RIDGID Planer Manual L0808507
TP1300LS L0808507
User Manual: RIDGID RIDGID Planer Manual RIDGID Planer Owner's Manual, RIDGID Planer installation guides
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@ PERATOR'S A IAL 13 in. THICKNESS PLANER TP1300LS Your new planer has been engineered and manufactured to our high standards for dependability, ease of operation, and operator safety. When properly cared for, it will give you years of rugged, trouble-free performance. ,_ WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using this product. Thank you for buying a Ridgid product. TABLE OF CONTENTS [] Introduction ...................................................................................................................................................................... 2 [] Rules for Safe Operation ............................................................................................................................................. 3-5 [] Electrical ........................................................................................................................................................................... 6 [] Glossary of Terms for Planers .......................................................................................................................................... 7 [] Features ....................................................................................................................................................................... 7-8 [] Unpacking and Tools Needed .......................................................................................................................................... 9 [] Loose Parts .................................................................................................................................................................... 10 [] Applications .................................................................................................................................................................... 15 [] Assembly ................................................................................................................................................................... 11-15 [] Applications .................................................................................................................................................................... 15 [] Operation .................................................................................................................................................................. 16-17 [] Maintenance ............................................................................................................................................................. 18-20 [] Troubleshooting .............................................................................................................................................................. 21 [] Warranty ......................................................................................................................................................................... 22 [] Parts Ordering/Service 24 ................................................................................................................................................... iNTRODUCTiON Your planer has many features for making the use of this product more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this product making it easy to maintain and operate. _, WARNING: Do not attempt to use this product until you read thoroughly and understand completely the operator's manual. Pay close attention to the safety rules, including Dangers, Warnings, and Cautions. If you use your product properly and only as intended, you will enjoy years of safe, reliable service. Look for this symbol to point out important attention!!! Your safety is involved. safety precautions. It means WARNING: O severe eye damage. Before beginning operation, always wear safety goggles or safety glasses with side shields and a of fullany facetoolshield when inneeded. recommend Wide into Vision over The operation can result foreign We objects being thrown your Safety eyes, Mask which for can use result in eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1. SYMBOLS The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. SYMBOL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING: injury. Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices that may cause property damage. Note: SAFETY Advises you of additional information concerning the operation or maintenance of the equipment. AND INTERNATIONAL SYMBOLS This operator's manual describes safety and international symbols and pictographs that may appear on this product. Read the operator's manual for complete safety, assembly, operating and maintenance, and repair information. SYMBOL & 0 NAME MEANING Wet Condition Alert ,, Do not expose to rain or use in damp locations. No Hands Symbol ,, Failure to keep your hands away from the blade will result in serious personal injury. Read the Operator's Manual • To reduce the risk of injury, the user must read and under stand the operator's manual before using this product. Eye Protection ,, Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product. RULES FOR SAFE OPERATION Safe operation of this power tool requires that you read and understand this operator's manual and all labels affixed to the tool. Safety is a combination of common sense, staying alert, and knowing how your planer works. READ ALL INSTRUCTIONS [] KNOW YOUR POWER TOOL. Read the operator's manual carefully. Learn the planer's applications and limitations as well as the specific potential hazards related to this tool. [] GUARD AGAINST ELECTRICAL SHOCK by preventing body contact with grounded surfaces such as pipes, radiators, ranges, refrigerator enclosures. [] KEEP GUARDS IN PLACE and in good working order. [] REMOVE WRENCHES AND ADJUSTING KEYS. Get in the habit - before turning on tool - that hex keys and adjusting wrenches are removed from tool. RULES FOR SAFE OPERATION [] KEEP THE WORK AREA CLEAN. Cluttered work areas and work benches invite accidents. DO NOT leave tools or pieces of wood on the planer while it is in operation. [] MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. [] DO NOT USE IN DANGEROUS ENVIRONMENTS. Do not use power tools near gasoline or other flammable liquids, in damp or wet locations, or expose them to rain. Keep the work area well lit. [] DISCONNECT ALL TOOLS. When not in use, before servicing, or when changing attachments, all tools should be disconnected. [] KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord while operating. [] MAKE WORKSHOP CHJLDPROOF with padlocks and master switches or by removing starter keys. [] DO NOT FORCE THE TOOL it will do the job better and safer at the rate for which it was designed. [] USE THE RIGHT TOOL FOR THE JOB. Do not force the tool or attachment to do a job it was not designed for. Use it only the way it was intended. [] USE THE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Use only a cord heaw enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 14 is recommended for an extension cord 25 feet or less in length. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. [] INSPECT TOOL CORDS AND EXTENSION [] DRESS PROPERLY. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that can get caught and draw you into moving parts. Nonslip footwear is recommended. Also wear protective hair covering to contain long hair. WEAR SAFETY GLASSES WITH MASK to keep from inhaling ACCESSORIES. Consult the operator's manual for recommended accessories. The use of improper accessories may cause risk of injury. [] NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the blade is unintentionally contacted. [] CHECK DAMAGED PARTS. Before using the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged must be properly repaired or replaced by an authorized service center to avoid risk of personal injury. [] DIRECTION OF FEED. Feed work into a blade or cutter against the direction or rotation of the blade or cutter only. [] NEVER LEAVE TOOL RUNNING UNATTENDED, TURN THE POWER OFF. Do not leave tool until it comes to a complete stop. [] FIRMLY CLAMP OR BOLT your tool to a workbench or table at approximately hip height. [] KEEP HANDS AWAY FROM CUTTING AREA. Do not reach underneath work or in blade cutting path with your hands and fingers for any reason. Always turn the power off. [] DO NOT ABUSE CORD. Never yank cord to disconnect it from receptacle. Keep cord from heat, oil, and sharp edges. [] USE ONLY OUTDOOR EXTENSION CORDS. Use only extension cords with the marking "Acceptable for use with outdoor appliances; store cords indoors while not in use". Use extension cords with an electrical rating not less than the planer's electrical rating. Always disconnect the extension cord from the outlet before disconnecting the product from the extension cord. SIDE SHIELDS. Everyday eyeglasses have only impactresistant lenses; they are NOT safety glasses. [] WEAR A DUST particles. [] USE RECOMMENDED CORDS PERIODICALLY and, if damaged, have repaired at your nearest authorized service center. Stay constantly aware of cord location and keep it well away from the moving blade. [] ALWAYS [] AVOID ACCIDENTAL STARTING. Be sure switch is off when plugging in any tool. fine [] PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation. [] SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and frees both hands to operate tool. [] DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have defective switches replaced by an authorized service center. [] DO NOT OVERREACH. Keep proper footing and balance at all times. [] KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any solvents to clean tool. RULES FOR SAFE OPERATION [] NEVER PERFORM THE PLANING OPERATION with the cutter head or cutter guard removed. [] NEVER MAKE A PLANING CUT deeper than 1/8 in. (3 mm). [] DO NOT PLANE MATERIAL shorter than 14 in. (356 mm) or narrower than 3/4 in. (19 mm). [] MAINTAIN THE PROPER RELATIONSHIP between the infeed and outfeed surfaces and the cutter head blade path. [] SUPPORT THE WORKPIECE ADEQUATELY at all times during operation; maintain control of the work at all times. [] DO NOT BACK THE WORK toward the infeed table. [] DO NOT ATTEMPT TO PERFORM an abnormal or little used operation without the use of sturdy and adequate jigs, fixtures, stops, and the like. [] NEVER plane more than one piece at a time. DO NOT PLANE more than one workpiece on the planer table at a time. [] BEFORE STARTING UP, recheck to make certain all holding screws are tight. [] STOP THE MACHINE and recheck the hex head bolts and blades for tightness after about 50 hours of operation. [] DO NOT FORCE FEED THE WORKPIECE through the machine. Let the planer apply the proper feed rate. [] CHECK THE FEED ROLLERS occasionally to be sure there are no chips or sawdust between any components. [] PLANE ONLY SOUND LUMBER; there should be no loose knots and as few tight knots as possible. Make sure the workpiece is free from nails, screws, stones, or other foreign objects that could break or chip the blades. [] NEVER STAND DIRECTLY IN LINE with either the infeed or outfeed sides. Stand off to one side. [] MAKE SURE THE BLADES ARE ATTACHED as described in the operation section. The blades are sharp and can easily cut your hand. Use caution in handling the blades and cutter head guard. [] NEVER PUT YOUR FINGERS into the dust chute or [] NEVER USE THIS TOOL IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite fumes. [] IF ANY PART OF THIS TOOL IS MISSING or should break, bend, or fail in any way, or should any electrical component fail to perform properly, shut off the power switch, remove the plug from the power source and have damaged, missing, or failed parts replaced before resuming operation. [] DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR ANY MEDICATION. [] ALWAYS STAY ALERT! Do not allow familiarity (gained from frequent use of your planer) to cause a careless mistake. ALWAYS REMEMBER that a careless fraction of a second is sufficient to inflict serious injury. [] STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. [] MAKE SURE THE WORK AREA HAS AMPLE LIGHTING to see the work and that no obstructions will interfere with safe operation BEFORE performing any work using your planer, [] ALWAYS TURN OFF THE TOOL before disconnecting it to avoid accidental starting when reconnecting to power supply. NEVER leave the tool unattended while connected to a power source. [] SAVE THESE INSTRUCTIONS. Referto them frequently and use them to instruct other users. If you loan someone this tool, loan them these instructions also. ,A WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • • under the cutter guard. lead from lead-based paints, crystalline silica from bricks and cement and other masonry products, and arsenic and chromium from chemically-treated [] ALLOW THE CUTTER HEAD to reach full speed before using the planer. • [] REPLACEMENT PARTS. All repairs, whether electrical or mechanical, should be made at your nearest authorized service center. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well ventilated area and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. [] DO NOT attempt to turn cutter head with hands. [] WHEN SERVICING, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. lumber. SAVE THESE INSTRUCTIONS ELECTRICAL EXTENSION CORDS GROUNDING Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. When using a power tool at a considerable distance from the power source, use an extension cord heavy enough to carry the current that the tool will draw. An undersized extension cord will cause a drop in line voltage, resulting in a loss of power and causing the motor to overheat. Use the chart provided below to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used. Length of Extension Cord Up to 25 feet 26-50 feet Wire Size (A.W.G.) 14 12 When working with the tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters WA on the cord's jacket. Before using an extension cord, inspect it for loose or exposed wires and cut or worn insulation. Repair or replace a damaged or worn cord immediately. _, CAUTION: Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. iNSTRUCTiONS In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Repair or replace a damaged or worn cord immediately. This tool is intended for use on a circuit that has an outlet like the one shown in Figure 1. It also has a grounding pin like the one shown. ,_, WARNING: Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury. ELECTRICAL CONNECTION Your Planer is powered by a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz. If the machine does not operate when plugged into an outlet, double check the power supply. J GROUNDING PIN COVEROF GROUNDED OUTLETBOX Fig. 1 GLOSSARY OF TERMS FOR PLANERS Cutter Head Planing A rotating piece with adjustable blades. The cutter head removes material from the workpiece. Removing wood from the widest surface or face of a board so as to make it flat and smooth. Depth of Cut Resin A term used to indicate how deep the cutter blades cut into the workpiece. A sticky, sap base substance that has hardened. Gum The number of turns completed by a spinning object in one minute. A sticky, sap based residue from wood products. Revolutions Per Minute (RPM) Infeed Table Extension Snipe The infeed table extension is where the workpiece is placed before being picked up by the feed rollers. A depression made at either end of a workpiece by the cutter blades when the board is not properly supported. Kickback Throw=Back An uncontrolled grabbing and throwing of the workpiece back toward the operator by the rotating cutter head. Throwing of a workpiece in a manner similar to a kickback. Usually associated with a cause other than the kerf closing, such as a workpiece being pushed into the rotating cutter head assembly. Leading End The end of the workpiece which is pushed into the cutter head first. Trailing End Outfeed Table Extension The end of the workpiece which is last planed by the cutter head. The outfeed table extension is what supports the workpiece after it has passed under the cutter blades. Workpiece Planer Table The combination of infeed and outfeed table surfaces which support the workpiece during a cutting operation. The item on which the cutting operation is being performed. The surfaces of a workpiece are commonly referred to as faces, end, and edges. FEATURES SPECIFICATIONS Feed Rate .................................................................................................................................................................. Input ......................................................................................................................... 26 FPM 120 volts, 60Hz, AC Only, 15 Amperes No Load Speed ....................................................................................................................................................... Max. Planing Height ........................................................................................................................................ Max. Planing Width ....................................................................................................................................... Max. Planing Depth ......................................................................................................................................... Net Weight .................................................................................................................................................. 9,000/min 6 in. (152 mm) 13 in. (330 mm) 1/8 in. (3 mm) 85 Ibs. (38.6 kg.) FEATURES KNOW YOUR PORTABLE PLANER See Figure 2, Before attempting to use your planer, familiarize yourself with all operating Features and Rules for Safe Operation. RESET BUTTON Opens the power line circuit when the motor temperature exceeds a safe level, when the motor Jsoverloaded, or when a lower voltage condition exists. SCALE Quickly check the thickness of a workpiece. ,_ WARNING: Do not allow familiarity with your tool to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury. Your planer has a powerful 15 amp motor with sufficient power to handle tough cutting jobs. FEED TM Firmly locks the cutter head assembly to help eliminate snipe. SWITCH 15 AMP MOTOR AUTOMATIC SURE CUT AND SWITCH KEY Your planer has an easy access power switch. To lock in the OFF position, remove the switch key. Place the key in a location inaccessible to children and others not qualified to use the tool. Infeed and outfeed rollers feed the wood through the planer. TABLE DEPTH Infeed and outfeed table extensions are attached to the machine and fold "upright" for easy storage. These table extensions are helpful when planing long workpieces. ADJUSTMENT HANDWHEEL The depth adjustment handwheel is used to raise and lower the cutter head assembly. DEPTH THICKNESS GAGE A depth gage Js located on the front of your planer and measures depth of cuts up to 1/8 in. (3 mm). REPEAT-A-CUT EXTENSIONS SCALE The thickness scale accurately displays the height of the cutter blades to a maximum of 6 in. (152 mm). TOOL STORAGE TM The Repeat-A-Cut TM, located on the right side of the machine housing, has preset measurements for repetitive planing. For your convenience, a magnetic blade tool, 4 mm hex key, 8 mm/lO mm wrench, and blade changing instructions are located in the tool storage area on the side of the planer. SCALE SURE-CUTTM TOOLSTORAGE RESET BUTTON DEPTHADJUSTMENT HANDWHEEL SWITCHAND SWITCHKEY 3UTTM DEPTHGAGE INFEEDTABLE EXTENSION THICKNESSSCALE Fig. 2 UNPACKING Your planer has been shipped completely assembled except for the dust chute and handwheel knob. NOTE: Every Ridgid Thickness Planer is tested at the factory to insure its performance. You may see small amounts of wood dust and chips on your new planer. [] Remove all loose parts from the carton. Separate and check with the list of loose parts. See Figure 4. [] Do not discard the packing materials until you have carefully inspected the tool, identified all loose parts, and satisfactorily operated your new tool. [] Examine all parts to make sure no breakage or damage has occurred during shipping. [] If any parts are damaged or missing, 1-866-539-1710 for assistance. please call [] Remove the packing materials from around your tool. [] Carefully lift tool from the carton and place it on a level work surface. This tool is heaw. To avoid back injury, get help when needed. [] Remove the protective oil that is applied to all unpainted metal surfaces. Use any ordinary household type grease and spot remover ,_ WARNING: If any parts are missing, do not operate this tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury. TOOLS NEEDED The following tools (not included) are needed for checking adjustments of your planer: 13 mm COMBINATIONWRENCH(2) FRAMINGSQUARE Fig. 3 LOOSE PARTS LIST The following items are included with your Planer: [] Upper Brace, long (2) [] Magnetic Blade Wrench [] Upper Brace, short (2) [] Hardware Pack includes: [] Lower Brace, long (2) 32 - carriage bolt, M8 x 1-1/4 in. x 16 [] Lower Brace, short (2) 4 - hex bolt, M8 x 1-1/4 in. x 65 [] Upper Leg (4) [] Lower Leg (4) 36 - flanged hex nut, M8 x 1-1/4 in. 4 - flat washer [] Dust Chute [] Foot (4) [] Handwheel Knob [] Switch Key [] Wrench [] Screw [] Operator's Manual [] Hex Key HEX BOLT UPPERBRACE,SHORT CARRIAGEBOLT FLAT WASHER UPPERBRACE, LO_ FLANGED_ HEX_ / MAGNETIC BLADE LOWERBRACE,SHORT LOWERBRACE,LONG WRENCH H KEY HANDWHEELKNOB SCREW WRENCH HEX KEY DUSTCHUTE / T LOWERLEG UPPER LEG FOOT Fig. 4 _, WARNING: The use of attachments or accessories not listed might be hazardous and could cause serious personal injury, 10 ASSEMBLY ASSEMBLING LEG STAND [] Next, attach lower leg piece to the inside of upper leg piece placing lower brace on top of both leg pieces (also on the inside of the leg stand). Insert two carriage bolts and hand tighten using hex nuts. See Figures 5 and 6. [] Separate brace pieces from leg pieces. There are a total of 16 pieces: 8 brace pieces and 8 leg pieces. [] Repeat the above steps once. [] Remove the following hardware from the hardware bag: 32 4 4 4 36 This completes two of the four sides of the leg stand. carriage bolts (M8 x 1-1/4 in.) rubber feet hex bolts (M8 x 1-1/4 in. x 65) flat washers flanged hex nuts (M8 x 1-1/4 in.) [] Place upper brace, short, inside upper leg piece. NOTE: Upper brace, short, has two large, oval holes in each end; these holes should be on top when leg stand is completely assembled. [] Place upper brace, long, inside upper leg piece. [] Align holes on upper brace, long, with the holes on the upper leg piece. Insert two carriage bolts and hand tighten using hex nuts. NOTE: Upper brace has two large, oval holes in each end; these holes should be on top when leg stand is completely assembled as shown in figure 5. [] Repeat the above step on the opposite side. [] Align holes on the upper brace with the holes on the leg piece. Insert two carriage bolts and hand tighten using hex nuts. [] On the inside of the leg stand, place lower brace, short, on top of both the upper and lower leg pieces. Insert two carriage bolts and hand tighten using hex nuts. [] Place lower leg piece inside upper leg brace. Place lower brace, long, on top of both leg pieces. [] Repeat the above step on the opposite side. [] Place one rubber foot on the bottom of each lower leg piece. [] Align holes on all three pieces. Insert two carriage bolts and hand tighten using hex nuts. [] Using a wrench, securely tighten all hex nuts. [] Attach a second upper leg piece to the outside of upper brace using two carriage bolts and hex nuts. UPPERBRACE, SHORT This completes the leg stand. HEXNUT J_''"_CARRIAGE BOLT UPPERBRACE, LONG CARRIAGE BOLT UPPERLEG LOWER BRACE, LONG _ -_ LEG d / LOWER BRACE,SHORT RUBBERFOOT--------_ Fig. 5 11 ASSEMBLY UPPER BRACE SHORT _, WARNING: To prevent accidental starting that could cause possible serious personal injury, assemble all parts, make sure all adjustments are complete, and make sure all fasteners are secure before connecting tool to power supply. The tool should never be connected to power supply when you are assembling parts, making adjustments, installing or removing blades, or when not in use. INSTALLING HANDWHEEL See Figure 6, [] Remove the handwheel LOWERLEG knob and screw from the [] Turn the depth adjustment handwheel until the hole for the handwheel knob is aligned with the slot in the planer housing. MOUNTING LONG KNOB hardware bag. [] Place the handwheel using the screw. UPPER LOWER BRACE, SHORT Fig. 7 knob over the hole and tighten it THE PLANER TO THE LEG STAND See Figure 8, [] Turn leg stand upright as shown in figure 7. [] Carefully place planer on the top of the leg stand. Align holes in the planer base with the holes in the leg stand. [] insert the hex bolts in each of the four holes and secure using fiat washers and hex nuts. HEX BOLT [] Tighten all hardware with wrenches. You may find it helpful to use one wrench to hold the head of the bolt and one to tighten the hex nut. WASHER HANDWHEEL KNOB HEX KEY HEX NUT SCREW Fig. 6 Fig. 8 12 ASSEMBLY MOUNTING PLANER TO WORKBENCH If your planer is to be used in a permanent location, it is recommended you secure it to a workbench or other stable surface. When mounting the planer to a workbench, holes should be drilled through the supporting surface of the workbench. [] Mark holes on workbench where planer is to be mounted using holes in planer base as a template for hole pattern. [] Drill four holes through workbench. [] Place planer on workbench aligning holes in the planer base with holes drilled in the workbench. [] Insert four bolts (not included) and tighten securely with lock washers and hex nuts (not included). NOTE: All bolts should be inserted from the top. Install the lock washers and hex nuts from the underside of the workbench. Supporting surface where planer is mounted should be examined carefully after mounting to insure that no movement during use can result. If any tipping or walking is noted, secure workbench or support surface before beginning planing operation. CLAMPING PLANER Fig. 9 [] From the back of the machine, locate the dust chute knobs on the cutter head assembly. See Figure 10. Turning counterclockwise, loosen each screw. TO WORKBENCH See Figure 9. If the planer is to be used as a portable tool, it is recommended you fasten it permanently to a mounting board that can easily be clamped to a workbench or other stable surface. The mounting board should be of sufficient size to avoid tipping while planer is in use. Any good grade plywood or chipboard with a 3/4 in. (19 mm) thickness is recommended. [] Aligning the dust chute over the holes on the cutter head assembly, replace the dust chute knobs by turning them clockwise. NOTE: To minimize sawdust accumulation on your workpiece, attach either a 2-1/2 in. (64 mm) or 4 in. (102 mm) shop vac hose to either the left or right end of the dust chute. [] Mark holes on board where planer is to be mounted using holes in planer base as a template for hole pattern. DUSTCHUTE KNOBS [] Follow last three steps in section Mounting Planer to Workbench, If lag bolts are used, make sure they are long enough to go through holes in planer base and material the planer is being mounted to. If machine bolts are used, make sure bolts are long enough to go through holes in planer base, the material being mounted to, and the lock washers and hex nuts. INSTALLING THE DUST CHUTE See Figure 10. [] Unplug your planer. CUTTER HEAD GUARD ,_ WARNING: Failure to turn the tool off, remove the switch key, and unplug the tool before servicing or making adjustments could result in accidental starting causing possible serious personal injury. OUTFEED ,TABLE EXTENSION DUST CHUTE Fig. 10 13 ASSEMBLY LEVELING THE TABLE EXTENSIONS See Figure 11. The infeed and outfeed table extensions are attached to the planer. Shipped in a folded, "upright" position, the table extensions must be in the "down" position before planing can begin. For accurate planing, table extensions must be level with the planer table. TABLE EXTENSION STOPSCREWS NOTE: For optimum performance, always check to make sure the table extensions are level before beginning planing operations. To Level: [] Unplug your planer. LOCK NUT ,_ WARNING: Failure to unplug the tool could result in accidental starting causing possible serious personal injury. STRAIGHT EDGE [] Place a straight edge or level across both the planer table and table extensions. TABLE EXTENSION [] If adjustment is necessary, lift table extensions and loosen lock nuts. Adjust stop screws (one on each side) until extension table is level with planer table. [] Press down on the table extension to ensure the table extension is properly seated. [] Tighten lock nuts securely when adjustments are complete. NOTE: Four screws attach table extensions to support bars; loosening these screws may aid in leveling table extensions. BLADE HEIGHT PLANER TABLE Fig. 11 ADJUSTMENT See Figure 12. Raising and lowering the depth adjustment controls the depth of cut on your planer. handwheel NOTE: Never adjust blade height with cutter lock in the "locked" position (pushed to the far right). To Raise: [] Push cutter lock to the left to unlock cutter head assembly. [] Turn the depth adjustment handwheel clockwise to the desired height. [] Once the cutter head is in desired position, lock the cutter head assembly in place by pushing the cutter lock handle to the right. To Lower: [] Push cutter lock to the left to unlock cutter head assembly. DEPTH ADJUSTMENT HANDWNEEL [] Turn the depth adjustment handwheel counterclockwise to the desired height. [] Once cutter head assembly is in the desired position, lock cutter head in place by pushing cutter lock handle to the right. NOTE: Each complete rotation of the handle moves the cutter head assembly 1/64 in. (1.60 mm). Fig. 12 14 ASSEMBLY THICKNESS SCALE ADJUSTMENT THICKNESS SCALE See Figure 13. Located on the right front of the planer, the thickness scale shows the depth of the finished workpiece. Inaccurate cuts can be prevented by routinely checking the alignment of the thickness scale. SCALE INDICATOR SCREWS [] Table extensions must be level with planer table. [] Plane a scrap piece of wood and measure the depth of the finished piece. SCALE INDICATOR [] If properly adjusted, the depth of the finished piece should be the same as indicated on the thickness scale. [] If out of adjustment, loosen the scale indicator screws holding the scale indicator and adjust the thickness indicator to the correct setting. [] Retighten screws securely. REPEAT-A-CUT TM Fig. 13 See Figure 14. Plane a scrap piece of wood and measure the depth of the finished piece. If an adjustment is needed: [] Unplug your planer. ,_ WARNING: Failure to turn the tool off, remove the switch key, and unplug the tool could result in accidental starting causing possible serious personal injury. SETSCREW REPLANE INDICATOR [] Pull the replane indicator straight out to remove. [] Remove the set screw on the right-hand side of the planer Repeat-A-Cut TM cover (see figure 14). [] Carefully lift and pull the Repeat-A-Cut TM cover off. LOCK NUT [] Lower the cutter head assembly until it stops against the stop screw. [] Using an accurate ruler or a scrap piece of wood, check the measurement against the replane indicator setting. [] If adjustment is necessary, use a wrench to loosen the lock nut and adjust the stop screw to the correct height. [] Once the adjustment is made, retighten the lock nut and stop screw securely. [] Replace the Repeat-A-Cut set screw. TM cover and secure using the [] Replace the replane indicator. STOPSCREW Fig. 14 APPLICATIONS You may use the planer for the purposes listed below: _, [] Planing the surface of a piece of lumber. WARNING: The use of this planer on materials not listed may damage the planer and may cause serious personal injury. 15 OPERATION GETTING STARTED ,_ WARNING: Before turning on the planer, check for loose fasteners, fittings, or hardware. Be sure the dust cover is securely mounted and that the blade cutter rotates freely. Do not force feed the workpiece through the machine. Let the planer apply the proper feed rate. Lower the cutter head assembly to approximately 1 in. (25 mm) above the planer table surface. Without putting any load on the planer, test the motor by turning the planer on and allowing itto reach full speed. If the planer sounds excessively loud or has excessive vibration, turn off the machine immediately and check again for any loose hardware, retightening any you may find. THICKNESS ,_ WARNING: Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask. PLANING Thickness planing sizes workpiece to desired thickness while creating a smooth, level surface. Thickness of each cut will depend on type of wood (hardwood versus softwood), width of workpiece, straightness, dryness, and grain composition. Whenever working with a new type of wood, make thin test cuts on a scrap piece of wood first to determine potential problems with the workpiece. Worn cutter blades will affect cutting accuracy. Planing with dull or nicked cutter blades may produce ridges or rough workpiece surfaces. Gum and pitch on the cutter blades will cause them to wear prematurely. Using a gum and pitch remover to keep your cutter blades clean will prolong their wear. Refer to the Maintenance Section of this operator's manual for instructions on how to remove and replace or turn the cutter blades. PLANING Thickness planers work best if at least one side of the workpiece has a flat surface. When both sides of a workpiece is rough, use a surface planer or jointer first to define the initial flat surface. Plane one side of the workpiece then flip the workpiece and plane the surface of the reverse side. NOTE: Cutter blades are double-edged and can be turned once to the opposite, unused edge before replacement is required. Cutter blades must ALWAYS be replaced as a set. LOCKING THE SWITCH Always plane both sides of a workpiece to reach the desired thickness. This will leave the workpiece with uniform moisture to prevent warp during the drying process. See Figure 15. When one end of the workpiece is thicker than the opposite end by more than 1/8 in. (3 mm), make several cuts with the planer starting with light planing cuts first. Remember, light cuts create a finer finish than heavier cuts. [] Place the switch in the OFF position, remove the switch key from the switch assembly. Store key in safe place. [] Wait until the planer has come to a full and complete stop. [] Do not plane a workpiece less than 3/16 in. (5 mm) thick. [] Do not plane a workpiece less than 3/4 in. (19 mm) wide. SWITCHKEY [] Do not plane workpiece shorter than 14 in. (356 mm) long as this will cause kickback. [] Do not plane more than one workpiece at a time. [] Do not lower the cutter head assembly lower than 3/16 in. (5 mm) Do not continuously use the planer set at the maximum depth of cut (1/8 in., 3 mm) and at full width of cut (13 in., 330 mm). Continuous use at maximum cutting capacity will damage the motor. ON ,_ WARNING: Never plane workpiece with loose knots or foreign objects. Do not plane workpieces that are severely bowed, twisted, or knotted. Cutter blades can dull, chip, or break causing possible serious personal injury. Fig. 15 16 OPERATION DEPTH GAGE See Figure 16. The depth gage indicates the amount of wood being removed in a planing pass. The workpiece must be positioned under the depth gage on the front of the planer. Never make a planing cut deeper than: DEPTH GAGE [] 1/8 in. (3 mm) for material up to 6 in. (152 mm) wide [] 1/16 in. (1.6 mm) for material 6 in. (152 mm) - 13 in. (330 mm) wide Do not continuously use the planer at the maximum depth of cut,l/8 in. (3 mm), as it will damage the motor. REPLANING/USING REPEAT-A-CUT TM See Figure 17. Your planer has a replane feature using preset markers for repetitive planing. The Repeat-A-Cut TM allows you to plane material at a set measurement of 1/4 in. (6 mm). The maximum depth of the replane indicator is 1-3/4 in. (44 mm). [] Push Sure Cut TM to the left to unlock cutter head assembly. [] Raise cutter head assembly to a height greater than 1-3/4 in. (44 mm). [] Move the replane indicator to the desired height. [] Lower the cutter head assembly until it stops. [] Lock cutter head assembly in place by pushing the Sure Cut TM to the right. AVOIDING Fig. 16 Avoid using severely warped wood as it can jam the planer. If it must be used, rip it in half before planing to help minimize the possibility of jamming. If jamming does occur, turn the switch off and unplug the planer immediately. Raise the cutter head assembly high enough to remove the workpiece easily. Carefully check to make sure no damage to the tool has occurred before making the next planing pass. SNIPE Snipes, or depressions made at either end of a workpiece by cutter blades, can occur when the board is not properly supported. Engaging the cutter lock before planing will minimize snipe. Although snipe may be barely noticeable, it is important to keep the workpiece parallel and flat with the planer table to minimize snipe. Butting workpieces end-toend as they are fed through the planer will minimize the problem, especially for shorter pieces, because it provides a more stable feed. Always feed the workpiece in the direction of the grain. This allows the cutter blades to sever the wood fibers instead of tearing them. Feeding against the grain can also cause the cutter blades to chip the workpiece. CUTTERHEAD ASSEMBLY For workpieces longer than 48 in. (122 cm), greater care must be taken to reduce the problem because the additional length means more of the total weight is unsupported by the planer table and rollers causing the shifting weight to work against keeping the stock flat. To remove snipe from a finished workpiece, cut off the end of the workpiece where snipe is noticeable. WARPED WOOD Little or no warpage is the ideal condition for planing a workpiece. Simply turn the workpiece over and plane it to the desired thickness. Otherwise, plane the top flat first, turn the workpiece and plane the bottom half. For a board that is cupped or bowed across its width, the best method is to rip the board lengthwise down the middle and planethe pieces separately. This method eliminates much of the waste in planing cupped or bowed workpieces. REPLANE INDICATOR The only way to remove the bow from a workpiece that is cupped or bowed down its length is to use a jointer. Fig. 17 17 MAINTENANCE ,_, WARNING: ,_ WARNING: When servicing, use only identical replacement parts. Use of any other part may create a hazard or cause product damage. To avoid injury, never rotate the cutter block by hand. [] Using the notched end of the magnetic blade wrench, remove the blade by hooking the notch over the end of the blade and pulling straight out. GENERAL Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc. ,_ WARNING: To reduce the risk of injury, never perform the planing operation with the cutter head guard removed. ,_ CAUTION: Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc. come in contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic. CUTTER BLADE REPLACEMENT See Figure 18. Your planer is equipped with replaceable/disposable doubleedged cutter blades attached to a rotating cutter block. Worn cutter blades will affect cutting accuracy and may produce ridges on the workpiece. BLADE SQUARE HEAD BOLTS To Replace: MAGNETIC BLADE WRENCH CUTTERLOCK [] Unplug your planer. BLADE ,_, WARNING: Failure to turn the tool off, remove the switch key, and unplug the tool before servicing or making adjustments could result in accidental starting causing possible serious personal injury. [] Remove the top of the housing cover by lifting it up. SQUARE HEAD BOLTS [] Lower the cutter head assembly. [] From the back of the planer, remove the two dust chute knobs holding the dust chute in place. [] Remove the dust chute and the cutter head guard. NOTE: When cutter head guard is removed, the cutter head lock will engage when the head is rotated. Do not operate thickness planer without the dust chute in place or your planer will be damaged. [] If necessary, rotate the cutter block until it locks. NOTE: Rotating the cutter block is accomplished from beneath the cutter head assembly. Using the planer table as a mirror, touch the threaded spindle where it attaches to the planer table. Carefully move your fingers up until you touch the drive belt. Turn the drive belt with your fingers until the cutter head locks in place (see Figure 18). Fig. 18 [] Carefully loosen the square head bolts. 18 MAINTENANCE [] If you are changing to the second side of the blade, rotate the blade "end for end" keeping the same flat side down. This correctly positions the blade for reinstallation. [] Lightly oil new cutter blade. [] Push the installed blade in firmly. Check that the blade edge is parallel to the cutter head slot. [] Securely retighten the square head bolts. [] To rotate the cutter head to the next blade, hold down on the red cutter lock and rotate the cutter head 180 ° as shown in figure 18. [] Release the cutter lock and continue to rotate the cutter head until it locks in place. This correctly positions the blade for removal. [] Repeat the above steps for the second blade. [] Tighten square head bolts securely. [] Replace the cutter head guard, dust chute, the square head bolts, and then the top of the housing. BLADE BLADE STORAGE STORAGE Fig. 19 See figure 19. CORD STORAGE For your convenience, an extra set of blades can be stored under the outfeed table extension. Dispose of used blades properly. Wrap blades in tape before disposal to avoid accidental injury. CORD STORAGE See figure 20. For convenience, your planer comes equipped with a cord storage area. When not in use, the power cord should be wrapped around the left-hand side of the planer. ,_, CAUTION: Check extension cords before each use. If damaged, replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury. ,_ WARNING: Fig. 20 Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask. ,_ WARNING: To ensure safety and reliability, all repairs should be performed by a qualified service technician at a Authorized Service Center to avoid risk of personal injury. 19 MAINTENANCE GENERAL MAINTENANCE WARNING: Always begin by disconnecting the power supply. BRUSH [] Periodically check all clamps, nuts, bolts, and screws for tightness and condition. Make sure the throat plate is in good condition and in position. BRUSHCAP [] Stop the machine and recheck the cutter head gib screws and blades for tightness after about 50 hours of operation. [] Clean plastic parts only with a soft damp cloth. DO NOT use any aerosol or petroleum solvents. LUBRICATION Periodically, check all moving parts (spindle, roller surfaces, handles, etc.) to ensure they are clean and well lubricated. A light film of oil wiped on the face of the cutter blades will keep them rust-free. All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. No further lubrication is required. Fig. 21 CLEANING Sawdust buildup and other debris can cause the tool to plane inaccurately. Periodic cleaning and waxing is needed for accurate, precision planing. MOTOR/ELECTRICAL The universal motor is easy to maintain but must be kept clean. Do not allow water, oil or sawdust to accumulate on or in it. The sealed bearings are permanently lubricated and need no further attention. BRUSH Do not allow sawdust to accumulate on the planer. Clean the dust chute after each use. Moving parts should be cleaned regularly with penetrating oil and lubricated with a light coating of medium-weight machine oil. REPLACEMENT Paste wax should be applied to the planing table surface to ease the movement of workpieces across it. Paste wax can also be used on infeed and outfeed support surfaces but be careful not to use so much that it will be absorbed into the See Figure 21. Your planer has externally accessible brush assemblies that should be checked every 10 to 15 operating hours for wear. To inspect or replace these brushes, unscrew the brush cap located at the right front and left rear of the planer. Be sure to replace the brush cap securely after inspection or repairs. wood and interfere with staining. Check feed rollers after each use for resin buildup because they must be clean to be effective. If buildup occurs, use a mild, nonflammable tar and pitch remover. 2O TROUBLESHOOTING PROBLEM Snipe (depressions of workpiece) CAUSE at ends Torn grain Fuzzy/Rough grain Uneven depth of cut SOLUTION 1. Dull cutter blades 1. Replace, turn or sharpen cutter blades 2. Incorrect butted stock 2. Butt pieces end-to-end as they are fed into planer 3. Unit not securely mounted 3. Securely tighten mounting hardware 4. Cutter head not locked 4. Lock cutter head 1. Too deep a blade setting 1. Reduce depth of cut 2. Workpiece being fed against grain 3. Dull cutter blades 2. Feed other end of board first 1. High wood moisture content 1. Dry wood before planing 2. Dull cutter blades 2. Replace, turn or sharpen cutter blades 3. Too deep a blade setting 3. Reduce depth of cut 4. Incorrect feeding speed 4. Check for adequate power supply, check cord and plug for damage, check condition of motor brushes 1. Cutter head assembly not level with planer surface 2. Unstable roller spring pressure 3. Feed roller worn unevenly 3. Replace, turn or sharpen cutter blades , Adjust elevation screws 2. Have service performed by an Authorized Service Center , Have service performed by an Authorized Service Center Board thickness does not match depth scale indicator 1. Depth scale incorrectly set 1. Adjust depth scale 2. Dirty planing table 2. Clean and wax planing table Cutter head height difficult to adjust 1. Dirty spindle 1. Clean and lubricate 2. Worn chain 2. Have service performed by an Authorized Service Center Will not start 1. Not plugged in 1. Check power source 2. No power at outlet 2. Replace fuse, reset breaker or call Electrician 3. Motor failure , Have service performed by an Authorized Service Center , Have service performed by an Authorized Service Center 4. Loose wire 5. ON/OFF Switch malfunction , Interrupted operation 1. Unit overloaded , Have service performed by an Authorized Service Center Reduce load 2. Operate on circuit separate from other appliances or motors or connect to circuit with adequate amp rating 2. Circuit overloaded 21 J WARRANTY RIDGID ® HAND HELD AND STATIONARY POWER TOOL LIMITED THREE YEAR WARRANTY AND 90-DAY SATISFACTION GUARANTEE This warranty applies only to the original purchaser at retail and may not be transferred. This warranty only covers defects arising under normal usage and does not cover any malfunction, failure or defect resulting from misuse, abuse, neglect, alteration, modification or repair by other than an authorized service center for RIDGID branded hand held and stationary power tools. RIDGID, INC. AND ONE WORLD TECHNOLOGIES, INC. MAKE NO WARRANTIES, REPRESENTATIONS OR PROMISES AS TO THE QUALITY OR PERFORMANCE OF ITS POWER TOOLS OTHER THAN THOSE SPECIFICALLY STATED IN THIS WARRANTY. POLICY During the first 90 days after the date of purchase, if you are dissatisfied with the performance of this RIDGID tool for any reason you may return the tool to the dealer from which it was purchased for a full refund or exchange. To receive a replacement tool you must present proof of purchase and return all original equipment packaged with the original product. The replacement tool will be covered by the limited warranty for the balance of the three year warranty period. WHAT IS COVERED UNDER THREE YEAR WARRANTY THE ADDITIONAL LIMITED LIMITATIONS To the extent permitted by applicable law, all implied warranties, including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE, are disclaimed. Any implied warranties, including warranties of merchantability or fitness for a particular purpose, that cannot be disclaimed under state law are limited to three years from the date of purchase. One World Technologies, Inc. is not responsible for direct, indirect, incidental or consequential damages. Some states do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This warranty covers all defects in workmanship or materials in this RIDGID tool for the three year period from the date of purchase. This warranty is specific to this tool. Warranties for other RIDGID products may vary. HOW TO OBTAIN POLICY WHAT IS NOT COVERED This product is manufactured by One World Technologies, Inc., under a trademark license from Ridgid, Inc. All warranty communications should be directed to One World Technologies, Inc., attn: RIDGID handheld and stationary power tool technical service at (toll free) 1-866-539-1710. 90-DAY SATISFACTION GUARANTEE SERVICE To obtain service for this RIDGID tool you must return it, freight prepaid, to an authorized RIDGID service center for hand held and stationary power tools. You may obtain the location of the authorized service center nearest you by calling (toll free) 1-866-539-1710 or by logging on to the RIDGID website at www.ridgid.com. When requesting warranty service, you must present the proof of purchase documentation, which includes a date of purchase. The authorized service center will repair any faulty workmanship, and either repair or replace any defective part, at our option at no charge to you. One World Technologies, Hwy. 8 Pickens, SC 29671 22 Inc. NOTES 23 @ ATOR' AL 13 in. THICKNESS PLANER TP1300LS CUSTOMER SERVICE iNFORMATiON For parts or service, contact your nearest Ridgid authorized service center. Be sure to provide all relevant information when you call or visit. For the location of the authorized service center nearest you, please call 1-866-539-1710 or visit us online at www.ridgidwoodworking.com. The model number of this tool is found on a plate attached to the center of the tool base. Please record the serial number in the space provided below. When ordering repair parts, always give the following information: Stock No. TP1300LS Model No. TP13002 Serial No. 983000-316 4 -30-04
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