Raytheon Anschuetz High Seas MTX9 Leisure Marine Radar User Manual 154 3cvr p65

Raytheon Anschuetz GmbH High Seas Products Leisure Marine Radar 154 3cvr p65

Owners Handbook

Raytheon Marine Company, Recreational Products, Portsmouth, EnglandUser’s ManualNoteThis User’s Manual for the Raytheon ’Pathfinder’ Scanner unitsincludes the 10kW, 48" Open Array Scanner, the 4kW, 48"Open Array, 4kW Radome and 2kW Radome Scanners
PathfinderRadarScannersOwner’sHandbookDocument number: 81154_3Date: Feb 2000154_3cvr.p65 13/12/99, 17:011
Preface iPathfinder Radar ScannersOwners HandbookFebruary 2000SAFETY NOTICESThis radar equipment must be installed and operated in accordance with theinstructions contained in this manual. Failure to do so can result in personalinjury and/or navigational inaccuracies. In particular:1. HIGH VOLTAGE. The scanner unit contains high voltages. Adjustmentsrequire specialised service procedures and tools only available to qualifiedservice technicians – there are no user serviceable parts or adjustments. Theoperator should never remove the scanner unit internal covers or attempt toservice the equipment.2. ELECTROMAGNETIC ENERGY. The radar scanner transmitselectromagnetic energy. It is important that the radar is turned off wheneverpersonnel are required to come close to the scanner to perform work on thescanner assembly or associated equipment.It is recommended that the radar scanner is mounted out of range of personnel(above head height).Do not look directly at the antenna at close range as your eyes are the mostsensitive part of the body to electromagnetic energy.When properly installed and operated, the use of this radar will conform to therequirements of ANSI/IEEE C95.1-1992 Standard for Safety Levels withRespect to Human Exposure to Radio Frequency Electromagnetic Fields, 3 Hzto 300 GHz and NRPB, Board Statement on Restrictions on Human Exposureto Static and Time Varying Electromagnetic Fields and Radiation, Doc NRPB,No. 5 (1993).3. NAVIGATION AID. This radar unit is only an aid to navigation. Itsaccuracy can be affected by many factors, including equipment failure ordefects, environmental conditions, and improper handling or use. It is the user’sresponsibility to exercise common prudence and navigational judgements.This radar unit should not be relied upon as a substitute for such prudence andjudgement.RAYTHEON MARINE products are supported by a network of AuthorizedService Representatives. For information on Raytheon products and services,contact either of the following:154_3pre.p65 13/12/99, 17:011
ii Pathfinder Radar ScannersUNITED STATES Raytheon Marine CompanyRecreational Products22 Cotton Road, Suite 280NashuaNH 03063-4219, USATelephone +1 603 881 5200Fax +1 603 864 4756www.raymarine.comEUROPE Raytheon Marine LimitedAnchorage ParkPortsmouthHampshire PO3 5TDEnglandTelephone +44 (0)23 9269 3611Fax +44 (0)23 9269 4642www.raymarine.comCopyright © Raytheon Marine Company 1999The technical and graphical information contained in this handbook, to the bestof our knowledge, was correct as it went to press. However, the Raytheonpolicy of continuous improvement and updating may change productspecifications without prior notice. As a result, unavoidable differencesbetween the product and handbook may occur from time to time, for whichliability cannot be accepted by Raytheon.Raytheon is a registered trademark of Raytheon Company.SeaTalk is a registered trademark of Raytheon Marine Europe Limited.HSB is a trademark of Raytheon Marine Company.Pathfinder is a trademark of Raytheon Marine Company.This product contains technology provided under license by Acorn Group plc.The copyright of this intellectual property is acknowledged by RaytheonMarine Company, as are Acorn’s trademarks and patents. Acorn’s world wideweb address is http://www.acorn.com.154_3pre.p65 13/12/99, 17:012
Preface iiiPrefaceThis handbook describes the following Pathfinder radar scanners fromRaytheon:2D 18" 2 kW Radome Scanner4D 24" 4 kW Radome Scanner5S 48" 4 kW Open Array Scanner48" 10 kW Open Array Scanner2D, 4D and 5S scanner units may be connected to RL70, RL70RC, R70, orR70RC display units. In addition the 2D and 4D scanner units may beconnected to SL70, or Autohelm 7" LCD display.CAUTIONThe 5S 48" Open Array Scanner must not be used with the SL70 orAutohelm 7” LCD Display Unit. This may result in damage to the displaydue to the high power requirements of the open array scanner.The handbook contains very important information on the installation andoperation of your new equipment. In order to obtain the best results in operationand performance, please read this handbook thoroughly.Raytheon’s Product Support representatives or your local dealer will beavailable to answer any questions you may have.Display Software VersionFor full operation of the open array scanners, the display software version mustbe 4.xx (or higher) for a R70/R70RC, or 5.xx (or higher) for a RL70/RL70RC.These software versions are normally already installed in the display unit andare also fully compatible with the 2D and 4D radome scanners.Early display units may not have the correct software for use with open arrayscanners and will therefore require upgrading.The software version can be confirmed by switching-on the display andchecking the version number during the magnetron warm-up sequence.Note that if a scanner unit is not connected then the version number is onlydisplayed for 10 seconds.We recommend that where a repeater display is fitted, both the repeater and themaster display are upgraded.Where, necessary Software Upgrade Kits are available from your dealer,distributor or from Raytheon Marine, Part Nos. R55020 (R70/R70RC) andR55019 (RL70/RL70RC).154_3pre.p65 13/12/99, 17:013
iv Pathfinder Radar ScannersWarrantyTo register your Pathfinder Radar Scanner ownership, please take a fewminutes to fill out the warranty registration card found at the end of thishandbook. It is very important that you complete the owner information andreturn the card to the factory in order to receive full warranty benefits.The radome scanner package includes a barcode label indicating the serialnumber of the unit. This label should be stuck to the warranty registration card.The open array scanner has two barcode labels indicating the serial numbers ofthe pedestal and the antenna units. Both labels should be stuck to the warrantyregistration card.EMC ConformanceAll Raytheon equipment and accessories are designed to the best industrystandards for use in the leisure marine environment.The design and manufacture of Raytheon equipment and accessories conformto the appropriate Electromagnetic Compatibility (EMC) standards, but correctinstallation is required to ensure that performance is not compromised.*Note: Then 48” Open Array Scanners have NOT been tested with the SL70 orAutohelm 7” LCD Display Unit for EMC conformance.154_3pre.p65 13/12/99, 17:014
Contents vContentsChapter 1: Overview ............................................................................ 11.1 Introduction ................................................................................. 1EMC installation guidelines ......................................................... 2Connections to Other Equipment ............................................ 31.2 Unpacking and inspecting the components .................................... 3Radome scanners ................................................................... 3Open array scanners ............................................................... 41.3 Selecting the scanner unit site ........................................................ 5Mounting surface: sailboats .................................................... 9Mounting surface: power boats ............................................... 9Setting the radiation plane ......................................................101.4 Cable runs ...................................................................................10Rejoining Cables ...................................................................11Inter-unit cable ........................................................................... 12Radome scanner cable ...........................................................12Open array scanner cable ....................................................... 13Power cable - radome scanners ....................................................14Power cable - open array scanners ............................................... 1612 V systems .........................................................................16Chapter 2: Installing the Scanner ...................................................... 172.1 Radome scanner .........................................................................17Securing the radome scanner to the mounting surface ...................17Connecting the radome scanner inter-unit cable ...........................182.2 Open array scanner ....................................................................21Securing the pedestal to the mounting platform ............................21Connecting the open array scanner inter-unit cable .......................23Fitting the open array to the pedestal ............................................ 262.3 System connections ................................................................... 27154_3con.p65 13/12/99, 17:015
vi Pathfinder Radar ScannersDC power connection .................................................................27Scanner connection ....................................................................28Display unit connection ..............................................................29Chapter 3:Post Installation Checks and Maintenance...................... 31EMC Conformance .................................................................... 313.1 System Checks and Alignment ....................................................31System check .............................................................................31Set up, alignment and timing checks ............................................ 313.2 Maintenance .............................................................................. 33Warnings ...................................................................................33Routine Checks ..........................................................................33Servicing and Safety ................................................................... 333.3 Problem Solving .........................................................................34Common Problems and Their Solutions ......................................34How to Contact Raytheon (US) ...................................................34For Marine Product and Services Information .........................34For Accessories and Parts ...................................................... 34For Technical Support: .......................................................... 35For Product Repair and Service ..............................................35How to Contact Raytheon (Europe) .............................................36Technical Support .................................................................36Accessories and Parts ............................................................36Worldwide Support .................................................................... 36Appendix A: Specification ................................................................. 372D 18" Radome Scanner Unit .....................................................374D 24" Radome Scanner Unit .....................................................385S and xS 48" Open Array Scanner Unit ......................................39Index ................................................................................................... 43154_3con.p65 13/12/99, 17:016
Chapter 1: Overview 1Chapter 1: Overview1.1 IntroductionThis handbook provides instructions to assist you in the installation and set upof the following radar scanners:2D 18" 2 kW Radome Scanner4D 24" 4 k WRadome Scanner5S 48" 4 kW Open Array ScannerxS 48" 10 kW Open Array Scanner2D, 4D, 5S and xS scanner units may be connected to RL70, RL70RC, R70, orR70RC display units. In addition the 2D and 4D scanner units may beconnected to SL70, or Autohelm 7" LCD display.A typical Pathfinder Radar system is illustrated below.NMEASeaTalkDisplay UnitDistribution PanelD4288-2Scanner12/24V Supply12V Supply 12V SupplyJunctionBoxGPSCompassCAUTIONDo not use the 48" Open Array Scanner with an SL70 or Autohelm 7”display unit. Failure to observe this may result in permanent damage tothese display units.This handbook is divided into three chapters as follows:Chapter One provides an overview of the scanner installation. It includessections on Unpacking and Inspecting the Components, Selecting the Scanner154_3c1.p65 13/12/99, 17:011
2Pathfinder Radar ScannersSite and a description of the Cable Runs.Chapter Two provides detailed instructions on how to mount and connect eachtype of scanner.Chapter Three provides instructions on how to perform the system checks,alignment and adjustments. It also provides information on maintenance andwhat to do if you have problems.EMC installation guidelinesAll Raytheon equipment and accessories are designed to the relevant industrystandards for use in the leisure marine environment.Their design and manufacture conforms to the appropriate ElectromagneticCompatibility (EMC) standards, but correct installation configuration isessential to maintain EMC performance and CE compliance. Although everyeffort has been taken to ensure that they will perform under all conditions, it isimportant to understand what factors could affect the operation of the product.The guidelines given here describe the conditions for optimum EMCperformance, but it is recognised that it may not be possible to meet all of theseconditions in all situations. To ensure the best possible conditions for EMCperformance within the constraints imposed by any location, always ensure themaximum separation possible between different items of electrical equipment.For optimum EMC performance, it is recommended that wherever possible:•Raytheon equipment and cables connected to it are:•At least 1 m (3 ft) from any equipment transmitting or cables carryingradio signals e.g. VHF radios, cables and antennas. In the case of SSBradios, the distance should be increased to 2 m (7 ft).•More than 2 m (7 ft) from the path of a radar beam. A radar beam cannormally be assumed to spread 20 degrees above and below the radiatingelement.•The equipment is supplied from a separate battery from that used for enginestart. Voltage drops below 10 V in the power supply to our products, andstarter motor transients, can cause the equipment to reset. This will notdamage the equipment, but may cause the loss of some information and maychange the operating mode.•Raytheon specified cables are used at all times. Cutting and rejoining thesecables can compromise EMC performance and so must be avoided unlessdoing so is detailed in the installation manual.•If a suppression ferrite is attached to a cable, this ferrite should not beremoved. If the ferrite needs to be removed during installation it must be154_3c1.p65 13/12/99, 17:012
Chapter 1: Overview 3reassembled in the same position. Section 2.1 Installing the Radome Scannerincludes instructions on fitting a ferrite.The following illustration shows a typical range of suppression ferrites fitted toRaytheon equipment.Connections to Other EquipmentIf your Raytheon equipment is to be connected to other equipment using a cablenot supplied by Raytheon, a suppression ferrite MUST always be fitted to thecable close to the Raytheon unit.1.2 Unpacking and inspecting the componentsUnpack your system carefully, to prevent damage to the equipment. It is goodpractice to save the carton and packing for future use, in case you need to returnthe unit for service.Check that you have all the correct system components. These depend on yoursystem package, as detailed in the following tables.Radome scannersItemItemItemItemItem Part No.Part No.Part No.Part No.Part No. SuppliedSuppliedSuppliedSuppliedSupplied OptionOptionOptionOptionOptionwith:with:with:with:with: for:for:for:for:for:Radome ScannersRadome ScannersRadome ScannersRadome ScannersRadome Scanners2D 18" 2 kW Radome Scanner M92650 US Version -2DE 18" 2 kW Radome Scanner M92650E European Version -4D 24" 4 kW Radome Scanner M92652 - -Radome Scanner Accessories Radome Scanner Accessories Radome Scanner Accessories Radome Scanner Accessories Radome Scanner Accessories (2D & 4D Variants)Inter-unit cable 15 m heavy M92668 4D -Inter-unit cable 25 m heavy M92669 - BothInter-unit cable 10 m light M92692 2D (US version) -Inter-unit cable 15 m light M92720 2D (Europe version) -Extension cable 5 m M92699 - BothExtension cable 10 m M92700 - BothMast Mount 18" Scanner M92722 - 2D154_3c1.p65 13/12/99, 17:013
4Pathfinder Radar ScannersMast Mount 24" Scanner M92698 - 4DRadar Interface adapter M92721 - 2DTo fit radome to M88390 type 18" mast mountRadome mounting interface plate M92731 - 2DSupplied with HSB Series Display UnitSupplied with HSB Series Display UnitSupplied with HSB Series Display UnitSupplied with HSB Series Display UnitSupplied with HSB Series Display UnitFerrite Clamp R55007 - BothOpen array scannersItemItemItemItemItem Part No.Part No.Part No.Part No.Part No. SuppliedSuppliedSuppliedSuppliedSupplied OptionOptionOptionOptionOptionwith:with:with:with:with: for:for:for:for:for:5S 4 kW Scanner Pedestal M92654 5S -xS 10 kW Scanner Pedestal M xS -48" Open Array M92693 5S, xS -Inter-unit cable 15 m heavy M92728 - 5SInter-unit cable 25 m heavy M92706 - 5S (24/32V only)Cable kit: 5 m +10 m extension E55017 - 5STo fit open array scanner on a radar archOpen Array Scanner AccessoriesOpen Array Scanner AccessoriesOpen Array Scanner AccessoriesOpen Array Scanner AccessoriesOpen Array Scanner AccessoriesExtension cable 5m M92699 - 5S (24/32V only)Extension cable 10m M92700 - 5S-xSSoftware Upgrade Kit R55020 - R70/R70RCSoftware Upgrade Kit R55019 - RL70/RL70RC154_3c1.p65 13/12/99, 17:014
Chapter 1: Overview 51.3 Selecting the scanner unit siteThis section provides information that affects the possible locations of thescanner, and its position relative to the display unit and to the power supply.The dimensions of the each scanner unit are shown in the following diagrams.D3224_3Weight: 6.5 kg (14.3lbs)Compass Safe Distance: 1m (33")18" Radome ScannerD3228_4Weight: 7.5 kg (16.5lbs)Compass Safe Distance: 1m (33")24" Radome Scanner154_3c1.p65 13/12/99, 17:015
6Pathfinder Radar ScannersCentre of rotation Centre of rotation1306 mm (51.4 in)100 mm(4 in)427 mm (16.8 in) 296 mm (11.65 in)406 mm (16 in)D4572-1Weight: Pedestal 24 kg (53.0 lbs) Open Array 6 kg (13.2 lbs)Compass Safe Distance: 1 m (33 in)48'' Open Array Scanner140 mm (5.5 in)Minimum clearance height 510 mm (20.1 in)150 mm (6 in)Minimum clearance 630 mm (24.8 in)70 mm (2.75 in)154_3c1.p65 13/12/99, 17:016
Chapter 1: Overview 7Selecting the best location for the scanner unit requires careful consideration ofthe following points, to ensure reliable and trouble free operation:Note: In order to minimise potential interference to other systems on boardship (EMC), it is advisable to mount the scanner on a part of the boat that isinsulated from the ship’s battery negative. If you cannot do this, and encounterproblems, you can fit insulating bushes between the scanner and its mountingbracket.•Height: The scanner unit should normally be mounted as high as practicalabove the waterline, for three reasons:- For safety reasons the scanner should be out of range of personnel,preferably above head height. This avoids mechanical danger andelectromagnetic contact, particularly with the eyes.- Radar operates at the line-of-sight, so a high mounting position givesbetter long range performance.- Surrounding large objects, in the same horizontal plane, can interfere withthe radar signal and cause blind areas or shadow sectors and false targetson the radar screen (see below).However, do not mount the scanner so high that it is affected by the pitchingand rolling of the vessel. In addition, you may need to lower the scanner toavoid creating a shadow sector.•Access: The scanner unit site should be easily accessible to allowmaintenance to be carried out safely.•Magnetic compass: Mount the scannner unit at least 1 m away from amagnetic compass.•Cable run: The maximum length of cable between the display unit and thescanner unit should not normally exceed 20 m (60 ft) for radome scanners, or15 m (45 ft) for open array scanners. If you need to use a longer cable powercable lengths must be considered, refer to Section 1.4 Cable Runs todetermine appropriate lengths.•Shadow sectors and false echoes: Mount the scanner away from largestructures or equipment, such as the fly bridge, large engine stacks,searchlights, horns, or masts. It is particularly important to avoid shadowsectors near the bow. Raising or even lowering the scanner may help toreduce these effects.In shadow areas beyond the obstruction there will be a reduction of the beamintensity, although not necessarily a complete cut-off; there will be a blindsector if the subtended angle is more than a few degrees.In some shadow sectors the beam intensity may not be sufficient to obtain anecho from a very small object, even at close range, despite the fact that alarge vessel can be detected at a much greater range. For this reason the154_3c1.p65 13/12/99, 17:017
8Pathfinder Radar Scannersangular width and relative bearing of any shadow sector must be determinedat installation. Sometimes shadowing can be seen by increasing the radargain until noise is present. Dark sectors indicate possible shadowed areas.This information should be posted near the display unit and operators mustbe alert for targets in these blind sectors.It should also be noted that wet sails create shadow areas and thus sail boatoperators should be aware that radar performance may reduce in rain.If you mount the scanner on a mast, echoes from the mast may appear on theradar display. These can be minimised by placing absorbing material, suchas a block of wood, between the scanner and mast.•Platform rigidity/stability: The scanner platform should not twist (causingbearing errors) or be subject to excessive vibration.•Heat/fumes: Mount the scanner away from the top of exhaust stacks, sincethe scanner and cables can be damaged by excessive heat and the corrosiveeffects of exhaust gases.For open array scanners you should also consider the following points:•Mounting Platform: The platform must be mechanically secure andcapable of supporting the mass and inertia of the open array scanner. Thecomplete unit weighs 30 kg.•The site must be clear of ropes and moving rigging.•Sufficient clearance must be allowed to fully open the open array pedestalfor maintenance.Mounting surface: sailboatsThe scanner unit can be installed on a mast platform, an arch, or a bridgestructure. Make sure that the platform surface is flat and the scanner unit drainhole (radome scanners) is not obstructed. Raytheon recommends that radomescanner units are best suited for sailboat operation as open array systems aremore difficult to protect from ropes and sails.For sailboat installations, Raytheon offers a universal mast mount kit for eachradome scanner type. This optional mount is used to fit a radome scanner to aflat surface on a mast with a minimum diameter of 60 mm (2½ in). When usingthe mast mount kit, appropriate hardware should be used for the style andstructure of the mast aboard the vessel. If there is any doubt concerning theappropriate type of hardware, consult your boat dealer or representative fortheir recommendations.Depending on the type of sailboat, a radar scanner guard should be installed ifthe sails could touch the scanner or platform. Without a proper radar guard themounting platform and the radar scanner could be severely damaged.154_3c1.p65 13/12/99, 17:018
Chapter 1: Overview 9Mounting surface: power boatsOn many small vessels the scanner unit can be installed on a mast platform, anarch, or a bridge structure, but take care to follow the scanner site guidelines,particularly regarding height. If necessary, construct a radar mounting platformto obtain a sufficiently high mounting position. Make sure that the platformsurface is flat and the scanner unit drain hole (radome scanners) is notobstructed. Ensure the platform is strong enough to support the maximumshock loads likely to occur.Setting the radiation planeThe scanner unit should be mounted so that the array rotates parallel to thewaterline. The radar beam is approximately 25° wide in the vertical direction,providing good target detection during the vessel’s pitching and rolling.Planing hull vessels, and some displacement hull vessels, adopt a higher bowangle when the vessel is at its cruising speed. In many cases this substantiallyalters and raises the radar’s main radiation plane, and can cause poor detectionof nearby targets. It may be helpful to lower the radar beam back towards theparallel, by shimming the rear of the radar, so that the beam points slightlydownwards with respect to the waterline when the vessel is at rest.The shims may be made from aluminium plate wedges, simple flat washers, oran angled wooden block. For thick shims, you may need longer securing boltsthan the M8x40 bolts supplied with the radome scanner, or the M10 studdingsupplied with the open array scanners.154_3c1.p65 13/12/99, 17:019
10 Pathfinder Radar Scanners1.4 Cable runsYou need to consider the following before installing the system cables:–You need to fit the inter-unit cable and the power cable.–All cables should be adequately clamped and protected from physicaldamage and exposure to heat - avoid running cables through bilges ordoorways, or close to moving or hot objects.–Acute bends must be avoided–Where a cable passes through an exposed bulkhead or deckhead, awatertight gland or swan neck tube should be used.–Avoid cutting and re-joining cables (if necessary, refer to the notes below)You need to run the following cables:CAUTIONDo not pull the cable through bulkheads using a cord attached to theconnector. This could damage the connections.•Inter-unit cable . A vinyl-covered and shielded cable is supplied with theradome scanner unit. The cable has a connector plug at one end forconnecting to the display unit or extension cable; the other end of the radomescanner cable is fitted with an 8-way plug and power cores (covered by aclear protective sleeve) for connecting to the scanner.For open array scanners, various length cables are available. These cableshave a connector plug at one end for connecting to the display unit orextension cable; the other end is prepared ready to fit to the power and signalconnectors (see Section 2.2)•Power cable, the scanner receives power via the display unit. The powercable is supplied with the display unit. However, cable details are provided inthis section.Rejoining CablesYou should avoid cutting and re-joining cables. If this is necessary you must:•Fit a ferrite on each side of the join. The specific ferrite to use depends on thecable type - contact Raytheom Marine for details.•Take care not to damage any of the wires. Make sure that all the wires and, inparticular, the screen are reconnected correctly.If you are mounting the scanner on the mast of a sailboat, and will need tounstep the mast, you should install a suitable junction box inside the boat.On a radome scanner, the junction box should provide an 11- or 13-wayterminal strip, depending on the number of power cores in your cable, with a10 A rating. Also, you should keep the length of the un-screened coaxial coresto less than 30 mm to maintain EMC conformance.154_3c1.p65 13/12/99, 17:0110
Chapter 1: Overview 11On an open array scanner, the junction box should provide a 13-way terminalstrip with a 20 A rating for power cores. It is essential that all 4 power cores areconnected and that the connection is of very low resistance as considerablepower passes through this connection. Also, you should keep the length of theun-screened coaxial cores to less than 30 mm to maintain EMC conformance.Inter-unit cableThe inter-unit cable entrance is at the rear of the scanner unit. If the unit ismounted on a hollow mast the cable may be run inside the mast and then fedthrough the radar’s cable entrance. Make sure that the cable does not chafewhere it enters and exits the mast.Note: Route the cable from the display up to the scanner, since this will requirethe smallest clearance hole.CAUTIONThe display connector on the inter-unit cable is a moulded plug thatcannot be replaced. DO NOT remove this moulded plug.The inter-unit cable, for connecting the scanner to the display unit, depends onyour scanner package as follows:Scanner PackageScanner PackageScanner PackageScanner PackageScanner Package Inter-Unit CableInter-Unit CableInter-Unit CableInter-Unit CableInter-Unit Cable2D (US) 10 m light (2 power cores)2DE (European) 15 m light (2 power cores)4D 15 m heavy (4 power cores)5S, 4 kW 15 m or radar arch kit (5 m + 10 m extension)25 m heavy (24/32 V systems only)xS, 10 kWThe minimum bends permitted are:Minimum bend, light cable 60 mm (~2.5 in) radiusMinimum bend, heavy cable 82 mm (~3.75 in) radiusRadome scanner cableThe length of the supplied cable should be sufficient to complete the cable runrequired on most small vessels. For longer runs, additional or replacementcables are available, which have 4 power cores to minimise voltage drops overthe longer cable run: these optional cables include 5 m and 10 m extensioncables, and a 25 m replacement cable.The maximum inter-unit cable length is limited by the minimum supplyvoltage, the scanner type (18" radome or 24" radome), and the cable type (2 or 4154_3c1.p65 13/12/99, 17:0111
12 Pathfinder Radar Scannerspower cores): if a mix of light and heavy cables is used, only 2 power cores areconnected through.Note: For vessels with 24 V power systems, any combination of inter-unitcables can be used.For vessels with 12 V power systems, the recommended cable(s) for differentrun lengths are given in the following table, which assumes a minimum supplyvoltage of 10.7 V (the lowest voltage likely to be reached by a 12 V battery innormal marine use). Do not use cable combinations that are not included inthe table.Recommended Radome Inter-Unit Cable(s) for Vessels with 12 V PowerSystemsInter-Unit Cable Scanner PackageLength Required (m) 2D (US) 2DE (Eur) 4D10 Std 10 m light N/A N/A15 Std + 5 m ext Std 15 m light Std 15 m heavy20 Std + 10 m ext 25 m assembly Std + 5 m ext25 25 m assembly 25 m assembly Std + 10 m ext30 25 m + 5 m ext 25 m + 5 m ext 25 m + 5 m ext35 25 m + 10 m ext 25 m + 10 m ext 25 m + 10 m extRefer to the packing list in Section 1.2 for cable part numbersNote: This table applies to systems using the standard 1.5 m power cable. If youextend the power cable you may need to select different inter-unit cable(s), asdiscussed in the following section Power Cable.Open array scanner cableHeavy duty cables are available in 15 m and 25 m lengths which should besufficient to complete the cable run required on most small vessels. For longerruns, 5 m and 10 m extension cables are available, both have 4 power cores tominimise voltage drops over the cable run and incorporate in-line mouldedplugs .The maximum inter-unit cable length is limited by the minimum supplyvoltage and the scanner type.154_3c1.p65 13/12/99, 17:0112
Chapter 1: Overview 1312 V SystemsFor vessels with 12 V power systems, the recommended cable(s) for differentrun lengths are given in the following table, which assumes a minimum supplyvoltage of 10.7 V (the lowest voltage likely to be reached by a 12 V battery innormal marine use). Do not use cable combinations that are not included inthe table.Recommended Open Array Inter-Unit Cable(s) for Vessels with 12 V PowerSystemsInter-Unit Cable 4 kW Scanners 10kW ScannersLength Required (m)5 5m heavy15 15 m heavy15 5 m heavy + 10 m extensionRefer to the packing list in Section 1.2 for cable part numbers24 V and 32 V SystemsFor vessels with 24 V and 32 V power systems, any combination of inter-unitcable up to a maximum length of 35 m can be used.Power cable - radome scannersThe radome radar systems are intended for use on ships’ DC power systemsoperating in the 10.7 to 32 V DC range (that is, 12 V and 24 V systems, not 32 Vsystems). A 1.5 m (5 ft) power cable is supplied (with the display unit) forconnecting the ship’s DC power to the radar scanner via the display unit. Referto the HSB Series Display Owner’s Handbook for details on connecting thiscable. This section provides details for extending the length of the power cable.If a longer power cable run is required, use the supplied power cable to connectto the display unit. Then use a suitable connector block to connect the free endto the extension cable. The supplied power cable has a cross-section of2.0 mm2.Note: For vessels with 24 V power systems, the power cable may be extendedby up to 20 m using a wire gauge of 1.5 mm2 (AWG 16) or greater, irrespectiveof the inter-unit cable length.For vessels with 12 V power systems, longer power cable runs may requirelarger wire gauges to minimise any voltage drop in the cable. The scanner typeand the length and type of the inter-unit cable (see tables) also affect the wiregauge required for the extension power cable. In order to determine the correct154_3c1.p65 13/12/99, 17:0113
14 Pathfinder Radar Scannerssupply cable size if the power cable must be extended, estimate the length ofcable between the ship’s main power source and the connector block, and thenselect the wire size indicated by the distance and inter-unit cable in theappropriate table following.For example, you might have a 24" scanner, with 20 m between the scanner anddisplay unit, that you plan to connect by extending the supplied 15 m heavyinter-unit cable with a 5 m extension cable. In addition, your 12 V power supplymight be 10 m from the display unit, requiring an extension of 8.5 m. Todetermine the wire gauge required for the power cable extension, refer to thetable for the 24" scanner, go to the row labelled 15 m Heavy + 5 m ext, and readacross until you come to a maximum cable length greater than 8.5 m. This is the10 m entry, in the column for 4.0 mm2 wire gauge.Maximum Extension Power Cable Lengths (m), 12 V Systems with 18"Radome ScannerInter-Unit Cable(s) Power Cable Coremm2: 1.5 2.0 2.5 4.0 6.0 10.0AWG: 16 15 14 11 10 710 m Light 5.0 7.0 9.0 14.0 20.0 35.010 m Light + 5 m ext 1.0 2.0 3.0 4.5 7.0 12.010 m Light + 10 m ext Do NOT extend the power cable15 m Light 1.0 2.0 3.0 4.5 7.0 12.015 m Heavy 7.0 10.0 13.0 20.0 30.0 50.015 m Heavy + 5 m ext 5.0 7.0 10.0 15.0 25.0 40.025 m Heavy 4.5 6.0 8.0 12.0 20.0 35.025 m Heavy + 5 m ext 3.5 4.5 6.0 9.0 15.0 25.025 m Heavy + 10 m ext 2.0 3.0 4.0 6.0 9.0 15.0Note: If you have an 18" radome scanner, and the wire gauge required foryour extended power cable is unacceptably large, you should replace thesupplied light (2 power core) inter-unit cable with the 25 m heavy (4 powercore) inter-unit cable assembly (see table).154_3c1.p65 13/12/99, 17:0114
Chapter 1: Overview 15Maximum Extension Power Cable Lengths (m), 12 V Systems with 24"Radome ScannerInter-Unit Cable(s) Power Cable Coremm2: 1.5 2.0 2.5 4.0 6.0 10.0AWG: 16 15 14 11 10 715 m Heavy 5.0 7.0 9.0 14.0 20.0 35.015 m Heavy + 5 m ext 4.0 5.0 6.0 10.0 15.0 25.015 m Heavy + 10 m ext 2.0 3.0 4.0 7.0 10.0 17.025 m Heavy 2.0 3.0 4.0 7.0 10.0 17.025 m Heavy + 5 m ext 1.0 1.5 2.0 3.0 4.0 8.025 m Heavy + 10 m ext Do NOT extend the power cablePower cable - open array scannersThe 48" 4 kW and 10 kW open array scanners are intended for use on ships’ DCpower systems operating in the 10.7 to 44 V DC range (that is, 12 V, 24 V and32 V systems). Open array scanners draw considerable power from the vesselspower source, especially in high wind speeds. It is essential for reliableoperation that the unit is supplied with a low resistance power cable system,especially when operated from a 12 V power system.CAUTIONDo not use the 48" Open Array Scanner with an SL70 or Autohelm 7”LCD display unit. Failure to observe this may result in permanent damageto the display unit.12 V systemsExtensions to the supplied power cable must be kept to a minimum and thepower should be fed directly from the output of the battery isolator switch viaits own dedicated cable system. It is recommended that no additional powerswitch is included in this power cable.CAUTIONThe display unit does not include a fuse for scanner power, so an in-linefuse or circuit breaker MUST be included in the power cable.All power connections must be of high quality to minimise their resistance andto remove the risk of accidental shorts. Recommended maximum power cableextensions are given in the table below. These figures relate to the total cableextension, from the end of the supplied 1.5 m power cable to the system batteryterminals. Do not exceed these lengths as unreliable operation may result.154_3c1.p65 13/12/99, 17:0115
16 Pathfinder Radar ScannersMaximum Extension Power Cable Lengths (m), 12 V SystemsPower Cable Core Size (each core)mm2: 4.0 6.0 8.0 10.0AWG: 11 10 8 748" 4 kW Scanners <3.0 4.5 6.0 7.548" 10 kW ScannersNote: If the required extension results in unacceptably large diameter cables,use two or more smaller gauge wires to achieve the required copper wire cross-section. For example, using two pairs of 2 mm2 is equivalent to using two single4.0 mm2 cables.24 V and 32 V systemsThese systems are less sensitive than 12 V systems to voltage loss in the powercables. However, it is still necessary to use adequate cables to prevent excessivepower loss. The table below gives the recommended wire gauge for differentpower cable extension lengths. Raytheon recommends that power is feddirectly from the output of the battery isolator switch via its own dedicatedcable system.CAUTIONThe display unit does not include a fuse for scanner power, so an in-linefuse or circuit breaker MUST be included in the power cable.Maximum Extension Power Cable Lengths (m), 24/32 V SystemsPower Cable Core Size (each core)mm2: 2.0 4.0 6.0 8.0 10.0AWG: 14 11 10 8 748" 4 kW Scanners <8.0 16.0 24 32 3548" 10 kW ScannersNote: If the required extension results in unacceptably large diameter cables,use two or more smaller gauge wires to achieve the required copper wire cross-section. For example, using two pairs of 2 mm2 is equivalent to using two single4.0 mm2 cables.154_3c1.p65 13/12/99, 17:0116
Chapter 2: Installing the Scanner 17Chapter 2: Installing the Scanner2.1 Radome scannerSecuring the radome scanner to the mounting surfaceCAUTIONThe drain tube must always be used, but may be shortened if necessary1. Using the paper template supplied with the scanner mounting kit, mark theflat mounting surface with the mounting holes and drain tube hole, and drillthe holes as indicated on the template.If it is impractical to drill a hole for the drain tube, then the scanner unitshould be mounted on 4 suitable spacers 10 mm high and the drain tubelength reduced by 10 mm. It will then be clear of the flat surface and canstill perform its function.Note: If you are using a Raytheon mast mount bracket, the surface is pre-prepared.Note: If you are mounting the scanner on a flat surface, you may find iteasier to fit the drain tube, as described in the following section, beforesecuring the scanner.2. Position the scanner on the mounting surface, ensuring that the cable inlet ispointing aft.3. Locate the bolts and washers supplied with the scanner, grease the bolts,and secure the scanner to the mounting surface as shown in the followingdiagram.Scanner baseMounting bracketor mounting surfaceGreased mounting boltD3995-2Bitumen washerYou may need to use longer M8 mounting bolts to secure the scanner if youhave used shims to lower the radar beam.154_3c2.p65 13/12/99, 17:0117
18 Pathfinder Radar ScannersConnecting the radome scanner inter-unit cableCAUTION:Before wiring the scanner unit, make sure that the inter-unit cable is notconnected and power is not applied to the display unit.When you have run the inter-unit cable to the scanner location, connect thecable as follows:1. Loosen the 4 (18") or 7 (24") screws securing the scanner cover. Thesescrews are captive and should remain assembled to the lower flangeassembly. Press the radome inwards to release the top. This breaks the sealand makes removal easier.2. To avoid losing the scanner cover, tie the cord, attached to the inside of thebase of the scanner, to the eye provided in the cover.3. If you have a 24" scanner, unscrew and remove the inner cover:D4006-1Inner cover4. Remove the drain tube from inside the base of the scanner, and insert it intothe drain hole as shown in the following diagram. Pull the tube gently fromoutside the scanner so that it clips into place.154_3c2.p65 13/12/99, 17:0218
Chapter 2: Installing the Scanner 195. Referring to the following illustration, remove the securing nut (1) from thewatertight gland and grommet (2), where the inter-unit cable (3) will enterthe base.D3230-310459White wire6312117811111 Securing nut 22222 Gland 33333 Inter-unit cable 44444 Eight-way plug 55555 Eight-way socket 6 6 6 6 6 Power cores (2 or 4) 77777Terminal clamp 88888 Screwdriver 9 9 9 9 9 Cable clamp 1010101010 Cable clamp screws 1111111111 Ferrite clamp6. Slide the gland nut onto the inter-unit cable (3), and insert the cable, stillcovered by its protective sleeve, through the gland into the base.7. Cut and remove the protective sleeve to expose the 8-way plug (4) andpower cores (6).8. If the scanner is connected to an HSB Series Pathfinder Radar display, fitthe ferrite clamp (11), supplied loose with the display unit, as follows:CAUTIONIf any wires are damaged when the clamp is fitted, the scanner unit willnot function correctly.- the ferrite clamp is supplied open. If the clamp has been closed, insert asmall, flat-blade screwdriver into the slots at the end of the clampopposite the hinge and twist gently.- Position one-half of the clamp around the eight cores of the inter-unitcable between the 8-way plug (4) and the cable clamp, as close to the 8-way plug as possible. (It may be necessary to fit the clamp over thecable tie closest to the 8-way plug – this will not affect the ferriteclamp’s function).154_3c2.p65 13/12/99, 17:0219
20 Pathfinder Radar ScannersNote: on the 24" scanner, the clamp must be contained inside the innercover.- With the clamp positioned correctly, close the clamp ensuring none ofthe cores are trapped by the hinge, latch or the ferrite itself.9. Connect the 8-way plug (4) to the connector (5). The correct fitting is withthe small arrow marked on the body of the plug facing upwards and to theleft hand side. The grey wire will then be at the left hand side and the whitewire will be at the right hand side.10. Connect the red and black power cores (6).If you have a 10 m or light 15 m inter-unit cable, there is one pair of cores.Connect the red cable lead to one of the terminal sockets marked “+”, andthe black cable lead to one of the sockets marked “-”.If you have a heavy 15 m inter-unit cable, there are two pairs of cores.Connect the red cable leads to the terminal sockets marked “+”, and theblack cable leads to the terminal sockets marked “-”, with one lead in eachsocket.The terminal clamps (7) are operated using a screwdriver (8), as shown inthe inset diagram on the previous page.CAUTION:Do not earth the cable screen to the scanner. The radar system is earthedvia the display unit.11. Secure the nut (1) on the watertight gland, making sure that it grips thecable’s outer sheath.12. Secure the cable with the cable clamp (9), using the two screws (10)provided. The clamp can be installed either way up, depending on thethickness of the cable: use the position that matches the profile of the cable.CAUTIONIt is essential that the drain tube is fitted and that the nut on the watertightgland is adequately tightened. If this is not done, water could becometrapped in the scanner and cause irreparable damage.13. Tighten the securing nut (1) again to ensure a waterproof seal.14. If you have a 4D scanner, replace the inner cover over the connectors.15. Untie the cord from the scanner cover, and coil it up in the base of thescanner unit so that it cannot foul the rotating antenna.16. Replace the scanner cover, aligning the mark on the cover with the mark onthe scanner base above the cable gland, and tighten the 4 or 7 captivescrews. Do not over-tighten these screws.154_3c2.p65 13/12/99, 17:0220
Chapter 2: Installing the Scanner 212.2 Open array scannerInstallation of the open array scanner should only be undertaken by a competentinstaller. If you have any difficulty with the installation, please contact yourlocal Raytheon Marine dealer.The open array scanner is supplied in two sections; the pedestal unit and theantenna. The pedestal unit is secured from below the mounting platform. Theopen array is then secured to the pedestal. Full details for mounting the scannerare given below.CAUTIONThe pedestal unit has a cap fitted over the open array mounting shaft toprotect the protuding co-axial pin. This cap must be left in place until theopen array is fitted.WARNINGThe open array scanner weighs 30 kg. For safety reasons it isrecommended that the unit is not lifted by one person.The unit is fitted with lifting eyes (maximum SWL 40 kg) to facilitate theuse of standard lifting accessories, e.g. rope, chain or strop. The safeworking load (SWL) of the lifting accessories should be 150 kg. Suitablelifting equipment could include a crane, hoist, or an appropriate rigid,overhead structure.Alternatively, the unit is suitable for a two person lift. Care should betaken to ensure that each person is standing on a stable surface, and thatthe pedestal is held carefully to ensure it cannot slip.The T-bar beneath the open array antenna can be used to aid lifting.You should never lift the scanner by holding onto the open array antenna.Securing the pedestal to the mounting platform1. Using the paper template supplied with the scanner mounting kit, mark theflat mounting surface with the holes and drill as indicated on the template.Refer to Section 1.2 when selecting the scanner unit site.2. Stick the four self-adhesive bitumen washers over the mounting holes.3. Ensure the lifting eyes are securely fitted to the top of the pedestal, and theyellow protective cap is in place.CAUTIONTo prevent damage to the internal mounting bar, ensure the studpenetration is no more than 32 mm into the pedestal base. We recommendyou mark each stud with tape, 32 mm from one end, to act as a guage.4. Grease the studs. Using two nuts locked together on the stud, screw eachstud into the pedestal until they bottom out. Remove these two nuts.Note: If the studding supplied is not long enough, use M10 stainless steel, grade154_3c2.p65 13/12/99, 17:0221
22 Pathfinder Radar ScannersA4 studding of a suitable length. Refer to the following illustration for details.5. Using suitable lifting equipment, raise the pedestal over the mountingsurface. Carefully lower into position, taking care that the studs passthrough the holes without damaging the threads. Ensure that the cable inletis pointing aft.WARNINGSupport the pedestal unit until it has been secured to the mountingplatform. It is important that all four sets of nuts and washers are used tosecure the pedestal to the mounting platform.6. Referring to the following illustration, use the four nuts and associatedwashers supplied to secure the pedestal.Grease the nuts.If required, cut-off any excess stud.PedestalBitumen washer,sticky side downon platformMountingplatformLifting eyeM10 plain washerM10 spring washerM10 studlength = 52 mmplus platform depthM10 nutD4573-232 mm Max.154_3c2.p65 13/12/99, 17:0222
Chapter 2: Installing the Scanner 23Connecting the open array scanner inter-unit cableCAUTION:Before wiring the scanner unit check that it is securely mounted to theplatform, then make sure that the inter-unit cable is not connected andpower is not applied to the display unit. The scanner switch must be in theOFF position.1. Loosen the four self-retaining bolts securing the pedestal lid to the base.Pull-up and turn the bolts anti-clockwise to lock them in the uprightposition. Remove the lifting eyes.Note: It is important to remove lifting eyes to avoid corrosion. Retain the liftingeyes: they will be required if the scanner is removed from its platform.2. Open the pedestal lid. Ensure the securing stay has automatically lockedinto position.3. Referring to the following illustration, remove the cable gland nut, washerand grommet from the watertight gland, where the inter-unit cable willenter the base.4. Slide the cable through the gland nut, washer and grommet, then into thebase. Clamp into position, ensuring the section of main cable covered inyellow heatshrink is clamped.D4575-120mm (0.8in)40mm (1.6in)20mm (0.8in)5mm (0.2in) 5mm (0.2in)Heatshrink154_3c2.p65 13/12/99, 17:0223
24 Pathfinder Radar Scanners4. The cable is supplied prepared and ready to fit to the signal and powerconnectors. If you need to cut the cable to length, strip off the protectiveouter sleeve then use the supplied kit to prepare the cable as detailed in theillustration below.500mm ± 10mm500mm ± 10mmBlack power wires Data wires (6 off) Coaxial signalCoaxial screenRed power wires 25mm10mmSee Note B35mm5mm maximum25mm20mmSee Note ASee Note CSee Note D40mm1. Preparation of Wires2. Heat Shrinking of Wires3. Heat Shrinking of Cable/WiresNotesA. Aluminium screen/polyester tape screen to remain.B. Heat shrink sleeving fitted to keep the aluminium/polyester tape screen from unwinding from the coaxial signal insulation.C. The wires must be formed into two bundles with heat-shrink tubing (one containing the four power wires and the other containing the eight signal wires).D. The heatshrink shown in step 3 must be fitted to prevent the 'overall screen' from shorting to base.D4579-15-6mm strip length5-6mm strip lengthCAUTION:If any of the wires are incorrectly fitted, the scanner will not functioncorrectly.Remove the 8-way plug from the signal connector and fit to the cable asshown in the following diagram. The terminal clamps are operated using ascrewdriver as shown. Alternatively, you can leave the connector inposition whilst connecting the cable, you should then remove the connectorand visually check each wire connection.154_3c2.p65 13/12/99, 17:0224
Chapter 2: Installing the Scanner 25Re-connect to the plug. When correctly fitted the white wire (co-axial) willbe at the outer edge of the unit.GreyPurpleBlueGreenYellowOrangeCoaxial Screen (Black)Coaxial Inner (White)Signal connectorPower connectorD4576-15. Connect the red and black power cores. Connect the red cable leads to theterminal sockets marked “+”, and the black cable leads to the terminalsocket marked “-”, with one lead in each socket. The terminal clamps areoperated using a screwdriver as shown in the inset diagram.CAUTION:Do not earth the cable screen to the scanner. The radar system is earthedvia the display unit.6. Using the tie-wrap fitting on the pedestal lid, secure the cable.7. Close the pedestal lid, ensuring that the cable does not become trapped.Tighten the four self-retaining bolts.154_3c2.p65 13/12/99, 17:0225
26 Pathfinder Radar ScannersFitting the open array to the pedestalCAUTIONThe pedestal unit has a cap fitted over the open array mounting shaft toprotect the protuding co-axial pin. This cap must be left in place until theopen array is fitted to the pedestal.1. Remove the cap from the open array shaft. Retain the cap, it will berequired if the open array is removed from the pedestal.2. Grease the four securing studs.CAUTIONIf the pin is damaged during the following operation you should contactyour service dealer.3. Lift the open array into position. Carefully lower the array - to preventdamage to the mounting pin, ensure the array remains parallel to thepedestal so that the studs slot into the holes on the pedestal mountingbracket.Note: The open array mounting bracket is designed so that the array can onlybe fitted to the pedestal in the correct orientation.4. Use the four nuts and associated washers supplied to secure the array to thepedestal as shown in the diagram below.D4580-1M8 plain washerM8 spring washerM8 nutArrayPedestal154_3c2.p65 13/12/99, 17:0226
Chapter 2: Installing the Scanner 272.3 System connectionsDC power connectionPower is supplied to the scanner via the display unit; the power cable is suppliedwith the display unit, refer to your display unit Owner’s Handbook for detailson connecting power. However, you should be aware of the following.The DC system should be either:•Negative grounded, with the negative battery terminal connected to theship’s ground.•Floating, with neither battery terminal connected to the ship’s ground.CAUTION:This radar is not intended for use on “positive” ground vessels.The power cable Earth screen connections must be connected to the ship’sground.Grounding the radar systemIt is important that an effective RF ground is connected to the radar system. Youmust ground the radar by connecting the drain wire (screen) of the Power/NMEA Input cable to the nearest ground point of the ship’s RF ground system.Refer to your display unit Owner’s Handbook for details.Note: Use only this ground connection.Power ConnectionsThe power connection to the radar should be made at either the output of thebattery isolator switch, or at a DC power distribution panel. Raytheonrecommends that power is fed directly to the radar via its own dedicated cablesystem and MUST be protected by a thermal circuit breaker or fuse, fitted closeto the power connection. Refer to the table below for isolator switch, circuitbreaker or fuse value ratings. Check all terminal connections are clean.CAUTION:If you do not have a thermal circuit breaker or fuse in your power circuit,e.g. fitted to the DC distribution panel, you MUST fit an in-line breaker orfuse to the positive (red) lead of the power cable.Vessels Device Open Array RadomeSupply Systems SystemsIsolator Switch min. rating 30 A 20A12 V Thermal Breaker Rating 12 A 10AFuse value 15 A 15 AIsolator Switch min. rating 15 A 15 A24/32 V* Thermal Breaker Rating 7 A 5 AFuse value 8 A 8 A*****Radome systems cannot use 32V.154_3c2.p65 13/12/99, 17:0227
28 Pathfinder Radar ScannersThe open arrray scanner has a power switch fitted to the pedestal. This switchcan normally be left ON. However, if the scanner is being serviced or if anypersonnel are in the vicinity of the open array, the switch should be set to OFF.Scanner connectionThe inter-unit cable is connected to the scanner as described in Sections 2.1 and2.2. If you are using an inter-unit extension cable, connect this to the displayunit, and connect the supplied cable to the extension cable. The scannerconnector pins are shown in the following diagram, together with theconnections and core colours.CAUTIONThe display connector on the inter-unit cable is a moulded plug thatcannot be replaced. DO NOT remove this moulded plug.123547101186913 12WhiteBlackOrangeBlackBlackGreenYellowShieldRedRedVioletBlueGreyVideoVideo RTN*Battery --veTx Trigger +Battery --veData I/O +Tx Trigger -- Battery +veData I/O --*Battery +veAzimuth +Azimuth -- 1234567 8910111213WhiteBlackOrangeYellowGreenBlueViolet GreyRedRedBlackBlack 8765432 1VideoVideo RtnTx Trigger +Tx Trigger --Data I/O +Data I/O --Azimuth + Azimuth --Battery +ve*Battery +ve*Battery --veBattery --ve Not fitted on Open Array Scanners(refer to Section 2.2)D4290-2Front view ofDisplay Cable ConnectorFront view of RadomeScanner Cable Connector2 14 36 58 7Display Scanner* Not present on 'light', 11 core cables. Battery +ve/--ve = 12 or 24v.154_3c2.p65 13/12/99, 17:0228
Chapter 2: Installing the Scanner 29Display unit connectionCAUTIONDo not use the 48" open array scanner with an SL70 or Autohelm 7” LCDdisplay unit. Failure to observe this may result in permanent damage tothe display unit.The rear of the Pathfinder display includes the following connection sockets:•Scanner connection•Power/NMEA Input, for 12 V, 24 V or 32 V (open array) DC powerconnection, two NMEA 0183 inputs and one RF ground (screen)connection.Connect the scanner cable to the scanner connector and power to the power/NMEA input connector .Power and all other connector details are supplied in the display unit Owner’sHandbook.POWER/NMEAANTENNA/TRANSDUCERNMEASeaTalkDISPLAYFUSEHSBLCD DisplayCRT DisplayD4597_1Power and NMEA Input Scanner Connector Panels154_3c2.p65 13/12/99, 17:0229
30 Pathfinder Radar Scanners154_3c2.p65 13/12/99, 17:0230
Chapter 3: Systems Test and Post Installation Alignment 31Chapter 3:Post Installation Checks and MaintenanceOnce you have installed your radar scanner and display unit, and made all theconnections, you need to check your installation. You can then set up the radarsystem, align the scanner and check the display timing.Set up, alignment and timing checks are performed from the radar systemdisplay unit. The procedures are outlined below; full details are provided in thedisplay unit Owner’s Handbook. You should read the Pathfinder radar displayunit Owner’s Handbook and familiarise yourself with the operation of theradar.EMC ConformanceAlways check the installation before going to sea to make sure that it is notaffected by radio transmissions, engine starting etc.3.1 System Checks and AlignmentSystem checkBefore performing the functional test, check the following:•All securing bolts are fully tightened and mechanical locking arrangementsas specified are in place•All connections have been made•All connecting wires are secured and protected as necessaryNote: If you are the boat owner and have performed the installation yourself,ask your authorised installation dealer to check the installation before going tosea.Set up, alignment and timing checksSwitch on and initial set upOn the 48" open array scanner, ensure the power switch on the pedestal is set toON.To switch on the display unit, press and hold the POWER key until the unitbeeps. The magnetron warm-up sequence should start, after which the unitshould enter Standby mode.If necessary, adjust the lighting and contrast.If required, change the default language settings.154_3c3.p65 13/12/99, 17:0231
32 Pathfinder Radar ScannersChecking transmissionWARNING:The radar scanner transmits electromagnetic energy. Ensure that thescanner has been installed according to the recommendations given inChapter 1, and that all personnel are clear of the scanner, before switchingto transmit mode.Run through the radar operations described in the display unit Owner’sHandbook and check that all the expected data is displayed.Bearing alignmentWhen the system is correctly installed, you must check the bearing alignment toensure that targets appear at their correct bearing relative to the ship’s bow, andadjust the alignment if necessary.Display timing adjustmentThe display timing can be affected by the length of the cable used to connect thescanner to the display unit. This in turn affects the short range accuracy shownon the display.It is advisable to check the display timing before using the system fornavigation.154_3c3.p65 13/12/99, 17:0232
Chapter 3: Systems Test and Post Installation Alignment 333.2 MaintenanceWarningsThe display unit and scanner unit contain high voltage. Adjustmentsrequire specialised service procedures and tools only available to qualifiedservice technicians - there are no user serviceable parts or adjustmentsand the operator should not attempt to service the equipment. Theoperator should not remove the rear cover of the display or any internalcovers in the scanner.Always turn the radar system off before carrying out any routinemaintenance on the scanner or nearby equipment. Switch off the displayunit before removing the power cord.Routine ChecksThe radar scanners are sealed units. Maintenance procedures are thereforelimited to the following periodical checks:•Examine the cables for signs of damage, such as chafing, cuts or nicks.•Check that the cable connectors are firmly attached.•Make sure the scanner and pedestal are still attached securing to themounting.•Once a year, remove, grease and re-attach the mounting bolts securing thescanner and pedestal.Servicing and Safety•Raytheon equipment should be serviced only by authorised Raytheonservice technicians. They will ensure that service procedures andreplacement parts used will not affect performance. There are no userserviceable parts in any Raytheon product.•High voltages are generated in both the scanner and the display unit. Neverhandle the cables/connectors when power is being supplied to theequipment.•When powered up, all electrical equipment produces electromagnetic fields.These can cause adjacent pieces of electrical equipment to interact with oneanother, with a consequent adverse effect on operation. In order to minimisethese effects and enable you to get the best possible performance from yourRaytheon equipment, guidelines are given in the installation instructions, toenable you to ensure minimum interaction between different items ofequipment, i.e. ensure optimum Electromagnetic Compatibility (EMC).•Always report any EMC-related problem to your nearest Raytheon dealer.We use such information to improve our quality standards.154_3c3.p65 13/12/99, 17:0233
34 Pathfinder Radar Scanners•In some installations, it may not be possible to prevent the equipment frombeing affected by external influences. In general this will not damage theequipment but it can lead to spurious resetting action, or momentarily mayresult in faulty operation.3.3 Problem SolvingAll Raytheon products are, prior to packing and shipping, subjected tocomprehensive test and quality assurance programmes. However, if this unitshould develop a fault, please refer to the following table to identify the mostlikely cause and the corrective action required to restore normal operation.If you still have a problem after referring to the table below, contact your localdealer, national distributor or Raytheon Product Support Department for furtheradvice.Always quote the product serial numbers. The display unit serial number isprinted on the back of the unit, and the scanner serial number is on the back ofthe scanner near the gland.Common Problems and Their SolutionsProblemProblemProblemProblemProblem CorrectionCorrectionCorrectionCorrectionCorrection“Scanner not responding” message. Check that the cable connecting the scannerto the radar display unit is firmly attached andundamaged.The bearing displayed on the radar Perform the bearing alignment proceduredisplay is not the same as the actual described in the display unit Owner’s Handbookbearing. Section 8.7.How to Contact Raytheon (US)For Marine Product and Services InformationVisit the Raytheon World Wide Web site for the latest information on thenewest Raytheon Marine electronic equipment and systems at:www.raymarine.comFor Accessories and PartsMany Raytheon accessory items and parts can be obtained directly from yourauthorized Raytheon dealer. However, if you are in need of an item notavailable from the retailer, please contact Sales & Order Services at: 1-800-539-5539 extension 2333 or (603) 881-5200 extension 2333.154_3c3.p65 13/12/99, 17:0234
Chapter 3: Systems Test and Post Installation Alignment 35Sales & Order Services are available Monday through Friday 8:15 AM to 5:00PM Eastern Standard Time.Please have the Raytheon item or part number ready when calling if placing anorder. If you are not sure which item is appropriate for your unit, you shouldfirst contact the Technical Support Department at:1-800-539-5539 ext. 2444 or (603) 881-5200 extension 2444to verify your requirements.For Technical Support:For technical support, call:1-800-539-5539 extension 2444 or (603) 881-5200 extension 2444.The Raytheon Fax number is 1-603-634-4756.Our Technical Support Specialists are available to answer questions aboutinstalling, operating and trouble-shooting all Raytheon products. Questionsmay be addressed directly to our Technical Support Department via e-mail at:rmc_tech_raytheon@raymarine.com.For Product Repair and ServiceIn the unlikely event your Raytheon unit should develop a problem, pleasecontact your authorized Raytheon dealer for assistance. The dealer is bestequipped to handle your service requirements and can offer timesaving help ingetting the equipment back into normal operation.In the event that repairs can not be obtained conveniently, product service mayalso be obtained by returning the unit to :Raytheon Product Repair Center22 Cotton Road, Suite 280Nashua, NH03063-4219The Product Repair Center is open Monday through Friday 8:15 a.m. to5:00 p.m. Eastern Standard Time or Eastern Daylight Savings Time. Allproducts returned to the Repair Center are registered upon receipt. Aconfirmation letter will be sent to you acknowledging the repair status and theproduct’s reference number. Should you wish to inquire about the repair statusof your unit, contact the Product Repair Center at:1-800-539-5539 extension 2118.Please have the product reference number, or unit serial number, ready whenyou call. We will do everything possible to make the repair and return your unitas quickly as possible154_3c3.p65 13/12/99, 17:0235
36 Pathfinder Radar ScannersHow to Contact Raytheon (Europe)In Europe, Raytheon support, service and accessories may be obtained fromyour authorised dealer, or contact:Raytheon Marine CompanyAnchorage Park, PortsmouthPO3 5TD, EnglandTel : (+44) 23 9269 3611Fax: (+44) 23 9269 4642Technical SupportThe Customer Services Department handles enquiries concerning installation,operation, fault diagnosis and repair. For technical helpdesk:Tel: (+44) 23 9271 4713Fax: (+44) 23 9266 1228Our technical support staff may also be reached via e-mail. Questions may beaddressed directly to:techsupra@raytheon.com.Or visit the Raytheon Marine World Wide Web site:www.raymarine.comAccessories and PartsRaytheon accessory items and parts are available through your authorisedRaytheon dealer. Please refer to the lists of component part numbers andoptional accessories in the Installation chapter of this manual, and have theRaytheon part number ready when speaking with your dealer.If you are uncertain about what item to choose for your Raytheon unit, pleasecontact our Customer Services Department prior to placing your order.Worldwide SupportPlease contact the authorised distributor in the country. A list of worldwidedistributors is supplied with your system.154_3c3.p65 13/12/99, 17:0236
Appendix 1: Specification 37Appendix A: Specification2D 18" Radome Scanner UnitGeneralApprovalsCE - conforms to 89/336/EEC (EMC), EN60945:1997FCC - conforms to Part 80 (47CFR) and Part 2 (47CFR)Dimensions Φ468 x 227 mm (18.4 x 8.9 in)Weight 6.5 kg (14.3 lbs)Input Voltage 8.7 - 32 V DC (from display unit)Power Consumption 28 W (9 W Standby)Environmental Waterproof to CFR46Temperature range: -10° to +55°CHumidity limit: up to 95% at 35°CMaximum wind speed for satisfactory operation: 100 KtsMaximum Range Scale 24 nmTransmitterTransmitter Frequency 9410 +/– 30 MHzPeak Power Output 2.0 kW (nominal)Transmitter Solid-state modulator driving MagnetronPulse Length/PRF 0.08µs/2250Hz (0.75 nm or less)0.25 µs/1500 Hz (above 0.75 nm and less than 6 nm)0.70 µs/750 Hz (6 nm or greater)Standby Mode Magnetron heater and control left on, all other services offDuplexer CirculatorAntennaAntenna Type Patch arrayBeam Width (nominal) 5.2° horizontal, 25° verticalPolarisation HorizontalAntenna Side lobes Less than -22 dBRotation Rate 24 rpm (nominal)154_3ap1.p65 13/12/99, 17:0237
38 Pathfinder Radar ScannersReceiverIF Frequency 60 MHz (nominal)Receiver Characteristic Semi-logReceiver Noise Figure Less than 5 dB (including Low Noise Converter/Limiter & IF Receiver)Receiver Bandwidth 12/3/1 MHz4D 24" Radome Scanner UnitGeneralApprovalsCE - conforms to 89/336/EEC (EMC), EN60945:1997FCC - conforms to Part 80 (47CFR) and Part 2 (47CFR)Dimensions Φ599 x 227 mm (23.6 x 8.9 in)Weight 7.5 kg (16.5 lbs)Input Voltage 8.7 - 32 V DC (from display unit)Power Consumption 34 W (10 W Standby)Environmental Waterproof to CFR46Temperature range: -10° to +55°CHumidity limit: up to 95% at 35°CMaximum wind speed for satisfactory operation: 100 KtsMaximum Range Scale 48 nmTransmitterTransmitter Frequency 9410 +/– 30 MHzPeak Power Output 4.0 kW (nominal)Transmitter Solid-state modulator driving MagnetronPulse Length/PRF 0.08µs/2250Hz (0.75 nm or less)0.25 µs/1500 Hz (above 0.75 nm and less than 6 nm)0.70 µs/750 Hz (6 nm or greater)Standby Mode Magnetron heater and control left on, all other services offDuplexer Circulator154_3ap1.p65 13/12/99, 17:0238
Appendix 1: Specification 39AntennaAntenna Type Patch arrayBeam Width (nominal) 3.9° horizontal, 25° verticalPolarisation HorizontalAntenna Side lobes Less than -22dBRotation Rate 24 rpm (nominal)ReceiverIF Frequency 60 MHz (nominal)Receiver Characteristic Semi-logReceiver Noise Figure Less than 5 dB (including Low Noise Converter/Limiter & IF Receiver)Receiver Bandwidth 12/3/1 MHz5S and xS 8" Open Array Scanner UnitGeneralApprovalsCE - conforms to 89/336/EEC (EMC), EN60945:1997FCC - conforms to Part 80 (47CFR) and Part 2 (47CFR)Dimensions Pedestal: 427 x 296 x 406 mm (16.8 x 10.5 x 16 in)Array: 1306 mm (51.4 in) lengthWeight Pedestal: 24 kgArray: 6 kgInput Voltage 7 - 44 V DC (from display unit)Power Consumption 9.2 W Standby46 W Typical operation in light winds61 W Max. operation in 50 Kt winds96 W Max. operation in 100 Kt windsEnvironmental Waterproof to CFR46Temperature range: -10° to +55°CHumidity limit: up to 95% at 35°CMaximum wind speed for satisfactory operation: 100 KtsMaximum Range Scale 72 nm154_3ap1.p65 13/12/99, 17:0239
40 Pathfinder Radar ScannersTransmitter - 4 kWTransmitter Frequency 9410 +/– 30 MHzPeak Power Output 4 kW (nominal)Transmitter Solid state modulator driving magnetronPulse Length/PRF Normal ExpandedRange Pulse Length PRF Bandwidth Pulse Length PRF Bandwidth (nm) (µS) (Hz) (MHz) (µS) (Hz) (MHz)0.125 0.06 3000 12 0.09 3000 120.25 0.06 3000 12 0.09 3000 120.50 0.09 3000 12 0.15 3000 120.75 0.15 3000 12 0.25 3000 121.50 0.35 2000 3 0.45 1600 33.00 0.45 1600 3 0.60 1200 0.76.0 - 72 1.00 740 0.5 - - -Standby Mode Magnetron heater and control left on, all other services offDuplexer CirculatorTransmitter - 10 kWTransmitter FrequencyPeak Power Output 10 kW (nominal)Transmitter Solid state modulator driving magnetronPulse Length/PRF Normal ExpandedRange Pulse Length PRF Bandwidth Pulse Length PRF Bandwidth (nm) (µS) (Hz) (MHz) (µS) (Hz) (MHz)0.1250.250.500.751.503.006.0 - 72Standby Mode Magnetron heater and control left on, all other services offDuplexer Circulator154_3ap1.p65 13/12/99, 17:0240
Appendix 1: Specification 41AntennaAntenna Type Slotted waveguide arrayBeam Width (nominal) 1.85°Polarisation HorizontalAntenna Side lobes Less than -22 dBRotation Rate 24 rpm (nominal)ReceiverIF Frequency 60 MHz (nominal)Receiver Characteristic Semi-logReceiver Noise Figure Less than 5 dB(including Low Noise Converter/Inverter & IF Receiver)Receiver Bandwidth 12/3/0.7/0.5 MHzNote:If the scanner is bought for use with an existing display, contact your dealer/service agent for the latest display software to ensure you can use all the openarray scanner features.154_3ap1.p65 13/12/99, 17:0241
42 Pathfinder Radar Scanners154_3ap1.p65 13/12/99, 17:0242
Index 43IndexSymbols18" RadomeSpecification 3324" RadomeSpecification 3448" Open ArraySpecification 35AAlignment 31Bearing 32BBearing Alignment 32CCable Runs 10CablesExtension 3, 4Extension - 18" Radome 14Extension - 24" Radome 15Extension - Open Array 13, 16Extension - Radome 11, 12Inter-unit 3, 10Inter-unit - Open Array 13, 24Inter-unit - Radome 11, 12, 18Power 10Power - Open Array 15Power - Radome 13Rejoining 10ConnectionsDisplay Unit 29Open Array Scanner 23Power 29Radome Scanner 18Scanner 28System 27DDisplay Timing Adjustment 32EElectromagnetic Energy i, 31EMC iiiConformance iiiInstallation Guidelines 2FFerrite 2, 3, 19GGrounding the System 27HHigh Voltage iLLocation 5MMountingOpen Array Scanner 21Radome Scanner 17Scanneron Power Boats 9on Sailboats 8NNavigation Aid iOOpen Array Scanner48" iii, 1, 4Connecting 23Mounting 21154_3idx.p65 13/12/99, 17:0243
Pathfinder Radar Scanners44PPowerCable 10Cable - Open Array 15Cable - Radome 13Connection 27Connections 29RRadar SystemConnections 27Grounding 27Item List 3Typical System Diagram 1Radome Scanner18" iii, 1, 324" iii, 1, 3Connecting 18Mounting 17Rejoining Cables 10SSafety iElectromagnetic Energy iHigh Voltage iNavigation Aid iScanner i.See also Open ArrayScanner; Radome ScannerConnections 28Location 5Mountingon Power Boats 9on Sailboats 8Set Up 31Specification 3318" Radome 3324" Radome 3448" Open Array 35System Check 31System Test 31TTiming Adjustment 32Timing Checks 31Transmission Check 31WWarranty iii154_3idx.p65 13/12/99, 17:0244

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