552353 1 Zoeller Float Switch Brochure

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SECTION: 2.25.025
FM2796
1015
Supersedes
0515

Your Peace of Mind is Our Top Priority ®
®

Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.

TECHNICAL DATA SHEET

SEWAGE WASTE SERIES

Models 810, 815 Progressing Cavity Grinder Pumps

MATERIALS

PUMP

MOTOR

PRODUCT SPECIFICATIONS
Horse Power

1 (810), 2 (815)

Voltage

230

Phase

1 Ph

Hertz

60 Hz

RPM

1725

Type

Permanent split capacitor

Insulation

Class B

Amps

7.0 (810), 10.5 (815)

Operation

Nonautomatic

Discharge Size

1-1/4" NPT horizontal

Cord Length

20' (6 m) standard

Cord Type

SOW or SOOW, multi-wire neoprene

Max. Head

810: 150' (45.7 m), 815: 240' (73.1 m)

Max. Flow Rate

15.6 GPM (59 LPM)

Max. Operating Temp.

130°F (54°C)

Cooling

Oil filled

Motor Protection

Auto reset thermal overload

Cap

Cast iron

Motor Housing

Cast iron

Adapter

Cast iron

Pump Housing

Cast iron

Upper Bearing

Ball bearing

Lower Bearing

Ball bearing

Mechanical Seals

Carbon/ceramic

Hydraulic Rotor

Stainless steel

Hydraulic Stator

Buna-N

Hardware

Stainless steel

Motor Shaft

Stainless steel

Gasket & Square Ring

Neoprene

Cutter

Hardened stainless steel, Rockwell C55-60

5 1/4”
(133mm)

4” (103 mm)

10 1/2”
(267 mm)
DIA.

4 3/8”
(111 mm)
8 3/8”
(213 mm)

22 3/8” (568 mm)

6 5/8” (143 mm)

NOTE: See model comparison chart for specific details.

R

Certified to CSA
Standard C22.2 No. 108

© Copyright 2015 Zoeller® Co. All rights reserved.
502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com

SK2533

MODEL
815

Gal.
14.6
14.4
14.0
13.2
12.5
11.7
10.9
10.1
9.4
9.0
8.6
7.8
7.0
6.3
5.5

72

Liters
55
55
53
50
47
44
41
38
36
34
33
30
27
24
21

PSIG
110

240
100
220

64

90

200
56

48

80

180
160

70

LOW PRESSURE SEWER
DESIGN PRESSURE (150 FT OR LESS)

140

60

40
120
32

24

50

100
80
60

TYPICAL
OPERATING
RANGE

20

40
8

1 HP

40

30
16

2 HP

TOTAL DYNAMIC HEAD

MODEL
810

Meters
1.5
3.0
6.1
12.2
18.3
24.4
30.5
36.6
42.7
45.7
48.8
54.9
61.0
67.1
73.2

260

TOTAL DYNAMIC HEAD

Feet
5
10
20
40
60
80
100
120
140
150
160
180
200
220
240

FEET

METERS

TOTAL
DYNAMIC
HEAD
TOTAL
DYNAMIC
HEAD/FLOW
FLOW
MINUTE
PERPER
MINUTE

PUMP PERFORMANCE CURVE
MODEL 810/815

10

20

0

2

GALLONS
LITERS
0

4

6

8

10

12

20
40
FLOW PER MINUTE

14

16

0

60
018330

MODEL COMPARISON

Model

Seal

Mode

Volts

Ph

Amps

HP

Hz

Lbs

Kg

E810

Single

Non

230

1

7.0

1

60

88

40

E815

Single

Non

230

1

10.5

2

60

91

41

CAUTION

All installation of controls, protection devices and wiring should be done by a qualified licensed electrician. All electrical and safety codes should be
followed including the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA).

A) GRINDER SYSTEMS
STANDARD FEATURES:
•  1¼" NPT discharge
•  Carbon/ceramic tandem seals
• Thermal overload protection
•  Hydraulic stainless steel rotor and Buna-N stator
•  Stainless steel cutter plate / cutter

CAUTION To ensure proper pump operation, a swing or flapper style check
valve must be installed in the pump discharge line. A faulty or non-functional check
valve when combined with a pressure sewer may prevent the pump from starting.

•  Stainless steel shaft
•  Stainless steel hardware

Maximum operating temperature 130°F (54°C).

•  Corrosion-resistant, powder coated epoxy paint
•  20' (6 m) Power cord cord
Options:
  25' (8 m) Long cords

Note: All variable level float switches in this section are
mechanically activated and do not contain mercury.

  35' (11 m) Long cords
  50' (15 m) Long cords

© Copyright 2015 Zoeller® Co. All rights reserved.
502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com

QWIK BOX w/ FLOAT SWITCH

PLUGGER PANEL

B) ALARM PANEL
  P/N 10-0623 Indoor/Outdoor high water

B) CONTROL PANEL

B) CONTROL PANEL

  P/N 10-2006 Plugger panel, NEMA 4X with

  P/N 10-1212 Simplex panel, NEMA 4X, with

high water alarm and 230 volt receptacle.	

alarm with 15' (5 m) control switch.	
  P/N 10-0126 NEMA 4X high water alarm with

15' (5m) control switch and dry contact.
  P/N 10-1494 Indoor high water alarm with 15'

(5m) control switch.
C) PUMP SWITCH AND WEIGHT 	 1 pump switch required
Single piggy-back type 230 volt 13 amp
  P/N 10-0035 with 15' (5 m) cord
  P/N 10-0689 weight for alarm float (Indoor

systems only)	
D) JUNCTION BOX 	 1 required
  P/N 10-0580 Qwik-Box, NEMA 4X with 230

volt receptacle

SIMPLEX PANEL

high water alarm and pump circuit breaker,
less float switches.

C) FLOAT SWITCHES 	 2 required
Pump: One pump switch
Alarm: One control switch

C) FLOAT SWITCHES 	 2 required
Pump: One pump switch
Alarm: One control switch

  P/N 10-0706 piggy-back pump switch with 20'

  P/N 10-0706 piggy-back pump switch with 20'

(6 m) cord
  P/N 10-0311 piggy-back pump switch with 25'
(8 m)cord
  P/N 10-1956 piggy-back pump switch with 35'
(11 m) cord
  P/N 10-0744 mechanical control switch with
20' (6 m) cord
  P/N 10-1877 mechanical control switch with
25' (8 m) cord
  P/N 10-1878 mechanical control switch with
35' (11 m) cord

(6 m) cord
  P/N 10-0311 piggy-back pump switch with 25'

(8 m) cord
  P/N 10-1956 piggy-back pump switch with 35'

(11 m) cord
  P/N 10-0744 mechanical control switch with

20' (6 m) cord
  P/N 10-1877 mechanical control switch with

25' (8 m) cord
  P/N 10-1878 mechanical control switch with

35' (11 m) cord

D) JUNCTION BOX

D) JUNCTION BOX - optional

J-Box not recommended with this type control.

  P/N 10-2145 NEMA 4X with 3 cord seals and

conduit connection.

E) INDOOR AND OUTDOOR PACKAGED SYSTEMS - PUMP AND CONTROLS NOT INCLUDED
OUTDOOR SYS. w/ SQUARE GRS

OUTDOOR SYS. w/ FLEX HOSE DC

OUTDOOR SYSTEM w/ Z-Rail

FIBERGLASS BASIN AND COVER

FIBERGLASS BASIN AND COVER

FIBERGLASS BASIN AND COVER

SQUARE GUIDERAIL SYSTEM

1.25" FLEXIBLE HOSE w/ DISCONNECT

  P/N 33-0491 24" x 48" (61 x 122 cm)

  P/N 35-0006 24" x 48" (61 x 122 cm)

  P/N 33-0492 24" x 60" (61 x 152 cm)

  P/N 35-0007 24" x 60" (61 x 152 cm)

  P/N 33-0493 24" x 72" (61 x 183 cm)

  P/N 35-0008 24" x 72" (61 x 183 cm)

Z-RAIL DISCONNECT SYSTEM
  24" x 60" (61 x 152 cm) P/N 33-1598
  24" x 72" (61 x 183 cm) P/N 33-1597
  24" x 84" (61 x 213 cm) P/N 33-1594
  24" x 96" (61 x 244 cm) P/N 33-1596

HIGH WATER ALARM
(NOT INCLUDED)
HIGH WATER ALARM

HIGH WATER ALARM (NOT INCLUDED)

SOLID FIBERGLASS COVER

SOLID FIBERGLASS COVER

DISCONNECT FITTING

SOLID FIBERGLASS
COVER

BRASS ANTI-SIPHON VALVE
1 1/4" MALE THREAD X SLIP FITTING
1 1/4"SCH 80 PVC PIPE

1/8" (3 mm) 302 STAINLESS
STEEL LIFTING CABLE

FLOAT TREE ASSEMBLY
1 1/4” PVC PIPE

WATERTIGHT “QWIK BOX”

SHUT-OFF BALL VALVE

1/8” 302 STAINLESS
STEAL LIFTING CABLE

BRASS ANTI-SIPHON VALVE
60.9 cm (24”)

1 1/4” NPT BRASS
DISCONNECT FITTING

4” RUBBER INLET
PIPE SEAL
(FIELD INSTALLED)

HIGH LEVEL
ALARM FLOAT

4" INLET W-SEAL
(FIELD INSTALLED)

152 cm (60”)

FLOAT TREE

183 cm (72”)

1 1/4" MALE THREAD X
SLIP FITTING

1 1/2” SQ. GUIDE RAIL
304 STAINLESS STEEL 16 GA.

48" (122 cm)
60" (152 cm)
72" (183 cm)

1 1/4" BRASS BALL VALVE

1 1/4" FLEXIBLE
DISCHARGE HOSE

FIBERGLASS BASIN

FIBERGLASS BASIN
FIBERGLASS
ANTI-FLOTATION
FLANGE

12" (30.4 cm) MIN. OFF LEVEL

24" MIN.
60.9 cm (24”) MIN.

24" (60.9 cm)
MINIMUM

SK2569

•	 Fiberglass basin with anti-flotation ring
•	 1¼" galvanized pump discharge piping to
disconnect
•	 1¼" PVC discharge pipe from disconnect
•	 1¼" Adaptaflex discharge pipe seal
•	 Stainless steel square guide rail system
•	 1' (0.3 m) pull rod
•	 8' (2.4 m) stainless steel lifting cable
•	 1¼" PVC ball valve
•	 1¼" brass check valve
•	 1¼" brass anti-siphon device
•	 PVC float tree
•	 1-4" rubber inlet pipe seal (field inst.)
•	 Solid fiberglass cover with Zoeller imprint

1 1/4" H X 1 1/4" Z-RAIL
DISCONNECT SYSTEM, EPOXY
COATED DUCTILE IRON

ANTI FLOATATION RING

SK2540

•	
•	
•	
•	

96" 33-1596-36"D

3/4" GALV GUIDE RAIL

FIBERGLASS BASIN

FIBERGLASS
ANTI-FLOTATION
FLANGE

84" 33-1594-36"D

2" TO 1 1/4" REDUCER

PUMP CONTROL FLOAT

PUMP CONTROL
“ON - OFF” FLOAT

1 1/4" GALVANIZED
DISCHARGE PIPE
1 1/4" BRASS CHECK
VALVE

ALARM FLOAT

1 1/4” GALVANIZED
DISCHARGE PIPE

60" 33-1598-24"D
72" 33-1597-24"D

HIGH LEVEL
ALARM FLOAT
PUMP CONTROL
"ON - OFF" FLOAT

1 1/4" BRASS CHECK VALVE

1 1/4” FEMALE NPT
CHECK VALVE

1 1/4" PVC SCH 80
PIPE AND FITTINGS

4" RUBBER INLET
PIPE SEAL
(FIELD INSTALLED)

1 1/4" BULK HEAD
DISCHARGE FITTING

122 cm (48”)

1 1/4” PVC SCH 80
PIPE AND FITTINGS

BRASS ANTI-SIPHON VALVE
1 1/4" BULK HEAD
DISCHARGE FITTING

FLOAT TREE ASSEMBLY
1 1/4" PVC PIPE

WATERTIGHT "QWIK BOX"
(NOT INCLUDED)

1 1/4” PVC SLIP X SLIP
BALL VALVE

1 1/4” BULK HEAD
DISCHARGE FITTING

24" (60.9 cm)

2" ELECTRICAL PVC PIPE

1 1/4” MALE THREAD X SLIP
FITTING

2” ELECTRICAL
PVC PIPE

1/8" 302 STAINLESS
STEEL LIFTING CABLE

GROMMET SEAL

1.25
BALL
VALVE

3/8” X 1’ 416 STAINLESS
STEAL PULL ROD

20 cm (8”) - 25 cm (10”)

Fiberglass basin with anti-flotation ring
Flex-hose discharge with disconnect
1¼" PVC discharge pipe from disconnect
1' Pull rod and 8' (2.4 m) stainless steel lifting
cable
•	 1¼" PVC ball valve(s), 1¼" brass check
valve(s), and 1¼" brass anti-siphon device
•	 1-4" Rubber inlet pipe seal (field inst.)
•	 Solid fiberglass cover with Zoeller imprint

SK3091

•	 Fiberglass basin with anti-flotation ring
•	 1¼" Schedule 80 PVC discharge piping
•	 1¼" H x 1¼" Z-rail® P/N 39-0137 disconnect
system, epoxy coated ductile iron
•	 3/4" Galvanized rail pipes
•	 Stainless steel lifting cable
•	 1¼" brass ball valve
•	 1¼" brass check valve
•	 Anti-siphon device
•	 PVC float tree
•	 1-4" rubber inlet pipe seal (field inst.)
•	 1-2" pipe seal (field inst.) for electrical conduit
•	 Solid fiberglass cover with Zoeller imprint

© Copyright 2015 Zoeller® Co. All rights reserved.
502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com

INDOOR SYSTEM
TO ALARM PANEL

ALARM FLOAT
SWITCH CORD

PUMP POWER CORD
16” X 1/4”
(41 cm x 6 mm)
STEEL PUMP PLATE

CORD SEAL
24” x 1/4” (60.9 cm x 6 mm)
STEEL BASIN COVER

FIBERGLASS BASIN
*Pump suspended from steel cover
5/16” (8 m) 304 STAINLESS
STEEL LIFTING BOLT

10” x 1/4” (25.4 cm x 6 mm)
STEEL INSPECTION PLATE

	

P/N 32-0029 24" x 36" (61 x 91 cm)

PIGGYBACK FLOAT
SWITCH CORD

3” GROMMET SEAL
(VENT CONNECTION)

•	 Fiberglass basin
•	 Rust-resistant steel cover (epoxy coated)
•	 3" Adaptaflex vent seal and 4" rubber inlet pipe
seal
•	 1¼" brass anti-siphon device, 1¼" NPT brass check
valve, and ball valve

1 1/4” PVC SLIP X SLIP
BALL VALVE
(FIELD INSTALLED)

HIGH WATER ALARM
(NOT INCLUDED)

1 1/4” PVC FPT X SLIP
ADAPTER SCH 80
(SUPPLIED BY CUSTOMER)
1 1/4” FEMALE NPT
CHECK VALVE
(FIELD INSTALLED)

TO ALARM PANEL

1 1/4” GROMMET SEAL

CAST IRON ADAPTERS

*Contact factory for other sizes and Duplex Configurations.

1 1/4” x 14” (35.6 cm)
GALVANIZED PIPE

4” RUBBER INLET
PIPE SEAL
(FIELD INSTALLED)

1 1/4” x 12” (30.5 cm)
GALVANIZED PIPE
1 1/4” BRASS ANTI-SIPHON VALVE
1 1/4” WYE NPT
1 1/4” x 14” (35.6 cm)
36” (91 cm) GALVANIZED PIPE

ALARM

SINGLE PHASE, 1 OR 2 HP
PROGRESSING CAVITY
GRINDER PUMP

ON
OFF

24” (60.9 cm)
NOMINAL

SK2628

PREPACKAGED AND JOB READY SYSTEMS
F) ACCESSORIES FOR FIELD-ASSEMBLED SYSTEMS
	

FLEX-HOSE DISCHARGE ASM.
	 	 P/N 10-2038 with 30" (76 cm) hose

	

SQUARE GUIDE RAIL SYSTEM
	  P/N 39-0106 - 48" (122 cm) deep basin
	  P/N 39-0107 - 60" (152 cm) deep basin
	  P/N 39-0108 - 72" (183 cm) deep basin
	  P/N 39-0070 - Rail extension bracket

Z-RAIL DISONNECT SYSTEM
	 P/N 39-0137 1¼" (3.2 cm) H x 1¼" (3.2 cm) V
		Ductile Iron
	 P/N 39-0138 1¼" (3.2 cm) H x 1¼" (3.2 cm) V
		 with stainless steel upper bracket
	 P/N 39-0139 Intermediate bracket stainless steel

STAINLESS STEEL LIFTING CABLES AND ROD
	 P/N 39-0031 8' (2.4 m) Cable
	 P/N 39-0032 12' (3.7 m) Cable
	 P/N 39-0069 1' (0.3 m) Rod
	 P/N 10-0789 Stainless steel lifting bail

GALVANIZED 1.25" DISCH. ELBOW
	 P/N 018386

CHECK VALVE
	P/N 30-0223 1.25" NPT Brass
BALL VALVE
	P/N 30-0165 1.25" PVC
	P/N 30-0213 1.25" NPT Brass
PREWIRED CONDUIT
(10-0580 Qwik Box Required)
	 P/N 5100-0016 - 25' (8 m)
	 P/N 5100-0017 - 35' (11 m)
	 P/N 5100-0018 - 50' (15 m)

FIELD-MOUNT SYSTEMS
SIMPLEX
REQ.
1 810 or 815 Grinder
1 Control panel/Alarm system
1 Piggyback pump switch
1 Control switch (if required)
1 Weight for alarm float (if required)
1 Junction Box (Optional)
1 Optional accessories

OUTDOOR
REQ.
P/N _____ (A)
P/N _____ (B)
P/N _____ (C)
P/N _____ (C)
P/N _____ (D)
P/N _____ (F)
P/N _____ (F)
P/N _____ (F)
P/N _____ (F)
P/N _____ (F)

REQ.
1 810 or 815 Grinder
1 Control panel/Alarm system
1 Piggyback pump switch
1 Control switch (if required)
1 Junction Box (if required)
1 Basin, cover and hardware

INDOOR
REQ.
P/N _____ (A)
P/N _____ (B)
P/N _____ (C)
P/N _____ (C)
P/N _____ (D)
P/N _____ (F)

REQ.
1 810 or 815 Grinder
1 Alarm panel
1 Piggyback pump switch
1 Weight for alarm float
1 Basin, cover and hardware

© Copyright 2015 Zoeller® Co. All rights reserved.
502-778-2731 | 800-928-7867 | 3649 Cane Run Road | Louisville, KY 40211-1961 | www.zoeller.com

REQ.
P/N _____ (A)
P/N _____ (B)
P/N _____ (C)
P/N _____ (C)
P/N _____ (F)
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