548694 3 Goulds 4 Inch Well Pump With Centripro Motor Installation Instructions
548678 3 Goulds 4 Inch Well Pump With Centripro Motor Installation Instructions 548678_3_Goulds 4 inch Well Pump with Centripro Motor Installation Instructions
548641 3 Goulds 2-Wire 4 Inch Well Pump With Centripro Motor Installation Instructions 548641_3_Goulds 2-Wire 4 inch Well Pump with Centripro Motor Installation Instructions
548648 3 Goulds 2-Wire 4 Inch Well Pump With Centripro Motor Installation Instructions 548648_3_Goulds 2-Wire 4 inch Well Pump with Centripro Motor Installation Instructions
548643 3 Goulds 2-Wire 4 Inch Well Pump With Centripro Motor Installation Instructions 548643_3_Goulds 2-Wire 4 inch Well Pump with Centripro Motor Installation Instructions
548654 3 Goulds 2-Wire 4 Inch Well Pump With Centripro Motor Installation Instructions 548654_3_Goulds 2-Wire 4 inch Well Pump with Centripro Motor Installation Instructions
: Pump 548694 3 Goulds 4 Inch Well Pump With Centripro Motor Installation Instructions 548694_3_Goulds 4 inch Well Pump with Centripro Motor Installation Instructions pdf
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Motor Application and Installation Data BMAID R9 CentriPro Residential Water Systems INDEX GENERAL INFORMATION Storage, Frequency of Starts, Temperature Ratings, Flow Sleeve............................................................................... 3-4 CENTRIPRO 4" SUBMERSIBLE MOTOR DATA Motor and Control Box Cross Reference Data..................................................................................................................5 Single-phase 2-wire Data...........................................................................................................................................6-7, 10 Single-phase 3-wire Data.............................................................................................................................................11-13 4" Motor Wire Sizing Charts and Using Two Cable Sizes....................................................................................... 14, 17 Three Phase 4" Motor Data........................................................................................................................................ 15, 16 CENTRIPRO 6" - 10" MOTOR DATA Single-phase 6" Motors...............................................................................................................................................18-19 Three-phase 6" - 10" Motors.......................................................................................................................................18-19 Single Phase 6” Motor Control Box Data........................................................................................................................ 20 75º C Wire Charts For 6-10" CentriPro Motors............................................................................................................... 21 FM-Series 6" Submersible Motors..............................................................................................................................22-23 Single Phase 6” FM-Series Motor Control Box Data..................................................................................................... 24 75º C Wire Charts For FM-Series 6-10" CentriPro Motors............................................................................................ 25 1Ø CONTROL BOXES, 3Ø STARTERS, BALANCED FLOW CONTROLLER Quick Disconnect 1Ø Control Box - Data, Parts and Wiring........................................................................................ 26 Installing a Symcom Insider (Or Pumptec™) in a Control Box................................................................................27-28 MC and CSCR 1Ø Control Box - Data, Parts, Check-Out and Wiring.....................................................................29-33 Pump Troubleshooting...................................................................................................................................................... 34 Aquavar SOLO2 Data......................................................................................................................................................... 35 Aquavar SOLO2 and Balanced Flow Repair Parts.......................................................................................................... 36 Three Phase Motor Operation on VFD’s......................................................................................................................... 37 Aquavar SOLO2 (Balanced Flow) Data Troubleshooting.........................................................................................38-42 ELECTRICAL AND GENERAL INFORMATION Electrical Tests...............................................................................................................................................................43-47 Transformer Sizing............................................................................................................................................................. 48 Three Phase Unbalance.................................................................................................................................................... 49 Generator Sizing Chart..................................................................................................................................................... 50 Cost of Operation, Head and Pressure Equivalents...................................................................................................... 51 Pressure Switches.............................................................................................................................................................. 52 Common Terms and Formulas......................................................................................................................................... 53 Tank Selection.................................................................................................................................................................... 54 Jet Pump Motor Data and Electrical Components........................................................................................................ 55 Jet Pump Motor Wiring A.O. Smith Motors.................................................................................................................... 56 Friction Loss........................................................................................................................................................................ 57 Agency Listings and Logos..........................................................................................................................................58-59 ADDITIONAL TECHNICAL DATA IN THIS MANUAL Although this is basically a Motor Manual our experience has proven that proper troubleshooting and motor installation also requires well and pump information. To that end we have added non-typical technical data to this manual to assist you in making informed, thorough troubleshooting and installation decisions. We hope you find these additions helpful. PAGE 2 CentriPro Residential Water Systems MOTOR STORAGE Water lubricated 4" motors are filled with a non-toxic, Propylene Glycol and water solution to prevent damage from freezing temperatures. We recommend storing 4” motors where temperatures are above 0º F. If stored in colder temperatures (down to -40º F) the fill solution will become slushy, in this case the motor should be allowed to sit in the well for several minutes before operating. If stored in an area where temperatures range from freezing to over 100º F some fill solution may be expelled from the motor. If the leakage appears significant we suggest installing (submerging) the motor for 10 minutes before starting to allow the check valve to do its job and replace the lost fluid. Six inch and larger motors are protected from freezing to -22º F (-30º C). Checking instructions are in the 6" and Larger Pump IOM. When removing a used motor from a well it must be protected from freezing as it may have taken on well water and no longer have enough propylene glycol in solution to prevent freezing. Coolant Leakage — during storage or shipment, it is common for some coolant/fluid to leak from the motors, this should not be a concern. The filtered check valve will refill the motor upon submergence in a well. If leakage appears extraordinary or you are concerned, please call the nearest factory customer service number found on the back cover of this manual for checking instructions. FREQUENCY OF STARTS A one (1) minute minimum run cycle for pumps and motors up to 1.5 HP and two (2) minutes for 2 HP and larger motors is recommended. Six inch and larger motors should have a minimum of 15 minutes between starts or starting attempts to allow cooling. Motor, pressure switch, tank and pump life may be extended by limiting starts per hour and per day. Proper tank sizing is critical to control pump cycle times. Excessive or rapid cycling creates heat which can prematurely damage motors, switches and controls. Motor Starting Frequency Single-Phase Three-Phase Starts / 24hr Starts / 24hr 1/2 thru 3/4 300 300 1 thru 5 100 300 7.5 thru 30 50 100 40 and over - 100 HP MOTOR INSTALLATION POSITION Best service life is obtained when motors are installed in a vertical position. Installing in a horizontal position is allowable. It is best if the shaft end is at least 15º higher than the bottom of the motor. This places some weight on the thrust bearing which helps to prevent thrust bearing coast down wear as the motor slows down. When installed in horizontal installations we recommend keeping starts to a minimum and maintaining back pressure (head) on the system. Even when installed vertically, operating pumps at Open Discharge with little or no Head (to the far right of the pump curve) may create excessive upward thrust which may damage the motor’s upthrust bearing and internal pump parts – in applications with high static water levels or little system head always use a throttling valve in the discharge line to create back pressure (head) on the pump and bearing. CONTROL BOX MOUNTING Single phase submersible control boxes feature NEMA 3R enclosures for indoor or outdoor mounting. They should be mounted in a vertical position as relay manufacturers recommend correct relay positioning for proper, trouble-free operation. Control boxes should be shaded from direct sunlight in areas where temperatures exceed 90º F as excessive heat may shorten capacitor life. It is advisable to paint the enclosure white if outside in very hot, sunny climates. PAGE 3 CentriPro Residential Water Systems MOTOR COOLING, TEMPERATURE AND TIME RATINGS All 4 inch CentriPro motors may be operated continuously in water up to 86º F. Optimum service life will be attained by maintaining a minimum flow rate past the motor of .25 feet per second. Use a Flow Sleeve if velocity is below the .25’/sec, if the well is top feeding or when the pump is used in a large body of water or large tank. Six (6) inch canned design motors from 5 – 40 HP will operate in water up to 95º F (35º C), without any de-rating of horsepower, with a minimum flow rate of .5 ft./sec. past the motor. 6" – 50 HP and all 8" – 10" motors can operate in 77º F (25º C) water with .5'/sec velocity past the motor. One way to make a flow sleeve is to install a well seal above the pump discharge and slip a piece of casing over the pump and affix it to the well seal. Drill three holes at 120º intervals on the lower section of the casing and insert (3) screws and nuts through the casing, just touching the motor. Tighten the nuts out against the casing. Insure that the screws do not protrude out too far as you don’t want them catching on well joints. PUMP COOLING AND LUBRICATION In addition to motor cooling, another reason to maintain minimum flow rates is pump lubrication. All manufacturers’, either on curves or in selection charts, show minimum flows. This insures that rotating pump parts are properly lubricated to prolong service life and reduce friction. A dead headed pump will super heat water very quickly, and hot water has no lubricity. FLOW SLEEVE MINIMUM FLOW RATES FOR PROPER MOTOR COOLING Well or Sleeve Diameter (inches) 3.75" Diameter 4" CP Motor .25'/sec CP = 5.5" Dia. 6" CP Motor .5'/sec. FM = 5.4" Dia. 6" FM Motor .5'/sec. CP = 7.5" Dia. 8" CP Motor .5'/sec. 4 1.2 – – – 5 7 – – – 6 13 7 9 – 7 20 23 24 – 8 30 41 44 9 10 50 85 88 53 12 80 139 143 107 14 110 198 199 170 16 150 276 277 313 GPM Required Multiply gpm by .2271 for m3/Hr. Multiply gpm by 3.785 for l/min. RECOMMENDED MAXIMUM FLOW RATE IN GPM Motor Diameter PAGE 4 Well Casing or Flow Sleeve Diameter 4" 6" 8" 10" 12" 14" 16" 4" 25 269 — — — — — 6" — 77 395 830 1328 1679 2303 8" — -- 84 519 1017 1368 1992 CentriPro Residential Water Systems CROSS REFERENCE CONTROL BOX CROSS REFERENCE New Control Box #'s = Control Box HP Volts CentriPro Brand Type QD 0.5 115 0.5 230 0.75 230 1 230 0.5 230 0.75 230 1 230 CSCR or 1.5 230 Integral 2 230 3 230 5 230 1.5 230 Old Model Numbers Replaces Red Jacket Replaces Goulds CB RJ CB RJ - FE Replaces F. E. Control Box CB05411 2801044915 CB05412 00043 (G) - 50F301CB 2801054902 00044 (G) - 50F311CB CB07412 New CB10412 models CB05412CR « Left will replace all CB07412CR old model CB10412CR numbers CB15412CR to the CB20412CR Right » CB30412CR 2801074915 00054 (G) - 75F311CB 2801084915 00064 (G) - 100F311CB 2824055015 00044CR S50N1CB - 2824075015 00054CR S75N1CB - 2824085015 00064CR S100N1CB - CB50412CR 2821138110 2823008110 00074 S150N1CB 150F311CB 2823018310 00084 S200N1CB 200F311CB 2823028110 00094 S300N1CB 300F311CB 00104 S500N1CB 500F311CB CB15412MC Not Available Before MC or Deluxe 2 230 CB20412MC 2823018310 00084MC S200N1CBC 200F311CBC 3 230 CB30412MC 2823028310 00094MC S300N1CBC 300F311CBC 5 230 CB50412MC 2821139310 00104MC S500N1CBC 500F311CBC MOTOR CROSS REFERENCE Motor Type 2-wire 3-wire HP Volts CentriPro Order No. Old GWT # Red Jacket Order No. Old RJ # F.E. # 0.5 115 M05421 S04932 50C201 50F201 244504 0.5 230 M05422 S04942 50C211 50F211 244505 0.75 230 M07422 S05942 75C211 75F211 244507 1 230 M10422 S06942 100C211 100F211 244508 1.5 230 M15422 S07942 150C211 150F211 244309 0.5 115 M05411 S04930 50C301 50F301 214505 0.5 230 M05412 S04940 50C311 50F311 214505 0.75 230 M07412 S05940 75C311 75F311 214507 1 230 M10412 S06940 100C311 100F311 214508 1.5 230 M15412 S07940 150C311 150F311 224300 2 230 M20412 S08940 200C311 200F311 224301 3 230 M30412 S09940 300C311 300F311 22430226 3 230 N/R S09940HT N/R 300F311HT 22430252 5 230 M50412 S10940 500C311 500F311 224303 PAGE 5 CentriPro Residential Water Systems SINGLE PHASE Generation I Single Phase 2-WIRE PSC, SINGLE PHASE 4" MOTORS - ELECTRICAL DATA, 60 HZ, 3450 RPM Model RJ Ref. # HP KW Volts SF Amps Watts Amps Watts Locked Rotor Amps M05421 50C201 0.5 0.37 115 1.6 7.4 845 9.5 1088 36.4 1.3-1.8 M05422 50C211 0.5 0.37 230 1.6 3.7 834 4.7 1073 19.5 4.5-5.2 M07422 75C211 0.75 0.55 230 1.5 5.0 1130 6.4 1459 24.8 3.0-4.8 M10422 100C211 1.0 0.75 230 1.4 7.9 1679 9.1 1990 21.7 4.2-5.2 M15422 150C211 1.5 1.1 230 1.3 9.2 2108 11.0 2520 42.0 1.9-2.3 Full Load 2-Wire (PSC) Type Service Factor Winding Resistance 2-WIRE, SINGLE PHASE 4" MOTORS - ENGINEERING DATA Efficiency % 2-Wire (PSC) Type Power Factor % Thrust Rating KVA Code Standard Fuse Dual Element Time Delay Fuse Circuit Breaker Model HP Volts F.L. S.F. F.L. S.F. M05421 0.5 115 49 61 99 99 K 25 15 20 M05422 0.5 230 50 62 97 99 K 15 10 10 M07422 0.75 230 55 65 97 99 J 20 10 15 M10422 1.0 230 58 65 94 96 F 25 15 20 M15422 1.5 230 59 64 99 99 H 30 15 25 700 # 3-WIRE, SINGLE PHASE 4" MOTORS - ELECTRICAL DATA, 60 HZ, 3450 RPM Winding Locked Resistance Rotor Main Start Amps Watts Amps Watts Amps (B-Y or (R-Y) B-B) Full Load 3-Wire (CSCR) PREMIUM 3-Wire (CSIR) PREMIUM Type Model PAGE 6 RJ Ref. HP KW Volts SF # Service Factor Deluxe Standard Control Box Control (Mag Box Contactor) M05411 50C301 0.5 0.37 115 1.6 Y – 11.0 B – 11.0 R–0 733 Y – 12.6 B – 12.6 R–0 1021 49.6 0.9 - 1.6 5.7 - 7.0 M05412 50C311 0.5 0.37 1.6 Y – 5.5 B – 5.5 R–0 745 Y – 6.3 B – 6.3 R–0 1033 22.3 4.2 - 4.9 M07412 75C311 0.75 0.55 1.5 Y – 7.2 B – 7.2 R–0 1014 Y – 8.3 B – 8.3 R–0 1381 32.0 2.6 - 3.6 M10412 100C311 1.0 0.75 1.4 Y – 8.4 B – 8.4 R–0 1267 Y – 9.7 B – 9.7 R–0 1672 41.2 2.2 - 3.2 M05412 50C311 0.5 0.37 1.6 Y – 4.1 B – 4.1 R – 2.2 720 Y – 4.9 B – 4.4 R – 2.1 955 22.3 4.2 - 4.9 M07412 75C311 0.75 0.55 1.5 Y – 5.1 B – 5.0 R – 3.2 1000 Y – 6.3 B – 5.6 R – 3.1 1300 32.0 2.6 - 3.6 M10412 100C311 1.0 0.75 1.4 Y – 6.1 B – 5.7 R – 3.3 1205 Y – 7.2 B – 6.3 R – 3.3 1530 41.2 2.2 - 3.2 M15412 150C311 1.5 1.1 1.3 Y – 9.7 B – 9.5 R – 1.4 1693 Y – 11.1 B – 11.0 R – 1.3 2187 47.8 1.6 - 2.3 7.9 - 8.7 CB15412CR M20412 200C311 2.0 1.5 1.25 Y – 9.9 B – 9.1 R – 2.6 2170 Y – 12.2 B – 11.7 R – 2.6 2660 49.4 1.6 - 2.2 CB20412CR CB20412MC M30412 300C311 3.0 2.2 1.15 Y – 14.3 B – 12.0 R – 5.7 3170 Y – 16.5 B – 13.9 R – 5.6 3620 76.4 1.1 - 1.4 2.0 - 2.5 CB30412CR CB30412MC M50412 500C311 5.0 3.7 1.15 Y – 24.0 B – 19.1 R – 10.2 5300 Y – 27.0 B – 22.0 R – 10.0 6030 101.0 230 0.62 0.76 17.4 18.7 11.8 13.0 11.3 12.3 17.4 18.7 11.8 13.0 11.3 12.3 10.8 12.0 1.36 1.66 CB05411 - CB05412 - CB07412 - CB10412 - CB05412CR - CB07412CR - CB10412CR - CB50412CR CB15412MC CB50412MC CentriPro Residential Water Systems SINGLE PHASE Generation I Single Phase 3-WIRE, SINGLE PHASE 4" MOTORS - ENGINEERING DATA Efficiency % Type 3-Wire Power Factor % Thrust Rating KVA Code Model HP Volts F.L. S.F. F.L. S.F. M05411 0.5 115 51 59 54 69 N M05412 0.5 50 58 58 71 M M07412 0.75 55 61 61 72 M10412 1.0 59 62 66 75 M15412 1.5 66 67 80 86 J M20412 2 68 69 96 95 G M30412 3 72 72 96 97 M50412 5 71 71 97 98 230 700 # L L 900 # 1500 # G E Generation II Single Phase (Released April 2011) 2-WIRE MOTORS Identified by a - 01 Nameplate Order No. Suffix As part of Faradyne Motors' continual improvement process, 3-Wire Generation II motors were introduced in April 2011. Pump model numbers and motor order numbers remained unchanged. The Motor Nameplate will have a new Faradyne part number and the Goulds part number on the Motor Nameplate will have a - 01 suffix, example M05422 will be M05422 - 01, only on the Motor Nameplate not in our catalog or price book. The self-stick, Mylar motor data stickers we pack with 2 wire motors and complete pumps will be updated with the new electrical data so that installers will know which motor is installed in the well should service work ever be necessary. Note that the motor data is only needed to troubleshoot a motor in the well, i.e. resistance and amperage ratings or when installing a variable speed drive system to set the overloads. 2-WIRE, 4" SINGLE PHASE ELECTRICAL DATA, 60 HZ, 3450 RPM Rating 2-Wire (PSC) Type Full Load Service Factor Winding Resistance Locked Rotor Main Start Watts Amps (B-Y or B-B) (R-Y) Model RJ Ref. # HP KW Volts SF Amps (B or Y/B/R) Watts Amps (B or Y/B/R) M05421 50C201 0.5 0.37 115 1.6 7.9 910 9.8 1120 28 1.4-2.0 – M05422 50C211 0.5 0.37 230 1.6 4.0 845 4.7 1050 16 6.1-7.2 – M07422 75C211 0.75 0.55 230 1.5 5.0 1130 6.2 1400 18 5.9-6.9 – M10422 100C211 1.0 0.75 230 1.4 6.7 1500 8.1 1800 24 4.2-5.2 – M15422 150C211 1.5 1.1 230 1.3 9.0 2000 10.4 2350 43 1.8-2.4 – 2-WIRE, 4" SINGLE PHASE ENGINEERING DATA Efficiency % 2-Wire (PSC) Type Power Factor % Thrust KVA Rating Code Standard Fuse Dual Element Time Delay Fuse Circuit Breaker Model HP Volts F.L. S.F. F.L. S.F. M05421 0.5 115 42% 54% 99% 99% H 25 15 20 M05422 0.5 230 45% 59% 92% 97% J 15 10 10 M07422 0.75 230 51% 61% 98% 98% F 15 10 15 M10422 1.0 230 50% 59% 98% 98% F 20 15 20 M15422 1.5 230 57% 63% 98% 99% H 30 15 25 700 # PAGE 7 CentriPro Residential Water Systems SINGLE PHASE Generation II Single Phase (Released April 2011) 3-WIRE, SINGLE PHASE 4" MOTORS - ELECTRICAL DATA, 60 HZ, 3450 RPM Winding Deluxe Locked Resistance Standard Control Rotor Main Control Box (Mag Start Box Type Model RJ Ref. # HP KW Volts SF Amps Watts Amps Watts Amps (B-Y or Contactor) (R-Y) B-B) 3-Wire (CSCR) PREMIUM 3-Wire (CSIR) PREMIUM Full Load Service Factor M05411 50C301 0.5 0.37 115 1.6 Y – 8.8 B – 8.8 R–0 675 Y – 10.9 B – 10.9 R–0 980 44 M05412 50C311 0.5 0.37 1.6 Y – 5.3 B – 5.3 R–0 740 Y – 6.1 B – 6.1 R–0 1050 21 M07412 75C311 0.75 0.55 1.5 Y – 6.6 B – 6.6 R–0 970 Y – 7.8 B – 7.8 R–0 1350 32 M10412 100C311 1.0 0.75 1.4 Y – 8.1 B – 8.1 R–0 1215 Y – 9.4 B – 9.4 R–0 1620 41 M05412 50C311 0.5 0.37 1.6 Y – 4.2 B – 4.1 R – 1.8 715 Y – 4.8 B – 4.3 R – 1.8 960 21 M07412 75C311 0.75 0.55 1.5 Y – 4.8 B – 4.4 R – 2.5 940 Y – 6.0 B – 4.9 R – 2.3 1270 32 M10412 100C311 1.0 0.75 1.4 Y – 6.1 B – 5.2 R – 2.7 1165 Y – 7.3 B – 5.8 R – 2.6 1540 41 M15412 150C311 1.5 1.1 1.3 Y – 9.1 B – 8.2 R – 1.2 1660 Y – 10.9 B – 9.4 R – 1.1 2130 49 M20412 200C311 2 1.5 1.25 Y – 9.9 B – 9.1 R – 2.6 2170 Y – 12.2 B – 11.7 R – 2.6 2660 49 M30412 300C311 3 2.2 1.15 Y – 14.3 B – 12.0 R – 5.7 3170 Y – 16.5 B – 13.9 R – 5.6 3620 76 M50412 500C311 5 3.7 1.15 Y – 24.0 B – 19.1 R – 10.2 5300 Y – 27.0 B – 22.0 R – 10.0 6030 101 230 1.0 1.4 5.1 6.1 2.6 3.3 2.0 2.6 5.1 6.1 2.6 3.3 2.0 2.6 2.1 2.5 1.6 2.2 1.0 1.4 .6 - .8 2.5 3.1 12.4 13.7 10.4 11.7 9.3 10.4 12.4 13.7 10.4 11.7 9.3 10.4 10.0 10.8 4.8 5.92 2.0 2.5 1.3 1.7 CB05411 - CB05412 - CB07412 - CB10412 - CB05412CR CB07412CR CB10412CR CB15412CR CB20412CR CB30412CR CB50412CR CB15412MC CB20412MC CB30412MC CB50412MC 3-WIRE, SINGLE PHASE 4" MOTORS - ENGINEERING DATA Efficiency % 3-Wire CSCR 3-Wire CSIR (QD) Type PAGE 8 Model HP Volts F.L. M05411 0.5 115 M05412 0.5 M07412 M10412 Power Factor % Thrust Rating KVA Code S.F. F.L. S.F. 57 62 65 78 M 52 58.5 61 75 L 0.75 60 64.5 64 76 L 1 63 66 66 76 M05412 0.5 54.5 61.5 77 87 M07412 0.75 62 69 86 91 M10412 1.0 66 71 86 91 L M15412 1.5 68 69 81 87 J M20412 2 70 70 89 91 M30412 3 72 72 96 97 M50412 5 70.5 71 97 97.5 230 700 # L L L 900 # 1500 # G G E CentriPro Residential Water Systems SINGLE PHASE Generation II Single Phase (Released November 2015) As part of Faradyne Motors' continual improvement process, further improvements have been made to Generation II motors in November 2015. Our pump model numbers and motor order number will not change. The Motor Nameplate for the improved Generation II will have a - 01 suffix, example M05422 will be M05422 – 01, only on the Motor Nameplate not in our catalog or price book. To decipher the November 2015 Generation II motors from the April 2011 Generation II motors, please use the date code located on the motor. CentriPro motor date codes are 12 characters long, the first character represents the month and the fourth and fifth character represent the year. The self-stick, Mylar motor data stickers we pack with our motors and complete pumps will be updated with the new electrical data so that installers will know which motor is installed in the well should service work ever be necessary. 2 WIRE PSC, SINGLE PHASE 4" MOTORS - ELECTRICAL DATA, 60 HZ, 3450 RPM Rating 2-Wire (PSC) Type Full Load Service Factor Locked Amps Amps Rotor (B or Watts (B or Watts Amps Y/B/R) Y/B/R) Model RJ Ref. # HP KW Volts SF M05421 50C201 0.5 0.37 115 1.6 8.1 M05422 50C211 0.5 0.37 230 1.6 M07422 75C211 0.75 0.55 230 1.5 M05422 100C211 1.0 0.75 230 M15422 150C211 1.5 1.1 230 Winding Resistance Main (B-Y or B-B) Start (R-Y) 890 10.2 1110 28 1.4 - 2.0 - 4.3 845 4.8 1035 16 6.1 - 7.2 - 5.0 1100 6.4 1375 18 5.9 - 6.9 - 1.4 6.7 1450 8.2 1770 23.5 4.2 - 5.2 - 1.3 9.1 1950 10.5 2300 43 1.8 - 2.4 - 2-WIRE, SINGLE PHASE 4" MOTORS - ENGINEERING DATA Efficiency % 2-Wire (PSC) Type Power Factor % Thrust Rating KVA Code Standard Fuse Dual Element Time Delay Fuse Circuit Breaker Model HP Volts F.L. S.F. F.L. S.F. M05421 0.5 115 42 54 99 99 H 25 15 20 M05422 0.5 230 44 58 90 97 J 15 10 10 M07422 0.75 230 51 61 99 99 F 15 10 15 M05422 1.0 230 52 59 99 99 F 20 15 20 M15422 1.5 230 58 63 98 99 H 30 20 25 700 # 3-WIRE, SINGLE PHASE 4" MOTORS - ELECTRICAL DATA, 60 HZ, 3450 RPM Rating 3-Wire (CSCR) PREMIUM 3-Wire (CSIR) PREMIUM Type Model Full Load RJ Ref. HP KW Volts SF # Service Factor Winding Resistance Deluxe Locked Standard Control Rotor Main Control Amps Amps Box (Mag Start Amps Box (B or Watts (B or Watts (B-Y or Contactor) (R-Y) Y/B/R) Y/B/R) B-B) M05411 50C301 0.5 0.37 115 1.6 9.8/9.8/0 670 11.6/11.6/0 980 44 M05412 50C311 0.5 0.37 230 1.6 5.7/5.7/0 735 6.3/6.3/0 1035 20.5 M07412 75C311 0.75 0.55 230 1.5 6.7/6.7/0 940 7.9/7.9/0 1335 32 M10412 100C311 1.4 8.5/8.5/0 1175 9.5/9.5/0 1590 41 1 0.75 230 M05412 50C311 0.5 0.37 230 1.6 4.4/4.3/1.9 715 5.0/4.5/1.9 950 21 M07412 75C311 0.75 0.55 230 1.5 4.6/4.6/2.6 920 6.1/5.1/2.6 1235 32 M10412 100C311 1.0 0.75 230 1.4 6.2/6.0/3.6 1165 7.4/6.3/3.3 1490 41 M15412 150C311 1.5 1.1 230 1.3 9.2/8.7/1.2 1660 11.0/9.9/1.2 2110 49 M20412 200C311 2.0 1.5 M30412 300C311 3.0 2.2 M50412 500C311 5.0 3.7 230 1.25 9.9/9.1/2.6 2170 12.2/11.7/2.6 2660 230 1.15 14.3/12.0/5.7 3170 16.5/13.9/5.6 3620 230 1.15 24/19.1/10.2 5300 27.0/22.0/10.0 6030 49 76 101 1.0 - 1.4 2.5 - 3.1 CB05411 12.4 5.1 - 6.1 CB05412 13.7 10.4 2.6 - 3.3 CB07412 11.7 2.0 - 2.6 9.3 - 10.4 CB10412 12.4 5.1 - 6.1 CB05412CR 13.7 10.4 2.6 - 3.3 CB07412CR 11.7 2.0 - 2.6 9.3 - 10.4 CB10412CR 10.0 2.1 - 2.5 CB15412CR 10.8 1.6 - 2.2 4.8 - 5.9 CB20412CR 1.0 - 1.4 2.0 - 2.5 CB30412CR .6 - .8 1.3 - 1.7 CB50412CR CB15412MC CB20412MC CB30412MC CB50412MC PAGE 9 CentriPro Residential Water Systems SINGLE PHASE Generation II Single Phase (Released November 2015) 3-WIRE, SINGLE PHASE 4" MOTORS - ENGINEERING DATA Efficiency % 3-Wire (CSCR) PREMIUM 3-Wire (CSIR) PREMIUM Type Power Factor % Thrust Rating KVA Code Model RJ REF # HP Volts F.L. S.F. F.L. S.F. M05411 50C301 0.5 115 55.5 61 63 77 M M05412 50C311 0.5 230 51 58 60 75 L M07412 75C311 0.75 230 60 63 64 78 L M10412 100C311 1 230 63.5 66 63 76 M05412 50C311 0.5 230 52 63 75 86 M07412 75C311 0.75 230 61 68 86 93 L M10412 100C311 1.0 230 64 70 85 91 L M15412 150C311 1.5 230 68 69 82 87 J M20412 200C311 2.0 230 68 69 96 95 G M30412 300C311 3.0 230 72 72 96 97 M50412 500C311 5.0 230 70.5 71 97 97.5 700 # 900 # 1500 # L L G E THREE PHASE (Released April 2011) ELECTRICAL DATA, 60 HZ, 3450 RPM, 4" MOTORS 4" 3-Phase (PREMIUM) Type CentriPro # M05430 M07430 M10430 M15430 M20430 M30430 M50430 M75430 M05432 M07432 M10432 M15432 M20432 M30432 M50432 M75432 M05434 M07434 M10434 M15434 M20434 M30434 M50434 M75434 M100434 M15437 M20437 M30437 M50437 M75437 PAGE 10 RJ Ref. # 50C323 75C323 100C323 150C323 200C323 300C323 500C323 750C323 50C313 75C313 100C313 150C313 200C313 300C313 500C313 750C313 50C353 75C353 100C353 150C353 200C353 300C353 500C353 750C353 1000C353 150C363 200C363 300C363 500C363 750C363 HP 0.5 0.75 1 1.5 2 3 5 7.5 0.5 0.75 1 1.5 2 3 5 7.5 0.5 0.75 1 1.5 2 3 5 7.5 10 1.5 2 3 5 7.5 KW 0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 1.1 1.5 2.2 3.7 5.5 Volts SF 1.6 1.5 1.4 1.3 200 1.25 1.15 1.15 1.15 1.6 1.5 1.4 1.3 230 1.25 1.15 1.15 1.15 1.6 1.5 1.4 1.3 460 1.25 1.15 1.15 1.15 1.15 1.3 1.25 575 1.15 1.15 1.15 Full Load Service Factor Winding Resistance Locked Rotor Amps Amps Watts Amps Watts PH-PH 2.9 600 3.4 870 22 4.1 - 5.2 3.8 812 4.5 1140 32 2.6 - 3.0 4.6 1150 5.5 1500 29 3.4 - 3.9 6.3 1560 7.2 1950 40 1.9 - 2.5 7.5 2015 8.8 2490 51 1.4 - 2.0 10.9 2890 12.0 3290 71 1.2 - 1.5 18.3 4850 20.2 5515 113 0.7 - 0.9 27.0 7600 30.0 8800 165 0.4 - 0.6 2.4 610 2.9 880 17.3 5.7 - 7.2 3.3 850 3.9 1185 27 3.3 - 4.3 4.0 1090 4.7 1450 26.1 4.1 - 5.1 5.2 1490 6.1 1930 32.4 2.8 - 3.4 6.5 1990 7.6 2450 44 2.2 - 2.8 9.2 2880 10.1 3280 58.9 1.6 - 2.0 15.7 4925 17.5 5650 93 .9 - 1.3 24 7480 26.4 8570 140 .5 - .9 1.3 610 1.5 875 9 23.6 - 26.1 1.7 820 2.0 1140 14 14.4 - 16.2 2.2 1145 2.5 1505 13 17.8 - 18.8 2.8 1560 3.2 1980 16.3 12.3 - 13.1 3.3 2018 3.8 2470 23 7.5 - 9.3 4.8 2920 5.3 3320 30 6.3 - 7.7 7.6 4810 8.5 5530 48 3.9 - 4.9 12.2 7400 13.5 8560 87 2.1 - 2.7 15.6 9600 17.2 11000 110 1.8 - 2.2 2.0 1520 2.4 1950 11.5 19.8 - 20.6 2.7 1610 3.3 2400 21 10.2 - 12.5 3.7 2850 4.1 3240 21.1 10.2 - 12.5 7.0 5080 7.6 5750 55 3.6 - 4.2 9.1 7260 10.0 8310 55 3.6 - 4.2 CentriPro Residential Water Systems THREE PHASE (Released April 2011) 4" MOTORS - ENGINEERING DATA Type CentriPro # HP 4" 3-Phase (PREMIUM) Efficiency % M05430 M07430 M10430 M15430 M20430 M30430 M50430 M75430 M05432 M07432 M10432 M15432 M20432 M30432 M50432 M75432 M05434 M07434 M10434 M15434 M20434 M30434 M50434 M75434 M100434 M15437 M20437 M30437 M50437 M75437 0.5 0.75 1 1.5 2 3 5 7.5 0.5 0.75 1 1.5 2 3 5 7.5 0.5 0.75 1 1.5 2 3 5 7.5 10 1.5 2 3 5 7.5 Volts 200 230 460 575 F.L. S.F. 62 69 66 72 74 77 76 74 61 66 69 75 75 77 76 75 61 69 65 72 74 76 77 76 79 73 78 78 74 77 68 74 70 74 75 77 76 74 68 71 72 76 75 77 76 75 68 73 69 73 75 77 77 76 80 74 78 78 75 77 Standard Fuse Thrust Rating 700 # 900 # 1500 # 700 # 900 # 1500 # 700 # 900 # 1500 # 700 # 900 # 1500 # KVA Code R R M L K K J J R R M K K J J J R R M K L J J L K J M J M J Meets NEC Based on FL 10 15 15 20 25 35 60 80 6 6 10 15 15 25 45 70 3 3 6 10 15 15 25 40 45 6 10 10 20 25 Max Value Based on SFA 15 15 20 25 30 40 70 90 10 15 15 20 25 35 60 80 6 10 10 10 15 20 30 50 60 10 10 15 25 35 Dual Element Time Delay Meets Max NEC Value Based Based on FL on SFA 6 10 10 15 10 10 10 15 15 20 20 25 35 40 50 60 6 6 6 10 6 10 10 15 15 15 15 20 30 35 45 50 3 3 6 6 3 6 6 6 6 10 10 10 15 20 25 30 25 35 3 6 6 6 10 10 15 15 20 20 Circuit Breaker Meets NEC Based on FL 10 10 10 15 20 30 50 70 6 6 10 15 20 25 40 60 3 3 6 6 10 15 15 30 35 6 10 10 20 25 Max Value Based on SFA 10 15 15 20 25 35 60 80 10 10 15 20 20 30 45 70 6 6 10 10 10 15 25 35 45 10 10 15 20 30 PAGE 11 CentriPro Residential Water Systems THREE PHASE (Released November 2015) As part of Faradyne Motors' continual improvement process, further improvements have been made to CentriPro Three Phase motors in November 2015. Our pump model numbers and motor order number will not change. To decipher the November 2015 motors from the previous three phase motors, please use the date code located on the motor. CentriPro motor date codes are 12 characters long, the first character represents the month and the fourth and fifth character represent the year. The self-stick, Mylar motor data stickers we pack with our motors and complete pumps will be updated with the new electrical data so that installers will know which motor is installed in the well should service work ever be necessary. ELECTRICAL DATA, 60 HZ, 3450 RPM, 4" MOTORS Full Load M05430 M07430 M10430 M15430 M20430 M30430 M50430 M75430 50C323 0.5 0.37 75C323 0.75 0.55 100C323 1.0 0.75 150C323 1.5 1.1 200 200C323 2.0 1.5 300C323 3.0 2.20 500C323 5.0 3.70 750C323 7.5 5.50 1.6 1.5 1.4 1.3 1.25 1.15 1.15 1.15 2.9 3.9 4.8 6.6 8.0 10.9 18.3 27.0 600 820 1120 1650 1960 2890 4850 7600 3.5 4.7 5.7 7.6 9.3 12.0 20.2 30.0 860 1150 1470 1950 2455 3290 5515 8800 Locked Rotor Amps 22 30 34 40 51 71 113 165 M05432 M07432 M10432 M15432 M20432 M30432 M50432 M75432 50C313 0.5 0.37 75C313 0.75 0.55 100C313 1.0 0.75 150C313 1.5 1.1 230 200C313 2.0 1.5 300C313 3.0 2.2 500C313 5.0 3.7 750C313 7.5 5.5 1.6 1.5 1.4 1.3 1.25 1.15 1.15 1.15 2.4 3.3 4.1 5.8 6.7 9.2 15.7 24.0 575 805 1070 1550 1965 2880 4925 7480 3.0 4.0 4.9 6.6 8.0 10.1 17.5 26.4 860 1160 1440 1950 2465 3280 5650 8570 18 27 26 36 44 59 93 140 5.7 - 7.2 3.3 - 4.3 3.2 - 4.2 2.5 - 3.1 2.2 - 2.8 1.6 - 2.0 .9 - 1.3 .5 - .9 M05434 M07434 M10434 M15434 M20434 M30434 M50434 M75434 M100434 50C353 75C353 100C353 150C353 200C353 300C353 500C353 750C353 1000C353 0.5 0.75 1.0 1.5 2.0 3.0 5.0 7.5 10.0 0.37 0.55 0.75 1.1 1.5 460 2.20 3.70 5.50 7.50 1.6 1.5 1.4 1.3 1.25 1.15 1.15 1.15 1.15 1.3 1.7 2.2 3.0 3.6 4.8 7.6 12.2 15.6 620 825 1140 1540 1960 2920 4810 7400 9600 1.5 2.0 2.5 3.4 4.1 5.3 8.5 13.5 17.2 865 1140 1460 1960 2440 3320 5530 8560 11000 9 14 15 16 23 30 48 87 110 23.6 - 26.1 14.4 - 16.2 16.8 - 18.6 9.5 - 10.5 7.5 - 9.3 6.3 - 7.7 3.9 - 4.9 2.1 - 2.7 1.8 - 2.2 M15437 M20437 M30437 M50437 M75437 150C363 200C363 300C363 500C363 750C363 1.5 1.1 2.0 1.50 3.0 2.20 575 5.0 3.7 7.5 5.5 1.3 1.25 1.15 1.15 1.15 2.3 2.7 3.7 7.0 9.1 1540 1610 2850 5080 7260 2.6 3.3 4.1 7.6 10.0 1970 2400 3240 5750 8310 15 21 21 55 55 15.6 - 17.3 10.2 - 12.5 10.2 - 12.5 3.6 - 4.2 3.6 - 4.2 4" 3-Phase (PREMIUM) Type CentriPro # RJ Ref. # PAGE 12 HP KW Volts SF Service Factor Amps Watts Amps Watts Winding Resistance PH-PH 4.1 - 5.2 2.8 - 3.7 2.2 - 3.1 1.9 - 2.5 1.4 - 2.0 1.2 - 1.5 .7 - .9 .4 - .6 CentriPro Residential Water Systems THREE PHASE (Released November 2015) 4" MOTORS - ENGINEERING DATA Type CentriPro # HP 4" 3-Phase (PREMIUM) Efficiency % M05430 M07430 M10430 M15430 M20430 M30430 M50430 M75430 M05432 M07432 M10432 M15432 M20432 M30432 M50432 M75432 M05434 M07434 M10434 M15434 M20434 M30434 M50434 M75434 M100434 M15437 M20437 M30437 M50437 M75437 0.5 0.75 1.0 1.5 2.0 3.0 5.0 7.5 0.5 0.75 1 1.5 2 3 5 7.5 0.5 0.75 1 1.5 2 3 5 7.5 10 1.5 2 3 5 7.5 Volts 200 230 460 575 F.L. S.F. 64.0 68.0 69.0 73.0 76.0 77.0 76.0 74.0 65 69.5 70 72 76 77 76 75 60.5 68 65.5 73 76 77 77 76 79 73 78 78 74 77 69.5 73.0 73.0 74.5 76.0 77.0 76.0 74.0 69.5 72.5 72.5 74.5 75.5 77 76 75 69 73.5 71.5 74 76.5 77 77 76 80 74 78 78 75 77 Standard Fuse Thrust Rating KVA Code 700 700 700 700 900 900 1500 1500 700 700 700 700 900 900 1500 1500 700 700 700 700 900 900 1500 1500 1500 700 900 900 1500 1500 R R N L K K J J R R M L K J J J R R N L L J J L K K M J M J Meets NEC Based on FL 10 15 15 20 25 35 60 80 6 6 10 15 15 25 45 70 3 3 6 10 15 15 25 40 45 6 10 10 20 25 Max Value Based on SFA 15 15 20 25 30 40 70 90 10 15 15 20 25 35 60 80 6 10 10 10 15 20 30 50 60 10 10 15 25 35 Dual Element Time Delay Meets Max NEC Value Based Based on FL on SFA 6 10 10 15 10 10 10 15 15 20 20 25 35 40 50 60 6 6 6 10 6 10 10 15 15 15 15 20 30 35 45 50 3 3 6 6 3 6 6 6 6 10 10 10 15 20 25 30 25 35 3 6 6 6 10 10 15 15 20 20 Circuit Breaker Meets NEC Based on FL 10 10 10 15 20 30 50 70 6 6 10 15 20 25 40 60 3 3 6 6 10 15 15 30 35 6 10 10 20 25 Max Value Based on SFA 10 15 15 20 25 35 60 80 10 10 15 20 20 30 45 70 6 6 10 10 10 15 25 35 45 10 10 15 20 30 PAGE 13 CentriPro Residential Water Systems WIRE SIZING 4" PREMIUM MOTORS – 2-WIRE SINGLE PHASE (All Generations) Motor Lead Lengths - Faradyne 2 Wire Motors - Based on Service Factor Amps, 30ºC Ambient & 5% Voltage Drop Motor Rating Volts HP kW FLA SFA 14 12 10 115 ½ 0.37 8.1 10.2 107 171 273 230 ½ 0.37 4.3 4.8 457 726 1158 230 ¾ 0.55 5.0 6.4 342 545 869 230 1 0.75 6.7 8.2 241 383 230 1½ 1.1 9.1 10.5 199 317 8 6 4 2 1/0 2/0 3/0 4/0 432 672 1071 1835 2855 4551 1700 2703 3411 4305 5424 7225 11489 1376 2141 3413 5419 8617 10871 611 968 505 801 1506 2400 3811 6060 7646 9652 1246 1986 3153 5013 6325 7985 4" PREMIUM MOTORS – 3-WIRE SINGLE PHASE (All Generations) Motor Lead Lengths - Faradyne 3 Wire Motors - Based on Service Factor Amps, 30ºC Ambient, & 5% Voltage Drop Motor Rating Volts HP kW FLA 60ºC & 75ºC Insulation - AWG Copper Wire Size SFA 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0 2716 3485 4391 CSIR Control Boxes 115 230 1/2 0.37 9.8 11.6 87 138 221 349 544 867 1376 2188 1/2 0.37 5.7 6.3 348 553 883 1398 2175 3467 5505 8753 3/4 0.55 6.7 7.9 264 420 670 1061 1651 2632 4178 6644 8383 1 0.75 8.5 9.5 226 359 573 908 1413 2252 3575 5685 7173 CSCR Control Boxes 230 PAGE 14 1/2 0.37 4.4 5.0 348 553 883 1398 2175 3467 5505 8753 3/4 0.55 4.6 6.1 264 420 670 1061 1651 2632 4178 6644 8383 1 0.75 6.2 7.4 226 359 573 908 1413 2252 3575 5685 7173 1 1/2 1.1 9.2 11.0 197 314 501 793 1246 1986 3124 4968 6268 2 1.5 9.9 12.2 180 286 456 722 1123 1790 2843 4520 5703 3 2.2 14.3 16.5 133 211 337 534 830 1324 2102 3342 4217 5323 5 3.7 24.0 27.0 206 326 507 809 1284 2042 2577 3253 CentriPro Residential Water Systems WIRE SIZING 3Ø 4" CENTRIPRO MOTOR WIRE CHART (All Generations) Motor Lead Lengths - Faradyne 3-Phase Motors - Based on Service Factor Amps, 30ºC Ambient, & 5% Voltage Drop Motor Rating Volts 200 230 460 575 60ºC & 75ºC Insulation - AWG Copper Wire Size HP kW FLA SFA 14 12 10 8 6 4 2 1/0 2/0 3/0 4/0 .5 0.37 2.9 3.5 629 1000 1595 2526 3931 .75 .55 3.8 4.5 423 674 1074 1702 2648 1 .75 4.6 5.5 346 551 879 1392 2166 3454 1.5 1.1 6.3 7.2 265 421 672 1064 1655 2638 2 1.5 7.5 8.8 217 344 549 870 1354 2158 3427 5449 3 2.2 10.9 12.0 159 253 403 638 993 1583 2513 3996 5 3.7 18.3 20.2 94 150 239 379 590 940 1493 2374 2995 3781 4764 7.5 5.5 27.0 30.0 64 101 161 255 397 633 1005 1598 2017 2546 3207 .5 .37 2.4 2.9 756 1202 1917 3037 4725 7532 .75 .55 3.3 3.9 562 894 1426 2258 3513 5601 8892 1 .75 4 4.7 466 742 1183 1874 2915 4648 7379 1.5 1.1 5.2 6.1 359 571 912 1444 2246 3581 5685 9040 2 1.5 6.5 7.6 288 459 732 1159 1803 2874 4563 7256 9155 3 2.2 9.2 10.1 217 345 551 872 1357 2163 3434 5460 6889 8696 10956 318 503 783 1248 1982 3151 3976 5019 6323 334 519 827 1314 2089 2635 3327 4192 5 3.7 15.7 17.5 7.5 5.5 24 26.4 .5 .37 1.3 1.5 2922 4648 7414 .75 .55 1.7 2.0 2191 3486 5560 8806 1 .75 2.2 2.5 1753 2789 4448 7045 1.5 1.1 2.8 3.2 1370 2179 3475 5504 2 1.5 3.3 3.8 1153 1835 2926 4635 7212 3 2.2 4.8 5.3 827 1315 2098 3323 5171 5 3.7 7.6 8.5 516 820 1308 2072 3224 5140 7.5 5.5 12.2 13.5 325 516 824 1305 2030 3236 5138 1024 1593 2540 4033 10 7.5 15.6 17.2 255 405 647 1.5 1.1 2.0 2.4 2283 3631 5792 2 1.5 2.7 3.3 1660 2641 4212 6671 3 2.2 3.7 4.1 1336 2126 3390 5370 5 3.7 7.0 7.6 721 1147 1829 2897 4507 7.5 5.5 9.1 10.0 548 871 1390 2202 3426 PAGE 15 CentriPro Residential Water Systems WEIGHTS AND DIMENSIONS 2-WIRE & 3-WIRE WEIGHTS AND DIMENSIONS Length (L) In. Type 2-Wire (PSC) Premium 3-Wire Premium CentriPro Order No. M05421 M05422 M07422 M10422 M15422 M05411 M05412 M07412 M10412 M15412 M20412 M30412 M50412 HP Volts Gen I .5 .5 .75 1 1.5 .5 .5 .75 1 1.5 2 3 5 115 11 11 12.4 13.3 14.9 10 9.7 10.8 11.7 13.6 230 115 230 Gen II Gen II Nov. 2015 10.5 10.5 11.9 12.5 14.2 9.6 9.2 10.3 11.2 12.8 15.1 18.3 27.7 Weight (lbs) Gen I Gen II 19 19 23 25 29 19 18 22 23 28 18 18 22 24 28 18 17 20 22 26 31 40 70 Gen II Nov. 2015 18.1 18.1 21.4 23.2 27.3 17.9 16.7 19.8 22 26 THREE-PHASE, 4" MOTOR, LENGTHS AND WEIGHTS Length HP 0.5 0.75 1.0 1.5 2.0 3.0 5.0 7.5 10.0 1.5 2.0 3.0 5.0 7.5 PAGE 16 Volts 200 230 460 575 Weight Inches mm lb. kg. 10.0 10.8 11.7 11.7 13.8 15.3 21.7 27.7 30.7 11.7 15.3 15.3 27.7 27.7 254 275 297 297 351 389 550 703 780 297 389 389 703 703 19 22 23 23 28 32 55 70 78 23 32 32 70 70 8.6 9.7 10.4 10.4 12.7 14.5 24.9 31.8 35.4 10.4 14.5 14.5 31.8 31.8 CentriPro Residential Water Systems USING TWO DIFFERENT CABLE SIZES Customers sometimes desire to use two or more wire sizes on a pump installation. This is acceptable as long as the maximum cable length ratings are not exceeded. The data below describes how to safely accomplish the task. The cable lengths in the wire sizing charts represent 100% of the allowable length for each wire size. Never use more than 100% of any length shown in the table. The Three-Wire, Single Phase Motor Wire Chart will be used in this example. See page 8. Installation Data: • 2 HP, 230V, 1Ø, 3-Wire Motor • 150 Ft of #12 wire buried between the home (service entrance) and the well • Pump is set at 340 feet • Total wire length is 490 feet Refer to 3-Wire Motor Lead Length Chart • Select row for 2 HP, 230V, 1Ph Motor • Maximum wire lengths are: • #12 - 286’ • #10 - 456’ • # 8 - 722’ • Allowable Drop Cannot Exceed 100% of Any Length or Combination of Lengths The existing 150 feet of #12 underground wire uses 150’/286’ = 52.4% of the allowable length. 100% - 52.4% = 47.6% of another wire available to use. Which wire will use ≤ 47.6% of its allowable length to run 340’. 340’/456’ = 74.5% of #10 - 74.5% + 52.4% = 126.9% - over 100% is not allowable 340’/722’ = 47.1% of #8 - 47.1% + 52.4% = 99.5% which is allowable On this application we can use 150’ of #12 with 340’ of #8. The formula is: Actual Length 1 Actual length 2 + Maximum Allowed Maximum Allowed ≤ 1 or ≤ 100% Using this formula it is possible to size wire using 2 or more different wire sizes. PAGE 17 CentriPro Residential Water Systems CENTRIPRO (HITACHI) 6-10” THREE PHASE MOTORS Motor Order No. HP KW Volts 6M058 6M052 6M054 6M078 6M072 6M074 6M108 6M102 6M104 6M158 6M152 6M154 6M208 6M202 6M204 6M258 6M252 6M254 6M308 6M302 6M304 6M404 66M504 86M504 86M604 8M754 8M1004 8M1254 8M1504 10M2004 5 5 5 7.5 7.5 7.5 10 10 10 15 15 15 20 20 20 25 25 25 30 30 30 40 50 50 60 75 100 125 150 200 3.7 3.7 3.7 5.5 5.5 5.5 7.5 7.5 7.5 11 11 11 15 15 15 18.5 18.5 18.5 22 22 22 30 37 37 45 55 75 90 110 150 200 230 460 200 230 460 200 230 460 200 230 460 200 230 460 200 230 460 200 230 460 460 460 460 460 460 460 460 460 460 Phase Motor Dia. vs. Flange Dia. SF 6" x 6" 3 1.15 8" x 6" 8" x 8" 10 "x 10" Rated Input Service Factor Amps Watts Amps Watts 17.5 15.0 7.5 25.4 22.0 11.0 33.3 29.0 14.5 47.4 42.0 21.0 61.2 54.0 27.0 77.3 68.0 34.0 91.8 82.0 41.0 56.0 70.0 65.0 80.0 96.0 127.0 161.0 197.0 235.0 4910 4857 4857 7180 7127 7127 9360 9407 9407 13700 13700 13700 18040 17930 17930 22740 22470 22470 27000 27130 27130 35530 45210 44501 51866 65900 87600 110800 130700 171100 19.5 17.0 8.5 28.5 26.0 13.0 37.2 33.0 16.5 53.5 46.0 23.0 69.5 60.0 30.0 87.5 76.0 38.0 104.0 94.0 47.0 61.0 79.0 73.0 90.0 109.0 145.0 180.0 220.0 270.0 5610 5520 5520 8230 8140 8140 10700 10730 10730 15710 15800 15800 20820 20650 20650 26190 25800 25800 31120 31160 31160 41100 52380 50891 59576 76100 101300 126000 152000 198600 Full Load Locked Speed Rotor (RPM) Amps 3468 124 3468 110 3468 55 3479 158 3479 144 3479 72 3480 236 3480 208 3480 104 3483 347 3483 320 3483 160 3461 431 3461 392 3461 196 3479 578 3479 530 3479 265 3476 674 3476 610 3476 305 3447 420 3398 465 3484 435 3491 556 3489 675 3478 855 3477 1122 3472 1331 3478 1260 5-30 HP, 3 Phase 230 and 460 Motors have adjustable voltage feature, change voltage plugs to convert from 230V to 460V operation. Spare Change Plug Order No's are: PLUG-230V or PLUG-460V 6" SINGLE PHASE MOTORS AND REQUIRED CONTROL BOXES Motor Motor Dia. Rated Input Service Factor Full Load Locked Control Box Order HP KW Volts Phase vs. Flange SF Speed Rotor Order No. Amps Watts Amps Watts No. Dia. (RPM) Amps 6M051 5 3.7 24 4987 27.5 5735 3492 124 CB05MC3R 6M071 7.5 5.5 36 7675 41 8950 3448 167 CB07MC3R 230 1 6” x 6” 1.15 6M101 10 7.5 50 10135 58 11830 3452 202 CB10MC3R 6M151 15 11 72 15180 85 18050 3424 275 CB15MC3R PAGE 18 CentriPro Residential Water Systems CENTRIPRO (HITACHI) 6-10” THREE PHASE MOTORS Motor F.L. KVA Line - Line HP kW Volts Phase Order No. Efficiency % Code Resistance Time Delay Fuse Standard Dual Element 6M058 5 3.7 200 75.9 K 0.618 50 25 6M052 5 3.7 230 76.8 K 0.806 45 20 6M054 5 3.7 460 76.8 K 3.050 25 10 6M078 7.5 5.5 200 77.9 J 0.504 80 40 6M072 7.5 5.5 230 78.5 J 0.651 70 30 6M074 7.5 5.5 460 78.5 J 2.430 35 15 6M108 10 7.5 200 79.7 K 0.315 100 50 6M102 10 7.5 230 79.3 K 0.448 90 40 6M104 10 7.5 460 79.3 K 1.619 45 20 6M158 15 11 200 81.7 K 0.213 175 70 6M152 15 11 230 81.7 K 0.312 150 60 6M154 15 11 460 81.7 K 1.074 70 30 82.7 J 0.189 200 90 J 0.258 6M208 20 15 200 6M202 20 15 230 83.2 175 70 6M204 20 15 460 83.2 J 0.861 90 35 6M258 3 25 18.5 200 82.0 K 0.146 250 110 6M252 25 18.5 230 83.0 K 0.210 225 90 6M254 25 18.5 460 83.0 K 0.666 110 45 6M308 30 22 200 82.9 J 0.119 300 125 6M302 30 22 230 82.5 K 0.166 250 100 6M304 30 22 460 82.5 K 0.554 125 50 6M404 40 30 460 83.7 K 0.358 175 100 66M504 50 37 460 82.5 J 0.308 225 125 86M504 50 37 460 84.1 H 0.331 225 125 86M604 60 45 460 86.2 J 0.278 250 150 8M754 75 55 460 86.9 H 0.218 300 175 8M1004 100 75 460 86.6 H 0.164 400 225 8M1254 125 90 460 86.9 J 0.132 500 300 8M1504 150 110 460 86.8 H 0.115 600 350 10M2004 200 150 460 87.2 F 0.0929 800 450 6" SINGLE PHASE MOTORS Motor HP kW Volts Phase Order No. 6M051 5 6M071 7.5 6M101 10 F.L. Efficiency % KVA Resistance - Ohms Code R - Y B - Y R-B 3.7 74.8 G 5.5 72.9 F 1.401 0.400 1.774 73.6 E 6M151 15 11 73.7 D 0.678 0.230 0.850 230 1 7.5 2.172 1.052 0.512 0.316 2.627 1.310 PAGE 19 CentriPro Residential Water Systems CONTROL BOXES FOR 6" CENTRIPRO (HITACHI) SINGLE PHASE MOTORS* Control Box Order Number Use on Motor No. CB05MC3R 6M051 CB07MC3R 6M071 CB10MC3R 6M101 10 CB15MC3R CB15MC3R100 ➀ 6M151 Capacitor Ratings (MFD) Overload Circuit Breaker Start Caps Run Caps Contactor Rating 5 189-227uf / 330V 30 / 440V 30A 30A 7.5 243 - 292 / 330V 40 / 440V 50A 50A (Qty 2) 161 - 193 / 330V (2) 25 / 440V 75A 60A HP Volts 230 15 (Qty 2) 216 - 260 / 330V (2) 35 / 440V 90A 90A Enclosure Dimensions Shipping Weight (lbs.) 12.5"H x 11"W x 6.7"D 15 17.5"H x 11"W x 6.7"D 27 100A ➀ Overload circuit breaker is rated at 100 amps versus 90 amp standard in CB15MC. Use in areas with high ambient temperatures to reduce nuisance tripping. * Use these control boxes on only CentriPro (Hitachi) motors. Franklin Electric control boxes will not work and will void the CentriPro warranty. Do not use these control boxes on Franklin Electric 6" motors as the overloads and capacitors are not the same as used by FE, using these will void FE's warranty. 5 AND 7.5 HP WIRING DIAGRAM PAGE 20 10 AND 15 HP WIRING DIAGRAM CentriPro Residential Water Systems Use for CentriPro (Hitachi) 6-10" Motors 75º C CABLE, 60 HZ (SERVICE ENTRANCE TO MOTOR) MAXIMUM LENGTH IN FEET Motor Rating Volts HP 14 12 10 8 75º C Insulation - AWG Copper Wire Size 6 4 2 1 1/0 2/0 3/0 4/0 250 350 500 230V 5 0 100 170 260 430 680 1060 1330 1660 2070 2560 3190 60 Hz. 7.5 0 0 120 200 310 490 760 940 1150 1420 1740 2120 Single 10 0 0 0 140 220 340 520 660 810 1020 1250 1540 Phase 15 0 0 0 0 140 230 370 450 560 700 870 1080 5 140 230 370 590 920 1430 2190 2690 3290 4030 4850 5870 6650 8460 230V 7.5 0 150 250 410 640 1010 1540 1900 2310 2840 3400 4120 4660 5910 7440 60 Hz. 10 0 0 180 300 470 740 1140 1410 1720 2110 2550 3090 3510 4500 5710 Three 15 0 0 0 200 320 510 790 970 1180 1450 1760 2120 2410 3080 3900 Phase 20 0 0 0 150 240 390 600 750 920 1130 1370 1670 1900 2440 3100 3 Lead 25 0 0 0 0 190 310 490 600 730 900 1100 1330 1510 1950 2480 30 0 0 0 0 0 250 390 490 590 730 890 1080 1230 1580 2030 5 590 950 1500 2360 3700 5750 7.5 410 670 1060 1670 2610 4060 6200 7610 10 300 480 770 1220 1910 2980 4580 5630 6900 15 0 330 530 840 1320 2070 3160 3890 4760 5840 7040 20 0 0 400 640 1020 1600 2460 3020 3710 4560 5500 460V 25 0 0 320 520 810 1280 1960 2410 2960 3640 4400 5350 60 Hz. 30 0 0 0 410 650 1030 1570 1950 2390 2940 3560 4330 4940 Three 40 0 0 0 320 500 790 1220 1500 1840 2270 2730 3320 3760 Phase 50 0 0 0 0 390 610 940 1170 1430 1750 2110 2560 2910 3700 4690 3 Lead 60 0 0 0 0 0 540 830 1020 1250 1540 1860 2250 2550 3260 4120 75 0 0 0 0 0 430 660 820 1000 1230 1480 1810 2050 2640 3360 100 0 0 0 0 0 0 490 610 750 930 1120 1360 1540 1990 2520 125 0 0 0 0 0 0 0 0 620 770 920 1040 1270 1620 2040 150 0 0 0 0 0 0 0 0 0 620 750 910 1040 1330 1680 200 0 0 0 0 0 0 0 0 0 0 610 740 840 1070 1370 Lengths IN BOLD TYPE meet the National Electric Code ampacity only for individual conductor 75º C cable, in free air or water. If other cable is used, the National Electric Code as well as the local codes should be observed. NOTE: Since 60º C cable is no longer the industry standard and is not readily available, we have removed the chart. PAGE 21 CentriPro Residential Water Systems FM-SERIES 6" SUBMERSIBLE MOTORS Rating Rated Input Service Factor Motor Order Motor Dia. vs. Service Amps Watts Amps Watts No. HP KW Volts Phase Flange Dia. Factor 6F051 5 3.7 6F071 7.5 5.5 6F101 10 7.5 6F151 15 11 Motor Order No. 230 1 6" x 6" 1.15 Rating 22.8 4975 26.0 35.2 7300 45.7 9700 62.4 13725 Full Locked Control Load Rotor Box Speed Amps Order No. (RPM) 5625 3535 104 CB05MC3RF 40.0 8300 3525 162 CB07MC3RF 52.4 11175 3530 202 CB10MC3RF 72.5 15825 3515 296 CB15MC3RF Full Load Maximum Load (SF Load) Amps Watts Amps Watts Full Load Speed (RPM) 3.7 16.1 4830 18.0 5490 3470 96 5.5 23.3 7000 26.8 8070 3435 140 31.5 9090 35.0 10400 3480 187 44.9 13440 50.8 15460 3475 268 15 59.0 17850 67.1 20630 3470 354 25 19 76.8 22110 86.5 25520 3490 445 30 22 91.7 26420 103.3 30450 3500 530 6F052 5 3.7 14.4 4830 16.1 5490 3460 87 6F072 7.5 5.5 21.5 7000 24.1 8070 3445 127 6F102 10 7.5 28.0 9090 31.5 10400 3470 164 6F152 15 11 40.9 13440 46.3 15460 3470 237 6F202 20 15 53.2 17850 60.8 20630 3460 312 6F252 25 19 66.7 22110 76.0 25520 3480 387 6F302 30 22 79.3 26420 90.2 30450 3480 458 6F054 5 3.7 7.0 4830 8.0 5490 3480 44 6F074 7.5 5.5 10.0 7000 11.3 8070 3475 62 6F104 10 7.5 13.1 9090 14.8 10400 3475 82 6F154 15 11 20.4 13440 23.0 15460 3470 117 6F204 20 15 25.8 17850 29.4 20630 3470 151 6F254 25 19 32.8 22110 36.8 25520 3475 187 6F304 30 22 39.3 26420 44.6 30450 3480 226 6F404 40 30 51.3 35030 58.6 40500 3480 302 6F504 50 37 65.8 44350 75.1 51200 3460 385 6F055 5 3.7 5.8 4830 6.5 5490 3450 35 6F075 7.5 5.5 8.2 7000 9.3 8070 3470 51 6F105 10 7.5 10.5 9090 11.8 10400 3485 61 6F155 15 11 15.0 13440 17.1 15460 3465 88 6F205 20 15 20.9 17850 23.7 20630 3485 122 6F255 25 19 26.2 22110 29.7 25520 3480 153 6F305 30 22 31.0 26420 35.0 30450 3465 179 6F405 40 30 41.5 35030 47.3 40500 3460 247 HP KW 6F058 5 6F078 7.5 6F108 10 7.5 6F158 15 11 6F208 20 6F258 6F308 Volts Phase Hz Service Factor 200-208 230 3 460 575 6" x 6" 1.15 Locked Rotor Amps Note: FM Sereis motors do not have an adjustable voltage feature. FM Series motors are designed for a specific vlotage and cannot be changed. PAGE 22 CentriPro Residential Water Systems FM-SERIES 6" SUBMERSIBLE MOTORS Rating Efficiency % Power Factor % Motor Order No. HP kW Volts Phase FL SF FL SF Winding Fuse Sizing Based on NEC Dual Main Start KVA Stan- Element Resistance Resistance Code Circuit dard Time Breaker (Black(RedFuse Delay Yellow) Yellow) Fuse 6F051 5 3.7 74.5 75.5 97.0 97.0 0.27 0.80 E 80 50 70 6F071 7.5 5.5 77.0 77.5 92.0 92.5 0.40 0.85 F 125 80 110 6F101 10 7.5 76.5 76.5 94.0 94.0 0.60 1.89 E 175 90 125 6F151 15 11 81.5 81.5 98.0 98.0 0.25 0.68 E 225 150 200 230 1 Rating Motor Order No. HP kW Volts Efficiency % Power Factor % Phase FL SF FL SF Line to Line KVA Resistance Code Ohms Fuse Sizing Based on NEC Dual Standard Element Circuit Fuse Time Breaker Delay Fuse 6F058 5 3.7 77.5 78.5 86.5 88.0 0.96 H 60 35 6F078 7.5 5.5 80.0 80.0 87.5 88.5 0.74 H 90 50 70 6F108 10 7.5 82.5 82.5 86.5 88.0 0.42 H 110 70 100 6F158 15 11 83.5 83.5 87.0 88.5 0.29 H 175 100 125 6F208 20 15 83.0 83.0 87.5 89.0 0.22 H 225 125 175 6F258 25 19 84.0 84.0 85.5 87.5 0.15 H 300 150 200 6F308 30 22 84.5 84.5 86.0 87.5 0.12 H 350 200 250 6F052 5 3.7 77.5 78.5 86.5 88.0 1.23 H 60 35 45 6F072 7.5 5.5 80.0 80.0 87.5 88.5 0.82 H 80 45 70 6F102 10 7.5 82.5 82.5 86.5 88.0 0.56 H 100 60 90 6F152 15 11 83.5 83.5 87.0 88.5 0.37 G 150 90 125 6F202 20 15 83.0 83.0 87.5 89.0 0.28 G 200 110 175 6F252 25 19 84.0 84.0 85.5 87.5 0.20 G 225 150 200 6F302 30 22 84.5 84.5 86.0 87.5 0.17 G 300 175 225 6F054 5 3.7 77.5 78.5 86.5 88.0 4.93 H 30 15 25 6F074 7.5 5.5 80.0 80.0 87.5 88.5 3.29 H 40 25 35 6F104 10 7.5 82.5 82.5 86.5 88.0 2.15 H 50 30 40 6F154 15 11 83.5 83.5 87.0 88.5 1.30 G 70 45 60 6F204 20 15 83.0 83.0 87.5 89.0 1.04 G 90 50 80 6F254 25 19 84.0 84.0 85.5 87.5 0.77 G 110 70 100 6F304 30 22 84.5 84.5 86.0 87.5 0.65 G 150 80 110 6F404 40 30 85.0 85.0 87.5 89.0 0.51 G 175 100 150 6F504 50 37 84.0 84.0 87.0 88.0 0.39 G 225 150 175 6F055 5 3.7 77.5 78.5 86.5 88.0 6.50 H 25 15 20 6F075 7.5 5.5 80.0 80.0 87.5 88.5 4.04 H 30 20 25 6F105 10 7.5 82.5 82.5 86.5 88.0 3.16 G 40 25 30 6F155 15 11 83.5 83.5 87.0 88.5 2.18 G 60 30 45 6F205 20 15 83.0 83.0 87.5 89.0 1.54 G 80 45 60 6F255 25 19 84.0 84.0 85.5 87.5 1.17 G 90 60 80 6F305 30 22 84.5 84.5 86.0 87.5 0.93 G 110 70 90 6F405 40 30 85.0 85.0 87.5 89.0 0.72 G 150 90 125 200-208 230 3 460 575 50 PAGE 23 CentriPro Residential Water Systems CONTROL BOXES FOR 6" FM SERIES SINGLE PHASE MOTORS Control Box Order Number Use on Motor No. CB05MC3RF CB07MC3RF CB10MC3RF CB15MC3RF CB15MC3R100F ➀ Capacitor Ratings (MFD) Start Caps Run Caps HP Volts 6F051 5 230 216-260 6F071 7.5 230 (2) 189-227 6F101 10 230 6F151 15 230 (2) 270-324 Contactor Rating Overload Circuit Breaker 30A 30A 50A 50A (2) 45 70A 70A (2) 70 90A (2) 30 90A 100A Enclosure Dimensions Shipping Weight (lbs.) 12.5"H x 11"W x 6.7"D 15 17.5"H x 11"W x 6.7"D 27 Note: FM Series Control boxes are designed for use with FM Series 6" motors only. Use with motor part numbers "6F…". ➀ Overload circuit breaker is rated at 100 amps versus 90 amp standard in CB15MC. Use in areas with high ambient temperatures to reduce nuisance tripping. 5 HP WIRING DIAGRAM PAGE 24 7.5, 10 AND 15 HP WIRING DIAGRAM CentriPro Residential Water Systems USE FOR CENTRIPRO FM SERIES 6" MOTORS Three Phase 75º C Cable, 60 Hz (Service Entrance to Motor) Maximum Length in Feet Motor Rating Volts 230V 60 Hz. Single Phase 230 V 60 Hz Three Phase 460 V 60 Hz Three Phase 200208 V 60 Hz Three Phase 575 V 60 Hz Three Phase 75º C Insulation - AWG Copper Wire Size HP 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 5 0 0 210 332 517 825 1037 1309 1649 2082 2626 3315 4177 7.5 0 0 0 216 336 536 674 851 1072 1353 1707 2155 2715 10 0 0 0 0 257 409 514 650 818 1033 1303 1645 2073 1189 1498 15 0 0 0 0 0 296 372 469 591 747 942 5 134 213 339 537 835 1332 1674 2114 2663 3362 4241 7.5 0 142 226 359 558 890 1118 1412 1779 2246 2833 3577 45063 10 0 0 173 274 427 681 856 10816 1361 1718 2168 2737 3448 15 0 0 0 187 290 463 582 735 926 1169 1475 1862 2346 20 0 0 0 0 221 353 443 560 705 890 1123 1418 1786 25 0 0 0 0 0 282 355 448 564 712 898 1134 1429 30 0 0 0 0 0 0 299 377 475 600 757 956 1204 5 538 855 1364 2161 3362 7.5 381 606 966 1530 2380 3794 4770 10 291 462 737 1168 1817 2897 3642 4600 15 0 298 475 752 1169 1864 2344 2960 3728 4706 20 0 0 371 588 915 1458 1833 2315 2917 3682 4645 25 0 0 0 470 731 1165 1465 1850 2330 2941 3711 4685 30 0 0 0 388 603 961 1209 1526 1923 2427 3062 3866 40 0 0 0 0 459 732 920 1161 1463 1847 2331 2942 3707 50 0 0 0 0 0 571 718 906 1142 1441 1818 2296 2892 5 108 172 274 434 676 1077 1354 1710 2154 2719 3431 4331 7.5 0 0 184 292 453 723 909 1149 1447 1826 2304 2909 3665 10 0 0 141 223 347 554 696 879 1108 1398 1764 2227 2806 15 0 0 0 0 239 382 480 606 763 964 1216 1535 1933 20 0 0 0 0 0 289 363 459 578 729 920 1162 1464 25 0 0 0 0 0 0 281 356 448 566 714 901 1135 0 0 0 298 375 473 598 755 951 3609 4556 30 0 0 0 0 5 827 1316 2099 3324 7.5 578 920 1467 2323 3615 10 456 725 1156 1831 2849 4542 15 314 500 798 1264 1966 3134 3940 20 0 361 576 912 1419 2261 2843 3590 4523 25 0 0 459 728 1132 1805 2269 2865 3609 4559 30 0 0 390 617 961 1531 1925 2431 3063 3866 40 0 0 0 457 711 1133 1424 1799 2266 2861 PAGE 25 CentriPro Residential Water Systems 1Ø THREE-WIRE CONTROL BOX WIRING CHARTS Quick Disconnect ½ – 1 HP WIRING DIAGRAM “K” REPAIR PARTS FOR QUICK DISCONNECT STYLE CONTROL BOXES Capacitor Start Capacitor Order Start Relay Capacitor HP Volts Order Voltage / Number Order No. Number Mfd Quantity CB05411 .5 115 9K450 250 - 300 125 / 1 CB05412 .5 230 9K448 59 - 71 250 / 1 CB07412 .75 230 9K449 86 - 103 250 / 1 CB10412 1 230 9K447 105 - 126 ➀ 9K457 ➁ 9K566 ➀ 9K462 ➁ 9K567 250 / 1 Standard Circuit Breaker Relay (Ohms) #2-#5 30 700 – 1800 15 20 4500 – 7000 25 ➀ First Design - Up to June 2009 - Relay tab on bottom, capacitor held by bracket and screw. See pictures below. 208 V use 9K461 relay. ➁ Current Design - Starting June 2009 - Relay tab on top and capacitors, all held by one screw. See pictures below. The relays are designed for operation in a specific orientation, therefore there are two different numbers now. 208 V use 9K568 relay. First Design Tab Down ➀ PAGE 26 Current Design Tab Up ➁ CentriPro Residential Water Systems CENTRIPRO QUICK DISCONNECT WITH PUMPSAVER INSIDER CONNECTIONS: 1. Remove the cover from the front of the 3-wire CentriPro control box. 2. Remove the yellow wire from the terminal strip at L2. 3. Remove the black wire connecting L1 and the capacitor completely from the box. 4. Press the PumpSaver® onto the L1 and L2 terminals. 5. Reconnect the yellow wire to L2 on the PumpSaver. 6. Connect the blue wire attached to the PumpSaver to the dual-lug terminal (with the black wire) of the capacitor. ORANGE BLUE MODEL 111/231 INSIDER 1 VOLTAGE RELAY BLK 2 5 YEL RED B(MAIN) Y(COMM) YEL R(START) L2 L1 CENTRIPRO CONTROL BOX WITH INSIDER INSTALLED PAGE 27 CentriPro Residential Water Systems CENTRIPRO QUICK DISCONNECT WITH QD PUMPTEC CONNECTIONS: 1. Remove the cover from the front of the 3-wire CentriPro control box. 2. Remove the yellow wire from the terminal strip at L2. 3. Remove the black wire connecting L1 and the capacitor from L1. 4. Press the QD Pumptec onto the L1 and L2 terminals. 5. Reconnect the yellow wire to L2 on the QD Pumptec. 6. Connect the black wire from the capacitor to L1 on the QD Pumptec. ORANGE BLACK QD PUMPTEC 1 VOLTAGE RELAY BLK YEL 2 L2 5 YEL L1 RED B(MAIN) Y(COMM) R(START) L2 L1 CENTRIPRO CONTROL BOX WITH PUMPTEC INSTALLED PAGE 28 CentriPro Residential Water Systems CSCR 1Ø CONTROL BOXES CAPACITOR START - CAPACITOR RUN FOR USE WITH 3 WIRE, 1Ø, 4" CENTRIPRO MOTORS Control Box Order Number HP KW May Replace GP # May Replace RJ # CB05412CR 0.5 .37 — 50F311CB S50N1CB, A50N1CB CB07412CR .75 .55 — 75F311CB S75N1CB, A75N1CB Volts Standard Dual Element Enclosure Standard Shipping Circuit Time Delay Dimensions Fuse Wt. (lbs) Breaker Fuse W x D x H (in) 10 15 15 20 10 — S100F311CB S100N1CB, A100N1CB 00074 150F311CB S150N1CB, A150N1CB 1.5 00084 200F311CB S200N1CB, AS200T1CB 3 2.2 00094 300F311CB S300N1CB 40 45 25 5 3.7 00104 500F311CB S500N1CB 60 80 45 CB10412CR 1 .75 CB15412CR 1.5 1.1 CB20412CR 2 CB30412CR CB50412CR 230 7 15 25 8.1 x 5.9 x 9.3 30 20 8 “K” REPAIR PARTS Control Box Order Number HP CB05412CR .5 — CB07412CR .75 — CB10412CR 1 — CB15412CR 1.5 CB20412CR 2 00084 CB30412CR 3 00094 CB50412CR 5 00104 Volts 230 Old Control Box Order Number 00074 Capacitor Repair Part Number Capacitor Mfd. Capacitor Type Capacitor Voltage 9K465 43-53 Start 250 9K466 15 Run 370 9K448 59-71 Start 250 9K467 23 Run 370 9K449 86-103 Start 250 9K467 23 Run 370 9K447 105-126 Start 250 9K466 15 Run 370 9K447 105-126 Start 250 9K451 20 Run 370 9K453 208-250 Start 250 9K454 45 Run 370 9K455 270-324 Start 330 9K456 40 Run 370 Capacitor Quantity 1 Overload Order Number ② Start Relay Order Number ① N/A 9K458 N/A 9K458 N/A 9K458 9K471 9K458 9K481 9K458 9K482 9K459 2 9K483 ➀ If supply voltage is between 200V-210V a 208V start relay, order no. 9K479, is required. ➁ Overload for 2, 3, and 5 HP CSCR boxes are sold prewired and soldered as an assembly. No field soldering or wiring required. PAGE 29 CentriPro Residential Water Systems MAGNETIC CONTACTOR (MC) CONTROL BOXES FOR USE WITH 3 WIRE, 1Ø, 4" CENTRIPRO MOTORS AND 4" (6", 5 HP) FRANKLIN ELECTRIC MOTORS Standard Dual Element Enclosure Control Box Replaces Replaces MayReplace Standard Shipping HP KW Volts Circuit Time Delay Dimensions Order Number GP # RJ # FE # Fuse Wt. (lbs) Breaker Fuse W x D x H (in) CB15412MC 1.5 1.1 230 No Equal No Equal No Equal 30 35 20 CB20412MC 2 1.5 230 00084MC No Equal 2823018310 25 30 20 CB30412MC 3 2.2 230 00094MC S300N1CBC 2823028310 40 45 30 CB50412MC 5 3.7 230 00104MC S500N1CBC 2821139310 60 80 45 8.1 x 5.9 x 9.3 11 x 6.7 x 12.5 8 15 “K” REPAIR PARTS Capacitor Contactor Overload Start Relay Control Box Capacitor Capacitor Capacitor Capacitor HP KW Volts Repair Part Order Order Order Order Number Type Mfd. Voltage Quantity Number Number Number Number 9K447 CB15412MC 1.5 1.1 9K466 Start 105-126 250 Start 105-126 250 9K480 (S) 9K451 Run 20 9K472 (M) 9K453 Start 208-250 250 9K473 (S) 9K454 Run 45 370 9K474 (M) CB20412MC 2 1.5 230 CB30412MC 3 2.2 9K447 9K455 CB50412MC 5 3.7 9K456 Run 15 9K493 370 1 9K485 370 Start 270-324 330 Run 40 370 1 9K486 2 9K475 (S) 9K476 (M) Repair parts above are compatible with and replace parts in old Goulds Water Technology or Franklin Electric control boxes. Order Number 9K479 for 200/208 Volt Start Relay. PAGE 30 9K458 9K459 CentriPro Residential Water Systems CSCR AND MC CONTROL BOX CHECK OUT CHECKING PROCEDURE: BE SURE POWER IS TURNED OFF. A. OVERLOAD (PUSH RESET BUTTONS TO MAKE SURE CONTACTS ARE CLOSED.) 1. OHMMETER SETTING: (R X 1) 2. TERMINAL CONNECTIONS: OHMMETER LEADS TO OVERLOAD TERMINALS. 3. OHMMETER READING: SHOULD NOT BE OVER 0.5 OHMS. B. CAPACITOR (DISCONNECT ONE LEAD FROM EACH CAPACITOR PRIOR TO CHECKING.) 1. OHMMETER SETTING: (R X 1000). 2. TERMINAL CONNECTIONS: INDIVIDUAL CAPACITOR TERMINALS. 3. OHMMETER READING: POINTER SHOULD SWING TOWARD ZERO THEN DRIFT BACK TOWARD INFINITY. C. RELAY COIL (DISCONNECT LEAD FROM TERMINAL 5) 1. OHMMETER SETTING: (R X 1000). 2. TERMINAL CONNECTIONS: “5” AND “2” ON RELAY. 3. OHMMETER READING: 4500-7000 OHMS. D. RELAY CONTACT (DISCONNECT LEAD FROM TERMINAL 1) 1. OHMMETER SETTING: (R X 1). 2. TERMINAL CONNECTIONS; “1” AND “2” ON RELAY. 3. OHMMETER READING: SHOULD BE ZERO. E. MAGNETIC CONTACTOR ONLY (DISCONNECT 1 COIL LEAD) 1. OHMMETER SETTING: (R X 100). 2. CHECK COIL RESISTANCE: 180-1400 OHMS. 3. REMOVE CONTACT COVER AND INSPECT CONTACTS. ½, ¾ AND 1 HP – 1Ø CSCR CONTROL BOX WIRING DIAGRAMS PAGE 31 CentriPro Residential Water Systems 1Ø CONTROL BOX WIRING DIAGRAMS PAGE 32 1½ HP STANDARD 1½ HP WITH MAGNETIC CONTACTOR 2 HP STANDARD 2 HP WITH MAGNETIC CONTACTOR CentriPro Residential Water Systems 1Ø CONTROL BOX WIRING DIAGRAMS 3 HP STANDARD 3 HP WITH MAGNETIC CONTACTOR 5 HP STANDARD 5 HP WITH MAGNETIC CONTACTOR PAGE 33 CentriPro Residential Water Systems PUMP TROUBLESHOOTING WARNING DISCONNECT AND LOCKOUT ELECTRICAL POWER BEFORE ATTEMPTING ANY SERVICE. FAILURE TO DO SO CAN CAUSE SHOCK, BURNS OR DEATH. Hazardous voltage can shock, burn or cause death. Symptom PUMP MOTOR NOT RUNNING LITTLE OR NO LIQUID DELIVERED BY PUMP PAGE 34 Probable Cause Recommended Action 1. Motor thermal protector tripped a. Incorrect control box b. Incorrect or faulty electrical connections c. Faulty thermal protector d. Low voltage e. Ambient temperature of control box/ starter too high f. Pump bound by foreign matter g. Inadequate submergence 1. Allow motor to cool, thermal protector will automatically reset 2. Open circuit breaker or blown fuse 2. Have a qualified electrician inspect and repair, as required 3. Power source inadequate for load 3. Check supply or generator capacity 4. Power cable insulation damage 5. Faulty power cable splice 4 – 5. Have a qualified electrician inspect and repair, as required 1. Faulty or incorrectly installed check valve 1. Inspect check valve, repair as required 2. Pump air bound 2. Successively start and stop pump until flow is delivered 3. Lift too high for pump 3. Review unit performance, check with dealer 4. Pump bound by foreign matter 4. Pull pump, clean, adjust set depth as required 5. Pump not fully submerged 5. Check well recovery, lower pump if possible 6. Well contains excessive amounts of air or gases 6. If successive starts and stops does not remedy, well contains excessive air or gases 7. Excessive pump wear 7. Pull pump and repair as required 8. Incorrect motor rotation – three phase only. 8. Reverse any two motor electrical leads a – e. Have a qualified electrician inspect and repair, as required f. Pull pump, clean, adjust set depth as required g. Confirm adequate unit submergence in pumpage CentriPro Residential Water Systems AQUAVAR SOLO2 DATA CONTROLLER, BREAKER, GENERATOR SIZING Motor Controller Model ➁ Circuit Generator ➃ HP Voltage ➀ 1AS15 3AS20 3AS30 3AS50 Breaker ➂ (VA) ➀ Supply voltage must be 196 VAC – 265 VAC. 230 ½ 2200 200 ➁ Shaded areas indicate which controller 230 models can be used with which motors. ¾ 15 2900 200 Lighter shading indicates combina 230 tions where controller will limit peak 1 3500 performance to 85% of catalog value for 200 pump/motor. 230 1½ 20 4400 200 ➂ Circuit Breaker or Dual Element Time Delay 230 Fuse Size (Amps) protecting branch circuit 2 6100 supplying controller. 200 30 230 ➃ Minimum size of single phase 240 V 3 8100 generator required. 200 40 230 5 50 13300 200 WIRE SIZING – MAXIMUM CABLE LENGTHS IN FEET TO LIMIT VOLTAGE DROP TO 5% FOR 230 V SYSTEMS ⑤ Service Entrance to Controller Controller Motor Copper Wire Size 75ºC Insulation Exposed to a Maximum of 50ºC (122ºF) Ambient Temperature ⑥ HP 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 Input ½ 366 583 925 1336 2107 3345 4175 5267 6637 8364 ¾ 279 445 706 1020 1608 2552 3186 4019 5065 6383 8055 1 226 360 571 824 1300 2064 2576 3250 4095 5161 6513 8201 230V 1½ * 286 455 657 1036 1644 2052 2589 3262 4111 5188 6533 8236 9710 1 PH 2 * * 331 478 754 1197 1495 1886 2376 2995 3779 4759 5999 7073 8455 9852 3 * * 246 355 561 890 1111 1401 1766 2225 2808 3536 4458 5256 6283 7321 8343 5 * * * 218 343 545 680 858 1081 1363 1720 2165 2730 3219 3847 4483 5109 6348 Controller to Motor Copper Wire Size 75ºC Insulation Exposed to a Maximum of 50ºC (122ºF) Ambient Temperature ⑥ Controller Motor HP Output 14 12 10 8 6 4 3 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 ½ 905 1442 2290 3306 5213 8276 ¾ 690 1100 1748 2523 3978 6316 7884 9945 1 558 890 1413 2040 3216 5106 6375 8041 230V 1½ 445 709 1126 1625 2562 4068 5078 6406 8072 3 PH 2 324 516 820 1184 1866 2963 3699 4666 5879 7410 9351 3 241 384 609 880 1387 2202 2749 3467 4369 5506 6949 8750 5 * 235 373 539 849 1348 1683 2123 2675 3372 4255 5358 6755 7964 9520 ⑤ Reduce lengths by 13% for 200 V systems. ⑥ Lengths in bold require 90ºC wire. Shading indicates 40º C maximum ambient. * Wire does not meet the N.E.C. ampacity requirement. The lengths in each of the Wire Sizing tables represent 100% of the allowable voltage drop when motor is running at full load. When sizing wire, the voltage drop of each wire segment must be included. The total must not exceed 100% of the allowable drop. Take for example a 1.5 HP motor with a distance from Service Entrance to Controller of 100' and 500' between the Controller and Motor. • Service Entrance to Controller = 100' of 10 AWG (100/455) = 22 % (455' is from the S.E. to Controller chart) • Controller to Motor = 500' of 12 AWG (500/709) = 71 % (709' is from the Controller to Motor chart) Total Drop (must be ≤ 100%) 93 % If the distance from the Controller to Motor was 600' (600/709) = 85% + 22% = 107%, we would need to use #10 wire for that segment, ex. 600/1126 = 53% + 22% (for 100' of #10) = 75% which is acceptable. It is also acceptable to use different wire sizes for the Buried and Well sections of wire. PAGE 35 CentriPro Residential Water Systems AQUAVAR SOLO2 AND BALANCED FLOW REPAIR PARTS (See Ecom website or PRP, Repair Part Price Book, for Current Prices) Order Number 6K210 Description Gauge Guard - Transducer Protector 9K518 100 PSI Transducer 0.5 – 4.5V 9K519 200 PSI Transducer 0.5 – 4.5V 9K520 300 PSI Transducer 0.5 – 4.5V 9K523 10 Bar Transducer 0.5 – 4.5V (145 PSI) 9K524 SOLO and Balanced Flow Screw Repair Kit 9K525 SOLO and Balanced Flow Fan Repair Kit 9K545 10' Transducer Cable with Ground and GRN. Clamp 9K546 15' Transducer Cable with Ground and GRN. Clamp 9K547 25' Transducer Cable with Ground and GRN. Clamp 9K548 50' Transducer Cable with Ground and GRN. Clamp 9K549 100' Transducer Cable with Ground and GRN. Clamp 9K576 150' Transducer Cable with Ground and GRN. Clamp 9K577 200' Transducer Cable with Ground and GRN. Clamp 9K550 AquaBoost UIB 9K552 Balanced Flow and Aquavar SOLO UIB 9K575 Balanced Flow and Aquavar SOLO (all sizes) R05 Programmer 9K585 Water Sensor with Relay Contact 9K589 Over-Pressure Switch, 60-120 PSI, Balanced Flow or S-Drive SERVICE FACTOR AMPS ALL MOTORS 230 Volt 200 Volt HP 1Ø 2-Wire 1Ø 3-Wire 3Ø 3Ø CentriPro1 Franklin Grundfos CentriPro Franklin Grundfos CentriPro Franklin Grundfos CentriPro Franklin ½ 4.7/4.7 6 6 6.3 6 6 N/A N/A N/A N/A N/A ¾ 6.4/6.2 8 8.4 8.3 8 8.4 3.9 3.8 N/A 4.5 4.4 1 9.1/8.1 9.8 9.8 9.7 9.8 9.8 4.7 4.7 N/A 5.5 5.4 1½ 11.0/10.4 13.12 13.12 11.1 11.5 11.6 6.1 5.9 7.3 7.2 6.8 2 N/A N/A N/A 12.2 13.22 13.22 7.6 8.1 8.7 8.8 9.3 3 N/A N/A N/A N/A N/A N/A 10.1 10.9 12.2 12 12.5 5 N/A N/A N/A N/A N/A N/A 17.5 17.8 19.82 20.22 20.52 1. CentriPro 2-Wire motors have Generation 1 and Generation 2 amp ratings, see motor nameplate or motor data sticker that was supplied with motor. 2. Amps are higher than controller overload range - use of these motors will current limit and provide reduced performance. PAGE 36 CentriPro Residential Water Systems THREE PHASE MOTOR OPERATION ON VFD'S Variable Frequency Drive’s (VFD) can be used with the 3 phase CentriPro motor provided the operator meets the following criteria: 1) Maintain frequencies from 30HZ – 60HZ. Do not operate below 30HZ for more than 1 second. 80 HZ operation can be used. 2) Ensure VFD is a PWM, IGBT, Volts per Hz scalar type and does not produce more than 500 volts dV/dT. 3) Use a load reactor (load filter) of 3% impedance or more on motor lead lengths of 50 wire feet or more. The Balanced Flow product already includes this in all models. 4) Follow all NEC, state, local or provincial electrical codes for Power Conversion Equipment wiring and installation. 5) Provide appropriate dedicated short circuit protection. Properly sized fuses or breaker disconnects. 6) Size wire according to NEC, state, local or provincial codes OR refer to manufacturers recommendation for wiring sizing. 7) Ensure proper flow around motor. 8) Maintain proper grounding of the motor back to drive and service entrance. Common ground throughout system! The following are some installation issues we have seen on returned Balanced Flow controllers which factory re-testing has shown to operate perfectly: Symptom Cause • Cycling, won't turn off, poor pressure control Incorrect tank pre-charge pressure • Cycling and wide pressure swings Larger than recommended tank • Poor performance Motor running backwards Performance Improvement Suggestions: • Installing a spring check valve on the pump side of the tank can reduce time to standby when flow stops. • Poor pressure control can be caused by a clogged sensor. Not an issue for sensors 4/09 and later. • Updating controllers built prior to 4/09 with latest Software, UIB and Sensor will improve reliability and performance. • Updating software in controllers built after 4/09 may improve performance. • Many generators produce voltages that exceed the 264VAC max rating of the controller. Test the generator output voltage when no load is connected. If the voltage exceeds 264VAC, do not use it with the BF controller! PAGE 37 CentriPro Residential Water Systems AQUAVAR SOLO2 TROUBLESHOOTING The Status Indicator and Parameter Display are visible through the cover lable to indicate the system status, i.e. running, stopped or faulted. When faulted, the status indicator light will be Red and the Parameter Display will show the error code in the format F00 where "F" indicates fault and "00" will be the fault code number. The Status Indicator will flash the error code as the number of flashes followed by a 1 second pause. The number of flashes can be from 2 to 9. The error code will be repeated until the fault is cleared. The following describes state of the Status Indicator and Parameter Display duing various conditions and faults: NO LIGHT Parameter Display Status Indicator No Light No Light PrOG No Light Controller Status Description Low/No Input Voltage Check the input voltage to the controller. Measure the voltage between L1 and L2 using an AC Voltmeter. This voltage should be greater than 190Vac. Program Mode The controller is set to programming mode when the Programming Position (located in the upper-left corner of the UIB) pins are connected together at power up. To remove the controller from Program Mode, remove the jumper/ connection connecting the Programming Position pins, turn off power to the controller, wait 1 minute, turn on power to the controller. GREEN LIGHT CODES Parameter Display Status Indicator Various Constant Green StOP Constant Green Controller Status Description Standby/Low Voltage Constant Green Light indicates the pump is in Standby mode with the pump stopped. The system is in Standby mode when there is no flow in the system and the pressure setting has been reached. It is also possible the system is in a Low Voltage condition where the line input voltage is between 85-190VAC. Pump Stopped A Constant Green Status Indicator along with a StOP message on the Parameter Display indicates that the Run/Stop input is open which forces the pump to stop. Check the device controlling the Run/Stop Input for proper operation. Verify the input is wired correctly. The Run/Stop Input wiring must never be installed in the same conduit as power wiring and there must be a minimum of 12" between the Run/Stop Input wiring and the power wires. Various Blinking Green Pump Running Flashing Green Light indicates the pump is running. RED LIGHT CODES Parameter Display Fault Code F01 PAGE 38 Description Flashes Constant Red Controller Status This information is to be used by professional installers or qualified personnel only. Internal controller fault. To clear the fault, turn off power to the controller, wait 1 minute, turn on power to the controller. To clear fault perform If fault persists Replace controller. a System Reset, or turn off power to controller, wait 1 minute, turn on power to controller. If fault persists contact installer. Controller Error CentriPro Residential Water Systems AQUAVAR SOLO2 TROUBLESHOOTING FAULT BLINK CODES (continued) RED LIGHT CODES Description Parameter Display Fault Code Flashes F02 2 Blinks Controller Status This information is to be used by professional installers or qualified personnel only. This fault can be caused by: • Water supply level in well falls below suction inlet of pump. • Plugged suction screen. • Restriction in pipe between pump and pressure sensor. • Air bound pump – see “Purging System” • Incorrect setting of “MAXIMUM SPEED” switch. Be sure to set the “MAXIMUM SPEED” switch to 80 Hz when using mismatched pumps (water ends) and motors. • Incorrect setting of “MOTOR OVERLOAD SETTING (SFA)” switch. Ensure the Motor Overload Setting (SFA) Switch is not set higher than the Service Factor Amps (SFA) listed on the motor nameplate. The Dry Well Function is configured using Refer to the dSEt menu for details on configuring the Dry the dSEt parameter Well Function. The controller may automatically restart if Progressive (ProG) or Fixed Time (Ft) restart is selected. group in the If nuisance tripping continues after adequate water supply Advanced Menu. If fault persists contact has been verified: installer. • Set the Dry Well Sensitivity switch to LOW • Measure the maximum possible output current for the system. Set the MOTOR OVERLOAD Setting according to this value instead of motor SFA. • Turn the Dry Well Function off by selecting OFF in the dSEt parameter group in the Advanced Menu. Dry Well No Water/Loss of Prime ry Well can be reset by pressing both pushbuttons at the D same time or by turning off the power to the controller. F03 3 Blinks Sensor Fault The controller will not run if the signal from the sensor is disconnected or out of tolerance. The controller will automatically restart when the signal is within tolerance. If fault persists contact installer. This fault can be caused by: • Disconnected sensor. Disconnect sensor from sensor cable connector and reconnect to ensure a good connection. • Disconnected sensor cable lead inside the controller. Check for loose wires where the sensor cable connects to the circuit board by tugging on each wire. • Broken wire in the sensor cable. • Miswired sensor cable. Check that the wires are connected to the correct terminals on the sensor connector. The correct location of the wires is indicated on the circuit board. B=Black, R=Red, W=White, G=Green. • Failed sensor. With the sensor cable connected to the circuit board, measure the DC voltage between the black and white wires of the sensor cable at the sensor connector. The voltage measured should be between 0.5Vdc and 4.5Vdc depending on the system pressure, see chart below. • A vacuum on the sensor (transducer) of 17" Hg or more will cause a sensor fault, eliminate the vacuum. NOTE: Ensure the Transducer Jumper is properly placed for the application. Refer to the Transducer Jumper Section for details. PAGE 39 CentriPro Residential Water Systems AQUAVAR SOLO2 TROUBLESHOOTING FAULT BLINK CODES (continued) RED LIGHT CODES Description Parameter Display Fault Code Flashes F03 3 Blinks Controller Status This information is to be used by professional installers or qualified personnel only. Sensor Fault (continued) Sensor Output vs. Applied Pressure 5 100 PSI 4.5 200 PSI 300 PSI Transducer Output [Volts DC] 4 3.5 3 2.5 2 100 PSI Sensor 1.5 200 PSI Sensor 300 PSI Sensor 1 0.5 0 0 50 100 150 200 250 300 Pressure [PSI] F04 PAGE 40 4 Blinks This fault can be caused by: • Using wrong motor (wrong voltage or phase). • Mechanical binding from debris in pump. • Electrical or mechanical failure of the motor. • Incorrect setting of “MOTOR OVERLOAD SETTING (SFA)” switch. The controller will issue an Over Current fault if the The controller has switch is set too low. turned off the motor The controller estimates the motor temperature by to protect it against comparing the output current to the Motor Overload Setting damage due to and monitoring the output frequency. If the motor runs at an over current or high output or is current limiting the motor temperature overload condition. If estimate increases. If the temperature estimate is too high the 3 Over Current faults controller stops the motor and issues an Over Current fault. are detected, the The controller will automatically clear the fault and restart controller will need to the motor after the motor temperature estimate reaches an be manually reset. If acceptable level. If 3 Over Current faults are detected then fault persists contact the controller must be manually reset by turning off power to installer. the controller for 1 minute and then on. The controller stores the motor temperature estimate. If the controller has tripped on the Over Current fault and power is turned off and then on, the will not restart unless the motor temperature estimate is within an acceptable range. Over Current CentriPro Residential Water Systems AQUAVAR SOLO2 TROUBLESHOOTING FAULT BLINK CODES (continued) RED LIGHT CODES Description Parameter Display Fault Code Flashes Controller Status F05 5 Blinks Short Circuit The controller will not restart if displaying this fault. To clear the fault perform a System Reset, or turn off power to the controller, wait 1 minute, turn on power to the controller. If fault persists contact installer. F06 6 Blinks Ground Fault The controller will not restart if displaying this fault. To clear the fault perform a System Reset, or turn off power to the controller, wait 1 minute, turn on power to the controller. If fault persists contact installer. F07 7 Blinks This information is to be used by professional installers or qualified personnel only. WARNING Repeated exposure to Short Circuit conditions can damage the controller. Do not reset this fault without fixing the short circuit condition more than twice. This fault can be caused by: • Electrical failure of the motor. • Electrical failure of wiring between controller and motor. Verify the error by turning power to controller off for 1 minute and then on. If error persists, motor and wiring between controller and motor must be checked. Turn power off for 5 minutes. Remove the motor wires from the output terminal block. Check wiring and motor for shorting phase to phase and phase to ground. Perform the tests described in the Insulation and Winding Resistance Tests section of this manual. Refer to motor’s manual for information on resistance readings. WARNING Repeated exposure to Ground Fault conditions can damage the controller. Do not reset this fault without fixing the ground fault condition more than twice. WARNING This device does not provide personnel protection against shock. This function is intended for equipment protection only. This fault can be caused by: • Electrical failure of the motor • Electrical failure of wiring between controller and motor. • Miswiring of motor cable. Verify the error by turning power to controller off for 1 minute and then on. If error persists, motor and wiring between controller and motor must be checked. Turn power off and wait 5 minutes. Remove the motor wires from the output terminal block. Perform the tests described in the Insulation and Winding Resistance Tests of this manual. Temperature This fault can be caused by: • High ambient temperature. The maximum ambient temperature rating is 122º F (50º C). • Low ambient temperature. The minimum ambient The controller temperature rating is -4º F (-20º C). will automatically restart when the Check for a fan failure. The fan will turn on when the temperature reaches temperature inside the controller reaches 140º F (60º C). The an acceptable level. If fan will turn on for 1 second each time the controller starts fault persists contact the motor. The fan will run for 10 seconds during the first start installer. of the motor after power up. If the fan never turns on, check fan connections and replace as needed. Ensure that the fan is not bound or clogged PAGE 41 CentriPro Residential Water Systems AQUAVAR SOLO2 TROUBLESHOOTING FAULT BLINK CODES (continued) RED LIGHT CODES Description Parameter Display Fault Code Flashes Controller Status F08 8 Blinks Open Lead This fault can be caused by: The controller will not • Disconnected or broken wire between the controller and motor. restart if displaying Verify the error by turning power to controller off for 1 minute this fault. To clear and then on. If error persists, motor and wiring between the fault perform controller and motor must be checked. Turn power off for a System Reset, 5 minutes. Remove the three motor wires from the terminal or turn off power block. Using an ohmmeter, measure the resistance from to the controller, phase to phase. A disconnected or broken wire will be wait 1 minute, turn indicated by a high resistance reading (20 ohms or higher). on power to the controller. If fault persists contact installer. F09 9 Blinks Low Pressure Cut-Off PAGE 42 This information is to be used by professional installers or qualified personnel only. This fault can be caused by: The controller will not • Pressure 20 PSI below set point for 30 seconds. May be a broken pipe or tripped pressure relief valve. If 20 PSI restart if displaying or more pressure drop for 30 seconds is normal for the this fault. To clear system, switch the Low Pressure Cut-Off protection off or the fault perform change system to prevent the pressure drop. a System Reset, or turn off power to the controller, wait 1 minute, turn on power to the controller. If fault persists contact installer. CentriPro Residential Water Systems MEASURING INSULATION RESISTANCE 1. Set the scale lever to R x 100K (R x 100,000) and set the ohmmeter on zero. Megger… Open (turn off) master breaker or disconnect all leads from starter or control box to avoid damage to meter or electric shock hazard. WARNING 2. Connect an ohmmeter lead to any one of the motor leads and the other to the metal drop pipe. If the drop pipe is plastic, connect the ohmmeter lead to the metal well casing or ground wire. What It Means – 1. If the ohm value is normal, the motor windings are not grounded and the cable insulation is not damaged. 2. If the ohm value is below normal, either the windings are grounded or the cable insulation is damaged. Check the cable at the well seal as the insulation is sometimes damaged by being pinched. TABLE 1 – Normal Ohm and Megohm Values (Insulation Resistance) Between All Leads and Ground Insulation resistance does not vary with rating. All motors of all HP, voltage and phase rating have similar values of insulation resistance. Ohm Value Megohm Value A new motor (without drop cable). Condition of Motor and Leads 20,000,000 (or more) 20.0 A used motor which can be reinstalled in the well. 10,000,000 (or more) 10.0 Motor in Well. Ohm readings are for drop cable plus motor. A new motor in the well. 2,000,000 (or more) 2.0 A motor in the well in reasonably good condition. 500,000 - 2,000,000 0.5 - 2.0 A motor which may have been damaged by lightning or with damaged leads. Do not pull the pump for this reason. 20,000 - 500,000 0.02 - 0.5 A motor which definitely has been damaged or with damaged cable. The pump should be pulled and repairs made to the cable or the motor replaced. The motor will not fail for this reason alone, but it will probably not operate for long. 10,000 - 20,000 0.01 - 0.02 A motor which has failed or with completely destroyed cable insulation. The pump must be pulled and the cable repaired or the motor replaced. Less than 10,000 0 - 0.01 PAGE 43 CentriPro Residential Water Systems MOTOR WINDING RESISTANCE CHECKOUT CABLE CHECKOUT Measuring Winding Resistance Checking Cable and Splice 1. Set the scale lever to R x 1 for values under 10 ohms. For values over 10 ohms, set the scale lever to R x 10. Zero balance the ohmmeter as described earlier on page 11. Open master breaker and disconnect all leads from control box to pressure switch (Q-D type control, remove lid) to avoid damage to meter or electric shock hazard. 2. Connect the ohmmeter leads as shown below. CAUTION TABLE 2 – Cable Resistance – Copper Cable Size DC Resistance of Cable per 100 Foot Length Ohms per Pair of Leads 14 12 10 8 6 4 2 .544 .338 .214 .135 .082 .052 .032 If aluminum cable is used the readings will be higher. Divide the ohm readings on this chart by 0.61 to determine the actual resistance of aluminum cable. See motor data pages for motor resistance ratings. 1. Submerge cable and splice in steel barrel of water with both ends out of water. 2. Set ohmmeter selector on RX100K and adjust needle to zero (0) by clipping ohmmeter leads together. 3. After adjusting ohmmeter, clip one ohmmeter lead to barrel and the other to each cable lead individually, as shown. 4. If the needle deflects to zero (0) on any of the cable leads, pull the splice up out of the water. If the needle falls back to Checking Cable and (∞) (no reading) the Splice Test leak is in the splice. 5. If leak is not in the splice, pull the cable out of the water slowly until needle falls back to (∞) (no reading). When the needle falls back, the leak is at that point. OHMS Ohmmeter Set at R x 100K R x 100 R x 10 Rx1 ZERO OHMS R x 1000 R x 10K R x 100K Attach this lead to Metal Tank 6. If the cable or splice is bad, it should be repaired or replaced. What It Means – 1. If all ohm values are normal, the motor windings are neither shorted nor open, and the cable colors are correct. 2. If any one ohm value is less than normal, the motor is shorted. 3. If any one ohm value is greater than normal, the winding or the cable is open or there is a poor cable joint or connection. RULE OF THUMB Add resistance of drop cable when checking pump in well. See Table 2 above. PAGE 44 4. If some ohm values are greater than normal and some less, the leads are mixed. CentriPro Residential Water Systems AMPROBE INSTRUCTIONS OHMMETER INSTRUCTIONS The Amprobe is a multi-range, combination ammeter and voltmeter. The Ohmmeter is used for measuring the electrical resistance of a wire circuit. The unit of measurement is called an Ohm. Voltmeter Scales: 150 VOLTS 600 VOLTS Ammeter Scales: 5 AMPS 15 AMPS 40 AMPS 100 AMPS 1. When used as an ammeter, the tongs are placed around the wire being measured with the rotary scale on the 100 amp range. Then rotate the scale back to the smaller ranges until an exact reading is indicated. 2. When used as a voltmeter, the two leads are clipped into the bottom of the instrument with the rotary scale on the 600 volt range. If the reading is less than 150 volts, rotate the scale to the 150 volt range to get a more exact reading. 1. The knob at the bottom of the Ohmmeter is adjustable through six ranges: RX1 = R x 1 If your ohmmeter RX10 = R x 10 is digital readout RX100 = R x 100 type, refer to the instructions that RX1000 = R x 1,000 came with it. RX10K = R x 10,000 RX100K = R x 100,000 2. The round center knob is for the purpose of adjusting the instrument to zero (0) after clipping the two ohmmeter leads together. This must be done every time the range selection is changed. CAUTION Use Ohmmeter only with POWER OFF. PAGE 45 CentriPro Residential Water Systems FUSE CHECKOUT 3 PHASE STARTER COIL CHECKOUT Open master breaker and disconnect all leads from starter to avoid damage to meter or electric shock hazard. Connect the ohmmeter leads as shown above. WARNING 1. Set R x 1. 2. Connect leads as shown. 3. Reading: Should register zero. What It Means – Zero reading indicates fuse OK. Infinity (∞) reading indicates bad fuse. Coil with Ohmmeter 1. Set R x 1,000. 2. Connect leads as shown. 3. Reading: Should register some value, Approximately 200-1000 ohms. What It Means – Infinity reading indicates coil is open. Zero reading indicates coil is shorted. In either case, the coil should be replaced. A reading of 200-1000 ohms indicates coil is ok. PAGE 46 CentriPro Residential Water Systems 3 PHASE STARTER VOLTAGE CHECKOUT Checking Voltage at Fused Disconnect and Magnetic Starter WARNING POWER IS ON during voltage checking. 1. To check voltage: Use voltmeter on L1, L2 and L3 in sequence. Check should be made at four locations. Step 1 Checking incoming power supply. Step 2 Checking fuses. Step 3 Checking contact points Step 4 Checking heaters. VOLT 600 500 400 300 200 100 0- 2. When checking voltage, all other major electrical appliances (that could be in use at the same time) should be running. 3. If incoming power supply readings are not within the limits (see chart), call your power supplier. Name Plate ▼ Voltage Limits Measured Volts Minimum Maximum 208V 3Ø 188 228 230V 3Ø 207 253 460V 3Ø 414 506 575V 3Ø 518 632 NOTE: Phase to phase – full line voltage. Phase to neutral – ½ full line voltage. (depending on transformer connection) VOLT 600 500 400 300 200 100 0- RULE OF THUMB Incoming power should be within 5% of power supply voltage. Motors are rated ±10% of nameplate. The other 5% is used for cable voltage drop. PAGE 47 CentriPro Residential Water Systems TRANSFORMER SIZES A full three phase supply is recommended for all three phase motors, consisting of three individual transformers or one three phase transformer. “Open” delta or wye connections using only two transformers can be used, but are more likely to cause problems from current unbalance. Transformer ratings should be no smaller than listed in the table for supply power to the motor alone. TRANSFORMER CAPACITY REQUIRED FOR SUBMERSIBLE MOTORS Smallest KVA Rating – Submersible Total Effective Each Transformer 3Ø Motor KVA Open WYE WYE or HP Rating Required DELTA 2 DELTA 3 Transformers Transformers 1½ 3 2 1 2 4 2 1½ 3 5 3 2 5 7½ 5 3 7½ 10 7½ 5 10 15 10 5 15 20 15 7½ 20 25 15 10 25 30 20 10 30 40 25 15 40 50 30 20 50 60 35 20 60 75 40 25 75 90 50 30 100 120 65 40 OPEN DELTA OR WYE FULL THREE PHASE PAGE 48 CentriPro Residential Water Systems THREE PHASE POWER UNBALANCE A full three phase supply is recommended for all three phase motors, consisting of three individual transformers or one three phase transformer. Socalled “open” delta or wye connections using only two transformers can be used, but are more likely to cause problems, such as poor performance overload tripping or early motor failure due to current unbalance. Transformer ratings should be no smaller than listed on Transformer Size Chart on previous page. Phase designation of leads for CCW rotation viewing shaft end. To reverse rotation, interchange any two leads. Phase 1 or “A” – Black Motor Lead or T1 Phase 2 or “B” – Yellow Motor Lead or T2 Phase 3 or “C” – Red Motor Lead or T3 Notice: Phase 1, 2 and 3 may not be L1, L2 and L3. Checking and correcting rotation and current unbalance 1. Establish correct motor rotation by running in both directions. Change rotation by exchanging any two of the three motor leads. The rotation that gives the most water flow is always the correct rotation. 2. After correct rotation has been established, check the current in each of the three motor leads and calculate the current unbalance as explained in 3 below. If the current unbalance is 2% or less, leave the leads as connected. If the current unbalance is more than 2%, current readings should be checked on each leg using each of the three possible hook-ups. Roll the motor leads across the starter in the same direction to prevent motor reversal. 3. To calculate percent of current unbalance: A. Add the three line amp values together. B. Divide the sum by three, yielding average current. C. Pick the amp value which is furthest from the average current (either high or low). D. Determine the difference between this amp value (furthest from average) and the average. E. Divide the difference by the average. Multiply the result by 100 to determine percent of unbalance. 4. Current unbalance should not exceed 5% at service factor load or 10% at rated input load. If the unbalance cannot be corrected by rolling leads, the source of the unbalance must be located and corrected. If, on the three possible hookups, the leg farthest from the average stays on the same power lead, most of the unbalance is coming from the power source. However, if the reading farthest from average moves with the same motor lead, the primary source of unbalance is on the “motor side” of the starter. In this instance, consider a damaged cable, leaking splice, poor connection, or faulty motor winding. Hookup 1 L1 L2 L3 Hookup 2 L1 L2 L3 Hookup 3 L1 L2 L3 T1 T2 T3 T1 T2 T3 T1 T2 T3 Motor Leads R B Y Y R B B Y R T3 T1 T2 T2 T3 T1 T1 T2 T3 Starter Terminals Example: T3-R = 51 amps T1-B = 46 amps T2-Y = 53 amps Total = 150 amps ÷ 3 = 50 amps — 46 = 4 amps 4 ÷ 50 = .08 or 8% T2-Y = 50 amps T3-R = 48 amps T1-B = 52 amps Total = 150 amps ÷ 3 = 50 amps — 48 = 2 amps 2 ÷ 50 = .04 or 4% T1-B = 50 amps T2-Y = 49 amps T3-R = 51 amps Total = 150 amps ÷ 3 = 50 amps — 49 = 1 amps 1 ÷ 50 = .02 or 2% OPEN DELTA OR WYE FULL THREE PHASE PAGE 49 CentriPro Residential Water Systems GENERATOR SIZING Note: Always consult the generator manufacturer whenever questions arise. These sizing charts are recommendations based on motor service factor loading for typical continuous duty generators. If you need to call the generator manufacturer, be prepared to tell them the motor KVA code, the service factor amperage, locked rotor amperage, phase, hertz, motor type, etc. This information can all be found in this manual. Please note that the 2-wire chart is only for PSC (permanent split capacitor) type, 2-wire motors and should not be used for split-phase, 2-wire motors. If using split-phase, 2-wire motors the generator should be 50% larger than that listed for a 3-wire motor. You must know which type generator you have before using the charts as the required generator size varies by type. Internally regulated generators are also called self-excited. Externally regulated generators are the most common. In addition to the Kw/KVA rating, the generator frequency (Hertz, typically 60 HZ in USA) is very important when operating pumping equipment because frequency variations affect pump output in direct relation to the pump Affinity Laws. Operating under 60 hertz will reduce flow and head while operating over 60 hertz will increase flow, head, HP and amp draw and could overload the motor. The generator should always be started before the pump/motor is started and always stop the pump/ motor before shutting down the generator. Operating generators at higher elevations or using natural gas a fuel can affect performance, consult the generator manufacturer for their recommendations in these instances. GENERATOR RECOMMENDATIONS Motor HP Externally Regulated Internally Regulated KW KVA KW KVA Minimum Generator Rating PSC .5 Type .75 2-Wire 1 1Ø 1.5 .5 .75 1 1.5 2 3 5 7.5 10 3-Wire 15 1Ø 20 and 25 3Ø 30 Motors 40 50 60 75 100 125 150 175 200 2.5 3.5 5 6 2 3 4 5 7.5 10 15 20 30 40 60 75 100 100 150 175 250 300 375 450 525 600 PAGE 50 3.1 1.75 2.2 4.4 2.5 3.1 6.3 3.2 4 7.5 4 5 2.5 1.5 1.9 3.8 2 2.5 5 2.5 3.2 6.3 3 3.8 9.4 4 5 12.5 5 6.3 18.8 7.5 9.4 25 10 12.5 37.5 15 18.8 50 20 25 75 25 31 94 30 37.5 125 40 50 125 50 62.5 188 60 75 220 75 94 313 100 125 375 150 188 469 175 219 563 200 250 656 250 313 750 275 344 CentriPro Residential Water Systems HEAD AND PRESSURE EQUIVALENTS 1. Feet Head of Water and Equivalent Pressures To change head in feet to pressure in pounds, multiply by .434 2. Pressure and Equivalent Feet Head of Water To change pounds pressure to feet head, multiply by 2.3 Feet Feet Feet Feet PSI PSI PSI PSI Head Head Head Head Feet Feet Feet Feet PSI PSI PSI PSI Head Head Head Head 1 2 3 4 5 6 7 8 9 10 20 1 2.31 20 46.18 120 277.07 225 519.51 2 4.62 25 57.72 125 288.62 250 577.24 3 6.93 30 69.27 130 300.16 275 643.03 4 9.24 40 92.36 140 323.25 300 692.69 5 11.54 50 115.45 150 346.34 325 750.41 6 13.85 60 138.54 160 369.43 350 808.13 7 16.16 70 161.63 170 392.52 375 865.89 8 18.47 80 184.72 180 415.61 400 922.58 9 20.78 90 207.81 190 438.90 500 1154.48 10 23.09 100 230.90 200 461.78 1000 2309.00 15 34.63 110 253.98 – – – – .43 .87 1.30 1.73 2.17 2.60 3.03 3.46 3.90 4.33 8.66 30 12.99 140 60.63 300 129.93 40 17.32 150 64.96 325 140.75 50 21.65 160 69.29 350 151.58 60 25.99 170 73.63 400 173.24 70 30.32 180 77.96 500 216.55 80 34.65 190 82.29 600 259.85 90 38.98 200 86.62 700 303.16 100 43.31 225 97.45 800 346.47 110 47.64 250 108.27 900 389.78 120 51.97 275 119.10 1000 433.09 130 56.30 – – – – APPROXIMATE COST OF OPERATING ELECTRIC MOTORS *Average kilowatts input or cost *Av. kw input or cost per hour Motor based on 1 cent per kilowatt hour Motor based on 1 cent per kw hour HP HP 1 Phase 3 Phase ⁄3 .408 20 1 3 Phase 16.9 ½ .535 .520 25 20.8 ¾ .760 .768 30 26.0 1 1.00 .960 40 33.2 1½ 1.50 1.41 50 41.3 2 2.00 1.82 60 49.5 3 2.95 2.70 75 61.5 5 4.65 4.50 100 81.5 7½ 6.90 6.75 125 150 10 9.30 9.00 200 102 122 162 PAGE 51 CentriPro Residential Water Systems CENTRIPRO OR SQUARE "D" SWITCHES FURNAS PRO CONTROL Adjust in proper sequence: MAIN SPRING ADJUSTMENT Turn clockwise to increase both cut-out and cut-in pressure. (2 PSI/turn) 1. CUT-IN: Turn nut down for higher cut-in pressure, or up for lower cut-in. 2. CUT-OUT: Turn nut down for higher cut-out pressure, or up for lower cut-out. LINE LOAD LOAD LINE ADJUSTMENT Differential: adjust for cut-out point Line L1 MOTOR L1 Grounding Provisions #8-32 screws DIFFERENTIAL ADJUSTMENT Turn clockwise to increase cut-out pressure without affecting cut-in. (3 PSI/turn) L2 Load Load Line L2 Range: adjust for cut-in point BASIC FORMULAS AND SYMBOLS Formulas Symbols GPM = Lb./Hr. 500 x Sp. Gr. GPM = gallons per minute Lb. = pounds H = 2.31 x psi Sp. Gr. Hr. = hour H = 1.134 x In. Hg. Sp. Gr. H = head in feet psi = pounds per square inch HV = V2 = 0.155 V2 2g In. Hg. = inches of mercury hv = velocity head in feet V = GPM x 0.321 = GPM x 0.409 A (I.D.)2 V = velocity in feet per second g = 32.16 ft./sec.2 (acceleration of gravity) BHP = GPM x H x Sp. Gr. 3960 x Eff. A = area in square inches (πr2) (for a circle or pipe) ID = inside diameter in inches Eff. = GPM x H x Sp. Gr. 3960 x BHP BHP = brake horsepower Eff. = pump efficiency expressed as a decimal NS = N√GPM H3/4 NS = specific speed N = speed in revolutions per minute H = V2 2g D = impeller in inches PAGE 52 Sp. Gr. = specific gravity CentriPro Residential Water Systems TERMS AND USABLE FORMULAS BASIC FORMULAS AND SYMBOLS Temperature conversion DEG. C = (DEG. F – 32) x .555 DEG. F = (DEG. C x 1.8) + 32 Area of a Circle A = area; C = circumference. A = π r2; π = 3.14 C = 2πr r d CIRCLE Water Horsepower = GPM x 8.33 x Head = GPM x Head Laboratory BHP = Where: GPM = 8.33 = 33000 = Head = 33000 3960 3960 x Eff. Field BHP = Laboratory BHP + Shaft Loss Total BHP = Field BHP + Thrust Bearing Loss Gallons per Minute Pounds of water per gallon Ft. Lbs. per minute in one horsepower Difference in energy head in feet (field head). Where: GPM = Gallons per Minute Head = Lab. Head (including column loss) Eff. = Lab. Eff. of Pump Bowls Shaft Loss = HP loss due to mechanical friction of lineshaft bearings Thrust Bearing Loss = HP Loss in driver thrust bearings (See (1) below under Misc.) Head x GPM x Sp. Gr. D = diameter r = radius Motor Eff. from Motor mfg. (as a decimal) Input Horsepower = Total BPH Motor Eff. Field Efficiency = Water Horsepower Water HP as determined above Total BHP as determined above Total BHP Overall Plant Efficiency = Water Horsepower Input Horsepower = Electrical (See (2) below under Misc.) Water HP as determined above Input HP as determined above Input Horsepower BHP = 4.826 x K x M x R Mot. Eff. 746 BHP = Brake Horsepower as determined above Mot. Eff. = Rated Motor Efficiency K = Power Company Meter Constant M = Power Company Meter Multiplier, or Ratio of Current and Potential Transformers connected with meter R = Revolutions of meter disk T = Time in Sec. for R E = Voltage per Leg applied to motor I = Amperes per Leg applied to motor PF = Power factor of motor 1.732 = Factor for 3-phase motors. This reduces to 1 for single phase motors Kilowatt input to Motor = .746 x I.H.P. = 1.732 x E x I x PF 1000 Miscellaneous = 1.732 x E x I x PF T KW-Hrs. Per 1000 Gallons of = Cold Water Pumped Per Hour HD in ft. x 0.00315 Pump Eff. x Mot. Eff. (1) Thrust Bearing Loss = .0075 HP per 100 RPM per 1000 lbs. thrust.* (2) Overall Plant Efficiency sometimes referred to as “Wire to Water” Efficiency *Thrust (in lbs.) = (thrust constant (k) laboratory head) + (setting in feet x shaft wt. per ft.) Note: Obtain thrust constant from curve sheets Discharge Head (in feet of fluid pumped) = Discharge Pressure (psi) x 2.31 Sp. Gr. of Fluid Pumped PAGE 53 CentriPro Residential Water Systems HYDROPRO AND CENTRIPRO TANK SELECTION TABLE 1 – TANK MODELS – See your Full Line Catalog Tank Bulletins for a listing of all available models. Model No. Total Volume (Gals.) ① Drawdown in Gals. at System Operating Pressure Range of 18/40 PSIG 28/50 PSIG 38/60 PSIG Maximum Drawdown Volume (Gallons) Tank Drawdown Pressure Factors Using an “Extra” 2 PSI of Drawdown Pressure Differential Factor with extra 2 psi* 18 – 40 .402 V6P 1.9 0.7 0.6 0.5 1.3 28 – 50 .340 V15P 4.9 1.8 1.5 1.4 3.1 38 – 60 .295 V25P 7.3 2.7 2.3 2.1 3.1 48 – 70 .260 V45P 13.9 5.6 4.7 4.1 8.4 To Calculate drawdown capacity multiply: Factor x Tank Volume. V45 13.9 5.6 4.7 4.1 8.4 V60B 19.9 8.0 6.8 5.8 12.1 V60 19.9 8.0 6.8 5.8 12.1 V80 25.9 10.4 8.8 7.6 13.9 V80EX 25.9 10.4 8.8 7.6 13.9 V100 31.8 12.8 10.8 9.4 13.8 V100S 31.8 12.8 10.8 9.4 13.8 V140B 45.2 18.2 15.4 13.3 27.3 V140 45.2 18.2 15.4 13.3 27.3 V200 65.1 26.2 22.1 19.2 39.3 V250 83.5 33.6 28.4 25.6 50.8 V260 84.9 34.1 28.9 25.0 44.7 V350 115.9 46.6 39.4 34.1 70.5 ① Drawdown based on a 22 psi differential and Boyle’s Law. Temperature, elevation and pressure can all affect drawdown volume. TABLE 2 – PRESSURE FACTORS Pump Cut-Out Pressure – PSIG Pump Cut-In Pressure – PSIG 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 30 .22 35 .30 .20 40 .37 .27 .18 45 .42 .34 .25 .17 50 .46 .39 .31 .23 .15 55 .50 .43 .36 .29 .22 .14 60 .54 .47 .40 .33 .27 .20 .13 65 .50 .44 .38 .31 .25 .19 .13 70 .53 .47 .41 .35 .30 .24 .18 .12 75 .50 .45 .39 .33 .28 .22 .17 .11 80 .53 .48 .42 .37 .32 .26 .21 .16 .11 85 .50 .45 .40 .35 .30 .25 .20 .15 .10 90 .53 .48 .43 .38 .33 .29 .24 .19 .14 .10 95 .50 .46 .41 .36 .32 .27 .23 .18 .14 .09 100 .52 .48 .44 .39 .35 .31 .26 .22 .17 .13 .09 105 .50 .46 .42 .38 .33 .29 .25 .21 .17 .13 .08 110 .52 .46 .44 .40 .36 .32 .28 .24 .20 .16 .12 115 .50 .46 .42 .39 .35 .31 .27 .23 .19 .15 .12 .06 120 .52 .48 .45 .41 .37 .33 .30 .26 .22 .19 .15 .11 125 .50 .47 .43 .39 .36 .32 .29 .25 .21 .16 .14 .11 .07 To determine tank drawdown of operating pressure ranges other than those listed in table, use following procedure: Multiply total tank volume (table 1) by pressure factor (table 4). Example: Operating range: 35/55 Tank being used: V-200 65.1 = Total volume of tank (table 1) x .29 Pressure factor (table 4) 18.9 = Drawdown in gallons at 35/55 PSI operating range. PAGE 54 CentriPro Residential Water Systems JET PUMP MOTOR DATA AND ELECTRICAL COMPONENTS MOTOR DATA GWT Number HP Volts Phase Service Factor Maximum Load Amps Watts Circuit Breaker J04853 ½ 115/230 1 1.6 J05853 ¾ 115/230 1 1.5 10.8/5.4 880 25/15 14.8/7.4 1280 J06853 1 115/230 1 30/15 1.4 16.2/8.1 1440 J07858 1½ 115/230 30/20 1 1.3 20.0/10.0 1866 J08854 2 40/20 115/230 1 1.2 22.6/11.3 2100 J09853 25/15 3 230 1 1.15 13.3 3280 30 J04853L ½ 115/230 1 1.6 10.8/5.4 968 25/15 J05853L ¾ 115/230 1 1.5 14.8/7.4 1336 30/15 J06853L 1 115/230 1 1.4 16.2/8.1 1592 30/20 J07858L 1½ 115/230 1 1.3 21.4/10.7 1950 40/20 ①J08854L 2 230 1 1.2 12.9 2100 25 SFJ04853 ½ 115/230 1 1.6 9.4/4.7 900 20/10 SFJ05853 ¾ 115/230 1 1.5 13.6/6.8 1160 25/15 SFJ06853 1 115/230 1 1.4 15.8/7.9 1400 30/20 SFJ04860 ½ 115/230 1 1.6 12.6/6.3 990 25/15 SFJ05860 ¾ 115/230 1 1.5 14.8/7.4 1200 30/15 SFJ06860 1 115/230 1 1.4 16.2/8.1 1400 30/20 J05853N ¾ 230/115 1 1.5 13.8/6.9 1294 40 / 20 J06853N 1 230/115 1 1.6 16.8/8.4 1691 45 / 20 J07858N 2 230/115 1 1.7 20.4/10.2 2350 50 / 25 J08854N 2 230 1 1.4 12 2604 30 J09853N 3 230 1 1.2 14.5 3278 45 Note: Refer to motor nameplate for motor part number ① Effective July, 1998, 230 V only. ELECTRICAL COMPONENTS Motor Overload with Leads GWT Motor Model ④ Old Number ③ New Number T.I. Number Run Capacitor and MFD Start Capacitor MFD Rating Switch ⑤ J04853 614246 71 MET38ABN 610807 1: 124/148 629002 2 J05853 614246 20 CET63ABN 610807 2: 161/192 629002 2 J06853 614246 9 CET52ABN 610807 2: 161/192 629002 2 J07858 614246 79 CET38ABM 610807 2: 161/192 629002 2 J08854 611307 29 BRT44ABM 614529 4: 25 610807 1: 124/148 629002 2 J09853 611106 22 611106 36 BRB2938 628318 314: 55 610807 11; 36-43 629002 2 J04853L 614246 98 627121 43 MET39ABN-CL 610807 1:124/148 629002 2 J05853L 614246 20 627121 38 CET63ABN 610807 2:161/192 629002 2 J06853L 614246 9 627121 7 CET52ABN 610807 2:161/192 629002 2 611123 21 BRT45ABM 610807 7:189/227 629002 2 627119 10 CET31ABN J07858L J08854L 616861 10 SFJ04853 621863 1 SFJ05853 SFJ06853 SFJ04860 614246 67 SFJ05860 SFJ06860 623450 8: 30 610807 33: 64-77 629002 2 MEJ38ABN N/A 3945C91A01 621863 4 CET55ABN 610807 2: 161/192 3945C91A01 621863 5 CET49ABN 610807 2: 161/192 3945C91A01 627121 48 MET36ABN 610807 2: 161/192 629002 2 614246 20 627121 38 CET63ABN 610807 2: 161/192 629002 2 614246 9 627121 7 CET52ABN 610807 2: 161/192 629002 2 J05853N P751056520063 CEJ65CV N/A C103237300109: 238/110 X837648580001 J06853N P751056520251 CEJ-49CV N/A C103237300109: 238/110 X837648580001 J07858N P751056520253 CEJ49CY C107558550064: 50/370 C103237300120: 208/165 X837406460002 J08854N P751056520249 CEJ-38CS C107558550064: 50/370 C103237300127: 59/250 X837406460002 J09853N P751056520192 CEJ31CY C107558550064: 50/370 C103237300127: 59/250 X837406460002 ③ These new overload part numbers are for use with the new plastic terminal board with the quick change voltage plug. ④ Use this suffix if your motor has the old style brown terminal board without quick change voltage plug. ⑤ 629002 2 replaces 614234 1, 2, and 6. PAGE 55 CentriPro Residential Water Systems JET PUMP MOTOR WIRING A.O. SMITH MOTORS TERMINAL BOARD AND VOLTAGE CHANGE PLUG A change has been made to use a new terminal board on the A.O. Smith two compartment motor models. This terminal board is used on both dual voltage and single voltage motors. • Screws with ¼" drive: The terminal screw accepts either a ¼" nut driver or a slotted screw driver. • Line Wire Connection: The space under the screw will accept #16, #14, #12, #10, or #8 wire. The rib at the bottom edge of the screw allows the wire to be placed straight into the space under the screw. This rib retains the wire under the head of the screw and for #12, #10, or #8 wire it is not necessary to wrap the wire around the screw. FEATURES • Voltage Plug: Dual voltage motors use a voltage plug that retains the terminals for the Black and Black Tracer leads. To change voltage, lift the black plug and align the arrow with the desired voltage on terminal board. See Figure 1 for an example of the dual voltage connection diagram. • ½ HP wired 115 V, ¾ HP and up wired 230 V at factory. • Quick Connect Terminals: Each terminal has provision for ¼" quick connect terminals in addition to the screw. • Molded Plastic Material: The terminal board is made from an extremely tough white plastic material with L1, L2, and A markings molded into the board. • Lead Channel: A channel adjacent to the conduit hole directs wiring to the top of the board. • Governor Guard: An integral backplate prevents leads from entering the area around the governor. • Ground Guard: To prevent the bare ground wire from touching the “live” L2 terminal, the ground wire must be placed above this guard. VOLTAGE CHANGES ARE MADE INSIDE THE MOTOR COVER NOT IN THE PRESSURE SWITCH. WARNING: DISCONNECT POWER SOURCE BEFORE CHECKING. DO NOT MAKE ANY CHANGES WITH POWER ON. CAPACITOR START INDUCTION RUN – SINGLE SPEED (NEW STYLE – AFTER APRIL, 1999) CAPACITOR START INDUCTION RUN – SINGLE SPEED (OLD STYLE – UP TO APRIL, 1999) FIGURE 1 115 V 230 V A L2 YELLOW 2 1 3 RED BLACK TRACER BLACK PURPLE B A L2 L1 L2 LINE GRD L1 PAGE 56 WHITE Green (Ground) Align black plug to 115 V or 230 V arrow. ½ HP wired 115 V, ¾ HP and up wired 230 V at factory. BLACK TRACER “Black Tracer” is a black and white wire L2 B 230 V MAIN L1 RED PHASE MAIN YELLOW BLACK 115 V A L1 TO WIRE FOR 230 V: BLACK TRACER TO B BLACK TO A TO WIRE FOR 115 V: BLACK TRACER TO A BLACK TO L1 CentriPro Residential Water Systems FRICTION LOSS SCH 40 – PLASTIC PIPE: FRICTION LOSS (IN FEET OF HEAD) PER 100 FT. 3 ⁄8" ½" ¾" 1" 1¼" 1½" 2" 2½" 3" 4" 6" 8" 10" GPM GPH ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. ft. 1 60 4.25 1.38 .356 .11 2 120 15.13 4.83 1.21 .38 .10 3 180 31.97 9.96 2.51 .77 .21 .10 4 240 54.97 17.07 4.21 1.30 .35 .16 5 300 84.41 25.76 6.33 1.92 .51 .24 6 360 36.34 8.83 2.69 .71 .33 .10 8 480 63.71 15.18 4.58 1.19 .55 .17 10 600 97.52 25.98 6.88 1.78 .83 .25 .11 15 900 49.68 14.63 3.75 1.74 .52 .22 20 1,200 86.94 25.07 6.39 2.94 .86 .36 .13 25 1,500 38.41 9.71 4.44 1.29 .54 .19 30 1,800 13.62 6.26 1.81 .75 .26 35 2,100 18.17 8.37 2.42 1.00 .35 .09 40 2,400 23.55 10.70 3.11 1.28 .44 .12 45 2,700 29.44 13.46 3.84 1.54 .55 .15 50 3,000 16.45 4.67 1.93 .66 .17 60 3,600 23.48 6.60 2.71 .93 .25 70 4,200 8.83 3.66 1.24 .33 80 4,800 11.43 4.67 1.58 .41 90 5,400 14.26 5.82 1.98 .52 100 6,000 7.11 2.42 .63 .08 125 7,500 10.83 3.80 .95 .13 150 9,000 5.15 1.33 .18 175 10,500 6.90 1.78 .23 200 12,000 8.90 2.27 .30 250 15,000 3.36 .45 .12 300 18,000 4.85 .63 .17 350 21,000 6.53 .84 .22 400 24,000 1.08 .28 500 30,000 1.66 .42 .14 550 33,000 1.98 .50 .16 600 36,000 2.35 .59 .19 700 42,000 .79 .26 800 48,000 1.02 .33 900 54,000 1.27 .41 950 57,000 .46 1000 60,000 .50 NOTE: See page 5 for website addresses for pipe manufacturers – there are many types of new plastic pipe available now. STORAGE OF WATER IN VARIOUS SIZES OF WELLS D2 = Gallons of Storage per Foot 24.5 Where: D = Inside diameter of well casing in inches Examples: 2" Casing = 3" Casing = 4" Casing = 5" Casing = 6" Casing = .16 Gals. per ft. Storage .36 Gals. per ft. Storage .652 Gals. per ft. Storage 1.02 Gals. per ft. Storage 1.4 Gals. per ft. Storage 8" Casing = 10" Casing = 12" Casing = 14" Casing = 16" Casing = 2.6 Gals. per ft. Storage 4.07 Gals. per ft. Storage 5.87 Gals. per ft. Storage 7.99 Gals. per ft. Storage 10.44 Gals. per ft. Storage PAGE 57 CentriPro Residential Water Systems UL AND CSA AGENCY LISTING(S) Our control boxes, motors, complete pump assemblies and electrical accessories are tested by independent product safety and testing organizations to ensure compliance with the US National Electric Code (NEC) and/ or Canadian Standards Association (CSA) standards. Underwriters Laboratories Inc. and CSA are the agencies with whom we contract. They have now agreed to eliminate overlapping efforts through an agreement which allows either to test to the other’s standards. This is good for manufacturers and consumers as overlapping independent testing is very expensive. Unfortunately, there is a great deal of misunderstanding associated with the Agency Listings and their marks or logos. By meeting specific safety requirements products can be either UL Listed or UL Recognized. The UL mark in a circle UL signifies that a product is UL Listed (approved) for its intended use by Underwriters Laboratories Inc. Radios, televisions, CD players, fans and small appliances are a good example of UL Listed products. ® ® The lesser known and most misinterpreted UL mark is the backwards , signifying a UL Recognized Component. This is used on products that are combined to create a complete assembly. In the Submersible Pump Industry, pumps larger than 2 HP are shipped as separate water ends and motors due to weight and length restrictions of major shippers. Therefore the products cannot carry a UL logo, but only the backwards logo since they are Components of a complete system. According to both UL and CSA, electrical inspectors should consider the assembled products as approved if the motor and water end are matched by HP, i.e. a ½ HP Water End on a ½ HP Motor. ® C ® US The 4” CentriPro motors are tested by Canadian Standards Association to UL 1004 and 2111 as well as to CSA standards 77 and 100. They carry a logo. This indicates they are CSA Listed for the USA and Canada, i.e., tested by C.S.A. to U.L. and CSA standards. ® C US CentriPro, single-phase, 4” motor control boxes carry a C UL ® US listing. Testing by the Canadian Standards Association is denoted by the CSA logo ® or ® C US . Per their recent agreement UL can test products sold in the USA and/or Canada, conversely, CSA can test products sold in Canada and/or the USA. PAGE 58 CentriPro Residential Water Systems Logos and their meanings follow: UL - UL Listed for USA - UL Listed for Canada (tested by UL to CSA Standards) ® C - UL Listed for USA and Canada (tested by UL to UL & CSA Standards) C UL ® UL ® US ® - UL Recognized Component for USA ® - UL Recognized Component for Canada (tested by UL to CSA Standards) - UL Recognized Component for USA and Canada (tested by UL to UL & CSA Standards) C ® C US - CSA approved for Canada ® - CSA approved for USA (tested by CSA to UL Standards) ® US - CSA approved for USA and Canada (tested by CSA to CSA & UL Standards) ® - Certified to NSF/ANSI 61, Drinking Water System Components 4P49 US SSIF LA IE U® L D C C WATER QUALITY - Drinking Water System Components - Certified to NSF/ANSI 61, Annex G ® NSF/ANSI 61-G - NSF/ANSI 372 – Drinking Water System Components – Lead Content CLASS 6853 01 - Low Lead Content Certification Program - - Plumbing Products California Health and Safety Code 116875 (known as AB-1953-2006) Vermont Act No. 193 - 2008 - Consumer Products Prohibition against Lead (known as Bill S.152 "An Act Rlating to Prevention of Lead Poisoning by Exposure to Lead in Consumer Products") Maryland House Bill 372 [Statue 12-605] - Business Occupations and Professionals - Plumbers Lead Free Materials ® LLC Per the reciprocity agreement between the two agencies, electrical inspectors in both countries should now be honoring either the UL or CSA mark on products approved for their country. PAGE 59 TECHNICAL ASSISTANCE AND TROUBLESHOOTING CUSTOMER SERVICE CONTACT NUMBERS Four (4") Inch Motors and Controls Six (6") Inch and Larger Motors Seneca Falls, NY • Phone: 866-325-4210 — General • Phone: 866-673-0427 — Technical • Phone: 866-673-0445 — Controls • Toll Free Fax: 888-322-5877 Lubbock, Texas Turbine Operation • Phone: 806-763-7867 • Fax: 800-453-4749 Orlando Distribution Center • Phone: 407-829-7808 • Fax: 407-829-7809 Fresno Distribution Center • Phone: 559-265-4730 • Fax: 559-265-4740 Southaven, MS (was Memphis) Distribution Center • Phone: 662-393-5982 • Toll Free Fax: 800-848-9793 Chicago Customer Service • Phone: 847-983-5926 • Fax: 847-983-1766 Guelph, Ontario, Canada • Phone: 519-826-0869 • Fax: 519-826-0874 Xylem Inc. 2881 East Bayard Street Ext., Suite A Seneca Falls, NY 13148 www.centripro.com CentriPro is a trademark of Xylem Inc. or one of its subsidiaries. © 2017 Xylem Inc. BMAID R9 February 2017
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