8
PATRIOT TWO- WAY RADIO BY RFTRON Pre liminCII’y RRX-452 references on pages i, l, 3, 18 and 25. RITRON REPEATERS Models RRX- 450 & REX-452 Programmable UHF FM Repeaters for 25KHz and 12.5 KHz Standards MAINTENANCE/ REPAIR/ OPERATING MANUAL FOR USE BY AUTHORIZED SERVICE/ MAINTENANCE PERSONNEL ONLY F. A. Q. (Frequently Asked Questions) Q. I CHANGED THE PL CODE, but the RRX repeater still encodes the previous tone A when I key the hand MIC. OR: The Repeater works fine radio—to-radio, but does not . work with the local MIC on Repeater-to-radr‘o. Why? When changing tones, be sure to Mme PTI' tone (which is encoded when the key line is pulled low either by the hand MIC PTl' or an accessory board like RP-200). In a single-tone repeater. the main repeat mode tone and the PTT tone shay 51 both be set to the same tone. In a rnulliple- lone/ RP-ZOO Repeater; choose the tone encoded with incoming phone calls as the P'I'I' tone: green at 1-seconcl intervals. Why? It you have adjusted the trequencies more by than 4 MHz without readjusting the VCO control voltage, either or both oi the synthesizers may be out of lock. Although the RRX is programmable, you must retune TX. RX, TXVCO. RXVCO, FiX heiicals and the duplexer when changing frequencies more than 1 MHz. 0. I CHANGED THE FREQUENCY OF THE REPEATER; now the "STATUS" light flashes 0. HOW DO I SET UP THE INTERFACE to control the FlFIX with a remote? A You MUST HAVE a termination panel that will convert DC or Tone remote functions to control signais to . operate the RFlX. Wire the termination panel to RWR—10 port J402 of the RRX control board, then set RWR-tO to "Installed" for monitor function. (Key-click to "installed" or programmer to 'Y") . I AM INTERESTED IN PURCHASING AN REX. How well-suited is it for high-RF A environments? - The RITFlON HFlX standard 4-cavily Repeater has excellent adjacent channel rejection. Each HF module is enclosed in an aluminum case, and the main enclosure is a sturdy, heavy-duty aluminum 19" rack-mount case, which provides good HF isolation. This is suitable for most sites. NOTE: RRX is avaiiaple without the 4-cavity duplexer: 1. . .to lit a e-cavity Col-Wave or Sinclair ‘nslge the Repeater or 2. . . to use a high-Q external duplexer through 2 back panel 59-239 smkgts. Very high RF level sites may require greater isoiation provided by a S-cavity duplexer. 0- WHAT IS THE DUTYCYCLE RATING of the RRX Repeater? A l The S-Watt output power RRX (standard — 5 Walls output from internal duplexer) can be operated . continuous-duty with the internal power supply and cooling fan. 0 The 30-Wutt output model is rated at 50% (3 minutes ON/ 3 minutes OFF), with the internal power supply and cooling fan. NOTE: Be sure to follow good engineering practlces in any instaliation that is not temperature-controlled. 0. [AM USINGAN RHXASAN EXCITER in a 100-Watt system, and am getting less than A optimum performance. What can I do ? . Use these guidelines: Use double-shielded cable lor all RF connection cables. Use tz-gauge or larger cabie for the DC power leads. Eliminate ground loops in the rack. Use a high 0, high power external duplexer. Maintain low VSWR through the duplexers lo the antenna. Tune the FtFlX TX output into the external RF PA of choice. Be aware certain applications may require the use of a power circulator. T‘F’Q?QPT‘ Q. WILL THE RRX WORK WITH A 440 MHz BAND APPLICATION? The RRX transmitter and receiver synthesizers may or may not look in this range depending on part A. tolerances. A low capacitor changes will remedy this situation; however, this may resuit in a slight reduction in TX power output. NOTE: Be aware the duplexer is NOT DESiGNED to tune in the 440 MHz band range, —________—-——— FlITFiON, INC. TABLE OF CONTENTS SECTION SUBJECT PAGE 1 . MODEL REX-450 & REX—452 SPECIFICATIONS 1,1 Genera 1.2 Receiver. 1.3 Transmitter 1.4 Amplifier (Optional). 1.5 Duplexer .............. 2. INTRODUCTION 2 1 General 2.1.1 Inspection 3 2.1.2 Model Identification 3 2.2 FCC Regulations 2.2.1 Licensing . 3 2.2.2 Satety Sta 4 3. ACCESSORIES ................................................................... 4. OPERATION 4.1 Special Notes 6 4.2 General ..... 6 4.3 Installation 7 4,4 Tone signaling 7 4.4.1 Separate CTCSS Encode/Decode Setup 7 5. PROGRAMMING THE REPEATEH 5.1 What Can Be Programmed ........................................... 8 5.2 Two Ways To Program The Repeater (PC/Software; PTT 8 5.3 Programming Setup: PC/Sottware & PTT 8 5.4 P’I'I’ Programming: New Channel Contents 8 5.5 PTI' Programming: Guidelines 9 551 Entry Mistakes 9 5.5.2 Invalid Entries 9 55.3 Notes .......... 9 5.6 Valid Programming Entries 5.7 POISottware Programming... . 5.7.1 RPT-PCPK Programming Klt Contents 11 5.7.2 RPT-PCPK Kit PC Requirements . 11 5.8 Computer Software Copyrights .......... .. 11 5.9 Returning to Normal Operation: PC/Software or PTT Programm g ................. 11 5.10 Programming Charts Quiet Call Codes and Frequencies Digital Quiet Call Codes ............. MAINTENANCE/REPAIR TABLE OF CONTENTS ~. REX—4501452 MAINTENANCE/REPAIR/ OPERATING MANUAL IMPORTANT INFORMATION SURFACE MOUNT REPAIR: FllTFlON surface mount products require special equipment and servicing techniques. Improper servicing techniques may cause permanent damage to the printed circuit board and/or components which is not covered by the FtlTFlON warranty. it you are not completely familiar with surface-mount component repair, FtITRON recommends you defer maintenance to qualified service personnel. PRECAUTIONS FOR HANDLING CMOS DEVICES: This radio contains complementary metal— oxide semiconductor (CMOS) devices requiring special handling techniques. CMOS circuits are susceptible to damage by electrostatic or high voltage charges. Such damage can be latent, with the failure not becoming evident for weeks or even months. For this reason, he sure to note the following precautions whenever you disassemble the radio. These rocedures are even more critical in Iow- humidity environments. 1) Storage/trgnggort - Place CMOS devices to be stored or transported in conductive material with all exposed leads shorted together. DO NOT lNSEFtT CMOS devices into conventional- type plastic ”snow" or plastic trays used for other sorts of semiconductors. 2) grounding - Place all CMOS devices on a grounded bench surtace. All personnel working on the radio/CMOS circuit must be grounded before handling the radio. Normally effective procedure is to wear a conductive wrist strap in series with a 1OOKQ resistor to ground. 3) Clothing 4 DO NOT WEAR NYLON Clothing while handling CMOS Circuits. 4) Power off - Remove power BEFORE connecting, removing or soldering a PC board containing CMOS devices. 5) ngerlvoltage transients - Do not insert or remove CMOS devices with power applied. Check all power supplies used for testing CMOS devices to be sure no voltage transients are present. 6) Soldering - Use a grounded soldering iron for CMOS circuitry. 7) Lead-straightening tools - Provide ground straps for tools used to straighten CMOS leads. NOTE: Use the original packing material and shipping carton if possible, when returning a repeater unit for service. Take special care to prevent damage to the rack mounting ears. .. _—__————————'—‘_‘ ll HiTHON, INC. 1. 1.1 1.2 STANDARD RRX-450/ RRX-452 SPECIFICATIONS NOTE: Specifications subject to change without notice. GENERAL REX-450 REX-452 FCC ID #: . AIERIT05-452 FCC Accepted Part 22 74 90 95 ..... 22, 74, 90, 95 16KOF3, 16KOF2 450 - 470 MHZ TX/RX: 4.5 to 5.5 MHz (depending on duplexer) TX/RX Channel 25 KHZ QCW' (Quiet-Call) or DOC (Digital Quiet-Call) mode: (1) QC Miz) DQC codes standard Up to 3 additional QC codes available (4 total) using optional RTS-GP modules Power Requirements: (Standard Model) .. 110/240 VAC, 0.5A or External +11 to 15 VDC/2A; 7A amplified . 60 Wafls-Standard unit; 120 Watts—RFAmpIified unit Watt into 8 Q to E s, programmable to 8 s, programmable . O to 30 minutes, programmable . (1) internal 10—pin female accessory for RP-200, FITLT. 9_rFITSU (1) DB-25F (optional on rear panel) for an external controller (3) internal B—pin male headers ior RTS—GP modules (2) external telephone jacks with RP-ZOO, RTLT—t or RTSU»2 installed . (1) 50-239 with duplexer; (2) 80-239 without duplexer . 50 Q .3»pin, fused, power entry module on rear panel . 3-pin polarized socket - rear panel . Up to 0.7 A maximum . Automatic relay cutover (Failsaie to DC power) . 2.5 mm and 3.5 mm jacks ior RSM-SX .3.5“ H x 19.0” W X 12.0” D standard rack . Standard Unit: Appx. 12 lb; RF Amplified Unit: 20 lb. RECEIVER . Fixed tuned, Dual Conversion Superheterodyne . 21.4 MHZ/455 KHZ . Low side injection 25 av, .35 uV through duplexer 80 dB @ +/-25 KHz ( EIA Test Method ) ......,-70dB+I-12.5KH2 80 dB ( H ) 80 dB ( " ) 70 dB ( “ ) .+/- 2.5 PPM (-30° to +60° C) .................. +I-1.5PPM 2 to 8 W, adjustable, Factory set to open @ 12dB SINAD . l» 7.5 KHZ maximum .............. +I-4.5 KHZ, max. . 10 to 3 KHz .10 Hz to 3 KHz/P502 in position A 300 to 3 KHz/P502 in position B 2 kg Minimum Load Impedance. A received 1 KHz tone @ 3KHz deviation, set to produce2.1Vp-patJ401, pint. . @1.5KHz dev. . +11 to 15 VDC, 0.2 A nominal, w/o p ons, RX only . 50 Q . Phono jack (internal to duplexer) Emission DeSignator . .. 11KOF3,11KOF2 Frequency Range: Frequency Separat|o RF Channels: Synthesizer Step Tone/Code Signalling AC Power Consumptio Local Audio Output: ., Carrier Dropout Time . Squelcn Tail Elimination Time-out Timer: Auxiliary Equipment Connectors RF Connector (external ' Antenna Impedance: AC Power Connector DC Power Connector Battery Maintenance Charge Curren AC to Battery Backup Transfe Test Speaker Microphone' Dimension ' Weight: Receiving Syste IF System: .. Local Oscillato Sensitivity (12 dB SINAD) Selectivity: .. Spurious Rejection. Image Rejection: Intermodulation Rejection Frequency Stability Noise Squelch Sensit Modulation Acceptance Audio Frequency Range. Audio or FSK Data Outpu Power Requirements“ RF Input Impedance. RF Connector: RRX-450/v452 MAINTENANCE/REPAIR/ OPERATING MANUAL - PROGRAMMABLE UHF FM REPEATEFI_Specifications 1 .3 TRANSMITI'ER RF Output: ................................................ 1 to B Watts @ 12.6 VDC, adjustable 5 Watts @ duplexer antenna port 430" to +50“ C: ambient temperature +/- 2.5 PPM (430° to +60” 0) TCXO Direct FM 0 to +/- 5 KHz, adjustable Better than 51 (180 10 to 3000 Hz (+/-3 dB ) +11 to +15 VDC, 1.5 A nominal -60 dB Pro-emphasized Impedance: 10 kt) nominal Frequency Range: 5 to 3000 Hz Signal Level: 500 mv p~p for +/- 3 KHz ct deviation 50 Q 100% Duty Cycle...“ TX Frequency Stability Modulation: Deviation: Spurious and Harmonics Audio Responsez. Power Requirements FM Hum and Noise: Audio or FSK Data Input: .. FIF Output Impedanc HF Output Connecto Phono iack (internal to duplexer) 1 .4 AMPLIFIER (OPTIONAL) RRA»452 30W less duplexer; >20W with duplexer Power Req +11 to +15 VDC, 5.0A nominal Duty Cycle...,,,..... 50% 1 .5 DUPLEXER 450 - 470MHZ (RD-451) 5MHz (Standard: 4:5MHZ minimum) 50 Watts 1.8dE Frequency Range Frequency Spacing . Maximum Power Input Insertion Loss, TX to Ant Insertion Loss, FIX to Ant 1.5dB RX Isolation@TX freq: . 63dB TX Noise Suppression©RX freq. 73dB Impedance .......... 50 Ohms Temperature Range -30 to +60°C, Connectors .......... Male Phono: TX/RX internal; 50-239 Female Antenna Connector: external RITRON, INC. 2.1 2.1.1 2.1.2 2.2 2.2.1 INTRODUCTION GENERAL HITRON REX-450 and REX-452 are a synthesized rack-mount or table top UHF Repeaters that operate in the 450 to 470 MHz FM communications band. The unit receives messages originating at handheld, mobile, or lixed stations on one frequency, and simultaneously retransmits the message on a second frequency. The unit contains a duplexer which allows a single antenna to be used tor simultaneous transmission and reception. This full-duplex operation enables mobile and handheld units to communicate over much greater distance than is possible Without the Repeater. The RRX-450 and RRX-452 are contained in a heavy~duty standard 19" rack-mount enclosure. For easy access to the internal modules, remove five screws securing the Repeater cover, then slide it oft. Modular design optimizes RF isolation and contributes to ease of service. Standard unit modules are: Control unit. Transmitter module, Receiver module, Power supply, and 4-cavity notch duplexer. 9’.“F~H’°r‘ All module assemblies and the power transformer attach to the bottom panel. The antenna, AC power and any optional accessories connect at the back panel. Optional microphone connections are on the front panel. INSPECTION Inspect the equipment immediately alter delivery and report any damages to the shipping company. MODEL IDENTIFICATION The repeater model, serial and FCC identilication numbers appear on a label attached to the Repeater’s rear panel. “grew- nmomc- mere”, (31 n 846—1201 "A“ '" ”-5-“- Doc or xxxx xxx xxxx MADEN USA maxxxxxxxmx PHONE MODEL: flax-452 pug" REMOTE ”NE 5"; m4; "ME I l Lin!E REX-450 LABEL REX-452 LABEL Approved tor +I—5 KHz deviation channels Approved tor +I-2.5 KHz deviatlon channels FIG-1: RRX SERIES MODEL, SERIAL AND FCC ID NUMBER LABEL FCC REGULATIONS LICEN§ HQ The FCC requires the radio owner to obtain a station license for his radios before using the equipment to transmit, but does not require an operating license or permit. The station licensee is responsible for proper operation and maintenance of this radio equipment, and for ensuring that transmitter power, Irequency and deviation are within the limits specified by the station license. This includes checking the transmitter Irequency and deviation periodically, using appropriate methods. NOTE: Because the RRX-450 and RRX-452 each include a transmitter, THE REPEATER MUST BE LICENSED BEFORE USE. Your FtITRON Dealer can help you obtain an FCC license. RRX—450/~452 MAINTENANCE/REPAIR] OPERATING MANUAL - PROGRAMMABLE UHF FM REPEATER_lntroduction 2.2.2 SAEETY STANDABD§ The FCC (with its action in General Docket 79-144, March 13, 1986) has adopted a safety standard for human exposure to radio frequency electromagnetic energy emitted by FCC regulated equipment. RlTRON follows these safety standards, and recommends that you observe them also: DO NOT OPERATE a mobile radio transmitter when someone outside the vehicle is within two feet of the antenna. DO NOT OPERATE the transmitter of a fixed radio (base station, microwave, rural telephone RF equipment) or marine radio when someone is within two feet of the antenna. DO NOT OPERATE any radio transmitter unless all RF connectors are secure and any open connectors are ”properly terminated. DO NOT OPERATE radio equipment near electrical blasting caps or in an explosive atmosphere. DO NOT PRESS the Push-To-Talk button except when you intend to transmit. GROUND ALL RADIO EQUIPMENT. See installation section on page 6. Repair of RITRON products is to be performed only by RITRON authorized personnel. RITRON, INC. 3. ACCESSORIES DESCRIPTION ITEM NO./ MODEL FIRX-450: UHF Rack-mount Repeater includes: 00 (1) or DOS (2): time-out timer; 12V cooling fan; 110/240VAC/12VDC operation (configured for 110 VAC lrom lactory); 120VAC power cord; continuous-duty (8 Watts); 13.8V tricklecharge and automatic battery cutover standard; up to 4 QC capacity — (1) standard; (3) optional modules (see HTS-SP below) UHF FlEPEATER, 1 » 8 Watts, 100% duty cycle operation Repeater, 450 » 470 MHz, 1 — 8 Watts, less duplexer .. Repeater, 450 - 470 MHz, 1 - El Watts. with duplexer .. Repeater, 450 - 470 MHz, 1 - 8 Watts, with duplexer Bx autopatch ....... UHF REPEATER, 30 Watts, 50% duty cycle operation Repeater. 450 - 470 MHz, 30 Watts, less duplexer , Repeater. 450 - 470 MHZ, 30 Watts, with duplexe Repeater, 450 - 470 MHz. 30 Watts, less duplexer, with autopatch .. RRX-450-040F0 RRX450-D40F0 .. HRX450>D40FP .. RRX-450-09AFO RRX-450-D9AFO RX~450-09AFP Trunking Interface Options: The following interface cables require REX-A00 (below) when ordered with a Repeater: lnterlace cable. DB—ZSM to DB—25M, RRX-450 to Trident TNT‘” Controller... .. RRX-TNT Intenace cable, DB—25M to DBVZSM, RRX450 to Trident Raider/MarauderTM .. HRX-RMC Generic interface cable. DB-25M to unfinished end, for external tone panels, local control. or controllers — call RITRON... ..... RRX-GCl The following connectors mount inside the RRX for external connection from the rear panel: 10—pin connector to DB-25F — req. for External Trunking or Tone Controllers .RFlX-ACC Internal connector. 10-pin to unfinished end —call RlTRON ...... FIRX-XCI REX-159: VHF Rack-mount Repeater; (not Type-Accepted; for export only) includes: QC (1) or DOS (2), time-out timer; 12V cooling fan; 110/ 240VAC/ 12VDC operation (configured for 110 VAC from factory); 120VAC power cord; 25 Watts; 12V trickle-charge and battery cutover capable; up to (4) QC capacity — (1) standard, (3) optional modules 7 see RTS~6P below VHF REPEATER, 25 Watts, adjustable. Repeater, 148 - 174 MHz, 1 - 25 Watts, less duplexer....,,,. Repeater, 148 - 174 MHZ, 1 - 25 Watts with 6-cavity duplexer .RHX-150-090F0 .RRX-150-D90F0 synthesized Repeater Options! Accessorles: Bandpass Filter ......................................... Multilunction Telephone Interconnect (Autopatch). 20 Watt Amplified Version . Telenexus Line Terminator Teienexus Subscriber Unit 4-wire Interlace Board... QC Decoder Module, plu n, DIP switch programmable, up to 3 add onal Tesl/ program speaker/ microphone with PTT ................................ Programming software. 3,5“ disk, supports RRX450 & all RITFtON products .RPT—PCPS-3.0 Programming kit, PC, supports RRX-450 (includes disk, cables, adapters) .RPT—PCPK-3.0 NOTE: Programming kits are for use by authorized service/ maintenance personnel only. Programming: Frequency/ signalling/ tuning, (Factory only) . .RPT-FPFI'R Duplexer installation kit tor 6~cavily duplexer (supplied by cus omer) ,RlKD»6C RRX Series Maintenance! Ftepair/ Operating Manual ......... .RRX-MFtM . RF-450 . RP-GOO . RRA-452 , RTLT-t . FlTSU-2 , RW—4WA .RTS-6P . RSM-3X NOTES: This is a partial listing at accessories; contact HiTRON for more information. Certain options cannot be used simultaneously; contact RITRON for more information. RFiX-ASOI-452MAINTENANCE/REPAIR/OPERATING MANUAL 4.1 4.2 OPERATION SPECIAL NOTES 1. TEST THE REFEATER for proper operation as the unit is received, before attempting to reprogram and/or retune it. Standard factory programming is RX 469.500, TX 464.500, 100Hz 2. RETUNE THE DUPLEXER if you have reprogrammed a TX or RX frequency change by 0.1 MHz or more. 3. RETUNE vco VOLTAGES if you have reprogrammed a frequency change of more than 1.0 MHZ. Flashing GREEN “STATUS“ LED indicates VCO is unlocked. 4. IF PROGRAMMING ERRORS PERSIST: a. reprogram the unit to factory defaults; b. reprogram with a PC to desired settings; 0. realign as necessary. GENERAL The RRX-450 Repeater can be powered by e +11 to +15 VDC, or 110/240 VAC source. The Repeater includes a 13.8V battery maintenance charge output, used during normal AC operation to maintain the charge on an external +12 VDC battery. The battery takes over automatically (tailsafe) if AC power fails, and the unit automatically returns to AC power when AC is reapplied. The RRX-450 has standard frequency separation of 5 MHz between transmit and receive channels. Normal Repeater configuration has the receive frequency higher than the transmit frequency. “Inverted units" have the transmit frequency 5 MHz higher than the receive frequency. The duplexer can be mounted with either the low-pass or the high—pass filter toward the transmitter, as necessary to accommodate inverted—frequency operation. The output RF power of the transmitter module adjusts from 1 to 8 Watts. 5 Watts nominal at the duplexer output (1 .8 dB insertion loss in normal mode). RRA-452, an optional RF power amplifier module that fits inside the Repeater enclosure, has typical power output of 30 Watts, which drops to 20 Watts at the duplexer output. A time-out timer, a hang-timer and Morse code ID are standard items in the RRX-450. as is QCTM or DOC tone decode/encode. This Repeater can locally monitor and transmit via an on—board audio amplifier key circuit, using the RSMGX Local Speaker/Microphone. The RSM-SX encodes only the QC tone programmed in the PTT MIC tone, and is different from the "Repeater“ tone unless it is programmed the same. A 10-pin connector on the main PC board is included to accommodate several RITRON accessories. See “RRX-450 Accessory," page 5. NOTE: Certain accessories cannot be installed in the same unit with others; call RtTRON Sales or Customer Service Departments at 317-846-1201 for details. The RRX-450 Repeater system can be used with an RP-ZOO autopatch or a Telenexus system for interconnection with a Public Switched Telephone Network. The RRX-450 Repeater also includes these features: - Backup Battery Charger, SOOmA: automatic cut-over to Battery when AC power fails, then back when AC power is re-applied. - Auxniary Repeater Controller Connector - Internal QC or DQC Capability - Modular Design for quick field repairs and RF isolation - Rack Mount Enclosure for professional installations 1 Rubber feet for desktop mounting - User Programmable Functions, programmable by computer or by MIC “key—click" n RITRON,INC. 4.3 4.4 4.4.1 PROGRAMMABLE UHF FM REPEATER_OperatIon INSTALLATION To install and operate the RRX-450 as a Repeater, connect the unit to an antenna that has been tuned to the transmitter lrequency. Then connect the unit to either a +12 Volt battery or plug it into an AC outlet. Make sure that the AC voltage selector (rear panel) is set tor the appropriate AC source (110 or 240 VAC). Remove the voltage selector window with a flat blade, remove the internal board, then rotate to the correct voltage and replace. - The red “POWER" LED on the tront panel means the Repeater is ready for operation. - It the TX LED flashes green, the transmitter must be realigned—refer to page 25. All intemal adjustments have been factory set. A signal on the Repeater receive trequency activates the green Carrier Detect (CD) light emitting diode (LED), regardless of tone, A proper tone signal will cause the Repeater to transmit, confirmed by the red STATUS LED. TONE SIGNALING The Repeater’s intemal microcontroller may be programmed with QC (Quiet Call) g DOC (Digital Quiet Call) to access the Repeater. QC and DOC cannot be stored in the EEPROM at the same time. The RRX-450 may be programmed with one QC tone, or two DQC codes at a time. Because the main PC board includes ports for up to three optional HTS—GP QC decode modules, the Repeater may be operated to accommodate separate groups of users. Each group can have its own QC/DQC access tone. The optional (QC only) tone module(s) act as a decoder only; tones program-med into the Repeater are all encoded by the microcontroller IC408,, NOTE 1: In a multiple tone system, while one (tone) group is using the Repeater, all other user groups will be locked out of the Repeater until the expiration of the hangtime. In a Telenexus system, an RP-2OO tone must be set in each unit, the hangtime in the RTLT and set to .5 seconds (9216), and the hangtime in the RTSU end set to 0 seconds (9200). NOTE 2: The RP»200 will encode on an incoming telephone call with the tone programmed for P'I'r operation. Calls initiated by radios will be on the radio's tone. NOTE 3: The lowest QC tone has to be the microprocessor; extra Tone 1, Tone 2 and Tone 3 boards (QC tones #2 to 34) must be in ascending QC order to match programming to prevent "cross-coding“. CROSS-CODING: SEPARATE QC ENCODE/DECODE SETUP For systems with mobile and/or portable radios that can be QC encoded, sometimes it is desirable to operate the RRX Repeater with separate encode and decode codes. Mobiles and/or portables operating in close proximity to the antenna system can mix LO. and the Repeater transmitter to create an on—chennel product. In this case, the transmitter having the correct tone causes the Repeater to “see" itself and to lock up in transmit mode, and to "howl“. Radios with different I.F. can help alleviate this problem, or the problem can be eliminated by operating with different encode and decode tones. Perform the tollowing: 1, Select a mobile encode tone and a dillerent decode tone (except 67.0Hz). Set HTS-GP DIP switches to decode the mobile or portable gmdetone. Install an HTS-SP into the external 'Tone 1" header, J407. Set the internal RRX code (Tone $1) to any QC code lower than the tone to be set in Step 5, below. Program the RRX Tone #2 location to the portable or mobile awe tone. Place PJ403 in position 'B" to prevent the on—board circuit trom decoding the code set in step 4, unless it also is to be used as a valid user tone. RESULTS: The HTS-GP decodes the proper code, the RRX encodes what is programmed to match the tone board slot, and on-board decode circuitry is defeated. P59!“ P39" RRX-450 MAINTENANCE! REPAIR! OPERATING MANUAL - 5.1 5.2 5.2.1 5.2.2 5.3 5.4 n RITRON, INC. PROGRAMMING THE REPEATER WHAT CAN BE PHOGRAMMED The RRX-450 Repeater may be programmed with a transmit frequency. receive frequency, 00, DOC and special features. In addition, the internal microcontroller of the Repeater must be programmed for use with certain accessories. For example, the micro-controller must be programmed with QC/DQC tone(s) in order to access RP-ZOO paging interconnect. Other programmable parameters include: Batten pggkug cutover beep — When AC power fails and the Repeater has switched to DC backup, a beep will sound at the beginning of the first transmission and every 8 seconds thereafter as long as the transmitter remains keyed. Transmit time guttime — This feature determines how long the Repeater can broadcast continuously before the transmitter automatically shuts off. Tone signaling turn off t'rne— This is the time (in addition to ‘hang-time" with tone) that no tone is transmitted after the Repeater ceases to detect an incoming carrier Call sign:Morse code identifier — The Repeater may be programmed to transmit a Morse code identifier at a specified time interval after activity. TWO WAYS TO PROGRAM THE REPEATER The two ways to program the RRX-450 Repeater are: PCISOFI’WARE: The preferred method, using a PC-compatible computer and the RlTFlON programming software kit RPTvPCPK, provides on-screen programming instructions. This kit also includes a cable to connect the computer serial port to the front panel of the Repeater. See the description and further information on the PCISoftware programming kit on page 11. PTT: An optional method is to plug a (model RSM-3X) remote speaker/microphone into the Repeater front panel and program data by pressing and releasing the Push»To-Talk switch (P‘I‘l’). Refer to the following setup instructions. PROGRAMMING SETUP: PC/SOFI'WARE 81 PTT 1. Remove AC and DC power from the Repeater. 2. Insert (a.) the programming cable plug, OR; (b.) the RSM-3X plug into the two 'TEST MlC' jacks on the front panel of the Repeater. 3. Remove a small black plastic plug, located on the right side of the iacks. to uncoveran access hole in the front panel. 4. Use a pointed tool to press and hold the programming button located in this hole. Hold the button until power is applied, then release it. 5. a. If you are using PC/software programming, no tone is sounded (as noted below). Enter "1“ to begin programming; follow on-screen programming instructions. If you experience software failure, repeat steps 4 and 5. b. if you are using remote speaker/microphone programming, the Repeater sounds a 1-second tone to confirm it is in programming mode. 6. See Instructions on page 11 to return to operating mode. PTT PROGRAMMING: NEW CHANNEL CONTENTS Channel contents are radio frequencies, tones and special features stored in the Repeater EEPROM. No power is used in retaiing these settings. To PROGRAM CHANNEL CONTENTS one digit at a time, press, then release the PTT button of the remote speaker/microphone the number of times equal to the digit value. The unit will emit a “ready” tone prompt for the next digit. To STORE CHANNEL CONTENTS after programming all valid content data, press then release the programming sztch behind the front panel—same as 5.3.4, above. The unit will emit a single confirming tone indicating the data has been "Iatched' in. NOTE: A series of beeps indicates an error or an invalid data entry: re-enter the data from the last valid data latched in. 5.5.1 5.6 PROGRAMMABLE UHF FM FtEPEATER_Programming PTI' PROGRAMMING: GUIDELINES ' Follow PROGRAMMING SETUP (page B) and RETURNING T0 OPERATING MODE (page 11) instructions. Be sure to "Iatch»in" the data by pressing the programming button. - Press the FIT ten times to enter zero (the digit '0"). - While programming a digit, do not pause for more than about one second between presses; an extended pause tells the mlcrocontroller that you are finished entering the digit. - EnterALL radio frequencies as six DIGITS: do not skip zero (“0“), or include the seventh digit. EXAMPLES: - Enter a zero for each of the last two digits in “464500“ (464.500MHz). - Enter only the first six digits for (12.5 KHz ofiset channel) 7-digit frequency "461862' (461.8625KH2). - Although the unit will allow you to program invalid frequencies outside the 450-470 MHZ band, the FtEPEATER WlLL NOT OPERATE on frequencies outside the 450-470 MHz band. PTT PROGRAMMINQ; EN E! MIETAKES if you make a mistake or lose count of your presses, correct your programming entry as follows. EXAMPLE: If you press the P'I'I’ seven times when intending six times, do not then press the programming button to store data. Rather, continue pressing the PTT until three beeps sound, then start over lrom the most recent valid entry. To start over from the beginning, power cycle the Repeater. P77 PROGRAMMING: INVALID ENTRIES When you are in programming mode, an invalid entry is indicated by the Repeater emitting three tones then a long tone after you press the programming button to store the entry; No PROGRAMMlNG CHANGE is made for an invalid entry. EXAMPLE: Attempting to save seven digits as a radio frequency will not work, because all radio frequencies are entered as six digits. See VALID PROGRAMMING ENTRIES on page 10. PTT PROGRAMMING: NOTES 1. For modifying tones in a multiple tone application, RITRON strongly recommends you begin programming using “delete all codes" (P1'I‘"84" code). You can then “ADD“ ("51XX') apprOpriate codes one at atima. For CTCSS, make sure the HTS-SP tones are set higher than the lowest tone. in a multiple~tone configuration, the lowest tone is decoded by the FlFtX on-hoard microcontroller. NOTE: Ensure that any added tones are installed in ascending order starting with J407. (external Tone #1) and the portables are programmed for tone dropout (QC decode). 2. When changing the code in a single CTCSS system, use the 2-digit F'TI' code. Using 81XX will "ADD“ a code to the existing tone data. Changing code data DOES NOT CHANGE the P‘I'I’ tone (encoded for the hand-mic). You must also use 91XX to sel the P'l'l' tone. 3. To read out the programmed frequency, press and hold the programming button and tum ON the Repeater. Press and release the programming button one more time without entering data to read out TX, then RX codes, than tone data. Count the number of beeps per group. Ten beeps indicate zero. 4. Where “TX/RX Frequency" appears in the interpretation column, the receive frequency is 5 MHz above the TX frequency. 5. Adding a “9" to the end of a QC or DOC entry tums OFF Quiet Call during transmit. Quiet Call then operates in receive mode ("decode") only. 6. Adding a "1" to the end of a DOC entry inverts the code for RX and TX. Adding a “2" inverts the code for RX. Adding a ‘3‘ invens the code for TX. 7. It the Repeater is to be configured for multiple QC tone operation (HTS-GP modules are used), the internal, on-board tone programmed into the Repeater must be the lowest tone: tone(s) programmed for the HTS-GP module(s) must be higher than the “intemal' tone. 8. In an RFtX system containing an RP-200, the fleece controls the Repeater time-out. _______—__.______ FtFtX-450 MAINTENANCE/ REPAlR/ OPERATING MANUAL a PROGRAMMABLE UHF FM REPEATEFI_Programming 5.7 MAME PROGRAMMINQ Efllfltgfi CHECK THE VALID PROGRAMMING ENTRIES IN THE FOLLOWING TABLES. The example column reflects only two at the available radio frequencies and codes. For most codes, the Repeater microcontroller determines what you are programming by counting the number of digits entered The first table shows the interpretation cl counting digits. Exceptions to the rule goveming the f rst table appear in the special leatures (second) table. The microcontroller interprets the first two or three digits entered as an instruction set ‘X' represent a code or number 01 your choosing # DIGITS INTERPRETATION EXAMPLE 2.. .. OC (Quiet Call) 12 3 .. QC Decode Only 129 3 . DOC (Digital Quiet Call). 071 4 DOC Decode Only (Does not erase prior 3 es) 0719 4 DOC with Inversion (Decode/Encode)... 0711 - FIX & TX 4 .. u DOC RX Inverted (Mobile TX Inverted) . 0712 4 .. .. DOC TX Inverted (Mobile RX Inverted) . 0713 6 TX/FtX Frequency (HX Frequency 5 MHz 464700 95 464762 8 TX/FtX Frequency and QC... 46470012 9 .. u TXIRX Frequency and QC Decode Only 464762129 9 .. . TXIFIX Frequency and DOC. 464700071 10 TX/FtX Frequency and DQC Decode On y 4647000719 10 TX/FtX Frequency and DOC with inversion 4647000711 464700469762 469700464700 46970046476212 469700464700129 TX Frequency and RX Frequency Odd Split RX Frequency and TX Frequency Inverted Pa‘ RX Frequency, TX Frequency and QC ........ RX Frequency TX Frequency and QC Decode Only RX Frequency, TX Frequency and DQC.. 469700464700071 RX Frequency, TX Frequency and DOC Decode Ont 4697004647000719 . RX Frequency, TX Frequency and DOC with Inversion 4697004647000711 ENTRY INTERPRETATION EXAMPLE 81XXt .. Add a OC Code ........... 8112 81XXX .4 Add a D00 Code (Cannot invert or decode onty) . 81071 82XX . . Delete a QC Code 8212 Delete a DOC Code . 82071 Read Out All 001 DOC Codes ---- .. Delete All QC/ DOC Codes (W It not delete RP— 200 codes) ---~ (= Carrier Squelch) .. Add an FtP- 200 00 Code . .............. 8512 Add an HP- 200 DQC Code 85071 Delete an RP-200 QC Code 8612 .. Delete an FIP-200 DOC Code 86071 . Head Out All FtP-200 QC Codes -- -- Delete All PIP-200 QC Codes . Set Repeater MIC/ PTI'I RP-zoo (Inmate) External Key Encode Tone . DOC Set Hang Time (00 - 99 Set Time Out (00 - 30 RWR-10 Installed; 0 = N (not installed). 1 85XX . BSXXX BGXX . BGXXX 9112 9232 (1 Second) 9303 (3 Minutes) 941 91 XXX 92XX. QSXX. 94x RITFION, INC. 5.7 5.7.1 5.7.2 5.3 5.9 PROGRAMMABLE UHF FM REPEATEH_Programming PCISOFTWARE PROGRAMMING RITRON programming kit RPT—PCPK provides programming RRX-450 Repeaters with a PC compatible computer. To use PCP/Software programming. connect the Repeater to the computer serial port with the RITRON adapter cable. Insen the software diskette into the floppy disk drive and load the software program. The program translers data between the Repeater and the computer memory. The software includes on-screen instructions and Help files. You can program added Repeaters identically by saving data to the computer hard drive. RPT—EQEJS KI QQNTENTS Ritron RRX Repeater Progmmming Software, complete on one 3.5“ diskette. 2. RITRON PC-to-Repeater adapter cable, terminated atone end with a DB-25F connector Ior plugging into the computer serial port. The other end terminates in a modular plug, and includes an adapter tor connecting it to a 3.5 mm plug which fits the Repeater 'TEST MIC" jack. Installation instructions. 4. Registration form. RPT—PCPK 5] E9 BEQQIREMENTS The IBM-compatlble computer must run on DOS 3.2 or later, and have a RS-232 serial port available. A hard disk drive is recommended. COMPUTER SOFTWARE COPYRIGHTS The RITRON, INC. products described in this manual include copyrighted RITRON, INC. computer programs Laws in the United States and other countries grant to RITRON, INC. certain exclusive rights in its copyrighted computer programs, including the exclusive right to distribute copies ol the programs, make reproductions of the programs, and prepare derivative works based on the programs. Accordingly, any computer programs contained in RITRON, INC. products may not be copied or reproduced in any manner without the express written permission ol RITRON. The purchase of RITRON, INC. products does not grant any license or rights under the copyrights or other intellectual property of RITRON, INC., except tor the non-exclusive, royalty-free license to use that arises in the sale of a product, or as addressed in a written agreement between RITRON, INC. and the purchaser of RITRON, INC. products. RETURN TO OPERATING MODE FROM PCISOFI'WARE OR PTI' PROGRAMMING WHEN YOU FINISH PROGRAMMING, follow the steps below to return to operating mode. a. If you have used PC/Soitware programming, input ‘R' to the mam software screen, OR; o. if you have used remote speaker/microphone (PTT) programming, first be sure you have latched in your data. Then power-cycle the Repeater by removing power for 5 seconds. then applying AC and/or DC power. THE REPEATER RETURNS TO OPERATING MODE. ___________—___ RRX~450 MAINTENANCE! REPAIR/ OPERATING MANUAL PROGRAMMABLE UHF FM REPEATER_Programming 5.10 QUIET-CALL CODES & FREQUENCIES 5.11 ac Tone Freq. QC Tone Code Code (Hz.) Code Code 67.0 18 4 32 011 02 . 71.9 19 . 03 , 74.4 20 . 04. 77.0 21 . 05 . 79.7 22 . 06 r 8215 23 . 07 . 85.4 24 . 08 . 88.5 25 . 91.5 26 . 94.8 27 . 97.4 28 . 100.0 29 . 103.5 30 . 09. 10. 11. 12. 13. 14. 107.2 31 . 151 110.9 32. 15. 114.8 33. 17. 118.8 34. J_ DIGITAL QUIET-CALL CODES '...131.8 37 Freq. 00 Tons Freq. (Hz.) Code Oode (I-Iz‘.) 123.0 35 127.3 36 136.5 .141.3 146.2 151 .4 .156.7 162.2 . 167.9 .173.8 . 179.9 , 186.2 . 192.8 203.5 21047 218.1 Normal Invert Normal Invert .047 244 .464 .627 . 051 A45 .023 .032 023 025 025 031 032 043 047 051 054 065 071 072 073 074 114. 115. 116. 125 131 132 Normal Invert 31 5 331 343 346 351 364 355 371 411 412 413 423 431 432 445 464 465 466 503 506 516 ........ 432 4 22547 233.6 241 .8 532 .. 546 565 606 612 624 627 631 .. 632 .. 654 662 664 703 71 2 723 731 732 734 743 754 RITRON, INC. SECTION SUBJECT MODEL REX-450 MAINTENANCE/REPAIR TABLE OF CONTENTS 6. THEORY OF OPERATION 6.1 Power Supply 6.2 Duplexer. 6.3 Receiver. 6.4 Transmitter . 6.5 Audio Routing (Control Board 6.6 Microcontroller (IC408) Pin Descriptions 6.7 Summary of Microoontroller Pin Descriptions 7. ALIGNMENT PROCEDURE 7.1 Recommended Equipment 7.2 Duplexer............... 73 Preliminary 7.4 Power Supply 7.5 Transmitter. 7.6 Receiver 7.7 Control and Final Alignmen 7.8 Hang Time ...................... 7.9 Program Jumper Settings 8. EXTERNAL CONTROLLER ............................................................. 28 9. VOLTAGE CHARTS .......................................................................... 29 1 0. SCHEMATIC TEST POINTS IDENTIFICATION ............................... 39 11 . RECEIVER BD SCHEMATIC ............................................................ 41 12. RECEIVER BD PARTS PLACEMENT DIAGRAMS Top Side . 43 Bottom Si 13. RECEIVER BD PARTS LIST ............................................................ 45 14. TRANSMITTER BD SCHEMATIC .................................................... 49 15. TRANSMITTER BD PARTS PLACEMENT DIAGRAMS Top Side . 51 Bottom Side . 52 16. TRANSMITTER BD PARTS LIST .................................................... 53 17. CONTROL BD SCHEMATIC ............................................................ 57 18. CONTROL BD PARTS PLACEMENT DIAGRAMS Top Side ............................. 59 Bottom Side 60 19. CONTROL BD PARTS LIST ............................................................ 61 RRX-450 MAINTENANCE! REPAIR! OPERATING MANUAL PA GE PROGRAMMABLE UHF FM REPEATER_Maintenance/Repair TOC SECTION SUBJECT PAGE 20. POWER SUPPLY BD SCHEMATIC ................................................. 64 21. POWER SUPPLY BD PARTS PLACEMENT DIAGRAMS Top Side 22. 23. 24. 25. 26. 27. 28. Bottom Side . POWER SUPPLY BD PARTS LIST .................................................. 67 RRX-450-D4000 (STANDARD) PARTS LIST ................................... 68 RTS-SP BOARD SCHEMATIC .......................................................... 69 Quiet call Codes and Frequencies ............................................. 70 RTS-SP BOARD INSTALLATION ........................ BLOCK DIAGRAM OF RRX-450 ......................... RRX-ACCESSORY PINOUT, TECHNICAL NOTES . SIX-CAVITY DUPLEXER INSTALLATION ............. RITRON RRX SERIES PROGRAMMABLE REPEATER LIMITED WARRANTY (INSIDE BACK COVER) ECIALHAN N N TES . TEST THE REPEATER for proper operation as it is received, before attempting to reprogram and/or retune the unit. Factory programming is: 464.500/469.500, 100Hz. HETUNE THE DUPLEXER if you have reprogrammed a TX or RX frequency change by more Ihan 0.1 MHz. RETUNE VCO VOLTAGES AND RECEIVER ii you have reprogrammed a lrequency change oi more than 1 MHz. Flashing GREEN "STATUS" TX LED indicates VCO is unlocked. If programming errors persist: a. reprogram the unit to iaclory delaults; b. reprogram with a PC lo desired settings; c. realign as necessary. RITRON, INC. 25. HTS-GP BOARD INSTALLATION MW 1. Snap a board guide (provided in tha kit), into the slot on each side afthe connector. 2. Position the HTS-SP Board COMPONENT SIDE TOWARD THE BEA? and SDLDER SIDE TOWARD THE FRONT of the Repeater as shown, then slide the board into position on the connector pins. SAME; Insert the HTS-GP boards ll‘ dimmd in mpzlbm. INCORRECT INST ALLA110N WILL DAMAGE COMPONENTS. (REAR OF REPEATER) OPTION/I Install the sscouo ac lone . (FIRST HTS-GP Board, apnonal) mm m A ' at QC Decoder Tone 1. INSIALLEIZ ) lnslall the THIRD octane \‘ Q (sscom: HTS-GP Board. optional) mm uh at QC Decoder Tons 2. fl +| ‘? } lnslall the FOURTH ac tone (rl-llnn lamp Board, optional) w _.—u"m"5 a! 00 Decoder Tone 3. NOTES: I DECODER E55 1. HTS-SP Boards pmvide DECODING any. 2. lnmlt optional tones inASCEND/NG oldsrno match the (luP 10408) encoding order. 3. To Class-code, set HTS-6PM decade any bone. MensetmathIaOB12ncodsposiabnma difiemnl [one (in ascending older). 4. You MUSTpngram the local midFWHP—ZOO for ONEselected lane is ENCODEM mlngolng transmissions. MIWPROCEBSOR INTERNAL TOME: (FRONT OF REPEATER) RRX TOP VIEW REX-450 MAINTENANCE/HEPAIRIOPERATING MANUAL BLOCK DIAGRAM OF REX-450 26. 2.51125 1.51 ”Hymn"... zESn nu: “WE: Ease azzségfil‘ am: $32 Emimmmu no 5015 .2. main. icy—1.4152. nz<°n ng uzz mum \ I -IllI.lI.l.. IIIII , 51. MM@ gammy...” mun—amps >mn awmn >mn mo_0> @ o_n=< imam: gnu“ o umu-mn g RITRON. INC. i.e sea 55” _Ile 151 m. 52, MODEL RRXQ450 BLOCK DIAGRAM, TOP VIEW int 55 at 2:08 wau..a=n 35 7.42059 xx u.“ 53mm > 53: ..u< + u as. 235 $35 £9.55 32 EH... 3 act So? on quxmhm 72 27. REX-ACCESSORY CABLE PINOUT TECHNICAL NOTES RRX-ACC (optional internal wiring to back panel DB-75F) and RRX-GCL -TNT, -RMC Cable(s) color codes are the same throughout, with one exception. Not all wires are used in any one particular installation. Unused ljnm should be left unterminated as thee connections are often in parallel with similar inputs Grounding an unused line may or may not have an undesired effect. e.g.: Grounding a second P’l'l' line will send the RRX-450 into Transmit Mode, while Grounding a second audio input line will have no adverse effect. Check carefully. Notes below provide details, drive levels. and impedenm. 05-25 J411 PIN WIRE COLOR PIN DESIGNATION/ USE 1 Drain Wire Single Point AUDIO ground for toil shield ONLY 2 Bus Bar/Black CHASSIS GROUND/NEGATIVE POWEFl connection. See notes. 3 Orange TX AUDIO voioe input (filtered internally for 300-3000 Hz, 0.6 V P-P = 3 KHz Dev, 10 V P-P max) 4 BlueNVhite CARRIER DEl'ect output (LO, if PJ407 in “B" position) 5 Green/Black TONE SQueIch QCIDQC detected (L0) 6 Blue/Black Signal Ground (path for P‘I‘I’) (not intended for power) 7 - 13 N10 Second Row: Jm Green/White 1) RX Audio Output éDC blocked); gACTORY TEST POINT. ADJUST R475 T SET 2.1 V - on this line with a strong RF carrier modulated with a 1000 Hz tone o 60% at max dev.) 15 Blue 3) CTCSS/DCS INSUbaudio/Trunking oats INPUT to TX (0.4 V P-P Nominal = 06 KHz donation) 16 Red 5) +12 Volt, 0.5 A max, untused 17 White 7) P'l'l' External TX command line. LO tor TX. 15 Orange/Black 9) REPEAT DlSabIe = External Controller Enable; L0 19 Green —- 0464) True Discriminator out for Trunking Data + RX Audio Output (no Do block)(3.0 KHz dev = 0.7 v P-P). 20 N10 DB-25/ J-402 21 1 White/Black REMOTE TX AUDio voice input (will be filtered to 300 — 3000 Hz) (0.031 V P—P = 3.0 Khz deviation) 2 2 (Black) N/C Extra signal ground pin; no wire connection in any external cable; only connected internally to pin. 3 V4» MIC 23 4 Black/White MONITOR Control Line (RWR-10 must be set to WES”) 24 5 Red/Black REMOTE KEY or TXIPTT Control line 25 e Red/White REMOTE RX AUDio output (min 2000 ohm impedance) See detailed notes and information on following pages by pin number. NOTES: 1. The DRAINW'IRE is connected at ONLY one point (inm'de RRX-450), to chassis ground for singte~point grounding for audio line shielding To prevent ANY DC current (supply or ground loops) from flowing on the foil shield (which could cause induced hum on the audio). DO NOT GROUND the drain wire or fail shield at any other point (e.g.: the Remote/Enema] Contmller). The DC POWER GROUND connection DOE NOT flow across D345, Pin ll 2. The BLACK WIRE of any supplied EXTERNAL cable for DC GROUND/ Negative Power lead is connected to the DB-75M, Pin 2 (KRX end). The Black Wine DOES NOT connect internally to DEEP, Pin 2. A separate, larger gauge, short length of BUS BAR connects DB—ZSF, Pin 2 to Chassis Ground to supply die DC current needs of an external device. The bus bar splits and isolam the two grounds Power Ground at Fin 2 and Audio Ground at Pin 1, to provide sepamte,direct,low impedencegmund pathsforDCpowei-andaudio shieldmg. RRX450 MAINTENANCE! HEPAIR/ OPERATING MANUAL /3 PROGRAMMABLE UHF FM REPEATER_Accessory Cable Pinout 3. 14. 15. 16, 17. 18, 19. 21. (By) N/C 24. Limit the audio input on this line to the hansmifier to 1.0 VP—P maximum when the LMTER (VOICE DEV R426) is setforS KHz systems, or7_5 VP—Pfor2.5 Kstystmis (yeamm!) Thislevelwill drive the transmittfltohard limiting (man'mum peth Deviation). Nominal (60% Deviation) 1000 Hz tone levels ate 0.5 V P—P for 3 KHz (5 10-12 systems) and 0.6 V P-P [or 15 101: (3 KHz systems). Audio (low pass) frequency filtering is internal to the max-450 and need notbe film-ed externally. There is no low-frequency filtering on this line. CARRIER DEFECT output, ifselected byl’uw in the ”B" position, is pulled HI (47 KOhm to +5 V) until ANYRF CARRIER ON FREQUENCY BREAKS CARRIER SQUELCH level (a set by R112, RX Board} Any received carrier (green ”CD" LED) will send this line ID and ransinkan additional 50 onfcurrentwgmund. QC/ DQC/ Tone Squalch (internal decode and detect) is to be defeated internally (RRX-450 P1403 to the ”B” position), to isolate the function (pulled 1-11 to +5 V), If an external output of any/ all internal decodeds) is desired (PJ403 left in the ”A” position), thisline will go LOand sink50 mA(100 mAmsx) tn yound There isno differen- fiah‘on between multiple tons if equipped for more than one tune (up to four with three optional RTE-GP mod— ules). Thispin is a localbosrd Gmund Wfimintended forsignal level orPl'l‘TX use, NOT a powerconnection point. Use Pin 2 (Black Wire) for Power Supply. This is theAudio outputselected byPIAOZ; it is DC Blot-lad, 10—3000 Hz (FLAT) or 300 - 3000 Hz (HIGHPASS), (as opposed to DIRECT DISCRIMINATOR line output, D305, pin 19 — Green wire). The factorysetting is HIGH PASSZ.1VP-P@1000Hz@60%(SKI-Izor15IG-lzdeviafion);methN402ifFLATisselected.Theimpedence output rating is 2000 Ohm The level is fizstsethete first, then all odier levels (Rm'l', VOICE DEV/ LIMITING) are set {mm this standard. RlTRON amassories are set to accept this 2.1 V P-P input for ”pl -i:n" installation and operan'on. This is for extemal sub~audio input (QC, DQC, TRUNIGNG LOGIC or data) line to RRX-450 TX modulatorAl-TER VOICE IMTING DC is blocked bydw negativelead eta 1 uF/16 V tanhlumcapadwr, 0.45 VP—P = 600le deviafl‘on There is no internal level control. +126 VDC Power Connection. Uni-used internally except for primary DC power fuse (3 or 10 A, depending on model). Limit draw to 500 mA, 750 mA max. EXTPIT/ TXContmlline. Ground toTX,pulledHIl!y IOKOhmto +5VonRX. REPEAT DISABLE is also EXTERNAL COM'ROLLER ENAM. Gmimding this pin disables the internal audio routing and time-out features, etc. - Internal tone decoding is disabled only by moving P1403 to the ”B” position ' Internal tone encoding is disabled onlyby turning R423 ”CFCSS/DCS” contml fully CCW. Repeated audio must now come in from an external soume (ie: Controller rewu ' internal or telephone audio) feeding D525 pin 3 or 21. DISCRIMINATOR OUT is direct, non-DC blocked, audio out, unsquelched, (mm the dqnodulator. Approximately 0.7 V P—P for 3 KHz deviation of a 1000 Hz tone, 2000 Ohm output impedence, pletmphasis intact. NOTE: The fuming DB-zs plns are Men-d to the Imam-I RWR—inIlez pen connecting. 4402 is tor oonnocting a DC or TONE REMOTE handset. It REQUIRES PROGRAMMING REX-450 TD “HWR- 10 YES" via the computer programmer. REMOTE TX AUDio inputfmm extfl'nal handset. 0.10 VP-P = max deviation (3 or 5 KHz). NO CONNECTION in any serRNAL cable. Inside the Rex-450, the black wile grounds 0402 pin 2) this pin (DB-25Fpin22).Thisusfiallintema1wizesandpmvidsanaddifimial signal yound pianneededfordte application Use pin 6 first for signal ground Move anotherwixe to connect to this pin if needed. USE PIN 2 FOR a. MONITOR control line, when pmgtammed and grounded, disables tone squelch function to allow reception in carrier squelch mode to MONITOR the channel for Cit-channel user traffic prior to transmission. Lifting a telephone-style handset should ground this line. - Program RWR-lO bit to "YES". Qg b. RBI-”AT DISABLE if the RWR-IO bit is left as “NO", then grounded. IoMOZ V+ connection Use REX-450 end DB—75M pin 16 RED wire. REMOTEIGYorPITIinecmund forTX.PuIledI-IIby10Ko}mto+5VonRX, REMOTE RX AU'Dio out. Low power medium impedance (2000 ohm, DC blocked) output to feed handset earpiece (or speaker amplifier when on—hook) tune squelched audio (or carrier squelched audio when MONHOR flirtation activated). RITFION, INC. 28. SIX-CAVITY DUPLEXER INSTALLATION SIX-CAVITY DUPLEXER INSTALLA’flQN |u§||3ug [IQN5 FQB Bax-450: A six—cavity, notch—type duplexer (Sinclair M2356 or Cel-Wave PD633-6A) can be retrofitted inside the RRX~450. Installation kit RIKD—GC—l, described below, provides the necessary hardware. NOTCH-TYPE DUPLEXER§= 6-CAVITY 15, MA!" 1: A six-cavity duplexer offers performance improvement over the standard RITRON (or any) four-cavity model (RD-451): - It provides deeper TX and RX notches; an extra cavity per side cream higher Q, which equates to a deeper notch. ° A six-cavity duplexer may be necessary, or more desirable than a four—cavity, to block broadband noise, high transmit powers, or co—located transmitters. ' Six-cavity duplexers generally have notches greater than 75 dB, equating to about 12 dB more rejection (over RD-451), of the TX broadband synthesizer noise at the RX frequency (Normal Split : TX low, RX high) NOTE: The RD-451 high frequency notch depth is comparable to the Sinclair or Cel—wave. NOTE: DO NOT confuse poor duplexer performance with adjacent channel interference; adjacent channel rejection is purely a function of the receiver. A ”notch-type" duplexer DOES NOT affect adjacent channel performance (+/- 25 KHz) of the Repeater. Model RRX-450 adjacent channel specification is as gmd as or begr M any other synthesized product in its price range. mum Align the duplexer 173m installing it, because the tuning screws are not accessible after it is installed. Alignment accuracy is critical to reduce any de—sense naturally present in the system. Proper tuning achieves mam'mum notch depth and low SWR simultaneously ° Use a signal generator and spectrum analyzer to perform the alignment. Terminate the unused port into 50 Ohms. 0 The vertical range on most spectrum analyzers is about 70 dB. When you have ”notch ” the carrier down into the noise floor, increase the generator level 20 to 30 dB to bring the carrier back out of the noise floor. This allows you to tune for maximum notch depth. MALLADQN; If the Repeater includes RTS6P tone boards, remove and discard the left-side (with the RRX front panel facing you) nylon PC board guides hem you install the duplexer. The remaining guide and 8-pin header are sufficient to secure the RTS—6P. RRX-450 MAINTENANCE/REPAIFl/OPERATING MANUAL 75 RITRON PROGRAMMABLE REPEATER_Six-Cavity Duplexer Installation SEM INST CNS: 1. Construct two (2) RF patch cables from the furnished partsl NOTE: Each cable assembly is to include a BNC connector on one end and a phono plug on the other. Make cables to required length. Bear in mind whether the RRX—450 is an inverted unit—TX high / RX low‘ Be aware that Sinclair and Gel-Wave duplexes are not identical in that their high and low sides are reversed. 2. Attach a BNC connector to one end of the remaining coax cable. Attach a connector of your choice to the other end—this connector is to be either panel- mounted or inserted through the antenna connector opening located at the center of the back panel, 3. Mount the hex spacers to the Repeater bottom panel as shown in Figure 1, then mount the duplexer on the spacers. 4. Attach the RF patch cables to the appropriate pot-Is. 5. Check Repeater performance. NOTE: Be sure to perform ale—sense hefmg you install the Repeater at the selected site. With the six-cavity duplexer installed, RRX—450 30 Watt Repeaters are to have less than 2 dB of de—sense, more than 20 Watts of RF power and more than 32 “V of RX sensitivity. (HEAR OF max—450) 0 MOUNTING HOLES Fan—L HEX SPA cans Q Q 0 e l o =. ° =’ s-cAvrry / NOTCH-TVFE DUFLHEH o a a a so DD 0 0 a Q o a {3 Do a o g o o o D O U o ' 0 0 ° ° 0 o o o D o o MOUNTING HOLES FOR 6 o HEX SFACEHS o o a 0 o o O 0 —_== ,__,. (FRONT OF finx450) Figure 1—Six Cavity Duplexer Installation 76 HITRON, INC. RRX Series Programmable Repeater LIMITED WARRANTY STATEMENT WHAT THIS WARRANTY COVERS RITRON, INC. (“RITRON”) provides the following warranty against defects in materials and/ or workmanship in RlTRON Programmable Reputers under normal use and service during the applicable warranty period (as stated below). WEED mm MAW RIT RON 1 year after During the first year after date of purchase, RITRON Programmable date of purchase will repair or replace the defective product, at RlTRON’s Repeaters option, parts and labor included at no charge. What this warranty DOES NOT COVER - Any technical information provided with the covered product or any other products; - Installation, maintenance or service of the prodIICL unless this is covered by a separate written agreement with RITRON; - Any products not furnished by RITRON which are attached or used with the covered product. or defects or damage from the use of the covered product with equipment that is not covered (such as defects or damage from the charging or use of batteries); - Defects or damage resulting from: 7 misuse. abuse, improper maintenance. alteration, modification, neglect, accident or act of God, ~ the use of covered products other than in normal and customary manner, or — improper testing or installation; 0 Defects or damages from unauthorized disassembly, repair or modification. or where unauthor-ized disassembly, repair or modification prevents inspection and testing necessary to validate warranty claims; - Defects or damages in which the serial number has been removed. altered or defaced. IMPORTANT: This warranty sets forth the full extent of RITRON’s express responsibilities regarding the covered products, and is given in lieu of all other express warranties. What Rl'I‘RON has agreed to do above is your sole and exclusive remedy. No person is authorized to make any other warranty to you on behalf of RITRON. Warranties implied by state law. such as implied warranties of merchantability and fitness for a particular purpose, are limited to the duration at this limited warranty as it applies to the covered product, Incidental and consequential damages are not recoverable under this warranty (this includes loss of use or time inconvenience, business interruption, commercial loss. lost profits or savings). Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitation on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. Because each covered product system is unique, RITRON disclaims liability for range, coverage, or operation of the system as a whole under this warranty. WHO IS COVERED BY THIS WARRANTY This warranty is given only to the purchaser of lessee of covered products when acquired for use, not resale. This warranty is not assignable or transferable. HOW TO GET WARRANTY SERVICE To receive warranty service, you MUST deliver or send the defective product, delivery costs and insurance prepaid, within the applicable warranty period, to Rl'I’RON, INC., 505 West Carmel Drive, Carine]. Indiana 46032, Attention: Warranty Department. Please point out the nature of the defect in as much detail as you can. You MUST retain your sales or lease receipt (or other written evidence of the date of purchase) and deliver it along with the product. If RJTRON chooses to repair or replace a defective product RITRON may replace the product or any part of component with reconditioned product, parts or components, Replacements are covered for the balance of the original applicable warranty period. All replaced covered products, parts or components become RITRON‘s property, RIGHTS T0 SOFTWARE RETAINED Title and all rights or licenses to patents, copyrights, trademarks and bade secrets in any Rl'l'RON software contained in covered products are and shall remain in RITRON. RITRON nevertheless grants you a limited non-exclusive, transferable right to use the RITRON software only in conjunction with covered products. No other license or right to the RITRON software is granted or permitted. YOUR RIGHTS UNDER STATE LAW This warranty gives you specific legal rights. and you may also have other rights which vary from state to state. WHERE THIS WARRANTY IS VALID This warranty is valid only within the United States. the District of Columbia and Puerw Rico. ,. RITRON makes a full line of radio communications products: high power portables, mobiles, base stations, range- extending repeaters and telephone interconnects. Call your dealer or RITRON for more information. RITRON, INC. PO. BOX 1998 505 WEST CARMEL DRIVE CARMEL, IN 46032 USA PH: 317-846-1201 FAX: 317-846-4970 RITRON 2-WAY RADIOS & REPEATERS ARE DESIGNED & MANUFACTURED IN THE U.S.A. MADE IN THE USA WWW COPYRIGHT©1995.1998 RITRON, INC. -ALL RIGHTS RESERVED SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE RITFION® ISA REGISTERED TRADEMARK OF RITRON, INC. RRX'“. QUIET-CALL”. DIGITAL QUIET CALL”I AND PAGING QUIET GALL'" ARE TRADEMARKS OF RITRON, INC.
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