79457 1 B&G Brochure
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Hydronic Heating and Plumbing Products A-50N The Most Complete Line of Hydronic Heating and Plumbing Products. All from a Single Source – Bell & Gossett. Table of Contents Page Number Pumps ecocirc Series Heating Pump ................................................................ 4 LS Condensate Removal Pump ............................................................. 5 ecocirc3 Series ....................................................................................... 6 autocirc3 Series ..................................................................................... 7 ecocirc SC Solar Pump ........................................................................ 8-9 NRF (Cast Iron, Maintenance-Free Wet Rotor) ............................... 10 -11 NBF (Bronze, Maintenance-Free Wet Rotor) .................................. 12-13 SSF (Stainless Steel, Maintenance-Free Wet Rotor) ........................12-13 Series LR™ (Compact Maintenance-Free) ............................................13 Series PL™ (Maintenance-Free Dry Motor) ..........................................14 Three Piece – Oil Lubricated Series 100, HV, PR, 2”, 2-1/2” LD-3, HD-3, PD-35, PD-37, PD-38, PD-40 ................................................15 Series 60 (In-Line Mounted) ...........................................................16-17 Pump Accessories Flanges .................................................................................................18 Check-Trol™ Isolation Flow Control Flange .........................................18 Isolation Flanges ..................................................................................19 Controls ecocirc3 Series Timer ........................................................................... 20 Aquastats and Timer ........................................................................... 20 AZ Snap-On Pump Control .................................................................. 21 ZONETROL™ Switching Relays ....................................................... 22-23 Valves Circuit Setter® Plus ............................................................................. 24 Circuit Sentry™ Flo-Setter™ ................................................................25 Flow Control Valves (Flo-ControlTM) ..................................................... 26 (HydrotrolTM) ........................................................ 27 Differential Bypass Valves ................................................................... 27 Pressure Reducing Valves ................................................................... 28 ASME Safety Relief Valves .................................................................. 28 Monoflo® Fittings ............................................................................... 29 Air Separators IAS (Inline Air Separators) ................................................................... 29 EAS (Enhanced Air Separator) ............................................................. 30 EASB-JR (Enhanced Air Separator) ...................................................... 30 Hydronic Specialties Air Vents ..............................................................................................31 Vacuum Breaker .................................................................................. 31 Drain-O-Tank® Air Charger ................................................................. 31 Thermoflo® Balancer .......................................................................... 31 Primary/Secondary Header ..................................................................32 Tanks HFT Pre-Charged Hydronic Heating Tanks ........................................... 33 Plain Steel Compression Tanks ........................................................... 33 ATF (Airtrol® Tank Fittings) .................................................................. 33 PT Diaphragm Tanks ........................................................................... 34 WTX Diaphragm Tanks ........................................................................ 34 Tank Purge Valves ............................................................................... 35 Heat Exchangers Brazed Plate Heat Exchangers ...................................................... 36-37 Waste Water Pumps Sump, Effluent, Sewage, Grinder Pumps .......................................... 38 CIRCULATORS ecocirc® auto and vario Heating Circulator Step-less speed switch with LED for pump status and troubleshooting Description ecocirc® 19-14 auto and vario circulators were designed with highly efficient electronically commutated permanent magnet motor (ECM/PM technology) specifically for hydronic systems. Magnetically centered spherical impeller/rotor Materials of Construction Pump Body: Cast Iron O-Ring: EPRM Bearing: Carbon/Alumina Ceramic Impeller: Nylon/PPO Motor: High Efficiency ECM/PM All Other Wetted Parts: Stainless Steel High efficiency ECM motor 6.5” (65mm) Operating Data Maximum Working Pressure: 150 PSI (10 Bar) Maximum Working Temperature: 203°F (110°C) Minimum Working Temperature: 50°F (10°C) 2.68” (68mm) Piping Connection Flanged, 2-Bolt For use with ¾, 1, 1¼, or 1½ inch pipe Dry Run Protection The ecocirc® 19-14 is protected against dry run condition. The circulator recognizes when there is no water in the pump housing and automatically stops the pump until the presence of water is detected. Pump curves ecocirc® 4 Part Number Model Control Mode Shipping Weight 6050B2000 ecocirc 19-14 auto auto – Proportional Pressure 9.25 lb 6050B2001 ecocirc 19-14 vario vario – Constant Curve 9.25 lb 7.46” (189.6mm) 4.17” (106mm) ECM/PM Spherical Motor 115 Volts, 60 HZ, 1 Phase 60 Watts Max Power Consumption Automatic Overload Protection Low in-rush current 6.05” (153.6mm) 4.97” (126.1mm) Motor CIRCULATORS LS Condensate Removal Pump For Condensing Boilers and Air Conditioning /Cooling Systems Description The LS condensate removal pumps are energy efficient lifting stations that use permanent magnet, ECM (electronically commutated motor) technology. The LS condensate removal pumps are designed specifically for use in applications where the removal of condensate fluid is not possible by gravity. Materials of Construction Pump Housing: ABS Material O-Ring: EPDM or Viton Bearing: Carbon/Alumina Ceramic Impeller: Nylon/PPO Motor: High Efficiency ECM All Other Wetted Parts: Type 316 Stainless Steel Shaft-less, seal-less construction Operating Data Maximum Pump Head: 14.9” Maximum Temperature: 140°F (60°C) Non-return valve with bayonet fixing Additional inlet with cover Standard Features Motors are designed with a shaft-less spherical motor with permanent technology for improved efficiency. Inlet opening Motor Pressure socket ECM Spherical Motor Phase: Single 50/60 Hz Voltage: 100-240 volts Power Consumption: 20 watts Current draw: 0.1 - 0.2A Automatic Overload Protection Low in-rush current Tank Magnetic float Acid Resistant Permanent magnetic rotor/impeller unit All LS condensate removal pumps are made from acid resistant ABS material LED signals Stator of the high efficiency ball bearing pump Pump sump Mounting bracket with clip Electronic, non-coating control by Hall sensors Part Number Model 6098B0000 LS Condensate Pump Materials Housing Sweat ABS SWEAT Motor Weight ECM 3.5 lbs 5 CIRCULATORS ecocirc® SERIES Potable Hot Water Recirculation Pumps - Whole House Description e3 circulators are energy efficient circulators using permanent magnet, ECM (electronically commutated motor) technology. The e3 circulators are designed specifically for potable water applications. These circulators are lead free* and come with a variety of options including a temperature sensor, various body styles, assembled with electrical cord and plug, timer and more. Adjustable Speed Switch (Models Without Temp Sensor) Materials of Construction Pump Body: Lead Free* Brass O-Ring: EPDM or Viton Bearing: Carbon/Alumina Ceramic Impeller: Nylon/PPO Motor: High Efficiency ECM All Other Wetted Parts: Type 316 Stainless Steel Shaft-less, seal-less construction Infinitely variable-speed switch to manually adjust motor speed. Adjustable Temperature Sensor (Fixed Speed Only) Adjustable Set Point from 68°F to 158°F (20°C to 70°C) Turns circulator OFF when water temperature reaches set point Turns circulator ON when water temperature is 10°F (6°C) below set point Operating Data Pump Maximum Working Pressure: 150 PSI (10.3 Bar) Maximum Working Temperature: 230°F (110°C) Minimum Working Temperature: 50°F (10°C) Connections 1/2” UltraCirc with Ball & Check Valve 1/2” Sweat 1/2” FNPT Threaded 10 25 8 20 6 15 4 10 2 5 8 3 6 2 4 1 2 0 0 3 4 5 0 0 0 6 1 2 UltraCirc Housing Flow NPT/Sweat Housing Flow 5 6 Connection Model Number Part Number Materials Size Type Adjustable Speed e3-4V/BSPYZ e3-4V/BSXRZ e3-4V/BTXYZ e3-4V/BTPRZ e3-4V/BUPYZ e3-4V/BUPRZ e3-6V/BSPYZ e3-6V/BTXYZ e3-6V/BTPYZ e3-6V/BUPYZ e3-Timer LHB08100101 Lead-Free Brass 1/2” Sweat • LHB08100102 LHB08100104 Lead-Free Brass Lead-Free Brass Lead-Free Brass 1/2” 1/2” 1/2” Sweat FNPT FNPT Lead-Free Brass 1/2” 1/2” Union Union • 1/2” 1/2” Sweat FNPT • • 1/2” 1/2” FNPT Union • • LHB08100109 LHB08100112 Lead-Free Brass Lead-Free Brass Lead-Free Brass LHB08100110 LHB08100111 Lead-Free Brass Lead-Free Brass 5 1/2” ---- UltraCirc Housing Energy Consumption ---- NPT/Sweat Housing Energy Consumption LHB08260002 *Less than 0.25% Pb by weight on wetted parts surface areas. 6 4 Flow (GPM) Flow (GPM) LHB08100106 LHB08100107 LHB08100108 3 Adjustable Thermostat Plug Standard Pump Housing (Sweat & Threaded) • • • • • • • • • 1/2” 2 4 3/16” 1 2 3/4” 0 5 1/2” 10 4 UltraCirc Pump Housing (Union with Ball & Check Valve) 30 12 Head (ft) Head (ft) 5 e3 - 6 Pump Curves 12 Power Consumption e3 - 4 Pump Curves 6 4 1/4” Pump Curves e3 – 4, e3 – 6 Power Consumption ECM Spherical Motor 100-240V 50/60HZ 10-28 Watts Power Consumption Automatic Overload Protection Low in-rush current 2 3/4” Motor • • 2 1/2” CIRCULATORS autocirc® SERIES Potable Hot Water Recirculation Pumps - Undersink Description autocirc® circulators are energy efficient using permanent magnet, ECM (electronically commutated motor) technology. The autocirc circulators are designed specifically for standard water heaters. These circulators are lead free and are assembled with a timer, cord and plug. Materials of Construction Pump Body: Lead Free* Brass O-Ring: EPDM Bearing: Carbon/Ceramic Impeller: Nylon/PPO Motor: High Efficiency ECM All Other Wetted Parts: Type 316 Stainless Steel, Shaft-less Seal-less construction. Operating Data Pump Maximum Working Pressure: 145 PSI (10 Bar) Maximum Working Temperature: 203ºF (95ºC) Minimum Working Temperature: 50ºF (10ºC) Motor ECM Spherical Motor 115 Volt 60 Hz, 1 Phase 14 Watts Power Consumption Automatic Overload Protection Low in-rush current No Return Line Required! Energy Efficient: • Electronically Commutated Motor (ECM) provides significant energy savings. Installs within minutes, directly under the sink. • Microprocessor technology for optimum performance. 7 7/16” 1/2” 14 NPT 1/2” 14 NPT • Reduced power consumption, CO2 emissions and wasted water. • Instant hot water at every faucet with as little as 14 watts! 9/16” 24 UNEF 2 13/16” 4 13/32” • Only moving part is a spherical rotor/impeller unit suspended on a wear resistant ceramic ball. 9/16” 24 UNEF 1 19/32” • Permanent magnet motor reduces power consumption. 2 13/16” 4 3/8” Available Models Model Number Part Number e3-4V_-/BDPQC LHB08100098 LHB08100099 e3-4V_-/BDPRC Description Lead-Free Brass Autocirc 1/2” Fixed Thermostat with Timer Lead-Free Brass Autocirc 1/2” Adjustable “ON” Thermostat with Timer Weight 4lbs. 4lbs. *Less Pb by on wetted surface areas. Lessthan than0.25% 0.25% Pb weight on wetted partsparts surface areas. 7 CIRCULATORS ecocirc® SC Solar Pump Spherical Motor Pump Application • The ecocirc solar pump can be used for most circulation pump applications without connection to the power grid with direct connection a photovoltaic panel. • This pump is perfect for single family home thermal solar systems or any circulation pump application where conventional power is not available. Design • When the photovoltaic panel provides sufficient power, the pump goes through the alignment phase by turning the rotor into the position required for start-up. • The processor then waits until the capacitor is sufficiently charged. • This enables a start-up with minimal power (less than one watt). 14 e3-SC6N and e3-SC6S 3 sec 3 sec Current I 600 W/m2 400 W/m2 200 W/m2 Voltage U 14 e3- 12 10 Feet of Head 10 8 6 4 2 0 e3-SC4U 800 W/m2 e3-SC6S e3-SC6N 12 2.56” 1000 W/m2 • The ecocirc Solar pump comes with an integrated overtemperature safety device which shuts off the pump electronics when reaching temperatures over 230°F. • When the temperature of the pumped fluid is below 203°F the pump will function normally. • The temperature of the electronic components is influenced by the temperature of the pumped media and by the speed setting. • After reaching a critical temperature 203°F the pump will lower its speed automatically in order to avoid a total shutdown. • However, if the temperature continues to rise the pump will eventually shut down completely and automatically restart after cooling down. 0 1 2 3 4 GPM 5 6 7 8 6 4 2 0 0 1 2 3 4 GPM 5 6 7 4.21” 3.07” 1 - 18 UNS 2.56” Over-temperature Safety Device Feet of Head 3.14” Soft Start-up 8 1/2” 1/2” 2.7” 1.18” 1.37” 3.15” • The only moving part is a hemispherical rotor/impeller unit which sits on an ultra-hard, wear-resistant ceramic ball. • There are no conventional shaft bearings or seals eliminating bearing noise and seal leaks. • This pump is robust and has an estimated service life in excess of 50,000 hours. • The self-realigning bearing is lubricated and cooled by the media. • Even after prolonged shutdown, the pump will start reliably. • All parts exposed to the fluid are completely corrosion resistant. CIRCULATORS ecocirc® SC Solar Pump Spherical Motor Pump Cold Water Supply Solar Panel Solar Collector Solar Storage/ Back-up Water Heater Check Valve Double Walled Heat Exchanger ecocirc® SC Pump Antifreeze Fluid in Collector Loop Only Technical Data Motor Design: Voltage: Power Consumption*: Current Draw: Acceptable Media: Environment: Insulation Class: Electronically commutated spherical motor with permanent magnet rotor/impeller 12 - 24 Volt Min. start-up power consumption less than 1 Watt, max. power consumption 22 Watts 0.25 - 1.46 A Potable hot water recirculation, heating water, water/glycol mixtures, other media on request** IP 42 Class F * Power consumption and start may vary in different installations **please check pump performance with more than 20 % glycol Pump Housing Material Maximum System Temperature e3-SC6S e3-SC6N Brass 230°F Inline 1/2” Sweat connection 150 PSI Brass 230°F Inline 1/2” Female pipe thread 150 PSI e3-SC4U Brass 230°F Inline/BV+CV+PV* 1/2” Union sweat 150 PSI Model Housing Design Connection Maximum Pressure * Built-in ball check valve and purge valve Available Models Part Number Description Model Weight 6055B2000 Lead Free Brass* Solar Circulator 1/2” Sweat 2lbs. 6055B2001 Lead Free Brass* Solar Circulator 1/2” NPT e3-SC6S e3-SC6N Lead Free Brass* Solar Circulator 1/2” Union Sweat e3-SC4U 2lbs. 6055B2002 2lbs. *Less than 0.25% Pb by weight on wetted parts surface areas. 9 CIRCULATORS Bell & Gossett Cast Iron Wet Rotor Circulators / NRF Reliable, maintenance-free, whisper quiet wet rotor circulators designed for residential and light commercial heating systems. DuraGlide™ Bearing System (blue areas in cutaway illustration) incorporates several components working together to eliminate seasonal freeze-up Powerful motor with high starting torque provides years of trouble-free operation Three speed motors on select models offer a wide range of hydraulic capabilities Stabilized, heat resistant, non-metallic impeller. Its closed design improves operating efficiency One-piece, high-nickel stainless steel stator can isolate the stator from system fluid and maintains precision bearing alignment for longer bearing life Self-cleaning particle shield protects the shaft and bearings from system start-up debris Carbon bearings, diamond-like ceramic shaft and generous clearances are more resistant to lime, chloride and oxide build-up Face plate and rotor sleeve feature corrosion resistant stainless steel construction for longer life Three-Speed NRF Circulator Performance Curves Optional Zone Pump Relay Control The ZoneTrol II AZ-1A is a single zone pump relay that turns the pump and boiler on when the thermostat calls for heat. The AZ-1A is ideal when adding a zone to an existing system and can be daisy-chained together to control multiple zones. See page 21. Three-Speed NRF Circulators NRF-25 10 NRF-36 NRF-45 CIRCULATORS Bell & Gossett Cast Iron Wet Rotor Circulators / NRF Description Construction Materials A residential or light commercial, maintenance free, axial flanged, in-line, cast iron, wet rotor circulation pump for hydronic heating systems. UL and cUL Listed. Pump Body: Cast Iron Impeller: Noryl Shaft: Ceramic Bearings: Double-Sintered Carbon Operating Data Warranty Maximum Working Pressure: 150 PSI (10 bar) Maximum Operating Temperature: NRF-22 & NRF-9F/LW: 240°F (115°C) NRF-25, NRF-33, NRF-36 & NRF-45: 225°F (107°C) Bell & Gossett offers a warranty of three years from date of manufacture or 18 months from date of installation (which ever comes first) against failure as a result of defects in materials and workmanship. Specifications Model Number Single Speed NRF-9F/LW • • NRF-22 • NRF-25 NRF-33 Three Speed • Part Number Standard 60 Cycle Motor Characteristics* Dimensions Inches (mm) Flange Sizes Inches - NPT F.L. Amps RPM Shipping Weight lbs. (Kg) 41 0.40 2800 9.3 (4.2) 5 1/8 (130) 92 0.80 2940 9.3 (4.2) 5 1/8 (130) 125 1.20 2950 10.4 (4.7) A B C Watts 103267 6 3/8 (162) 6 3/16 (157) 5 1/8 (130) 103251 6 3/8 (162) 6 3/16 (157) 6 3/8 (162) 6 3/16 (157) 103417 3/4, 1, 11/4, 11/2 ø 1 Volts 115 103350 6 3/8 (162) 5 9/16 (141) 4 7/8 (124) 125 1.10 2950 10.4 (4.7) 6 3/8 (162) 6 7/8 (175) 5 3/4 (146) 270 2.30 3300 13.1 (6.0) 8 1/2 (216) 7 3/8 (187) 5 3/4 (146) 270 2.30 3300 14.5 (6.6) NRF-36 • 103400 NRF-45 • 103404 1, 11/4, 11/2 NRF-9F/LW, NRF-22, NRF-25 and NRF-33 are impedance protected. NRF-36 and NRF-45 are thermally protected. Dimensions are approximate and subject to change. Contact factory for certified dimensions. Single Speed NRF Circulator Performance Curves Single Speed NRF Circulators NRF-9 NRF-22 NRF-33 11 CIRCULATORS Lead-Free Wet Rotor Circulators for Potable Water / NBF & SSF Description Single Speed–NBF/SSF 60 HZ Performance Curve A residential or light commercial, maintenancefree, in-line, lead-free† bronze or stainless steel, wet rotor circulator for potable water systems and other applications. Flanged, union or sweat models available. UL, cUL and CSA listed Operating Data Maximum Working Pressure: 150 PSI (10 bar) Maximum Operating Temperature: NBF-25, NBF-33, NBF-36, NBF-45: 225°F (107°C) All Others: 230°F (110°C) Materials of Construction Pump Body NBF: 100% Lead-Free† Bronze SSF: Stainless Steel Impeller: Noryl Shaft: Ceramic Bearings: Double-Sintered Carbon Three Speed–NBF 60 HZ Performance Curve Warranty Bell & Gossett offers a warranty of three years from date of manufacture or 18 months from date of installation (which ever comes first) against failure as a result of defects in materials and workmanship. SSF-9 NBF-9 Cross Reference BELL & gOSSETT NBF-8S/LW NBF-9U/LW NBF-10S/LW NBF-12U/LW NBF-12F/LW NBF-18S NBF-22U NBF-22 SSF-22 NBF-25 NBF-33 NBF-36 NBF-45 gRuNDFOS ‡ UM 15-10B5 UP 15-18SU UP 15-18B5 UP 15-42SU UP 15-42SF UP 15-42B5 UP 25-64SU UP 25-64SF UP25-64SF UPS15-58 — UP26-96BF UP26-99BF UP26-64SF UP43-75BF ‡ Grundfos is a registered trademark of Grundfos Pumps Corp. ◆ Taco is a registered trademark of Taco, Inc. 12 TACO◆ 003B 006B 006B 005B 005B — 007B 007B 007B 00R-MS 0010B 0011B 0013B 0014B — C SUCTION B A DISCHARGE CIRCULATORS Lead-Free Wet Rotor Circulators for Potable Water / NBF & SSF – continued Specifications Model Number Part Number Connections Standard 60 Cycle Motor Characteristics* Dimensions Inches (mm) A B C NBF-8S/LW NBF-9U/LW 103257LF 103258LF NBF-10S/LW NBF-12F/LW 103259LF 103260LF NBF-12U/LW NBF-18S NBF-22 103261LF 103316LF 103252LF NBF-22U NBF-25 103255LF 103418LF Flange 3/4, 1, 11/4, 11/2 6 3/8 (162) 5 9/16 (141) 4 7/8 (124) Union** 6 1/8 (156) 5 1/16 (129) 4 7/8 (124) Flange 3/4, 1, 11/4, 11/2 6 3/8 (162) 6 3/16 (157) 5 1/8 (130) 92 125 NBF-33 NBF-36 103351LF 103401LF Flange 3/4, 1, 11/4, 11/2 6 3/8 (162) 6 3/16 (157) 5 1/8 (130) Flange 3/4, 1, 11/4, 11/2 6 3/8 (162) 6 7/8 (175) 5 3/4 (146) 125 270 NBF-45 SSF-9U/LW SSF-12F/LW SSF-12U/LW SSF-22 SSF-22U 103405LF 103360LF 103358LF 103361LF 103357LF 103362LF Flange 1, 11/4, 11/2 Union** Flange 3/4, 1, 11/4, 11/2 Union** Flange 3/4, 1, 11/4, 11/2 Union** 270 41 55 55 92 92 1/2" Sweat 5 (127) 5 7/32 (132) 4 7/8 (124) Union** 6 1/8 (156) 5 1/16 (129) 4 7/8 (124) 1/2" Sweat 5 (127) 5 7/32 (132) 4 7/8 (124) Flange 3/4, 1, 11/4, 11/2 6 3/8 (162) 5 9/16 (141) 4 7/8 (124) Union** 1/2" Sweat 6 1/8 (156) 5 1/16 (129) 4 7/8 (124) 5 (127) 5 7/32 (132) 4 7/8 (124) 8 1/2 (216) 6 1/8 (156) 6 3/8 (162) 6 1/8 (156) 6 3/8 (162) 6 1/8 (156) 7 3/8 (187) 5 1/16 (129) 5 9/16 (141) 5 1/16 (129) 5 9/16 (141) 5 1/16 (129) 5 3/4 (147) 4 7/8 (124) 4 7/8 (124) 4 7/8 (124) 4 7/8 (124) 4 7/8 (124) O Watts Volts F.L. Amps 39 41 0.39 0.40 55 55 0.46 0.48 55 90 92 0.48 0.74 0.80 1 115 Shipping Weight lbs. (Kg) RPM 9.0 (4.1) 9.3 (4.2) 2800 9.0 (4.1) 9.5 (4.3) 9.3 (4.2) 9.0 (4.1) 9.5 (4.3) 3000 2940 0.80 1.10 2950 1.10 2.30 3300 0.40 2800 0.48 0.80 2940 9.3 (4.2) 10.4 (4.7) 10.4 (4.7) 13.1 (6.0) 14.5 (6.6) 9.3 (4.2) 9.5 (4.3) 9.3 (4.2) 9.5 (4.3) 9.3 (4.2) * Impedance protected ** Union Connections are available in 3/4" NPT, 1/2" sweat & 3/4" sweat. CIRCULATORS Series LR™ Maintenance-Free Circulators Operating Data Maximum Working Pressure: 150 PSI (10 bar) Maximum Operating Temperature: 225°F (107°C) LR-20 LR-15B B C A Specifications 106514LF 13 CIRCULATORS Maintenance-Free Circulators a superior alternative to large wet rotor pumps Operating Data Maximum Working Pressure: 150 PSI (10.3 bar) Maximum Operating Temperature: 225°F (107°C) PL-30, 36, 45, 50, 55 PL-75, 130 Specifications PL-45 1BL002 PL-45B 1BL004LF PL-50 1BL016 PL-50B 1BL017LF PL-55 1BL032 PL-55B 1BL068LF PL-75 1BL034 PL-75B 1BL035LF Flange Size Inches - NPT 3/4, 1, 1 1/4, 1 1/2 3/4, 1, 1 1/4, 1 1/2 1, 1 1/4 1 1/2 1, 1 1/4 1 1/2 3/4, 1, 1 1/4, 1 1/2 2 PL-130/ 2” 1BL063 PL-130B/ 2” 1BL065LF PL-130/ 3” 1BL070 PL-130B/ 3” 1BL072LF Cast Iron Model No. Part No. Lead Free Model No. Part No. PL-30 1BL012 PL-30B 1BL013LF PL-36 1BL001 PL-36B 1BL003LF Motor Characteristics* HP ø Voltage Dimensions in inches (mm) @ 60 Hz (Open Drip-Proof) B C D RPM A 1/12 2650 8 5/8 (219) 6 3/8 (162) 7 1/8 (181) 4 3/16 (106) 4 3/8 (111) 11.6 (5.3) 1/6 3300 8 5/8 (219) 6 3/8 (162) 7 1/8 (181) 4 3/16 (106) 4 3/8 (111) 13.1 (6.0) 1/6 1/6 1 115 E Approx. Shipg. Wt. Ibs. (Kg) 3300 9 1/8 (232) 8 1/2 (216) 7 1/4 (184) 4 5/8 (117) 4 1/2 (114) 3300 9 1/8 (232) 8 1/2 (216) 7 1/4 (184) 4 5/8 (117) 4 1/2 (114) 14.5 (6.6) 14.5 (6.6) 13.1 (6.0) 2/5 3250 9 9/16 (243) 6 3/8 (162) 7 15/16 (202) 4 3/16 (106) 4 3/4 (121) 1/6 3400 915/16 (252) 8 1/2 (216) 7 3/8 (187) 5 3/16 (132) 4 5/8 (117) 18.5 (8.4) 2 2/5 3200 10 3/4 (273) 8 1/2 (216) 8 1/4 (210) 5 3/16 (132) 5 1/8 (130) 22 (10) 2 1/2 & 3 2/5 3200 10 3/4 (273) 8 1/2 (216) 8 1/4 (210) 6 (152) 5 1/8 (130) 27 (12.2) * 230/60/1 motors available upon request. Models PL-75 and PL-130 have four bolt hole flange connection, all others have two bolt hole flange connectors. Dimensions are approximate and subject to changes. Contact factory for certified dimensions. � PL-55 PL-36 PL-45 PL-50 PL-30 1 B&G’s powerful, dry-motor design delivers exceptional performance. . . . 25% more efficient than competition. 2 Precision-machined and balanced alloy steel rotor for superior performance. 3 Quick-connect wire nut leads and dual knock-outs make for fast, sure hook-ups. 4 Solid “Stiff-Shaft” design is constructed of high-strength alloy steel impervious to cracking caused by thermal stresses. PL-130 PL-75 5 XL-11™ Precision-Crafted Bearing System... is permanently oil lubricated... completely maintenance free... precisely positioned for long-life and isolated for quiet operation. 6 Advanced close-coupled design increases pump life and efficiency, assures dependable seasonal start-ups and can easily handle difficult water conditions. 7 Tough, durable seal system features a carbon/silicon carbide seal on a stainless steel shaft sleeve for long life and rugged operation. 8 Double sided I-Seal™design for optimum efficiency. 14 2 1 3 4 8 7 6 5 CIRCULATORS Oil Lubricated Circulators Three-Piece PD 40 PD 38 Operating Data PD 37 PR Maximum Working Pressure: 125 PSI (8.6 bar) Maximum Operating Temperature: Standard Seal: 225°F (107°C) continuous Special Seals: 250°F (121°C) continuous PD 35 HD 2-1 SE R1 /2” 2” 00 3 &L D3 HV With Timer & Cord NBF-8S/TP NBF-10S/TP NBF-9U/TP Specifications Model No. Series 100 Series PR Series HV 2" 2-1/2" LD3 HD3 PD-35S PD-35T PD-37S PD-37T PD-38S PD-38T PD-40S PD-40T SSF-9U/TP Cast Iron Model No. Part No. 106189 100NFI 106190 100BI 102206 PR 102207 PR BI 102210 HV NFI 102230 HV BI 102214 2 NFI 102232 2 BI 102218 2-1/2 102219 2-1/2 BI 102222 LD3 102223 LD3 BI 102226 HD3 102227 HD3 BI 105089 PD35S 105090 PD35S BI 105093 PD35T 105094 PD35T BI 105097 PD37S 105098 PD37S BI 105101 PD37T 105102 PD37T BI 105121 PD38S 105122 PD38S BI 105133 PD38T 105134 PD38T BI 105151 PD40S 105152 PD40S BI 105137 PD40T 105138 PD40T BI Bronze Model No. Part No. 106192LF 100 AB 106197LF 100 BNFI PR AB HV AB HV BNFI 2AB 2 BNFI 102208LF 102231LF 102213LF 102233LF 102217LF 2-1/2 AB 102220LF Flange Size Inches (NPT) 3/4, 1 1-1/4, 1-1/2 3/4, 1 1-1/4, 1-1/2 1, 1-1/4, 1-1/2 Dimensions in Inches (mm) (Open Drip-Proof) Motor Characteristics* @ 60 Hz HP 1/6 1/6 2 1/6 2-1/2 1/4 LD3 AB 102224LF 3 1/4 HD3 AB 102228LF 3 1/3 A B C Cast Iron Bronze 14-7/8 (378) 6-3/8 (162) 12-3/4 (324) 20 (9) 21 (10) 15-1/4 (387) 8-1/2 (216) 12-3/4 (324) 30 (14) 32 (15) 15-3/8 (391) 8-1/2 (216) 13 (330) 28 (13) 30 (14) 16-5/8 (422) 8-1/2 (216) 14 (356) 36 (16) 39 (18) 17-1/4 (438) 10 (254) 14 (356) 54 (24) 58 (26) Voltage 1/12 1 115 - with built-in overload protection Approximate Shpg. Wt. lbs. (Kg) 17-1/4 (438) 10 (254) 14 (356) 53 (24) 57 (26) 115/230 17-1/2 (445) 10 (254) 14-1/4 (362) 55 (25) 59 (27) 1 115/230 20-1/4 (514) 12 (305) 16-7/8 (429) 75 (34) 80 (36) PDB35S 105092LF 3 1/2 PDB35T 105096LF 3 1/2 3 208-230/460 20-1/4 (514) 12 (305) 16-7/8 (429) 75 (34) 80 (36) 1 115/230 20-1/4 (514) 12 (305) 16-7/8 (429) 75 (34) 80 (36) PDB37S 105100LF 3 3/4 PDB37T 105104LF 3 3/4 3 208-230/460 20-1/4 (514) 12 (305) 16-7/8 (429) 75 (34) 80 (36) 1 115/230 22-3/4 (578) 14-1/2 (368) 19 (483) 128 (58) 138 (63) PDB38S 105123LF 3 1 PDB38T 105135LF 3 1 3 208-230/460 24 (610) 14-1/2 (368) 20-1/4 (514) 125 (57) 135 (61) 1 115/230 24-3/4 (629) 14-1/2 (368) 21 (533) 130 (59) 140 (64) 3 208-230/460 21-7/8 (556) 14-1/2 (368) 18-1/8 (460) 127 (58) 137 (62) PDB40S 105153LF 3 1-1/2 PDB40T 105139LF 3 1-1/2 PD-38 and PD-40 are ball bearing, maintenance-free design. *Special motors available upon request. Dimensions are approximate and subject to changes. Contact factory for certified dimension. 1 B&G Motor — The heart of the Booster. The finest circulator motor available. Sleeve bearing, oil lubricated with replaceable resilient motor mounts. B&G motors are designed and manufactured specifically for the B&G boosters. 2 Noise dampening coupler. B&G’s own flexible spring design adds to quiet operation. Do not accept a substitute. 4 Precision ground pump shaft is oversized to provide large bearing surfaces. Hardened integral thrust collar minimizes end-thrust to ensure long seal and bearing life. 5 The B&G mechanical seal is designed to withstand the wide range of water temperatures, pressures, additives and dissolved solids common in hydronic systems. 3 Long bronze sleeve bearings maintain exact shaft alignment. Provides for constant 6 Centrifugal impeller prevents accumulation of air at seal faces to assure circulation of oil over bearing surfaces. long life. Close impeller/body tolerances minimize water slippage and maximize efficiency. 3 5 1 2 6 4 15 • • • • • Maintenance-Free Pump and Motor Design Improved Hydraulic Performance Smooth, Quiet Operation Parts Interchangeability Quality Product Designed for a variety of applications. • Hydronic heating & cooling systems • Domestic water • Fluid transfer Noise Level CIRCULATORS Series 60 In-Lined Mounted Centrifugal Pump B&G Series 60 Pump The advantages you want. The pump you need. • Compact design • Easy installation • Wide range of standard sizes • Backed by B&G three-year warranty* DESCRIPTION Competitor’s Pump BRONZE-FITTED PUMP ALL-BRONZE PUMP Volute Cast Iron ASTM #A159 Cast Bronze ASTM #B584 Face Plate 304 Stainless Steel 304 Stainless Steel Impeller Cast Bronze ASTM #B584 Cast Bronze ASTM #B584 Impeller Key Carbon Steel Carbon Steel Impeller Lock Washer Carbon Steel Brass Impeller Lock Nut Plated Steel Brass Pump Shaft Steel SAE 1144 Steel SAE 1144 Shaft Sleeve Copper Alloy 110 Copper Alloy 110 A. Housing Brass ASTM #B36 Brass ASTM #B36 B. Bellow Buna ”N” (EPT Optional) Buna ”N” (EPT Optional) C. Rotating Ring Carbon Carbon D. Spring #304 Stainless Steel #304 Stainless Steel E. Seat Ceramic Ceramic F. Seat Gasket Buna “N” (EPT Optional) Buna “N” (EPT Optional) Volute Gasket Cellulose Fiber Cellulose Fiber Cover Plate (7’’ Impeller size only) Cast Iron ASTM #A159 Cast Bronze ASTM #B584 Companion Flanges 1’’, 1-1/4’’ & 1-1/2’’ Formed Steel 2” Cast Iron ASTM #A159 1’’ & 1-1/4’’ Formed Brass 1-1/2’’ & 2’’ Cast Brass ASTM #B584 Seal Assembly MECHANICAL SEAL SPECIFICATIONS: Buna - pH Limitations 7-9; Temperature Range -20 to +225˚F. EPT - pH Limitations 7-11; Temperature Range -20 to +250˚F. 16 CIRCULATORS Series 60 In-Lined Mounted Centrifugal Pump Internally self-flushing seal Noise Level Bell & Gossett’s open-seal chamber design provides superior flow circulation around the seal faces, resulting in reduced heat buildup, increased particle removal and superior seal-face flushing. It all adds up to long, trouble-free seal performance. B&G Series 60 Pump Competitor’s Pump Quiet operation The XL-11® Precision-Crafted Bearing System, advanced fluid passage design and B&G permanently lubricated motor come together to deliver smooth, quiet, maintenance-free performance. Impeller State-of-the-art hydraulically balanced impellers and resilient-mounted motors provide smooth, quiet operation. RIPTION BRONZE-FITTED PUMP ALL-BRONZE PUMP Cast Iron ASTM #A159 Cast Bronze ASTM #B584 ate 304 Stainless Steel 304 Stainless Steel er Cast Bronze ASTM #B584 Cast Bronze ASTM #B584 er Key Carbon Steel Carbon Steel er Lock Washer Carbon Steel Brass er Lock Nut Plated Steel Brass Shaft Steel SAE 1144 Steel SAE 1144 Sleeve Copper Alloy 110 Copper Alloy 110 Brass ASTM #B36 Brass ASTM #B36 ellow Buna ”N” (EPT Optional) Buna ”N” (EPT Optional) otating Ring Carbon Carbon pring #304 Stainless Steel #304 Stainless Steel eat Ceramic Ceramic eat Gasket Buna “N” (EPT Optional) Buna “N” (EPT Optional) Cellulose Fiber Cellulose Fiber Plate peller size only) Cast Iron ASTM #A159 Cast Bronze ASTM #B584 anion Flanges 1’’, 1-1/4’’ & 1-1/2’’ Formed Steel 2” Cast Iron 1’’ & 1-1/4’’ Formed Brass 1-1/2’’ & 2’’ Cast Brass ASTM #B584 ssembly Housing Gasket 17 FLANGES Check-Trol™ Isolation Flow Control Flange Materials of Construction Valve Body: Lead-Free† Brass Flange: Chrome Plated Steel Ball: Chrome Plated Lead-Free† Brass Packing: Teflon®* Seat Ring: Teflon Stem: Lead-Free† Brass Spring Check: Nitrile, Acetal, Stainless Steel Description The Check-Trol flange is a combination isolation valve, flow control valve, and companion flange for circulators. The ball valve allows the circulator to be removed from the system without draining the system. The internal spring check prevents gravity circulation. Free floating companion flange makes pump installation a snap. Operating Data Maximum Working Pressure: 150 PSI (10 bar) Maximum Operating Temperature: 200°F (93°C) * Teflon is a registered trademark of E.I. du Pont de Nemours and Company. † Contains less than 0.25% lead content by weight on wetted surfaces Companion Flange Isolation Valve Flow Control Valve Specifications C D Approx. Shpg. Wt. Lbs. (Kg) 2” (50.5) 4-23/32” (120.0) 3.4 (1.5) 3-15/16” (100.0) 2-57/64” (73.3) 2-5/32” (54.7) 4-23/32” (120.0) 4.4 (2.0) 1-1/4” NPT 4-25/32” (121.4) 3-19/64” (84.0) 3” (75.9) 6-7/32” (158.0) 6.3 (2.8) NRF/NBF/SSF, etc. 1-1/2” NPT 4-27/32” (122.9) 3-23/64” (85.5) 3” (75.9) 6-7/32” (158.0) 6.6 (3.0) CTF-3/4 NRF/NBF/SSF Wet Rotors 3/4” SWT 3-21/64” (84.5) 2-41/64” (67.0) 2” (50.5) 4-23/32” (120.0) 3.4 (1.5) 1” SWT x Flange CTF-l Series PL-30, PL-36, PL-55 1” SWT 4-1/64” (102.0) 3” (75.3) 2-5/32” (54.7) 4-23/32” (120.0) 4.2 (1.9) 101238LF 1-1/4” SWT x Flange CTF-l-l/4 Series 100, PR, and LR 3” (75.9) 6-7/32” (158.0) 5.9 (2.7) 101247LF 1-1/2” SWT x Flange CTF-1-1/2 3” (75.9) 6-7/32” (158.0) 6.5 (3.0) Dimensions -Inches (MM) Model No. Size Inches Model Use with Following Circulators A B 101231LF 3/4” NPT x Flange CTF-3/4 NRF/NBF/SSF Wet Rotors 3/4” NPT 3-7/64” (79.0) 101232LF 1” NPT x Flange CTF-l Series PL-30, PL-36, PL-55 1” NPT 101233LF 1-1/4” NPTx Flange CTF-l-l/4 Series 100, PR, and LR 101245LF 1-1/2” NPT x Flange CTF-1-1/2 101236LF 3/4” SWT x Flange 101237LF B1** 2-27/64” (61.5) 1-1/4” SWT 4-55/64” (123.4) 3-25/64” (86.0) PL-45, PL-50 and Series HV 1-1/2” SWT 5-1/64” (127.4) 3-35/64” (90.0) • Not for use with NRF/NBF-4S, HV flanges required . Dimensions and weights are approximate and subject to change. Contact factory for certified dimensions. Check-Trol flange is sold with an isolation flange as a pair. ** B1 Dimension is overall length of isolation flange. The part numbers and shipping weights are for one Check-Trol flange and one isolation flange, capscrews and nuts. 18 Isolation Flanges Description The isolation flange is a combination of an isolation ball valve and a companion flange for circulators. The isolation flange allows easy service or replacement of the circulator without the need to drain the system. The isolation flange fits the Bell & Gossett NRF/NBF/SSF wet rotors, Series PL, Series 100, HV, PR and LR circulators. Operating Data Maximum Working Pressure: 150 PSI (10 bar) Maximum Operating Temperature: 250°F (121°C) Materials of Construction Valve Body: Lead-Free† Brass Flange: Chrome Plated Steel Ball: Chrome Plated Lead-Free† Brass Packing: Teflon®* Seat Ring: Teflon Stem: Lead-Free† Brass * Teflon is a registered trademark of E.I. du Pont de Nemours and Company. † Contains less than 0.25% lead content by weight on wetted surfaces Specifications Model No. Size Inches 101221LF 3/4” NPTF IF 101222LF 1” NPTF IF 101223LF 1-1/4” NPTF IF 101241LF 1-1/2” NPTF IF 101226LF 3/4” SWT IF 101227LF 1” SWT IF 101228LF 1-1/4” SWT IF 101243LF 1-1/2” SWT IF Use with Following Circulators NRF/NBF/SSF wet rotors Series PL-30, PL-36, PL-55 Series 100, PR and LR Does not include NRF/N BF-45 Dimensions - Inches (mm) Following Circulators A B C D Approx. Shpg. Wt. Ibs. (Kg) 3/4” NPT 2-27/64” (61.5) 2” (50.5) 4-47/64” (120) 3.2 (1.5) 1” NPT 2-57/64” (73.3) 2-5/32” (54.7) 4-47/64” (120) 4.1 (1.9) 1-1/4” NPT 3-19/64” (84) 3” (759) 6-7/32” (158) 5.8 (26) 1-1/2” NPT 3-23/64” (855) 3” (759) 6-7/32” (158) 6.1 (28) 3/4” SWT 2-41/64” (67) 2” (50.5) 4-23/32” (120) 3.2 (1.5) 1” SWT 3” (75.3) 2-5/32” (54.7) 4-23/32” (120) 3.9 (1.8) 1-1/4” SWT 3-25/64” (86) 3” (759) 6-7/32” (158) 5.4 (25) 1-1/2” SWT 3-35/64” (90) 3” (759) 6-7/32” (158) 6 (27) “IF” = “Isolation Flange” Note: Dimensions and weights are approximate and subject to change. Contact factory for certified dimensions. The part numbers and shipping weights are for two isolation flanges, capscrews and nuts. Companion Flanges Flanges for Cast Iron Circulators Flanges for Bronze Circulators Union Connection for NBF Circulators 19 3 ACCESSORIES ecocirc e SERIES TIMER – Part No: LHB08260002 ® Description To increase the overall efficiency of a domestic hot water recirculating system and to reduce water wasted while waiting for hot water, the e3 Timer can be installed on all e3 pumps. The timer is easily installed by removing the motor end cap, plugging in the timer and setting the timer schedule without any wiring. The timer can be used in 3-different selections: ON, OFF and TIMER. The ON selection operates the pump continuously, the OFF selection turns the pump OFF and the TIMER selection (depicted by a clock on the timer) turns the pump on when programmed. Operational Limits Power Supply: Internally powered by the e3 circulating pump. Minimum Switch Interval: 30 minutes. Run Modes: ON (Continuous), OFF (Off at all times) and TIMER (run at programmed intervals) 1.95” (49.6) 3.49” 2.53” (88.7) (62.3) 2.56” (65) 2.30” (58.4) 2.80” (71.1) Accessories for NBF Circulators TC-1 Automatic Timer Kit (Part No. 113210) To increase the overall efficiency of a hot water recirculation system, the TC-1 timer control kit can be installed for use on any B&G NBF circulator. The TC-1 timer control is programmable to turn the circulator ON and OFF automatically at preset times. This permits the user to have the pump circulate hot water only during those times when high usage can be expected throughout the day. Power supply minimum interval switch is 15 minutes. Run modes maximum switch current is 16 amps. 20 AQS-1/2 (Part No. 113223) and AQS-3/4 (Part No. 113224) Aquastat Designed to thermostatically turn any B&G NBF circulator ON and OFF. The AQ-1/2 or AQ-3/4 will switch the pump OFF at 120ºF (48.9ºC) and ON at 100ºF (37.8ºC). The aquastats are available in separate models that will sense the temperature for either 1/2” or 3/4” copper pipe. AQS-1/2” clips onto 1/2” copper pipe or 3/8” steel pipe AQS-3/4” clips onto 3/4” copper pipe or 1/2” steel pipe RELAYS ZONETROL II AZ-1A™ Snap-On Pump Relay Description The ZONETROL II AZ-1A snap on relay box is an easy to install single zone pump controller that mounts directly on any Bell & Gossett wet rotor circulator NRF/NBF or Series PL booster. The AZ-1A turns the pump and boiler ON as thermostat calls for heat. Using the wire nuts provided with the package, the AZ-1A is quickly assembled onto any NRF/NBF or 1/12 to 1/6 HP Series PL. The clearly marked TT terminals for the thermostat and the XX isolated end switch terminals make the rest of the hook-up a snap. The AZ-1A can be daisychained together to form a maximum of three zones. The Bell & Gossett AZ-1A is ideal for any single to three zone pump application. Or can be used when adding a zone to an existing system. There’s no more need to have a pump controller hanging on the wall, simply install the AZ-1A to our NRF/NBF or Series PL circulators and you are finished. Features • Snap-on design allows the AZ-1A to be quickly attached to any B&G wet rotor circulator, reducing your inventory investment (no need to carry “special” circulators with factory mounted controllers) • Clearly marked terminals make for sure, fast wiring of the system • Compact design fits in tight locations and presents a clean professional appearence • 100% factory tested assures reliable operation • 5 year warranty — the best in the industry • Daisy-Chain the AZ-1A relays to form up to three zones • Can be used on any B&G model NRF, NBF or 1/12 to 1/6 HP Series PL pumps The AZ-1A can be daisy-chained to form up to three zones with simplified wiring. Specifications 109423 Dimensions (L x W x H): 2-7/8” X 3-1/4” X 2-5/8” Approximate Shipping Weight: 0.75 lbs Thermostat Thermostat Thermostat / / / Low voltage wiring makes multiple relay connections a snap. AZ—1A 115V AZ—1A 115V AZ—1A 115V 21 RELAYS ZONETROL™ Switching Relays for Zoning with Valves Features • 100% factory tested - guarantees operation • Five year limited warranty - the best in the business • Replaceable, standard “ice cube” type relays allow up to 10 amps, 1/3 HP per individual zone. • Selectable priority for domestic hot water • 30 minute built-in priority timer helps prevent house freeze upno additional plug-in cards required • Automatically resetable fuse protects controller from overload eliminates “no heat” call backs due to blown fuse • Powerful transformers operate up to six zones • LED diagnostic lights installed internal to the box cover keeps the trouble shooting in the hands of the authorized heating professionals • Can be used with “tankless coil” or “cold start” applications Specifications 22 RELAYS ZONETROL II Switching Relays with Reset Option for Zoning with Pumps The next generation of zone controllers from Bell & Gossett brings 21st century technology to residential controls. Description Xylems’s Bell & Gossett ZoneTrol II is a ready-to-install controller for hydronic circulators in residential and light commercial applications. All ZoneTrol II controllers are UL and cUL listed and feature multi-function LEDs that are visible without removing the cover for easy start-up and troubleshooting. All units are compatible with analog and digital 24 VAC thermostats, including “power stealing” designs. The multi-zone controllers feature an advanced microprocessor design that provides domestic hot water (DHW) priority & timer, pump exercise and a post purge timer without the need for add-on circuit boards or modules. Four and six zone controllers are field expandable for up to 18 pumps. Specifications Model Number Part Number Zones Combined Load (max.) @ 120 VAC Dimensions W x L x D Inches (mm) Weight Lbs (kg) Z-1 109424 1 5 amps 6.5 x 5 x 3 (165 x 127 x 76) 2.6 (1.18) Z-2 109425 2 20 amps 6.5 x 5 x 3 (165 x 127 x 76) 3 (1.36) Z-3 109426 3 20 amps 6.5 x 5 x 3 (165 x 127 x 76) 3.1 (1.4) 20 amps 13.5 x 8.25 x 3.25 (343 x 210 x 83) 7.3 (3.3) 20 amps 13.5 x 8.25 x 3.25 (343 x 210 x 83) 7.5 (3.4) Z-4 109427 4 Z-6 109430 6 ZC-11* 109454 Communication cable for connection of multiple controllers 0.1 (0.05) * fits 4 and 6 zone controllers only – one required for each slave controller. Standard Features (multiple zone controllers only) • Priority: Enables DHW zone to have priority over heating zones for limited period of time. User adjustable settings include OFF (disables priority functionality), 30 minutes and 60 minutes. • Post Purge Timer: Circulator(s) will continue to run for 90 seconds after thermostat opens and allows additional extraction of BTUs from high mass boilers. User adjustable settings are OFF and ON. • Exercise: Runs each circulator for 10 seconds after each 72 hours of inactivity. User adjustable settings are ON and OFF. • Expandability: 4 and 6 zone controllers can easily be connected via an RJ-11 cable to accommodate systems consisting of up to 18 circulators. • Five-year Warranty 23 BALANCE VALVES Lead-Free* Circuit Setter® Plus Description The Circuit Setter Plus and Circuit Setter Plus RF provide the perfect balance of adjustability and efficiency for potable water and HVAC systems. They are precisely calibrated for use as a presettable balance valve, variable orifice flow meter and positive shut-off service valve. They are also designed for optimal system efficiency and water conservation. The Circuit Setter Plus and Circuit Setter Plus RF can provide the perfect balancing solutions for your potable water and HVAC system. Save time, energy and water with the lead-free Circuit Setter Plus and Circuit Setter Plus RF. • Designed for all plumbing and HVAC systems. • Provides equal flow throughout all circuits to conserve water and optimize system efficiency. • Calibrated accurate flow control and measurement. • Bi-directional design allows any installation configuration. • Externally adjustable manual balance valve for easy adjustment. • Reduces pump energy requirements. • Meets or exceeds stringent codes for potable water. • Includes memory stop indicator. • Provides drain option. • Provides positive shut off and isolation. • Includes pressure/temperature ports. Construction Body: Brass ASTM B283-C69300* Ball: 304 Stainless Steel Seat Rings: Glass and Carbon filled TFE Readout Valves: Brass with EPT check valves Stem “O” Ring: EPDM CB-1SLF Maximum Working Pressure NPT Models: 400 PSIG (2758 kPa) Sweat Models: See table below CB-1LF Maximum Operating Temperature -4°F (-20°C) to 250°F (121°C) * Contains less than 0.25% lead content by weight on wetted surfaces. CSA Certified: AB1953; Vermont S152; Maryland House Bill 372 (Statute 12-605). ANSI/NSF-61 Annex G Compliant. TyPE SOLDER 95-5 Tin-Antimony MAxIMuM PRESSuRE LIMITATIONS FOR 1/2” - 1” WITH SOLDER CONNECTIONS PRESSuRE PSI KPA TEMP ºF (ºC) 300 (2068) 200 (93) 250 (1724) 225 (107) 200 (1379) 250 (121) A A C C B B TOP VIEW 1/2"-1" END VIEW 1/2"-1" TOP VIEW 11/4”-3” Specifications MODEL NuMBER PART NuMBER RF-1/2S LF 117410LF RF- /4S LF CB-1/2S LF CB-3/4S LF CB-1S LF CB-11/4S LF CB-11/2S LF CB-2S LF CB-1/2 LF CB-3/4 LF CB-1 LF CB-11/4 LF CB-11/2 LF CB-2 LF CB-21/2 LF CB-3 LF 117411LF 117412LF 117413LF 117401LF 117402LF 117403LF 117404LF 117414LF 117415LF 117416LF 117103LF 117104LF 117105LF 117106LF 117107LF 3 SIzE CONNECTION TyPE 1 Sweat A 2.91 (73.9) 3 Sweat Sweat Sweat Sweat Sweat Sweat Sweat NPT NPT NPT NPT NPT NPT NPT NPT 3.51 (89.2) 2.91 (73.9) 3.51 (89.1) 4.29 (109) 4.91 (124.7) 5.21 (132.3) 6.31 (160.3) 2.94 (74.7) 3.06 (77.7) 3.81 (96.8) 4.41 (112) 4.42 (112.3) 5.13 (130.3) 6.00 (152.4) 6.50 (165.1) /2" /4" 1 /2" 3 /4" 1" 11/4” 11/2” 2” 1 /2" 3 /4" 1" 11/4” 11/2” 2” 21/2” 3” DIMENSIONS** in inches (mm) B C 1.82 (46.2) 2.85 (72.4) 2.05 (52.1) 1.82 (46.2) 2.05 (52.1) 2.33 (59.2) 3.08 (78.2) 3.27 (83) 3.83 (97.3) 1.98 (50.3) 2.17 (55.1) 2.47 (62.7) 3.19 (81) 3.37 (85.6) 3.98 (101.1) 4.51 (114.6) 5.12 (130.0) 3.10 (78.7) 2.85 (72.4) 3.10 (78.7) 3.33 (84.6) 3.69 (93.7) 3.95 (100.3) 4.44 (112.8) 3.02 (76.7) 3.12 (79.2) 3.42 (86.9) 3.69 (93.7) 3.95 (100.3) 4.44 (112.8) 4.83 (122.7) 5.44 (138.2) ** All dimensions +/-0.125 (3.2 mm) tolerance. Dimensions are subject to change. Not to be used for construction purposes unless certified. 24 WEIgHT in lbs. (kg) 0.6 (0.27) 0.75 (0.34) 1 (0.45) 1.25 (0.6) 2 (0.91) 3.5 (1.6) 3.8 (1.7) 6.2 (2.8) 1.25 (0.6) 1.5 (0.7) 2 (0.9) 3.5 (1.6) 3.8 (1.7) 6.2 (2.8) 9 (4.1) 12 (5.4) END VIEW 11/4”-3” BALANCE VALVES Circuit Sentry Flo-Setter TM TM Description New GPM dial The Circuit Sentry Flo-Setter valve is a field adjustable pressure independent flow limiter that maintains set flow rates regardless of pressure fluctuations in the system; eliminates overflow. Circuit Sentry Flo-Setter D A E • The unique gPM dial is easy to set. Requires no instruments, charts or wheels • Saves pump energy and improves coil efficiency • No minimum straight pipe lengths required • Integrated pressure / temperature ports included • Large open flow paths for clog-free operation Construction Body: DZR Brass C35330 DP Controller: PPS 40% Glass Spring: Stainless Steel Diaphragm: HNBR O-Rings: EPDM Ball: Brass C37000 Seat: Teflon Maximum Working Pressure 300 PSIG (2068 kPa) Maximum Operating Temperature -14°F (-10°C) to 230°F (110°C) Control Range Maximum 60 PSI (414 kPa) Delta P Accuracy +/ - 5% B C Circuit Sentry Flo-Setter Specifications MODEL NuMBER PART NuMBER FLOW CAPACITy IN gPM (L/HR) DIMENSIONS* IN INCHES (mm) SIzE CONNECTION TyPE A B C D E MIN. MAx. APPROx. WEIgHT lbs. (kg) 3.8 (97) 5.8 (147) 3.8 (97) 2.4 (61) 1.2 (30) 0.18 (40) 4.84 (1,100) 2.0 (0.9) CS-1/2 117464 1/2" NPT Female CS-3/4 117465 3/4" NPT Female 3.8 (97) 5.9 (150) 3.8 (97) 2.4 (61) 1.2 (30) 0.31 (70) 8.15 (1,850) 2.0 (0.9) CS-1 117466 1" NPT Female 4.1 (104) 6.1 (155) 4.1 (104) 2.4 (61) 1.2 (30) 0.44 (100) 10.35 (2,350) 2.2 (1.0) CS-1-1/4 117467 1 1/4" NPT Female 5.2 (132) 7.4 (188) 4.5 (114) 2.4 (61) 1.2 (30) 0.88 (200) 21.13 (4,800) 3.7 (1.7) CS-1-1/2 117468 1 1/2" NPT Female 5.7 (145) 8.1 (206) 4.7 (119) 2.4 (61) 1.2 (30) 1.76 (175) 32.76 (7,500) 5.3 (2.4) CS-2 117469 2" NPT Female 6.1 (155) 8.6 (218) 5.0 (127) 2.4 (61) 1.2 (30) 2.20 (500) 45.46 (10,300) 7.5 (3.4) Model AM B C A LMAX** TMAX** F GMAX** Model AM Specifications (includes isolation valve and union tailpiece) MODEL NuMBER VALVE SIzE FIxED END AM-1/2 1/2" AM-3/4 AM-1 AM-1-1/4 AM-1-1/2 AM-2 DIMENSIONS* IN INCHES (mm) D E **Includes tailpiece (not shown). Measurement of maximum length tailpiece available. A B C D E F L MAx** g MAx** T MAx** MIN. MAx. APPROx. WEIgHT lbs. (kg) Sweat Female 1.7 (42) 5.8 (147) 3.8 (97) 2.4 (61) 1.2 (30) 6.7 (169) 7.6 (193) 8.2 (208) 1.55 (39) 0.18 (40) 4.84 (1,100) 2.5 (1.1) NPT Female 1.7 (42) 5.8 (147) 3.8 (97) 2.4 (61) 1.2 (30) – (–) 7.6 (193) – (–) 1.55 (39) 0.18 (40) 4.84 (1,100) 2.5 (1.1) Sweat Female 2.1 (53) 5.9 (150) 3.8 (97) 2.4 (61) 1.2 (30) 7.5 (191) 8.1 (205) 9.1 (231) 1.55 (39) 0.31 (70) 8.15 (1,850) 2.7 (1.2) NPT Female 2.1 (53) 5.9 (150) 3.8 (97) 2.4 (61) 1.2 (30) – (–) 8.1 (205) – (–) 1.55 (39) 0.31 (70) 8.15 (1,850) 2.7 (1.2) Sweat Female 2.5 (63) 6.1 (155) 4.1 (104) 2.4 (61) 1.2 (30) 8.3 (211) 9.1 (232) 10.3 (262) 2.00 (51) 0.44 (100) 10.35 (2,350) 3.3 (1.5) NPT Female 2.5 (63) 6.1 (155) 4.1 (104) 2.4 (61) 1.2 (30) – (–) 9.1 (232) – (–) 2.00 (51) 0.44 (100) 10.35 (2,350) 3.3 (1.5) Sweat Female 3.1 (79) 7.4 (188) 4.5 (114) 2.4 (61) 1.2 (30) 10.2 (259) 11.0 (279) 12.2 (310) 2.00 (51) 0.88 (200) 21.13 (4,800) 5.7 (2.6) NPT Female 3.1 (79) 7.4 (188) 4.5 (114) 2.4 (61) 1.2 (30) – (–) 11.0 (279) – (–) 2.00 (51) 0.88 (200) 21.13 (4,800) 5.7 (2.6) Sweat Female 3.4 (87) 8.1 (206) 4.7 (119) 2.4 (61) 1.2 (30) 11.7 (298) 12.9 (328) 14.3 (363) 2.52 (64) 1.76 (400) 32.76 (7,500) 7.9 (3.6) NPT Female 3.4 (87) 8.1 (206) 4.7 (119) 2.4 (61) 1.2 (30) – (–) 12.9 (328) – (–) 2.52 (64) 1.76 (400) 32.76 (7,500) 7.9 (3.6) Sweat Female 4.4 (112) 8.6 (218) 5.0 (127) 2.4 (61) 1.2 (30) 13.7 (347) 15.1 (384) 16.8 (427) 3.14 (80) 2.20 (500) 45.46 (10,300) 11.9 (5.4) NPT Female 4.4 (112) 8.6 (218) 5.0 (127) 2.4 (61) 1.2 (30) – (–) 15.1 (384) – (–) 3.14 (80) 2.20 (500) 45.46 (10,300) 11.9 (5.4) CONNECTION FIxED END 3/4" 1" 1 1/4" 1 1/2" 2" FLOW CAPACITy IN gPM (L/HR) *All dimensions +/- 0.125” (3.2 mm) tolerance. Dimensions are subject to change. Not to be used for construction purposes unless certified. **Includes tailpiece. Measurement of maximum length tailpiece available. For Minimum Differential requirements please refer to submittal A-611A on our Web site. Maximum differential pressure is 60 PSID. Minimum temperature is -14°F (-10°C) to 250°F (121°C). Maximum operating pressure is 290 PSI. NOTE: Model AM valves are configured using the coil hook up confirgurator and include tail pieces and ball valves, therefore no part number is associated. 25 VALVES Flo-Control™ Valves Description Flo-Control valves prevent gravity flow in forced hot water systems, and permit summer/winter operation of indirect water heaters. Features • Combination straight/angle configurations in sizes 3/4” to 2” for ease of installation. • Removeable to cap allows easy cleaning and service without removing pipe connections. • Manual operating position for vertical lift disc to permit gravity circulation. Angle Pattern Straight-Angle Pattern 2-1/2”, 3” 3/4”, 1”, 1-1/4”, 1-1/2”, 2” Bronze Straight Straight Pattern Pattern 3/4” 2-1/2”, 3”, 4” Operating Data Maximum Working Pressure: 125 PSIG (862 kPa) Maximum Operating Temperature: 250°F (121°C) Specifications B A D E Sizes 3/4” Bronze Straight Valve 26 C Sizes 3/4”, 1”, 1-1/4”, 1-1/2” Straight Angle Valves Sizes 2” Straight Angle Valves Sizes 2-1/2”, 3” Angle Valves Sizes 2-1/2”, 3”, 4” Straight Valves VALVES Hydrotrol™ Flow Control Valves Description The Hydrotrol (HT) flow control valve is used to prevent overheating of zones due to gravity flow in hydronic heating systems and will permit summer-winter operation of indirect water heater. The HT valve allows fluid to pass when the system or zone pumps start. When the system or zone pumps are not operating, the HT valve remains closed, preventing gravity circulation. The HT valves are designed with a 1/2 turn knob that can be manually opened when draining the system or for bypass purposes. The HT valve can be installed in either the horizontal or vertical orientation. Operating Data Maximum Working Pressure: 150 PSI (10 bar) Maximum Operating Temperature: 250°F (121°C) Materials of Construction Body: Brass Internal Components: Non-Ferrous Specifications E F Approx. Shpg. Wt. lbs. (Kg) 1-3/4" (44) 1-11/16" (43) 1.3 lbs. (0.6) 1-11/16" (43) 1.2 lbs. (0.5) 1-7/8" (48) 1.8 lbs. (0.8) Dimensions — Inches (mm) Model No. Part No. A B HT-3/4 107035 3/4" NPTF 3-3/16" (82) C 3" (76) HT-1 107037 1" NPTF 3-5/8" (93) 3-3/16" (82) HT - 1-1/4 103038 1-1/4" NPTF 4" (101) D 1-9/16" (40) 1-9/16" (40) 1-15/16" (50) 3-11/16" (93) 1-11/16" (43) 2-1/4" (57) Do not use for construction. Dimensions are approximate and subject to change. Contact factory for certified dimensions. VALVES DB–Differential Bypass Valve Description For hydronic systems utilizing zone valve The differential bypass valve is used in systems where heating loads may be excluded from the circuit as zone valves close. It controls the excess flow in the system by acting as a bypass while ensuring adequate flow to the remaining open circuits. The differential bypass valve helps reduce velocity noise caused by excess flow through the circuits while maintaining the pump head at a constant value. • Controls excess flow in the system when there is reduction in demand • Available in ¾” connection • All brass body with non-ferrous internals Operating Data D Maximum Working Pressure: 150 PSIG (1,034 kPa) Maximum Operating Temperature: 230°F (110 °C) Adjustment Range: 2 to 10 PSI A C Materials of Construction Valve Body: Brass Seals: EPDM Spring: Stainless Steel Knob: ABS A B Specifications Model Number Part Number A (mm) B (mm) C (mm) D (mm) Connection Type Weight (LB) DB-3/4 113247 3/4” (19) 2-5/16” (59) 1” (26) 4” (104) M NPT 1 27 VALVES Pressure Reducing Valves Description Reducing valves fill the system to a preset pressure for optimum performance. Model No. Features • Fast fill feature reduces start-up time and labor. • Low inlet pressure check valve helps prevent loss of system pressure if the supply water drops below system pressure. • Convenient cleanable strainer is designed to prevent dirt and sediment from entering the system. • Union connection available with 1/2” male NPT thread and 1/2” female sweat tail-piece for fast, flexible system connection. PRESSURE REDUCING VALVES F-3TuFactory B-38 Adjustable FB-38Tu FB-38 Conncection Size - Inches Part No. 1/2 110190 B-38 NPT 3/4 110196 B7-12 Union* 1/2 110191 B-38TU NPT 1/2 Brass 110192 FB-38 Union* 1/2 110193 FB-38TU 1/2 110194 6 NPT 3/4 110195 7 * Models ending in "TU" feature 1/2" sweat/NPT union connection Body Material Setting (PSIG) Range (PSIG) 12 10 - 25 45 25 - 60 B-38Tu A 3 1/16 (78) 3 (76) 4 31/32 (126) 3 1/16 (78) 4 31/32 (126) 3 1/16 (78) 3 (76) Dimensions in Inches (mm) C B 3 11/16 (94) 4 13/16 (122) 3 21/32 (93) 4 31/32 (126) 4 13/16 (122) 3 11/16 (94) 4 31/32 (126) 3 21/32 (93) Specifications for Combination “Dual Units” Model No. Part No. 8 110199 F-3 110197 F-3TU 110198 Component Valves Relief B-38 Relief FB-38 Relief FB-38TU COMBINATION "DUAL UNITS" Connection in Inches Body Fill Boiler Material Iron 1/2 NPT Brass Brass 1/2 NPT 1/2 NPT Brass Brass 1/2 Union NPT/Sweat Brass Dimensions in Inches (mm) Overall Between Height Connections 6 7/16 (164) 6 7/16 (164) 8 5/8 (219) 5 3/8 (137) 6 (152) Approx. Shpg. Wt. lbs. (Kg) 4 (1.8) 3 3/4 (1.7) 4 (1.8) PRESSURE SETTING: Relief 30 PSI Reducing 12 PSI standard; field adustable range: 10 - 25 PSI Maximum operating temperature 225°F (107°C) - Maximum operating pressure 125 PSIG (862 kPa) Models ending in “TU” feature 1/2” sweat/NPT union connection • Brass body construction is highly resistant to corrosion – ideal for water systems. Specifications for Pressure Reducing Valve Models 3301 & 4100 Iron Body Valves ASME Safety Relief Valves Description ASME Safety Relief Valves protect fired and unfired hot water vessels against hazardous operating pressures. Features • Engineered in accordance with Section IV of the ASME boiler & pressure code for heating boilers with capacities certified by the National Board of Boiler and Pressure Vessel Inspectors. • Offer the highest BTUH ratings available on the market today for valves in their class (790,000 to 5,999,000 BTUH) • EPDM diaphragm operated (cast iron models) and diaphragm assisted (bronze models) have an effective area approximately 5 times greater than conventional “poptype” relief valves to help overcome the effects of fouling. • Low differential between opening and closing pressures helps to prevent conditions under which system water might flash to steam and cause hammering. Specifications 28 Nos. 3301 & 4100 Nos. 790 & 1170 Models 790 & 1170 Bronze Body Valves ACCESSORIES Copper Red Ring Monoflo® Fittings Description Copper Red Ring Monoflo Fittings let you use a single pipe to serve as both supply and return main. Features • Connect risers to the main, assuring proper diversion of water to each heating unit regardless of type and its position in the system. • Recommended for most installations including cast iron nonferrous base boards, free-standing radiation or convectors. • Only one fitting is needed for most installations for adequate diversion for upfeed radiation. For most applications, a second fitting can be used if higher resistance is required. Operating Data Maximum Working Pressure: 150 PSIG (1,034 kPa) Maximum Operating Temperature: 300°F (149°C) Specifications AIR SEPARATORS Inline Air Separator Description Operating Data The B&G In-Line Air Separator is specificaly designed to efficiently separate air from circulating water in hydronic heating and cooling systems to assure a quiet operation. Maximum Working Pressure: 175 PSIG (1,207 kPa) Maximum Operating Temperature: 300°F (149°C) Construction One Piece Cast Iron Specifications 29 AIR SEPARATORS EASB-Jr Enhanced Air Separator Description Dimensions & Weights Operating Data Bell & Gossett’s Model EASBMaximum Working Pressure: 150 PSI (10 bar) JR Enhanced Air Separator Maximum Operating Temperature: 250°F (121°C) automatically removes entrained air bubbles in hydronic systems. As Materials of Construction fluid enters the EASB-JR, the velocity is decreased creating a low pressure Body & Cap: Brass area. The small bubbles are released Coalescing Medium: Stainless Steel Venting Mechanism: Non-Ferrous from fluid and then collected on the coalescing medium. As the bubbles coalesce, they rise to the top of the air separator where they are released to atmosphere through Specifications the built-in automatic air vent. The Part Model air separator has a bottom 1/2” Number Number Size A B NPT connection to accommodate 3/4" NPT EASB-3/4 JR 112111 67/8 (175) 15/8 (41) 3/4" Sweat a B&G diaphragm expansion tank. EASB-3/4S JR 112114 67/8 (175) 15/8 (41) EASB-1 JR 112112 1" NPT 67/8 (175) 15/8 (41) The compact design and brass body 7/8 (175) EASB-1S JR 112115 1" Sweat 6 15/8 (41) construction make the EASB-JR EASB-11/4 JR 112113 11/4" NPT 71/2 (191) 17/8 (48) ideal for residential and commercial EASB-1 1/4S JR 112116 11/4" Sweat 71/2 (191) 17/8 (48) hydronic heating systems. EASB-11/2 JR 112117 11/2" NPT 71/2 (191) 17/8 (48) EASB-2 JR 112464 2" NPT 71/2 (191) 2 (51) Dimension in Inches (mm) C D E 113/16 (46) 35/8 (92) 21/4 (57) 113/16 (46) 35/8 (92) 21/4 (57) 113/16 (46) 35/8 (92) 21/4 (57) 113/16 (46) 25/16 (59) 25/16 (59) 25/16 (59) 35/8 (92) 45/8 (117) 45/8 (117) 45/8 (117) 21/4 31/8 31/8 31/8 21/2 (64) 5 (127) 31/8 (79) Dimensions are approximate and subject to change. Contact factory for certified dimensions. Enhanced Air Separator Description Specifications Bell & Gossett’s Model EAS Enhanced Air Separator is a patented, innovative design in air separators. It has been engineered to remove entrained air from hydronic heating and cooling systems providing far superior air removal compared with other devices available today. The EAS is ideal for residential, institutional and light commercial applications. Operating Data Maximum Working Pressure: 150 PSI (10.3 bar) Maximum Operating Temperature: 250°F (121°C) Materials of Construction Body & Cap: Cast Iron Internals: Stainless Steel 3/4” Large Capacity Air Vent: Brass Body Nonferrous Internals How It Works 1 As system fluid enters through the inlet, (either straight or angle) the diffuser distributes flow evenly across the stainless steel, wire brush-like medium. 2 Air bubbles, even micro air bubbles, stick to the brush filaments. 3 Trapped air rises above the diffuser through a baffle (not pictured), where the air is then released through an opening on top. 4 Deaerated water then goes back into the system. 30 (57) (79) (79) (79) F NPTF 3/4" Sweat Approx. Shpg. Wt. Lbs. (Kg) 2.5 (1) 2.5 (1) 3/4" 1" NPTF 2.5 (1) 1" Sweat 11/4" NPTF 11/4" Sweat 11/2" NPTF 2.5 (1) 4 (1.8) 4 (1.8) 4 (1.8) 2" NPTF 5 (2.3) HYDRONIC SPECIALTIES RV-125A Readout Valve and RP-250B Readout Probe TB– Thermoflo® Balancer The RV-125A is designed for use wherever pressure tappings are required to monitor flow or pressures. The Readout Valve is fitted with an EPT insert which incorporates a unique check valve feature designed RP-250 RV-125 to check flow when the Readout Valve is not being used to monitor flow. Use companion RP-250B Readout Probes with the RV-125A Readout Valve. 300 PSIg Working Pressure — 250ºF Maximum Operating Temperature A device for instant visual balancing of hot or cold water flows. With a B&G Thermoflo balancer installed in each circuit or zone, the entire system can be quickly balanced to meet original design calculation. No. TB-3/4”- Capacity 1 to 5 GPM. No. TB-1”- Capacity 2 to 10 GPM. 125 PSIg Working Pressure — 250ºF Maximum Operating Temperature DT-2 Drain-O-Tank® Air Charger The Drain-O-Tank Air Charger offers a sure, quick way to recharge a waterlogged compression tank. 125 PSIg Working Pressure — 240ºF Maximum Operating Temperature AIR VENTS No. 26 Vacuum Breaker Model No. 107A High Capacity Air Vent No. 97 Automatic Air Vent A rugged High Capacity Air Vent designed to purge free air from liquid systems at operating pressures up to 150 PSIg. The Model 107A Air Vent has a cast iron body and bonnet, with stainless steel, brass and EPDM internal components and is suitable for a maximum operating temperature of 250ºF. The Air Vent has a 3/4” NPT inlet and 3/8” NPT outlet. A float type vent designed to vent troublesome air from hydronic heating systems. The brass body and the non-ferous internals provide years of reliable service. The compact design (3-1/8” x 1-7/8”) and high operating pressure/temperature (240ºF @ 150 PSIg) limitations make the No. 97 a must in any hydronic heating system. No. 98 A high capacity automatic air vent that is designed to remove air in closed loop systems. Materials of construction: Brass body with non-ferrous internals. Maximum Working Pressure: 150 PSI. Maximum Operating Temperature: 250ºF Specifications Model No. Part No. 98 97 113246 113222 87 113021 67 113020 7 113001 107A 113076 4V 113055 26 113075 RV-125A 113100 1/4" P/T V58050PK 1/8" P/T G97030 RP-250B 113102 DT-2 113041 TB-3/4 127001 TB-1 127002 Description Automatic Air Vent High Capacity Air Vent Manual Air Vent Vacuum Breaker Readout Valve Readout Valve Readout Valve Readout Probe Drain-O-Tank Balance Valve Balance Valve No. 87, 67 and 7 Automatic Air Vents Designed to vent the accumulation of troublesome air wherever it can be trapped. These non-ferrous automatic air vents are 4-3/4” x 2-1/4”, 3-3/16” x 1-1/2” and 4-1/16” x 2-3/16” (height and width), respectively, and are rated for a maximum operating temperature of 240ºF at pressures of 150, 35 and 75 PSI, respectively. The No. 87 has a combination of 1/2” FPT/3/4” MPT connection, whereas No’s. 67 and 7 have 1/8” MPT, and FPT connections. System Connection Dimensions (W x H) 3/4" NPTM 1/8" NPTM Combination 3/4" NPTM 1/2" NPTF 1/8" NPTM 1/8" NPTF 3/4" NPTF 1/8" NPTM 3/4" NPTM 1/8" NPTM 1/4" NPTM 1/8" NPTM N/A 1/2" NPTM 3/4" NPTF 1" NPTF 4-1/2" x 9-5/8" 1-7/8" x 3-1/8" 2-1/4" x 4-3/4" 1-1/2" x 3-3/16" 2-3/16" x 4-1/16" 4-1/2" x 9-5/8" 5/8" x 5/8" 1-1/4" x 3" 1-1/8" x 9/16" 1-1/4" x 1-1/4" 1-1/8" x 1-1/4" 2" x 5/8" 2-1/4" x 6-5/16" 2" x 9-1/4" 2" x 9-1/4" Designed to protect closed vessels and piping systems against collapse when the induced vacuum exceeds design conditions. When used on steam heating systems, the No. 26 Vacuum Breaker controls induced vacuum, permitting normal return of condensate to the boiler. Adjustable range 1/4” to 20” (mercury) vacuum. Factory set to 4” — 150 PSIg Maximum Working Pressure — 300ºF Maximum Operating Temperature No. 4V “Coin-Operated” Air Vent Specially designed for the new types of radiators. An important feature is that it projects only slightly, being almost flush with the radiator. 150 PSIg Working Pressure — 250ºF Maximum Operating Temperature Maximum Pressure Temperature 250ºF 150 PSIG 240ºF 35 PSIG 75 PSIG 150 PSIG 150 PSIG 150 PSIG 300 PSIG 300 PSIG 300 PSIG 300 PSIG 125 PSIG 125 PSIG 125 PSIG 250ºF 250ºF 300ºF 250ºF 250ºF 240ºF 250ºF 240ºF 250ºF 250ºF Approx. Shpg. Wt. (Lbs) Carton Of 10 10 8 8 8 12 1 48 6 50 pairs 10 2 6 pairs 12 6 6 3 6 10 2 3 4 1 1 1 8 26 26 31 ACCESSORIES PSH - Primary/Secondary Header Description Operating Data The B&G low-loss header, Model PSH, is a combination air separator and manifold that creates independent primary and secondary circuits. The B&G Model PSH is equipped with a purge valve allowing the user to remove any debris deposited on the bottom of the vessel and an air vent releasing trapped air in the system. The insulation, which is provided as a standard, prevents water vapors entering from the outside and eliminates the formation of condensate on the PSH body. With Insulation: Working Pressure: 150 PSI Operating Temperature Threaded: 32° - 210°F Operating Temperature Flanged: 32° - 220°F Without Insulation: Working Pressure: 150 PSI Operating Temperature Threaded & Flanged: 32°-230°F Materials of Construction Body: Steel Air Vent: Brass Drain Valve: Brass Insulation-Threaded: PEX Insulation-Flanged: Polyurethane Foam Connection 1”, 1-1/4” and 1-1/2” Female NPT 2”, 2-1/2”, 3” and 4” ANSI 150 CLASS Flange Specifications Part Number Connection Size Inches (mm) Max Flow GPM (m3/h) A Inches (mm) PSH-1 112465 1 (25.4) 11 (2.5) 24-3/8 (619) 8-7/8 (225) 1/2 (12.7) 6.0 (2.7) PSH-1.25 112466 1-1/4 (31.75) 18 (4) 26-3/4 (679) 9-3/4 (248) 1/2 (12.7) 8.3 (3.8) PSH-1.5 112467 1-1/2 (38.1) 26 (6) 28-1/3 (719) 11-1/8 (282) 1/2 (12.7) 12.6 (5 .7) PSH-2 112468 2 (50.8) 40 (9) 42 (1069) 13-13/16 (350) 1-1/4(31.7) 78.7 (35.7) PSH-2.5 112469 2-1/2 (63.5) 80 (18) 42 (1069) 13-13/16 (350) 1-1/4(31.7) 87.7 (39.8) PSH-3 112470 3 (76.2) 124 (28) 50-3/8 (1279) 18-3/8 (466) 1-1/4(31.7) 108.0 (49) PSH-4 112471 4 (101.6) 247 (56) 50-3/8 (1279) 18-1/2 (470) 1-1/4(31.7) 116.8 (53) Model Number 32 B Inches (mm) C - Drain Connection Size Inches (mm) NPT Weight LBS (Kg) TANKS HFT Diaphragm Tanks • Expansion Tanks for Hydronic Heating Bell & Gossett HFT expansion tanks are designed to absorb the force of thermal expansion in hydronic heating systems. Series HFT tanks for hydronic heating systems are available in sizes from 2—86 gallons. The Series HFT tank is designed to absorb the force of thermal expansion of heating water to maintain proper pressurization in a closed hydronic system. The heavy duty butyl diaphragm separates system water from the air in the tank preventing water logging problems. Specifications HFT-15 thru HFT-90 HFT-30V thru HFT-160V Operating Data Model Number Part Number HFT-15 HFT-30 HFT-60 HFT-90 HFT-30V HFT-40V HFT-60V HFT-90V HFT-110V HFT-160V 1BN326 1BN327 1BN328 1BN329 1BN330 1BN331 1BN332 1BN333 1BN334 1BN335 Volume Gallons (Liters) Tank 2 (7.5) 4.4 (16.6) 7.6 (28.7) 14 (53) 14 (53) 20 (75.7) 32 (121.1) 44 (166.5) 62 (234.6) 86 (325.5) Acceptance 1.0 (3.7) 2.5 (9.4) 2.5 (9.4) 11.3 (42.8) 11.3 (42.8) 11.3 (42.8) 11.3 (42.8) 34 (128.7) 34 (128.7) 46 (174.1) Height (A) Inches (mm) Diameter (B) Inches (mm) 12-5/8 (321) 15-1/2 (394) 23 (584) 21 (533) 24-3/4 (629) 32-1/2 (826) 47-1/2 (1207) 36 (914) 46-3/4 (1186) 47-1/4 (1199) 8 (203) 11 (279) 11 (279) 15-3/8 (390) 15-3/8 (390) 15-5/8 (390) 15-5/8 (390) 22 (559) 22 (559) 22 (559) System Connection 1/2" NPTM 1" NPTF 1-1/4" NPTF Approx. Shpg. Wt. lbs. (Kg) 5 (2.3) 9 (4.1) 14 (6.4) 23 (10.4) 25 (11.3) 33 (14.9) 43 (19.5) 69 (31.2) 92 (41.7) 123 (55.8) Materials: Steel Shell Diaphragm System Connection: Steel Maximum Operating Temperature=240F (116C); Maximum Working Pressure= 100 PSI (689 kPa); Sizing Guideline Standard Factory Precharge=12 PSI (83 kPa) Boiler Size Maximum Working Pressure: 100 PSI (689 kPa) Maximum Operating Temperature: 240°F (115°C) Standard Factory Pre-charge: 12 PSI (83 kPa) Type of Radiation Finned Tube Model Number Materials of Construction PT-5 PT-12 PT-25V PT-30V PT-42V PT-60V PT-80V PT-180V PT-210V Shell: Carbon Steel Diaphragm: Heavy Duty Butyl Rubber Connection: Steel Baseboard Volume Gallons (Liters) or Part Net Output Number Tank 1BN317 BTU/HR 2 (8) 25,000 1BN318 4.4 (17) 50,000 1BN319 10.3 (39) 75,000 1BN320 14 (53) 100,000 1BN321 20 (76) 125,000 1BN322 34 (129) 150,000 1BN323 200,000 44 (167) 1BN324 250,000 62 (235) 1BN325 300,000 86 (326) Radiant Panel Acceptance 1.0 (4) HFT-15 3.2 (12) HFT-15 10.3 (39) HFT-30 11.3 (43) HFT-30 11.3 (43) HFT-30 34 (129) HFT-30 34HFT-60 (129) 34HFT-30 (129) 46.4 (176) HFT-90 Convectors or Radiators System Height Diameter (B) Unit(A) Heaters Cast Iron Inches (mm) Inches (mm) Connection Model 12-5/8 (321) Use Tank 8 (203) 3/4" NPTM HFT-15 11 (279) HFT-15 15 (381) HFT-15 15-3/8 (391) HFT-30 19-1/4 (489) HFT-30 HFT-30 1" NPTF 23-7/8 (605) 15-3/8 (391) HFT-60 HFT-60 31-5/8 (802) 15-3/8 (391) HFT-60 HFT-60 29-5/8 (752) HFT-60 22 (559) HFT-90 36 (914) HFT-60 22 (559) HFT-30V 1-1/4" NPTF 46-3/4 (1187) HFT-90 22 (559) HFT-30V 47-1/4 HFT-30V (1200) 26 (660) HFT-30V Approx. Baseboard Shpg. Wt. Cast Iron lbs. (Kg) 5 (2.3) HFT-15 9 (4.1) HFT-30 23 (10.4) HFT-60 25 (11.3) HFT-60 33 (15) HFT-90 69 (31.2) HFT-90 69 (31.2) HFT-30V 92 (41.7) HFT-40V 123 (55.8) HFT-40V HFT-60V HFT-60V HFT-40V 350,000 HFT-30V HFT-30V Materials: Steel Shell, Polypropylene Liner, Buty Diaphragm System Connection: Brass 400,000 HFT-40V HFT-30V HFT-40V Maximum Operating Temperature=200F (93C); Maximum Working Pressure= 150 PSI (1,034 kPa); Assumptions: fill pressure 12 PSI, relief pressure 30 PSI, avg. system temp. 200˚F, Standard Factory Precharge=40 PSI (276 kPa) system fluid is water, consult factory with requirements not shown Larger sizes and ASME constructed models are available. Code approvals: PT-5, PT-12 Compression Tanks City of Los Angeles PT-25V thru PT-210 Airtrol® Tank Fittings Air-tight, ASME constructed. Available in painted steel. Sizes 15 to 505 gallons. Gauge glass tappings are standard. Always use with B&G Airtrol Tank Fittings. Directs free air to the compression tank. Restricts thermal circulation to boiler. Establishes initial tank air level. Allows compression tank size reduction. ATFL ATF Specifications Model No. Part No. Capcity Gallons 15 24 30 40 60 80 100 120 135 175 220 240 305 400 505 116029 116030 116031 116032 116033 116034 116035 116036 116037 116038 116039 116040 116041 116042 116840 15 24 30 40 60 80 100 120 135 175 220 240 305 400 505 Required Tank Airtrol Dia. Fitting Inches ATF-12 ATF-16 ATF-20 ATF-20 ATF-24 12 14 16 20 24 30 ATFL 36 Dimensions are approximate and subject to change. Consult factory for certified dimensions. Part numbers in table above are for paint steel tanks. Tank Length Inches Approx. Shpg. Wt. (Lbs) 33 51 48 63 72 62 78 65 72 62-1/4 77 84 105-3/4 93 116 50 72 80 104 134 160 186 217 230 320 370 420 482 656 745 Specifications * * DT-2 Drain-O-Tank Air Charger comes with ATFL model 33 HFT-90 1BN329 HFT-30V 1BN330 HFT-40V 1BN331 HFT-60V 1BN332 HFT-90V 1BN333 HFT-110V 1BN334 Gossett PT expansion tanks are designed to absorb the force of 1BN335 thermal HFT-160V 14 (53) 14 (53) 20 (75.7) 32 (121.1) 44 (166.5) 62 (234.6) 86 (325.5) TANKS PT Diaphragm Tanks Expansion Tanks for Potable Water Systems Bell & expansion in domestic potable water systems. Tanks for potable systems, Materials:water Steel Shell Diaphragm System Connection: Series PT and PTA (ASME construction) are available in sizes from 2—528Steel gallons. 11.3 (42.8) 11.3 (42.8) 11.3 (42.8) 11.3 (42.8) 34 (128.7) 34 (128.7) 46 (174.1) 21 (533) 24-3/4 (629) 32-1/2 (826) 47-1/2 (1207) 36 (914) 46-3/4 (1186) 47-1/4 (1199) 15-3/8 (390) 15-3/8 (390) 15-5/8 (390) 15-5/8 (390) 22 (559) 22 (559) 22 (559) 1" NPTF 1-1/4" NPTF 23 (10.4) 25 (11.3) 33 (14.9) 43 (19.5) 69 (31.2) 92 (41.7) 123 (55.8) Maximum Operating Temperature=240F (116C); Maximum Working Pressure= 100 PSI (689 kPa); Standard Factory Precharge=12 PSI (83 kPa) Residential/Light Commercial Non-ASME Diaphragm Tanks Specifications Operating Data Maximum Working Pressure: PT-5 & PT-12: 150 PSI (1035 kPa) PT-25V thru PT-210V: 100 PSI (689 kPa) Maximum Operating Temperature: 200°F (93°C) Materials of Construction Shell: Carbon Steel Liner: Polypropylene Diaphragm: Heavy Duty Butyl Rubber System Connection: PT-25V thru PT-210V are stainless steel. All others are brass Factory Pre-charge: 40 PSI (276 kPa) Model Number Part Number PT-5 PT-12 PT-25V PT-30V PT-42V PT-60V PT-80V PT-180V PT-210V 1BN317LF 1BN318LF 1BN319LF 1BN320LF 1BN321LF 1BN322LF 1BN323LF 1BN324LF 1BN325LF Volume Gallons (Liters) Tank 2 (8) 4.4 (17) 10.3 (39) 14 (53) 20 (76) 34 (129) 44 (167) 62 (235) 86 (326) Acceptance 1.0 (4) 3.2 (12) 10.3 (39) 11.3 (43) 11.3 (43) 34 (129) 34 (129) 34 (129) 46.4 (176) Height (A) Inches (mm) Diameter (B) Inches (mm) 12-5/8 (321) 15 (381) 19-1/4 (489) 23-7/8 (605) 31-5/8 (802) 29-5/8 (752) 36 (914) 46-3/4 (1187) 47-1/4 (1200) 8 (203) 11 (279) 15-3/8 (391) 15-3/8 (391) 15-3/8 (391) 22 (559) 22 (559) 22 (559) 26 (660) System Connection 3/4" NPTM 1" NPTF 1-1/4" NPTF Approx. Shpg. Wt. lbs. (Kg) 5 (2.3) 9 (4.1) 23 (10.4) 25 (11.3) 33 (15) 69 (31.2) 69 (31.2) 92 (41.7) 123 (55.8) Larger sizes and ASME constructed models are available. Code approvals: PT-5, PT-12 Commercial Non-ASME Bladder Tanks Maximum Working Pressure : 150 PSI (1035 kPa) Maximum Operating Temperature: 240°F (116°C) PT-25V thru PT-210 City of Los Angeles xA-363A_41527 2/15/12 11:46 AM Page 2 Materials of Construction Shell: Carbon Steel Liner: Polypropylene Diaphragm: Heavy Duty Butyl Rubber System Connection: Bronze Factory Pre-charge: 55 PSI (379 kPa) “WTX” Pre-Pressurized Well Water Diaphragm Tanks PT-5 thru PT-12 DESCRIPTION PT-25V thru PT-210V CONSTRUCTION The Series “WTX” tanks will help protect the pump and Shell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Steel pressure switches against short cycling. The potable well tank Diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Butyl/EPDM delivers adequate water under pressure between pump cycles Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Polypropylene to meet the required demand. It will provide economical system System Connection: operation by minimizing pump starts, extending pump motor WTX-2, WTX-5, WTX-8, Theand Series “WTX” tanks helptank protect theassist pumptheand pressure switches against The potable wellFitting life, saving energy. Thewill “WTX” will also WTX-10, WTX-14 . . . . .short . . . . .cycling. . . . . .Copper Lined Steel pump in meeting peak demands. other WTX tanks . . . . . . .Steel with Stainless Steel Elbow tank delivers adequate water under pressure between pumpAllcycles to meet the. .required demand. It will provide WTX Diaphragm Tanks Operating Data Maximum Operating Temperature: 200ºF (93ºC) economical system operation by minimizing pump starts, extending pump motorLIMITATIONS life, and saving energy. The FACTORY PRE-CHARGE: PERFORMANCE Maximum Working Pressure: “WTX” tank will. .also peak demands. WTX-2, WTX-5 . . . .assist . . . . . the . . . .pump . . . . . .in . . meeting .18 PSIG (124kPa) Max. Design Temperature . . . . . . . . . . . . . . . . . . .200ºF (93ºC) WTX-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 PSIG (193kPa) Max. Operating Pressure . . . . . (Ltrs.), . . . . .Inches . . .100 PSIG (689kPa) Dimensions:. .Gallons (mm), Weights: LBS (KG) Dimensions: Gallons (Ltrs.), (mm), Weights: 100Inches PSI (689 kPa) LBS (KG) All other WTX tanks . . . . . . . . . . . . . . . . . . . .38 PSIG (262kPa) System Drawdown System Drawdown Specifications in Gallons in Gallons Dimensions: Gallons (Ltrs.), Inches (mm), Weights: LBS (KG) Materials ofAConstruction Model Part Tank Acceptance B System Appro Model Part (PSIG) Tank Acceptance (PSIG) A Number Number Volume Factor 20/40 Height 20/40 Diameter Connection Ship W Number Number 30/50 Volume40/60 FactorSteel 30/50 40/60 Height Shell: Carbon System Drawdown 5/8 (321) 0.8 3/0.6 8 (203) 4" NPTM 125/58 (2.3 WTX-2 1BN300 2 (8) 0.45 0.8 0.7 0.6 12 (32 WTX-2 1BN300 2 (8) 0.45 0.7 in Gallons 3/1.3 115 9 WTX-5 1BN301 4.4 (17) 0.55 1.8 1.5 1.3 4" NPTM (4 WTX-5 1BN301 4.4 (17) Polypropylene 0.55115 (381) 1.8 11 (279) 1.5 (381 Liner: Model Part Tank Acceptance (PSIG) A WTX-8 B System Approx. 1 3 1 1BN302 7.6 (33) 0.42 3.1 2.67.6 (33) 2.2 /2.2 4" NPTM 22 /15 (7 WTX-8 1BN302 0.4222 /4 (629) 3.1 11 (279) 2.6 4 (62 Diaphragm: Heavy Duty Butyl 3 3 3 Number Number Volume Factor 20/40 30/50 40/60 HeightWTX-10 Diameter Connection Ship Wt. 1BN303 10.3 (39) 1.00 4.1 3.5 3.0 17 / 4 (451) 15 / 8 (390) 1" NPTM 20 (9 WTX-10 1BN303 10.3 (39) 1.00 4.1 3.5 3.0 17 /4 (45 122 (559) 5.6 153/8 4.8 122 WTX-2 1BN300LF 2 (8) 0.45 0.8 0.7 0.6 125/8 (321) 81BN304 (203) 4" NPTM 0.81 5 (2.3) 1BN304 WTX-14 143/(53) 5.6 4.8 4.1 (390) 1" NPTM 22 (1 WTX-14 14 (53) 0.81 4.1 (559 Rubber 115 (381) WTX-10S 11 1BN305 4.1 3.5 (390) 1" (1 WTX-10S 10.3 (39) 3.0 1.00191/4 (489) 4.1 153/8 3.5 3.0NPTF 19123 /4 (48 WTX-5 1BN301LF 4.4 (17) 0.55 1.8 1.5 1.3 (279) 10.33/4(39) " NPTM 1.00 9 (4) 1BN305 System Connection: WTX-14S 11 1BN306 143/(53) 5.6 4.8 (390) 1" (1 WTX-14S 14 (53) 4.1 0.81237/8 (606) WTX-2 5.6 153/8 thru 4.8 4.1NPTF 23725 /8 (60 WTX-8 1BN302LF 7.6 (33) 0.42 3.1 2.6 2.2 221/4 (629) (279) 4" NPTM 0.81 15 (7) 1BN306 5/8 (803) 8.0 153/8 6.8 5 WTX-20S 1BN307 20 (76) 0.57 8.0 6.8 5.9 31 (390) 1" NPTF 33 (1 WTX-20S 1BN307 20 (76) 0.57 5.9 31 / 8 (80 WTX-10 1BN303LF 10.3 (39) 1.00 4.1 3.5 3.0 173/4 (451) 153/8 (390) 1" NPTM 20 (9) WTX-14 = Copper Lined Steel Fitting; WTX-26S 1BN308 26 (98) 0.44 10.5 8.826 (98) 7.6 (390) 1" (1 WTX-26S 1BN308 0.44381/4 (972) 10.5 153/8 8.8 7.6NPTF 38136 /4 (97 1 3 WTX-14 1BN304LF 14 (53) 0.81 5.6 4.8 4.1 22 (559) 15 /8 (390) 1" NPTM 22 (10) 1 3 WTX-32S 1BN309 32 (121) 0.35 10.9 46 /2 (1181) 15 /810.9 (390) 1" (2 WTX-32S 1BN309 (121) 9.4 are 0.35 - Stainless 9.4NPTF 461/43 2 (118 all32 others Steel with 3/8 (390) WTX-10S 1BN305LF 10.3 (39) 1.00 4.1 3.5 3.0 191/4 (489) 15 1" NPTF 23 (10) 5 1 5 WTX-34S 1BN310 34 (129) 1.00 13.7 11.6 110.0 /4" NPTF 29 61 (2 WTX-34S 1BN310 34 (129)10.0 1.0029 /8 (752) 13.7 22 (529) 11.6 /8 (75 3/8 (390) Steel WTX-14S 1BN306LF 14 (53) 0.81 5.6 4.8 4.1 237/8 (606) 1" NPTF 0.77 25 (11) 1BN311 1/4" NPTF 136 WTX-44S 151BN311 44 (167) 17.7 15 12.9 0.77136 (914) 17.7 22 (529) 112.9 69(914 (3 WTX-44S 44 (167)Elbow 15 3/8 (390) 1/4" NPTF 463/92 WTX-20S 1BN307LF 20 (76) 0.57 8.0 6.8 5.9 315/8 (803) 1" NPTF 0.55 33 (15) 1BN312 WTX-62S 151BN312 62 (265) 24.9 21.1 463/4 (1187) 1= (4 WTX-62S 62 (265)18.2 0.55 24.9 22 (529) 21.1 18.2 4 (118 Factory Pre-charge: WTX-2, WTX.5 1 3 3 1 3 WTX-26S 1BN308LF 26 (98) 0.44 10.5 8.8 7.6 38 /4 (972) /8 (390) 81 (307) 1" NPTF 0.41 36 (16) 1BN313 WTX-81S 151BN313 32.6 27.5 56 /8 (1432)32.6 22 (529) 123.8 /4" NPTF 56 103 (4 WTX-81S 81 (307)23.8 0.41 27.5 /8 (143 1/4 (1200) 1/4" NPTF 471123 18 PSI (124 kPa); WXT-8 = 28 PSI 1 3 WTX-86S 1BN315 86 (326) 0.54 34.6 29.2 25.3 47 26 (660) 1 (5 WTX-86S 1BN315 86 (326) 0.54 34.6 29.2 25.3 / 4 (120 WTX-32S 1BN309LF 32 (121) 0.35 10.9 9.4 46 /2 (1181) 15 /8 (390) 1" NPTF 43 (20) 7/8 (1572)47.8 26 (660) 1/4" NPTF 617166 WTX-119S 1BN316 119 (450) 0.39 47.8 40.5 35.0 61 1 (7 5 1 WTX-119S 1BN316 119 (450) 0.39 40.5 35.0 / 8 (157 WTX-34S 1BN310LF 34 (129) 1.00 13.7 11.6 10.0 29 /8 (752) 22 (529) 1 /4" NPTF 61 (28) (193 kPa); All other WTX tanks = 136 (914) Dimensions subject to change. to be Dimensions used for purposes. to change. Not to be used for construction purposes. WTX-44S 1BN311LF 44 (167) 0.77 17.7 15 12.9 22 (529) 11/Not 4" NPTF 69construction (31)subject 38 PSI (262 kPa) WTX-62S 1BN312LF 62 (265) 0.55 24.9 21.1 18.2 463/4 (1187) 22 (529) 11/4" NPTF 92 (41) WTX-81S WTX-86S WTX-119S 1BN313LF 1BN315LF 1BN316LF 81 (307) 86 (326) 119 (450) 0.41 0.54 0.39 32.6 34.6 47.8 27.5 29.2 40.5 23.8 25.3 35.0 563/8 (1432) 471/4 (1200) 617/8 (1572) 22 (529) 26 (660) 26 (660) 11/4" NPTF 11/4" NPTF 11/4" NPTF 103 (47) 123 (56) 166 (75) Dimensions subject to change. Not to be used for construction purposes. WTX-2, WTX-5, WTX-8, WTX-10, WTX-14 34 WTx-2 thru WTx-14 WTX-2, WTX-5, WTX-14S, WTX-20S,WTX-10S, WTX-10S, WTX-26S,WTX WTx-10S thru WTx-119SWTX-62S, WTX-8, WTX-10, WTX-14 WTX-32S, WTX-34S, WTX-44S, WTX-32S, WTX WTX-81S, WTX-86S, WTX-119S WTX-81S, VALVES TPV – Tank Purge Valves Horizontal Tank Installation with Rolairtrol Air Separator Description Combination full port shut-off valve and drain valve used to connect an expansion tank to the system. It is important that the pre-charge in an expansion tank be maintained at the proper pressure at all times. This pressure is the lowest system operating pressure. When the tank’s pressure is adjusted, there should be no system liquid in it. This pre-charge should be checked and adjusted when: • Tank is first installed • If system is started or operating with the incorrect tank pre-charge • Annually to assure proper pre-charge pressure at all times TPV Rolairtrol Diaphragm Tank Vertical Tank Installation with Rolairtrol Air Separator TPV The TPV (Tank Purge Valve) is ideal for this as the tank can be isolated from the system, drained and the pre-charge checked and adjusted without draining or shutting down the system. The TPV also serves as a service valve should the tank need to be removed or have the bladder changed. These valves are furnished standard with a drain valve with a standard 5/8” hose connection. Expansion Tank Operating Data Maximum Working Pressure: 400 PSIG (2,758 kPa) Maximum Operating Temperature: -4°F (-20°C) to 250°F (121°C) Specifications Materials of Construction Valve Body: Brass Ball: Chrome Plated Ball Seal: Teflon® Stem: Explosion Proof O-Ring: EPDM *Teflon is a registered trademark of E.I. du Pont de Nemours and Company J (2) 1/4” NPT PIPE PLUGS TANK CONNECTION H WARNING LABEL (V56873) SYSTEM CONNECTION Model Number Part Number System Connection Tank Connection J Approx. Weight Lbs. TPV-1/2SF 113226 1/2” Female SWT 1/2” Female NPT 1.67 2.25 3.15 3.82 (42.4) (57.2) (80.0) (97.0) 0.84 1.60 2.36 1.75 (21.3) (40.6) (59.9) (44.5) 3.34 (84.8) 1.0 (0.5) TPV-1/2FF 113227 1/2” Female NPT 1/2” Female NPT 1.19 2.00 2.90 3.55 (30.2) (50.8) (73.7) (90.4) 0.84 1.60 2.36 1.75 (21.3) (40.6) (59.9) (44.5) 3.34 (84.8) 1.0 (0.5) TPV-1/2SM 113228 1/2” Female SWT 1/2” Male NPT 1.29 2.25 3.15 4.73 0.84 1.60 2.36 1.75 (32.2) (57.2) (80.0) (120.1) (21.3) (40.6) (59.9) (44.5) 3.34 (84.8) 1.0 (0.5) TPV-1/2FM 113229 1/2” Female NPT 1/2” Male NPT 1.06 2.00 2.90 4.47 0.84 1.60 2.36 1.75 (26.9) (50.6) (73.7) (113.6) (21.3) (40.6) (59.9) (44.5) 3.34 (84.8) 1.0 (0.5) TPV-3/4SF 113230 3/4” Female SWT 3/4” Female NPT 1.67 2.85 3.72 4.53 1.06 1.95 2.66 1.89 (42.2) (72.4) (94.5) (115.1) (26.9) (49.5) (67.6) (48.0) 3.50 (88.9) 1.24 (0.6) TPV-3/4FF 113231 3/4” Female NPT 3/4” Female NPT 1.19 2.50 3.26 4.06 1.06 1.95 2.66 1.69 (30.2) (63.5) (82.8) (103.1) (26.9) (49.5) (67.6) (48.0) 3.50 (68.9) 1.24 (0.6) TPV-3/4SM 113232 3/4” Female SWT 3/4” Male NPT 1.67 2.85 3.72 5.50 (42.4) (72.4) (94.5) (14.0) 1.06 1.95 2.66 1.69 (26.9) (49.5) (67.6) (48.0) 3.50 (68.9) 1.25 (0.6) TPV-3/4FM 113233 3/4” Female NPT 3/4” Male NPT 1.19 2.50 3.26 5.03 1.06 1.95 2.66 1.69 (30.2) (63.5) (82.8) (127.6) (26.9) (49.5) (67.6) (48.0) 3.50 (68.9) 1.25 (0.6) TPV-1SF 113234 1” Female SWT 1” Female NPT 1.95 3.18 4.14 5.05 1.23 2.06 2.71 2.00 4.00 (49.5) (80.6) (105.2) (126.3) (31.2) (52.3) (68.6) (50.8) (101.6) 1.71 (0.8) TPV-1FF 113235 1” Female NPT 1” Female NPT 1.46 2.63 3.60 4.50 1.23 2.06 2.71 2.00 4.00 (36.8) (66.5) (91.4) (114.3) (31.2) (52.3) (68.6) (50.8) (101.6) 1.71 (0.8) TPV-1SM 113236 1” Female SWT 1” Male NPT 1.95 3.18 4.14 6.16 1.23 2.06 2.71 2.00 4.00 (49.5) (80.6) (105.2) (156.5) (31.2) (52.3) (68.6) (50.8) (101.6) 1.75 (0.8) TPV-1FM 113237 1” Female NPT 1” Male NPT 1.45 2.53 3.60 5.60 1.23 2.06 2.71 2.00 4.00 (36.8) (60.8) (91.4) (142.2) (31.2) (52.3) (68.6) (50.8) (101.6) 1.75 (0.8) TPV-11/4SF 113238 11/4” Female 11/4” Female SWT NPT 2.13 3.94 5.14 6.10 1.34 2.71 2.96 2.45 4.50 (54.1) (100.1) (130.6) (154.9) (34.0) (68.8) (75.2) (62.2) (114.3) 3.15 (1.5) TPV-11/4FF 113239 11/4” Female 11/4” Female NPT NPT 1.55 3.37 4.56 5.50 1.34 2.71 2.96 2.45 4.50 (39.4) (85.6) (115.6) (139.7) (34.0) (68.8) (75.2) (62.2) (114.3) 3.15 (1.5) TPV-11/4SM 113240 11/4” Female SWT 11/4” Male NPT 2.13 3.94 5.14 7.11 1.34 2.71 2.96 2.45 4.50 (54.1) (100.1) (130.6) (180.6) (34.0) (68.8) (75.2) (62.2) (114.3) 3.19 (1.5) TPV-11/4FM 113241 11/4” Female NPT 11/4” Male NPT 1.55 3.37 4.55 6.52 1.34 2.71 2.96 2.45 4.50 (39.4) (85.6) (115.6) (165.6) (34.0) (68.8) (75.2) (62.2) (114.3) 3.19 (1.5) TPV-11/2SM 113242 11/2” Female SWT 11/2” Male NPT 2.54 4.66 5.90 8.32 1.85 3.25 3.38 3.00 5.30 (84.5) (118.4) (149.9) (211.3) (47.0) (82.6) (85.9) (76.2) (134.5) 5.50 (2.5) TPV-11/2FM 113243 11/2” Female NPT 11/2” Male NPT 1.91 3.97 5.12 7.64 1.85 3.25 3.38 3.00 5.30 (48.5) (100.8) (130.1) (194.1) (47.0) (82.6) (85.9) (76.2) (134.5) 5.50 (2.5) G F E D 1/4” NPT DRAIN VALVE C B A These valves are not recommended to be used on potable water tanks. A B Dimensions* Inch (mm) C D E F G H TPV-2SM 113244 2” Female SWT 2” Male NPT 2.89 4.57 6.80 9.80 2.00 4.00 3.52 3.33 6.12 (72.4) (116.1) (172.7) (248.9) (50.8) (101.6) (89.4) (84.6) (155.5) 8.00 (3.63) TPV-2FM 113245 2” Female NPT 2” Male NPT 2.06 4.65 5.85 8.87 2.00 4.00 3.52 3.33 6.12 (62.3) (118.1) (148.6) (225.3) (50.8) (101.6) (89.4) (84.6) (155.5) 8.00 (3.63) *All dimensions +/– 0.125 (3.2 mm) tolerance. Dimensions are subject to change. Not to be used for construction purposes unless certified. 35 HEAT EXCHANGERS Brazed Plate Heat Exchangers Description Model BPX brazed plate heat exchangers offer the highest level of thermal efficiency and durability in a compact, low cost unit. The corrugated plate design provides very high heat transfer coefficients, resulting in a more compact design. The unit’s stainless steel plates are vacuum brazed together to form a durable, integral piece that can withstand high pressure and temperature. The BPX heat exchangers offer a compact design compared to shell and tube exchangers • 1/6 the size of shell and tube • 1/5 the weight of shell and tube • 1/8 the liquid required of shell and tube • 1/3 to 1/5 of the surface area required BPX units are ideal for a wide variety of hydronic applications such as: • Radiant Floor Heating • Domestic Water Heating • Snow MELT Systems • Swimming Pool Heating Operating Data Design Pressure: 435 PSI (30 bar) Design Temperature: 450°F (232°C) Plates: Stainless Steel Braze Material: Copper Connections: From 1/2 inch to 4 inch Capacity: Up to 800 GPM Construction Codes : UL, CRN, ASME Code Stamp Option Also available in double-wall design. Designed for dependability – Small size. Big impact. Mechanical Design: Design pressures up to 435 PSIG. Maximum design temperature up to 450˚F. Minimum design temperature to -310˚F. Construction Codes: Available codes include UL, CRN, and ASME code stamp. Connections: From 1/2-inch to 4-inch. Standard connection options include NPT, SAE flanged and sweat. Custom connections available. Capacity: Up to 800 GPM and 350 sq.ft. of surface area. Materials: Stainless steel 316L plates. Copper brazed material. Mounting: Reduce mounting costs with optional threaded studs or integral mounting bracket. 36 BP400-40 (¾" MPT) BP412-30 (1" MPT) BP412-30 (1" MPT) BP412-50 (1" MPT) BP424-20 (2" MPT) BP424-30 (2" MPT) BP424-40 (2" MPT) BP424-50 (2" MPT) 175,000 250,000 300,000 450,000 600,000 900,000 1,200,000 1,350,000 18.0 25.8 30.9 46.4 61.8 92.7 123.6 139.1 5.2 4.1 5.8 6.2 4.8 4.8 5.1 4.7 12.5 17.9 21.4 32.1 42.9 64.3 85.7 96.4 2.8 2.1 2.9 3.3 2.8 3.0 3.2 2.9 NRF-36 PL-36 PL-55 613 609 614 625 625 1½" 1½" 2" 2" 2" 2½" 3" 3" 24.8 4.6 13.3 1.2 NBF-25 1-1/2” For a Radiant Heating Application, the choice would 33.0 5.1 17.8 1.4 NBF-25 1-1/2” 37.1 4.8 20.0 1.8 NBF-25 2” be a BP400-40. BPDW415-60 (1" MPT) 600,000 800,000 BPDW415-80 (1" MPT) 900,000 BPDW415-100 (1" MPT) BPDW415-110 (1" MPT) 1,100,000 ( 2 ) BPDW415-80 (1" MPT) 1,500,000††† ( 2 ) BPDW415-100 (1" MPT) 2,000,000††† HEAT EXCHANGERS Brazed Plate Heat Exchangers Larger models are available upon request. † Assumptions: Longest radiant loop is 250 ft. PEX. 6.3 4.5 5.9 24.4 33.3 44.4 3.1 1.3 1.7 NBF-36 2” NBF-45 2” NBF-45B 2-1/2” † Assumptions: 20 ft. of copper pipe with (6) 90 degree elbows. †† Pipe size shown isn't the connection size of the heat exchanger. ††† Two units are required in parallel. Quick Selection Tables †† Pipe size shown isn't the connection size of the heat exchanger. Domestic Water Heating Radiant Floor Heating Swimming Pool Heating Domestic Water Heating - Double Wall BoilerSide: Side:Water Water180º 180ºFFsupply, supply,130º 130º FF return return Boiler Domestic Side: Water 50º F supply, F return Pool Water Side: Water 70º F supply, 107º F140º return Boiler Side: Water 180º F supply, 130º F return BoilerWater Side: Side: WaterWater 180º 50º F supply, 160º140º F return Domestic F supply, F return Radiant Floor Side: Water 100º F supply, 120º F return Model Model Heat Heat Exchanged Exchanged BTU/Hr BTU/Hr Boiler Side Boiler Side Flow Pressure Drop Flow Pressure Drop GPM PSI GPM PSI 2.5 1.6 Domestic Water Side B&G Radiant Floor Side B&G Flow Pressure Drop Pump Flow Pressure Drop Selection Pump † GPM PSI Selection† GPM PSI 1.3 0.3 NBF-9U Pipe Pipe Size†††† Size 5 BP400-10 (¾" MPT) 60,000 /8" BP400-10 (¾" (¾" MPT) MPT) 150,000 30,000 3.1 2.4 3.0 1.6 NRF-25 ¾" BP400-20 6.2 2.1 3.3 0.6 NBF-9U ¾" BP400-10 (¾" MPT) 50,000 5.2 6.1 5.0 4.2 NRF-36 BP400-30 (¾" MPT) 225,000 9.3 2.2 5.0 0.7 NBF-9U 1"1" BP400-20 (¾" (¾" MPT) MPT) 350,000 100,000 10.3 5.2 10.1 4.4 NRF-36 1¼" 1¼" BP400-40 14.4 3.4 7.8 1.0 NBF-12 BP400-30 (1" (¾"MPT) MPT) 450,000 150,000 15.5 5.3 15.2 4.9 NRF-36 1¼" 1½" BP410-30 18.6 6.2 10.0 1.8 NBF-25 BP400-40 (1" (¾"MPT) MPT) 600,000 200,000 20.6 5.8 20.2 5.5 NRF-36 1½" 1½" BP410-40 24.8 6.2 13.3 2.0 NBF-25 BP411-20(1" (1"MPT) MPT) 800,000 250,000 25.8 3.3 25.2 3.0 PL-36 2" BP410-50 33.0 6.9 17.8 2.4 NBF-25 1½" BP411-20(1" (1"MPT) MPT) 900,000 350,000 36.1 6.3 35.3 5.6 PL-55 BP410-60 37.1 6.9 20.0 2.2 NBF-25 2"2" BP411-30 (1" MPT) 450,000 46.4 6.1 45.4 5.8 607 2" BP410-80 (1" MPT) 1,100,000 45.4 6.8 24.4 2.2 NBF-36 2" BP424-20(2" (2"MPT) MPT) 1,500,000 600,000 61.8 4.8 60.6 4.2 609 2½" BP423-30 61.9 4.6 33.3 1.4 NBF-45 2" BP424-30 (2" MPT) 900,000 92.7 4.8 90.9 4.5 611 3" BP423-40 (2" MPT) 2,000,000 82.5 4.6 44.4 1.4 PL-45B 2½" BP424-40(2" (2"MPT) MPT) 2,500,000 1,200,000 103.1 123.6 5.1 121.2 5.0 625 3" BP423-50 4.8 55.5 1.5 PL-75B 2½" BP424-50 (2" MPT) 1,350,000 139.1 4.7 136.3 4.6 619 3" Larger models are available upon request. † Assumptions: 200 ft. TEL of copper pipe with (6) 90 degree Larger models available elbows. †† Pipeare size shown isupon not request. the connection size of the heat exchanger. † Assumptions: Longest radiant loop is 200 ft. PEX. †† Pipe size shown isn’t the connection size of the heat exchanger. Model3 Model Side: Water 40% P.G. 100º F supply, 130º F return Boiler Side: Water 180º F supply, 130º F return Boiler Side: Water 180º FSnow supply, 130º F return Domestic Water Water 50º F supply, 140º F return Domestic Water Side: Water 50º F supply, 140ºSide: FBoiler return Side Snow Melt Side Heat B&G 0.2 3.25/8”1.3 5.1 NBF-9U 0.4 4.33/4” 3.3 4.2 NBF-9U 3.8 7.1 1” 5.0 5.4 NBF-9U 4.5 12.5 5.2 NBF-12 1-1/4”7.8 5.4 17.9 10.0 1-1/4” 4.1 NBF-25 4.6 21.4 13.3 5.8 NBF-25 1-1/2” 5.1 17.8 1-1/2” 6.2 NBF-25 32.1 4.8 4.8 NBF-25 42.92”20.0 6.3 64.32”24.4 4.8 NBF-36 4.5 85.72” 33.3 5.1 NBF-45 5.9 96.4 44.4 4.7 NBF-45B 2-1/2” 2.1 1.9 2.7 2.8 2.1 2.9 3.3 2.8 3.0 3.2 2.9 0.1 0.1 0.9 1.1 1.4 1.2 1.4 1.8 3.1 1.3 1.7 1.3 0.5 3.3 4.1 5.0 1.7 7.8 2.7 10.0 2.5 13.3 5.6 17.8 3.9 20.0 2.3 24.4 1.9 33.3 2.8 44.4 2.5 2.7 0.11.8 0.15.4 0.97.3 1.114.0 1.418.0 1.227.2 1.436.0 1.854.0 3.172.0 1.390.0 1.7 108.0 135.6 NBF-9U 0.6 NBF-9U 5.0 NBF-9U 2.5 NBF-12 4.5 NBF-25 3.4 NBF-25 7.7 NBF-25 6.9 NBF-25 3.6 NBF-36 3.1 NBF-45 4.7 NBF-45B 4.2 4.7 5/8” 3/4” 1” 1-1/4” 1-1/4” 1-1/2” 1-1/2” 2” 2” 2” 2-1/2” †† Larger models areisn't available upon request. Pipe size shown the connection size of the heat exchanger. †††1)Two units approx. are required in parallel. Provides 2º F per hour heating with 180º F boiler to achieve 80º F pool temperature. 2) Pool water flow rate usually requires flow by pass from main pool circulation. 3) Chlorinated pool water can be corrosive to SS316L and Copper. Proper control of chlorine levels is required or alternate materials of construction should be considered. Swimming Pool Heating Outdoor Wood Boiler Boiler Side: Water 180º F supply, 130º F return Boiler Side: Water 180º F supply, 155º F return Pool Side: Water 70º F supply, 107º F return House Side: Water 140º F supply, 165º F return Pipe Water Side FlowDomestic HeatFlow Domestic WaterPressure Side Boiler Boiler Side Exchanged Heat Model Drop Pressure DropSide Pump †† B&G Pump Pipe B&G Pump Pipe † Size Exchanged Pressure Drop Flow Pressure Exchanged FlowModel Pressure DropBTU/Hr Flow Pressure DropPSI Selection GPM Flow PSI Drop †GPM †† Selection† Size†† Selection Size BTU/Hr3.1 PSIGPM 2.4 PSI 2.1 GPM 0.9 PSI BTU/Hr BP400-10 GPM (¾" MPT) PSI 30,000 GPM NRF-25 ¾" BPDW410-20 (1"0.2MPT) 45,0001.360,000 60,000 BP400-10 2.5 (¾" MPT) 4.6 0.1 2.5 " MPT) 150,000 BPDW410-34 (1"0.4MPT) 60,0003.3 6.2 0.1 6.2 150,000 BP400-14 6.2 (¾" MPT) " MPT) BPDW415-24 (1"3.8MPT) 100,000 " MPT) 10.3 0.9 9.3 225,000 BP400-20 9.3 (¾" MPT) 5.0225,000 350,000 BPDW415-34 (1"4.5MPT) 175,000 18.0 1.114.4 350,000 BP400-40 14.4 (¾" MPT) 7.8 " MPT) 450,000 BPDW415-40 (1"5.4MPT) 250,000 450,000 BP412-30 18.6 (1" MPT) 10.0 25.8 1.418.6 " MPT) BPDW415-60 (1"4.6MPT) 300,000 600,000 30.9 1.224.8 " MPT) 600,000 BP412-30 24.8 (1" MPT) 13.3 800,000 BPDW415-80 (1"5.1MPT) 450,000 800,000 BP412-50 33.0 (1" MPT) 17.8 46.4 1.433.0 " MPT) 900,000 BPDW415-100 (1" 900,000 BP424-20 37.1 (2" MPT) 4.8MPT)600,000 20.0 61.8 1.837.1 1" MPT) BPDW415-110 (1" 1,100,000 92.7 3.145.4 1" MPT) 1,100,000 BP424-30 45.4 (2" MPT) 6.3MPT)900,000 24.4 ††† 61.9 2 ) 61.9 BPDW415-80 (1" MPT) 1,500,000 (2" MPT) 1,200,000 123.6 (1" MPT) 1,500,000†††(BP424-40 4.5 33.3 1.3 ††† 82.5 2,000,000 ( 2BP424-50 ) BPDW415-100 1,350,000 139.1 82.5 (2" MPT) 5.9(1" MPT) 44.4 1.7 (1" MPT) 2,000,000††† Side Water Side Pool Side Pool Heat Heat Boiler SideBoiler Domestic B&G Pump Pipe 2 Flow Pressure Flow Drop PressureFlow Drop SizeExchanged Exchanged FlowDropPressure Pressure†Drop †† Selection Size 1 BTU/Hr Gallons BTU/Hr GPM PSI GPM PSIGPM GPM PSI PSI 2.5 0.2 BPDW410-20 (1" MPT) 2,000 60,000 33,300 BP400-10 (¾" MPT) 1.37 6.2 0.4 BPDW410-34 (1" MPT) 6,000150,000 99,900 BP400-10 (¾" MPT) 4.10 BPDW415-24 (1" MPT) 8,000 225,000 133,200 9.3 3.8 BP400-20 (¾" MPT) 5.50 14.4 4.5 BPDW415-34 (1" MPT) 15,000350,000 250,234 BP400-30 (¾" MPT) 10.00 450,000 18.6 5.4 BPDW415-40 (1" MPT) BP412-20 (1" MPT) 20,000 333,645 13.00 BPDW415-60 (1" MPT) 30,000600,000 500,467 24.8 4.6 BP412-20 (1" MPT) 20.70 33.0 5.1 BPDW415-80 (1" MPT) 40,000800,000 667,290 BP412-30 (1" MPT) 27.00 37.1 4.8 BPDW415-100 (1" MPT) 60,000900,0001,000,936 BP424-20 (2" MPT) 40.00 BPDW415-110 (1" MPT) 80,0001,100,0001,334,581 45.4 6.3 BP424-30 (2" MPT) 53.00 ††† ( 2BP424-30 ) BPDW415-80 (1" MPT)100,000 1,500,000 1,668,226 61.9 4.5 (2" MPT) 67.00 82.5 5.9 2,000,000††† ( 2BP424-40 ) BPDW415-100 (2" MPT)(1" MPT) 120,000 2,001,871 82.50 BP424-50 (2" MPT) 150,000pipe with 2,502,000 103.20 † Assumptions: 20 ft. of copper (6) 90 degree elbows. Snow Melt Applications Domestic Heating - Double Domestic Water Heating - Double Wall Boiler Side:Water Water 180º F supply, 160º F return Wall NBF-9U ¾" 5/8” NRF-35 NBF-9U 1" 3/4” NRF-25 NBF-9U 1" 1” NRF-36 NBF-12 1½" 1-1/4” NRF-36 NBF-25 1½" 1-1/4” PL-36 NBF-25 2"1-1/2” PL-55 NBF-25 613 2"1-1/2” 609NBF-25 2" 2” 614NBF-36 2½" 2” NBF-45 3" 2” 625 625NBF-45B 3"2-1/2” models are ft. available upon request. † Larger Assumptions: of copper pipe with (6) 90 degree elbows. ft. of copper pipe with (6) 90 degree20 elbows. † Pipe Assumptions: Longest radiant loop is 250 sizeheat shown isn't the connection size ft. of PEX. the heat exchanger. n isn't the connection †† size of the exchanger. †† Two Pipe units size shown isn't theinconnection are required parallel. size of the heat exchanger. required in parallel. ††† T) T) T) T) T) T) T) T) T) T) T) T) 45.4 61.9 82.5 3 Model Model Pool Side Side Pool Heat Heat BoilerBoiler SideSide House Size Exchanged Flow Pressure DropFlow Flow2 Pressure PressureDrop Drop Exchanged Flow Pressure Drop 1 BTU/Hr GallonsBTU/Hr GPM PSI GPM GPM PSI PSI GPM PSI BP400-10 (¾" MPT) 2,000 33,300 BP400-20LP (¾" MPT) 30,500 2.52 BP400-10 (¾" MPT) 6,000 99,900 BP400-30LP (¾" MPT) 50,000 4.12 BP400-20 (¾" MPT) 8,000 133,200 BP400-40LP (¾" MPT) 70,000 5.77 BP400-30 (¾" MPT) 15,000 250,234 BP410-20LP (1" MPT) 80,000 6.60 BP412-20 (1" MPT) 20,000 333,645 BP410-30LP (1" MPT) 130,000 10.72 BP412-20 (1" MPT) 30,000 500,467 BP410-40LP (1" MPT) 179,500 14.80 BP412-30 (1" MPT) 40,000 667,290 BP410-50LP (1" MPT) 229,500 18.92 BP424-20 (2" MPT) 60,000 1,000,936 BP410-60LP (1" MPT) 279,000 23.00 BP424-30 (2" MPT) 80,000 1,334,581 BP410-70LP (1" MPT) 329,000 27.13 BP424-30 (2" MPT) 100,000 1,668,226 BP410-80LP (1" MPT) 378,500 31.21 BP424-40 (2" MPT) 120,000 2,001,871 BP410-90LP (1" MPT) 428,500 35.33 BP424-50 (2" MPT) 150,000 2,502,000 BP410-100LP (1" MPT) 478,000 39.41 1.37 4.10 5.50 10.00 13.00 20.70 27.00 40.00 53.00 67.00 82.50 103.20 0.4 0.5 0.6 1.9 2.2 2.3 2.5 2.8 3.0 3.3 3.7 4.0 0.5 4.1 1.7 2.7 2.5 5.6 3.9 2.3 1.9 2.8 2.5 2.7 1.8 2.5 5.4 4.1 7.3 5.7 14.0 6.5 18.0 10.6 27.2 14.6 36.0 18.7 54.0 22.8 72.0 26.8 90.0 30.9 108.0 34.9 135.6 39.0 0.6 0.3 5.0 0.4 2.5 0.6 4.5 1.6 3.4 1.92 7.7 2.2 6.9 2.4 3.6 2.6 3.1 2.9 4.7 3.2 4.2 3.6 4.7 4.0 E Flow x Examp For a R be a BP Larger models are available upon request. Larger models are available upon request. 1) Provides approx. 2º F per hour heating with 180º F boiler to achieve 80º F pool temperature. 2) Pool water flow rate usually requires flow by pass from main pool circulation. 3) Chlorinated pool water can be corrosive to SS316L and Copper. Proper control of chlorine levels is required or alternate materials of construction should be considered. Solar Heating Solar Side: 45% Propylene Glycol 149° F supply, 113° F return Storage Tank Side: Water 104° F supply, 140° F return Domestic Water Heating Boiler Side: Water 180º F supply, 130º F return Swimming Pool Domestic Water Side: Water 50º F Heating supply, 140º F return Swimming Pool Heating Boiler Side: Water 130ºWater F return Boiler Side: Water 180º F supply, 130º F return Boiler180º Side F supply, Domestic Side B&G Heat Water 70º F supply, 107º F return Pool Side: Water 70º F supply, Pool 107ºSide: F return Pool Size Gallons1 2,000 6,000 8,000 15,000 20,000 30,000 40,000 60,000 80,000 100,000 120,000 150,000 Pipe Model Exchanged Flow Pressure Drop Flow Pressure Drop Pump †† Side PSI Pool Side† Size Pool Boiler Side GPMHeat Pool Side Boiler Heat BTU/Hr Selection PSI GPM 3 2 2 Size DropExchanged Flow Drop Pressure Drop Pressure Drop Model 5 Exchanged Pressure BP400-10 (¾"Flow MPT) Pressure 60,000 2.5 Flow 1.6 1.3 0.3 Flow NBF-9U /8" 1 BTU/Hr BP400-20 (¾"GPM MPT) Gallons 150,000 PSI 6.2BTU/Hr GPM 2.1 GPM PSI 3.3 PSI 0.6 GPM NBF-9UPSI ¾" BP400-30 (¾" 1.37 225,000 9.333,300 BP400-10 MPT) 2,0000.5 33,300 1.8 2.2 1.370.6 5.0 0.5 0.7 1.8 NBF-9U 0.6 1" BP400-40 (¾" 4.10 350,000 BP400-10 MPT) 6,0004.1 14.499,900 99,900 5.4 3.4 4.105.0 7.8 4.1 1.0 5.4 NBF-12 5.0 1¼" BP410-30 (¾" (1" MPT) 450,000 BP400-20 8,0001.7 18.6 133,200 133,200 5.50 7.3 6.2 5.502.5 10.0 1.7 1.8 7.3 NBF-25 2.5 1¼" BP410-40 (¾" (1" 10.00 MPT) 600,000 BP400-30 15,000 250,234 250,234 2.7 24.8 14.0 6.2 10.00 4.5 13.3 2.7 2.0 14.0 NBF-25 4.5 1½" BP410-50 (1" 13.00 800,000 BP412-20 MPT) 20,000 333,645 333,645 2.5 33.0 18.0 6.9 13.00 3.4 17.8 2.5 2.4 18.0 NBF-25 3.4 1½" BP410-60 900,000 37.1 6.9 BP412-20 (1" MPT) 30,000 500,467 20.70 500,467 20.70 5.6 27.2 7.7 20.0 5.6 2.2 27.2 NBF-25 7.7 2" BP410-80 (1" 27.00 BP412-30 MPT) 1,100,000 40,000 667,290 667,290 3.9 45.4 36.0 6.8 27.00 6.9 24.4 3.9 2.2 36.0 NBF-36 6.9 2" BP423-30 (2" 40.00 BP424-20 MPT) 1,500,000 60,000 1,000,936 1,000,936 2.3 61.9 54.0 4.6 40.00 3.6 33.3 2.3 1.4 54.0 NBF-45 3.6 2" BP423-40 (2" 53.00 BP424-30 MPT) 2,000,000 80,000 1,334,581 1,334,581 1.9 82.5 72.0 4.6 53.00 3.1 44.4 1.9 1.4 72.0 PL-45B 3.1 2½" BP423-50 (2" 67.00 BP424-30 MPT) 2,500,000 100,000 1,668,226 1,668,226 2.8 103.1 90.0 4.8 67.00 4.7 55.5 2.8 1.5 90.0 PL-75B 4.7 2½" BP424-40 (2" 82.50 MPT) 120,000 2,001,871 82.50 108.0 4.2 Larger models are available upon † Assumptions: 200 ft. TEL2.5 of copper pipe with (6) 90 degree 2,001,871 2.5 request. 108.0 4.2 elbows. size shown is2.7 not the 2,502,000 connection of the BP424-50††(2"Pipe MPT) 150,000 2.7 135.6 4.7 2,502,000 103.20 135.6 size103.20 4.7heat exchanger. e available upon request.Larger models are available upon request. Provides 2º achieve F per hour with 180º F boiler to achieve 80º F pool temperature. ox. 2º F per hour heating1)with 180º Fapprox. boiler to 80ºheating F pool temperature. 2) Pool waterfrom flowmain rate pool usually requires flow by pass from main pool circulation. w rate usually requires flow by pass circulation. 3) to Chlorinated pool waterProper can becontrol corrosive to SS316L and is Copper. Proper control of chlorine levels is ool water can be corrosive SS316L and Copper. of chlorine levels required or alternate materials of construction should be considered. ternate materials of construction should be considered. Outdoor Wood Boiler Outdoor Wood Boiler Heat Exchanged BTU/Hr Boiler Side Heat HouseBoiler Side Side ModelPressure Exchanged Pressure Flow Drop Flow Flow Pressure Drop Drop GPM PSI BTU/HrGPM GPM PSI PSI BP400-20LP (¾" MPT) 30,500 2.52 0.4 Flow GPM 2.5 House Side Pressure Drop PSI 0.3 Storage Tank Side Pipe Size†† ¾" 1" 1¼" 1½" 1½" 2" 2" 2" 2½" 3" 3" 3" Larger models are available upon request. Larger models are available upon request. † Assumptions: Longest radiant loop is 200 ft. PEX. † Assumptions: Longest radiant loop is 200 ft. PEX. †† Pipe sizeheat shown isn’t the connection size of the heat exchanger. †† Pipe size shown isn’t the connection size of the exchanger. Solar Heating Solar Side: 45% Propylene Glycol 149° F supply, 113° F return Storage Tank Side: Water 104° F supply, 140° F return Model Boiler Side: Water 180º F supply, 155º F return Boiler Side: Water 180º F supply, 155º F return House Side: Water 140º F supply, 165º F return House Side: Water 140º F supply, 165º F return Solar Side Heat Outdoor Wood Boiler FloorDrop Heating Exchanged DropRadiant Flow Pressure Boiler Side: WaterFlow 180º FPressure supply, 155º F return Radiant Floor Heating BTU/Hr House Side: 140º 165º F Freturn Boiler Side: Water 180º PSI F supply, 160º F return GPM PSI GPM Boiler Side:Water Water 180ºF Fsupply, supply, 160º return Radiant Side: Water 100º Radiant Heat Floor 100º F supply, 120º F return BP410-10 (1" MPT) 2,100 Side: Water 0.13 Boiler < 0.10 Floor 0.12 < 0.10F supply, 120º F return Side House Side BP410-20 (1" MPT) 6,100 0.38 SidePressure < 0.10 0.34 < 0.10 Boiler Side Heat Floor B&G Boiler Radiant Side Model Exchanged Flow Drop Flow Pressure DropRadiant Floor Side Heat B&G BP410-30 (1" MPT) 10,100 0.62 0.10 0.57 0.10 Pipe Model Drop
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xmp.iid:F4F2C8C20820681192B0FD55BFB700C6, xmp.iid:AAB023DB0820681192B0FD55BFB700C6, xmp.iid:D855805A0920681192B0FD55BFB700C6, xmp.iid:88A3D0FC0E20681192B0FD55BFB700C6, xmp.iid:9A478C6F1220681192B0FD55BFB700C6 History When : 2010:04:26 17:52:05-05:00, 2010:04:26 18:56:03-05:00, 2010:04:26 18:56:03-05:00, 2010:04:26 19:01:37-05:00, 2010:04:26 19:21:20-05:00, 2010:04:26 19:26:48-05:00, 2010:04:26 19:29:32-05:00, 2010:04:26 19:33:29-05:00, 2010:04:26 19:37:43-05:00, 2010:04:26 19:44:35-05:00, 2010:04:26 20:01:38-05:00, 2010:04:26 20:05:52-05:00, 2010:04:26 21:45:43-05:00, 2010:04:26 21:48:30-05:00, 2010:04:26 22:00:01-05:00, 2010:04:26 22:15:42-05:00, 2010:04:26 22:19:13-05:00, 2010:04:26 22:25:48-05:00, 2010:05:08 22:26:49-05:00, 2010:05:09 21:48:26-05:00, 2010:05:09 21:48:26-05:00, 2010:05:09 21:59:56-05:00, 2010:05:09 22:09:42-05:00, 2010:05:09 22:14:08-05:00, 2010:05:09 22:15:31-05:00, 2010:05:09 22:21:32-05:00, 2010:05:09 22:23:10-05:00, 2010:05:09 22:36:04-05:00, 2010:05:10 14:03:31-05:00, 2010:05:10 14:03:32-05:00, 2010:05:10 14:45:44-05:00, 2010:05:10 15:15:49-05:00, 2010:05:10 15:17:34-05:00, 2010:05:10 15:24:54-05:00, 2010:05:10 15:30:52-05:00, 2010:05:10 15:49:40-05:00, 2010:05:10 16:14:41-05:00, 2010:05:10 18:51:12-05:00, 2010:05:10 18:58:47-05:00, 2010:05:10 19:30:09-05:00, 2010:05:10 19:53:08-05:00, 2010:05:10 19:53:48-05:00, 2010:05:10 19:59:08-05:00, 2010:05:11 14:23:26-05:00, 2010:05:11 14:36:19-05:00, 2010:05:11 15:01:12-05:00, 2010:05:11 15:09:12-05:00, 2010:05:11 15:15:03-05:00, 2010:05:11 15:30:25-05:00, 2010:05:11 15:32:30-05:00, 2010:05:11 15:34:25-05:00, 2010:05:11 15:35:45-05:00, 2010:05:11 15:36:11-05:00, 2010:05:20 16:24:02-05:00, 2010:05:20 17:31:02-05:00, 2010:05:20 17:42:38-05:00, 2010:05:20 17:42:59-05:00, 2010:05:20 18:15:55-05:00, 2010:05:20 18:22:45-05:00, 2010:05:20 18:36:16-05:00, 2010:05:20 19:05:39-05:00, 2010:05:20 19:05:53-05:00, 2010:05:20 19:17:12-05:00, 2010:05:20 19:24:02-05:00, 2010:05:20 19:32:27-05:00, 2010:05:20 19:57:58-05:00, 2010:05:20 20:03:45-05:00, 2010:05:20 20:05-05:00, 2010:05:20 20:19:31-05:00, 2010:05:20 20:19:47-05:00, 2010:05:20 20:23:05-05:00, 2010:05:20 20:24:57-05:00, 2010:05:20 20:26:42-05:00, 2010:05:20 20:33:14-05:00, 2010:05:20 20:46:41-05:00, 2010:05:20 21:21:52-05:00, 2010:05:20 22:11:52-05:00, 2010:05:21 10:00:04-05:00, 2010:05:21 10:20:39-05:00, 2010:05:21 10:23:26-05:00, 2010:05:21 10:24:05-05:00, 2010:05:21 10:26:08-05:00, 2010:05:21 10:27:49-05:00, 2010:05:21 10:30:25-05:00, 2010:05:21 10:31:11-05:00, 2010:05:21 10:33:55-05:00, 2010:05:21 10:44:45-05:00, 2010:05:21 10:46:27-05:00, 2010:05:21 10:48:03-05:00, 2010:05:21 10:56:22-05:00, 2010:05:21 11:00:18-05:00, 2010:05:21 11:00:52-05:00, 2010:05:21 11:03:57-05:00, 2010:05:21 11:07:17-05:00, 2010:05:21 11:09:29-05:00, 2010:05:21 11:14:40-05:00, 2010:05:21 11:19:28-05:00, 2010:05:21 11:23:59-05:00, 2010:05:21 11:33:57-05:00, 2010:05:21 11:34:35-05:00, 2010:05:21 11:34:57-05:00, 2010:05:21 11:39:10-05:00, 2010:05:21 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13:40:46-05:00, 2010:06:16 14:01:21-05:00, 2010:06:16 14:37:33-05:00, 2010:06:16 14:50:58-05:00, 2010:06:16 14:54:03-05:00, 2010:06:16 14:54:34-05:00, 2010:06:16 14:55:35-05:00, 2010:06:16 14:56:06-05:00, 2010:06:16 14:59:11-05:00, 2010:06:16 14:59:45-05:00, 2010:06:16 15:01:10-05:00, 2010:06:16 15:03:39-05:00, 2010:06:16 15:13:49-05:00, 2010:06:16 15:30:16-05:00, 2010:06:16 15:36:02-05:00, 2010:06:16 15:37:39-05:00, 2010:06:16 19:50:15-05:00, 2010:06:16 20:06:09-05:00, 2010:06:16 20:07:31-05:00, 2010:06:16 20:10:17-05:00, 2010:06:16 20:13:17-05:00, 2010:06:16 20:16:26-05:00, 2010:06:16 20:16:48-05:00, 2010:06:16 22:43:39-05:00, 2010:06:16 22:51:55-05:00, 2010:06:16 23:12:57-05:00, 2010:06:18 10:48:16-05:00, 2010:06:18 10:54-05:00, 2010:06:18 11:37:39-05:00, 2010:06:18 11:38:24-05:00, 2010:06:18 11:40:58-05:00, 2010:06:18 12:17:54-05:00, 2010:06:18 13:25:24-05:00, 2010:06:18 13:25:24-05:00, 2010:06:18 13:44:50-05:00, 2010:06:18 14:00:08-05:00, 2010:06:23 14:42:16-05:00, 2010:06:23 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13:28:11-05:00, 2010:07:15 13:32:58-05:00, 2010:07:15 13:38:33-05:00, 2010:07:15 13:46:20-05:00, 2010:07:15 13:48:36-05:00, 2010:07:15 14:18:07-05:00, 2010:07:15 15:10:46-05:00, 2010:07:15 15:17:33-05:00, 2010:07:15 15:20:29-05:00, 2010:07:15 15:28:26-05:00, 2010:07:15 15:40:34-05:00, 2010:07:15 15:52:57-05:00, 2010:07:19 12:06:44-05:00, 2010:07:19 12:07:30-05:00, 2010:08:05 10:13:33-05:00, 2010:08:05 10:13:35-05:00, 2010:08:05 10:29:42-05:00, 2010:08:05 11:31:35-05:00, 2010:08:05 11:44:04-05:00, 2010:08:05 12:04:44-05:00, 2010:08:05 12:10:28-05:00, 2010:08:05 12:33:16-05:00, 2010:08:05 12:34:58-05:00, 2010:08:06 15:29:26-05:00, 2010:08:06 15:29:32-05:00, 2010:08:06 15:30:35-05:00, 2010:08:06 16:00:59-05:00, 2010:08:22 20:53:58-05:00, 2010:08:22 21:02:58-05:00, 2011:02:14 10:34:57-06:00, 2011:02:14 10:34:59-06:00, 2011:02:14 12:00:46-06:00, 2011:02:14 12:05:43-06:00, 2011:02:14 13:19:44-06:00, 2011:02:14 13:33:10-06:00, 2011:02:14 13:33:11-06:00, 2011:08:29 11:24:28-05:00, 2011:08:29 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