Renishaw plc RMP60Q RMP60 Radio Machine Probe User Manual Manual pt2

Download:
Mirror Download [FCC.gov]
Document ID	1786916
Application ID	EfqKpuJLvJqMxC5cb7O9lg==
Document Description	Manual pt2
Short Term Confidential	No
Permanent Confidential	No
Supercede	No
Document Type	User Manual
Display Format	Adobe Acrobat PDF - pdf
Filesize	40.3kB (503775 bits)
Date Submitted	2012-09-10 00:00:00
Date Available	2012-09-10 00:00:00
Creation Date	2012-08-16 16:43:07
Producing Software	iText 2.1.7 by 1T3XT
Document Lastmod	2012-08-16 16:43:07
Document Title	Manual pt2
Document Creator	pdfsam-console (Ver. 2.4.0e)

Fault finding
7.1
Symptom
Probe fails to power up
(no LEDs illuminated or
fails to indicate current
probe settings).
Probe fails to switch on.
Cause
Action
Exhausted batteries.
Change batteries.
Unsuitable batteries.
Change batteries.
Batteries inserted incorrectly.
Check battery insertion.
Batteries removed for too short a
time and probe has not reset.
Remove batteries for a minimum
of 5 seconds.
Exhausted batteries.
Change batteries.
Batteries inserted incorrectly.
Check battery insertion.
Probe out of range.
Check position of RMI or RMI-Q,
see operating envelope.
No RMI or RMI-Q 'start/stop'
signal (radio on mode only).
Check RMI or RMI-Q for green
start LED.
Incorrect spin speed (spin switch
on only).
Check spin speed and duration.
Malfunctioning shank switch
(shank switch mode only).
Check switch operation.
Incorrect switch on method
configured.
Check configuration and alter as
required.
Incorrect multiple probe mode
setting configured.
Check configuration and alter as
required.
RMP60 in hibernation mode
(radio on mode only).
Ensure probe is in range and wait
up to 30 seconds, then resend
switch on signal.
Check position of RMI or RMI-Q,
see operating envelope.
Draft copy 09/07/12
RMP60 installation guide
Fault-finding
Symptom
Machine stops
unexpectedly during a
probing cycle.
7.2
Probe crashes.
Cause
Action
Radio link failure/RMP60 out of
range.
Check interface/receiver and
remove obstruction.
RMI or RMI-Q receiver/machine
fault.
Refer to receiver/machine user’s
guide.
Exhausted batteries.
Change batteries.
Probe unable to find target
surface.
Check that part is correctly
positioned and that stylus has not
broken.
Stylus not given sufficient time to
settle from a rapid deceleration.
Add a short dwell before the
probing move (length of dwell will
depend on stylus length and rate
of deceleration).
False probe trigger.
Enable enhanced trigger filter.
Selection error for RMI-Q.
Review interface error indication
and correct.
Workpiece obstructing probe path.
Review probing software.
Probe length offset missing
Review probing software.
Draft copy 09/07/12
Poor probe repeatability
and/or accuracy.
RMP60 status LEDs do
not correspond to RMI
or RMI-Q status LEDs.
Cause
Action
Debris on part or stylus.
Clean part and stylus.
Poor tool change repeatability.
Redatum probe after each tool
change.
Loose probe mounting on shank
or loose stylus.
Check and tighten as appropriate.
Calibration out of date and/or
incorrect offsets.
Review probing software.
Calibration and probing speeds
not the same.
Review probing software.
Calibration feature has moved.
Correct position.
Measurement occurs as stylus
leaves surface.
Review probing software.
Measurement occurs within
the machine’s acceleration and
deceleration zone.
Review probing software and
probe filter settings.
Probing speed too high or too
slow.
Perform simple repeatability trials
at various speeds.
Temperature variation causes
machine and workpiece
movement.
Minimise temperature changes.
Machine tool faulty.
Perform health checks on
machine tool.
Radio link failure – RMP60 out of
RMI or RMI-Q range.
Check position of RMI or RMI-Q,
see operating envelope.
RMP60 has been enclosed/
shielded by metal.
Change batteries.
RMP60 and RMI or RMI-Q are
not partnered.
Partner RMP60 and RMI or
RMI-Q.
Draft copy 09/07/12
Fault-finding
Symptom
7.3
RMP60 installation guide
Fault-finding
Symptom
7.4
RMI or RMI-Q error LED
lit during probing cycle.
Cause
Action
Probe not switched on or probe
timed out.
Change setting. Review turn off
method.
Probe out of range.
Check position of RMI or RMI-Q
see operating envelope.
RMI or RMI-Q low
battery LED lit.
Low batteries.
Change batteries soon.
Reduced range.
Local radio interference.
Identify and remove.
Probe fails to switch off.
Incorrect switch off method
configured.
Check configuration and alter as
required.
No RMI or RMI-Q 'start/stop'
signal (radio on mode only).
Check RMI or RMI-Q for green
start LED.
Probe in timeout mode and
placed in tool magazine and is
being triggered by movement.
Use shorter timeout setting or use
different switch off mode.
Malfunctioning shank switch
(shank switch mode only).
Check switch operation.
Incorrect spin speed (spin switch
on only).
Check spin speed.
Level start used for M code on/off
when the probe is set to radio on/
timeout off.
Change to a pulsed M code or
change the probe to radio on/off.
Probe was triggered when
batteries were inserted.
Do not touch the stylus or stylus
mounting face during battery
insertion.
Probe goes into Trigger
Logic™ configuration
mode and cannot be
reset.
Draft copy 09/07/12
Parts list
8.1
Type
Part number
Description
RMP60
A-5742-0001
RMP60 probe with batteries, tool kit and quick-start guide
(factory set to radio on/radio off).
RMP60M module
A-5742-1003
RMP60M module with batteries, tool kit and quick-start guide
(factory set to radio on/radio off).
Battery
P-BT03-0005
AA battery – alkaline type – supplied as standard with probe
(two required).
Battery
P-BT03-0008
AA battery – Lithium Thionyl Chloride (two required).
Stylus
A-5000-3709
PS3-1C ceramic stylus 50 mm long with Ø6 mm ball.
Weak link kit
A-2085-0068
Weak link (Part no. M-2085-0069 x 2) and 5 mm AF
spanner.
Tool kit
A-4038-0304
Probe tool kit comprising Ø1.98 mm stylus tool, 2.0 mm AF
hexagon key, 2.5 mm AF hexagon key (x 2), 4.0 mm AF
hexagon key (x 2) and shank grub screw (x 2).
Battery cassette
A-4038-0300
RMP60 battery cassette assembly.
Cassette seal
A-4038-0301
Battery cassette housing seal.
Diaphragm kit
A-5312-0302
RMP60 diaphragm kit.
Bobbin kit
A-4038-0303
Bobbin for shank switch (supplied with shank).
RMI
A-4113-0050
RMI – side exit – with 15 m (49.2 ft) cable, tool kit and user's
guide.
RMI-Q
A-5687-0050
RMI-Q – side exit – with 15 m (49.2 ft) cable, tool kit and user's
guide.
Mounting bracket
A-2033-0830
Mounting bracket with fixing screws, washers and nuts.
Styli tool
M-5000-3707
Tool for tightening/releasing styli.
LP2
A-2063-6098
LP2 probe complete with two C spanners and TK1 tool kit.
Extension L100
A-4038-1010
RMP60M extension - 100 mm long.
Extension L150
A-4038-1027
RMP60M extension - 150 mm long.
Extension L200
A-4038-1028
RMP60M extension - 200 mm long.
RMP60/OMP60M
probe module
assembly
A-4038-1002
RMP60M probe module assembly.
Draft copy 09/07/12
Parts list
RMP60 installation guide
8.2
Type
Part number
Description
RMP60M/LP2
adaptor
A-4038-0212
RMP60M LP2 adaptor assembly.
LPE1
A-2063-7001
LPE1 extension bar - 50 mm long.
LPE2
A-2063-7002
LPE1 extension bar - 100 mm long.
LPE3
A-2063-7003
LPE1 extension bar - 150 mm long.
MA4
A-2063-7600
MA4 90° adaptor assembly.
Publications. These can be downloaded from our web site at www.renishaw.com
RMP60
A-5742-8500
Quick-start guide: for rapid set-up of the RMP60 probe,
includes CD with installation guides.
Styli
H-1000-3200
Technical specification: Styli and accessories.
Software features
H-2000-2289
Data sheet: Probe software for machine tools – illustrated
features.
Software list
H-2000-2298
Data sheet: Probe software for machine tools – list of
programs.
Taper shanks
H-2000-2011
Data sheet: Taper shanks for machine tool probes.
RMI
A-4113-8550
Quick-start guide: RMI – radio machine interface.
RMI-Q
A-5687-8500
Quick-start guide: RMI-Q – radio machine interface.
Draft copy 09/07/12
Draft copy 09/07/12
Renishaw plc
New Mills, Wotton-under-Edge,
Gloucestershire, GL12 8JR
United Kingdom
T +44 (0)1453 524524
F +44 (0)1453 524901
E uk@renishaw.com
www.renishaw.com
For worldwide contact details,
please visit our main website at
www.renishaw.com/contact
© 2012 Renishaw plc
*H-5742-8504-01*
Draft copy 09/07/12
Issued July 2012
Part no. H-5742-8504-01-A

---

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.5
Linearized                      : No
Page Count                      : 8
Creator                         : pdfsam-console (Ver. 2.4.0e)
Producer                        : iText 2.1.7 by 1T3XT
Modify Date                     : 2012:08:16 16:43:07+01:00
Create Date                     : 2012:08:16 16:43:07+01:00

EXIF Metadata provided by EXIF.tools