the pump motor housing. B-10 bearing life shall be a
minimum of 25k hr at BEP. Pump designs utilizing other than ball
bearings, or those requiring supplemental guide bushings for the shaft or
impeller shall not be considered acceptable.
Motor: The motor shall be of the squirrel-cage induction design, with
copper windings, housed in an oil filled, water tight chamber. The oil
within the motor housing shall be non-toxic. The motor shall be capable
of continuous submerged operation underwater to a depth of 65 feet.
The stator windings and stator leads shall be insulated with moisture
resistant Class B insulation rated for 130oC (266o F). The motor shall be
o
o
capable of operating continuously, submerged in liquid of 40 C (104 F)
without overheating. The motor shall be capable of handling up to 10
evenly spaced starts per hour. The service factor (as defined by NEMA)
shall be a minimum of 1.15. Three phase motors shall be tri-voltage,
208-230/460. A three phase motor rated at 575 volts shall also be
available. Single phase versions shall be rated 208-230 volts. Single
phase versions shall utilize a capacitor start circuit with a solid state
voltage sensing start relay. The start circuit shall be integrated into the
top of the motor. All motors shall have a voltage tolerance of +/- 10%
from nominal name plate rating.
Power Cable: The power cable shall be sized according to NEC and
CSA standards and shall be of sufficient length to reach the junction box
without requiring splices. The outer jacket of the cable shall be oil and
water resistant thermoplastic elastomer. The power cable shall be fitted
to the motor using an epoxy potted, water tight cable entry system, with a
rubber grommet as the secondary seal and strain relief.
Lifting Bail: The pump shall be equipped with a stainless steel, open
loop lifting bail to which a chain or other lifting device may be attached.
The bail shall be firmly attached to the pump in a fixed, upright position,
and shall be large enough to allow the pump to be hooked from the
surface in an emergency. Bails which are not fixed in an upright position
or those which cannot be hooked from the surface shall not be
considered acceptable.
PERFORMANCE SPECIFICATIONS
Dwg.
DS-S08-055
Rev:
Date:
11/2009
Scavenger™ EJ10-2, 15-2, 20-2
Page
1 of 1
Single phase and three phase versions
SCOPE
Furnish _____ ABS Scavenger Model _____________
submersible non-clog wastewater pump(s) capable of
delivering _______U.S. GPM at a total dynamic head of
______feet. The pump shall have a 2” ANSI horizontal
discharge. The motor shall be _______HP connected for
operation on a ________ volts, _____ phase, 60 hertz
electrical supply service.
Each pump unit shall have
_____feet of __________________lifting _________ sized
properly for the weight of the pump, and ______ feet of
power cable. The pump assembly shall be approved by UL
778 and CSA C22.2-108 standards.
PUMP DESIGN
The pump(s) shall be designed to handle clean or solids contaminated
water, raw sewage, wastewater effluent, storm water, and other similar
non corrosive, solids-laden fluids, without clogging. The pump shall have
integrated feet allowing it to stand on a hard bottom wet well. The pump
shall also be capable of mounting on a Guide Rail System allowing the
pump to be removed from the wet well without disturbing the discharge
piping or requiring personnel to enter the wet well. The Guide Rail
System shall be cast iron, have an integrated discharge elbow, and shall
utilize a single guide rail pipe to guide the pump into place.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, ASTM A-48, Class
30, with smooth surfaces devoid of porosity or other irregularities. All
exposed fasteners shall be AISI type 304 stainless steel. All metal
surfaces coming into contact with the pumped media shall be protected
by a factory applied spray coating of modified alkyd and phenol resin
primer and top coat, with a total paint thickness of 3.5-4.5mils.
Critical mating surfaces where a watertight seal is required shall be
machined and fitted with Buna-N o-rings. Sealing will be the result of
controlled compression of rubber o-rings without requiring a specific
torque on fasteners to accomplish sealing. Rectangular cross sectioned
gaskets requiring specific fastener torque to achieve compression shall
not be considered adequate or equal. No secondary sealing compounds
shall be used or required.
Impeller: The impeller shall be a semi-open, non-clogging, dynamically
balanced, double vane, ABS ContraBlock™ design, capable of passing a
2” diameter spherical solid. The impeller shall have a precision
machined slip fit onto the motor shaft and drive key, and shall be
fastened to the shaft by a stainless steel bolt and machined impeller
washer. The back side of the impeller shall be fit closely against the
lower portion of the motor and shall incorporate an active chopping
system to prevent stringy solids from entering the area behind the
impeller and interfering with the shaft.
Self Cleaning Wear Plate: The pump shall be equipped with an ABS
ContraBlock™ self cleaning wear plate. The wear plate shall be capable
of adjustment for maximum pump efficiency without disassembling the
pump. The wear plate shall be designed with a wave shaped inlet and
an outward spiral V-shaped groove on the side facing the impeller, to
shred and force stringy solids outward from the impeller and through the
pump discharge. The use of non-adjustable wear rings or adjustment
systems which require removal and shimming of the impeller shall not be
considered equal.
Pump Volute: The pump volute shall be a single piece design with
centerline discharge. Passages shall be smooth and large enough to
pass any solids which may enter the impeller. Discharge flange design
shall permit attachment to standard ANSI 2” flanges.
Specifications subject to change without notice
Shaft & Rotating Assembly: The common motor/pump shaft shall be of
420 stainless steel material and shall have a polished finish and
accurately machined shoulders to accommodate bearings, seals and
impeller. Carbon steel shafts shall not be considered adequate or equal.
The rotating assembly (impeller, shaft and rotor) shall be dynamically
balanced such that undue vibration or other unsatisfactory characteristics
will not result when the pump is in operation.
Mechanical Seals: Each pump shall be equipped with a mechanical
shaft seal system consisting of two independent seal assemblies with a
common spring between them. The seals shall operate in an oil filled
chamber which is completely separate from the motor chamber. Oil
contained in this chamber shall be non-toxic. The rotating seal faces
shall be carbon, and stationary seal faces shall be aluminum oxide. As
an option, seal faces of silicon carbide shall be available. Static sealing
components of the mechanical seal such as boots and o-rings shall be
constructed of Buna-N. Metallic components of the mechanical seal
shall be constructed of 300 series stainless steel. The seal system shall
not rely upon the pumped media for lubrication and shall not be damaged
when the pump is run dry. As a third level of sealing, a v-ring type lip
seal shall be installed on the shaft behind the impeller to prevent solids in
the pumped media from interfering with the primary mechanical seal.
Bearings: The pump shaft shall rotate on ball bearings. The upper
bearing shall be a single row deep grooved ball bearing The lower
bearing shall be a heavy duty single row, deep grooved ball bearing.
Upper and lower bearings shall be of sufficient size and properly spaced
to transfer all radial and axial loads to the pump housing and minimize
shaft deflection. Bearings shall be continuously lubricated by the oil
contained in the pump motor housing. B-10 bearing life shall be a
minimum of 25k hr at BEP. Pump designs utilizing other than ball
bearings, or those requiring supplemental guide bushings for the shaft or
impeller shall not be considered acceptable.
Motor: The motor shall be of the squirrel-cage induction design, with
copper windings, housed in an oil filled, water tight chamber. The oil
within the motor housing shall be non-toxic. The motor shall be capable
of continuous submerged operation underwater to a depth of 65 feet.
The stator windings and stator leads shall be insulated with moisture
resistant Class B insulation rated for 130oC (266o F). The motor shall be
o
o
capable of operating continuously, submerged in liquid of 40 C (104 F)
without overheating. The motor shall be capable of handling up to 10
evenly spaced starts per hour. The service factor (as defined by NEMA)
shall be a minimum of 1.15. Three phase motors shall be tri-voltage,
208-230/460. A three phase motor rated at 575 volts shall also be
available. Single phase versions shall be rated 208-230 volts. Single
phase versions shall utilize a capacitor start circuit with a solid state
voltage sensing start relay. The start circuit shall be integrated into the
top of the motor. All motors shall have a voltage tolerance of +/- 10%
from nominal name plate rating.
Power Cable: The power cable shall be sized according to NEC and
CSA standards and shall be of sufficient length to reach the junction box
without requiring splices. The outer jacket of the cable shall be oil and
water resistant thermoplastic elastomer. The power cable shall be fitted
to the motor using an epoxy potted, water tight cable entry system, with a
rubber grommet as the secondary seal and strain relief.
Lifting Bail: The pump shall be equipped with a stainless steel, open
loop lifting bail to which a chain or other lifting device may be attached.
The bail shall be firmly attached to the pump in a fixed, upright position,
and shall be large enough to allow the pump to be hooked from the
surface in an emergency. Bails which are not fixed in an upright position
or those which cannot be hooked from the surface shall not be
considered acceptable.
Pump performance curves
Curve number
EJ W-2 60HZ
Reference curve
EJ W-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1710..1715 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
208 US g.p.m.
23.1 ft
H [ft]
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 20W-2
EJ 15W-2
EJ 10W-2
EJ 07W-2
0
20
40
60
80
100
120
140
160
180
200
220
240
Impeller size
N° of vanes
Impeller
Solid size
6.22..4.72 inch
2
Contrabloc impeller, 2 vanes
2"
260
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
280
300
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-2 60HZ
Reference curve
EJ D-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1710..1715 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
211 US g.p.m.
22.7 ft
H [ft]
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 20D-2
EJ 15D-2
EJ 10D-2
EJ 07D-2
0
20
40
60
80
100
120
140
160
180
200
220
240
Impeller size
N° of vanes
Impeller
Solid size
6.22..4.72 inch
2
Contrabloc impeller, 2 vanes
2"
260
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
280
300
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ W-2 60HZ
Reference curve
EJ W-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1710..1715 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
146 US g.p.m.
11.3 ft
H [ft]
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
EJ 07W-2
4
3
2
1
0
20
40
60
80
100
120
140
160
180
200
220
240
Impeller size
N° of vanes
Impeller
Solid size
6.22..4.72 inch
2
Contrabloc impeller, 2 vanes
2"
260
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
280
300
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-2 60HZ
Reference curve
EJ D-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1710..1715 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
147 US g.p.m.
11 ft
H [ft]
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
EJ 07D-2
4
3
2
1
0
20
40
60
80
100
120
140
160
180
200
220
240
Impeller size
N° of vanes
Impeller
Solid size
6.22..4.72 inch
2
Contrabloc impeller, 2 vanes
2"
260
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
280
300
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ W-2 60HZ
Reference curve
EJ W-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1710..1715 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
167 US g.p.m.
14.8 ft
H [ft]
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
EJ 10W-2
5
4
3
2
1
0
20
40
60
80
100
120
140
160
180
200
220
240
Impeller size
N° of vanes
Impeller
Solid size
6.22..4.72 inch
2
Contrabloc impeller, 2 vanes
2"
260
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
280
300
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-2 60HZ
Reference curve
EJ D-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1710..1715 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
169 US g.p.m.
14.6 ft
H [ft]
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
EJ 10D-2
5
4
3
2
1
0
20
40
60
80
100
120
140
160
180
200
220
240
Impeller size
N° of vanes
Impeller
Solid size
6.22..4.72 inch
2
Contrabloc impeller, 2 vanes
2"
260
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
280
300
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ W-2 60HZ
Reference curve
EJ W-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1710..1715 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
192 US g.p.m.
19.5 ft
H [ft]
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
EJ 15W-2
6
5
4
3
2
1
0
20
40
60
80
100
120
140
160
180
200
220
240
Impeller size
N° of vanes
Impeller
Solid size
6.22..4.72 inch
2
Contrabloc impeller, 2 vanes
2"
260
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
280
300
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ W-2 60HZ
Reference curve
EJ W-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1710..1715 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
208 US g.p.m.
23.1 ft
H [ft]
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 20W-2
0
20
40
60
80
100
120
140
160
180
200
220
240
Impeller size
N° of vanes
Impeller
Solid size
6.22..4.72 inch
2
Contrabloc impeller, 2 vanes
2"
260
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
280
300
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-2 60HZ
Reference curve
EJ D-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1710..1715 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
211 US g.p.m.
22.7 ft
H [ft]
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 20D-2
0
20
40
60
80
100
120
140
160
180
200
220
240
Impeller size
N° of vanes
Impeller
Solid size
6.22..4.72 inch
2
Contrabloc impeller, 2 vanes
2"
260
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
280
300
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
Dwg:
DS-S08-072
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 05D-2
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class B, rated at 120••C
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards.
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EJ 05D-2
3*
3*
3
Output
Power
bhp
0.5
0.5
0.5
Volts
208-230
460
575
Full
Load
Amps
3.5-3.2
1.6
1.3
Locked
Rotor
Amps
22.4-20.3
10.1
8.1
NEMA
Code
Letter
S
S
S
Pole/
Speed
(rpm)
4/1750
4/1750
4/1750
* These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Single row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Option: Silicon Carbide mechanical seal
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
78 (35)
65 (20)
2 inch horizontal
Flange with standard ANSI class 125 bolt pattern.
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
16/4 SEOOW (EJ 05D-2)
Specifications subject to change without notice
VOLTAGE
208-230/460/575
DIAMETER
0.43in (10.9mm)
LENGTH
20 ft (6m)
OUTER JACKET
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-070
Rev:
C
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 07-2
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class B, rated at 120••C
Single Phase: Internal thermal protection with automatic reset. Installer must provide
circuit breaker for short circuit protection per N.E.C standards.
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards.
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
1*
Output
Power
bhp
3/4
3**
3**
3
3/4
3/4
3/4
Model
Phase
EJ 07W-2
EJ 07D-2
115 or 230
Full
Load
Amps
13.8 - 6.9
Locked
Rotor
Amps
62 - 31.0
NEMA
Code
Letter
L-K
Pole/
Speed
(rpm)
4/1750
208-230
460
575
4.2-3.8
1.9
1.5
22.4-20.3
K
K
K
4/1750
4/1750
4/1750
Volts
10.2
8.2
* Start switch and capacitor integrated into top of pump.
** These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Single row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Option: Silicon Carbide mechanical seal
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
84 (38) [EJ 07W-2], 80 (36) [EJ 07D-2]
65 (20)
2 inch horizontal
Flange with standard ANSI class 125 bolt pattern.
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
14/3 SJEOOW (EJ 07W-2)
16/4 SEOOW (EJ 07D-2)
Specifications subject to change without notice
VOLTAGE
230
208-230/460/575
DIAMETER
0.36in (9.2mm)
0.43in (10.9mm)
LENGTH
OUTER JACKET
20 ft (6m)
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-013
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 10-2
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class B, rated at 120••C
Single Phase: Internal thermal protection with automatic reset. Installer must provide
circuit breaker for short circuit protection per N.E.C standards.
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards.
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EJ 10W-2
1*
Output
Power
bhp
1.0
EJ 10D-2
3**
3**
3
1.0
1.0
1.0
230
Full
Load
Amps
10.0
Locked
Rotor
Amps
38
NEMA
Code
Letter
K
Pole/
Speed
(rpm)
4/1750
208-230
460
575
5.5-5.0
2.5
2.0
22.4-20.3
10.1
8.1
K
K
K
4/1750
4/1750
4/1750
Volts
* Start switch and capacitor integrated into top of pump.
** These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Single row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Option: Silicon Carbide mechanical seal
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
84 (38) [EJ 10W-2], 80 (36) [EJ 10D-2]
65 (20)
2 inch horizontal
Flange with standard ANSI class 125 bolt pattern.
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
14/3 SJEOOW (EJ 10W-2)
16/4 SEOOW (EJ 10D-2)
Specifications subject to change without notice
VOLTAGE
230
208-230/460/575
DIAMETER
0.36in (9.2mm)
0.43in (10.9mm)
LENGTH
OUTER JACKET
20 ft (6m)
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-018
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 15-2
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class B, rated at 120••C
Single Phase: Internal thermal protection with automatic reset. Installer must provide
circuit breaker for short circuit protection per N.E.C standards.
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards.
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EJ 15W-2
1*
Output
Power
bhp
1.5
EJ 15D-2
3**
3**
3
1.5
1.5
1.5
230
Full
Load
Amps
15.0
Locked
Rotor
Amps
59
NEMA
Code
Letter
L
Pole/
Speed
(rpm)
4/1750
208-230
460
575
7.7-7.0
3.5
2.8
45-40
20
16
M
M
M
4/1750
4/1750
4/1750
Volts
* Start switch and capacitor integrated into top of pump.
** These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Single row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Option: Silicon Carbide mechanical seal
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
90 (41) [EJ 15W-2], 84 (38) [EJ 15D-2]
65 (20)
2 inch horizontal
Flange with standard ANSI class 125 bolt pattern.
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
14/3 SJEOOW (EJ 15W-2)
16/4 SEOOW (EJ 15D-2)
Specifications subject to change without notice
VOLTAGE
230
208-230/460/575
DIAMETER
0.36in (9.2mm)
0.43in (10.9mm)
LENGTH
OUTER JACKET
20 ft (6m)
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-023
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 20-2
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class B, rated at 120••C
Single Phase: Internal thermal protection with automatic reset. Installer must provide
circuit breaker for short circuit protection per N.E.C standards.
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards.
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EJ 20W-2
1*
Output
Power
bhp
2.0
EJ 20D-2
3**
3**
3
2.0
2.0
2.0
230
Full
Load
Amps
19.0
Locked
Rotor
Amps
59
NEMA
Code
Letter
G
Pole/
Speed
(rpm)
4/1750
208-230
460
575
9.9-9
4.5
3.6
44-40
20
16
K
K
K
4/1750
4/1750
4/1750
Volts
* Start switch and capacitor integrated into top of pump.
** These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Single row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Option: Silicon Carbide mechanical seal
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
90 (41) [EJ 20W-2], 84 (38) [EJ 20D-2]
65 (20)
2 inch horizontal
Flange with standard ANSI class 125 bolt pattern.
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
12/3 SJEOOW (EJ 20W-2)
14/4 SEOOW (EJ 20D-2)
16/4 SEOOW (EJ 20D-2)
Specifications subject to change without notice
VOLTAGE
230
208-230/460
575
DIAMETER
0.43in (10.9mm)
0.57in (14.5mm)
0.43in (10.9mm)
LENGTH
OUTER JACKET
20 ft (6m)
Thermoplastic elastomer
OUTLINE DIMENSIONS
Doc No:
DS-S08-010
Rev:
A
Date:
Pump
EJ 05D-2
EJ 07D-2
EJ 10D-2
EJ 15D-2
EJ 20D-2
H
18.43(468)
18.43(468)
18.43(468)
20.20(513)
20.20(513)
Weight
70 lbs.
70 lbs.
70 lbs.
84 lbs.
84 lbs.
Pump
EJ 07W-2
EJ 10W-2
EJ 15W-2
EJ 20W-2
H
19.17(487)
19.17(487)
20.94(532)
20.94(532)
Weight
77 lbs.
77 lbs.
90 lbs.
90 lbs.
Note: Dimensions in inches and ( ) in millimeters.
Specifications subject to change without notice
SCAVENGER E SERIES EJ-05D-2 &
EJ-07/10/15/20-2
01/31/07
Section
Scavenger
Tab
Ejector
Page
INSTALLATION DIMENSIONS
Doc No:
DS-S08-040
Rev:
Date:
02/07/03
WET PIT
Section
Scavenger
SCAVENGER EJ-2
Tab
Ejector
Page
Two inch pumps
Pump
EJ 10D-2
EJ 15D-2
EJ 20D-2
H
in. [mm]
18.4 [468]
20.2 [513]
20.2 [513]
Guide rail system
Part number 62327989
Note: Dimensions in millimeters and [ ] in inches.
Specifications subject to change without notice
Weight
lbs. [kg]
70.4 [32]
83.6 [38]
83.6 [38]
Pump
EJ 10W-2
EJ 15W-2
EJ 20W-2
H
in. [mm]
19.2 [487]
20.9 [532]
20.9 [532]
Weight
lbs. [kg]
77 [35]
90.2 [41]
90.2 [41]
PERFORMANCE SPECIFICATIONS
Dwg.
DS-S08-057
Rev:
B
Date:
11/2009
Scavenger™ EJ10-3, 15-3, 20-3
Page
1 of 1
Single phase and three phase versions
SCOPE
Furnish _____ ABS Scavenger Model _____________
submersible non-clog wastewater pump(s) capable of
delivering _______U.S. GPM at a total dynamic head of
______feet. The pump shall have a 3” ANSI horizontal
discharge. The motor shall be _______HP connected for
operation on a ________ volts, _____ phase, 60 hertz
electrical supply service.
Each pump unit shall have
_____feet of __________________lifting _________ sized
properly for the weight of the pump, and ______ feet of
power cable. The pump assembly shall be approved by CSA
to UL 778 and CSA C22.2-108 standards.
PUMP DESIGN
The pump(s) shall be designed to handle clean or solids contaminated
water, raw sewage, wastewater effluent, storm water, and other similar
non corrosive, solids-laden fluids, without clogging. The pump shall have
integrated feet allowing it to stand on a hard bottom wet well. The pump
shall also be capable of mounting on a Guide Rail System allowing the
pump to be removed from the wet well without disturbing the discharge
piping or requiring personnel to enter the wet well. The Guide Rail
System shall be cast iron, have an integrated discharge elbow, and shall
utilize a single guide rail pipe to guide the pump into place.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, ASTM A-48, Class
30, with smooth surfaces devoid of porosity or other irregularities. All
exposed fasteners shall be AISI type 304 stainless steel. All metal
surfaces coming into contact with the pumped media shall be protected
by a factory applied spray coating of modified alkyd and phenol resin
primer and top coat, with a total paint thickness of 3.5-4.5mils.
Critical mating surfaces where a watertight seal is required shall be
machined and fitted with Buna-N o-rings. Sealing will be the result of
controlled compression of rubber o-rings without requiring a specific
torque on fasteners to accomplish sealing. Rectangular cross sectioned
gaskets requiring specific fastener torque to achieve compression shall
not be considered adequate or equal. No secondary sealing compounds
shall be used or required.
Impeller: The impeller shall be a semi-open, non-clogging, dynamically
balanced, double vane, ABS ContraBlock™ design, capable of passing a
2½” diameter spherical solid. The impeller shall have a precision
machined slip fit onto the motor shaft and drive key, and shall be
fastened to the shaft by a stainless steel bolt and machined impeller
washer. The back side of the impeller shall be fit closely against the
lower portion of the motor and shall incorporate an active chopping
system to prevent stringy solids from entering the area behind the
impeller and interfering with the shaft.
Self Cleaning Wear Plate: The pump shall be equipped with an ABS
ContraBlock™ self cleaning wear plate. The wear plate shall be capable
of adjustment for maximum pump efficiency without disassembling the
pump. The wear plate shall be designed with a wave shaped inlet and
an outward spiral V-shaped groove on the side facing the impeller, to
shred and force stringy solids outward from the impeller and through the
pump discharge. The use of non-adjustable wear rings or adjustment
systems which require removal and shimming of the impeller shall not be
considered equal.
Pump Volute: The pump volute shall be a single piece design with
centerline discharge. Passages shall be smooth and large enough to
pass any solids which may enter the impeller. Discharge flange design
shall permit attachment to standard ANSI 3” flanges.
Specifications subject to change without notice
Shaft & Rotating Assembly: The common motor/pump shaft shall be of
420 stainless steel material and shall have a polished finish and
accurately machined shoulders to accommodate bearings, seals and
impeller. Carbon steel shafts shall not be considered adequate or equal.
The rotating assembly (impeller, shaft and rotor) shall be dynamically
balanced such that undue vibration or other unsatisfactory characteristics
will not result when the pump is in operation.
Mechanical Seals: Each pump shall be equipped with a mechanical
shaft seal system consisting of two independent seal assemblies with a
common spring between them. The seals shall operate in an oil filled
chamber which is completely separate from the motor chamber. Oil
contained in this chamber shall be non-toxic. The rotating seal faces
shall be carbon, and stationary seal faces shall be aluminum oxide. As
an option, seal faces of silicon carbide shall be available. Static sealing
components of the mechanical seal such as boots and o-rings shall be
constructed of Buna-N. Metallic components of the mechanical seal
shall be constructed of 300 series stainless steel. The seal system shall
not rely upon the pumped media for lubrication and shall not be damaged
when the pump is run dry. As a third level of sealing, a v-ring type lip
seal shall be installed on the shaft behind the impeller to prevent solids in
the pumped media from interfering with the primary mechanical seal.
Bearings: The pump shaft shall rotate on ball bearings. The upper
bearing shall be a single row deep grooved ball bearing The lower
bearing shall be a heavy duty single row, deep grooved ball bearing.
Upper and lower bearings shall be of sufficient size and properly spaced
to transfer all radial and axial loads to the pump housing and minimize
shaft deflection. Bearings shall be continuously lubricated by the oil
contained in the pump motor housing. B-10 bearing life shall be a
minimum of 25k hr at BEP. Pump designs utilizing other than ball
bearings, or those requiring supplemental guide bushings for the shaft or
impeller shall not be considered acceptable.
Motor: The motor shall be of the squirrel-cage induction design, with
copper windings, housed in an oil filled, water tight chamber. The oil
within the motor housing shall be non-toxic. The motor shall be capable
of continuous submerged operation underwater to a depth of 65 feet.
The stator windings and stator leads shall be insulated with moisture
resistant Class B insulation rated for 130oC (266o F). The motor shall be
o
o
capable of operating continuously, submerged in liquid of 40 C (104 F)
without overheating. The motor shall be capable of handling up to 10
evenly spaced starts per hour. The service factor (as defined by NEMA)
shall be a minimum of 1.15. Three phase motors shall be tri-voltage,
208-230/460. A three phase motor rated at 575 volts shall also be
available. Single phase versions shall be rated 208-230 volts. Single
phase versions shall utilize a capacitor start circuit with a solid state
voltage sensing start relay. The start circuit shall be integrated into the
top of the motor. All motors shall have a voltage tolerance of +/- 10%
from nominal name plate rating.
Power Cable: The power cable shall be sized according to NEC and
CSA standards and shall be of sufficient length to reach the junction box
without requiring splices. The outer jacket of the cable shall be oil and
water resistant thermoplastic elastomer. The power cable shall be fitted
to the motor using an epoxy potted, water tight cable entry system, with a
rubber grommet as the secondary seal and strain relief.
Lifting Bail: The pump shall be equipped with a stainless steel, open
loop lifting bail to which a chain or other lifting device may be attached.
The bail shall be firmly attached to the pump in a fixed, upright position,
and shall be large enough to allow the pump to be hooked from the
surface in an emergency. Bails which are not fixed in an upright position
or those which cannot be hooked from the surface shall not be
considered acceptable.
PERFORMANCE SPECIFICATIONS
Dwg.
DS-S08-059
Rev:
B
Date:
11/2009
Scavenger™ EJ30-3, 50-3, 75-3
Page
1 of 1
Single phase and three phase versions
SCOPE
Furnish _____ ABS Scavenger Model _____________
submersible non-clog wastewater pump(s) capable of
delivering _______U.S. GPM at a total dynamic head of
______feet. The pump shall have a 3” ANSI horizontal
discharge. The motor shall be _______HP connected for
operation on a ________ volts, _____ phase, 60 hertz
electrical supply service.
Each pump unit shall have
_____feet of __________________lifting _________ sized
properly for the weight of the pump, and ______ feet of
power cable. The pump assembly shall be approved by CSA
to UL 778 and CSA C22.2-108 standards.
PUMP DESIGN
The pump(s) shall be designed to handle clean or solids contaminated
water, raw sewage, wastewater effluent, storm water, and other similar
non corrosive, solids-laden fluids, without clogging. The pump shall have
integrated feet allowing it to stand on a hard bottom wet well. The pump
shall also be capable of mounting on a Guide Rail System allowing the
pump to be removed from the wet well without disturbing the discharge
piping or requiring personnel to enter the wet well. The Guide Rail
System shall be cast iron, have an integrated discharge elbow, and shall
utilize a single guide rail pipe to guide the pump into place.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, ASTM A-48, Class
30, with smooth surfaces devoid of porosity or other irregularities. All
exposed fasteners shall be AISI type 304 stainless steel. All metal
surfaces coming into contact with the pumped media shall be protected
by a factory applied spray coating of modified alkyd and phenol resin
primer and top coat, with a total paint thickness of 3.5-4.5mils.
Critical mating surfaces where a watertight seal is required shall be
machined and fitted with Buna-N o-rings. Sealing will be the result of
controlled compression of rubber o-rings without requiring a specific
torque on fasteners to accomplish sealing. Rectangular cross sectioned
gaskets requiring specific fastener torque to achieve compression shall
not be considered adequate or equal. No secondary sealing compounds
shall be used or required.
Impeller: The impeller shall be a semi-open, non-clogging, dynamically
balanced, double vane, ABS ContraBlock™ design, capable of passing a
2 ½” diameter spherical solid. The impeller shall have a precision
machined slip fit onto the motor shaft and drive key, and shall be
fastened to the shaft by a stainless steel bolt and machined impeller
washer. The back side of the impeller shall be fit closely against the
lower portion of the motor and shall incorporate an active chopping
system to prevent stringy solids from entering the area behind the
impeller and interfering with the shaft.
Self Cleaning Wear Plate: The pump shall be equipped with an ABS
ContraBlock™ self cleaning wear plate. The wear plate shall be capable
of adjustment for maximum pump efficiency without disassembling the
pump. The wear plate shall be designed with a wave shaped inlet and
an outward spiral V-shaped groove on the side facing the impeller, to
shred and force stringy solids outward from the impeller and through the
pump discharge. The use of non-adjustable wear rings or adjustment
systems which require removal and shimming of the impeller shall not be
considered equal.
Pump Volute: The pump volute shall be a single piece design with
centerline discharge. Passages shall be smooth and large enough to
pass any solids which may enter the impeller. Discharge flange design
shall permit attachment to standard ANSI 3” flanges.
Specifications subject to change without notice
Shaft & Rotating Assembly: The common motor/pump shaft shall be of
420 stainless steel material and shall have a polished finish and
accurately machined shoulders to accommodate bearings, seals and
impeller. Carbon steel shafts shall not be considered adequate or equal.
The rotating assembly (impeller, shaft and rotor) shall be dynamically
balanced such that undue vibration or other unsatisfactory characteristics
will not result when the pump is in operation.
Mechanical Seals: Each pump shall be equipped with a mechanical
shaft seal system consisting of two independent seal assemblies with a
common spring between them. The seals shall operate in an oil filled
chamber which is completely separate from the motor chamber. Oil
contained in this chamber shall be non-toxic. The rotating seal faces
shall be carbon, and stationary seal faces shall be aluminum oxide. As
an option, seal faces of silicon carbide shall be available. Static sealing
components of the mechanical seal such as boots and o-rings shall be
constructed of Buna-N. Metallic components of the mechanical seal
shall be constructed of 300 series stainless steel. The seal system shall
not rely upon the pumped media for lubrication and shall not be damaged
when the pump is run dry. As a third level of sealing, a v-ring type lip
seal shall be installed on the shaft behind the impeller to prevent solids in
the pumped media from interfering with the primary mechanical seal.
Bearings: The pump shaft shall rotate on ball bearings. The upper
bearing shall be a single row deep grooved ball bearing The lower
bearing shall be a heavy duty, double row, angular contact ball bearing.
Upper and lower bearings shall be of sufficient size and properly spaced
to transfer all radial and axial loads to the pump housing and minimize
shaft deflection. Bearings shall be continuously lubricated by the oil
contained in the pump motor housing. B-10 bearing life shall be a
minimum of 30k hr at BEP. Pump designs utilizing other than ball
bearings, or those requiring supplemental guide bushings for the shaft or
impeller shall not be considered acceptable.
Motor: The motor shall be of the squirrel-cage induction design, with
copper windings, housed in an oil filled, water tight chamber. The oil
within the motor housing shall be non-toxic. The motor shall be capable
of continuous submerged operation underwater to a depth of 65 feet.
The stator windings and stator leads shall be insulated with moisture
resistant Class F insulation rated for 155oC (311o F). The motor shall be
o
o
capable of operating continuously, submerged in liquid of 40 C (104 F)
without overheating. The motor shall be capable of handling up to 10
evenly spaced starts per hour. The service factor (as defined by NEMA)
shall be a minimum of 1.10. Three phase motors shall be tri-voltage,
208-230/460. A three phase motor rated at 575 volts shall also be
available. Single phase versions shall be rated 208-230 volts. Single
phase versions shall utilize a capacitor start, capacitor run circuit with a
voltage sensing start relay. The start circuit components shall be located
in the control panel. All motors shall have a voltage tolerance of +/- 10%
from nominal name plate rating.
Power Cable: The power cable shall be sized according to NEC and
CSA standards and shall be of sufficient length to reach the junction box
without requiring splices. The outer jacket of the cable shall be oil and
water resistant thermoplastic elastomer. The power cable shall be fitted
to the motor using an epoxy potted, water tight cable entry system, with a
rubber grommet as the secondary seal and strain relief.
Lifting Bail: The pump shall be equipped with a stainless steel, open
loop lifting bail to which a chain or other lifting device may be attached.
The bail shall be firmly attached to the pump in a fixed, upright position,
and shall be large enough to allow the pump to be hooked from the
surface in an emergency. Bails which are not fixed in an upright position
or those which cannot be hooked from the surface shall not be
considered acceptable.
Pump performance curves
Curve number
EJ W-3 60HZ
Reference curve
EJ W-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
314 US g.p.m.
35.7 ft
H [ft]
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
EJ 50W-3
22
20
18
EJ 30W-3
16
EJ 20W-3
14
12
10
EJ 15W-3
8
EJ 10W-3
6
4
2
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.28..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-3 60HZ
Reference curve
EJ D-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
343 US g.p.m.
43.8 ft
H [ft]
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
EJ 75D-3
30
28
26
24
EJ 50D-3
22
20
18
EJ 30D-3
16
EJ 20D-3
14
12
10
EJ 15D-3
8
EJ 10D-3
6
4
2
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.87..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ W-3 60HZ
Reference curve
EJ W-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
196 US g.p.m.
13.8 ft
H [ft]
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
EJ 10W-3
6
5
4
3
2
1
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.28..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-3 60HZ
Reference curve
EJ D-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
194 US g.p.m.
14 ft
H [ft]
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
EJ 10D-3
6
5
4
3
2
1
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.87..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ W-3 60HZ
Reference curve
EJ W-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
224 US g.p.m.
18.2 ft
H [ft]
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
EJ 15W-3
9
8
7
6
5
4
3
2
1
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.28..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-3 60HZ
Reference curve
EJ D-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
222 US g.p.m.
18.3 ft
H [ft]
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
EJ 15D-3
9
8
7
6
5
4
3
2
1
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.87..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ W-3 60HZ
Reference curve
EJ W-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
250 US g.p.m.
22.5 ft
H [ft]
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 20W-3
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.28..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-3 60HZ
Reference curve
EJ D-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
247 US g.p.m.
22.7 ft
H [ft]
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 20D-3
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.87..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ W-3 60HZ
Reference curve
EJ W-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
289 US g.p.m.
30.1 ft
H [ft]
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 30W-3
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.28..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-3 60HZ
Reference curve
EJ D-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
286 US g.p.m.
30.3 ft
H [ft]
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 30D-3
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.87..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ W-3 60HZ
Reference curve
EJ W-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
314 US g.p.m.
35.7 ft
H [ft]
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
EJ 50W-3
22
20
18
16
14
12
10
8
6
4
2
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.28..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-3 60HZ
Reference curve
EJ D-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
311 US g.p.m.
35.9 ft
H [ft]
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
EJ 50D-3
22
20
18
16
14
12
10
8
6
4
2
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.87..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-3 60HZ
Reference curve
EJ D-3
Discharge
Frequency
3"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1610 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
343 US g.p.m.
43.8 ft
H [ft]
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
EJ 75D-3
30
28
26
24
22
20
18
16
14
12
10
8
6
4
2
0
40
80
120
160
200
240
280
320
360
400
Impeller size
N° of vanes
Impeller
Solid size
7.87..5.12 inch
2
Contrabloc impeller, 2 vanes
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
440
480
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
Dwg:
DS-S08-033
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 10-3
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class B, rated at 120••C
Single Phase: Internal thermal protection with automatic reset. Installer must provide
circuit breaker for short circuit protection per N.E.C standards.
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards.
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EJ 10W-3
1*
Output
Power
bhp
1.0
EJ 10D-3
3**
3**
3
1.0
1.0
1.0
230
Full
Load
Amps
10.0
Locked
Rotor
Amps
38
NEMA
Code
Letter
K
Pole/
Speed
(rpm)
4/1750
208-230
460
575
5.5-5.0
2.5
2.0
22.4-20
10
8
K
K
K
4/1750
4/1750
4/1750
Volts
* Start switch and capacitor integrated into top of pump.
** These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Single row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection Option: Silicon Carbide mechanical seal
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
77 (35) [EJ 10W-3], 70 (32) [EJ 10D-3]
65 (20)
3 inch horizontal
Flange with standard ANSI class 125 bolt pattern
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
14/3 SEOOW (EJ 10W-3)
16/4 SEOOW (EJ 10D-2)
Specifications subject to change without notice
VOLTAGE
230
208-230/460/575
DIAMETER
0.36in (9.14mm)
0.43in (10.9mm)
LENGTH
OUTER JACKET
32 ft (10 m)
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-039
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
EJ 15-3
Ejector
Tab
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class B, rated at 120••C
Single Phase: Internal thermal protection with automatic reset. Installer must provide
circuit breaker for short circuit protection per N.E.C standards.
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards.
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EJ 15W-3
1*
Output
Power
bhp
1.5
EJ 15D-3
3**
3**
3
1.5
1.5
1.5
230
Full
Load
Amps
15.0
Locked
Rotor
Amps
59.4
NEMA
Code
Letter
L
Pole/
Speed
(rpm)
4/1750
208-230
460
575
7.7-7.0
3.5
2.8
45-40.4
20
16
M
M
M
4/1750
4/1750
4/1750
Volts
* Start switch and capacitor integrated into top of pump.
** These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Single row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Option: Silicon Carbide mechanical seal
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
90 (41) [EJ 15W-3], 84 (38) [EJ 15D-3]
65 (20)
3 inch horizontal
Flange with standard ANSI class 125 bolt pattern.
40••C continuous, 50••C intermittent
Approved by UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
14/3 SEOOW (EJ 15W-3)
16/4 SEOOW (EJ 15D-3)
Specifications subject to change without notice
VOLTAGE
230
208-230/460/575
DIAMETER
0.36in (9.14mm)
0.43in (10.9mm)
LENGTH
OUTER JACKET
32 ft (10 m)
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-044
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 20-3
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class B, rated at 120••C
Single Phase: Internal thermal protection with automatic reset. Installer must provide
Circuit breaker for short circuit protection per N.E.C standards.
Three Phase: Installer must provide external motor overload protection device such as a
Contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards.
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EJ 20W-3
1*
Output
Power
bhp
2.0
EJ 20D-3
3**
3**
3
2.0
2.0
2.0
230
Full
Load
Amps
19.0
Locked
Rotor
Amps
59
NEMA
Code
Letter
H
Pole/
Speed
(rpm)
4/1750
208-230
460
575
9.9-9.0
4.5
3.6
45-40.4
20
16
K
K
K
4/1750
4/1750
4/1750
Volts
* Start switch and capacitor integrated into top of pump.
** These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Single row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Option: Silicon Carbide mechanical seal
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
90 (41) [EJ 20W-3], 84 (38) [EJ 20D-3]
65 (20)
3 inch horizontal
Flange with standard ANSI class 125 bolt pattern
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
12/3 SEOOW (EJ 20W-3)
14/4 SEOOW (EJ 20D-3)
14/4 SEOOW (EJ 20D-3)
Specifications subject to change without notice
VOLTAGE
230
208-230/460
575
DIAMETER
0.43in (10.9mm)
0.57in (14.5mm)
0.57in (14.5mm)
LENGTH
OUTER JACKET
32 ft (10 m)
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-027
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 30-3
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class F, rated at 155••C
Single Phase: External start kit in control panel is required. Installer must provide external
motor overload protection device such as a contactor w/ thermal relay and
circuit breaker for short circuit protection per N.E.C. standards.
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay and circuit breaker for short circuit protection per
N.E.C. standards
Leakage:
DI Moisture Detection in Seal Sensing Chamber
1.1 (single phase), 1.15 (three phase)
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EJ 30W-3
1*
Output
Power
bhp
3.0
EJ 30D-3
3**
3**
3
3.0
3.0
3.0
230
Full
Load
Amps
23.0
Locked
Rotor
Amps
92
NEMA
Code
Letter
H
Pole/
Speed
(rpm)
4/1750
208-230
460
575
14.4-13.0
6.5
5.2
65-59
29.5
23.6
J
J
J
4/1750
4/1750
4/1750
Volts
* Requires external start kit mounted in the control panel.
** These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Double row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection Option: Silicon Carbide mechanical seal
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
147 (67) [EJ 30W-3], 154 (70) [EJ 30D-3]
65 (20)
3 inch horizontal
Flange with standard ANSI class 125 bolt pattern
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
12/4 SEOOW (EJ30W-3)
14/4 SEOOW (EJ 30D-3)
Specifications subject to change without notice
VOLTAGE
230
208-230/460/575
DIAMETER
0.65in (16.4mm)
0.57in (14.5mm)
LENGTH
OUTER JACKET
32 ft (10 m)
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-030
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 50-3
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class F, rated at 155••C
Single Phase: External start kit in control panel is required. Installer must provide external
motor overload protection device such as a contactor w/ thermal relay and
circuit breaker for short circuit protection per N.E.C. standards.
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay and circuit breaker for short circuit protection per
N.E.C. standards.
Leakage:
DI Moisture Detection in Seal Sensing Chamber
1.1 (single phase), 1.15 (three phase)
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EJ 50W-3
1*
Output
Power
bhp
5.0
EJ 50D-3
3**
3**
3
5.0
5.0
5.0
230
Full
Load
Amps
27.0
Locked
Rotor
Amps
149
NEMA
Code
Letter
H
Pole/
Speed
(rpm)
4/1750
208-230
460
575
21.0-19.0
9.5
7.6
113-102
51
41
K
K
K
4/1750
4/1750
4/1750
Volts
* Requires external start kit mounted in the control panel.
** These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Double row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection Option: Silicon Carbide mechanical seal
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
161 (73) [EJ 50W-3], 160 (73) [EJ 50D-3]
65 (20)
3 inch horizontal
Flange with standard ANSI class 125 bolt pattern
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
8/4 SEOOW (EJ 50W-3)
12/4 SEOOW (EJ 50D-2)
Specifications subject to change without notice
VOLTAGE
230
208-230/460/575
DIAMETER
0.76in (19.3mm)
0.57in (14.5mm)
LENGTH
OUTER JACKET
32 ft (10 m)
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-032
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 75-3
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class F, rated at 155••C
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards
Leakage:
DI Moisture Detection in Seal Sensing Chamber
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
EJ 75D-3
Phase
3*
3*
3
Output
Power
bhp
7.5
7.5
7.5
Volts
208-230
460
575
Full
Load
Amps
25.4-23.0
11.5
9.2
Locked
Rotor
Amps
141-128
64
51
NEMA
Code
Letter
H
H
H
Pole/
Speed
(rpm)
4/1750
4/1750
4/1750
* These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Double row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection Option: Silicon Carbide mechanical seal
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
168 (76)
65 (20)
3 inch horizontal
Flange with standard ANSI class 125 bolt pattern.
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
10/4 SEOOW
12/4 SEOOW
Specifications subject to change without notice
VOLTAGE
208-230/460
575
DIAMETER
0.69in (17.5mm)
0.65in (16.4mm)
LENGTH
OUTER JACKET
32 ft (10 m)
Thermoplastic elastomer
OUTLINE DIMENSIONS
Doc No:
DS-S08-015
Rev:
12/17/02
Date:
Pump
EJ 10D-3
H
19.09(485)
Weight
70 lbs.
EJ 15D-3
EJ 20D-3
21.2(534)
21.2(534)
84 lbs.
84 lbs.
Pump
EJ 10W-3
EJ 15W-3
H
20(509)
21.77(553)
Weight
77 lbs.
90 lbs.
EJ 20W-3
21.77(553)
90 lbs.
Note: Dimensions in inches and ( ) in millimeters.
Specifications subject to change without notice
SCAVENGER E SERIES
Section
Scavenger
Tab
EJ-10/15/20-3
Ejector
Page
INSTALLATION DIMENSIONS
Doc No:
DS-S08-041
Rev:
Date:
02/07/03
WET PIT SCAVENGER EJ-10/15/20-3
Section
Scavenger
Tab
Ejector
Page
Three inch pumps
Pump
EJ 10D-3
EJ 15D-3
EJ 20D-3
H
in. [mm]
18.4 [468]
20.2 [513]
20.2 [513]
Guide rail system
Part number
62327988
Note: Dimensions in [ ]millimeters and in inches.
Specifications subject to change without notice
Weight
lbs. [kg]
70.4 [32]
83.6 [38]
83.6 [38]
Pump
EJ 10W-3
EJ 15W-3
EJ 20W-3
H
in. [mm]
19.2 [487]
20.9 [532]
20.9 [532]
Weight
lbs. [kg]
77 [35]
90.2 [41]
90.2 [41]
OUTLINE DIMENSIONS
Doc No:
DS-S08-020
Rev:
Date:
Pump
EJ 30D-3
EJ 50D-3
EJ 75D-3
H
26.2(665)
26.2(665)
26.2(665)
Weight
143 lbs.
154 lbs.
161 lbs.
Pump
EJ 30W-3
EJ 50W-3
H
26.2(665)
26.2(665)
Weight
147 lbs.
161 lbs.
Note: Dimensions in inches and ( ) in millimeters.
Specifications subject to change without notice
12/17/02
SCAVENGER E SERIES
Section
Scavenger
Tab
EJ-30/50/75-3
Ejector
Page
INSTALLATION DIMENSIONS
Doc No:
DS-S08-042
Rev:
Date:
02/07/03
WET PIT
Section
Scavenger
SCAVENGER EJ-3
Tab
Ejector
Page
Three inch pumps
Pump
EJ 30D-3
EJ 50D-3
EJ 75D-3
H
in. [mm]
26.2 [665]
27 [685]
27 [685]
Guide rail system
Part number
62326023
Note: Dimensions in [ ] millimeters and in inches.
Specifications subject to change without notice
Weight
lbs. [kg]
143 [65]
154 [70]
161 [73]
Pump
EJ 30W-3
EJ 50W-3
H
in. [mm]
27 [685]
27 [685]
Weight
lbs. [kg]
147 [67]
161 [73]
PERFORMANCE SPECIFICATIONS
Dwg.
DS-S08-061
Rev:
B
Date:
11/2009
Scavenger™ EJ30-4, 50-4, 75-4, 100-4
Page
1 of 1
Single phase and three phase versions
SCOPE
Furnish _____ ABS Scavenger Model _____________
submersible non-clog wastewater pump(s) capable of
delivering _______U.S. GPM at a total dynamic head of
______feet. The pump shall have a 4” ANSI horizontal
discharge. The motor shall be _______HP connected for
operation on a ________ volts, _____ phase, 60 hertz
electrical supply service.
Each pump unit shall have
_____feet of __________________lifting _________ sized
properly for the weight of the pump, and ______ feet of
power cable. The pump assembly shall be approved by CSA
to UL 778 and CSA C22.2-108 standards.
PUMP DESIGN
The pump(s) shall be designed to handle clean or solids contaminated
water, raw sewage, wastewater effluent, storm water, and other similar
non corrosive, solids-laden fluids, without clogging. The pump shall have
integrated feet allowing it to stand on a hard bottom wet well. The pump
shall also be capable of mounting on a Guide Rail System allowing the
pump to be removed from the wet well without disturbing the discharge
piping or requiring personnel to enter the wet well. The Guide Rail
System shall be cast iron, have an integrated discharge elbow, and shall
utilize a single guide rail pipe to guide the pump into place.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, ASTM A-48, Class
30, with smooth surfaces devoid of porosity or other irregularities. All
exposed fasteners shall be AISI type 304 stainless steel. All metal
surfaces coming into contact with the pumped media shall be protected
by a factory applied spray coating of modified alkyd and phenol resin
primer and top coat, with a total paint thickness of 3.5-4.5mils.
Critical mating surfaces where a watertight seal is required shall be
machined and fitted with Buna-N o-rings. Sealing will be the result of
controlled compression of rubber o-rings without requiring a specific
torque on fasteners to accomplish sealing. Rectangular cross sectioned
gaskets requiring specific fastener torque to achieve compression shall
not be considered adequate or equal. No secondary sealing compounds
shall be used or required.
Impeller: The impeller shall be a semi-open, non-clogging, dynamically
balanced, double vane, ABS ContraBlock™ design, capable of passing a
3” diameter spherical solid. The impeller shall have a precision
machined slip fit onto the motor shaft and drive key, and shall be
fastened to the shaft by a stainless steel bolt and machined impeller
washer. The back side of the impeller shall be fit closely against the
lower portion of the motor and shall incorporate an active chopping
system to prevent stringy solids from entering the area behind the
impeller and interfering with the shaft.
Self Cleaning Wear Plate: The pump shall be equipped with an ABS
ContraBlock™ self cleaning wear plate. The wear plate shall be capable
of adjustment for maximum pump efficiency without disassembling the
pump. The wear plate shall be designed with a wave shaped inlet and
an outward spiral V-shaped groove on the side facing the impeller, to
shred and force stringy solids outward from the impeller and through the
pump discharge. The use of non-adjustable wear rings or adjustment
systems which require removal and shimming of the impeller shall not be
considered equal.
Pump Volute: The pump volute shall be a single piece design with
centerline discharge. Passages shall be smooth and large enough to
pass any solids which may enter the impeller. Discharge flange design
shall permit attachment to standard ANSI 4” flanges.
Specifications subject to change without notice
Shaft & Rotating Assembly: The common motor/pump shaft shall be of
420 stainless steel material and shall have a polished finish and
accurately machined shoulders to accommodate bearings, seals and
impeller. Carbon steel shafts shall not be considered adequate or equal.
The rotating assembly (impeller, shaft and rotor) shall be dynamically
balanced such that undue vibration or other unsatisfactory characteristics
will not result when the pump is in operation.
Mechanical Seals: Each pump shall be equipped with a mechanical
shaft seal system consisting of two independent seal assemblies with a
common spring between them. The seals shall operate in an oil filled
chamber which is completely separate from the motor chamber. Oil
contained in this chamber shall be non-toxic. The rotating seal faces
shall be carbon, and stationary seal faces shall be aluminum oxide. As
an option, seal faces of silicon carbide shall be available. Static sealing
components of the mechanical seal such as boots and o-rings shall be
constructed of Buna-N. Metallic components of the mechanical seal
shall be constructed of 300 series stainless steel. The seal system shall
not rely upon the pumped media for lubrication and shall not be damaged
when the pump is run dry. As a third level of sealing, a v-ring type lip
seal shall be installed on the shaft behind the impeller to prevent solids in
the pumped media from interfering with the primary mechanical seal.
Bearings: The pump shaft shall rotate on ball bearings. The upper
bearing shall be a single row deep grooved ball bearing The lower
bearing shall be a heavy duty, double row, angular contact ball bearing.
Upper and lower bearings shall be of sufficient size and properly spaced
to transfer all radial and axial loads to the pump housing and minimize
shaft deflection. Bearings shall be continuously lubricated by the oil
contained in the pump motor housing. B-10 bearing life shall be a
minimum of 30k hr at BEP. Pump designs utilizing other than ball
bearings, or those requiring supplemental guide bushings for the shaft or
impeller shall not be considered acceptable.
Motor: The motor shall be of the squirrel-cage induction design, with
copper windings, housed in an oil filled, water tight chamber. The oil
within the motor housing shall be non-toxic. The motor shall be capable
of continuous submerged operation underwater to a depth of 65 feet.
The stator windings and stator leads shall be insulated with moisture
resistant Class F insulation rated for 155oC (311o F). The motor shall be
o
o
capable of operating continuously, submerged in liquid of 40 C (104 F)
without overheating. The motor shall be capable of handling up to 10
evenly spaced starts per hour. The service factor (as defined by NEMA)
shall be a minimum of 1.10. Three phase motors shall be tri-voltage,
208-230/460. A three phase motor rated at 575 volts shall also be
available. Single phase versions shall be rated 208-230 volts. Single
phase versions shall utilize a capacitor start, capacitor run circuit with a
voltage sensing start relay. The start circuit components shall be located
in the control panel. All motors shall have a voltage tolerance of +/- 10%
from nominal name plate rating.
Power Cable: The power cable shall be sized according to NEC and
CSA standards and shall be of sufficient length to reach the junction box
without requiring splices. The outer jacket of the cable shall be oil and
water resistant thermoplastic elastomer. The power cable shall be fitted
to the motor using an epoxy potted, water tight cable entry system, with a
rubber grommet as the secondary seal and strain relief.
Lifting Bail: The pump shall be equipped with a stainless steel, open
loop lifting bail to which a chain or other lifting device may be attached.
The bail shall be firmly attached to the pump in a fixed, upright position,
and shall be large enough to allow the pump to be hooked from the
surface in an emergency. Bails which are not fixed in an upright position
or those which cannot be hooked from the surface shall not be
considered acceptable.
Pump performance curves
Curve number
EJ W-4 60HZ
Reference curve
EJ W-4
Discharge
Frequency
4"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1650 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
367 US g.p.m.
32.4 ft
H [ft]
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 50W-4
EJ 30W-4
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
6.89..6.46 inch
2
Contrabloc impeller, 2 vanes
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
520
Q [US g.p.m.]
560
Revision
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-4 60HZ
Reference curve
EJ D-4
Discharge
Frequency
4"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1660..1650 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
415 US g.p.m.
44 ft
H [ft]
76
74
72
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
EJ 100D-4
26
EJ 75D-4
24
22
20
EJ 50D-4
18
16
EJ 30D-4
14
12
10
8
6
4
2
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
7.87..6.46 inch
2
Contrabloc impeller, 2 vanes
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
520
Q [US g.p.m.]
560
Revision
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ W-4 60HZ
Reference curve
EJ W-4
Discharge
Frequency
4"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1650 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
333 US g.p.m.
26.7 ft
H [ft]
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 30W-4
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
6.89..6.46 inch
2
Contrabloc impeller, 2 vanes
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
520
Q [US g.p.m.]
560
Revision
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-4 60HZ
Reference curve
EJ D-4
Discharge
Frequency
4"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1660..1650 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
326 US g.p.m.
27.1 ft
H [ft]
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 30D-4
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
7.87..6.46 inch
2
Contrabloc impeller, 2 vanes
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
520
Q [US g.p.m.]
560
Revision
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ W-4 60HZ
Reference curve
EJ W-4
Discharge
Frequency
4"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1650 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
367 US g.p.m.
32.4 ft
H [ft]
56
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 50W-4
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
6.89..6.46 inch
2
Contrabloc impeller, 2 vanes
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
520
Q [US g.p.m.]
560
Revision
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-4 60HZ
Reference curve
EJ D-4
Discharge
Frequency
4"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1660..1650 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
360 US g.p.m.
33.1 ft
H [ft]
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
EJ 50D-4
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
7.87..6.46 inch
2
Contrabloc impeller, 2 vanes
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
520
Q [US g.p.m.]
560
Revision
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-4 60HZ
Reference curve
EJ D-4
Discharge
Frequency
4"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1660..1650 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
393 US g.p.m.
39.3 ft
H [ft]
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
EJ 75D-4
24
22
20
18
16
14
12
10
8
6
4
2
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
7.87..6.46 inch
2
Contrabloc impeller, 2 vanes
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
520
Q [US g.p.m.]
560
Revision
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
EJ D-4 60HZ
Reference curve
EJ D-4
Discharge
Frequency
4"
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1660..1650 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
415 US g.p.m.
44 ft
H [ft]
74
72
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
EJ 100D-4
26
24
22
20
18
16
14
12
10
8
6
4
2
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
7.87..6.46 inch
2
Contrabloc impeller, 2 vanes
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
520
Q [US g.p.m.]
560
Revision
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
Dwg:
DS-S08-045
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 30-4
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class F, rated at 155••C
Single Phase: External start kit in control panel is required. Installer must provide external
motor overload protection device such as a contactor w/ thermal relay and
circuit breaker for short circuit protection per N.E.C. standards.
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay and circuit breaker for short circuit protection per
N.E.C. standards.
Leakage:
DI Moisture Detection in Seal Sensing Chamber
1.1 (single phase), 1.15 (three phase)
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EJ 30W-4
1*
Output
Power
bhp
3.0
EJ 30D-4
3**
3**
3
3.0
3.0
3.0
230
Full
Load
Amps
23.0
Locked
Rotor
Amps
92
NEMA
Code
Letter
H
Pole/
Speed
(rpm)
4/1750
208-230
460
575
14.4-13.0
6.5
5.2
65-59
29
23.6
J
J
J
4/1750
4/1750
4/1750
Volts
* Requires external start kit mounted in the control panel.
** These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Double row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Optional Silicon Carbide mechanical seal.
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
154 (70) [EJ 30W-4], 150 (68) [EJ 30D-4]
65 (20)
4 inch horizontal
Flange with standard ANSI class 125 bolt pattern
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
8/4 SEOOW
(EJ 30W-4)
14/4 SEOOW (EJ 30D-4)
Specifications subject to change without notice
VOLTAGE
230
208-230/460/575
DIAMETER
0.76in (19.3mm)
0.57in (14.5mm)
LENGTH
OUTER JACKET
32 ft (10m)
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-046
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 50-4
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class F, rated at 155••C
Single Phase: External start kit in control panel is required. Installer must provide external
motor overload protection device such as a contactor w/ thermal relay and
circuit breaker for short circuit protection per N.E.C. standards.
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay and circuit breaker for short circuit protection per
N.E.C. standards.
Leakage:
DI Moisture Detection in Seal Sensing Chamber
1.1 (single phase), 1.15 (three phase)
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
Phase
EJ 50W-4
1*
Output
Power
bhp
5.0
3**
3**
3
5.0
5.0
5.0
EJ 50D-4
230
Full
Load
Amps
27.0
Locked
Rotor
Amps
149
NEMA
Code
Letter
H
Pole/
Speed
(rpm)
4/1750
208-230
460
575
21.0-19.0
9.5
7.6
113-102
51
41
K
K
K
4/1750
4/1750
4/1750
Volts
* Requires external start kit mounted in the control panel.
** These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Double row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Optional: Silicon Carbide mechanical seal.
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
165 (75) [EJ 50W-4], 158 (72) [EJ 50D-4]
65 (20)
4 inch horizontal
Flange with standard ANSI class 125 bolt pattern
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
8/4 SEOOW
(EJ 50W-4)
12/4 SEOOW (EJ 50D-4)
Specifications subject to change without notice
VOLTAGE
230
208-230/460/575
DIAMETER
0.76in (19.3mm)
0.65in (16.4mm)
LENGTH
OUTER JACKET
32 ft (10m)
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-047
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 75-4
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class F, rated at 155••C
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards.
Leakage:
DI Moisture Detection in Seal Sensing Chamber
1.15
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
EJ 75D-4
Phase
3*
3*
3
Output
Power
bhp
7.5
7.5
7.5
Volts
208-230
460
575
Full
Load
Amps
25.4-23.0
11.5
9.2
Locked
Rotor
Amps
141.5-128
64
51
NEMA
Code
Letter
H
H
H
Pole/
Speed
(rpm)
4/1750
4/1750
4/1750
* These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Double row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Optional: Silicon Carbide mechanical seal.
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
165 (75)
65 (20)
4 inch horizontal
Flange with standard ANSI class 125 bolt pattern
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
10/4 SEOOW
12/4 SEOOW
Specifications subject to change without notice
VOLTAGE
208-230/460
575
DIAMETER
0.69in (17.5mm)
0.65in (16.4mm)
LENGTH
OUTER JACKET
32 ft (10m)
Thermoplastic elastomer
TECHNICAL DATA
Dwg:
DS-S08-048
Rev:
B
Date:
SCAVENGER E SERIES
11/2009
Scavenger
Section
Tab
EJ 100-4
Ejector
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled, non toxic oil
Enclosed submersible
Class F, rated at 155••C
Three Phase: Installer must provide external motor overload protection device such as a
contactor w/ thermal relay, and circuit breaker for short circuit protection per
N.E.C. standards.
Leakage:
DI Moisture Detection in Seal Sensing Chamber
1.1
• •10% from name plate rating
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
MOTOR DATA, 60Hz
Model
EJ 100D-4
Phase
3*
3*
3
Output
Power
bhp
10.0
10.0
10.0
Volts
208-230
460
575
Full
Load
Amps
31.0-28.0
14.0
11.0
Locked
Rotor
Amps
141.5-128
64
51
NEMA
Code
Letter
F
F
F
Pole/
Speed
(rpm)
4/1750
4/1750
4/1750
* These three phase motors are tri-voltage, 208/230/460.
MATERIALS of CONSTRUCTION
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing
Double row ball bearing
Rotating carbon face w/ stationary ceramic face.
Rotating carbon face w/ stationary ceramic face. Includes V-ring lip seal for
lower seal protection. Optional: Silicon Carbide mechanical seal.
Upper Motor Lid
Motor Housing
Oil Chamber
Volute
Bottom Plate
Impeller
Lifting Bail
Oil (motor & oil chamber)
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal (secondary)
Lower Shaft Seal (primary)
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, lb. (kg)
Maximum submergence, ft. (m)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
Agency Approvals
170 (77)
65 (20)
4 inch horizontal
Flange with standard ANSI class 125 bolt pattern
40••C continuous, 50••C intermittent
Approved by CSA to UL 778 and CSA C22.2-108 standards
CABLE SPECIFICATIONS
POWER CABLE
8/4 SEOOW
12/4 SEOOW
Specifications subject to change without notice
VOLTAGE
208-230/460
575
DIAMETER
0.76in (19.3mm)
0.65in (16.4mm)
LENGTH
OUTER JACKET
32 ft (10m)
Thermoplastic elastomer
INSTALLATION DIMENSIONS
Doc No:
DS-S99-043
Date: 11/25/03
Rev: A
WET PIT
Section
Scavenger
SCAVENGER EJ-4
Tab
Ejector
Page
Four inch pumps
Pump
EJ 30D-4
EJ 50D-4
EJ 75D-4
EJ 100D-4
H
in. [mm]
26.2 [665]
27 [685]
27 [685]
27 [685]
Weight
lbs. [kg]
149.6 [68]
158.4 [72]
165 [75]
165 [75]
Note: Dimensions in millimeters and [ ] in inches.
Specifications subject to change without notice
Pump
EJ 30W-4
EJ 50W-4
H
in. [mm]
27 [685]
27 [685]
Weight
lbs. [kg]
154 [70]
165 [75]
Guide rail system
Part number
62320652
OUTLINE DIMENSIONS
Doc No:
DS-S08-025
Rev:
A
Date:
Pump
EJ 30D-4
EJ 50D-4
EJ 75D-4
EJ 100D-4
H
26.2(665)
27.0(685)
27.0(685)
27.0(685)
Weight
150 lbs.
158 lbs.
165 lbs.
170 lbs.
Pump
EJ 30W-4
EJ 50W-4
H
27.0(685)
27.0(685)
Weight
154 lbs.
165 lbs.
Note: Dimensions in inches and ( ) in millimeters.
Specifications subject to change without notice
SCAVENGER E SERIES
1/17/07
Section
Scavenger
Tab
EJ-4
Ejector
Page
ABS Piranha submersible grinder pump 09 - 125
ABS submersible pumps for problem-free pumping of raw sewage
in pipe lines from 1¼” (DN 32) and in pressure sewer systems.
Applications
Piranha submersible pumps have been designed for effective and
economic dewatering using discharge lines of small diameter, in
private, municipal and industrial areas.
* Sewage removal from houses in scattered settlements where
the laying of a conventional sewer would be too expensive, where
large ground undulations are present or where it is only possible
to lay pipe lines of small diameter.
* Sewage removal from highway and motorway resting sites, community buildings and for renovation projects.
* For use in slaughter houses, food processing plants, paper
factories, agriculture and similar areas.
* Piranha 09 is specially designed for private and domestic applications.
* Maximum allowable temperature of the medium is 104 °F, or
short term to 140 °F (max. 5 minutes).
Construction
The water pressure-tight, encapsulated fully flood-proof motor
and the pump section form a compact ,robust, unit construction.
Bearings
The stainless steel motor shaft is supported in lubricated-for-life
ball bearings.
Shaft sealing
Piranha 09 - S30; between motor and hydraulic section by means
of a high quality sealing unit using a silicon carbide mechanical
seal. Seal at motor side is by oil-lubricated lip seal.
Piranha PE25/2C - PE125/2E: SiC-SiC double mechanical seals.
All seals are independent of direction of rotation and resistant to
temperature shock.
Discharge
Piranha 09: 1¼” internal thread
Piranha S10 - PE45: DN 32 flange (1¼” threaded adaptor available
as accessory).
Piranha PE80/2E - PE125/2E: DN 50 (2”) with DIN-flange
Shredding system
Spiral bottom plate and stationary cutter ring combined with
a shredding rotor located before the impeller, for optimum
blockage-free running.
Temperature monitoring
Thermal sensors in the stator to switch off the pump in the case of
overheating and switch on automatically after cooling down.
Seal monitoring
DI system consisting of a sensor in the motor and oil chambers
which activates an alarm if there is leakage at the shaft seals. Not
available for Piranha 09.
Features
* Unique ABS Piranha shredding system capable of shredding all
materials found in sewage such as cloths and plastic bags.
* For the pumping of wastewater containing sewage, offal, organic
and industrial effluent.
* Piranha 09 fitted with MF modular motor; Piranha- S with AS;
Piranha-PE with XFP Premium Efficiency IE3.
* Small discharge lines from 1¼” (DN 32).
* Installations are possible where large ground undulations are
present.
* Standard and Ex versions.
* Piranha 09 has a capacitor in the upper lid and does not require
a control box.
* Low installation costs due to small diameter discharge pipework.
Motor
Three-phase 208, 230, 380, 460 and 600 V, or single-phase 208 and
230 V; 60 Hz; 2-pole (3400 rpm) or 4-pole (1750 rpm).
Cooled by amply dimensioned cooling areas.
Piranha 09: insulation class F, protection type IP 68, non-Ex only.
Piranha S10 - S30: insulation class F, protection type IP 68, Ex and
non-Ex.
Piranha PE25/2C - PE125/2E: Premium Efficiency IE3 with NEMA
Class A temperature rise, insulation class H, protection type IP 68,
Ex only.
Explosive-proof versions are in accordance with FM/CSA standards.
Materials
Description
Material
Upper Lid *
Stainless steel AISI 304
Motor Housing
Cast iron ASTM A48 Class 40B
Rotor Shaft
Stainless steel AISI 420
Volute
Cast iron ASTM A48 Class 40B
Impeller
Cast iron ASTM A48 Class 40B
Fasteners
Stainless steel AISI 316
* Piranha 09
Technical Data
Piranha
W = 1-phase
D = 3-phase
Discharge
Flange Internal
DN/ins thread *
09/2W
09/2D
-
1¼”
-
Motor power **
(kW)
(hp)
P2
P1
Rated current (A)
Speed
230 V 208 V 460 V 600 V
(rpm)
Cable type ***
230 V
460 V
208 V
600 V
2.83
13.5
3400
(a) n.a. n.a. n.a.
3.02
n.a.
n.a.
n.a.
Weight ****
(lbs)
51
1¼”
2.54
2.68
8.0
n.a.
4.0
n.a.
3400
(b) n.a. (b)
n.a.
51
S10/4W (1
32/1¼”
1¼”
1.48
1.34
6.5
7.2
n.a.
n.a.
1750
(c)
(c)
n.a. n.a.
71
S10/4D
32/1¼”
1¼”
1.33
1.34
5.2
5.8
2.6
2.1
1750
(c)
(c)
(c)
71
S20/2W
(1
(c)
32/1¼”
1¼”
2.45
2.41
11.5
12.7
n.a.
n.a.
3400
(c)
(c)
n.a. n.a.
71
S20/2D
32/1¼”
1¼”
2.42
2.41
7.2
8.0
3.6
2.9
3400
(c)
(c)
(c)
71
S26/2W (1
32/1¼”
1¼”
3.13
3.49
13.7
15.1
n.a.
n.a.
3400
(c)
(c)
n.a. n.a.
S30/2D
32/1¼”
1¼”
3.90
4.02
11.0
12.2
5.5
4.4
3400
(c)
(c)
(c)
PE25/2W-C
32/1¼”
1¼”
2.90
3.35
13.3
14.7
n.a.
n.a.
3400
(e)
(e)
n.a. n.a.
188
PE28/2D-C
32/1¼”
1¼”
3.20
3.75
9.4
10.4
4.7
3.6
3400
(d)
(d)
(d)
(d)
188
PE35/2W-C
32/1¼”
1¼”
4.00
4.69
17.8
19.1
n.a.
n.a.
3400
(f)
(f)
n.a. n.a.
188
PE35/2D-C
32/1¼”
1¼”
3.94
4.69
11.6
12.9
5.8
4.5
3400
(d)
(e)
(d)
(d)
188
PE45/2W-C
32/1¼”
1¼”
5.10
6.03
22.4
24.8
n.a.
n.a.
3400
(g)
(g)
n.a. n.a.
188
PE45/2D-C
32/1¼”
1¼”
5.10
6.03
14.8
16.4
7.4
5.7
3400
(e)
(f)
(e)
(d)
188
PE80/2D-E
50/2”
-
8.87
10.70
26.6
29.4
13.3
10.2
3400
(g)
(g)
(e)
(d)
287
PE100/2D-E
50/2”
-
10.80
13.40
34.7
38.3
17.3
13.3
3400
(g)
(g)
(f)
(e)
320
PE110/2D-E
50/2”
-
12.00
14.80
37.1
41.1
18.6
14.2
3400
(g)
(g)
(f)
(f)
320
PE125/2D-E
50/2”
-
13.70
16.80
42.6
47.1
21.3
16.3
3400
(g)
(g)
(g)
(f)
320
* Piranha S10/4-PE45/2 with threaded flange adaptor as accessory
**** Weight with 33 ft cable
** P1 = Power at mains; P2 = Power at motor shaft
(1
*** Neoprene cable:
Std & Ex
(a) SJTOW-A 16/3
(b) STOW-A 16/4
(c) SOW-A 14/7
(d) SOOW 14/7
(e) SOOW 12/7
(f) SOOW 10/7
(g) AWM 8/4+16/3
(c)
88
(c)
117
Start and Run capacitor to the following specification required in control panel.
Start: 161-193µF for S10/4W & S20/2W, 200µF for S26/2W
Run: 30µF for S10/4W, 20µF for S20/2W, 50µF for S26/2W
The recommended start time for the motors is two seconds.
Performance Curves
H [ft]
140
H [ft]
130
S30
/2D
120
110
S2
6/2
W
100
S2
0/2
90
= max. flow
09 W
25/2
D
220
W
PE11
140
120
50
100
40
80
D&
40
10
20
10
-E
PE1
00/2
D-E
PE8
0/2D
-E
20
H = Total Head; Q = Discharge Volume.
30
40
50
Curves to Hydraulic Institute
PE4
5/2
D&
PE
W-
35/
PE
25/
2D&
60
70
80
Q
[US gpm]
0
0
20
C
W-
2W
-C
&
60
x
W
20
0
= max. flow
W
40
N.B. please use the ABSEL program to validate pump selection.
C
PE
28/
2D
x x
0/4
x
0/2D
180
60
S1
-E
200
D&
70
0
PE1
160
30
[US gpm]
260
240
09
D&
W
80
Q
x
280
-C
60
80
100
120
140
160
Dimensions (ins)
Piranha 09
1.6
Piranha S10/4 - S30/2
1.6
0.6
3.3
0.9
4.3
2.2
0.9
4.3
2.2
0.6
3.3
3.5
1¼”
3.5
C
**
1¼”
A
*
5.1
18.5
17.5
7.1
B
11.0
Ø6.7
Ø8.6
3.6
5.5
4.3
*
6.8
G 1¼”
5.4
7.1
5.4
G 1¼”
7.1
0.7
0.8
20.2
15.4
0.7
2.6
2.6
Piranha PE25/2C - PE45/2C
***0.6
2.8
0.9
4.3
2.2
3.3
18.1
3.5
17.2
3.5
Piranha PE80/2E - PE125/2E
2.1
1.6
1.6
0.6
3.3
1¼”
26.3
2“
*
B
7.1
*
7.1
5.4
G 1¼”
4.3
4.1
0.7
9.8
DN 50
3.3
4.9
7.9
2.6
B
C
S10/4 & S20/2
S26/2 & S30/2
PE80/2E
PE100/2E - PE125/2E
13.7
14.2
-
16.3
16.8
30.5
33.2
14.5
14.7
Piranha 09 - PE125/2E: Minimum sump opening Ø24.6 ins
Pedestal base secured using M10 masonry anchor bolts,
drill hole size 0.6 ins
* Lowest switch-off point for automatic operation
13.1
A
7.1
Piranha
4.3
0.7
6.3
Piranha S10/4 - S30/2: ** To allow the pump to be lowered and fixed correctly to the pedestal,
the shackle must be fixed to the handle at the point furthest
from the guide rail.
Piranha PE80/2E - PE125/2E: Discharge line connection with threaded flange DN 50/2” PN16
Discharge elbow supplied by customer
** Hexagon head wood screw 10 x 70 DIN 571 and dowel size 12
Fixed installation
with pedestal
Transportable
applications
Description
Size
Part no.
Piranha
Pedestal (EN-GJL-250)
90º cast bend
G 1¼”
G 1¼”
G 1¼”
62325007
62320674
62320676
09
S10/4-S30/2,
PE25/2C-45/2C
90º cast bend with built-in
non-return valve
G 1¼”
G 1¼”
62320536
62320538
S10/4-S30/2
PE25/2C-45/2C
without bend
DN 50/G2”
62320660
PE80/2E-125/2E
Threaded Adaptor
hexagon double nipple
G 1¼”
13770011
09
Guide Rail (galvanized steel)
1¼” x 3.3 ft
1¼” x 6.6 ft
1¼” x 9.8 ft
1¼” x 13.1 ft
1¼” x 16.4 ft
31380007
31380008
31380009
31380010
31380011
09-PE125/2E
Chain Kit (galvanized steel)
including shackle
9.8 ft
13.1 ft
19.7 ft
22.0 ft
61265065
61265093
61265069
61265096
09-PE125/2E
Chain Kit (stainless steel)
including shackle
9.8 ft
13.1 ft
19.7 ft
22.0 ft
61265081
61265099
61265085
61265102
09-PE125/2E
Threaded Flange Kit (EN-GJL-250)
including discharge piece, gasket and bolts
G 1¼”
61180512
S10/4-PE45/2C
61900013
61900007
S10/4-S30/2
PE25/2C_125/2E
Ground Support Stand (St. 37)
with fixing bolts
Horizontal
(tank connection)
Fixed Coupling (brass) GEKA
with external thread
G 1¼”
15020003
S10/4-PE45/2C
Hose Coupling
with nozzle, outer dia. 34 mm
G 1¼”
15020018
S10/4-PE45/2C
Pump
with built-in flange on suction side
DN 150/PN 16
to DIN 2633
On request
S10/4-PE125/2E
62665103
S10/4-S30/2
Head Support (EN-GJL-250)
with vibration damping
General
Non-return Valve (EN-GJL-250)
ball valve with internal thread
G1¼”
G1½”
G2”
61400525
61400526
61400527
09-PE125/2E
Shut-off Valve (brass)
with internal thread
G1¼”
G1½”
G2”
14040005
14040006
14040007
09-PE125/2E
2012-01-17 | We reserve the rights to alter specifications due to technical developments.
Accessories
SPECIFICATIONS
Dwg:
DS-P03-008
Rev:
1
Date:
PIRANHA 09
01/07
Section
Piranha
Tab
Grinder Pumps
Page
1.2
GENERAL
Furnish and install _____ ABS Piranha 09 submersible grinder pump(s) to deliver _____ USGPM
against a total head of _____ feet. The motor shall be 2 HP and 3450 RPM connected for operation on
a _____ volt 60 Hz single phase service. The pump discharge shall be 1¼ inch female NPT. The
pump shall be UL approved.
The grinder unit shall be capable of shearing and reducing to a fine slurry all material normally found in domestic
sewage such as sanitary napkins, disposable diapers, cloth diapers, wash rags, etc. The slurry shall be capable
of freely passing through a 1¼ inch piping system including check and gate valves.
PUMP DESIGN
The pump shall be of the centrifugal type with the rotating cutter mounted on the pump shaft directly against the
impeller. The stationary cutter shall be mounted in an adjustable bottom plate. The stationary cutter shall have
slots to facilitate better flow. The bottom plate shall be cast with grooves threading outward from the center
opening of the plate to the outer diameter. The cutting elements and impeller shall be designed to keep the
overhung load distance to a minimum.
PUMP CONSTRUCTION
Impeller: The impeller shall be cast iron semi-open multiple vane. The impeller shall be keyed to the shaft
preventing any slippage of the impeller onto the shaft and shall be fastened using a stainless steel bolt.
Pump Volute: The pump volute shall be constructed of gray cast iron with smooth internal surfaces free of
rough spots or flashing. The volute shall have a horizontal discharge.
Cutting Elements: The pump shall be of the centrifugal type with the rotating cutter mounted on the pump
shaft directly against the impeller. The stationary cutter shall have slots to facilitate better flow. The bottom
plate shall be cast with grooves threading outward from the center opening of the plate to the outer
diameter. The impeller shall be a multiple vane centrifugal type. The cutting elements shall be hardened
316 stainless steel.
Mechanical Seal: Each pump shall be equipped with a lower mechanical seal having a silicon carbide
stationary face with a spring loaded rotating silicon carbide face with BUNA-N elastomers and stainless steel
metal parts.
Shaft and Bearings: The common pump and motor shaft shall be 420 stainless steel supported on the
impeller end by a heavy duty single row ball bearing. The opposite end of the shaft is supported on a sealed
single row ball bearing.
Motor and Cable: The pump motor shall be enclosed in a water tight cast iron housing with a stainless
steel upper lid filled with oil. The motor shall be a NEMA design B with moisture resistant class F insulation
rated for 279••F (155••C). Motors shall have an integrated thermal protection and start capacitors. Motor is
designed for maximum 12 starts per hour. Power cable shall be 32 feet long with PVC insulation jacket
suitable for submersible service.
O-Rings and Fasteners: All mating surfaces of the pump and motor shall be machined and fitted with
BUNA-N O-Rings where water sealing is required. Sealing shall be accomplished by the proper fitting of the
parts not by compression or special torque requirements. All external screws and fasteners shall be 316
stainless steel.
Specifications subject to change without notice
Pump performance curves
Curve number
PIRANHA 09 W 60 HZ
Reference curve
PIR09W
Discharge
Frequency
G1¼"
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3395 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
33 US g.p.m.
66.6 ft
2.25 hp
24.6 %
H [ft]
120
115
PIR
0
110
9W
105
60H
Z
100
95
90
85
80
75
70
24.5%
65
Hydr.eff.
60
55
50
45
40
35
30
25
20
D135
15
10
5
P2 [hp]
3.2
3
2.8
2.6
2.4
2.2
D135
2
1.8
1.6
1.4
1.2
0
4
8
12
16
20
Impeller size
N° of vanes
Impeller
5.31 inch
5
Macerator
24
28
32
36
40
44
48
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
52
56
Revision
Q [US g.p.m.]
2010-09-28
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIRANHA 09 D 60 HZ
Reference curve
PIR09D
Discharge
Frequency
G1¼"
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3395 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
36.1 US g.p.m.
60.5 ft
2.39 hp
22.7 %
H [ft]
110
PI
R0
9
105
100
D
60
H
Z
95
90
85
80
75
70
65
60
22.7%
Hydr.eff.
55
50
45
40
35
30
25
20
15
10
D135
5
P2 [hp]
4
3.6
3.2
2.8
D135
2.4
2
1.6
0
4
8
12
16
20
24
Impeller size
N° of vanes
Impeller
5.31 inch
5
Macerator
28
32
36
40
44
48
52
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
56
60
Revision
Q [US g.p.m.]
2010-09-28
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
Dwg:
DS-P01-020
Rev:
A
PIRANHA 09
01/07
Date:
Section
Piranha
Tab
Grinder Pumps
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled
Enclosed submersible
Class F, rated at 279••F (155••C)
Integral Bi-Metallic current sensing switch providing over temperature shut down.
234••F • •9••(130••C • •5••C)
1.0
• •5% from nominal
UL
Motor Design
Motor Type
Insulation Class
Motor Protection
Bi-Metallic Temp Trip
Service Factor
Voltage Tolerance
Approvals
MOTOR DATA, 60Hz
Model
Phase
09
09
1
1
Output
Power
bhp
3.0
3.0
Volts
208
230
Full
Load
Amps
14.94
13.51
Locked
Rotor
Amps
46.3
41.9
NEMA
Code
Letter
B
B
Power
Factor
100% Load
0.91
0.91
Motor
Efficiency
100% Load
79.49
79.49
Pole/
Speed
(rpm)
2/3450
2/3450
MATERIALS of CONSTRUCTION
Motor Housing
Volute
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing
Lower Shaft Seal
Stationary Cutter
Rotating Cutter
Impeller
AISI 304 Stainless Steel
Cast Iron ASTM A48 Class 30
304 Stainless Steel
Buna-N
420 Stainless Steel
Single row ball bearing
Single row ball bearing.
Spring loaded rotating carbon face w/ stationary ceramic face.
316 SS
316 SS
Cast iron, semi-open multiple vane
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, single phase (lb.)
Maximum submergence (feet)
Discharge size, standard
Discharge type
Maximum temp. of pumped fluid
42
30
1¼ Inch, Horizontal
Female NPT
72••F (40••C)
*Elbow adapter included with the pump
CABLE SPECIFICATIONS
MODEL
09
POWER CABLE
Quantity, Type
1 - 16/3 SJTOW-A or equiv.
Power cable suitable for all standard voltages listed in “MOTOR DATA” section.
Specifications subject to change without notice
LENGTH,
Feet
32
OUTER JACKET
PVC or equiv. water & oil resistant.
SPECIFICATIONS
Dwg:
DS-P03-005
Rev:
A
Date:
PIRANHA “S” SERIES
7/98
Section
Piranha
Tab
10/4 - 30/2
“S” Series
Page
EXPLOSION PROOF
GENERAL
Furnish and install ______ Model PIR S______ ABS Piranha Grinder Pump(s) to deliver ______
USGPM against a total head of ______ feet. The motor shall be ______ HP, 3450 RPM (1750 RPM
for S10/4 model), connected for operation on a ______ volt, 60 HZ, ______ phase service. The
motor shall be an integral part of the pumping unit. The pump discharge shall be 1 ¼”.
The grinder unit shall be capable of shearing and reducing to a fine slurry all material normally found
in domestic and commercial sewage such as sanitary napkins, disposable diapers, cloth diapers,
wash rags, wood, plastic, etc. The slurry shall be capable of freely passing through a 1 ¼” piping
system including check and gate valves.
GRINDER PUMP CONSTRUCTION
The pump shall be of the centrifugal type with the rotating cutter mounted on the pump shaft directly
against the impeller. The stationary cutter shall be mounted in an adjustable bottom plate. The
stationary cutter shall have slots to facilitate better flow. The bottom plate shall be cast with grooves
threading outward from the center opening of the plate to the outer diameter. The impeller shall be a
multiple vane centrifugal type. The cutter material shall be similar to an ANSI 440C stainless steel
with the addition of cobalt, vanadium, and molybdenum for superior abrasion resistance and a
hardness of 58-62 Rockwell C.
The common pump and motor shaft shall be 420 stainless steel supported on the impeller end by a
heavy duty single row ball bearing on 1.3-2.4 hp pumps, or a heavy duty double row ball bearing on
3.5-4 hp pumps. The opposite end of the shaft is supported on a sealed single row ball bearing (all
models). The cutting elements and impeller shall be designed to keep the overhung load distance to
a minimum. All fasteners shall be 304 stainless steel.
Shaft Seals: Each pump shall be equipped with two (2) seals. The lower seal (pump side) shall be
of the mechanical type with silicon carbide faces. The upper seal shall be a lip type seal. The seals
shall be separated by an oil chamber providing cooling and lubrication of the seals, and a barrier
between the pumped fluid, and the dry motor chamber.
Seal Failure Warning System: An electric probe shall be provided in the oil chamber to detect the
presence of water in the oil. A solid-state device mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the probe. If water enters the oil chamber
in sufficient quantity to warrant concern, the probe shall activate a warning light in the control panel.
MOTOR CONSTRUCTION
The motor shall be of submersible type rated for ______ HP at 3450 RPM (1750 RPM for S10/4
model). The full load current shall not exceed ______ amps at ______ volts. Single phase motors
shall be of the capacitor start capacitor run type for high starting and running torque.
The motor shall be air-filled and shall have Class “F” insulation. The rotor and stator shall be
enclosed in a cast iron outer housing. Bi-metallic thermal switches shall be imbedded in each phase
of the winding to sense high temperature. The rating of the switch shall be 130••C +/- 5••C. The
control circuit shall be connected through the bi-metallic switches so the motor is shut down should a
high temperature condition exist. The switches shall be self-resetting when the motor cools. Power
cable shall be rated for explosion proof environment.
APPROVALS
All models shall be UL and CSA approved. Explosion proof models shall be FM approved for Class I
Division I Group C and D.
Specifications subject to change without notice
Pump performance curves
Curve number
PIRANHA S W 60 HZ
Reference curve
PIRANHA S W
Discharge
Frequency
G1¼"
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3520..3345 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
49.6 US g.p.m.
80.7 ft
3.31 hp
30.6 %
H [ft]
145
140
S2
6/
2W
135
130
125
60
HZ
120
115
S2
110
105
0/2
W
100
60
HZ
95
90
85
80
30.6%
75
Hydr.eff.
27.2%
70
65
60
55
50
45
40
35
30
D143
25
20
D146
15
10
5
P2 [hp]
4.4
4
3.6
3.2
D146
2.8
2.4
D143
2
1.6
1.2
0
5
10
15
20
25
Impeller size
N° of vanes
Impeller
5.75..5.63 inch
4
Macerator
30
35
40
45
50
55
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
60
Q [US g.p.m.]
65
Revision
2010-09-28
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIRANHA S D 60 HZ
Reference curve
PIRANHA S D
Discharge
Frequency
G1¼"
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3395 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
55.2 US g.p.m.
86.4 ft
3.68 hp
32.9 %
H [ft]
145
140
S3
0/2
D
135
130
60
H
125
Z
120
115
S2
110
105
0/2
D6
100
0H
Z
95
90
32.9%
85
Hydr.eff.
80
75
27.2%
70
65
60
55
50
45
40
35
30
D143
25
D150
20
15
10
5
P2 [hp]
5.5
5
4.5
4
D150
3.5
3
2.5
D143
2
1.5
1
0
5
10
15
20
25
Impeller size
N° of vanes
Impeller
5.91..5.63 inch
4
Macerator
30
35
40
45
50
55
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
60
Q [US g.p.m.]
65
Revision
2010-09-28
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIRANHA S W 60 HZ
Reference curve
PIRANHA S W
Discharge
Frequency
G1¼"
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1655 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
25 US g.p.m.
20.5 ft
0.267 hp
48.1 %
H [ft]
48
46
44
42
40
38
36
34
S1
0/4
W
32
30
60
HZ
28
26
51.6%
24
Hydr.eff.
22
20
18
16
14
153
12
10
8
6
4
2
P2 [hp]
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
153
0.2
0.1
0
4
8
12
16
Impeller size
N° of vanes
Impeller
6.02 inch
4
Macerator
20
24
28
32
36
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
40
Revision
2010-09-28
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIRANHA S D 60 HZ
Reference curve
PIRANHA S D
Discharge
Frequency
G1¼"
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1715 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
26.4 US g.p.m.
19.7 ft
0.279 hp
46.1 %
H [ft]
48
46
44
42
40
38
36
34
S10
32
/4D
60H
Z
30
28
26
52.1%
24
Hydr.eff.
22
20
18
16
14
153
12
10
8
6
4
2
P2 [hp]
0.7
0.6
0.5
0.4
0.3
153
0.2
0.1
0
2
4
6
8
10
12
14
Impeller size
N° of vanes
Impeller
6.02 inch
4
Macerator
16
18
20
22
24
26
28
30
32
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
34
36
38
Revision
Q [US g.p.m.]
2010-09-28
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIRANHA S W 60 HZ
Reference curve
PIRANHA S W
Discharge
Frequency
G1¼"
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3520..3345 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
37.9 US g.p.m.
47.2 ft
2.17 hp
20.9 %
H [ft]
115
S2
0/2
W
110
105
60
HZ
100
95
90
85
80
75
27.2%
Hydr.eff.
70
65
60
55
50
45
40
35
30
D143
25
20
15
10
5
P2 [hp]
3.4
3.2
3
2.8
2.6
2.4
2.2
D143
2
1.8
1.6
1.4
1.2
0
5
10
15
20
25
Impeller size
N° of vanes
Impeller
5.75..5.63 inch
4
Macerator
30
35
40
45
50
55
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
60
Q [US g.p.m.]
65
Revision
2010-09-28
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIRANHA S D 60 HZ
Reference curve
PIRANHA S D
Discharge
Frequency
G1¼"
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3395 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
39.2 US g.p.m.
43.5 ft
2.24 hp
19.3 %
H [ft]
115
110
S2
0/2
D
105
100
60
HZ
95
90
85
80
27.2%
75
Hydr.eff.
70
65
60
55
50
45
40
35
30
D143
25
20
15
10
5
P2 [hp]
3.6
3.4
3.2
3
2.8
2.6
2.4
D143
2.2
2
1.8
1.6
1.4
1.2
0
5
10
15
20
25
Impeller size
N° of vanes
Impeller
5.91..5.63 inch
4
Macerator
30
35
40
45
50
55
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
60
Q [US g.p.m.]
65
Revision
2010-09-28
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIRANHA S W 60 HZ
Reference curve
PIRANHA S W
Discharge
Frequency
G1¼"
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3520..3345 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
49.6 US g.p.m.
80.7 ft
3.31 hp
30.6 %
H [ft]
140
S2
6
135
130
/2
W
125
60
HZ
120
115
110
105
100
95
90
85
80
30.6%
Hydr.eff.
75
70
65
60
55
50
45
40
35
30
25
20
D146
15
10
5
P2 [hp]
4.4
4
3.6
3.2
D146
2.8
2.4
0
5
10
15
20
25
Impeller size
N° of vanes
Impeller
5.75..5.63 inch
4
Macerator
30
35
40
45
50
55
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
60
Q [US g.p.m.]
65
Revision
2010-09-28
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIRANHA S D 60 HZ
Reference curve
PIRANHA S D
Discharge
Frequency
G1¼"
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3395 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
55.2 US g.p.m.
86.4 ft
3.68 hp
32.9 %
H [ft]
145
140
S3
0/2
D
135
130
125
60
HZ
120
115
110
105
100
95
90
32.9%
85
Hydr.eff.
80
75
70
65
60
55
50
45
40
35
30
25
D150
20
15
10
5
P2 [hp]
5.6
5.2
4.8
4.4
4
3.6
D150
3.2
2.8
2.4
0
5
10
15
20
25
Impeller size
N° of vanes
Impeller
5.91..5.63 inch
4
Macerator
30
35
40
45
50
55
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
60
Q [US g.p.m.]
65
Revision
2010-09-28
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
DS-P01-012
Dwg.
D
Rev:
PIRANHA
01/07
Date:
Section
Piranha
S10/4W, S10/4
Tab
"S" Series
Page
STANDARD & EXPLOSION PROOF
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, air filled
Enclosed submersible
Class F, rated at 279••F (155••C)
Oil Chamber Moisture Detector, bimetallic switches embedded in each phase for thermal
overload protection. Installer must conform to N.E.C. standards, 1990 Ed. Art. 430.
284••F • •9••F (140••C • •5••C)
1.0
• •10% from nominal
UL, CSA (FM available as option)
Motor Design
Motor Type
Insulation Class
Motor Protection
Bimetallic Temp Trip
Service Factor
Voltage Tolerance
Approvals
MOTOR DATA, 60Hz
Model
Phase
S10/4W*
S10/4W*
S10/4
S10/4
S10/4
S10/4
1
1
3
3
3
3
Output
Power
Bhp
1.3
1.3
1.3
1.3
1.3
1.3
Volts
208
230
208
230
460
575
Full
Load
Amps
7.2
6.5
5.8
5.2
2.6
2.1
Locked
Rotor
Amps
15.8
14.3
25.2
22.8
11.4
9.1
NEMA
Code
Letter
A
A
H
H
H
H
Power
Factor
100% Load
0.99
0.99
0.64
0.64
0.64
0.64
Motor
Efficiency
100% Load
67.5
67.5
75.3
75.3
75.3
75.3
*Requires external start kit mounted in the control panel
MATERIALS of CONSTRUCTION
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Chrome Molybdenum Cobalt Tool Steel 58-62 Rockwell “C”
Single row ball bearing.
Single row ball bearing.
Buna N Lip Seal
Silicon Carbide
Cast Iron, Open Multi-vane
Motor Housing
Cable Cap
Volute
Oil Chamber
External Hardware
O-Rings
Motor Shaft
Cutter Disc Assembly
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal
Lower Shaft Seal
Impeller
DIMENSIONS, WEIGHT, AND MISC.
Pump weight (lb.)
Pump weight (lb.) (explosion proof)
Maximum submergence (feet)
Discharge size, standard
Discharge thread type
Maximum temp. of pumped fluid
88
89
33
1¼ Inch
Female NPT
72••F (40••C)
CABLE SPECIFICATIONS
MODEL
S10/4W
S10/4D
POWER CABLE
Quantity, Type
14/7 Type SOW-A
14/7 Type SOW-A
Power cable suitable for all standard voltages listed in “MOTOR DATA” section.
Specifications subject to change without notice
LENGTH,
Feet
32
32
Pole/
Speed
(rpm)
4/1750
4/1750
4/1750
4/1750
4/1750
4/1750
TECHNICAL DATA
DS-P01-019
Dwg.
B
Rev:
PIRANHA
12/06
Date:
Section
Piranha
S20/2W, S20/2
Tab
“S” Series
Page
STANDARD & EXPLOSION PROOF
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, air filled
Enclosed submersible
Class F, rated at 279••F (155••C)
Oil Chamber Moisture Detector, bimetallic switches embedded in each phase for thermal
overload protection. Installer must conform to N.E.C. standards, 1990 Ed. Art. 430.
234••F • •9••(130••C • •5••C)
1.0
• •10% from nominal
UL, CSA (FM available as option)
Motor Design
Motor Type
Insulation Class
Motor Protection
Bimetallic Temp Trip
Service Factor
Voltage Tolerance
Approvals
MOTOR DATA, 60Hz
Model
Phase
S20/2W*
S20/2W*
S20/2
S20/2
S20/2
S20/2
1
1
3
3
3
3
Output
Power
bhp
2.0
2.0
2.0
2.0
2.0
2.0
Volts
208
230
208
230
460
575
Full
Load
Amps
11.9
10.8
8.0
7.2
3.6
2.9
Locked
Rotor
Amps
32.5
29.4
42.6
38.5
19.2
15.4
NEMA
Code
Letter
A
A
G
G
G
G
Power
Factor
100% Load
0.99
0.99
0.84
0.84
0.84
0.84
Motor
Efficiency
100% Load
73.1
73.1
74.5
74.5
74.5
74.5
*Requires external start kit mounted in the control panel
MATERIALS of CONSTRUCTION
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Chrome Molybdenum Cobalt Tool Steel 58-62 Rockwell “C”
Single row ball bearing.
Single row ball bearing.
Buna N Lip Seal
Silicon Carbide
Cast Iron, Open Multi-vane
Motor Housing
Cable Cap
Volute
Oil Chamber
External Hardware
O-Rings
Motor Shaft
Cutter Disc Assembly
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal
Lower Shaft Seal
Impeller
DIMENSIONS, WEIGHT, AND MISC.
Pump weight (lb.)
Pump weight (lb.) (explosion proof)
Maximum submergence (feet)
Discharge size, standard
Discharge thread type
Maximum temp. of pumped fluid
81
82
33
1¼ Inch
Female NPT
72••F (40••C)
CABLE SPECIFICATIONS
MODEL
S20/2W
S20/2D
POWER CABLE
Quantity, Type
14/7 Type SOW-A
14/7 Type SOW-A
Power cable suitable for all standard voltages listed in “MOTOR DATA” section.
Specifications subject to change without notice
LENGTH,
Feet
32
32
Pole/
Speed
(rpm)
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
TECHNICAL DATA
DS-P01-015
Dwg.
D
Rev:
PIRANHA
5/04
Date:
Section
Piranha
S26/2W
Tab
“S” Series
Page
STANDARD & EXPLOSION PROOF
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, air filled
Enclosed submersible
Class F, rated at 155••C
Oil Chamber Moisture Detector, bimetallic switches embedded in each phase for thermal
overload protection. Installer must conform to N.E.C. standards, 1990 Ed. Art. 430.
130º C • •5º C
1.0
• •10% from nominal
UL, CSA (FM available as option)
Motor Design
Motor Type
Insulation Class
Motor Protection
Bimetallic Temp Trip
Service Factor
Voltage Tolerance
Approvals
MOTOR DATA, 60Hz
Model
Phase
S26/2W*
S26/2W*
1
1
Output
Power
bhp
3.5
3.5
Volts
208
230
Full
Load
Amps
15.14
13.7
Locked
Rotor
Amps
72.4
65.5
NEMA
Code
Letter
D
D
Power
Factor
100% Load
0.99
0.99
Motor
Efficiency
100% Load
83.1
83.4
*Requires external start kit mounted in the control panel
MATERIALS of CONSTRUCTION
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Chrome Molybdenum Cobalt Tool Steel 58-62 Rockwell “C”
Single row ball bearing.
Double row ball bearing.
Buna N Lip Seal
Silicon Carbide
Cast Iron, Open Multi-vane
Motor Housing
Cable Cap
Volute
Oil Chamber
External Hardware
O-Rings
Motor Shaft
Cutter Disc Assembly
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal
Lower Shaft Seal
Impeller
DIMENSIONS, WEIGHT, AND MISC.
Pump weight (lb.)
Pump weight (lb.) (explosion proof)
Maximum submergence (feet)
Discharge size, standard
Discharge thread type
Maximum temp. of pumped fluid
82
83
33
1¼ Inch
Female NPT
40••C
CABLE SPECIFICATIONS
MODEL
S26/2W
POWER CABLE
Quantity, Type
14/7 Type SOW-A
Power cable suitable for all standard voltages listed in “MOTOR DATA” section.
Specifications subject to change without notice
LENGTH,
Feet
32
Pole/
Speed
(rpm)
2/3450
2/3450
TECHNICAL DATA
DS-P01-016
Dwg.
E
Rev:
PIRANHA
01/07
Date:
Section
S30/2D
Tab
Page
STANDARD & EXPLOSION PROOF
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, air filled
Enclosed submersible
Class F, rated at 279••F (155••C)
Oil Chamber Moisture Detector, bimetallic switches embedded in each phase for thermal
overload protection. Installer must conform to N.E.C. standards, 1990 Ed. Art. 430.
234••F • •9••(130••C • •5••C)
1.0
• •10% from nominal
UL, CSA (FM available as option)
Motor Design
Motor Type
Insulation Class
Motor Protection
Bimetallic Temp Trip
Service Factor
Voltage Tolerance
Approvals
MOTOR DATA, 60Hz
Model
Phase
S30/2
S30/2
S30/2
S30/2
3
3
3
3
Output
Power
bhp
4.0
4.0
4.0
4.0
Volts
208
230
460
575
Full
Load
Amps
12.1
11.0
5.5
4.4
Locked
Rotor
Amps
80.4
72.6
36.3
29.0
NEMA
Code
Letter
J
J
J
J
Power
Factor
100% Load
0.88
0.88
0.88
0.88
Motor
Efficiency
100% Load
77.6
77.6
77.6
77.6
*Requires external start kit mounted in the control panel
MATERIALS of CONSTRUCTION
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
AISI 304 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Chrome Molybdenum Cobalt Tool Steel 58-62 Rockwell “C”
Single row ball bearing.
Double row ball bearing.
Buna N Lip Seal
Silicon Carbide
Cast Iron, Open Multi-vane
Motor Housing
Cable Cap
Volute
Oil Chamber
External Hardware
O-Rings
Motor Shaft
Cutter Disc Assembly
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal
Lower Shaft Seal
Impeller
DIMENSIONS, WEIGHT, AND MISC.
Pump weight (lb.)
Pump weight (lb.) (explosion proof)
Maximum submergence (feet)
Discharge size, standard
Discharge thread type
Maximum temp. of pumped fluid
88
89
33
1¼ Inch
Female NPT
72••F (40••C)
CABLE SPECIFICATIONS
MODEL
S30/2D
POWER CABLE
Quantity, Type
14/7 Type SOW-A
Power cable suitable for all standard voltages listed in “MOTOR DATA” section.
Specifications subject to change without notice
LENGTH,
Feet
32
Pole/
Speed
(rpm)
2/3450
2/3450
2/3450
2/3450
OUTLINE DIMENSIONS
Dwg.
DS-P88-004
Rev:
B
Date:
PIRANHA “S” SERIES
10/07
Section
Piranha
STANDARD & EXPLOSION PROOF
Piranha S10/4 and S20/2
Piranha S26/2W and S30/2D
Specifications subject to change without notice
Tab
Dimensions
Page
OUTLINE DIMENSIONS
Dwg.
DS-P88-007
Rev:
A
Date:
PIRANHA “S” SERIES
10/07
Section
Piranha
STANDARD & EXPLOSION PROOF
Model
S10/4, S20/2
S26/2W, S30/2D
Specifications subject to change without notice
A
13.9”
14.37”
Tab
Dimensions
Page
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Grinder type wastewater pump(s). The pump(s) shall be
U.S. GPM at a total dynamic
capable of delivering
feet. An additional point on the same curve
head of
U.S. GPM at a total dynamic head of
shall be
feet. Shut off head shall be
feet (minimum).
The motor shall be an integral part of the pump unit. The
motor shall be
HP connected for operation on a
_______ volt, 1 phase, 60 hertz electrical supply service.
Pumps are intended for wet pit installation and shall be
supplied with a ______________ to support the pump.
Each pump unit shall be fitted with a ________________
feet long for lifting the pump. The
assembly,
working load rating of the lifting system shall be a
minimum of 50% greater than the pump weight. Each
pump motor shall be equipped with _____ feet of power
and control cable sized in accordance with NEC and CSA
standards.
PUMP DESIGN
The heavy duty submersible grinder pump(s) shall be capable of
handling raw unscreened sewage and other similar solids-laden
fluids without clogging. The pump shall be driven by a High
Efficiency single phase motor, providing the highest levels of
operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (optional)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 1 ¼ inch guide pipe
extending from the base elbow to the top of the station. Systems
using guide cable in lieu of rigid guide bars or pipes shall not be
considered acceptable. The sliding guide bracket shall be a
separate part of the pumping unit.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
VERTICAL PUMP STAND & HORIZONTAL CRADLE BASE
(optional)
As an alternative to a Guide Rail System, the pumps shall be a
supported by either a vertical pump stand or horizontal cradle
base. The stand or base is bolted to the pump and provides a
means to stand the pump on the wet well floor in either a vertical
or horizontal position.
Specifications subject to change without notice
Page 1 of 3
1-1/4” PIRANHA PE
GRINDER PUMP
Piranha PE1
2 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-P03-009
Rev:
0
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Grinder Mechanism:
The grinder mechanism shall consist of two circular, hardened
cutter elements, one rotating and one stationary. The cutter
material shall be similar to an AISI 440C stainless steel with the
addition of cobalt, vanadium, and molybdenum for superior
abrasion resistance and a hardness of Rockwell C 58-62. The
rotating element shall be secured to the end of the pump shaft
directly below the impeller by a stainless steel bolt which is
mechanically prevented from loosening by a positively engaged
ratcheting washer assembly. It shall be keyed to the impeller so
that it rotates with the motor. The head of the securing bolt shall
be effectively recessed within the cutter element bore to prevent
disruption of the flow stream and catching of solid material in the
wastewater.
The stationary element shall be secured to the Self Cleaning
Wear Plate and positioned so that it is concentric to and aligned
with the rotating element. Both elements shall incorporate a
sinusoidal wave pattern at the grinding interface to create a
shearing and cutting action between the elements as the rotating
cutter spins. The rotating cutter shall incorporate an integrated
solids deflector to prevent items such as plastic bags from
covering the grinder assembly and starving the pump. All
wastewater being pumped by the impeller shall be drawn through
the grinder mechanism by the natural suction of the pump
impeller and reduced to a particle size approximately 1/8 inch.
The grinder mechanism shall not require routine adjustments
throughout the life of the grinder assembly.
Impeller: The impeller shall be a semi open multi vane design
with a solids passage size sufficient to prevent clogging on the
wastewater material that has passed through the integrated
grinder assembly. The impeller material shall be gray cast iron,
EN-GJL-250 (ASTM A-48, Class 35B). The impeller shall have a
slip fit onto the motor shaft and drive key, and shall be securely
fastened to the shaft by a stainless steel bolt which also holds the
rotating cutter element. The impeller shall be dynamically
balanced to the ISO 10816 standard to provide smooth vibration
free operation.
SPECIFICATIONS
Self Cleaning Wear Plate: The ABS ContraBlock style wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed to hold and
secure the stationary cutter firmly in place, concentric to the
rotating cutter.
The impeller side of the wear plate shall
incorporate an outwardly spiraling V-shaped groove to shred and
force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. Adjustment to allow for wear and to restore peak
pumping performance shall be easily accomplished in the field
utilizing standard tools, and without requiring disassembly of the
pump. The use of fixed or non-adjustable wear plates or rings, or
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 1 ¼ inch. The discharge flange design
shall permit attachment to the ABS guide rail system, and shall
also accept a 1 1/4'” NPT male fitting when the pump is supplied
with an available NPT adapter kit. The minimum working pressure
of the volute and pump assembly shall be 10 bar (145 psi).
HIGH EFFICIENCY MOTOR
The motor shall be designed in accordance with the efficiency
standards IEC 60034-30, and NEMA Premium*. Motor rating
tests shall be conducted in accordance with IEC 60034-2-1
requirements and shall be certified accurate and correct by a third
party certifying agency. A certificate shall be available upon
request.
* IE3 and NEMA Premium efficiency do not specifically apply to single phase motors,
only three phase motors. The PE motors are designed to meet expected IE3 efficiency
levels for single phase motors in future revisions of the IEC 60034-30 standard.
The High Efficiency motor shall be housed in a water tight gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B. The copper stator windings shall be insulated with
o
moisture resistant Class H insulation materials, rated for 180 C
o
(356 F). The stator shall be press fitted into the stator housing.
The use of bolts, pins or other fastening devices requiring
penetration of the stator housing is unacceptable. The rotor bars
and short circuit rings shall be made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 12 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be a minimum of 1.2. The motor shall have a
voltage tolerance of +/- 10% from nominal and shall be FM and
CSA approved for use in NEC Class I, Division I, Groups C & D
hazardous locations. The surface temperature rating shall be
T3C.
The motor shall be capable of operating completely submerged,
at full rated power continuously without the need for de-rating or
reduced duty cycle. It shall be self cooling via the process fluid
surrounding the motor. The motor shall have a NEMA Class A
temperature rise
Specifications subject to change without notice
Page 2 of 3
1-1/4” PIRANHA PE
GRINDER PUMP
Piranha PE1
2 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-P03-009
Rev:
0
Motor Starting System: The single phase motor shall be started
by a high torque “capacitor start-capacitor run” type starting circuit
housed in the pump control panel. The start circuit shall work in
conjunction with the motor and control system to provide high
starting and running torque capability of the motor, as well as
consistent and predictable direction of rotation. The factory
supplied start kit shall consist of a start relay, start capacitor(s)
run capacitor(s) and a dropping resistor, as well as the required
mounting brackets for the components.
The start relay shall be the voltage sensing type, capable of
sensing the “back EMF” developed by the start winding during
motor starting. The relay shall respond to the applicable level of
back EMF by switching the capacitor system from start mode to
run mode during the start sequence; removing the start
capacitor(s) from the circuit, and leaving the run capacitor(s)
connected. In the event exceptional torque is required during
motor operation the relay shall be capable of bringing the start
capacitor portion of the circuit back on line to provide a short
torque boost for the motor.
Start and Run Capacitors shall be sized with a microfarad value
suitable for the particular characteristics of the high efficiency PE
Series motor. The selected values shall provide the ideal balance
between motor torque and inrush current. Capacitors shall be
premium grade devices, with a voltage rating of 330 volt
minimum.
A dropping resistor shall be connected across the terminals of the
start capacitor system to bleed down residual voltage in the
capacitor(s) between motor starts.
Start circuits using simple capacitor start, permanent split
capacitor, or shaded pole technology in lieu of capacitor startcapacitor run technology shall not be considered equal due to
their inherent characteristic of lower motor torque capability than
the capacitor start-capacitor run system.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
o
o
o
connected in series and set to open at 140 C +/- 5 C (284 F).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
SPECIFICATIONS
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller and
volute, and by the grinder mechanism ahead of the impeller. The
back side of the impeller shall be equipped with pump out vanes
to eject any fibrous material that attempts to lodge behind the
impeller. The volute housing adjacent to the back side pumping
vanes of the impeller shall incorporate an outward spiraling
groove as described in the “Self Cleaning Wear Plate” section
above, to eject solid materials from the mechanical seal area.
Fibrous material which attempts to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively ejected by
the system preventing interference with the mechanical seal. The
Seal Protection System shall operate whenever the pump
operates, and shall not require adjustment or maintenance in
order to function. Grinder pump designs which do not incorporate
an active system to protect the primary mechanical seal shall not
be considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
Specifications subject to change without notice
Page 3 of 3
1-1/4” PIRANHA PE
GRINDER PUMP
Piranha PE1
2 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-P03-009
Rev:
0
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1.2 times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
Pump performance curves
Curve number
PIR PE1 W 60HZ
Reference curve
PIR-PE-CDischarge
Frequency
DN32
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3535..3565 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
59.1 US g.p.m.
104 ft
5.63 hp
28.8 %
H [ft]
165
160
155
150
145
140
135
130
125
120
115
110
105
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
P2 [hp]
PE
45
/2 W
-C
-
PE
35/
60
H
2W
-C6
PE
25
/2
Z
0H
Z
28.8%
Hydr.eff.
WC-6
0H
Z
28.2%
25.4%
5.71
6.18
5.16
7.5
7
6.5
6
5.5
5
4.5
4
3.5
3
2.5
2
1.5
6.18
5.71
5.16
0
10
20
30
40
Impeller size
N° of vanes
Impeller
6.18..5.16 inch
5
Macerator
50
60
70
80
90
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
100
Revision
2010-12-16
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIR PE1 W 60HZ
Reference curve
PIR-PE-CDischarge
Frequency
DN32
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3535..3565 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
46.7 US g.p.m.
64.8 ft
3.11 hp
24.7 %
H [ft]
104
100
PE
25
/2
W
96
92
88
-C
-6
0H
Z
84
80
76
72
68
64
60
25.4%
Hydr.eff.
56
52
48
5.16
44
40
36
32
28
24
20
16
12
8
4
P2 [hp]
4.4
4
3.6
5.16
3.2
2.8
2.4
2
1.6
0
10
20
30
40
Impeller size
N° of vanes
Impeller
6.18..5.16 inch
5
Macerator
50
60
70
80
90
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
100
Revision
2010-12-16
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIR PE1 W 60HZ
Reference curve
PIR-PE-CDischarge
Frequency
DN32
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3535..3565 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
52.3 US g.p.m.
81.4 ft
3.82 hp
28.2 %
H [ft]
130
125
PE
120
35
/2W
115
-C
- 60
HZ
110
105
100
95
90
85
80
28.2%
Hydr.eff.
75
70
65
60
55
5.71
50
45
40
35
30
25
20
15
10
5
P2 [hp]
5.2
4.8
4.4
4
5.71
3.6
3.2
2.8
2.4
2
0
10
20
30
40
Impeller size
N° of vanes
Impeller
6.18..5.16 inch
5
Macerator
50
60
70
80
90
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
100
Revision
2010-12-16
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIR PE1 W 60HZ
Reference curve
PIR-PE-CDischarge
Frequency
DN32
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3535..3565 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
59.1 US g.p.m.
104 ft
5.63 hp
28.8 %
H [ft]
165
160
155
150
145
140
135
130
125
120
115
110
105
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
P2 [hp]
PE
45
/2 W
-C
-
60
H
Z
28.8%
Hydr.eff.
6.18
7.5
7
6.5
6
6.18
5.5
5
4.5
4
3.5
3
2.5
2
0
10
20
30
40
Impeller size
N° of vanes
Impeller
6.18..5.16 inch
5
Macerator
50
60
70
80
90
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
100
Revision
2010-12-16
ABSEL PRO 1.7.2 / 2007-02-07
1-1/4” ABS PIRANHA
PE GRINDER PUMP
TECHNICAL DATA
Piranha PE1
2 Pole, 1 Phase, PE1
Date:
Dwg:
10/11
DS-P01-021
Rev:
2
Submersible Motor Specifications, PE1 Frame
Motor Design
Motor Type
Motor Efficiency Standard and Rating
NEMA design B, squirrel cage induction
Fully enclosed submersible, IP68 protection rating
IEC 60034-30**
Motor Efficiency Test Protocol
Insulation Materials
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
IEC 60034-2-1**
Class H, 180ºC (356ºF), copper windings
Air
Class A
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Across the line, capacitor start–capacitor run*
Maximum Starts per Hour
Maximum Submergence
Available Voltages
12, evenly spaced
20 meters (65 feet)
208, 230
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
ABS submersible grinder pump
Piranha PE
Part of the ABS EffeX range
*Requires external start kit mounted in the control panel. See document DS-Z01-009 for ABS single phase start kits.
** Single phase motors are not covered by the 1.0, 2008-10 edition of the IEC standard, however the PE
series of motors are constructed and tested in accordance with the IEC 60034-30 standard.
Motor Ratings, PE1 Frame
Motor
Model
Input
Power
(P1)
Rated
Power
Output
(P2)
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
NEMA
Code
Letter
3565
208
230
14.7
13.3
87.2
78.9
F
NEMA
Service
Factor
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
1.3
85.4
82.2
72.7
.957
.896
.818
PE 25/2W*
2.9 kW
2.5 kW
3.4 HP
PE 35/2W*
4.0 kW
3.5 kW
4.7 HP
3550
208
230
19.6
17.8
87.2
78.9
C
1.3
88.6
86.1
80.2
.967
.965
.920
PE 45/2W*
5.1 kW
4.5 kW
6 HP
3535
208
230
24.8
22.4
87.2
78.9
A
1.3
88.1
88.2
83.7
.992
.973
.953
Specifications subject to change without notice
Page 1 of 2
1-1/4” ABS PIRANHA
PE GRINDER PUMP
TECHNICAL DATA
Piranha PE1
2 Pole, 1 Phase, PE1
Date:
Dwg:
10/11
DS-P01-021
Rev:
Cable Data, PE1 Frame
Motor
Voltage
208 volt
PE 25/2W
230 volt
All
208 volt
PE 35/2W
230 volt
All
208 volt
PE 45/2W
230 volt
All
Standard: 10m (32 feet)
Motor
Power Cable
Control Cable
Power Cable
Control Cable
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 12/7
19.1mm (0.75”) diameter
SOOW 12/7
19.1mm (0.75”) diameter
Included in Power Cable
SOOW 10/7
22.4mm (0.88”) diameter
SOOW 10/7
22.4mm (0.88”) diameter
Included in Power Cable
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 8/4+16/3
25.4mm (1.0”) diameter
Included in Power Cable
Optional: 20m (65 feet) - Consult Factory for Longer Lengths
Pump Data
Discharge Size
Volute Pressure Rating
Impeller Type
Model
Impeller DIA
Min Recommended Flow, GPM
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
DN32, 1-1/4” Female NPT w/ use of discharge adapter kit
10 bar (145 psi)
Semi-Open, Multi-vane, w/ Cutter Assembly, Adjustable Wear Plate & Seal Protection System
PE 25/2W
PE 35/2W
PE 45/2W
131mm (5.2”)
145mm (5.7”)
157mm (6.2”)
10
10
10
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cutter Disc Assembly
Chrome Molybdenum Cobalt Steel 58-62
Rockwell “C”
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120µm (4.7 mil) DFT
Lower
Upper
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 25/2W
605mm (23.8”)
85 kg (188 lb)
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
PE 35/2W
605mm (23.8”)
85 kg (188 lb)
PE 45/2W
605mm (23.8”)
85 kg (188 lb)
2
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Grinder type wastewater pump(s). The pump(s) shall be
U.S. GPM at a total dynamic
capable of delivering
feet. An additional point on the same curve
head of
U.S. GPM at a total dynamic head of
shall be
feet. Shut off head shall be
feet (minimum).
The motor shall be an integral part of the pump unit. The
motor shall be
HP connected for operation on a
_______ volt, 3 phase, 60 hertz electrical supply service.
Pumps are intended for wet pit installation and shall be
supplied with a ______________ to support the pump.
Each pump unit shall be fitted with a ________________
feet long for lifting the pump. The
assembly,
working load rating of the lifting system shall be a
minimum of 50% greater than the pump weight. Each
pump motor shall be equipped with _____ feet of power
and control cable sized in accordance with NEC and CSA
standards.
PUMP DESIGN
The heavy duty submersible grinder pump(s) shall be capable of
handling raw unscreened sewage and other similar solids-laden
fluids without clogging. The pump shall be driven by a Premium
Efficiency three phase motor, providing the highest levels of
operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (optional)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 1 ¼ inch guide pipe
extending from the base elbow to the top of the station. Systems
using guide cable in lieu of rigid guide bars or pipes shall not be
considered acceptable. The sliding guide bracket shall be a
separate part of the pumping unit.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
VERTICAL PUMP STAND & HORIZONTAL CRADLE BASE
(optional)
As an alternative to a Guide Rail System, the pumps shall be a
supported by either a vertical pump stand or horizontal cradle
base. The stand or base is bolted to the pump and provides a
means to stand the pump on the wet well floor in either a vertical
or horizontal position.
Specifications subject to change without notice
Page 1 of 3
1-1/4” PIRANHA PE
GRINDER PUMP
Piranha PE1
2 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-P03-010
Rev:
0
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Grinder Mechanism:
The grinder mechanism shall consist of two circular, hardened
cutter elements, one rotating and one stationary. The cutter
material shall be similar to an AISI 440C stainless steel with the
addition of cobalt, vanadium, and molybdenum for superior
abrasion resistance and a hardness of Rockwell C 58-62. The
rotating element shall be secured to the end of the pump shaft
directly below the impeller by a stainless steel bolt which is
mechanically prevented from loosening by a positively engaged
ratcheting washer assembly. It shall be keyed to the impeller so
that it rotates with the motor. The head of the securing bolt shall
be effectively recessed within the cutter element bore to prevent
disruption of the flow stream and catching of solid material in the
wastewater.
The stationary element shall be secured to the Self Cleaning
Wear Plate and positioned so that it is concentric to and aligned
with the rotating element. Both elements shall incorporate a
sinusoidal wave pattern at the grinding interface to create a
shearing and cutting action between the elements as the rotating
cutter spins. The rotating cutter shall incorporate an integrated
solids deflector to prevent items such as plastic bags from
covering the grinder assembly and starving the pump. All
wastewater being pumped by the impeller shall be drawn through
the grinder mechanism by the natural suction of the pump
impeller and reduced to a particle size approximately 1/8 inch.
The grinder mechanism shall not require routine adjustments
throughout the life of the grinder assembly.
Impeller: The impeller shall be a semi open multi vane design
with a solids passage size sufficient to prevent clogging on the
wastewater material that has passed through the integrated
grinder assembly. The impeller material shall be gray cast iron,
EN-GJL-250 (ASTM A-48, Class 35B). The impeller shall have a
slip fit onto the motor shaft and drive key, and shall be securely
fastened to the shaft by a stainless steel bolt which also holds the
rotating cutter element. The impeller shall be dynamically
balanced to the ISO 10816 standard to provide smooth vibration
free operation.
SPECIFICATIONS
Self Cleaning Wear Plate: The ABS ContraBlock style wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed to hold and
secure the stationary cutter firmly in place, concentric to the
rotating cutter.
The impeller side of the wear plate shall
incorporate an outwardly spiraling V-shaped groove to shred and
force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. Adjustment to allow for wear and to restore peak
pumping performance shall be easily accomplished in the field
utilizing standard tools, and without requiring disassembly of the
pump. The use of fixed or non-adjustable wear plates or rings, or
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 1 ¼ inch. The discharge flange design
shall permit attachment to the ABS guide rail system, and shall
also accept a 1 1/4'” NPT male fitting when the pump is supplied
with an available NPT adapter kit. The minimum working pressure
of the volute and pump assembly shall be 10 bar (145 psi).
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be a minimum of 1.2. The motor shall have
a voltage tolerance of +/- 10% from nominal, and a phase to
phase voltage imbalance tolerance of 1%. The motor shall be FM
and CSA approved for use in NEC Class I, Division I, Groups C &
D hazardous locations. The surface temperature rating shall be
T3C.
The motor shall be capable of operating completely submerged,
at full rated power continuously without the need for de-rating or
reduced duty cycle. It shall be self cooling via the process fluid
Specifications subject to change without notice
Page 2 of 3
1-1/4” PIRANHA PE
GRINDER PUMP
Piranha PE1
2 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-P03-010
Rev:
0
surrounding the motor. The motor shall have a NEMA Class A
temperature rise
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
o
o
o
connected in series and set to open at 140 C +/- 5 C (284 F).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller and
volute, and by the grinder mechanism ahead of the impeller. The
back side of the impeller shall be equipped with pump out vanes
to eject any fibrous material that attempts to lodge behind the
impeller. The volute housing adjacent to the back side pumping
vanes of the impeller shall incorporate an outward spiraling
groove as described in the “Self Cleaning Wear Plate” section
above, to eject solid materials from the mechanical seal area.
Fibrous material which attempts to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively ejected by
the system preventing interference with the mechanical seal. The
Seal Protection System shall operate whenever the pump
operates, and shall not require adjustment or maintenance in
SPECIFICATIONS
order to function. Grinder pump designs which do not incorporate
an active system to protect the primary mechanical seal shall not
be considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1.2 times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
Specifications subject to change without notice
Page 3 of 3
1-1/4” PIRANHA PE
GRINDER PUMP
Piranha PE1
2 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-P03-010
Rev:
0
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
Pump performance curves
Curve number
PIR PE1 60HZ
Reference curve
PIR-PE-CDischarge
Frequency
DN32
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3515..3535 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
59.9 US g.p.m.
96.7 ft
5.09 hp
29.9 %
H [ft]
160
155
150
145
140
135
130
125
120
115
110
105
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
P2 [hp]
7
PE
45
/2-
PE
C60
HZ
35
/2C60
PE2
8/2-
C-6
HZ
0HZ
29.9%
Hydr.eff.
26.4%
24.4%
6.38
5.31
5.91
6.5
6
5.5
6.38
5
4.5
5.91
4
3.5
5.31
3
2.5
2
1.5
0
10
20
30
40
Impeller size
N° of vanes
Impeller
6.38..5.31 inch
5
Macerator
50
60
70
80
90
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
100
Revision
2010-12-15
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIR PE1 60HZ
Reference curve
PIR-PE-CDischarge
Frequency
DN32
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3515..3535 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
48.3 US g.p.m.
62.9 ft
3.19 hp
24.4 %
H [ft]
105
PE
28
/2 C-6
100
95
0H
Z
90
85
80
75
70
65
24.4%
Hydr.eff.
60
55
50
45
40
35
30
25
5.31
20
15
10
5
P2 [hp]
4.4
4
3.6
5.31
3.2
2.8
2.4
2
1.6
0
10
20
30
40
Impeller size
N° of vanes
Impeller
6.38..5.31 inch
5
Macerator
50
60
70
80
90
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
100
Revision
2010-12-15
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIR PE1 60HZ
Reference curve
PIR-PE-CDischarge
Frequency
DN32
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3515..3535 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
53.2 US g.p.m.
76.2 ft
4.03 hp
26.3 %
H [ft]
130
125
PE
35
/2C
120
115
-60
HZ
110
105
100
95
90
85
80
26.4%
75
Hydr.eff.
70
65
60
55
50
45
40
35
30
25
5.91
20
15
10
5
P2 [hp]
6
5.5
5
5.91
4.5
4
3.5
3
2.5
2
1.5
0
10
20
30
40
Impeller size
N° of vanes
Impeller
6.38..5.31 inch
5
Macerator
50
60
70
80
90
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
100
Revision
2010-12-15
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIR PE1 60HZ
Reference curve
PIR-PE-CDischarge
Frequency
DN32
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3515..3535 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
59.9 US g.p.m.
96.7 ft
5.09 hp
29.9 %
H [ft]
160
155
150
145
140
135
130
125
120
115
110
105
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
P2 [hp]
PE
45
/2-
C60
HZ
29.9%
Hydr.eff.
6.38
7
6.5
6
5.5
6.38
5
4.5
4
3.5
3
2.5
2
0
10
20
30
40
Impeller size
N° of vanes
Impeller
6.38..5.31 inch
5
Macerator
50
60
70
80
90
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
100
Revision
2010-12-15
ABSEL PRO 1.7.2 / 2007-02-07
1-1/4” ABS PIRANHA
PE GRINDER PUMP
TECHNICAL DATA
Piranha PE1
2 Pole, 3 Phase, PE1
Date:
Dwg:
10/11
DS-P01-022
Rev:
1
Submersible Motor Specifications, PE1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air
Class A
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Maximum Starts per Hour
Maximum Submergence
Available Voltages
Use with across the line starting recommended
15, evenly spaced
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
Motor Ratings, PE1 Frame
Motor
Model
Input
Power
(P1)
Rated
Power
Output
(P2)
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
10.4
9.4
4.7
3.6
52.4
47.4
23.7
18.2
F
NEMA
Code
Letter
NEMA
Service
Factor
ABS submersible grinder pump
Piranha PE
Part of the ABS EffeX range
Premium Efficiency
without Compromise
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
1.3
87.2
86.4
82.9
.854
.833
.747
PE 28/2
3.2 kW
2.8 kW
3.75 HP
3550
208
230
460
600
PE 35/2
3.9 kW
3.5 kW
4.7 HP
3550
208
230
460
600
12.9
11.6
5.8
4.5
52.3
47.3
23.7
18.1
D
1.3
88.8
87.6
84.8
.851
.799
.706
3.8 kW
4.5 kW
6 HP
3550
208
230
460
600
16.4
14.8
7.4
5.7
133
120
60
46
J
1.3
88.2
89.1
85.9
.865
.839
.775
PE 45/2
Specifications subject to change without notice
Page 1 of 2
1-1/4” ABS PIRANHA
PE GRINDER PUMP
TECHNICAL DATA
Piranha PE1
2 Pole, 3 Phase, PE1
Date:
Dwg:
10/11
DS-P01-022
Rev:
Cable Data, PE1 Frame
Motor
Voltage
208 volt
230 volt
PE 28/2
460 volt
600 volt
All
208 volt
230 volt
PE 35/2
460 volt
600 volt
All
208 volt
230 volt
PE 45/2
460 volt
600 volt
All
Standard: 10m (32 feet)
Motor
Power Cable
Control Cable
Power Cable
Control Cable
Power Cable
Control Cable
Cable Length
Cable Type*
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
SOOW 12/7
18.8mm (0.74”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
SOOW 10/7
20.7mm (0.82”) diameter
SOOW 12/7
18.8mm (0.74”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
Optional: 20m (65 feet) - Consult Factory for Longer Lengths
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “230 volt” section of the table
Pump Data
Discharge Size
Volute Pressure Rating
Impeller Type
Model
Impeller DIA
Min Recommended Flow, GPM
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
DN32, 1-1/4” Female NPT w/ use of discharge adapter kit
10 bar (145 psi)
Semi-Open, Multi-vane, w/ Cutter Assembly, Adjustable Wear Plate & Seal Protection System
PE 28/2
PE 35/2
PE 45/2
135mm (5.3”)
150mm (5.9”)
162mm (6.4”)
10
10
10
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cutter Disc Assembly
Chrome Molybdenum Cobalt Steel 58-62
Rockwell “C”
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120µm (4.7 mil) DFT
Lower
Upper
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 28/2
605mm (23.8”)
85 kg (188 lb)
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
PE 35/2
605mm (23.8”)
85 kg (188 lb)
PE 45/2
605mm (23.8”)
85 kg (188 lb)
1
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Grinder type wastewater pump(s). The pump(s) shall be
U.S. GPM at a total dynamic
capable of delivering
feet. An additional point on the same curve
head of
U.S. GPM at a total dynamic head of
shall be
feet. Shut off head shall be
feet (minimum).
The motor shall be an integral part of the pump unit. The
motor shall be
HP connected for operation on a
_______ volt, 3 phase, 60 hertz electrical supply service.
Pumps are intended for wet pit installation and shall be
supplied with a ______________ to support the pump.
Each pump unit shall be fitted with a ________________
feet long for lifting the pump. The
assembly,
working load rating of the lifting system shall be a
minimum of 50% greater than the pump weight. Each
pump motor shall be equipped with _____ feet of power
and control cable sized in accordance with NEC and CSA
standards.
PUMP DESIGN
The heavy duty submersible grinder pump(s) shall be capable of
handling raw unscreened sewage and other similar solids-laden
fluids without clogging. The pump shall be driven by a Premium
Efficiency three phase motor, providing the highest levels of
operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (optional)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe
extending from the base elbow to the top of the station. Systems
using guide cable in lieu of rigid guide bars or pipes shall not be
considered acceptable. The sliding guide bracket shall be a
separate part of the pumping unit.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
VERTICAL PUMP STAND (optional)
As an alternative to a Guide Rail System, the pumps shall be a
supported by a vertical pump stand. The stand is bolted to the
pump and provides a means to stand the pump on the wet well
floor in a vertical position.
Specifications subject to change without notice
Page 1 of 3
2” PIRANHA PE
GRINDER PUMP
Piranha PE2
2 Pole, 3 Phase, PE2
Date:
Dwg:
03/12
DS-P03-011
Rev:
0
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Grinder Mechanism:
The grinder mechanism shall consist of two circular, hardened
cutter elements, one rotating and one stationary. The cutter
material shall be similar to an AISI 440C stainless steel with the
addition of cobalt, vanadium, and molybdenum for superior
abrasion resistance and a hardness of Rockwell C 58-62. The
rotating element shall be secured to the end of the pump shaft
directly below the impeller by a stainless steel bolt which is
mechanically prevented from loosening by a positively engaged
ratcheting washer assembly. It shall be keyed to the impeller so
that it rotates with the motor. The head of the securing bolt shall
be effectively recessed within the cutter element bore to prevent
disruption of the flow stream and catching of solid material in the
wastewater.
The stationary element shall be secured to the Self Cleaning
Wear Plate and positioned so that it is concentric to and aligned
with the rotating element. Both elements shall incorporate a
sinusoidal wave pattern at the grinding interface to create a
shearing and cutting action between the elements as the rotating
cutter spins. The rotating cutter shall incorporate an integrated
solids deflector to prevent items such as plastic bags from
covering the grinder assembly and starving the pump. All
wastewater being pumped by the impeller shall be drawn through
the grinder mechanism by the natural suction of the pump
impeller and reduced to a particle size approximately 1/8 inch.
The grinder mechanism shall not require routine adjustments
throughout the life of the grinder assembly.
Impeller: The impeller shall be a semi open multi vane design
with a solids passage size sufficient to prevent clogging on the
wastewater material that has passed through the integrated
grinder assembly. The impeller material shall be gray cast iron,
EN-GJL-250 (ASTM A-48, Class 35B). The impeller shall have a
slip fit onto the motor shaft and drive key, and shall be securely
fastened to the shaft by a stainless steel bolt which also holds the
rotating cutter element. The impeller shall be dynamically
balanced to the ISO 10816 standard to provide smooth vibration
free operation.
SPECIFICATIONS
Self Cleaning Wear Plate: The ABS ContraBlock style wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed to hold and
secure the stationary cutter firmly in place, concentric to the
rotating cutter.
The impeller side of the wear plate shall
incorporate an outwardly spiraling V-shaped groove to shred and
force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with four stainless steel securing screws and four stainless steel
adjusting screws to permit close tolerance adjustment between
the wear plate and impeller for maximum pump efficiency.
Adjustment to allow for wear and to restore peak pumping
performance shall be easily accomplished in the field utilizing
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 2 inch. The discharge flange design shall
permit attachment to the ABS guide rail system, and shall also
accept 2” ANSI class 125 flanged fittings. The minimum working
pressure of the volute and pump assembly shall be 10 bar (145
psi).
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be a minimum of 1.2. The motor shall have
a voltage tolerance of +/- 10% from nominal, and a phase to
phase voltage imbalance tolerance of 1%. The motor shall be FM
and CSA approved for use in NEC Class I, Division I, Groups C &
D hazardous locations. The surface temperature rating shall be
T3C.
The motor shall be capable of operating completely submerged,
at full rated power continuously without the need for de-rating or
reduced duty cycle. It shall be self cooling via the process fluid
Specifications subject to change without notice
Page 2 of 3
2” PIRANHA PE
GRINDER PUMP
Piranha PE2
2 Pole, 3 Phase, PE2
Date:
Dwg:
03/12
DS-P03-011
Rev:
0
surrounding the motor. The motor shall have a NEMA Class A
temperature rise
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
o
o
o
connected in series and set to open at 140 C +/- 5 C (284 F).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller and
volute, and by the grinder mechanism ahead of the impeller. The
back side of the impeller shall be equipped with pump out vanes
to eject any fibrous material that attempts to lodge behind the
impeller. The volute housing adjacent to the back side pumping
vanes of the impeller shall incorporate an outward spiraling
groove as described in the “Self Cleaning Wear Plate” section
above, to eject solid materials from the mechanical seal area.
Fibrous material which attempts to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively ejected by
the system preventing interference with the mechanical seal. The
Seal Protection System shall operate whenever the pump
operates, and shall not require adjustment or maintenance in
SPECIFICATIONS
order to function. Grinder pump designs which do not incorporate
an active system to protect the primary mechanical seal shall not
be considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1.2 times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
Specifications subject to change without notice
Page 3 of 3
2” PIRANHA PE
GRINDER PUMP
Piranha PE2
2 Pole, 3 Phase, PE2
Date:
Dwg:
03/12
DS-P03-011
Rev:
0
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
Pump performance curves
Curve number
PIR PE2 60HZ
Reference curve
PIR PE2
Discharge
Frequency
DN50
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3515..3520 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
99.7 US g.p.m.
215 ft
15.7 hp
39.9 %
H [ft]
320
310
300
290
280
270
260
250
240
230
220
210
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
P2 [hp]
PE
125
/2-E
-60
HZ
PE110
/2-E-6
0HZ
39.9%
PE1
00/2
PE
Hydr.eff.
-E-6
0HZ
80/
2-E
-
38.3%
60H
Z
7.91
33.5%
34.8%
7.4
6.89
6.69
20
18
16
7.91
14
7.4
12
6.89
6.69
10
8
6
4
0
10
20
30
40
50
Impeller size
N° of vanes
Impeller
7.91..6.69 inch
5
Macerator
60
70
80
90
100
110
120
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
130
Q [US g.p.m.]
140
Revision
2010-09-14
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIR PE2 60HZ
Reference curve
PIR PE2
Discharge
Frequency
DN50
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3515..3520 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
80.4 US g.p.m.
140 ft
9.26 hp
33.6 %
H [ft]
190
PE
80
180
170
/ 2E6
0H
Z
160
150
140
34.8%
130
Hydr.eff.
120
110
100
90
80
70
6.69
60
50
40
30
20
10
P2 [hp]
13
12
11
6.69
10
9
8
7
6
5
0
10
20
30
40
50
Impeller size
N° of vanes
Impeller
7.91..6.69 inch
5
Macerator
60
70
80
90
100
110
120
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
130
Q [US g.p.m.]
140
Revision
2010-09-14
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIR PE2 60HZ
Reference curve
PIR PE2
Discharge
Frequency
DN50
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3515..3520 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
81.8 US g.p.m.
145 ft
10.1 hp
32.4 %
H [ft]
210
200
PE
100
/2-E
-60
HZ
190
180
170
160
150
140
33.5%
Hydr.eff.
130
120
110
100
6.89
90
80
70
60
50
40
30
20
10
P2 [hp]
14
13
12
6.89
11
10
9
8
7
6
5
0
10
20
30
40
50
Impeller size
N° of vanes
Impeller
7.91..6.69 inch
5
Macerator
60
70
80
90
100
110
120
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
130
Q [US g.p.m.]
140
Revision
2010-09-14
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIR PE2 60HZ
Reference curve
PIR PE2
Discharge
Frequency
DN50
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3515..3520 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
91.9 US g.p.m.
183 ft
12.9 hp
38.2 %
H [ft]
240
PE11
0/2-E
-60
230
HZ
220
210
200
190
180
38.3%
Hydr.eff.
170
160
150
140
130
120
110
100
7.4
90
80
70
60
50
40
30
20
10
P2 [hp]
17
16
15
14
7.4
13
12
11
10
9
8
7
6
5
0
10
20
30
40
50
Impeller size
N° of vanes
Impeller
7.91..6.69 inch
5
Macerator
60
70
80
90
100
110
120
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
130
Q [US g.p.m.]
140
Revision
2010-09-14
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
PIR PE2 60HZ
Reference curve
PIR PE2
Discharge
Frequency
DN50
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3515..3520 rpm
2012-03-21
Flow
Head
Rated power
Hydraulic efficiency
NPSH
99.7 US g.p.m.
215 ft
15.7 hp
39.9 %
H [ft]
290
280
PE
125
/2-E
-60
HZ
270
260
250
240
230
220
39.9%
210
Hydr.eff.
200
190
180
170
160
150
140
7.91
130
120
110
100
90
80
70
60
50
40
30
20
10
P2 [hp]
21
20
19
18
17
16
15
14
13
12
11
10
9
7.91
0
10
20
30
40
50
Impeller size
N° of vanes
Impeller
7.91..6.69 inch
5
Macerator
60
70
80
90
100
110
120
Solid size
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
130
Q [US g.p.m.]
140
Revision
2010-09-14
ABSEL PRO 1.7.2 / 2007-02-07
2” ABS PIRANHA
PE GRINDER PUMP
TECHNICAL DATA
Piranha PE2
2 Pole, 3 Phase, PE2
Date:
Dwg:
10/11
DS-P01-023
Rev:
1
Submersible Motor Specifications, PE2 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air
Class A
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Maximum Starts per Hour
Maximum Submergence
Available Voltages
Use with across the line starting recommended
15, evenly spaced
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
Motor Ratings, PE2 Frame
Motor
Model
Input
Power
(P1)
Rated
Power
Output
(P2)
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
29.4
26.6
13.3
10.2
217
196
98.1
75.2
J
NEMA
Code
Letter
NEMA
Service
Factor
ABS submersible grinder pump
Piranha PE
Part of the ABS EffeX range
Premium Efficiency
without Compromise
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
1.3
90.2
89.7
87.4
.837
.801
.699
PE 80/2
8.9 kW
8.0 kW
10.7 HP
3550
208
230
460
600
PE 100/2
10.9 kW
10.0 kW
13.4 HP
3550
208
230
460
600
38.3
34.7
17.3
13.3
325
294
147
113
K
1.3
92.3
92.4
90.6
.785
.800
.710
PE 110/2
12.0 kW
11.0 kW
14.8 HP
3550
208
230
460
600
41.1
37.1
18.6
14.2
320
290
145
111
J
1.3
91.6
92.6
91.4
.811
.746
.643
PE 125/2
13.7 kW
12.5 kW
16.8 HP
3550
208
230
460
600
47.1
42.6
21.3
16.3
321
290
145
111
H
1.3
91.0
92.6
92.8
.809
.778
.694
Specifications subject to change without notice
Page 1 of 2
2” ABS PIRANHA
PE GRINDER PUMP
TECHNICAL DATA
Piranha PE2
2 Pole, 3 Phase, PE2
Date:
Dwg:
10/11
DS-P01-023
Rev:
Cable Data, PE2 Frame
Motor
Voltage
208 volt
230 volt
PE 80/2
460 volt
600 volt
All
208 volt
230 volt
PE 100/2
460 volt
600 volt
All
208 volt
230 volt
PE 110/2
460 volt
600 volt
All
208 volt
230 volt
PE 125/2
460 volt
600 volt
All
Standard: 10m (32 feet)
Motor
Power Cable
Control Cable
Power Cable
Control Cable
Power Cable
Control Cable
Power Cable
Control Cable
Cable Length
Cable Type*
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 12/7*
18.8mm (0.74”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 10/7
20.7mm (0.82”) diameter
SOOW 12/7
18.8mm (0.74”) diameter
Included in Power Cable
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 10/7
20.7mm (0.82”) diameter
SOOW 10/7
20.7mm (0.82”) diameter
Included in Power Cable
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 10/7
20.7mm (0.82”) diameter
Included in Power Cable
Optional: 20m (65 feet) - Consult Factory for Longer Lengths
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “230 volt” section of the table
Pump Data
Discharge Size
Volute Pressure Rating
Impeller Type
Model
Impeller DIA
Min Recommended Flow, GPM
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
DN50 / 2 inch ANSI
10 bar (145 psi)
Semi-Open, Multi-vane, w/ Cutter Assembly, Adjustable Wear Plate & Seal Protection System
PE 80/2
PE 100/2
PE 110/2
PE 125/2
170mm (6.7”)
175mm (6.9”)
188mm (7.4”)
201mm (7.9”)
20
20
20
20
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cutter Disc Assembly
Chrome Molybdenum Cobalt Steel 58-62
Rockwell “C”
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120µm (4.7 mil) DFT
Lower
Upper
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 80/2
681mm (26.8”)
130 kg (287 lb)
PE 100/2
681mm (26.8”)
145 kg (320 lb)
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
PE 110/2
751mm (29.6”)
145 kg (320 lb)
PE 125/2
751mm (29.6”)
145 kg (320 lb)
1
ABS Robusta light drainage pump
100, 200 and 300
Plug-in, submersible pump, for the removal of wastewater
containing solids up to ½”.
Application
The Robusta has been designed for fixed or transportable
installation, and for internal or external applications such as
emptying containers and drainage pits, draining of swimming
pools or flooded cellars, and removal of nuisance water from
gullies or pedestrian underpasses.
Construction
* Single-phase, 60 Hz, 2-pole motor; insulation class B, protection type IP 68. Motor is dynamically balanced with stainless
steel shaft. Thermal sensors in the stator switch off the pump
in the case of overheating and automatically switch it back on
after cooling down.
* The stainless steel rotor shaft is supported in lubricated-forlife ball bearings.
* Connection chamber with cover and watertight cable inlet and
strain relief.
* Discharge outlet with internal thread, built-in checkvalve, and
detachable multi-stage hose adaptor.
* Shaft sealing is by three lip seals, single at the motor side
and double at the medium side, separated and lubricated by a
grease chamber.
* The medium being pumped flows around the motor housing
for optimum heat dissipation. The maximum allowable medium temperature is 104 °F; or up to 140 °F for intermittent
usage (max 5 minutes).
* Built-in automatic level control, with easily removable float
cover for cleaning purposes.
* Integrated switch for continuous operation in transportable
applications.
* Bayonet clamping allows the screen to be removed by hand in
the event an impeller inspection is necessary.
Features
* Two-position manual/automatic switch.
* Rust-proof polypropylene construction.
* Fits into 8” diameter opening.
* 1½” female discharge.
* Checkvalve included.
* Environmentally safe, air-filled, oil-free motor,
with capacitor start.
* Clog-proof impeller design.
* Solids handling capacity up to ½”.
* Detachable suction ring in Robusta 200 and
300 allows pumping down to ” (manual mode
only).
* UL and CSA listed
Installation
Attention to the backwash level is of vital importance for effective dewatering. All outflow points located below the backwash
level must be protected against back flow.
Materials
1. Backwash level
2. Backwash loop with base above the backwash level
Description
Material
Pump Casing
Polypropylene
Motor Shaft
Stainless steel (AISI 420)
Impeller
Polyamide
Seals
NBR
Cable
Neoprene
Technical Data
Performance Curves
H
Robusta WTS:
100
200
300
Discharge connection
internal thread
1½”
1½”
1½”
30
Solids size
¼”
½”
½”
25
Nominal (hp)
¼
Speed (rpm)
3400
3400
3400
Rated current (A) at 115 V
4.1
5.4
5.9
Cable length (ft) with plug*
20
20
20
Weight (lbs)
7.5
8.4
9.7
Switching levels (ins) On:
Off
6.4
2.7
5.7
2.0
6.5
3.0
(ft)
60 Hz
Robusta 300
½
20
Robusta 200
15
Robusta 100
10
5
* UL listed
Q 0
(USgpm)
10
20
30
40
50
60
H = Total Head; Q = Discharge Volume; Curves to Hydraulic Institute
Dimensions (inches)
Hose Adaptor
2.0
¾”
1½”
¾”
1 ¼”
1 ½”
A
ø 6.2
7.7
Robusta 100
Robusta 200
Robusta 300
A
12.7
12.0
12.9
2010-03-02 | We reserve the rights to alter specifications due to technical developments.
1 ½”
ABS Sink Tray System
• Easy above floor installation, thanks to the fully
assembled, lightweight, self-contained, compact
design.
• Provides trouble free operation for solids up to
1/2 “ in combination with internal float switch
and check valve.
• Safe operation due to the fully vented basin and gas
tight basin assembly.
• 5 gallon corrosion resistant polyethylene basin with
1 ½” inlet and 1 ½” reversible discharge compatible
with all standard plumbing fittings.
• Quick draining action pumps 1020 gallons of water
per hour at 10 feet of lift: 1920 gallons per hour at
5 feet of lift
• Rugged capacitor start, air filled motor.
Construction
• Connection chamber cover with water tight cable inlet
and strain relief.
• Outer jacket and outer housing parts of corrosion
resistance synthetic material
• Motor dynamically balanced with temperature monitor
in the stator which switches off the pump in case of
an overload.
• Stainless steel shaft
• Sealing on the motor side by special lip seals, shaft
supported by lubricated-for-life maintenance-free
bearings
• The medium being pumped flows around the motor
housing for optimum heat dissipation.
H
(ft)
30
60 Hz
25
Robusta 300
20
Robusta 200
15
Robusta 100
10
5
Q 0
(USgpm)
10
20
30
40
50
Robusta 100 Properties
Nominal HP:
¼”*
RPM:
3450
Rated Current at 115V:
4.2A
Cable Length:
19 ft.
Dimensions
Gallons:
5
Inlet:
1 ½”
Vent:
2”
Discharge:
1 ½”
Height:
15”
Width:
15”
Weight:
16 lbs.
*Robusta 200 1/3 and 300 ½ Hp available
60
Wide Range of Applications
The sink tray system is designed to eliminate water from laundry
trays, dehumidifiers, washing machines, wet bars, water softeners,
etc. the system comes fully assembled and installs above the floor
for easy installation.
ABS Water Removal System
Residential • Commercial • Industrial
For removal of rain, dirty or subterranean water
The ABS Water Removal System is specifically designed for
indoor use, in pumping water from basements, foundations,
sinks and floors. The system is fully assembled and complete
with basin, pump, piping and alarm
Residential Uses:
• Waterproofing basements and foundations
• Removing dirty water from sinks, showers
and washing machines
• Garage and floor dewatering
Commercial Uses:
• Foundation and floor dewatering
• Laundromat effluent removal
Industrial Uses:
• Car Washes
• Factory floor dewatering
Package Includes
• Robusta 200, 1/3 HP sump
• 18” x 24” high density polyethylene
sump basin
• High density polyethylene snug fitting
basin cover
• High level alarm, battery operated
• Complete hardware package
• System fully piped and ready for
Installation
Tank Specifications
Gallons
Discharge
Height
Width
Inlets (4)
Corrosion proof and acid, alkali and frost resistant
14
1 ½”
24”
18”
4”
The ABS Water Removal System is designed to handle
chemical-free water. Contact the factory for any applications
requiring chemical-laden water.
ABS submersible wastewater pump AS 0530-0840
Robust, reliable submersible pumps from 1 to 3.5 kW for pumping
clear water, wastewater and sewage from buildings and sites in
domestic and commercial areas in accordance with EN 12050-1.
Type tested
and monitored
Applications
AS submersible pumps have been designed for the economic and
reliable pumping of wastewater and sewage, and can be used for
fixed applications with ABS automatic coupling system or as portable units.
* The 2-inch version is especially suitable for pumping wastewater
from underground garages.
* With vortex hydraulics the AS is particularly suitable for fluids
containing fibrous or abrasive matter and for sewage.
* The Contrablock hydraulic system is suitable for larger proportions of solid or fibrous matter.
* Maximum allowable temperature of the medium for continuous
operation is 40 °C, or if unit is submerged, short term to 60 °C
(max. 5 minutes).
Construction
The water pressure-tight, encapsulated fully flood-proof motor
and the pump section form a compact, robust, unit construction.
Motor
Single-phase 230 V and three-phase 460 V, 60 Hz, 2-pole (3400
r/min) and 4-pole (1750 r/min). Insulation class F; protection type
IP 68. Ex protection to EExdIIBT4 and FM international standards.
Consult ABS for Ex usage with frequency inverters.
Identification Code: e.g. AS 0840 S 12/2 Ex
Hydraulics:
AS .......... Product range
08 ........... Discharge outlet DN (cm)
40 ........... Hydraulic number
Motor:
S ........... Modular motor version
12 .......... Motor power P2 kW x 10
2 ............ Number of poles
Ex .......... Explosive-proof
Bearings
The stainless steel motor shaft is supported in lubricated-for-life
ball bearings.
Shaft sealing
Between motor and hydraulic section by means of a high quality
sealing unit using a silicon carbide mechanical seal, independent
of direction of rotation and resistant to temperature shock. Seal at
motor side is by oil lubricated lip seal.
Discharge
AS 0530: G 2” internal thread (DN 50)
AS 0630 to 0641: DN 65 flange
AS 0830 & 0840: DN 80 flange
Features
* Hydraulic design with Contrablock system or vortex impellers.
* High reliability even under continuous operating conditions.
* For wastewater, sewage and sludge containing solid or fibrous
particles.
* In standard or Ex-versions.
* Option of automatic seal and temperature monitoring. Ex version
with temperature monitoring as standard.
* Available for transportable or fixed installation.
Temperature monitoring
TCS (Thermo-Control-System) with thermal sensors in the stator
to switch off the pump in the case of overheating and switch on
automatically after cooling down (option on standard AS).
Seal monitoring
DI system consisting of a sensor in the motor and oil chambers
which signals an inspection alert if there is leakage at the shaft
seals (option on standard AS; not in oil chamber on Ex version).
Hydraulics
AS 0530, 0630, 0631, 0830: vortex, open, recessed four-vane
impeller.
AS 0641, 0840: Contrablock, open single-vane impeller with spiral
bottom plate.
Materials
Description
Material
Motor housing
Cast iron EN-GJL-250
Rotor shaft
Stainless steel 1.4021 (AISI 420)
Volute
Cast iron EN-GJL-250
Impeller
Cast iron EN-GJL-250
Bottom plate
Cast iron EN-GJL-250
Fasteners
Stainless steel 1.4401 (AISI 316)
Technical Data
AS
0530 S16/2W (1
S16/2D
S18/2W (1
S18/2D
S30/2D
0630 S10/4W (1
S10/4D
S16/4D
S25/4D
0631 S16/2W (1
S16/2D
S18/2W (1
S18/2D
S35/2D
0641 S35/2D
0830 S10/4W (1
S10/4D
S16/4D
S25/4D
0840 S16/2W (1
S16/2D
S18/2W (1
S18/2D
S30/2D
Solids
size
(mm)
40
40
40
40
40
60
60
60
60
40
40
40
40
40
Discharge *
45
60
60
60
60
30
30
30
30
30
G 2”
G 2”
G 2”
G 2”
G 2”
DN 65
DN 65
DN 65
DN 65
DN 65
DN 65
DN 65
DN 65
DN 65
Rated
voltage
(V)
230 1~
460 3~
230 1~
460 3~
460 3~
230 1~
460 3~
460 3~
460 3~
230 1~
460 3~
230 1~
460 3~
460 3~
Motor power **
(kW)
P2
P1
2.09
1.60
2.17
1.60
2.46
1.80
2.42
1.80
3.87
3.00
1.48
1.00
1.33
1.00
2.24
1.60
3.16
2.50
2.09
1.60
2.17
1.60
2.46
1.80
2.42
1.80
4.26
3.50
Rated
current
(A)
9.15
3.32
10.80
3.61
5.50
6.50
2.60
3.60
4.92
9.15
3.32
10.80
3.61
6.08
DN 65
DN 80
DN 80
DN 80
DN 80
DN 80
DN 80
DN 80
DN 80
DN 80
460 3~
230 1~
460 3~
460 3~
460 3~
230 1~
460 3~
230 1~
460 3~
460 3~
4.26
1.48
1.33
2.24
3.16
2.09
2.17
2.46
2.42
3.87
6.08
6.50
2.60
3.60
4.92
9.15
3.32
10.80
3.61
5.50
3.50
1.00
1.00
1.60
2.50
1.60
1.60
1.80
1.80
3.00
Speed
Weight ***
(r/min)
3400
3400
3400
3400
3400
1750
1750
1750
1750
3400
3400
3400
3400
3400
(kg)
34
34
34
34
40
37
37
37
42
38
38
38
38
46
3400
1750
1750
1750
1750
3400
3400
3400
3400
3400
42
40
40
40
42
35
35
35
35
40
* G = internal thread, DN = flange; ** P1 = Power at mains; P2 = Power at motor shaft; *** Weight with 10 m cable. Cable: Non-Ex = 4G1.5, Non-Ex with Di and klixon = 4G1.5+3x0.5, Ex = 7G1.5
(1
Start and Run capacitor to the following specification required for use without control panel: Start: 161-193μF
(the recommended start time for the motors is two seconds)
Run: 30μF for S10/4W, 20μF for S16/2W and S18/2W
Dimensions (mm)
A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
0530 S16/2 & 18/2
S30/2
AS
432
444
293
293
331
331
160
160
236
236
125
125
175
175
133
133
100
100
18
18
155
155
n.a.
n.a.
20
20
n.a.
n.a.
n.a.
n.a.
0630 S10/4 & 16/4
S25/4
437
450
309
309
348
348
157
157
294
294
140
140
247
247
147
147
57
57
18
18
245
245
195
195
15
15
132
132
40
40
0631 S16/2 & 18/2
S35/2
409
421
305
305
346
346
160
160
237
237
140
140
247
247
145
145
54
54
18
18
245
245
195
195
15
15
132
132
40
40
0641 S35/2
428
308
346
160
237
140
247
148
54
18
245
195
15
132
40
0830 S10/4 & 16/4
S25/4
437
450
307
307
305
305
160
160
294
294
200
200
342
342
147
147
88
88
18
18
275
275
195
195
20
20
182
182
25
25
0840 S16/2 & 18/2
S30/2
418
430
280
280
305
305
130
130
210
210
200
200
342
342
148
148
88
88
18
18
275
275
195
195
20
20
182
182
25
25
* Lowest switch-off level; minimum switch-on level must be at least 100 mm higher. AS 0830 & 0840 must be fully submerged when operating.
** Elbow not supplied.
Performance Curves
AS 0530
H [m]
AS 0630 and 0830
24
H [m]
22
S3
x
0/
20
2
x
16
S1
14
2D
8/
14
&
S1
2D
W
6/
12
&
W
12
0630
10
063
& 08
30 S
0&
Ø9
25
6
0630
8
6
4
4
2
2
0
25/4
083
D
0 S1
8
08
8
Ø1
x
Ø1
10
6/4D
& 08
30 S
10/4
D
Ø16
0
[l/s]
0
10
20
30
4
40
8
50
12
60
70
16
x
Q
[m3/h]
0
[l/s]
0
10
20
30
4
5
Ø13
0
H [m]
06
41
27
24
06
31
5/
18
31
15
08
40
06
31
12
S3
0/
2D
16
S3
5/
14
08
40
S1
8/
S1
2D
&
2D
&
6/
08
10
40
W
Ø1
18
4
42
Ø1
10
2
18
Ø1
3
W
28
34
Ø1
Ø1
28
&
W
6
Ø1
6
D
&
Ø1
9
S1
6
D
/2
8
W
S1
8
/2
12
06
70
22
18
2D
2D
21
60
16
24
20
S3
50
12
AS 0840
33
30
40
8
AS 0631 and 0641
36
0
0
Q
Ø17
0
&W
0
[m3/h]
H [m]
= max. flow
10/4D
18
16
Q
22
20
= max. flow
18/2D
18
24
[m3/h]
0
[l/s]
0
10
20
4
H = Total Head; Q = Discharge Volume.
30
8
40
50
12
Curves to ISO 9906
60
70
16
Q
[m3/h]
0
[l/s]
0
10
20
4
30
40
8
N.B. please use the ABSEL program to validate pump selection.
Cross-section
1
1. Ball bearings; lubricated-for-life
2. Watertight cable entry
3. Motor with thermal sensor in
air-filled motor housing
4. Oil chamber with seal monitoring
5. Sic/Sic mechanical seal
6. Contrablock (featured) or vortex hydraulics
50
12
2
3
4
5
6
60
16
70
7YY[iieh_[i
Size
Part no.
AS
Pedestal (cast iron EN-GJL-250)
threaded (with fixing bolts and transition piece)
flange (with fixing bolts)
flange (with fixing bolts)
flange (fixing bolts not included)
flange (with plug/clamp connection and fixing bolts)
2” without bend
DN 65: 90º cast bend
DN 80 without bend
DN 80: 90º cast bend
DN 80: 90º cast bend
62320560
62320673
62320557
62320649
62320650
0530
0630-0641
0830 & 0840
0830 & 0840
0830 & 0840
62610632
62610775
0830 & 0840
0830 & 0840
1¼” x 1 m
1¼” x 2 m
1¼” x 3 m
1¼” x 4 m
1¼” x 5 m
3m
4m
6m
7m
31380007
31380008
31380009
31380010
31380011
61265065
61265093
61265069
61265096
0530-0641
3m
4m
6m
7m
61265081
61265099
61265085
61265102
0530-0840
Fasteners (galvanized steel)
bolts and gasket (bracket to pump)
anchor bolts (pedestal to base)
Guide Rail (galvanized steel)
Chain Kit (galvanized steel)
Chain Kit (stainless steel)
0530-0840
Horizontal installation
(Sanimat 1501-2502)
Pump Support Kit (EN-GJL-250)
includes head and volute supports
62665103
0530-0840
Transportable
installation
Ground Support Stand
42895016
61355012
0630 & 0830
0631 & 0641
General
Discharge Elbow (EN-GJL-250)
flange to thread
flange to STORZ coupling
DN 80 to G 2½”
DN 80 to G 2½”
31090131
62665074
0840
Adaptor (galvanized steel)
DN 65 to DN 80
21405002
0630 & 0631
Non-return Ball Valve (EN-GJL-250)
internal thread
internal thread with inspection hatch
flange with inspection hatch
G 2”
G 2½”
DN 80
61400527
61400543
61400534
0530
0630-0641
0830 & 0840
Gate Valve (brass)
(EN-GJL-250)
G 2”
DN 80
14040007
61420500
0530
0630 & 0840
ABS submersible wastewater pump AS 0530-0840, 60 Hz GB 2009-08-10 | We reserve the rights to alter specifications due to technical developments.
Fixed installation
with ABS Automatic
Coupling System
Description
SPECIFICATIONS
Dwg:
DS-Q03-001
Rev:
A
Date:
AS 0530, 0630, 0631, 0830
06/04
Section
AS
Tab
AS
GENERAL
Furnish and install ______ ABS Model AS ______ Pump(s) with a ______ motor to deliver _____
USGPM against a total head of ______ feet. The motor shall be ______ HP, ______ RPM connected for
operation on a ______ volt, 60 HZ, ______ phase service. The motor shall be an integral part of the
pumping unit. The pump discharge shall be _____ horizontal. The pump(s) shall be of the submersible
type with an integral motor and pumping unit. The pump(s) shall have a semi-open vortex impeller
capable of handling solids laden fluids without clogging.
PUMP CONSTRUCTION:
Impeller: The impeller shall be constructed of corrosion resistant chilled gray iron and shall be semiopen, non-clogging, dynamically balanced multi-vane design capable of passing a minimum of ______
inch spherical solids. The impeller shall have a slip fit onto a shaft and drive key and shall be fastened by
a stainless steel bolt.
Pump Volute: The pump volute shall be constructed of gray cast iron with smooth internal surfaces free
of rough spots or flashing. The volute shall have a horizontal discharge.
O-Rings and Fasteners: All mating surfaces of the pump and motor shall be machined and fitted with
BUNA-N O-Rings where water sealing is required. Sealing shall be accomplished by the proper fitting of
the parts not by compression or special torque requirements. All fasteners shall be 316 stainless steel.
Shaft and Bearings: The common pump and motor shaft shall be 420 stainless steel supported on the
impeller end by a heavy duty single row ball bearing on 1.3 - 2.4 hp pumps, or a heavy duty double row
ball bearing on 3.4 - 4 hp pumps. The opposite end of the shaft is supported on a sealed single row ball
bearing (all motors).
Shaft Seals: Each pump shall be equipped with two (2) seals. The lower seal (pump side) shall be of the
mechanical type with silicon carbide faces. The upper seal shall be a lip type seal. The seals shall be
separated by an oil chamber providing cooling and lubrication of the seals, and a barrier between the
pumped fluid, and the dry motor chamber.
Seal Failure Warning System: A probe shall be provided in the oil chamber to detect the presence of
water in the oil. A solid-state device mounted in the pump control panel or in a separate enclosure shall
send a low voltage, low amperage signal to the probe. If water enters the oil chamber in sufficient
quantity to warrant concern, the probe shall activate a warning light in the control panel.
MOTOR CONSTRUCTION:
The motor shall be air-filled and shall have Class “F” insulation. The rotor and stator shall be enclosed in
a cast iron outer housing. Bi-metallic thermal switches shall be imbedded in each phase of the winding to
sense high temperature. The rating of the switch shall be 130••C +/- 5••C. The control circuit shall be
connected through the bi-metallic switches so the motor is shut down should a high temperature condition
exist. The switches shall be self-resetting when the motor cools. Power cable shall be UL and CSA
approved.
APPROVALS
All models shall be UL and CSA approved. All models shall be FM approved for Class I Division I Group
C and D.
Specifications subject to change without notice
SPECIFICATIONS
Dwg:
DS-Q03-002
Rev:
B
Date:
AS0641, 0840
06/04
Section
AS
Tab
AS
Page
GENERAL
ABS Model AS ______ Pump(s) with a ______ motor to deliver
USGPM
Furnish and install
against a total head of
feet. The motor shall be ______ HP, 3450 RPM connected for operation on a
______ volt, 60 HZ, ______ phase service. The motor shall be an integral part of the pumping unit. The
pump discharge shall be ______ horizontal. The pump(s) shall be of the submersible type with an integral
motor and pumping unit. The volute shall have an adjustable bottom plate. The bottom plate shall be cast
with grooves threading outward from the center opening of the plate to the outer diameter. The pump(s)
shall have a semi-open impeller capable of handling solids laden fluids without clogging. The suction inlet
shall have a waveform with the leading edge of the impeller overlapping the waveform. Should a textile
or plastic sheet plug the inlet, the shearing action of the leading edge of the impeller against the wave
form of the inlet will cut away enough of the material to clear the inlet.
PUMP CONSTRUCTION:
Impeller: The impeller shall be constructed of corrosion resistant chilled gray iron and shall be of the
semi-open, non-clogging, dynamically balanced single-vane design capable of passing a minimum of
______ inch spherical solids. The impeller shall have a slip fit onto a shaft and drive key and shall be
fastened by a stainless steel bolt.
Self Cleaning Wear Plate: (CB System) The pump shall be equipped with a self cleaning wear plate
constructed from gray cast iron, ASTM A-48, Class 40. The wear plate shall be mounted to the volute with
three stainless steel screws to permit close tolerance fit between the wear plate and impeller for maximum
pump efficiency. The wear plate shall be designed with a wave shaped inlet and an outward spiral V-shaped
groove on the side facing the impeller, to shred and force stringy solids outward from the impeller and through
the pump discharge.
Pump Volute: The pump volute shall be constructed of gray cast iron with smooth internal surfaces free
of rough spots or flashing. The volute shall have a horizontal discharge.
O-Rings and Fasteners: All mating surfaces of the pump and motor shall be machined and fitted with
BUNA-N O-Rings where water sealing is required. Sealing shall be accomplished by the proper fitting of
the parts not by compression or special torque requirements. All fasteners shall be 316 stainless steel.
Shaft and Bearings: The common pump and motor shaft shall be 420 stainless steel supported on the
impeller end by a heavy duty single row ball bearing on 2.1-2.4 hp pumps, or a heavy duty double row
ball bearing on 4.0 – 4.7 hp pumps. The opposite end of the shaft is supported on a sealed single row
ball bearing (all motors).
Shaft Seals: Each pump shall be equipped with two (2) seals. The lower seal (pump side) shall be of the
mechanical type with silicon carbide faces. The upper seal shall be a lip type seal. The seals shall be
separated by an oil chamber providing cooling and lubrication of the seals, and a barrier between the
pumped fluid, and the dry motor chamber.
Seal Failure Warning System: A probe shall be provided in the oil chamber to detect the presence of
water in the oil. A solid-state device mounted in the pump control panel or in a separate enclosure shall
send a low voltage, low amperage signal to the probe. If water enters the oil chamber in sufficient
quantity to warrant concern, the probe shall activate a warning light in the control panel.
MOTOR CONSTRUCTION:
The motor shall be air-filled and shall have Class “F” insulation. The rotor and stator shall be enclosed in
a cast iron outer housing. Bi-metallic thermal switches shall be imbedded in each phase of the winding to
sense high temperature. The rating of the switch shall be 130••C +/- 5••C. The control circuit shall be
connected through the bi-metallic switches so the motor is shut down should a high temperature condition
exist. The switches shall be self-resetting when the motor cools. Power cable UL and CSA approved.
APPROVALS All models shall be UL and CSA approved. All models shall be FM approved for Class I
Division I Group C and D.
Specifications subject to change without notice
Curve number
Pump performance curves
AS 0530 W 60 HZ
Reference curve
AS 0530W 60
Discharge
Frequency
DN50
60 Hz
Date
Density
Viscosity
Testnorm
Rated speed
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3345..3350 rpm
2010-05-10
Flow
Head
Rated power
Hydraulic efficiency
NPSH
90.3 US g.p.m.
28.7 ft
2.24 hp
29.9 %
H [ft]
64
60
S1
8/
2
56
W
60
HZ
52
S1
6/2
W
48
44
60
HZ
40
36
32
28
29.9%
28.7%
Hydr.eff.
24
D108
20
D98
16
12
8
4
P2 [hp]
3.6
3.2
2.8
2.4
D108
D98
2
1.6
1.2
0.8
0.4
0
10
20
30
40
50
60
70
80
90
Impeller size
N° of vanes
Impeller
Solid size
108..98 mm
6
Vortex impeller
40 mm
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
100
Revision
2005-06-14
ABSEL PRO 1.7.2 / 2007-02-07
Curve number
Pump performance curves
AS 0530 D 60 HZ
Reference curve
AS 0530D 60
Discharge
Frequency
DN50
60 Hz
Date
Density
Viscosity
Testnorm
Rated speed
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3395..3420 rpm
2010-05-10
Flow
Head
Rated power
Hydraulic efficiency
NPSH
104 US g.p.m.
43.2 ft
3.56 hp
32.2 %
H [ft]
76
S3
72
0/2
D6
0H
Z
68
64
8/
S1
60
2D
60
Z
H
56
52
S1
6/2
D6
0H
Z
48
44
32.2%
Hydr.eff.
40
36
32
29%
29.9%
28
24
D125
D108
20
D98
16
12
8
4
P2 [hp]
5.5
5
4.5
4
D125
3.5
3
2.5
D108
2
D98
1.5
1
0
10
20
30
40
50
60
70
80
90
100
110
120
Impeller size
N° of vanes
Impeller
Solid size
125..98 mm
6
Vortex impeller
40 mm
130
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
140
150
Revision
Q [US g.p.m.]
2005-06-14
ABSEL PRO 1.7.2 / 2007-02-07
Curve number
Pump performance curves
AS 0631 W 60 HZ
Reference curve
AS 0631 W
Discharge
Frequency
DN65
60 Hz
Date
Density
Viscosity
Testnorm
Rated speed
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3345..3350 rpm
2010-05-10
Flow
Head
Rated power
Hydraulic efficiency
NPSH
106 US g.p.m.
35.3 ft
2.03 hp
46.5 %
H [ft]
64
60
S18/2
56
52
W 60
HZ
S1
6 /2
W
48
60
HZ
44
40
36
32
28
24
20
16
12
8
D128
4
D118
P2 [hp]
3.2
3
2.8
2.6
2.4
2.2
2
1.8
D128
1.6
D118
1.4
1.2
1
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150 160 170 180 190 200 210
Impeller size
N° of vanes
Impeller
Solid size
128..118 mm
6
Vortex impeller
40 mm
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Revision
Q [US g.p.m.]
2005-06-14
ABSEL PRO 1.7.2 / 2007-02-07
Curve number
Pump performance curves
AS 0631 D 60 HZ
Reference curve
AS 0631 D
Discharge
Frequency
DN65
60 Hz
Date
Density
Viscosity
Testnorm
Rated speed
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3425..3420 rpm
2010-05-10
Flow
Head
Rated power
Hydraulic efficiency
NPSH
137 US g.p.m.
49.9 ft
4.32 hp
40 %
H [ft]
88
S3
5/2
D
84
80
60
HZ
76
72
68
64
60
S18/2D
6
56
52
S16
/2D
48
0HZ
60H
Z
40%
Hydr.eff.
44
40
36
45.8%
32
43.1%
28
24
20
16
12
8
D142
4
D128
D118
P2 [hp]
6
5.5
5
4.5
4
D142
3.5
3
2.5
2
D128
1.5
D118
1
0
20
40
60
80
100
120
140
160
180
200
220
Impeller size
N° of vanes
Impeller
Solid size
142..118 mm
6
Vortex impeller
40 mm
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
240
Q [US g.p.m.]
260
Revision
2005-06-14
ABSEL PRO 1.7.2 / 2007-02-07
Curve number
Pump performance curves
AS 0630 W 60 HZ
Reference curve
AS 0630 W
Discharge
Frequency
DN65
60 Hz
Date
Density
Viscosity
Testnorm
Rated speed
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1655 rpm
2010-05-10
Flow
Head
Rated power
Hydraulic efficiency
NPSH
103 US g.p.m.
13.5 ft
1.02 hp
34.3 %
H [ft]
28
27
26
25
24
S1
23
22
0/4
W
21
60
HZ
20
19
18
17
16
15
14
34.2%
Hydr.eff.
13
12
11
10
9
8
7
6
D130
5
4
3
2
1
P2 [hp]
2.2
2
1.8
1.6
1.4
D130
1.2
1
0.8
0.6
0.4
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150 160 170 180 190 200 210
Impeller size
N° of vanes
Impeller
Solid size
130 mm
6
Vortex impeller
60 mm
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Revision
Q [US g.p.m.]
2005-06-14
ABSEL PRO 1.7.2 / 2007-02-07
Curve number
Pump performance curves
AS 0630 D 60 HZ
Reference curve
AS 0630 D
Discharge
Frequency
DN65
60 Hz
Date
Density
Viscosity
Testnorm
Rated speed
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1715 rpm
2010-05-10
Flow
Head
Rated power
Hydraulic efficiency
NPSH
161 US g.p.m.
27.4 ft
2.67 hp
41.8 %
H [ft]
46
44
S2
42
5/
4D
60
40
HZ
38
6
S1
36
D
/4
H
60
34
Z
32
30
28
41.8%
Hydr.eff.
26
24
S1
0/4
D
22
20
60
HZ
42.2%
18
16
D160
14
34.3%
12
D175
10
8
D130
6
4
2
P2 [hp]
5
4.5
4
3.5
D175
3
2.5
D160
2
1.5
D130
1
0.5
0
20
40
60
80
100
120
140
160
180
200
220
240
260
Impeller size
N° of vanes
Impeller
Solid size
175..130 mm
6
Vortex impeller
60 mm
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
280
300
Revision
Q [US g.p.m.]
2005-06-14
ABSEL PRO 1.7.2 / 2007-02-07
Curve number
Pump performance curves
AS 0641 D 60 HZ
Reference curve
AS 0641 D
Discharge
Frequency
DN65
60 Hz
Date
Density
Viscosity
Testnorm
Rated speed
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3425 rpm
2010-05-10
Flow
Head
Rated power
Hydraulic efficiency
NPSH
170 US g.p.m.
55.4 ft
4.52 hp
52.7 %
H [ft]
125
120
5
S3
115
D
/2
110
60
HZ
105
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
D134
10
5
P2 [hp]
6.5
6
5.5
5
D134
4.5
4
3.5
3
2.5
0
20
40
60
80
100
120
140
160
180
200
220
Impeller size
N° of vanes
Impeller
Solid size
134 mm
1
ContraBlock impeller, 1 vane
45 mm
240
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
260
280
Revision
Q [US g.p.m.]
2005-06-14
ABSEL PRO 1.7.2 / 2007-02-07
Curve number
Pump performance curves
AS 0830 W 60 HZ
Reference curve
AS 0830 W
Discharge
Frequency
DN80
60 Hz
Date
Density
Viscosity
Testnorm
Rated speed
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1655 rpm
2010-05-10
Flow
Head
Rated power
Hydraulic efficiency
NPSH
103 US g.p.m.
13.5 ft
1.02 hp
34.3 %
H [ft]
28
27
26
25
24
S1
23
22
0/4
W
21
60
HZ
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
D130
5
4
3
2
1
P2 [hp]
2.2
2
1.8
1.6
1.4
D130
1.2
1
0.8
0.6
0.4
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150 160 170 180 190 200 210
Impeller size
N° of vanes
Impeller
Solid size
130 mm
6
Vortex impeller
60 mm
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Revision
Q [US g.p.m.]
2005-06-14
ABSEL PRO 1.7.2 / 2007-02-07
Curve number
Pump performance curves
AS 0830 D 60 HZ
Reference curve
AS 0830 D
Discharge
Frequency
DN80
60 Hz
Date
Density
Viscosity
Testnorm
Rated speed
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1690..1715 rpm
2010-05-10
Flow
Head
Rated power
Hydraulic efficiency
NPSH
161 US g.p.m.
27.4 ft
2.67 hp
41.8 %
H [ft]
46
44
S2
42
5/
4D
60
40
HZ
38
6
S1
36
D
/4
H
60
34
Z
32
30
28
26
24
S1
0/4
D
22
20
60
HZ
18
16
D160
14
12
D175
10
8
D130
6
4
2
P2 [hp]
5
4.5
4
3.5
D175
3
2.5
D160
2
1.5
D130
1
0.5
0
20
40
60
80
100
120
140
160
180
200
220
240
260
Impeller size
N° of vanes
Impeller
Solid size
175..130 mm
6
Vortex impeller
60 mm
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
280
300
Revision
Q [US g.p.m.]
2005-06-14
ABSEL PRO 1.7.2 / 2007-02-07
Curve number
Pump performance curves
AS 0840 D 60 HZ
Reference curve
AS 0840 D
Discharge
Frequency
DN80
60 Hz
Date
Density
Viscosity
Testnorm
Rated speed
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3395..3420 rpm
2010-05-25
Flow
Head
Rated power
Hydraulic efficiency
NPSH
190 US g.p.m.
37.6 ft
3.6 hp
50.1 %
H [ft]
88
84
80
2D
0/
S3
76
HZ
60
72
68
64
60
56
S1
8/2
D
52
48
60
HZ
44
40
S1
36
6/2
D
60
HZ
32
28
24
20
16
D128
12
8
D118
D110
4
P2 [hp]
5.2
4.8
4.4
4
3.6
D128
3.2
2.8
2.4
D118
2
D110
1.6
1.2
0
20
40
60
80
100
120
140
160
180
200
220
Impeller size
N° of vanes
Impeller
Solid size
128..110 mm
1
ContraBlock impeller, 1 vane
30 mm
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
240
Q [US g.p.m.]
260
Revision
2005-06-14
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA A
Dwg.
DS-Q01-001
Rev:
D
2 Pole
09/05
Date:
AS 0530, 0840
AS
Section
Tab
AS
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, air filled
Enclosed submersible
Class F, rated at 311••F (155••C)
Bimetallic Switches in each Phase.
DI Moisture Detection in seal sensing chamber.
1.0
• •10% from nominal
UL, CSA, FM
Motor Design
Motor Type
Insulation Class
Motor Protection
Leakage
Service Factor
Voltage Tolerance
Approvals
AS 0530 and 0840 MOTOR DATA, 60Hz
Motor
Phase
S16/2W*
S16/2W*
S16/2D
S16/2D
S16/2D
S16/2D
S18/2W*
S18/2W*
S18/2D
S18/2D
S18/2D
S18/2D
S30/2D
S30/2D
S30/2D
S30/2D
1
1
3
3
3
3
1
1
3
3
3
3
3
3
3
3
Output
Power
BHP (kW)
2.1 (1.6)
2.1 (1.6)
2.1 (1.6)
2.1 (1.6)
2.1 (1.6)
2.1 (1.6)
2.4 (1.8)
2.4 (1.8)
2.4 (1.8)
2.4 (1.8)
2.4 (1.8)
2.4 (1.8)
4.0 (3.0)
4.0 (3.0)
4.0 (3.0)
4.0 (3.0)
Volts
208
230
208
230
460
575
208
230
208
230
460
575
208
230
460
575
Full
Load
Amps
10.1
9.2
7.3
6.6
3.3
2.6
11.9
10.8
8.0
7.2
3.6
2.9
12.2
11.0
5.5
4.4
Locked
Rotor
Amps
32.5
29.4
41.9
37.9
18.9
15.3
32.5
29.4
42.6
38.5
19.1
15.4
80.4
72.7
36.3
29.1
NEMA
Code
Letter
B
B
J
J
J
J
A
A
H
H
H
H
J
J
J
J
Power
Factor
100% Load
0.99
0.99
0.82
0.82
0.82
0.82
0.99
0.99
0.84
0.84
0.84
0.84
0.88
0.88
0.88
0.88
Motor
Efficiency
100% Load
76.7
76.7
76.9
73.9
73.9
73.9
73.1
73.1
74.5
74.5
74.5
74.5
77.6
77.6
77.6
77.6
*Requires external start kit mounted in the control panel
MATERIALS of CONSTRUCTION
Pump, Motor Housing and Volute
External Hardware
O-Rings
Motor Shaft
Bottom Plate
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal
Lower Shaft Seal
Impeller
Cast Iron ASTM A48 Class 40
AISI 316 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Cast Iron ASTM A48 Class 40 (0840)
Single row ball bearing.
Single row ball bearing (16/2, 18/2). Double row ball bearing (30/2)
Buna N Lip Seal
Silicon Carbide
Cast Iron,Vortex (0530), Contrabloc (0840)
DIMENSIONS, WEIGHT, AND MISC.
Pump weight
Maximum submergence – feet (meters)
Discharge size, standard
Maximum temp. of pumped fluid
0530, 75 Lb. max, 0840, 88 Lb. Max
33 (10.1)
2 inch FNPT (0530). 3 inch flange (0840)
104••C (40••C)
CABLE SPECIFICATIONS
Motor
All Motors
POWER CABLE
Quantity, Type
14/7 Type SOW-A
LENGTH,
Feet (meters)
32 (10)
Power cable suitable for all standard voltages listed in “MOTOR DATA” section.
Specifications subject to change without notice
Pole/
Speed
(rpm)
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
T TECHNICAL DATA TA
Dwg.
DS-Q01-004
Rev:
A
Date:
07/01
2 Pole
AS 0631
AS
Section
Tab
AS
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, air filled
Enclosed submersible
Class F, rated at 311••F (155••C)
Bimetallic Switches in each Phase.
DI Moisture Detection in seal sensing chamber.
1.0
• •10% from nominal
UL, CSA, FM
Motor Design
Motor Type
Insulation Class
Motor Protection
Leakage
Service Factor
Voltage Tolerance
Approvals
AS 0631 MOTOR DATA, 60Hz
Motor
Phase
S16/2W*
S16/2W*
S16/2D
S16/2D
S16/2D
S16/2D
S18/2W*
S18/2W*
S18/2D
S18/2D
S18/2D
S18/2D
S35/2D
S35/2D
S35/2D
S35/2D
1
1
3
3
3
3
1
1
3
3
3
3
3
3
3
3
Output
Power
BHP (kW)
2.1 (1.6)
2.1 (1.6)
2.1 (1.6)
2.1 (1.6)
2.1 (1.6)
2.1 (1.6)
2.4 (1.8)
2.4 (1.8)
2.4 (1.8)
2.4 (1.8)
2.4 (1.8)
2.4 (1.8)
4.7 (3.5)
4.7 (3.5)
4.7 (3.5)
4.7 (3.5)
Volts
208
230
208
230
460
575
208
230
208
230
460
575
208
230
460
575
Full
Load
Amps
10.1
9.2
7.3
6.6
3.3
2.6
11.9
10.8
8.0
7.2
3.6
2.9
13.5
12.2
6.1
4.8
Locked
Rotor
Amps
32.5
29.4
41.9
37.9
18.9
15.3
32.5
29.4
42.6
38.5
19.1
15.4
78.9
71.4
35.7
28.6
NEMA
Code
Letter
B
B
J
J
J
J
A
A
H
H
H
H
G
G
G
G
Power
Factor
100% Load
0.99
0.99
0.82
0.82
0.82
0.82
0.99
0.99
0.84
0.84
0.84
0.84
0.88
0.88
0.88
0.88
Motor
Efficiency
100% Load
76.7
76.7
76.9
73.9
73.9
73.9
73.1
73.1
74.5
74.5
74.5
74.5
82.1
82.1
82.1
82.1
*Requires external start kit mounted in the control panel
MATERIALS of CONSTRUCTION
Pump, Motor Housing and Volute
External Hardware
O-Rings
Motor Shaft
Bottom Plate
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal
Lower Shaft Seal
Impeller
Cast Iron ASTM A48 Class 40
AISI 316 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Cast Iron ASTM A48 Class 40 (0840)
Single row ball bearing.
Single row ball bearing (16/2, 18/2). Double row ball bearing (35/2)
Buna N Lip Seal
Silicon Carbide
Cast Iron, Vortex
DIMENSIONS, WEIGHT, AND MISC.
Pump weight
Maximum submergence – feet (meters)
Discharge size, standard
Maximum temp. of pumped fluid
101 Lb.
33 (10.1)
2.5 inch flange
104••C (40••C)
CABLE SPECIFICATIONS
Motor
M35/2
POWER CABLE
Quantity, Type
7 X 1.5mm H07RN, or Type SOW
LENGTH,
Feet (meters)
32 (10)
Power cable suitable for all standard voltages listed in “MOTOR DATA” section.
Specifications subject to change without notice
Pole/
Speed
(rpm)
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
2/3450
TECHNICAL DATA TA
Dwg.
DS-Q01-003
A
Rev:
Date:
2 Pole
06/04
AS 0641
AS
Section
Tab
AS
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, air filled
Enclosed submersible
Class F, rated at 311••F (155••C)
Bimetallic Switches in each Phase.
DI Moisture Detection in seal sensing chamber.
1.0
• •10% from nominal
UL, CSA, FM
Motor Design
Motor Type
Insulation Class
Motor Protection
Leakage
Service Factor
Voltage Tolerance
Approvals
AS 0641 MOTOR DATA, 60Hz
Motor
Phase
S35/2D
S35/2D
S35/2D
S35/2D
3
3
3
3
Output
Power
BHP (kW)
4.7 (3.5)
4.7 (3.5)
4.7 (3.5)
4.7 (3.5)
Volts
208
230
460
575
Full
Load
Amps
13.5
12.2
6.1
4.8
Locked
Rotor
Amps
78.9
71.4
35.7
28.6
NEMA
Code
Letter
G
G
G
G
Power
Factor
100% Load
0.88
0.88
0.88
0.88
MATERIALS of CONSTRUCTION
Pump, Motor Housing, Volute
External Hardware
O-Rings
Motor Shaft
Bottom Plate
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal
Lower Shaft Seal
Impeller
Cast Iron ASTM A48 Class 40
AISI 316 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Cast Iron ASTM A48 Class 40 (0840)
Single row ball bearing.
Double row ball bearing
Buna-N Lip Seal
Silicon Carbide
Cast Iron, 1-vane Contra-Block
DIMENSIONS, WEIGHT, AND MISC.
Pump weight
Maximum submergence – feet (meters)
Discharge size, standard
Maximum temp. of pumped fluid
99 Lb.
33 (10.1)
2.5 inch flange
104••C (40••C)
CABLE SPECIFICATIONS
Motor
M35/2
POWER CABLE
Quantity, Type
7 X 1.5mm H07RN, or Type SOW
LENGTH,
Feet (meters)
32 (10)
Power cable suitable for all standard voltages listed in “MOTOR DATA” section.
Specifications subject to change without notice
Motor
Efficiency
100% Load
82.1
82.1
82.1
82.1
Pole/
Speed
(rpm)
2/3450
2/3450
2/3450
2/3450
TECHNICAL DATA ATA
Dwg.
DS-Q01-002
B
Rev:
06/04
Date:
4 Pole
AS 0630, 0830
AS
Section
Tab
AS
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, air filled
Enclosed submersible
Class F, rated at 311••F (155••C)
Bimetallic Switches in each Phase.
DI Moisture Detection in seal sensing chamber.
1.0
• •10% from nominal
UL, CSA, FM
Motor Design
Motor Type
Insulation Class
Motor Protection
Leakage
Service Factor
Voltage Tolerance
Approvals
AS 0630 and 0830 MOTOR DATA, 60Hz
Motor
Phase
S10/4W*
S10/4D
S10/4D
S10/4D
S16/4D
S16/4D
S16/4D
S25/4D
S25/4D
S25/4D
1
3
3
3
3
3
3
3
3
3
Output
Power
BHP (kW)
1.3 (1.0)
1.3 (1.0)
1.3 (1.0)
1.3 (1.0)
2.1 (1.6)
2.1 (1.6)
2.1 (1.6)
3.4 (2.5)
3.4 (2.5)
3.4 (2.5)
Volts
230
230
460
575
230
460
575
230
460
575
Full
Load
Amps
6.5
5.2
2.6
2.1
7.2
3.6
2.9
9.8
4.9
3.9
Locked
Rotor
Amps
14.3
22.8
11.4
9.1
22.8
11.4
9.1
44.0
22.0
17.6
NEMA
Code
Letter
A
H
H
H
D
D
D
F
F
F
Power
Factor
100% Load
0.99
0.64
0.64
0.64
0.78
0.78
0.78
0.81
0.81
0.81
Motor
Efficiency
100% Load
67.5
75.3
75.3
75.3
71.5
71.5
71.5
79.1
79.1
79.1
*Requires external start kit mounted in the control panel
MATERIALS of CONSTRUCTION
Pump, Motor Housing, Volute
External Hardware
O-Rings
Motor Shaft
Upper Bearing
Lower Bearing(s)
Upper Shaft Seal
Lower Shaft Seal
Impeller
Cast Iron ASTM A48 Class 40
AISI 316 Stainless Steel
Buna-N
AISI 420 Stainless Steel
Single row ball bearing.
Single row ball bearing (10/4, 16/4). Double row ball bearing (25/4)
Buna-N Lip Seal
Silicon Carbide
Cast Iron, Vortex
DIMENSIONS, WEIGHT, AND MISC.
Pump weight
Maximum submergence – feet (meters)
Discharge size, standard
Maximum temp. of pumped fluid
88 Lb. max
33 (10.1)
2.5 inch flange (0630). 3 inch flange (0830)
104••C (40••C)
CABLE SPECIFICATIONS
Motor
All Motors
POWER CABLE
Quantity, Type
14/7 Type SOW-A
LENGTH,
Feet (meters)
32 (10)
Power cable suitable for all standard voltages listed in “MOTOR DATA” section.
Specifications subject to change without notice
Pole/
Speed
(rpm)
4/1750
4/1750
4/1750
4/1750
4/1750
4/1750
4/1750
4/1750
4/1750
4/1750
INSTALLATION DIMENSIONS
Dwg.
1
Rev:
Date:
2
Wet Pit
Section
AS 0530
91
Tab
91
62320560 Guide Rail Assembly
TYPICAL DRAWING ONLY, NOT FOR CONSTRUCTION PURPOSES. CONTACT FACTORY FOR CERTIFIED DRAWINGS.
1 & "* , ) **, !"#- *!,*,*
INSTALLATION DIMENSIONS
Dwg.
1
Rev:
Date:
2
Wet Pit
Section
AS 0641
91
Tab
91
62326015 Guide Rail Assembly
2
2
2
2
2
2
INSTALLATION DIMENSIONS
Dwg.
1
Rev:
Date:
2
Wet Pit
Section
AS 0830
91
Tab
91
62320649 Guide Rail Assembly
TYPICAL DRAWING ONLY, NOT FOR CONSTRUCTION PURPOSES. CONTACT FACTORY FOR CERTIFIED DRAWINGS.
1 & "* , ) **, !"#- *!,*,*
INSTALLATION DIMENSIONS
Dwg.
1
Rev:
Date:
2
Wet Pit
Section
AS 0840
91
Tab
91
62320649 Guide Rail Assembly
TYPICAL DRAWING ONLY, NOT FOR CONSTRUCTION PURPOSES. CONTACT FACTORY FOR CERTIFIED DRAWINGS.
1 & "* , ) **, !"#- *!,*,*
ABS submersible sewage pump XFP 80C - 201G
Tough, reliable, submersible pumps, with Premium Efficiency
motors from 2.4 to 40.2 hp. For the pumping of wastewater and
sewage from buildings and sites in private, commercial, industrial
and municipal areas.
Features
* The water-pressure-tight, encapsulated, flood-proof motor and
the pump section form a compact, robust, modular construction.
* NEMA Class A temperature rise.
* Premium Efficiency Motors in accordance with IEC 60034-30
level IE3* with testing in accordance with IEC60034-2-1.
* Continuously rated motor in submerged and non-submerged
applications.
* Double SiC-SiC mechanical seals. All seals are independent of
rotation direction and resistant to temperature shock.
* Anti-wicking cable plug solution (80C - 150E), or
water-pressure-sealed connection chamber (100G - 201G).
* Hydraulic options of Contrablock and Contrablock Plus
impellers for high efficiency, or vortex impellers for maximum
solids handling.
* Lubricated-for-life bearings with a calculated life time of minimum 50,000 hrs. (80C - 150E), and 1000,000 hrs. (100G - 201G).
* Stainless steel shaft. Designed with high safety factor to prevent
fatigue fracture.
* Temperature monitoring using bi-metallic thermal sensors in
the stator windings that open at 140 ºC (284 ºF).
* Seal monitoring by a moisture probe (DI) in the seal chamber
(80C - 150E), or dry chamber (100G - 201G), which signals an
inspection alert if there is leakage at the shaft seals.
* Smooth outer design to reduce rag build-up.
* Stainless steel lifting hoop.
* 3”, 4”, 6” and 8” radial slot ANSI flange discharge.
* Maximum allowable temperature of the medium for continuous
operation is 104 °F.
* Maximum submergence depth of 65 ft.
* Available in explosion-proof version in accordance with international standards FM / CSA.
* See Technical Data table
Performance fields with Contrablock impeller
Motor
Premium Efficiency IE3* motor.
60 Hz single-phase 230 V through 3.8 hp, and three-phase 460 V
through 40.2 hp.
Squirrel-cage motor as 2-pole (3400 rpm), 4-pole (1750), 6-pole
(1180) and 8-pole (870).
Protection type IP 68, with stator insulation Class H.
Starting: DOL (direct on line).
Service factor: 1.3
Motors with other operating voltages and frequencies are also
available (DOL and YΔ).
Identification Code: e.g. XFP 80C CB1.3 PE22/4-C-60
Hydraulics:
XFP ........ Product range
8 ............ Discharge outlet DN (cm)
0 . ...........Hydraulic type
C ............ Volute opening (dia. ins)
CB.......... Impeller type: CB = Contrablock, VX = vortex
1 ............ Number of impeller vanes
3 ............ Impeller size
Motor:
PE ......... Premium Efficiency
22 .......... Motor power P2 x 10 hp
4 ............ Number of poles
C ............ Volute opening (dia. ins)
60 .......... Frequency
Performance fields with vortex impeller
** 3” 4” 6” 8”
H
(ft)
** 3”
315
H
(ft)
270
60 Hz
225
4”
315
270
60 Hz
225
101G
101G
180
180
135
135
80E
81C
100G
45
Q
(USgpm)
81E
90
90
100E
80C
150E
100C
350
** Minimum flow rate Q
700
45
150G
151E
201G
200G
1050 1400 1750 2100 2450 2800 3150 3500
100E
80C
Q
(USgpm)
100C
75
150
225
300
375
450
525
Please use the ABSEL program as the only valid selection tool.
600
675
750
Technical Data
XFP
Motor
IEC
rating
Impeller
size
Rated
voltage
(V)
80C-CB1
PE 28/4
PE 35/4
PE 20/6
PE 28/4W
PE 20/6W
PE 22/4
PE 35/4
PE 18/4W
PE 28/4W
IE3
IE3
IE1
IE3
IE1
IE3
IE3
IE3
IE3
5
4
1, 2, 4
5
1, 2, 4
2, 3, 4
1
3, 4
2
460 3~
460 3~
460 3~
230 1~
230 1~
460 3~
460 3~
230 1~
230 1~
3.1
3.9
2.4
3.6
2.6
2.5
3.9
2.3
3.6
3.8
4.7
2.7
3.8
2.7
3.0
4.7
2.4
3.8
5.2
6.2
4.2
16.9
12.0
4.6
6.2
10.5
16.9
80C-VX
Rated
current
(A)
Speed
Cable
size
Weight**
1750
1750
1180
1750
1180
1750
1750
1750
1750
SOOW 14/7
SOOW 14/7
SOOW 14/7
SOOW 10/7
SOOW 12/7
SOOW 14/7
SOOW 14/7
SOOW 12/7
SOOW 10/7
215 / n.a.
221 / n.a.
221 / n.a.
215 / n.a.
221 / n.a.
215 / n.a.
220 / n.a.
211 / n.a.
215 / n.a.
381 / n.a.
(rpm)
(lbs)
80E-CB1
PE125/2
IE3
4, 5
460 3~
13.7
16.8
21.3
3400
AWM 8/4+16/3
81C-VX
PE 45/2
IE3
1
460 3~
5.1
6.0
7.4
3400
SOOW 14/7
275 / n.a.
81E-VX
PE 80/2
PE 125/2
IE3
IE3
4
1, 2, 3
460 3~
460 3~
8.9
13.7
10.7
16.8
13.3
21.3
3400
3400
SOOW 12/7
AWM 8/4+16/3
300 / n.a.
336 / n.a.
100C-CB1
PE 28/4
PE 35/4
PE 20/6
PE 28/4W
PE 20/6W
IE3
IE3
IE1
IE3
IE1
5
4
1, 2, 4
5
1, 2, 4
460 3~
460 3~
460 3~
230 1~
230 1~
3.1
3.9
2.4
3.6
2.6
3.8
4.7
2.7
3.8
2.7
5.2
6.2
4.2
16.9
12.0
1750
1750
1180
1750
1180
SOOW 14/7
SOOW 14/7
SOOW 14/7
SOOW 10/7
SOOW 12/7
235 / n.a.
240 / n.a.
240 / n.a.
235 / n.a.
240 / n.a.
100C-VX
PE 22/4
PE 28/4
PE 35/4
PE 18/4W
PE 28/4W
PE 45/4
PE 56/4
PE 75/4
PE 90/4
PE 105/4
PE 35/6
PE 45/4
PE 56/4
PE 75/4
PE 90/4
PE 105/4
PE 130/4
PE 150/4
PE 185/4
PE 210/4
PE 250/4
PE 90/6
IE3
IE3
IE3
IE3
IE3
IE3
IE3
IE3
IE3
IE3
IE2
IE3
IE3
IE3
IE3
IE3
IE3
IE3
IE3
IE3
IE3
IE3
3, 4, 5
2
1
4
2, 3
6
5
4, 4A, 5
2, 3, 4
1, 2, 3
2, 3, 4, 5
5
4
4
3
1, 2
8, 9
7
6
4, 5
4
4, 5
460 3~
460 3~
460 3~
230 1~
230 1~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
2.5
3.1
3.9
2.3
3.6
5.0
6.1
8.2
9.8
11.4
4.0
5.0
6.1
8.2
9.8
11.4
14.0
16.1
19.8
22.4
26.7
10.0
3.0
3.8
4.7
2.4
3.8
6.0
7.5
10.1
12.1
14.1
4.7
6.0
7.5
10.1
12.1
14.1
17.4
20.1
24.8
28.2
33.5
12.1
4.6
5.2
6.2
10.5
16.9
8.2
9.9
13.8
15.8
17.7
6.3
8.2
9.9
13.8
15.8
17.7
23.2
25.5
32.3
35.4
40.8
18.8
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1180
1750
1750
1750
1750
1750
1750
1750
1750
1750
1750
1180
SOOW 14/7
SOOW 14/7
SOOW 14/7
SOOW 10/7
SOOW 10/7
SOOW 14/7
SOOW 14/7
SOOW 12/7
SOOW 12/7
SOOW 10/7
SOOW 14/7
SOOW 14/7
SOOW 14/7
SOOW 12/7
SOOW 12/7
SOOW 10/7
AWM 8/4+16/3
AWM 8/4+16/3
AWM 8/4+16/3
AWM 8/4+16/3
AWM 4/4+16/3
SOOW 10/7
208 / n.a.
259 / n.a.
259 / n.a.
203 / n.a.
259 / n.a.
357 / n.a.
390 / n.a.
390 / n.a.
416 / n.a.
416 / n.a.
349 / n.a.
357 / n.a.
390 / n.a.
364 / n.a.
364 / n.a.
390 / n.a.
708 / 858
710 / 855
763 / 885
763 / 885
792 / 1015
721 / 865
101G-CB1
PE 185/2
PE 200/2
PE 300/2
IE3
IE3
IE3
4
3
2, 1
460 3~
460 3~
460 3~
20.0
21.8
32.5
24.8
26.8
40.2
28.4
30.5
45.8
3400
3400
3400
AWM 8/4+16/3
AWM 8/4+16/3
AWM 4/4+16/3
629 / 796
629 / 796
651 / 821
101G-VX
150E-CB1
PE 300/2
PE 45/4
PE 56/4
PE 75/4
PE 90/4
PE 105/4
PE 35/6
PE 130/4
PE 150/4
PE 185/4
PE 210/4
PE 110/6
PE 75/4
PE 90/4
PE 105/4
PE 35/6
IE3
3, 4, 5, 6
460 3~
32.5
40.2
45.8
3400
AWM 4/4+16/3
651 / 821
IE3
IE3
IE3
IE3
IE3
IE2
IE3
IE3
IE3
IE3
IE3
IE3
IE3
IE3
IE2
7
6
5, 6
4, 5
4
4, 5, 6
8
7
6, 7
4, 5
2,3, 4
4
2, 3
1
1, 2, 3, 4
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
460 3~
5.0
6.1
8.2
9.8
11.4
4.0
14.0
16.1
19.8
22.4
12.0
8.2
9.8
11.4
4.0
6.0
7.5
10.1
12.1
14.1
4.7
17.4
20.1
24.8
28.2
14.8
10.1
12.1
14.1
4.7
8.2
9.9
13.8
15.8
17.7
6.3
23.2
25.5
32.3
35.4
21.1
13.8
15.8
17.7
6.3
1750
1750
1750
1750
1750
1180
1750
1750
1750
1750
1180
1750
1750
1750
1750
SOOW 14/7
SOOW 14/7
SOOW 12/7
SOOW 12/7
SOOW 10/7
SOOW 14/7
AWM 8/4+16/3
AWM 8/4+16/3
AWM 8/4+16/3
AWM 8/4+16/3
AWM 8/4+16/3
SOOW 12/7
SOOW 12/7
SOOW 10/7
SOOW 14/7
369 / n.a.
390 / n.a.
410 / n.a.
410 / n.a.
435 / n.a.
369 / n.a.
735 / 925
755 / 900
765 / 981
765 / 981
735 / 964
415 / n.a.
415 / n.a.
440 / n.a.
375 / n.a.
200G-CB1
PE 90/6
PE 110/6
PE 130/6
IE3
IE3
IE3
3, 4
1, 2
1
460 3~
460 3~
460 3~
10.0
12.0
14.2
12.1
14.8
17.4
18.8
21.1
23.7
1180
1180
1180
SOOW 10/7
AWM 8/4+16/3
AWM 8/4+16/3
805 / 1018
805 / 1018
805 / 1018
201G-CB2
PE 130/6
PE 160/6
PE 200/6
PE 120/8
IE3
IE3
IE3
IE3
6
4
2
1, 2
460 3~
460 3~
460 3~
460 3~
14.2
17.5
21.5
13.5
17.4
21.5
26.8
16.1
23.7
28.4
32.7
23.7
1180
1180
1180
870
AWM 8/4+16/3
AWM 8/4+16/3
AWM 8/4+16/3
AWM 8/4+16/3
845 / 982
865 / 1004
907 / 1047
851 / 993
100E-CB1
100E-VX
100G-CB1
150G-CB1
151E-CB2
*
Motor power*
(kW)
(hp)
P2
P1
P1 = power at mains. P2 = power at motor shaft.
Data for alternative voltages available on request.
**Without / with cooling jacket; includes 33 ft of cable.
Standard and Options
Description
Standard
Option
Mains voltage
230 V 1~, 460 V 3~
208 V 1~, 208, 220, 380, 600, 220/380, 380/660 V 3~
Voltage tolerance
± 10%
-
Motor efficiency
Premium Eff. IE3*
-
Insulation class
H
-
Start-up
Direct on line
Star delta
Approvals
FM / CSA
-
Mechanical seal (at medium side)
SiC-SiC
-
Mechanical seal (at motor side)
SiC-SiC
-
O-rings
NBR
-
Cables
CSA
EMC
Cable length (ft)
49
33, 66, 99, 131, 164
Protective coating
2k Epoxy 120 μm
2k Epoxy 400 μm
Provision for lifting hoist
Lifting hoop
Cooling
Self-cooling (80C - 150E);
by the medium (100G - 201G)
Closed cooling (100G - 201G)
Wet well
Dry well** or transportable
Installation
* See Technical Data table
** Except XFP 80E and 81E
Monitoring
Description
Standard
Option
Motor
Bi-metallic switch in windings
X
-
(temperature)
PTC thermistor in windings
-
X
Seals
Moisture sensor (DI) in oil chamber (80C - 150E)
X
-
(leakage)
Moisture sensor (DI) in dry chamber (100G - 201G)
X
-
Moisture sensor (DI) in connection chamber (100G - 201G)
-
X
Materials
Motor
Material
Motor housing
Cast iron EN-GJL-250
Option
-
Motor shaft
Stainless steel 1.4021
-
Fasteners
Stainless steel 1.4401
-
Lifting hoop
Stainless steel 1.4401
-
Hydraulics
Material
Option
Volute
Cast iron EN-GJL-250
-
Impeller
Cast iron EN-GJL-250
Stainless steel 1.4470 *
Bottom plate
Cast iron EN-GJL-250
Stainless steel 1.4470 *
* Selected models only. Contact ABS for details.
Material comparison
Europe
USA
EN-GJL-250
ASTM A48; Class 35B
1.4021
ASTM / AISI 420
1.4401
ASTM / AISI 316
1.4470
ASTM / AISI 329
Description
Size
XFP
Part no.
Pedestal* (cast iron ASTM A48; Class 40B)
90º cast bend (single guide rail) - DIN flange
connection
3”
4”
4” (high-head)
6”
8”
80C - 81E
100C - 100G
101G
150E - 150G
201G
62320649
62320652
62325019
62320655
62320658
90º cast bend (single guide rail) - plug/clamp
connection
3” (pipe Ø3½”)
4” (pipe Ø4¼”)
4” high head (pipe Ø4¼”)
4” (pipe Ø4½”)
6” (pipe Ø6¼”)
80C - 81E
100C - 100G
101G
100C - 100G
150E - 150G
62320650
62320653
62325020
62320654
62320656
90º cast bend (twin guide rail)
- DIN flange connection
3”
4”
6”
8”
80C - 81E
100C - 101G
150E - 150G
201G
80C - 81E
100C - 101G
150E - 150G
201G
80C - 81E
100C - 101G
150E - 150G
201G
80C - 81E
100C - 101G
150E - 150G
201G
80C - 101G
150E - 150G
201G
62325029
62325030
62325031
62325032
62610632
62610633
62610635
62610883
62610899
62610637
62610639
62610862
62615053
62615054
62615055
62615056
62610775
62610784
62610785
Pump Support Kit (ASTM A48; Class 40B)
head and volute supports with
fixing bolts and vibration damper
80C
80C**, 81C, 100C
81E***
100E
150E, 151E
101G
100G, 101G**
150G, 201G
61825032
61825033
61825038
61825030
61825031
61825036
61825037
Ground Support Stand
80C, 81C
81E***
100C
100E
150E, 151E
101G
100G, 101G**
150G, 201G
61355014
61355020
61355015
61355021
61355022
61355024
61355023
Transportable
Ground Support Stand
80C, 81C, 100C
80E & 81E
100E
150E, 151E
101G
100G, 101G**
150G, 201G
61355016
61355017
61355018
61355019
61355026
61355025
General
Cathodic Protection (Zinc anodes)
80C - 201G
13905000
Fixed installation wet well with ABS
Automatic Coupling
System
Pedestal bracket fasteners
single guide rail version
(galvanised steel)
single guide rail version
(stainless steel)
twin guide rail version
(galvanised steel)
Pedestal base anchor bolts
single and twin guide rail
(galvanised steel)
Fixed installation dry well, (horizontal)
(vertical)
*Guide rail not included
**Vortex version of pumps (VX)
*** Only with PE 80/2 motor
2012-02-28 | We reserve the rights to alter specifications due to technical developments.
Accessories
XFP
NOTATION
NAMING CONVENTION
Date:
Dwg:
11/2010
DS-E00-003
Rev:
3
The XFP Product line’s naming convention is described below in two sections, Hydraulics and Motor. To
illustrate the naming convention, the model XFP 100C-CB1-4 PE 35/4–C–60FM will be used as an example.
Hydraulic Portion
XFP 100 C – CB1- 4
Two
Discharge
Digits
Size
XFP is the product range of ABS premium
08
3”
efficiency submersible pump.
10
4”
The first two characters are used to
15
6”
describe the pump’s discharge size using
20
8”
the following table:
25
10”
The third character is the hydraulic
30
12”
version of the model.
The fourth character is the volute opening as
Opening
see in the figure to the right.
The fifth and sixth character is the
impeller type and is described by the
table right.
The seventh character is the
number of impeller vanes.
The eighth character is the impeller
trim. For IEM impeller an impeller number will be displayed. For
DEM Impellers, the machined diameter (in millimeters) trim is
displayed.
XFP 100 C – CB1- 4
XFP 10 0 C – CB1- 4
XFP 10 0 C – CB1- 4
XFP 100 C – CB1- 4
XFP 100 C – CB 1- 4
XFP 100 C – CB 1 - 4
XFP 100 C – CB1- 4
Two
Digits
35
40
50
60
80
Character
CH
CB
CP
VX
SK
MX
AF
Discharge
Size
14”
16”
20”
24”
32”
Impeller
Type
Closed
Contra
Block
Chopper
Vortex
Skew
Mixed
Axial Flow
Motor Portion
PE 35/4 – C – 60 FM
PE 35/4 – C – 60 FM
The PE is the designation for the Premium Efficiency Motor series.
PE 35 /4 – C – 60 FM
The Motor Rated Output Power is shown using the kW Rating multiplied by 10, similar to the
AFP motors.
PE 35/ 4 – C – 60 FM
The motor speed is indicated by the number of poles.
PE 35/4 – C – 60 FM
The letter in the motor designation indicate the volute opening size and corresponds to the
letter in the hydraulic designation.
The last characters designate the motor frequency and special ratings.
PE 35/4 – C – 60 FM
XFP
XFP
10
20
0
0
C
M
-CB
-CH
1
2
-4
-450
PE
PE
35
860
/4
/6
-C
-M
60
60
FM
FM
Discharge Size
Hydraulic Version
Interface Size
Impeller Type
Number of vanes
Impeller Size
Motor Range
Motor Rated Output
Power (10x) kW
Motor Speed
(Poles)
Interface Size
Frequency (Hz)
Special Ratings
IEM
DEM
Product Line
Quick Reference
CONTRABLOCK PLUS
CONTRABLOCK
PLUS SYSTEM
Date:
Dwg:
11/09
DS-E00-002
Rev:
1
The ABS Contrablock Plus
Our ABS EffeX range makes use of a completely new impeller concept called ContraBlock Plus. This
solution takes the best of the tried and tested designs and adds new functionality to enhance the levels
of clog resistance above that of any other supplier in the market. In addition, the free solids passage is
never reduced below 3” (75 mm) to give a further level of protection against clogging.
Mechanical Design
The ABS ContraBlock Plus is not dependent on speed or clearance to maintain rag handling. The ABS
ContraBlock Plus system consists of a bottom plate which has a serrated entrance and an outwardly
spiraling groove on the face and an impeller designed with a sloping edge and a large overlapping single
blade.
The ABS ContraBlock Plus prevents materials from roping and clogging the impeller eye by
shredding the material as it is pulled into and spun against the serrated edges of the bottom plate
entrance. The sloping leading edge of the impeller pulls the shredded material up onto the impeller
blade so that it does not become bound between the bottom of the impeller and bottom plate. Should
material be caught between the impeller and bottom plate, the outward spiraling groove on the face of
the bottom plate will track the material outward and into the volute to be safely pumped through the
pump discharge.
The binding forces of textiles, plastics and other stringy matter are quickly reduced by the ABS
ContraBlock Plus where the power reserves of the motor are always adequate to clear the pump of
material as it is bent, broken or torn between the shearing edges of the bottom plate and impeller.
Specifications subject to change without notice
Page 1 of 1
Clear Opening and Spacing Data Formulas.
Pipe Dia.-Discharge size plus two sizes bigger.
Min. Clear Opening (simplex)- From the dimensions on absel for wet pit installation
drawings.
Z1= distance from edge to centerline of the pipe + centerline of the pipe to centerline of
volute/motor+ centerline of volute/motor to edge of the volute + 4 inches.
Z2= diameter of the volute + 8 (4 on both sides).
Min. Clear Opening (Duplex and Triplex)- From the dimensions on absel for wet pit
installation drawings.
Z1= same as simplex EXCEPT on 8” models and up 2 more inches was added for
addition clearance.
Z3 and Z4- Diameter of the volute+ min. manifold distance/separation distance+ 8 or 12
inches. 8” pumps and up we added 12.
Min. Hydraulic Distance: Width of the volute + discharge size
Min. Manifold Distance: The “A” dimension from the short radius 90 degree bend
section of “Flanged fittings: AWWA C110, ANSI A21.10.” This dimension multiplied
by 4.
Min Separation Distance: Same as Manifold distance.
Spacer length: 2 * the A dimension from above.
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Premium Efficiency Non-Clog wastewater pump(s). The
pump(s) shall be supplied with a mating cast iron three
inch discharge connection and be capable of delivering
U.S. GPM at a total dynamic head of
feet.
U.S.
An additional point on the same curve shall be
feet. Shut off head
GPM at a total dynamic head of
feet (minimum). The motor shall be an
shall be
integral part of the pump unit. The motor shall be
HP connected for operation on a _______ volt, 1 phase,
60 hertz electrical supply service. Pumps intended for wet
pit installation shall be supplied with a ______________
cast iron guide rail system with an integrated three inch
discharge elbow. Pumps intended for dry pit installation
shall be supplied with a steel mounting frame. Each pump
unit shall be fitted with a ________________ assembly,
feet long for lifting the pump. The working load
rating of the lifting system shall be a minimum of 50%
greater than the pump weight. Each pump motor shall be
equipped with _____ feet of power and control cable sized
in accordance with NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a High Efficiency single phase, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 3 inch ANSI class 125 or metric DN80
pump flanges, so that the pump mounting is non proprietary, and
any pump with a standard discharge flange can be mounted on
the base assembly. Base or bracket assemblies with proprietary
or non standard flange dimensions shall not be considered
acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
Specifications subject to change without notice
Page 1 of 3
3” ABS XFP PUMP
XFP 80C-CB1
4 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-003
Rev:
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
surfaces to insure optimal clearance and efficiency at startup.
Future adjustments shall be easily accomplished by removing
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
1
SPECIFICATIONS
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
The suction flange shall be integrated into the wear plate and its
bolt holes shall be drilled and threaded to accept standard 4 inch
ANSI class 125 flanged fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 3 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 3inch ANSI class 125 (rotated 22.5 degrees) and
metric DN80 (PN 10) flanged fittings. Proprietary or non standard
flange dimensions shall not be considered acceptable. The
minimum working pressure of the volute and pump assembly shall
be 10 bar (145 psi).
HIGH EFFICIENCY MOTOR
The motor shall be designed in accordance with the efficiency
standards IEC 60034-30, and NEMA Premium*. Motor rating
tests shall be conducted in accordance with IEC 60034-2-1
requirements and shall be certified accurate and correct by a third
party certifying agency. A certificate shall be available upon
request.
* IE3 and NEMA Premium efficiency do not specifically apply to single phase motors,
only three phase motors. The PE motors are designed to meet expected IE3 efficiency
levels for single phase motors in future revisions of the IEC 60034-30 standard.
The High Efficiency motor shall be housed in a water tight gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B. The copper stator windings shall be insulated with
o
moisture resistant Class H insulation materials, rated for 180 C
o
(356 F). The stator shall be press fitted into the stator housing.
The use of bolts, pins or other fastening devices requiring
penetration of the stator housing is unacceptable. The rotor bars
and short circuit rings shall be made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 12 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Motor Starting System: The single phase motor shall be started
by a high torque “capacitor start-capacitor run” type starting circuit
housed in the pump control panel. The start circuit shall work in
Specifications subject to change without notice
Page 2 of 3
3” ABS XFP PUMP
XFP 80C-CB1
4 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-003
Rev:
conjunction with the motor and control system to provide high
starting and running torque capability of the motor, as well as
consistent and predictable direction of rotation. The factory
supplied start kit shall consist of a start relay, start capacitor(s)
run capacitor(s) and a dropping resistor, as well as the required
mounting brackets for the components.
The start relay shall be the voltage sensing type, capable of
sensing the back EMF developed by the start winding during
motor starting. The relay shall respond to the applicable level of
back EMF by switching the capacitor system from start mode to
run mode during the start sequence; removing the start
capacitor(s) from the circuit, and leaving the run capacitor(s)
connected. In the event exceptional torque is required during
motor operation the relay shall be capable of bringing the start
capacitor portion of the circuit back on line to provide a short
torque boost for the motor.
Start and Run capacitors shall be sized with a microfarad value
suitable for the particular characteristics of the high efficiency PE
Series motor. The selected values shall provide the ideal balance
between motor torque and inrush current. Capacitors shall be
premium grade devices, with a voltage rating of 330 volt
minimum.
A dropping resistor shall be connected across the terminals of the
start capacitor system to bleed down residual voltage in the
capacitor(s) between motor starts.
Start circuits using simple capacitor start, permanent split
capacitor, or shaded pole technology in lieu of capacitor startcapacitor run technology shall not be considered equal due to
their inherent characteristic of lower motor torque capability than
the capacitor start-capacitor run system.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
o
o
o
connected in series and set to open at 140 C +/- 5 C (284 F).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
1
SPECIFICATIONS
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Specifications subject to change without notice
Page 3 of 3
3” ABS XFP PUMP
XFP 80C-CB1
4 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-003
Rev:
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
1
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Premium Efficiency Non-Clog wastewater pump(s). The
pump(s) shall be supplied with a mating cast iron three
inch discharge connection and be capable of delivering
U.S. GPM at a total dynamic head of
feet.
U.S.
An additional point on the same curve shall be
feet. Shut off head
GPM at a total dynamic head of
feet (minimum). The motor shall be an
shall be
integral part of the pump unit. The motor shall be
HP connected for operation on a _______ volt, 3 phase,
60 hertz electrical supply service. Pumps intended for wet
pit installation shall be supplied with a ______________
cast iron guide rail system with an integrated three inch
discharge elbow. Pumps intended for dry pit installation
shall be supplied with a steel mounting frame. Each pump
unit shall be fitted with a ________________ assembly,
feet long for lifting the pump. The working load
rating of the lifting system shall be a minimum of 50%
greater than the pump weight. Each pump motor shall be
equipped with _____ feet of power and control cable sized
in accordance with NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 3 inch ANSI class 125 or metric DN80
pump flanges, so that the pump mounting is non proprietary, and
any pump with a standard discharge flange can be mounted on
the base assembly. Base or bracket assemblies with proprietary
or non standard flange dimensions shall not be considered
acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
3” ABS XFP PUMP
XFP 080C-CB1
4 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-001
Rev:
4
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
surfaces to insure optimal clearance and efficiency at startup.
SPECIFICATIONS
3” ABS XFP PUMP
XFP 080C-CB1
4 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-001
Rev:
4
Future adjustments shall be easily accomplished by removing
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
The suction flange shall be integrated into the wear plate and its
bolt holes shall be drilled and threaded to accept standard 4 inch
ANSI class 125 flanged fittings.
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 3 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 3 inch ANSI class 125 (rotated 22.5 degrees) and
metric DN80 (PN 10) flanged fittings. Proprietary or non standard
flange dimensions shall not be considered acceptable. The
minimum working pressure of the volute and pump assembly shall
be 10 bar (145 psi).
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and a phase to phase voltage imbalance tolerance of
1%. The motor shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C. The motor shall meet
the requirements of NEMA MG1 Part 30 and 31 for operation on
PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
Specifications subject to change without notice
Page 2 of 3
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
SPECIFICATIONS
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
Specifications subject to change without notice
Page 3 of 3
3” ABS XFP PUMP
XFP 080C-CB1
4 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-001
Rev:
4
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Premium Efficiency Non-Clog wastewater pump(s). The
pump(s) shall be supplied with a mating cast iron three
inch discharge connection and be capable of delivering
U.S. GPM at a total dynamic head of
feet.
U.S.
An additional point on the same curve shall be
feet. Shut off head
GPM at a total dynamic head of
feet (minimum). The motor shall be an
shall be
integral part of the pump unit. The motor shall be
HP connected for operation on a _______ volt, 1 phase,
60 hertz electrical supply service. Pumps intended for wet
pit installation shall be supplied with a ______________
cast iron guide rail system with an integrated three inch
discharge elbow. Pumps intended for dry pit installation
shall be supplied with a steel mounting frame. Each pump
unit shall be fitted with a ________________ assembly,
feet long for lifting the pump. The working load
rating of the lifting system shall be a minimum of 50%
greater than the pump weight. Each pump motor shall be
equipped with _____ feet of power and control cable sized
in accordance with NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a High Efficiency single phase, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 3 inch ANSI class 125 or metric DN80
pump flanges, so that the pump mounting is non proprietary, and
any pump with a standard discharge flange can be mounted on
the base assembly. Base or bracket assemblies with proprietary
or non standard flange dimensions shall not be considered
acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
Specifications subject to change without notice
Page 1 of 3
3” ABS XFP PUMP
XFP 080C-CB1
6 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-064
Rev:
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
surfaces to insure optimal clearance and efficiency at startup.
Future adjustments shall be easily accomplished by removing
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
0
SPECIFICATIONS
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
The suction flange shall be integrated into the wear plate and its
bolt holes shall be drilled and threaded to accept standard 4 inch
ANSI class 125 flanged fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 3 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 3 inch ANSI class 125 (rotated 22.5 degrees) and
metric DN80 (PN 10) flanged fittings. Proprietary or non standard
flange dimensions shall not be considered acceptable. The
minimum working pressure of the volute and pump assembly shall
be 10 bar (145 psi).
HIGH EFFICIENCY MOTOR
The motor shall be designed in accordance with the efficiency
standards IEC 60034-30, and NEMA Premium*. Motor rating
tests shall be conducted in accordance with IEC 60034-2-1
requirements and shall be certified accurate and correct by a third
party certifying agency. A certificate shall be available upon
request.
* IE3 and NEMA Premium efficiency do not specifically apply to single phase motors,
only three phase motors. The PE motors are designed to meet expected IE3 efficiency
levels for single phase motors in future revisions of the IEC 60034-30 standard.
The High Efficiency motor shall be housed in a water tight gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B. The copper stator windings shall be insulated with
o
moisture resistant Class H insulation materials, rated for 180 C
o
(356 F). The stator shall be press fitted into the stator housing.
The use of bolts, pins or other fastening devices requiring
penetration of the stator housing is unacceptable. The rotor bars
and short circuit rings shall be made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 12 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Motor Starting System: The single phase motor shall be started
by a high torque “capacitor start-capacitor run” type starting circuit
Specifications subject to change without notice
Page 2 of 3
3” ABS XFP PUMP
XFP 080C-CB1
6 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-064
Rev:
housed in the pump control panel. The start circuit shall work in
conjunction with the motor and control system to provide high
starting and running torque capability of the motor, as well as
consistent and predictable direction of rotation. The factory
supplied start kit shall consist of a start relay, start capacitor(s)
run capacitor(s) and a dropping resistor, as well as the required
mounting brackets for the components.
The start relay shall be the voltage sensing type, capable of
sensing the back EMF developed by the start winding during
motor starting. The relay shall respond to the applicable level of
back EMF by switching the capacitor system from start mode to
run mode during the start sequence; removing the start
capacitor(s) from the circuit, and leaving the run capacitor(s)
connected. In the event exceptional torque is required during
motor operation the relay shall be capable of bringing the start
capacitor portion of the circuit back on line to provide a short
torque boost for the motor.
Start and Run capacitors shall be sized with a microfarad value
suitable for the particular characteristics of the high efficiency PE
Series motor. The selected values shall provide the ideal balance
between motor torque and inrush current. Capacitors shall be
premium grade devices, with a voltage rating of 330 volt
minimum.
A dropping resistor shall be connected across the terminals of the
start capacitor system to bleed down residual voltage in the
capacitor(s) between motor starts.
Start circuits using simple capacitor start, permanent split
capacitor, or shaded pole technology in lieu of capacitor startcapacitor run technology shall not be considered equal due to
their inherent characteristic of lower motor torque capability than
the capacitor start-capacitor run system.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
o
o
o
connected in series and set to open at 140 C +/- 5 C (284 F).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
0
SPECIFICATIONS
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
Specifications subject to change without notice
Page 3 of 3
3” ABS XFP PUMP
XFP 080C-CB1
6 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-064
Rev:
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
0
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Non-Clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron three inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated three inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with ______
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a High Efficiency motor, providing the highest levels of
operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 3 inch ANSI class 125 or metric DN80
pump flanges, so that the pump mounting is non proprietary, and
any pump with a standard discharge flange can be mounted on
the base assembly. Base or bracket assemblies with proprietary
or non standard flange dimensions shall not be considered
acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
3” ABS XFP PUMP
XFP 080C-CB1
6 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-002
Rev:
3
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
SPECIFICATIONS
surfaces to insure optimal clearance and efficiency at startup.
Future adjustments shall be easily accomplished by removing
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
The suction flange shall be integrated into the wear plate and its
bolt holes shall be drilled and threaded to accept standard 4 inch
ANSI class 125 flanged fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 3 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 3 inch ANSI class 125 (rotated 22.5 degrees) and
metric DN80 (PN 10) flanged fittings. Proprietary or non standard
flange dimensions shall not be considered acceptable. The
minimum working pressure of the volute and pump assembly shall
be 10 bar (145 psi).
HIGH EFFICIENCY MOTOR
The High Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE1. Motor rating tests shall
be conducted in accordance with IEC 60034-2-1 requirements
and shall be certified accurate and correct by a third party
certifying agency. A certificate shall be available upon request.
The High Efficiency motor shall be housed in a water tight gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B High Efficiency. The copper stator windings shall
be insulated with moisture resistant Class H insulation materials,
rated for 180oC (356oF). The stator shall be press fitted into the
stator housing. The use of bolts, pins or other fastening devices
requiring penetration of the stator housing is unacceptable. The
rotor bars and short circuit rings shall be made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service.. The motor shall have a voltage tolerance of +/- 10%
from nominal, and a phase to phase voltage imbalance tolerance
of 1%. The motor shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C. The motor shall meet
the requirements of NEMA MG1 Part 30 and 31 for operation on
PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
Specifications subject to change without notice
Page 2 of 3
3” ABS XFP PUMP
XFP 080C-CB1
6 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-002
Rev:
3
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
SPECIFICATIONS
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Specifications subject to change without notice
Page 3 of 3
3” ABS XFP PUMP
XFP 080C-CB1
6 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-002
Rev:
3
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
Pump performance curves
Curve number
XFP 80C CB1 1~ 60HZ
Reference curve
XFP80C-CB SINGLE PHAS
Discharge
Frequency
DN80
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1735 rpm
2012-03-02
Flow
Head
Rated power
Hydraulic efficiency
NPSH
345 US g.p.m.
23.7 ft
3.16 hp
65.3 %
8.4 ft
H [ft]
50
48
46
44
PE
28
42
40
38
/4
W
-C
-6
0H
Z
36
34
32
30
28
26
24
65.3%
Hydr.eff.
22
20
18
16
14
5
12
10
8
6
4
2
P2 [hp]
4.4
4
3.6
3.2
5
2.8
2.4
2
1.6
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
6.69 inch
1
Contrabloc Plus impeller, 1 vane
3"
520
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
560
600
Revision
Q [US g.p.m.]
2010-12-15
ABSEL PRO 1.7.2 / 2007-02-07
Curve number
Pump performance curves
XFP 80C CB1 60HZ
Reference curve
XFP80C-CB
Discharge
Frequency
DN80
60 Hz
Date
Density
Viscosity
Testnorm
Rated speed
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1730..1750 rpm
2012-02-28
Flow
Head
Rated power
Hydraulic efficiency
NPSH
396 US g.p.m.
30.1 ft
4.37 hp
69 %
11.3 ft
H [ft]
52
PE
50
48
46
35
/4C60
HZ
44
42
PE
28
/4-
40
38
C-6
0H
Z
36
34
32
30
69%
Hydr.eff.
28
26
24
63.8%
22
20
18
4
16
14
5
12
10
8
6
4
2
P [hp]
6
5.5
P1
5
4.5
P2
4
P1
3.5
P2
3
2.5
2
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
6.89..6.69 inch
1
Contrabloc Plus impeller, 1 vane
3"
520
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
560
600
Revision
Q [US g.p.m.]
2010-12-15
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
XFP 80C CB1 1~ 60HZ
Reference curve
XFP80C-CB SINGLE PHAS
Discharge
Frequency
DN80
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1145 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
319 US g.p.m.
20.3 ft
2.43 hp
67.5 %
4.8 ft
H [ft]
48
46
44
42
40
38
PE
20
/6
W
36
34
32
-C
-6
0H
Z
30
PE
20/
6W
-C6
28
26
0H
Z
24
PE
20/
6W
-C -
22
20
60H
Z
67.5%
Hydr.eff.
18
68.8%
16
14
62.7%
12
1
2
10
8
4
6
4
2
P2 [hp]
4
3.6
3.2
2.8
2.4
1
2
2
1.6
4
1.2
0.8
0
40
80
120
160
200
240
280
320
360
400
440
Impeller size
N° of vanes
Impeller
Solid size
8.35..6.89 inch
1
Contrabloc Plus impeller, 1 vane
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
480
520
Revision
Q [US g.p.m.]
2010-12-15
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
XFP 80C CB1 60HZ
Reference curve
XFP80C-CB
Discharge
Frequency
DN80
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1150 rpm
2012-03-09
Flow
Head
Rated power
Hydraulic efficiency
NPSH
325 US g.p.m.
20.2 ft
2.46 hp
67.5 %
5.0 ft
H [ft]
48
46
44
42
40
38
PE
20
/6
-C
-6
0H
Z
36
34
32
30
PE
28
26
20/
6-C
-60
HZ
24
PE
20/
6-C
-
22
20
60H
Z
67.5%
Hydr.eff.
18
68.8%
16
14
62.8%
12
1
2
10
8
4
6
4
2
P2 [hp]
3.6
3.2
2.8
2.4
1
2
2
1.6
4
1.2
0.8
0
40
80
120
160
200
240
280
320
360
400
440
Impeller size
N° of vanes
Impeller
Solid size
8.35..6.89 inch
1
Contrabloc Plus impeller, 1 vane
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
480
520
Revision
Q [US g.p.m.]
2010-12-15
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 080C-CB1
4 Pole, 1 Phase, PE1
3” ABS XFP PUMP
Date:
Dwg:
4/11
DS-E01-019
Rev:
0
Submersible Motor Specifications, PE 1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed submersible, IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30**
Motor Efficiency Test Protocol
Insulation Class
IEC 60034-2-1**
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Across the line, capacitor start–capacitor run*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
10, evenly spaced
Not applicable to single phase motors
20 meters (65 feet)
208, 230
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
* Requires external start kit mounted in the control panel. See document DS-Z01-009 for ABS single phase start kits.
** Single phase motors are not covered by the 1.0, 2008-10 edition of the IEC standard, however the PE
series of motors are constructed and tested in accordance with the IEC 60034-30 standard.
Explosion Proof Rating
Motor Ratings, PE1 Frame
Motor
Model
Rated
Power
Output
(P2)
2.8 kW
3.7 HP
Nominal
RPM
Rated
Voltage
Full
Load
Amps
208
18.7
230
16.9
For wet pit installation. Service factor is 1.15 for dry pit installation.
PE 28/4W*
***
Input
Power
(P1)
3.6 kW
Specifications subject to change without notice
Page 1 of 2
1735
Locked
Rotor
Amps
NEMA
Code
Letter
NEMA
Service
Factor
75.9
68.7
D
1.3***
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
78.5
80.0
77.8
0.920
0.849
0.721
TECHNICAL DATA
3” ABS XFP PUMP
XFP 080C-CB1
4 Pole, 1 Phase, PE1
Date:
Dwg:
4/11
DS-E01-019
Rev:
Cable Data, PE1 Frame
Motor
Voltage
208 volt
PE 28/4W
230 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 10/7
22.4mm (0.88”) diameter
SOOW 10/7
22.4mm (0.88”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
DN80 flanged, compatible with 3” class 125 ANSI flanges (fitting flange must be rotated 22.5
degrees for compatibility)
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8x5/8-11 UNC bolts, 28mm
(1.1”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.5
75mm (3”)
170mm
(6.69”)
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
80
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120µm (4.7 mil) DFT
PE 28/4W
700mm (27.6”)
100 kg (220 lb)
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
0
TECHNICAL DATA
XFP 080C-CB1
4 Pole, 3 Phase, PE1
3” ABS XFP PUMP
Date:
Dwg:
09/10
DS-E01-017
Rev:
3
Submersible Motor Specifications, PE 1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE1 Frame
Motor
Model
PE 28/4
PE 35/4
Input
Power
(P1)
Rated
Power
Output
(P2)
3.09 kW
2.8 kW
3.75 HP
3.9 kW
3.5 kW
4.7 HP
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
1750
208
230
460
600
11.5
10.4
5.2
4
92.2
83.4
41.7
31.9
K
1750
208
230
460
600
13.7
12.4
6.2
4.8
92
83.2
41.6
31.9
H
** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
NEMA
Code
Letter
NEMA
Service
Factor
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
1.3**
90.7
91.1
89.6
.742
.65
.51
1.3**
89.5
91.3
92.5
.79
.72
.58
TECHNICAL DATA
3” ABS XFP PUMP
XFP 080C-CB1
4 Pole, 3 Phase, PE1
Date:
Dwg:
09/10
DS-E01-017
Rev:
Cable Data, PE1 Frame
Motor
Voltage
208 volt
230 volt
PE 28/4
460 volt
600 volt
All
208 volt
230 volt
PE 35/4
460 volt
600 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
SOOW 12/7
18.8mm (0.74”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
DN80 flanged, compatible with 3” class 125 ANSI flanges (ANSI flanged fittings must be rotated
22.5 degrees for compatibility)
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8x5/8-11 UNC bolts, 28mm
(1.1”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.4
.5
75mm (3”)
75mm (3”)
170mm
175mm (6.8”)
(6.69”)
5.6 Kg
5.5 kg
(12.3 lb)
(12.1 lb)
80
80
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120μm (4.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 28/4
700mm (27.6”)
97.5 kg (215 lb)
PE 35/4
700mm (27.6”)
100 kg (221 lb)
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
3
TECHNICAL DATA
XFP 080C-CB1
6 Pole, 1 Phase, PE1
3” ABS XFP PUMP
Date:
Dwg:
12/11
DS-E01-063
Rev:
0
Submersible Motor Specifications, PE 1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed submersible, IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30**
Motor Efficiency Test Protocol
Insulation Class
IEC 60034-2-1**
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Across the line, capacitor start–capacitor run*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
10, evenly spaced
Not applicable to single phase motors
20 meters (65 feet)
208, 230
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
* Requires external start kit mounted in the control panel. See document DS-Z01-009 for ABS single phase start kits.
** Single phase motors are not covered by the 1.0, 2008-10 edition of the IEC standard, however the PE
series of motors are constructed and tested in accordance with the IEC 60034-30 standard.
Explosion Proof Rating
Motor Ratings, PE1 Frame
Motor
Model
Input
Power
(P1)
PE 20/6W*
2.6 kW
Rated
Power
Output
(P2)
2.0 kW
2.7 HP
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
NEMA
Code
Letter
NEMA
Service
Factor
1145
208
230
13.2
12
25.9
23.4
A
1.3***
*** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
77.8
71.8
61.6
0.935
0.886
0.784
TECHNICAL DATA
3” ABS XFP PUMP
XFP 080C-CB1
6 Pole, 1 Phase, PE1
Date:
Dwg:
12/11
DS-E01-063
Rev:
Cable Data, PE1 Frame
Motor
Voltage
208 volt
PE 20/6W
230 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 12/7
18.8mm (0.74”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
DN80 flanged, compatible with 3” class 125 ANSI flanges (fitting flange must be rotated 22.5
degrees for compatibility)
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8x5/8-11 UNC bolts, 28mm
(1.1”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.1
.2
.4
75mm (3”)
75mm (3”)
75mm (3”)
212mm
195mm
175mm
(8.35”)
(7.68”)
(6.89”)
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
80
80
80
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120µm (4.7 mil) DFT
PE 20/6W
700mm (27.6”)
100 kg (220 lb)
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
0
TECHNICAL DATA
XFP 080C-CB1
6 Pole, 3 Phase, PE1
3” ABS XFP PUMP
Date:
Dwg:
06/10
DS-E01-018
Rev:
3
Submersible Motor Specifications, PE 1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed submersible, IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE1 rating
Motor Efficiency Test Protocol
Insulation Materials
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE1 Frame
Motor
Model
PE 20/6
Input
Power
(P1)
3.4 kW
Rated
Power
Output
(P2)
2 kW
2.7 HP
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
1150
208
230
460
600
9.3
8.4
4.2
3.5
49.0
44.4
22.2
17.0
** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
NEMA
Code
Letter
H
NEMA
Service
Factor
1.3**
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
83.5
82.1
78.9
.715
.639
.511
TECHNICAL DATA
3” ABS XFP PUMP
XFP 080C-CB1
6 Pole, 3 Phase, PE1
Date:
Dwg:
06/10
DS-E01-018
Rev:
Cable Data, PE1 Frame
Motor
Voltage
208 volt
230 volt
PE 20/6
460 volt
600 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- 5mm (.02”)
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
DN80 flanged, compatible with 3” class 125 ANSI flanges (ANSI flanged fittings must be rotated
22.5 degrees for compatibility)
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8x5/8-11 UNC bolts, 28mm
(1.1”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.1
.2
.4
75mm (3”)
75mm (3”)
75mm (3”)
212mm
195mm
175mm
(8.70”)
(7.68”)
(6.89”)
6.3 Kg
6.1 Kg
5.6 Kg
(13.9 lb)
(13.4 lb)
(12.3 lb)
80
80
80
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120μm (4.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 20/6
700mm (27.6”)
100 kg (220 lb)
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
3
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Premium Efficiency Non-Clog wastewater pump(s). The
pump(s) shall be supplied with a mating cast iron three
inch discharge connection and be capable of delivering
U.S. GPM at a total dynamic head of
feet.
U.S.
An additional point on the same curve shall be
feet. Shut off head
GPM at a total dynamic head of
feet (minimum). The motor shall be an
shall be
integral part of the pump unit. The motor shall be
HP connected for operation on a _______ volt, 3 phase,
60 hertz electrical supply service. The pumps are intended
for wet pit installation shall be supplied with a
______________ cast iron guide rail system with an
integrated three inch discharge elbow. Each pump unit
shall be fitted with a ________________ assembly,
feet long for lifting the pump. The working load rating of
the lifting system shall be a minimum of 50% greater than
the pump weight. Each pump motor shall be equipped with
_____ feet of power and control cable sized in accordance
with NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 3 inch ANSI class 125 or metric DN80
pump flanges, so that the pump mounting is non proprietary, and
any pump with a standard discharge flange can be mounted on
the base assembly. Base or bracket assemblies with proprietary
or non standard flange dimensions shall not be considered
acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
Specifications subject to change without notice
Page 1 of 3
3” ABS XFP PUMP
XFP 080E-CB1
2 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-004
Rev:
2
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
capable of passing a minimum of 1.8 inch diameter spherical
solids as are commonly found in waste water. The impeller shall
have a slip fit onto the motor shaft and drive key, and shall be
securely fastened to the shaft by a stainless steel bolt which is
mechanically prevented from loosening by a positively engaged
ratcheting washer assembly. The head of the impeller bolt shall
be effectively recessed within the impeller bore to prevent
disruption of the flow stream and loss of hydraulic efficiency. The
impeller shall be dynamically balanced to the ISO 10816 standard
to provide smooth vibration free operation.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
surfaces to insure optimal clearance and efficiency at startup.
Future adjustments shall be easily accomplished by removing
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be as specified on the pump performance
curve. The discharge flange design shall permit attachment to
standard ANSI or metric flanges/appurtenances. The discharge
flange shall be slotted to accept both 3 inch ANSI class 125
SPECIFICATIONS
(rotated 22.5 degrees) and metric DN80 (PN 10) flanged fittings.
Proprietary or non standard flange dimensions shall not be
considered acceptable. The minimum working pressure of the
volute and pump assembly shall be 10 bar (145 psi).
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements, and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3. The motor shall have a voltage
tolerance of +/- 10% from nominal, and a phase to phase voltage
imbalance tolerance of 1%. The motor shall be FM and CSA
approved for use in NEC Class I, Division I, Groups C & D
hazardous locations. The surface temperature rating shall be
T3C. The motor shall meet the requirements of NEMA MG1 Part
30 and 31 for operation on PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged
or partially submerged. For submerged (wet pit) applications, the
motor shall be self cooling via the process fluid surrounding the
motor. The motor shall have a NEMA Class A temperature rise
for submerged service providing cool operation under all
operating conditions.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
Specifications subject to change without notice
Page 2 of 3
3” ABS XFP PUMP
XFP 080E-CB1
2 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-004
Rev:
2
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
SPECIFICATIONS
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
Specifications subject to change without notice
Page 3 of 3
3” ABS XFP PUMP
XFP 080E-CB1
2 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-004
Rev:
2
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
Pump performance curves
Curve number
XFP 80E CB1 60HZ
Reference curve
XFP80E CB1
Discharge
Frequency
DN80
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3515 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
349 US g.p.m.
78.4 ft
16.4 hp
42.2 %
21.8 ft
H [ft]
170
160
PE
12
150
5/
2
-E
-6
0
140
12
PE
130
HZ
25/
H
60
E-
120
Z
110
100
90
80
Hydr.eff.
42.2% 4
70
60
33.5%
50
40
30
20
10
5
P2 [hp]
21
20
19
18
17
16
15
14
13
12
11
10
9
4
5
0
40
80
120
160
200
240
280
320
360
400
440
Impeller size
N° of vanes
Impeller
Solid size
6.3..5.91 inch
1
Contrabloc impeller, 1 vane
1 3/4"
480
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
520
560
Revision
Q [US g.p.m.]
2010-09-15
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 80E-CB1
2 Pole, 3 Phase, PE2
3” ABS XFP PUMP
Date:
Dwg:
10/10
DS-E01-020
Rev:
3
Submersible Motor Specifications, PE2 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air
Class A
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
3
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE2 Frame
Motor
Model
PE 125/2
Input
Power
(P1)
13.7 kW
Rated
Power
Output
(P2)
12.5 kW
16.8 HP
Specifications subject to change without notice
Page 1 of 2
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
3515
208
230
460
600
47.1
42.6
21.3
16.3
321
290
145
111
NEMA
Code
Letter
H
NEMA
Service
Factor
1.3
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
91
92.6
92.8
.81
.78
.69
TECHNICAL DATA
3” ABS XFP PUMP
XFP 80E-CB1
2 Pole, 3 Phase, PE2
Date:
Dwg:
10/10
DS-E01-020
Rev:
Cable Data, PE2 Frame
Motor
Power Cable
Control Cable
Cable Length
Motor Voltage
208 volt
230 volt
PE 125/2
460 volt
600 volt
All
Standard: 15m (49 feet)
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 8/4 +16/3
25.4mm (1.0”) diameter
SOOW 8/4 +16/3
25.4mm (1.0”) diameter
SOOW 8/4 +16/3
25.4mm (1.0”) diameter
SOOW 10/7
20.7mm (0.82”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
DN80 flanged, compatible with 3” class 125 ANSI flanges (ANSI flanged fittings must be rotated
22.5 degrees for compatibility)
3” (this model is designed for wet pit installation only so suction flange bolt holes are not drilled)
10 bar (145 psi)
ContraBlock impeller, 1 vane w/ Seal Protection System
.4
.5
45mm (1.8”)
45mm (1.8”)
160mm
150mm
(6.3”)
(5.9”)
4.2 Kg
4.1 Kg
(9.3 lb)
(9 lb)
80
80
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120μm (4.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 125/2
793mm (31.2”)
173 kg (381.4 lb)
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
3
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Premium Efficiency Non-Clog wastewater pump(s). The
pump(s) shall be supplied with a mating cast iron three
inch discharge connection and be capable of delivering
U.S. GPM at a total dynamic head of
feet.
U.S.
An additional point on the same curve shall be
feet. Shut off head
GPM at a total dynamic head of
feet (minimum). The motor shall be an
shall be
integral part of the pump unit. The motor shall be
HP connected for operation on a _______ volt, 1 phase,
60 hertz electrical supply service. Pumps intended for wet
pit installation shall be supplied with a ______________
cast iron guide rail system with an integrated three inch
discharge elbow. Pumps intended for dry pit installation
shall be supplied with a steel mounting frame. Each pump
unit shall be fitted with a ________________ assembly,
feet long for lifting the pump. The working load
rating of the lifting system shall be a minimum of 50%
greater than the pump weight. Each pump motor shall be
equipped with _____ feet of power and control cable sized
in accordance with NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a High Efficiency single phase, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 3 inch ANSI class 125 or metric DN80
pump flanges, so that the pump mounting is non proprietary, and
any pump with a standard discharge flange can be mounted on
the base assembly. Base or bracket assemblies with proprietary
or non standard flange dimensions shall not be considered
acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
Specifications subject to change without notice
Page 1 of 3
3” ABS XFP PUMP
XFP 80C-VX
4 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-053
Rev:
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS Vortex impeller shall be of gray cast iron, ENGJL-250 (ASTM A-48, Class 35B). The impeller shall be an open
six vane design, meeting the Ten State Standards requirement for
minimum solids passage size of 3 inches. The impeller shall be
capable of passing a minimum of 3 inch diameter spherical solids
as are commonly found in waste water. The impeller shall have a
slip fit onto the motor shaft and drive key, and shall be securely
fastened to the shaft by a stainless steel bolt which is
mechanically prevented from loosening by a positively engaged
ratcheting washer assembly. The head of the impeller bolt shall
be effectively recessed within the impeller bore to prevent
disruption of the flow stream and loss of hydraulic efficiency. The
impeller shall be dynamically balanced to the ISO 10816 standard
to provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 3 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 3 inch ANSI class 125 (rotated 22.5 degrees) and
metric DN80 (PN 10) flanged fittings. The suction flange shall be
integrated into the volute and its bolt holes shall be drilled and
threaded to accept 3 inch ANSI class 125 fittings (rotated 22.5
degrees). Proprietary or non standard flange dimensions shall not
be considered acceptable. The minimum working pressure of the
volute and pump assembly shall be 10 bar (145 psi).
0
SPECIFICATIONS
HIGH EFFICIENCY MOTOR
The motor shall be designed in accordance with the efficiency
standards IEC 60034-30, and NEMA Premium*. Motor rating
tests shall be conducted in accordance with IEC 60034-2-1
requirements and shall be certified accurate and correct by a third
party certifying agency. A certificate shall be available upon
request.
* IE3 and NEMA Premium efficiency do not specifically apply to single phase motors,
only three phase motors. The PE motors are designed to meet expected IE3 efficiency
levels for single phase motors in future revisions of the IEC 60034-30 standard.
The High Efficiency motor shall be housed in a water tight gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B. The copper stator windings shall be insulated with
o
moisture resistant Class H insulation materials, rated for 180 C
o
(356 F). The stator shall be press fitted into the stator housing.
The use of bolts, pins or other fastening devices requiring
penetration of the stator housing is unacceptable. The rotor bars
and short circuit rings shall be made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 12 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Motor Starting System: The single phase motor shall be started
by a high torque “capacitor start-capacitor run” type starting circuit
housed in the pump control panel. The start circuit shall work in
conjunction with the motor and control system to provide high
starting and running torque capability of the motor, as well as
consistent and predictable direction of rotation. The factory
supplied start kit shall consist of a start relay, start capacitor(s)
run capacitor(s) and a dropping resistor, as well as the required
mounting brackets for the components.
The start relay shall be the voltage sensing type, capable of
sensing the back EMF developed by the start winding during
motor starting. The relay shall respond to the applicable level of
back EMF by switching the capacitor system from start mode to
run mode during the start sequence; removing the start
capacitor(s) from the circuit, and leaving the run capacitor(s)
connected. In the event exceptional torque is required during
motor operation the relay shall be capable of bringing the start
capacitor portion of the circuit back on line to provide a short
torque boost for the motor.
Specifications subject to change without notice
Page 2 of 3
3” ABS XFP PUMP
XFP 80C-VX
4 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-053
Rev:
Start and Run capacitors shall be sized with a microfarad value
suitable for the particular characteristics of the high efficiency PE
Series motor. The selected values shall provide the ideal balance
between motor torque and inrush current. Capacitors shall be
premium grade devices, with a voltage rating of 330 volt
minimum.
A dropping resistor shall be connected across the terminals of the
start capacitor system to bleed down residual voltage in the
capacitor(s) between motor starts.
Start circuits using simple capacitor start, permanent split
capacitor, or shaded pole technology in lieu of capacitor startcapacitor run technology shall not be considered equal due to
their inherent characteristic of lower motor torque capability than
the capacitor start-capacitor run system.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
o
o
o
connected in series and set to open at 140 C +/- 5 C (284 F).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
0
SPECIFICATIONS
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
Specifications subject to change without notice
Page 3 of 3
3” ABS XFP PUMP
XFP 80C-VX
4 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-053
Rev:
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
0
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Premium Efficiency Non-Clog wastewater pump(s). The
pump(s) shall be supplied with a mating cast iron three
inch discharge connection and be capable of delivering
U.S. GPM at a total dynamic head of
feet.
U.S.
An additional point on the same curve shall be
feet. Shut off head
GPM at a total dynamic head of
feet (minimum). The motor shall be an
shall be
integral part of the pump unit. The motor shall be
HP connected for operation on a _______ volt, 3 phase,
60 hertz electrical supply service. Pumps intended for wet
pit installation shall be supplied with a ______________
cast iron guide rail system with an integrated three inch
discharge elbow. Pumps intended for dry pit installation
shall be supplied with a steel mounting frame. Each pump
unit shall be fitted with a ________________ assembly,
feet long for lifting the pump. The working load
rating of the lifting system shall be a minimum of 50%
greater than the pump weight. Each pump motor shall be
equipped with _____ feet of power and control cable sized
in accordance with NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 3 inch ANSI class 125 or metric DN80
pump flanges, so that the pump mounting is non proprietary, and
any pump with a standard discharge flange can be mounted on
the base assembly. Base or bracket assemblies with proprietary
or non standard flange dimensions shall not be considered
acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
3” ABS XFP PUMP
XFP 080C-VX
4 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-054
Rev:
1
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS Vortex impeller shall be of gray cast iron, ENGJL-250 (ASTM A-48, Class 35B). The impeller shall be an open
six vane design, meeting the Ten State Standards requirement for
minimum solids passage size of 3 inches. The impeller shall be
capable of passing a minimum of 3 inch diameter spherical solids
as are commonly found in waste water. The impeller shall have a
slip fit onto the motor shaft and drive key, and shall be securely
fastened to the shaft by a stainless steel bolt which is
mechanically prevented from loosening by a positively engaged
ratcheting washer assembly. The head of the impeller bolt shall
be effectively recessed within the impeller bore to prevent
disruption of the flow stream and loss of hydraulic efficiency. The
impeller shall be dynamically balanced to the ISO 10816 standard
to provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 3 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 3 inch ANSI class 125 (rotated 22.5 degrees) and
metric DN80 (PN 10) flanged fittings. The suction flange shall be
integrated into the volute and its bolt holes shall be drilled and
threaded to accept 3 inch ANSI class 125 fittings (rotated 22.5
degrees). Proprietary or non standard flange dimensions shall not
be considered acceptable. The minimum working pressure of the
volute and pump assembly shall be 10 bar (145 psi).
SPECIFICATIONS
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and a phase to phase voltage imbalance tolerance of
1%. The motor shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C. The motor shall meet
the requirements of NEMA MG1 Part 30 and 31 for operation on
PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Specifications subject to change without notice
Page 2 of 3
3” ABS XFP PUMP
XFP 080C-VX
4 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-054
Rev:
1
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
SPECIFICATIONS
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
Specifications subject to change without notice
Page 3 of 3
3” ABS XFP PUMP
XFP 080C-VX
4 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-054
Rev:
1
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
Pump performance curves
Curve number
XFP 80C VX 1~ 60HZ
Reference curve
XFP80C-VX SINGLE PHAS
Discharge
Frequency
DN80
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1735..1755 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
167 US g.p.m.
20.6 ft
2.6 hp
33.6 %
7.8 ft
H [ft]
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
P2 [hp]
PE2
8 /4 W
-C - 6
0H Z
PE
18/
4W
-C6
0H
Z
PE
18/
4W
- C60H
33.6%
Hydr.eff.
Z
29.8%
20.8%
2
3
4
4
3.6
3.2
2
2.8
2.4
2
3
4
1.6
1.2
0.8
0
20
40
60
80
100
120
140
160
180
200
220
240
Impeller size
N° of vanes
Impeller
Solid size
6.34..4.92 inch
6
Vortex impeller
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
260
Q [US g.p.m.]
280
Revision
2011-10-11
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
XFP 80C VX 60HZ
Reference curve
XFP80C-VX
Discharge
Frequency
DN80
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1730..1760 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
217 US g.p.m.
28.6 ft
3.87 hp
40.7 %
14.8 ft
H [ft]
48
46
PE3
5/4C
44
42
-60
H
Z
40
38
36
34
PE2
2/4C-6
0HZ
32
30
40.7%
28
Hydr.eff.
26
24
PE
22/
4-C
-
22
60H
20
18
PE
22/
4- C
16
Z
-60
H
33.6%
Z
14
1
29.8%
12
10
20.8%
8
3
2
4
6
4
2
P2 [hp]
6
5.5
5
4.5
1
4
3.5
3
2
2.5
2
3
4
1.5
1
0
20
40
60
80
100
120
140
160
180
200
220
240
260
280
300
Impeller size
N° of vanes
Impeller
Solid size
7.36..4.92 inch
6
Vortex impeller
3"
320
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
340
360
Revision
Q [US g.p.m.]
2011-10-13
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 080C-VX
4 Pole, 1 Phase, PE1
3” ABS XFP PUMP
Date:
Dwg:
3/12
DS-E01-047
Rev:
0
Submersible Motor Specifications, PE1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed submersible, IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30**
Motor Efficiency Test Protocol
Insulation Materials
IEC 60034-2-1**
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Across the line, capacitor start–capacitor run*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
12, evenly spaced
Not applicable to single phase motors
20 meters (65 feet)
208, 230
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
* Requires external start kit mounted in the control panel. See document DS-Z01-009 for ABS single phase start kits.
** Single phase motors are not covered by the 1.0, 2008-10 edition of the IEC standard, however the PE
series of motors are constructed and tested in accordance with the IEC 60034-30 standard.
Explosion Proof Rating
Motor Ratings, PE1 Frame
Motor
Model
Input
Power
(P1)
PE 18/4W*
2.3 kW
PE 28/4W*
3.6 kW
Rated
Power
Output
(P2)
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
NEMA
Code
Letter
NEMA
Service
Factor
100
75
50
100
75
50
1.8 kW
2.4 HP
1755
208
230
11.6
10.5
24.3
22
A
1.3***
79.5
79.9
74.5
.935
.886
.784
2.8 kW
3.8 HP
1735
208
230
18.7
16.9
75.9
68.7
D
1.3***
78.5
80.0
77.8
.920
.849
.721
*** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
Motor Efficiency
at % Load
Power Factor
at % Load
TECHNICAL DATA
3” ABS XFP PUMP
XFP 080C-VX
4 Pole, 1 Phase, PE1
Date:
Dwg:
3/12
DS-E01-047
Rev:
0
Cable Data, PE1 Frame
Motor
Voltage
208 volt
PE 18/4W
230 volt
All
208 volt
PE 28/4W
230 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 10/7
22.4mm (0.88”) diameter
SOOW 12/7
19.1mm (0.75”) diameter
Included in Power Cable
SOOW 10/7
22.4mm (0.88”) diameter
SOOW 10/7
22.4mm (0.88”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
DN80 flanged, compatible with 3” class 125 ANSI flanges (ANSI flanged fittings must be rotated
22.5 degrees for compatibility)
3” flanged, compatible with 3” class 125 ANSI flanges (ANSI flanged fittings must be rotated 22.5
degrees for compatibility), threaded for 8x5/8-11 UNC bolts, 28mm (1.1”) deep
10 bar (145 psi)
Vortex, 6-vane, w/ Seal Protection System
.2
.3
.4
75mm (3”)
75mm (3”)
75mm (3”)
161mm
140mm
125mm
(6.34”)
(5.51”)
(4.92”)
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
50
50
50
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120µm (4.7 mil) DFT
PE 18/4W
696mm (27.4”)
95.5 kg (210 lb)
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
PE 28/4W
696mm (27.4”)
97.5 kg (215 lb)
TECHNICAL DATA
XFP 080C-VX
4 Pole, 3 Phase, PE1
3” ABS XFP PUMP
Date:
Dwg:
2/11
DS-E01-048
Rev:
0
Submersible Motor Specifications, PE1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE1 Frame
Motor
Model
PE 22/4
PE 35/4
Input
Power
(P1)
Rated
Power
Output
(P2)
2.45 kW
2.2 kW
3 HP
3.9 kW
3.5 kW
4.7 HP
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
1760
208
230
460
600
10.1
9.1
4.6
3.5
48.6
43.9
22
16.8
G
1730
208
230
460
600
13.7
12.4
6.2
4.8
91.9
83.1
41.6
31.9
H
** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
NEMA
Code
Letter
NEMA
Service
Factor
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
1.3**
89.7
88.4
84.6
.677
.579
.449
1.3**
89.5
91.3
92.5
.790
.721
.582
TECHNICAL DATA
3” ABS XFP PUMP
XFP 080C-VX
4 Pole, 3 Phase, PE1
Date:
Dwg:
2/11
DS-E01-048
Rev:
0
Cable Data, PE1 Frame
Motor
Voltage
208 volt
230 volt
PE 22/4
460 volt
600 volt
All
208 volt
230 volt
PE 35/4
460 volt
600 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
SOOW 12/7
19.1mm (0.75”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
DN80 flanged, compatible with 3” class 125 ANSI flanges (ANSI flanged fittings must be rotated
22.5 degrees for compatibility)
3” flanged, compatible with 3” class 125 ANSI flanges (ANSI flanged fittings must be rotated 22.5
degrees for compatibility), threaded for 8x5/8-11 UNC bolts, 28mm (1.1”) deep
10 bar (145 psi)
Vortex, 6-vane, w/ Seal Protection System
.1
.2
.3
.4
75mm (3”)
75mm (3”)
75mm (3”)
75mm (3”)
185mm
161mm
140mm
125mm
(7.28”)
(6.34”)
(5.51”)
(4.92”)
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
50
50
50
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120µm (4.7 mil) DFT
PE 22/4
696mm (27.4”)
97.5 kg (215 lb)
PE 35/4
696mm (27.4”)
100 kg (220 lb)
50
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Premium Efficiency Non-Clog wastewater pump(s). The
pump(s) shall be supplied with a mating cast iron three
inch discharge connection and be capable of delivering
U.S. GPM at a total dynamic head of
feet.
U.S.
An additional point on the same curve shall be
feet. Shut off head
GPM at a total dynamic head of
feet (minimum). The motor shall be an
shall be
integral part of the pump unit. The motor shall be
HP connected for operation on a _______ volt, 3 phase,
60 hertz electrical supply service. Pumps intended for wet
pit installation shall be supplied with a ______________
cast iron guide rail system with an integrated three inch
discharge elbow. Pumps intended for dry pit installation
shall be supplied with a steel mounting frame. Each pump
unit shall be fitted with a ________________ assembly,
feet long for lifting the pump. The working load
rating of the lifting system shall be a minimum of 50%
greater than the pump weight. Each pump motor shall be
equipped with _____ feet of power and control cable sized
in accordance with NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 3 inch ANSI class 125 or metric DN80
pump flanges, so that the pump mounting is non proprietary, and
any pump with a standard discharge flange can be mounted on
the base assembly. Base or bracket assemblies with proprietary
or non standard flange dimensions shall not be considered
acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
3” ABS XFP PUMP
XFP 081C-VX
2 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-065
Rev:
1
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS Vortex impeller shall be of gray cast iron, ENGJL-250 (ASTM A-48, Class 35B). The impeller shall be an open
six vane design, capable of passing a minimum of 2 inch diameter
spherical solids as are commonly found in waste water. The
impeller shall have a slip fit onto the motor shaft and drive key,
and shall be securely fastened to the shaft by a stainless steel
bolt which is mechanically prevented from loosening by a
positively engaged ratcheting washer assembly. The head of the
impeller bolt shall be effectively recessed within the impeller bore
to prevent disruption of the flow stream and loss of hydraulic
efficiency. The impeller shall be dynamically balanced to the ISO
10816 standard to provide smooth vibration free operation.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 3 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 3 inch ANSI class 125 (rotated 22.5 degrees) and
metric DN80 (PN 10) flanged fittings. Proprietary or non standard
flange dimensions shall not be considered acceptable. The
minimum working pressure of the volute and pump assembly shall
be 10 bar (145 psi).
SPECIFICATIONS
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and a phase to phase voltage imbalance tolerance of
1%. The motor shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C. The motor shall meet
the requirements of NEMA MG1 Part 30 and 31 for operation on
PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
Specifications subject to change without notice
Page 2 of 3
3” ABS XFP PUMP
XFP 081C-VX
2 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-065
Rev:
1
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
SPECIFICATIONS
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
Specifications subject to change without notice
Page 3 of 3
3” ABS XFP PUMP
XFP 081C-VX
2 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-065
Rev:
1
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
Pump performance curves
Curve number
XFP 81C VX 60HZ
Reference curve
XFP81C VX
Discharge
Frequency
DN80
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3515 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
127 US g.p.m.
49.2 ft
5.92 hp
26.6 %
22.6 ft
H [ft]
80
PE45/2-C-60HZ
76
72
68
64
60
56
52
26.6%
48
Hydr.eff.
44
40
36
1
32
28
24
20
16
12
8
4
P2 [hp]
7.5
7
6.5
6
1
5.5
5
4.5
4
3.5
3
0
20
40
60
80
100
120
140
160
180
200
220
Impeller size
N° of vanes
Impeller
Solid size
5.31 inch
6
Vortex impeller
2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
240
260
Revision
Q [US g.p.m.]
2011-10-11
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 081C-VX
2 Pole, 3 Phase, PE1
3” ABS XFP PUMP
Date:
Dwg:
7/11
DS-E01-069
Rev:
0
Submersible Motor Specifications, PE1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE1 Frame
Motor
Model
PE 45/2
Input
Power
(P1)
5.1 kW
Rated
Power
Output
(P2)
4.5 kW
6.0 HP
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
3515
208
230
460
600
16.4
14.8
7.4
5.7
133
120
60
46
** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
NEMA
Code
Letter
J
NEMA
Service
Factor
1.3**
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
88.2
89.1
85.9
.865
.839
.775
TECHNICAL DATA
3” ABS XFP PUMP
XFP 081C-VX
2 Pole, 3 Phase, PE1
Date:
Dwg:
7/11
DS-E01-069
Rev:
0
Cable Data, PE1 Frame
Motor
Voltage
208 volt
230 volt
PE 45/2
460 volt
600 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Cable Length
Cable Type*
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 10/7
22.4mm (0.88”) diameter
SOOW 12/7
19.1mm (0.75”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “230 volt” section of the table
Pump Data
DN80 flanged, compatible with 3” class 125 ANSI flanges (ANSI flanged fittings must be rotated
22.5 degrees for compatibility)
3” flanged, compatible with 3” class 125 ANSI flanges (ANSI flanged fittings must be rotated 22.5
degrees for compatibility), threaded for 8x5/8-11 UNC bolts, 28mm (1.1”) deep
10 bar (145 psi)
Vortex, 6-vane, w/ Seal Protection System
.1
80mm (3.15”)
135mm
(5.31”)
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
50
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120μm (4.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 45/2
692mm (27.3”)
100 kg (220 lb)
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Premium Efficiency Non-Clog wastewater pump(s). The
pump(s) shall be supplied with a mating cast iron three
inch discharge connection and be capable of delivering
U.S. GPM at a total dynamic head of
feet.
U.S.
An additional point on the same curve shall be
feet. Shut off head
GPM at a total dynamic head of
feet (minimum). The motor shall be an
shall be
integral part of the pump unit. The motor shall be
HP connected for operation on a _______ volt, 3 phase,
60 hertz electrical supply service. Pumps intended for wet
pit installation shall be supplied with a ______________
cast iron guide rail system with an integrated three inch
discharge elbow. Each pump unit shall be fitted with a
feet long for lifting
________________ assembly,
the pump. The working load rating of the lifting system
shall be a minimum of 50% greater than the pump weight.
Each pump motor shall be equipped with _____ feet of
power and control cable sized in accordance with NEC
and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 3 inch ANSI class 125 or metric DN80
pump flanges, so that the pump mounting is non proprietary, and
any pump with a standard discharge flange can be mounted on
the base assembly. Base or bracket assemblies with proprietary
or non standard flange dimensions shall not be considered
acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
3” ABS XFP PUMP
XFP 081E-VX
2 Pole, 3 Phase, PE2
Date:
Dwg:
02/11
DS-E01-055
Rev:
0
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS Vortex impeller shall be of gray cast iron, ENGJL-250 (ASTM A-48, Class 35B). The impeller shall be an open,
six vane design, and shall be capable of passing a minimum of
2.6 inch diameter spherical solids as are commonly found in
waste water. The impeller shall have a slip fit onto the motor
shaft and drive key, and shall be securely fastened to the shaft by
a stainless steel bolt which is mechanically prevented from
loosening by a positively engaged ratcheting washer assembly.
The head of the impeller bolt shall be effectively recessed within
the impeller bore to prevent disruption of the flow stream and loss
of hydraulic efficiency.
The impeller shall be dynamically
balanced to the ISO 10816 standard to provide smooth vibration
free operation.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be as specified on the pump performance
curve. The discharge flange design shall permit attachment to
standard ANSI or metric flanges/appurtenances. The discharge
flange shall be slotted to accept both 3 inch ANSI class 125
(rotated 22.5 degrees) and metric DN80 (PN 10) flanged fittings.
Proprietary or non standard flange dimensions shall not be
considered acceptable. The minimum working pressure of the
volute and pump assembly shall be 10 bar (145 psi).
SPECIFICATIONS
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3. The motor shall have a voltage
tolerance of +/- 10% from nominal, and a phase to phase voltage
imbalance tolerance of 1%. The motor shall be FM and CSA
approved for use in NEC Class I, Division I, Groups C & D
hazardous locations. The surface temperature rating shall be
T3C. The motor shall meet the requirements of NEMA MG1 Part
30 and 31 for operation on PWM type Variable Frequency Drives.
The motor shall be capable of operating completely or partially
submerged and shall be self cooling via the process fluid
surrounding the motor. The motor shall have a NEMA Class A
temperature rise for submerged service, providing cool operation
under all operating conditions.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
o
o
o
connected in series and set to open at 140 C +/- 5 C (284 F).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
Specifications subject to change without notice
Page 2 of 3
3” ABS XFP PUMP
XFP 081E-VX
2 Pole, 3 Phase, PE2
Date:
Dwg:
02/11
DS-E01-055
Rev:
0
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
SPECIFICATIONS
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
Specifications subject to change without notice
Page 3 of 3
3” ABS XFP PUMP
XFP 081E-VX
2 Pole, 3 Phase, PE2
Date:
Dwg:
02/11
DS-E01-055
Rev:
0
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
Pump performance curves
Curve number
XFP 81E VX 60HZ
Reference curve
XFP81E VX
Discharge
Frequency
DN80
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3515..3520 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
290 US g.p.m.
99.9 ft
17.6 hp
41.8 %
26.0 ft
H [ft]
170
160
PE1
25/2
-E-6
0HZ
PE1
25/2
-E-6
0HZ
150
140
130
PE125/2-E
-60HZ
120
110
PE80/2-E-60HZ
100
Hydr.eff.
41.8% 1
40.5%
90
80
34.4%
70
60
26%
50
4
40
30
2
20
3
10
P2 [hp]
22
20
18
1
16
2
14
3
12
4
10
8
6
0
40
80
120
160
200
240
280
320
360
Impeller size
N° of vanes
Impeller
Solid size
7.09..5.43 inch
6
Vortex impeller
2 1/2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Q [US g.p.m.]
400
Revision
2011-04-19
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 81E-VX
2 Pole, 3 Phase, PE2
3” ABS XFP PUMP
Date:
Dwg:
1/11
DS-E01-049
Rev:
0
Submersible Motor Specifications, PE2 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Class
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air
Class A
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line and electronic
soft starters, and PWM type VFDs*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE2 Frame
Motor
Model
PE 80/2
PE 125/2
Input
Power
(P1)
Rated
Power
Output
(P2)
8.9 kW
8.0 kW
10.7 HP
13.7 kW
12.5 kW
16.8 HP
Specifications subject to change without notice
Page 1 of 2
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
3520
208
230
460
600
29.4
26.6
13.3
10.2
217
196
98.1
75.2
J
3515
208
230
460
600
47.1
42.6
21.3
16.3
321
290
145
111
H
NEMA
Code
Letter
NEMA
Service
Factor
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
1.3
90.2
89.7
87.4
.84
.80
.70
1.3
91.0
92.6
92.8
.81
.78
.69
TECHNICAL DATA
3” ABS XFP PUMP
XFP 81E-VX
2 Pole, 3 Phase, PE2
Date:
Dwg:
1/11
DS-E01-049
Rev:
Cable Data, PE2 Frame
Motor
Power Cable
Control Cable
Power Cable
Control Cable
Cable Length
Motor Voltage
208 volt
230 volt
PE 80/2
460 volt
600 volt
All
208 volt
230 volt
PE 125/2
460 volt
600 volt
All
Standard: 15m (49 feet)
Cable Type
Cable Nominal Outside Diameter
SOOW 8/4 +16/3
25.4mm (1.0”) diameter
SOOW 8/4 +16/3
25.4mm (1.0”) diameter
SOOW 12/7
18.8mm (0.74”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
SOOW 8/4 +16/3
25.4mm (1.0”) diameter
SOOW 8/4 +16/3
25.4mm (1.0”) diameter
SOOW 8/4 +16/3
25.4mm (1.0”) diameter
SOOW 10/7
20.7mm (0.82”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
DN80 flanged, compatible with 3” class 125 ANSI flanges (ANSI flanged fittings must be rotated
22.5 degrees for compatibility)
3” (this model is designed for wet pit installation only so suction flange bolt holes are not drilled)
10 bar (145 psi)
Vortex, 6-vane, w/ Seal Protection System
.1
.2
.3
.4
65mm
65mm
65mm
65mm
(2.56”)
(2.56”)
(2.56”)
(2.56”)
180mm
175mm
155mm
138mm
(7.09”)
(6.89”)
(6.10”)
(5.43”)
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
60
60
60
60
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120μm (4.7 mil) DFT
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 80/2
709mm (27.9”)
136 kg (300 lb)
PE 125/2
779mm (30.7”)
152 kg (336 lb)
0
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Premium Efficiency Non-Clog wastewater pump(s). The
pump(s) shall be supplied with a mating cast iron four inch
discharge connection and be capable of delivering
feet. An
U.S. GPM at a total dynamic head of
U.S.
additional point on the same curve shall be
feet. Shut off head
GPM at a total dynamic head of
feet (minimum). The motor shall be an
shall be
integral part of the pump unit. The motor shall be
HP connected for operation on a _______ volt, 1 phase,
60 hertz electrical supply service. Pumps intended for wet
pit installation shall be supplied with a ______________
cast iron guide rail system with an integrated four inch
discharge elbow. Pumps intended for dry pit installation
shall be supplied with a steel mounting frame. Each pump
unit shall be fitted with a ________________ assembly,
feet long for lifting the pump. The working load
rating of the lifting system shall be a minimum of 50%
greater than the pump weight. Each pump motor shall be
equipped with _____ feet of power and control cable sized
in accordance with NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a High Efficiency single phase, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 4 inch ANSI class 125 or metric
DN100 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
Specifications subject to change without notice
Page 1 of 3
4” ABS XFP PUMP
XFP 100C-CB1
4 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-007
Rev:
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
surfaces to insure optimal clearance and efficiency at startup.
Future adjustments shall be easily accomplished by removing
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
1
SPECIFICATIONS
4” ABS XFP PUMP
XFP 100C-CB1
4 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-007
Rev:
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
The suction flange shall be integrated into the wear plate and its
bolt holes shall be drilled and threaded to accept standard 4 inch
ANSI class 125 flanged fittings.
starting and running torque capability of the motor, as well as
consistent and predictable direction of rotation. The factory
supplied start kit shall consist of a start relay, start capacitor(s)
run capacitor(s) and a dropping resistor, as well as the required
mounting brackets for the components.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 4 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 4inch ANSI class 125 and metric DN100 (PN 10)
flanged fittings. Proprietary or non standard flange dimensions
shall not be considered acceptable. The minimum working
pressure of the volute and pump assembly shall be 10 bar (145
psi).
The start relay shall be the voltage sensing type, capable of
sensing the back EMF developed by the start winding during
motor starting. The relay shall respond to the applicable level of
back EMF by switching the capacitor system from start mode to
run mode during the start sequence; removing the start
capacitor(s) from the circuit, and leaving the run capacitor(s)
connected. In the event exceptional torque is required during
motor operation the relay shall be capable of bringing the start
capacitor portion of the circuit back on line to provide a short
torque boost for the motor.
HIGH EFFICIENCY MOTOR
The motor shall be designed in accordance with the efficiency
standards IEC 60034-30, and NEMA Premium*. Motor rating
tests shall be conducted in accordance with IEC 60034-2-1
requirements and shall be certified accurate and correct by a third
party certifying agency. A certificate shall be available upon
request.
* IE3 and NEMA Premium efficiency do not specifically apply to single phase motors,
only three phase motors. The PE motors are designed to meet expected IE3 efficiency
levels for single phase motors in future revisions of the IEC 60034-30 standard.
The High Efficiency motor shall be housed in a water tight gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B. The copper stator windings shall be insulated with
o
moisture resistant Class H insulation materials, rated for 180 C
o
(356 F). The stator shall be press fitted into the stator housing.
The use of bolts, pins or other fastening devices requiring
penetration of the stator housing is unacceptable. The rotor bars
and short circuit rings shall be made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 12 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Motor Starting System: The single phase motor shall be started
by a high torque “capacitor start-capacitor run” type starting circuit
housed in the pump control panel. The start circuit shall work in
conjunction with the motor and control system to provide high
Specifications subject to change without notice
Page 2 of 3
Start and Run capacitors shall be sized with a microfarad value
suitable for the particular characteristics of the high efficiency PE
Series motor. The selected values shall provide the ideal balance
between motor torque and inrush current. Capacitors shall be
premium grade devices, with a voltage rating of 330 volt
minimum.
A dropping resistor shall be connected across the terminals of the
start capacitor system to bleed down residual voltage in the
capacitor(s) between motor starts.
Start circuits using simple capacitor start, permanent split
capacitor, or shaded pole technology in lieu of capacitor startcapacitor run technology shall not be considered equal due to
their inherent characteristic of lower motor torque capability than
the capacitor start-capacitor run system.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
o
o
o
connected in series and set to open at 140 C +/- 5 C (284 F).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
1
SPECIFICATIONS
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Specifications subject to change without notice
Page 3 of 3
4” ABS XFP PUMP
XFP 100C-CB1
4 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-007
Rev:
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
1
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ submersible
non-clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron four inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated four inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 4 inch ANSI class 125 or metric
DN100 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be equal. No portion of the pump shall bear directly on
the floor of the sump. The guide rail system shall be available in
an optional non-sparking version, approved by Factory Mutual for
use in NEC Class 1, Division 1, Group C&D hazardous locations.
Specifications subject to change without notice
Page 1 of 3
4” ABS XFP PUMP
XFP 100C-CB1
4 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-005
Rev:
3
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
SPECIFICATIONS
surfaces to insure optimal clearance and efficiency at startup.
Future adjustments shall be easily accomplished by removing
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
The suction flange shall be integrated into the wear plate and its
bolt holes shall be drilled and threaded to accept standard 4 inch
ANSI class 125 flanged fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 4 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 4 inch ANSI class 125 and metric DN100 (PN 10)
metric flanged fittings.
Proprietary or non standard flange
dimensions shall not be considered acceptable. The minimum
working pressure of the volute and pump assembly shall be 10
bar (145 psi).
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3. The motor shall have a voltage
tolerance of +/- 10% from nominal, and a phase to phase voltage
imbalance tolerance of 1%. The motor shall be FM and CSA
approved for use in NEC Class I, Division I, Groups C & D
hazardous locations. The surface temperature rating shall be
T3C. The motor shall meet the requirements of NEMA MG1 Part
30 and 31 for operation on PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
Specifications subject to change without notice
Page 2 of 3
4” ABS XFP PUMP
XFP 100C-CB1
4 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-005
Rev:
3
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
SPECIFICATIONS
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
Specifications subject to change without notice
Page 3 of 3
4” ABS XFP PUMP
XFP 100C-CB1
4 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-005
Rev:
3
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Premium Efficiency Non-Clog wastewater pump(s). The
pump(s) shall be supplied with a mating cast iron four inch
discharge connection and be capable of delivering
feet. An
U.S. GPM at a total dynamic head of
U.S.
additional point on the same curve shall be
feet. Shut off head
GPM at a total dynamic head of
feet (minimum). The motor shall be an
shall be
integral part of the pump unit. The motor shall be
HP connected for operation on a _______ volt, 1 phase,
60 hertz electrical supply service. Pumps intended for wet
pit installation shall be supplied with a ______________
cast iron guide rail system with an integrated four inch
discharge elbow. Pumps intended for dry pit installation
shall be supplied with a steel mounting frame. Each pump
unit shall be fitted with a ________________ assembly,
feet long for lifting the pump. The working load
rating of the lifting system shall be a minimum of 50%
greater than the pump weight. Each pump motor shall be
equipped with _____ feet of power and control cable sized
in accordance with NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a High Efficiency single phase, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 4 inch ANSI class 125 or metric
DN100 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
pecifications subject to change without notice
Page 1 of 3
4” ABS XFP PUMP
XFP 100C-CB1
6 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-062
Rev:
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
surfaces to insure optimal clearance and efficiency at startup.
Future adjustments shall be easily accomplished by removing
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
1
SPECIFICATIONS
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
The suction flange shall be integrated into the wear plate and its
bolt holes shall be drilled and threaded to accept standard 4 inch
ANSI class 125 flanged fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 4 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 4inch ANSI class 125 and metric DN100 (PN 10)
flanged fittings. Proprietary or non standard flange dimensions
shall not be considered acceptable. The minimum working
pressure of the volute and pump assembly shall be 10 bar (145
psi).
HIGH EFFICIENCY MOTOR
The motor shall be designed in accordance with the efficiency
standards IEC 60034-30, and NEMA Premium*. Motor rating
tests shall be conducted in accordance with IEC 60034-2-1
requirements and shall be certified accurate and correct by a third
party certifying agency. A certificate shall be available upon
request.
* IE3 and NEMA Premium efficiency do not specifically apply to single phase motors,
only three phase motors. The PE motors are designed to meet expected IE3 efficiency
levels for single phase motors in future revisions of the IEC 60034-30 standard.
The High Efficiency motor shall be housed in a water tight gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B. The copper stator windings shall be insulated with
o
moisture resistant Class H insulation materials, rated for 180 C
o
(356 F). The stator shall be press fitted into the stator housing.
The use of bolts, pins or other fastening devices requiring
penetration of the stator housing is unacceptable. The rotor bars
and short circuit rings shall be made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 12 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Motor Starting System: The single phase motor shall be started
by a high torque “capacitor start-capacitor run” type starting circuit
housed in the pump control panel. The start circuit shall work in
pecifications subject to change without notice
Page 2 of 3
4” ABS XFP PUMP
XFP 100C-CB1
6 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-062
Rev:
conjunction with the motor and control system to provide high
starting and running torque capability of the motor, as well as
consistent and predictable direction of rotation. The factory
supplied start kit shall consist of a start relay, start capacitor(s)
run capacitor(s) and a dropping resistor, as well as the required
mounting brackets for the components.
The start relay shall be the voltage sensing type, capable of
sensing the back EMF developed by the start winding during
motor starting. The relay shall respond to the applicable level of
back EMF by switching the capacitor system from start mode to
run mode during the start sequence; removing the start
capacitor(s) from the circuit, and leaving the run capacitor(s)
connected. In the event exceptional torque is required during
motor operation the relay shall be capable of bringing the start
capacitor portion of the circuit back on line to provide a short
torque boost for the motor.
Start and Run capacitors shall be sized with a microfarad value
suitable for the particular characteristics of the high efficiency PE
Series motor. The selected values shall provide the ideal balance
between motor torque and inrush current. Capacitors shall be
premium grade devices, with a voltage rating of 330 volt
minimum.
A dropping resistor shall be connected across the terminals of the
start capacitor system to bleed down residual voltage in the
capacitor(s) between motor starts.
Start circuits using simple capacitor start, permanent split
capacitor, or shaded pole technology in lieu of capacitor startcapacitor run technology shall not be considered equal due to
their inherent characteristic of lower motor torque capability than
the capacitor start-capacitor run system.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
o
o
o
connected in series and set to open at 140 C +/- 5 C (284 F).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
1
SPECIFICATIONS
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
pecifications subject to change without notice
Page 3 of 3
4” ABS XFP PUMP
XFP 100C-CB1
6 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-062
Rev:
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
1
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Non-Clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron four inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated four inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a High Efficiency motor, providing the highest levels of
operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 4 inch ANSI class 125 or metric
DN100 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
4” ABS XFP PUMP
XFP 100C-CB1
6 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-006
Rev:
3
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
surfaces to insure optimal clearance and efficiency at startup.
SPECIFICATIONS
Future adjustments shall be easily accomplished by removing
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
The suction flange shall be integrated into the wear plate and its
bolt holes shall be drilled and threaded to accept standard 4 inch
ANSI class 125 flanged fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 4 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 4 inch ANSI class 125 and metric DN100 (PN 10)
metric flanged fittings.
Proprietary or non standard flange
dimensions shall not be considered acceptable. The minimum
working pressure of the volute and pump assembly shall be 10
bar (145 psi).
HIGH EFFICIENCY MOTOR
The High Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE1. Motor rating tests shall
be conducted in accordance with IEC 60034-2-1 requirements
and shall be certified accurate and correct by a third party
certifying agency. A certificate shall be available upon request.
The High Efficiency motor shall be housed in a water tight gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B High Efficiency. The copper stator windings shall
be insulated with moisture resistant Class H insulation materials,
rated for 180oC (356oF). The stator shall be press fitted into the
stator housing. The use of bolts, pins or other fastening devices
requiring penetration of the stator housing is unacceptable. The
rotor bars and short circuit rings shall be made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and a phase to phase voltage imbalance tolerance of
1%. The motor shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C. The motor shall meet the
requirements of NEMA MG1 Part 30 and 31 for operation on
PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
Specifications subject to change without notice
Page 2 of 3
4” ABS XFP PUMP
XFP 100C-CB1
6 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-006
Rev:
3
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
SPECIFICATIONS
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
Specifications subject to change without notice
Page 3 of 3
4” ABS XFP PUMP
XFP 100C-CB1
6 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-006
Rev:
3
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
Pump performance curves
Curve number
XFP100C CB1 1~ 60HZ
Reference curve
XFP100C-CB SINGLE PHA
Discharge
Frequency
DN100
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1735 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
394 US g.p.m.
21 ft
3.33 hp
63.1 %
10.4 ft
H [ft]
50
48
46
44
42
40
PE
28
/4W
38
36
-C-
60
H
Z
34
32
30
28
26
24
22
63.1%
20
Hydr.eff.
18
16
14
12
10
5
8
6
4
2
P2 [hp]
4.8
4.4
4
3.6
3.2
5
2.8
2.4
2
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
6.69 inch
1
Contrabloc Plus impeller, 1 vane
3"
520
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
560
600
Revision
Q [US g.p.m.]
2010-12-15
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
XFP100C CB1 60HZ
Reference curve
XFP100C-CB
Discharge
Frequency
DN100
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1730..1750 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
449 US g.p.m.
27.5 ft
4.46 hp
70.1 %
13.3 ft
H [ft]
52
50
PE
48
46
35
/4C-
60
H
Z
44
42
40
PE
28/
4-C
-60
H
38
36
Z
34
32
30
28
70.1%
26
Hydr.eff.
24
22
63.1%
20
4
18
16
14
12
10
5
8
6
4
2
P2 [hp]
6
5.5
5
4
4.5
4
3.5
5
3
2.5
2
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
7.01..6.69 inch
1
Contrabloc Plus impeller, 1 vane
3"
520
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
560
600
Revision
Q [US g.p.m.]
2011-10-11
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
XFP100C CB1 1~ 60HZ
Reference curve
XFP100C-CB SINGLE PHA
Discharge
Frequency
DN100
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1145 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
371 US g.p.m.
18.6 ft
2.58 hp
67.3 %
5.9 ft
H [ft]
/
20
PE
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
P2 [hp]
6W
Z
0H
-6
-C
PE
20
/6W
-
C60
HZ
PE
20
/6W
-C
-
60
HZ
67.6%
Hydr.eff.
66.7%
64.5%
1
2
4
3.6
3.2
2.8
2.4
1
2
2
1.6
4
1.2
0.8
0
40
80
120
160
200
240
280
320
360
400
440
Impeller size
N° of vanes
Impeller
Solid size
8.35..6.89 inch
1
Contrabloc Plus impeller, 1 vane
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
480
520
Revision
Q [US g.p.m.]
2010-12-15
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
XFP100C CB1 60HZ
Reference curve
XFP100C-CB
Discharge
Frequency
DN100
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1150 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
370 US g.p.m.
18.7 ft
2.6 hp
67.2 %
5.9 ft
H [ft]
Z
0H
-6
-C
/6
20
PE
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
P2 [hp]
3.6
PE
20
/6 C-
PE
20
/6C
60
HZ
-60
HZ
67.6%
Hydr.eff.
66.7%
64.5%
1
2
4
3.2
2.8
2.4
1
2
2
1.6
4
1.2
0.8
0
40
80
120
160
200
240
280
320
360
400
440
Impeller size
N° of vanes
Impeller
Solid size
8.35..6.89 inch
1
Contrabloc Plus impeller, 1 vane
3"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
480
520
Revision
Q [US g.p.m.]
2011-10-11
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 100C-CB1
4 Pole, 1 Phase, PE1
4” ABS XFP PUMP
Date:
Dwg:
2/11
DS-E01-023
Rev:
0
Submersible Motor Specifications, PE 1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed submersible, IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30**
Motor Efficiency Test Protocol
Insulation Class
IEC 60034-2-1**
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Across the line, capacitor start–capacitor run*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
12, evenly spaced
Not applicable to single phase motors
20 meters (65 feet)
230
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
* Requires external start kit mounted in the control panel. See document DS-Z01-009 for ABS single phase start kits.
** Single phase motors are not covered by the 1.0, 2008-10 edition of the IEC standard, however the PE
series of motors are constructed and tested in accordance with the IEC 60034-30 standard.
Explosion Proof Rating
Motor Ratings, PE1 Frame
Motor
Model
PE 28/4W
Input
Power
(P1)
3.6 kW
Rated
Power
Output
(P2)
2.8 kW
3.7 HP
Nominal
RPM
1735
Rated
Voltage
230
Full
Load
Amps
16.9
*** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
Locked
Rotor
Amps
68.7
NEMA
Code
Letter
D
NEMA
Service
Factor
1.3***
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
78.5
80.0
77.8
0.920
0.849
0.721
TECHNICAL DATA
Cable Data, PE1 Frame
Motor
4” ABS XFP PUMP
Motor
Voltage
230 volt
Power Cable
PE 28/4W
Control Cable
Cable Length
Standard: 15m (49 feet)
All
XFP 100C-CB1
4 Pole, 1 Phase, PE1
Date:
Dwg:
2/11
DS-E01-023
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 10/7
22.4mm (0.88”) diameter
Rev:
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
Discharge Size
4” flanged, compatible with 4” class 125 ANSI flanges
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8x5/8-11 UNC bolts, 28mm
(1.1”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.5
75mm (3”)
170mm
(6.69”)
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
100
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120µm (4.7 mil) DFT
PE 28/4W
716mm (28.2”)
109 kg (240 lb)
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
0
TECHNICAL DATA
XFP 100C-CB1
4 Pole, 3 Phase, PE1
4” ABS XFP PUMP
Date:
Dwg:
09/10
DS-E01-021
Rev:
3
Submersible Motor Specifications, PE 1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE1 Frame
Motor
Model
PE 28/4
PE 35/4
Input
Power
(P1)
Rated
Power
Output
(P2)
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
11.5
10.4
5.2
4
92.2
83.4
41.7
31.9
K
13.7
12.4
6.2
4.8
92
83.2
41.6
31.9
H
3.09 kW
2.8 kW
3.75 HP
1750
208
230
460
600
3.9 kW
3.5 kW
4.7 HP
1750
208
230
460
600
** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
NEMA
Code
Letter
NEMA
Service
Factor
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
1.3**
90.7
91.1
89.6
.742
.65
.51
1.3**
89.5
91.3
92.5
.79
.72
.58
TECHNICAL DATA
4” ABS XFP PUMP
XFP 100C-CB1
4 Pole, 3 Phase, PE1
Date:
Dwg:
09/10
DS-E01-021
Rev:
Cable Data, PE1 Frame
Motor
Voltage
208 volt
230 volt
PE 28/4
460 volt
600 volt
All
208 volt
230 volt
PE 35/4
460 volt
600 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
SOOW 12/7
18.8mm (0.74”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
4” flanged, compatible with 4” class 125 ANSI flanges
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8x5/8-11 UNC bolts, 28mm
(1.1”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.4
.5
75mm (3”)
75mm (3”)
175mm
170mm
(6.89”)
(6.69”)
5.6 Kg
5.5 Kg
(12.3 lb)
(12.1 lb)
100
100
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120μm (4.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 28/4
716mm (28.2”)
109 kg (240 lb)
PE 35/4
716mm (28.2”)
109 kg (240 lb)
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
3
TECHNICAL DATA
XFP 100C-CB1
6 Pole, 1 Phase, PE1
4” ABS XFP PUMP
Date:
Dwg:
4/11
DS-E01-061
Rev:
0
Submersible Motor Specifications, PE1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed submersible, IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30**
Motor Efficiency Test Protocol
Insulation Class
IEC 60034-2-1**
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Across the line, capacitor start–capacitor run*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Not applicable to single phase motors
20 meters (65 feet)
208, 230
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
* Requires external start kit mounted in the control panel. See document DS-Z01-009 for ABS single phase start kits.
** Single phase motors are not covered by the 1.0, 2008-10 edition of the IEC standard, however the PE
series of motors are constructed and tested in accordance with the IEC 60034-30 standard.
Explosion Proof Rating
Motor Ratings, PE1 Frame
Motor
Model
Input
Power
(P1)
PE 20/6W*
2.6 kW
Rated
Power
Output
(P2)
2.0 kW
2.7 HP
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
NEMA
Code
Letter
NEMA
Service
Factor
1145
208
230
13.2
12
25.9
23.4
A
1.3***
*** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
77.8
71.8
61.6
0.935
0.886
0.784
TECHNICAL DATA
4” ABS XFP PUMP
XFP 100C-CB1
6 Pole, 1 Phase, PE1
Date:
Dwg:
4/11
DS-E01-061
Rev:
Cable Data, PE1 Frame
Motor
Voltage
208 volt
PE 20/6W
230 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 12/7
18.8mm (0.74”) diameter
SOOW 12/7
18.8mm (0.74”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
Discharge Size
4” flanged, compatible with 4” class 125 ANSI flanges
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8x5/8-11 UNC bolts, 28mm
(1.1”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.1
.2
.4
75mm (3”)
75mm (3”)
75mm (3”)
212mm
195mm
175mm
(8.35”)
(7.68”)
(6.89”)
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
100
100
100
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120µm (4.7 mil) DFT
PE 20/6W
716mm (28.2”)
109 kg (240 lb)
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
0
TECHNICAL DATA
XFP 100C-CB1
6 Pole, 3 Phase, PE1
4” ABS XFP PUMP
Date:
Dwg:
06/10
DS-E01-022
Rev:
3
Submersible Motor Specifications, PE 1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed submersible, IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE1 rating
Motor Efficiency Test Protocol
Insulation Material
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE1 Frame
Motor
Model
PE 20/6
Input
Power
(P1)
3.4 kW
Rated
Power
Output
(P2)
2 kW
2.7 HP
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
1150
208
230
460
600
9.3
8.4
4.2
3.5
49.0
44.4
22.2
17.0
** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
NEMA
Code
Letter
H
NEMA
Service
Factor
1.3**
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
83.5
82.1
78.9
.715
.639
.511
TECHNICAL DATA
4” ABS XFP PUMP
XFP 100C-CB1
6 Pole, 3 Phase, PE1
Date:
Dwg:
06/10
DS-E01-022
Rev:
Cable Data, PE1 Frame
Motor
Voltage
208 volt
230 volt
PE 20/6
460 volt
600 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- 5mm (.02”)
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
4” flanged, compatible with 4” class 125 ANSI flanges
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8 x 5/8-11 UNC bolts, 28mm
(1.1”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.1
.2
.4
75mm (3”)
75mm (3”)
75mm (3”)
212mm
195mm
175mm
(8.35”)
(7.68”)
(6.89”)
6.2 Kg
6.1 Kg
5.6 Kg
(13.6 lb)
(13.4 lb)
(12.3 lb)
80
80
80
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120μm (4.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 20/6
716mm (28.2”)
109 kg (240 lb)
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
3
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ Submersible
Premium Efficiency Non-Clog wastewater pump(s). The
pump(s) shall be supplied with a mating cast iron four inch
discharge connection and be capable of delivering
feet. An
U.S. GPM at a total dynamic head of
U.S.
additional point on the same curve shall be
feet. Shut off head
GPM at a total dynamic head of
feet (minimum). The motor shall be an
shall be
integral part of the pump unit. The motor shall be
HP connected for operation on a _______ volt, 1 phase,
60 hertz electrical supply service. Pumps intended for wet
pit installation shall be supplied with a ______________
cast iron guide rail system with an integrated four inch
discharge elbow. Pumps intended for dry pit installation
shall be supplied with a steel mounting frame. Each pump
unit shall be fitted with a ________________ assembly,
feet long for lifting the pump. The working load
rating of the lifting system shall be a minimum of 50%
greater than the pump weight. Each pump motor shall be
equipped with _____ feet of power and control cable sized
in accordance with NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a High Efficiency single phase, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 4 inch ANSI class 125 or metric
DN100 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
Specifications subject to change without notice
Page 1 of 3
4” ABS XFP PUMP
XFP 100C-VX
4 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-056
Rev:
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel, 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel, 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS Vortex impeller shall be of gray cast iron, ENGJL-250 (ASTM A-48, Class 35B). The impeller shall be an open
six vane design, meeting the Ten State Standards requirement for
minimum solids passage size of 3 inches. The impeller shall be
capable of passing a minimum of 3.9 inch diameter spherical
solids as are commonly found in waste water. The impeller shall
have a slip fit onto the motor shaft and drive key, and shall be
securely fastened to the shaft by a stainless steel bolt which is
mechanically prevented from loosening by a positively engaged
ratcheting washer assembly. The head of the impeller bolt shall
be effectively recessed within the impeller bore to prevent
disruption of the flow stream and loss of hydraulic efficiency. The
impeller shall be dynamically balanced to the ISO 10816 standard
to provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 4 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 4 inch ANSI class 125 and metric DN100 (PN 10)
flanged fittings. The suction flange shall be integrated into the
volute and its bolt holes shall be drilled and threaded to accept 4
inch ANSI class 125 fittings. Proprietary or non standard flange
dimensions shall not be considered acceptable. The minimum
working pressure of the volute and pump assembly shall be 10
bar (145 psi).
0
SPECIFICATIONS
HIGH EFFICIENCY MOTOR
The motor shall be designed in accordance with the efficiency
standards IEC 60034-30, and NEMA Premium*. Motor rating
tests shall be conducted in accordance with IEC 60034-2-1
requirements and shall be certified accurate and correct by a third
party certifying agency. A certificate shall be available upon
request.
* IE3 and NEMA Premium efficiency do not specifically apply to single phase motors,
only three phase motors. The PE motors are designed to meet expected IE3 efficiency
levels for single phase motors in future revisions of the IEC 60034-30 standard.
The High Efficiency motor shall be housed in a water tight gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B. The copper stator windings shall be insulated with
o
moisture resistant Class H insulation materials, rated for 180 C
o
(356 F). The stator shall be press fitted into the stator housing.
The use of bolts, pins or other fastening devices requiring
penetration of the stator housing is unacceptable. The rotor bars
and short circuit rings shall be made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 12 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Motor Starting System: The single phase motor shall be started
by a high torque “capacitor start-capacitor run” type starting circuit
housed in the pump control panel. The start circuit shall work in
conjunction with the motor and control system to provide high
starting and running torque capability of the motor, as well as
consistent and predictable direction of rotation. The factory
supplied start kit shall consist of a start relay, start capacitor(s)
run capacitor(s) and a dropping resistor, as well as the required
mounting brackets for the components.
The start relay shall be the voltage sensing type, capable of
sensing the back EMF developed by the start winding during
motor starting. The relay shall respond to the applicable level of
back EMF by switching the capacitor system from start mode to
run mode during the start sequence; removing the start
capacitor(s) from the circuit, and leaving the run capacitor(s)
connected. In the event exceptional torque is required during
motor operation the relay shall be capable of bringing the start
capacitor portion of the circuit back on line to provide a short
torque boost for the motor.
Specifications subject to change without notice
Page 2 of 3
4” ABS XFP PUMP
XFP 100C-VX
4 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-056
Rev:
Start and Run capacitors shall be sized with a microfarad value
suitable for the particular characteristics of the high efficiency PE
Series motor. The selected values shall provide the ideal balance
between motor torque and inrush current. Capacitors shall be
premium grade devices, with a voltage rating of 330 volt
minimum.
A dropping resistor shall be connected across the terminals of the
start capacitor system to bleed down residual voltage in the
capacitor(s) between motor starts.
Start circuits using simple capacitor start, permanent split
capacitor, or shaded pole technology in lieu of capacitor startcapacitor run technology shall not be considered equal due to
their inherent characteristic of lower motor torque capability than
the capacitor start-capacitor run system.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
o
o
o
connected in series and set to open at 140 C +/- 5 C (284 F).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
0
SPECIFICATIONS
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
Specifications subject to change without notice
Page 3 of 3
4” ABS XFP PUMP
XFP 100C-VX
4 Pole, 1 Phase, PE1
Date:
Dwg:
03/12
DS-E01-056
Rev:
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
0
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ submersible
non-clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron four inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated four inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 4 inch ANSI class 125 or metric
DN100 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be equal. No portion of the pump shall bear directly on
the floor of the sump. The guide rail system shall be available in
an optional non-sparking version, approved by Factory Mutual for
use in NEC Class 1, Division 1, Group C&D hazardous locations.
Specifications subject to change without notice
Page 1 of 3
4” ABS XFP PUMP
XFP 100C-VX
4 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-057
Rev:
0
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS Vortex impeller shall be of gray cast iron, ENGJL-250 (ASTM A-48, Class 35B). The impeller shall be an open
six vane design, meeting the Ten State Standards requirement for
minimum solids passage size of 3 inches. The impeller shall be
capable of passing a minimum of 3.9 inch diameter spherical
solids as are commonly found in waste water. The impeller shall
have a slip fit onto the motor shaft and drive key, and shall be
securely fastened to the shaft by a stainless steel bolt which is
mechanically prevented from loosening by a positively engaged
ratcheting washer assembly. The head of the impeller bolt shall
be effectively recessed within the impeller bore to prevent
disruption of the flow stream and loss of hydraulic efficiency. The
impeller shall be dynamically balanced to the ISO 10816 standard
to provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be 4 inch. The discharge flange design shall
permit
attachment
to
standard
ANSI
or
metric
flanges/appurtenances. The discharge flange shall be slotted to
accept both 4 inch ANSI class 125 and metric DN100 (PN 10)
flanged fittings. The suction flange shall be integrated into the
volute and its bolt holes shall be drilled and threaded to accept 4
inch ANSI class 125 fittings. Proprietary or non standard flange
dimensions shall not be considered acceptable. The minimum
working pressure of the volute and pump assembly shall be 10
bar (145 psi).
SPECIFICATIONS
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3. The motor shall have a voltage
tolerance of +/- 10% from nominal, and a phase to phase voltage
imbalance tolerance of 1%. The motor shall be FM and CSA
approved for use in NEC Class I, Division I, Groups C & D
hazardous locations. The surface temperature rating shall be
T3C. The motor shall meet the requirements of NEMA MG1 Part
30 and 31 for operation on PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
Specifications subject to change without notice
Page 2 of 3
4” ABS XFP PUMP
XFP 100C-VX
4 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-057
Rev:
0
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
SPECIFICATIONS
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
Specifications subject to change without notice
Page 3 of 3
4” ABS XFP PUMP
XFP 100C-VX
4 Pole, 3 Phase, PE1
Date:
Dwg:
03/12
DS-E01-057
Rev:
0
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
Pump performance curves
Curve number
XFP100C VX 1~ 60HZ
Reference curve
XFP100C-VX SINGLE PHA
Discharge
Frequency
DN100
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1735..1755 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
228 US g.p.m.
15.7 ft
3.06 hp
29.1 %
8.9 ft
H [ft]
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
P2 [hp]
PE
28
/4
W
PE
28/
4
PE1
8
-C
-6 0
HZ
W-C
-60
HZ
/4W
-C-6
0HZ
29%
Hydr.eff.
25.8%
24.6%
2
3
4
4.4
4
3.6
3.2
2
2.8
3
2.4
2
4
1.6
1.2
0
20
40
60
80
100 120 140 160 180 200 220 240 260 280 300 320 340 360 380
Impeller size
N° of vanes
Impeller
Solid size
6.69..5.91 inch
6
Vortex impeller
3 7/8"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Revision
Q [US g.p.m.]
2010-12-15
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
XFP100C VX 60HZ
Reference curve
XFP100C-VX
Discharge
Frequency
DN100
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1730..1760 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
280 US g.p.m.
22.5 ft
4.32 hp
36.7 %
13.5 ft
H [ft]
44
42
PE
35
40
38
/4C60
HZ
36
34
32
30
PE
28
/4C
28
26
-60
HZ
24
22
36.7%
P E2
Hydr.eff.
2/4C -6
20
0HZ
18
PE2
2/4C
16
14
-60H
Z
29.1%
PE22
/4-C
-60H
Z
12
25.8%
10
1
24.6%
8
20%
2
6
3
4
5
2
4
P2 [hp]
5.5
5
4.5
1
4
3.5
2
3
2.5
3
2
4
5
1.5
1
0
40
80
120
160
200
240
280
320
360
Impeller size
N° of vanes
Impeller
Solid size
7.32..5.51 inch
6
Vortex impeller
3 7/8"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
400
440
Revision
Q [US g.p.m.]
2010-12-15
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 100C-VX
4 Pole, 1 Phase, PE1
4” ABS XFP PUMP
Date:
Dwg:
3/12
DS-E01-050
Rev:
0
Submersible Motor Specifications, PE1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed submersible, IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30**
Motor Efficiency Test Protocol
Insulation Class
IEC 60034-2-1**
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Across the line, capacitor start–capacitor run*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
12, evenly spaced
Not applicable to single phase motors
20 meters (65 feet)
208, 230
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
* Requires external start kit mounted in the control panel. See document DS-Z01-009 for ABS single phase start kits.
** Single phase motors are not covered by the 1.0, 2008-10 edition of the IEC standard, however the PE
series of motors are constructed and tested in accordance with the IEC 60034-30 standard.
Explosion Proof Rating
Motor Ratings, PE1 Frame
Motor
Model
Input
Power
(P1)
PE 18/4W*
2.3 kW
PE 28/4W*
3.6 kW
Rated
Power
Output
(P2)
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
NEMA
Code
Letter
NEMA
Service
Factor
100
75
50
100
75
50
1.8 kW
2.4 HP
1755
208
230
11.6
10.5
24.3
22
A
1.3***
79.5
79.9
74.5
.935
.886
.784
2.8 KW
3.8 HP
1735
208
230
18.7
16.9
75.9
68.7
D
1.3***
78.5
80.0
77.8
.920
.849
.721
*** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
Motor Efficiency
at % Load
Power Factor
at % Load
TECHNICAL DATA
4” ABS XFP PUMP
Cable Data, PE2 Frame
Motor
Power Cable
Control Cable
Power Cable
Control Cable
Cable Length
Motor Voltage
208 volt
PE 18/4W
230 volt
All
208 volt
PE 28/4W
230 volt
All
Standard: 15m (49 feet)
XFP 100C-VX
4 Pole, 1 Phase, PE1
Date:
Dwg:
3/12
DS-E01-050
Rev:
0
Cable Type
Cable Nominal Outside Diameter
SOOW 10/7
22.4mm (0.88”) diameter
SOOW 12/7
19.1mm (0.75”) diameter
Included in Power Cable
SOOW 10/7
22.4mm (0.88”) diameter
SOOW 10/7
22.4mm (0.88”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
Discharge Size
4” flanged, compatible with 4” class 125 ANSI flanges
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8x5/8-11 UNC bolts, 26mm (1”)
deep
10 bar (145 psi)
Vortex, 6-vane, w/ Seal Protection System
.2
.3
.4
100mm
100mm
100mm
(3.94”)
(3.94”)
(3.94”)
170mm
160mm
150mm
(6.91”)
(6.30”)
(5.91”)
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
80
80
80
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120µm (4.7 mil) DFT
PE 18/4W
716mm (28.2”)
96.5 kg (259 lb)
PE 28/4W
716mm (28.2”)
96.5 kg (259 lb)
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
TECHNICAL DATA
XFP 100C-VX
4 Pole, 3 Phase, PE1
4” ABS XFP PUMP
Date:
Dwg:
2/11
DS-E01-051
Rev:
0
Submersible Motor Specifications, PE1 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE1 Frame
Motor
Model
PE 22/4
PE 28/4
PE 35/4
Input
Power
(P1)
Rated
Power
Output
(P2)
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
1760
208
230
460
600
10.1
9.1
4.6
3.5
48.6
43.9
22
16.8
G
11.5
10.4
5.2
4.0
92.2
83.3
41.7
31.9
13.7
12.4
6.2
4.8
92.0
83.1
41.6
31.9
2.45 kW
2.2 kW
3 HP
3.1 kW
2.8 kW
3.8 HP
1750
208
230
460
600
3.9 kW
3.5 kW
4.7 HP
1730
208
230
460
600
** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
NEMA
Code
Letter
NEMA
Service
Factor
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
1.3**
89.7
88.4
84.6
.677
.579
.449
K
1.3**
90.7
91.1
89.6
.742
.650
.511
H
1.3**
89.5
91.3
92.5
.790
.721
.582
TECHNICAL DATA
4” ABS XFP PUMP
XFP 100C-VX
4 Pole, 3 Phase, PE1
Date:
Dwg:
2/11
DS-E01-051
Rev:
0
Cable Data, PE1 Frame
Motor
Voltage
208 volt
230 volt
PE 22/4
460 volt
600 volt
All
208 volt
230 volt
PE 28/4
460 volt
600 volt
All
208 volt
230 volt
PE 35/4
460 volt
600 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Power Cable
Control Cable
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
SOOW 12/7
19.1mm (0.75”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
Pump Data
Discharge Size
4” flanged, compatible with 4” class 125 ANSI flanges
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8x5/8-11 UNC bolts, 26mm (1”)
deep
10 bar (145 psi)
Vortex, 6-vane, w/ Seal Protection System
.1
.2
.3
.4
.5
100mm
100mm
100mm
100mm
100mm
(3.94”)
(3.94”)
(3.94”)
(3.94”)
(3.94”)
186mm
170mm
160mm
150mm
140mm
(7.32”)
(6.69”)
(6.30”)
(5.91”)
(5.51”)
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
80
80
80
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120µm (4.7 mil) DFT
PE 22/4
716mm (28.2”)
94 kg (208 lb)
PE 28/4
716mm (28.2”)
96.5 kg (259 lb)
80
80
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
PE 35/4
716mm (28.2”)
96.5 kg (259 lb)
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ submersible
non-clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron four inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated four inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 4 inch ANSI class 125 or metric
DN100 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
4” ABS XFP PUMP
XFP 100E-CB1
4 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-008
Rev:
2
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3.1 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
surfaces to insure optimal clearance and efficiency at startup.
SPECIFICATIONS
Future adjustments shall be easily accomplished by removing
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
The suction flange shall be integrated into the wear plate and its
bolt holes shall be drilled and threaded to accept standard 4 inch
ANSI class 125 flanged fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be as specified on the pump performance
curve. The discharge flange design shall permit attachment to
standard ANSI or metric flanges/appurtenances. The discharge
flange shall be slotted to accept both 4 inch ANSI class 125 and
metric DN100 (PN 10) metric flanged fittings. Proprietary or non
standard flange dimensions shall not be considered acceptable.
The minimum working pressure of the volute and pump assembly
shall be 10 bar (145 psi).
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
*
IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and a phase to phase voltage imbalance tolerance of
1%. The motor shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C. The motor shall meet the
requirements of NEMA MG1 Part 30 and 31 for operation on
PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
Specifications subject to change without notice
Page 2 of 3
4” ABS XFP PUMP
XFP 100E-CB1
4 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-008
Rev:
2
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
SPECIFICATIONS
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
Specifications subject to change without notice
Page 3 of 3
4” ABS XFP PUMP
XFP 100E-CB1
4 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-008
Rev:
2
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ submersible
non-clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron four inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated four inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a High Efficiency motor, providing the highest levels of
operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 4 inch ANSI class 125 or metric
DN100 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
4” ABS XFP PUMP
XFP 100E-CB1
6 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-009
Rev:
2
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3.1 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
surfaces to insure optimal clearance and efficiency at startup.
SPECIFICATIONS
Future adjustments shall be easily accomplished by removing
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
The suction flange shall be integrated into the wear plate and its
bolt holes shall be drilled and threaded to accept standard 4 inch
ANSI class 125 flanged fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be as specified on the pump performance
curve. The discharge flange design shall permit attachment to
standard ANSI or metric flanges/appurtenances. The discharge
flange shall be slotted to accept both 4 inch ANSI class 125 and
metric DN100 (PN 10) metric flanged fittings. Proprietary or non
standard flange dimensions shall not be considered acceptable.
The minimum working pressure of the volute and pump assembly
shall be 10 bar (145 psi).
HIGH EFFICIENCY MOTOR
The High Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE2. Motor rating tests shall
be conducted in accordance with IEC 60034-2-1 requirements
and shall be certified accurate and correct by a third party
certifying agency. A certificate shall be available upon request.
The High Efficiency motor shall be housed in a water tight gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, High Efficiency. The copper stator windings shall
be insulated with moisture resistant Class H insulation materials,
o
o
rated for 180 C (356 F). The stator shall be press fitted into the
stator housing. The use of bolts, pins or other fastening devices
requiring penetration of the stator housing is unacceptable. The
rotor bars and short circuit rings shall be made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and a phase to phase voltage imbalance tolerance of
1%. The motor shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C. The motor shall meet the
requirements of NEMA MG1 Part 30 and 31 for operation on
PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
Specifications subject to change without notice
Page 2 of 3
4” ABS XFP PUMP
XFP 100E-CB1
6 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-009
Rev:
2
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
o
o
o
connected in series and set to open at 140 C +/- 5 C (284 F).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
SPECIFICATIONS
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
Specifications subject to change without notice
Page 3 of 3
4” ABS XFP PUMP
XFP 100E-CB1
6 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-009
Rev:
2
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
Pump performance curves
Curve number
XFP100E CB1 60HZ
Reference curve
XFP100E CB1
Discharge
Frequency
DN100
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1755..1765 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
681 US g.p.m.
70.3 ft
16.9 hp
71.9 %
13.2 ft
H [ft]
125
120
PE
10
5/
4E60
PE
HZ
10
5/
4E60
H
PE
Z
10
5/
4E60
H
Z
115
110
105
100
95
90
Z
0H
-6
-E
/4
90
PE
85
80
75
70
Hydr.eff.
1
71.9%
65
PE
56/
4-E
-6 0
PE
HZ
45
/4E60
HZ
60
55
50
71%
2
69.1%
68.6%
45
40
35
65.3%
30
4
3
61.4%
25
5
20
15
6
10
5
P2 [hp]
22
20
18
1
16
2
14
3
12
4
10
8
5
6
6
4
2
0
50
100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950
Impeller size
N° of vanes
Impeller
Solid size
9.84..7.28 inch
1
Contrabloc Plus impeller, 1 vane
3 1/8"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Revision
Q [US g.p.m.]
2012-01-23
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
XFP100E CB1 60HZ
Reference curve
XFP100E CB1
Discharge
Frequency
DN100
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1170 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
415 US g.p.m.
26.1 ft
4.14 hp
66 %
5.7 ft
H [ft]
56
54
52
50
48
46
44
PE
35
42
/6
-
40
E6
0H
Z HZ
0H 0
-6 -6
-E -E
/6 /6
35 35
PE PE
38
36
34
32
30
PE
35
/6
-
28
26
24
E6
Z
0H
Z
66.1%
Hydr.eff.
62.5%
22
20
62.5%
18
16
2
58.5%
3
14
12
4
10
5
8
6
4
2
P2 [hp]
5.5
5
4.5
2
4
3
3.5
4
3
2.5
5
2
1.5
1
0
40
80
120
160
200
240
280
320
360
400
440
480
520
Impeller size
N° of vanes
Impeller
Solid size
9.45..7.68 inch
1
Contrabloc Plus impeller, 1 vane
3 1/8"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
560
Q [US g.p.m.]
600
Revision
2012-01-23
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 100E-CB1
4 Pole, 3 Phase, PE2
4” ABS XFP PUMP
Date:
Dwg:
09/11
DS-E01-024
Rev:
7
Submersible Motor Specifications, PE2 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
3
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE2 Frame
Motor
Model
Input
Power
(P1)
Rated
Power
Output
(P2)
Nominal
RPM
PE 45/4
5.0 kW
4.5 kW
6 HP
1755
PE 56/4
6.1 kW
5.6 kW
7.5 HP
1755
PE 75/4
8.2 kW
7.5 kW
10.1 HP
1765
PE 90/4
9.8 kW
9.0 kW
12.1 HP
1760
PE 105/4
11.4 kW
10.5 kW
14.1 HP
1755
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
208
230
460
600
208
230
460
600
208
230
460
600
208
230
460
600
208
230
460
600
18.1
16.4
8.2
6.3
21.8
19.7
9.9
7.6
30.6
27.7
13.8
10.6
34.9
31.5
15.8
12.1
39.1
35.4
17.7
13.6
111
101
50.3
38.6
134
121.2
60.6
46.5
178
161
80.4
61.6
233
211
106
80.9
234
212
106
81.2
** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
NEMA
Code
Letter
NEMA
Service
Factor
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
H
1.3**
90.6
92.5
90.0
.761
.676
.555
H
1.3**
91.7
91.1
88.3
.778
.716
.596
H
1.3**
91.7
91.9
91.6
.742
.654
.534
H
1.3**
91.8
91.5
88.8
.781
.707
.581
G
1.3**
92.4
92.6
90.9
.806
.754
.632
TECHNICAL DATA
4” ABS XFP PUMP
XFP 100E-CB1
4 Pole, 3 Phase, PE2
Date:
Dwg:
09/11
DS-E01-024
Rev:
7
Cable Data, PE2 Frame
Motor
PE 45/4
PE 56/4
Power Cable
PE 75/4
PE 90/4
PE 105/4
Control Cable
Cable Length
Motor Voltage
208 & 230 volt
460 volt
600 volt
208 & 230 volt
460 volt
600 volt
208 & 230 volt
460 volt
600 volt
208 & 230 volt
460 volt
600 volt
208 & 230 volt
460 volt
600 volt
All
Standard: 15m (49 feet)
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 10/7
22.4mm (0.88”) diameter
SOOW 14/7*
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 10/7
22.4mm (0.88”) diameter
SOOW 14/7*
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 8/4+16/3
20.8mm (0.82”) diameter
SOOW 12/7*
19.1mm (0.75”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 8/4+16/3
20.8mm (0.82”) diameter
SOOW 12/7*
19.1mm (0.75”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
SOOW 8/4+16/3
20.8mm (0.82”) diameter
SOOW 10/7*
22.4mm (0.88”) diameter
SOOW 12/7
19.1mm (0.75”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “230 volt” section of the table
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Min Recommended Flow, GPM
4” flanged, compatible with 4” class 125 ANSI flanges
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8 x 5/8-11 UNC bolts, 28mm
(1.1”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.1
.2
.3
.4
.5
.6
80mm (3.14”)
80mm (3.14”)
80mm (3.14”)
80mm (3.14”)
80mm (3.14”)
80mm (3.14”)
250mm
240mm (9.4“) 225mm (8.6“)
215mm (8.5”)
195mm (7.7”)
185mm (7.3”)
(9.84“)
160
160
160
130
130
130
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Impeller
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Volute
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Bottom Plate CB
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120μm (4.7 mil) DFT
Lower
Upper
Optional
Duplex Stainless Steel 1.4470 (ASTM A890,
CD3MN Grade 4A)
Duplex Stainless Steel 1.4470 (ASTM A890,
CD3MN Grade 4A)
Two part epoxy, black, 400μm (15.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 45/4
762mm (30”)
168 kg (370 lb)
PE 56/4
762mm (30”)
169 kg (372 lb)
PE 75/4
762mm (30”)
177 kg (390 lb)
PE 90/4
832mm (32.8”)
188 kg (416 lb)
PE 105/4
832mm (32.8“)
188 kg (416 lb)
TECHNICAL DATA
XFP 100E-CB1
6 Pole, 3 Phase, PE2
4” ABS XFP PUMP
Date:
Dwg:
10/10
DS-E01-025
Rev:
4
Submersible Motor Specifications, PE2 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed High Efficiency submersible, IP68
protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE2 rating
Motor Efficiency Test Protocol
Insulation Materials
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
3
ABS submersible sewage pump XFP
Part of the ABS EffeX range
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE2 Frame
Motor
Model
PE 35/6
Input
Power
(P1)
4 kW
Rated
Power
Output
(P2)
3.5 kW
4.7 HP
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
1170
208
230
460
600
13.9
12.6
6.3
4.8
75.2
68
34
26.1
** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
NEMA
Code
Letter
G
NEMA
Service
Factor
1.3**
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
88
88.1
85.5
.789
.739
.628
TECHNICAL DATA
4” ABS XFP PUMP
XFP 100E-CB1
6 Pole, 3 Phase, PE2
Date:
Dwg:
10/10
DS-E01-025
Rev:
Cable Data, PE2 Frame
Motor
Voltage
208 volt
230 volt
PE 35/6
460 volt
600 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 12/7
18.8mm (0.74”) diameter
SOOW 12/7
18.8mm (0.74”) diameter
SOOW 14/7*
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “230 volt” section of the table
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
4” flanged, compatible with 4” class 125 ANSI flanges
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8 x 5/8-11 UNC bolts, 28mm
(1.1”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.2
.3
.4
.5
80mm (3.14”)
80mm (3.14”)
80mm (3.14”)
80mm (3.14”)
240mm (9.4“) 225mm (8.6“)
215mm (8.5”)
195mm (7.7”)
8.8 Kg
8.4 Kg
6.6 Kg
6.3 Kg
(19.4lb)
(18.5lb)
(14.5 lb)
(13.9 lb)
100
100
100
100
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120μm (4.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 35/6
762mm (30”)
177 kg (390 lb)
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
4
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ submersible
non-clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron four inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated four inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 4 inch ANSI class 125 or metric
DN100 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
4” ABS XFP PUMP
XFP 100G-CB1
4 Pole, 3 Phase, PE3
Date:
Dwg:
01/11
DS-E01-040
Rev:
0
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3.9 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with four stainless steel securing screws and four stainless steel
adjusting screws to permit close tolerance adjustment between
the wear plate and impeller for maximum pump efficiency.
Adjustment to allow for wear and restore peak pumping
performance shall be accomplished using standard tools, and
without requiring disassembly of the pump. The use of fixed or
non-adjustable wear plates or rings, or systems that require
SPECIFICATIONS
disassembly of the pump or shimming of the impeller to facilitate
adjustment shall not be considered equal. The suction flange shall
be integrated into the wear plate and its bolt holes shall be drilled
and threaded to accept standard 4 inch ANSI class 125 flanged
fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be as specified on the pump performance
curve. The discharge flange design shall permit attachment to
standard ANSI or metric flanges/appurtenances. The discharge
flange shall be slotted to accept both 4 inch ANSI class 125 and
metric DN100 (PN 10) metric flanged fittings. Proprietary or non
standard flange dimensions shall not be considered acceptable.
The minimum working pressure of the volute and pump assembly
shall be 10 bar (145 psi).
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3. The motor shall have a voltage
tolerance of +/- 10% from nominal, and a phase to phase voltage
imbalance tolerance of 1%. The motor shall be FM and CSA
approved for use in NEC Class I, Division I, Groups C & D
hazardous locations. The surface temperature rating shall be
T3C. The motor shall meet the requirements of NEMA MG1 Part
30 and 31 for operation on PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications, an
optional integrated glycol based cooling system shall be utilized to
enhance heat transfer, and allow the motor to operate at full rated
power continuously without the need for de-rating or reduced duty
cycle.
Optional Cooling System: The factory installed closed loop
cooling system shall be adequately designed to allow the motor to
Specifications subject to change without notice
Page 2 of 3
4” ABS XFP PUMP
XFP 100G-CB1
4 Pole, 3 Phase, PE3
Date:
Dwg:
01/11
DS-E01-040
Rev:
0
run continuously under full load while in an unsubmerged or
minimally submerged condition. A cooling jacket shall surround
the stator housing, and an environmentally safe non-toxic
propylene glycol solution shall be circulated through the jacket by
a circulating impeller attached to the main motor shaft. The
coolant shall be pumped through an integrated heat exchanger in
the base of the motor whenever the motor is running, allowing
excess heat to be transferred to the process liquid. Cooling
systems that circulate the pumped medium through the cooling
jacket, or those that use a toxic cooling liquid shall not be
acceptable. The use of external heat exchangers, fans, or the
supply of supplemental cooling liquid shall not be required.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel to provide a high
stator temperature shutdown signal, and are used in conjunction
with external motor overload protection. As an option, an RTD
(PT100) type temperature measuring device shall be available for
the motor winding to provide actual temperature measurement of
the winding. When the RTD option is supplied for the motor
winding, bi-metallic switches shall also be supplied in the winding.
The bi-metallic system must be connected to the control to
provide positive shutdown of the motor in the event of an overheat
condition. This is required in order to conform to FM and CSA
rules for explosion proof equipment.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The mechanical seals shall be of
non proprietary design, and shall be manufactured by a major
independent manufacturer specializing in the design and
manufacture of mechanical seals. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
SPECIFICATIONS
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned above the mechanical
seals for detecting the presence of water contamination within the
chamber. The sensing chamber shall be air filled, and shall have
a drain / inspection plug with a positive anti-leak seal which is
easily accessible from the outside of the pump. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the mechanical seal system, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal or
acceptable.
As an option, an additional moisture sensing probe in the
electrical connection chamber shall be available. This optional
probe shall send a separate signal to the control panel as
described above, so that maintenance personnel are given an
early warning of the presence of moisture in the connection
chamber.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
Specifications subject to change without notice
Page 3 of 3
4” ABS XFP PUMP
XFP 100G-CB1
4 Pole, 3 Phase, PE3
Date:
Dwg:
01/11
DS-E01-040
Rev:
0
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 100,000 hours
at flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry/Junction Chamber: The cable entry design shall not
require a specific torque to insure a watertight seal. The cable
entry shall consist of cylindrical elastomer grommets, flanked by
stainless steel washers. A cable cap incorporating a strain relief
and bend radius limiter shall mount to the cable entry boss,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry. Cable entry designs
which utilize potting compounds to provide a water tight seal, or
those which do not allow the cable to be easily changed in the
field shall not be considered equal.
The junction chamber shall be isolated and sealed from the motor
by means of sealing glands. Electrical connections between the
power cables and motor leads shall be made via a compression
or post type terminal board, allowing for easy disconnection and
maintenance.
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ submersible
non-clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron four inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated four inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 4 inch ANSI class 125 or metric
DN100 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
4” ABS XFP PUMP
XFP 100G-CB1
6 Pole, 3 Phase, PE3
Date:
Dwg:
03/11
DS-E01-041
Rev:
0
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3.9 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with four stainless steel securing screws and four stainless steel
adjusting screws to permit close tolerance adjustment between
the wear plate and impeller for maximum pump efficiency.
Adjustment to allow for wear and restore peak pumping
performance shall be accomplished using standard tools, and
without requiring disassembly of the pump. The use of fixed or
non-adjustable wear plates or rings, or systems that require
SPECIFICATIONS
disassembly of the pump or shimming of the impeller to facilitate
adjustment shall not be considered equal. The suction flange shall
be integrated into the wear plate and its bolt holes shall be drilled
and threaded to accept standard 4 inch ANSI class 125 flanged
fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be as specified on the pump performance
curve. The discharge flange design shall permit attachment to
standard ANSI or metric flanges/appurtenances. The discharge
flange shall be slotted to accept both 4 inch ANSI class 125 and
metric DN100 (PN 10) metric flanged fittings. Proprietary or non
standard flange dimensions shall not be considered acceptable.
The minimum working pressure of the volute and pump assembly
shall be 10 bar (145 psi).
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3. The motor shall have a voltage
tolerance of +/- 10% from nominal, and a phase to phase voltage
imbalance tolerance of 1%. The motor shall be FM and CSA
approved for use in NEC Class I, Division I, Groups C & D
hazardous locations. The surface temperature rating shall be
T3C. The motor shall meet the requirements of NEMA MG1 Part
30 and 31 for operation on PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications, an
optional integrated glycol based cooling system shall be utilized to
enhance heat transfer, and allow the motor to operate at full rated
power continuously without the need for de-rating or reduced duty
cycle.
Optional Cooling System: The factory installed closed loop
cooling system shall be adequately designed to allow the motor to
Specifications subject to change without notice
Page 2 of 3
4” ABS XFP PUMP
XFP 100G-CB1
6 Pole, 3 Phase, PE3
Date:
Dwg:
03/11
DS-E01-041
Rev:
0
run continuously under full load while in an unsubmerged or
minimally submerged condition. A cooling jacket shall surround
the stator housing, and an environmentally safe non-toxic
propylene glycol solution shall be circulated through the jacket by
a circulating impeller attached to the main motor shaft. The
coolant shall be pumped through an integrated heat exchanger in
the base of the motor whenever the motor is running, allowing
excess heat to be transferred to the process liquid. Cooling
systems that circulate the pumped medium through the cooling
jacket, or those that use a toxic cooling liquid shall not be
acceptable. The use of external heat exchangers, fans, or the
supply of supplemental cooling liquid shall not be required.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel to provide a high
stator temperature shutdown signal, and are used in conjunction
with external motor overload protection. As an option, an RTD
(PT100) type temperature measuring device shall be available for
the motor winding to provide actual temperature measurement of
the winding. When the RTD option is supplied for the motor
winding, bi-metallic switches shall also be supplied in the winding.
The bi-metallic system must be connected to the control to
provide positive shutdown of the motor in the event of an overheat
condition. This is required in order to conform to FM and CSA
rules for explosion proof equipment.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The mechanical seals shall be of
non proprietary design, and shall be manufactured by a major
independent manufacturer specializing in the design and
manufacture of mechanical seals. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
SPECIFICATIONS
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned above the mechanical
seals for detecting the presence of water contamination within the
chamber. The sensing chamber shall be air filled, and shall have
a drain / inspection plug with a positive anti-leak seal which is
easily accessible from the outside of the pump. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the mechanical seal system, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal or
acceptable.
As an option, an additional moisture sensing probe in the
electrical connection chamber shall be available. This optional
probe shall send a separate signal to the control panel as
described above, so that maintenance personnel are given an
early warning of the presence of moisture in the connection
chamber.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
Specifications subject to change without notice
Page 3 of 3
4” ABS XFP PUMP
XFP 100G-CB1
6 Pole, 3 Phase, PE3
Date:
Dwg:
03/11
DS-E01-041
Rev:
0
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 100,000 hours
at flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry/Junction Chamber: The cable entry design shall not
require a specific torque to insure a watertight seal. The cable
entry shall consist of cylindrical elastomer grommets, flanked by
stainless steel washers. A cable cap incorporating a strain relief
and bend radius limiter shall mount to the cable entry boss,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry. Cable entry designs
which utilize potting compounds to provide a water tight seal, or
those which do not allow the cable to be easily changed in the
field shall not be considered equal.
The junction chamber shall be isolated and sealed from the motor
by means of sealing glands. Electrical connections between the
power cables and motor leads shall be made via a compression
or post type terminal board, allowing for easy disconnection and
maintenance.
Pump performance curves
Curve number
XFP100G CB1 60HZ
Reference curve
XFP100G CB1
Discharge
Frequency
DN100
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1775..1780 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
829 US g.p.m.
93 ft
27.4 hp
71.2 %
13.1 ft
H [ft]
165
160
155
150
145
140
135
130
125
120
115
110
105
100
95
90
85
80
75
70
65
60
55
50
45
40
35
30
25
20
15
10
5
P2 [hp]
PE
21
1
PE
0/
4G60
PE
HZ
21
0/4
-G
-6
0H
Z
85
/4
Z
/4
-
H
50
0
-6
G
PE
1
G
-6
0H
13
Z
0/4
-G
-6
PE
0H
13
Z
0/4
-G
- 60
HZ
PE
71.2%
Hydr.eff.
71.5%
4
69.9%
5
68.4%
66.3%
6
64.4%
7
8
9
36
32
4
28
5
6
24
20
7
8
16
9
12
8
0
100
200
300
400
500
600
700
800
900
Impeller size
N° of vanes
Impeller
Solid size
11..9.06 inch
1
Contrabloc Plus impeller, 1 vane
3 7/8"
1000
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
1100
Revision
Q [US g.p.m.]
2011-10-11
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
XFP100G CB1 60HZ
Reference curve
XFP100G CB1
Discharge
Frequency
DN100
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1185 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
548 US g.p.m.
40.6 ft
7.95 hp
70.8 %
4.5 ft
H [ft]
68
PE
90
/6
64
60
-G
-6 0
HZ
56
PE9
0/6G-6
0HZ
52
48
44
40
71%
Hydr.eff.
36
32
68.2%
4
28
24
5
20
16
12
8
4
P2 [hp]
11
10
9
4
8
7
5
6
5
4
3
0
50
100
150
200
250
300
350
400
450
500
550
600
650
Impeller size
N° of vanes
Impeller
Solid size
11..10.2 inch
1
Contrabloc Plus impeller, 1 vane
3 7/8"
700
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
750
800
Revision
Q [US g.p.m.]
2011-10-11
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 100G-CB1
4 Pole, 3 Phase, PE3
4” ABS XFP PUMP
Date:
Dwg:
3/12
DS-E01-033
Rev:
3
Submersible Motor Specifications, PE3 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air
Class A
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Optional Cooling System
Closed-loop, non-toxic glycol/water mixture (⅓ / ⅔)
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Air
Single row ball permanently lubricated
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
3
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE3 Frame
Motor
Model
Input
Power
(P1)
Rated
Power
Output
(P2)
Nominal
RPM
PE 130/4
14 kW
13 kW
17.4 HP
1780
PE 150/4
16.2 kW
15 kW
20.1 HP
1775
PE 185/4
19.8 kW
18.5 kW
24.8 HP
1775
PE 210/4
22.5 kW
21 kW
28.1 HP
1775
PE 250/4
26.7 kW
25 kW
33.5 HP
1775
Specifications subject to change without notice
Page 1 of 2
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
208
230
460
600
208
230
460
600
208
230
460
600
208
230
460
600
208
230
460
600
51.3
46.4
23.2
17.8
56.4
51
25.5
19.6
71.4
64.6
32.3
24.7
78.2
70.7
35.3
27.1
90.3
81.7
40.8
31.3
595
538
269
206
598
541
271
207
685
620
310
238
686
620
310
238
696
630
315
241
NEMA
Code
Letter
NEMA
Service
Factor
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
N
1.3
93.1
91.6
85.8
.757
.672
.552
M
1.3
92.9
92.7
88.4
.794
.715
.592
L
1.3
93.7
92.4
88.5
.768
.691
.566
K
1.3
93.6
93.0
90.0
.797
.728
.605
J
1.3
93.6
93.5
92.8
.821
.762
.631
TECHNICAL DATA
Cable Data, PE3 Frame
Motor
PE 130/4
PE 150/4
Power Cable
PE 185/4
PE 210/4
PE 250/4
4” ABS XFP PUMP
Motor Voltage
208 or 230 volt
460 volt
600 volt
208 or 230 volt
460 volt
600 volt
208 or 230 volt
460 volt
600 volt
208 or 230 volt
460 volt
600 volt
208 volt
230 volt
460 volt
600 volt
208 or 230 volt
Std**
460 or 600 volt
Control Cable
All
Cable Length
Standard: 15m (49 feet)
XFP 100G-CB1
4 Pole, 3 Phase, PE3
Date:
Dwg:
3/12
DS-E01-033
Rev:
3
Cable Qty Cable Type*
Cable Nominal Dia. +/- .5mm (.02”)
1
G-GC 6-3
26.6mm (1.05”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 10/7
22.4mm (0.88”) diameter
1
G-GC 6-3
26.6mm (1.05”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 10/7
22.4mm (0.88”) diameter
1
G-GC 6-3
26.6mm (1.05”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
G-GC 6-3
26.6mm (1.05”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
G-GC 2-3
34.1mm (1.34”) diameter
1
G-GC 4-3
30.2mm (1.19”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 16/4
10.7mm (0.42”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer
Lengths
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “208 or 230 volt” section of the table
** See motor protection on page 1.
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Min Recommended Flow, GPM
Materials of Construction
Motor and Intermediate Housing
Optional Cooling Jacket
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings and Cable Glands
Tandem
Lower
Mechanical Seal
Upper
Lower Bearing Lip Seal
Coating
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
4” flanged, compatible with 4” class 125 ANSI flanges
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8 x 5/8-11 UNC bolts, 30mm
(1.18”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.4
.5
.6
.7
.8
.9
100mm
100mm
100mm
100mm
100mm
100mm
(3.94”)
(3.94”)
(3.94”)
(3.94”)
(3.94”)
(3.94”)
280mm
270mm
260mm
250mm
240mm
230mm
(11.0“)
(10.6“)
(10.2“)
(9.84“)
(9.45”)
(9.1“)
225
225
200
200
200
175
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Silicon Carbide / Silicon Carbide, Nitrile, 316 SS
Silicon Carbide / Silicon Carbide, Nitrile, 316 SS
Nitrile (Buna-N) covered steel
Two part epoxy, black, 120µm (4.7 mil) DFT
PE 130/4
1282mm (50.5”)
321 kg (708 lb)
PE 150/4
1282mm (50.5”)
321 kg (708 lb)
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
PE 185/4
1282mm (50.5”)
336 kg (763 lb)
PE 210/4
1282mm (50.5“)
336 kg (763 lb)
PE 250/4
1322mm (52“)
359 kg (792 lb)
TECHNICAL DATA
XFP 100G-CB1
6 Pole, 3 Phase, PE3
4” ABS XFP PUMP
Date:
Dwg:
3/11
DS-E01-034
Rev:
1
Submersible Motor Specifications, PE3 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air
Class A
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Optional Cooling System
Closed-loop, non-toxic glycol/water mixture ( / )
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Air
Single row ball permanently lubricated
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
3
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE3 Frame
Motor
Model
PE 90/6
Input
Power
(P1)
9.9 kW
Rated
Power
Output
(P2)
9 kW
12.1 HP
Specifications subject to change without notice
Page 1 of 2
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
1185
208
230
460
600
41.6
37.6
18.8
14.4
367
332
166
127
NEMA
Code
Letter
M
NEMA
Service
Factor
1.3
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
91.0
89.2
85.1
.660
.571
.448
TECHNICAL DATA
4” ABS XFP PUMP
XFP 100G-CB1
6 Pole, 3 Phase, PE3
Date:
Dwg:
3/11
DS-E01-034
Rev:
1
Cable Data, PE3 Frame
Motor
Motor Voltage
208 or 230 volt
460 volt
600 volt
Std**
All
Power Cable
PE 90/6
Control Cable
All
Cable Length
Standard: 15m (49 feet)
Cable Qty Cable Type*
Cable Nominal Dia. +/- .5mm (.02”)
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 10/7
22.4mm (0.88”) diameter
1
SOOW 12/7
19.1mm (0.75”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer
Lengths
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “208 or 230 volt” section of the table
** See motor protection on page 1.
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Min Recommended Flow, GPM
4” flanged, compatible with 4” class 125 ANSI flanges
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8 x 5/8-11 UNC bolts, 30mm
(1.18”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.4
.5
100mm
100mm
(3.94”)
(3.94”)
280mm
260mm
(11.0“)
(10.2“)
140
140
Materials of Construction
Motor and Intermediate Housing
Optional Cooling Jacket
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings and Cable Glands
Tandem
Lower
Mechanical Seal
Upper
Lower Bearing Lip Seal
Coating
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Steel 1.0036 (ASTM A-570, Grade D)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Silicon Carbide / Silicon Carbide, Nitrile, 316 SS
Silicon Carbide / Silicon Carbide, Nitrile, 316 SS
Nitrile (Buna-N) covered steel
Two part epoxy, black, 120μm (4.7 mil) DFT
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 90/6
1282mm (50.5”)
327 kg (721 lb)
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ submersible
non-clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron four inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated four inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 4 inch ANSI class 125 or metric
DN100 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
4” ABS XFP PUMP
XFP 101G-CB1
2 Pole, 3 Phase, PE3
Date:
Dwg:
01/11
DS-E01-042
Rev:
0
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock impeller shall be of gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller shall be
of the semi-open, non-clogging, single vane design, and shall be
capable of passing a minimum of 2 inch diameter spherical solids
as are commonly found in waste water. The impeller shall be
highly clog resistant by virtue of its single vane semi open design
and the features of the ABS ContraBlock System. The impeller
shall have a slip fit onto the motor shaft and drive key, and shall
be securely fastened to the shaft by a stainless steel bolt which is
mechanically prevented from loosening by a positively engaged
ratcheting washer assembly. The head of the impeller bolt shall
be effectively recessed within the impeller bore to prevent
disruption of the flow stream and loss of hydraulic efficiency. The
impeller shall be dynamically balanced to the ISO 10816 standard
to provide smooth vibration free operation.
Self Cleaning Wear Plate: The ABS ContraBlock wear plate shall
be constructed from gray cast iron, EN-GJL-250 (ASTM A-48,
Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with four stainless steel securing screws and four stainless steel
adjusting screws to permit close tolerance adjustment between
the wear plate and impeller for maximum pump efficiency.
Adjustment to allow for wear and restore peak pumping
performance shall be accomplished using standard tools, and
without requiring disassembly of the pump. The use of fixed or
non-adjustable wear plates or rings, or systems that require
disassembly of the pump or shimming of the impeller to facilitate
adjustment shall not be considered equal. The suction flange shall
be integrated into the wear plate and its bolt holes shall be drilled
and threaded to accept standard 4 inch ANSI class 125 flanged
fittings.
SPECIFICATIONS
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be as specified on the pump performance
curve. The discharge flange design shall permit attachment to
standard ANSI or metric flanges/appurtenances. The discharge
flange shall be slotted to accept both 4 inch ANSI class 125 and
metric DN100 (PN 10) metric flanged fittings. Proprietary or non
standard flange dimensions shall not be considered acceptable.
The minimum working pressure of the volute and pump assembly
shall be 10 bar (145 psi).
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3. The motor shall have a voltage
tolerance of +/- 10% from nominal, and a phase to phase voltage
imbalance tolerance of 1%. The motor shall be FM and CSA
approved for use in NEC Class I, Division I, Groups C & D
hazardous locations. The surface temperature rating shall be
T3C. The motor shall meet the requirements of NEMA MG1 Part
30 and 31 for operation on PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications, an
optional integrated glycol based cooling system shall be utilized to
enhance heat transfer, and allow the motor to operate at full rated
power continuously without the need for de-rating or reduced duty
cycle.
Optional Cooling System: The factory installed closed loop
cooling system shall be adequately designed to allow the motor to
run continuously under full load while in an unsubmerged or
minimally submerged condition. A cooling jacket shall surround
the stator housing, and an environmentally safe non-toxic
propylene glycol solution shall be circulated through the jacket by
Specifications subject to change without notice
Page 2 of 3
4” ABS XFP PUMP
XFP 101G-CB1
2 Pole, 3 Phase, PE3
Date:
Dwg:
01/11
DS-E01-042
Rev:
0
a circulating impeller attached to the main motor shaft. The
coolant shall be pumped through an integrated heat exchanger in
the base of the motor whenever the motor is running, allowing
excess heat to be transferred to the process liquid. Cooling
systems that circulate the pumped medium through the cooling
jacket, or those that use a toxic cooling liquid shall not be
acceptable. The use of external heat exchangers, fans, or the
supply of supplemental cooling liquid shall not be required.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel to provide a high
stator temperature shutdown signal, and are used in conjunction
with external motor overload protection. As an option, an RTD
(PT100) type temperature measuring device shall be available for
the motor winding to provide actual temperature measurement of
the winding. When the RTD option is supplied for the motor
winding, bi-metallic switches shall also be supplied in the winding.
The bi-metallic system must be connected to the control to
provide positive shutdown of the motor in the event of an overheat
condition. This is required in order to conform to FM and CSA
rules for explosion proof equipment.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The mechanical seals shall be of
non proprietary design, and shall be manufactured by a major
independent manufacturer specializing in the design and
manufacture of mechanical seals. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
SPECIFICATIONS
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned above the mechanical
seals for detecting the presence of water contamination within the
chamber. The sensing chamber shall be air filled, and shall have
a drain / inspection plug with a positive anti-leak seal which is
easily accessible from the outside of the pump. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the mechanical seal system, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal or
acceptable.
As an option, an additional moisture sensing probe in the
electrical connection chamber shall be available. This optional
probe shall send a separate signal to the control panel as
described above, so that maintenance personnel are given an
early warning of the presence of moisture in the connection
chamber.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Specifications subject to change without notice
Page 3 of 3
4” ABS XFP PUMP
XFP 101G-CB1
2 Pole, 3 Phase, PE3
Date:
Dwg:
01/11
DS-E01-042
Rev:
0
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 100,000 hours
at flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry/Junction Chamber: The cable entry design shall not
require a specific torque to insure a watertight seal. The cable
entry shall consist of cylindrical elastomer grommets, flanked by
stainless steel washers. A cable cap incorporating a strain relief
and bend radius limiter shall mount to the cable entry boss,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry. Cable entry designs
which utilize potting compounds to provide a water tight seal, or
those which do not allow the cable to be easily changed in the
field shall not be considered equal.
The junction chamber shall be isolated and sealed from the motor
by means of sealing glands. Electrical connections between the
power cables and motor leads shall be made via a compression
or post type terminal board, allowing for easy disconnection and
maintenance.
Pump performance curves
Curve number
XFP101G CB1 60HZ
Reference curve
XFP101G CB1
Discharge
Frequency
DN100
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3540..3545 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
563 US g.p.m.
175 ft
40.4 hp
61.6 %
30.8 ft
H [ft]
350
340
330
320
310
300
290
280
270
260
250
240
230
220
210
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
P2 [hp]
PE
30
0 /2
-G
-60
HZ
PE
30
0/2
-G
-60
PE
HZ
20
0/2
-G
-60
HZ
PE
18
5/
2G60
HZ
61.6%
Hydr.eff.
1
62.9%
61.6%
2
54.1%
3
4
48
44
40
1
36
32
2
28
3
24
20
4
16
12
0
50
100
150
200
250
300
350
400
450
500
550
Impeller size
N° of vanes
Impeller
Solid size
8.46..7.28 inch
1
Contrabloc impeller, 1 vane
2"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
600
650
Revision
Q [US g.p.m.]
2012-02-13
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 101G-CB1
2 Pole, 3 Phase, PE3
4” ABS XFP PUMP
Date:
Dwg:
3/11
DS-E01-035
Rev:
1
Submersible Motor Specifications, PE3 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air
Class A
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Optional Cooling System
Closed-loop, non-toxic glycol/water mixture ( / )
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Air
Single row ball permanently lubricated
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
3
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE3 Frame
Motor
Model
Input
Power
(P1)
Rated
Power
Output
(P2)
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
62.7
56.7
28.3
21.7
625
565
283
217
L
NEMA
Code
Letter
NEMA
Service
Factor
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
1.3
91.7
91.4
87.7
.893
.852
.766
PE 185/2
20.2 kW
18.5 kW
24.8 HP
3545
208
230
460
600
PE 200/2
21.8 kW
20 kW
26.8 HP
3540
208
230
460
600
67.4
61
30.5
23.4
625
565
283
217
K
1.3
91.7
91.8
88.7
.898
.864
.784
PE 300/2
32.5 kW
30 kW
40.2 HP
3540
208
230
460
600
101
91.6
45.8
35.1
822
743
372
285
J
1.3
92.4
92.6
88.0
.890
.865
.805
Specifications subject to change without notice
Page 1 of 2
TECHNICAL DATA
4” ABS XFP PUMP
XFP 101G-CB1
2 Pole, 3 Phase, PE3
Date:
Dwg:
3/11
DS-E01-035
Rev:
1
Cable Data, PE3 Frame
Motor
PE 185/2
Power Cable
PE 200/2
PE 300/2
Control Cable
Cable Length
All
Motor Voltage
208 or 230 volt
460 volt
600 volt
208 volt
230 volt
460 volt
600 volt
208 or 230 volt
460 volt
600 volt
208 or 230 volt
460 volt G-GC
Std**
460 or 600 volt
SOOW
Cable Qty
1
1
1
1
1
1
1
1
1
1
1
1
Cable Type*
G-GC 6-3
SOOW 8/4+16/3
SOOW 8/4+16/3
G-GC 4-3
G-GC 6-3
SOOW 8/4+16/3
SOOW 8/4+16/3
G-GC 2-3
G-GC 6-3
SOOW 8/4+16/3
SOOW 16/4
SOOW 16/4
Cable Nominal Dia. +/- .5mm (.02”)
26.6mm (1.05”) diameter
25.4mm (1.0”) diameter
25.4mm (1.0”) diameter
30.2mm (1.19”) diameter
26.6mm (1.05”) diameter
25.4mm (1.0”) diameter
25.4mm (1.0”) diameter
34.1mm (1.34”) diameter
26.6mm (1.05”) diameter
25.4mm (1.0”) diameter
10.7mm (0.42”) diameter
10.7mm (0.42”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer
Lengths
Standard: 15m (49 feet)
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “230 volt” section of the table
** See motor protection on page 1.
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Min Recommended Flow, GPM
4” flanged, compatible with 4” class 125 ANSI flanges
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8 x 5/8-11 UNC bolts, 37mm
(1.46”) deep [including raised flange face]
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock w/ Seal Protection System
.1
.2
.3
.4
50mm (2”)
50mm (2”)
50mm (2”)
50mm (2”)
197mm
185mm
215mm (8.5“) 205mm (8.1”)
(7.8“)
(7.3“)
140
130
120
110
Materials of Construction
Motor and Intermediate Housing
Optional Cooling Jacket
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings and Cable Glands
Tandem
Lower
Mechanical Seal
Upper
Lower Bearing Lip Seal
Coating
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Steel 1.0036 (ASTM A-570, Grade D)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Silicon Carbide / Silicon Carbide, Nitrile, 316 SS
Silicon Carbide / Silicon Carbide, Nitrile, 316 SS
Nitrile (Buna-N) covered steel
Two part epoxy, black, 120μm (4.7 mil) DFT
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 185/2
1212mm (47.7”)
285 kg (629 lb)
PE 200/2
1212mm (47.7”)
285 kg (629 lb)
PE 300/2
1212mm (47.7“)
295 kg (651 lb)
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ submersible
non-clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron four inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated four inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 4 inch ANSI class 125 or metric
DN100 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
4” ABS XFP PUMP
XFP 101G-VX1
2 Pole, 3 Phase, PE3
Date:
Dwg:
10/11
DS-E01-066
Rev:
0
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS Vortex impeller shall be of gray cast iron, ENGJL-250 (ASTM A-48, Class 35B). The impeller shall be open,
semi-recessed, multi vane design, The impeller shall be capable
of passing a minimum of 2.75 inch diameter spherical solids as
are commonly found in waste water. The impeller shall have a
slip fit onto the motor shaft and drive key, and shall be securely
fastened to the shaft by a stainless steel bolt which is
mechanically prevented from loosening by a positively engaged
ratcheting washer assembly. The head of the impeller bolt shall
be effectively recessed within the impeller bore to prevent
disruption of the flow stream and loss of hydraulic efficiency. The
impeller shall be dynamically balanced to the ISO 10816 standard
to provide smooth vibration free operation.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be as specified on the pump performance
curve. The discharge flange design shall permit attachment to
standard ANSI or metric flanges/appurtenances. The discharge
flange shall be slotted to accept both 4 inch ANSI class 125 and
metric DN100 (PN 10) flanged fittings. Proprietary or non
standard flange dimensions shall not be considered acceptable.
The minimum working pressure of the volute and pump assembly
shall be 10 bar (145 psi).
SPECIFICATIONS
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3. The motor shall have a voltage
tolerance of +/- 10% from nominal, and a phase to phase voltage
imbalance tolerance of 1%. The motor shall be FM and CSA
approved for use in NEC Class I, Division I, Groups C & D
hazardous locations. The surface temperature rating shall be
T3C. The motor shall meet the requirements of NEMA MG1 Part
30 and 31 for operation on PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications, an
optional integrated glycol based cooling system shall be utilized to
enhance heat transfer, and allow the motor to operate at full rated
power continuously without the need for de-rating or reduced duty
cycle.
Optional Cooling System: The factory installed closed loop
cooling system shall be adequately designed to allow the motor to
run continuously under full load while in an unsubmerged or
minimally submerged condition. A cooling jacket shall surround
the stator housing, and an environmentally safe non-toxic
propylene glycol solution shall be circulated through the jacket by
a circulating impeller attached to the main motor shaft. The
coolant shall be pumped through an integrated heat exchanger in
the base of the motor whenever the motor is running, allowing
excess heat to be transferred to the process liquid. Cooling
systems that circulate the pumped medium through the cooling
jacket, or those that use a toxic cooling liquid shall not be
acceptable. The use of external heat exchangers, fans, or the
supply of supplemental cooling liquid shall not be required.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
Specifications subject to change without notice
Page 2 of 3
4” ABS XFP PUMP
XFP 101G-VX1
2 Pole, 3 Phase, PE3
Date:
Dwg:
10/11
DS-E01-066
Rev:
0
They shall be connected to the control panel to provide a high
stator temperature shutdown signal, and are used in conjunction
with external motor overload protection. As an option, an RTD
(PT100) type temperature measuring device shall be available for
the motor winding to provide actual temperature measurement of
the winding. When the RTD option is supplied for the motor
winding, bi-metallic switches shall also be supplied in the winding.
The bi-metallic system must be connected to the control to
provide positive shutdown of the motor in the event of an overheat
condition. This is required in order to conform to FM and CSA
rules for explosion proof equipment.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The mechanical seals shall be of
non proprietary design, and shall be manufactured by a major
independent manufacturer specializing in the design and
manufacture of mechanical seals. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
SPECIFICATIONS
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned above the mechanical
seals for detecting the presence of water contamination within the
chamber. The sensing chamber shall be air filled, and shall have
a drain / inspection plug with a positive anti-leak seal which is
easily accessible from the outside of the pump. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the mechanical seal system, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal or
acceptable.
As an option, an additional moisture sensing probe in the
electrical connection chamber shall be available. This optional
probe shall send a separate signal to the control panel as
described above, so that maintenance personnel are given an
early warning of the presence of moisture in the connection
chamber.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 70,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
Specifications subject to change without notice
Page 3 of 3
4” ABS XFP PUMP
XFP 101G-VX1
2 Pole, 3 Phase, PE3
Date:
Dwg:
10/11
DS-E01-066
Rev:
0
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry/Junction Chamber: The cable entry design shall not
require a specific torque to insure a watertight seal. The cable
entry shall consist of cylindrical elastomer grommets, flanked by
stainless steel washers. A cable cap incorporating a strain relief
and bend radius limiter shall mount to the cable entry boss,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry. Cable entry designs
which utilize potting compounds to provide a water tight seal, or
those which do not allow the cable to be easily changed in the
field shall not be considered equal.
The junction chamber shall be isolated and sealed from the motor
by means of sealing glands. Electrical connections between the
power cables and motor leads shall be made via a compression
or post type terminal board, allowing for easy disconnection and
maintenance.
Pump performance curves
Curve number
XFP101G VX 60HZ
Reference curve
XFP101G VX
Discharge
Frequency
DN100
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
3540 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
280 US g.p.m.
226 ft
40.1 hp
40 %
26.6 ft
H [ft]
320
310
300
290
280
270
260
250
240
230
220
210
200
190
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
P2 [hp]
PE
300
/2-G
-60
HZ
PE3
00/2
-G-6
0HZ
PE3
00/2
-G-6
0HZ
PE3
00/2
-G-6
0HZ
40%
3Hydr.eff.
45.5%
4
47.1%
46.6%
5
6
48
44
40
3
4
5
36
6
32
28
24
20
16
0
40
80
120
160
200
240
280
320
360
400
440
480
Impeller size
N° of vanes
Impeller
Solid size
9.25..8.07 inch
6
Vortex impeller
2 1/2"
520
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
560
600
Revision
Q [US g.p.m.]
2011-10-11
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 101G-VX
2 Pole, 3 Phase, PE3
4” ABS XFP PUMP
Date:
Dwg:
10/11
DS-E01-070
Rev:
0
Submersible Motor Specifications, PE3 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Class
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
IEC 600034-2-1
Class H, 180ºC (356ºF), copper windings
Air
Class A
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Optional Cooling System
Closed-loop, non-toxic glycol/water mixture (⅓ / ⅔)
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Air
Single row ball permanently lubricated
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line and electronic
soft starters, and PWM type VFDs*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE2 Frame
Motor
Model
PE 300/2
Input
Power
(P1)
32.5 kW
Rated
Power
Output
(P2)
30 kW
40.2 HP
Specifications subject to change without notice
Page 1 of 2
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
3540
208
230
460
600
101
91.6
45.8
35.1
822
743
372
285
NEMA
Code
Letter
J
NEMA
Service
Factor
1.3
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
92.4
92.6
88.0
.890
.865
.805
TECHNICAL DATA
Cable Data, PE2 Frame
Motor
Power Cable
PE 300/2
Control Cable
Cable Length
4” ABS XFP PUMP
Motor Voltage
208 volt
230 volt
460 volt
600 volt
208 or 230 volt
Std**
460 volt
600 volt
Standard: 15m (49 feet)
XFP 101G-VX
2 Pole, 3 Phase, PE3
Date:
Dwg:
10/11
DS-E01-070
Rev:
Cable Qty
Cable Type*
Cable Nominal Dia. +/- .5mm (.02”)
1
G-GC 2-3
34.1mm (1.34”) diameter
1
G-GC 2-3
34.1mm (1.34”) diameter
1
G-GC 6-3
26.6mm (1.05”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 16/4
10.7mm (0.42”) diameter
1
SOOW 16/4
10.7mm (0.42”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer
Lengths
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “230 volt” section of the table
** See motor protection on page 1.
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
Materials of Construction
Motor and Intermediate Housing
Optional Cooling Jacket
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings and Cable Glands
Tandem
Lower
Mechanical Seal
Upper
Lower Bearing Lip Seal
Coating
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
4” flanged, compatible with 4” class 125 ANSI flanges
4” flanged, compatible with 4” class 125 ANSI flanges, threaded for 8 x 5/8-11 UNC bolts, 26mm
(1.02”) deep
10 bar (145 psi)
Vortex, 6-vane, w/ Seal Protection System
.3
.4
.5
.6
70mm
70mm
70mm
70mm
(2.75”)
(2.75”)
(2.75”)
(2.75”)
235mm
225mm
215mm
205mm
(9.25”)
(8.86”)
(8.46”)
(8.07”)
100
100
100
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Steel 1.0036 (ASTM A-570, Grade D)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Silicon Carbide / Silicon Carbide, Nitrile, 316 SS
Silicon Carbide / Silicon Carbide, Nitrile, 316 SS
Nitrile (Buna-N) covered steel
Two part epoxy, black, 120µm (4.7 mil) DFT
PE 300/2
1232mm (48.5“)
295 kg (651 lb)
0
100
Optional
Two part epoxy, black, 400µm (15.7 mil) DFT
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ submersible
non-clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron six inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated six inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 6 inch ANSI class 125 or metric
DN150 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
6” ABS XFP PUMP
XFP 150E-CB1
4 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-011
Rev:
2
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3.9 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
surfaces to insure optimal clearance and efficiency at startup.
Future adjustments shall be easily accomplished by removing
SPECIFICATIONS
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
The suction flange shall be integrated into the wear plate and its
bolt holes shall be drilled and threaded to accept standard 6 inch
ANSI class 125 flanged fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be as specified on the pump performance
curve. The discharge flange design shall permit attachment to
standard ANSI or metric flanges/appurtenances. The discharge
flange shall be slotted to accept both 6 inch ANSI class 125 and
metric DN150 (PN 10) metric flanged fittings. Proprietary or non
standard flange dimensions shall not be considered acceptable.
The minimum working pressure of the volute and pump assembly
shall be 10 bar (145 psi).
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and a phase to phase voltage imbalance tolerance of
1%. The motor shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C. The motor shall meet the
requirements of NEMA MG1 Part 30 and 31 for operation on
PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
Specifications subject to change without notice
Page 2 of 3
6” ABS XFP PUMP
XFP 150E-CB1
4 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-011
Rev:
2
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
SPECIFICATIONS
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Specifications subject to change without notice
Page 3 of 3
6” ABS XFP PUMP
XFP 150E-CB1
4 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-011
Rev:
2
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ submersible
non-clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron six inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated six inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a High Efficiency motor, providing the highest levels of
operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 6 inch ANSI class 125 or metric
DN150 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
6” ABS XFP PUMP
XFP 150E-CB1
6 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-012
Rev:
2
BASE ASSEMBLY (dry pit installation)
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3.9 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. The wear plate shall be factory mounted to the volute
in a fixed position with metal to metal contact on machined
SPECIFICATIONS
surfaces to insure optimal clearance and efficiency at startup.
Future adjustments shall be easily accomplished by removing
three securing screws and rotating the plate 45 degrees to the
adjustment position. Adjustment to allow for wear and restore
peak pumping performance shall then be accomplished using
standard tools, and without requiring disassembly of the pump.
The use of fixed or non-adjustable wear plates or rings, or
systems that require disassembly of the pump or shimming of the
impeller to facilitate adjustment shall not be considered equal.
The suction flange shall be integrated into the wear plate and its
bolt holes shall be drilled and threaded to accept standard 6 inch
ANSI class 125 flanged fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be as specified on the pump performance
curve. The discharge flange design shall permit attachment to
standard ANSI or metric flanges/appurtenances. The discharge
flange shall be slotted to accept both 6 inch ANSI class 125 and
metric DN150 (PN 10) metric flanged fittings. Proprietary or non
standard flange dimensions shall not be considered acceptable.
The minimum working pressure of the volute and pump assembly
shall be 10 bar (145 psi).
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE2. Motor rating tests shall
be conducted in accordance with IEC 60034-2-1 requirements
and shall be certified accurate and correct by a third party
certifying agency. A certificate shall be available upon request.
The High Efficiency motor shall be housed in a water tight gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, High Efficiency. The copper stator windings shall
be insulated with moisture resistant Class H insulation material,
o
o
rated for 180 C (356 F). The stator shall be press fitted into the
stator housing. The use of bolts, pins or other fastening devices
requiring penetration of the stator housing is unacceptable. The
rotor bars and short circuit rings shall be made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3 in wet pit service and 1.15 in dry pit
service. The motor shall have a voltage tolerance of +/- 10% from
nominal, and a phase to phase voltage imbalance tolerance of
1%. The motor shall be FM and CSA approved for use in NEC
Class I, Division I, Groups C & D hazardous locations. The
surface temperature rating shall be T3C. The motor shall meet the
requirements of NEMA MG1 Part 30 and 31 for operation on
PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications,
an integrated oil cooling system shall be utilized to enhance heat
transfer, and allow the motor to operate at full rated power
Specifications subject to change without notice
Page 2 of 3
6” ABS XFP PUMP
XFP 150E-CB1
6 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-012
Rev:
2
continuously without the need for de-rating or reduced duty cycle.
No external coolant supply or external cooling jacket shall be
required for dry pit applications. The motor shall have a NEMA
Class A temperature rise for submerged service, and class B rise
for dry pit service, providing cool operation under all operating
conditions.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel, and used in
conjunction with, and supplemental to, external motor overload
protection.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
SPECIFICATIONS
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned between the primary
and secondary mechanical seals for detecting the presence of
water contamination within the chamber. The sensing chamber
shall be filled with environmentally safe non toxic oil. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the primary mechanical seal, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 50,000 hours at
flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Specifications subject to change without notice
Page 3 of 3
6” ABS XFP PUMP
XFP 150E-CB1
6 Pole, 3 Phase, PE2
Date:
Dwg:
07/10
DS-E01-012
Rev:
2
Cable Entry System: The cable entry system shall consist of
submersible plug assembly which allows the cable be easily
disconnected from the pump for service or replacement. Cable
sealing shall be accomplished by a Nitrile compression grommet
with both cylindrical and conical sealing surfaces, flanked by a
stainless steel washer and an integrated strain relief. A brass
(C3604) compression nut shall be threaded into to the cast iron
EN-GJL-250 (ASTM A-48, Class 35B) cable plug housing,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry housing. Cable
conductors shall be terminated in copper pin connectors which
are separated and retained by a circular pin retainer fabricated
from high dielectric strength Polyamid (30% GF). Each pin shall
pass through its own hole in the pin retainer, maintaining perfect
alignment with the mating pins in the motor body.
The
corresponding motor body pin assembly shall be manufactured
from high dielectric strength Polyamid (30% GF), with copper
connector pins. The pin assembly shall be sealed with an o-ring
to prevent water entry into the motor, and retained in the motor
housing bore via a retaining ring. Attachment of the plug
assembly to the motor shall engage the corresponding copper
pins, creating a complete circuit between the motor and cable.
The plug assembly shall be fastened with stainless steel
fasteners, and shall be sealed by an o-ring.
The cable plug and sealed entry system as part of the motor shall
be FM and CSA approved for use in NEC Class I, Division I,
Groups C & D hazardous locations. The system shall be anti
wicking by design, and shall prevent any water that enters the
cable through damage to the jacket from entering the motor.
Cable entry designs which utilize potting compounds to provide a
water tight seal, or those which do not allow the cable to be easily
changed in the field shall not be considered equal.
Pump performance curves
Curve number
XFP150E CB1 60HZ
Reference curve
XFP150E CB1
Discharge
Frequency
DN150
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1755..1765 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
806 US g.p.m.
41.1 ft
11.9 hp
70.3 %
13.5 ft
H [ft]
100
96
92
88
84
80
76
PE
10
5/
72
68
64
4E60
H
PE
90
/4
60
56
-E
-6 0
PE
75
/4E
52
48
44
Z
HZ
-60
HZ
PE
45/
4-E
-60
HZ
40
36
70.3%
Hydr.eff.
71.5%
32
66.7%
28
24
57.2%
20
16
12
4
5
6
8
7
4
P2 [hp]
16
15
14
13
12
11
10
9
8
7
6
5
4
3
4
5
6
7
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
Impeller size
N° of vanes
Impeller
Solid size
8.46..7.13 inch
1
Contrabloc Plus impeller, 1 vane
3 7/8"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
1300
Q [US g.p.m.]
1400
Revision
2011-10-11
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
XFP150E CB1 60HZ
Reference curve
XFP150E CB1
Discharge
Frequency
DN150
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1170 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
534 US g.p.m.
18 ft
3.44 hp
70.8 %
6.4 ft
H [ft]
44
42
40
38
PE
36
35
-E
/6
34
-6
0H
32
Z
30
28
PE
35
/
PE 6-E-6
0H
35
Z
/6
-E
-6
0H
Z
26
24
22
20
70.9%
18
Hydr.eff.
16
65.6%
14
60.8%
12
10
8
6
4
6
4
5
2
P2 [hp]
5
4.5
4
3.5
4
3
2.5
5
6
2
1.5
0
50
100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 850 900 950
Impeller size
N° of vanes
Impeller
Solid size
8.46..7.48 inch
1
Contrabloc Plus impeller, 1 vane
3 7/8"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Revision
Q [US g.p.m.]
2011-10-11
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 150E-CB1
4 Pole, 3 Phase, PE2
6” ABS XFP PUMP
Date:
Dwg:
11/10
DS-E01-027
Rev:
4
Submersible Motor Specifications, PE2 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
3
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE2 Frame
Motor
Model
PE 45/4
PE 75/4
Input
Power
(P1)
5 kW
4.5 kW
6 HP
8.2 kW
7.5 kW
10 HP
9.8kW
9 kW
12 HP
PE 90/4
PE 105/4
Rated
Power
Output
(P2)
11.4 kW
10.5 kW
14.1 HP
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
1770
208
230
460
600
18.1
16.4
8.2
6.3
111
101
50.3
38.6
H
1760
208
230
460
600
30.6
27.7
13.8
10.6
177.8
160.8
80.4
61.6
1760
208
230
460
600
34.9
31.5
15.8
12.1
1755
208
230
460
600
39.1
35.4
17.7
13.6
** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
NEMA
Code
Letter
NEMA
Service
Factor
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
1.3**
90.6
92.5
90
.761
.676
.555
H
1.3**
91.7
91.9
91.6
.742
.654
.534
232
210
105
80.5
H
1.3**
91.7
91.5
88.8
.78
.70
.56
232
210
105
80.5
G
1.3**
92.4
92.6
90.9
.806
.754
.632
TECHNICAL DATA
6” ABS XFP PUMP
XFP 150E-CB1
4 Pole, 3 Phase, PE2
Date:
Dwg:
11/10
DS-E01-027
Rev:
Cable Data, PE2 Frame
Motor
Power Cable
PE 45/4
Control Cable
Power Cable
PE 75/4, PE 90/4
Control Cable
Motor Voltage
208 volt
230 volt
460 volt
600 volt
All
208 volt
230 volt
460 volt
600 volt
All
208 volt
230 volt
460 volt
600 volt
Power Cable
PE 105/4
Control Cable
Cable Length
Standard: 15m (49 feet)
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 10/7
20.7mm (0.82”) diameter
SOOW 10/7
20.7mm (0.82”) diameter
SOOW 14/7*
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 12/7*
18.8mm (0.74”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 8/4+16/3
25.4mm (1.0”) diameter
SOOW 10/7*
20.7mm (0.82”) diameter
SOOW 12/7
18.8mm (0.74”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “230 volt” section of the table
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
6” flanged, compatible with 6” class 125 ANSI flanges
6” flanged, compatible with 6” class 125 ANSI flanges, threaded for 8 x ¾-10 UNC bolts, 35mm
(1.37”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.4
.5
.6
.7
100mm (3.9“)
100mm (3.9“)
100mm (3.9“)
100mm (3.9“)
215mm (8.5“)
200mm (7.9“)
190mm (7.5“)
181mm (7.1“)
9.2 Kg
7.8 Kg
6.6 Kg
5.5 Kg
(20.2 lb)
(17.2lb)
(14.5 lb)
(12.1 lb)
180
150
150
150
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120μm (4.7 mil) DFT
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 45/4
783mm (30.8”)
167.5 kg (369 lb)
PE 75/4
783mm (30.8”)
167.5 kg (369 lb)
PE 90/4
783mm (30.8”)
167.5 kg (369 lb)
PE 105/4
853mm (33.5”)
197.5 kg (435 lb)
4
TECHNICAL DATA
XFP 150E-CB1
6 Pole, 3 Phase, PE2
6” ABS XFP PUMP
Date:
Dwg:
11/10
DS-E01-028
Rev:
4
Submersible Motor Specifications, PE2 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE2 rating
Motor Efficiency Test Protocol
Insulation Material
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air for wet pit installation, environmentally safe, nontoxic oil for dry pit installation, no cooling jacket
required
Class A for wet pit installation, Class B for dry pit
installation
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Environmentally safe, non-toxic oil
Single row ball permanently lubricated
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
3
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE2 Frame
Motor
Model
PE 35/6
Input
Power
(P1)
4 kW
Rated
Power
Output
(P2)
3.5 kW
4.7 HP
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
1170
208
230
460
600
13.9
12.6
6.3
4.8
75.2
68
34
26.1
** For wet pit installation. Service factor is 1.15 for dry pit installation.
Specifications subject to change without notice
Page 1 of 2
NEMA
Code
Letter
G
NEMA
Service
Factor
1.3**
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
88
88.1
85.5
.789
.739
.628
TECHNICAL DATA
6” ABS XFP PUMP
XFP 150E-CB1
6 Pole, 3 Phase, PE2
Date:
Dwg:
11/10
DS-E01-028
Rev:
Cable Data, PE2 Frame
Motor
Voltage
208 volt
230 volt
PE 35/6
460 volt
600 volt
All
Standard: 15m (49 feet)
Motor
Power Cable
Control Cable
Cable Length
Cable Type
Cable Nominal Dia. +/- .5mm (.02”)
SOOW 12/7
18.8mm (0.74”) diameter
SOOW 12/7
18.8mm (0.74”) diameter
SOOW 14/7*
18.3mm (0.72”) diameter
SOOW 14/7
18.3mm (0.72”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer Lengths
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “230 volt” section of the table
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Impeller Weight
Min Recommended Flow, GPM
6” flanged, compatible with 6” class 125 ANSI flanges
6” flanged, compatible with 6” class 125 ANSI flanges, threaded for 8 x ¾-10 UNC bolts, 35mm
(1.37”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.4
.5
.6
100mm (3.9“)
100mm (3.9“)
100mm (3.9“)
215mm (8.5“)
200mm (7.9“)
190mm (7.5“)
9.2 Kg
7.8 Kg
6.6 Kg
(20.2 lb)
(17.2lb)
(14.5lb)
180
150
150
Materials of Construction
Motor Housing
Oil Chamber
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings
Cable Glands
Tandem
Mechanical Seal
Coating
Lower
Upper
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Nitrile (Buna-N)
Silicon Carbide on Silicon Carbide
Silicon Carbide on Silicon Carbide
Two part epoxy, black, 120μm (4.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 35/6
783 mm (30.8”)
167.5 kg (396.3 lb)
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
4
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ submersible
non-clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron six inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated six inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 6 inch ANSI class 125 or metric
DN150 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
6” ABS XFP PUMP
XFP 150G-CB1
4 Pole, 3 Phase, PE3
Date:
Dwg:
01/11
DS-E01-043
Rev:
0
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3.9 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with three stainless steel securing screws and three stainless
steel adjusting screws to permit close tolerance adjustment
between the wear plate and impeller for maximum pump
efficiency. Adjustment to allow for wear and restore peak pumping
performance shall be accomplished using standard tools, and
without requiring disassembly of the pump. The use of fixed or
non-adjustable wear plates or rings, or systems that require
SPECIFICATIONS
disassembly of the pump or shimming of the impeller to facilitate
adjustment shall not be considered equal. The suction flange shall
be integrated into the wear plate and its bolt holes shall be drilled
and threaded to accept standard 6 inch ANSI class 125 flanged
fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be as specified on the pump performance
curve. The discharge flange design shall permit attachment to
standard ANSI or metric flanges/appurtenances. The discharge
flange shall be slotted to accept both 6 inch ANSI class 125 and
metric DN150 (PN 10) metric flanged fittings. Proprietary or non
standard flange dimensions shall not be considered acceptable.
The minimum working pressure of the volute and pump assembly
shall be 10 bar (145 psi).
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3. The motor shall have a voltage
tolerance of +/- 10% from nominal, and a phase to phase voltage
imbalance tolerance of 1%. The motor shall be FM and CSA
approved for use in NEC Class I, Division I, Groups C & D
hazardous locations. The surface temperature rating shall be
T3C. The motor shall meet the requirements of NEMA MG1 Part
30 and 31 for operation on PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications, an
optional integrated glycol based cooling system shall be utilized to
enhance heat transfer, and allow the motor to operate at full rated
power continuously without the need for de-rating or reduced duty
cycle.
Optional Cooling System: The factory installed closed loop
cooling system shall be adequately designed to allow the motor to
Specifications subject to change without notice
Page 2 of 3
6” ABS XFP PUMP
XFP 150G-CB1
4 Pole, 3 Phase, PE3
Date:
Dwg:
01/11
DS-E01-043
Rev:
0
run continuously under full load while in an unsubmerged or
minimally submerged condition. A cooling jacket shall surround
the stator housing, and an environmentally safe non-toxic
propylene glycol solution shall be circulated through the jacket by
a circulating impeller attached to the main motor shaft. The
coolant shall be pumped through an integrated heat exchanger in
the base of the motor whenever the motor is running, allowing
excess heat to be transferred to the process liquid. Cooling
systems that circulate the pumped medium through the cooling
jacket, or those that use a toxic cooling liquid shall not be
acceptable. The use of external heat exchangers, fans, or the
supply of supplemental cooling liquid shall not be required.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel to provide a high
stator temperature shutdown signal, and are used in conjunction
with external motor overload protection. As an option, an RTD
(PT100) type temperature measuring device shall be available for
the motor winding to provide actual temperature measurement of
the winding. When the RTD option is supplied for the motor
winding, bi-metallic switches shall also be supplied in the winding.
The bi-metallic system must be connected to the control to
provide positive shutdown of the motor in the event of an overheat
condition. This is required in order to conform to FM and CSA
rules for explosion proof equipment.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The mechanical seals shall be of
non proprietary design, and shall be manufactured by a major
independent manufacturer specializing in the design and
manufacture of mechanical seals. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
SPECIFICATIONS
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned above the mechanical
seals for detecting the presence of water contamination within the
chamber. The sensing chamber shall be air filled, and shall have
a drain / inspection plug with a positive anti-leak seal which is
easily accessible from the outside of the pump. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the mechanical seal system, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal or
acceptable.
As an option, an additional moisture sensing probe in the
electrical connection chamber shall be available. This optional
probe shall send a separate signal to the control panel as
described above, so that maintenance personnel are given an
early warning of the presence of moisture in the connection
chamber.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
Specifications subject to change without notice
Page 3 of 3
6” ABS XFP PUMP
XFP 150G-CB1
4 Pole, 3 Phase, PE3
Date:
Dwg:
01/11
DS-E01-043
Rev:
0
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 100,000 hours
at flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry/Junction Chamber: The cable entry design shall not
require a specific torque to insure a watertight seal. The cable
entry shall consist of cylindrical elastomer grommets, flanked by
stainless steel washers. A cable cap incorporating a strain relief
and bend radius limiter shall mount to the cable entry boss,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry. Cable entry designs
which utilize potting compounds to provide a water tight seal, or
those which do not allow the cable to be easily changed in the
field shall not be considered equal.
The junction chamber shall be isolated and sealed from the motor
by means of sealing glands. Electrical connections between the
power cables and motor leads shall be made via a compression
or post type terminal board, allowing for easy disconnection and
maintenance.
SPECIFICATIONS
SCOPE
Furnish , ____ ABS Model _____________ submersible
non-clog wastewater pump(s). The pump(s) shall be
supplied with a mating cast iron six inch discharge
connection and be capable of delivering
U.S. GPM
feet. An additional point
at a total dynamic head of
U.S. GPM at a total
on the same curve shall be
feet. Shut off head shall be
dynamic head of
feet (minimum). The motor shall be an integral part of the
pump unit. The motor shall be
HP connected for
operation on a _______ volt, 3 phase, 60 hertz electrical
supply service. Pumps intended for wet pit installation shall
be supplied with a ______________ cast iron guide rail
system with an integrated six inch discharge elbow.
Pumps intended for dry pit installation shall be supplied
with a steel mounting frame. Each pump unit shall be fitted
with a ________________ assembly,
feet long for
lifting the pump. The working load rating of the lifting
system shall be a minimum of 50% greater than the pump
weight. Each pump motor shall be equipped with _____
feet of power and control cable sized in accordance with
NEC and CSA standards.
PUMP DESIGN
The heavy duty submersible wastewater pump(s) shall be capable
of handling raw unscreened sewage, storm water, and other
similar solids-laden fluids without clogging. The pump shall be
driven by a Premium Efficiency motor, providing the highest
levels of operational reliability and energy efficiency.
GUIDE RAIL BASE ASSEMBLY (wet pit installation)
There shall be no need for personnel to enter the wet well to
remove or reinstall the pump(s). In a wet pit installation, the
discharge base & elbow assembly shall be permanently installed
in the wet well and connected to the discharge piping. In order to
prevent binding or separation of the pump from the guide rail
system, the pump(s) shall connect to the guide rail base
automatically and firmly, guided by one 2 inch guide pipe (two 2
inch pipes optional) extending from the base elbow to the top of
the station. Systems using guide cable in lieu of rigid guide bars
or pipes shall not be considered acceptable. The sliding guide
bracket shall be a separate part of the pumping unit, capable of
being attached to standard 6 inch ANSI class 125 or metric
DN150 pump flanges, so that the pump mounting is non
proprietary, and any pump with a standard discharge flange can
be mounted on the base assembly. Base or bracket assemblies
with proprietary or non standard flange dimensions shall not be
considered acceptable.
A field replaceable Nitrile (Buna-N) rubber profile gasket or o-ring
shall accomplish positive sealing of the pump flange/guide rail
bracket to the discharge elbow. Base assemblies which rely solely
on metal to metal contact between the pump flange and discharge
base elbow as a means of sealing are inherently leak prone, and
shall not be considered equal. No portion of the pump shall bear
directly on the floor of the sump. The guide rail system shall be
available in an optional non-sparking version, approved by
Factory Mutual for use in NEC Class 1, Division 1, Group C&D
hazardous locations.
Specifications subject to change without notice
Page 1 of 3
6” ABS XFP PUMP
XFP 150G-CB1
6 Pole, 3 Phase, PE3
Date:
Dwg:
02/11
DS-E01-044
Rev:
0
In a dry pit installation, the pump shall be secured to a steel
support stand of suitable strength to support the weight of the
pump and resist any expected torsion, bending, or vibration
forces. The pump shall be suitable for either vertical or horizontal
dry pit installation without requiring any internal modifications.
PUMP CONSTRUCTION
Major pump components shall be of gray cast iron, EN-GJL-250
(ASTM A-48, Class 35B) with smooth surfaces devoid of porosity
or other irregularities. All exposed fasteners shall be stainless
steel 1.4401 (AISI type 316) construction. All metal surfaces
coming into contact with the pumped media (other than the
stainless steel components) shall be protected by a factory
applied spray coating of zinc phosphate primer followed by a high
solids two part epoxy paint finish on the exterior of the pump. The
pump shall be equipped with an open lifting hoop suitable for
attachment of standard chain fittings, or for hooking from the wet
well surface. The hoop shall be stainless steel 1.4401 (AISI 316),
and shall be rated to lift a minimum of four times the pump weight.
Sealing design for the pump/motor assembly shall incorporate
machined surfaces fitted with Nitrile (Buna-N) rubber O-rings.
Sealing will be the result of controlled compression of rubber Orings in two planes of the sealing interface. Housing interfaces
shall meet with metal to metal contact between machined
surfaces, and sealing shall be accomplished without requiring a
specific torque on the securing fasteners. Rectangular cross
sectioned gaskets requiring specific torque limits to achieve
compression shall not be considered equal. No secondary
sealing compounds shall be required or used.
Impeller: The ABS ContraBlock Plus impeller shall be of gray
cast iron, EN-GJL-250 (ASTM A-48, Class 35B). The impeller
shall be of the semi-open, non-clogging, single vane design,
meeting the Ten State Standards requirement for minimum solids
passage size of 3 inches. The impeller shall be capable of
passing a minimum of 3.9 inch diameter spherical solids as are
commonly found in waste water. The impeller shall have a slip fit
onto the motor shaft and drive key, and shall be securely fastened
to the shaft by a stainless steel bolt which is mechanically
prevented from loosening by a positively engaged ratcheting
washer assembly. The head of the impeller bolt shall be
effectively recessed within the impeller bore to prevent disruption
of the flow stream and loss of hydraulic efficiency. The impeller
shall be dynamically balanced to the ISO 10816 standard to
provide smooth vibration free operation. Impeller designs which
do not meet the Ten State Standards requirement for 3 inch solids
passage size, those that rely on retractable impeller designs to
pass 3 inch solids, or those that rely on fins or pins protruding into
the suction path to assist in the handling of fibrous material shall
not be considered equal.
Self Cleaning Wear Plate: The ABS ContraBlock Plus wear plate
shall be constructed from gray cast iron, EN-GJL-250 (ASTM A48, Class 35B). The wear plate shall be designed with an inlet
incorporating strategically placed cutting grooves and an outward
spiral V-shaped groove on the side facing the impeller, to shred
and force stringy solids outward from the impeller and through the
pump discharge. The wear plate shall be mounted to the volute
with four stainless steel securing screws and four stainless steel
adjusting screws to permit close tolerance adjustment between
the wear plate and impeller for maximum pump efficiency.
Adjustment to allow for wear and restore peak pumping
performance shall be accomplished using standard tools, and
without requiring disassembly of the pump. The use of fixed or
non-adjustable wear plates or rings, or systems that require
SPECIFICATIONS
disassembly of the pump or shimming of the impeller to facilitate
adjustment shall not be considered equal. The suction flange shall
be integrated into the wear plate and its bolt holes shall be drilled
and threaded to accept standard 6 inch ANSI class 125 flanged
fittings.
Pump Volute: The pump volute shall be single piece gray cast
iron, EN-GJL-250 (ASTM A-48, Class 35B) non-concentric design
with centerline discharge. Passages shall be smooth and large
enough to pass any solids which may enter the impeller.
Discharge size shall be as specified on the pump performance
curve. The discharge flange design shall permit attachment to
standard ANSI or metric flanges/appurtenances. The discharge
flange shall be slotted to accept both 6 inch ANSI class 125 and
metric DN150 (PN 10) metric flanged fittings. Proprietary or non
standard flange dimensions shall not be considered acceptable.
The minimum working pressure of the volute and pump assembly
shall be 10 bar (145 psi).
PREMIUM EFFICIENCY MOTOR
The Premium Efficiency motor shall meet efficiency standards in
accordance with IEC 60034-30, level IE3 and NEMA Premium*.
Motor rating tests shall be conducted in accordance with IEC
60034-2-1 requirements and shall be certified accurate and
correct by a third party certifying agency. A certificate shall be
available upon request.
* IE3 and NEMA Premium efficiency levels are equivalent, however the NEMA
Premium standard is intended to cover dry installed motors only, not integrated
submersible motors.
The Premium Efficiency motor shall be housed in a water tight
gray cast iron, EN-GJL-250 (ASTM A-48, Class 35B) enclosure
capable of continuous submerged operation underwater to a
depth of 20 meters (65 feet), and shall have an IP68 protection
rating. The motor shall be of the squirrel-cage induction design,
NEMA type B, Premium Efficiency. The copper stator windings
shall be insulated with moisture resistant Class H insulation
o
o
materials, rated for 180 C (356 F). The stator shall be press fitted
into the stator housing. The use of bolts, pins or other fastening
devices requiring penetration of the stator housing is
unacceptable. The rotor bars and short circuit rings shall be
made of cast aluminum.
The motor shall be designed for continuous duty. The maximum
o
continuous temperature of the pumped liquid shall be 40 C
o
o
o
(104 F), and intermittently up to 50 C (122 F). The motor shall be
capable of handling up to 15 evenly spaced starts per hour
without overheating. The service factor (as defined by the NEMA
MG1 standard) shall be 1.3. The motor shall have a voltage
tolerance of +/- 10% from nominal, and a phase to phase voltage
imbalance tolerance of 1%. The motor shall be FM and CSA
approved for use in NEC Class I, Division I, Groups C & D
hazardous locations. The surface temperature rating shall be
T3C. The motor shall meet the requirements of NEMA MG1 Part
30 and 31 for operation on PWM type Variable Frequency Drives.
The motor shall be capable of operating, completely submerged,
partially submerged, or unsubmerged. For submerged (wet pit)
applications, the motor shall be self cooling via the process fluid
surrounding the motor. For unsubmerged (dry pit) applications, an
optional integrated glycol based cooling system shall be utilized to
enhance heat transfer, and allow the motor to operate at full rated
power continuously without the need for de-rating or reduced duty
cycle.
Optional Cooling System: The factory installed closed loop
cooling system shall be adequately designed to allow the motor to
Specifications subject to change without notice
Page 2 of 3
6” ABS XFP PUMP
XFP 150G-CB1
6 Pole, 3 Phase, PE3
Date:
Dwg:
02/11
DS-E01-044
Rev:
0
run continuously under full load while in an unsubmerged or
minimally submerged condition. A cooling jacket shall surround
the stator housing, and an environmentally safe non-toxic
propylene glycol solution shall be circulated through the jacket by
a circulating impeller attached to the main motor shaft. The
coolant shall be pumped through an integrated heat exchanger in
the base of the motor whenever the motor is running, allowing
excess heat to be transferred to the process liquid. Cooling
systems that circulate the pumped medium through the cooling
jacket, or those that use a toxic cooling liquid shall not be
acceptable. The use of external heat exchangers, fans, or the
supply of supplemental cooling liquid shall not be required.
Thermal Protection: Each phase of the motor shall contain a
normally closed bi-metallic temperature monitor switch imbedded
in the motor windings.
These thermal switches shall be
connected in series and set to open at 140oC +/- 5oC (284oF).
They shall be connected to the control panel to provide a high
stator temperature shutdown signal, and are used in conjunction
with external motor overload protection. As an option, an RTD
(PT100) type temperature measuring device shall be available for
the motor winding to provide actual temperature measurement of
the winding. When the RTD option is supplied for the motor
winding, bi-metallic switches shall also be supplied in the winding.
The bi-metallic system must be connected to the control to
provide positive shutdown of the motor in the event of an overheat
condition. This is required in order to conform to FM and CSA
rules for explosion proof equipment.
Mechanical Seals: Each pump shall be equipped with a tandem
mechanical shaft seal system consisting of two totally
independent seal assemblies. The seals shall operate in a
lubricant reservoir that hydro-dynamically lubricates the lapped
seal faces at a constant rate. The mechanical seals shall be of
non proprietary design, and shall be manufactured by a major
independent manufacturer specializing in the design and
manufacture of mechanical seals. The lower, primary seal unit,
located between the pump and the lubricant chamber, shall
contain one stationary industrial duty silicon-carbide seal ring
and one rotating industrial duty silicon-carbide seal ring. The
stationary ring of the primary seal shall be installed in a seal
holding plate of gray cast iron EN-GJL-250 (ASTM A-48, Class
35B). The seal holding plate shall be equipped with swirl
disruption ribs to prevent abrasive material from prematurely
wearing the seal plate. The upper, secondary seal unit, located
between the lubricant chamber and motor housing, shall contain
one stationary industrial duty silicon-carbide seal ring, and one
rotating one rotating industrial duty silicon-carbide seal ring.
Each seal interface shall be held in contact by its own spring
system. The seals shall not require routine maintenance, or
adjustment, and shall not be dependent on the direction of
rotation for proper sealing. Each pump shall be provided with a
lubricant chamber for the shaft sealing system which shall provide
superior heat transfer and maximum seal cooling. The lubricant
chamber shall be designed to prevent overfilling, and to provide
lubricant expansion capacity. The drain and inspection plug shall
have a positive anti-leak seal, and shall be easily accessible from
the outside of the pump. The seal system shall not rely upon the
pumped media for lubrication and shall not be damaged when the
pump is run dry.
Lubricant in the chamber shall be
environmentally safe non toxic material.
The following seal types shall not be considered equal: Seals of
proprietary design, or seals manufactured by other than major
independent seal manufacturing companies. Seals requiring set
SPECIFICATIONS
screws, pins, or other mechanical locking devices to hold the seal
in place, conventional double mechanical seals containing either
a common single or double spring acting between the upper and
lower seal faces, any system requiring a pressure differential to
seat the seal and ensure sealing.
Mechanical Seal Protection System:
The primary mechanical seal shall be protected from interference
by particles in the waste water, including fibrous materials, by an
active Seal Protection System integrated into the impeller. The
back side of the impeller shall be equipped with a sinusoidal
cutting ring, forming a close clearance cutting system with the
lower submersible motor housing or seal plate. This sinusoidal
cutting ring shall spin with the pump impeller providing a minimum
of 75 shearing actions per pump revolution. Large particles or
fibrous material which attempt to lodge behind the impeller, or
wrap around the mechanical seal shall be effectively sheared by
the active cutting system into particles small enough the prevent
interference with the mechanical seal. The Seal Protection
System shall operate whenever the pump operates, and shall not
require adjustment or maintenance in order to function.
Submersible pump designs which do not incorporate an active
cutting system to protect the primary mechanical seal shall not be
considered acceptable for wastewater service.
Seal Failure Early Warning System: The integrity of the
mechanical seal system shall be continuously monitored during
pump operation and standby time. An electrical probe shall be
provided in a sensing chamber positioned above the mechanical
seals for detecting the presence of water contamination within the
chamber. The sensing chamber shall be air filled, and shall have
a drain / inspection plug with a positive anti-leak seal which is
easily accessible from the outside of the pump. A solid-state
relay mounted in the pump control panel or in a separate
enclosure shall send a low voltage, low amperage signal to the
probe, continuously monitoring the conductivity of the liquid in the
sensing chamber. If sufficient water enters the sensing chamber
through the mechanical seal system, the probe shall sense the
increase in conductivity and signal the solid state relay in the
control panel. The relay shall then energize a warning light on the
control panel, or optionally, cause the pump shut down. This
system shall provide an early warning of mechanical seal
leakage, thereby preventing damage to the submersible pump,
and allowing scheduled rather than emergency maintenance.
Systems utilizing float switches or any other monitoring devices
located in the stator housing rather than in a sensing chamber
between the mechanical seals are not considered to be early
warning systems, and shall not be considered equal or
acceptable.
As an option, an additional moisture sensing probe in the
electrical connection chamber shall be available. This optional
probe shall send a separate signal to the control panel as
described above, so that maintenance personnel are given an
early warning of the presence of moisture in the connection
chamber.
Shaft: The pump shaft and motor shaft shall be an integral, one
piece unit adequately designed to meet the maximum torque
required at any normal start-up condition or operating point in the
system. The shaft shall have a full shutoff head design safety
factor of 1.7, and the maximum shaft deflection shall not exceed
.05 mm (.002 inch) at the lower seal during normal pump
operation. Each shaft shall be stainless steel 1.4021 (AISI 420)
material, and shall have a polished finish with accurately
Specifications subject to change without notice
Page 3 of 3
6” ABS XFP PUMP
XFP 150G-CB1
6 Pole, 3 Phase, PE3
Date:
Dwg:
02/11
DS-E01-044
Rev:
0
machined shoulders to accommodate bearings, seals and
impeller. Carbon steel, chrome plated, or multi piece welded
shafts shall not be considered adequate or equal.
Bearings:
Each pump shaft shall rotate on high quality
permanently lubricated, greased bearings. The upper bearing
shall be a deep grooved ball bearing and the lower bearings shall
be a heavy duty double row angular contact ball bearing.
Bearings shall be of sufficient size and properly spaced to transfer
all radial and axial loads to the pump housing and minimize shaft
deflection. L-10 bearing life shall be a minimum of 100,000 hours
at flows ranging from ½ of BEP flow to 1½ times BEP flow (BEP is
best efficiency point). The bearings shall be manufactured by a
major internationally known manufacturer of high quality bearings,
and shall be stamped with the manufacturer’s name and size
designation on the race. Generic or unbranded bearings from
other than major bearing manufacturers shall not be considered
acceptable.
Power Cable: The power cables shall be sized according to NEC
and CSA standards and shall be of sufficient length to reach the
junction box without requiring splices. The outer jacket of the
cable shall be oil and water resistant, and shall be capable of
continuous submerged operation underwater to a depth of 65 feet.
Cable Entry/Junction Chamber: The cable entry design shall not
require a specific torque to insure a watertight seal. The cable
entry shall consist of cylindrical elastomer grommets, flanked by
stainless steel washers. A cable cap incorporating a strain relief
and bend radius limiter shall mount to the cable entry boss,
compressing the grommet ID to the cable while the grommet OD
seals against the bore of the cable entry. Cable entry designs
which utilize potting compounds to provide a water tight seal, or
those which do not allow the cable to be easily changed in the
field shall not be considered equal.
The junction chamber shall be isolated and sealed from the motor
by means of sealing glands. Electrical connections between the
power cables and motor leads shall be made via a compression
or post type terminal board, allowing for easy disconnection and
maintenance.
Pump performance curves
Curve number
XFP150G CB1 60HZ
Reference curve
XFP150G CB1
Discharge
Frequency
DN150
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1775..1780 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
1119 US g.p.m.
75.3 ft
28.3 hp
75.4 %
16.1 ft
H [ft]
140
135
Z
Z
Z
0H
0H
0H
-6
-6
-6
G
G
G
4440/
0/
5/
21 E21
18
PE
P
PE
130
125
120
115
110
PE
18
5/
4-
105
100
95
PE
13
0
90
85
G
/4
-
80
75
-6
0
G
-6
H
Z
0H
Z
Hydr.eff.
75.4% 4
70
65
70%
70.3%
60
55
75.5%
5
50
70%
45
40
6
35
7
30
25
8
20
15
10
5
P2 [hp]
32
28
4
5
24
6
20
7
16
8
12
8
0
100
200
300
400
500
600
700
800
900
Q [US g.p.m.]
1000 1100 1200 1300 1400 1500 1600
Impeller size
N° of vanes
Impeller
Solid size
10.4..9.06 inch
1
Contrabloc Plus impeller, 1 vane
3 7/8"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
Revision
2011-10-11
ABSEL PRO 1.7.2 / 2007-02-07
Pump performance curves
Curve number
XFP150G CB1 60HZ
Reference curve
XFP150G CB1
Discharge
Frequency
DN150
60 Hz
Density
Viscosity
Testnorm
Rated speed
Date
62.428 lb/ft³
0.000016813 ft²/s
Hydraulic Institute
1180 rpm
2012-03-15
Flow
Head
Rated power
Hydraulic efficiency
NPSH
795 US g.p.m.
38 ft
10.8 hp
70.9 %
3.6 ft
H [ft]
68
64
PE
11
60
-G
-6
11
0H
0/
Z
PE 6-G
11
-6
0H
0/
6G Z
-6
0H
Z
PE
56
52
48
0/
6
44
40
71%
36
Hydr.eff.
74.3%
32
73.7%
28
24
20
16
3
2
4
12
8
4
P2 [hp]
16
15
14
13
12
11
2
10
3
9
4
8
7
6
5
4
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
Impeller size
N° of vanes
Impeller
Solid size
11.2..10.4 inch
1
Contrabloc Plus impeller, 1 vane
3 7/8"
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
1300
Q [US g.p.m.]
1400
Revision
2011-10-11
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
XFP 150G-CB1
4 Pole, 3 Phase, PE3
6” ABS XFP PUMP
Date:
Dwg:
1/12
DS-E01-036
Rev:
2
Submersible Motor Specifications, PE3 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air
Class A
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Optional Cooling System
Closed-loop, non-toxic glycol/water mixture ( / )
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Air
Single row ball permanently lubricated
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
3
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE3 Frame
Motor
Model
Input
Power
(P1)
Rated
Power
Output
(P2)
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
51.3
46.4
23.2
17.8
595
538
269
206
N
NEMA
Code
Letter
NEMA
Service
Factor
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
1.3
93.1
91.6
85.8
.757
.672
.552
PE 130/4
14 kW
13 kW
17.4 HP
1780
208
230
460
600
PE 150/4
16.2 kW
15 kW
20.1 HP
1775
208
230
460
600
56.4
51
25.5
19.6
598
541
271
207
M
1.3
92.9
92.7
88.4
.794
.715
.592
PE 185/4
19.8 kW
18.5 kW
24.8 HP
1775
208
230
460
600
71.4
64.6
32.3
24.7
685
620
310
238
L
1.3
93.7
92.4
88.5
.768
.691
.566
22.5 kW
21 kW
28.2 HP
1775
208
230
460
600
78.2
70.7
35.3
27.1
686
620
310
238
K
1.3
93.6
93.0
90.0
.797
.728
.605
PE 210/4
Specifications subject to change without notice
Page 1 of 2
TECHNICAL DATA
6” ABS XFP PUMP
XFP 150G-CB1
4 Pole, 3 Phase, PE3
Date:
Dwg:
1/12
DS-E01-036
Rev:
2
Cable Data, PE3 Frame
Motor
PE 130/4
PE 150/4
Power Cable
PE 185/4
PE 210/4
Motor Voltage
208 or 230 volt
460 volt
600 volt
208 or 230 volt
460 volt
600 volt
208 or 230 volt
460 volt
600 volt
208 or 230 volt
460 volt
600 volt
208 or 230 volt
Std**
460 or 600 volt
Control Cable
All
Cable Length
Standard: 15m (49 feet)
Cable Qty Cable Type*
Cable Nominal Dia. +/- .5mm (.02”)
1
G-GC 6-3
26.6mm (1.05”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 10/7
22.4mm (0.88”) diameter
1
G-GC 6-3
26.6mm (1.05”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 10/7
22.4mm (0.88”) diameter
1
G-GC 6-3
26.6mm (1.05”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
G-GC 6-3
26.6mm (1.05”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 16/4
10.7mm (0.42”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer
Lengths
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “208 or 230 volt” section of the table
** See motor protection on page 1.
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Min Recommended Flow, GPM
6” flanged, compatible with 6” class 125 ANSI flanges
6” flanged, compatible with 6” class 125 ANSI flanges, threaded for 8 x 3/4-10 UNC bolts, 33mm
(1.3”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.4
.5
.6
.7
.8
100mm
100mm
100mm
100mm
100mm
(3.94”)
(3.94”)
(3.94”)
(3.94”)
(3.94”)
265mm
258mm
240mm
230mm
250mm (9.8“)
(10.4“)
(10.2“)
(9.45“)
(9.1“)
250
250
250
250
250
Materials of Construction
Motor and Intermediate Housing
Optional Cooling Jacket
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings and Cable Glands
Tandem
Lower
Mechanical Seal
Upper
Lower Bearing Lip Seal
Coating
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Silicon Carbide / Silicon Carbide, Nitrile, 316 SS
Silicon Carbide / Silicon Carbide, Nitrile, 316 SS
Nitrile (Buna-N) covered steel
Two part epoxy, black, 120μm (4.7 mil) DFT
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 130/4
1297mm (51.1”)
333 kg (735 lb)
PE 150/4
1297mm (51.1”)
333 kg (735 lb)
PE 185/4
1297mm (51.1”)
347 kg (765 lb)
PE 210/4
1297mm (51.1”)
347 kg (765 lb)
TECHNICAL DATA
XFP 150G-CB1
6 Pole, 3 Phase, PE3
6” ABS XFP PUMP
Date:
Dwg:
3/11
DS-E01-037
Rev:
1
Submersible Motor Specifications, PE3 Frame
Motor Design
NEMA design B, squirrel cage induction
Motor Type
Fully enclosed Premium Efficiency submersible,
IP68 protection rating
Motor Efficiency Standard and Rating
IEC 60034-30, IE3 rating
Motor Efficiency Test Protocol
Insulation Materials
Motor Filling Medium
Temperature Rise
Maximum Fluid Temperature
IEC 60034-2-1
Class H, 180ºC (356ºF), copper windings
Air
Class A
40ºC (104ºF) continuous, 50ºC (122ºF) intermittent
Optional Cooling System
Closed-loop, non-toxic glycol/water mixture ( / )
Normally closed bimetallic switch in each phase,
connected in series, 140ºC (284ºF),
+/- 5 ºC opening temperature
ABS Sealminder moisture detection probe in seal
sensing chamber
Air
Single row ball permanently lubricated
Thermal
Motor Protection
Leakage
Sensing Chamber Filling Medium
Upper
Bearing Type
Lower
Double row angular contact permanently lubricated
Motor Starter Types
Suitable for use with across the line, electronic soft
starters, and PWM type Variable Frequency Drives*
Maximum Starts per Hour
Inverter Duty Rating
Maximum Submergence
Available Voltages
15, evenly spaced
Motors meet NEMA MG1, part 31 requirements
20 meters (65 feet)
208, 230, 460, 600
Voltage Tolerance from Rated
+/-10%
Agency Approvals
Factory Mutual, CSA
Explosion Proof Rating
NEC 500 Class 1, Division 1, Group C & D, Class
T3C max surface temp
3
ABS submersible sewage pump XFP
Part of the ABS EffeX range
Premium Efficiency
without Compromise
*Output filters may be required on VFDs. See document DS-E00-001 for details.
Motor Ratings, PE3 Frame
Motor
Model
PE 110/6
Input
Power
(P1)
12 kW
Rated
Power
Output
(P2)
11 kW
14.8 HP
Specifications subject to change without notice
Page 1 of 2
Nominal
RPM
Rated
Voltage
Full
Load
Amps
Locked
Rotor
Amps
1180
208
230
460
600
46.6
42.2
21.1
16.2
367
332
166
127
NEMA
Code
Letter
K
NEMA
Service
Factor
1.3
Motor Efficiency
at % Load
Power Factor
at % Load
100
75
50
100
75
50
91.7
90.6
87.5
.714
.634
.506
TECHNICAL DATA
6” ABS XFP PUMP
XFP 150G-CB1
6 Pole, 3 Phase, PE3
Date:
Dwg:
3/11
DS-E01-037
Rev:
1
Cable Data, PE3 Frame
Motor
Motor Voltage
208 or 230 volt
460 volt
600 volt
208 or 230 volt
Std**
460 or 600 volt
Power Cable
PE 110/6
Control Cable
All
Cable Length
Standard: 15m (49 feet)
Cable Qty Cable Type*
Cable Nominal Dia. +/- .5mm (.02”)
1
G-GC 6-3
26.6mm (1.05”) diameter
1
SOOW 8/4+16/3
25.4mm (1.0”) diameter
1
SOOW 12/7
19.1mm (0.75”) diameter
1
SOOW 16/4
10.7mm (0.42”) diameter
Included in Power Cable
Optional: 20m (65 feet), 30m (98 feet) - Consult Factory for Longer
Lengths
* Special versions ordered with cable suitable for both 230 volt and 460 volt operation will be equipped with the cable type and diameter shown in the “208 or 230 volt” section of the table
** See motor protection on page 1.
Pump Data
Discharge Size
Suction Size
Volute pressure rating
Impeller Type
Impeller Size
Solids Passage Size
Impeller DIA
Min Recommended Flow, GPM
6” flanged, compatible with 6” class 125 ANSI flanges
6” flanged, compatible with 6” class 125 ANSI flanges, threaded for 8 x 3/4-10 UNC bolts, 33mm
(1.3”) deep
10 bar (145 psi)
Semi-open, 1-vane, ContraBlock Plus w/ Seal Protection System
.2
.3
.4
100mm
100mm
100mm
(3.94”)
(3.94”)
(3.94”)
285mm
275mm
265mm
(11.2“)
(10.8“)
(10.4“)
200
200
200
Materials of Construction
Motor and Intermediate Housing
Optional Cooling Jacket
Seal Plate
Impeller
Volute
Bottom Plate CB
Cable Entry Casting
Pump and Motor Shaft
External Hardware
Lifting Hoop
O-Rings and Cable Glands
Tandem
Lower
Mechanical Seal
Upper
Lower Bearing Lip Seal
Coating
Standard
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Steel 1.0036 (ASTM A-570, Grade D)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Cast Iron EN-GJL-250 (ASTM A-48, Class 35B)
Stainless Steel 1.4021 (AISI 420 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Stainless Steel 1.4401 (AISI 316 SS)
Nitrile (Buna-N)
Silicon Carbide / Silicon Carbide, Nitrile, 316 SS
Silicon Carbide / Silicon Carbide, Nitrile, 316 SS
Nitrile (Buna-N) covered steel
Two part epoxy, black, 120μm (4.7 mil) DFT
Optional
Two part epoxy, black, 400μm (15.7 mil) DFT
General Data
Overall Height
Pump Weight
Specifications subject to change without notice
Page 2 of 2
PE 110/6
1297mm (51.1”)
333 kg (735 lb)
ABS submersible mixer RW 200 and 280
Compact submersible mixer for flushing and cleaning of pump
sumps, plus a wide range of applications in sewage treatment
plants and industrial mixing applications.
60 Hz
Applications
The compact ABS submersible mixers of the RW 200 and 280
series have been designed for a wide range of applications. As
well as for the prevention of deposits and floating crusts in pump
sumps, the units are also ideal for a variety of mixing and stirring
applications in sewage treatment plants and in industrial areas.
Depending on the intensity of mixing required, and the flow
formation needed, one or more mixers may be installed. RW 200
and 280 series is suitable for the cleaning of sumps up to 16-ft
diameter or 260-ft square.
The optimum flow direction for a particular application can be
achieved quite simply by adjusting the mixer position horizontally
or vertically (± 30°) on the mounting bracket.
Horizontal adjustment is not possible in a guide rail installation;
in a hanging installation, swivelling in the horizontal plane is
facilitated by the conical threaded pipe connection.
The coupling bracket, adjusting plate, and 33 ft cable with free
cable ends are supplied as standard.
For optimum selection in general mixing applications the
following information is required:
* application
* tank/sump dimensions
* medium to be mixed
* viscosity and specific weight of medium
* temperature, dry matter content et
Construction
Motor
The water pressure-tight encapsulated modular motor with cast
iron housing, oil chamber, propeller, and bracket, form a compact, robust, unit construction.
Single-and-three-phase; 4-pole; 1750 minimum rpm; insulation
class F; protection class IP 68.
Bearings and Seals
Rotor shaft supported in lubricated-for-life ball bearings, having
100,000 B10 life.
Tandem shaft sealing with lip seal and silicon carbide mechanical
seal as standard; option of Viton double mechanical seal.
Solids Deflection Ring
The patented solids deflection ring protects the mechanical seal
from damage by ingress of solid or fibrous matter.
Propeller
Blockage-free, 2 blade propeller is manufactured in cast iron.
Features
* Easy installation
* Small space requirements
* Adjustable bracket allows direction to be altered
* Guide rail mounting option
* Cast iron housing
* Wear-resisting propeller
* High power reserves
* Patented solids deflection ring
* Modular motor
* Available as standard or explosion-proof
Materials
Cast Iron
Motor Housing
ASTM A48 Class 40B
Oil Chamber
ASTM A48 Class 40B
Propeller
ASTM A48 Class 40B
Stainless Steel
Motor Shaft
AISI 420 or 316 (1.4021 or 1.4401)
Fasteners
AISI 316 (1.4401)
TCS (Thermo-Control-System)
Thermal sensors in the stator give a warning and switch off the
unit if excessive temperatures are reached in the motor.
Accessories
Identification code: RW 20 2 2 13/4 Ex
Hydraulics:
RW ......... Mixer series
20 ........... Propeller diameter (cm) nominal
2 ............. Propeller type
2 ............. Hydraulic no.
Motor:
13 .......... Motor power P2 (hp) x 10
4 ............ Motor polarity
Ex .......... Motor version (EX only on request)
Description
Part no.
Mounting Brackets:
wall or floor
62995000
wall (extended)
62990006
pipe G 1½”
62990007
guide rail 2.4” x 2.4” open
61265048
guide rail 2.4” x 2.4” closed
61265049
guide rail 2.0” x 2.0” open
61265050
guide rail 2.0” x 2.0” closed
61265051
Maximum Keep-tank Sizes
Technical Data
RW
2022
2022
2821
Motor
S16/4
S18/4
S28/4
Propeller: diameter (ins)
angle
8
8
9.8
Speed (rpm)
1750
1750
1750
Motor power * (hp)
P2 = 2.1
P2 = 2.4
P2 = 3.8
Three phase
208; 230; 380;
460; 575
Single phase
115 (not FM)
208; 230
Three phase
208; 230; 380;
460; 575
Rated current (A) 230 V
460 V
575 V
7.2
3.6
2.9
12.1
-
10.9
5.5
4.4
Cable type (TL90 07RN-F)
4G1.5 + 3x0.5
4G1.5 + 3x0.5
4G1.5 + 3x0.5
Cable length (ft)
33; 66; 98;
131; 164
33; 66; 98;
131; 164
33; 66; 98;
131; 164
Weight (lbs)
57
70
70
Rated voltage (V)
RW 200: Ø 11 ft
RW 280: Ø 16 ft
RW 200: 10 x 16 ft
RW 280: 13 x 20 ft
Dimensions (ft)
Guide Rail
for easy installation and removal
Wall Mounted
Hanging Installation
0.72
0.85
0.98
0.5
B
A = min. 1.64 ft; B = max. 30°
1.31 (1.41*)
Ø 0.66 (Ø 0.82*)
1.88
0.2
0.98
0.34
1.21 (1.26*)
G 1½”
A
0.03
A
B
* RW 2821
1.21 (1.26*)
A = max. 6.56 ft; B = min. 1.31 ft;
C = min. 1.48 ft
* RW 2821
C
ABS Submersible Mixer RW 200 & 280 US 2009-08-10 | We reserve the rights to alter specifications due to technical developments.
* P2 = power at motor shaft
GUIDE RAIL MOUNTING
Dwg:
DS-M02-022
Rev:
C
Date:
RW200
1/05
Tab
Page
SUBMERSIBLE PUMP INSTALLATION
The stainless steel mixer adapter bracket (Item 4) attaches the
RW200 mixer to the pump between the pump discharge flange
(Item 5) and pump guide bracket (Item 6). An adjustable lifting
bail balances weight distribution when the pump/mixer
assembly is raised and lowered on the guide rail.
ITEM #
1
2
3
4
5
6
DESCRIPTION
RW 200 MIXER BRACKET
HEX HEAD BOLT & WASHER
FLAT RUBBER GASKET
MIXER ADAPTER BRACKET
PUMP DISCHARGE FLANGE
GUIDE BRACKET w/PROFILE GSKT
NOTE: Consult ABS for pump sizes and specific models
available for RW200 guide rail mounting.
Data subject to change without notice
PORTABLE CAGE & FLOOR MOUNTING
Dwg:
DS-M02-010
Rev:
G
Date:
RW200 & 280
Tab
02/05
Page
PORTABLE CAGE
FLOOR MOUNTED BRACKET
304 Stainless Steel
Weight of Cage only: 43 lbs.
304 Stainless Steel
NOTE: Anchor Bolts by others
MODEL
WT
(LBS)*
MOTOR SIZE
S16/4 S18/4 S28/4
100
113
113
* Weight includes mixer and portable cage
Data subject to change without notice
MODEL
WT
(LBS)**
MOTOR SIZE
S16/4 S18/4
72
85
S28/4
85
** Weight includes mixer and floor-mounted bracket
Dimensions in inches
Information Sheet
Dwg: DS-P99-032
Rev: A
Basin
Diameter
24
24
24
24
24
24
30
30
30
30
36
36
36
36
36
36
36
36
36
36
48
48
48
48
48
48
48
48
48
48
Piranha Basin Assemblies- Add a Pump
Date: 7/2010
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
Basin
Depth
36
48
60
72
84
96
60
72
84
96
60
72
84
96
108
120
132
144
156
168
60
72
84
96
108
120
132
144
156
168
Type
Simplex
Simplex
Simplex
Simplex
Simplex
Simplex
Simplex
Simplex
Simplex
Simplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Basin
Capacity/Gallons
71
94
118
141
165
188
184
220
257
294
264
317
370
423
476
529
582
635
688
740
470
564
658
752
846
940
1,034
1,128
1,222
1,316
Basin Package Includes:
Notes:
Basin with Anit-Float
Cover, Fiberglass, w/Mushroom Vent, 2" Galv
1. Select basin assembly from table, then refer to appropriate price pages to add
pump(s), control, and pilot floats as required.
Piping, 1-1/4", Galv or PVC 80
2. Basins may be used with Piranha 09, S16/2 thru S30/2, and M25/2 thru M50/2.
Guide Rail Assy or Pedestal
(If GRA, guide rails longer than 96" must be galv or ss)
3. See info sheet DS-B00-002 to specify basin size, pipe material,
guide or pedestal assembly, inlet hub size & material, & discharge hub depth.
Valves, Gate & Swing Check, Bronze
4. All packages fully assembled, except for inlet hub, which is shipped loose.
J-Box, NEMA 4X
5. Inlet hub sizes available: Cast Iron 2" - 8". Flex 2" - 6".
Float Bracket, Aluminum
C/F for larger inlet sizes.
Hub, Side Discharge, 1-1/4" Cast Iron
6. C/F for custom assemblies and sizes/options not shown.
Hub, Conduit, 1-1/4" or 1-1/2" Cast Iron
7. Basin diameters & depths are given in inches.
Hub, Inlet, Cast Iron or Flex
8. Basin capacities are total fill, not useable waste storage capacity.
Lift Chain, Galv
Information Sheet
Dwg: DS-P99-033
PART
NO.
08716700
08716701
08716702
08716703
08716704
08716705
08716706
08716707
Rev: A
Piranha Basin Assemblies - Standard Indoor
Date 7/2010
MODEL
Piranha S20/2W
Piranha S20/2W
Piranha S20/2
Piranha S20/2
Piranha S20/2
Piranha S20/2
Piranha S20/2
Piranha S20/2
HP
2
2
2
2
2
2
2
2
VOLT
230
230
230
230
460
460
575
575
PHASE
1
1
3
3
3
3
3
3
SYSTEM
TYPE
Simplex
Duplex
Simplex
Duplex
Simplex
Duplex
Simplex
Duplex
NOTES
chain hung, 30" x 36"
chain hung, 36" x 48"
chain hung, 30" x 36"
chain hung, 36" x 48"
chain hung, 30" x 36"
chain hung, 36" x 48"
chain hung, 30" x 36"
chain hung, 36" x 48"
WGT.
(lbs)
210
400
210
400
210
400
210
400
2
230
1
Simplex
chain hung, 24" x 48"
200
Special Size Residential Package
08716724
Piranha S20/2W
Notes:
All packages are fully assembled.
Please consult factory for custom packages.
Basin Package Includes:
Grinder pump(s).
Nema 4X Fiberglass Control Panel *.
Pilot Floats (3 for simplex or 4 for duplex).
Steel Basin Cover w/ 2" Vent Flange& Access Plate.
Float Inspection Plate.
Fiberglass Basin .
1 1/4" Galvanized Piping.
1 1/4" Bronze Swing Check Valve(s).
1 1/4" NPT Discharge Hub on Cover.
Lifting eyes.
Chain(s).
4" Cast Iron Inlet (Installed 8" from top of basin).
*Control Panel Includes:
Nema 4X fiberglass enclosure.
Circuit breaker w/ short circuit protection, per pump.
Contactor and overload relay, per pump (overload relay provides class 10 trip).
Start & run capacitors, start relay, per pump.
Hand, Off, Auto selector switch, per pump.
Green pump run light, per pump.
Red seal fail light, per pump.
Elevation bracket.
Motor thermal wired into control logic to shut off pump upon an over temp. Pump will restart after thermal cools.
High water alarm beacon, top mounted on panel.
High water alarm buzzer, 95dB @ 2ft, bottom mounted.
Alarm Off-Auto selector switch.
Terminal blocks for power, pump, and float switch connections.
COMPETITVE RESIDENTIAL GRINDER PACKAGED SYSTEMS
PART
NO.
08716790
08716791
INDOOR
MODEL
Piranha 09 Indoor Package
Piranha 09 Indoor Package
HP VOLT PHASE
2
230
1
2
230
1
Basin Package Includes:
Piranha 09 Grinder Pump
Piggyback Float
NEMA 4X Tank Alarm
Steel Basin Cover with 2" Vent Flange and 1 1/4" NPT Discharge Flange
Fiberglass Basin
Notes:
Top Discharge.
All packages are fully assembled.
PART
NO.
08716792
OUTDOOR
MODEL
Piranha 09 Outdoor Package
HP VOLT PHASE
2
230
1
Basin Package Includes Same As Indoor Except:
Side Discharge (Customer must inform ABS of discharge depth required).
JB Plugger Junction Box (Floats are Field Installed)
1 1/4" Bronze Swing Check Valve
1 1/4" Galvanized Union
1 1/4" Galvanized Piping
Cover, blank, steel
Inlet Hub Shipped Loose for Field Installation.
SYSTEM
TYPE
Simplex
Simplex
NOTES
30" x 36"
24" x 48"
WGT.
(lbs)
170
170
1 1/4" Galvanized Piping
4" Cast Iron Inlet (Installed 8" From Top)
SYSTEM
TYPE
Simplex
NOTES
24" x 48"
WGT.
(lbs)
180
Information Sheet
Dwg: DS-S99-045
Rev: A
Scavenger Basin Assemblies - No Anti Float
Date: 7/2010
Fiberglass Scavenger Basin Assemblies
BASIN
SIZE
24x48
30x36
30x48
30x60
36x36
36x48
36x60
48x48
48x60
TYPE
Simplex
Simplex
Simplex
Simplex
Duplex
Duplex
Duplex
Duplex
Duplex
AntiFloat
No
No
No
No
No
No
No
Yes
Yes
Basin
Capacity/Gallons*
94
110
147
184
159
212
264
376
470
Ordering Instructions: Select basin assembly from table above, then refer to appropriate price pages to add pump(s), control with pilot floats, or piggyback float(s). Basins with 1-1/4" piping (Scavenger EF series) have galvanized piping; basins with 2" piping (Scavenger EJ 2" series) and 3" piping
(Scavenger EJ 3" series) have PVC 80 piping. Discharge piping terminates 6" above pump access cover with NPT male pipe end. Pumps are free
standing on basin floor with lift chain attached to lifting eye on underside of pump access plate. All packages are shipped ready for installation (gate
valve is shipped loose for intallation exterior to basin). Please consult factory for custom packages and options not shown here.
Above Basin Package Includes:
Fiberglass Basin .
Piping (size & material per note above).
Steel Basin Cover w/ 2" Vent Flange & Pump Access Plate(s).
Galvanized Lifting Eyes on Pump Access Plate(s).
Float Inspection Plate w/ Float Pole for assemblies ordered w/ Pilot Floats.
4" Cast Iron Inlet (Installed 8" from top of basin).
Above assemblies do not include pump, control, or floats; see relevant price page for adders.
*Basin capacities are total fill, not waste storage capacity.
Union(s).
Bronze Gate Valve(s).
Bronze Swing Check Valve(s).
Galvinzed Lift Chain(s).
Information Sheet
Dwg: DS-S99-046
Rev: A
Scavenger Basin Assemblies with Anti Float
Date: 7/2010
NOTE: Select basin assembly from table below, then refer to appropriate price pages to add pump(s), control, and pilot floats. Basins with 1-1/4"
piping (Scavenger EF series) have galvanized piping; basins with 2" piping (Scavenger EJ 2" series) and 3" piping (Scavenger EJ 3" series) have PVC 80
piping. Please consult factory for custom packages and options not shown here. All systems require customer to specify discharge location; please
see info sheet DS-B00-002. Consult factory for sizes & types not listed.
BASIN
SIZE
24x48
24x60
24x72
24x84
30x48
30x60
30x72
30x84
36x60
36x72
36x84
36x96
48x60
48x72
48x84
48x96
48x108
24x60
24x72
24x84
30x60
30x72
30x84
36x60
36x72
36x84
36x96
48x60
48x72
48x84
48x96
48x108
TYPE
Simplex
Simplex
Simplex
Simplex
Simplex
Simplex
Simplex
Simplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Simplex
Simplex
Simplex
Simplex
Simplex
Simplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Duplex
Base*
Floor
Floor
Floor
Floor
Floor
Floor
Floor
Floor
Floor
Floor
Floor
Floor
Floor
Floor
Floor
Floor
Floor
GRA
GRA
GRA
GRA
GRA
GRA
GRA
GRA
GRA
GRA
GRA
GRA
GRA
GRA
GRA
Basin
Capacity/Gallons**
94
118
141
165
147
184
220
257
264
317
370
423
470
564
658
752
846
118
141
165
184
220
257
264
317
370
423
470
564
658
752
846
Basin Package Includes:
Fiberglass Basin w/ Anti-Float Plate .
Union(s).
Piping (size & material per note above).
Bronze Gate Valve(s) w/ Alum Ext Handle(s) as req'd.
Blank Steel Cover w/ 2" Vent Flange
Bronze Swing Check Valve(s).
NEMA 4X Junction Box & Aluminum Float Bracket
Galvinzed Lift Chain(s).
Nylon Conduit Hub (1-1/4" for sim; 1-1/2" for dup).
Discharge Hub (Nylon for 1-1/4" & 2"; SS for 3").
4" Cast Iron Inlet (Shipped Loose).
Guide Rail Assembly(s) for GRA systems (Systems w/1-1/4" Piping have ABS Ball Check GRA).
Galvanized Guide Rail(s) for GRA systems.
(Assemblies do not include pump, control, or floats; see relevant price page for adders)
*Base: Floor means pump on integral support feet. GRA means standard guide rail assembly for pump selected (excluding EF-2"
series; consult factory for EF-2" pumps on GRA). Guide rail(s) are galvanized.
**Basin capacities are total fill, not waste storage capacity.
SCAVENGER
SPECIFICATIONS
Dwg:
DS-S08-064
Rev:
B
Date:
11/2009
Section
Scavenger
EF 05W
Tab
Effluent
Page
GENERAL
Furnish and install _____ ABS Model EF 05W Scavenger submersible pump(s) to deliver _____
USGPM against a total head of _____ feet. The motor shall be 0.5 HP and 3450 RPM connected for
operation on a _____ volt 60 Hz single phase service. The pump discharge shall be 2 inch female
NPT.
PUMP DESIGN
The pump(s) shall be of the submersible type with an integral motor and pumping unit. The pump(s)
shall have a recessed vortex impeller capable of handling solids laden fluids without clogging. The
pump shall have an integrated, open loop handle suitable for lifting the pump by hand, and for attaching
a chain shackle. The pump assembly shall be approved by CSA to UL778 and CSA22.2-108
standards.
PUMP CONSTRUCTION
Impeller: The impeller shall be PTB Vortex impeller capable of passing ¾ inch spherical solids.
Pump Volute: The pump volute shall be constructed of gray cast iron with smooth internal surfaces
free of rough spots or flashing. The volute shall have a vertical discharge.
Mechanical Seal: Each pump shall be equipped with a lower mechanical seal having a ceramic
stationary face with a spring loaded rotating carbon face with BUNA-N elastomers and stainless steel
metal parts.
Shaft and Bearings: The pump shaft shall be AISI 420 stainless steel supported by two heavy duty
single row ball bearings.
Motor and Cable: The pump motor shall be enclosed in a water tight housing of gray cast iron and
filled with non toxic di-electric oil. The motor shall be a NEMA design B with moisture resistant class B
insulation rated for 120° C. The motor upper lid shall be constructed of gray cast iron and house the
start capacitor and stator connections. Power cable shall be 15 feet long with PVC or thermoplastic
elastomer insulated jacket suitable for submersible service. Pump cable shall be terminated with a
molded three prong plug.
O-Rings and Fasteners: All mating surfaces of the pump and motor shall be machined and fitted with
BUNA-N O-Rings where water sealing is required. Sealing shall be accomplished by the proper fitting
of the parts not by compression or special torque requirements. All external screws and fasteners shall
be AISI stainless steel.
Integrated Float Clamp: Pump shall be equipped with an integrated clamping mechanism to secure a
piggyback float switch to the pump housing. Clamp mechanism shall allow easy adjustment of the float
switch tether length so that the pump down level can be adjusted. The clamp shall not damage the
float cable when tightened securely.
Specifications subject to change without notice
Pump performance curves
Curve number
EF 05W-2 60HZ
Reference curve
EF 05W-2
Discharge
Frequency
2"
Density
Viscosity
Testnorm
Rated speed
Date
Flow
Head
Rated power
Hydraulic efficiency
NPSH
58.7 US g.p.m.
27.1 ft
0.000016813 ft²/s
62.428 lb/ft³
Hydraulic Institute
2010-05-26
3480 rpm
H [ft]
55
54
53
52
51
50
49
48
47
46
45
44
43
42
41
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
85
0
5
10
15
20
25
30
35
40
45
50
55
60
65
Impeller size
N° of vanes
Impeller
Solid size
85 mm
6
Vortex impeller
2"
70
ABS reserves the right to change any data and dimensions without prior notice and can not be held responsible for the use of information
contained in this software.
75
80
Revision
Q [US g.p.m.]
2009-04-13
ABSEL PRO 1.7.2 / 2007-02-07
TECHNICAL DATA
Dwg:
DS-S08-065
Rev:
B
Date:
SCAVENGER SERIES
08/05
Section
Scavenger
Tab
EF 05W
Effluent Pumps
Page
MOTOR SPECIFICATIONS
NEMA design B, squirrel cage induction, oil filled (non toxic)
Enclosed submersible
Class B, rated at 120° C
Integral Bi-Metallic current sensing switch providing over temperature shut down
1.10
± 10% from nominal
Approved by CSA to UL 778 and CSA C22.2-108 standards
Motor Design
Motor Type
Insulation Class
Motor Protection
Service Factor
Voltage Tolerance
Approvals
MOTOR DATA, 60Hz
Model
Phase
EF 05W
1
1
Rated
Output
Power
0.5 Hp
0.5 Hp
Volts
115
208/230*
Full
Load
Amps
13.2
7.3/6.6
Locked
Rotor
Amps
58.5
38.9/35.2
NEMA
Code
Letter
P
S
Power
Factor
100% Load
0.85
0.85
Motor
Efficiency
100% Load
50
50
Pole/
Speed
(rpm)
2/3450
2/3450
* 230 volt motor can be operated on 208 volts without modification.
MATERIALS of CONSTRUCTION
Motor Housing
Volute
External Hardware
O-Rings
Motor Shaft
Oil
Upper Bearing
Lower Bearing
Lower Shaft Seal
Impeller
Cast Iron ASTM A48 Class 30
Cast Iron ASTM A48 Class 30
304 Stainless Steel
Buna-N
420 Stainless Steel
Non-toxic white mineral oil (Marcol 52)
Single row ball bearing
Single row ball bearing.
Spring loaded rotating carbon face w/ stationary ceramic face.
Polybutylene Terephthalate (PBT) 30% glass fiber, Vortex
DIMENSIONS, WEIGHT, AND MISC.
Pump weight, single phase (lb.)
Maximum submergence (feet)
Discharge size, standard
Discharge thread type
Discharge size, optional
Maximum temp. of pumped fluid
36
30
2 Inch, Vertical
Female NPT
none
40°C continuous, 50°C intermittent
CABLE SPECIFICATIONS
MODEL
EF 05W
POWER CABLE
Quantity, Type
115 volt - 16/3 SJEOOW or equiv. w/ 3 prong plug
208/230 volt - 16/3 SJEOOW or equiv. w/3 prong plug
Specifications subject to change without notice
LENGTH,
Feet
20
OUTER JACKET
Thermoplastic elastomer
SIMPLEX RESIDENTIAL CONTROL PANELS
CONTROL PANELS
Dwg:
DS-C00-004
Rev:
A
Date:
11/09
Section
Scavenger
Tab
Page
The standard simplex control panel offered as part of the residential Scavenger package includes the following:
x
x
x
x
x
x
x
x
x
x
x
x
x
The enclosure is NEMA 4X fiberglass.
Thermal magnetic circuit breaker for each pump.
IEC rated contactor, rated for 17 amps @ 230/115 volts, for each pump.
Integral bi-metallic current sensing switch (wired internal to motor) to automatically shutdown pump upon an overtemp condition.
An electric alternator alternates the pumps upon successive cycles. (Duplex only).
Thermal magnetic circuit breaker for protection of 120VAC control circuit.
Backplate mounted aluminum elevation bracket for lights and switches.
Hand-off-auto selector switch.
Green pump on indicator light.
High level alarm off-auto selector switch.
Flashing high level alarm beacon.
High level alarm buzzer, rated for 95dB @ 2 feet, bottom mounted.
Terminals are provided for connecting the float switches and motor leads into the control panel.
Typical Panel Layout
Specifications subject to change without notice
PIRANHA SIMPLEX RESIDENTIAL CONTROL
CONTROL PANELS
PANELS
Dwg:
DSC00-005A
Rev:
B
Date:
11/09
Section
Piranha
Tab
Page
The standard simplex control panel offered as part of the residential 2HP/230 volt 1 phase or 3 phase grinder package
includes the following:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Nema 4X fiberglass enclosure
IEC rated motor contactor
HOA Switch
Green Pump Run & Red Seal alarm indication lights
Float Switch terminal Block
Alarm and control fuses
Alarm and control power indicators
Pump input power and Pump connection terminal block
Ground lugs
Circuit breaker with short circuit protection.
Start & run capacitors, start relay
High water alarm beacon, top mounted on panel
Highwater alarm buzzer, 85 db @ 2 ft., bottom mounted
Exterior Alarm test/normal/silence switch
Horn silence Relay
Typical Panel layout
Specifications subject to change without notice
PIRANHA DUPLEX RESIDENTIAL CONTROL
CONTROL PANELS
PANELS
Dwg:
DSC00-005B
Rev:
A
Date:
5/04
Section
Piranha
Tab
Page
The standard duplex control panel offered as part of the residential 2HP/230 volt 1 phase or 3 phase grinder package includes
the following:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Nema 4X fiberglass enclosure
IEC rated motor contactor
HOA Switch per pump
Alternating Circuit board provides pump control and alternation
Green Pump Run & Red Seal alarm indication lights
Pump input power and Pump connection terminal block
Circuit breaker with short circuit protection.
Control ON/Off Switch
Ground lugs
Float Status indicator lights
Control and alarm power indicator light
Start & run capacitors, start relay
High water alarm beacon, top mounted on panel
Highwater alarm buzzer, 85 db @ 2 ft., bottom mounted
Exterior Alarm test/normal/silence switch
Horn silence Relay
Typical Panel layout
Specifications subject to change without notice
CONTROLS
A. GENERAL:
1. The pump manufacturer shall supply a simplex control panel for each station. IT shall be designed to
operate the pump as specified herein. The control panel shall be housed in a NEMA type 4X, non-metallic,
weatherproof enclosures. All hinges, latches, and external hardware shall be stainless steel. A padlockable
hasp shall be provided. Mounting feet shall be an integral part of the enclosure design. A steel backplate and
aluminium inner deadfront door assembly shall be provided. The control panel shall be UL 508A listed as a
complete assembly. The control system shall be designed, assembled and tested at the pump manufacturer’s
facility, by the pump manufacturer. Documentation on the warranty for the control system shall be provided
by the pump manufacturer, factory direct, not the local representative or distributor. Standard catalog
literature is not accepted. Literature must include specifics relating to the project and the individual
equipment supplied. The pump manufacturer must have an electrical engineering department representative
witness test the control system at the pump manufacturer’s facility.
2. Level control shall be provided by float type level switches. Installation of the level control system shall be
such that levels can be field adjusted without the need for special tools or equipment. In Class I Division I
locations, intrinsically safe barrier relays shall be utilized to reduce the amount of voltage being applied to the
float switches.
3. The control panel shall include, but not be limited to, the following: individual pump circuit
breaker/disconnect, magnetic contactors, thermal overload relays, single-phase start/run capacitors and start
relays, solid state electronic alternating relay, hand-off-auto selector switches, pump running lights and pump
seal alarm lights. A control circuit transformer shall be included for providing 120 volt power within the
control panel where required. Primary and secondary fusing shall be included. Terminals shall be provided
for connection of pumps, control and alarm wiring.
4. A high water alarm system shall be provided. The alarm shall be both audio and visual. A top of panel
mounted red lexan alarm beacon shall be provided. Beacon will flash until level recedes below the high level
alarm float switch. An alarm buzzer shall be provided for audible annunciation. An external silence
pushbutton shall be provided to silence the buzzer and acknowledge alarm condition.
5. Operation shall be as follows:
Level 1 : Pump off
Level 2 : Pump on
Level 3 : High level alarm
On a rising level the first float switch shall be activated, then the second float switch shall start the pump. The
pump shall run until the level drops below the first float switch. If the third float switch is reached the high
level alarm shall be activated.
6. Pump Alarm Conditions
Upon a pump seal alarm a door mounted red pilot light shall illuminate, indicating that the pump will need to
be serviced.
Upon a pump overload or overtemp the pump will be shut off and will restart after the overload relay is reset.
Thermal switches in the motor shall automatically reset.
B. EQUIPMENT
1. Enclosure shall be of NEMA type 4X design. Enclosure shall be manufactured from polyester or
compression moulded fibreglass. All hardware shall be 300 series stainless steel. Backpanel shall be steel.
Inner deadfront door shall be aluminium.
2. Circuit breakers for 240 volt systems shall provide 10,000 amps interrupting capacity at 240 volts. They
shall have integral trip indication. Circuit breakers for 480 volt systems shall provide 18,000 amps
interrupting capacity at 480 volts. Circuit breakers shall be operable without opening the inner deadfront
door.
3. Magnetic contactors provided shall be horsepower rated.
permitted. Overload relays shall be ambient compensated.
Definite purpose contactors shall not be
4. Start/Run capacitors and start relays required for single-phase motors shall be by the pump manufacturer.
No approved equals.
5. Control relays shall be of the plug-in design. Contacts shall be rated for 10 amps at 120 volts.
6. Selector switches, pilot lights and pushbuttons shall be compact, oiltight and watertight models. Pilot lights
shall be direct voltage models with LED lamps for extended life.
7. Seal detection relays shall be of a solid state design with a low voltage output. Relays shall be by the pump
manufacturer or approved equal.
8. Alarm beacon shall be a red moulded lexan type. Bulb shall be easily replaced from within the enclosure.
Beacon shall be a minimum 25 watt model.
9. Alarm buzzer shall be a weatherproof model designed to deliver 95dB at 10 feet.
10. Form C dry contacts shall be provided for remote monitoring of the high level alarm.
11. Terminal block shall be 600 volt rated. Power terminal will be sized to accept up to a number 8 gauge
wire. Control terminals will be sized to accept up to 10 gauge wire.
12. A ground lug shall be provided for each pump. Lug shall accept up to a number 4 gauge wire.
SPEC.STD SIM.DOC
BASIC QCII SIMPLEX SPECIFICATIONS
CONTROLS
A. GENERAL:
1. The pump manufacturer shall supply a simplex control panel for each station. IT shall be designed to
operate the pump as specified herein. The control panel shall be housed in a NEMA type 4X, non-metallic,
weatherproof enclosures. All hinges, latches, and external hardware shall be stainless steel. A padlockable
hasp shall be provided. Mounting feet shall be an integral part of the enclosure design. A steel backplate and
aluminium inner deadfront door assembly shall be provided. The control panel shall be UL 508A listed as a
complete assembly. The control system shall be designed, assembled and tested at the pump manufacturer’s
facility, by the pump manufacturer. Documentation on the warranty for the control system shall be provided
by the pump manufacturer, factory direct, not the local representative or distributor. Standard catalog
literature is not accepted. Literature must include specifics relating to the project and the individual
equipment supplied. The pump manufacturer must have an electrical engineering department representative
witness test the control system at the pump manufacturer’s facility.
2. Level control shall be provided by float type level switches. Installation of the level control system shall be
such that levels can be field adjusted without the need for special tools or equipment. In Class I Division I
locations, intrinsically safe barrier relays shall be utilized to reduce the amount of voltage being applied to the
float switches.
3. The control panel shall include, but not be limited to, the following: individual pump circuit
breaker/disconnect, magnetic contactors, thermal overload relays, single-phase start/run capacitors and start
relays, solid state electronic alternating relay, hand-off-auto selector switches, pump running lights and pump
seal alarm lights. A control circuit transformer shall be included for providing 120 volt power within the
control panel where required. Primary and secondary fusing shall be included. Terminals shall be provided
for connection of pumps, control and alarm wiring.
4. A high water alarm system shall be provided. The alarm shall be both audio and visual. A top of panel
mounted red lexan alarm beacon shall be provided. Beacon will flash until level recedes below the high level
alarm float switch. An alarm buzzer shall be provided for audible annunciation. An external silence
pushbutton shall be provided to silence the buzzer and acknowledge alarm condition.
5. Operation shall be as follows:
Level 1 : Pump off
Level 2 : Pump on
Level 3 : High level alarm
On a rising level the first float switch shall be activated, then the second float switch shall start the pump. The
pump shall run until the level drops below the first float switch. If the third float switch is reached the high
level alarm shall be activated.
6. Pump Alarm Conditions
Upon a pump seal alarm a door mounted red pilot light shall illuminate, indicating that the pump will need to
be serviced.
Upon a pump overload or overtemp the pump will be shut off and will restart after the overload relay is reset.
Thermal switches in the motor shall automatically reset.
B. EQUIPMENT
1. Enclosure shall be of NEMA type 4X design. Enclosure shall be manufactured from polyester or
compression moulded fibreglass. All hardware shall be 300 series stainless steel. Backpanel shall be steel.
Inner deadfront door shall be aluminium.
2. Circuit breakers for 240 volt systems shall provide 10,000 amps interrupting capacity at 240 volts. They
shall have integral trip indication. Circuit breakers for 480 volt systems shall provide 18,000 amps
interrupting capacity at 480 volts. Circuit breakers shall be operable without opening the inner deadfront
door.
3. Magnetic contactors provided shall be horsepower rated.
permitted. Overload relays shall be ambient compensated.
Definite purpose contactors shall not be
4. Start/Run capacitors and start relays required for single-phase motors shall be by the pump manufacturer.
No approved equals.
5. Control relays shall be of the plug-in design. Contacts shall be rated for 10 amps at 120 volts.
6. Selector switches, pilot lights and pushbuttons shall be compact, oiltight and watertight models. Pilot lights
shall be direct voltage models with LED lamps for extended life.
7. Seal detection relays shall be of a solid state design with a low voltage output. Relays shall be by the pump
manufacturer or approved equal.
8. Alarm beacon shall be a red moulded lexan type. Bulb shall be easily replaced from within the enclosure.
Beacon shall be a minimum 25 watt model.
9. Alarm buzzer shall be a weatherproof model designed to deliver 95dB at 10 feet.
10. Form C dry contacts shall be provided for remote monitoring of the high level alarm.
11. Terminal block shall be 600 volt rated. Power terminal will be sized to accept up to a number 8 gauge
wire. Control terminals will be sized to accept up to 10 gauge wire.
12. A ground lug shall be provided for each pump. Lug shall accept up to a number 4 gauge wire.
SPEC.STD SIM.DOC
BASIC QCII DUPLEX SPECIFICATIONS
CONTROLS
A. GENERAL:
1. The pump manufacturer shall supply a duplex control panel for each station. IT shall be designed to
operate two pumps as specified herein. The control panel shall be housed in a NEMA type 4X, non-metallic,
weatherproof enclosures. All hinges, latches, and external hardware shall be stainless steel. A padlockable
hasp shall be provided. Mounting feet shall be an integral part of the enclosure design. A steel backplate and
aluminium inner deadfront door assembly shall be provided. The control panel shall be UL 508A listed as a
complete assembly. The control system shall be designed, assembled and tested at the pump manufacturer’s
facility, by the pump manufacturer. Documentation on the warranty for the control system shall be provided
by the pump manufacturer, factory direct, not the local representative or distributor. Standard catalog
literature is not accepted. Literature must include specifics relating to the project and the individual
equipment supplied. The pump manufacturer must have an electrical engineering department representative
witness test the control system at the pump manufacturer’s facility.
2. Level control shall be provided by float type level switches. Installation of the level control system shall be
such that levels can be field adjusted without the need for special tools or equipment. In Class I Division I
locations, intrinsically safe barrier relays shall be utilized to reduce the amount of voltage being applied to the
float switches.
3. The control panel shall include, but not be limited to, the following: individual pump circuit
breaker/disconnect, magnetic contactors, thermal overload relays, single-phase start/run capacitors and start
relays, solid state electronic alternating relay, hand-off-auto selector switches, pump running lights and pump
seal alarm lights. A control circuit transformer shall be included for providing 120 volt power within the
control panel where required. Primary and secondary fusing shall be included. Terminals shall be provided
for connection of pumps, control and alarm wiring.
4. A high water alarm system shall be provided. The alarm shall be both audio and visual. A top of panel
mounted red lexan alarm beacon shall be provided. Beacon will flash until level recedes below the high level
alarm float switch. An alarm buzzer shall be provided for audible annunciation. An external silence
pushbutton shall be provided to silence the buzzer and acknowledge alarm condition.
5. Operation shall be as follows:
Level 1 : Pumps off
Level 2 : Lead pump on
Level 3 : Lag pump on
Level 4 : High level alarm
On a rising level the first float switch shall be activated, then the second float switch shall start the lead pump.
The pump shall run until the level drops below the first float switch. The pumps off float shall alternate the
pumps upon successive cycles. If the third level is reached both pumps shall run simultaneously until the
level drops below the first float switch. If the fourth level is reached the high level alarm shall be activated.
6. Pump Alarm Conditions
Upon a pump seal alarm a door mounted red pilot light shall illuminate, indicating that the pump will need to
be serviced.
Upon a pump overload or overtemp the pump will be shut off and will restart after the overload relay is reset.
Thermal switches in the motor shall automatically reset.
B. EQUIPMENT
1. Enclosure shall be of NEMA type 4X design. Enclosure shall be manufactured from polyester or
compression moulded fibreglass. All hardware shall be 300 series stainless steel. Backpanel shall be steel.
Inner deadfront door shall be aluminium.
2. Circuit breakers for 240 volt systems shall provide 10,000 amps interrupting capacity at 240 volts. They
shall have integral trip indication. Circuit breakers for 480 volt systems shall provide 18,000 amps
interrupting capacity at 480 volts. Circuit breakers shall be operable without opening the inner deadfront
door.
3. Magnetic contactors provided shall be horsepower rated.
permitted. Overload relays shall be ambient compensated.
Definite purpose contactors shall not be
4. Start/Run capacitors and start relays required for single-phase motors shall be by the pump manufacturer.
No approved equals.
5. Alternating relays shall be provided with a selector switch for choosing the Lead-Lag sequence. Switch
shall select between automatic alternation, pump 1 leads or pump 2 leads. Contacts shall be rated for 10 amps
at 120 volts.
6. Control relays shall be of the plug-in design. Contacts shall be rated for 10 amps at 120 volts.
7. Selector switches, pilot lights and pushbuttons shall be compact, oiltight and watertight models. Pilot lights
shall be direct voltage models with LED lamps for extended life.
8. Seal detection relays shall be of a solid state design with a low voltage output. Relays shall be by the pump
manufacturer or approved equal.
9. Alarm beacon shall be a red moulded lexan type. Bulb shall be easily replaced from within the enclosure.
Beacon shall be a minimum 25 watt model.
10. Alarm buzzer shall be a weatherproof model designed to deliver 95dB at 10 feet.
11. Form C dry contacts shall be provided for remote monitoring of the high level alarm.
12. Terminal block shall be 600 volt rated. Power terminal will be sized to accept up to a number 8 gauge
wire. Control terminals will be sized to accept up to 10 gauge wire.
13. A ground lug shall be provided for each pump. Lug shall accept up to a number 4 gauge wire.
SPEC.STD DUP.DOC
STANDARD QCII CONTROL PANELS
CONTROL PANELS
Dwg:
DS-C00-001
Rev B
Date:
11/09
Section
Tab
Page
1 of 2
The QCII line of control panels are offered as a standard control for typical simplex or duplex pump applications. The control
panels include the following:
Features and Option Packages:
Basic QC II series single phase panels include:
1. NEMA 4X fiberglass enclosure with stainless steel lockable latches.
2. Control components mounted on aluminum back plate, lights and switches mounted on inner swing out dead front door.
3. Circuit breaker for each pump.
4. IEC rated contactor with adjustable trip overload for each pump.
5. Complete start circuit including capacitors start relay, and dropping resistor for each pump (single phase controls only).
6. Control transformer to supply 120 volt control power within the panel (3 phase 3 wire controls only).
7. Class CC fuse protection for the primary side of the control power transformer (3 phase 3 wire controls only).
8. Fuse protection for control circuit.
9. Hand-Off-Auto switch for each pump.
10. Green LED cluster pump ON indicator light for each pump.
11. ABS Sealminder sensing relays.
12. Red LED cluster seal failure warning light for each pump.
13. Alternating relay for Duplex controls.
14. Flashing red high level alarm beacon.
15. Simplex controls operate with 3 float switches (not included), off, on, and high level alarm.
16. Duplex controls operate with 4 float switches (not included), off, lead pump on, lag pump on, and high level alarm.
17. Terminals for all field connections.
18. Alt mode switch.
19. High level alarm dry contacts.
20. High level alarm buzzer.
21. UL 508 listing.
QCII Plus series includes features of QCII basic panel plus:
1.
2.
3.
4.
5.
6.
7.
Digital elapsed time indicator for each pump (option 09).
GFCI receptacle (option 55 for 4 wire systems or option 57 for 3 wire systems).
Lightning arrestor (option 52,53)
Power monitor (option 50,51)
Test push button (option 37)
Lag pump delay (option 58)
Larger NEMA 4X fiberglass enclosure when required.
QCII Advanced Series includes features of QCII Plus panel plus:
1.
2.
3.
4.
5.
Larger NEMA 4X fiberglass enclosure when required.
PC242 controller
Control power circuit breaker (option 63).
Control power on indication (option 04).
100 watt heater (option 43)
Specifications subject to change without notice
STANDARD QCII CONTROL PANELS
CONTROL PANELS
Dwg:
DS-C00-001
Rev B
Date:
11/09
Typical Duplex 230 volt 1 phase inner door layout
Specifications subject to change without notice
Section
Tab
Page
2 of 2
STANDARD QCII CONTROL PANELS
CONTROL PANELS
Dwg:
DS-C00-002
Rev:
B
Date:
11/09
Tab
Page
1 of 10
The QCII line of control panels can be modified with the addition of one or more standard options. If an option or specific
project requirement is not listed below contact engineering.
OPTION
NUMBER
DESCRIPTION
01
PUSH TO TEST PUMP ON INDICATION
Standard pump on indicating light(s) are replaced with press to test indicating lights.
Press to test indicating lights illuminate when pressed unless control power is off or
the bulb is bad. Lights are green in color and illuminate when pump is running.
02
PUMP OFF INDICATION
An amber colored light for each pump indicates when the pump is off. Light(s) are only illuminated
when pump(s) are off.
03
PUSH TO TEST PUMP OFF INDICATION
This option is the same as option two except that indicating lights are press to test.
04
CONTROL POWER ON INDICATION
A White colored light illuminates when the control power is on.
05
FLOAT SWITCH INDICATION
Amber lights (3 for simplex, 4 for duplex) are provided to indicate when each float switch is raised.
06
PUSH TO TEST FLOAT SWITCH INDICATION
This option is the same as option five except that indicating lights are press to test.
07
5 FLOAT SWITCH STATUS INDICATION
Five amber lights are provided to indicate when each float switch is raised. For use with duplex
panel.
08
PUSH TO TEST 5 FLOAT INDICATION
This option is the same as option seven except that indicating lights are press to test.
09
ELAPSED TIME METER
One non-resetable elapsed time meter per pump is provided. Elapsed time meter(s) are six digit
displays and indicate to the nearest tenth of an hour.
10
PUMP FAILURE INDICATION
One red indicating light per pump indicates when pump fails to turn on. Indication may be caused by
a motor overload or motor overtemp. For specific indication of faults order indications as outlined
below (options 12, 14).
11
PUSH TO TEST PUMP FAIL INDICATION
This option is the same as option ten except that indicating lights are press to test.
12
HIGH TEMPERATURE INDICATION
One red indicating light per pump indicates when pump motor thermal protector opens due to motor
overheating.
Data subject to change without notice
STANDARD QCII CONTROL PANELS
CONTROL PANELS
Dwg:
13
DS-C00-002
Rev:
B
Date:
11/09
Tab
Page
PUSH TO TEST HIGH TEMPERATURE INDICATION
This option is the same as option twelve except that indicating lights are press to test.
14
OVERLOAD FAILURE INDICATION
One red indicating light per pump indicates when pump motor overload (in control panel) opened
due to motor overloading.
15
PUSH TO TEST OVERLOAD INDICATION
This option is the same as option twelve except that indicating lights are press to test.
16
PUSH TO TEST SEAL ALARM INDICATION
Standard seal failure indicating light(s) are replaced with press to test indicating lights. Press to test
indicating lights illuminate when pressed unless control power is off or the bulb is bad. Lights are
red in color and illuminate when pump seal failure occurs.
17
CYCLE COUNTER
One non-resettle cycle counter per pump is provided. Cycle counter(s) are six digit displays
and indicate to the nearest cycle.
18
OVERLOAD RESET PUSHBUTTON
One through the inner door overload reset pushbutton per pump is provided. Pushbutton allows
the operator to reset the overload relay without opening the inner deadfront door.
19
HIGH LEVEL ALARM INDICATION
A red indicating light is provided to indicate a high level alarm. This option should be ordered
when a common alarm beacon is necessary to signal a variety of alarms.
20
SEAL FAILURE DRY CONTACTS
One set of unpowered "form c" contacts is provided for each pump to signal a pump seal failure.
These contacts are wired to field terminals for connection by customer.
21
CONTROL POWER ON DRY CONTACTS
One set of unpowered "form c" contacts is provided to signal that control power is turned on. These
contacts are wired to field terminals for connection by customer.
23
LOW LEVEL DRY CONTACTS
One set of unpowered "form c" contacts is provided to signal that liquid level dropped below the low
level float switch (not pumps off float switch). These contacts are wired to field terminals for
connection by customer.
24
PUMP FAILURE DRY CONTACTS
One set of unpowered "form c" contacts is provided for each pump to signal a pump failure. These
contacts are wired to field terminals for connection by customer.
25
COMMON ALARM DRY CONTACTS
One set of unpowered "form c" contacts is provided to indicate cumulative status of options 20 thru
24. Note this option is applicable only when more than one option is ordered from options 20 thru
24. Separate contacts are still provided for options 20 thru 24. These contacts are wired to field
terminals for connection by customer. This does not include options 20 thru 24.
Data subject to change without notice
2 of 10
STANDARD QCII CONTROL PANELS
CONTROL PANELS
Dwg:
26
DS-C00-002
Rev:
B
Date:
11/09
Tab
Page
COMMON ALARM WIRED BEACON
This option will cause alarm circuit to annunciate when options 20 thru 24 detect a fault. Note that
with loss of control power the beacon cannot function unless battery backup option (#38) is ordered.
This does not include options 20 thru 24.
30
SEAL FAILURE LOCKOUT
This option will stop each pump independently upon seal failure. The pump(s) will not be able to
restart until the reset pushbutton for seal failure has been depressed.
31
LOW LEVEL LOCKOUT
This option will stop all pumps upon a redundant low level alarm. The pump(s) will not be able to
restart until a reset timer has timed out. A red indicating light will indicate a low level alarm. The
alarm beacon will also be wired to signal a low level alarm.
32
PUMP FAIL LOCKOUT WITH INDICATION AND CONTACTS
This option will stop each pump independently upon pump failure due to a motor overtemp or motor
overload. The pump(s) will not be able to restart until the reset pushbutton for pump failure has been
depressed. A red indicating light and form c contacts are also included for each pump. The alarm
beacon will also be wired to the pump failure logic.
33
MOTOR OVERTEMP LOCKOUT WITH INDICATION AND CONTACTS
This option will stop each pump independently upon motor overtemp failure. The pump(s) will not
be able to restart until the reset pushbutton for motor overtemp failure has been depressed. A red
indicating light and form c contacts are also included for each pump. The alarm beacon will also be
wired to the motor overtemp failure logic.
37
ALARM TEST PUSHBUTTON
An alarm test pushbutton is provided to test the alarm circuit when no alarm condition is present.
38
ALARM BATTERY AND CHARGER
A 12 volt dc battery and battery charger are provided so that the alarm circuit may annunciate upon a
power outage. The standard beacon will be replaced with a 12 volt dc beacon and if an alarm horn is
ordered it will also be 12 volt dc.
43
24 HOUR VARIABLE TIMER
24 hour variable timer is provided for pump(s) operation. timer is equipped with 96 fixed trippers
for minimal timing increments. 90 hours of battery backup is standard.
45
24 VOLT FLOAT CONTROL
The float switch status will be monitored with 24 volts ac. This option monitors 3 floats for simplex
operation and 4 floats for duplex operation.
46
24 VOLT 5 FLOAT CONTROL
The float switch status will be monitored with 24 volts ac. This option monitors 5 floats for duplex
operation.
47
FLOAT TEST PUSHBUTTONS
A pushbutton is provided to simulate operation of each float switch by the operator. This option
simulates 3 floats for simplex operation and 4 floats for duplex operation. It is suggested that float
status indication option (#5) be ordered with this option.
Data subject to change without notice
3 of 10
STANDARD QCII CONTROL PANELS
CONTROL PANELS
Dwg:
48
DS-C00-002
Rev:
B
Date:
11/09
Tab
Page
4 of 10
5 FLOAT TEST PUSHBUTTONS
A pushbutton is provided to simulate operation of each float switch by the operator. This option
simulates 5 floats for duplex operation. It is suggested that float status indication option (#5) be ordered
with this option.
49
INTRINSICALLY SAFE FLOAT
Intrinsically safe float control voltages and currents are provided for 3, 4, or 5 floats for simplex or
duplex operation.
50
230V 3 PHASE POWER MONITOR
An adjustable power monitor relay prevents the pumps from running when there is a phase loss,
reversal, or a voltage problem.
51
460V 3 PHASE POWER MONITOR
An adjustable power monitor relay prevents the pumps from running when there is a phase loss,
reversal, or a voltage problem.
52
1 PHASE LIGHTNING ARRESTOR
A lightning arrestor intended to provide protection against lightning for single phase controls.
53
3 PHASE LIGHTNING ARRESTOR
A lightning arrestor intended to provide protection against lightning for three phase controls.
54
100 WATT HEATER W/TEMPERATURE SWITCH
One 100 watt heater with integral temperature switch, fuse, and fuseblock.
55
15 AMP GFCI RECEPTACLE (1 PHASE & 4 WIRE 3 PHASE SYSTEMS ONLY)
One duplex ground fault protected receptacle protected for 15 amps. Only for 208 volt three phase
systems with neutral, 230 volt three phase systems with neutral wire, or 230 volt single phase
56
15 AMP GFCI RECEPTACLE (W/2kVA XFMR)
One duplex ground fault protected receptacle protected for 15 amps. Includes transformer; for
systems than cannot directly provide 120 volts.
57
15 AMP GFCI RECEPTACLE (W/2 AMP FUSE)
One duplex ground fault protected receptacle protected for 2 amps. Includes transformer; for
systems than cannot directly provide 120 volts.
58
TIME DELAY STARTING LAG
Provides adjustable time delay module for starting lag pump. Lag pump will not start simultaneously
with the lead pump upon a power outage and subsequent recovery.
60
MOTOR INSULATION MONITOR
Monitors insulation of motor. Will not allow motor to start when insulation of motor degrades.
61
FAILURE AUTO TRANSFER
Automatically transfers control from one pump to another upon a lead pump failure, regardless of which
pump is the lead pump.
Data subject to change without notice
STANDARD QCII CONTROL PANELS
CONTROL PANELS
Dwg:
63
DS-C00-002
Rev:
B
Date:
11/09
Tab
Page
CONTROL POWER BREAKER
Replaces standard control fuse with circuit breaker mounted on deadfront door.
64
MAIN CIRCUIT BREAKER
Main circuit breaker provides complete branch circuit short circuit protection required by National
Electric Code. Provides minimum of 14,000 amps interrupting capacity @ 480 volts and 18,000
amps interrupting capacity @ 240 volts. Actual current rating of breaker based upon motor loads.
Note for pricing above 20 hp @ 480 volts or 10 hp @ 230 volts consult factory.
65
LOCKABLE MAIN BREAKER
Same as option 64 and also includes a lockable operating handle on deadfront door.
66
20" NEMA 4X STAINLESS STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 4X stainless steel enclosure.
Swingout deadfront is included. Enclosure dimensions are 20" high x 20" wide x 8" deep.
67
30" NEMA 4X FIBERGLASS
Replaces standard NEMA 4X fiberglass enclosure with larger NEMA 4X fiberglass enclosure.
Swingout deadfront is included. Enclosure dimensions are 30" high x 24" wide x 10" deep.
68
30" NEMA 4X STAINLESS STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 4X stainless steel enclosure.
Swingout deadfront is included. Enclosure dimensions are 30" high x 24" wide x 10" deep.
69
30" NEMA 3R PAINTED STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 3R steel enclosure. Swingout
deadfront is included. Enclosure dimensions are 30" high x 24" wide x 12" deep.
70
30” NEMA 4 PAINTED STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 4 steel enclosure. Swingout
deadfront is included. Enclosure dimensions are 30” high x 24” wide x 12” deep.
71
36” NEMA 4X STAINLESS STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 4X stainless steel enclosure.
Swingout deadfront is included. Enclosure dimensions are 36” high x 30” wide x 12” deep.
72
40” NEMA 4X FIBERGLASS
Replaces standard NEMA 4X fiberglass enclosure with larger NEMA 4X fiberglass enclosure.
Swingout deadfront is included. Enclosure dimensions are 40” high x 30” wide x 12” deep.
73
36” NEMA 4 PAINTED STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 4 steel enclosure. Swingout
deadfront is included. Enclosure dimensions are 36” high x 30” wide x 12” deep.
74
24" NEMA 4X FIBERGLASS
Replaces standard NEMA 4X fiberglass enclosure with NEMA 4X fiberglass enclosure.
Swingout deadfront is included. Enclosure dimensions are 24" high x 24" wide x 10" deep.
Data subject to change without notice
5 of 10
STANDARD QCII CONTROL PANELS
CONTROL PANELS
Dwg:
75
DS-C00-002
Rev:
B
Date:
11/09
Tab
Page
6 of 10
48" NEMA 4X FIBERGLASS
Replaces standard NEMA 4X fiberglass enclosure with NEMA 4X fiberglass enclosure. Swingout
deadfront is included. Enclosure dimensions are 48" high x 36" wide x 12" deep.
76
24” NEMA 4X STAINLESS STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 4X stainless steel enclosure. Swingout
deadfront is included. Enclosure dimensions are 24” high x 24” wide x 12” deep.
77
48” NEMA 4X STAINLESS STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 4X stainless steel enclosure.
Swingout deadfront is included. Enclosure dimensions are 48” high x 36” wide x 12” deep.
78
48” NEMA 4 PAINTED STEEL
Replaces standard NEMA 4X fiberglass enclosure with larger NEMA 4 steel enclosure.
Swingout deadfront is included. Enclosure dimensions are 48” high x 36” wide x 12” deep.
79
30” NEMA 3R PAINTED STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 3R steel enclosure. Swingout
deadfront is included. Enclosure dimensions are 30” high x 24” wide x 12” deep.
80
36" NEMA 3R PAINTED STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 3R steel enclosure.
Swingout deadfront is included. Enclosure dimensions are 36" high x 30" wide x 12" deep.
81
42" NEMA 3R PAINTED STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 4X fiberglass enclosure. Swingout
deadfront is included. Enclosure dimensions are 42" high x 36" wide x 12" deep.
82
24” NEMA 12 PAINTED STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 12 steel enclosure. Lights and switches are
mounted on the outer door. Enclosure dimensions are 24” high x 24” wide x 8” deep.
83
30” NEMA 12 PAINTED STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 12 steel enclosure. Lights and switches are
mounted on the outer door. Enclosure dimensions are 30” high x 24” wide x 8” deep.
84
36” NEMA 12 PAINTED STEEL
Replaces standard NEMA 4X fiberglass enclosure with larger NEMA 12 steel enclosure. Lights and switches
are mounted on the outer door. Enclosure dimensions are 36” high x 30” wide x 8” deep.
85
48” NEMA 12 PAINTED STEEL
Replaces standard NEMA 4X fiberglass enclosure with NEMA 12 steel enclosure. Lights and switches are
mounted on the outer door. Enclosure dimensions are 48” high x 36” wide x 8” deep.
86
BEACON, ALARM, REMOTE MOUNTED
Replaces standard control panel mounted alarm beacon with a beacon suitable for remote mounting.
Beacon is weather proof and suitable for use in hazardous locations. Unit has a red glass globe with
protector, 100-watt bulb, and right angle mounting bracket. Terminals are supplied in the control for
connection of the alarm beacon.
Data subject to change without notice
STANDARD QCII CONTROL PANELS
CONTROL PANELS
Dwg:
87
DS-C00-002
Rev:
B
Date:
11/09
Tab
Page
7 of 10
BEACON, ALARM, STROBE TYPE
Replaces standard control panel mounted alarm beacon with an electronic strobe type beacon. Unit is
weather proof and has a flash rate of 60-70 fpm at approximately 100,000 candle power.
88
CHECK VALVE LIMIT SWITCH ALARM
One red indicating light per limit switch indicates when limit switch fails to open after the pump has
started.
89
DIM GLOW ALARM LIGHT
The alarm beacon will glow during normal operation. In an alarm condition, the beacon will flash
brightly.
90
HORN, ALARM, REMOTE MOUNTED
A horn is provided for audible annunciation of a high level alarm. Alarm horn may be mounted ina
remote location from the control panel. A silence pushbutton mounted in a NEMA 4 enclosure is
provided to acknowledge alarm and silence horn. Contacts are provided in the control for the
remote beacon and push button.
91
LAG PUMP RUNNING ALARM
The alarm beacon will flash if the water level rises to the Lag pump ON level.
92
LOCKABLE PUMP CIRCUIT BREAKERS
Pump circuit breaker(s) include operating handle(s) capable of being padlocked in the off
position.
93
MAIN POWER DISCONNECT SWITCH, LOCKABLE
Disconnect switch is provided to disconnect power to the control panel. Disconnect includes
operating handle capable of being padlocked in the off position.
94
CUSTOM CONTROL PANEL O&M MANUAL
O&M manual includes description of operations, electrical schematics and layout drawings, bill of
materials and component specification sheets.
95
POWER FAILURE DRY CONTACTS
One set of unpowered "form c" contacts is provided to signal power failure alarm condition. These
contacts are wired to field terminals for connection by customer.
96
PUMP RUNNING DRY CONTACTS
One set, per pump of unpowered "form c" contacts is provided to signal that the pump is running. These
contacts are wired to field terminals for connection by customer.
97
PUMP RUNNING DRY CONTACTS, LAG PUMP ONLY
One set of unpowered "form c" contacts is provided to signal that the lag pump is running. These
contacts are wired to field terminals for connection by customer.
Data subject to change without notice
STANDARD QCII CONTROL PANELS
CONTROL PANELS
Dwg:
98
.
99
DS-C00-002
Rev:
B
Date:
11/09
Tab
Page
8 of 10
CYCLE COUNTER, LAG PUMP ON
One non-resettle cycle counter per pump is provided for the lag pump. Cycle counter(s) are six digit displays
and indicate to the nearest cycle.
ELAPSED TIME METER, LAG PUMP ON
One non-resetable elapsed time meter for the lag pump is provided. Elapsed time meter(s) are six digit
displays and indicate to the nearest tenth of an hour.
100
30 WATT HEATER, SEMICONDUCTOR TYPE
One 30 watt heater with temperature switch, fuse, and fuseblock.
101
50 WATT HEATER, SEMICONDUCTOR TYPE
One 30 watt heater with temperature switch, fuse, and fuseblock.
102
PUSH TO TEST HIGH LEVEL INDICATION
This option is the same as option nineteen except that indicating light is press to test.
103
INDICATING RELAYS, 1-5 PANEL OPTIONS
Control relays include indication LEDs that will light up when the relay coil is energized.
104
INDICATING RELAYS, 6 OR MORE PANEL OPTIONS
Control relays include indication LEDs that will light up when the relay coil is energized.
105
LOW LEVEL ALARM INDICATION
A red indicating light is provided to indicate a low level alarm.
106
PUSH TO TEST LOW LEVEL ALARM INDICATION
This option is the same as option 106 except that indicating light is press to test.
107
MILLTRONICS HYDRORANGER ULTRASONIC LEVEL CONTROL SYSTEM
An ultrasonic level monitor is provided for level control. The probe is equipped with a 2" NPT
thread for ease of mounting. It will measure the level in the wetwell via an ultrasonic signal,
eliminating the need for floats.
108
NEMA RATED MOTOR STARTER, SIZE 1
Motor control is provided by NEMA rated full voltage non-reversing motor starter(s). Overload
relay is ambient compensated.
109
NEMA RATED MOTOR STARTER, SIZE 2
Motor control is provided by NEMA rated full voltage non-reversing motor starter(s). Overload
relay is ambient compensated.
110
NEMA RATED MOTOR STARTER, SIZE 3
Motor control is provided by NEMA rated full voltage non-reversing motor starter(s). Overload
relay is ambient compensated.
111
30 AMP RECEPTACLE WITH MANUAL TRANSFER SWITCH
A main and emergency disconnect switch are provided. A pistol type operating handle is provided
for transferring from main power supply to emergency power supply.
Data subject to change without notice
STANDARD QCII CONTROL PANELS
CONTROL PANELS
Dwg:
112
DS-C00-002
Rev:
B
Date:
11/09
Tab
Page
9 of 10
60 AMP RECEPTACLE WITH MANUAL TRANSFER SWITCH
A main and emergency disconnect switch are provided. A pistol type operating handle is provided
for transferring from main power supply to emergency power supply.
113
100 AMP RECEPTACLE WITH MANUAL TRANSFER SWITCH
A main and emergency disconnect switch are provided. A pistol type operating handle is provided
for transferring from main power supply to emergency power supply.
114
200 AMP RECEPTACLE WITH MANUAL TRANSFER SWITCH
A main and emergency disconnect switch are provided. A pistol type operating handle is provided
for transferring from main power supply to emergency power supply.
115
CONTROL CIRCUIT SURGE ARRESTOR (UL1449)
A UL1449 surge suppressor is provided in the control panel. Unit has 480 volts max clamping
voltage with 50,000 amps per phase max surge current. Unit also provides EMI/RFI noise
filtering.
116
TELEPHONE DIALER PHONE LINE SURGE ARRESTOR
A surge arrestor intended to provide protection against power surge for the telephone line going to the
telephone dialer.
117
TELEPHONE DIALER, 4 CHANNEL, ECONOMY
An automatic telephone dialer is provided in the control panel. Dialer monitors up to 4 channels.
An hour keypad is provided for local programming. Unit dials up to 4 numbers. Unit can be called
for status monitoring. Dialer will be a Sensaphone model 400.
118
TELEPHONE DIALER, 4 CHANNEL
An automatic telephone dialer is provided in the control panel. Dialer monitors up to 4 channels.
An hour keypad is provided for local programming. Unit dials up to 8 numbers, each up to 16
digits. Unit can be called for status monitoring. 6 hour battery backup is included. Integral surge
protection is provided. Dialer will be a RACO CB-4.
119
TELEPHONE DIALER, 8 CHANNEL
An automatic telephone dialer is provided in the control panel. Dialer monitors up to 8 channels.
Dialer will be a Sensaphone model 800.
128
PC242 WITH HSC2, 39 FOOT CABLE
Aqualevel PC242 control is provided for level control and monitoring of the pumps. The controller
features:
Graphic interface, Level status, alarm status, current monitoring, height of water (animated) high
level float visual monitor, pump run visual monitor, inward flow, low level float sensor, overflow
sensor, Separate start stop levels with delays to avoid water hammer, Alternation of pumps.
129
PC242 WITH HSC2, 82 FOOT CABLE
Same as option 128, but with 82 feet of cable
130
PC242 WITH HSR
Same as option 128 but with the HSR hydrostatic transducer.
Data subject to change without notice
STANDARD QCII CONTROL PANELS
CONTROL PANELS
Dwg:
131
DS-C00-002
Rev:
B
Date:
11/09
Tab
PC242 WITH HSC2, 39 FOOT CABLE & INTRINSICALLY SAFE ISOLATOR
Same as option 128, but also includes an intrinsically safe isolation barrier.
132
PC242 WITH HSC2, 82 FOOT CABLE & INTRINSICALLY SAFE ISOLATOR
Same as option 131, but with 82 feet of cable.
Data subject to change without notice
Page
10 of 10
MONITORING PANELS –STANDARD
Chassis Mounted
CONTROL PANELS
Dwg:
DS-C00-026
Rev:
A
Date:
5/04
Section
Tab
Page
The standard series of chassis mounted monitoring panels, offered for use with M1, M2, M3, M3Y and M4 series motors that
are NOT supplied with an ABS control panel, includes the following:
x Chassis mounted aluminum backplate (16.875” high X 14.875” wide).
x UL 508 listed industrial control panel.
x UL midget type fuse provided for main short circuit protection.
x ABS solid state sealminder water sensing relay for monitoring seal leakage in the oil chamber.
x Klixon (internal motor thermal protection) wired to automatically shutdown pump upon an overtemp condition. Klixons provided
for monitoring the stator windings.
x A motor overtemp lockout circuit is provided. Upon an overtemp the circuit will latch in until manually reset. A reset pushbutton
is provided for remote mounting.
x Control relays provided have contacts rated for 10 amps @ 120 volts.
x A set of “form C” dry contacts, wired to terminals, are provided for remote indication for each of the following alarm conditions:
Seal alarm
Motor overtemp
x 600 volt rated terminals for field wiring of panel.
Typical schematic & backplate layout
Specifications subject to change without notice
MONITORING PANELS
CONTROL PANELS
Dwg:
DS-C00-027
Rev:
Date:
2/99
Section
Piranha
Tab
Accy & Controls
Page
2.2
The standard series of local sealminder panels are offered as optional to mounting the sealminder relay and associated
circuitry remote from the motor. Panels are offered for use with M1, M2, M3, M3Y and M4 series motors that are NOT supplied
with an ABS control panel, and includes the following:
x NEMA 4X fiberglass enclosure with aluminum backplate. Components mounted to enclosure outer door.
x Optional power supplies available (115VAC, 208/230VAC, 460VAC and 575VAC).
x UL class CC type fuse provided for main short circuit protection.
x ABS solid state sealminder water sensing relays for monitoring seal leakage in the oil chamber.
x Red seal alarm indicator light mounted on enclosure outer door.
x Control relays provided have contacts rated for 10 amps @ 120 volts.
x A set of “form C” dry contacts, wired to terminals, are provided for remote indication for each of the following alarm conditions:
Seal alarm
x 600 volt rated terminals for field wiring of panel.
Typical schematic & outer door layout
Specifications subject to change without notice
ABS SEALMINDER SYSTEM
INSTALLATION/OPERATION
CONTROL PANELS
Dwg:
DS-C00-022
Rev:
C
Date:
11/09
Section
Tab
Page
OPERATION
The ABS Sealminder system is a solid state device that provides a warning signal when the oil in the individual chamber (oil,
motor, connection) reaches a certain level of contamination by water. The contamination level is determined by measuring the
resistivity of the oil bath. The resistivity is measured from a probe (di-electrode), installed to extend into the oil, to ground or the
motor case. The probe is connected to a lead which runs back through the motor cables and is connected to the #3 sensing
lead from the Sealminder relay. The relay will “trip” at a resistance of 90K to 100K ohms or lower, activating a 24 volt DC
output on the M (white) lead of the relay. This output can be used to activate a 24 volt DC pilot light or a 24 volt DC auxiliary
relay, which in turn can provide multiple output signals. The auxiliary relay is shown below.
MOUNTING
The ABS Sealminder relay can be mounted in any position by means of the mounting lugs on either side. Approximate
dimensions are shown below.
ELECTRICAL CONNECTIONS
The ABS Sealminder relay comes in 115 volt, 208/230 volt, 460 volt, or 575 volt models. The relay is CSA approved. A ground
fault master unit is required for UL approval. The power (input) leads are the two black leads and are labeled on the package
as to the correct line voltage, i.e. labeled as 460V at point where leads enter relay. The output lead (24 volt DC) is white and
labeled (M). This should be connected to the line side of a pilot light or the (-) side of a 24 volt DC relay. The common lead is
yellow and is labeled (+). The ground lead is green. The probe or sensing input lead is blue and is labeled as (3). This lead
should be connected to the probe lead (#3) of the motor cable.
NOTE: The input power leads DO NOT require a transformer connection, using power from any two leads.
VOLTAGE
PART NUMBER
NOTE:
115V
208/230V
460V
575V
61240170
61240171
61240172
61240173
When coupling the output to a relay, use an IDEC DC relay,
part number RH2B-U-DC24V, base part number SH2B-05 or
equivalent.
SPECIFICATIONS
Signal strength:
Temperature range:
Specifications subject to change without notice
24 volt DC, 5VA
-20q to +60q C
ABS DUPLEX PUMP CONTROLLER PC 242
The PC 242 is a duplex pump controller designed mainly
to be used in municipal wastewater pumping stations
of either gravity or pressurized systems. It is has many
advanced features to minimize the costs in the pumping
station throughout the whole life-cycle.
The controller includes a graphical display with full user
interface.
The level sensing in the pit may be done using either float
switches or 4-20 mA sensor.
Viewing of alarms, manual control of pumps and changing of settings etc. can be made locally via the graphical
user interface. It can also be done via the configuration
software AquaProg at a PC, connected directly to the local
service port or remotely via e.g.
modem.
Settings are password protected in two levels to avoid
unauthorized or accidental changes.
AquaProg software can be used for backing up the
controllers settings on the hard disc, download alarms,
events and historical data.
Features:
* Advanced control of 2 pumps
* Communication via GPRS, GSM, tele modem or cable
* Logging of analog signals, digital signals and alarms
* Level sensing by 4-20 mA sensor or float switches
* Mixer/flush valve control
* Pump capacity calculation and alarm
* Overflow measurement
Functions:
* Pump run confirmation via motor current orcontactor feedback
* Pump stop after max runtime setting
* Cyclic pump motion timer
* Emergency pump run timer on high float.
* Overflow calculation and monitoring
* Pulse frequency to analog, value conversion(energy/rain
inputs)
* Alarm dial-up
* GSM/SMS alarms
* GPRS modem support
* Modbus & Comli communication protocol
* Data logger 8 analog channels 1-60 minute/sample: Level,
motor current P1/P2, inflow/outflow, pressure, motor temperature (Pt 100) P1/P2,calculated energy/rain
* Data logger digital: Pump 1/2 on/off, alarmson/off/acknowledged
* SW clock for time and date. Must be set after each power up
* Inflow calculation
* Outflow calculation
* DIN-rail mounted
Analog inputs:
Following values are accumulated and
* Pump start count
* Pump run time
* Overflow count
* Overflow time
* Overflow volume
* Pumped volume
* Energy/rain
* 2-wire level sensor 4-20 mA
* Current transformer P1 4-20 mA
* Current transormer P2 4-20 mA
* Pressure sensor for conditional pump blockingin pressurized
systems (4-20 mA)
Digital outputs (potential free contacts):
* Pump control P1
* Pump control P2
* Common alarm output
* Mixer control/cleaning control/drain pump control
* Motor protector reset/pump fail P1
* Motor protector reset/pump fail P2
www.absgroup.com
Technical specifications:
Ambient oper. temp:
-20 to +70 ºC (-4 to +158 ºF)
Ambient storage temp:
-30 to +80 ºC (-22 to +176 ºF)
Degree of protection:
IP 20
Housing material:
PPO and PC
Mounting:
DIN-rail 35 mm
Humidity:
0-95% RH non condensing
Dimensions
86 x 160 x 60 mm
(H x W x D):
3.39 x 6.30 x 2.36 inch
Power supply:
9-34 VDC
Power consumption:
< 150 mA
average at 24 VDC
Max load DO relays:
Analog inputs:
* 2-wire level sensor 4-20 mA
* Current transformer P1 4-20 mA
* Current transormer P2 4-20 mA
* Pressure sensor for conditional pump blocking in pressurized systems (4-20 mA)
Digital outputs (potential free contacts):
* Pump control P1
* Pump control P2
* Common alarm output
* Mixer control/cleaning control/drain pump control
* Motor protector reset/pump fail P1
* Motor protector reset/pump fail P2
250 VAC 4 A
max 100 VA resistive load
Digital input voltage:
5-34 VDC
Digital input resistance:
10 k ohm
Analogue inputs:
0/4-20 mA
Analogue input
Leval sensor 16 bits
resolution:
Other AI 10 bits
Telemetry interface:
RS 232
PCx component
sharing interface:
CAN bus
Data memory (logger):
Analogue signals:
Telemetry interface:
* 1 RS 232 port connects to modem, radio or other serial communication carrier.
* 1 RS 232 service port
BUS interface:
* CAN bus for future external graphical operator panel and
other possible future modules.
15 days at 8 channels,
1 min interval
Digital signals
and alarms:
4096 events
CE
PC 241/ PC 242 fulfill following council directives and
generic standards:
89/336/EEC relating to electromagnetic compability
(EMC).
EN 50 081-1:1992 Emission
EN 50 082-2:1995 Immunity
72/23/EEC relating to safety requirements (LVD) EN 61 0101:1993
Digital inputs:
* High level float
* Overflow sensor
* Start float/run confirmation P1
* Start float/run confirmation P2
* Stop float (common)/ low level float (blocks pumping)
* Motor protector P1
* Motor protector P2
* Manual start of pump 1
* Manual start of pump 2
* P1 not in auto/pump fail
* P2 not in auto/pump fail
* Energy or rain meter 1
* Energy or rain meter 2
* Alarm reset
Integrated amplifiers:
* Leakage monitor (integrated DI amplifier with differential
inputs) P1
* Leakage monitor (integrated DI amplifier with differential
inputs) P2
* Temperature monitor. Integrated amplifier for PTC orPt100
sensor (Klixon) P1
* Temperature monitor. Integrated amplifier for PTC orPt100
sensor (Klixon) P2
PC 242 US 2007-04-19 | We reserve the rights to alter specifications due to technical developments.
CSAU - approval pending
ACCESSORIES
Dwg:
DS-F30-001
Rev:
B
Date:
FLOAT SWITCHES & JUNCTION BOXES
5/04
Section
Tab
Page
The ABS mercury or mechanical float switch is a
direct acting float switch. The float is a chemical
resistant polypropylene air filled casing with a single
pole mechanical (or mercury) switch and electrical
cable permanently encapsulated in the float to form
a completely water tight and impact resistant unit.
The switch actuates when the longitudinal axis of the
float is horizontal and deactivates when the float falls
1 inch below the actuation level. Switch rating 13A
@ 120V, 6.5A @ 230V. UL CSA approved.
Cable Length
Mercury
N.O.
N.C.
15 ft
30 ft
60 ft
90 ft
120 ft
12806801
12806802
12806803
12806804
12806805
12806001
12806002
12806003
12806004
12806009
12806005
12806006
12806007
12806008
12806010
FLOAT BRACKET
A float mounting bracket is available for attachment
to the access cover or to the wet well wall. The ABS
float bracket is constructed of 1 ½” x ¼” thick
aluminum flat bar and incorporates a PVC cable
gland for securing each float without damaging the
cable.
This also permits simple float length
adjustment with the use of standard tools. The
bracket is available in either 3, 4, or 5 float support
combination. Either version is capable of being
mounted with a 3 1/4” reach or a 6” reach from the
mounting surface by simple disassembly and
reversal of the float support mounting bracket.
Number of Floats
3
4
5
Part Number
4142525Y
4142526Y
4142536Y
JUNCTION BOX
An ABS junction box is constructed of Noryl and is
available in either a simplex model or a duplex
model. The junction boxes are NEMA 4X. The
junction box comes complete with power cable
gland, float cable glands, gasketed cover, and
captured stainless steel screws.
The simplex
junction box has a hinged cover and a 1¼ inch
socket pipe fitting for connection to the basin wall.
The duplex junction box has a removable cover and
a 1½ inch fitting. (Duplex shown)
Simplex
Duplex
Part Number
6002002-1
6002002-2
Specifications subject to change without notice
NOTE: ABS floats are pilot duty devices. They
cannot be used to directly power motors. Do not
use
floats in gasoline or other combustibles.
ABS submersible pressure sensor HSC2
Description
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Measuring principle
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i]ZhZchdghb6"djiejih^\cVa#
Technical specifications
Description
Output signal:
Features:
* High overpressure
* Very robust, all stainless steel
* Programmable sensor with ceramic membrane
* High accuracy
* Integrated overvoltage protector
* Measuring ranges 1-40 mH2O
* Non clogging, due to open membrane design
2-wire, 4-20 mA proportional to the media level
Supply:
9-60 VDC
Inaccuracy:
or = ±0,15 % F.S./°C
(Sum of nonlinearity,
hysteresis & repeatability)
Temp. shift Zero point:
or = ±0,1 % F.S./°C
Temp. shift Span:
or = ±0,1 % F.S./°C
Long term stability:
or = ±0,15 % F.S./year
(F:S:=the range of the
pressure cell)
Ambient temperature:
-4 to 140 °F
compensated
-22 to 140 °F
uncompensated
Material:
Acid proof steel
Measuring range
Max. overpressure
0-3.3 ftH2O
-0,10.9 psi
SS2343/1.4404/316L,
0-6.6 ftH2O
87 psi
Al2O3 (Aluminium oxide)
0-13.1 ftH2O
87 psi
and FPM (Viton)
0-33 ftH2O
145 psi
0-66 ftH2O
261 psi
0-131 ftH2O
363 psi
Cable:
PVC,
5 x 0,5 mm2 with shield
and integrated air hose.
Encapsulation:
IP 68
Weight:
1.7 lb + 0.2 lb / cable
Mounting
Accessories
Mounting in fluid without turbulence
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Mounting in liquid with turbulence
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idb#HZZ[^\(#
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hZchdgY^[[^Xjai#
Calibration systeme CB2
* Calibration box
* Net adapter
* Connecting cable for PC
* 3 connectors
Weight
Weight in bluepainted
cast iron, weight 4.4 lb
ABS submersible pressure sensor HSC2 US 2009-07-08 | We reserve the rights to alter specifications due to technical developments.
Aeration
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AQUALEVEL HSC2
LEVEL CONTROL TRANSDUCER
Dwg:
DS-C00-223
Rev:
Date:
5/04
Section
Tab
Page
DESCRIPTION and OPERATION
HSC2 is a sewage water resistant, stainless steel encapsulated, submersible, hydrostatic level sensor of high accuracy. It is
designed for level measurement in liquids like storm water and wastewater in pump sumps. When connected in series with a
DC power supply, the HSC2 gives a 4 to 20 mA output signal which is proportional to the level of the liquid.
The output signal can be connected to the mA – input of set point relays, chart recorders, indicating instruments, PLC, pumpcontrols, etc. The number of devices in series and the length of the cable from sensor to the devices are dependent on the
supply voltage. The ceramic sensing element can withstand very high overpressures without damage.
MEASURING PRINCIPLE
The level sensor has a pressure sensor of the piezoresistive type with a silicate glass membrane. The front side of the
membrane senses the pressure of the liquid column, which is proportional to the level of the liquid. To eliminate the measuring
error caused by the change of the atmospheric pressure the backside of the membrane is subjected to the atmospheric
pressure through an air hose in the sensor cable.
APPLICATION
The HSC2 sensor sends a 4 – 20 mA signal, which is proportional to the level of the fluid. The output signal is connected to the
mA input of for ex. set point relays chart recorders, indicating instruments, PLC, pump controllers i.e.
The sensors are normally mounted in pump pits for measuring the level of storm water and sewage water. The sensors are
also used to measure water levels in rivers, levels in low/high reservoirs etc.
The sensor can also be used to measure the level of other types of liquids. Parameters to be considered are among others
density, temperature, if the sensor material withstands the media etc.
SPECIFICATIONS
x
x
x
x
x
x
x
Capacitive sensor element with ceramic membrane
High overpressure resistant
Long term stability <0,15% year
Output 4-20 mA loop powered, 9-60 VDC
Integrated over voltage protection
Material: Acid proof steel SS2348 (316L), Noryl and PE cable
Cenelec Ex approved, zone 1 & 2 without external zener barrier
STYLE
PART NUMBER
HSC2 submersible pressure transducer , 0-130’ range,
C/F
Specifications subject to change without notice
AQUALEVEL HSC2
LEVEL CONTROL TRANSDUCER
Dwg:
DS-C00-223
Rev:
Date:
5/04
Section
Tab
Page
The ABS Aqualevel HSC2 is supplied with a standard 39 ft cable
and a 13ft range. Please consult factory if different range
transducers are required.
Type ABS
HSC2
Type
Materials
Cable
Body
Membrane
Dimensions
Body
Cable
Stud
Type of sensing element
Measuring range
max. overpressure (peak)
Power supply
standard
EEx zone 1 & 2
Output signal
Linearity, repeatability,
hysteresis
Temp. shift zero point & span
Long term stability
Ambient temperature
standard
Submersible hydrostatic level sensor
Transient protection
CE approval
Specifications subject to change without notice
PE, halogen free
1.4404 (316L) acid resistant + PRO
Ceramic, Al2O3
1.5 x 7.25 in
32 ft, with compensation air hose
n.a.
Capacitive, temp. compensated
13/ 32 ft water column
196 / 328 ft water column
9 to 60 VDC
9 to 30 VDC
4 to 20 mA
±0.15 % FS
< ±0.01 % FS/°C
< ±0.015 % FS/year
-4 to +158 °F
10 kV
Yes
AQUALEVEL HSC2
LEVEL CONTROL TRANSDUCER
Dwg:
DS-C00-223
Rev:
5/04
Date:
Section
Tab
Page
INSTALLATION
ELECTRICAL CONNECTION
9 - 30 V dc
PLC, Gränsvärdesdon etc.
PLC, Setpoint relay etc.
PLC, Grentzwert etz.
9 - 28 V dc
2 x 100 mA
9 - 60 V dc
PLC, Gränsvärdesdon etc.
PLC, Setpoint relay etc.
PLC, Grentzwert etz.
Zenerbarriär
Zener barrier
Zenerbarriere
28V, 93 mA, 0,70 W
PA
5 Grå, Grey, Grau
4 Gul, Yellow, Gelb
3 Grön, Green, Grün
2 Brun, Brown, Braun
1 Vit, White, Weiss
CS 2
Specifications subject to change without notice
PA
5 Grå, Grey, Grau
4 Gul, Yellow, Gelb
3 Grön, Green, Grün
2 Brun, Brown, Braun
1 Vit, White, Weiss
5 Grå, Grey, Grau
4 Gul, Yellow, Gelb
3 Grön, Green, Grün
2 Brun, Brown, Braun
1 Vit, White, Weiss
CS 2
Ex-zon 1, 2
PLC, Gränsvärdesdon etc.
PLC, Setpoint relay etc.
PLC, Grentzwert etz.
CS 2
Ex-zon 0
ABS submersible pressure sensor HSR (2-wire)
Features:
* Piezoresistive fullbridge with temperature compensation
* Gas- and water tight
* Material: PVC, silicate glass
* Temperature range, -4 ºF to 140 ºF
* Output signal: 4-20 mA, fixed to the measuring range
Technical specifications
Description
Material:
Cable:
PVC
Body:
PVC
Membrane:
Silicate glass
Dimensions:
Body:
ø 1.3 in x 10.6 in
(Diameter x Length)
Cable:
Screened 4-wire with
aeration hose,
2-wires are used.
Length, 40 ft
Diameter, ø 0.39 in
Construction:
Gas and water tight
Sensing element:
Piezoresistive fullbridge with
with temp. compensation
Measuring range:
Max overpressure:
0-11.4,0-16.4,0-32.8 ftH2O
32 ftH2O or 98 ftH2O
(3 times)
Power supply:
9.0 VDC to 60.0 VDC
Output signal:
4-20 mA, fixed to the
sensors measuring range
Option:
4-20 mA, on customer
request within
2-3.5 mWG or 5-10 mWG
Temperature range:
-4 ºF to 140 ºF
Compensated range:
32 ºF to 122 ºF
Linearity, repeatability
±0.5% of measuring range
and hysteresis:
[%FSO]
Long term stability:
±0.5% of measuring range
[%FSO]
Temperature shift:
77-32 ºF, 77-122 ºF ±2%
[%FSO]
Transient prot., voltage:
Transient prot., current:
10 kV
2 500 operations
at 10 A (10/1 000 ms)
500 operations
at 500 A (10/100 ms)
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bdjciZYkZgi^XVaVadc\h^YZi]ZiVc`dge^ilVaa#
9;
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,($'($::8
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Load diagram
ABS submersible pressure sensor HSR US 2009-07-08 | We reserve the rights to alter specifications due to technical developments.
Cekdj_d]fh[iikh[i[diehi>IH
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]Vc\^c\[gZZan^c^ihXVWaZ#
AQUALEVEL HSR
LEVEL CONTROL TRANSDUCER
Dwg:
DS-C00-222
Rev:
A
Date:
1/07
Section
Tab
Page
DESCRIPTION and OPERATION
HSR is a sewage water resistant, PVC encapsulated, 2-wire loop powered, submersible, hydrostatic level sensor. It is
designed for level measurement in liquids like storm water and wastewater in pump sumps. When connected in series with a
DC power supply, the HSR gives a 4 to 20 mA output signal which is proportional to the level of the liquid.
The output signal can be connected to the mA – input of set point relays, chart recorders, indicating instruments, PLC, pumpcontrols, etc. The number of devices in series and the length of the cable from sensor to the devices are dependent on the
supply voltage. The silicate glass-sensing element can withstand moderate overpressures.
MEASURING PRINCIPLE
The level sensor has a pressure sensor of the piezoresistive type with a silicate glass membrane. The front side of the
membrane senses the pressure of the liquid column, which is proportional to the level of the liquid. To eliminate the measuring
error caused by the change of the atmospheric pressure the backside of the membrane is subjected to the atmospheric
pressure through an air hose in the sensor cable.
APPLICATION
The HSR sensor sends a 4 – 20 mA signal, which is proportional to the level of the fluid. The output signal is connected to the
mA input of for ex. set point relays chart recorders, indicating instruments, PLC, pump controllers i.e.
The sensors are normally mounted in pump pits for measuring the level of storm water and sewage water. The sensors are
also used to measure water levels in rivers, levels in low/high reservoirs etc.
The sensor can also be used to measure the level of other types of liquids. Parameters to be considered are among others
density, temperature, if the sensor material withstands the media etc.
SPECIFICATIONS
x
x
x
x
x
Piezoresistive full bridge with temperature compensation
Gas- and Water tight
o
o
Temperature range: -4 F to + 140 F
Output 4-20 mA loop powered, 9-60 VDC
Integrated over voltage protection
STYLE
PART NUMBER
HSR submersible pressure transducer , 0-130ft range
C/F
Specifications subject to change without notice
AQUALEVEL HSR
LEVEL CONTROL TRANSDUCER
Dwg:
DS-C00-222
Rev:
A
Date:
1/07
Section
Tab
Page
The ABS Aqualevel HSR is supplied with a standard 39 ft cable and a 11.5ft range. Please consult factory if different range
transducers are required.
Type ABS
HSR
Type
Materials
Cable
Body
Membrane
Dimensions
Body
Cable
Stud
Type of sensing element
Measuring range
max. overpressure (peak)
Power supply
Standard
EEx zone 1 & 2
Output signal
Linearity, repeatability,
hysteresis
Temp. shift zero point & span
Long term stability
Ambient temperature
Standard
Eex
Transient protection
Submersible hydrostatic level sensor
Specifications subject to change without notice
PVC
PVC
Silicate glass
1.25 x 10.6 in
32 ft, with compensation air hose
n.a.
Piezoresistive, temp. compensated
10 / 32 ft water column
34 / 96 ft water column
9 to 60 VDC
n.a.
4 to 20 mA
±0.5 % FS
±2 % FSO
±0.5 % FS
-4 to +140 °F
n.a.
10 kV
AQUALEVEL HSR
LEVEL CONTROL TRANSDUCER
Dwg:
DS-C00-222
Rev:
A
TYPICAL INSTALLATION
ELECTRICAL CONNECTION
Specifications subject to change without notice
Date:
1/07
Section
Tab
Page
Source Exif Data:
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