Rhino Mounts Se4 Users Manual 05

2015-02-06

• SE4
• OPERATOR’S MANUAL
  • RHINO®
• To the Owner/Operator/Dealer
  • ROTARY MOWER
• Alamo Group Ag. Division is willing to provide
• one (1) AEM Mower Safety Practices Video
• Table of Contents
  • General Safety Instructions and Practices
  • Operator Safety Instuctions and Practices
  • Equipment Operation Safety Instructions and Practices
  • Connecting or Disconnecting Implement Safety Instructions and Practices
  • Transporting Safety Instructions and Practices
  • Maintenance and Service Safety Instructions and Practices
  • Storage and Parking Safety Instructions and Practices
  • Concluding Safety Instructions and Practices
  • Decal Location
    • 1. 00725746 1 DANGER Peligro-Spanish Translation
    • 2. 00773723 1 DANGER Peligro-Spanish Driveline
    • 3. 00749117 1 DANGER Multi-Hazard
    • 4. 00756004 1 DANGER Shield Missing (Not Shown)
    • 5. 00756005 1 DANGER Rotating Driveline (Not Shown)
    • 6. 00756494 1 DANGER Driveline
    • 7. 00769737 1 DANGER Blades Thrown
    • 8. 00769736 1 WARNING Blades-Thrown Objects
    • 9. 00760657 1 IMPORTANT Genuine Parts
    • 10. 03200347 * REFLECT SMV
    • 11. 00763977 1 INSTRUCT Notice To Owner
    • 12. D103 1 INSTRUCT 540 RPM
    • 13. 0911000010 2 NAME SE4
    • 14. D302 2 LOGO Rhino (4 x 6)
    • 15. D303 2 LOGO Rhino (4 x 16)
    • 16. nfs 1 S/N PLATE Serial Number Plate
    • 17. 2738332 2 REFLECT Red Reflectors
    • 18. 00776031 1 Canister, Operators Manual
    • 19. 00760866C 1 Operator’s Manual
    • 20. 10058000 3 Bolt
    • 21. 00017000 3 Lockwasher
    • 22. 00024100 3 Flatwasher
    • 23. 02959924 3 Locknut
      • SAFETY SECTION
    • Decal Description
    • Federal Laws and Regulations
  • Attention Owner/Operator
    • INTRODUCTION SECTION
    • DEALER SETUP INSTRUCTIONS
      • 1. Position on flat surface.
      • 2. Apply light oil to gear box input shaft.
    • SHIELD ASSEMBLY
    • SHEAR BOLT or SLIP CLUTCH DRIVELINE INSTALLATION
    • A-FRAME INSTALLATION (FIGURE AsmP-R-0017)
      • 1. Attach “A” Frames (1) to inside of welded hitch brackets on Mainframe, insert Hitch Pin (12), Bushing (15), flatwasher (11), lockwasher (14) and install nut (13). Then attach to lug hitch with bolt (22) and locknut (23).
      • 2. Install the lift straps (3) on inside of top rails on mainshield (behind gearbox mount) and attach with 1/2" x 1-1/2" bolts (10) and locknuts (9).
      • 3. Insert spacer (7) between A- frames (1). Insert 3/4" x 6" bolts (8) thru hole in lift straps and spacer (7). Secure with 3/4" locknut (9).
    • TAIL WHEEL INSTALLATION (FIGURE 5)
      • 4. Align tailwheel beam weldment (16) between pivot brackets located behind gearbox mount on mainshield weldment. NOTE: Long sid...
      • 5. Insert caster fork assembly (19) into tailwheel beam weldment (16). Install washer (17) and secure with cotter pin (18).
      • 6. Place tailwheel adjusting brackets on to deck and secure with bolt (20) and locknut (21).
      • 7. Position tailwheel beam weldment between tailwheel adjusting brackets on mainshield weldment and secure with two 1/2" x 3" bolts (8) and locknut (9).
      • 8. Tighten all bolts to the proper torque.
    • HYDRAULIC RELIEF ASSEMBLY (P/N 3570) FIGURE 6
      • ASSEMBLY SECTION
      • OPERATION SECTION
• RHINO SE4 ROTARY MOWER
• OPERATION INSTRUCTIONS
• Standard Equipment and Specifications
  • SE4
  • 1. OPERATOR REQUIREMENTS
  • 2. TRACTOR REQUIREMENTS
    • Tractor Requirements and Capabilities
    • 2.1 ROPS and SEAT BELT
    • 2.2 Tractor Safety Devices
    • 2.3 Tractor Horsepower
    • 2.4 3-Point Hitch
    • 2.5 Front End Weight
    • 2.6 Power Take Off (PTO)
    • 3. GETTING ON AND OFF THE TRACTOR
      • 3.1 Boarding the Tractor
      • 3.2 Dismounting the Tractor
    • 4. STARTING THE TRACTOR
    • 5. CONNECTING THE MOWER TO THE TRACTOR
      • 1. Make sure the tractor is equipped with the correct PTO shaft. Change shafts if needed.
      • 2. Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower.
      • 3. Board the tractor and start the engine. Position the tractor to the mower with the 3-point lift arms positioned between the r...
      • 4. Turn off the tractor engine and dismount.
      • 5. One lift arm at a time, align arm end hole between the set of A-frame lift lugs. Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin.
      • 6. Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin.
      • 7. Extend or retract 3-point top link to align its end hole with the holes of the mower’s top link. Insert the top link hitch pin and insert retaining pin into hitch pin.
      • 8. Adjust any lower link check chains, guide blocks, or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires.
    • 6. SETTING THE MOWER
      • 6.1 Setting Mower Height
        • 1. Park the tractor and mower on level ground.
        • 2. Using the 3-point hitch control lever, position the front of the mower with the side skids 1” less off the ground than desire...
        • 3. Shut down the tractor and remove the key.
        • 4. Level the mower deck front to rear by extending or retracting the 3-point top link.
        • 5. Level the mower side to side by manipulating one lower lift arm length. On most tractors, at least one of the lift arms is designed to allow for manipulation of its length. Shortening or extending will allow for deck leveling from side to side.
        • 6. Securely block up the mower at this height.
        • 7. Remove the bolts securing the tailwheel beam positioning bracket to the support brackets and allow the tailwheel to rest at g...
        • 8. Extend the tractor’s top 3-point link so that when lifting the mower, the front of the deck will raise 2 to 2º" before the tail wheel leaves the ground. This will allow the mower to follow the contour of uneven terrain.
      • 6.2 Setting Deck Pitch
    • 7. DRIVELINE ATTACHMENT
      • 7.1 Driveline Length Check
    • 8. PRE-OPERATION INSPECTION AND SERVICE
      • 8.1 Tractor Pre-Operation Inspection/Service
      • 8.2 Mower Pre-Operation Inspection/Service
      • 8.3 Cutting Component Inspection
    • 9. DRIVING THE TRACTOR AND IMPLEMENT
      • 9.1 Starting the Tractor
      • 9.2 Brake and Differential Lock Setting
      • 9.3 Raising the Mower
      • 9.4 Driving the Tractor and Mower
      • 9.5 Crossing Ditches and Steep Inclines
    • 10. OPERATING THE TRACTOR AND IMPLEMENT
      • 10.1 Foreign Debris Hazards
      • 10.2 Bystanders/Passersby Precautions
      • 10.3 Engaging the Power Take Off (PTO)
      • 10.4 PTO RPM and Ground Speed
      • 10.5 Operating the Mower
      • 10.6 Shutting Down the Implement
    • 11. DISCONNECTING THE MOWER FROM THE TRACTOR
    • 12. MOWER STORAGE
    • 13. TRANSPORTING THE TRACTOR AND IMPLEMENT
      • 13.1 Tire and Wheels
      • 13.2 Transporting on Public Roadways
      • 13.3 Hauling the Tractor and Implement
  • 14. TROUBLESHOOTING GUIDE
    • Problem Possible Cause Remedy
      • Carrier RPM too low. Use correct PTO speed and check for correct gearbox ratio. See specifications.
      • Tires mashing down grass. Reverse direction of cutting and drive with one tractor tire out of cutter overlap area. Conditions to wet to cut.
      • Ground speed too fast. Reduce ground speed by shifting to a lower gear.
      • Blades locked back. Free blades.
      • Blades riding up due to Blade bolt Replace blade bolts.
      • wear or loose bolts.
      • Cutter not level. See Cutting Adjustment Height.
      • Blades bent up. Replace Blades.
      • Check for loose nuts on bladeholder Tighten if loose.
      • and blades.
      • Check for bent output shaft. If shaft Replace shaft if bent.
      • is bent, oil will normally leak from
      • bottom seal.
      • Check to see if blades are free Free blades so they swing.
      • swinging.
      • Check for even wear on each blade Weigh blades. Weight should be within
      • tip. Were both blades changed at 1 oz. Always replace both blades.
      • the same time.
      • Blade broken. Replace blades, in set.
      • Blade carrier bent. Replace carrier.
      • Blade hub not properly seated on Remove hub, check tapered spline
      • shaft. shaft, clean and replace.
      • New blade or bolts matched with Replace blades or bolts in sets.
      • worn blades or bolts.
      • Drivelines not phased correctly. Replace driveline
      • Implement & tractor yokes must
      • be in line.
      • Bolt hole elongated or oversized. Replace Blade Carrier.
      • Locknut worn out. Replace Locknut.
      • Gearbox Overheating Low on lubricant Fill to level plug
      • Improper type lubricant. Replace with proper lubricant.
      • Excessive trash build-up around Remove trash.
      • gearbox.
      • Bearing or gears set up improperly. Consult your dealer.
      • Blades unable to cut that part of ground speed of tractor but keep
      • grass pressed down by path of engine running at full PTO rpm.
      • tractor tires. Cutting lower may help.
      • Dull Blades. Sharpen or replace blades.
      • Height of cutter lower at rear or See Cutting Height Instructions.
      • front.
      • Bent Shaft. Replace oil seal and shaft.
      • Shaft rough in oil seal area. Replace or repair shaft.
      • Oil seal installed wrong. Replace seal.
      • Oil seal not sealing in the housing. Replace seal or use a sealant on OD of seal.
      • Oil level too high. Drain oil to proper level.
      • Sand hole in casting. Replace castings or gearbox.
      • Gasket damaged. Replace gasket.
      • Bolts loose. Tighten bolts.
      • Excessively 540 RPM
      • Heavy Material. Reduce ground speed. Raise cutting
      • height.
      • Not using proper pin. Replace only with recommended shear
      • pin.
    • MAINTENANCE SECTION
    • Lubrication
  • Gearbox Lubrication
    • Driveline Lubrication
    • SHEAR PIN YOKE LUBRICATION
    • BLADE SERVICING
    • BLADE SHARPENING
  • BLADE REMOVAL
    • BLADE CARRIER REMOVAL
    • BLADE CARRIER INSTALLATION
  • STORAGE
    • 1. Thoroughly clean the cutter.
    • 2. Lubricate the cutter as covered in Maintenance Section.
    • 3. Tighten all bolts and pins to the recommended torque.
    • 4. Check the cutter for worn or damaged parts. Make replacements immediately.
    • 5. Store the cutter in a clean, dry place with the cutter housing resting on blocks.
    • 6. Use spray touch-up enamel where necessary to prevent rust and maintain the appearance of the cutter.
    • PROPER TORQUE FOR FASTENERS
  • GEARBOX SERVICE INSTRUCTIONS
    • 1. Remove 6 capscrews (Ref.#16) from input shaft bearing housing (Ref. #13).
    • 2. Tap around circumference of bearing housing (Ref. #13) to loosen housing and shims. Then (Ref. #9) pull complete shaft and housing assembly (See Fig. 8) out of main housing.
    • 3. Remove 4 capscrews (Ref #18), break gasket loose, and then remove the bearing retainer cap (Ref #2).
    • 4. Output shaft assembly must be removed from main housing by driving or pulling shaft out bottom end. NOTE: Once lower bearing ...
      • 1. Seal Output Shaft
      • 2. Cap, Bearing Retainer, (Output)
      • 3. Gasket, Output, Cap
      • 4. Bearing, Ball
      • 5. Shaft, (Output Pinion)
      • 6. Spacer, Bearing, (Output)
      • 7. Snap Ring
      • 8. Bearing, (Input Rear)
      • 9. Shaft, (Input)
      • 10. Gear (Input)
      • 11. Snap Ring
      • 12. Shim, Side Housing
      • 13. Housing, Side or Input
      • 14. Seal, Input
      • 15. Housing, Main
      • 16. Bolt, (3/8” x 1”)
      • 17. Lockwasher (3/8”)
      • 18. Bolt, (3/8” x 1-14”)
      • 19. Plug, Pipe
      • 20. Plug, Pipe (1/8” Oil Level)
    • 5. The gearbox is now disassembled into four (4) sub-assemblies:
      • 1. Input Shaft
      • 2. Output shaft assembly
      • 3. Lower bearing retainer assembly
      • 4. Main housing assembly
  • Input Shaft
    • 1. Remove snap ring (Ref. #11) and then remove bearing housing (Ref. #13) by holding end of shaft which does not have a cross hole or splines and tap opposite end of shaft on solid surface. Shock force will remove housing from bearing (Ref.#4).
    • 2. Remove snap ring (Ref. #7) closest to bearing. Tap end of shaft as explained in Step 1 until bearing and gear drop off shaft.
    • 3. Worn components can now be replaced and assembled in reverse order.
      • 1. Install gear onto shaft as shown in Figure Mnt-R-0041. Note location of two snap ring grooves.
      • 2. Install bearing on shaft.
      • 3. Press oil seal flush with front side of bearing housing (See SEAL INSTALLATION RECOMMENDATION).
      • 4. Lubricate ID of seal and insert shaft until bearing contacts housing. Press bearing into housing by hitting end of shaft. Onc...
        • 1. Check Seal - for damage that may have occurred prior to installation. A sealing lip that is turned back, cut or otherwise damaged should be replaced.
        • 2. Check Bore - to see that leading edge is deburred. A rounded corner or chamber should be provided.
        • 3. Check Shaft - remove surface nicks, burrs and grooves and lubricate with a hard, fibrous grease. NOTE: Wrap plastic tape around irregular shaft surfaces such as splines to protect seal during assembly.
        • 4. Use Correct Installation Tool - Always use pipe or tube with approximate same OD as seal and press seal by striking tube.
          • 1. Install slotted nut (Ref 18, Mnt-R-0040) onto shaft and then tap shaft end on solid surface to remove lower bearing and spacer.
          • 2. Remove snap ring (Ref #7) and then repeat above procedure to remove upper bearing.
            • 1. Assembly of output shaft is accomplished in exact reverse order. Install bearing over shaft and press up against bottom end of gear. Install snap ring (Ref. #7 Mnt-R-0040).
            • 2. Install spacer and lower bearing on shaft. NOTE: Bearing Spacer (Ref #6) may be two different lengths and each spacer requires a different bottom cap.
              • 1. Remove old seal from cap and press in new seal. (See SEAL INSTALLATION RECOMMENDATIONS).
    • MAIN GEARBOX
      • 1. Remove bearing (Ref. #8 Figure 8) from inside main housing. A special slide hammer puller (PROTO No. 4056) or equal may be re...
    • GEARBOX ASSEMBLY STEPS
      • 1. Insert output shaft assembly into main housing and press into place. NOTE: Use pipe or tube with approximate same OD. as bearing and press into place by striking or pressing on tube.
      • 2. Prelube lower bearing.
      • 3. Place lower gasket in place and then carefully slide bearing retainer cap assembly down shaft.
      • 4. Install bolts and lockwashers and torque to 40-50 ft. lbs.
        • 1. Assemble three shims onto input shaft housing. Insert input shaft assembly into main housing by installing shaft end into bearing in main housing. It may be necessary to rotate shaft to align gear teeth so that housing will install completely.
        • 2. Install washers and bolts and torque to 40-50 ft. lbs.
        • 3. Gear backlash check procedure (Figure Mnt-R-0044). Install 1/2 x 3 capscrew through shear pin hole. Install flat washers to t...
      • SE4
      • ROTARY MOWER
• SERVIS-RHINO
  • LIMITED WARRANTY
    • 1. LIMITED WARRANTIES
    • 1.01. Servis-Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purch...
    • 1.02. Manufacturer will replace for the Purchaser any part or parts found, upon examination at one of its factories, to be defective under normal use and service due to defects in material or workmanship.
    • 1.03. This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use, neglig...
    • 1.04. Except as provided herein, no employee, agent, Dealer, or other person is authorized to give any warranties of any nature on behalf of Manufacturer.
    • 2. REMEDIES AND PROCEDURES.
    • 2.01. This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase.
    • 2.02. Purchaser claims must be made in writing to the Authorized Dealer (“Dealer”) from whom Purchaser purchased the goods or an approved Authorized Dealer (“Dealer”) within 30 days after Purchaser learns of the facts on which the claim is based.
    • 2.03. Purchaser is responsible for returning the goods in question to the Dealer.
    • 2.04. If after examining the goods and/or parts in question, Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship, Manufacturer will:
      • (a) Repair or replace the defective goods or part(s) or
      • (b) Reimburse Purchaser for the cost of the part(s) and reasonable labor charges (as determined by Manufacturer) if Purchaser paid for the repair and/or replacement prior to the final determination of applicability of the warranty by Manufacturer.
    • 2.05. Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returni...
    • 3. LIMITATION OF LIABILITY.
    • 3.01. MANUFACTURER DISCLAIMS ANY EXPRESS (EXCEPT AS SET FORTH HEREIN) AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING, BUT NOT LIMITED TO, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
    • 3.02. MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN, CAPABILITY, CAPACITY, OR SUITABILITY FOR USE OF THE GOODS.
    • 3.03. EXCEPT AS PROVIDED HEREIN, MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTI...
    • 3.04. NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO (2) YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED.
    • 4. MISCELLANEOUS.
    • 4.01. Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County, Texas.
    • 4.02. Manufacturer may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term.
    • 4.03. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
    • 4.04. Applicable law may provide rights and benefits to purchaser in addition to those provided herein.
• TO THE OWNER/OPERATOR/DEALER
  • RHINO®