Raypak Xtherm 1505 Users Manual 9300.742(XTherm)
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2015-02-02
: Raypak Raypak-Xtherm-1505-Users-Manual-443499 raypak-xtherm-1505-users-manual-443499 raypak pdf
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COMMERCIAL MODELS: XTHERM 1005 THROUGH 2005 CATALOG NO. 9300.742 Effective: 09-01-08 Replaces: NEW RAYPAK ILLUSTRATED PARTS LIST MODEL SIZES: 1005, 1505 & 2005 MODEL TYPES: MODULATING VERTICAL BOILER H, WH, & WHP CAT IV DATES OF MANUFACTURE: 09-01-08 THROUGH CURRENT THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS FROM ACTUAL HEATER COMPONENTS. FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST", CATALOG NO. 9001.10 Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030 (805) 278-5300 FAX (805) 278-5489 Litho In U.S.A. P/N 241345 HEAT EXCHANGER DETAIL J-BOX DETAIL BLOWER DETAIL MODELS 1005 & 1505 MODEL 2005 GAS TRAIN DETAIL BYPASS DETAIL SECONDARY HEAT EXCHANGER DETAIL CALL OUT B 1-B 2-B 3-B 4-B 5-B C 1-C 2-C 3-C 4-C 5-C 6-C 7-C 8-C 9-C 10-C 11-C 12-C 13-C 14-C 15-C 16-C 17-C 18-C J 1-J 2-J 3-J 4-J 5-J 6-J 7-J 8-J 9-J 10-J 11-J 12-J 13-J F 1-F 2-F 3-F 4-F 5-F 6-F 7-F G 1-G 2-G 3-G 4-G 5-G 6-G 7-G 8-G 9-G 10-G 11-G 12-G 13-G 14-G 15-G 1005 1505 2005 011749F 011751F 011752F 007400F 011754F 011749F 011751F 011752F 007400F 011755F 011750F 011751F 011752F 007400F 011756F 011860F 006445F 012546F 007144F 008081F 008520F 008093F 007392F 012407F 012253F 009862F 009861F 010786F 010787F 011861F 012187F 007142F 012571F N/A 011717F 012661F 012662F 011760F 011761F 011860F 006445F 012546F 007144F 008081F 008520F 008093F 007392F 012407F 012253F 009862F 009861F 010786F 010787F 011861F 012187F 007142F 012571F N/A 011717F 012661F 012662F 011760F 011761F 011860F 006445F 012546F 007144F 008081F 008520F 008093F 007392F 012407F 012253F 009862F 009861F 010786F 010787F 011861F 012187F 007142F 012571F 011759F 011717F 012661F 012662F 011760F 011761F N/A 007373F N/A 008523F 011763F 008977F 007925F 007906F 009039F 009039F 009039F 009057F 007374F 006872F 007380F 005641F 011848F N/A 007373F N/A 008523F 011763F 008977F 007925F 007906F 009039F 009039F 009039F 009057F 007374F 006872F 007380F 005641F 011848F N/A N/A 011762F 008523F 011763F N/A 007925F 007906F 009039F 009039F 009039F 009057F 007374F 006872F 007380F 005641F 011848F 012444F 011885F 011886F 011887F 011863F 011875F 007420F N/A 012446F 011885F 011886F 011887F 011863F 011875F 007420F N/A 011765F 011885F N/A N/A 011864F 011876F N/A 012680F 011766F 011766F 012310F 012310F 012294F 011888F 012440F 011915F 011916F N/A 012545F 012298F 012301F 012308F 011769F 011908F 011910F 011909F 011914F 011913F 011770F 011771F 011766F 011766F 012310F 012310F 012294F 011888F 012440F 011915F 011916F N/A 012545F 012298F 012303F 012308F 011769F 011908F 011910F 011909F 011914F 011913F 011770F 011771F 011768F 011766F 012311F 012310F 012295F 011889F 012441F 011915F N/A 011917F 012297F 012298F 012305F 012301F 011769F 011908F 011911F 011909F 011914F 011913F 011770F 011771F DESCRIPTION BURNER ASSEMBLY Adapter Assembly Adapter Gaskets and Heat Sheild Flame Sensor Probe Igniter Burner CONTROLS Auto Reset Adjustible High Limit 240F Max Auto Reset Adjustible High Limit 180F Max Auto Reset Adjustible High Limit 200F Max Manual Reset Adjustible High Limit 240F Manual Reset Adjustible High Limit 200F Manual Reset Fixed High Limit 240F Manual Reset Fixed High Limit 200F Remote Aquastat (Tankstat) 2-Stage B-3 (Not Shown) Controller Modulating (Tekmar) H7 & WH7 Controller On/Off (Tekmar) WHP Controller 4-Stage B-21 / B-23 Digital Optional (Not Shown) Controller 2-Stage B-26 / B-27 Digital Optional (Not Shown) Sensor Outdoor Air B-23 / B-27 Sensor Water B-21 thru B-27 Sensor Water screw-In (Tekmar) Sensor Water (Temp Tracker) B-36 thru B-38 Flow Switch Printed Circuit Board UDB (Diagnostic) Printed Circuit Board UGB (Blower) Printed Circuit Board CWR CWR Control (Inverter) Diagnostic Display Air Vent Pressure Switch Air Intake Pressure Switch CONTROL BOX Control Box Complete Transformer 120/24 100 VA Transformer 120/24 150 VA Terminal Block w / Ground Lug Terminal Block 2 Space Blower Relay 120 VAC Pump Relay 24 VAC Pump Contactor 120 VAC Relay SPDT 24 VAC (Alarm) Relay SPDT 24 VAC (Enable/Disable) Relay SPDT 24 VAC (Remote Status) Ignition Control HSI Single Try Ignition Control HSI Three Try Rocker Switch (Burner / Pump) On / Off Shut Down Switch Reset Switch (CWR) Indicator Lamp FAN Blower Combustion Air Adapter Gasket Adapter Gasket Adapter Plate Plenum Assembly Air Shutter Hose Duct 6" Hose Duct 8" GAS TRAIN Valve Gas Modulating (Dungs) Natural Gas Valve Gas Modulating (Dungs) Propane Gas Valve Coil Nat Valve Coil Pro Inlet Gas Filter Swirler O Rings (Includes Gas Valve and Adapter O Rings) Adapter Gas Valve 1" Inlet (Includes O Rings) Adapter Gas Valve 1-1/4" Inlet (Includes O Rings) Adapter Gas Valve 2" Inlet (Includes O Rings) Adapter Gas Valve Outlet (Includes Venturi & O Ring) Adapter Swirl Plate Nozzle Natural Gas Nozzle Propane Gas Valve Gas Ball (WOG) Motorized Safety Shut Off Valve (Optional Not Shown) Solenoid Safety Shut Off Valve Nat (Optional) Solenoid Safety Shut Off Valve Pro (Optional) Vent Valve Gas Nat (Optional) Vent Valve Gas Pro (Optional) Switch Low Gas Pressure (Optional) Switch High Gas Pressure (Optional) CALL OUT H 1005 1505 2005 4-H 5-H 6-H 7-H DESCRIPTION HEAT EXCHANGER (Primary) Heat Transfer Cupro-Nickle Bronze (Includes 18-S) Heat Transfer Cupro-Nickel Cast Iron (Includes 18-S) Heat Transfer Copper Bronze (Includes 18-S) Heat Transfer Copper Cast Iron (Includes 18-S) Inlet/Outlet Header Bronze Inlet/Outlet Header Cast Iron Return Header Bronze Return Header Cast Iron Studbolt Header Gasket (20 PCS) Drain Valve Air Vent Valve 012574F 012577F 012580F 012583F 009103F 012332F 007204F 012330F 009104F 007343F 006536F 011866F 012575F 012578F 012581F 012584F 009103F 012332F 007204F 012330F 009104F 007343F 006536F 011866F 012576F 012579F 012582F 012585F 009103F 012332F 007204F 012330F 009104F 007343F 006536F 011866F HS 1-HC 2-HC 3-HC HEAT EXCHANGER (Condensing) Heat Exch Stainless Steel (Includes 21-S) Condensate Float Switch O Ring Seal 012586F 012589F 012590F 012587F 012589F 012590F 012588F 012589F 012590F 010026F 006947F 007205F 007399F 007748F 007221F 007222F 007223F 007224F 007225F 008924F 005755F 011772F 007241F 009735F 012591F 012593F 012595F 012596F 012597F 012664 012598F 750125 750126 012663F 010779F 012652F 008924F 012681F 010026F 006947F 007205F 007399F 007748F 007751F 007753F 007756F 007224F 007225F 008924F 005755F 011772F 007241F 009736F 012592F 012593F 012595F 012596F 012597F 012665 012598F 750125 750126 012663F 010779F 012652F 008924F 012681F 010026F 006947F 007205F 007399F 007748F 007752F 007754F 007756F 007758F 007225F 008924F 005755F 011772F 007241F 009736F 012592F 012594F 012595F 012596F 012597F 012665 012598F 750125 750126 012663F 010779F 012652F 008924F 012681F 007228F 007157F 005641F 005641F 005642F 005643F 011720F 007228F 007157F 005641F 005641F 005642F 005643F 011720F 007228F 007157F 005641F 005641F 005642F 005643F 011720F 011845F 011845F 007348F 011846F 012666F 012600F 012601F 012667F 951153F 011845F 007348F 007351F 011846F 012666F 012600F 012601F 012667F 951153F 012668F 012669F 012666F 007351F 007351F 1-H 2-H 3-H M 1-M 2-M 3-M 4-M 5-M 6-M 7-M 8-M 9-M 10-M 11-M 12-M 13-M 14-M 15-M 16-M 17-M 18-M 19-M 20-M O 1-O 2-O 3-O 4-O 5-O 6-O P 1-P 2-P 3-P 4-P 5-P 6-P 7-P MISCELLANEOUS COMPONENTS Flow Switch Paddle (Taco) Window Combustion Chamber T & P Guage 0-75 PSI T & P Guage 0-200 PSI PRV 30 PSI PRV 45 PSI PRV 60 PSI PRV 75 PSI PRV 125 PSI PRV 150 PSI RTV Sealant 2.8 oz (Not Shown) RTV Sealant 10 oz (Not Shown) Flue Collector Vertical Seal Gasket Insulation Blanket Return Header Flue Exhaust Adapter Gasket Round Flue Exhaust Adapter Gasket Rectangle Plenum Gasket Upper and Lower Access Panel Gasket Condensing Heat Exch Flange Gasket 2" or 2-1/2" NPT Condensate Hose Condensate Neutralizer (Not Shown) Membrane Switch Touch up Paint (Green) Not Shown Touch up Paint (Dark Gray) Not Shown Inlet/Outlet Water Grommet 2-1/2" NPT PRV Discharge Grommet 1" Thru 1-1/4" NPT Wire Harness RTV Sealant 2.8 oz (Not Shown) Plastic Handle OPTIONS Remote Sensor (LWCO) Control PC Board (LWCO) Test / Reset Switch (LWCO) Silencer/Reset Switch (Alarm) Alarm Bell 3" Alarm Bell 4" Relay DPDT 24 VAC (Alarm) PUMPS Bypass Pump Bronze (Soft Water) Bypass Pump Bronze (Medium Water) Bypass Pump Bronze (Hard Water) Bypass Pump CI Pump Flange Gasket Dual Injector Pump Bronze Dual Injector Pump CI Pump Flange Gasket Pump Cartrige Injector Pump Bronze (WH) Injector Pump Bronze (WHP) Pump Flange Gasket 012669F 012666F 950648 012666F 012600F 012601F 012667F 951153F 012668F 012669F 012666F CALL OUT S 1-S 2-S 3-S 4-S 5-S 6-S 7-S 8-S 9-S 10-S 11-S 12-S 13-S 14-S 15-S 16-S 17-S 18-S 19-S 20-S 21-S 22-S 23-S 24-S 25-S 26-S 27-S 28-S 29-S 30-S 31-S 32-S 33-S 34-S 35-S 36-S 37-S 38-S V 1-V 2-V 3-V 4-V 5-V 6-V 1005 1505 2005 012602F 011789F 012603F 012606F 012607F 012608F 012609F 012610F 007257F 012613F 012615F 012618F 012621F 012671F 012624F 012672F 012627F 007306F 012628F 007307F 012631F 012633F 012634F 012682F 011872F 011873F 011874F 011978F 012635F 011870F 012636F N/A 012675F 012651F 012638F 012639F 012642F 012683F 012602F 011791F 012604F 012606F 012607F 012608F 012609F 012611F 007257F 012613F 012616F 012619F 012622F 012671F 012625F 012674F 012627F 007306F 012629F 007307F 012632F 012633F 012634F 012682F 011872F 011873F 011874F 011978F 012635F 011870F 012636F N/A 012676F 012651F 012638F 012640F 012643F 012683F 012602F 011793F 012605F 012606F 012607F 012608F 012609F 012612F 007257F 012614F 012617F 012620F 012623F 012671F 012626F 012674F 012627F 007306F 012630F 007307F 012632F 012633F 012634F 012682F 011872F 011873F 011874F 011978F 012635F 011870F 012636F 011881F 012676F 012651F 012638F 012641F 012644F 012683F 011894 010802 006644 012645F 012599F 012678F 011895 010803 006646 012646F 012599F 012678F 011895 010803 006646 012647F 012599F 012678F DESCRIPTION SHEETMETAL Jacket Top Flue Collector Front (No Opening) (Includes 6-M) Flue Collector Rear (Opening) (Includes 6-M and 9-M) Heat Transfer Supports Upper Cabinet Supports Front Upper Cabinet Supports Rear Upper Cabinet Supports Side Vertical Cabinet Supports Return Header Cover Jacket Upper Front Panel Jacket Lower Front Panel Jacket Side Panel Jacket Upper Rear Panel Access Panel Intake Air Jacket Lower Rear Panel Access Panel Lower Rear Base Assembly Leg Bracket Primary Heat Exch ( 4 pcs per boiler) Leg Bracket Condensing Heat Exch ( 2 pcs per boiler) Base Reflector Panel Flue Exhaust Adapter Assembly Control Box Assy Control Box Cover Panel w/Display Control Box Cover Panel Power Switch Mounting Panel Blower/Pump Switch Mounting Panel Controller Mounting Panel CWR Control Mounting Panel Control Box Blank Cover Long Control Box Blank Cover Short 24V Wiring Panel Intake Air Adapter (plenum to Duct) Intake Air Collar Access Panel Wiring Box Access Panel Condensing Heat Exch Plenum Upper Condensing Heat Exch Plenum Lower Condensing Heat Exch Filter Access Cover VENTING Outdoor Stack Vent Cap Vertical for Indoor Units Vent Cap Horizontal Thru-the-Wall for Indoor Units Intake Air filter Box Air Filter Media Condensate Drip Pan www.raypak.com
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