Robertshaw 9420 Users Manual 110 1044B

9420 9420manual

2015-01-21

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DIGITAL

NON-PROGRAMMABLE

THERMOSTAT

9420

HEAT PUMP

NeW

2 Heat / 2 Cool

User's Manual

Quick Start

Installation

Application

The Robertshaw 9420 is a multi-stage thermostat designed to control

24 VAC heat pump systems.

Features

•Summer and winter setpoints

•Large back lit display

•Adjustable 1st stage temperature differential: 0.5°F to 3.0°F

(0.5°C to 1.5°C)

•Adjustable 2nd stage temperature differential: 1°F to 6°F

(0.5°C to 3.0°C)

•Adjustable 2nd stage delay (10-40 min.)

•Compressor short cycle protection

•Accuracy within ±1°

•Zone system compatible as a master thermostat

•Permanent memory retention

•Fahrenheit/Celsius display option

•Adjustable from 45°F to 90°F (7°C - 32°C)

•Quick wire terminal block

•Automatic heating shutdown if temperature exceeds 94°F (34°C)

110-1044B

IMPORTANT SAFETY INFORMATION WARNING:

•Always turn off power at main fuse or circuit breaker panel before

installing, removing, cleaning, or servicing thermostat.

•Read all the information in this manual before installing this

thermostat.

•This is a 24 VAC low-voltage thermostat. Do not install on voltages

higher than 30 VAC.

•All wiring must conform to local and national building and electrical

codes and ordinances.

•Do not short (jumper) across terminals on the gas valve or at the

system control to test installation. This will damage the thermostat

and void the warranty.

•Do not connect ground to any terminal in this unit.

Step 1: Replacing Existing Thermostat

1. Turn off power to heating and cooling system.

2. Remove cover from old thermostat to expose wires (Figure 1).

3. Disconnect wires one at a time from existing terminals. Use enclosed labels

to mark existing wires. Refer to cross references in Table 1 if existing wiring

does not directly match the labels.

4. Remove existing thermostat base from wall.

Old Terminal New Label Description

R, V-VR or VR-R R 24 VAC, Return

Y, Y1 or M Y1 Compressor Relay (Stage 1)

O or R O Reversing Valve (Cool Active)

BBReversing Valve (Heat Active)

F or G G Fan Control Relay

Y2 Y2 2nd Stage Cooling Circuit

W2 or W-U W2 2nd Stage Heating Control

C, X or B C 24 VAC, Transformer Common Side

L or X L System Monitor

EEEmergency Heating Circuit

NOTE: THIS THERMOSTAT REQUIRES A 24V COMMON WIRE FOR PROPER OPERATION.

Table 1

Figure 1

Recycling Thermostat

If this thermostat is replacing a thermostat that contains mercury

in a sealed tube, do not place your old thermostat in the garbage.

Contact your local waste management authority for instructions

regarding proper disposal of the thermostat. If you have any ques-

tions, call Robertshaw technical support at 1-800-445-8299.

Step 2: Installing Model 9420 Thermostat

NOTE: FOR NEW INSTALLATIONS, MOUNT THERMOSTAT ON

INSIDE WALL, FIVE FEET ABOVE THE FLOOR. DO NOT

INSTALL BEHIND A DOOR, IN A CORNER, NEAR AIR

VENTS, IN DIRECT SUNLIGHT, OR NEAR ANY HEAT OR

STEAM GENERATING FIXTURES. INSTALLATION AT THESE

LOCATIONS WILL AFFECT THERMOSTAT OPERATION.

1. Turn power off to the heating and cooling systems.

2. Place EMER-HEAT-OFF-COOL in OFF position (Figure 2).

3. Place -ON-AUTO switch into AUTO position (Figure 2).

4. Remove the cover using a coin or screwdriver (Figure 3). Set aside.

Figure 3

SETTING OR CHANGING THE SETPOINT TEMPERATURE:

1. Press or button. Display will show SET and the current

temperature setpoint.

2. Press or button to adjust temperature setpoint.

3. After completing the change, the display will return to the current

room temperature after a few seconds.

CHANGING THE TEMPERATURE DIFFERENTIAL,

DEAD BAND, AND RESIDUAL COOL:

The temperature differentials are factory set at 1˚F and 2˚F for

1ST and 2ND stages respectively. The dead band for Auto-

changeover is set at 3˚F. To change settings:

1. Press the and buttons at the same time and hold for 1

second. Display will indicate: DIFFERENTIAL 1ST.

2. Press either the or button to adjust the 1st stage differ-

ential between 0.5˚F – 3˚F (0.5˚C - 1.5˚C).

3. Either wait five seconds or press the button. The display

will indicate: DIFFERENTIAL 2ND.

4. Press either the or button to adjust 2nd stage differen-

tial between 1˚F – 6˚F (1˚C - 3˚C).

5. Either wait five seconds or press the button. The display

will indicate: DEADBAND.

6. Press either the or button to adjust the dead band

between 3˚F – 6˚F (1.5˚C - 3˚C).

7. Either wait five seconds or press the button.The fan

icon and ON will be displayed.

8. Press either the or button to adjust the Residual Cool

fan delay between 0, 30, 60, or 90 seconds.

9. The display will return to the current room temperature after

a few seconds.

Item

9555

120-1523

Maple Chase Company

www.maplechase.com

Tech Service: 1-800-445-8299

M-F 7:30 a.m. - 5:30 p.m. CST

MADEIN MEXICO

Figure 2

5. Place thermostat against the wall at desired location. Make sure wires

will feed through opening (Figure 4) on base of thermostat.

6. Mark placement of mounting holes (Figure 4). Set base aside.

7. If mounting on drywall, tap plastic anchors into wall.

NOTE: ENCLOSED PLASTIC ANCHORS DO NOT REQUIRE A

DRILLED HOLE FOR DRYWALL.

8. If mounting on a surface other than drywall, drill the marked holes

using a 3/16" drill bit.

9. Align base with plastic anchors and feed wires through opening.

10. Secure base to wall with supplied screws.

NOTE: THE THERMOSTAT WILL MOUNT HORIZONTALLY

ON A SINGLE GANG JUNCTION BOX.

11. Strip end of wires 5/16” if needed.

12. Terminal screws are already loose and ready for wire insertion.

Insert wires into terminal strip (Figure 5) matching the label to the

corresponding terminal (see Wiring Diagrams). Tighten screws.

13. Make sure wire connections are secure.

14. Push excess wire back through opening.

Mounting Holes

WIRING

OPENING

Figure 4

CLR

Label

Figure 5

ical heat

with cool active reversin

valve and auxiliar

/emer

enc

heat.

ical heat

with heat active reversin

valve and auxiliar

/emer

enc

heat.

ical heat

with cool active reversin

valve and auxiliar

/emer

enc

heat.

Does not have se

arate wire for emer

enc

heat

W2 & E

)

ical heat

with cool active reversin

valve, auxiliar

/emer

enc

heat

and second sta

e of coolin

. S

stem fault indicator connected

(

L terminal

)

9420 WIRING SAMPLE #1

Y1 E G W2CLRY2

9420 WIRING SAMPLE #2

CLRY2Y1EGW2OB

9420 WIRING SAMPLE #3

BY1 E G W2CL O

RY2

Jumper

9420 WIRING SAMPLE #4

CW2LRY2Y1

◆Wiring Diagrams

15. Replace thermostat cover by snapping into place.

16. Turn on power to system. Test thermostat as described in the

following section.

Step 3: Testing the Thermostat

WARNING: DO NOT SHORT (JUMPER) ACROSS TERMINALS

OF GAS VALVE OR SYSTEM CONTROL TO TEST

OPERATION. THIS WILL DAMAGE THE

THERMOSTAT AND VOID YOUR WARRANTY.

CAUTION: DO NOT SWITCH SYSTEM TO COOL IF THE TEMPERATURE

IS BELOW 50°F (10°C). THIS CAN DAMAGE THE AIR

CONDITIONING SYSTEM AND CAUSE PERSONAL INJURY.

1. Place the EMER-HEAT-OFF-COOL switch into

the COOL position. The display will read COOL.

2. Press the button until the temperature setting

is at least 3 degrees below the room temperature.

The air conditioning system should turn on within

a few seconds. The snowflake icon will be displayed

(1st stage cooling;  2nd stage cooling).

TERMINAL LEGEND - 9420

TERM EQUIPMENT TO CONNECT REQ? TERMINAL FUNCTION

C24VAC common connection Yes For input of 24VAC common

side of transformer

LSystem fault indicator connection No For connection of system

fault indicator (if present)

R24VAC hot connection Yes For input of 24VAC hot side

of transformer

Y2 Second stage cooling connection No Energizes on a call for

second stage cooling

Y1 First stage compressor connection Yes Energizes on a call for

first stage of heating and

cooling

EEmergency heat connection No* Energizes on a call for heat

in the EM mode only

GIndoor fan connection Yes Energizes with E, Y1, Y2 and

W2 terminals or with FAN

option switched to the ON

position

W2 Second stage heat connection No* Energizes on a call for

second stage of heat

(auxiliary heat)

OCool active reversing Yes** Energizes when in the in

valve connection COOL mode

BHeat active reversing Yes** Energizes when in the

valve connection HEAT or EM modes

*For systems using a backup heat source. If separate E terminal connection is not available,

jumper E and W2.

** Most heat pump systems will have a cool active or a heat active reversing valve. Use the

appropriate terminal.

NOTE: ONCE THE THERMOSTAT TURNS OFF, A BUILT IN 5-MINUTE

DELAY PREVENTS THE SYSTEM FROM TURNING ON AGAIN.

THIS PROTECTS THE COMPRESSOR. NO ADDITIONAL TIME

DELAY RELAY IS REQUIRED. TO OVERRIDE THE 5-MINUTE DELAY

FOR INSTALLATION, PRESS THE RESET BUTTON.

3. Put the EMER-HEAT-OFF-COOL switch into

the OFF position. The air conditioning system

should turn off. The display will read SYSTEM OFF.

4. Put the EMER-HEAT-OFF-COOL switch into

the HEAT position. The display will read HEAT.

5. Press the button until the temperature

setting is at least 3 degrees above room

temperature. The heating system should

turn on. The fan may not turn on immediately,

depending on the fan delay built into the furnace.

The flame icon will be displayed

(1st stage heating;  2nd stage heating).

6. Put the EMER-HEAT-OFF-COOL switch into

the OFF position. The heating system should

turn off. The fan may continue to run for a

short period of time. The display will read

SYSTEM OFF.

7. Put the -ON-AUTO switch into the ON

position. The blower fan should turn on.

The display will show a and ON.

8. Put the -ON-AUTO switch into the AUTO

position. The blower fan should turn off.

Step 4: Customizing the Thermostat

◆Settings

System

Cool: The thermostat controls the cooling.

Off: The heating and cooling systems are off.

Heat: The thermostat controls the heat.

Emer: The thermostat controls the second stage emergency heat.

Used only when the primary stage of heat is not functioning or

requires service. The display shows EMER when emergency heat is

activated.

Fan

Auto: Equipment controls the fan.

On: The fan operates continuously.

Temperature

Heating: The default temperature for heating is 70°F (21°C). To

change the default setpoint, put the system switch in HEAT and

press the or button to adjust the temperature setting up or

down. The display will show SET. The display will return to the

current room temperature three seconds after the last input and

the new setpoint will be saved.

Cooling: The default temperature for cooling is 78°F (25°C). To

change the default setpoint, put the system switch in COOL and

press the or button to adjust the temperature setting up or

down. The display will show SET. The display will return to the

current room temperature three seconds after the last input and

the new setpoint will be saved.

Figure 7

◆Temperature Differential 2nd Stage Delay

The temperature differential is factory set at 1.0°F (.5°C) for the 1st stage

differential and 2°F (1°C) for the 2nd stage. This means that whenever the

room temperature changes by one degree Fahrenheit from the tempera-

ture setting, the system will turn on. If the system turns on too often,

increase the temperature differential.

This thermostat is equipped with an adjustable 2nd stage time delay. The

delay is factory set at 20 minutes. The time delay setting prevents the 2nd

stage system from activating until the delay time has expired. If the 2nd

stage is turning on too often, increase the time delay.

The 2nd stage will turn on when the room temperature changes from

the desired temperature by the sum of the 1st and 2nd stage differential

settings. The 2nd stage also will turn on if the temperature has not

increased (or decreased in the event of cooling) for a period of

20 minutes.

◆Changing Fahrenheit (°F) to Celsius (°C),

Temperature Differential, and

2nd Stage Delay

1. The thermostat is preset to display the temperature in degrees

Fahrenheit (US models) or degrees Celsius (Canadian models). The

temperature display can be changed. Press and hold both the

and button for three seconds. The display will read F or C.

Release buttons. Press the or button to switch the display.

2. After three seconds the display will switch to the 1st stage

differential settings. The display will read DIFFERENTIAL 1st. The

temperature differential is factory set at 1.0°F (0.5°C). Press the or

button to adjust the differential up or down.

3. After three seconds the display will switch to the 2nd stage differ-

ential setting. The display will read DIFFERENTIAL 2nd. The temper-

ature differential is factory set at 2°F (1°C). Press the or button

to adjust the differential up or down.

4. After 3 seconds, the display will switch to the 2nd stage delay

setting. The second stage delay is factory set at 20 minutes. Press

the or button to adjust the time delay in 5 minute increments.

5. Wait three seconds or press and the display will return to the

original room temperature.

◆Backlit Display

This thermostat is equipped with a backlight to make nighttime temper-

ature adjustments quick and easy. Press the button to activate the

backlight. The backlight will turn off after about 5 seconds of inactivity.

WIRING

OPENING

Reset Switch

◆Reset

To reset the thermostat press the RESET button located just below the

lower left corner of the display.

Step 5: Troubleshooting

Symptom Remedy

Display shows CHECK Monitors system status. Call your

local HVAC service provider.

Check F/C (Fahrenheit/Celsius)

setting. See Changing Fahrenheit

(F) to Celsius (C).

Thermostat does not display

proper room temperature.

Thermostat turns system on and

off too frequently.

Thermostat does not turn on system. Check wiring (see Installation

section).

Increase temperature differential

(see Changing the Temperature

Differential section).

If problems with thermostat cannot be resolved, call:

Technical Support: (800) 445-8299

Monday-Friday 7:30 AM - 5:30 PM CST

Two Year Limited Warranty

Climate Controls Americas warrants to the original contractor

installer, or to the original consumer user, each new Robertshaw thermo-

stat to be free from defects in materials and workmanship under normal

use and service for a period of two (2) years from date of purchase. This

warranty and our liability does not apply to batteries or merchandise that

has been damaged by misuse, neglect, mishandling, alterations, improper

installation, or use in a way other than in accordance with Climate

Controls Americas recommendations and instructions.

Climate Controls Americas agrees to repair or replace at its option

any thermostat under warranty provided it is returned within the warranty

period, postage prepaid, with proof of the date of purchase. Cost of

thermostat removal or reinstallation is not the responsibility of Climate

Controls Americas.

Repair or replacement as provided under this warranty is the exclusive

remedy of the consumer. Climate Controls Americas shall not be liable

for any incidental or consequential damages for breach of any express or

implied warranty on this product, or under any other theory of liability.

Except to the extent prohibited by applicable law, any implied warranty of

merchantability or fitness for a particular purpose on this product is

limited to the duration of this warranty.

Some states do not allow the exclusion or limitation of incidental or

consequential damages, or allow limitations on how long an implied war-

ranty lasts, so the above limitations or exclusions may not apply to you.

This warranty gives you specific legal rights, and you may also have other

rights which vary from state to state.

For warranty returns, send thermostat, shipping prepaid to:

Invensys Climate Controls Americas

Warranty Claims Department

515 S. Promenade

Corona, CA 91719

Climate Controls Americas

191 E. North Avenue

Carol Stream Illinois 60188

United States of America

NOTES

Robertshaw 9420 Users Manual 110 1044B

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