Ridgid Dp15501 Users Manual

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2015-02-04

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WARNING: To reduce the risk of injury, the user must read and understand the operator's manual before using this product.
Table of Contents
- Section Page
- Section Page
Safety Instructions For Drill Press
- When Installing Or Moving The Drill Press
Safety Instructions For Drill Press (continued)
- Before Each Use
- Use Only Accessories Designed For This Drill Press To Reduce The Risk of Serious Injury From Thrown Broken Parts Or Work Pieces
Safety Instructions For Drill Press (continued)
Item Description Qty.
dp1550_6490b15dpEhalf_ENG.pdf

SAVE THIS MANUAL FOR

FUTURE REFERENCE

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Part No. SP6490 Printed in China

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WARNING: To reduce the risk of

injury, the user must read and under-

stand the operator’s manual before

using this product.

Table of Contents

Section Page

Table of Contents .......................................... 2

Safety Instructions For Drill Press ................. 2

Safety Symbols .......................................... 2

Before Using The Drill Press ..................... 3

When Installing Or Moving The Drill Press .... 3

Before Each Use ........................................... 4

Use Only Accessories Designed For This Drill

Press To Reduce The Risk of Serious Injury

From Thrown Broken Parts Or Work Pieces . 4

Plan Ahead To Protect Your Eyes, Hands, Face

and Ears ........................................................ 6

Glossary of Terms ......................................... 7

Motor Specifications and Electrical

Requirements ........................................... 7

110-120 Volt, 60 Hz. Tool Information ........ 8

Motor Safety Protection .............................. 9

Unpacking and Checking Contents ............. 10

Tools Needed ........................................... 10

Unpacking ................................................. 10

List of Loose Parts .................................... 11

Loose Parts in Box and Bag ..................... 11

Location and Function of Controls ............... 12

Assembly ..................................................... 13

Assembly of Base/Column ........................ 13

Installing The Table .................................. 14

Installing the Storage Tray ........................ 14

Installing the Head .................................... 15

Pulley Alignment and Speed Adjustment .. 16

Tensioning Belt ......................................... 17

Installing Feed Handles ............................ 17

Installing the Drill Chuck ........................... 17

Installing Light Bulb ................................... 19

Section Page

Adjusting the Table Square To Head ........ 19

Bevel Scale ...............................................19

Converting From Right Hand Operation to Left

Hand Operation ...................................... 20

Quill Return Spring ................................... 22

Adjusting Belt Latch Guard ........................ 23

Getting To Know Your Drill Press ................ 24

Spindle Speed in R.P.M. ........................... 25

Drilling to a Specific Depth ........................ 27

Another Way - Depth Scale ...................... 27

Locking Chuck at Desired Depth .............. 28

Removing Chuck and Arbor ...................... 28

Safety Instructions for Basic Drill Press

Operation ................................................ 29

Plan Ahead To Protect Your Eyes, Hands, Face

and Ears ...................................................... 29

Use Only Accessories Designed For This Drill

Press To Reduce the Risk of Serious Injury

From Thrown Broken Parts Or Work Pieces 30

Basic Drill Press Operation ......................... 30

Installing Drills ........................................... 30

Positioning Table and Workpiece ............. 31

Tilting Table .............................................. 32

Hole Location ............................................ 32

Feeding ..................................................... 32

Maintenance ................................................ 33

Lubrication ................................................ 33

Wiring Diagram ............................................ 33

Troubleshooting ........................................... 33

Repair Parts ................................................ 35

Safety Instructions For Drill Press

Safety Symbols

DANGER: indicates an imminently

hazardous situation which, if not

avoided, will result in death or serious

injury.

WARNING: indicates a potentially

hazardous situation which, if not

avoided, could result in death or seri-

ous injury.

CAUTION: indicates a potentially

hazardous situation which, if not

avoided, may result in minor or mod-

erate injury. It may also be used to

alert against unsafe practices that

may cause property damage.

NOTE: Advises you of information or

instructions vital to the operation or

maintenance of the equipment.

Do not attempt to use the tool until you have read thoroughly and understand

completely the operator’s manual. Pay close attention to the safety rules, in-

cluding Dangers, Warnings, and Cautions. If you use this tool properly and

only for what it is intended, you will enjoy years of safe, reliable service.

WARNING:

Before Using The Drill Press

WARNING: Some dust created

by power sanding, sawing, grinding,

drilling, and other construction

activities contains chemicals known

(to the State of California) to cause

cancer, birth defects or other repro-

ductive harm. Some examples of

these chemicals are:

• Lead from lead-bases paints,

• Crystalline silica from bricks and

cement and other masonry prod-

ucts, and

• Arsenic and chromium from

chemically-treated lumber.

Your risk from these exposures var-

ies, depending on how often you do

this type of work. To reduce your

exposure to these chemicals: work

in a well ventilated area, and work

with approved safety equipment,

such as those dust masks that are

specially designed to filter out

microscopic particles.

WARNING: To reduce the risk

of mistakes that could cause seri-

ous, permanent injury, do not plug

the drill press in until the following

steps have been satisfactorily com-

pleted.

• Completely assemble and align drill

press (See “Assembly” section).

• Learn the use and function of the

ON-OFF switch. (See “Getting to

Know Your Drill Press” section).

• Review and understand all safety

instructions and operating proce-

dures in this manual.

• Review the maintenance methods

for this drill press (See “Mainte-

nance” section).

• Find and read all the warning labels

found on the drill press (shown

below).

When Installing Or Moving The Drill Press

Reduce the Risk of Dangerous

Environment.

• Use the drill press in a dry, indoor

place protected from rain.

• Keep work area well lighted.

• Use recommended accessories.

The use of improper accessories

may cause risk of injury to persons.

To reduce the risk of injury from

unexpected drill press movement.

If there is any tendency of the drill

press to tilt or move during any use,

bolt it to the floor. Make sure and

leave adequate room to fully open the

belt guard. If the workpiece is too

large to easily support with one hand,

provide an auxiliary support.

• To reduce the risk of injury from

electrical shock, make sure your fin-

gers do not touch the plug’s metal

prongs when plugging in or unplug-

ging the drill press.

Safety Instructions For Drill Press (continued)

•Never Stand On Tool. Serious

injury could occur if the tool tips or

you accidentally hit the cutting tool.

Do not store anything above or near

the tool where anyone might stand

on the tool to reach them.

Before Each Use

Inspect your drill press.

• To reduce the risk of injury from

accidental starting, turn the switch

off, unplug the drill press, and

remove the switch key before rais-

ing the guard, changing the cutting

tool, changing the setup, or adjust-

ing anything. Make sure switch is in

OFF position before plugging in.

• Check for alignment of moving

parts, binding of moving parts,

breakage of parts, drill press stabil-

ity, and any other conditions that

may affect the way the drill press

works.

• If any part is missing, bent or broken

in any way, or any electrical part

does not work properly, turn the drill

press off and unplug the drill press.

• Replace damaged or missing parts

before using the drill press again.

• Remove adjusting keys and

wrenches. Form a habit of checking

for and removing keys and adjusting

wrenches from table top before turn-

ing drill press on.

• Make sure all clamps and locks are

tight and no parts have excessive

play.

Use Only Accessories Designed For This Drill Press To Reduce

The Risk of Serious Injury From Thrown Broken Parts Or Work

Pieces

• When cutting large diameter holes:

- Clamp the workpiece firmly to the

table. Otherwise the cutting tool

may grab and spin it at high speed.

- Use only one piece, cup-type, hole

cutters.

-Do not use fly cutters or multi-part

hole cutters as they can come

apart or become unbalanced in

use.

- Keep speed below 1500 R.P.M.

• Drum sanders must never be oper-

ated on this drill press at a speed

greater than 1800 R.P.M.

• Do not install or use any drill that

exceeds 7” in length or extends 6”

below the chuck jaws. They can

suddenly bend outward or break.

• Do not use wire wheels, router bits,

shaper cutters, circle (fly) cutters or

rotary planers on this drill press.

Thrown Workpiece

• Thrown Workpiece is the grabbing

of the workpiece by the rotating

tool. The workpiece can be thrown

at a very high speed in the direc-

tion of rotation. This Can Cause

Serious Injury. To reduce the pos-

sibility of injury from thrown work:

- Clamp the workpiece firmly to the

table whenever possible.

- Buffing or sanding wheels or

drums should be contacted on the

side moving away from you, not

the side moving toward you.

- Use only recommended accesso-

ries and follow the instructions

supplied with the accessory.

This drill press has 12 speeds as

listed below:

300 RPM 1100 RPM

400 RPM 1600 RPM

450 RPM 1700 RPM

600 RPM 1900 RPM

650 RPM 2600 RPM

700 RPM 3100 RPM

See inside of guard for specific place-

ment of belt on pulleys.

Think Safety

WARNING: Do not allow famil-

iarity (gained from frequent use of

your drill press) to become com-

monplace. Always remember that a

careless fraction of a second is suf-

ficient to inflict severe injury.

Plan Your Work

• Don’t force the tool. It will do the job

better and safer at the rate for which

it was designed.

• Use the right tool. Don’t force tool or

attachment to do a job it was not

designed to do.

• If any part of your drill press is miss-

ing, malfunctioning, has been dam-

aged or broken...such as the motor

switch, or other operating control, a

safety device or the power cord, turn

the drill press off and unplug it until

the particular part is properly

repaired or replaced.

• Never place your fingers in a posi-

tion where they could contact the

drill or other cutting tool if the work-

piece should unexpectedly shift or

your hand should slip.

• Keep guards in place and in working

order.

• To reduce the risk of injury from

parts thrown by the spring, follow

instructions exactly as given and

shown in adjusting spring tension of

quill.

• To prevent the workpiece from being

torn from your hands, spinning of

the tool, shattering the tool or being

thrown, always properly support

your work so it won’t shift or bind on

the tool:

- Always position backup material

(use beneath the workpiece) to

contact the left side of the column.

- Whenever possible, position the

workpiece to contact the left side of

the column - If it is too short or the

table is tilted, clamp solidly to the

table. Use table slots or clamping

ledge around the outside edge of

the table.

- When using a drill press vise,

always fasten it to a table.

- Never do any work “Freehand”

(hand holding workpiece rather

than supporting it on the table),

except when polishing.

- Securely lock head to column,

table support to column and table

to table support before operating

drill press.

- Never move the head or table

while the tool is running.

- Before starting the operation, jog

the motor switch to make sure the

drill or other cutting tool does not

wobble or cause vibration.

- If a workpiece overhangs the table

such that it will fall or tip if not held,

clamp it to the table or provide aux-

iliary support.

- Use fixtures for unusual operations

to adequately hold, guide and posi-

tion workpiece.

Safety Instructions For Drill Press (continued)

- Use the spindle speed recom-

mended for the specific operation

and workpiece material - check the

inside of the belt guard for drilling

information; for accessories, refer

to the instructions provided with

the accessories.

• Never climb on the drill press table,

it could break or pull the entire drill

press down on you.

• Turn the motor switch off and put

away the switch key when leaving

the drill press.

• To reduce the risk of injury from

thrown work or tool contact, do not

perform layout, assembly or setup

work on the table while the cutting

tool is rotating.

• Don’t overreach. Keep proper foot-

ing and balance at all times.

• Maintain tools with care. Keep tools

sharp and clean for best and safest

performance. Follow instructions for

lubricating and changing accessories.

Plan Ahead To Protect Your Eyes, Hands, Face and Ears

Dress for safety

• Do not wear loose clothing, gloves,

neckties or jewelry (rings, wrist

watches). They can get caught and

draw you into moving parts.

• Wear nonslip footwear.

• Tie back long hair.

• Roll long sleeves above the elbow.

• Noise levels vary widely. To reduce

the risk of possible hearing damage,

wear ear plugs or muffs when using

drill press for hours at a time.

• Any power tool can throw foreign

objects into the eyes. This can result

in permanent eye damage. Always

wear safety goggles, not glasses

complying with ANSI Z87.1 (or in

Canada CSA Z94.3-99) shown on

package. Everyday eyeglasses

have only impact resistant lenses.

They are not safety glasses. Safety

goggles are available at many local

retail stores. Glasses or goggles not

in compliance with ANSI or CSA

could seriously hurt you when they

break.

• For dusty operations, wear a dust

mask along with safety goggles.

Reduce the Risk of Accidental

Starting.

• Make sure switch is “OFF” before

plugging drill press into a power out-

let.

WARNING: Don't allow familiar-

ity (gained from frequent use of

your drill press) to cause a careless

mistake. Always remember that a

careless fraction of a second is

enough to cause a severe injury.

Keep Children Away

• Keep all visitors a safe distance

from the drill press.

• Make sure bystanders are clear of

the drill press and workpiece.

Before Leaving The Drill Press

• Turn the drill press off.

• Wait for tool bit to stop spinning.

• Unplug the drill press.

• Make workshop child-proof. Lock

the shop. Disconnect master

switches. Remove the yellow switch

key. Store it away from children and

others not qualified to use the tool.

Glossary of Terms

Workpiece

The item on which the cutting operation is

being performed.

Drill Bit or Drill

The cutting tool used in the drill press to

make holes in a workpiece.

Backup Material

A piece of wood placed between the

workpiece and table...it prevents wood in

the workpiece from splintering when the

drill passes through the backside of the

workpice...also prevents drilling into the

table top.

Revolutions Per Minute (R.P.M.)

The number of turns completed by a spin-

ning object in one minute.

Spindle Speed

The R.P.M. of the spindle.

Backlash

The amount of handle movement or play

between adjacent moving parts.

Motor Specifications and Electrical Requirements

Power Supply and Motor Specifications

WARNING: To reduce the risk

of electrical hazards, fire hazards or

damage to the tool, use proper cir-

cuit protection. Your tool is wired at

the factory for operation using the

voltage shown. Connect tool to a

power line with the appropriate volt-

age and a 15-amp branch circuit.

Use a 15-amp time delay type fuse

or circuit breaker. To reduce the risk

of shock or fire, if power cord is

worn or cut, or damaged in any

way, have it replaced immediately.

The A-C motor used on this tool is a

totally enclosed fan cooled (TEFC), induc-

tion nonreversible type, having the follow-

ing specifications:

General Electrical Connections

DANGER: To reduce the risk of

electrocution:

1. Use only identical replacement

parts when servicing. Servicing

should be performed by a quali-

fied service technician.

2. Do not use in rain or where floor

is wet.

This tool is intended for indoor

residential use only.

WARNING: Do not permit fin-

gers to touch the terminals of plug

when installing or removing the

plug to or from the outlet.

Rated H.P 1/2

Voltage 110-120

Amperes 8.0

Hertz (Cycles) 60

Phase Single

RPM 1700

Rotation of Shaft Clockwise

MEANING

SYMBOL

Do not expose to rain or use in damp locations.

SAVE THESE INSTRUCTIONS

Motor Specifications and Electrical Requirements

(continued)

110-120 Volt, 60 Hz. Tool

Information

NOTE: The plug supplied on your tool

may not fit into the outlet you are planning

to use. Your local electrical code may

require slightly different power cord plug

connections. If these differences exist

refer to and make the proper adjustments

per your local code before your tool is

plugged in and turned on.

In the event of a malfunction or break-

down, grounding provides a path of least

resistance for electric current to reduce

the risk of electric shock. This tool is

equipped with an electric cord having an

equipment grounding conductor and a

grounding plug, as shown. The plug must

be plugged into a matching outlet that is

properly installed and grounded in accor-

dance with all local codes and ordi-

nances.

Do not modify the plug provided. If it will

not fit the outlet, have the proper outlet

installed by a qualified electrician.

Improper connection of the equipment

grounding conductor can result in a risk of

electric shock. The conductor with insula-

tion having an outer surface that is green

with or without yellow stripes is the equip-

ment grounding conductor. If repair or

replacement of the electric cord or plug is

necessary, do not connect the equipment-

grounding conductor to a live terminal.

If the grounding instructions are not com-

pletely understood, or if you are in doubt

as to whether the tool is properly

grounded check with a qualified electri-

cian or service personnel.

WARNING: If not properly

grounded, this tool can cause an

electrical shock, particularly when

used in damp locations, in proximity

to plumbing, or outdoors. If an elec-

trical shock occurs there is the

potential of a secondary hazard,

such as your hands to hit the cut-

ting tool.

Properly

Grounded

3-Prong Plug

Grounding

Prong

3-Prong Outlet

Motor Safety Protection

IMPORTANT: To avoid motor damage,

this motor should be blown out or vacu-

umed frequently to keep sawdust from

interfering with normal motor ventilation.

1. Connect this tool to a power source

with the appropriate voltage for your

model and a 15-amp branch circuit

with a 15-amp time delay fuse or circuit

breaker. Using the wrong size fuse can

damage the motor.

2. If the motor won’t start, turn the switch

off immediately and unplug the tool.

Check the quill to make sure it turns

freely. If the quill is free, try to start the

motor again. If the motor still does not

start, refer to the "Motor Troubleshooting

Chart."

3. Fuses may "blow" or circuit breakers

may trip frequently if:

a. Motor Is Overloaded - Overloading

can occur if you feed too rapidly or

make too many start/stops in a short

time.

b. Line voltages should not be more than

10% above or below the nameplate

voltage. For heavy loads, however, the

voltage at motor terminals must equal

the voltage specified for your model.

c. Improper or dull drill bit is used.

4. Most motor troubles may be traced to

loose or incorrect connections, overload,

low voltage (such as small size wire in

the supply circuit) or to overly long sup-

ply circuit wire. Always check the con-

nections, the load and the supply circuit

whenever motor doesn’t work well.

Check wire sizes and length with the

Wire Size Chart shown.

Wire Sizes

NOTE: Make sure the proper extension

cord is used and is in good condition.

The use of any extension cord will cause

some loss of power. To keep this to a min-

imum and to prevent overheating and

motor burnout, use the table at right to

determine the minimum wire size

(A.W.G.) extension cord.

Use only 3-wire extension cords which

have 3-prong grounding type plugs and 3-

pole receptacles which accept the tools

plug.

Extension Cord

Length Gauge

(A.W.G.)

0-25

25-50

Unpacking and Checking Contents

Tools Needed

Unpacking

WARNING: For your own safety,

never connect plug to power source

outlet until all assembly steps are

complete, and you have read and

understood the safety and operat-

ing instructions.

The Drill Press is shipped complete in one

box.

1. Separate all “loose parts” from packing

materials and check each item with

illustration and “Table of Loose Parts.”

WARNING: To reduce the risk of

injury, if any parts are missing, do

not attempt to assemble the drill

press, plug in the power cord, or

turn the switch on until the missing

parts are obtained and installed

correctly.

2. Remove the protective oil that is applied

to the table and column. Use any ordi-

nary household type grease and spot

remover.

WARNING: To reduce the risk of

fire or toxic reaction, never use gas-

oline, naptha or similar highly vola-

tile solvents to remove protective

oil.

3. Apply a coat of paste wax to the table

and column to prevent rust. Wipe all

parts thoroughly with a clean dry cloth.

NOTE: Make certain all items are

accounted for before discarding any pack-

ing material.

Combination Square Must be True

Draw Light

Line on Board

Along this Edge

Straight Edge of

Board 3/4" Thick

This Edge Must b

Perfectly Straight

Should be no Gap or Overlap when Squar

is Flipped Over in Dotted Position

edium Screwdriver

Adjustable Wrench

Phillips Screwdriver

Combination Square

Framing

Square

List of Loose Parts

Item Description Qty.

A Head Asm. .......................................1

B Table................................................. 1

C Column Support Assembly...............1

D Base ................................................. 1

E Bag Chuck ....................................... 1

F Bag of Loose Parts ..(Quantity varies)

G Operator’s Manual ........................... 1

Loose Parts

M5 Hex “L” Wrench (1)

M3 Hex “L” Wrench (1)

M10 x 1.5-40 Long

Hex Head Bolt (4)

M24 Hex Box Wrench (1)

M10 x 1.5-12 Long

Hex Socket Set Screw (2)

Crank

Support Lock

Feed Handle (3)

Chuck Key (1)

Chuck (1)

Key Switch (1)

(With Set Screw) (1)

Handle (1)

Location and Function of Controls

1. Belt Tension Handle...Turn handle

counterclockwise to apply tension to

belt, turn handle clockwise to release

belt tension.

2. Head Lock Set Screws...Locks the

head to the column. Always have

them locked in place while operating

the drill press.

3. Feed Handle...For moving the chuck

up or down. One or two of the han-

dles may be removed if necessary

whenever the workpiece is of such

unusual shape that it interferes with

the handles.

4. Table Crank...Turn clockwise to ele-

vate table. Support lock must be

released before operating crank.

5. Chuck...Holds drill bit or other rec-

ommended accessory to perform

desired operations.

6. Depth Scale...Allows operator to

adjust drill press to drill to a desired

depth.

7. Drill “On-Off” Switch...Has locking

feature to prevent unauthorized and

possible hazardous use by children

and others.

8. Light “On-Off” Switch...Turns the

light on and off.

9. Depth Scale Lock...Locks the depth

scale at selected depth.

10. Spring Cap...Provides means to

adjust quill spring tension.

11. Table Lock...Allows table to be

rotated in various positions and

locked.

12. Table Bevel Lock...Locks the table

in any position from 0°- 45°.

13. Bevel Scale...Shows degree table is

tilted for bevel operations. Scale is

mounted on side of arm.

14. Support Lock Handle...Tightening

locks table support to column. Always

have it locked in place while operat-

ing the drill press.

15. Chuck Key...Used to tighten drill in

the chuck and also to loosen the

chuck for drill removal.

16. Storage Tray...Conveniently holds

drill bits and other accessories.

17. Belt Tension Lock Handles...Tight-

ening handles locks motor bracket

support to maintain correct belt dis-

tance and tension.

Note and follow the safety warnings

and instructions that appear on the

panel on the right side of the head.

Assembly

WARNING: To reduce the risk of

injury from unexpected starting or

electrical shock, never connect plug

to outlet until all assembly steps are

completed and you read and under-

stand all instructions.

Assembly of Base/Column

1. Locate four (4) 10mm dia. x 40mm long

bolts among loose parts bag.

2. Position base on floor. Remove protec-

tive covering and discard.

3. Remove protective sleeve from column

tube and discard. Place column assem-

bly on base, and align holes in column

support with holes in base.

4. Install a bolt in each hole through col-

umn support and base and tighten with

adjustable wrench.

5. Locate table crank and support lock from

loose parts.

6. Install support lock from left side into

table support and tighten by hand.

7. Install table crank assembly and tighten

set screw with a 3mm hex “L” wrench.

Do not overtighten. Set screw should be

tightened against the flat section of the

shaft.

NOTE: To minimize crank backlash,

tighten support lock, rotate elevation

worm shaft clockwise, then assemble

crank tight against table support and

tighten set screw.

8. Check column collar for proper adjust-

ment. Collar should not be angled on the

column and it should be positioned so

rack will slide freely in collar when table

is rotated 360° around column tube. If

readjusted, only tighten set screw

enough to keep collar in place.

NOTE: To reduce the risk of column or

collar damage, do not overtighten set

screw.

Base

10mm Dia. x 40mm

Hex Head Bolt (4)

Column

Support

Column

upport

Lock

Table

Support

Table

Support Elevation

Worm Sha

Handle

Table

Crank

Column

Collar

Rack

Column

Do Not

Overtighte

Set Screw

Assembly (continued)

Installing The Table

1. Loosen support lock and raise table

support by turning table crank clock-

wise until support is at a working

height level. Tighten support lock.

2. Remove protective covering from table

and discard. Loosen table lock, place

table in table support and tighten table

lock (located under table) by hand.

NOTE: If table won’t fit into table support

easily, pry open table support with a flat

blade screwdriver.

Installing the Storage Tray

1. Locate the two piece storage tray, (2)

two 5mm dia. x 60 mm long screw, and

(2) two 5 mm hex nuts.

2. Attach to the column as shown. Make

sure the storage tray is located above

the column collar. Be careful not to over-

tighten the nuts.

Rack

Table

Cran

Column

Table

Support

Lock

Table

Support

Table

Lock

Support

Lock

Pan Head Screw

5mm x 60mm

(Not Actual Size) Hex Nu

5 mm

Storage Tray

Column

Collar

Installing the Head

CAUTION: The head assembly

weighs about 80 pounds. To reduce

the risk of back injury get help to lift

the head.

1. Locate (2) two 10mm dia. x 12mm long

set screws in loose parts bag.

2. Remove protective bag from head

assembly and discard. Carefully lift head

above column tube and slide it onto col-

umn making sure head slides down over

column as far as possible. Align head

with table and base.

3. Install a set screw in each hole (as indi-

cated) on the right side of the head, and

using a 5mm hex “L” wrench, tighten the

two head lock set screws.

10mm Dia. x 12mm

Set Screw

Head

Column

Head Lock

Set Screws

Head

Assembly (continued)

Pulley Alignment and Speed

Adjustment

Checking Pulley(s) Alignment

WARNING: To reduce the risk of

injury due to accidental starting

always turn drill press off and

remove switch key before making

belt adjustments.

Pulley alignment is set at the factory and

should not require further adjustment. If

the pulleys or motor are removed for ser-

vice, follow the pulley alignment instruc-

tions below.

1. Place the idler pulley from loose parts

bag into the head as shown. Place

belts from loose parts bag on pulleys

following speed adjustment instruc-

tions below.

2. Place a straightedge such as a piece of

wood, metal, or framing square across

the top of pulleys.

3. The top of all three pulleys should touch

the straightedge.

Straightedge

Belt

Tension

Lock

Handle

Motor

Mount

Nuts Mot

Lower

Belt

Guard

4. If not:

• Loosen the motor mount nuts.

• Move the motor until the pulleys are

in line.

• Retighten the motor mount nuts.

NOTE: To avoid rattles or other noise,

motor frame must not touch lower belt

guard.

Speed Adjustment

1. Release belt tension lock handles

located on each side of drill press head

by turning them counterclockwise.

2. Loosen belt tension by turning belt ten-

sion handle clockwise.

3. Use speed chart inside belt guard to

choose speed for drilling operation.

Install belts in correct position for desired

speed. The longer of the two belts is

always positioned between the spin-

dle pulley and idler pulley.

IMPORTANT: Visually check to make sure

the four ribs on the belt are placed into the

four pulley grooves.

Belt

Tensio

Handl

Idler

Spindle

Pulley Pulley

Properly aligned belt should not

touch the stepped surface on

the pulley

Tensioning Belt

1. Apply tension to belt by turning belt

tension handle counterclockwise until

belt deflects approximately 1/2 inch by

thumb pressure at its center.

2. Tighten belt tension lock handles.

NOTE: Over tensioning belt may cause

motor not to start or damage bearings.

3. If belt slips while drilling, readjust belt

tension. Also make sure the ribs in the

belt are aligned with grooves in the pul-

ley.

Installing Feed Handles

1. Locate three (3) feed handles among

loose parts.

2. Screw the feed handles into the

threaded holes in the hub and tighten.

3. Tighten feed handles using the open

end of the M24 hex box wrench included

with drill press.

Installing the Drill Chuck

1. Clean the tapered surfaces on the

chuck and spindle with a clean cloth.

Make sure there are no foreign parti-

cles sticking to these surfaces. The

slightest piece of dirt on these surfaces

will prevent the arbor from seating

properly. This will cause the drill to

“wobble”.

2. Slide chuck into spindle of drill press.

3. Push up on chuck assembly as you

rotate it.

Belt Tension

Lock Handl

Belt

Tensio

Handl

Feed

Handle

Tighten Usin

M24 Wrench

Hub

Quill

Spindle

Tapered

Arbor

Surfac

Chuc

Chuck Body

Sleev

Surface

Tapere

Assembly (continued)

4. Unlock support lock and raise table so

its about two (2) inches below tip of

chuck.

5. Turn chuck sleeve clockwise and open

jaws in chuck completely.

6. Place a piece of wood on table. Turn

feed handles counterclockwise and

force chuck against table until chuck is

secure.

Support

Lock

Chuck

Sleeve

Feed

Handle

Wood

Installing Light Bulb

WARNING: To reduce the risk of

electrical shock, unplug the tool before

installing light bulb.

1. Remove the amber colored lens cover

by removing the two Phillips screws.

2. Install a light bulb (not larger than 60

watt) into the socket inside the head.

3. Replace the lens cover.

Adjusting the Table Square To

Head

NOTE: The combination square must be

“true”. See “Unpacking and Checking

Contents” section for method.

1. Insert precision round steel rod or

straight drill bit approximately 3” long

into chuck and tighten.

2. With table raised to working height and

locked on column, place combination

square flat on table beside rod or bit.

3. If an adjustment is necessary, loosen the

set screw under bevel lock with 3mm “L”

wrench, then loosen the table bevel lock

bolt with the 24mm hex box wrench

(included). (This adjustment is located

under the table).

4. Align the table square to the rotor bit by

rotating table until the square and rod or

bit are in line.

5. Retighten table bevel lock.

6. Retighten set screw.

Bevel Scale

NOTE: The bevel scale has been

included to provide a quick method for

beveling the table to approximate angles.

If precise accuracy is necessary, a

square, or other precision measuring tool

should be used to position the table.

1. To use the bevel scale do the following.

a. Loosen set screw and table bevel

lock (see step 3 above).

b. Move table so desired angle on bevel

scale is straight across from zero line

on pointer.

c. Retighten table bevel lock and set screw.

Remove Screws

Set

Screw Table Bevel

Lock

Table

Pointer Scale

Table

Assembly (continued)

Converting From Right Hand

Operation to Left Hand Operation

The drill press is shipped from the factory

with feed handles set-up for right hand

operation. However, if desired, the drill

press feed handles can be converted to

left hand operation.

WARNING: For your own safety

turn switch “OFF” and remove plug

from power source outlet before

making any adjustments.

1. To help keep the drill chuck from falling

on to the floor, place a piece of scrap

wood on top of the table and raise the

table until it engages the chuck.

CAUTION: Releasing the spring

assembly without proper support of

the chuck will allow the quill assem-

bly to drop on top of the drill press

table.

2. Firmly hold spring housing against head

so it remains engaged with the 4mm

cap screw. Remove both M12 nuts and

M12 washer from the feed handle

assembly shaft.

3. Use both hands to firmly grasp the

spring assembly. Pull the spring

assembly slightly away from the drill

press, disengaging the spring housing

from the cap screw. While firmly hold-

ing the housing, allow the spring

assembly to unwind clockwise until

the spring tension is relieved.

CAUTION: To prevent injury, be

careful not to allow the spring

assembly to rapidly unwind.

4. Remove the spring assembly.

5. Slide the feed handle assembly out

from the right side of the head.

6. Remove the bushing located on the

left of the head assembly as shown. It

may be necessary to tap this bushing

out from the right side. Reinstall this

bushing on the right side of the drill

press.

M12

Nuts

4mm Ca

Screw

Remove 4mm

Cap Screws

Remove

Bushing

7. Remove the 4mm socket head cap

screw from the left side of the drill

press and install in the same position

on the right side of the drill press.

Tighten screw.

8. Remove the 6mm stop pin screw from

the right side of the drill press and

install in the left side of the drill press

as shown. Tighten stop pin screw.

9. Install the feed handle assembly and

depth stop ring on the left side of the

drill press. With the chuck at its high-

est possible position, turn the depth

scale clockwise until it stops and

tighten the depth scale lock. This will

prevent the quill from dropping while

installing the spring.

10. Install the spring assembly on the right

side of the drill press, making sure the

two housing screw heads face out-

wards. The center tab of the spring

must go in the slot on the feed handle

assembly.

If necessary, use a screwdriver to align

and keep spring centered during installa-

tion.

11. Replace M12 washer and screw the

outer and inner nuts back on the feed

handle assembly. Hold the spring

assembly in place and loosely assem-

ble both nuts. See following page for

quill return spring adjustment.

12. Remove the depth scale and reposi-

tion so numbers are legible as shown.

13. Remove the depth scale indicator

from the right side of the drill press

and reinstall on the left side of the drill

press.

14. Remove the scrap wood from the

table top.

Install 6mm

Stop Scre

Right side housing screws

face outward as shown

Install Feed Handl

Assembly

Remove Depth Scale

and Reposition

Install Dept

Scale

Indicator

Assembly (continued)

WARNING: For your own safety

turn switch “OFF” and remove plug

from power source outlet before

making any adjustments. To reduce

the risk of injury from thrown parts

due to spring release, follow

instructions carefully and wear eye

goggles.

Quill Return Spring

NOTE: The return spring tension is set at

the factory and should not require further

adjustment.

If you switched your drill press from right

hand operation to left hand operation, fol-

low the procedure below to adjust spring

tension.

1. With the chuck at its highest possible

position, turn the depth scale clockwise

until it stops and tighten the depth

scale lock. This will prevent the quill

from dropping while tensioning the

spring.

NOTE: For right hand operation (feed

handle on right side) turn the depth scale

counterclockwise until it stops and

tighten the depth scale lock.

2. Check to make sure spring housing is

mounted correctly. When spring hous-

ing is placed on the right side (feed

handles mounted on left side), the

housing screws face out as shown.

When spring housing is placed on the

left side (feed handles mounted on

right side), the housing screws face

toward the head as shown.

3. Lower table for additional clearance.

4. Firmly hold the spring assembly

against the head keeping it engaged

with the 4mm cap screw while loosen-

ing and removing the outer nut only.

5. Loosen inner nut (approximately 1/4

inch) and disengage spring housing

from the 4mm cap screw. Using both

hands turn spring clockwise to the

next notch and engage with the 4mm

cap screw.

Notch

Nut (Outer)

Nut (Inner)

Spring

Cap

4 mm Cap

Screw

NOTE: For right hand operation (feed

handle on right side) turn spring counter-

clockwise to the next notch and engage

with the 4mm cap screw.

6. Finger tighten inner nut against spring

housing. Do not overtighten as this will

restrict quill movement.

7. Loosen depth scale lock and check

quill return by rotating feed handles,

lowering quill.

8. Proper tension is achieved when quill

returns gently to full up position when

released from 3/4” depth.

9. If there is not enough tension on

spring, repeat steps 5-8 moving only

one notch each time and checking

tension after each repetition.

10. After adjusting spring, replace outer

nut and tighten to inner nut. But do not

overtighten against inner nut.

11. Check quill movement to make sure it

is smooth and unrestricted. If move-

ment is too tight, loosen outer nut and

slightly loosen inner nut until unre-

stricted. Retighten outer nut.

Adjusting Belt Latch Guard

The button latch is adjusted at the factory

to be self latching when the pulley guard

lid is closed. If adjustment is needed,

loosen the two screws securing the latch

to the lid and move latch back until the lid

closes without depressing the button. The

button can also be adjusted up and down

to assure lid closes tight by loosening the

two screws in back of the latch button,

and moving the button up or down as

needed.

Nut (Outer) Nut (Inner)

Left side housing screws

face towards head as shown

Right side housing screws

face outward as shown

Latch Adjusting Screws

Getting To Know Your Drill Press

Feed Spring

Adjustment

Feed Spring

18 Spring

Cap

Light “On-Off”

Switch

23 Table

28 Drill “On-Off”

Switch

26 Chuck

Key

16 Depth Scale

Indicator 15 Depth

14 Table

10 Rack

9 Table Cran

8 Table Support

7 Column

6 Feed Handl

5 Head Lock

4 Belt Tensio

Handle

3 Belt Tensio

Lock Handle

12 Column

Support

24 Bevel

13 Column

25 Support

Lock 2 Belt Guard

11 Base

Scale

Depth Scale

Lock

1 Drill Speed Table

(Inside Belt Guard)

19 Belt Guard

20 Chuck

Lock

27 Storage

Tray

22 Table Bevel

Lock

(Under Table)

21 Arm

Scale

Collar

19 Belt Guard Latch

Latch

Spindle Speed in R.P.M.

1. Drill Speed Table...Drill Speed can be

changed by placing the belt in any one

of the stepped pulleys. The spindle

speed chart, as shown above, lists

belt positions for the various spindle

speeds.

2. Belt Guard...Covers pulleys and belt

during operation of drill press.

3. Belt Tension Lock Handle...Tighten-

ing handle locks motor bracket sup-

port to maintain correct belt distance

and tension.

4. Belt Tension Handle...Turn handle

counterclockwise to apply tension to

belt, turn handle clockwise to release

belt tension. Refer to section “Assem-

bly-Installing and Tensioning Belt”.

5. Head Lock Set Screws...Lock the

head to the column. Always have

them locked in place while operating

the drill press.

6. Feed Handle...For moving the chuck up

or down. One or two of the handles may

be removed if necessary whenever the

workpiece is of such unusual shape that

it interferes with the handles.

7. Column Collar... Holds the rack to the

column. Rack remains movable in col-

lar to permit table support movements.

8. Table Support...Travels up and down

on column. Supports arm and crank.

9. Table Crank...Turn clockwise to ele-

vate table. Support lock must be

released before operating crank.

10. Rack...Combines with gear mecha-

nism to provide easy elevation of table

by hand operated table crank.

11. Base...Supports drill press. For addi-

tional stability, holes are provided in

base to bolt drill press to floor. (See

“Additional Safety Instructions for Drill

Presses”.

12. Column Support...Supports column,

guides rack, and provides mounting

holes for column to base.

13. Column...Connects head, table and

base on a one-piece tube for easy

alignment and movement.

14. Table...Provides working surface to

support workpiece.

15. Depth Scale...Shows depth of hole

being drilled in inches and millimeters.

16. Depth Scale Indicator...Indicates

drilling depth selected on depth scale.

17. Depth Scale Lock...Locks the depth

scale to selected depth.

18. Spring Asm....Provides means to

adjust quill spring tension.

19. Belt Guard Latch...Press button to

raise belt guard.

20. Chuck...Holds drill bit or other recom-

mended accessory to perform desired

operations.

21. Arm...Extends beyond table support

for mounting aligning the table.

22. Table Bevel Lock...Locks the table in

any position from 0°- 45°.

23. Table Lock...Table can be rotated in

various positions and locked.

24. Bevel Scale...Shows degree table is

tilted for bevel operations. Scale is

mounted on table support, if it is to be

used for quick reference where accu-

racy is not critical.

Getting To Know Your Drill Press (continued)

25. Support Lock...Tightening locks table

support to column. Always have it

locked in place while operating the

drill press.

26. Chuck Key...It is a self ejecting chuck

key which will “pop” out of the chuck

when you let go of it. This action is

designed to help prevent throwing of

the chuck key from the chuck when

power is turned “ON”. Do not use any

other key as a substitute, order a new

one if damaged or lost.

27. Storage Tray...Conveniently holds

drill bits and other accessories.

28.On-Off Switch...Has locking feature.

This feature is intended to prevent

unauthorized and possible hazardous

use by children and others.

Insert key into switch.

NOTE: Key is made of yellow plastic.

To turn drill ON, insert finger under switch

lever and pull.

To turn drill OFF, push lever in.

NOTE: In an emergency: If the drill bit

binds, stalls, stops or tends to tear the

workpiece loose, you can quickly turn the

drill off by hitting the switch with the palm

of your hand.

Key

To lock switch in OFF position, hold

switch IN with one hand and remove key

with other hand.

WARNING: For your own safety,

always push the switch “OFF” when

drill press is not in use, remove key

and keep it in a safe place, also, in

the event of a power failure (all of

your lights go out) or blown fuse or

tripped circuit breaker, turn switch

off, lock it and remove the key. This

will prevent the drill press from

starting up again when the power

comes back on.

Drilling to a Specific Depth

To drill a blind hole (not all the way

through) to a given depth, proceed as fol-

lows.

1. Mark the depth of the hole on the work-

piece.

2. Loosen the depth scale lock.

3. With the switch OFF, bring the drill bit

down until the tip of lips of the bit are

even with the mark.

4. Turn the depth scale counterclockwise

until it stops moving.

5. Tighten the depth scale lock.

6. The drill bit will stop at this depth until the

depth scale is readjusted.

Another Way - Depth Scale

1. With the power off, loosen the depth

scale lock.

2. Place workpiece on table. Adjust table

until the tip of the drill bit is just a little

above the top of the workpiece, turn the

depth scale counterclockwise to zero.

3. Turn the depth scale clockwise until the

depth scale indicator points to the

desired drilling depth on the depth scale.

4. Tighten the depth scale lock.

5. The chuck or drill will now be stopped

after traveling downward the distance

selected on the depth scale.

1/4" Mark

Getting To Know Your Drill Press (continued)

Locking Chuck at Desired Depth

1. With the switch off, loosen the depth

scale lock.

2. Turn the feed handles until the chuck is

at the desired depth. Hold feed handles

at this position.

3. Turn the depth scale clockwise until it

stops.

4. Tighten the depth scale lock.

5. The chuck will now be held at this depth

when the feed handles are released.

Removing Chuck and Arbor

1. Open jaws of chuck as wide as they will

go by turning chuck sleeve.

2. Using a downwards motion carefully tap

on the chuck with a mallet while slowly

turning the chuck with your other hand.

Make sure and hold onto the chuck to

prevent it from dropping when it is

released from the spindle nose. Insert

drift key into key holes.

NOTE: If chuck is difficult to remove,

place dowel rod on top surface of chuck

and tap dowel with hammer.

Depth

Scale Lock

Depth

Adjust to

esired Depth

Scale

Drift Ke

Chuck

Chuck Body

Chuck

Sleeve

Chuck

Sleeve

Safety Instructions for Basic Drill Press Operation

Read the following instructions for

operating your drill press to get the

best results and to minimize the likeli-

hood of personal injury.

WARNING: For your own safety,

always observe the safety precau-

tions here and on pages 2 thru 6.

Plan Ahead To Protect Your Eyes, Hands, Face and Ears

Dress for safety

• Do not wear loose clothing, gloves,

neckties or jewelry (rings, wrist

watches). They can get caught and

draw you into moving parts.

• Wear nonslip footwear.

• Tie back long hair.

• Roll long sleeves above the elbow.

• Noise levels vary widely. To reduce

the risk of possible hearing damage,

wear ear plugs or muffs when using

drill press for hours at a time.

Plan Your Work

• Don’t force the tool. It will do the job

better and safer at the rate for which

it was designed.

• Use the right tool. Don’t force tool or

attachment to do a job it was not

designed to do.

• If any part of your drill press is miss-

ing, malfunctioning, has been dam-

aged or broken...such as the motor

switch, or other operating control, a

guard, safety device or the power

cord, turn the drill press off and

unplug it until the particular part is

properly repaired or replaced.

• Never place your fingers in a posi-

tion where they could contact the

drill or other cutting tool if the work-

piece should unexpectedly shift or

your hand should slip.

• To reduce the risk of injury from

parts thrown by the spring, follow

instructions exactly as given and

shown in adjusting spring tension

of quill.

• To prevent the workpiece from being

torn from your hands, spinning of

the tool, shattering the tool or being

thrown, always properly support

your work so it won’t shift or bind on

the tool:

- Always position backup material

(use beneath the workpiece) to

contact the left side of the column.

- Whenever possible, position the

workpiece to contact the left side of

the column - If it is too short or the

table is tilted, clamp solidly to the

table. Use table slots or clamping

ledge around the outside edge of

the table.

- When using a drill press vise,

always fasten it to a table.

- Never do any work “Freehand”

(hand holding workpiece rather

than supporting it on the table),

except when polishing.

- Securely lock head to column,

table support to column and table

to table support before operating

drill press.

- Never move the head or table

while the tool is running.

- Before starting the operation, jog

the motor switch to make sure the

drill or other cutting tool does not

wobble or cause vibration.

- If a workpiece overhangs the table

such that it will fall or tip if not held,

clamp it to the table or provide aux-

iliary support.

- Use fixtures for unusual operations

to adequately hold, guide and posi-

tion workpiece.

Getting To Know Your Drill Press (continued)

- Use the spindle speed recom-

mended for the specific operation

and workpiece material - check the

inside of the belt guard for drilling

information; for accessories, refer

to the instructions provided with

the accessories.

• Never climb on the drill press table,

it could break or pull the entire drill

press down on you.

• Turn the motor switch off and put

away the switch key when leaving

the drill press.

• To reduce the risk of injury from

thrown work or tool contact, do not

perform layout, assembly or setup

work on the table while the cutting

tool is rotating.

• Don’t overreach. Keep proper foot-

ing and balance at all times.

• Maintain tools with care. Keep tools

sharp and clean for best and safest

performance. Follow instructions for

lubricating and changing accesso-

ries.

Use Only Accessories Designed For This Drill Press To Reduce

the Risk of Serious Injury From Thrown Broken Parts Or Work

Pieces

• When cutting large diameter holes:

- Clamp the workpiece firmly to the

table. Otherwise the cutting may

grab and spin it at high speed.

- Use only one piece, cup-type, hole

cutters.

-Do not use fly cutters or multi-part

hole cutters as they can come

apart or become unbalanced in

use.

- Keep speed below 1500 R.P.M.

• Drum sanders must never be oper-

ated on this drill press at a speed

greater than 1800 R.P.M.

• Do not install or use any drill that

exceeds 7” in length or extends 6”

below the chuck jaws. They can

suddenly bend outward or break.

• Do not use wire wheels, router bits,

shaper cutters, circle (fly) cutters or

rotary planers on this drill press.

Basic Drill Press Operation

Installing Drills

Insert drill into chuck far enough to obtain

maximum gripping of the chuck jaws. The

jaws are approximately 1" long. When

using a small drill do not insert it so far

that the jaws touch the flutes (spiral

grooves) of the drill. Make sure that the

drill is centered in the chuck before tight-

ening the chuck with the key.

Tighten the drill sufficiently, so that is does

not slip while drilling.

Turn the chuck key clockwise to tighten,

counterclockwise to loosen.

Chuck Ke

Chuck

Jaws

Positioning Table and Workpiece

Lock the table to the column in a position

so that the tip of the drill is just a little

above the top of the workpiece.

Always place a piece of backup material

(wood, plywood, etc.) on the table under-

neath the workpiece. This will prevent

“splintering” or making a heavy burr on

the underside on the workpiece as the

drill breaks through. To keep the backup

material from spinning out of control, it

must contact the left side of the column,

as illustrated.

WARNING: To prevent the work-

piece or the backup material from

being torn from your hand while

drilling, position them against the

left side of the column. If the work-

piece or the backup material are not

long enough to reach the column,

clamp them to the table. Failure to

do this could result in personal

injury.

For small pieces that cannot be clamped

to the table, use a drill press vise (not

included).

WARNING: The vise must be

clamped or bolted to the table to

reduce the risk of injury from spin-

ning work and vise or tool break-

age.

Workpiece

Backup

Material

Workpiece

Drill Press

Vise

Bolt or Clamp Vise Securely

Tilting Table

To use the table in a bevel (tilted) position,

loosen the set screw under table bevel

lock with hex “L” wrench. Loosen bevel

lock bolt with the 24mm flat wrench

(included).

Tilt table to desired angle by reading

bevel scale. Retighten bevel lock and set

screw.

WARNING: To reduce the risk of

injury from spinning work or tool

breakage, always clamp workpiece

and backup material securely to

table before operating drill press

with the table tilted.

To return table to original position: Loosen

set screw and bevel lock, tilt table back to

0° on bevel scale and retighten set screw,

then tighten bevel lock.

Hole Location

Make a dent in the workpiece where you

want the hole, using a center punch or a

sharp nail.

Before turning the switch on, bring the drill

down to the workpiece lining it up with the

hole location.

Feeding

Pull down on the feed handles with only

enough effort to allow the drill to cut.

Feeding too slowly might cause the drill to

burn. Feeding too rapidly might stop the

motor, cause the belt or drill to slip, tear

the workpiece loose or break the drill bit.

When drilling metal, it may be necessary

to lubricate the tip of the drill with cutting

oil or motor oil to prevent burning of the

drill tip.

Bevel Lock

Set Screw

Bevel Scale

Basic Drill Press Operation (continued)

Maintenance

WARNING: For your own safety,

turn switch “OFF” and remove plug

from power source outlet before

maintaining or lubricating your drill

press.

A coat of automotive type paste wax

applied to the table and column will help

to keep the surfaces clean.

WARNING: To reduce the risk of

shock or fire hazard, if the power

cord is worn or cut, or damaged in

any way, have it replaced immedi-

ately.

Lubrication

All of the ball bearings are packed with

grease at the factory. They require no fur-

ther lubrication.

Periodically lubricate the table elevation

mechanism, the splines (grooves) in the

spindle, and the rack (teeth of the quill).

See “Getting to Know Your Drill Press”.

Wiring Diagram

Troubleshooting

WARNING: For your own safety, turn switch “OFF” and always remove

plug from power source outlet before troubleshooting.

Consult your Authorized Service Center if for any reason motor will not run.

Trouble Probable Cause Remedy

Noisy Operation 1. Incorrect belt tension.

2. Dry spindle.

3. Loose spindle pulley

4. Loose motor pulley

1. Adjust tension. See “Installing and

Tensioning Belt” section.

2. Lubricate spindle. See “Lubrication”

section.

3. Checking tightness of retaining nut

on pulley, and tighten if necessary.

4. Tighten set screws in pulleys.

Motor Cord

Switch Locking

Switch Rocker (Light)

Black

Socket Asm Bulb

White

Black

Green

Black

White

Cord w/Plug

Green Lead 3" White

Lea

Blac

(On/Off)

Top

otor

Troubleshooting (continued)

Trouble Probable Cause Remedy

Drill bit burns 1. Incorrect speed

2. Chips not coming out of

hole

3. Dull drill bit

4. Feeding too slow

5. Not lubricated

1. Change speed. See “Getting to

Know Your Drill Press” section.

2. Retract drill bit frequency to clear

chips

3. Resharpen drill bit

4. Feed fast enough, allow drill bit to

cut

5. Lubricate drill bit. See “Basic Drill

Press Operation” section.

Drill bit leads off,

hole not round

1. Hard grain in wood or

lengths of cutting lips

and/or angles not

equal.

2. Bent drill bit

1. Resharpen drill bit correctly

2. Replace drill bit

Wood splinters on

underside

1. No “backup material”

under workpiece

1. Use “backup material”. See “Basic

Drill Press Operation” section.

Workpiece torn

loose from hand

1. Not supported or

clamped properly

1. Support or clamp workpiece. See

“Basic Drill Press Operation” sec-

tion.

Drill bit binds in

workpiece

1. Workpiece pinching

drill bit or excessive

feed pressure.

2. Improper belt tension

1. Support or clamp workpiece. See

“Basic Drill Press Operation” sec-

tion.

2. Adjust tension. See “Installing and

Tensioning Belt” section.

Excessive drill bit

runout or wobble.

1. Bent drill bit

2. ‘Worn spindle bearings

3. Drill bit not properly

installed in chuck

4. Chuck not properly

installed

1. Use a straight drill bit.

2. Replace bearings

3. Install drill bit properly. See “Basic

Drill Press Operation” section.

4. Install chuck properly, refer to

“Assembly- Installing the Chuck”.

Quill returns too

slow or too fast

1. Spring has improper

tension

1. Adjust spring tension. See “Adjust-

ments - Quill Return Spring” section.

Chuck will not stay

attached to spin-

dle, it falls off when

trying to install.

1. Dirt, grease or oil on

the tapered inside sur-

face of chuck or on the

spindles tapered sur-

face.

1. Using a household detergent, clean

the tapered surface of the chuck

and spindle to remove all dirt,

grease and oil.

Chuck rotates but

does not deliver

sufficient torque to

properly drill.

1. Spindle pulley nut (part

no. 821742) loose.

1. Turn nut counterclockwise to

tighten. (The nut has left-hand

threads.) See Repair Parts - Figure 1

for location of pulley nut.

Repair Parts

Parts List for RIDGID 15" Drill Press

Model No. DP15501

Figure 1

Always order by Part Number - Not by Key Number

* Standard hardware item - may be purchased locally.

16 10

910

Key

No. Part No. Description

829775

828814

828812

828932

828813

828811

816439-4

828919

817358-1

820241-5

Guard Upper

Link - Rear

Clamp - Rear Link

* Screw Pan Hd

M5.5 x 1.8-12

Link - Front

Clamp - Front Link

Belt Poly V 27"

Pulley Asm - Idler

* Screw Rd Hd Wash

M6 x 1.0

* Lockwasher Ext M6

Key

No. Part No. Description

828818

828816

817537

817530

817536

821734

828849

821742

829688

816439-5

828820

828821

Pulley Asm - Motor

Guard Lower

Ring Retaining

Bearing Ball 20 mm

Spacer

Insert Pulley

Pulley Spindle

Nut Pulley

Cap Spindle

Belt Poly V 25"

Latch

Spring Latch

Repair Parts

Parts List for RIDGID 15" Drill Press

Model No. DP15501

Figure 2

678

14 15

30 31

4243

46 45

52 53

55 56

Repair Parts

Parts List for RIDGID 15" Drill Press

Model No. DP15501

Figure 2

Always order by Part Number -- Not by Key Number

* Standard hardware item - may be purchased locally.

• Any attempt to repair this motor may create a hazard unless repair is done by a qual-

ified service technician.

Repair service is available at your nearest Authorized Service Center.

Key

No. Part No. Description

828929

820381-2

821063-2

828940

824026-7

817336-1

820383-8

820236-9

817495

817516

817330

828941

SP6490

817317

820381-4

817320

817494

821750

828904

826445

826441

817300

829590

828876

816743-4

826057

828880

821738-3

828917

• Motor

* Screw Hex Hd.

M8 x 1.25-20

* Washer M8 x 16 x 1.6

Cord Motor

* Nut Hex M8 x 1.25

Mount Motor

* Lockwasher 12mm

* Nut Hex M12 x 1.75

Support Motor Bracket

Connector Wire

Cord w/Plug

Operator’s Manual

Lever Adjusting

* Screw Hex Hd.

M8 x 1.25-16

Knob Motor Adjusting

Handle Belt Tension

Screw Hex Soc. Set

M10 x 1.5-12

Hub Asm.

Rod

Knob

Guide Scale

Ring Depth Stop

Scale Depth

* Screw Pan Cr

M4 x 0.7 x 8

Pointer

Spring Asm.

* Nut Hex M12 x 1.5-8

Pin Stop

Key

No. Part No. Description

828877

828963

820240-6

829595

820244

817343

828928

820378

820294

829689

829826

810506-3

829803

820241-4

828921

820240

829787

826122

829597

829597-1

828923

829690

820236-8

817308

820240-3

813317-6

813317-8

Holder Key Chuck

Lens Assembly

* Screw Pan Hd.

M5 x 0.8-12

Socket Bulb Asm.

* Screw Pan Hd.

M6 x 1.0-12

Lock Depth Screw

Bearing Pinion Shaft

Screw Soc Cap

M4 x 0.7-10

Washer Foam

Clamp Cord

Head Asm.

Tie Wire

Screw Hex Hd. Gnd.

M5 x 0.8

Lockwasher Ext. M5

Box Switch Asm.

* Screw Pan Hd.

M5 x 0.8-16

Switch Locking

Key Switch

Lead 3" Black

Lead 3" White

Switch Rocker

Washer 12mm ID Plain

* Nut Hex M10 x 1.5

Screw Sl. Set Fl Pt

* Screw Pan Hd

M5 x 0.8-6

Wrench Hex “L” 3mm

Wrench Hex “L” 5mm

Repair Parts

Parts List for RIDGID 15" Drill Press

Model No. DP15501

Figure 3

Always order by Part Number - Not by Key Number

Key

No. Part No. Description

817309

817310

817311

813480

817535

Lock Nut M17 x 1.0

Ring Locking

Washer

Bearing Ball 17mm

Gasket Quill

Key

No. Part No. Description

828875

817339

817340

828908

817529

Tube Quill

Key Chuck

Chuck

Spindle

Bearing Ball

Repair Parts Parts List for RDIGID 15" Drill Press

Model No. DP15501

Figure 4

* Standard hardware item - may be purchased locally.

Key

No. Part No. Description

817478

820245

821861-2

826439

821880

828927

821881-1

828870

813164-6

821754

828961

Collar Rack

* Screw Hex Soc. Set

M6 x 1.0-10

Support Table

w/Indicator

Crank (Includes Set

Screw)

Tube Column

Rack

Support Column

Tray, Back

Nut Hex M5

* Screw Hex Hd.

M10 x 1.5-40

Base

Key

No. Part No. Description

821750

817288

817290-3

821732

817777-3

817294-2

817350

817349

10251002

828871

828903

826438

* Screw Hex Soc. Set

M10 x 1.5-12

Pin Gear

Clamp Table

Screw Hex Hd.

M16 x 2.0-35

Arm Table w/Scale

Clamp Column

Gear Helical

Worm Elevation

* Screw Pan Hd Cr

M5 x 0.8-60

Tray, Front

Tab l e

Wrench Hex 24mm

QUESTIONS OR COMMENTS?

CALL 1-866-539-1710

www.ridgid.com

Please have your Model Number and Serial

Number on hand when calling.

RIDGID¨ HAND HELD AND STATIONARY POWER TOOL

LIMITED THREE YEAR WARRANTY AND 90-DAY

SATISFACTION GUARANTEE POLICY

This product is manufactured by One World Technologies, Inc.,

under a trademark license from Ridgid, Inc. All warranty com-

munications should be directed to One World Technologies,

Inc., attn: RIDGID handheld and stationary power tool technical

service at (toll free) 1-866-539-1710.

90-DAY SATISFACTION GUARANTEE POLICY

During the first 90 days after the date of purchase, if you are

dissatisfied with the performance of this RIDGID tool for any

reason you may return the tool to the dealer from which it was

purchased for a full refund or exchange. To receive a replace-

ment tool you must present proof of purchase and return all

original equipment packaged with the original product. The

replacement tool will be covered by the limited warranty for the

balance of the three year warranty period.

WHAT IS COVERED UNDER THE LIMITED THREE YEAR

WARRANTY

This warranty covers all defects in workmanship or materials in

this RIDGID tool for the three year period from the date of pur-

chase. This warranty is specific to this tool. Warranties for other

RIDGID products may vary.

HOW TO OBTAIN SERVICE

To obtain service for this RIDGID tool you must return it, freight

prepaid, to an authorized RIDGID service center for hand held

and stationary power tools. You may obtain the location of the

authorized service center nearest you by calling (toll free) 1-

866-539-1710 or by logging on to the RIDGID website at

www.ridgid.com. When requesting warranty service, you must

present the proof of purchase documentation, which includes a

date of purchase. The authorized service center will repair any

faulty workmanship, and either repair or replace any defective

part, at our option at no charge to you.

WHAT IS NOT COVERED

This warranty applies only to the original purchaser at retail and

may not be transferred. This warranty only covers defects aris-

ing under normal usage and does not cover any malfunction,

failure or defect resulting from misuse, abuse, neglect, alter-

ation, modification or repair by other than an authorized service

center for RIDGID branded hand held and stationary power

tools. RIDGID, INC. AND ONE WORLD TECHNOLOGIES,

INC. MAKE NO WARRANTIES, REPRESENTATIONS OR

PROMISES AS TO THE QUALITY OR PERFORMANCE OF

ITS POWER TOOLS OTHER THAN THOSE SPECIFICALLY

STATED IN THIS WARRANTY.

ADDITIONAL LIMITATIONS

To the extent permitted by applicable law, all implied warranties,

including warranties of MERCHANTABILITY or FITNESS FOR

A PARTICULAR PURPOSE, are disclaimed. Any implied war-

ranties, including warranties of merchantability or fitness for a

particular purpose, that cannot be disclaimed under state law

are limited to three years from the date of purchase. One World

Technologies, Inc. is not responsible for direct, indirect, inciden-

tal or consequential damages. Some states do not allow limita-

tions on how long an implied warranty lasts and/or do not allow

the exclusion or limitation of incidental or consequential dam-

ages, so the above limitations may not apply to you. This war-

ranty gives you specific legal rights, and you may also have

other rights which vary from state to state.

Part No. SP6490 Form No. SP6490 Printed in China 8/03

Stock No. DP1550 Model No. DP15501

Serial No. ________ Model and serial numbers

may be found at the left side of the head. You

should record serial number in a safe place for

future use.

One World Technologies, Inc.

Hwy. 8

Pickens, SC 29671

Ridgid Dp15501 Users Manual

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