Raypak 180B Users Manual

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2015-02-02

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COMMERCIAL
MODELS: 30B THROUGH 180B

CATALOG NO. 9300.9.1
Effective:
02-15-07
Replaces:
07-15-06

RAYPAK ILLUSTRATED PARTS LIST
MODEL SIZES: 30B, 42B, 66B, 90B, 135B & 180B
MODEL TYPE: H3 & H4
DATES OF MANUFACTURE:

10-01-90 THROUGH CURRENT STANDING PILOT
10-01-90 THROUGH 8-11-94 HSI IGNITION
08-12-94 THROUGH CURRENT IID IGNITION
MODEL 30B 10-01-90 THROUGH 12-31-00

THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.

FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10

Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
(805) 278-5300 Fax (800) 872-9725
Litho In U.S.A.

1-V

4-C

2-V

2-S

9-M
5-M
3-M

8-M
6-H

1-M

3-H

9-H

1-R
(30 & 42)

1-H

7-H

6-H
3-C
1-S

2-H

4-M
1-R
4-H

5-S

7-S

3-S

8-H

1-J

1-R

3-J
1-C

6-S
4-S

1-R

4-P
1-B
2-B
2-J

2-C
5-P

1-R

1-G
3-B
FIG # 240632

4-B

4-C
HONEYWELL STANDING PILOT

HONEYWELL IID

ROBERTSHAW STANDING PILOT

1-P

1-P

3-P

3-P
1-P

2-P

6-P
2-P

FIG # 8189.5

8-P

6-P

8-P

6-P
9-P

2-P
8-P

FIG # 9298

FIG # 8190.4

CALL
OUT
DESCRIPTION
30B
42B
66B
B
BURNER TRAY
1-B
Burner Tray w/oGas Valve (Sea Level) *
003938F 003939F 004513F
Burner Tray w/ Gas Valve Nat. STG
004801F 004753F 004761F
Burner Tray w/ Gas Valve Nat. STG 2 Stage
Burner Tray w/ Gas Valve Pro. STG
004802F 004754F 004762F
Burner Tray w/ Gas Valve Pro. STG 2 Stage
Burner Tray w/ Gas Valve Nat. HSI
004803F 004755F 004763F
Burner Tray w/ Gas Valve Pro. HSI
004804F 004756F 004764F
Burner Tray w/Gas Valve Nat. IID
005449F 005451F 005453F
Burner Tray w/Gas Valve Pro. IID
005450F 005452F 005454F
Burner Spacer/Holddown
003941F 003941F 003942F
2-B
3-B
Burner
301210/3 301210/3 301210/7
4-B
Burner Orifice Nat. (Sea Level) *
350347F/3 350079F/3 350347F/7
Burner Orifice Pro. (Sea Level) *
350353F/3 350083F/3 350353F/7
C
CONTROLS
601003
601003
1-C
Adj. Auto High Limit
601003
Staged Controller
2-C
Electronic Fast Response Sensor w/Probe
003943F 003943F 003943F
3-C
Probe Fast Response
601017
601017
601017
4-C
Roll-Out/Flue Sensor
006021F 006021F 006021F
G
GAS VALVES
1-G
Combination Valve Nat. Std. Honeywell**
601009
601009
601009
Combination Valve Pro. Std. Honeywell
004825F 004825F 004825F
Combination Valve Nat. Std. Robertshaw On/Off
601009
601009
601009
Combination Valve Pro. Std. Robertshaw On/Off
004825F 004825F 004825F
Combination Valve Nat. Std. Robertshaw 2 Stage
Combination Valve Pro. Std. Robertshaw 2 Stage
Combination Valve Nat. HSI Honeywell
601015F 601015F 601015F
Combination Valve Pro. HSI Honeywell
601016F 601016F 601016F
Combination Valve Nat. HSI Robertshaw
005095F 005095F 005095F
Combination Valve Pro. HSI Robertshaw
005096F 005096F 005096F
Combination Valve Nat. IID Honeywell On/Off
006957F 006957F 006957F
Combination Valve Pro. IID Honeywell On/Off
006958F 006958F 006958F
Combination Valve Nat. IID Robertshaw On/Off
005461F 005461F 005461F
Combination Valve Pro. IID Robertshaw On/Off
005462F 005462F 005462F
Combination Valve Nat. IID Robertshaw 2 Stage
Combination Valve Pro. IID Robertshaw 2 Stage
H
HEAT EXCHANGER
1-H
Heat Exchanger Cast Iron
003945F 003945F 003946F
Heat Exchanger Brass
N/A
N/A
N/A
003950F 003950F 003952F
2-H
Inlet/Outlet Header Cast Iron
Inlet/Outlet Header Brass
N/A
N/A
N/A
003954F 003954F 003956F
3-H
Return Header Cast Iron
Return Header Brass
N/A
N/A
N/A
003959F 003959F 003960F
4-H
Tube Bundle
5-H Heat Exchanger Tube
003961F 003961F 003961F
6-H Baffle Kit
003963F 003963F 003964F
7-H Carriage Bolt Kit
003965F 003965F 003965F
Stud Bolt
007912F 007912F 007912F
800203B 800203B 800203B
8-H Header Gasket
9-H
Sensor Well
007211F 007211F 007211F
10-H
Well Retaining Clip
300203
300203
300203
J
CONTROL BOX
Control Box Std. (Complete)
003966F 003966F 003966F
1-J
Control Box Std. 2- Stage (Complete)
003967F 003967F 003967F
Control Box HSI (Complete)
Control Box IID Nat/Lock (Complete)
005465F 005465F 005465F
Control Box IID Nat/Lock 2 Stage (Complete)
2-J
Transformer
650691
650691
650691
3-J
Relay DPST
650518
650518
650518
**HONEYWELL GAS VALVE NO LONGER AVAILABLE. REPLACEMENT IS ROBERTSHAW.
*FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT FACTORY.
NUMBER OF TUBES VARIES FOR EACH MODEL SIZE.

90B

135B

180B

003940F 004227F
004228F
004769F 004805F
004793F
007051F
004770F 004806F
004794F
007052F
004771F 004807F
004822F
004772F 004808F
004823F
005455F 005457F
005459F
005456F 005458F
005460F
003942F 004229F
004230F
301210/7 301210/11 301210/15
350080F/7 350080F/11 350080F/15
350350F/7 350351F/11 350351F/15
601003
600887
003943F
601017
006021F

601003
600887
003943F
601017
006021F

601003
600887
003943F
601017
006021F

004824F
004825F

004824F
004825F

004826F
004827F
006957F
006958F

004826F
004827F

005463F
005464F

005463F
005464F

003946F
N/A
003952F
N/A
003956F
N/A
003960F
003961F
003964F
003965F
007912F
800203B
007211F
300203

004231F
N/A
004235F
N/A
004239F
N/A
004243F
003961F
004245F
004247F
007911F
800203B
007211F
300203

004232F
N/A
004236F
N/A
004240F
N/A
004244F
003961F
004246F
004248F
007911F
800203B
007211F
300203

003966F
007021F
003967F
005465F
007022F
650691
650518

004249F
007023F
004250F
005466F
007024F
650691
650518

004249F
007023F
004250F
005466F
007024F
650691
650518

601009
004825F
601009
004825F
004824F
004825F
601015F
601016F
005095F
005096F
006957F
006958F
005461F
005462F
005463F
005464F

NOTE: BOILERS MANUFACTURED AFTER AUGUST 11, 1994, SERIAL #9408116901 OR LATER,
HAVE IID IGNITION IN LIEU OF HSI IGNITION.

CALL
OUT
M
1-M
2-M
3-M
4-M
5-M

6-M
7-M

8-M
9-M
P
1-P

2-P

3-P
4-P
5-P

6-P
8-P
9-P
R
1-R
S
1-S
2-S
3-S
4-S
5-S
6-S
7-S
V
1-V
2-V

DESCRIPTION
MISCELLANEOUS
PRV 30 PSI
Deliming Kit
T & P Gauge
Drain Valve
Pump Inline Taco
Pump Inline Taco Brass
Pump Inline Grundfos
Pump Cartridge (Taco)
Wire/Harness Std.
Wire/Harness Std. 2 Stage
Wire/Harness HSI Honeywell
Wire/Harness HSI Fenwal
Wire/Harness IID
Wire/Harness IID 2 Stage
Flange Gasket (Not Shown)
Bypass Group
PILOT
Pilot Nat. Std.
Pilot Pro. Std.
Pilot Nat. IID
Pilot Pro. IID
Pilot Orifice Nat. Std.
Pilot Orifice Pro Std.
Pilot Orifice Nat. IID
Pilot Orifice Pro. IID
Pilot Thermocouple
Hot Surface Ignitor HSI
Ignition Control HSI Honeywell
Ignition Control HSI Fenwal
Ignition Control IID Honeywell
Pilot Mtg. Bracket
Pilot Tube
High Tension Wire IID
High Tension Wire w/Pilot Electrode
REFRACTORY
Refractory Kit
SHEETMETAL
Jacket-Top
Flue Collector
Access Panel
Control Panel Cover
Jacket-LT
Jacket-RT
Jacket-RR
VENTING
Drafthood
Vent Damper
GAS CONVERSION KITS ** ***
HONEYWELL GAS VALVE
Standing Pilot Nat. to Pro. On/Off
Standing Pilot Pro. to Nat. On/Off
Hot Surface Ignition Nat. to Pro.
Hot Surface Ignition Pro. to Nat.
IID Nat. to Pro. Honeywell On/Off
IID Pro. to Nat. Honeywell On/Off
ROBERTSHAW GAS VALVE
Standing Pilot Nat. to Pro. On/Off
Standing Pilot Pro. to Nat. On/Off
Standing Pilot Nat. to Pro. 2 Stage
Standing Pilot Pro. to Nat. 2 Stage
Hot Surface Ignition Nat. to Pro.
Hot Surface Ignition Pro. to Nat.
IID Nat. to Pro. Robertshaw On/Off
IID Pro. to Nat. Robertshaw On/Off
IID Nat. to Pro. Robertshaw 2 Stage
IID Pro. to Nat. Robertshaw 2 Stage

30B

42B

66B

90B

135B

180B

501410
052871F
007205F
006536F
003968F
007340F

501410
052871F
007205F
006536F
003968F
007340F

501410
052871F
007205F
006536F
003968F
007340F

501410
052871F
007205F
006536F
004251F
007340F

951116F
003969F

951116F
003969F

951116F
003969F

003970F
003971F
005602F

003970F
003971F
005602F

003970F
003971F
005602F

009063F
009065F

009063F
009065F

009063F
009065F

951116F
003969F
007044F
003970F
003971F
005602F
007045F
009063F
009065F

501410
052871F
007205F
006536F
005097F
007333F
004714F
951166F
004256F
007044F
004257F
004258F
005603F
007045F
009064F
009066F

501410
052871F
007205F
006536F
005097F
007333F
004714F
951166F
004256F
007044F
004257F
004258F
005603F
007045F
009064F
009066F

003972F
003973F
005467F
005468F
003974F
003975F
003903F
004308F
600003
003976F
601005F
601129F
004935F
306239
400275
002654B
007864F

003972F 003972F
003973F 003973F
005467F 005467F
005468F 005468F
003974F 003974F
003975F 003975F
003903F 003903F
004308F 004308F
600003
600003
003976F 003976F
601005F 601005F
601129F 601129F
004935F 004935F
306239
306239
400275
400275
002654B 002654B
007864F 007864F

003972F
003973F
005467F
005468F
003974F
003975F
003903F
004308F
600003
003976F
601005F
601129F
004935F
306239
400275
002654B
007864F

003972F
003973F
005467F
005468F
003974F
003975F
003903F
004308F
600003
003976F
601005F
601129F
004935F
306239
400275
002654B
007864F

003972F
003973F
005467F
005468F
003974F
003975F
003903F
004308F
600003
003976F
601005F
601129F
004935F
306239
400275
002654B
007864F

003977F

003977F

003978F

003978F

004259F

004260F

003979F
003981F
003983F
003984F
009170F
009171F
009172F

003979F
003981F
003983F
003984F
009170F
009171F
009172F

003980F
003982F
003983F
003984F
009170F
009171F
009172F

003980F
003982F
003983F
003984F
009170F
009171F
009172F

004261F
004262F
004264F
004265F
009170F
009171F
009173F

004268F
004263F
004264F
004265F
009170F
009171F
009173F

003985F
4709

003985F
004709

003986F
004710

003986F
004710

004266F
004711

004267F
004712

30B

42B

66B

90B

135B

180B

***
***
004271F
004272F
005471F
005472F

***
***
004275F
004276F
005473F
005474F

***
***
004700F
004701F
005475F
005476F

***
***
004279F
004280F
005477F
005478F

004289F
004290F

004293F
004294F

004702F
004703F

004281F
004282F

004285F
004286F

004291F
004292F
005479F
005480F

004295F
004296F
005481F
005482F

004704F
004705F
005483F
005484F

004297F
004298F
010808F
010809F
004299F
004300F
005485F
005486F
010810F
010811F

004283F
004284F
005487F
005488F

004287F
004288F
005489F
005490F

** Gas Conversions are to be done only by a Qualified Agency.
*** Gas conversion only available in Robertshaw valve.
IGNITION CONTROL CONVERSION KIT
Robertshaw HSI Control to Fenwal HSI Control

004678F

NOTE: BOILERS MANUFACTURED AFTER AUGUST 11, 1994, SERIAL #9408116901 OR LATER,
HAVE IID IGNITION IN LIEU OF HSI IGNITION.

www.raypak.com



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