RINNAI AMERICA Furnace Wall Manual L0408132

User Manual: RINNAI RINNAI AMERICA Furnace Wall Manual RINNAI AMERICA Furnace Wall Owner's Manual, RINNAI AMERICA Furnace Wall installation guides

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HOME OWNER /INSTALLER

FOR YOUR SAFETY

THIS MANUAL MUST BE READ IN ITS

ENTIRETY BEFORE OPERATING HEATER

RHFE-1004FA

ENERGYSAVER

GAS DIRECT VENT WALL FURNACE

Owner's Operation and Installation Manual

WARNING: IF THE INFORMATION IN THIS MANUAL iS NOT FOLLOWED

EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY

DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS

AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

WHAT TO DO IF YOU SMELL GAS

•DO NOT TRY TO LIGHT ANY APPLIANCE.

• DO NOT TOUCH ANY ELECTRICAL SWITCH; DO NOT USE ANY PHONE

IN YOUR BUILDING.

•IMMEDIATELY CALL YOUR GAS SUPPLIER FROM ANEIGHBOR'S

PHONE. FOLLOW THE GAS SUPPLIER'S INSTRUCTIONS.

• IF YOU CANNOT REACH YOUR GAS SUPPLIER, CALL THE FIRE

DEPARTMENT.

INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED

INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.

IThis appliance may be installed in a after market permanently located,

manufactured (mobile) home, where not prohibited by local codes. |

This appliance is only for use with the type of gas indicated on the Rating Plate. /

isThiLSs:;plianceis not convertible for use with other gases, unless a certified kit J

INSTALLER: MUST LEAVE MANUAL WITH UNIT AFTER INSTALLATION.

OWNER: RETAIN THIS MANUAL SAFELY, FOR FUTURE REFERENCE.

rWARNING

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION,

SERVICE OR MAINTENANCE CAN CAUSE PROPERTY

DAMAGE, PERSONAL INJURY OR LOSS OF LIFE, REFER

TO THE OWNER'S INFORMATION MANUAL PROVIDED

WITH THIS APPLIANCE. INSTALLATION AND SERVICE

MUST BE PERFORMED BY A QUALIFIED INSTALLER,

SERVICE AGENCY OR THE GAS SUPPLIER.

.. j

ENERGYSAVER RHFE-1004FA

Operation Manual

Table of Contents

Page

FEATURES OF THE RHFE-1004FA UNITS ....................... ................................... 1

SAFETY DEVICES ................................................................................................ 1

IMPORTANT POINTS /USAGE AND INSTALLATION MUSTS ............................ 3

DIMENSIONS ........................................................................................................ 5

SPECIFICATIONS ................................................................................................. 6

SAFETY POINTS .................................................................................................. 8

GETTING TO KNOW YOUR NEW RHFE-1004FA ................................................ 10

CONTROL PANEL ................................................................................................. 11

CUT-AWAY DIAGRAM ........................................................................................... 12

NOTICE BEFORE INSTALLATION ........................................................................ 13

INSTALLATION INSTRUCTIONS .......................................................................... 14

GAS CONNECTION .............................................................................................. 15

CANADIAN VENT REGULATIONS ....................................................................... 16

LOCATION /CLEARANCES .................................................................................. 17

SLEEVE AND MANIFOLD INSTALLATION ........................................................... 19

FI'I-I'ING UNIT ....................................................................................................... 21

OPERATING INSTRUCTION LABEL .................................................................... 23

ADDITIONAL CUSTOMER OPERATING INFORMATION .................................... 24

TESTING ............................................................................................................... 30

CHECK .................................................................................................................. 30

PRE-SERVICE CHECK ......................................................................................... 31

TROUBLE SHOOTING .......................................................................................... 32

ERROR MESSAGES .............................................................................................. 33

MAINTENANCE /SERVICE .................................................................................. 34

WIRING DIAGRAM ................................................................................................ 35

WARRANTY INFORMATION ................................................................................. 36

SCHEMATIC DIAGRAM ........................................................................................ 38

PARTS LIST ........................................................................................................... 45

RHFE-1004FA FLOW DIAGRAM ........................................................................... 50

EXTENDED FLUE PIPE KIT ................................................................................. 51

TECHNICAL DATA ................................................................................................. 56

IFEATURES OF THE RHFE-1004FA UNITS

•Clean Heating Forced Flue Type

•Easy Operation One-Touch Ignition

•Sensible Temperature Control Feature

•Comfortable Room Temperature Control and Display

•Warm Air Outlet at Floor Level (Keeps Your Feet Warm)

•Child Safety Lock

•Room Temperature Setting Memory

•Dirty Air Filter Indicator Lamp

•Energy-Saving Economy Setting

•Humidifier Tray

•Air Flow Directional Louvers

•Direct Vent Easily Installed

•Proportional Heating Variable Capacity

•Hush! Quiet Operation

•Modern Design Minimizes Floor Space Requirements

•Failure Message Display

ISAFETY DEVICES I

Spark Safety Device: Automatically shuts unit down when there is an abnormal spark at time

of ignition.

Flame Failure Device: Activated when burner flame fails. This prevents raw gas from being

released.

Overheat Switch: This device automatically cuts the gas off if the heater exceeds a

predetermined temperature. This is normally caused by an

obstruction in front of the louvers, or a blocked fan filter,

Two Fusible Links: Backs up the overheat switch. If the fusible link cuts the unit off, a

service call by an authorized person is required to replace the link.

-1-

Overcurrent Prevention Device:

Power Outaqe Safety Device:

This is a 5 amp. glass fuse found on P.C. board. Design to

shut unit down in case of overcurrent. If fuse blows all

indicator lamps will be "OFF".

This safety device cuts off gas passage and stops

operation.

Local and state codes must be adhered to prior to installation.

Rinnai is continually updating and improving products therefore specifications are subject to change

without prior notice.

NAT, LPG

Minimum supply gas pressure 5.0" (127mmH20) 11.0" (279mmH20)

Maximum supply gas pressure 10.5" (267mmH20) 13.0" (330mmH20)

Manifold test pressure Factory set Factory set

•_See conversion for setting gas pressures.

•There's 1/8" NPT pipe tap provided for gas pressure test. That is located on the gas control assembly A.

The minimum inlet gas supply pressure is for the purpose of input adjustment.

GENERAL INFORMATION

THIS SERIES IS DESIGN CERTIFIED BY THE AMERICAN GAS

ASSOCIATION LABORATORIES (AGA) AND INTERNATIONAL

APPROVAL SERVICES (IAS).

ALTERATION OF THE ORIGINAL DESIGN INSTALLED OTHER

THAN AS SHOWN IN THESE INSTRUCTIONS OR USED WITH

A TYPE OF GAS NOT SHOWN ON THE RATING PLATE, IS

THE RESPONSIBILITY OF THE PERSON AND COMPANY

MARKING THE CHANGE.

Thank you for purchasing a Rinnai gas forced flue heater.

Before using this product, please read this manual carefully to insure proper use of the product.

Please read the attached warranty thoroughly and keep it in a safe place.

-2-

IMPORTANTPOINTS/USAGEANDINSTALLATIONMUSTS

Unpack heater and check for damage. (DO NOT INSTALL DAMAGED HEATER.) If heater is

damaged, contact your supplier for advice. Before installing a heater, check the label for the correct gas

type (see label on heater). Refer to local gas authority for confirmation of gas type if you are in doubt.

Included in Carton:

Customers Operating Information

IMPORTANT

Before using this product, please read this manual carefully to insure proper use of product.

1. The installation must conform with local codes or, in absence of local codes, the National Fuel Gas

Code, ANSI Z223.1 or the Canadian Installation Code, CAN/CGA-B149.

2. For information on gas type, see data plate on the appliance.

3. This heater must not be installed where curtains or other combustible materials could come into

contact with it. In some cases curtains may need restraining.

4. This appliance is not designed to be built in.

5. If you move, check the gas type in the area where you are moving to. The local gas authority will be

able to advise on local regulations.

6. This heater discharges a large volume of warm air at low level to provide even heat distribution. If

the air in the room contains cooking vapor or cigarette smoke, and the heater is used on a carpet,

the surface of the carpet may become discolored. In addition, some nylon carpets contain dyes

which may be affected by the warm air flow. Some soft vinyl surfaces are also subject to distortion,

or discoloration by warm air. To prevent discoloration of carpets, etc., a mat should be placed under

the appliance, extending about 30" (750mm) in front of it.

10"(250ram)

Diagram shows minimum _/"_ o"

clearances from combustible L._J

materials. 2%

40" (lm)

Rinnai recommends 10 inches (250mm) clearance on both sides

for future servicing.

7. Read these rules and the instructions carefully. Check all local codes. Failure to follow these could

cause a malfunction of the heater resulting in death, serious bodily injury and/or property damage.

8. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not

convertible for use with other gases, unless acertifiedkit is used.

If a conversion of the unit is needed, conversions must be performed at Rinnai America or

anthorized agent at owner's expense.

9. WARNING: Any change to this heater or its controls can be dangerous.

10. if a gas leak is suspected, turn heater off, tum gas supply valve off at appliance connector valve.

Open windows to ventilate area immediately and contact your dealer or gas company.

11. DO NOT PLACE CLOTHING OR FLAMMABLE MATERIALS, GASOLINE AND OTHER

FLAMMABLE VAPORS AND LIQUIDS, ON OR NEAR THE HEATER.

-3-

12. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME

ROOM WITH THE HEATER.

13. LPG containers must not be installed indoors.

14. Do not Use this room heater if any part has been under water. Immediately call a qualified service

technician to inspect the room heater and to replace any part of the control system and any gas

control which has been under water.

15. Adequate clearances for accessibility for purposes of servicing and proper operation should be

provided.

16. Adequate clearances around air openings should be provided.

17. Do not install in areas where curtains, drapes, clothing, or other moving flammables are within 12

inches of this unit.

18. Periodic examination of the venting system is required.

19. The flow of combustion and ventilation air should not be obstructed.

20. A manufactured Home (Mobile Home) installation must conform with the Manufactured Home

Construction and Safety Standard, title 24CFR, Part 3280, or, when such a standard is not

applicable, the Standard for Manufactured Home Installations, ANSI A225.1 or Standard for Gas

Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.

21. "This appliance must be installed in accordance with the current standard CSA Z2.40.4 GAS

EQUIPPED RECREATIONAL VEHICLES AND MOBILE HOUSING. Cet appareil dolt ette installe

conformement aux, exigences de la norme Z240.4 en vigeuer de rACNOR, Installations de gaz dans

les constructions mobiles et vehicules recreatifs."

22. If a blockage occurs at the vent terminal due to snow, ice, leaves, spider webs or other type of

obstructions the unit will stop working. The unit will not function until the blockage has been

removed. If the unit then fails to operate contact a qualified service agency.

23. For manufactured (mobile) home or residential installation, this unit has been designed and certified

to be converted from natural gas to propane or vice-versa. When provisions are being made to

convert this unit, a certified conversion kit must be used. You must also readjust manifold gas

pressure to specifications indicated in the conversion manual. If in doubt contact Rinnai America for

assistance.

24. Clothing or other flammable material should not be placed on or near the appliance.

-4-

DIMENSIONS

inches (ram)

_: 14 1/16" (357.5)

FLUE MANIFOLD POSITION

Center of hole for flue manifold can be drilled

anywhere within the shaded area. (To avoid

studs, etc.)

FOR WEATHERBOARD WALLS DRILL

THROUGH CENTER OF WEATHER BOARD

FROM OUTSIDE, THEN DRILL FROM

INSIDE THROUGH PLASTERBOARD.

Flue Hole

-----_E g

Before drilling the flue hole, check for water

and gas pipes as well as electric cables. Use

a 3 1/8" (80ram) drill for hole through wall.

40 1/2" (1029)

365/8"(93o)

< 11 13/16" (300)

13 3/4" q

GAS CONNECTION

12 3/8"_

-5-

ISPECIFICATIONS

MODEL #

RHFE-1004FA-N

NATURAL

RHFE-1004FA-P

PROPANE

BTU/h

INPUT OUTPUT

Low Low

10,500 8,400

High High

38,400 30,700

Low Low

10,500 8,400

High High

36,500 29,200

MIN. CLEARANCES

SIDE

2 H

(50mm)

2 n

(50mm)

TOP FRONT

10" 40"

(250mm) (lm)

10" 40"

(250ram) (lm)

FAN CFM

OUTPUT

LO:203.4

H1:360.6

LO:203.4

H1:360.5

SPECIFICATIONS

Type of Appliance Fan forced flued gas furnace

Model RHFE-1004FA ENERGYSAVER

Width--36 5/8" (930mm)

Dimensions Depth--12 3/8" with back spacer (315mm with back spacer)

Height--26 3/8" (670mm)

Weight Approx. 90 Ibs.

ElectricaI--AC 120V 60Hz 121 watts

Connections Gas--l/2" female NPT

Combustion System Stainless steel bunsen burner

Ignition System Continuous spark

Operation Finger touch control buttons

Electronic thermostat HI-LOW/OFF

Temperature Control Up/down switch 2°F increments

Modulates Continuous

Temperature Range LOW----55°F 60°F_80°F HI=High Combustion

Warm Air Outlet Bottom front louver

Indicator/Lamps Operation/Combustion,Filter,SetTemp., RcomTemp., Economy,FunctionLock.

Operating Buttons ON/OFF, Up/down, Function-lock, Economy

Economy Mode Energy saving feature

Humidifier Tray Capacity--7 pints (3000cc)

-6-

Safety Devices

Flame failure - Flame rod

Over heat -Bi-metal switch, thermal fuse, thermistor

Power failure - PCB

Power surge -5 Amp. fuse

Fan delay - Micro computer timer

Pre-purge - Combustion fan, pre-purge timer, spark sensor

Room over heat -Automatic cut off at 104°F after 10 minutes

Noise Level Range HI_LOW----47_37dB(A)

Combustion Method Forced combustion

TYPE Air Supply Exhaust Closed Type

Radiation Method Forced convection

Wall Penetration 3 1/8" (80mm)

AIR SUPPLY/ Hole

EXHAUST PIPE Max. Extended 13ft., 2 bends (4m, 2 bends)

Length

SPECIFICATIONS FOR VENT SIZES

3"--4 1/2"

S Thin Walls Mobile Home

(75--115)mm

4 1/2"--9 1/2"

A Wood Walls

(115--240)mm

9 1/2"--15 3/4"

B Wood/Brick

(240--400)mm

15 3/4 "--23 5/8"

C Brick/Block

(400--600)mm

23 5/8"--31 1/2"

D Special

(600--800)mm

** BTU - Efficiency increase with vent size. Clearances from combustibles see page 3.

** Thermal efficiency rating determined under continuous operating conditions, and was determined

independently of any installed system.

-7-

I SAFETY POINTS

Do not restrict the warm air discharge by

placing articles in front of the heater.

Do not spray aerosols while the heater is

operating. Most aerosols contain butane

gas, and can be a fire hazard if used near

this heater when it is in use.

Do not allow curtains or other flammable or

combustible materials to come into contact

with the heater.

Combustible materials must not be placed

where the heater could ignite them.

This appliance must not be used for any

purpose other than heating.

Do not install the heater in an unusually

dusty area.

•Y

Do not allow anyone to sit on or lean against

the appliance.

-8-

SAFETY POINTS J

Keep flammable materials, trees, shrubs,

etc., away from the flue terminal.

Gasoline

Do not allow anyone to poke articles

through the louvers.

Filter should be cleaned at regular intervals.

See page 29.

Young children should be supervised at all

times. Hand or body contact with the

Clean as needed.

Do not place articles containing liquids on

top of the heater. Liquid spilled on the

controls may cause extensive damage.

louvers should be avoided.

Do not allow young children or an infant to

sleep directly in front of the heater.

-9-

I GE'rrlNG TO KNOW YOUR NEW RHFE-1004FA I

CONTROL PANEL

_P_l

RATURE |

CONTROL DISPLAY J

FILTER LAMP

WARMA,ROUTLET_ _ OPERATIONLAMP

_HUMIDIFIER

I_OOR

|AND POUR WATER

_,/NTO THE TRAY.

1/2" NPT

THERMISTOR

POWER CORD

PLUG 120V AC

RATING PLATE 1

MODEL NUMBER,

SERIAL NUMBER,

GAS TYPE, ETC.

AIR FILTER

EXHAUST PIPE

VENT TERMINAL

COMBUSTION/

EXHAUST

COMBUSTION AIR

INTAKE HOSE

-10-

CONTROL PANEL

ALL BunONS BEEP WHEN OPERATED.

(CONTROLPANEL>

TEMPERATURE

DISPLAY

SHOWS EITHER THE

TEMPERATURE OR

CODED ERROR

MESSAGES. J

R¢_e_ TT:_ __

ON/OFF SUTTON 1

Easy operation

One touch ignition

ENERGY SAVING

BUTTON

Lampis "green"

whenthisfeature is

activated.

Temp

Control

Function Lock

[

fFUNCTION

LOCK

Lamp is "green"

when this feature

JS on. TEMPERATURE 1

BUTTONS

"v" adjust temp. to

lower setting.

"A" adjust temp. to

__a higher setting,

<INDICATOR DISPLAY)

fFILTER LAMP

Flashes when filter

is dirty.

OPERATION LAMP

This lamp tums

"green" when power

is on. Lamp will

change to "red"

when burner is on.

-11 -

CONVECTION FAN

CONVECTION MOTOR

SUB HEAT EXCHANGER B

SUB HEAT EXCHANGER A

OVER HEAT SWITCH

THERMAL FUSE

HEAT EXCHANGER

FRONT PANEL

GAS LINE No.3

FLAME ROD No.3

BURNER No.3

LOUVER

OVERHEAT THERMISTOR

HUMIDIFIER TRAY

FLAME ROD NO.1

ELECTRODE

BURNER NO.1

BURNER No.2

FILLER

OPERATION P.C.B.

AIR FILTER

OPERATION SWITCH

FILTER LAMP

OPERATION/COMBUSTION LAMP

MAIN P.C.B.

WALL BRACKETS

PRESSURE SENSOR

MODULATING VALVE

MANUAL VALVE

SOLENOID VALVE NO.1

SOLENOID VALVE NO.2

SOLENOID VALVE NO.3

TRANSFORMER

FLAME ROD NO.2

GAS LINE No.1

GAS LINE No.2

THERMISTOR

POWER SUPPLY CORD

_COMRUSTION MOTOR

AIR SHUT[ER ADJUSTING ROD

,-i

INOTICE BEFORE INSTALLATION

The heater must be installed by a qualified service

person according to these installation instruction.

Check your local building codes for the proper method

of installation. In the case of absence of local cedes,

this heater should be ir_stalled in accordance with the

National Fuel Gas Code ANSI 7_223.1.

Check local codes or, in the absence of local codes,

the current CAN/CGA B149 INSTALLATION CODE.

DUE TO HIGH TEMPERATURES, THE

APPLIANCE SHOULD BE LOCATED OUT OF

TRAFFIC AND AWAY FROM FURNITURE AND

DRAPERIES.

CHILDREN AND ADULTS SHOULD BE ALERTED

TO THE HAZARDS OF HIGH SURFACE

TEMPERATURES AND SHOULD STAY AWAY TO

AVOID BURNS OR CLOTHING IGNITION.

"WARNING" Do not operate appliance with the

panel(s) removed, cracked or broken. Replacement

of the panel(s) should be clone by alicensed or

qualified service person.

INSTALLATION AND REPAIR SHOULD BE DONE

BY A QUALIFIED SERVICE PERSON. THE

APPLIANCE SHOULD BE INSPECTED BEFORE

USE AND AT LEAST ANNUALLY BY A QUALIFIED

SERVICE PERSON. MORE FREQUENT

CLEANING MAY BE REQUIRED DUE TO

EXCESSIVE LINT FROM CARPETING, BEDDING

MATERIAL, ETC. IT IS IMPERATIVE THAT

CONTROL COMPARTMENTS, BURNERS AND

CIRCULATING AIR PASSAGEWAYS OF THE UNIT

BE KEPT CLEAN.

The appliance, when installed, must be electrically

grounded in accordance with local codes or, in the

absence of local codes, with the National Electrical

Code, ANSI/NFPA 70 or Canadian Electrical Code,

CSA C22.1, if an external electrical source is utilized.

WARNING: THIS APPLIANCE IS EQUIPPED

WITH A THREE-PRONG (GROUNDING) PLUG

FOR YOUR PROTECTION AGAINST SHOCK

HAZARD AND SHOULD BE PLUGGED DIRECTLY

INTO A PROPERLY GROUNDED THREE-PRONG

RECEPTACLE.

Do not cut or remove the grounding prong from the

plug.

Rinnai recommends a dedicated electrical circuit.

This gas appliance must not be connected to a

chimney flue serving a separate solid-fuel burning

appliance.

When the appliance is installed directly on carpeting,

tile or other combustible material other than wood

flooring, the appliance shall be installed on a metal or

wood panel extending the full width and depth of the

appliance.

-13-

INSTALLATION INSTRUCTIONS I

Flue Manifold .......................1 Spare rubber seal

........................... f

('A' Flue units only)

(For weatherboard installations)

Back Spacer

! Set

Wall

Brackets

Pipe stopper

A&S

I._. 1Plastic tie forf air inlet

i J

Air inlet hose 1

Vent adaptor 1

Pipe stopper

(M4)

(M5)

(M4X20)

(M4)

(M4.8X32)

WoodScrews

For Back SpacerSet

For Wall Brackets

For Flue LockStopper

For Flue Manifold

Wall BracketScrews

Owner'sManual

1 ConversionManual

Template

Check to ensure gas type on rating plate matches gas being supplied to the unit. If not, unit may have

been converted and should be checked to ensure conversion was done properly. If not, unit could be

damaged due to being overtired.

Refer to local gas authority for confirmation of gas type if in doubt.

Refer to data plate located inside of the front panel.

Check for damage, if the unit is damaged contact your supplier or Rinnai.

Do not install a damaged unit before checking with your supplier.

Refer to an approved pipe sizing chart if in doubt about size of gas line.

-14-

GAS CONNECTION I

1. The gas supply line shall be gas-tight, sized and so installed as to provide a supply of gas sufficient

to meet the maximum demand of the heater without loss of pressure.

2. A shut off valve (and appliance connector valve) should be installed in the upstream of the gas line

to permit servicing.

3. Flexible pipe and any appliance connector valve used for gas piping shall be types approved by

nationally recognized agencies.

4. Any compound used on the threaded joint of the gas piping shall be a type which resists the action

of liquefied petroleum gas.

5. Supplied gas pressure must be within the limits shown in the specifications.

6. After completion of gas pipe connections, all joints including the heater must be checked for gas

tightness by means of leak detector solution, soap and water, or an equivalent nonflammable

solution, as applicable.

CAUTION: Since some leak test solutions, including soap and water, may cause corrosion or stress

cracking, the piping shall be rinsed with water after testing, unless it has been determined that the

leak test solution is noncorrosive.

The appliance and its appliance main gas valve must be disconnected from the gas supply piping

system during any pressure testing of that system at test pressures in excess of 1/2 P.S.I (3.SkPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual

shut off valve dudng any pressure testing of the gas supply system at test pressures equal to or less

than 1/2 psig.

One 1/8" test plug is provided for testing of manifold pressure see schematic for location. (On page 43,

item # 125)

At time of installation installer must supply a 1/8" N.P.T. plugged tapping, accessible for test

manometer connection, immediately up stream of the gas supply connection to the appliance.

-15-

CANADIAN VENT REGULATIONS

CAN/CGA-B149.1 -M9t

A vent shall not terminate:

(a) Directly above a paved sidewalk or paved driveway which is located between two

single family dwellings and serves both dwellings;

(b) less than 7 ft. (2.13m) above a paved sidewalk or a paved driveway located on

public property;

(d) above a meter/regulator assembly within 3 ft. (900mm) horizontally of the vertical

centerline of the regulator;

(e) within 6 ft. (1.8m) of any gas service regulator vent outlet;

(f) less than 1 ft. (300mm) above grade level;

(g) within the following distances of a window or door which can be opened in any

building, any non-mechanical air supply inlet to any building or the combustion air

inlet of any other appliance;

(i) 1 ft (300mm) for inputs up to and including 100,000 Btuh (30kW),

(ii) 3 ft (900ram) for inputs exceeding 100,000 Btuh (30kW); and

(h) underneath averanda, porch or deck, unless

(i) the veranda, porch or deck is fully open on aminimum of two sides beneath the

floor, and

(ii) the distance between the top of the vent termination and the underside of the

veranda, porch or deck is greater than 1 ft. (300ram).

FOR COMPLIANCE TO NFPA 54 OR Z223.1 U.S.A.

Vent terminal must be located at least 3 feet above any forced air inlet location within 10 feet

away.

Vent terminal must not be located over public walk ways or be detrimental to regulators and

equipment where condensate could be a problem.

Vent terminal must be kept clear of snow at all times.

The bottom of the vent terminal and the sir intake must be located at least 12 inches above

grade.

The vent terminal of a direct vent appliance with an input of 50,000 Btu per hour or less shall be

located at least 9 inches form any opening through which flue gases could enter a building, and

such an appliance with an input over 50,000 Btu per hour shall require a 12inches vent

termination clearance. The bottom of the vent terminal and the air intake shall be located at least

12 inches above grade.

-16-

ILOCATION /CLEARANCES

When positioning the heater the main points

governing the location are:

1. Flueing

2. Warm air distribution

This heater is not designed to be built in.

The flue is not designed to be positioned under

floors, or below the level of the heater.

The flue terminal should be positioned away from

flammable materials.

" " Flue Terminal

Do not flue into natural draught flues or fireplaces,

this unit can only be used with one of the five types

of Rinnai flue kits. Do not flue unit into other rooms.

Flue terminal must be outside.

Flue may be positioned directly under opening

windows, with a minimum clearance of 9" (230mm).

FLUE SIZES:

5 Flue lengths are available.

S flue walls 3",-,-4 1/2"(75_115mm)

A flue walls 4 1/2"_9 112" (115_240mm)

B flue walls 9 1/2",---15 3/4"(240_400mm)

C flue walls 15 3/4"---23 5/8"(400_600mm)

D flue walls 23 5/8"---31 1/2"(600_800mm)

-17-

SNOW AREAS

In areas subject to heavy snowfall, keep snow clear

of flue terminal at all times.

STANDARD INSTALLATION OF FLUE MANIFOLD.

Diagram below shows minimum clearances and

distances from obstructions.

Also check local regulations.

Flammable

_///'Jk_ Non '/_"

_,.-'/.,_ Flammable :I_

all ", E

Y/////////_.,,.._..._.L_ Wall

_///i///////'X_\\\\\\'x.\\"_ Floor

Side Clearances

20"

(500mm)

-18-

SLEEVE AND MANIFOLD INSTALLATION

METHOD FOR STANDARD WALLS

1. Disassemble Manifold from Sleeve.

The flue consists of 3 parts, sleeve, inside connectors

and tube, outside terminal; (dis-assembly by pulling

hard on outside terminal and inner connections, then

pull sleeve off outer terminal.)

2. Adjustment of Sleeve Length.

Measure walt thickness through previously drilled 3 1/8"

(80mm) hole.

End of sleeve should protrude 3/16"'--3/8" (5_10ram)

from outside wall. Adjust sleeve length to wall

thickness plus 3/16"--3/8"(5_10mm). (Sleeve is

threaded for adjustment.) Do not extend beyond red

line.

3. For S and A flue only.

Depending on flue set and wall thickness extension

piece =C"may need to be removed.

Cut plastic, remove extension, then follow instruction 2.

This applies to "S" and "A" flues only.

There is no extension on other flues, they can be fully

adjusted by tuming the threaded section.

4. Fixing Sleeve.

Fix to the wall, using the 3 screws provided.

NOTE: The flange is marked "TOP", sleeve must be

fitted with this mark Up. Check sleeve protrudes 3/16"

_3/8" (5_- 10mm) on the outside.

Connection Sleeve Terminal

Do not extend

beyond _ line

Extension joint

t'l \under.plastic Extension

!lHJJillfll

Adjust length by turning sleeve.

AB C

Removeextensionat this

"A" Flue only point it necessary.

Fix_,g Screw

5-10ram

.:_

IIIII

:;'::.::1 ; : - "!.:'.':i

: ;'."." ...- ..... -.-....

Don't remove green plastic covering from sleeve.

-19-

5. Check rubber seal is in place on terminal.

*For weather board walls, add spare rubber seal

provided to compensate for weather board angle.

6. Installation of Terminal

From outside, insert terminal into sleeve with the "A"

mark at the top. Left hand side fixing tie is marked

"LEF'F' (from inside).

7. Attached Ties

Pull hard on left and dght hand side ties, clip ties over

lugs inside sleeve. You should be able to pull ties 2 or

3 slots past the starting point. Cut the ties, leaving

about 3/4"(20mm) past the lugs. Bend ties so they

are parallel with the wall.

8. Insert Inner Connection Assembly.

Push assembly into the terminal tube, make sure

"TOP" mark is uppermost. Fix with 3 screws provided.

9. Manifold can still be turned after attaching.

Terminal seal

(¢dd "weather board"---_

Label

Fixing tie

•.:_'.: ":_..'._:

•, • .... _......_

:..:. :_ :-:.

"TOP" mark "A"

Terminal

Cut (leave 2gram free)

Sleeve

_- Top Mark

_-,_nnections :'"" i'i_''" ?'': ;'.!;" "':

Outlet

Inlet

-20 -

FITTING UNIT

4, Secure with plastic tie as shown below.1. Fix Flue Adapter to Flue

Manifold with PIPE STOPPER S

as shown below.

Inletelbow

Inlet hose

When servicing unit replace plastic tie with new

one.

(Available at local hardware store or contact

local distrilbutor.)

2. Fit Wall bracket as shown below. 5. Connect Vent Sliding Tube with

PIPE STOPPER S and E as shown below.

Flue Manifold

Screw Sliding Tube

PIPE STOPPER S

3. Fit Air inlet Hose to heater. Fix Side

Back Spacers with screws. PIPE STOPPER E

Pipe "A" *Swivels for location adjustment

Pipe "B" -Telescopic-telescopes into pipe A and flue manifold

Pipe "C" - Fits on manifold =Air Intake" pipe

Air Inlet Hose

Connect Air Inlet Hose to Manifold

Inlet.

Do not kink the hose.

Sliding Tube should not be extended beyond

the RED LINE.

Red line should not be visible after sliding the

tube back into the vent outlet.

-21 -

6. Slide the insulation sleeve up to the flue

manifold,slip the securing clip over the sleeve as

shown.

7_ Fix Back Spacer, Top to heater.

(3 screws in top back cover).

•INSTRUCT CUSTOMER ON USE OF HEATER

When you are satisfied that the appliance is

operating correctly, explain operation of heater to

the customer.

Fault-Failure Procedure

If unabte to get the heater to operate correctly,

contact Rinnai directly or your Agent or Gas Utility.

Do not use electrical extension cords to connect unit

to power supply. Keep the power cord away from

the flue.

Some items are not covered under the unit's

warranty. Example: annual maintenance, carbon on

flame rods/igniter, dust, spider webs, improper

conversions, etc.

8. If necessary, the unit can be levelled using the

adjustable legs under the front right and left hand

side legs.

Upto

_djustable Leg

-22-

OPERATING INSTRUCTION LABEL

ENERGYSAVER RHFE-1004FA

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing

property damage, personal injury or loss of life.

A. This appliance does not have a pilot. It is equipped If you cannot reach your gas supplier, call the fire

with an ignition device which automatically lights the department.

burner, Do not try to light the burner by hand.

B. BEFORE OPERATING smell all around the appliance

area for gas, Be sure to smell next to the floor

because some gas is heavier than air and will settle on

the floor.

WHAT TO DO iF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electdc switch; do not use any

phone in your building.

immediately call your gas supplier from a

neighbor's phone. Foltow the gas supplier's

instructions.

C. Use only your hand to push in or tum the gas control

knob, Never use tools. If the knob will not push in or

turn by hand, don't try to repair it, call a qualified

service technician. Force or attempted repair may

result in a fire or explosion.

D. Do not use this appliance if any part has been under

water. Immediately call a qualified service technician

to inspect the appliance and to replace any part of the

control system and any gas control which has been

under water.

OPERATING INSTRUCTIONS

•STOP! Read the safety information above on this

label

1. Set the thermostat to lowest setting.

2. Turn off all electdc power to the appliance via the

ON/OFF button on the control panel. Locate manual

gas valve to be found on back side of heater.

3. Turn Manual valve clockwise ('_ to the full OFF

position.

4. Wait five (5) minutes to clear out any gas. Then smell

for gas, including near the floor. If you then smell gas,

oBACK SIDE OF HEATER

MANUAL GAS VALVE

OPEN CLOSED

--@®

STOP! Follow "B" in the safety information above on

this label. If you don't smell gas go to next step.

5. Turn Manual gas valve to the full on position.

6. Turn on all electric power to the appliance via ON/OFF

button.

7. Set the thermostat to desired setting.

8. Burner is lit when indicator lamp "ON" turns rod.

9. "ON" indicator flashes when burner fails to ignite.

10. If the appliance will nct operate, follow the instruction

"TO turn off gas to appliance" and call your service

technician or gas supplier. See manual for additional

information. T ratureButton

LED "

TO TURN OFF GAS TO APPLIANCE

1. "rum off electhc power to the appliance using the

ON/OFF button located on the control panel.

2. Locate manual valve on back side of unit.

3. Turn manual valve clockwise to the full OFF position.

NOTE: The fan will continue to operate until the appliance is

cool, do not turn the appliance off by unplugging if from the

wall,

Keep burner and control combar_'nent clean. Refer to the

installation and operating instruc_ons accompanying heater.

-23 -

I ADDITIONALCUSTOMEROPERATINGINFORMATIONI

IGNITION

Make certain the heater is connected into both the gas

and the electric power.

Depress the ignition ON/OFF button slowly and firmly.

When you release the ignition ON/OFF button the

'LED Display will illuminate, the spark will ignite the main

bumer and the Combustion fan will begin to run. If the

heater does not ignite within 15 seconds the spark will

stop and the 'LED Display will show Error Code.

Turn off unit and repeat ignition operation.

TEMPERATURE LEVEL

SetTemp©I ]

Room Temp © __

I@ Temp _1

Control

L--_,I,O._.J

Function Lock

This heater has an automatic ignition system, when the

main burner has lit, the combustion Lamp will glow red,

and the spark will stop. There may be a smell of

burning dust or oil the first time the heater is lit or when

the heater has been out of operation for a long time, this

is normal.You may need to repeat the ignition operation

the first time the heater is plugged in, due to air in the

gas line.

COMBUSTION INDICATOR

Filter 0N-

[] 0

TEMPERATURE CONTROL

The thermostat automatically modulates the burner and

the fan to maintain the room temperature which you

have selected.

To change the room temperature, simply adjust the

temperature control buttons until the desired setting is

indicated.

The temperature range from LO to HI is about 55°F

(12°C) to 122°F (50°C). Temperature control may be

affected by the location of the heater.

TEMPERATURE CONTROL

SetTemp 0

RoomTemp 0 [_

Func_ Lock

-24 -

ROOM TEMPERATURE DISPLAY

'Temperature is indicated by the L.E.D. display on the control

panel. The first time when the appliance is turned on, the preset

temperature '72 F degrees'(from the factory) will be shown on

the L.E.D.display. Every time the Set Temp has been

changed,that set temperature will be latest data appearing on

the L.E.D. display on the next time the appliance is turned on.

To get to Set Temp,press either' up' or' down ' button. At the

Set Temp, press ' up 'to increase the temperature or ' down ' to

decrease. When the desired temperature is set, 10 seconds

later the LED display will change to the room temperature mode

which will show the current room temperature.

Set Temp ©

Room Temp O

I(_ Temp _1

Control

[ ,tO J

Function Lock

TO TURN UNIT OFF

Depress ignition ON/OFF button again.

The appliance will stop operate.

Do not turn off by unplugging at the power outlet.

Convection fan continues to run until heater is cool.

IGNITION BUTTON

ECONOMY BUTrON

To select 'Economy Mode', push the 'Economy' button,

the green lamp will glow. 30 minutes after the room

temperature reaches the preset temperature (set by the

thermostat), the 'Economy Mode' if set, reduces the

temperature by 2°F, after another 30 minutes it reduces

the temperature by a further 2°F. This is an energy

saving feature. It does not operate if the heater is under

capacity for the room size.

ECONOMY

'_ T

Funct

FILTER LAMP

If the filter lamp glows dudng operation, check air filter

for dust. If there is dust present, clean filter. See

section on care of heater. Turn heater off before

cleaning filters.

Filter 0N-

-25 -

OPERATING PRECAUTIONS

Please read this section carefully, before using your Forced flue heater.

Gas Type, Power Source, and Manufactured Date

• Type of gas, power source and manufactured date are displayed on the nameplate placed on the

right side of the unit.

Do not use gas other than the type of gas (gas group) indicated on the nameplate.

This equipment is for 120 V AC (60Hz) only. Do not use power source other than what is listed.

Caution

•Should the type of gas or power source be different, please contact your dealer. Using a different

type of gas or power source may affect the performance or may be dangerous.

• If you are moving to another area, please check the types of gas and power source provided in the

area. If the types of gas and power source are different, adjustment or modification is necessary.

Please consult the gas provider in the new area.

Usage

Do not use for drying clothes!

Do not use for any other purposes other than heating

(e.g., drying the laundry).

Draping clothes over the unit blocks the warm air outlet or the filter area and is very dangerous,

as it causes heat to build up inside the unit.

Usage Location

•Do not use near flammable material ! ! !

Place the unit sufficiently away from flammable objects such as fumiture, wall and curtains. Check

carefully when installing the unit. 10"(250mm)

REQUIRED DISTANCE FROM FLAMMABLES:

o/L

Top: At least 10" (250mm) Right: At least 2" (50mm) 2-_.Q

Left: At least 2" (50mm) (sore

Front: At least 40" (lm)

°"

40" (lm)

ram)

Rinnai recommends 10" (250mm) clearance

on both sides for future servicing.

•Watch for falling objects ! ! !

Do not place under a shelf or in other locations where there is a danger of an object falling on the unit.

•Avoid using in special purpose rooms ! ! !

This equipment is made for use as a heater for aresidential building. Do not use in beauty salons,

factories and other places where spray or chemicals are used or where a large amount of dust is

present.

Do not use hair treatment products containing silicon in a room heated by the Forced flue heater, as they

may cause ignition error, flame extinction or other malfunctions.

-26 -

Insert a board under the unit when placing on carpeted floor ! ! T

This heater may be installed on combustible flooring. When the heater is installed directly on

carpeting, tile or other combustible material other than wood flooring, the heater shall be installed on

a metal or wood panel extending the full width and depth of the heater.

Emergency Procedures:

Stay calm and turn the unit off ! ! !

In case of an emergency (e.g., abnormal overheating of the unit, loud noise), always stay calm, turn the

unit off by pushing the ON/OFF button, close the gas valve and contact your dealer or the Rinnai office

or store near you. i _,._11._ i

During a Thunderstorm

When a thunderstorm is approaching, turn the unit off and unplug the

power cord. Heavy thunderstorm may cause damage to the unit.

Inspection and Maintenance

Be sure to perform inspection and maintenance procedures. (See page 29 and 34 for details.) In

particular, check the gas connection, power connection and air supply/exhaust pipe connection.

Do not use the unit if you suspect maffunctioning or damage. Incomplete repairs are dangerous.

In case of malfunctioning, read the instructions on page 32 and or contact your dealer or the

nearest Rinnai office.

During Snow Accumulation

If the air supply/exhaust vent is covered by snow or damaged by

falling icicles, the exhaust may be blocked and cause

malfunctioning of the unit Keep the area around the air

supply/exhaust vent free of snow and icicles. Minimum

clearance from snow accumulations should be at least (249.

iii!i i!i iiiiiiiiiiiiiiiiiiiii

snow

24"

Installation of Unit:

•Please ask your dealer to installthe unit properly in a safe location:

• Refer to the installation manual to make sure the unit is installed properly.

Customer's Operating Information

The following pages explain how to use the Forced flue heater.

Also read "Operating Precautions" on pages 23--26.

When Using for the First Time

•Check the power cord and power plug.

•Firmly plug the unit into an electrical outlet, ensure outlet is properly grounded. An outlet that is

not grounded properly can cause unit to operate erratically.

•Make sure the power cord is not exposed to the heat from the exhaust pipe.

•Fully open the gas valve on the unit.

-27-

BeforetheColdSeasonBegins

•Check the air supply/exhaust connection.

•Before using this heater, inspect the air supply/exhaust connection to make sure the pipe is not

disconnected or bent.

• Check the main unit and the air supply/exhaust.

•Make sure there is no combustible or flammable material near the main unit or the air

supply/exhaust.

CAUTION:

If you find a problem with the air supply/exhaust do not use the unit. Contact your dealer or the nearest

Rinnai office.

Function Lock

The Function lock feature prevents accidents due to tampering by small children.

• Press both"/k" and %/" button at the same time.

The "Function Lock" lamp should comes on and engage the function lock.

• Cancelling the Function lock.

Press both=A" and %/" button again and hold for two (2) seconds.

This will disengage the function lock.

Note:

If the Function lock is engaged while the unit is operating, all operations by switches and buttons will be

disabled except tuming the unit off.

If the Function lock is engaged while the unit is off, all operation will be disabled. When you turn the unit

on and the Function lock is engaged you must cancel the Function lock before preceding.

AIR FLOW CONTROL:

•The direction of air flow may be changed to the

left or right.

Use a screwdriver or a similar object to change

the direction of the verticaE

louver.

CAUTION:

•DO not adjust repeatedly (more than 5-6 times), as it

may cause the louver to break.

•The hodzontal louver (which determines the vertical

air flow direction) is fixed and cannot be adjusted.

•Do not adjust the air flow direction while warm air is

flowing, as it may cause bum injury. Irb

Sensible Temperature Control:

The sensible temperature control feature enables comfortable heating which matches the conditions in

the room.

• Based on the information collected by the room temperature thermistor when the heating starts,

the heating capacity is automatically adjusted to achieve a comfortable heating effect and to

reach the set room temperature quickly.

-28 -

Adding Water to Humidifier:

So that you can humidify the air your RHFE-UNIT

is fitted with an enamelled tray behind the air

outlet. To fill the tray, open the door as shown

in the diagram and pour water into the tray using

the spout built into the door. The air will be

humidified as it passes over the water in the tray.

DO NOT FILL THE TRAY WHILE THE UNIT IS

IN OPERATION. CLOSE THE DOOR AFTER

FILLING. The RHFE UNIT is a very high

efficiency appliance,during operation a small

amount of water is produced in the vent tubes,this

drains into the enamel tray. It is quite normal for a

small quantity of water to remain in the bottom of

the tray.

Caution:

•The humidifier tray and the surrounding area are

Humidifier Tray

Access Door

Pull

1FillerSpout

Do not force door opentoo far.

Close doorduring operation.

hot when the unit is on. To avoid bums, do not add water to the tray while unit is on.

• Avoid adding water when the room is susceptible to condensation.

• If the water overflows from the water level hole when adding water, do not add any more water.

Care of Unit Exterior:

Dampen soft cloth with warm water, wring water out well and

wipe the unit.

Caution:

Never use volatile substances such as benzine or thinners, as

they cause fading of paint or deformation of resin.

Care of Air Filter:

Always clean the air filter when the filter indicator lamp starts blinking.

• The filter indicator lamp starts blinking when the dust accumulates on the air filter. In this event, turn

the unit off immediately, wait until the unit cools off and clean the filter.

Even if the lamp is not blinking, if you think the filter is dirty, clean the filter while you are cleaning the

room. This will ensure comfortable use. _k, ,

AIR RLI_RS

The air filter may be removed. Clean both sides of the filter with a

vacuum cleaner or a duster.

If the tilter is greasy, wash quickly with detergent, shake water off and

dry completely.

After cleaning and drying, replace the filter securely.

CAUTION:

•If you continue to use the heater with the filter indicator lamp flashing, the sensor may detect trouble

and tum the unit off. Causing the room temperature display lamp "14" and the

"operation/combustion" lamp to flash, indicating that the safety device has been activated. In this

event, clean the air filter immediately as above.

-29 -

ITESTING

Testing Unit

Purge air from gas line.

Refer to pipe sizing chart if in doubt about the size of

the gas line.

Connection can easily be reached from the top, rear

of the unit. Check for leaks, using soapy water after

turning gas on.

Plug unit in and turn power on, (CAUTION - 120V

inside unit).

Tum thermostat to "HI", tum control to "ON". Unit

should ignite within 10 seconds.

If unit does not ignite, there may be air in the gas

line, turn control "OFP then "ON" again.

Check pressure, regulator is factory set, if pressure

is incorrect, check supply before altering regulator.

The appliance must be stopped before testing unit.

Remove the test point screw and connect

manometer to pressure point on the modulating

valve.

Turn the unit to "ON" position using the ON/OFF

button on the operation panel and check pressure.

If pressures are correct remove manometer and

replace test point plug.

Leak test all gas connections.

ICHECK I

Fault-Failure Procedure

If unable to get the unit to operate correctly, contact

Rinnai Agent, or Gas Utility. Please read the fault

finding charts before reporting faults.

Do not use this heater if any part has been under

water. Immediately call a qualified service

technician to inspect the heater and to replace any

part of the control system and any gas control which

has been under water.

"WARNING" Do not operate appliance with the

panel(s) removed, cracked or broken.

Installation and repair it should be done by a

qualified service person. The appliance should be

inspected before use and at least annually by a

qualified service person.

More frequent cleaning may be required due to

excessive lint from carpeting, bedding material, etc..

It is imperative that control compartments, bumers

and circulating air passageways of the appliance be

kept clean. Ventilating system should be inspected

and cleaned annually of all debris and spider webs.

Rinnai's service assistance telephone number is

1/800/621 --9419.

WARNING: DO NOT OPERATE UNIT UNTIL PROPER INSTALLATION HAS BEEN COMPLETED.

-30-

IPRE-SERVICE CHECK

Before asking for a service calJ please check the following points.

These points are pare of the normal operation of the unit.

•At Ignition:

Heater does not operate. Is the heater plugged in?

Have the fuses or breaker blown at the switch board?

Is there a power failure?

Is the air filter blocked?

is anything blocking the outlet for the hot air?

Is the flue blocked?

The fan is started automatically after a short delay.

This is to allow the heat exchanger to warm up, helping to avoid cold draughts.

This is caused by grease or oil and dust on the heat exchanger and will stop

after a short time.

I This is noise from the heat

simply expansion exchanger.

This is the sound of the solenoid valves opening and closing.

gas

Is the air filter blocked?

Is the set temperature high enough?

Is the warm air outlet blocked by anything?

Are the doors and windows of the room dosed?

Allow heater to coo], clean air filter, operate again.

Even after unit has cooled down the heater does not ignite again. Repair is

necessary.

Contact your local agent or Rinnai for a Service call.

This is to remove the residual heat from the heat exchanger, the fan will stop

when the heater COOlsdown.

High efficiency appliances tend to discharge water vapor on co_ddays, this is

normal

Warmghts.air does not flow when the burner 1

Smoke or strange smells are produced 1

on the f rst tda ght up after nstallation. 1

Sharp clicking noises at ignition, or when

unit cuts down on the thermostat, or goes

out.

•During Combustion:

.d,

,,,1,

operates.Clunkingnoise when the thermostat I m_

[ Unit is not heating room. 1"

Air filter is blocked or the louvers are 1

bocked or obstructed. /

Heater will not re-ignite after overheating. ] =1,

•When the unit is turned off.

Convectionfancontinuesto runafter

tumingOFF.

•Other Points:

Steam is o3sdlarged from the flue terminal. I _

Unit cuts off without apparent reason.

IPower Failure.

I _' JCheckwhetherfilteraareblocked,dirtyfilterswiUcausethe heatertooverheat.]

I_I' I Switx:d'lOFF, then ON again when power is restorad to re-set ¢ordrois. ]

-31 -

ITROUBLE SHOOTING I

Your RHFE-IOO4FA requires very little maintenance, simply clean the rear fan filter as needed and wipe

the outer case and louver section with a damp cloth.

roblem

-ID 0

Cause _ .-- "o

\z_

o E

0 _

zrn

_, (/)

_c o

"Q O')t_ _C: O

o _o2

J= _ "6 ._m ..

0 L1 "--

Remedy

Not Plugged In • • Plug In

Power Cut • • Re-ignite manually after

power is restored

(Initial Installation) Purge air

Air In Gas Pipe • (Installer)

Gas Filter Blocked • • • Service Call

Miss Ignition • • Service Call

Flue terminal obstructed • • • Clear obstruction

Flue manifold not connected Service Call

Louver obstructed • • Clear obstruction

Air filter blocked • • Clean filter

Gas Escape • Service Call

Function Lock Set Cancel Function Lock

Gas turned off at meter • • Turn gas on

General maintenance items are not covered under unit's warranty. Such as cleaning dust, debris and

carbon from flame rod, spider webs, and improper set up of unit.

-32 -

ERROR MESSAGES

_The Energysaver 1004 has the abilityto check its own operationcontinuously. If a fault occurs,an Error Message

will flash on the Digital Display of the controlpanel. This assists with diagnosingthe fault, and may enable you to |

overcome a problem withouta service call. Please quote the code displayed when inquiring about service, j

FAULT REMEDY

Check gas is turned ON.

Ignition failure Service call if repeated.

Flame failure Check gas is turned ON.

Servicecall if repeated.

Clean filter

Overheat Servicecall if repeated.

Lower room temperature

Room overheat to lessthan 40°C(104°F).

CODE DISPLAYED

Room Temperature

Sensor faulty

Overheat Temperature

Sensor faulty

Service call.

Sparker failure Service call.

Combustion fan failure Service call.

Faulty ON/OFF switch Service call.

Faulty solenoids Service call.

Faulty Flame Rod Service caII.

Communication Error Turn heater OFF,

then ON again.

Sensor breakdown Service Call.

Flue block Check around flue terminal

I In all cases, you may be able to clear the Error Message simply by tuming the heater OFF, then ON again. '_

If the Error Message s_llremains or returns on the next operation, contact Rinnai or your nearest sewice

agent and arrange for a service call.

m33m

IMAINTENANCE /SERVICE

MAINTENANCE SUGGESTIONS

This heater has been designed and constructed for

a long performance life when installed and operated

properly under normal conditions. Regular

inspections, as outlined in this section, are strongly

recommended as means of keeping your heater

operating efficiently throughout the season.

1. Cleaning

Heater must be cleaned annually. Keep heater

clear of dust and debris especially in and around

burner.

Cleaning procedures of heater are as follows:

1) Turn heater off. Allow to cool for one hour.

2) Remove the Front Panel by removing

screws. See schematic page 38.

3) Use pressurized air to remove dust from

around main burner, heat exchangers and

fan blades.

4) Use soft dry cloth to wipe cabinet.

DO NOT DAMAGE OR DISTORT ANY PARTS OF

HEATER.

DO NOT USE WET CLOTH OR SPRAY

CLEANERS ON BURNER.

2. Visual check of main bumer flames.

Flame pattern should be as shown in the

following Figures.

The burner must flame evenly over the entire

surface when operating correctly. The flame

must burn with aclear blue stable flame. See

page 40 item # 417 for location of view ports.

Any and all parts removed for inspection or

service must be replaced before operating unit.

The appliance area must be kept clear and free

from combustible matedals, gasoline and other

flammable vapors and liquids.

4. The flow of combustion and ventilation air should

not be obstructed.

5. Verify proper operation after servicing.

VISUAL CHECK

SATISFACTORY

FRONT VIEW

BLUE FLAME

FLAME ROD

L J

UNSATISFACTORY

FRONT VIEW

YELLOW FLAME

FLAME ROD

• VENT MAINTENANCE

• VENT SYSTEM

Must be checked annually for blockage or

deterioration. See vent installation

instructions for proper assembly.

• MAINTENANCE-ELECTRIC MOTORS

Motors are permanently lubricated and need

no lubrication. Keep fan and motor free of

dust and dirt. Clean annually.

-34-

INDICATORLAMP UNIT

MARK PARTS NAME

MS MAIN SWITCH

R.TH THERMISTOR

TF1 _3 THERMAL FUSE

F FUSE

ER ELECTRODE

POV MODULATING SOLENOID VALVE

TR TRANSFORMER

FR1-3 FLAME ROD 143

MARK PARTS NAME

OH.TH OVER HEAT THERMISTOR

OHS OVER HEAT SWITCH

FM CONVECTION FAN MOTOR

SP SPARKER

SV1 _3 MAIN SOLENOID VALVE 1--3

BL COMBUSTION FAN MOTOR

PS PRESSURE SENSOR

TEST SW

_R1

ACI20V

If any of the original wire as supplied with the appliance must be

replaced, it must be replaced with a wire of a least a 194°F

temperature rating and number 18AWG or its equivalent.

"CAUTION: Label all wires prior to disconnection when servicing

controls. Wiring errors can cause improper and dangerous operation."

Verify operation after servicing

WARRANTY INFORMATION

Please record below:

Purchased from:

Address: Phone:

Date of Purchase:

Model No.:

Serial No.:

Installed by:

Address:

Date of installation:

Installer'slicense No.:

Phone:

The installer is responsible for your heater's correct installation.

Keep in a safe place for your records.

CONSUMER'S NOTICE:

Consumer product safety commission suggest all heating systems should be checked annually to be

certain venting system is free of foreign matter, and that safety and electrical components be checked

for safe operation. See maintenance.

-36-

LIMITED WARRANTY

RINNAI FURNACE

Rinnai America corporation warrants the products described in this warranty, including any parts and components thereof, to be free

from any defects in materrials and workmanship for the period specified below, subject to the terms specified in this warranty. This

warranty gives you specific legal hghts, and you may also have other rights which vary from state to state or country. This warranty

extends to the original purchaser and applies to products purchased and retained for use within the U.S.A.and Canada. This warranty

applies to furnaces manufactured after June 1,t995.

MODEL PERIOD OF COVERAGE TYPE OF FAILURE

10 YEARS LIMITED* DEFECTIVE

RHFE-1004FA FROM DATE HEAT

OF PURCHASE EXCHANGER

FIVE YEARS DEFECTIVE

RHFE-1004FA FROM DATE MATERIALS

OF PURCHASE

TWO YEARS REASONABLE

RHFE-1004FA FROM DATE LABOR

OF PURCHASE**

In the event of amalfunction, operational difficulty or failure of the product, or any parts or components, during the warranty term,

resulting from defects in mstedais of workmanship Rinnai will remedy the malfunction, operational difficolty, or failure. The remedy

will consist of repair or replacement of the product (including payment of reasonable shipping costs), or refund of the purchase pdce,

at the option of Rinnai. You may obtain the benefits of warranty coverage by returning the product to a qualified Rinnai servicing

agent for the approphate repair or replacement. All warranty service end/or replacement of parts must be performed for you by a

servicing agent which has been qualified by Rinnsi or its authorized distributor. Any such warranty replacement or repair shall be

subject to the terms and conditions of this warranty for the remainder of the original period of coverage. In order to obtain the name

and location of the qualified Rinnal servicing agent closest to you, please write Rinnai at the address shown on the back side of the

warranty card or call RJnnaJ at 1-800-621-9419 in U.S.A. and Canada.

This warranty does not cover travel time or any failure due to, operational difficulty, or malfunction due to accident, abuse, misuse,

misapplication, improper installation or improper maintenance or service, or from any cause other than defects in materials or

workmanship.

If any part of your Rinnai EnergySaver fails because of a manufacturing defect in material or workmanship within two veers from the

date of original purchase, Rinnai will furnish without charge the required replacement part, shipping and reasonable labor. In addition

for the following three years, Rinnai will furnish without charge, the required replacement parts and shipping costs.

In addition, if the heat exchangers faU because of a manufacturing defect in material or workmanship within the third throuoh the fifth

year, from the date of original purchase, Rinnal will furnish without charge replacement heat exchangers, shipping costs included.

Related service labor, import duties or custom fees and diagnosis calls are not included.

In addition, if the heat exchangers fail because of a manufacturing defect in matedal or workmanship within the sixth throuoh tenth vear

from the date of original purchase, Rinnai will make the following allowances, based on retail cost, toward purchase of replacement heat

exchangers. Any local transportation, related service labor, import duties or customs fees and diagnosis calls are not included.

Year of Failure Allowance

6 $ 50.00--U.S.A.

7$40.00--U.S.A.

8 $ 30.00--U.S.A.

9 $ 2O.00--U.S.A.

10 $10.00-- U.S.A.

Any implied warranties of merchantability and fitness applicable to the equipment are limited in duration to the period of coverage of

this express written warranty. Some states/provinces do not allow limitations on how long an implied warranty lasts, so this limRation

may not apply to you. Rinnai is not liable for any special, indirect or consequential damages; some states/provinces do not allow the

exclusion or limitation of incidental or consequential damages, so this limitation or exclusion may not apply to you.

Rinnal does not authorize any person or company to assume for it any other obligation or liability in connection with the sale,

application, engineering, installation, use, removal, return, or replacement of its products; and no such representations are binding on

Rinnai. The Warranty Registration Card provided below should be retumed within two weeks of purchase to help Rinnai better serve

you. However, the retum of the Registration Card is not necessary in order to validate this warranty. Proof of purchase with date and

serial number is required.

"*The laborwarrantymay be extended3 additionalyearsfor a total of 5 years fullwarranty. Mail $25.00 per year to Rinnaiwiththe

completed warrantyregistrationcard(page57),

FOR EXTENDED WARRANTY - PLEASE REMIT PAYMENT WITH "III'IECARD

PLEASE RETURN THE CARD TO RINNAI WITHIN TWO WEEKS OF PURCHASE

-37-

SCHEMATIC DIAGRAM r

_ 39 1

- 40 -

-41 -

- 42 -

-43-

-44-

PARTS LIST J

No.

001

002

003

004

005

006

007

008

009

010

011

012

013

014

015

016

017

o18

019

020

021

022

024

025

026

100

101

102

103

]04F

105

106

107

108

1091

110

111

112

113

114

115

116

117

118

119

120

121

122

DRAWING No.

]O01F-O73X02

1004F-207]

1004F-2073-2

556F-558-2

ZUAAO2SZ

]O01F-1514-2X02

]O01F-]60-2XO]

1004F-2080

]O01F-O84-2X02

]O01F-]63-2XO]

]O01F-]62X04

]O01F-]64-4XO]

1001F-078

551F-O]5XO]

RHF300-185-]

1001F-1410-2

lO01F-1411-1

1001F-166-4

100]F-165-10

1004F-228

1001F-O92X01

RHF1000-117X01

lO01F-157X02

550F-O220X01

550F-O225X01

lO01F-145-3X04

1001F-145-3X04

t O01F-147-3X01

RHF250-O75X02

1001F-049

1004F-2022

1004F-2020

]O01F-]O_2X02

RHF250-038

1001F-216

]O01F-]68XO]

1001F-175

RHF250-076

1004_2031

11004R2036

1001_042X01

ilO01_041XO1

1004_2066

1004F-2065

1004F-2064

MlOB4-8

1001F-101-2X01

CP-30488X02

PART NAME

SIDE PANEL

TOP PLATE

OPERATION LID

FULCRUM

STOPPER

DECORATION PANEL ASS'Y

FRONT PANEL SSS'Y B

ESCUTCHEON PANEL

LOUVER SUPPORT TRIM

LOUVER ASS'Y B

BOTTOM TRIM ASS'Y

FILLER ASS'Y D

LOUVER DOOR HINGES

FILLER

MAGNET

BACK SPACER LEFT A

BACK SPACER B RIGHT A

OPERATION LID D

BACK SPACER UPPER ASS'Y J

AIR FILTER ASS'Y

BACK SPACER SUPPORT

WALL BRACKET

LEG ASS'Y

RUBBER BRACKET ASS'Y

BASE SUPPORT RUBBER

HIGH BURNER ASS'Y C

LOW BURNER ASS'Y C

DAMPER PANEL

BURNER BRACKET PACKING

BURNER BRACKET LEFT ASS'_

BURNER BRACKET RIGHT ASS'Y

FLAME ROD

ELECTRODE CLIP

ELECTRODE

ELECTRODE BRACKET

ELECTRODE SEAL PACKING

AIR SHUTTER ADJUSTMENT

MAININJECTOR

BURNER SHIELD LEFT

BURNER SHIELD RIGHT

INTERCONNECTION C ASS'Y

INTERCONNECTION B ASS'Y

]NTERCONNECTION A ASS'Y

0 RING

INTERCONNECTION CLIP

INTERCONNECTION BRACKET

QTY'

SIZE

tO.8

t1.0

¢3.2

tO.3

t1.2

1.8

tO.6

t1.0

t1.2

tO.5

tO.6

t2.0

€4

tO.6

t1.2

REMARKS

i RHA WHITE

RHA WHITE

CONSERVATIVEGRAY

!CONSERVATEVEGRAY

RHAWHITE

CONSERVATIVEGRAY

BLACK

RHA WHITE

BLACK

RHA WHITE

-45-

No. DRAWINGNo.

123 1004F-2030

124 l O04F-2060-A

124 1004F-2060-C

125 CP-40104

126 1001F-008-2

127 1001F-106-1

128 lO01F-lO6-3X02

129 1001F-1633

130 1001F-1632

131 1001F-1626

132 1001F-1639X02

133 1001F-1630

134 1001F-1631XO1

135 REH18-25

136 CP-40369-33

137 lO01F-138-2X05

138 RHFlO00-167

139 300FT-14X03

140 300FT-15X01

141 300FT-12

142 1001F-115X01

143 1004F-2048

144 1001F-142-2XO6

145 1004F-112

146 1001F-151X01

147 1001F-143XO4

148 1001F-169XOl

149 lO01FO2]-1X01

150 1001F-02]-2

151 lO01F-183X02

152 RHF1000-174

153 RHF1OOO-142-a

154 1001F-131

155 1001F-132-2

157 lO04F-53OXOl

158 1004F-401

159 1001F-25OX02

160 1001F-1730XO2

161 1001F-111XO3

162 RHF1000-145

163 431F-1900

164 RHF1000-132

165 RHFIOOO-]30-d

166 1004_2032-1x02

167 1004F-2033

168 1004F-2052-1

169 1004F-2052-2

170 1001F-158XO1

17] 1001F-053

]72 ]00]F-]53-2

178 CP-303]0

180 1004F-2082

PARTNAME

INTERCONNECTIONBRACKET

GASCONTROLASS'YA

GASCONTROLASS'YC

HANDLESPRING

VALVEBRACKETB

REVOLVINGSTOPPERA

REVOLVINGSTOPPERC

MANUALVALVE

COCKREINFORCEMENTBOARD

SHAFTADAPTOR

SHAFT

HANDLESUPPORT

VALVEPANEL

SHAFTGUIDE

HANDLEASS'Y

MAINHEATEXCHANGERASS'YB

INLETFLANGEPACKING

GLASSWINDOWPACKING

VIEWINGGLASS

GLASSCLIP

BLANKINGPANEL

OT.THBRACKET

SUBHEATEXCHANGERNo.1ASS'YB

RECTIFICATIONBOARDASS'YB

RECTIFICATIONBOARDLEF ASS'Y

SUBHEATEXCHANGERNo.2ASS'Y

SPACER

SUB HEATEXCHANGERCLIPA

SUB HEATEXCHANGERCLIPB

SUBHEATEXCHANGERB ASS'Y

HEATEXCHANGERBRACKETSLIP

ORINGA

EXHAUSTELBOWASS'Y

SLIDEPIPEB

EXHAUSTADAPTORB ASS'Y

SLIDEPIPESTOPPER

EXHAUSTPIPESTOPPERASS'Y

EXHAUSTPIPESTOPPERSASS'Y

COVER

ELBOWCOVERSTOPPER

FLUEASS'Y

AIRINTAKEELBOW

AIRINTAKEFLEXIBLEHOSE

AIRINLET

AIRINLETPACKING

SENSINGTUBE A

SENSINGTUBE B

AIRINTAKEDUCT

SEALPACKING

COMBUSTIONFAN CASING

SCREWFORMOTOR

COMBUSTIONFANTOTALASS'Y

QTY'! SIZE

I i t1.2

l r

]

] t] .6

l t] .2

I i t1.2

]

1 t1.2

1 _8XtO.7

1 t1.6

1 tO.4

]

] t4

2 t3.0

2 tO.6

1 tO.6

1 €16

1 t1.0

2 _bl6

]

] tO.5

]

l tl .0

1 tO.8

]

l L=I 50

l t2

t _ 3XL400

l _4XL490

] t3

3 M5XO.8X22

REMARKS

CLEAR

BLACK

-46-

No. DRAWINGNo.

181 304F-g112

400 1001F-186-1X17

401 lO01F-154X05

402 1001F-156X10

403 O01F-]12X01

404 00]F-004-2

405 001F-066

406 O01F-O64X02

4O7 001F-110

408 004F-2006

409 ES-02051

410 550F-OgO3X01

411 O04F-308-1X01

412 l O04F-30B-2X01

413 ;O01F-152X05

414 RHFIOOO-B9X01

415 1001F-159-2X07

416 RC-223-21-1

417 1001F-137

418 302F-0523

419 302F-OBO6X01

420 lO01F-O62X04

421 1001F-OTOX02

i422 1001F-217

423 ES-O1131X01

424 1001F-172

425 550F-141B

426 1001F-037

427 1004F-20t6

429 RHF300-185-1

430_CP-90436-3

431 RC-213-628

432 RC-329-1033

433 1004F-2009

434 550F-0418

435 IO04F-2086

700 004F-2075

702 ]004F-2078

7031E1-161

704 E%251

705 1004F-2010

706 1004F-2051

707 CP-90466-3

708 1004F-2054

709 1004F-2053

710 1004F-2059

711 1001F-1667-3

712 1004F-2057

713 1004F-2058

714 1004F-2061

800 CP-72135-19

800 CP-72135-20

PART NAME 3TY

! CAP

REAR PANEL ASS'Y

FRAME LEFT ASS'Y

FRAME RIGHT ASS'Y !

WARM AIR SEAL PACKING

CONVECTION FAN SUPPORT B

TOP PANEL SUPPORT

FRAME CORNER

TOP PANEL REINFORCEMENT

FRAME CORNER ASS'Y

CONVECTION MOTOR

CONVECTION MOTOR BRACKET

CONVECTION FAN A

CONVECTION FAN B

FAN CASING ASS'Y

BELL MOUTH

HEAT SHILD BOARD B ASS'Y

SEAL PACKING

VIEWING WINDOW PANEL

INSULATION SHEETING

O.H.S. PROTECTOR

ELECTRODE VIEWING PANEL

ELECTRODE COVER

O.H.S. BRACKET

OVERHEAT SWlCH

WATER LEVEL INDICATOR

WATER LEVEL LABEL

HUMIDIFIER TRAY

TRANSFORMER BRACKET

MAGNET

P.C.B. SUPPORT

THERMISTOR HOLDER

! POWER SUPPLY CABLE BRACKET

: EDGE

NYRON RIVET

CONVECTION MOTOR SUB ASS'Y

OPERATION P.C.B. ASS'Y

INDICATOR ASS'Y

IGNITOR ASS'Y

TRANSFORMER

MAIN P.C.B. TOTAL ASS'Y

PRESSURE SENSOR

POWER SUPPLY CABLE ASS'Y

MOTOR LEAD ASS'Y B

SENSOR LEAD ASS'Y

FR LEAD ASS'Y

HIGHTENSION CORD ASS'Y

THERMISTOR LEAD ASS'Y

SV.IG LEAD ASS'Y

TF LEAD ASS'Y

RATING PLATE

SIZE

tl .0

t1.2

t1.0

t1.2

tO.8

t] .0

t0.25

tO.6

tO.8

tO.5

tO.8

tO.5

t50/_

tO.6

t25/_+t25/J

t25/J+t25/J

REMARKS

BLACK

LPG

- 47 -

No. DRAWING No. PART NAME

801 CP-72151-19

801 CP-72151-20

802 1004F-2093

!803 1001F-1651

804 556F-2065

805 1001F-1656

8061431F-1840

806 431F-1841

807 ]O01F-]654XO]

808 CP-72062-2

809 431F-1860

S]O 431F-]862XO]

810 431F-]863XO]

811 431F-1830

812 CP-71747-2

850 1004F-2090

851 ]GO4F-2092

852 1004F-2091

853 1004F-2095-1

853 1004F-2095-2

854 FOT-]06-6

855 FOT-187

ZBAO408SB

901900ZBA0408SC

902 ZBAO4OSSZ

903 CP-30421-1

904 ZBAO4]2SZ

905 ZBB04]OSC

906 ZBDO408SC

907 ZBDO408SZ

908 ZEABO408SZ

909 ZEABO408SB

910 ZEAB0408SC

911ZGAAO308SZ

912 ZAAO506SZ

913 ZAAO420SZ

914 ZEDBO4OSSZ

9]5JZHAAO408SZ

916 ZHADO5]OSC

917 ZDAAO4]OSZ

9]8iZlADO408SZ

RATING PLATE

OPERATION LABEL

FILTER LABEL

CAUTION LABEL

CAUTION MARK

PROPANE STICKER

NG STICKER

EXHAUST CAUTION LABEL

SPEC MARK I

POWER SUPPLY CABLE LABELi

GAS CHECK LABEL

EXHAUST CAUTION LABEL

PULLLABEL

OWNER'S MANUAL

CONVERTION MANUAL

TEMPLATE

CONVERSION SET(TO NG)

CONVERSION SET_O LPG)

KEY

OPERATION LID SET

SCREW

QTY' SIZE REMARKS

] t25u+t25_ LPG

] _t25/_+t25u_ NG

1 t80u i

] t25u+t25u

] t25/_+t25/_

1 t25u+t25u

] t80u

t80u

t80 u

t5O u

tl40d

t t140U

t25u+t25u

M4XO,7X8

M4XO.TX8

M4XO.7X8

M4XO.7X]2!

M4XO.7X]O

M4XO.7X8

4X8

3X8

M5XO.8X6

M4X20

4X8

M4X8

M5X]O

4X10

M4XO.7X8

918

919

920

921

922

923

924i

925

926

ZlADO410SC

ZRABO4SZ

ZSCAO4SZ

C_30408X01

ZAAO306SZ

CP-30486-2

ZSCAO4SC

ZRAA04SC

ZAAO440UK

SCREW

NUT

WASHER

SCREW

WASHER

NUT

SCREW

M4XO.7X ] 0

4.8XL32

M3XO.5X6

M4XO.7X40

-48-

Vent sizes:

5 Vent lengths are available, inch (ram)

S Vent suits walls 3"44 1/2" (75 4115)

A Vent suits walls 41/2"_91/2"(115_240)

B Vent suits walls 9 1/2"----15 3/4" (2404400)

C Vent suits walls 15 3/4"----23 5/8" (40046001

D Vent suits walls 23 5/8"_31 1/2" (6004800/

NO.

RANK

PARTS NAME

VENT KIT -S

VENT KIT - A

VENT KIT - B

VENT KIT - C

VENT KIT -D

RUBBER SEAL

PARTS NO.

FOT-150

FOT-151

FOT-152

FOT- 153

FOT- 154

QTY

REMARKS

SEE PAGE 14.

-49 -

IRHFE-1004FA FLOW DIAGRAM

]1[_FLUE MANIFOLD

AIR HLTER

OVERHEAT SWITCH

FLAME ROD

_MODULATING

SUB HEAT VALVE (POV)

SOLENOID

TO (SV]

OLENOID VALVE (SV2)

\ FLAME ROD 1

I--1\ ._.,o_gT_,,

---- GAS

COMBUSTION AIR

<_X CONVECTION AIR

COMBUSTION

HLTER

PRESSURE

/-SENSOR

THERMISTOR

-50-

EXTENSION SET PARTS AND INSTALLATION GUIDE

FOT--102

FOT-- 103

FOT--114

FOT--115

llU si

This extension set is to be used for installations requiring extra distance.

MAXIMUM VENT LENGTH 13' WITH 2 ELBOWS

NAMES AND NUMBERS OF PARTS

A FOT-102(11.4-20.3 inch)

I • B FOT-103(21.0-39.6 inch) ,1

(_EXHAUST PIPE

_) _%==_

(_PIPE STOPPER A _PIPE CLAMP

(_EXHAUST PIPE(STRAIGHT) 40 inch

A FOT-102(29.5 inch)

B FOT-103(49.2 inch)

i= CFOT-114(906 inch) ,I

EKIRE_III_IIt_IIIII]I_IIIIIIIrlI!rlILI Jl_Jlll[I;llll][]m_l Jl IIIImt JfllliHl_:__11 ilUglJ[llml

(_)AIR INTAKE HOSE

_SCREW A

(_)BENT ELBOW _HOSE JOINT

QPIPE STOPPER B (_WALL-FIXTURE _SCREW B

_TOP STOPPER (_NUT (_X_)RING

PARTS No FOT-102 FOT-103 FOT-114 FOT-115

(X) __A EXHAUST PIPE FOT 111-1 1

_B EXHAUST PIPE FOT 112-1 1 1

(_ EXHAUST PIPEISTRAIGHT )FOT 114-3 1

A AIR INTAKE HOSE RHF 1000-130-e 1

(_ B AIR INTAKE HOSE RHF 1000-130-b 1

C AIR INTAKE HOSE RHF 1000-130-f 1

(_) BENT ELBOW FOT 025-4 1

_) HOSE JOINT FOT 0648 1 1 1

(_ PIPE STOPPER A 1001F-250 1 1 2 2

(_ PIPE STOPPER B FOT 111.6 1 1 1

_) TOP _rOPPER FOT 062-7 1 1 1

(_) PIPE CLAMP FOT 064-11 2SET 3SET 4SET

WALL FIXTURE FOT 064-12 2 3 4

_) NUT FOT 062-10 2 3 4

SCREW A ZAA0420SC 2 3 4

SCREW B CP-30408 4 6 8

O RING M10B-4-49 1

-51 -

• TYPES COMPATIBLE WITH EXTENSION SET

RHFE-1004FA

INSTALLING AN EXTENSION KIT

Installing an extension kit requires construction of an air line and the exhaust line. The air line is connected

between the Air Suppty Elbow at the rear of the heater and the air inlet port on the Flue pipe.

Similarly, the exhaust line is connected between the joint pipe at the rear of the heater, and the exhaust

port on the Flue pipe.

Caution: Check to see there is no debris in pipe or hose.

•HOW TO INSTALL

MODEL:RHFE-1004FA

Example:Using 2 sets of extension set and 1bent set. Example:Using 80 inches slide pipe set.

PIPE STOPPER A'

FLUE ADAPTOR

(COMES WITH MAIN UNIT)

PIPE STOPPER A

PIPE STOPPER B

EXHAUST PIPE

PIPE CLAMP

VENT MANIFOLD

(COMES WITH MAIN UNIT)

AIR INTAKE ELBOW

(COMES WITH MAIN UNIT) \

FLUE ADAPTOR

(COMES WITH MAIN UNIT

PIPE STOPPER A

(COMES WITH POT- I15)

BENT ELBOW

(COMES W1TH FOT-115)

PIPE CLAMP

(

PIPE STOPPER A"

PIPE STOPPER A

-_PIPE STOPPER B

"_ PIPE STOPPER A

HOSE JOINT _UST PIPE

PIPE STOPPER A

PIPE STOPPER E

PIPE CLAMP

HOSE JOINT _

40 INCH

STRAIGHT PIPE

PIPE STOPPER A

PIPE STOPPER E

AIR INTAKE HOSE AIR INTAKE HOSE

- 52 -

1. How to connect exhaust pipes

Exhaust pipe Exhaust pipe

fFit inside

Female end /Male enc]_ Female end /. Male end

/_ _ /P_pe stopper B

_.._topper A

To connect the exhaust pipes, fit the male end into the female end and clamp with pipe stopper A to prevent

slipping. The exhaust pipe can be telescoped to the required length; do not cut it.

Female end Male end

Connect bent pipe

2. How to connect air intake hose

Pipe stopper A

"7_ Screw in counterclockwise J_'_

/....... /Air intake elbow

/Main unit a=rretake hose

Screw hose joint half of its length onto the air intake hose, then screw another air intake hose into the joint.

The hose can be cut to the required length.

IMPORTANT: The PVC air line is longer than the exhaust line and may need to be cut to size. Be sure,

however, to thoroughly deburr all rough edges.

3. Affixing the air intake hose and exhaust pipe 4. How to use the bent pipe

Air intake _Air intake _ l_'

__Exhaust pipe Adjustthe_

• Set the air intake hose and exhaust pipe into the pipe

clamps, screw the clamp onto the wall fixture, and affix

to the wall with screw B.

• The air intake hose and exhaust pipe can also be

screwed onto the wall using the pipe clamp and

the nut.

With the exhaust pipes inserted into the ends, bend

the bent pipe to the angle reguired for installation.

This part is mainly used for curves and for connection

to vent terminal.

-53-

• CAUTIONS

1. Maximum extendable length

FOR BEST ROOM AIR HUMIDITY, KEEP WATER

IN THE HUMIDIFIER TRAY.

2. To prevent water condensation

Condensed water

_1 ! may accumulate

LI here, a?d cause a t_lockage

•13 feet, 2bends

•The bend where the hose and pipes leave the body is

not counted.

•The air intake hose should run along the exhaust pipe.

3. Condensed water formed by

combustion, will run back to the

unit, and may overflow from the

condensation pan if pipes are

longer then 8 feet. Therefore, pipes

exceeding these lengths should be

made to drain to the outside by

giving their horizontal portions 3" or

more downward and outward slope.

3" slope(approximate)

CAUTION

Never allow the exhaust pipe to sag, as condensed

water may accumulate and cause incomplete

combustion.

-54-

4. Wherever the air intake hose and exhaust pipe

run sideways, try to have the exhaust pipe on

top (to prevent the air intake hose from sagging

onto the exhaust pipe).

Exhaust pipe

QUALIFIED INSTALLING AGENCY

The installation must conform to local codes, in the

absence of local codes, the installation must

conform with American National Standard (National

Fuel Gas Code) known as NFPA 54 and ANSI

Z223.1.1996.

Available from the American National Standards

Institute, Inc., 1430 Broadway, New York, N.Y. 10018

or from the National Fire Protection Association,

470 Atlantic Avenue, Boston, Mass. 02210.

Air intake hose

-55-

TECHNICAL DATA

WEIGHT GAS RATE (BTU/h)

INPUT OUTPUT

90 Lbs.

DIMENSIONS

Width: 36 5/8"

Height: 26 3/8"

Depth: 12 3/8"

NG LP NG LP

LOW 10,500 10,500 LOW 8,400 8,400

HIGH 38,400 36,500 HIGH 30,720 29,200

Burner Orifices:

LOW

NG LPG

PARTS No. QTY' PARTS No. QTY'

1004F-2031-2-1.80 2 1004F-2031-1-0.95 2

1004F-2036-2-1.95 1 1004F-2036-1-1.20 1

GAS CONVERSION SPECIFICATIONS

MODEL

RHFE-1004FA-N

RHFE-1004FA-P

, DIAMETER OF

iGAS ORIFICE(mm)

TYPE HI LOW

NG 1.8O 1.95

LPG 0.95 1.20

DAMPER

A-DJUSTMENT

FRONT RIGHT LEFT

7/10 10/10 10/10

10/10 10/10 10/10

MANIFOLD DIFFERENTAL

PRESSURE (W.C.)

HI LO

3.7"W.C. 2.0"W.C.

10.1"W.C. 4.3"W.C.

GAS SUPPLYPRESSURE

NATURAL

MINIMUM 5.0"W.C.

MAXIMUM 10.5"W.C.

PROPANE

11.0"W.C.

13.0"W.C.

•The minimum inlet gas supply pressures is for the purpose of input adjustment.

• Heaters may be converted from one gas to another using Rinnai conversion kits.

-56-

-57-

NAME TITLE

COMPANY

ADDRESS

CITY STATE ZIP

PHONE NUMBER

I1[111

BUSINESS REPLY MAIL

RRST CLASS PERMITNO.271 LAGRANGE,GA

_WiLL BEPAIDBY _

Rinnai America Corp.

1662 Lukken Industrial Drive West

LaGrange GA 30240-9867

I,,11,11,,,,,I,1,1,,111,,,I,1,,I,,I,,11,,I,,,I,,,111

NO POSTAGE

NECESSARY

IF MAILED

IN THE

UNITED STATES

EXTENDED WARRANTIES AVAILABLE SEE WARRANTY

FURNACE

WARRANTY REGISTRATION CARD

Owner's Name

Installation Add_ss

City, State, Zip

Dealer's Name

Address

City. State. Zip

Type of Dealer

Model

Serial No.

Date Purchased

Comments:

Type of Gas

PLEASE RETURN THIS CARD TO RINNAI WITHIN TWO WEEKS OF PURCHASE

Rimud

AMERICA CORPORATION

1662 Lukken Industrial Drive West

La Grange, Georgia 30240

Phone:l-800-621.9419

1004F-2090 × 02

Printed in Japan 1999.7

RINNAI AMERICA Furnace Wall Manual L0408132

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