REMdevice s r l RBRBM6 Radio remote control receiver User Manual Serie move utente v32 en

REMdevice s.r.l. Radio remote control receiver Serie move utente v32 en

User Manual

Transmitter units: • T 3,5,7 move • BRICK move • PAIL move • GENESIS move  Receiver units: • RUBYBOX move • ECOBOX move • DIN move USER MANUAL move SERIES RADIOCONTROLS   EN User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 2 REMdevice® - ITALY  contents   Description ................................................................................... 3 use   How to use the device correctly and safely ................................. 4  Switching on, Activation, Use, Automatic shutdown ................... 7  Layout and description of controls .............................................. 7 service functions  Electronic key (LOCK/UNLOCK) .................................................... 8  TWIN auxiliary transmitter unit (FREE) ........................................ 9  CHANGING transmitter FREQUENCY ......................................... 10  Signalling the signal level received ............................................ 13  Wired control option ................................................................. 14 maintenance  Transmitter supply ..................................................................... 16  Recharging the induction accumulators .................................... 17  GENESIS transmitter with removable battery ........................... 18  T transmitter: replacing the lithium battery .............................. 19  Keeping the RC system in proper working order ....................... 21 technical specifications  Conformity ................................................................................. 22  Serial Number ............................................................................ 24  Technical specifications ............................................................. 25  Notes and Annexes .................................................................... 27  Warranty terms .......................................................................... 28   WARNING! The  remote  control  is  to  be  installed,  and  subsequently  used,  by suitably authorized and qualified  personnel only; incorrect installation or use can result in serious injury or damage to property. Before using the REMdevice move series radiocontrols, read carefully this instruction manual and comply with the instructions herein.
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    3 DESCRIPTION The move radio control system consists of one or more transmitter units:  GENESIS move  BRICK move  PAIL move  T 3,5,7 move and of one or more receiver units:  RUBYBOX move   ECOBOX move    DIN move User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 4 REMdevice® - ITALY How TO USE the DEVICE CORRECTLY and SAFELY The  remote  control  has  been  designed  strictly  for  use  by  qualified operators  only, who  are  required  to first  read  the  instructions on  how to use the device and comply with the safety standards prescribed by the law in the area where work is carried out. REMdevice shall not be liable for any bodily injury or damage to property resulting from: • misuse or inexpert use of the device • incorrect wiring or electrical connections • tampering • changes to the radiocontrol's design features • replacement of parts with non-original spare parts • failure to perform maintenance • failure to replace worn, faulty or defective parts • the device being used with its intrinsic safety features disabled or its original features altered in any way. Warning:  This  device  works  using  radio  signals;  it  can  operate  the machinery  it  is connected to  even  if barriers are  blocking its line  of  sight, such as brick walls, metal or wooden panels, other machinery, equipment, buildings, vehicles; it is important operators exercise the utmost care when activating the controls in order to avoid uncontrolled movements. Activating the radiocontrol • Stand  with  the  transmitter  unit  so  that  there  is  a  perfectly  clear full line of sight between it and the machinery • do not linger under overhead loads • do not operate from an unstable position • take proper note of the control's identification plates located next to each button or actuator • do  not  press  any  button  or  actuator  if  you  do  not  know  exactly what it does  Transmitter units Transmitter  units are  made so as  to  comply  with  the control functions  of the machine they control. The figures shown are generic. For your model, please refer to the datasheet attached to this manual.
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    5 GENESIS move transmitter unit                PAIL move transmitter unit       ––    GREEN LED (ON) RED LED (BATT) EMERGENCY STOP BUTTON   START LEVER LED F1 LED F2 RED LED (BATT) GREEN LED (ON) START LEVER LED F2 LED F1 EMERGENCY STOP BUTTON    Figure 1 – GENESIS Figure 1 – PAIL User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 6 REMdevice® - ITALY BRICK move transmitter unit               T move transmitter unit  Figure 1 – BRICK Figure 1 – T START BUTTON RED LED (BATT) GREEN LED (ON) EMERGENCY STOP BUTTON    LED F1 START BUTTON GREEN LED (ON) RED LED (BATT) EMERGENCY STOP BUTTON
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    7 Switching on, Activation, Use, Automatic shutdown Switching on  If not otherwise stated  in the datasheet, the mushroom EMERGENCY STOP BUTTON  is used  to  switch the  transmitter on  and off.  To  switch  on, rotate and disconnect the mushroom EMERGENCY STOP BUTTON Check that the GREEN LED (ON) flashes (just once), indicating that the unit is switched on (see Figure 1, corresponding model). Activation Press the  START  BUTTON  or activate the  START LEVER  or turn  the key to START,  depending  on  the  model.  The  GREEN  LED  (ON)  flashes  quickly  to indicate that the unit has been activated. If, on the other hand, the transmitter bleeps and the RED LED (BATT) comes on,  check  no  controls  are  on  via  the  other  buttons  or  actuators  that prevent activation. At the same time, the audible warning of the operating machine can be heard (if any). Use   Press the relevant buttons or operate the relevant control actuators for the operation  you  want  to  perform,  paying  attention  to  how  the  machine behaves. If you experience any kind of trouble controlling the machine (for mechanical or electrical reasons or if it is not performing as  you  intended  in  any  way),  press  the  EMERGENCY  STOP BUTTON straight away.  Never leave the transmitter unit unattended when it is switched on, even for just a few seconds.  Always switch off the transmitter unit at the end.  Put the transmitter unit away in a safe place where it cannot be reached by unauthorized  personnel;  never  allow  inexperienced  personnel  to  use  the transmitter unit.  Automatic shutdown  If this function is enabled (default factory setting), the transmitter unit will switch off automatically after approx. 4 minutes of inactivity. To restart the unit, press the START actuator. LAYOUT and DESCRIPTION of CONTROLS The various models differ in terms of the number of controls available and how  they  are  arranged.  A  different  appendix  is  associated  with  each configuration (see page 27) and is an integral part of this manual. User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 8 REMdevice® - ITALY Note:  on the GENESIS, PAIL, BRICK and T  transmitters, the symbols of the respective  controls  are  featured  on  the  plates  on  the  product  and/or provided with the unit. If labels or plates other than the ones provided are used,  the  symbols  must  match  the  machine's  functions  and  movements exactly and must comply with current regulations. SERVICE FUNCTIONS Electronic key It  is possible  to  prevent  unauthorized  staff to  use  the  transmitter  via  the function: LOCKING and UNLOCKING the transmitter unit In  page  I of  the  appendix  (see  page  27  of  this  manual)  the  actuators assigned to this function are shown. To lock the use of the transmitter, identify actuator Sp3 (or U1) as  specified  in  the  appendix  and  follow  the  following instructions: a)  power  up  the  transmitter  using  the  mushroom  EMERGENCY  STOP BUTTON (or using the key selector, where applicable); b)  operate Sp3 (or U1) and operate the START at the same time;   keep on and count 5 beeps and flashes of the F1 LED (if applicable);   after exactly 5 beeps and flashes, release the START and Sp3 (or U1); c)  the GREEN LED (ON) will produce a long flash accompanied by a beep to confirm that the procedure has been performed correctly. If the procedure is not performed in this exact sequence or the controls are held any longer, the operation will be aborted and you will need to repeat the sequence from the beginning. If  you  attempt  to  activate  the  transmitter  following  this  operation,  the indicator  lights  (LEDs)  will  flash  in  turn  and  the  transmitter  unit's  audible alarm will sound (ring). To unlock the transmitter, repeat the sequence. If the transmitter is locked out, you will hear a long ring; if the transmitter is unlocked, it will play a short melody. On  models  with  a  display,  the  count  will  come  up  on  the    display.
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    9 TWIN auxiliary transmitter unit  TWIN systems are constituted by two transmitting units: a main and an auxiliary. To use the system correctly: o switch on the operating or lifting machine powering the receiver unit;  o switch  on  one  of  the  two  transmitters  provided  (primary  or  auxiliary) and send the START command for approx. 10 seconds. Once  the  receiver  (RUBYBOX  move  or  ECOBOX  move)  recognizes  the transmitter, it starts the machine, which sounds: • ONCE (primary transmitter); • THREE TIMES (auxiliary transmitter).  From now on, the machine can be controlled only by this transmitter until power to the receiver unit (RUBYBOX move, ECOBOX move or DIN move) is cut  off  or  until  the  FREE  command  (described  in  the  next  paragraph)  is activated. The other transmitter unit will never be able to take control of the machine. The  Twin  system  complies  with  the  EN  60204-32 standard  (Safety  of  machinery)  and  does  not  allow using the two transmitters simultaneously.  There  are  available  two  different  ways  to  transfer  the  machine  control from one transmitter unit to another: 1) Activate the FREE function (as described in the following paragraph) 2) Turn  the receiver  unit off  and  on  again after  a  few seconds (normally the receiver unit is powered by the operating machine: in that case you may power off and on again after a few seconds directly the machine). ATTENTION:  The  machinery  may  lose  power  for  reasons  outside  the operator's control. In  this case,  it  is  possible  for  a  second  operator  with  one  of the  two  transmitters  to  take  control  of  the  machine  if  he happens to press the START button when power is resumed. The different audible alarm sounds to warn the operators. User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 10 REMdevice® - ITALY FREE function Only the unit controlling the machine can perform the FREE function that is freeing the receiver to accept control of the other unit. In page I of the appendix (see page 23 of this manual) the actuators assigned to this function are shown. To carry out the FREE command, identify the Sp4 (or D1) actuator as specified in the appendix and follow the following procedure: a)   power  up  the  transmitter  using  the  mushroom  EMERGENCY  STOP BUTTON (or using the key selector, where applicable); b)  operate Sp4 (or D1) and operate the START at the same time;    keep  that  position,  paying  attention  that  the  beep  and  the  F1  LED  (if any) are activated only once;   after just one flash (or beep), release the START and Sp4 (or D1); c)  the  GREEN  LED (ON)  will  produce  a  long flash  accompanied  by  a short melody to confirm that the procedure has been performed correctly. If the procedure is not performed in this exact sequence or the controls are held any longer, the operation will be aborted and you will need to repeat the sequence from the beginning. In  case  of  error,  the  LEDs  will  flash  alternately  and  the  transmitter  will sound. On  models  with  a  display,  all  stages  are  shown  on  the  display  and  the message "FREE" comes up to confirm the operation. CHANGING transmitter FREQUENCY There  is  no  need  to  open  either  the  transmitter  unit  or  receiver  unit  to change frequency. Locate actuator Sp4 (or lever D1, as specified in greater detail on page I of the appendix on page 19 of this manual) and proceed as follows: a)  power  up  the  transmitter  using  the  mushroom  EMERGENCY  STOP BUTTON (or using the key selector, where applicable); b)  operate Sp4 (or D1) and operate the START at the same time;  keep on and count 5 beeps and flashes of the F1 LED (if applicable, on the left);   after exactly 5 beeps and flashes, release START and Sp4 or D1; c)  the Green LED flashes accompanied by a short melody to confirm that you have entered the band/frequency change menu; d)  activate  Sp4  or  D1  again  together  with  START;  keep  on  and  count  3 beeps  and  flashes  of  the  F1  LED  (if  any,  on  the  left);  after  exactly  3 beeps and flashes, release START and Sp4 or D1;
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    11 e)  the Green LED flashes accompanied by a short melody to confirm that you have entered the menu via which you can change the channel. If  you  stay  in  state  b  or  d  for  anything  other  than  the  stated  time,  the operation  is  aborted  and  you  will  need  to  repeat  the  sequence  from  the beginning. On models with a display, the display will show the count,  the number of the set channel and advise you that you have entered the various menus.  From the channel change menu, you can: • Activate Sp4 or D1 to get to the CHANNEL - function (unit); • Activate Sp3 or U1 to get to the CHANNEL + function (unit); • Activate START + Sp4 or D1 to get to the  CHANNEL -10 function (tens); • Activate START + Sp3 or U1 to get to the  CHANNEL +10 function (tens); • Once  you  have  set  the  value  you  want  for  the  frequency,  press  the EMERGENCY STOP BUTTON and reset it; • Hold  the  START  button  down  for  a  few  seconds  and  keep  holding  it down until the machine starts. The set channel is shown with the tens first (number of times the red LED flashes) and then the units (number of times the green LED flashes).    The frequency band to be set varies depending on the laws and standards in the country where the product is due to be used.   In  order  to  operate,  the radio  control  system  with  the  remote-controlled machine, must respect the laws  and the regulations in the country where it is used.  REMdevice S.r.L can not be held responsible if the radio controls are set to prohibit frequencies in the country of use.  User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 12 REMdevice® - ITALY  Models: EC Band 433.050 – 433.790 MHz CH1 433,0625 CH2 433,0875 CH3 433,1125 CH4 433,1375 CH5 433,1625 CH6 433,1875 CH7 433,2125 CH8 433,2375 CH9 433,2625 CH10 433,2875 CH11 433,3125 CH12 433,3375 CH13 433,3625 CH14 433,3875 CH15 433,4125 CH16 433,4375 CH17 433,4625 CH18 433,4875 CH19 433,5125 CH20 433,5375 CH21 433,5625 CH22 433,5875 CH23 433,6125 CH24 433,6375 CH25 433,6625 CH26 433,6875 CH27 433,7125 CH28 433,7375 CH29 433,7625 CH30 433,7875  Models: EC (…continues) Band 434.050 – 434.790 MHz CH31 434,0625 CH32 434,0875 CH33 434,1125 CH34 434,1375 CH35 434,1625 CH36 434,1875 CH37 434,2125 CH38 434,2375 CH39 434,2625 CH40 434,2875 CH41 434,3125 CH42 434,3375 CH43 434,3625 CH44 434,3875 CH45 434,4125 CH46 434,4375 CH47 434,4625 CH48 434,4875 CH49 434,5125 CH50 434,5375 CH51 434,5625 CH52 434,5875 CH53 434,6125 CH54 434,6375 CH55 434,6625 CH56 434,6875 CH57 434,7125 CH58 434,7375 CH59 434,7625 CH60 434,7875  Models: EC (…continues) Band 869.700 – 870.000 MHz CH61 869,7125 CH62 869,7375 CH63 869,7625 CH64 869,7875 CH65 869,8125 CH66 869,8375 CH67 869,8625 CH68 869,8875 CH69 869,9125 CH70 869,9375 CH71 869,9625 CH72 869,9875
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    13  Models: FCC-IC Band 902.5 – 915 MHz CH1 902,5 CH2 903,0 CH3 903,5 CH4 904,0 CH5 904,5 CH6 905,0 CH7 905,5 CH8 906,0 CH9 906,5 CH10 907,0 CH31 907,5 CH12 908,0 CH13 908,5 CH14 909,0 CH15 909,5 CH16 910,0 CH17 910,5 CH18 911,0 CH19 911,5 CH20 912,0 CH21 912,5 CH22 913,0 CH23 913,5 CH24 914,0 CH25 914,5  Models: FCC-IC (…continues) Band 915.0 – 927.5 MHz CH26 915,0 CH27 915,5 CH28 916,0 CH29 916,5 CH30 917,0 CH31 917,5 CH32 918,0 CH33 918,5 CH34 919,0 CH35 919,5 CH36 920,0 CH37 920,5 CH38 921,0 CH39 921,5 CH40 922,0 CH41 922,5 CH42 923,0 CH43 923,5 CH44 924,0 CH45 924,5 CH46 925,0 CH47 925,5 CH48 926,0 CH49 926,5 CH50 927,0 CH51 927,5         Signalling the signal level received Available  only  for  models  with  the  display  option  (GENESIS,  PAIL  and BRICK), reporting shows the signal intensity that the base unit receives the transmitter with and takes place through 15 bars that light up in sequence.  User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 14 REMdevice® - ITALY To activate this function: a) power  up  the  transmitter  using  the  mushroom  EMERGENCY  STOP BUTTON (or using the key selector, where applicable); b) activate  Sp3 or  U1    together  with  START; keep  on  and  count  2  beeps and flashes of the F1 LED (if any); If no signalling takes place, "FAIL" is displayed. Wired control option The  wired  control  connection  is  an  option  available  only  for  transmitters GENESIS and PAIL with receivers ECOBOX and RUBYBOX. Activating the wired control • Switch off both the transmitter (GENESIS or PAIL) and receiver (ECOBOX or RUBYBOX).  • Remove the protection caps from the connectors. • Connect the cable supplied  paying attention to the white mark on  the connectors.   GENESIS transmitter unit  PAIL transmitter unit  ECOBOX receiver unit  RUBYBOX receiver unit
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    15 • Fix the cable using the Velcro strap supplied: o on the transmitter handle  o on the receiver output cable   E xample of the fixed cable on:  PAIL transmitter unit  ECOBOX receiver unit            • Power the receiver and start the transmitter. Wired control operation When the wired control is working, radio transmission is disabled and data is  transmitted  via  the  wire  in  both  directions  (control  and  data  feedback functions) as per normal operation.  Supply  of  the  transmitter  takes  place  via  the  power  cable  that  recharges the internal accumulators too. Deactivating the wired control • Switch off both the transmitter (GENESIS or PAIL) and receiver (ECOBOX or RUBYBOX).  • Disconnect the cable supplied removing the Velcro straps.  • Reposition the protection caps on the connectors. • Power the receiver and start the transmitter.  WARNING: Pull  the  plugs  with  the  cable  perpendicular  to  the  socket.  If  the  cable  is bent in any direction, the plug does not separate from the socket!  (See the figure on the next page)   User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 16 REMdevice® - ITALY       MAINTENANCE Transmitter supply The  transmitter  supply  varies  according  to  the  models  and  version purchased.  Model  Power supply types GENESIS  Internal accumulators with induction recharge or rechargeable removable battery PAIL  Internal accumulators with induction recharge BRICK  Internal accumulators with induction recharge T3,5,7  Long-life non-rechargeable internal lithium battery   90°
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    17 Recharging the induction accumulators In  the  GENESIS,  PAIL  and  BRICK  models,  the  accumulators  are  housed inside  the  transmitter  device  and  are  recharged  using  an  exclusive patented  electromagnetic  induction  system  involving  no  metal  electrical contacts or connecting cables.                   ATTENTION:  the  contactless  charger the  system  comes with must be located in a safe, dry place out of direct sunlight and sheltered from rain; it must be plugged into the mains so that the outlet is easy to reach at all times.  The  transmitter  shows  the  accumulator  discharge  limit  value  has  been reached when the GREEN LED (ON), the RED LED (BATT) and a long sound are  activated  all  at  the  same  time.  Recharge  the  batteries  as  soon  as possible: • check that the (ON) LED is lit on the charger (see Figure 2 on page 9), (it means it is being powered correctly); • switch the transmitter off as described above; • place  the  transmitter  in  the  appropriate  housing  on  the  contactless recharge unit, paying attention the peg in the centre of the recharge base enters the hole in the bottom of the transmitter; • if  ON,  the  transmitter  automatically  deactivates  when  resting  on  the recharge base;   CONTACTLESS  RECHARGE UNIT LED (ON) Figure 2 User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 18 REMdevice® - ITALY  the  RED  LED  (BATT)  on  the  transmitter  unit  flashes  to indicate that the accumulators are being charged properly recharging is controlled electronically: the recharge time is controlled automatically • when the RED LED (BATT) on the transmitter unit is steadily lit, it means the batteries have finished charging.  With  new  and  fully  charged  batteries,  the  transmitter  unit  has  a  runtime (for continuous duty) of around 30 hours at 20°C. Under  normal  operating  conditions,  you  will  only  need  to  charge  the batteries once a week (during the weekend, for example).  The electronic charge status control means you can leave the device on the charger  base  for  long  periods  of  time  without  doing  any  damage  to  the batteries. It is normal for the peg sticking out of the charger and the hollow on the underside of the transmitter unit to heat up while the batteries are charging. If  the  accumulators  are  completely  discharged  but efficient,  30  minutes'  recharge  time  will  be  enough  to guarantee the radio control operation for 8 hours. Do NOT open the charger to attempt repairs: if there is a  fault, use the  services of authorized  personnel  or contact  REMdevice directly. Unplug the charger when it is not in use.   GENESIS transmitter with removable battery The innovative 24/7 non-stop system guarantees continuous operation also during the replacement of the removable external battery. The  radio  control  is  fitted  with  two  external  and  a  group  of  internal batteries. The external removable battery gives about 20 hours' operation autonomy, while the internal group gives autonomy for 1.5 hours.   Therefore,  the  internal  group  allows  the  unit  to  work  without  the removable battery while this recharges. The removable battery can then be replaced when the RED LED (BATT) lights up, without interrupting the radio control operation.
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    19 Indications The RED LED (BATT) on the transmitter flashes when: • the external battery is low • the external battery has been removed or reinserted incorrectly • the contacts of the external battery are dirty, oxidized or damaged   NOTE This  happens  also  when  the  radio  control  is  OFF  and  for about  20  days,  that  is  until  the  internal  group  is  fully discharged.   If  the  internal  group  is  completely  discharged,  the  removable  external battery  must  be  inserted  for  the  whole  time  required  for  the  recharge; during this time the radio control can anyway be used.         For  further  information  on  the  Universal  Charger,  check  the  Instruction Manual supplied with this product. Attention: this charger is  NOT waterproof; keep it in  a  cool and dry place and recharge at ambient temperature. The external (removable) battery lasts ≈ 22 hours at 20°C The internal battery lasts: ≈ 1 hour at 20°C The charge of the internal battery is sufficient to completely recharge and replace the external battery. UNIVERSAL CHARGER for the EXTERNAL BATTERY (REMOVABLE) EXTERNAL BATTERY (REMOVABLE) User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 20 REMdevice® - ITALY T transmitter: replacing the lithium battery The battery is inside the transmitter: to replace it,  it  is necessary  to open the  unit.  This  operation  must  be  carried  out  in  a  clean  place,  with  no humidity and only by specialized personnel, authorized by REMdevice. • Remove the 8 screws and open the transmitter lid • Remove the connector and replace the battery with a new one              • Use the sticker applied to the battery body peeling off the protective film and removing the residues of the old adhesive. • Before  closing  the  keypad,  be  careful  in  folding  the  red  and  black wires back against the battery and prevent them from being crushed while closing. Strong shocks to the transmitter and its battery can permanently damage the battery. Risk of fire, explosion and serious burns. The lithium battery is not rechargeable: do not dismantle, recharge, apply voltage, short-circuit, expose to high temperatures or flames, do not burn or immerse in water.  If  the unit  is  not  used  for  over  3  months,  proceed  to  "awake" the  battery  by  repeating  the  transmitter's  START  procedure until  stabilized,  that  is  until  the  transmitter  is  stabilized  and remains  ON  without  showing  any  error  of  low  battery.  The  operation normally lasts a few minutes. No. 8  LOCKING SCREWS LID NON-RECHARGEABLE BATTERY  BATTERY CONNECTOR
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    21 The life expectancy of the battery can be reduced if subjected to extreme temperatures. Batteries must be stored in cool, clean and ventilated rooms with a temperature of between 10°C and 30°C. If  batteries  are  stored  for  over  8  years  they  might  experience  a  loss  of performance. Spent batteries must not be disposed of in the environment or together with the normal domestic waste.  Batteries must  be  disposed of  in  compliance with  local regulations, using the waste disposal service available in the area. Keeping the radio control system in proper working order Preventive maintenance and routine checks  Clean the transmitter unit at regular intervals to stop sediment building up and becoming extremely hard to remove later on and/or obscuring graphic symbols  showing  what  functions  are  assigned  to  the  control  buttons. Should symbols become illegible or come off, you must replace them with new labels. In  induction  recharge  models,  clean  the  cavity  at  the bottom of the units periodically to prevent debris build-up. Do not use  solvents  to  clean the devices.  Do  not immerse the transmitter unit in water. Check  that  the  transmitter  unit's  seal  is  perfectly watertight,  check  for  cracks  in  the  housing  and  make  sure  the  rubber  on buttons  or  control  actuators  is  not  damaged  in  any  way.  The  ingress  of liquid  can  seriously  damage  or  compromise  the  proper  operation  of  the electrical circuits inside the radio control. Non-routine maintenance and any repairs needed must be carried out only by specialist personnel authorized by REMdevice. Above all, replacing accumulators with unsuitable parts can result in a risk of explosion. Checking  that  the  EMERGENCY  STOP  BUTTON  and  all functions are working properly Press  the  EMERGENCY  STOP  BUTTON  (see  Figure  1)  and  check  the  radio control has switched off and deactivated. To  carry  on  with  the  testing  procedure,  reset  the  EMERGENCY  STOP BUTTON  by  turning  it  roughly  a  ¼  turn  until  it  clicks,  then  activate  the START control on the transmitter unit again. Press  a  button  or  operate  a  machine  control  actuator  associated  with  a movement  and,  keeping  it  held  down,  press  the  EMERGENCY  STOP BUTTON at the same time: the machine must stop immediately!  User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 22 REMdevice® - ITALY Reset the EMERGENCY STOP BUTTON to continue. Once  you  have  reactivated  the  transmitter  unit,  press  one  button  or actuator  at  a  time  and  check  that  the  machine  performs  the  operation indicated by the relevant symbol. NEVER use the device if the EMERGENCY STOP BUTTON is not in working order.  This  pushbutton  has  to  be  working  properly  to  ensure  that  all machine  operations  are  stopped  immediately  and  the  remote  control system  is  disabled.  If  this  pushbutton  is  not  in  perfect  working  order,  or even if it is only partially broken,  system  safety  is compromised, meaning the  unit  is  no  longer  complying  with  the  regulations  and  operators  are exposed to serious danger.  TECHNICAL SPECIFICATIONS Conformity All  move  series radio  controls operating  in  the  frequency  band  433.050  - 434.790  MHz  and/or  869.700  -  870  MHz  comply  with  the  essential requirements  and  the  other  pertinent  regulations  set  in  directive  R&TTE 99/5/EC. The EC declaration of conformity attached contains the list of the harmonised  regulations  the  radio  controls  comply  with  (as  far  as  it  is applicable). All  the  move  series  radio  controls  operating  in  the  frequency  band  902  - 928  MHz  comply  with  the  essential  requirements  of  the  following standards: • FCC (Federal Communication Commission) Part 15 • IC (Industry Canada) RSS-102  Transmitter Unit BRICK move  FCC ID = RTF-BRBPM6 IC number = 11555A-BRBPM6 PAIL move  FCC ID = RTF-PABPM6 IC number = 11555A-PABPM6 GENESIS move  FCC ID = RTF-GEGM6 IC number = 11555A-GEGM6 T move  FCC ID = RTF-TTM6 IC number = 11555A- TTM6
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    23  Receiver Unit ECOBOX move  FCC ID = RTF-EBEBM6 IC number = 11555A-EBEBM6 RUBYBOX move  FCC ID = RTF-RBRBM6 IC number = 11555A-RBRBM6 DIN move  FCC ID = RTF-DDM6 IC number = 11555A-DDM6  Federal Communications Commission (FCC) This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Any  changes  or  modifications  not  expressly  approved  by  the  party responsible  for  compliance  could void  the user’s authority to  operate the equipment.  Industry Canada (IC) This device complies with RSS-210 of the Industry Canada Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 24 REMdevice® - ITALY Serial Number It appears on the ID plates of the receiver units:   GENESIS move   BRICK move   PAIL move   T 3,5,7 move and on the receiver units:   RUBYBOX move   ECOBOX move     DIN move
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    25 TECHNICAL SPECIFICATIONS  Full-Duplex multi-band operating frequency: 433.050 – 434.790 MHz/ Channel spacing 25kHz/ No. of channels 60 869.700 – 870.000 MHz/ Channel spacing 25kHz/ No. of channels 12 902 – 928 MHz/ Channel spacing 500kHz/ No. of channels 51  The  frequency  band  varies  depending  on  the  standards  in  the country where the product is due to be used. Hamming code distance: > 4  Response time to commands: 20 ms min, 80 ms max (according to the model) Active emergency stop command response time: 20 ms Command passive emergency response time: 1 s Command  PL  Category  SIL    PL  (EN ISO 13849-1) STOP  e  4  3 Button/Lever (UMFS) c  2  1  SIL (EN IEC 62061) Joystick (UMFS) d  3  2 Range: 100 m  (≈330 ft) Operating and storage temperature: -20°C to +70°C  (-4°F to +158°F)  Transmitter unit Housing protection rating: IP 65 - Material: PA6 GF Model  Dimensions [mm]            [in] (L×H×P)                          (L×W×H) Weight [g]   [lb] (depending on the configurations) GENESIS  310 × 193 × 163 (12.2 × 7.6 × 6.42)  1580 3.48 PAIL  200 × 135 × 130  (7.87 × 5.31 × 5.12)  930   2.05 BRICK  97 × 210 × 44  (3.82 × 8.27 × 1.73)  470   1.04 T 3,5,7  83 × 174 × 42  (3.27 × 6.85 × 1.65)  350   0.77  User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 26 REMdevice® - ITALY Battery low advance warning and operating autonomy at 20°C  (68°F)  Model Advance warning time External battery (removable) Internal battery (rechargeable) Internal battery (not rechargeable) GENESIS non-stop 24/7 ≈ 20 mins ≈ 22 hrs Type: NB-7L – Li-Ion 7.4V 1000 mAh ≈ 1 hour Type: 3 × Size AAA 1.2V Ni-MH NOT available GENESIS ≈ 30 mins NOT available ≈ 30 hrs Type: 3 × Size AA 1.2V Ni-MH NOT available PAIL  ≈ 30 mins NOT available ≈ 30 hrs Type: 3 × Size AA 1.2V Ni-MH NOT available BRICK ≈ 30 mins NOT available ≈ 30 hrs Type: 3 × Size AA 1.2V Ni-MH NOT available T 3,5,7 ≈ 30 hrs NOT available NOT available  ≈ 1000 hrs Type: Size D Lithium 3.6V 19 Ah  Receiver unit Radiofrequency receiver: Single Chip Antenna (according to model): integrated or external (with automatic selection) Rp1, Rp2 relay contact capacity: 8A (DC1/AC1)* / 115V  (RUBYBOX and ECOBOX) Command relay contact capacity: 4A (DC1/AC1)* / 115V (RUBYBOX and DIN) Stop relay contact capacity: 4A (DC1/AC1)* / 115V  * the  same  current  can  be  supported  also  in  category  DC13  (inductive  load) connecting  a  diode  in  parallel  to  the  load.  For  use  in  category  AC15,  we recommend connecting a suitable RC circuit in parallel to the load for extra voltage damping. (Ref. IEC/EN60947). Power supply (depending on model):   DC 12-24V ±25% or AC 24-115V ±10% RUBYBOX move: waterproof enclosure for external installation Material: PA6 GF V0 - Degree of protection: IP65 Dimensions: 166 × 279 × 91 mm (L×W×H)  6.53 × 10.98 × 3.58 in ECOBOX move: waterproof enclosure for external installation Material: PA6 GF V0 - Degree of protection: IP65 Dimensions: 129 × 178 × 51 mm (L×W×H)  2.08 × 7.01 × 2.01 in DIN move: ModulBox housing to be fitted on DIN EN 50022 rail Material: ABS - Degree of protection: IP20 Dimensions: 158 × 90 × 75 mm (L×W×H)  6.22 × 3.54 × 2.95 in
User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 REMdevice® - ITALY    27  NOTES:  INSERT HERE THE ANNEXES WITH THE REMOTE CONTROL SPECIFICATIONS User Manual version 3.2 Move series radiocontrols mod. GENESIS, PAIL, BRICK and T April 2016 28 REMdevice® - ITALY WARRANTY TERMS REMdevice covers the device with a 12-month warranty. The date of the  transport document is  used as the start date of the warranty period. The warranty is valid only for devices affected by defects in manufacturing. The radio  control  must  NOT  have  undergone  attempted  repairs,  been  tampered with  or  had  parts  replaced  by  personnel  who  have  not  been  authorized  by REMdevice. The warranty shall be voided in the event of misuse or incorrect installation. Devices under warranty must be repaired at an authorized support centre or at REMdevice's own facility. Parts affected by defects in manufacturing will be replaced free of charge; this does not include transport costs for sending and returning the device.  The warranty does not cover wear parts and batteries. REMdevice  shall  not  accept  claims  for  compensation  for  downtime  since machinery is required to have its own manual controls. REMdevice shall not be liable for damage,  loss or theft to/of  new or repaired devices, or devices due to be repaired, while in transit. REMdevice  shall  not  perform  work  (under  warranty  or  outside  warranty)  on devices with missing serial numbers or without previous arrangements having been made with the person requesting the work. Manufacturer: REMdevice® S.r.L     Email: info@remdevice.com     http://www.remdevice.com REMdevice® S.r.L      via Alfredo Munari n. 72      36055 Nove (VI)      ITALY    TEL +39 0424 500 262    FAX +39 0424 508 631  Copyright © 2016 – REMdevice® S.r.L  – All rights reserved. While  the  information  herein  has  been  checked  thoroughly  for  accuracy  and completeness, REMdevice disclaims liability for any errors or omissions. REMdevice reserves the right to edit the specifications described herein at any time without prior notice. No part of the information herein may be reproduced, transmitted, transcribed, stored  in  a  retrieval  system,  or  translated  into  any  language  in  any  form, without the prior written permission of REMdevice ® S.r.L

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