Remington Remj150 Users Manual

REMJ150 to the manual 5b2b42b9-f7c6-35a4-11c9-ee161a2613fc

2015-02-06

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PORTABLE
FORCED
AIR HEATERS
OWNER’S MANUAL

REMJ70

REMJ150

150 SIDE HANDLE

PFA/PV 005

IMPORTANT

Read and understand this manual before assembling, starting or servicing
heater. Improper use of heater can cause serious injury. Keep this manual
for future reference.

CONTENTS

SECTION

PAGE

Safety Information ......................................................................... 2
Product Identification .................................................................... 4
Unpacking ...................................................................................... 5
Assembly ....................................................................................... 5
Theory of Operation ...................................................................... 6
Fuels .............................................................................................. 6
Ventilation ..................................................................................... 7
Operation ....................................................................................... 7
Storing, Transporting, or Shipping ................................................ 8
Preventative Maintenance Schedule .............................................. 8
Troubleshooting ............................................................................. 9
Service Procedures ........................................................................ 10
Upper Shell Removal .............................................................. 10
Fuel Filter (REMJ70) .............................................................. 10
Fuel Filter (REMJ150) ............................................................ 11
Spark Plug ............................................................................... 11
Air Output, Air Intake, and Lint Filters .................................. 12
Pump Pressure Adjustment ..................................................... 12
Nozzle ..................................................................................... 13
Pump Rotor ............................................................................. 14
Fan ........................................................................................... 15
Specifications ................................................................................. 15
Illustrated Parts Breakdown and Parts List ................................... 16
REMJ70 .................................................................................. 16
REM150 .................................................................................. 18
Wheels and Handles ................................................................ 20
Wiring Diagram ............................................................................. 21
Accessories .................................................................................... 21

SAFETY
INFORMATION

WARNINGS
IMPORTANT: Read this Owner’s Manual carefully and completely
before trying to assemble, operate, or service this heater. Improper
use of this heater can cause serious injury or death from burns, ﬁre,
explosion, electrical shock, and carbon monoxide poisoning.

DANGER
Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning
resemble the flu, with headaches, dizziness, and/or nausea. If you have these
signs, the heater may not be working properly. Get fresh air at once! Have
heater serviced. Some people are more affected by carbon monoxide than others.
These include pregnant women, persons with heart or lung disease or anemia,
those under the influence of alcohol, and those at high altitudes.
Make certain you read and understand all Warnings. Keep this manual for
reference. It is your guide to safe and proper operation of this heater.

2
102961

SAFETY
INFORMATION
Continued

WARNINGS (Continued)
• Use only kerosene to avoid risk of fire or explosion. Never use gasoline, naphtha, paint
thinners, alcohol, or other highly flammable fuels.
• Fueling
a) Personnel involved with fueling shall be qualified and thoroughly familiar with
the manufacturer's instructions and applicable federal, state, and local regulations regarding the safe fueling of heating units.
b) Only the type of fuel specified on the heater's data plate shall be used.
c) All flame, including the pilot light, if any, shall be extinguished and the heater
allowed to cool, prior to fueling.
d) During fueling, all fuel lines and fuel-line connections shall be inspected for leaks.
Any leaks shall be repaired prior to returning the heater to service.
e) At no time shall more than one day's supply of heater fuel be stored inside a
building in the vicinity of the heater. Bulk fuel storage shall be outside the structure.
f) All fuel storage shall be located a minimum of 25 feet (762 cm) from heaters,
torches, welding equipment, and similar sources of ignition (exception: the fuel
reservoir integral with the heater unit).
g) Whenever possible, fuel storage shall be confined to areas where floor penetrations do not permit fuel to drip onto or be ignited by a fire at lower elevation.
h) Fuel storage shall be in accordance with the authority having jurisdiction.
• Never use heater where gasoline, paint thinner, or other highly flammable vapors are
present.
• Follow all ordinances and codes when using heater.
• Heaters used in the vicinity of tarpaulins, canvas, or similar enclosure materials
shall be located a safe distance from such materials. The recommended minimum safe distance is 10 feet (305 cm). It is further recommended that these
enclosure materials be of a fire retardant nature. These enclosure materials shall
be securely fastened to prevent them from igniting or from upsetting the heater
due to wind action.
• Use only in well-vented areas. Before using heater, provide at least a three-squarefoot opening of fresh, outside air for each 100,000 Btu/Hr of rating.
• Use only in places free of flammable vapors or high dust content.
• Use only the electrical voltage and frequency specified on model plate.
• Use only a grounded extension cord.
• Minimum heater clearances from combustibles:
Outlet: 8 Ft. (250 cm) Sides,Top, and Rear: 4 Ft. (125 cm)
• Locate heater on a stable and level surface if heater is hot or running or a fire may
occur.
• When moving or storing heater, keep heater in a level position or fuel spillage may
occur.
• Keep children and animals away from heater.
• Unplug heater when not in use.
• When used with thermostat, heater may start anytime.
• Never use heater in living or sleeping areas.
• Never block air inlet (rear) or air outlet (front) of heater.
• Never move, handle, refuel, or service a hot, operating, or plugged-in heater.
• Never attach duct work to front or rear of heater.

3
102961

PRODUCT
IDENTIFICATION

Hot Air Outlet
Upper Shell
Lower Shell

Fan Guard

Fuel Gauge

Air Filter
End Cover

Fuel Tank
ON/OFF Switch

Fuel Cap

Side Cover
Flame-Out Control
Reset Button

Power Cord

Figure 1 - REMJ70

Hot Air
Outlet
Upper Shell

Lower
Shell
Fan Guard
Fuel
Tank

Fuel Cap

Side Cover
ON/OFF Switch

Fuel Gauge
Power Cord

Figure 2 - REMJ150

Flame-Out Control
Reset Button

4
102961

UNPACKING

ASSEMBLY

1. Remove all packing items applied to heater for shipment.
2. Remove all items from carton.
3. Check items for any shipping damage. If heater is damaged, promptly inform
dealer where you bought heater.
These models are furnished with wheels and handles. Wheels, handles, and the
mounting hardware are found in the shipping carton.

Tools Needed
• Medium Phillips Screwdriver
• 3/8" Open or Adjustable Wrench
• Hammer
1. Slide axle through wheel support frame. Install wheels on axle.
IMPORTANT: When installing wheels, point extended hub of wheels toward
wheel support frame (see Figure 3).
2. Place cap nuts on axle ends. Gently tap with hammer to secure.
3. Place heater on wheel support frame. Line up holes on fuel tank flange with
holes on wheel support frame.
70 Model: Make sure hot air outlet end (front) of heater is over wheels.
150 Model: Make sure air inlet end (rear) of heater is over wheels.
4. Place handle or handles on top of fuel tank flange. Insert screws through
handle(s), fuel tank flange, and wheel support frame. Attach nut finger tight
after each screw is inserted.
5. After all screws are inserted, tighten nuts firmly.
70 Model
Screw

Hot Air
Outlet

Handle
Air
Inlet

150 Model
Front
Handle

Fuel Tank
Flange

Axle
Screw

Air
Inlet

Nut
Cap
Nut

Rear
Handle

Extended
Hub

Wheel
Wheel Support
Frame

Fuel Tank
Flange
Wheel
Support
Frame

Nut

Axle

Cap Nut

Extended
Hub

Wheel

Figure 3 - Wheel and Handle Assembly
102961

THEORY OF
OPERATION

The Fuel System: The air pump forces air through the air line. The air is then
pushed through the burner head nozzle. This air causes fuel to lift from the tank. A
fine mist of fuel is sprayed into the combustion chamber.
The Air System: The motor turns the fan. The fan pushes air into and around
the combustion chamber. This air is heated and provides a stream of clean, hot air.
The Ignition System: The electronic ignitor sends voltage to the spark plug.
The spark plug ignites the fuel and air mixture.
The Flame-Out Control System: This system causes the heater to shut down
if the flame goes out.
Motor
Combustion
Chamber

Spark
Plug

Burner
Head

Fan

Air Pump
Intake
Air
Filter

Clean
Heated
Air Out

Cool
Air
In
Output
Air
Filter

Fuel
Tank

Nozzle

Air For Fuel
System

Fuel
Filter

Air line
To Burner
Air For Combustion
And Heating

Electronic
Ignitor
Fuel

Figure 4 - Cross Section Operational View

FUELS

WARNING
Use only kerosene or No. 1 fuel oil to avoid risk of ﬁre or
explosion. Never use gasoline, naphtha, paint thinners,
alcohol or other highly ﬂammable fuels.
Do not use heavy fuels such as No. 2 fuel oil or No. 2 Diesel. Using heavy fuels
will result in:
• clogged fuel filter and nozzle
• carbon build up on spark plug
• use of non-toxic anti-icer in fuel during very cold weather

IMPORTANT: Use a KEROSENE ONLY container. Be sure storage container is
clean. Foreign matter such as rust, dirt, or water will cause the flame-out control to
shut down heater. Foreign matter may also require you to clean fuel system often.
102961

VENTILATION

WARNING
Follow the minimum fresh, outside air ventilation
requirements. If proper fresh, outside air ventilation is not
provided, carbon monoxide poisoning can occur. Provide
proper fresh, outside air ventilation before running heater.
Provide a fresh air opening of at least three square feet (2800 square cm) for each
100,000 Btu/Hr rating. Provide extra fresh air if more heaters are being used.
Example: A 150,000 Btu/Hr heater requires one of the following:

• a two-car garage door (5 m wide opening) raised 8.6 cm.
• a single-car garage door (2.75 m wide opening) raised 15.3 cm.
• two, 76.2 cm wide windows raised 28 cm.

OPERATION

WARNING
Review and understand the warnings in the Safety
Information Section, page 3. They are needed to safely
operate this heater. Follow all local codes when using this
heater.

To Start Heater
1.
2.
3.
4.
5.

Follow all ventilation and safety information.
Fill fuel tank with kerosene.
Attach fuel cap.
Plug power cord into grounded receptacle with 100 Volts, 50 or 60 Hz.
Turn ON/OFF switch to "ON".
Extension Cord Wire Size Requirements

Up to 100 feet (30.5 meters) long, use 16 AWG (1.0 mm2) conductor
101 to 200 feet (30.6 to 61 meters) long, use 14 AWG (1.5 mm2) conductor
If heater does not start, push in flame-out control reset button (see Figures 5
and 6).

FlameOut
Control
Reset
Button

Figure 5 - Flame-Out Control Reset
Button (REMJ70)

Flame-Out
Control
Reset
Button

Figure 6 - Flame-Out Control Reset
Button (REMJ150)
Continued

102961

OPERATION
Continued

To Stop Heater
1. Turn ON/OFF switch to “OFF.”
2. Unplug power cord from outlet.

To Restart Heater
1. Wait 2 minutes after stopping heater.
2. Repeat steps under To Start Heater, page 7.

STORING,
TRANSPORTING,
OR SHIPPING

Note: If shipping, transport companies require fuel tanks to be empty.
1. Drain fuel tank by removing drain plug on underside of fuel tank.
2. Replace drain plug.
3. If any debris is noted in old fuel, add 1 or 2 quarts of clean kerosene to tank, stir,
and drain again. This will prevent excess debris from clogging filters during
future use.
4. Replace drain plug. Properly dispose of old and dirty fuel. Check with local
automotive service stations that recycle oil.
5. If storing, store heater in dry place. Make sure storage place is free of dust and
corrosive fumes.
IMPORTANT: Do not store kerosene over summer months for use during next
heating season. Using old fuel could damage heater.

PREVENTATIVE
MAINTENANCE
SCHEDULE

WARNING
Never service heater while it is plugged in, operating, or
hot. Severe burns and electrical shock can occur.

Item
Fuel tank

How Often
Flush every 150-200 hours
of operation or as needed.

How To
See Storing, Transporting, or
Shipping, above.

Air output and

Replace every 500 hours of
lint filters operation or once
a year.

See Air Output, Air Intake,
and Lint Filters, page 12.

Air intake
filter

Wash and dry with soap and
water every 500 hours of
operation or as needed.

See Air Output, Air Intake,
and Lint Filters, page 12.

Fuel filter

Clean twice a heating season
or as needed.

See Fuel Filter, pages 10
and 11.

Spark plug

Clean and regap every 600
hours operation or replace
as needed.

See Spark Plug, page 11.

Fan blades

Clean every season or as needed.

See Fan, page 15.

Motor

Not required/permanently
lubricated

8
102961

TROUBLESHOOTING

WARNING
Never service heater while it is plugged in, operating, or hot.
Severe burns and electrical shock can occur.

OBSERVED FAULT

POSSIBLE CAUSE

REMEDY

Heater ignites, but
flame-out control
shuts off heater after
a short period of time

Wrong pump pressure

Dirt in nozzle

See Pump Pressure
Adjustment, page 12.
See Air Output, Air Intake
and Lint Filters, page 12.
See Fuel Filter, pages 10
and 11.
See Nozzle, page 13.

Dirty photocell lens
Bad flame-out control

Clean photocell lens.
Replace flame-out control.

Wrong pump pressure

See Pump Pressure
Adjustment, page 12.
See Spark Plug, page 11.

Heater will not
ignite, but motor runs
for a short period of
time.

Dirty air output, air intake,
and lint filters
Dirty fuel filter

Carbon deposits on spark
plug and/or improper gap
Dirty fuel filter
Dirt in nozzle
Water in fuel tank

See Fuel Filter, pages 10
and 11.
See Nozzle, page 13.
Drain and flush fuel tank
with clean kerosene. See
Storing, Transporting, or
Shipping, page 8.

WARNING: High voltage!

Motor does not start
when heater is
plugged in, fan
rotates slowly or
does not turn.

Electronic ignitor not
grounded (earthed)

Make sure electronic
ignitor mounting is tight.

Bad electronic ignitor

Replace electronic
ignitor.

ON/OFF switch in “OFF”
position

Switch to “ON” position

Flame-out control not reset

Reset flame-out control
button, see Figures 5 and
6, page 7.

Binding pump rotor

If fan is hard to turn, see
Pump Rotor, page 14.

9
102961

SERVICE
PROCEDURES

WARNING
Never service heater while it is plugged in, operating, or
hot. Severe burns and electrical shock can occur.
Upper
Shell

Upper Shell Removal
1. Remove screws along each
side of heater using 5/16"
nut-driver. These screws
attach upper and lower
shells together.
2. Lift upper shell off.
3. Remove fan guard.
Figure 7 - Upper Shell Removal (REMJ70)

Upper
Shell

Fan
Guard

Figure 8 - Upper Shell Removal (REMJ150)

Fuel Filter
(REMJ70)

1. Remove side cover screws
using 5/16" nut-driver.
2. Remove side cover.
3. Pull rubber fuel line off
fuel filter neck.
4. Carefully pry bushing and
fuel filter out of fuel tank.
5. Wash fuel filter with clean
fuel and replace in tank.
6. Attach rubber fuel line to
fuel filter neck.
7. Replace side cover.

Fuel Filter

Side Cover
Fuel Line

Figure 9 - Fuel Filter Removal (REMJ70)

10
102961

Fuel Filter

Fuel Filter, Bushing,
and Lower Fuel Line

(REMJ150)

1. Remove side cover screws
using 5/16" nut-driver.
2. Remove side cover.
3. Pull upper fuel line off fuel
filter neck.
4. Carefully pry bushing,
lower fuel line, and fuel
filter out of fuel tank.
5. Wash fuel filter with clean
fuel and replace in tank.
6. Attach upper fuel line to
fuel filter neck.
7. Replace side cover.

Upper
Fuel Line

Side Cover

Figure 10 - Fuel Filter Removal (REMJ150)

Spark Plug
1. Remove upper shell (see
page 10).
2. Remove fan (see page 15).
3. Remove spark plug wire
from spark plug.
4. Remove spark plug from
burner head using 13/16"
open-end wrench.
5. Clean and regap spark plug
electrodes as follows:
REMJ70: .085" (2.2 mm) gap,
REMJ150: .085" (2.2 mm) gap.
6. Install spark plug in burner
head.
7. Attach spark plug wire to
spark plug.
8. Replace fan (see page 15).
9. Replace fan guard and
upper shell.

Spark Plug Wire
and Rubber Cap

Burner
Head

Spark
Plug

SPARK PLUG REMOVAL 70, 100 &150
Figure 11 - Spark Plug Removal PFA/P 031A

Bend Here
to Adjust
Gap

Gap

Figure 12 - Spark Plug Gap

11
102961

Air Intake Filter

Air Output, Air Intake,
and Lint Filters

Filter End
Cover

1. Remove upper shell (see
page 10).
2. Remove filter end cover
screws using 5/16" nutdriver.
3. Remove filter end cover.
4. Replace air output and lint
filters.
5. Wash or replace air intake
filter (see Preventative
Maintenance Schedule,
page 8).
6. Replace filter end cover.
7. Replace fan guard and
upper shell.

Fan Guard

Lint Filter
Air Output
Filter

Figure 13 - Air Output, Air Intake, and Lint Filters (REMJ70)
Air Intake Filter
Filter End
Cover

Fan Guard

IMPORTANT: Do not oil

filters.

Lint Filter
Air Output
Filter

Figure 14 - Air Output, Air Intake, and Lint Filters
(REMJ150)

Pump Pressure
Adjustment
1. Remove pressure gauge
plug from filter end cover.
2. Install accessory pressure
gauge (part number
HA1180).
3. Start heater (see Operation,
page 7). Allow motor to
reach full speed.
4. Adjust pressure. Turn relief
valve to right to increase
pressure. Turn relief valve
to left to decrease pressure.
See specifications at right
for correct pressure for
each model.
5. Remove pressure gauge.
Replace pressure gauge
plug in filter end cover.

Pressure
Gauge
Plug

Relief
Valve

Figure 15 - Pressure Gauge Plug Removal

Pump
Pressure
Pressure (PSI - kg/cm2) Gauge
5.0 - .35 @ 50Hz
5.4 - .38 @ 60Hz
REMJ150
5.0 - .35 @ 50Hz
5.3 - .37 @ 60Hz
Model
REMJ70

Figure 16 - Adjusting Pump Pressure

12
102961

Nozzle
1. Remove upper shell (see
page 10).
2. Remove fan (see page 15).
3. Remove fuel and air line
hoses from burner head.
4. Remove spark plug wire
from spark plug.
5. Remove spark plug from
burner head using 13/16"
open-end wrench.
6. Remove three screws
using 5/16" nut-driver and
remove burner head from
combustion chamber.
7. Place burner head into vise
and lightly tighten.
8. Carefully remove nozzle
from burner head using
5/8" socket wrench (see
Figure 18).
9. Blow compressed air
through face of nozzle.
This will free any dirt in
nozzle area.
10. Inspect nozzle seal for
damage.
11. Replace nozzle into burner
head and tighten firmly
(80-110 inch-pounds/9.112.4 n-m).
12. Attach burner head to
combustion chamber.
13. Install spark plug in burner
head.
14. Attach spark plug wire to
spark plug.
15. Attach fuel and airline
hoses to burner head.
16. Replace fan (see page 15).
17. Replace fan guard and
upper shell.

Combustion
Chamber

Burner Head

Spark Plug Wire
and Rubber Cup

Screw
Spark
Plug

Air Line Hose
Fuel Line Hose

Figure 17 - Removing Burner Head

Nozzle
Face
Nozzle
Seal

Nozzle

Burner
Head

Air line
Fitting

Fuel line
Fitting

Figure 18 - Removing Nozzle

13
102961

Blade

Pump Rotor
(Procedure if rotor is binding)

1. Remove upper shell (see
page 10).
2. Remove filter end cover
screws using 5/16" nutdriver.
3. Remove filter end cover
and air filters.
4. Remove pump plate
screws using 5/16" nutdriver.
5. Remove pump plate.
6. Remove rotor, insert, and
blades.
7. Check for debris in pump.
If debris is found, blow
out with compressed air.
8. Install insert and rotor.
9. Check gap on rotor.
Adjust to .003"/.004"
(.076/.101 mm) if needed
(see Figure 21).

Filter End
Cover
Fan Guard

Insert

Rotor
Air Output
Filter

Figure 19 - Rotor Location (REMJ70)
Blade

Pump
Plate
Air
Intake
Filter
Filter End
Cover
Fan Guard

Insert
Rotor

Note: Rotate rotor one

full turn to insure the gap is
.003"/.004" (.076/.101 mm) at
tightest position. Adjust if
needed.

Air
Output
Filter

10. Install blades, pump plate,
air filters, and filter end
cover.
11. Replace fan guard and
upper shell.
12. Adjust pump pressure (see
page 12).

Figure 20 - Rotor Location (REMJ150)

Gap Adjusting
Screw

Note: If rotor is still binding,

.003"/.004"
(.076/.101 mm) Gap
Measured With
Feeler Gauge
Sandpaper

proceed as follows.
13. Perform steps 1 through 6
above.
14. Place fine grade sandpaper
(600 grit) on flat surface.
Sand rotor lightly in
“figure 8” motion four
times (see Figure 22).
15. Reinstall insert and rotor.
16. Perform steps 10 through
12 above.

Air
Intake
Filter

Pump
Plate

Blade

Rotor

Gap
Adjusting
Screw

Figure 21 - Gap Adjusting
Screw Locations

Figure 22 - Sanding Rotor

14
102961

Fan
IMPORTANT: Remove fan

from motor shaft before
removing motor from heater.
The weight of the motor
resting on the fan could
damage the fan pitch.

Setscrew
Fan

1. Remove upper shell (see
page 10).
2. Use 1/8" allen wrench to
loosen setscrew which
holds fan to motor shaft.
3. Slip fan off motor shaft.
4. Clean fan using a soft cloth
moistened with kerosene or
solvent.
5. Dry fan thoroughly.
6. Replace fan on motor
shaft. Place fan hub flush
with end of motor shaft
(see Figure 24).
7. Place setscrew on flat of
shaft. Tighten setscrew
firmly (40-50 inch-pounds/
4.5-5.6 n-m).
8. Replace fan guard and
upper shell.

Motor
Shaft

Figure 23 - Fan, Motor Shaft, and Setscrew Location

Fan

Flush
Motor
Shaft
Setscrew

Figure 24 - Fan Cross Section

SPECIFICATIONS

Heat Output
(Kcal/hr)
Fuel Consumption
(liters/hr)
Fuel Tank Capacity
(liters)
Run Time per Tank
(hours)
Hot Air Output
(m3/min)
Voltage
Frequency (Hz)
Wattage (W)
Pump Pressure
(kg/cm2)
(PSI)

102961

REMJ70

REMJ150

17,640

38,500

1.9

4.2

6.7@50Hz
7.5@60Hz
100
50/60
200

12.4@50Hz
13.7@60Hz
100
50/60
340

0.35@50Hz
0.38@60Hz
5.0@50Hz
5.4@60Hz

0.35@50Hz
0.37@60Hz
5.0@50Hz
5.3@60Hz

ILLUSTRATED
PARTS
BREAKDOWN

2
4

REMJ70

7
6

8
26

12
12

18
48

24
21

22
10-1

35
10-2

36
27

44
31

10-3
10-4

32
10-7

10-5

28
30

39
1

33
38

10-6

Burner Head Assembly
18-1

18-2

41
43

18-3

9
18-4

18-5
18-6

18-7

18-18
18-8
18-17
18-9

18-16
18-15

18-10
18-11

18-14

Motor and Pump Assembly

18-13

18-12
102961

PARTS LIST
REMJ70
KEY
NO.
1
2
3
4
5
6
7
8
9
10
10-1
10-2
10-3
10-4
10-5
10-6
10-7
11
12
13
14
15
16
17
18
18-1
18-2
18-3
18-4
18-5
18-6
18-7
18-8
18-9
18-10
18-11
18-12
18-13
18-14
18-15
18-16
18-17
18-18

This list contains replaceable parts used in your heater. When ordering parts,
be sure to provide the correct model and serial numbers (from the model plate),
then the part number and description of the desired part.

PART
NUMBER

PART
DESCRIPTION

097190-01
098511-188
100647-01
098512-41
097202-01
M16660
M10908-2
HA3019
102330-01
**
100735-14
M10659-1
M10809-1
M8882
M51098-02
M50820-01
M10962-2
M11084-27
M30865-02
099492-01
097200-01
M50631
M15823-39
101205-01
**
097286-02
079975-02
M22009
M22456-1
M29608
M29632
M29633
M29609
M12461-31
M8940
M10993-1
M27694
M22997
M29612-01
M12461-31
M50016
M8643
FHPF3-5C

Fuel Gauge
Upper Shell
Screw, #10-16 x 1/2"
Combustion Chamber
Receptacle
Photocell Bracket
Screw, #6-32 x 3/8"
Photocell Assembly
Power Cord
Burner Head Assembly
Nozzle
Nozzle Seal Washer
Nozzle Seal Spring
Nozzle Seal Sleeve
Burner Head Body
Barb Fitting
Spark Plug
Screw, #10-16 x 1/2"
Bushing
Strain Relief Bushing
Fan
Rubber Bumper
Screw, #8-18 x 1/2"
Motor and Relay Bracket
Motor and Pump Assembly
Motor
Pump Body
Insert
Rotor
End Pump Cover
Lint Filter
Intake Filter
End Filter Cover
Screw, #10-32 x 1"
Steel Ball (1/4" Dia.)
Pressure Relief Spring
Adjusting Screw
Plug
Output Filter
Screw, #10-32 x 1"
Elbow, 90˚ (Barb Fitting)
Blade
Screw, #10-32 x 5/8"

QTY.
1
1
6
1
1
1
2
1
1
1
1
2
1
1
1
2
1
3
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
6
1
4
2

KEY
NO.

PART
NUMBER

PART
DESCRIPTION

19
20
21
22
23
24
25
26
27
28
29
30
31
32

M50050
NTC-4C
M50104-02
M11084-26
098511-81
M11271-8
097061-01
079010-18
M10908-14
M29652-04
079973-01
M16841-57
M10990-3
M50876-05

33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

101901-09
M11084-29
099125-03
099157-01
097702-01
097997-02
098513-57
097194-02AA
M11084-26
099177-01
097274-01
M9900-192
M27417
098226-01
097196-02
M51105-01

Rubber Boot
Hex locknut
Shorty Bushing (wires)
Screw, #10-16 x 3/8"
Lower Shell
Clip Nut
Relay (motor start)
Wire Assembly (red 16")
Screw, #8-32 x 3/8"
Rubber Airline
Fuel Line
Wire Assembly (red 8 1/2")
Rubber Bushing
Fuel Filter Assembly
(Includes bushing)
Electronic Ignitor
Screw, #10-16 x 3/4"
Terminal Board
Rivet
Fuel Tank Cap
Flame-Out Control
Fuel Tank
Side Cover
Screw, #10-16 x 3/8"
Hex Nut
Jumper Plug
Wire Assembly (green 16")
Drain Plug
ON/OFF Switch
Switch Seal
Fan Guard

QTY.
1
2
1
6
1
6
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1

PARTS AVAILABLE - NOT SHOWN
HA2210
097208-31
098070-02
M9900-170
M16841-20

Filler Neck Screen
Nameplate Decal
Warning Decal
Wire Assembly (Black 12”)
Wire Assembly (Black 7”)

1
1
1
1
1

**Not available as an assembly, order parts separately.

17
102961

ILLUSTRATED
PARTS
BREAKDOWN

2
1
3

REMJ150

6
7

10
5

16
8
23

7-1
24

7-2

17
45
26
20

7-3

7-4

49
21

7-7

7-5

7-6

BURNER HEAD 100 EAI/EBI

PFA/P 022

Burner Head Assembly

40
32

10-1
10-2

10-3

33
34

10-4
10-5
10-6

48 43 39
14

10-7
10-18

10-8

10-17
10-9

10-16
10-15

10-10
10-14

10-11
10-13

Motor and Pump Assembly

10-12

18
102961

PARTS LIST
REMJ150

This list contains replaceable parts used in your heater. When ordering parts, be
sure to provide the correct model and serial numbers (from the model plate), then
the part number and description of the desired part.

KEY
NO.

PART
NUMBER

DESCRIPTION

1
2
3
4
5
6
7

098511-66
100647-01
098512-36
099229-01
M10908-2
HA3019
**
100735-07
M10659-1
M10809-1
M8882
M50924-08
M50820-02
HA3012
M11084-27
102042-01
**
102234-01
079975-02
FHPF3-5C
M22009
M22456-1
M50545
M12179
M16545
M8940
M10993-1
M27694
M22997
M12461-31
M12244-1
M12461-31
M11637
M50820-02
M8643
M50631
101206-01
097190-03
098226-01
NTC-4C
M51114-01

Upper Shell
Screw, #10-16 x 1/2"
Combustion Chamber
Photocell Bracket
Screw, #6-32 x 3/8"
Photocell Assembly
Burner Head Assembly
Nozzle
Nozzle Washer
Nozzle Spring
Nozzle Sleeve
Burner Head Body
Barb Fitting
Spark Plug
Screw, #10-16 x 1/2"
Fan
Motor and Pump Assembly
Motor
Pump Body
Screw #10-32 x 5/8"
Rotor Insert
Pump Rotor
Pump End Cover
Intake Filter
Filter End Cover
Steel Ball, 1/4" diameter
Relief Spring
Adjusting Screw
Plug
Screw #10-32 x 1"
Output Filter
Screw, #10-32 x 1"
Lint Filter
Barb Fitting
Blade
Rubber Bumper
Motor Mounting Bracket
Fuel Gauge
ON/OFF Switch
Hex Lock Nut, 1/4-20
Fan Guard

7-1
7-2
7-3
7-4
7-5
7-6
7-7
8
9
10
10-1
10-2
10-3
10-4
10-5
10-6
10-7
10-8
10-9
10-10
10-11
10-12
10-13
10-14
10-15
10-16
10-17
10-18
11
12
13
14
15
16

QTY.

1
8
1
1
2
1
1
1
2
1
1
1
2
1
3
1
1
1
1
2
1
1
1
1
1
1
1
1
1
4
1
6
1
1
4
2
1
1
1
2
1

KEY
NO.

PART
NUMBER

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41

101901-03
M11084-29
M51345-01
M51150-01
M51151-02
M10990-3
M50814-03
098511-82
M50104-03
M50104-01
M11084-27
M11271-8
M10908-14
098513-81
097702-01
097997-02
099492-01
102330-01
M51077-07AA
M11084-27
099125-02
099157-02
097196-02
M16841-57
M27417

42
43
44
45
46
47
48
49

099177-01
097202-01
099230-01
099213-01
M11084-27
M9900-192
097274-01
M50050

DESCRIPTION

Electronic Ignitor
Screw, #10-16 x 3/4"
Fuel Line
Fuel Filter
Fuel Line Tube
Rubber Bushing
Air Line
Lower Shell
Bushing
Bushing
Screw, #10-16 x 1/2"
Clip Nut
Screw, #8-32 x 3/8"
Fuel Tank
Fuel Tank Cap
Flame-Out Control
Strain Relief Bushing
Power Cord
Side Cover
Screw, #10-16 x 1/2"
Terminal Board
Rivet
Switch Seal
Wire Assembly (Red, 8 1/2")
Drain Plug
(Includes “O” Ring)
Hex Nut
Receptacle
Screw, #10-16 x 3/8"
Button Plug
Screw, #10-16 x 1/2"
Wire Assembly (Green, 16")
Jumper Plug
Rubber Boot

QTY.

1
2
1
1
1
1
1
1
2
2
6
8
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
2
1
2
1
1
1

PARTS AVAILABLE - NOT SHOWN
HA2210
097208-32
098070-02
M16841-20

Filler Neck Screen
General Information Decal
Warning Decal
Wire Assembly (Black 7”)

1
1
1
1

** Not available as an assembly. Order parts separately.

19
102961

WHEELS AND HANDLES

KEY
NO.
1
2
3
4
5
6
7

PART
NUMBER

PART
DESCRIPTION

097198-02
097777-03
M12345-33
097197-02
M12831-3
NTC-3C
097766-01
M28526
M51015-04
M16801-2

Handle (Rear)
Handles
Screw, #10-24 x 1 3/4"
Wheel Support Frame
Wheel Support Frame
Hex Nut, #10-24
Wheel
Cap Nut
Axle
Axle

REMJ70
QTY.

REMJ150
QTY.

1
—
4
1
—
4
2
2
1
—

—
2
8
—
1
8
2
2
—
1

REMJ70

REMJ150
1
1

2
2

7
3

5
6
6

20
102961

Power Plug

WIRING
DIAGRAMS

Green
White

Plug

Black

Black
Power On Switch
Receptacle
Black

White
White

White
Green/
Yellow

Green

Motor

Ignitor

Spark Plug
Red

Terminal
Board

White

Flame
Photo- Blue Blue
Out
cell
Control

Red

Reset
Button

Red

Black

Red

Relay

Figure 25 - Wiring Diagram (REMJ70)

Power Plug

Green
White

Plug

Black

Black
Power On Switch
Receptacle
White
Black
White
Motor
Green

Green/
Yellow

Ignitor

Spark Plug
Red

White

Terminal
Board
White

Flame
Blue Blue Out
Control

Red

Reset
Button

Red

Figure 26 - Wiring Diagram (REMJ150)

ACCESSORY
Purchase accessory from your
local dealer.

AIR GAUGE KIT - HA1180
For all models. Special tool to
check pump pressure.

21
102961

NOTES

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22
102961

NOTES

23
102961

Printed in U.S.A.

102961-01
Rev. A
06/96
102961

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PDF Version                     : 1.2
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Create Date                     : 2001:11:29 09:05:31
Producer                        : Acrobat Distiller 4.0 for Macintosh
Modify Date                     : 2001:11:29 09:05:34-06:00
Page Count                      : 24

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Remington Remj150 Users Manual

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