1008706E 1158.5x11 549050 2 SJE Rhombus 115 Control Panel Installation Manual
548347 2 Sje Rhombus 115 Control Panel Installation Manual 548347_2_SJE Rhombus 115 Control Panel Installation Manual 548347_2_SJE Rhombus 115 Control Panel Installation Manual pdf pumpproducts
548367 1 Sje Rhombus 115 Control Panel Installation Manual 548367_1_SJE Rhombus 115 Control Panel Installation Manual 548367_1_SJE Rhombus 115 Control Panel Installation Manual pdf pumpproducts
: Pump 549050 2 Sje Rhombus 115 Control Panel Installation Manual 549050_2_SJE Rhombus 115 Control Panel Installation Manual pdf
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Single Phase Simplex SJE-Rhombus® Type 115 Installation Instructions and Operation/Troubleshooting Manual This control panel must be installed and serviced by a licensed electrician in accordance with the National Electric Code NFPA-70, state and local electrical codes. All conduit running from the sump or tank to the control panel must be sealed with conduit sealant to prevent moisture or gases from entering the panel. NEMA 1 enclosures are for indoor use only, primarily to provide a degree of protection against contact with enclosed equipment. Cable connectors are not required to be liquid-tight in NEMA 1 enclosures. Do not use NEMA 1 enclosures if subjected to rain, splashing water or hose-directed water. NEMA 4X enclosures are for indoor or outdoor use, primarily to provide a degree of protection against corrosion, windblown dust and rain, splashing water and hosedirected water. Cable connectors must be liquid-tight in NEMA 4X enclosures. Installation Warranty void if panel is modified. Call factory with servicing questions: 1-800-RHOMBUS (1-800-746-6287) Standard Type 115 panels are designed to operate with two floats. These floats operate the pump and high level alarm functions. Wide angle pump switch and SJE Double Float™ applications are illustrated on next page. NOTE: Options ordered may affect the number of floats and their functions. Please reference the schematic provided with the control panel for proper installation. Installation of Floats CAUTION: If control switch cables are not wired and mounted in the correct order, the pump system will not function properly. Manufactured by: WARNING: Turn off all power before installing floats in pump chamber. Failure to do so could result in serious or fatal electrical shock. 1. Use float label kit to label floats for specific operation (stop, lead, lag, alarm, etc.). See schematic for float options. 2. Determine your normal operating level, as illustrated in Figures 1 & 2. 22650 County Highway 6 P.O. Box 1708 Detroit Lakes, Minnesota 56502 USA 1-888-DIAL-SJE (1-888-342-5753) Phone: 218-847-1317 Fax: 218-847-4617 E--mail: customer.service@sjerhombus.com Website: www.sjerhombus.com ©SJE-Rhombus PN1008706E • Rev 11/14 3. Mount float switches at appropriate levels as illustrated in Figure 3. Be sure that floats have free range of motion without touching each other or other equipment in the basin. 4. For mounting clamp installation: place the cord into the clamp as shown in Figure 3. Locate the clamp at the desired activation level and secure the clamp to the discharge pipe as shown in Figure 3. NOTE: Do not install cord under hose clamp. 5. Tighten the hose clamp using a screwdriver. Over tightening may result in damage to the plastic clamp. Make sure the float cable is not allowed to touch the excess hose clamp band during operation. NOTE: All hose clamp components are made of 18-8 stainless steel material. See your SJE-Rhombus® supplier for replacements. Installation Instructions Mounting the Control Panel 1. Determine mounting location for panel. If distance exceeds the length of either the float switch cables or the pump power cables, splicing will be required. For outdoor or wet installation, we recommend the use of an SJE-Rhombus® liquid-tight junction box with liquid-tight connectors to make required connections. You must use conduit sealant to prevent moisture or gases from entering the panel. 2. Mount control panel (mounting flanges are furnished with control panel). 3. Determine conduit entrance locations on control panel. Check local codes and schematic for the number of power circuits required. NOTE: Be sure the proper power supply voltage, and phase are the same as the pump motor being installed. If in doubt, see the pump identification plate for electrical requirements. 4. Drill proper size holes for type of connectors being used. NOTE: If using conduit, be sure that it is of adequate size to pull the pump and switch cables through. You must use conduit sealant to prevent moisture or gases from entering the panel. 5. Attach cable connectors and/or conduit connectors to control panel. FOR INSTALLATION WITHOUT A SPLICE, GO TO STEP 11; FOR INSTALLATION REQUIRING A SPLICE, FOLLOW STEPS 6-10. FIGURE 1 SJE Double Float™ system NOTE: Double float voltage must match pump voltage. 6. Determine location for mounting junction box according to local code requirements. Do not mount the junction box inside the sump or basin. 7. Mount junction box to proper support. 8. Run conduit to junction box. Drill proper size holes for the type of conduit used. Attach connectors to junction box. 9. Identify and label each wire before pulling through conduit into control panel and junction box. Pull pump power cables and control switch cables through connectors into junction box. Make wire splice connections at junction box. 10. Firmly tighten all fittings on junction box. Insure all cable connectors are liquid-tight and sealed. 11. If a junction box is not required, identify and label cables on both float and stripped ends. 12. Connect pump and float wires to proper position on terminals. See schematic inside control panel for terminal connections. 13. Connect alarm and pump power conductors to proper position on terminals. See schematic inside control panel for terminal connections. NOTE: It is the recommendation of the factory to use separate pump and alarm power sources. VERIFY CORRECT OPERATION OF CONTROL PANEL AFTER INSTALLATION IS COMPLETE. FIGURE 2 SJE wide angle* float system *Super Single®, SJE PumpMaster® Plus, or SJE AmpMaster™ (See chart on next page to determine pumping range) FIGURE 3 Mounting clamp detail Operations SJE-Rhombus® Type 115 control panels are single phase simplex panels designed for use with wide angle pump switches, or an SJE Double Float™ and an alarm switch. When all floats are open or in the OFF position, the panel is inactive. As the liquid level changes and closes the pump switch, the pump will start, providing the HOA switch is in the AUTOMATIC mode and the power is ON. If a Double Float™ is used, both floats must be in the ON position before the pump will start. The pump will remain ON until both floats are returned to the OFF position. If the liquid level travels beyond the pump switch or Double Float™ and reaches the alarm float, the audio/visual alarm will be activated. The alarm horn can be silenced by moving the test/normal/ silence switch to the silence position. Alarm System (Horn and Indicator ) When an alarm condition occurs, a red light and a horn will be activated. If the test/normal/silence switch is moved to the silence position, the horn will be silenced. When the alarm condition is cleared, the alarm system is reset. The alarm system can be tested by moving the test/normal/silence switch to the test position. HOA Switch A hand-off-automatic switch is provided for the pump. In the hand mode, the pump will turn on unless other safety features are employed. In the automatic mode, the pump will turn on from commands by the float switches. Pump Run Light The run light will be ON in either the hand or the automatic mode when the pump is called to run. Circuit Breaker (optional) The pump circuit has a thermal-magnetic circuit breaker which provides pump disconnect and branch circuit protection. Dry Auxiliary Contacts (optional) Normally Open - Contacts are open under normal condictions and closed when alarm conditions is present. Normally Closed - Contacts are closed under normal conditions and open when alarm condition is present. Both types automatically reset once alarm condition is cleared. Alarm Fuse The alarm circuit contains a bayonett-style fuse disconnect. When the fuse is removed, power is cut off and the alarm circuit is inoperable. DETERMINING PUMPING RANGE (IN INCHES) Super Single® pumping range SJE PumpMaster Plus® pumping range tether length pumping range 3.5 5 7 9 11 13 15 6.5 7.5 8.5 10 11 12.5 13.5 tether length 3.5 6 10 14 18 22 24 pumping range 7 10 16 22 28 33 36 For information regarding the operations of options not listed here or servicing questions, please call a SJE-Rhombus® customer service technician at 1-800-RHOMBUS (1-800-746-6287) Warranty void if panel is modified. SJE AmpMaster™ pumping range tether length 5 10 14 18 22 pumping range 9 13 17 21 24 Use only as a guide. Pumping ranges are based on testing in non-turbulent conditions. Range may vary due to water temperature and cord shape. Note: As the tether length increases, so does the variance of the pumping range. Troubleshooting Alarm Horn Float Controls Moving the test/normal/ silence switch to the test position or activating the alarm float should turn on the alarm horn. If the horn does not sound, replace horn with same type. Check the floats during their entire range of operation. Clean, adjust, or replace damaged floats. Alarm Light 1. Moving the test/normal/silence switch to the test position or activating the alarm float should turn on the alarm light. If the light does not activate, replace light with same type. Isolate the float by disconnecting one or both of the float leads from the float terminals. 2. Place one ohmmeter lead on one of the float wires, and the other ohmmeter lead on the other float wire. 3. Place the ohmmeter dial to read ohms and place on the R X 1 scale. With the float in the “off” position, the scale should read infinity (high resistance). Replace the float if you do not get this reading. With the float in the ON position, the scale should read nearly zero (very low resistance). Replace the float if you do not get this reading. Checking the float resistance - The float resistance can be measured to determine if the float is operating correctly or is defective. Use the following procedure to measure the float resistance. WARNING: Disconnect incoming power to panel. Circuit Breaker (optional) Check each pole of the circuit breaker for proper resistance reading using the following procedure. WARNING: Disconnect incoming power to panel. 1. Isolate the circuit breaker by disconnecting either line side or load side wires. 2. Place the ohmmeter leads across the corresponding line and load terminals of each pole. 3. With the ohmmeter on the R X 1 scale and the breaker in the OFF position, the reading should be infinity (very high resistance). With the breaker in the ON position, the reading should be nearly zero ohms (very low resistance). If the readings are not as stated, replace the circuit breaker with one of the same ratings. NOTE: Readings may vary depending on the length of wire and accuracy of the measuring device. Fuses Check the continuity of the fuse. With power OFF, pull the fuse out of the fuse block. With the ohmmeter on the R X 1 scale, measure resistance. A reading of infinity indicates a blown fuse and must be replaced. Replace fuse with same type, voltage and amp rating. Indicator Light If defective, replace all indicator lights with same type. NOTE: Readings may vary slightly depending on the accuracy of the measuring device. SJE-Rhombus® Five-Year Limited Warranty SJE-RHOMBUS® warrants to the original consumer that this product shall be free of manufacturing defects for five years after the date of consumer purchase. During that time period and subject to the conditions set forth below, SJE-RHOMBUS® will repair or replace, for the original consumer, any component which proves to be defective due to defective materials or workmanship of SJERHOMBUS®. ELECTRICAL WIRING AND SERVICING OF THIS PRODUCT MUST BE PERFORMED BY A LICENSED ELECTRICIAN. THIS WARRANTY DOES NOT APPLY: (A) to damage due to lightning or conditions beyond the control of SJE-RHOMBUS®; (B) to defects or malfunctions resulting from failure to properly install, operate or maintain the unit in accordance with printed instructions provided; (C) to failures resulting from abuse, misuse, accident, or negligence; (D) to units which are not installed in accordance with applicable local codes, ordinances, or accepted trade practices, and (E) to units repaired and/or modified without prior authorization from SJE-RHOMBUS®. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. TO OBTAIN WARRANTY SERVICE: The consumer shall assume all responsibility and expense for removal, reinstallation, and freight. Any item to be repaired or replaced under this warranty must be returned to SJE-RHOMBUS®, or such place as designated by SJE-RHOMBUS®. ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS ARE LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. SJE-RHOMBUS® SHALL NOT, IN ANY MANNER, BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES AS A RESULT OF A BREACH OF THIS WRITTEN WARRANTY OR ANY IMPLIED WARRANTY. NOTICE! Products returned must be cleaned, sanitized, or decontaminated as necessary prior to shipment to ensure that employees will not be exposed to health hazards in handling said material. All applicable laws and regulations shall apply.
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