Reliable Sprinkler Single Interlock Preaction System 16103060024 Users Manual 739.vp

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Single Interlock

Preaction System

Bulletin 739

The Reliable Automatic Sprinkler Co., Inc., 103 Fairview Park Drive, Elmsford, New York 10523

Instructions for

Installation, Operation

Care and Maintenance

For Single Interlock Preaction Systems

With Dual Solenoid Actuation

Of Pneumatic Pilot Release

4"(100mm),

6"(150mm) & 165mm

Sizes with Trim

•LPCB Approved

•Redundant Solenoid Valve

Release

•Rated to 175 psi (12.1 bar)

•Externally Resetable

Clapper

•One Main Drain

Bulletin 739

General Description

Reliable Single Interlock Preaction Systems are de-

signed for water-sensitive areas that require protection

from inadvertent water flow into the sprinkler system pip-

ing.

Sprinkler piping in single interlock systems can effec-

tively be supervised by means of a Reliable Model A-2

Pressure Maintenance Device and a tank-mounted air

compressor. Loss of supervising pneumatic pressure,

due to a damaged sprinkler or sprinkler pipe will not

cause water to flow through the Model DDX Deluge

Valve and into the system piping. A significant loss of

pneumatic pressure will activate a trouble-annunciating

device when the system pressure falls below a predeter-

mined pressure level.

When one electrical detector senses the presence of

fire, the electrical releasing control panel activates fire

alarm devices and energizes the two redundant, nor-

mally-closed solenoid valves in the open position (Note:

Arranging detectors in a cross-zoned pattern will require

operation of two detectors before the solenoid valves

can open). These solenoid valves, when closed, retain

sufficient AIR pressure in the Model LP Pilot Line Actua-

tor, which in turn preserves sufficient WATER pressure in

the push rod chamber of the Model DDX Deluge Valve in

order to maintain it closed.

Energizing the solenoid valves relieves the air pressure

in the Model LP Dry Valve Actuator (see Fig. 8), thereby

releasing the water pressure that it was retaining. This is

turn relieves the pressure in the push rod chamber of the

Model DDX Deluge Valve. Venting this push rod cham-

ber will open the Model DDX Deluge Valve and allow wa-

ter to flow into the sprinkler system.

To fully operate a cross-zoned single interlock system,

two electrical detectors must activate and a sprinkler

head must open. During the early stages of a fire, smoke

or heat activates the first detector, which causes the con-

trol panel to produce a local alarm and an alarm at the

main fire alarm panel. Electrical relays inside the releas-

ing control panel can be used to shut down airmoving

equipment or activate security doors and other electrical

devices. Subsequent activation of a second, nearby or

adjacent detector will cause the panel to energize the

solenoid valves open and release water into the sprinkler

system piping. Water flowing into the sprinkler system

piping will simultaneously produce water pressure that

causes the transfer of contacts in the pressure switch

mounted in the trim. This pressure switch can electrically

initiate the shutdown or startup of equipment, such as

computers or other second alarm devices. This flow of

water into the sprinkler system piping effectively con-

verts the dry system into a wet pipe system. In the event

that the fire subsequently produces sufficient heat to op-

erate a sprinkler head, water will flow from that sprinkler,

controlling or suppressing the fire.

The major benefits of a single interlock preaction sys-

tem, when compared with a wet pipe (deluge) system

are as follows:

A. A fire alarm sounds prior to the operation of a

sprinkler head, which may enable extinguishing

the fire by handheld means before the actual oper-

ation of any sprinklers and subsequent water dam-

age.

B. A trouble annunciator signals whenever the in-

tegrity of the piping or sprinklers is accidentally or

intentionally disturbed; however, no water flow or

water damage will occur at that time.

C. Speedy detection and an early fire alarm are

provided by fire detectors, without the delay asso-

ciated with water delivery time in the event of a fire.

Note: with a wet pipe system, the fire alarm is de-

layed until after water has begun flowing from an

operated sprinkler head.

At the heart of Reliable’s Single Interlock Preaction Sys-

tem is the Model DDX Deluge Valve. This Deluge Valve is

a hydraulically operated, straight-through-design, differ-

ential-type valve (see Fig. 1). System maintenance is

simplified since priming water is not required and the

deluge valve can be reset externally without cover re-

moval. This is accomplished by pushing in and turning

the external reset knob at the rear of the deluge valve

(see Fig. 1). This feature provides a significant sys-

tem-restoration time advantage.

The Reliable Single Interlock Preaction System trim set

(see Fig. 2) provides all of the necessary equipment for

connections to the Model DDX Deluge Valve’s pushrod

chamber inlet and outlet ports, the 2” (50mm) main

drain, alarm devices, air supply, water supply, and re-

quired pressure gauges. This trim set is available in indi-

vidual parts, in time-saving, segmentally assembled kit

forms, or fully assembled to the Model DDX Deluge

Valve.

Listing & Approvals

The 4” (100mm), 6’ (150mm) and 165mm Single Inter-

lock Preaction Systems shown in this bulletin must only

be used in the combination described herein to be Loss

Prevention Certification Board (LPCB) approved. Instal-

lation of these systems must be according the require-

ments of Technical Bulletin TB21:1994:1.

The majority of the system’s components are individu-

ally Listed by Underwriters Laboratories Inc. and Fac-

tory Mutual Approved.

2.

Fig. 1

3.

Loss Prevention Certification Board

(LPCB) Installation Requirements of

Preaction systems Include:

1. Solenoid valves shall be installed in parallel.

2. Solenoid valves shall function in pneumatic condi-

tions only, and be protected by a strainer.

3. LPCB Certified detectors compatible with the control

and indicating equipment shall be used.

4. Suitable electrical detection, control and indicating

equipment and pneumatic systems shall be used.

The control and indicating equipment shall be LPCB

approved / certificated.

5. Connecting cables shall comply with BS 6387:1983,

classification C, W, Z evidenced by LPCB certifica-

tion.

6. Pre-action systems shall be electrically monitored to

demonstrate that they are in a ‘ready to operate’

state at all times.

7. Clear dry air shall be used. Compressor tank must

have provision for draining.

8. Pre-action system equipment shall be installed, oper-

ated and maintained as prescribed in the firm’s instal-

lation , operating and maintenance manual.

9. Pre-action systems shall be configured in accordance

with the manufacturer’s defined specifications.

10.Pre-action systems shall comply with the details spec-

ified in the related LPC Technical Bulletin (Ref. TB21).

11.The firm responsible for the complete pre-action sta-

tion, including electrics, shall be identified.

12.Normally un-energized solenoids may be used, pro-

vided that they are continuously monitored for ‘open’

and ‘short circuit.’

Fig. 2

3.

3.

ITEM

NO.

PART

NUMBER DESCRIPTION NO

REQ'D

1

6103040026 MODEL DDX VALVE,

ASSEMBLY, 4" (100MM)

16103060024 MODEL DDX VALVE,

ASSEMBLY, 6" (150MM)

6103060028 MODEL DDX VALVE,

ASSEMBLY, 165 MM

2 78653004 ASSEMBLY, VALVE CAUTION

STATION, 1/2" 1

3 98048000 BUSHING, REDUCER,

1/2" x 1/4", GALV. 4

4 98048015 BUSHING, REDUCER,

2" SPIGOT x 1" NPTF, PVC 1

5 98048022 BUSHING, REDUCER,

3/4" X 1/2", GALV. 1

6 98048025 BUSHING, REDUCER,

3/4" X 1/4", GALV. 2

7 92056809 CONNECTOR ASSEMBLY,

NO-LOSS, 3/8 x 1/2 NPT 1

8 92056810 CONNECTOR,

3/8" ID TUBE x 1/2" NPT 1

9 92056811 CONNECTOR,

3/8" ID TUBE x 1/4" NPT 1

10 92056702 CONNECTOR,

3/8" TUBING x 1/4" NPT 1

11 92056704 CONNECTOR, ELBOW,

3/8" ID TUBE x 1/2" NPT 1

12 98085666 REDUCER, 1/2" x 1/4" 4

13 98050004 DRAIN CUP, PVC 1

14 98174400 ELBOW, STREET, 1/2" 1

15 98174403 ELL, 1" 1

16 98174401 ELL, 1/2" 1

17 98174404 ELL, 1/4" 1

18 98174405 ELL, 2" 1

19 98174402 ELL, 3/4" 2

20 96920912 FLEX LINE, 12" 1

21 98240006 GAUGE, WATER PRESSURE

(16 BAR) W/ CONNECTOR 2

22 98240101 GAUGE, WATER PRESSURE

(6 BAR) W/ CONNECTOR 2

23 6304000100 MOD. A-2 AUTO AIR

MAINTENANCE DEVICE, 10PSI 1

24 78653000 MODEL B MANUAL

EMERGENCY STATION 1

25 71030010 MODEL LP

DRY VALVE ACTUATOR 1

26 94616917 NAMEPLATE,

SINGLE INTERLOCK 1

27 98543222 NIPPLE, STEEL, 1" X 3-1/2" 1

28 98543266 NIPPLE, STEEL, 1" X 6" 1

29 98543213 NIPPLE, STEEL, 1" X CLOSE 1

30 98543223 NIPPLE, STEEL, 1/2" X 1-1/2" 17

31 98543210 NIPPLE, STEEL, 1/2" X 2-1/2" 1

32 98543216 NIPPLE, STEEL, 1/2" X 3-1/2" 1

33 98543209 NIPPLE, STEEL, 1/2" X 2" 2

34 98543230 NIPPLE, STEEL, 1/2" X 3" 1

35 98543237 NIPPLE, STEEL, 1/2" X 8" 1

36 98543226 NIPPLE, STEEL, 1/4" X 1-1/2" 21

37 98543225 NIPPLE, STEEL, 1/4" X 2-1/2" 1

38 98543244 NIPPLE, STEEL, 1/4" X 2" 1

39 98543220 NIPPLE, STEEL, 1/4" X 3" 2

40 98543243 NIPPLE, STEEL, 1/4" X 4" 1

41 98543227 NIPPLE, STEEL, 1/4" X CLOSE 1

42 98543208 NIPPLE, STEEL, 2" X 3" 2

43 98543238 NIPPLE, STEEL, 2" X CLOSE 1

44 98543215 NIPPLE, STEEL, 3/4" X 1-1/2" 1

45 98543233 NIPPLE, STEEL, 3/4" X 2-1/2" 1

46 98543232 NIPPLE, STEEL, 3/4" X 2" 1

47 98543279 NIPPLE, STEEL, 3/4" X CLOSE 3

48 99080002 PAD-ADHESIVE 1

49 98750003 PIPE CROSS, 1/2" 2

50 98604406 PLUG, SQ. HD., 1/2" 1

51 98614403 PLUG, SQ. HD., 1/4" 5

52 98614401 PLUG, SQ. HD., 3/4" 3

53 98681630 REGULATOR, AIR LINE 1

54 78650201 STRAINER, 1/2" NPT 1

55 98727607 STRAINER, 1/4" 1

56 96556922 SWITCH, PRESSURE,

BAILEY & MACKEY 1

57 96606627 TEE, GLVN, 2 X 2 X 1 1

58 96606607 TEE, GLVN., 1/2 X 1/2 X 1/4 1

59 98761649 TEE, GLVN., 1/2 X 1/4 X 1/2 2

60 98761651 TEE, GLVN., 1/2" 2

61 96606608 TEE, GLVN., 1/4 X 1/4 X 1/4 3

62 96606612 TEE, GLVN., 3/4 X 1/2 X 1/2 1

63 96606601 TEE, GLVN., 3/4" 2

64 89141112 TIE, RETAINING 3

65 98815204 UNION, "O" RING SEAL, 1/2" 1

66 98815200 UNION, 1/2", IRON, G.J., GALV. 2

67 98815201 UNION, 1/4", IRON, G.J., GALV. 3

68 98815202 UNION, 3/4", IRON, G.J., GALV. 1

69 98840160 VALVE, 3-WAY, 1/4" 4

70 98840101 VALVE, ANGLE, 1/4" 1

71 98840100 VALVE, ANGLE, 2" 1

72 78653100 VALVE, BALL DRIP, 1/2" 1

73 98840110 VALVE, BALL, 1/4" 1

74 98840144 VALVE, CHECK GAUGE 2

75 98840145 VALVE, CHECK, 1" 1

76 98840181 VALVE, CHECK, 1/2" 1

77 98840171 VALVE, GLOBE, 1/2" 1

78 6871020010 VALVE, SOLENOID ASCO 1

79 6871020000 VALVE, SOLENOID SKINNER 1

80 98840193 VALVE, SPRING CHECK, 1/4" 2

81 96686722 TUBING, COPPER,

3/8" O.D. X 2 FT 1

82 96686756 TUBING,PVC,3/8"I.D.x6FT 1

SINGLE INTERLOCK PREACTION SYSTEM PARTS LIST (REFER TO FIG. 2)

ITEM

NO.

PART

NUMBER DESCRIPTION NO

REQ'D

Fig. 3

6.

Once the clapper has opened, the lever acts as a

latch, preventing the clapper from returning to the

closed position. Water from the supply flows through

the deluge valve into the system piping. Water also

flows through the deluge valve alarm outlet to the

alarm devices.

After system shutdown, resetting the Model DDX De-

luge Valve is quite simple. Doing so only requires

pushing in and turning the reset knob at the rear of the

valve (see Fig.1). The external reset feature of the

Model DDX Deluge Valve provides a means for sim-

ple, economical system testing, which is one essential

facet of a good maintenance program.

The external reset feature does not, however, elimi-

nate another important facet of good maintenance,

namely, periodic cleaning and inspection of the inter-

nal valve parts. In the event that water builds up inside

the valve due to condensate from the air supply sys-

tem or water left inside from valve system testing, a

drain is available for venting. After closing the main

supply valve, a small valve over the drain cup can be

opened slightly until the water inside the valve body

and the main pipe column has drained. See the sec-

tion titled “Draining Excess/Condensate Water From

System” in this bulletin for the detailed procedure.

The Model B Manual Emergency Station (see Fig. 3)

is also included in the trim set. It consists of an alumi-

num nameplate mechanically attached to a ball valve.

The valve handle in its OFF position is guarded

against accidental turning to the ON position (and

system discharge) by a nylon cable tie provided with

each trim kit. The cable tie is inserted, as shown in Fig.

3, after the system has been restored for operation.

The nylon cable tie is designed to allow, in case of an

emergency, forceful turning of the valve handle to the

ON position. As an alternative to the Model B Hydrau-

lic Manual Emergency Station, the Model A Hydraulic

Manual Emergency Pull Box (see Reliable Bulletin

506) is also available and can be provided as an op-

tion.

Whenever ambient temperature conditions are high,

the water temperature in the Model DDX Deluge

Valve’s pushrod chamber could possibly increase,

thereby increasing the pressure in the chamber to val-

ues exceeding the rated pressure of the system. In an

indoor installation where standard room temperatures

are exceeded, a pressure relief kit may be needed.

Pressure relief kit, P/N 6503050001, can be installed

into the pushrod chamber’s releasing line to limit the

pressure to 175 psi (12,1 bar).

System Operation

To fully operate a Reliable Single Interlock Preaction Sys-

tem, two independent events must coexist before water flow

will occur. One electrical detector (two detectors in a

cross-zoned system) must activate and a sprinkler head

must open. Operation of either one of these items will only

cause an alarm to annunciate, but will not cause water to

discharge from the sprinkler system piping.

When set correctly for service, the Model DDX Deluge

Valve is hydraulically established to withhold the supply wa-

ter from the sprinkler system piping. The Reliable Model

DDX Deluge Valve is shown in both closed and open posi-

tions in Fig.1. In the closed position, the supply pressure

acts on the underside of the clapper and also on the push

rod through the push rod chamber’s inlet restriction. The re-

sultant force due to the supply pressure acting on the push

rod is multiplied by the mechanical advantage of the lever

and is more than sufficient to hold the clapper closed

against normal supply pressure surges.

When a fire is detected, the energized solenoid valves vent

the air from the Model LP Dry Valve Actuator (see Fig. 8),

which in turn vents the push rod chamber to atmosphere

through the chamber’s outlet. Since the pressure cannot be

replenished through the inlet restriction as rapidly as it is

vented, the pushrod chamber pressure falls instanta-

neously. When the pushrod chamber pressure approaches

approximately one-third of the supply pressure, the upward

force of the supply pressure acting beneath the clapper

overcomes the lever-applied force thereby opening the

clapper.

7.

Pressurizing Line Connection

The water supply for the push-rod chamber must be

provided by connection of its inlet pressurizing line to the

water supply piping. Pressurizing lines for multiple

Model DDX Deluge Valve push-rod chambers must

never be manifolded together, having only a single tap

on the water supply piping. Each Model DDX Deluge

Valve must have its own push-rod chamber pressurizing

line connection. This connection must be made on the

supply side of the main water supply control valve. This

can be accomplished by:

a. Using a tapped connection directly below or next to

the main water supply control valve using a welded

outlet or the appropriate mechanical fittings. A

grooved-end outlet coupling is one way to achieve

this.

b. Using a water supply control valve that has an avail-

able threaded (NPT) supply-side tap design to allow

for a direct water supply connection to the Model DDX

Deluge Valve’s push-rod chamber.

Caution: Reliable’s Model DDX Deluge Valve is de-

signed with an inlet restriction built into the pushrod

chamber. It is important not to introduce additional re-

strictions into the direct water supply connection or the

discharge from the pushrod chamber by installing addi-

tional valves or improperly installing the copper lines

used in the trim of the valve.

System Design Considerations

The automatic sprinklers, air compressor, releasing de-

vices, electric releasing control equipment, fire detec-

tion devices, manual pull stations, and signaling devices

which are utilized with this Reliable Single Interlock

Preaction System must be Loss Prevention Certification

Board (LPCB) approved, as applicable.

The deluge valve and all interconnecting piping must

be located in a readily visible and accessible location

and in an area that can be maintained at a minimum tem-

perature of 40°F (4°C). Note: Heat tracing is not permit-

ted.

The redundant solenoid valves are operated and su-

pervised by an electrical releasing/control panel. Details

on the electrical connections and the Prescient Pre-Ac-

tion Sprinkler Extinguishing Fire Alarm Panel can be

found on Figure 5 of this bulletin.

System Air Pressure Requirements

When a Reliable Single Interlock Preaction System is

utilized, the sprinkler system piping requires a minimum

of 7 psi (0,5 bar) supervisory pneumatic pressure. The

Model A-2 Pressure Maintenance Device, along with an

additional air pressure regulator, are used to maintain

the system’s pneumatic pressure between 7 and 10 psi

(0,5 and 0,7 bar) where a dry nitrogen gas supply or a

clean, dependable, and continuous (24 hours per day, 7

days per week) compressed air source is available.

The sections of the preaction trim that contains the two

redundant normally-closed solenoid valves, and the up-

per portion of the Model LP Dry Valve Actuator, require

pneumatic pressure settings per Table A. When estab-

lishing the preaction system for service, refer to Table A of

this bulletin for the correct pneumatic pressure settings for

a corresponding water supply pressure. Note: During

the initial system set-up, a higher pneumatic pressure

may be required in order to properly seat the internal dia-

phragm of Model LP Dry Valve Actuator.

Refer to Reliable Bulletin 251 and/or Fig. 3 of this bulletin

for instructions on how to modify these pressure settings.

System Electrical Requirements

All releasing, alarm and detection devices in this Reliable

Single Interlock Preaction System are supervised by the

Prescient Pre-Action Sprinkler Extinguishing Fire Alarm

Panel. Connect these devices as shown in Fig. 5. The

power supply, the standby emergency power supply, bat-

tery charger, and the rectifier circuitry are all contained

within this panel. For additional and detailed wiring infor-

mation, refer to the manufacturer’s literature included with

the Prescient Releasing Control Panel. Caution: Repairs

or disassembly of the solenoid valves should only be

done by a trained technician. An improperly repaired or

partially assembled solenoid valve could result in failure of

the valve to operate.

Water Pressure

psi (bar)

Pneumatic Pressure to be Pumped

into Sprinkler System, psi (bar)

Maximum Not Less Than Not More Than

20 (1,4) 10 (0,7) 14 (0,9)

50 (3,4) 12 (0,8) 16 (1,1)

75 (5,2) 13 (0,9) 17 (1,2)

100 (6,9) 15 (1,0) 19 (1,3)

125 (8,6) 16 (1,1) 20 (1,4)

150 (10,3) 17 (1,2) 21 (1,4)

175 (12,1) 18 (1,2) 22 (1,5)

Table A

Fig. 4

8.

Fig. 5

9.

Technical Data

Reliable Single Interlock Preaction Systems, with asso-

ciated trim, sizes 4” (100mm), 6” (150mm) and 165mm

are rated for use at minimum water supply pressure of 20

psi (1,4 bar) and maximum supply pressure of 250 psi

(17,2 bar). Water supplied to the inlet of the valve and to

the pushrod chamber must be maintained between 40°F

(4°C) and 140°F (60°C).

The following list of technical bulletins pertains to valves

and devices that may be used in this preaction system:

Valve Description

1. Rated working pressure:

Valve & System - 175 psi (12,1 bar)

2. Factory tested to a hydrostatic pressure of 500 psi

(34,5 bar). (Valve only)

3. End and trim connections:

•ANSI/AWWA C606 grooved inlet and outlet

•Threaded openings Per ANSI B 2.1

4. Face to face dimensions:

•4" (100 mm) — 14” (355 mm)

•6" (150 mm) & 165 mm — 16” (406 mm)

5. Shipping weight:

6. Friction loss (Expressed in equivalent length of

Schedule 40 pipe, based on Hazen & Williams

Maintenance

Reliable Single Interlock Preaction Systems and asso-

ciated equipment shall periodically be given a thorough

inspection and test. NFPA 25, Inspection, Testing and

Maintenance of Water Based Fire Protection Systems,

provides minimum maintenance requirements. System

components shall be tested, operated, cleaned, and in-

spected at least annually, and parts replaced as re-

quired.

Resetting the Single Interlock Preaction

System

Refer to Figs. 2, 6, and 7.

1. Close the main valve controlling water supply (Fig.

7) to the Deluge Valve and close off the air supply to

the sprinkler system at the air supply’s source.

2. Close the pushrod chamber supply valve, valve A

(Fig. 7).

3. Open the main drain valve, valve B (Fig. 7), and

drain system.

4. Open all drain valves and vents at low points

throughout the system, closing them when flow of

water has stopped. Open valve D (Fig. 7). Note:

The above steps accomplish the relieving of pres-

sure in the pushrod chamber of the Deluge Valve.

5. With Valve F (Fig. 7) open, push in the plunger of ball

drip valve, valve G (Fig. 7), to force the ball from its

seat, and drain any water in the alarm line.

6. With the Model B Manual Emergency Station, valve

D(Fig.7), open, push in and rotate the deluge

valve’s external reset knob (#38, Fig. 6) clockwise

until you hear a distinct clicking noise, indicating that

the clapper has closed. Note: The reset knob can

be rotated only after pressure in the pushrod cham-

ber has been reduced to atmospheric conditions (0

psig).

7. Inspect and replace any portion of the sprinkler sys-

tem subjected to fire conditions.

8. Close valve F (Fig. 7). Activate a solenoid-release

pull station (Or other means of electric detection.) to

energize the solenoid valve(s). Silence any alarms

or audible tones on the releasing/control panel.

Open valve A (Fig. 7) to begin pressurizing the

push-rod chamber and its associated piping, while

simultaneously venting any entrapped air. Note:

This venting of the air from the actuation piping is

very important to ensure proper system operation

and avoidance of falsely tripping the Deluge Valve.

10.

Deluge Valve Reliable 510/511

Hydraulic Emergency Station (Model A) Reliable 506

Solenoid Valve Reliable 707

Mechanical Sprinkler Alarm Reliable 612/613

Pressure Maintenance Device Reliable 252

Air Compressor Reliable 707/708

Electric Emergency Station Reliable 707

Thermal/Smoke Detectors Reliable 707

Fire Alarm Devices Reliable 707

Waterflow Pressure Alar m Switch Bailey & Mackey Ltd.

Model 1381V

Groove Dimensions

Valve

Size

Outlet

Diameter

Groove

Diameter

Groove

Width

Outlet Face

to Groove

4"

(100mm)

4.500"

(114mm)

4.334"

(110)

38"

(10mm)

58"

(16mm)

165mm 6.500"

(165mm)

6.330"

(161mm)

6"

(150mm)

6.625

(168mm)

6.455"

(164mm)

Valve Size Weight

4" (100 mm)

6" (150 mm) & 165mm

64 lb. (29 kg)

95 lb. (43 kg)

Valve Size Color

4" (100mm)

6" (150mm) Black

165mm Red

formula with C=120 and a flow velocity of 15ft/sec

(4.6 m/sec)):

7. Installation position: Vertical

Valve Size Equivalent Length

4" (100mm)

6" (150mm) & 165mm

14' (4.27 m)

29.4' (9 m)

9. Upon seeing a solid flow of water from the drain tub-

ing, and the cessation of the “gurgling” sound at the

drip cup, H (Fig. 7), close valve D (Fig. 7) then rapidly

apply compressed air or nitrogen into the to chamber

of the Model LP Dry Valve Actuator until the pressure

conforms to Table A levels as indicated on the air

pressure gauge. The Model LP Dry Valve Actuator

will close during this pressurizing process and the

water will stop flowing into the drip cup. At this point,

the pressure gauge which indicates push-rod cham-

ber pressure (Fig. 7) will equalize to the available wa-

ter supply pressure. Note: It may be necessary to

isolate the various pressure gauges in the trim during

system set-up by closing the ¼” 3-way valves (#68

Fig. 2) that they are connected to. During set-up,

pressure fluctuations may occur that can be poten-

tially damaging to the gauges.

10. De-energize the solenoid valve(s). This is accom-

plished by resetting the solenoid-release pull station

and/or the detectors that were activated in Step #8

above. Note: All detection devices must be reset be-

fore the releasing/control panel can be reset.

11. Open valve F (Fig. 7). Open slightly the main valve

controlling water supply (Fig. 7) to the deluge valve,

closing drain valve B (Fig. 7) when water flows. Ob-

serve if water leaks through the ball drip valve, valve

G (Fig. 7), into the drip cup, H (Fig. 7). If no leak oc-

curs, the seluge valve’s clapper is sealed. Open

slowly, and verify that the main valve controlling water

supply is fully opened and properly monitored.

12. Verify that valve A (Fig. 7) and valve F (Fig. 7) are

open.

13. Secure the handle of the Model B Manual Emergency

Station, valve D (Fig. 7), in the OFF position with a ny-

lon tie (#64, Fig. 2).

Inspection and Testing

Refer to Figs. 2, 6, and 7.

1. Water supply — be sure the valve(s) controlling water

supply to the Deluge Valve are opened fully and

properly monitored.

2. Alarm line—be sure that valve F (Fig. 7) is opened

and remains in this position.

3. Other trimming valves — check that valve A (Fig. 7) is

open as well as all of the pressure gauge’s ¼” 3-way

valves. Valves C, D, and E (Fig. 7) should be closed.

4. Ball drip valve, valve G (Fig. 7)—make sure that valve

F (Fig. 7) is open. Push in on the plunger to be sure

the ball check is off its seat. If no water appears, the

deluge valve’s water seat is tight. Inspect the bleed

hole (see Fig. 7) on the underside of the deluge

valve’s push rod chamber for leakage.

5. System pneumatic pressure — check the Model LP

Dry Valve Actuator’s air pressure gauge (Fig. 7) and

water supply pressure gauge (Fig. 7) for confor-

mance to Table A.

6. Releasing device - Model LP Dry Valve Actuator (Fig.

7). Verify that the outlet is not leaking water. Check the

Model LP Dry Valve Actuator’s air pressure gauge

(Fig. 7) for proper pressure settings. Verify that the

tubing line from the actuator is not pinched or

crushed, which could prevent proper operation of the

deluge valve.

7. Testing alarms — make sure that valve F (Fig. 7) is

open. Open valve C (Fig. 7) permitting water from the

supply to flow to alarm portion of the trim. Typical de-

vices that are connected to this section of the trim are

pressure switches and/or a mechanical sprinkler

alarms (water motor). After testing has been com-

pleted, close this valve securely. Push in on the

plunger of ball drip valve G (Fig. 7) until all of the water

has drained from the alarm line.

8. Operational test — Open the Model B Manual Emer-

gency Station, valve D (Fig. 7). Note: An operational

test will cause the deluge valve to openand flow water

into the sprinkler system.

9. Secure the Model B Manual Emergency Station,

valveD(Fig.7),intheOFFpositionwithanylontie

(#64, Fig. 2) after the deluge valve is reset.

Testing the Model DDX Deluge Valve

without Flowing Water

Refer to Fig. 7

1. Close the valve controlling water supply to deluge

valve and open the main drain valve B.

2. Verify that valve A is open, allowing water to enter the

push rod chamber.

3. Operate detection system – energize the solenoid

valve(s) by operating a detector or manual pull sta-

tion.

4. Operation of the detection system will result in a sud-

den drop of water pressure in the push rod chamber.

5. Reset the detection system — reverse the operations

performed in step three above and then proceed ac-

cording to the directions listed in the “Resetting the

Single Interlock Preaction System” section of this bul-

letin for resetting the Deluge Valve.

Draining Excess/Condensate Water from

the System

Refer to Fig. 7

1. Close the main valve controlling water supply to de-

luge valve. Also, close valve A and open the main

drain valve B.

2. Open the condensate drain valve E until all of the wa-

ter has drained. Close valve E. Note: Be sure not to

keep valve E open for an extended period of time be-

cause that will cause enough system air to bleed off,

thereby causing an undesirable activation of a trou-

ble/alarm-annunciating device.

3. Close the main drain valve B. If system contains pres-

surized air, allow the air pressure to come back up to

specification. Open valve A first, and then open the

main valve controlling the water supply to the deluge

valve.

11.

12.

Models DDX 4" (100mm), 6" (150mm) & 165mm Deluge Valve Parts List

Fig. 6

Item

No

Part Number

Description

No.

Req'd

4"(100mm)

Valve

6"(150mm)

Valve

165mm

Valve

1 91006005 91006007 91006027 Valve Body 1

2 96016004 96016006 96016006 Seat 1

3 91916004 91916006 91916006 Clapper 1

4 92116064 92116066 92116065 Cover 1

5 93416004 93416006 93416006 Seal Faceplate

Subassembly 1

6 93706004 93706006 93706006 Gasket, Cover

(Not Shown) 1

7 94506004 94506006 94506006 Lever 1

8 92126066 Cover, Pushrod 1

9 95406407 O-ring (014) 1

10 95406007 O-ring (114) 1

11 95406016 O-ring (161) 2

12 95406024 O-ring (912) 2

13 93706001 N/A N/A Gasket, Clapper, 4" 1

N/A 93706002 93706002 Gasket, Clapper, 6"

14 96216086 Hinge Pin, Clapper 1

15 96216046 Pin, Lever 1

16 95606131 Threaded Stud,

#10-32 x ¾" 1

17 96216066 Pin, Locking, Seat

(Not Shown) 2

18 95106006 Piston 1

19 95200038

Plug, Socket,

Æ3/8" - 18 NPT

(Not Shown)

2

20 95506006 Pushrod 1

21 93916006 Pushrod Guide 1

Item

No.

Part Number

Description

No.

Req'd

4"(100mm)

Valve

6"(150mm)

Valve

165mm

Valve

22 95306267

Ring, Retaining

(2 Assembled to

Item No. 14)

3

23 95606128 Screw, Button Head,

#10-32 x 3/8" 1

24 95606129 Screw, Hex Washer

Head, #10-32 x 3/8" 4

25

95606107 N/A N/A Screw, Hex Cap,

ƽ"-13 x 1-1/2" 6

N/A 91106006 91106006 Screw, Hex Cap,

Æ5/8"-11 x 1-3/4"

26 96906111 Spring Lock

Washer, #10 1

27 95606127 Screw, C'sunk Cap

Head, Æ3/8"-16 x ¾" 1

28 95606130 Screw, Socket Head,

#10-32 x 1" 1

29 95606114 Screw, Socket Head,

Ƽ"-20 x 5/8" 6

30 93916006 Shaft, Reset 1

31 96406004 Spring, Lever 1

32 96406906 Spring 2

33 96906904

Teflon Washer, ƽ"

(2 Assembled to

Item No.14)

3

34 95276006 Diaphragm 1

35 92306006 Disc, Bumper 1

36 94106066 Housing, Reset 1

37 94206406 Inlet, Orifice 1

38 94356006 Knob, Reset 1

39 85000050 Grease, GPL-201

(Not Shown) 1

13.

Fig. 7

14.

Maintenance Procedures - Model DDX

Deluge Valve

RefertoFigs.2,6&7.

1. Mechanical sprinkler alarm (water motor–not

shown) not operating:

This is most likely caused by a clogged screen in the

strainer of the water motor. Proceed as follows: Re-

move plug from the strainer. Remove and clean the

screen. Replace the screen and the plug, and then

tighten securely (Ref. Bulletin 613).

2Leakage out of the ball drip valve G (Fig. 7).

a. Water leakage due to a water column above

the deluge valve’s clapper:

This condition can be caused by leakage past

the system side of the Model DDX Deluge

Valve’s seal faceplate subassembly (#5, Fig.

6). Be sure that this surface is free of any type

of debris. To eliminate leakage due to a water

column, refer to the section in this bulletin

marked “Draining Excess/Condensate Water

From System”. If the problem continues pro-

ceed to the following section.

b. Leakage, air or water from the ball drip

valve, G (Fig. 7):

If system air is leaking out the ball drip valve,

the problem is either damage to the airside of

the Model DDX Deluge Valve’s seal faceplate

subassembly (#5, Fig. 6), seat (#2, Fig. 6), or

the upper seat O-ring (#11, Fig. 6).

If supply water is leaking out the ball drip valve,

the problem could be caused by damage to

the Model DDX Deluge Valve’s seal faceplate

subassembly (#5, Fig. 6), seat (#2, Fig. 6), or

lower seat O-ring (#11, Fig. 6). The following

section provides instructions to correct both

conditions:

A) Shut down the valve controlling the water

supply to the Deluge Valve and open the main

drain valve B (Fig. 7). Open the water column

drain valve E (Fig. 7). Close the push rod

chamber supply valve A (Fig. 7) and open the

Model B Manual Emergency Station D (Fig.

7).

B) Remove the deluge valve’s front (handhold)

cover (#4, Fig. 6) and inspect the seat (#2,

Fig. 6), clapper (#3, Fig. 6), and seal face-

plate subassembly (#5, Fig. 6) for damage.

If inspection indicates damage to the clapper

(#3, Fig. 6) or seal faceplate subassembly

(#5, Fig. 6) only, then the clapper subassem-

bly can be removed as follows:

At the rear of the deluge valve, disconnect the

water column drain trim section at the ¾” un-

ion (#68, Fig. 2). Remove the retaining ring

(handhold cover side) from the clapper hinge

pin (#14, Fig. 6) and push this pin through the

water column drain line and remove the clap-

per subassembly. Remove the four retaining

screws (#24, Fig. 6) holding the seal face-

plate subassembly (#5, Fig. 6). Inspect the

clapper (#3, Fig. 6) visually before re-install-

ing. Apply a small amount of silicone-based

lubricant to the four retaining screws. Install a

new seal faceplate subassembly. Torque the

retaining screws to approximately 40

inch-pounds and reassemble.

If the seat (#2, Fig. 6) is damaged or it is sus-

pected that the leakage is through the lower

O-ring (#11, Fig. 6), the seat-clapper subas-

sembly is easily removed as a unit as follows:

Using a 5/16” Allen wrench, remove the two

3/8” NPT pipe plugs (#19 (not shown) Fig. 6)

located on the side of the Model DDX Deluge

Valve. The seat-clapper subassembly is re-

tained by two locking pins (#17 (not shown)

Fig. 6). The centers of these pins have a

¼”-20 threaded hole. Remove the two lock-

ing pins by engaging them with a ¼”-20

screw or threaded rod and pulling them out.

Note: The two locking pins are not threaded,

so turning them with the attached ¼”-20

screw or threaded rod is not recommended.

A proven method is to use ¼”-20 threaded

rod with a locknut on the un-inserted end.

Grab hold of the locknut with pliers or

vice-grips and tap the pliers or vice-grips in

the direction moving away from the deluge

valve. Doing so should pull the locking pins

out of the deluge valve. With the clapper (#2,

Fig. 6) in the closed position (not latched),

dislodge the seat-clapper subassembly from

the deluge valve’s body by inserting two

large flathead screw drivers under the lever

and clapper mounting ears of the seat and

pry up until the seat-clapper subassembly is

free of its bore. Reach into the deluge valve

and grasp the seat-clapper subassembly

from the sides. Lift up and rotate the

seat-clapper subassembly through 90 de-

grees about the main access of deluge valve

so that the lever-side of the seat-clapper sub-

assembly faces the outlet of the deluge

valve. Rotate the seat-clapper subassembly

around the centerline of the deluge valve until

the top of the clapper faces the handhold

opening and then pull it out clapper

hinge-pin side first. Visually examine all of

the components of the seat-clapper subas-

sembly, replacing any component that ap-

pears damaged. New O-rings (#11, Fig. 6)

should always be used for reassembly.

Re-assembly:

It is likely that the lower seat O-ring (#11, Fig.

6) has remained at the bottom of the deluge

valve body’s bore. Discard this O-ring and

clean the bore. Lubricate the bore with O-ring

grease and place the lower seat O-ring on

the step at the bottom of the bore, verifying

that it is in full contact with the bore. Lubri-

cate the bottom step and upper seat O-ring

(#11, Fig. 6) of the refurbished seat-clapper

subassembly. Insert the seat-clapper subas-

sembly into the handhold opening of the de-

luge valve lever-first, rotating it until the lever

side faces the outlet of the deluge valve. Ro-

tate the seat-clapper subassembly until the

lever (#7, Fig. 6) faces the push rod (#20, Fig.

6), then drop the seat-clapper subassembly

into the deluge valve’s bore. Verify that the

seat-clapper subassembly is fully depressed

in to the deluge valve’s body. Check to see

that the lever lines up with the push rod. Ad-

15.

just if necessary. Clean and lubricate the two

locking pins (#17 (not shown) Fig. 6) with

O-ring lubricant and drive them into the de-

luge valve body. Reinstall the 3/8” NPT pipe

plugs (#19 (not shown) Fig. 6). Reassemble

the handhold cover and set up the Model

DDX Deluge Valve as per the section of this

bulletin entitled “Resetting the Single Inter-

lock Preaction System”.

3. Leakage out of the push rod chamber vent hole:

A small bleed hole is located on the underside of the

push rod chamber (see Fig. 6). If there is air or water

leakage coming out of this hole, do the following:

A) Shut down the valve controlling water supply

to the deluge valve. Relieve the inlet pressure

by opening the main drain valve B (Fig. V).

Close valve A (Fig. 7), the valve that supplies

water to the push rod chamber, and open the

Model B Manual Emergency Station, valve D

(Fig. 7).

B) Remove the trim at the unions nearest to the

push rod chamber cover (#8, Fig. 6).

C) Take the push rod chamber cover (#8, Fig. 6)

off by removing the six retaining screws (#29,

Fig. 6).

Condition #1: Water coming out of the bleed

hole:

Water coming out of the bleed hole is caused by a

leaking diaphragm (#34, Fig. 6). Visually inspect the

push rod chamber cover (#8, Fig. 6) and piston (#18,

Fig. 6) to determine what could have damaged the

diaphragm and correct. Install a new diaphragm.

NOTE: The diaphragm has two different surfaces, it

is not bi-directional. It will fail if installed backwards!

Roll the diaphragm so that the smooth surface (the

pressure side) conforms to the inside of the push rod

chamber cover and re-assemble the six retaining

screws (#29, Fig. 6) with an installation torque of 15

foot-pounds. Set up the Model DDX Deluge Valve as

per the section of this bulletin entitled “Resetting the

Single Interlock Preaction System”.

Condition #2: System Air coming out of the bleed

hole:

System air coming out of the bleed hole is caused by

a defective O-ring assembled to the push rod guide

(#21, Fig. 6). Remove the piston-push rod subas-

sembly, push rod spring (#32, Fig. 6), and push rod

guide (#21, Fig. 6). Verify by hand turning, that the

push rod cannot be unscrewed from the piston. Re-

place all of the O-rings and the push rod guide. The

correct installation torque for the push rod guide is 35

inch-pounds. CAUTION: Do not over-tighten the

push rod guide. Re assemble the components that

were initially removed. Re-install the diaphragm (#34,

Fig. 6) if it appears to be in good shape, otherwise,

replace it also. NOTE: The diaphragm has two differ-

ent surfaces, it is not bi-directional. It will fail if in-

stalled backwards! Roll the diaphragm so that the

smooth surface (the pressure side) conforms to the

inside of the push rod chamber cover and re-assem-

ble the six retaining screws (#29, Fig. 6) with an instal-

lation torque of 15 foot-pounds. Set up the Model

DDX Deluge Valve as per the section of this bulletin

entitled “Resetting the Single Interlock Preaction Sys-

tem”.

Fig. 8

Model LP Dry Valve Actuator Parts List

P/N 71030010

Refer to Fig. 8

16.

Note: For metric installations, a 2" NPT x R2, ISO 7/1 x Close Nipple (Reliable P/N 98543401) is sold separately as an

adapter for the single drain outlet of the trims.

Ordering Information

Specify

Valve Model & Size — 4”(100mm) Model DDX Deluge Valve (P/N 6103040026), 6”(150mm) Model DDX Deluge Valve

(P/N 6103060024), 165mm Model DDX Deluge Valve (P/N 6103060028).

Trim — The trim set is available in individual parts, in time-saving segmentally assembled kit forms, or fully assembled

to the Model DDX Deluge Valve.

Item

No.

Part No. Description Qty.

Required

1 94106936 Lower Housing 1

2 94106935 Upper Housing 1

3 96006905 Seat 1

4 92206311 Diaphragm 1

5 95106911 Facing Plate Assembly 1

6 96906311 Diaphragm Washer 1

7 94906406 Facing Plate Nut 1

8 95406901 Seat O-Ring 1

995606305 Bolt 6

10 96406902 Compression Spring 1

Trim Configurations Trim Part Numbers

4" (100mm) Valve 6" (150mm) Valve 165mm Valve

Fully Assembled to Model DDX Valve 6505040400 6505060400 6505065400

Segmentally Assembled

(Model DDX Valve Sold Separately) 6502071710

Individual Parts

(Model DDX Valve Sold Separately) 6502071700

Maintenance – Model LP Dry Valve Actuator

RefertoFigs.7and8

1. If water constantly flows through the Model LP Dry

Valve Actuator and into the drain, there is a leak in the

seal of the Actuator’s seat.

2. Close the main valve controlling water supply (Fig. 7) to

the Deluge Valve and close off the air/nitrogen supply

to the sprinkler system. Close valve A (Fig. 7).

3. Drop pressure in the system by opening the ¼” angle

valve, valve E (Fig. 7), and remove the Actuator from

the system.

4. Remove all six bolts (#9, Fig. 8) holding the Actuator to-

gether. Clean or replace the facing plate assembly (#5,

Fig. 8) and seat (#3, Fig. 8).

5. Reassemble the Actuator, using a torque of 8 ft-lbs on

the facing plate nut (#7, Fig. 8) and 12 ft-lbs on the six

bolts (#9, Fig. 8). Use a cross-tightening pattern. Rein-

stall the Actuator. Set up the Model DDX Deluge Valve

as per the section of this bulletin entitle “Resetting the

Single Interlock Preaction System.”

17.

Fig. 9

Installation Dimensions in Inches (mm)

VALVE A B C D E F G H J K L M N P Q RS

4"

(100mm)

514

(133)

634

(171)

1314

(337)

778

(200)

2534

(654)

512

(140)

812

(216)

1312

(343)

614

(159)

2½

(64)

14

(335)

12

(305)

4914

(1251)

23

(584)

3334

(857)

36

(914)

1034

(273)

6"

(150mm)

& 165mm

614

(159)

734

(197)

1314

(337)

778

(200)

2634

(654)

512

(140)

812

(216)

1412

(368)

834

(222)

314

(83)

16

(406)

1212

(318)

5114

(1302)

25

(635)

3534

(908)

38

(965)

1034

(273)

The equipment presented in this bulletin is to be installed in accordance with the latest pertinent Standards of the Na-

tional Fire Protection Association, Factory Mutual Research Corporation, or other similar organizations and also with the

provisions of governmental codes or ordinances whenever applicable.

The Reliable Automatic Sprinkler Co., Inc.

(800)431–1588 Sales Offices

(800)848–6051 Sales Fax

(914)829–2042 Corporate Offices

Www.reliablesprinkler.com Internet Address

Manufactured by

Reliable Fire Sprinkler Ltd.

Unit A2, Epsom Business Park

Kiln Lane, Epsom

Surrey, KT171JF

England

Phone: 0372 728899

Fax: 1372 724461

P/N 9999970344

09/07