Raypak 180B Users Manual
30B to the manual a54aadcf-e689-4e2e-ab39-46bc254d0370
2015-02-02
: Raypak Raypak-180B-Users-Manual-443450 raypak-180b-users-manual-443450 raypak pdf
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COMMERCIAL MODELS: 30B THROUGH 180B CATALOG NO. 9300.9.1 Effective: 02-15-07 Replaces: 07-15-06 RAYPAK ILLUSTRATED PARTS LIST MODEL SIZES: 30B, 42B, 66B, 90B, 135B & 180B MODEL TYPE: H3 & H4 DATES OF MANUFACTURE: 10-01-90 THROUGH CURRENT STANDING PILOT 10-01-90 THROUGH 8-11-94 HSI IGNITION 08-12-94 THROUGH CURRENT IID IGNITION MODEL 30B 10-01-90 THROUGH 12-31-00 THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS. FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST", CATALOG NO. 9001.10 Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 Fax (800) 872-9725 Litho In U.S.A. 1-V 4-C 2-V 2-S 9-M 5-M 3-M 8-M 6-H 1-M 3-H 9-H 1-R (30 & 42) 1-H 7-H 6-H 3-C 1-S 2-H 4-M 1-R 4-H 5-S 7-S 3-S 8-H 1-J 1-R 3-J 1-C 6-S 4-S 1-R 4-P 1-B 2-B 2-J 2-C 5-P 1-R 1-G 3-B FIG # 240632 4-B 4-C HONEYWELL STANDING PILOT HONEYWELL IID ROBERTSHAW STANDING PILOT 1-P 1-P 3-P 3-P 1-P 2-P 6-P 2-P FIG # 8189.5 8-P 6-P 8-P 6-P 9-P 2-P 8-P FIG # 9298 FIG # 8190.4 CALL OUT DESCRIPTION 30B 42B 66B B BURNER TRAY 1-B Burner Tray w/oGas Valve (Sea Level) * 003938F 003939F 004513F Burner Tray w/ Gas Valve Nat. STG 004801F 004753F 004761F Burner Tray w/ Gas Valve Nat. STG 2 Stage Burner Tray w/ Gas Valve Pro. STG 004802F 004754F 004762F Burner Tray w/ Gas Valve Pro. STG 2 Stage Burner Tray w/ Gas Valve Nat. HSI 004803F 004755F 004763F Burner Tray w/ Gas Valve Pro. HSI 004804F 004756F 004764F Burner Tray w/Gas Valve Nat. IID 005449F 005451F 005453F Burner Tray w/Gas Valve Pro. IID 005450F 005452F 005454F Burner Spacer/Holddown 003941F 003941F 003942F 2-B 3-B Burner 301210/3 301210/3 301210/7 4-B Burner Orifice Nat. (Sea Level) * 350347F/3 350079F/3 350347F/7 Burner Orifice Pro. (Sea Level) * 350353F/3 350083F/3 350353F/7 C CONTROLS 601003 601003 1-C Adj. Auto High Limit 601003 Staged Controller 2-C Electronic Fast Response Sensor w/Probe 003943F 003943F 003943F 3-C Probe Fast Response 601017 601017 601017 4-C Roll-Out/Flue Sensor 006021F 006021F 006021F G GAS VALVES 1-G Combination Valve Nat. Std. Honeywell** 601009 601009 601009 Combination Valve Pro. Std. Honeywell 004825F 004825F 004825F Combination Valve Nat. Std. Robertshaw On/Off 601009 601009 601009 Combination Valve Pro. Std. Robertshaw On/Off 004825F 004825F 004825F Combination Valve Nat. Std. Robertshaw 2 Stage Combination Valve Pro. Std. Robertshaw 2 Stage Combination Valve Nat. HSI Honeywell 601015F 601015F 601015F Combination Valve Pro. HSI Honeywell 601016F 601016F 601016F Combination Valve Nat. HSI Robertshaw 005095F 005095F 005095F Combination Valve Pro. HSI Robertshaw 005096F 005096F 005096F Combination Valve Nat. IID Honeywell On/Off 006957F 006957F 006957F Combination Valve Pro. IID Honeywell On/Off 006958F 006958F 006958F Combination Valve Nat. IID Robertshaw On/Off 005461F 005461F 005461F Combination Valve Pro. IID Robertshaw On/Off 005462F 005462F 005462F Combination Valve Nat. IID Robertshaw 2 Stage Combination Valve Pro. IID Robertshaw 2 Stage H HEAT EXCHANGER 1-H Heat Exchanger Cast Iron 003945F 003945F 003946F Heat Exchanger Brass N/A N/A N/A 003950F 003950F 003952F 2-H Inlet/Outlet Header Cast Iron Inlet/Outlet Header Brass N/A N/A N/A 003954F 003954F 003956F 3-H Return Header Cast Iron Return Header Brass N/A N/A N/A 003959F 003959F 003960F 4-H Tube Bundle 5-H Heat Exchanger Tube 003961F 003961F 003961F 6-H Baffle Kit 003963F 003963F 003964F 7-H Carriage Bolt Kit 003965F 003965F 003965F Stud Bolt 007912F 007912F 007912F 800203B 800203B 800203B 8-H Header Gasket 9-H Sensor Well 007211F 007211F 007211F 10-H Well Retaining Clip 300203 300203 300203 J CONTROL BOX Control Box Std. (Complete) 003966F 003966F 003966F 1-J Control Box Std. 2- Stage (Complete) 003967F 003967F 003967F Control Box HSI (Complete) Control Box IID Nat/Lock (Complete) 005465F 005465F 005465F Control Box IID Nat/Lock 2 Stage (Complete) 2-J Transformer 650691 650691 650691 3-J Relay DPST 650518 650518 650518 **HONEYWELL GAS VALVE NO LONGER AVAILABLE. REPLACEMENT IS ROBERTSHAW. *FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT FACTORY. NUMBER OF TUBES VARIES FOR EACH MODEL SIZE. 90B 135B 180B 003940F 004227F 004228F 004769F 004805F 004793F 007051F 004770F 004806F 004794F 007052F 004771F 004807F 004822F 004772F 004808F 004823F 005455F 005457F 005459F 005456F 005458F 005460F 003942F 004229F 004230F 301210/7 301210/11 301210/15 350080F/7 350080F/11 350080F/15 350350F/7 350351F/11 350351F/15 601003 600887 003943F 601017 006021F 601003 600887 003943F 601017 006021F 601003 600887 003943F 601017 006021F 004824F 004825F 004824F 004825F 004826F 004827F 006957F 006958F 004826F 004827F 005463F 005464F 005463F 005464F 003946F N/A 003952F N/A 003956F N/A 003960F 003961F 003964F 003965F 007912F 800203B 007211F 300203 004231F N/A 004235F N/A 004239F N/A 004243F 003961F 004245F 004247F 007911F 800203B 007211F 300203 004232F N/A 004236F N/A 004240F N/A 004244F 003961F 004246F 004248F 007911F 800203B 007211F 300203 003966F 007021F 003967F 005465F 007022F 650691 650518 004249F 007023F 004250F 005466F 007024F 650691 650518 004249F 007023F 004250F 005466F 007024F 650691 650518 601009 004825F 601009 004825F 004824F 004825F 601015F 601016F 005095F 005096F 006957F 006958F 005461F 005462F 005463F 005464F NOTE: BOILERS MANUFACTURED AFTER AUGUST 11, 1994, SERIAL #9408116901 OR LATER, HAVE IID IGNITION IN LIEU OF HSI IGNITION. CALL OUT M 1-M 2-M 3-M 4-M 5-M 6-M 7-M 8-M 9-M P 1-P 2-P 3-P 4-P 5-P 6-P 8-P 9-P R 1-R S 1-S 2-S 3-S 4-S 5-S 6-S 7-S V 1-V 2-V DESCRIPTION MISCELLANEOUS PRV 30 PSI Deliming Kit T & P Gauge Drain Valve Pump Inline Taco Pump Inline Taco Brass Pump Inline Grundfos Pump Cartridge (Taco) Wire/Harness Std. Wire/Harness Std. 2 Stage Wire/Harness HSI Honeywell Wire/Harness HSI Fenwal Wire/Harness IID Wire/Harness IID 2 Stage Flange Gasket (Not Shown) Bypass Group PILOT Pilot Nat. Std. Pilot Pro. Std. Pilot Nat. IID Pilot Pro. IID Pilot Orifice Nat. Std. Pilot Orifice Pro Std. Pilot Orifice Nat. IID Pilot Orifice Pro. IID Pilot Thermocouple Hot Surface Ignitor HSI Ignition Control HSI Honeywell Ignition Control HSI Fenwal Ignition Control IID Honeywell Pilot Mtg. Bracket Pilot Tube High Tension Wire IID High Tension Wire w/Pilot Electrode REFRACTORY Refractory Kit SHEETMETAL Jacket-Top Flue Collector Access Panel Control Panel Cover Jacket-LT Jacket-RT Jacket-RR VENTING Drafthood Vent Damper GAS CONVERSION KITS ** *** HONEYWELL GAS VALVE Standing Pilot Nat. to Pro. On/Off Standing Pilot Pro. to Nat. On/Off Hot Surface Ignition Nat. to Pro. Hot Surface Ignition Pro. to Nat. IID Nat. to Pro. Honeywell On/Off IID Pro. to Nat. Honeywell On/Off ROBERTSHAW GAS VALVE Standing Pilot Nat. to Pro. On/Off Standing Pilot Pro. to Nat. On/Off Standing Pilot Nat. to Pro. 2 Stage Standing Pilot Pro. to Nat. 2 Stage Hot Surface Ignition Nat. to Pro. Hot Surface Ignition Pro. to Nat. IID Nat. to Pro. Robertshaw On/Off IID Pro. to Nat. Robertshaw On/Off IID Nat. to Pro. Robertshaw 2 Stage IID Pro. to Nat. Robertshaw 2 Stage 30B 42B 66B 90B 135B 180B 501410 052871F 007205F 006536F 003968F 007340F 501410 052871F 007205F 006536F 003968F 007340F 501410 052871F 007205F 006536F 003968F 007340F 501410 052871F 007205F 006536F 004251F 007340F 951116F 003969F 951116F 003969F 951116F 003969F 003970F 003971F 005602F 003970F 003971F 005602F 003970F 003971F 005602F 009063F 009065F 009063F 009065F 009063F 009065F 951116F 003969F 007044F 003970F 003971F 005602F 007045F 009063F 009065F 501410 052871F 007205F 006536F 005097F 007333F 004714F 951166F 004256F 007044F 004257F 004258F 005603F 007045F 009064F 009066F 501410 052871F 007205F 006536F 005097F 007333F 004714F 951166F 004256F 007044F 004257F 004258F 005603F 007045F 009064F 009066F 003972F 003973F 005467F 005468F 003974F 003975F 003903F 004308F 600003 003976F 601005F 601129F 004935F 306239 400275 002654B 007864F 003972F 003972F 003973F 003973F 005467F 005467F 005468F 005468F 003974F 003974F 003975F 003975F 003903F 003903F 004308F 004308F 600003 600003 003976F 003976F 601005F 601005F 601129F 601129F 004935F 004935F 306239 306239 400275 400275 002654B 002654B 007864F 007864F 003972F 003973F 005467F 005468F 003974F 003975F 003903F 004308F 600003 003976F 601005F 601129F 004935F 306239 400275 002654B 007864F 003972F 003973F 005467F 005468F 003974F 003975F 003903F 004308F 600003 003976F 601005F 601129F 004935F 306239 400275 002654B 007864F 003972F 003973F 005467F 005468F 003974F 003975F 003903F 004308F 600003 003976F 601005F 601129F 004935F 306239 400275 002654B 007864F 003977F 003977F 003978F 003978F 004259F 004260F 003979F 003981F 003983F 003984F 009170F 009171F 009172F 003979F 003981F 003983F 003984F 009170F 009171F 009172F 003980F 003982F 003983F 003984F 009170F 009171F 009172F 003980F 003982F 003983F 003984F 009170F 009171F 009172F 004261F 004262F 004264F 004265F 009170F 009171F 009173F 004268F 004263F 004264F 004265F 009170F 009171F 009173F 003985F 4709 003985F 004709 003986F 004710 003986F 004710 004266F 004711 004267F 004712 30B 42B 66B 90B 135B 180B *** *** 004271F 004272F 005471F 005472F *** *** 004275F 004276F 005473F 005474F *** *** 004700F 004701F 005475F 005476F *** *** 004279F 004280F 005477F 005478F 004289F 004290F 004293F 004294F 004702F 004703F 004281F 004282F 004285F 004286F 004291F 004292F 005479F 005480F 004295F 004296F 005481F 005482F 004704F 004705F 005483F 005484F 004297F 004298F 010808F 010809F 004299F 004300F 005485F 005486F 010810F 010811F 004283F 004284F 005487F 005488F 004287F 004288F 005489F 005490F ** Gas Conversions are to be done only by a Qualified Agency. *** Gas conversion only available in Robertshaw valve. IGNITION CONTROL CONVERSION KIT Robertshaw HSI Control to Fenwal HSI Control 004678F NOTE: BOILERS MANUFACTURED AFTER AUGUST 11, 1994, SERIAL #9408116901 OR LATER, HAVE IID IGNITION IN LIEU OF HSI IGNITION. www.raypak.com
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