Ridgid Bs1400 Users Manual

BS1400 to the manual ca5d4c19-4b0e-4ac7-b33e-7ade05e15d08

2015-02-04

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14 INCH BAND SAW
Table of Contents
Safety Instructions For Band Saw
Safety Instructions For Band Saw (continued)
Glossary Of Terms For Woodworking
Motor Specifications and Electrical Requirements
Unpacking and Checking Contents
Assembly
Assembly (continued)
Assembly (continued)
Getting to Know Your Band Saw
Alignments and Adjustments
BS1400_6412_Half2_ENG.pdf

23(5$725·60$18$/

WARNING: To reduce the risk of

injury, the user must read and

understand the operator’s manual

before using this product.

SAVE THIS MANUAL FOR

FUTURE REFERENCE

Part No. SP6412 Printed in China

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Table of Contents

Section Page

Safety Instructions For Band Saw .................................2

Safety Signal Words ................................................... 2

Before Using The Saw ................................................2

When Installing Or Moving The Saw ........................... 3

Before Each Use ......................................................... 3

To Reduce The Risk Of Injury From Jams, Slips Or

Thrown Pieces Or Broken Blades ............................. 4

Plan Ahead To Protect Your Eyes, Hands, Face

and Ears .................................................................... 4

Whenever Saw Is Running ......................................... 5

Before Leaving The Saw .............................................5

Glossary Of Terms For Woodworking ...........................5

Motor Specifications and Electrical Requirements ........6

Power Supply and Motor Specifications ..................... 6

General Electrical Connections ...................................6

110-120 Volt, 60 Hz. Tool Information ........................ 6

Changing Motor Voltage .............................................. 7

Motor Safety Protection .............................................. 7

Wire Sizes ................................................................... 7

Unpacking and Checking Contents ...............................8

Tools Needed .............................................................. 8

Unpacking ...................................................................8

List of Loose Parts ...................................................... 8

List of Loose Parts in Bag ........................................... 9

Assembly ..................................................................... 10

Attaching Leveling Feet ............................................10

Assembling Leg Set .................................................. 10

Attaching Band Saw to Leg Set ................................ 11

Adjusting Leveling Feet .............................................11

Mounting The Motor ..................................................12

Mounting Blade Hangers ...........................................13

Mounting the Pulley Cover ........................................13

Mounting the Switch Box ..........................................13

Mounting the Dust Chute ..........................................14

Mounting the Table Trunnion Support ...................... 14

Mounting Bevel Scale ................................................14

Mounting the Table ...................................................15

Section Page

Installing Bevel Scale Indicator.................................. 15

Getting to Know Your Band Saw ................................. 16

Alignments and Adjustments ....................................... 18

Tilting the Table ........................................................ 18

Adjusting 90° Table Stop .......................................... 18

Changing Blades ...................................................... 18

Adjusting Blade Tension ........................................... 19

Adjusting Blade Tracking .......................................... 19

Adjusting Upper Blade Guide Assembly ................... 19

Adjusting Upper Blade Guides and Blade Support

Bearing .................................................................... 20

Adjusting Lower Blade Guides and Blade Support

Bearing .................................................................... 20

Safety Instructions for Basic Band Saw Operation ...... 21

Before Each Use ....................................................... 21

To Reduce The Risk Of Injury From Jams, Slips Or

Thrown Pieces Or Broken Blades ........................... 21

Plan Ahead To Protect Your Eyes, Hands, Face

and Ears .................................................................. 21

Whenever Saw Is Running ....................................... 22

Before Leaving The Saw .......................................... 21

Basic Saw Operations ................................................. 23

General Cutting ......................................................... 23

Circle Cutting ............................................................ 23

Maintenance ................................................................ 24

Tires .......................................................................... 24

Adjusting The Upper Blade Guide Travel ................. 24

General Maintenance ............................................... 24

Motor ......................................................................... 24

Lubrication ................................................................ 24

RIDGID Recommends the Following Accessories ....... 24

Troubleshooting ........................................................... 25

Motor ......................................................................... 25

General ..................................................................... 26

Wiring Diagram ............................................................ 26

Repair Parts ................................................................ 27

Safety Instructions For Band Saw

The purpose of safety symbols is to attract your attention

to possible dangers. The safety symbols, and the

explanations with them, deserve your careful attention

and understanding. The safety warnings do not by

themselves eliminate any danger. The instructions or

warnings they give are not substitutes for proper accident

prevention measures.

Safety Symbols

DANGER: indicates an imminently hazardous situa-

tion which, if not avoided, will result in death or serious

injury.

WARNING: indicates a potentially hazardous situation

which, if not avoided, could result in death or serious

injury.

CAUTION: indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate

injury. It may also be used to alert against unsafe prac-

tices that may cause property damage.

NOTE: Advises you of information or instructions vital to

the operation or maintenance of the equipment.

Before Using The Saw

WARNING: Do not attempt to use the tool until you have read thoroughly and understand completely the oper-

ator’s manual. Pay close attention to the safety rules, including Dangers, Warnings, and Cautions. If you use this tool

properly and only for what it is intended, you will enjoy years of safe, reliable service.

WARNING: To reduce the risk of mistakes that could

cause serious, permanent injury, do not plug the saw in

until the following steps have been completed.

• Completely assemble and align saw (see “Assembly”

and “Alignment and Adjustments” section within).

• Learn the use and function of the ON-OFF switch,

table tilt lock knobs, blade guides, backup bearings,

blade guard support adjustment knob and blade guard.

• Review and understand all safety instructions and

operating procedures in this manual.

• Review the maintenance methods for this saw.

• Find and read all the warning labels found on the front

of the saw (shown below).

When Installing Or Moving The Saw

Reduce the risk of dangerous environment.

• Use the saw in a dry, indoor place protected from rain.

• Keep work area well lighted.

To reduce the risk of injury from unexpected saw

movement.

• Put the saw on a firm level surface where there is

plenty of room to handle and properly support the

workpiece.

• Support the saw so the table is level and the saw does

not rock.

• Bolt the saw to the floor or work surface if it tends to

slip, walk or slide during operations like cutting long,

heavy boards.

• Turn saw off and unplug cord before moving the saw.

To reduce the risk of injury from electrical shock.

• Make sure your fingers do not touch the plug’s metal

prongs when plugging in or unplugging the saw.

To reduce the risk of back injury.

• Get help when you need to move the saw. Always get

help if you need to lift the saw.

•Never stand on tool. Serious injury could occur if the

tool tips or you accidentally hit the cutting tool. Do not

store any items above or near the tool where anyone

might stand on the tool to reach them.

Before Each Use

Inspect your saw.

• To reduce the risk of injury from accidental starting,

turn the switch off, unplug the saw, and remove the

switch key before changing the setup, removing cov-

ers, guards or blade.

• Check for alignment of moving parts, binding of mov-

ing parts, breakage of parts, saw stability, and any

other conditions that may affect the way the saw

works.

• If any part is missing, bent or broken in any way, or any

electrical part does not work properly, turn the saw off

and unplug the saw.

• Replace damaged or missing parts before using the

saw again.

• Maintain tools with care. Keep the saw clean for best

and safest performance. Follow instructions for lubri-

cating.

• Remove adjusting keys and wrenches. Form a habit of

checking for and removing keys and adjusting

wrenches from table top before turning it on.

Safety Instructions For Band Saw (continued)

To Reduce The Risk Of Injury From Jams, Slips Or Thrown Pieces Or Broken Blades

Inspect your blade.

• Choose the right blade size, style and cutting speed for

the material and the type of cutting you plan to do.

• Make sure the blade teeth point downward, toward the

table.

• Make sure the blade guides and thrust bearings are

properly adjusted.

• Make sure the blade tension is properly adjusted.

• Make sure the bevel clamp is tight and no parts have

excessive play.

• To reduce the risk of accidental blade contact, mini-

mize blade breakage and provide maximum blade

support, always adjust the upper blade guide and

blade guard to just clear the workpiece.

Inspect your work area.

• Keep work area clean.

• Cluttered areas and benches invite accidents. Floor

must not be slippery from wax or sawdust.

• To reduce the risk of burns or other fire damage, never

use the saw near flammable liquids, vapors or gases.

Plan your work

• Use the right tool. Don’t force tool or attachment to do

a job it was not designed to do.

• Use this band saw to cut only wood, wood like prod-

ucts and plastics.

CAUTION: To reduce the risk of blade breakage, fire

or other damage to the saw, NEVER use this band saw

to cut metals.

• Know your saw. Read and understand the operator’s

manual and labels affixed to the tool. Learn its applica-

tion and limitations as well as the specific potential

hazards peculiar to this tool.

• To reduce the risk of injury from accidental contact with

moving parts, don’t do layout, assembly, or set up work

on the saw while any parts are moving.

• Reduce the Risk of accidental starting. Make sure

switch is “OFF” before plugging saw into a power outlet.

Inspect your workpiece.

• Make sure there are no nails or foreign objects in the

part of the workpiece to be cut.

Use extra caution with large, very small or awkward

workpieces:

• Use extra supports (tables, saw horses, blocks, etc.)

for any workpieces large enough to tip when not held

down to the table top.

• NEVER use another person as a substitute for a table

extension, or as additional support for a workpiece that

is longer or wider than the basic saw table, or to help

feed, support or pull the workpiece.

• When cutting irregularly shaped workpieces, plan your

work so it will not slip and pinch the blade. A piece of

molding for example, must lie flat or be held by a fix-

ture or jig that will not let it twist, rock or slip while

being cut.

• Properly support round material such as dowel rods, or

tubing. They have a tendency to roll during a cut, caus-

ing the blade to “bite”. To reduce the risk of this, always

use a “V” block or clamp the work to the miter gage.

• Cut only one workpiece at a time.

• Clear everything except the workpiece and related

support devices off the table before turning the saw on.

Plan Ahead To Protect Your Eyes, Hands, Face and Ears

Dress for safety

• For dusty operations, wear a dust mask along with

safety goggles.

• Do not wear loose clothing, gloves, neckties or jewelry

(rings, wrist watches). They can get caught and draw

you into moving parts.

• Wear nonslip footwear.

• Tie back long hair.

• Roll long sleeves above the elbow.

• Noise levels vary widely. To reduce the risk of possible

hearing damage, wear ear plugs or muffs when using

saw for hours at a time.

Plan the way you will hold the workpiece from start

to finish.

• Do not hand hold pieces so small that your fingers will

go under the blade guard. Use jigs or fixtures to hold

the work and keep your hands away from the blade.

• Secure work. Use clamps to hold work when practical.

It’s often safer than using your hand, and frees both

hands to operate the tool.

• Don’t overreach. Keep good footing and balance.

The operation of any power tool can result in foreign objects being thrown into your eyes, which can

result in severe eye damage. Before beginning tool operation, always wear safety goggles or safety

glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask

for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which

is marked to comply wtih ANSI Z87.1.

WARNING:

Look for this symbol to point out important safety precautions. It means attention!!! Your safety is in-

volved.

Whenever Saw Is Running

WARNING: Don’t allow familiarity (gained from fre-

quent use of your band saw) cause a careless mistake.

Always remember that a careless fraction of a second

is enough to cause a severe injury.

• Before starting your cut, watch the saw while it runs. If

it makes an unfamiliar noise or vibrates a lot, stop

immediately. Turn the saw off. Unplug the saw. Do not

restart until finding and correcting the problem.

• Before removing loose pieces from the table, turn saw

off and wait for all moving parts to stop.

Keep Children Away.

• Keep all visitors a safe distance from the table saw.

• Make sure bystanders are clear of the table saw and

workpiece.

Don’t Force Tool.

• Let the blade reach full speed before cutting.

• It will do the job better and safer at its designed rate.

• Feed the workpiece into the saw only fast enough to let

the blade cut without bogging down or binding.

Before freeing jammed material.

• Turn switch “OFF”.

• Unplug the saw.

• Wait for all moving parts to stop.

• Remove switch key.

When backing up the workpiece, the blade may bind

in the kerf (cut). This is usually caused by sawdust

clogging up the kerf or because the blade comes out

of the guides. If this happens:

• Turn saw “OFF”.

• Wait for all moving parts to stop.

• Remove switch key.

• Unplug the saw.

• Remove band saw cover.

• Stick flat blade screwdriver or wedge into the kerf.

• Turn the upper wheel by hand while backing up the

workpiece.

Before Leaving The Saw

• Turn the saw off.

• Wait for all moving parts to stop.

• Unplug the saw.

• Make workshop child-proof.

-Lock the shop.

-Disconnect master switches.

-Remove the yellow switch key. Store it away from

children and others not qualified to use the tool.

Glossary Of Terms For Woodworking

Beveling

An angle cutting operation made through the face of the

workpiece.

Compound Cutting

A simultaneous bevel and miter crosscutting operation.

Crosscut

A cutting operation made across the width of the work-

piece.

FPM

Feet per minute. Used in reference to surface speed of

blade.

Freehand (as used for band saw)

Performing a cut without the workpiece properly sup-

ported on the work table.

Gum

A sticky, sap based residue from wood products.

Kerf

The material removed by the blade in a through cut or the

slot produced by the blade in a nonthrough or partial cut.

Leading End

The end of the workpiece which, is pushed into the cut-

ting tool first.

Mitering

An angle cutting operation made across the width of the

workpiece.

Push Stick

A device used to feed the workpiece through the saw

during narrow ripping type operations and helps keep the

operator’s hands well away from the blade.

Resaw

A cutting operation to reduce the thickness of the work-

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities

contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

• Lead from lead-bases paints,

• Crystalline silica from bricks and cement and other masonry products, and

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure

to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust

masks that are specially designed to filter out microscopic particles.

piece to make thinner pieces.

Resin

A sticky, sap based substance that has dried.

Ripping

A cutting operation along the length of the workpiece.

Sawblade Path

The area of the worktable or workpiece directly in line

with the saw blade.

Set

The distance the tip of the sawblade tooth is bent out-

ward from the face of the blade.

Trailing End

The workpiece end last cut by the blade.

Workpiece

The item on which the cutting operation is being per-

formed. The surfaces of a workpiece are commonly

referred to as faces, ends, and edges.

Worktable

The surface on which the workpiece rests while perform-

ing a cutting or sanding operation.

Motor Specifications and Electrical Requirements

Power Supply and Motor Specifications

WARNING: To reduce the risk of electrical hazards,

fire hazards or damage to the tool, use proper circuit

protection. Your tool is wired at the factory for opera-

tion using the voltage shown. Connect tool to a power

line with the appropriate voltage and a 15-amp branch

circuit. Use a 15-amp time delay type fuse or circuit

breaker. To reduce the risk of shock or fire, if power

cord is worn or cut, or damaged in any way, have it

replaced immediately.

Follow the instructions on page 7 to connect the motor for

220-240V A/C operation.

The A-C motor used in this saw is nonreversible type, hav-

ing the following specifications:

General Electrical Connections

DANGER: To reduce the risk of electrocution:

1. Use only identical replacement parts when servic-

ing. Servicing should be performed by a qualified

service technician.

2. Do not use in rain or where floor is wet.

This tool is intended for indoor residential use only.

WARNING: Do not permit fingers to touch the termi-

nals of plug when installing or removing the plug to or

from the outlet.

110-120 Volt, 60 Hz. Tool Information

The plug supplied on your tool may not fit into the outlet

you are planning to use. Your local electrical code may

require slightly different power cord plug connections. If

these differences exist refer to and make the proper

adjustments per your local code before your tool is

plugged in and turned on.

In the event of a malfunction or breakdown, grounding

provides a path of least resistance for electric current to

reduce the risk of electric shock. This tool is equipped

with an electric cord having an equipment-grounding con-

ductor and a grounding plug, as shown. The plug must

be plugged into a matching outlet that is properly

installed and grounded in accordance with all local codes

and ordinances.

Improper connection of the equipment-grounding con-

ductor can result in a risk of electric shock. The conduc-

tor with insulation having an outer surface that is green

with or without yellow stripes is the equipment-grounding

conductor. If repair or replacement of the electric cord or

plug is necessary, do not connect the equipment-ground-

ing conductor to a live terminal.

If the grounding instructions are not completely under-

stood, or if you are in doubt as to whether the tool is prop-

erly grounded check with a qualified electrician or service

personnel.

WARNING: If not properly grounded, this tool can

cause an electrical shock, particularly when used in

damp locations, in proximity to plumbing, or out of

doors. If an electrical shock occurs there is the poten-

tial of a secondary hazard, such as your hands con-

tacting the sawblade.

Rated Horsepower 3/4

Voltage 110-120 220-240

Amperes 10 5

Hertz (Cycles) 60 50/60

Phase Single

RPM 1725

Rotation of Shaft Counterclockwise

Properly

Grounded

3-Prong Plug

Grounding

Prong

3-Prong Outlet

Changing Motor Voltage

WARNING: If not properly grounded, this tool can

cause an electrical shock, particularly when used in

damp locations, in proximity to plumbing, or out of

doors. If an electrical shock occurs there is the poten-

tial of a secondary hazard, such as your hands con-

tacting the knives.

NOTE: The band saw is prewired at the factory for 120V

operation. Use the following procedure to change motor

voltage. To change to 240V application an additional wire

nut is supplied from the factory. This part is included in

the loose parts.

1. Unplug the band saw before making or changing any

connections. Open the motor junction box cover

located on the side of the motor.

2. Remove and discard the electrical tape from the wire

nuts. Remove wire nuts.

3. Reconnect the leads as shown in the “Wiring Diagram”

section at the rear of manual.

4. Reinstall the wire nuts and wrap with two layers of new

U.L. listed electrical tape per wire nut.

5. Recheck your wiring to the wiring diagrams. Do this so

you can be sure that the wiring is correct.

6. Reinstall the junction box cover.

7. Cut off the 120 volt power cord plug and replace it with

a (3 blade) 240 volt 15 amp U.L. Listed Assembled - on

Plug Cap suitable for 16 AWG Type SJT Cord. (See

illustration of 240V plug & receptacle.) Connect the

power cord white and black leads, respectively, to the

“hot” plug blade terminals and connect the power cord

green grounding wire to the plug ground prong termi-

nal.

8. Plug your band saw into a 220-240V, 15 amp, 3 blade

receptacle.

9. Make certain the receptacle is connected to a 240 volt

A.C. power supply through a 240 volt branch circuit

having at least a 15 amp capacity and protected by a

15 amp time-delay fuse or circuit breaker.

220-240 Volt, 60 Hz. Tool Connections

Motor Safety Protection

1. Connect this tool to a power source with the appropri-

ate voltage for your model and a 15-amp branch circuit

with a 15-amp time delay fuse or circuit breaker. Using

the wrong size fuse can damage the motor.

2. If the motor won't start, turn off the power switch imme-

diately and unplug the tool. Check the saw blade to

make sure it turns freely. If the blade is free, try to start

the motor again. If the motor still does not start, refer to

the "Motor Troubleshooting Chart."

3. If the motor suddenly stalls while cutting wood, turn off

the power switch, unplug the tool and free the blade

from the wood. The motor may now be restarted and

the cut finished.

4. Fuses may "blow" or circuit breakers may trip fre-

quently if:

a. Motor Is Overloaded-Overloading can occur if you

feed too rapidly or make too many start/stops in a

short time.

b. Line voltages should not be more than 10% above

or below the nameplate voltage. For heavy loads,

however, the voltage at motor terminals must equal

the voltage specified for your model.

c. Improper or dull saw blade is used.

5. Most motor troubles may be traced to loose or incor-

rect connections, overload, low voltage (such as small

size wire in the supply circuit) or to overly long supply

circuit wire. Always check the connections, the load

and the supply circuit whenever motor doesn't work

well. Check wire sizes and length with the Wire Size

Chart.

Wire Sizes

NOTE: Make sure the proper extension cord is used and

is in good condition.

The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent overheat-

ing and motor burnout, use the table shown to determine

the minimum wire size (A.W.G.) extension cord.

Use only 3-wire extension cords which have 3-prong

grounding type plugs and 3-pole receptacles which

accept the tools plug.

Junction

Box Cover

Grounding

Prong

Grounded

Outlet Box

Extension

Cord Length Gauge

(A.W.G.)

0-25 Ft.

26-50 Ft.

Unpacking and Checking Contents

Tools Needed

Unpacking

WARNING: To reduce the risk of injury from unex-

pected starting or electrical shock, do not plug the

power cord in until all assembly and alignment steps

are complete. The power cord must remain unplugged

whenever you are working on the saw.

1. Separate saw and all parts from packing materials

and check each one with the illustration and the “List

of Loose Parts” to make certain all items are

accounted for, before discarding any packing material.

WARNING: If any parts are missing, do not attempt

to assemble the band saw, plug in the power cord, or

turn the switch on until the missing parts are obtained

and are installed correctly.

2. Sometimes small parts get lost in packaging materials.

Do not throw away any packaging until your saw is put

together. Contact 1-866-539-1710 if any parts are

damaged or missing.

List of Loose Parts

Item Description Qty.

A Band Saw ...........................................................1

B Motor w/Switch ...................................................1

C Table Asm...........................................................1

D Plate Support......................................................1

E Pulley Cover .......................................................1

F Trunnion Support ................................................1

G V-Belt ..................................................................1

H Stand Top ...........................................................1

J Legs....................................................................4

K Stiffener (Long)...................................................2

L Stiffener (Short) ..................................................2

M Bag Loose Parts ................................................. *

N Operator’s Manual ..............................................1

* Number varies: bags can contain other smaller bags.

NOTE: To make assembly easier keep contents of each

bag together and separate from contents of other bags.

NOTE: To reduce the risk of damage to the band saw

leave it laying on its side in the shipping box until you are

ready to mount it to the leg set.

Combination Wrenches

10mm, 12mm, 13mm, 14mm

Combination Square Must be True

Draw Light

Line on Board

Along this Edge

Straight Edge of

Board 3/4” Thick

This Edge Must be

Perfectly Straight

Should be no Gap or Overlap when Square

is Flipped Over in Dotted Position

#1 Phillips Screwdriver

Adjustable Wrench Combination Square

Straightedge

#2 Phillips Screwdriver

NOTE: The square and straight

edge are used to align the saw.

They must be accurate if the

saw is to be aligned properly.

List of Loose Parts in Bag

Screw Pan Head

M5 x 0.8-12 (5)

Washer Flat

M5 x 10 Dia. (6)

Nut Hex M5 (3)

Bolt Hex Head

M8 x 1.25-35 (10)

Washer Flat

M8 x 16 (56)

Washer Lock

M8 (50)

Nut Hex Head

M8 (49)

Washer External

M5 (2)

Screw Hex Head

M8 x 1.25-80 (1)

Bolt Carriage

M8 x 1.25-16 (40)

Rubber Grommet (4)

M5 Hex “L” Wrench (1)

M3 Hex “L” Wrench (1)

Knob Locking (2)

Dust Chute (1)

Nut Hex 3/8-16 (8)

Key-Switch (1)

Screw Pan Head

M4 x 0.7-10 (4)

Nut Hex M4 (4)

Blade Hanger (2)

Screw Flat Hd.

M5 x 0.8-15 (2)

Washer M5 (2)

Nut Hex M5 x 0.8 (2)

Bevel Scale (1)

Pointer (1)

Screw Pan Head

M5 x 0.8-6 (1)

Washer Flat

M6 x 12 (1)

Bolt Hex Head

M6 x 1-10 (1)

Washer External

M4 (4)

Screw Pan Head

Lock M6 x 1 (2)

Leveling Foot (4)

Assembly

Attaching Leveling Feet

1. From the loose parts bag find the following items:

4 Leveling feet

8 Hex nut 3/8-16

2. From the loose parts find the following items:

4 Leg

3. Put a hex nut on each of the leveling feet and screw it

down towards the rubber foot.

4. Put the leveling feet through the holes in the bottom of

each leg.

5. Put another hex nut on each of the leveling feet and

hand tighten until they are next to the bottom support

of the leg.

WARNING: To reduce the risk of injury from unex-

pected saw or work movement, leveling feet must be

adjusted so that saw does not rock. After the band saw

has been attached to the legset, it will be necessary to

adjust the leveling feet so the saw does not rock.

Assembling Leg Set

1. From the loose parts bag find the following hardware:

40 Carriage Bolts M8 x 1.25-16

40 M8 Washers

40 M8 Lockwashers

40 M8 Nuts

2. From the loose parts find the following items:

4 Legs (With Attached Leveling Feet)

2 Stiffeners (short)

2 Stiffeners (long)

1 Stand top

3. Place stand top upside down on a level surface. Fas-

ten four legs to top using carriage bolts, washers, lock

washers, and nuts, as shown (with nuts and washers

to the inside). Note: Legs fasten to outside of top. Do

not tighten at this time.

4. Fasten two long stiffeners and two short stiffeners to

stand legs using carriage bolts, washers, lockwashers,

and nuts, as shown. Finger tighten only at this time.

M8 M8 Nut

Stiffener (Long) Stiffener

(Short)

Washer

Lockwasher

Carriage

Bolt

Leg

Stand Top

Leveling Foot

Hex Nut 3/8-16

Leg

Leveling Foot

Hex Nut 3/8-16

Leg

Washer M8 Lockwasher Nut Hex M

Stand Top

Bolt Carriage

M8 x 1.25-16

Legs

Stiffener (Short)

Stiffener (Long)

5. Turn assembly over onto the legs. Be sure all four feet

sit flat on the ground. Adjustment of the feet will be

completed after the band saw is attached to the stand.

6. Tighten all stand fasteners at this time.

7. With the aid of a second person, lift the saw body out

of the shipping container and place onto the stand top.

Be sure front of saw faces stand front by aligning

holes.

CAUTION: Saw body is heavy! Use care when lift-

ing and stabilize until it is firmly attached to the stand!

Get help when lifting and mounting saw.

Attaching Band Saw to Leg Set

1. From the loose parts bag find the following hardware:

4 M8 x 35 Hex Head Bolts (approx. 1-3/8”)

8M8 Washers

4 M8 Lockwashers

4M8 Nuts

2. From the loose parts find the following:

1 Support Plate

3. While one person continues to hold the saw from tip-

ping, the other person should install mounting bolts.

4. Line up holes in saw body with holes in stand.

5. Place support plate to the underside of stand as

shown.

6. Fasten saw body, stand, and support plate together

with four hex head bolts, eight flat washers, four lock-

washers, and four hex nuts.

Adjusting Leveling Feet

WARNING: To reduce the risk of injury from unex-

pected saw or work movement, leveling feet must be

adjusted so that saw does not rock.

To adjust leveling feet so the saw will sit properly:

1. Move saw to desired location.

2. Raise or lower leveling foot by turning the nuts clock-

wise or counterclockwise.

3. Tighten nuts to lock leveling foot in place.

Washer M8 Nut Hex M8

Lockwasher M8

Support Plate

Bolt Hex Head

M8 x 1.25-35

Support Plate

Bolt Hex Head

Washer

Lockwasher

Nut

Leg

Nut

Leveling

Foot

Assembly (continued)

Mounting The Motor

1. From the loose parts bag find the following items:

4 M8 x 35 Hex Cap Bolts (approx. 1-3/8”)

8M8 Washers

4 M8 Lockwashers

4M8 Nuts

4 Rubber Grommets

2. From the loose parts find the following items:

1 Motor

1V-Belt

3. To mount motor, place four rubber grommets over

holes in stand top. NOTE: Use of rubber grommets is

essential for eliminating excessive vibration. Place

motor over rubber grommets and fasten to stand top

with four hex head bolts, eight washers, four lockwash-

ers, and four hex nuts, as shown. Do not tighten at this

time.

4. Align the inside edge of the motor pulley with inside

edge of the large pulley using a straight edge. Using a

3mm hex “L” wrench, adjust one or both pulleys by

loosening the set screw and moving the pulley(s) until

they line up with each other. Tighten set screws.

5. Place V-belt over both pulleys.

6. Tension V-belt by moving motor away from the saw body

and tighten the motor mount nuts. (Do not over-tighten

motor mount bolts. Tighten just enough to tension belt.)

Belt is properly tensioned when finger pressure between

the two pulleys causes approximately 1/2” deflection.

Moto

Nut

Lockwasher

Washer

Bolt

Grommet

Washer

Washer M8

Bolt Hex Head

M8 x 1.25-35 Rubber Grommet (4)

ockwasher

V-Belt

Motor w/Switc

Nut Hex M8

Mounting Blade Hangers

1. From the loose parts bag find the following items.

4 Screw Pan Head M4 x 0.7-10

4Nut Hex M4 x 0.7

4 Lockwasher External M4

2 Blade Hangers

2. From the loose parts find the following item.

1 Pulley Cover

3. Attach the blade hangers on the pulley cover as

shown.

Mounting the Pulley Cover

1. From the loose parts bag find the following items.

3 Screw Pan Head M5 x 0.8-12 (approx. 1/2”)

6M5 Washers

3M5 Nuts

2. Place pulley cover over both pulleys and fasten to

stand using three pan head screws, six washers, and

three hex nuts, as shown.

Mounting the Switch Box

1. From the loose parts find the following hardware:

2 Screw Pan Head M5 x 0.8-12 (approx. 1/2”)

2 Lockwasher Ext. M5

2. Mount switch box assembly to frame as shown using

hardware listed.

Pulley Cover

Screw Pan Head

M4 x 0.7-10 (4) Nut Hex M4 (4

)

Blade Hanger

Nut Hex

Screw

Lockwasher

External M4

Pulley Cover

Screw

Washers

Nut

Screw

Lockwasher

Nut Hex M5

Washer Flat

M5 x 10 Dia.

crew Pan Head

M5 x 0.8-12

Screw Pan Head

M5 x 0.8-12 Lockwasher

External M5

Assembly (continued)

Mounting the Dust Chute

1. From the loose parts bag find the following items:

2 Screw Pan Head Lock M6 x 1

2. From the loose parts find the following items:

1 Dust Chute

3. Open lower blade guard cover and install dust chute.

Use fasteners supplied. Close lower blade guard

cover.

Mounting the Table Trunnion Support To

Saw Body

1. From the loose parts bag find the following items:

2 M8 x 35 Hex Head Bolts (approx. 1-3/8”)

2 M8 Lockwashers

1 M8 x 80 Hex Cap Bolt

(table stop bolt approx. 3-1/8” long)

1 M8 Nut (For Table Stop Bolt)

2. From the loose parts find the following items:

1 Table Trunnion Support (shown below)

3. Attach trunnion support to saw body with two hex head

bolts and two lockwashers as shown.

4. Thread nut (D) onto table stop bolt (C) and attach to

trunnion support.

Mounting Bevel Scale To Table

1. From the loose parts find the following items:

2 Screw Flat Head M5 x 0.8-15

2 Washer M5

2Nut Hex M5 x 0.8

1 Scale Bevel

2. Insert the screws through the table and bevel scale as

shown.

3. Install a washer and nut. Tighten

Dust Chute

Screw Pan Head

Lock M6 x 1

Screw Hex Head

M8 x 1.25-80

Lockwasher

Nut Hex M8

Bolt Hex Head

M8 x 1.25-35

Lockwasher

Nut Hex M8

Bolt Hex Head

M8 x 1.25-35

Screw Hex Head

M8 x 1.25-80

Screw Flat Hd.

M5 x 0.8-15 Washer M5 Nut Hex M5 x 0

Bevel Scale

Mounting the Table To Saw Body

1. From the loose parts find the following items:

1Table

2 Knobs

2. To mount table, remove table insert and table pin from

the table. Guide sawblade through slot in table and

place table screws into trunnions. Attach and lock with

lock knobs.

Installing Bevel Scale Indicator

1. From the loose parts find the following items:

1 Pointer

1 Screw Pan Head M5 x 0.8-6

2. Insert screw through the slot in the pointer and into the

trunnion support bracket. Tighten

WARNING: Unit is shipped with blade installed. Do

not plug in or operate unit unless the blade is adjusted

and aligned per section titled “Changing Blades”.

3. Replace table insert and table pin.

4. Transportation and handling may have caused some

fasteners to loosen. Before operating, check all

screws, bolts and nuts to make sure they are snug.

Operate machine only after reading the entire manual

including blade tracking, blade guide adjustments, and

safety rules.

Trunnio

Suppor

Bracke

Screw Pan Head

M5 x 0.8-6 Pointer

Getting to Know Your Band Saw

1. Warning Label

2. Blade Tension Knob - Clockwise rotation of the

knob will increase the tension on the blade. Counter-

clockwise rotation of the knob will decrease the ten-

sion on the blade.

3. Blade Tracking, Adjustment Knob - Turn knob to

adjust blade tracking.

4. Blade Guides - The guides are adjustable to provide

full support of the blade.

5. Back-up Bearings - These thrust bearings support

the back of the blade and are adjustable for the vari-

ous blade widths.

6. Blade Guard Support Adjustment Knobs - Loosen

this knob to vertically adjust the blade guard support

so that it just clears the workpiece to be cut. Always

adjust the guard/support before turning on the band

saw. Tighten the knob to lock the guard/support in the

proper location.

7. Tilting Table - Table tilts for angular cuts. Use the

table tilt scale under table to measure angular set-

tings.

8. Table Tilt Lock Knobs - Loosen knobs to move tilt

table to required angle. Retighten knobs to secure

table.

9. 90° Table Stops - Ensures table is perpendicular to

blade.

10. Upper Cover - Pull knob to expose upper wheel dur-

ing blade changes.

11. Lower Cover - Pull knob to gain access to lower

wheel, remove the blade or to clean out sawdust

build-up.

12. Sawdust Ejection Port - Your band saw is equipped

with a vacuum hookup. This feature will allow you to

attach any standard 2-1/2 inch diameter wet/dry vac-

uum hose into the hole provided for convenient saw-

dust removal.

WARNING: Sawdust can clog motor. Motor could

ignite sawdust. Even if saw is connected to vacuum,

blow out sawdust regularly from motor.

13. Lower blade guard. Safeguards user from acciden-

tal blade contact.

14. Motor.

15. Motor pulley cover.

16. Blade Hangers - Extra blades may be stored here.

17. Model nameplate.

4 Blade Guides

6 Blade Guard

7 Tilting

8 Table Tilt

9 Tilt Table

18 On-Off

10 Upper

11 Lower

12 Sawdust

13 Lower

1 Warning Label

Support

Adjustment Knob

15 Motor

Pulley Cover

3 Blade Tracking

2 Blade Tension

17 Mode

Knob

Adjustment Knob

Nameplat

4 Motor

Blade Guard

Table

Cover

Switch

Cover

Ejection Port

Lock Knobs

5 Back-Up

Bearings

Stops

16 Blade Hangers

18. On-Off Switch

WARNING: Before turning switch “ON”, make sure

the blade guards are correctly installed and operating

properly.

The On-Off switch has a locking feature. This feature is

intended to help prevent unauthorized and possible

hazardous use by children and others.

1. To turn band saw “On” insert key into switch.

NOTE: Key is made of yellow plastic, located in the

loose parts bag.

2. Insert finger under switch lever and Pull end of

switch out.

3. To turn band saw “Off” Push lever in.

WARNING: Never leave the band saw unattended

until it has come to a complete stop.

4. To lock switch in “Off” position hold switch in with

one hand and remove key with other hand.

WARNING: For your own safety, always lock the

switch “Off” when band saw is not in use, remove the

key and keep it in a safe place. In the event of a power

failure (all of your lights go out) turn switch off, remove

the key and store it away from the band saw. This will

prevent the machine from starting up again when the

power comes back on.

Alignments and Adjustments

Tilting the Table

WARNING: Unplug the machine from the power

source before making any repair or adjustment. Failure

to comply may cause serious injury.

1. Loosen two lock knobs.

2. Tilt table up to 45 degrees to the right or up to 10° to

the left.

3. Tighten two lock knobs.

NOTE: 90° table stop must be removed to tilt table 10° to

the left.

Adjusting 90° Table Stop

1. Disconnect machine from the power source.

2. Loosen lock knobs and tilt table left until it rests against

table stop.

3. Use a square placed on the table and against the

blade, to see if the table is 90 degrees to the blade.

4. If an adjustment is necessary, loosen lock knobs. Tilt

table to the right, and lock in place.

5. Loosen jam nut and turn table top left or right to raise

or lower the stop. Tighten jam nut to hold table stop in

place.

6. Unlock table, tilt back onto table rest and confirm table

is 90 degrees with the blade.

7. If necessary, adjust pointer to zero.

Changing Blades

WARNING: Blade teeth are sharp. Use care when

handling the sawblade.

1. Disconnect the machine from the power source.

2. Loosen blade tension by turning blade tension knob

counterclockwise until it stops.

3. Remove the table insert and the table pin.

4. Open upper and lower cover. Remove screws and

washers from guard blade rear. Then remove guard.

5. Insert screwdriver through table insert hole to loosen

pivot screw one turn for guard under the table. Rotate

guard out of the way.

6. Remove the blade from between upper and lower

blade guides. Remove blade from upper and lower

wheels. Turn blade so it will fit through slot in table.

Remove blade.

7. Guide new blade through table slot. Place blade in

upper and lower blade guides. NOTE: Make sure

blade teeth point down toward table.

8. Place blade in the middle of the upper and lower wheel.

9. Replace guard blade rear and tighten screws.

10. Rotate guard under table to a closed position and

tighten screw.

11. Replace table insert and table pin.

12. Tension and track blade before operating saw. Find

instructions for tensioning and tracking the blade

under “Adjusting Blade Tension” and “Adjusting Blade

Tracking”.

Blade Tension Knob

Table Insert

Table Pin

Lower

Rotating

Blade Guard

90° Table

Stop

Jam Nut

Adjusting Blade Tension

1. Disconnect machine from the power source.

2. Turn blade tension knob clockwise to tension blade. A

gauge on the upper wheel slide bracket indicates the

approximate tension according to the width of the

blade. Initially, set the blade tension gauge to corre-

spond with the blade width.

3. As you become familiar with the saw, you may find it

necessary to change the blade tension from the initial

setting. Changes in blade width and the type of mate-

rial being cut will have an effect on blade tension.

4. Keep in mind that too little or too much blade tension

can cause blade breakage.

Adjusting Blade Tracking

WARNING: Disconnect machine from the power

source. Never adjust blade tracking with the machine

running.

1. Blade must be properly tensioned before adjusting

blade tracking. Make sure blade guides and blade

bearings do not interfere with the blade.

2. Open upper cover. Rotate the wheel forward by hand

and observe the position of the blade on the wheel. It

should be in the center.

3. If adjustment is necessary, loosen wing nut, tighten

knob slightly to move blade toward rear of machine.

Slightly loosening the knob will cause the blade to

track toward the front of the machine.

4. Tighten nut after blade is tracking in the center of the

wheel.

Adjusting Upper Blade Guide Assembly

1. Disconnect machine from the power source.

2. Loosen lock knob and raise or lower upper blade guide

assembly to just above the material being cut.

3. Tighten lock knob. Make sure blade guide blocks are

still flat to the blade. If adjustment is necessary, loosen

lock knob and rotate assembly until guide blocks are

flat to the blade.

4. The upper blade guide is spring loaded. To adjust the

tension on the spring, remove knob, tighten or loosen

set screw until desired tension is reached, and replace

knob. (See page 20)

Blade

Tension

Gauge

Blade

Tension

Knob

Blade Tracking Knob

Lock Knob

Adjusting Upper Blade Guides and Blade

Support Bearing

WARNING: Blade guard has been removed for pic-

ture clarity. Never operate the band saw without all

guards in place and in working order. Failure to comply

may cause serious injury.

1. Disconnect machine from the power source.

2. Blade must already be tensioned and tracking properly.

3. Loosen thumb screws and move guide blocks as close to

the blade as possible without pinching it. The thickness of

a dollar bill on each side of blade is a good rule of thumb.

4. Tighten thumb screws.

5. Loosen thumb screw and turn knurled knob to move the

guide block bracket in or out until the front edge of the

guide blocks are just behind the “gullets” of the saw teeth.

6. Tighten thumb screw.

7. Loosen thumb screw and turn knurled knob to move

the support bearing in or out until the bearing is 1/64”

behind the blade.

8. Tighten thumb screw.

9. Blade support bearing should be adjusted so that the

back edge of the blade overlaps the front face of the

ball bearing approximately 1/8”. To change position of

the bearing, remove screw bearing, and back off

knurled knob completely to remove the bearing shaft.

Notice the bearing holder on the shaft is eccentric. Re-

install the bearing shaft, the bearing, and the screw.

Examine the overlap between the bearing face and the

blade. Change the position of the bearing shaft until

the overlap is approximately 1/8”.

Adjusting Lower Blade Guides and Blade

Support Bearing

1. Disconnect machine from the power source.

2. Blade must already be tensioned and tracking properly.

3. Loosen thumb screws and move guide blocks as close to

blade as possible without pinching it. The thickness of a

dollar bill on each side of blade is a good rule of thumb.

4. Tighten thumb screw.

5. Loosen thumb screw and move the guide block sup-

port in or out until the front edge of the guide blocks

are just behind the “gullets” of the saw teeth.

6. Tighten thumb screw.

7. Loosen thumb screw and move the support bearing in

or out until it is 1/64” behind the sawblade

8. Tighten thumb screw.

9. The blade support bearing should be adjusted so that

the back edge of the blade overlaps the front face of

the ball bearing approximately 1/8”. To change position

of the bearing, remove screw and bearing. Loosen

thumb screw and remove the bearing shaft. Notice the

bearing holder on the shaft is eccentric. Re-install the

bearing shaft, the bearing, and the screw. Examine the

overlap between the bearing face and the blade.

Change the position of the bearing shaft until the over-

lap is approximately 1/8”.

Step 3 Step 5

Step 7

Blade

Guides

Step 5

Step 7

Step 3

Support

Bearing

Shaft Blade

1/8”

Bearing

Step 9 (upper and lower)

Alignments and Adjustments (continued)

WARNING: Table has been removed for clarity

purposes. Never operate saw without all components in

place and in working order.

Safety Instructions for Basic Band Saw Operation

Before Each Use

Inspect your saw.

•To reduce the risk of injury from accidental starting,

turn the switch off, unplug the saw, and remove the

switch key before changing the setup, removing cov-

ers, guards or blade.

• Check for alignment of moving parts, binding of mov-

ing parts, breakage of parts, saw stability, and any

other conditions that may affect the way the saw

works.

• If any part is missing, bent or broken in any way, or any

electrical part does not work properly, turn the saw off

and unplug the saw.

• Replace damaged or missing parts before using the

saw again.

• Maintain tools with care. Keep the saw clean for best

and safest performance. Follow instructions for lubri-

cating.

• Remove adjusting keys and wrenches. Form a habit of

checking for and removing keys and adjusting

wrenches from table top before turning it on.

To Reduce The Risk Of Injury From Jams, Slips Or Thrown Pieces Or Broken Blades

Inspect your blade.

• Choose the right blade size, style and cutting speed for

the material and the type of cutting you plan to do.

• Make sure the blade teeth point downward, toward the

table.

• Make sure the blade guides and thrust bearings are

properly adjusted.

• Make sure the blade tension is properly adjusted.

• Make sure the bevel clamp is tight and no parts have

excessive play.

• To reduce the risk of accidental blade contact, mini-

mize blade breakage and provide maximum blade

support, always adjust the upper blade guide and

blade guard to just clear the workpiece.

Inspect your work area.

• Keep work area clean.

• Cluttered areas and benches invite accidents. Floor

must not be slippery from wax or sawdust.

• To reduce the risk of burns or other fire damage, never

use the saw near flammable liquids, vapors or gases.

Plan your work.

• Use the right tool. Don’t force tool or attachment to do

a job it was not designed to do.

• Use this band saw to cut only wood, wood like prod-

ucts and plastics.

WARNING: To reduce the risk of blade breakage,

personal injury, fire or other damage to the saw,

NEVER use this band saw to cut metals.

• Know your saw. Read and understand the operator’s

manual and labels affixed to the tool. Learn its applica-

tion and limitations as well as the specific potential

hazards peculiar to this tool.

• To reduce the risk of injury from accidental contact with

moving parts, don’t do layout, assembly, or set up work

on the saw while any parts are moving.

• Reduce the risk of accidental starting. Make sure switch

is “OFF” before plugging saw into a power outlet.

Inspect your workpiece.

Make sure there are no nails or foreign objects in the

part of the workpiece to be cut.

Use extra caution with large, very small or awkward

workpieces:

• Use extra supports (tables, saw horses, blocks, etc.)

for any workpieces large enough to tip when not held

down to the table top.

• NEVER use another person as a substitute for a table

extension, or as additional support for a workpiece that

is longer or wider than the basic saw table, or to help

feed, support or pull the workpiece.

• When cutting irregularly shaped workpieces, plan your

work so it will not slip and pinch the blade. A piece of

molding for example, must lie flat or be held by a fix-

ture of jig that will not let it twist, rock or slip while being

cut.

• Properly support round material such as dowel rods, or

tubing. They have a tendency to roll during a cut, caus-

ing the blade to “bite”. To reduce the risk of this, always

use a “V” block or clamp the work to the miter gage.

• Cut only one workpiece at a time.

• Clear everything except the workpiece and related

support devices off the table before turning the saw on.

Plan Ahead To Protect Your Eyes, Hands, Face and Ears

Dress for safety

• Any power saw can throw foreign objects into the

eyes. This can result in permanent eye damage.

Always wear safety goggles, not glasses, complying

with ANSI Z87.1 (or in Canada CSA Z94.3-99) shown

on package. Everyday eyeglasses have only impact

resistant lenses. They are not safety glasses. Safety

goggles are available at many local retail stores.

• For dusty operations, wear a dust mask along with

safety goggles.

• Do not wear loose clothing, gloves, neckties or jewelry

(rings, wrist watches). They can get caught and draw

you into moving parts.

• Wear nonslip footwear.

• Tie back long hair.

• Roll long sleeves above the elbow.

• Noise levels vary widely. To reduce the risk of possible

hearing damage, wear ear plugs or muffs when using

saw for hours at a time.

Plan the way you will hold the workpiece from start

to finish.

• Do not hand hold pieces so small that your fingers will

go under the blade guard. Use jigs or fixtures to hold

the work and keep your hands away from the blade.

• Secure work. Use clamps to hold work when practical.

It’s often safer than using your hand, and frees both

hands to operate the tool.

• Don’t overreach. Keep good footing and balance.

Whenever Saw Is Running

WARNING: Don't allow familiarity gained from fre-

quent use of your band saw to cause a careless mis-

take. Always remember that a careless fraction of a

second is enough to cause a severe injury.

• Before starting your cut, watch the saw while it runs. If

it makes an unfamiliar noise or vibrates a lot, stop

immediately. Turn the saw off. Unplug the saw. Do not

restart until finding and correcting the problem.

Keep Children Away.

• Keep all visitors a safe distance from the table saw.

• Make sure bystanders are clear of the table saw and

workpiece.

Don’t Force Tool.

• Let the blade reach full speed before cutting.

• It will do the job better and safer at its designed rate.

• Feed the workpiece into the saw only fast enough to let

the blade cut without bogging down or binding.

Before freeing jammed material.

• Turn switch “OFF”.

• Unplug the saw.

• Wait for all moving parts to stop.

• Remove switch key.

When backing up the workpiece, the blade may bind

in the kerf (cut). This is usually caused by sawdust

clogging up the kerf or because the blade comes out

of the guides. If this happens:

• Turn saw “OFF”.

• Wait for all moving parts to stop.

• Remove switch key.

• Unplug the saw.

• Remove band saw cover.

• Stick flat blade screwdriver or wedge into the kerf.

• Turn the upper wheel by hand while backing up the

workpiece.

Before removing loose pieces from the table, turn saw off

and wait for all moving parts to stop.

Before Leaving The Saw

• Turn the saw off.

• Wait for all moving parts to stop.

• Unplug the saw.

• Make workshop child-proof.

-Lock the shop.

-Disconnect master switches.

-Remove the yellow switch key. Store it away from

children and others not qualified to use the tool.

Basic Saw Operations

General Cutting

CAUTION: For your safety, comply with all the

safety instructions on pages 1-5 before using the band

saw.

A band saw is basically a “curve cutting” machine. It is

not capable of doing inside cutting.

It is also used for straight-line cutting operations such as

crosscutting, ripping, mitering, beveling, compound cut-

ting and resawing.

This machine is fitted with a 3/8" x 93-1/2 bandsaw blade.

NOTE: We recommend using non-metalic blade guide

(AC5007) when using 1/8” blade.

Operation Recommended Blade Width

(Inches)

Cross Cutting 1/4, 3/8, 1/2, 3/4

Ripping 3/4

Mitering 1/4, 3/8, 1/2, 3/4

Beveling 1/4, 3/8, 1/2, 3/4

Compound Cutting 1/4, 3/8, 1/2, 3/4

Circle Cutting See Chart Below

Resawing 3/4

Curve Cutting 1/8, 1/4

NOTE: Blade length is 93-1/2"

Circle Cutting

1. Adjust the upper guides to vertically just clear the

workpiece.

2. Use both hands while feeding the work into the blade.

Hold the workpiece firmly against the table. Use gentle

pressure, and do not force the work, but allow the

blade to cut.

3. The smallest diameter that can be cut out is deter-

mined by the width of the blade. For example, a 1/4-

inch wide blade will cut a minimum diameter of approx-

imately 1-1/2-inch (see chart).

1/8" 3/16" 1/4" 3/8" 1/2" 3/4"

Blade Selection Guide for Minimum Circle Cutting

Circle Dia.

Blade Size

1/2"D 1"D 1-1/2"D 2"D 4"D 7"D

Maintenance

WARNING: For your own safety, turn switch “Off”

and remove plug from power source outlet before

maintaining or lubricating your band saw.

Tires

Pitch and sawdust that build up on the tires should be

removed with a stiff brush or scrape off with a piece of

wood.

NOTE: To reduce the risk of damaging the tires do not

use a sharp knife or any kind of solvent.

When the tires become worn they should be replaced.

When replacing the tires, stretch them around the wheels

but do not glue them on.

Adjusting The Upper Blade Guide Travel

If the upper guide bar will not move up and down easily

or falls when the lock knob is loosened, the following

adjustment should be performed.

1. Remove the guide bar lock knob.

2. Using a 5mm hex “L” wrench, tighten or loosen the

screw which is located below the lock knob.

3. Move the guide bar up and down to check for smooth

movement while still holding its position when

released.

4. Make further adjustments to the screw as required to

get the guide bar to move smoothly and hold its posi-

tion when released.

5. Reinstall guide bar lock knob.

General Maintenance

Keep your band saw clean. Remove the sawdust from

the inside. Vacuum or blow out frequently.

Do not allow filth to build up on the table the guides or the

back-up bearings. Clean them with gum and pitch

remover.

NOTE: Do not immerse the back-up bearings in the gum

and pitch remover.

Put a thin coat of paste wax on the table so that the wood

slides easily while cutting.

Motor

Frequently blow or vacuum out any sawdust from the

motor. Follow lubrication instruction on the motor label.

CAUTION: To reduce the risk of eye injury from

blowing debris, wear safety goggles when blowing out

sawdust.

WARNING: To reduce the risk of electrocution or

fire, immediately replace a worn, cut or damaged

power cord.

Lubrication

All of the ball bearings are packed with grease at the fac-

tory. They require no further lubrication.

RIDGID Recommends the Following Accessories

WARNING: Use only accessories recommended for

this saw. Using other accessories may be dangerous.

Item SKU No.

Band Saw Fence ................................................AC5001

Riser Block..........................................................AC5005

Cool Blocks™ .....................................................AC5007

Miter Gauge ........................................................AC1021

Key Switch ..........................................................AC1000

Do not use any accessory unless you have received and

read complete instructions for its use.

Troubleshooting

Motor

NOTE: Motors used on wood-working tools are particularly susceptible to the accumulation of sawdust and wood chips

and should be blown out or “vacuumed” frequently to prevent interference with normal motor ventilation and proper

operation of the centrifugally-operated starting switch.

Trouble Probable Cause Remedy

Excessive noise 1. Motor 1. Have motor checked by qualified service tech-

nician. Repair service is available your nearest

Authorized Service Center store.

Motor fails to develop full

power. Note Low Voltage:

Power output of motor

decreases rapidly with

decrease in voltage at

motor terminals. For

example, a reduction of

10% in voltage causes a

reduction of 19% in maxi-

mum power output of

which the motor is capa-

ble, and a reduction of

20% in voltage causes a

reduction of 36% in maxi-

mum power output

1. Circuit overloaded with light,

appliances and other motors.

2. Undersize wires or circuit too

long.

3. General overloading of power

company facilities.

1. Do not use other appliances or motors on

same circuit when using the saw.

2. Increase wire sizes, or reduce length of wiring.

See “Motor specifications and Electrical

Requirements” section.

3. Request a voltage check from the power com-

pany.

Motor starts slowly or fails

to come up to full speed.

1. Low voltage.

2. Windings burned out or open.

3. Starting switch not operating.

1. Request voltage check from the power com-

pany. Check size of circuit wiring.

2. Have motor repair or replaced.

3. Blow out sawdust from motor. Have motor

repaired.

Motor overheats 1. Motor overloaded.

2. Improper cooling (air circula-

tion restricted through motor

due to sawdust accumulation).

1. Feed work slower into blade.

2. Clean out sawdust to provide normal air circu-

lation through motor. See “Maintenance” sec-

tion.

Starting switch in motor

will not operate.

1. Burned switch contacts (due to

extended hold-in periods

caused by low line voltage,

etc.)

2. Shorted capacitor.

3. Loose or broken connections.

1. Have switch replaced and request a voltage

check from the power company.

2. Have capacitor tested and replace if defective.

3. Have wiring checked and repaired.

Motor stalls (resulting in

blown fuses or tripped cir-

cuit breakers).

1. Starting switch not operating.

2. Voltage too low to permit motor

to reach operating speed.

3. Fuses or circuit breakers do

not have sufficient capacity.

1. Have switch replaced.

2. Request voltage check from the power com-

pany.

3. Install proper size fuses or circuit breakers.

Frequent opening of fuses

or circuit breakers.

1. Motor overloaded.

2. Fuses or circuit breakers do

not have sufficient capacity.

3. Starting switch not operating

(motor does not reach speed).

1. Feed work slower into blade.

2. Install proper size fuses or circuit breakers.

Check that wiring will handle load.

3. Have switch replaced. Blow out sawdust.

General

WARNING: For your own safety, turn switch “Off” and remove plug from power source outlet before trouble shoot-

ing your band saw.

Wiring Diagram

Trouble Probable Cause Remedy

Blade does not run in the

approximate center of the

upper wheel.

1. Not tracking properly. 1. Adjust tracking, see Assembly Section, “Adjusting

Blade Tracking” section.

Band Saw slows down when

cutting

1. Belt too loose.

2. Cutting too small a radius.

3. Dull blade.

4. Overloading motor.

1. Adjust belt tension, see “Assembly” section, “Mount-

ing the Motor”.

2. Stop feeding, and back up the material slightly, until

the band saw speeds up.

3. Replace blade.

4. Slow down, trying to cut too fast.

Blades breaking 1. Too much tension on

blade.

2. Kink in blade caused cut-

ting too small a radius or

turning the material too

fast when cutting.

1. Adjust tension. See “Getting to Know Your Band

Saw”.

2. Use correct cutting technique. See “Basic Saw Oper-

ation” section.

Blade dulls too quickly. 1. Blade guides set too close

to teeth.

2. Cutting incorrect material

1. Adjust upper and lower blades guides. See “Assem-

bly” section “Installing the blade”.

Band saw vibrates. 1. Too much tension on

motor belt

1. Adjust according to “Mounting the Motor” section.

White Black

Green

White

Green

Motor Junction Box Motor Junction Box

Black Wire

Nut

Wire

Nut

120V Wiring 240V Wiring

120V Power

Cord

120V Power

Cord

1234 14

Parts List For RIDGID 14-inch Band Saw

Model No. 14002

Figure 1

Repair Parts

123456

8910

11 12

20 21

22 23

28 30

72 63

7842

101

102

9495

9697

100

102

105

103

Repair Parts Parts List For RIDGID 14 Inch Band Saw

Model No. BS14002 Figure 1 - Drive Assembly Parts

Always Order By Part Number - Not By Key Number

* Standard hardware item. May be purchased locally.

† Stock Item - May be secured through the Hardware

Department of most Home Depot Stores.

Key

No. Part No. Description

823545

826533

823746

820722-10

823574

823744-3

823575-2

823601

823954

823573

820249-4

823596

820238-4

813307-3

823572

823745

823744-2

821750-1

823743

823742

813249-76

823580

823559

823579

823769

823565

823586

823768

813310-4

813164-6

816755-10

813314-8

823588

821388-2

826538

823750-1

823779

826532

826626

813313-5

823587

813163-12

813310-9

818470-5

826664

813164-6

817393-5

828863

817391-1

816782

817530

823741

821732-1

Frame Upper Arm

Knob

Screw Pan Hd. Lock M6 x 1-12

Bearing Ball

Sleeve Upper Spacing

Screw Thumb M6-16

Post Guide

Bracket Support Post

Screw Soc Set M8 x 1.25-40

Nut Micro-Adjust

Screw hex Hd. M6 x 1.0-16

Guard Blade Upper

* Washer M6

Screw Hex Hd. M6 x 1.0-10

Block Guide

Bracket Support Upper

Screw Thumb M6-12

* Screw Soc. Cup M10 x 1.5-10

Spring

Ball Steel

Pin Spring

Insert Table

Table

Pin table

Screw Hex Hd. M10 x 1.5-55

Clamp Trunnion Shoe

Trunnion

Screw Hex Washer hd. M6 x 1-12

* Screw Hex Hd. M8 x 1.25-80

* Nut Hex M8

Screw Pan Cross M5 x 0.8-9

* Lockwasher M5

Guard Blade Lower

* Screw Hex Hd. M6 x 1.0-20

Bracket Lower Support Post

Guard Lower Wheel Blade

Bracket Support Lower

Knob Locking

Pointer

Screw Pan Hd. M5 x 0.8-6

Bracket Trunnion Support

* Lockwasher M8

* Screw Hex Hd. M8 x 1.25-35

Screw Flat Hd. Cross M5 x 0.8-15

Scale Bevel

* Nut Hex M5 x 0.8

Belt V A40

Pulley

Screw Soc Set M6 x 1.0-10

Ring Retaining

Bearing Ball

Screw Hex Hd. M16 x 2.0-55

Key

No. Part No. Description

100

101

102

103

813512-1

813164-12

823756

823598

818470-3

823555

813313

819188

823584

823753

823554-1

828864

823762

823761

828864-1

823763

823595

823542

823753

823751

823583

817357

823558

826634-1

826536

823771

823552-1

816069

823760

823600

823597

820237-7

823758-9

824283

823570

826535

826534

826627

826630

823755

AC1000

826123

813313

826394

813314-8

823546

823563-1

823543-1

827589

SP6412

* Washer M16

* Nut M16

Stud

Hinge Lower

Screw Flat Hd. M5 x 0.8-10

Brush Wheel

Screw Pan Hd. M5 x 0.8-12

Key 5mm x 20mm

Shaft Lower Wheel

* Washer M8

Base

Wheel Lower

Bearing Ball

Ring Retaining

Wheel Upper

Nut Hex M12 x 1.25

Tire

†Blade 3/8 x 93-1/2

Screw Hex Hd. LH M8 x 1.25-25

Bolt M10 x 1.5-15 (Special)

Catch Door

Screw Pan Hd. M4 x 16-8

Chute Dust

Cover Lower Wheel

Knob Catch

Screw Pan Hd. Lock M6 x 1-8

Cover Upper Front

Screw Pan Hd. Ty “AB” #6 x 5/8

Washer

Guard Blade Rear

Hinge Upper

* Washer M5

Cover Upper Back

Shaft/Hinge Upper Wheel Asm

Nut Wing

Knob Lock

Knob Blade Adjusting

Spring Coil

Indicator

Nut Square

†Key, Switch

Switch Locking

* Screw Pan Hd. M5 x 0.8-12

Box Switch

* Lockwasher M5

Plate Switch Backing

Cord w/Plug

Cord Power

Stud Latch

Operator’s Manual

Parts List For RIDGID 14 Inch Band Saws

Model No. BS14002

Figure 2

22 23 24

Repair Parts

Parts List For RIDGID 14 Inch Band Saw

Model No. BS14002

Figure 2 - Base Components

Always order by Part Number - Not by Key Number

* Standard hardware item. May be purchased locally.

Key

No. Part No. Description

823592-1

826530

826632

824026-4

813314-5

813313

820237-1

823773-1

823590-1

823776

118615

803835-1

813164-6

813364-8

813303-7

Cover Pulley

Hanger Blade

* Screw Pan Hd M4 x 0.7-10

* Nut Hex M4 x 0.7

* Lockwasher 4mm

* Screw Pan Hd. M5 x 0.8-12

* Washer M5

Leg

Stiffener Long

Bolt Carriage M8 x 1.25-16

* Nut Hex 3/8-16

Foot Leveling

* Nut Hex M5

* Nut Hex M8

* Lockwasher M8

Key

No. Part No. Description

821063-2

823593-1

823589-1

828984

823747

828848

813310-9

819188

817391-1

828862

823576

823591-1

817357

813317-6

813317-8

* Washer M8

Plate Support

Stiffener Short

Stand Top

Grommet Rubber

Motor

* Screw Hex Hd. M8 x 1.25-35

Key 5mm x 20mm

Screw Set M6 x 1.0-10

Pulley Motor

Pad

Cover Pulley Inner

* Screw Pan Hd. M4 x 16-8

Wrench Hex “L” 3mm

Wrench Hex “L” 5mm

Notes

One World Technologies, Inc.

Hwy. 8

Pickens, SC 29671

QUESTIONS OR COMMENTS?

CALL 1-866-539-1710

www.ridgid.com

Please have your Model Number and Serial Number when calling.

RIDGID¨ HAND HELD AND STATIONARY POWER TOOL

LIMITED THREE YEAR WARRANTY AND 90-DAY

SATISFACTION GUARANTEE POLICY

This product is manufactured by One World Technologies, Inc.,

under a trademark license from Ridgid, Inc. All warranty communi-

cations should be directed to One World Technologies, Inc., attn:

RIDGID handheld and stationary power tool technical service at (toll

free) 1-866-539-1710.

90-DAY SATISFACTION GUARANTEE POLICY

During the first 90 days after the date of purchase, if you are dissatis-

fied with the performance of this RIDGID tool for any reason you may

return the tool to the dealer from which it was purchased for a full

refund or exchange. To receive a replacement tool you must present

proof of purchase and return all original equipment packaged with

the original product. The replacement tool will be covered by the lim-

ited warranty for the balance of the three year warranty period.

WHAT IS COVERED UNDER THE LIMITED THREE YEAR WAR-

RANTY

This warranty covers all defects in workmanship or materials in this

RIDGID tool for the three year period from the date of purchase. This

warranty is specific to this tool. Warranties for other RIDGID products

may vary.

HOW TO OBTAIN SERVICE

To obtain service for this RIDGID tool you must return it, freight pre-

paid, to an authorized RIDGID service center for hand held and sta-

tionary power tools. You may obtain the location of the authorized

service center nearest you by calling (toll free) 1-866-539-1710 or by

logging on to the RIDGID website at www.ridgid.com. When request-

ing warranty service, you must present the proof of purchase docu-

mentation, which includes a date of purchase. The authorized

service center will repair any faulty workmanship, and either repair or

replace any defective part, at our option at no charge to you.

WHAT IS NOT COVERED

This warranty applies only to the original purchaser at retail and may

not be transferred. This warranty only covers defects arising under

normal usage and does not cover any malfunction, failure or defect

resulting from misuse, abuse, neglect, alteration, modification or

repair by other than an authorized service center for RIDGID

branded hand held and stationary power tools. RIDGID, INC. AND

ONE WORLD TECHNOLOGIES, INC. MAKE NO WARRANTIES,

REPRESENTATIONS OR PROMISES AS TO THE QUALITY OR

PERFORMANCE OF ITS POWER TOOLS OTHER THAN THOSE

SPECIFICALLY STATED IN THIS WARRANTY.

ADDITIONAL LIMITATIONS

To the extent permitted by applicable law, all implied warranties,

including warranties of MERCHANTABILITY or FITNESS FOR A

PARTICULAR PURPOSE, are disclaimed. Any implied warranties,

including warranties of merchantability or fitness for a particular pur-

pose, that cannot be disclaimed under state law are limited to three

years from the date of purchase. One World Technologies, Inc. is not

responsible for direct, indirect, incidental or consequential damages.

Some states do not allow limitations on how long an implied warranty

lasts and/or do not allow the exclusion or limitation of incidental or

consequential damages, so the above limitations may not apply to

you. This warranty gives you specific legal rights, and you may also

have other rights which vary from state to state.

Stock No. BS1400 Model No. BS14002

Serial No. __________________ Model and serial numbers may

be found on a plate attached to the back side of the upper cover

of your saw. You should record serial number in a safe place for

future use.

Part No. SP6412 Form No. SP6412 Printed in China 8/03

Ridgid Bs1400 Users Manual

BS1400 to the manual ca5d4c19-4b0e-4ac7-b33e-7ade05e15d08

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