Rosemount Tank Radar 5408L Rosemount 5408 Level Transmitter User Manual

Rosemount Tank Radar AB Rosemount 5408 Level Transmitter

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50Reference Manual00809-0100-4408, Rev AAMechanical InstallationNovember 2016Mechanical InstallationPRELIMINARY7. Mount the transmitter head.Align the marking on sensor module with the air purge connection.60 mmTorque 355 in-lb (40 Nm) 36 mm

51Reference Manual 00809-0100-4408, Rev AAMechanical InstallationNovember 2016Mechanical InstallationPRELIMINARY3.5.5 Connect the air purgingIf air purging is not used, plug and seal the entry with the air plug kit (optional with order) or a suitable blanking plug.G3/8"Air purging?No Yes0.3-0.4 in. (8-10 mm)(gasket excluded)Use thread sealant or gasket according to your site procedures.BTorque 180 in-lb (20 Nm) 17 mm

52Reference Manual00809-0100-4408, Rev AAMechanical InstallationNovember 2016Mechanical InstallationPRELIMINARY3.6 Adjust display orientation (optional)To improve field access to wiring or to better view the optional LCD display:1. Loosen the set screw until the transmitter housing can rotate smoothly.2. First, rotate the housing clockwise to the desired location. If the desired location cannot be achieved due to thread limit, rotate the housing counterclockwise to the desired location (up to 360° from thread limit).3. Re-tighten the set screw.Figure 3-13. Rotate the Transmitter HousingH3/32 in.Torque 30 in-lb (3 Nm)

53Reference Manual 00809-0100-4408, Rev AAElectrical InstallationNovember 2016Electrical InstallationPRELIMINARYSection 4 Electrical InstallationSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 53Cable selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54Cable gland/conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54Hazardous areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 55Wiring and power up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 57Optional devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 604.1 Safety messagesProcedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operation. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.Failure to follow safe installation and service guidelines could result in death or serious injury.Make sure only qualified personnel perform the installation.Explosions could result in death or serious injury.Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the transmitter covers in explosive atmospheres when the circuit is alive.Both transmitter covers must be fully engaged to meet explosion-proof requirements.Electrical shock can result in death or serious injury.Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.Make sure the main power to the transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter.

54Reference Manual00809-0100-4408, Rev AAElectrical InstallationNovember 2016Electrical InstallationPRELIMINARY4.2 Cable selectionUse 24-14 AWG wire. Twisted pairs and shielded wiring are recommended for environments with high EMI (electromagnetic interference).The cables must be suitable for the supply voltage and approved for use in hazardous areas, where applicable. Two wires can be safely connected to each terminal screw.4.3 Cable gland/conduitFor explosion-proof/flameproof installations, only use cable glands or conduit entry devices certified explosion-proof or flameproof.4.4 Power supplyThe transmitter operates on 12-42.4 Vdc (12-30 Vdc in Intrinsically Safe installations) at the transmitter terminals.For HART communication, a minimum loop resistance of 250 : is required. Maximum loop resistance is determined by the voltage level of the external power supply, as described by Figure 4-1.Figure 4-1. Load Limits4.5 Hazardous areasWhen the transmitter is installed in hazardous areas, local regulations and specifications in applicable certificates must be observed. See Appendix B: Product Certifications for more information.42.42417.812040020010008006001200140020 30 40 505212507821322External Power Supply Voltage (Vdc)Loop Resistance (Ohms)Maximum Loop Resistance = 43.5 * (External Power Supply Voltage - 12)

55Reference Manual 00809-0100-4408, Rev AAElectrical InstallationNovember 2016Electrical InstallationPRELIMINARY4.6 Wiring diagramFigure 4-2. 4-20 mA/HART CommunicationA. Field CommunicatorB. Approved IS barrier (for Intrinsically Safe installations only)C. HART modemD. Load resistance (250 :E. Current meter4.7 GroundingMake sure grounding is done according to national and local electrical codes. Failure to do so may impair the protection provided by the equipment.4.7.1 Transmitter housingThe most effective grounding method is direct connection to earth ground with minimal impedance. There are two grounding screw connections provided (see Figure 4-3).Figure 4-3. Ground ScrewsA. Internal ground screwB. External ground screwACBEF-+-+D1234567809AB

56Reference Manual00809-0100-4408, Rev AAElectrical InstallationNovember 2016Electrical InstallationPRELIMINARY4.7.2 Signal cable shield groundingMake sure the instrument cable shield is: trimmed close and insulated from touching the transmitter housing.continuously connected throughout the segment.connected to a good earth ground at the power supply end.Figure 4-4. Cable ShieldA. Insulate shieldB. Minimize distanceC. Trim shield and insulateD. Connect shield back to the power supply groundBBACCCD

57Reference Manual 00809-0100-4408, Rev AAElectrical InstallationNovember 2016Electrical InstallationPRELIMINARY4.8 Wiring and power up1. Verify the power supply is disconnected.2. Remove the cover.3. Remove the plastic plugs.4. Pull the cable through the cable gland/conduit.(1)1. Unless marked, the conduit/cable entries in the transmitter housing use a 1/2–14 NPT thread form.2. G1/2 thread form is not allowed for explosion-proof/flameproof installations.½-14 NPT M20 x 1.5Identification of thread size and typeG1/2(2)

58Reference Manual00809-0100-4408, Rev AAElectrical InstallationNovember 2016Electrical InstallationPRELIMINARY5. Connect the cable wires (see “Wiring diagram” on page 55).6. Ensure proper grounding (see“Grounding” on page 55).7. Tighten the cable gland.8. Seal any unused ports with the enclosed metal plug.Torque 7 in-lb (0.8 Nm)PTFE tape or other sealantNoteMake sure to arrange the wiring with a drip loop.PTFE tape or other sealant

59Reference Manual 00809-0100-4408, Rev AAElectrical InstallationNovember 2016Electrical InstallationPRELIMINARY9. Attach and tighten the covers. Make sure the covers are fully engaged.a. Verify the cover jam screws are completely threaded into the housing.b. Attach and tighten the covers.c. Turn the jam screw counterclockwise until it contacts the cover.Required for explosion-proof/flameproof installations only.d. Turn the jam screw an additional ½ turn counterclockwise to secure the cover.10. Connect the power supply. H2.5 mmCover jam screw(one per side)NoteIt may take up to 15 seconds before the LCD display lights up.

60Reference Manual00809-0100-4408, Rev AAElectrical InstallationNovember 2016Electrical InstallationPRELIMINARY4.9 Optional devices4.9.1 Rosemount 333 HART Tri-Loop™The Rosemount 5408 and 5408:SIS Level Transmitters output a HART signal with four process variables. By using the Rosemount 333 HART Tri-Loop HART-to-Analog Signal Converter, up to three additional analog 4-20 mA outputs are provided.Figure 4-5. Example Installation of Rosemount 333 Tri-Loop with Rosemount 5408A. Approved IS barrierB. DIN rail mounted Rosemount 333C. Load resistance (250 :D. Control roomRefer to the Rosemount 333 HART Tri-Loop Reference Manual for further information on how to install and configure the Rosemount 333.-+-+-+-+-+BADCPVSVTVQV Each Tri-Loop channel receives power from control roomChannel 1 must be powered for the Tri-Loop to operateRosemount 5408 receives power from control room

61Reference Manual 00809-0100-4408, Rev AAConfigurationNovember 2016ConfigurationPRELIMINARYSection 5 ConfigurationSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 61Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 62Get started with your preferred configuration tool . . . . . . . . . . . . . . . . . . . . . . . . . . . page 62Configure device using Guided Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 65Verify Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 66Establish multidrop communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 66Use with the HART Tri-Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 675.1 Safety messagesProcedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operation. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.Explosions could result in death or serious injury.Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the transmitter covers in explosive atmospheres when the circuit is alive.Both transmitter covers must be fully engaged to meet explosion-proof requirements.Electrical shock can result in death or serious injury.Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.

62Reference Manual00809-0100-4408, Rev AAConfigurationNovember 2016ConfigurationPRELIMINARY5.2 OverviewThis chapter provides information about configuration and configuration tools. Appendix C: Configuration Parameters provides extended information about the configuration parameters.5.3 Get started with your preferred configuration toolThe Rosemount 5408 and 5408:SIS Level Transmitters can easily be configured by using:Rosemount Radar Master (running in Instrument Inspector™)Device Descriptor (DD) based systems, e.g. AMS™ Device Manager, 475 Field Communicator, and DeltaV™Field Device Integration (FDI) based systemsRosemount Radar Master is the recommended tool for configuration.5.3.1 Rosemount Radar MasterThe Rosemount Radar Master is a user-friendly software package that includes basic configuration options as well as advanced configuration and service functions. The Instrument Inspector application or any FDI compliant host is needed to run Rosemount Radar Master. Instrument Inspector is shipped with every transmitter. See the CD installation guide for a list of supported HART modems and system requirements. Instrument Inspector is also available at:http://www2.emersonprocess.com/en-US/brands/amssuite/FDI-Configura-tion-Tool/Pages/FDI-Configuration-Tool.aspxGet the latest FDI PackageThe FDI Package is typically installed together with Instrument Inspector.To download the latest FDI Package, visit the Emerson Process Management Device Install Kit site at EmersonProcess.com/devicefiles.After downloading, add the FDI Package to Instrument Inspector:1. Start Instrument Inspector.2. From the menu bar, select , and then select Add Device Package. 3. Browse to the downloaded FDI Package and select Open.4. Select Add.

63Reference Manual 00809-0100-4408, Rev AAConfigurationNovember 2016ConfigurationPRELIMINARY5.3.2 AMS Device ManagerGet the latest Device Descriptor (DD)The Device Descriptor (DD) is a configuration tool that is developed to assist the user through the configuration. The DD is typically installed together with AMS Device Manager.To download the latest HART DD, visit the Emerson Process Management Device Install Kit site at EmersonProcess.com/devicefilesAfter downloading, add the DD to AMS Device Manager:1. Close AMS Device Manager.2. Click the Start button, and then select All Programs > AMS Device Manager > Add Device Type.3. Browse to the downloaded DD files and select OK.In the Add Device Type application, select the Help button for more information on how to complete this operation.Configure the HART® modem interfaceBefore connecting to the device using a HART modem, the HART modem interface must be configured in AMS Device Manager:1. Close AMS Device Manager.2. Click the Start button, and then select All Programs > AMS Device Manager > Network Configuration.3. Select Add.4. In the drop down list, select HART modem and select Install.5. Follow the on-screen instructions. In the Network Configuration application, select the Help button for more information on how to complete this operation.

64Reference Manual00809-0100-4408, Rev AAConfigurationNovember 2016ConfigurationPRELIMINARY5.3.3 Field CommunicatorAn overview of the Field Communicator is shown in Figure 5-1. See Figure C-2 on page 161 for a menu tree diagram.Figure 5-1. 475 Field CommunicatorA. Power keyB. Navigation keysC. Tab keyD. Backlight keyE. Enter keyF. Function keyG. Alphanumeric keypadGet the latest Device Descriptor (DD)If the DD is not included in your 475, then use the Easy Upgrade Utility to update the Field Communicator with the latest DD. For more information on how to update the device descriptors and all the capabilities, see the 475 Field Communicator User’s Manual, available at www.fieldcommunicator.com.FEDGACB

65Reference Manual 00809-0100-4408, Rev AAConfigurationNovember 2016ConfigurationPRELIMINARY5.4 Configure device using Guided SetupThe options available in the Guided Setup wizard include all items required for basic operation. All basic configuration parameters are described in Appendix C: Configuration Parameters.Rosemount Radar Master1. Click the Start button, and then select All Programs > Emerson Process Management > Instrument Inspector > Instrument Inspector or double-click the Instrument Inspector icon on the Windows™ desktop.2. Under HART, double-click the device icon.3. From the Overview screen, select Rosemount Radar Master.4. Under Configure, select Guided Setup and follow the on-screen instructions.AMS Device Manager1. Click the Start button, and then select All Programs > AMS Device Manager > AMS Device Manager.2. Select View > Device Connection View.3. In the Device Connection View, double-click the HART modem icon.4. Double-click the device icon.5. From the Home screen, select Configure > Guided Setup.6. Select Basic Setup and follow the on-screen instructions.Field Communicator1. Turn on the Field Communicator.2. From the Main Menu, tap the HART symbol. The Field Communicator now connects to the device.3. From the Home screen, select Configure > Guided Setup.4. Select Basic Setup and follow the on-screen instructions.

66Reference Manual00809-0100-4408, Rev AAConfigurationNovember 2016ConfigurationPRELIMINARY5.5 Verify LevelRun the Verify Level tool to match the product level reported by the device to a reference measurement (measured by using for example handgauging).If any difference, the Calibration Offset parameter will be adjusted as shown in Figure 5-2. A minor adjustment using Calibration Offset is normal. There may, for example be a deviation between the actual tank height and the configured value.NoteBefore running Verify Level, make sure that; the product surface is calm, the tank is not being filled or emptied, and the actual level is well above the tank bottom.Verify Level is included as part of the Guided Setup wizard. The tool is also available as follows:Rosemount Radar Master1. Under Configure, select Verify Level to check your level measurement, and follow the on-screen instructions.AMS Device Manager and Field Communicator1. From the Home screen, select Configure > Guided Setup.2. Select Verify Level to check your level measurement, and follow the on-screen instructions.Figure 5-2. Calibration Offset5.6 Establish multidrop communicationMultidropping transmitters refers to the connection of several transmitters to a single communications transmission line. Communication between the host and the transmitters takes place digitally with the analog output of the transmitters deactivated.Reported levelActual levelPositive Calibration Offset valueNegative Calibration Offset value

67Reference Manual 00809-0100-4408, Rev AAConfigurationNovember 2016ConfigurationPRELIMINARYIn multidrop communication, each transmitter in the loop must have a unique HART address. 5.7 Use with the HART Tri-LoopTo prepare the transmitter for use with a Rosemount 333 HART Tri-Loop™, the transmitter must be configured to Burst Mode and the process variable output order must be set.AMS Device Manager and Field Communicator1. Make sure the transmitter is properly configured.2. If desired, change the measurement units.From the Home screen, select Configure > Manual Setup > Device Setup > Units.3. Set the desired transmitter variable to use for Primary Variable (PV), Secondary Variable (SV), Third Variable (TV), and Fourth Variable (QV).a. From the Home screen, select Configure > Manual Setup > Device Setup > HART.b. Under Variable Mapping, select variables for PV, SV, TV, and QV.4. Set the Rosemount 5408 to Burst Mode.5. Prior to exiting the configuration, note the selected variables for SV, TV, and QV, and the units set for each of the variables. The same configuration must be used for the Rosemount 333.Refer to the Rosemount 333 HART Tri-Loop Reference Manual for full information about installing and configuring the Rosemount 333.HART Revision 6: HART Revision 7:a. Under Burst Mode, select On.b. Under Burst Command, select PV, SV, TV, QV. a. Select Configure Burst Mode. b. Select View/Configure Message 1.c. Under Message 1 Broadcast, select Wired HART Enabled.d. Under Burst Command, select PV, SV, TV, QV, and then select Next.e. Under Trigger Mode, select Continuous, and then select Next.f. Set the Update Rate.

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69Reference Manual 00809-0100-4408, Rev AAOperationNovember 2016OperationPRELIMINARYSection 6 OperationLCD display screen messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 69Set up the LCD display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 70View measurement data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 71Check device status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 726.1 LCD display screen messagesThe optional LCD display shows output variables and abbreviated diagnostic messages. Figure 6-1. LCD Display (Option Code M5)6.1.1 Startup screen sequenceThe following screens are shown on the LCD display when the transmitter is switched on:Figure 6-2. Startup Screen Sequence1. All segments on 2. Device type and communication protocol3. Software revision4. Serial number 5. Device HART® address

70Reference Manual00809-0100-4408, Rev AAOperationNovember 2016OperationPRELIMINARY6.1.2 Variable screensThe Rosemount 5408 and 5408:SIS Level Transmitters can display the following variables:Table 6-1. LCD Display Variables6.2 Set up the LCD displayIt is possible to specify the variables to be presented on the optional LCD display.Rosemount Radar Master1. Under Configure, select Device Setup, and then select the Display tab.2. Select the desired variables to be displayed on the LCD display.3. Select Save.Parameter Presentation on displayDescriptionLevel LEVEL The current level measurement value.Distance DIST Distance from the upper reference point to the product surface.Level Rate LR The current velocity at which the level is moving. A positive value indicates the surface is moving up.Signal Strength AMP The signal amplitude of the surface echo.Volume VOLUM Volume of the product at the current level.Electronics Temperature ITEMP The current temperature at the electronics.Signal Quality(1)1. Only for transmitters ordered with Smart Diagnostics Suite (option code DA1).SIG QUALITY The quality of product surface echo signal compared to surface threshold and noise.Scaled Variable(1) SCALE(2)2. Default, user selectable display text.A variable calculated from a scaling table (as defined by pairs of input/scaled values).Percent of Range Primary VariablePV%RANGEA variable value expressed in percent within a range defined by a Lower Range Value (LVR) and an Upper Range Value (URV).Auxiliary Percent of RangeAUX%RANGEA variable value expressed in percent within a range defined by a Lower Range Value (LVR) and an Upper Range Value (URV).User Defined Variable(1) USER(2) A variable associated with a selected register in the device. Refer Table C-4 on page 175 for a list of suitable register variables.

71Reference Manual 00809-0100-4408, Rev AAOperationNovember 2016OperationPRELIMINARYAMS Device Manager and Field Communicator 1. From the Home screen, select Configure > Manual Setup > Device Setup > Display.2. Select the desired variables to be displayed on the LCD display.3. Select Send.6.3 View measurement dataMeasurement values can be viewed using Rosemount Radar Master, AMS™ Device Manager, Field Communicator, or other communicator.6.3.1 View current measurement valuesRosemount Radar MasterCurrent measurement data of the primary variables are presented on the Overview screen together with a graphical representation of the tank (see Figure 6-3).Select All Variables to view a complete list of all variables within the transmitter.Figure 6-3. Overview Screen

72Reference Manual00809-0100-4408, Rev AAOperationNovember 2016OperationPRELIMINARYAMS Device Manager and Field CommunicatorCurrent measurement data of the primary variables are presented on the Overview screen. To view all current measurement values, do the following:1. From the Home Screen, select Service Tools > Variables.2. Select Mapped Variable, Process, Device or Signal Quality.6.3.2 Interpret measurement status barsA “Good” or “Bad” status next to a value is an indication of the reliability or integrity of the data being received, not an indication of whether or not the value is within the configured upper or lower ranges. A value that triggers an alert, such as a high or low temperature indication, will change the overall status of the device, but the measurement might still be indicated as “Good” if the reliability of the data is good.Figure 6-4. Measurement Status Bars6.4 Check device statusThe overall device status is presented under the Overview screen in Rosemount Radar Master, AMS Device Manager, and Field Communicator. The transmitter reports diagnostic alerts when there is a device malfunction. For information on these alerts, see “Diagnostic messages” on page 76. The device can also be configured to report user defined alerts based on the measured variables, see “Alert Setup” on page 173 for more information.To check device status and see whether there are any active alerts reported, do one of the following: Go to the Overview screen to view the overall device status. If status is anything than Good, click the button in the device status image to open a window with active alerts. The different device status images are shown in Table 6-2.ORSelect Service Tools > Alerts to view both active and historical alerts.

73Reference Manual 00809-0100-4408, Rev AAOperationNovember 2016OperationPRELIMINARYTable 6-2. Presentation of Device Status Images as per NAMUR NE 107 Device status image Category Description ActionGood No active alert. N/AFailure At least one failure alert is active.Click the Troubleshoot button to open a window with active alerts together with recommended actions.Function CheckAt least one function check alert is active.Click the Investigate button to open a window with active alerts together with recommended actions.Out of SpecificationAt least one out of specification alert is active (and no failure alerts).Maintenance RequiredAt least one maintenance required alert is active (and no failure or out of specification alerts).

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75Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYSection 7 TroubleshootingSafety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 75Diagnostic messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 76Troubleshooting guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 82Service and troubleshooting tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 87Write protect a transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 98Application challenges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 99Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1047.1 Safety messagesProcedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operation. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.Failure to follow safe installation and service guidelines could result in death or serious injury.Make sure only qualified personnel perform the installation.Explosions could result in death or serious injury.Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the transmitter covers in explosive atmospheres when the circuit is alive.Both transmitter covers must be fully engaged to meet explosion-proof requirements.Electrical shock can result in death or serious injury.Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.Make sure the main power to the transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter.

76Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARY7.2 Diagnostic messagesDiagnostic messages per NAMUR NE 107 are listed in Table 7-1 to Table 7-5.Table 7-1. Status - Failed LCD display messageHost diagnostic messageDescription Recommended actionsELECFAILURElectronics Failure, TransmitterAn electronics error has occurred.The device measurement reading is invalid.1. Restart the device. 2. Consider increasing Alarm Delay parameter for intermittent conditions.3. If the condition persists, replace the transmitter housing.ELECFAILURElectronics Failure, Sensor ModuleAn electronics error has occurred.The device measurement reading is invalid.1. Restart the device. 2. Consider increasing Alarm Delay parameter for intermittent conditions.3. If the condition persists, replace the sensor module.MEMRYFAILURDevice Memory FailureA device memory error has occurred.The device measurement reading is invalid.1. Restore default settings, restart device, and reconfigure device.2. If the condition persists, replace the device. ANTENFAILURRadar Antenna DisconnectedThe device cannot detect the radar antenna. The device measurement reading is invalid.1. Check that the nut between transmitter and process seal is properly tightened.2. Check that the antenna connection is dry and clean.3. Restart the device.4. If the condition persists, replace the device or the process seal with antenna, or both.SIGNLFAILURRadar Signal Failure The received radar signal is invalid resulting in an invalid device measurement reading.1. Clean the antenna.2. Consider increasing Alarm Delay parameter for intermittent conditions.3. If the condition persists, replace device.STARTFAILURStartup Failure Device repeatedly failed to start up with user configuration settings.The device measurement reading is invalid.1. Check supply voltage is within range and restart device. 2. Restore default settings, restart device, and reconfigure device.3. If the condition persists, replace the device.

77Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYTable 7-2. Configuration Error DetailsSW ERRORSoftware Error The software in the device encountered a problem and stopped running which may cause an invalid measurement reading.In some cases, problems may be caused by temporary environmental conditions (e.g. electromagnetic interferences) and not observed again.1. Restart the device.2. Restore default settings and reconfigure the device.3. If the condition persists, replace the device.MEASFAILURLevel Measurement LostNo valid level reading. Reasons may be multiple: No valid surface echo peak in the measuring range.Incorrect device configuration.1. Analyze the Echo Curve at time of loss for reason and check device configuration, especially thresholds.2. Check device physical installation (for instance antenna contamination).3. Consider increasing Alarm Delay parameter for intermittent conditions.4. Restart the device.5. Restore default settings and reconfigure the device.6. If the condition persists, replace the device.CONFGERRORConfiguration Error The device has detected a configuration error. Reasons may be multiple (see Table 7-2 for details).1. Click the Details button for more information. 2. Correct the parameter causing the error. Host diagnostic messageDescription Recommended actionsVolume Configuration Error The volume cannot be calculated correctly with the current configuration.1. If strapping table is used, check that level-volume values are entered in increasing order.2. If strapping table is used, check that number of strapping points to use is correct.3. If tank dimensions are used for volume, check that geometry size measures are correct.4. If condition persists, restore default settings and reconfigure device.LCD display messageHost diagnostic messageDescription Recommended actions

78Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYScaled Variable Configuration ErrorThe Scaled Variable configuration is incorrect.1. Check that the value pairs in the scaled variable table are entered in increasing order.2. Check the number of table points to use is correct.3. If condition persists, then restore default settings, and reconfigure device.Geometry Configuration ErrorThe configured tank geometry results in a too large level measuring range for this device.1. Check tank geometry configuration and reduce Reference Height.2. If condition persists, then restore default settings and reconfigure device.Primary Variable Configuration ErrorThe Primary Variable selection is not supported.NoteRosemount 5408:SIS only supports level or distance as Primary Variable.1. Change Primary Variable to variable supported by device.2. Consider purchasing an upgrade of the device to access additional variables.Measurement Correction Configuration ErrorThe factory measurement correction data is invalid.1. Restore default settings and reconfigure device. 2. If the condition persists, replace the device.Threshold Configuration ErrorThe surface threshold configuration is incorrect.1. In the threshold table, check that distance-threshold values are entered in increasing order.2. Check that the number of threshold points to use is correct.3. If condition persists, restore default settings and reconfigure device.Factory Approval Error The Sensor Module factory approval is missing.1. Restart the device.2. Restore default settings and reconfigure device.3. If the condition persists, replace the device.SIS Configuration Error It is currently not possible to enable Safety Mode due to other active alerts.1. Clear other active alerts by priority order until this alert is cleared.2. Change Operational Mode to Control/Monitoring if device is not intended to be used as safety device.3. If the condition persists, restore default settings and reconfigure device.Host diagnostic messageDescription Recommended actions

79Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYFunction Not Supported Functionality in the device is enabled, but not supported by this device.Additional features may be enabled by purchasing an upgrade of the device.1. Check that selections for variables (e.g. Primary Variable) are supported by this device.2. Turn off functionality not supported by this device.3. Consider purchasing an upgrade of the device to access additional variables and functionality.4. If condition persists, restore default settings and reconfigure device.Antenna Type Configuration ErrorThe configured Antenna Type is not supported by the device.1. Check configuration of Antenna Type.2. Make sure the configured antenna type matches the physical antenna for the device.Factory Calibration Error The factory calibration in the device is missing.1. Replace the device.Analog Out Span Configuration ErrorThe span for the configured analog out range is too small.1. Increase analog out span by adjusting Upper or Lower Range Value.Analog Out Calibration Error Analog output calibration failed. 1. Try calibrating the analog output again.2. If the condition persists, replace the device.SIS Multidrop Error HART® multidrop mode is not supported for safety (SIS) devices. Only 4-20 mA output is supported for safety devices.1. Disable multidrop mode.2. Change Operational Mode to Control/Monitoring if device is not intended to be used as safety device.3. If the condition persists, restore default settings and reconfigure device.Factory Approval Error The Transmitter factory approval is missing. 1. Restart the device.2. Restore default settings and reconfigure device.3. If the condition persists, replace the device.Engineering Unit Configuration ErrorOne of the configured engineering units is not supported by the device.1. Check unit configuration.2. If condition persists, restore default settings and reconfigure device.Burst Mode Configuration ErrorThe burst mode configuration is incorrect. 1. Check configuration of burst mode.2. If condition persists, restore default settings and reconfigure device.Start Code Configuration ErrorThe start code to enable options in the device is invalid.NoteStart codes are unique for individual devices and cannot be copied from one device to another.1. Enter a valid start code for this device using the Upgrade function.2. If condition persists, contact your local Emerson representative to get a valid start code.Host diagnostic messageDescription Recommended actions

80Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYTable 7-3. Status - Function Check Table 7-4. Status - Out of Specification Table 7-5. Status - Maintenance RequiredLCD display messageHost diagnostic messageDescription Recommended actionsSAFEDISBLDSafety Mode Not ActivatedSafety Mode is disabled and device is in alarm mode.This device is configured for use in Safety Instrumented Systems (SIS) which requires Safety Mode to be enabled.1. Change Safety Mode to Enabled for use in SIS application.2. Change Operational Mode to Control/Monitoring if device is not intended to be used as safety device.SIMUL ACTIVESimulation/Test ActiveThe device is in simulation or test mode and is not reporting actual information.1. If this behavior is not desired, stop simulation or test mode.2. If the condition persists, restart device.LCD display messageHost diagnostic messageDescription Recommended actionsTEMPLIMITSElectronics Temperature Out of LimitsThe temperature of the electronics board has exceeded the transmitter’s operating range.1. Verify ambient temperature is within the operating range.2. Remote mount the transmitter away from the process and environmental conditions.LCD display messageHost diagnostic messageDescription Recommended actionsSUPLYLOWSupply Voltage Low The supply voltage is low and may affect device operation.1. Check supply voltage is within range.LOWSIG QLow Signal Quality The Signal Quality is below the defined alert limit.1. Take action based on your intended use of this alert.2. Clean the antenna.3. If no actions were necessary, consider to change the limit.HIGHALERTHigh User Defined AlertThe user defined variable is above the defined limit.1. Bring the system to a safe state.2. Verify that the process variable is within specified limits.3. Reconfirm the user defined alarm limit.4. If not needed, disable this alert.

81Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYLOWALERTLow User Defined AlertThe user defined variable is below the defined limit.1. Bring the system to a safe state.2. Verify that the process variable is within specified limits.3. Reconfirm the user defined alarm limit.4. If not needed, disable this alert.VAROUTRNGLinearized Variable Out of RangeThe level measurement is outside the configured range for volume or scaled variable, or both.Accuracy of volume/scaled variable measurement may be degraded.1. If volume strapping table is used, make sure level values within operating range are included.2. If scaled variable table is used, make sure input variable values within operating range are included.DCDEGRADDielectric Constant Estimation DegradedThe dielectric constant estimation is degraded.Accuracy of level measurement may be degraded.1. Check configuration of Bottom Product Dielectric Constant.2. Check configuration of Reference Height and Bottom Offset.3. If not needed, disable Tank Bottom Projection.LCD display messageHost diagnostic messageDescription Recommended actions

82Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARY7.3 Troubleshooting guideIf there is a malfunction despite the absence of alerts, see Table 7-6 and Table 7-7 for information on possible causes and recommended actions.The troubleshooting guide contains the following symptoms:Incorrect level readings (see Table 7-6)Troubleshooting the 4-20 mA/HART output (see Table 7-7)Table 7-6. Incorrect Level ReadingsSymptom(1) Possible causes Recommended actionsReported level is too high or low. Incorrect tank geometry configuration.Verify the tank geometry parameters are configured correctly (especially the Reference Height).Run Verify Level to adjust level measurement, see “Verify Level” on page 66.Analyze the echo curve and check amplitude thresholds, see “Set amplitude thresholds” on page 90.Restore default settings and reconfigure the device.Level is stuck in measuring range. Incorrect alignment of the transmitter.Verify the transmitter head is correctly aligned, see “Align transmitter head” on page 34.Disturbing objects in the tank. Use the suppress false echoes function to manage strong disturbance echoes, see “Suppress false echoes” on page 92.Analyze the echo curve and check amplitude thresholds, see “Set amplitude thresholds” on page 90.Remove the disturbing object.Change alignment of transmitter head in steps of about 15 degrees, see “Align transmitter head” on page 34. After each step, check if impact of disturbing echoes is decreased using the echo curve.Put an inclined metal plate on top of the disturbing object.Move the transmitter to another position. Refer to Section 3: Mechanical Installation for installation considerations. LevelTimeLevelTime

83Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYLevel is stuck in full. Disturbing objects near the antenna.Use the suppress false echoes function to manage strong disturbance echoes, see “Suppress false echoes” on page 92.Analyze the echo curve and check amplitude thresholds, see “Set amplitude thresholds” on page 90.Increase the Upper Null Zone, see “Handling disturbances at top of tank” on page 99.Remove the disturbing object.Move the transmitter to another position. Refer to Section 3: Mechanical Installation for installation considerations. Product build-up on the antenna.Clean the antenna.Use transmitter with air purging connection.Cone antenna does not extend below the nozzle.Use the extended cone antenna.Level value drops to a lower value when product surface is close to antenna.Product surface is within the Upper Null Zone and a disturbance echo is interpreted as the product surface.Check the setting of the Upper Null Zone, see “Upper null zone” on page 174.Measured value jumps to a lower value. Multiple products in the tank, e.g. thin oil layer on top of water that is sometimes detected, sometimes not.Set Double Surface Handling to Track Upper Surface or Track Lower Surface, see “Double surface handling” on page 177.Symptom(1) Possible causes Recommended actionsLevelTimeLevelTimeLevelTime

84Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYMeasured level fluctuates. Excessive foaming or turbulence.Under turbulent conditions with low level rates, consider increasing the Damping value, see “Damping value” on page 162.Enable the Foam parameter or Turbulent Sur face parameter, or both. See “Process conditions” on page 171.If two surfaces are seen in foamy applications, set Double Surface Handling to Track Lower Surface. See “Double surface handling” on page 177.Measured level is occasionally unstable. May be caused by an empty tank with the amplitude threshold set too low.Analyze the echo curve and check amplitude thresholds, see “Set amplitude thresholds” on page 90.The product surface is close to a suppressed false echo.If possible, remove the disturbing object.Measured level lags during rapid level changes.Damping value too high. If there is a problem with lag during rapid level changes, consider decreasing the Damping value, see “Damping value” on page 162.Maximum Level Rate value too low.Verify Maximum Level Rate configuration.Incorrect level when using still pipe. Device is not configured for still pipe measurement.Enable pipe measurement, see “Mounting type” on page 167.Incorrect Pipe Inner Diameter configuration.Verify the configured Pipe Inner Diameter matches the physical inner diameter.Ghost echo problems below the product surface.Enable the Track First Echo function, see “Handling ghost echoes in still pipes” on page 102.Symptom(1) Possible causes Recommended actionsLevelTimeLevelTimeLevelTimeLevelTime

85Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYMeasured level is correct at 0% (4 mA) but incorrect at 100% (20 mA).Upper Range Value is not set correctly.Check that the Upper Range Value matches the 100% (20 mA) level in the tank.Incorrect level when the product surface is above the 50% level.Strong double bounce echo that is interpreted as the product surface.Enable the Double Bounce Handling function, see “Handling strong double bounce echoes” on page 103.Measured value drops to zero level. Transmitter has locked on a strong tank bottom echo. Verify the Reference Height is configured correctly. Enable the Tank Bottom Projection function, see “Use tank bottom projection” on page 100.Enable the Bottom echo visible when tank is empty parameter, see “Enable bottom echo visible when tank is empty” on page 100.When the product surface is near the sloped tank bottom, the transmitter enters alarm mode.Reduction of projected surface area close to sloping tank bottom.Verify the tank geometry parameters are configured correctly (especially the Reference Height and Bottom Offset).If measurement in this region is not crucial, increase the Empty Tank Detection Area, see “Empty tank detection area” on page 176.Verify the Bottom echo visible when tank is empty parameter is disabled, see “Bottom echo visible when tank is empty” on page 176.1. = actual level= reported levelSymptom(1) Possible causes Recommended actionsLevelTimeLevelTimeLevelTimeLevelTime

86Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYTable 7-7. Troubleshooting the 4-20 mA/HART Output Symptom Recommended actionsTransmitter milliamp reading is zero. Verify power is applied to signal terminals.Verify power supply voltage is adequate at signal terminals, see “Power supply” on page 54.Verify transmitter and power supply are properly grounded.Transmitter milliamp reading is too low or high. Verify level.Check the settings of the 4-20 mA range values, see“Upper/lower range value” on page 163.Verify output is not in alarm condition.Check that power wires are connected to the correct signal terminals.Perform Calibrate Analog Out, see “Calibrate analog out” on page 95.Milliamp reading is erratic. Verify power supply voltage is adequate at signal terminals, see “Power supply” on page 54.Check for external electrical interference.Verify transmitter is properly grounded.Verify shield for twisted pair is only grounded at the power supply end.Under turbulent conditions with low level rates, consider increasing the Damping value.Transmitter will not respond to changes in level. Verify level is between the 4 and 20 mA set points.Verify output is not in alarm condition.Verify transmitter is not in loop test or simulation mode.No HART communication. Verify power supply voltage is adequate at signal terminals, see “Power supply” on page 54.Check load resistance (250 ohms minimum).Check if transmitter is at an alternate HART address.Check current analog output value to verify that transmitter hardware works.

87Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARY7.4 Service and troubleshooting toolsThis section briefly describes tools and functions in the Rosemount Radar Master, AMS Device Manager, and Field Communicator, which may be useful for service and troubleshooting of the Rosemount 5408 and 5408:SIS Level Transmitters.7.4.1 Use the echo curve functionThe Rosemount Radar Master software includes functions for viewing and recording single instances or movies of the echo curve. The echo curve represents the tank, as seen by the radar transmitter. Each peak corresponds to a strong reflection of the radar signal.When connected to Rosemount Radar Master, past measurement records and echo curves including the 10 highest peaks, as well as the 50 last event alerts are automatically transferred from the transmitter’s internal memory to the hard drive on your local computer. Past measurement records are then available the next time you connect to the transmitter using the level trend timeline (see Figure 7-1).Measurement problems can be understood by studying the position and amplitude of the different peaks. Additionally, the recorded echo curves give insight into unexpected and intermittent measurement behaviors, for instance, at the time of the triggered alert. Read the echo curveTo read the echo curve in Rosemount Radar Master:1. Under Service Tools, select Echo Curve. 2. Select Play.Figure 7-1. Echo Curve[PLACEHOLDER]

88Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYAnalyze the echo curveThe following echo peaks may appear in the echo curve:Table 7-8. Echo Peak TypesFigure 7-2. Echo Curve with Typical Echo PeaksA. Suppressed (dashed line indicates use of false echo suppression)B. UnknownC. Amplitude thresholdD. SurfaceType DescriptionSurface Echo tracked as the current surface echoUnknown Echo not recognized by the device, which might interfere with measurementSuppressed Echoes that are identified but suppressed by the deviceSuppressed(double bounce)Echo managed as a double bounce echo by the Double Bounce functionSecondary surface Echo tracked as the current secondary surface (if Double Surface Handling function is enabled)Tank bottom echo Echo considered as an echo from the tank bottomBmeter00 1 000 2 000 3 000 4 000 5 000 6 000 7 000 mV0.51.01.52.02.53.03.5CADA

89Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYView level trends and historical echo curvesTo go to a desired point in the displayed part of the timeline:Drag the slider, or click anywhere in the timeline.To move the timeline forward or backward:Click the left or right arrow, or click and drag anywhere in the timeline.TipTo speed up the upload time of historical data, select Pause to halt the new echo curve reading. Reading new echo curves have priority over uploading previously recorded data to the timeline.View active/historical alertsIn the timeline, click the left or right arrow to scroll to the alert, and then select the alert icon for details.Figure 7-3. Level Trend TimelineA. Play or pauseB. Click left or right arrow, or click and drag anywhere in the timeline, to move the timeline forward or backward.C. Click the alert icon for details.D. Drag the slider, or click anywhere in the timeline, to go to a desired point in the displayed part of the timeline.E. Export echo curvesF. OptionsPlay echo curve movies 1. Drag the slider to desired start point, or click the start point in the timeline.2. Select Play.Export echo curve movies1. Under Service Tools, select Echo Curve.2. Select the Export icon.3. Browse to the desired directory.A DB B E F[PLACEHOLDER]C

90Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARY4. Type your desired file name and select Save.5. TBD. Set echo curve range1. Under Service Tools, select Echo Curve.2. Select the Options icon.3. Under Echo Curve Range, enter the desired values.4. Select Save.5. Select Back.Set timeline resolutionTo set the resolution of the level trend timeline: 1. Under Service Tools, select Echo Curve.2. Select the Options icon.3. In the Timeline Resolution list, select the desired length (in hours) of the timeline.4. Select Save.5. Select Back.7.4.2 Manage disturbance echoesThere are two general methods for managing disturbance echoes:Set amplitude thresholds to filter out weak disturbance echoes and noise.Use the suppress false echoes function to manage strong disturbance echoes.Set amplitude thresholdsThe amplitude thresholds are used to filter out noise and disturbing echoes from the product surface echo. The transmitter uses certain criteria to decide which type of echo peak that is detected. Only echoes above the amplitude threshold might be considered the product surface. The amplitude threshold can either be set to a constant value, or split into sections as defined by up to 10 anchor points.If necessary, a customized amplitude threshold section can for instance be used to remove the influence from the tank nozzle or disturbances close to the tank bottom. Additionally, it might be needed in areas where there are occasionally strong echoes present, for instance due to wide mixer blades. Suppressing false echoes may not be sufficient in those areas.

91Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYNoteDo not create a customized amplitude threshold section around echoes which are already registered as false echoes.General recommendationsUse the following best practices to apply custom threshold adjustments:Generally, set amplitude threshold to about 10% of surface echo amplitude.Do not set the amplitude threshold to less than 150 mV.ProcedureIt is recommended to adjust thresholds using Rosemount Radar Master.To adjust the threshold value: 1. In Rosemount Radar Master, under Service Tools, select Echo Curve.2. In the echo curve, click and drag the amplitude threshold point left or right, or in the Threshold box, type the desired value.3. Select Save.To add or delete an amplitude threshold point:1. In the echo curve, click the desired amplitude threshold point, and select Split threshold or Merge with threshold below.2. Select Save.

92Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYTo set the endpoint of a threshold segment:1. In the echo curve, click and drag the endpoint up or down, or in the Split level box, type the desired value.2. Select Save.Figure 7-4. Adjust Amplitude ThresholdsA. Amplitude threshold pointB. EndpointSuppress false echoesStationary objects with horizontal surfaces may generate strong false echoes. When the surface is close to an obstruction in the tank (e.g. beams and agitators), the surface and false echoes might interfere and cause a decrease in performance.However, false echoes can be suppressed to reduce the influence of such objects, in case they cannot be totally avoided. When the surface is passing by a disturbing object, the transmitter will then measure with higher reliability, even if the surface echo is weaker than the false echo, see Figure 7-5.AB[PLACEHOLDER]

93Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYFigure 7-5. Suppression of False EchoesA. Disturbing objectB. Amplitude thresholdC. Suppressed echoD. SurfacePrerequisitesFollow these recommendations before suppressing new false echoes:Make sure a correct amplitude threshold is set (see “Set amplitude thresholds” on page 90).Make sure the level is stable. A fluctuating level may indicate a temporary disturbance which is not due to an interfering object.Only suppress echoes which can be clearly identified as objects in the tank. Compare the list of interfering echoes with the tank drawing or visual inspection of the tank.Do not suppress false echoes located below the product surface.Keep the number of suppressed false echoes to a minimum.It may be necessary to suppress new false echoes at a later stage when objects have become visible due to surface movement.meter00 1 000 2 000 3 000 4 000 5 000 6 000 7 000 mV0.51.01.52.02.53.03.5CABD

94Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYProcedureRosemount Radar Master1. Under Service Tools, select Echo Curve.2. In the echo curve, click the square at the unknown echo peak, and then select Suppress.The false echo may also be suppressed manually if the position of the false echo is known.1. Under Service Tools, select Echo Curve.2. Select the Options icon.3. Select Suppress False Echo Manually. Suppressed echoes are shown in the tableTo add a new suppression, select Add, and then type the distance to the false echo and the width of the false echo area.To change a suppression, select the cell you want change and type the new value.To delete a suppression, select the row you want to delete, and then select Delete.4. Select Save.5. Select Back.AMS Device Manager and Field Communicator1. From the Home screen, select Service Tools > Echo Tuning > Suppress. Suppressed echoes are shown in the table.2. Select Suppress or Remove Suppression.3. Type the distance to the echo that should be added to or removed from the list.7.4.3 Save and load configuration filesWhen configuration is finished, it is recommended to store the device configuration in a backup file for future reference using Rosemount Radar Master. A backup of the device configuration and a configuration report will be saved to file.The backup file may be useful to:Restore the configuration of the transmitter.Install another transmitter in a similar tank.Troubleshoot the transmitter.ProcedureTo save a backup file of the device configuration:

95Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARY1. In Rosemount Radar Master, under Service Tools, select Maintenance.2. Select Save Configuration.3. Browse to the desired directory.4. Type your desired file name and select Save.To download configuration from file to device:1. In Rosemount Radar Master, under Service Tools, select Maintenance.2. Select Restore Configuration.3. Browse to the backup file and select Open.7.4.4 Restore to default settingsThis function restores the transmitter to default settings (user configuration is overwritten). Before restoring the transmitter to default settings, it is recommended to backup the transmitter configuration, see “Save and load configuration files” on page 94. The backup file can be used to restore configuration at a later stage.ProcedureRosemount Radar Master1. Under Service Tools, select Maintenance > Reset/Restore.2. Select Restore Default Settings and follow the on-screen instructions.AMS Device Manager and Field Communicator1. From the Home screen, select Service Tools > Maintenance > Reset/Restore.2. Select Restore Default Settings and follow the on-screen instructions.7.4.5 Calibrate analog outUse this function to calibrate the analog output by comparing the actual output current with the nominal 4 mA and 20 mA currents. Calibration is done at factory and the analog output does not normally need to be recalibrated.ProcedureRosemount Radar Master1. Under Service Tools, select Maintenance > Routine Maintenance.2. Select Calibrate Analog Out and follow the on-screen instructions.AMS Device Manager and Field Communicator1. From the Home screen, select Service Tools > Maintenance > Routine Maintenance.2. Select D/A trim and follow the on-screen instructions.

96Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARY7.4.6 Use the simulation modeThis function can be used to simulate measurements.ProcedureRosemount Radar Master1. Under Service Tools, select Simulate.2. Select desired transmitter variable and follow the on-screen instructions.AMS Device Manager and Field Communicator1. From the Home screen, select Service Tools > Simulate.2. Under Simulate Measurement Values, select desired transmitter variable and follow the on-screen instructions.7.4.7 View input registersMeasured data is continuously stored in the input registers. By viewing the contents of the input registers, expert users can check that the transmitter works properly.ProcedureRosemount Radar Master1. Under Configure, select Level Setup > Advanced. 2. Under More Advanced Options, select Expert Options.3. Select the Input Registers tab.4. Under Show registers by, do one of the following:Select Block, and then in the list, select the desired register group.Select Number, and then type the desired register number.5. Select Refresh.AMS Device Manager and Field Communicator1. From the Home screen, select Configure > Manual Setup > Level Setup > Advanced > Expert Options > Input Registers.2. Type the desired register number to start reading from.3. Select Read Input Registers. 10 registers will be read, starting from the selected number.

97Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARY7.4.8 View/edit holding registersThe holding registers store various transmitter parameters, such as configuration data, used to control the measurement performance.NoteDo not use holding registers to configure the transmitter unless you are qualified. This dialog is mainly used for service purposes and for advanced configuration.ProcedureRosemount Radar Master1. Under Configure, select Level Setup > Advanced.2. Under More Advanced Options, select Expert Options.3. Select the Holding Registers tab.4. Under Show registers by, do one of the following:Select Block, and then in the list, select the desired register group.Select Number, and then type the desired register number.5. Select Refresh.6. To change a holding register value, type a new value in the corresponding value field, or select a new value from the corresponding list. Some holding registers are edited in a separate window. In this case, individual data bits can be changed.7. Select Save to store the new value.AMS Device Manager and Field CommunicatorTo view a holding register value:1. From the Home screen, select Configure > Manual Setup > Level Setup > Advanced > Expert Options > Holding Registers.2. Type the desired register number to start reading from.3. Select Read Holding Registers. 10 registers will be read, starting from the selected number.To edit a holding register value:1. From the Home screen, select Configure > Manual Setup > Level Setup > Advanced > Expert Options > Holding Registers.2. Select Write Holding Registers and follow the on-screen instructions.

98Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARY7.5 Write protect a transmitterThe transmitter can be write protected (with or without a password) to prevent unauthorized changes.(1)ProcedureRosemount Radar Master1. Under Overview, select Device Information > Security.2. Under Write Protection, select Change and follow the on-screen instructions.AMS Device Manager and Field Communicator1. From the Home screen, select Configure > Manual Setup > Device Setup > Security.2. Under Security, select Change Write Protection and follow the on-screen instructions.1. If the Rosemount 5408:SIS is configured for use in Safety (SIS) operational mode, then the Safety Mode must be enabled for the transmitter to become operational. When Safety Mode is enabled, the transmitter is write protected to prevent unauthorized changes. Refer to “Configuration” on page 110 for more information.

99Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARY7.6 Application challenges7.6.1 Handling disturbances at top of tankThe Upper Null Zone defines a zone close to the transmitter where echoes are to be ignored. As an alternative to a customized amplitude threshold section, the Upper Null Zone can be extended to block out disturbing echoes at the top of the tank, for example from the tank nozzle or bypass well inlet (see Figure 7-6). NoteMake sure the Upper Range Value (100%/20 mA) value is below the Upper Null Zone. Measurements are not performed within the Upper Null Zone.Figure 7-6. Upper Null ZoneA. Upper Null ZoneB. Disturbance echoC. Amplitude thresholdD. Product surface echoProcedure1. Identify desired Upper Null Zone using the echo curve plot.a. In Rosemount Radar Master, start the echo curve reading, see “Use the echo curve function” on page 87.b. View the echo curve plot to find out if there are disturbing echoes close to the transmitter.2. Set the desired Upper Null Zone value.a. Under Configure, select Level Setup > Antenna.b. Under Advanced, type desired Upper Null Zone, and then select Save. Ameter00 1 000 2 000 3 000 4 000 5 000 6 000 7 000 mV0.51.01.52.02.53.0100% (20 mA)BCD

100Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARY7.6.2 Tracking of weak surface echoes close to tank bottomUse tank bottom projectionThe Tank Bottom Projection function can be used to enhance measurement performance in the tank bottom region. If the product surface echo is weak in the tank bottom region and the bottom echo is strong (typical for flat tank bottoms), the transmitter may lock on the bottom echo and report a false level measurement (empty tank). If the application requires, the Tank Bottom Projection settings can be user-defined. Figure 7-7 illustrates an example of the Tank Bottom Projection when the tank is being emptied. Figure 7-7. Tank Bottom ProjectionProcedure1. In Rosemount Radar Master, under Configure, select Level Setup > Advanced. 2. Under More Advanced Options, select Empty Tank Handling.3. In the Tank Bottom Projection list, select Enabled or Disabled.4. If you enabled Tank Bottom Projection, then:a. Set the Bottom Product Dielectric Constant.b. Enter Maximum Projection Distance.c. Enter Minimum Tank Bottom Echo Amplitude.Bottom product dielectric constantEnter the product dielectric constant for the product in the bottom of the tank.Maximum projection distanceThis defines the range in which the function operates. Enter the maximum distance from the zero level (tank bottom). It is recommended to use the default setting.Minimum tank bottom echo amplitudeEnter the minimum allowed amplitude for the echo from the tank bottom before this function is activated. It is recommended to use the default setting.Enable bottom echo visible when tank is emptyEnable the Bottom echo visible when tank is empty parameter if a bottom echo is visible when tank is empty (i.e. for flat tank bottoms). The bottom echo will then be treated as a TimeLevel LevelTimeEnabled Disabled

101Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYdisturbance echo to facilitate tracking of weak surface echoes close to the tank bottom. This function may be useful for products which are relatively transparent for microwaves, such as oil.NoteOnly enable this parameter if a bottom echo is visible when tank is empty. To verify this, use the echo curve function.Figure 7-8. Bottom Echo Visible A. Surface echoB. Echo peak from tank bottom (at the electrical distance when product in the tank) Procedure1. In Rosemount Radar Master, under Configure, select Level Setup > Advanced.2. Under More Advanced Options, select Empty Tank Handling. 3. In the Empty Tank Handling list, select User Defined. 4. Select the Bottom echo visible when tank is empty check box.DistanceSignal amplitudeABDistanceSignal amplitudeBEmpty tankProduct surface near bottom of tank

102Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARY7.6.3 Handling ghost echoes in still pipesGhost echoes may occur in still pipes because of multiple reflections between the pipe wall, flange, and antenna. In the echo curve, these echoes appear as amplitude peaks at various distances below the product surface, see Figure 7-9. The Track First Echo function can eliminate ghost echo problems below the product surface. When enabled, the first echo above threshold will always be considered as the surface echo.Figure 7-9. Ghost Echoes in Still PipesA. Actual levelB. Virtual levelProcedure1. In Rosemount Radar Master, read the echo curve. Make sure there are no disturbing echoes above the product surface. See “Use the echo curve function” on page 87.2. Under Configure, select Level Setup > Advanced.3. Under More Advanced Options, select Echo Tracking.4. In the Surface Echo Tracking list, select User defined, and then select the Track First Echo check box.DistanceSignal amplitudeAB

103Reference Manual 00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARY7.6.4 Handling strong double bounce echoesA double bounce echo occurs when a radar signal bounces back and forth between the product surface and tank roof (or other object within the tank) before it is detected by the transmitter. Normally, these signals have a low amplitude and are ignored by the transmitter.Double bounces are most commonly present in spherical or horizontal cylinder tanks, and usually appear when the tank is about 60-70% filled. In these cases, the amplitude may be strong enough for the transmitter to interpret the double bounce as the surface echo. The Double Bounce Handling function is used for managing such problems.NoteThe Double Bounce Handling function should only be used if the problem of double bounces can not be solved by changing the mounting position.NoteThe surface echo is required to suppress the double bounce. If the surface echo enters the Upper Null Zone (see page 174), there is no product surface reference and the double bounce might be interpreted as the surface echo.Figure 7-10. Double Bounce EchoesA. Distance to surfaceB. Distance to first double bounceC. Actual levelD. Virtual level (first double bounce)ABDistanceSignal amplitudeCD

104Reference Manual00809-0100-4408, Rev AATroubleshootingNovember 2016TroubleshootingPRELIMINARYProcedure1. In Rosemount Radar Master, read the echo curve plot to determine if double bounce echoes are present, see “Use the echo curve function” on page 87. 2. Under Configure, select Level Setup > Advanced.3. Under More Advanced Options, select Echo Tracking.4. In the Double Bounce Handling list, select Enabled or Disabled.5. If you enabled Double Bounce Handling, then enter desired Double Bounce Offset.Double bounce offsetThe distance between each double bounce echo is constant. The Double Bounce Offset is used to define the distance between detected double bounces, as given by the following formula (see Figure 7-10):Double Bounce Offset = B - 2AThe Double Bounce Offset is negative if the reflection point (normally the tank roof) is below the Tank Reference Point.7.7 Service supportTo expedite the return process outside of the United States, contact the nearest Emerson™ Process Management representative.Within the United States, call the Emerson Process Management Instrument and Valve Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the process material to which the product was last exposed.Emerson Process Management Instrument and Valve Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substances.Individuals who handle products exposed to a hazardous substance can avoid injury if they are informed of and understand the hazard. The product being returned will require a copy of the required Material Safety Data Sheet (MSDS) for each substance must be included with the returned goods.

105Reference Manual 00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mA only)PRELIMINARYSection 8 Safety Instrumented Systems (4-20 mA only)Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 105Terms and definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 106Safety Instrumented System (SIS) certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 108Safety certified identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 109Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 110Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 110Proof-testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 112Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1198.1 Safety messagesProcedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operation. Information that raises potential safety issues is indicated by a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol.Failure to follow safe installation and service guidelines could result in death or serious injury.Make sure only qualified personnel perform the installation.Explosions could result in death or serious injury.Verify that the operating environment of the transmitter is consistent with the appropriate hazardous locations certifications.Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.Do not remove the transmitter covers in explosive atmospheres when the circuit is alive.Both transmitter covers must be fully engaged to meet explosion-proof requirements.Electrical shock can result in death or serious injury.Avoid contact with the leads and terminals. High voltage that may be present on leads can cause electrical shock.Make sure the main power to the transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter.

106Reference Manual00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mAPRELIMINARY8.2 Terms and definitionsTable 8-1. Terms and DefinitionsTerm DefinitionBPCS Basic Process Control SystemȜDU Dangerous UndetectedȜDD Dangerous DetectedȜSU Safe UndetectedȜSD Safe DetectedDiagnostic coverage Fraction of dangerous failures detected by automatic on-line diagnostic tests.Diagnostic test interval The time from when a dangerous failure/condition occurs until the device has set the safety related output in a safe state (total time required for fault detection and fault reaction).FIT Failure In Time per billion hoursFMEDA Failure Modes, Effects and Diagnostic AnalysisHART®Highway Addressable Remote TransducerHFT Hardware Fault ToleranceHigh demand mode The safety function is only performed on demand, in order to transfer the EUC (Equipment Under Control) into a specified safe state, and where the frequency of demands is greater than one per year (IEC 61508-4).Low demand mode The safety function is only performed on demand, in order to transfer the EUC into a specified safe state, and where the frequency of demands is no greater than one per year (IEC 61508-4).Mission time The time from an instrumented system’s start-up until its replacement or refurbishment to as-new condition.PFDAVG Average Probability of Failure on DemandProof-test coverage factor The effectiveness of a proof-test is described using the coverage factor which specifies the share of detected dangerous undetected failures (ȜDU). The coverage factor is an indication of a proof-test’s effectiveness to detect dangerous undetected faults.

107Reference Manual 00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mA only)PRELIMINARYSafety deviation The maximum allowed deflection of the safety output due to a failure within the device (expressed as a percentage of span). Any failure causing the device output to change less than the Safety Deviation is considered as a "No Effect" failure. All failures causing the device output to change more than the Safety Deviation and with the device output still within the active range (non-alarm state) are considered dangerous failures.Note that the Safety Deviation is independent of the normal performance specification or any additional application specific measurement error.SFF Safe Failure FractionSIF Safety Instrumented FunctionSIL Safety Integrity Level – a discrete level (one out of four) for specifying the safety integrity requirements of the safety instrumented functions to be allocated to the safety instrumented systems. SIL 4 has the highest level of safety integrity, and SIL 1 has the lowest level.SIS Safety Instrumented System – an instrumented system used to implement one or more safety instrumented functions. An SIS is composed of any combination of sensors, logic solvers, and final elements.Systematic Capability Systematic Capability is a measure (expressed on a scale of SC 1 to SC 4) of the confidence that the systematic safety integrity of an element meets the requirements of the specified SIL, in respect of the specified element safety function, when the element is applied in accordance with the instructions specified in the compliant item safety manual for the element.Transmitter response time The time from a step change in the process until transmitter output reaches 90% of its final steady state value (step response time as per IEC 61298-2).Type B device Complex device using controllers or programmable logic, as defined by the standard IEC 61508.Useful lifetime Useful lifetime is a reliability engineering term that describes the operational time interval where the failure rate of a device is relatively constant. It is not a term which covers product obsolescence, warranty, or other commercial issues.Term Definition

108Reference Manual00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mAPRELIMINARY8.3 Safety Instrumented System (SIS) certificationFor safety instrumented systems usage, the 4-20 mA analog output is used as the primary safety variable. It is configured to activate the alarm function if an error occurs. If a measured value goes beyond the measurement range, the transmitter enters saturation mode.The measurement signal used by the logic solver must be the analog 4-20 mA signal proportional to the level or distance (ullage) generated. The HART protocol can only be used for setup, calibration, and diagnostic purposes, not for safety critical operation.The Rosemount™ 5408:SIS Level Transmitter is IEC 61508 certified accordingly:Low and high demand: Type B elementSIL 2 for random integrity @ HFT=0SIL 3 for random integrity @ HFT=1SIL 3 for systematic capabilityFigure 8-1. SIF Configuration Examples A. Rosemount 5408:SIS Level Transmitter (sensor)B. Logic-solverC. ActuatorLTLTLTLTLTLTAAABCBCBCSingle use 1oo1 (1-out-of-1) for SIL2(SIL 2@ HFT=0)Redundant use 1oo2 for SIL3(SIL3@ HFT=1)Redundant use 2oo3 for SIL3(SIL3@ HFT=2)

109Reference Manual 00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mA only)PRELIMINARYApplication examplesLevel range monitoringDry-run preventionOverfill prevention8.4 Safety certified identificationAll Rosemount 5408:SIS Level Transmitters must be identified as safety certified before installing into SIS systems.Verify that:1. The transmitter model code starts with 5408F.2. The software (SW) is 1.A2 or later.Figure 8-2. IdentificationA. Model codeB. Serial numberC. SW versionD. Yellow stripe for locating device from distanceE. Yellow tag for locating device from distanceSIL 20682!8045C8K:DI CCF8045-A7282 CI DVE ECIVERPCOTOROL5408FXXXXXXXXXXXXXXXXXXXXXXX X XLT-XXXXXXXXXXHART® 4-20 mA12-XX.X V DC23 mASERIAL NOXXXXXXXXXXXX DATE MFG XX-XX HW/SW X.X.X/1.A2DABCE

110Reference Manual00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mAPRELIMINARY8.5 InstallationThe Rosemount 5408:SIS must be installed and configured as described in Section 3: Mechanical Installation and Section 4: Electrical Installation. No special installation is required in addition to the standard installation practices outlined in this manual.The loop should be designed so the terminal voltage is within the limits specified in section “Power supply” on page 124.Check that environmental conditions do not exceed the ratings in Appendix A: Specifications and Reference Data.NoteThe Rosemount 5408:SIS Level Transmitter is not safety-rated during maintenance work, configuration changes, multidrop, loop test, proof-test, or other activity that affects the safety function. Alternative means should be used to ensure process safety during such activities.8.5.1 Measuring rangeThe recommended measuring range is up to 82 ft. (25 m) for the Rosemount 5408:SIS Level Transmitter. Refer to Appendix A: Specifications and Reference Data for performance specification data.8.6 ConfigurationUse a HART-compliant master, such as Rosemount Radar Master, AMS™ Device Manager or a Field Communicator, to communicate with and verify configuration of the Rosemount 5408:SIS.8.6.1 PrerequisitesBefore doing any configuration, write down the serial number from the transmitter label (see Figure 8-2 on page 109), and make sure you are connected to the correct transmitter by verifying the same serial number in your configuration tool.Rosemount Radar MasterUnder Overview, select Device Information > Identification.AMS Device Manager and Field CommunicatorFrom the Home screen, select Overview > Device Information > Identification.8.6.2 Configure device using Guided SetupFollow the Guided Setup wizard for transmitter configuration, refer to Section 5: Configuration. When configuring parameters not included in the Guided Setup, it may be necessary to do additional verification.

111Reference Manual 00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mA only)PRELIMINARY8.6.3 Set operational modeThe Rosemount 5408:SIS can be used as the level sensor in a BPCS or as a safety device in a safety instrumented system. If the Rosemount 5408:SIS is used as safety device in a Safety Instrumented System, then the operational mode must be set to Safety (SIS). The Safety (SIS) operational mode can be activated via the Guided Setup wizard, or as follows:Rosemount Radar Master1. Under Configure, select Device Setup > Security.2. Under Operational Mode, select Change and follow the on-screen instructions.AMS Device Manager and Field Communicator1. From the Home screen, select Configure > Manual Setup > Device Setup > Security.2. Under Safety Instrumented Systems, select Change Operation Mode and follow the on-screen instructions.NoteWhen entering the Safety (SIS) operational mode, the analog output will be put into alarm mode until the Safety Mode is enabled.8.6.4 Enable safety modeIf the transmitter is configured for use in Safety (SIS), then the Safety Mode must be enabled for the transmitter to become operational. When Safety Mode is enabled, the transmitter is write protected (with or without a password) to prevent unauthorized changes.Rosemount Radar Master1. Under Configure, select Device Setup > Security.2. Under Safety Mode, select Change and follow the on-screen instructions.AMS Device Manager and Field Communicator1. From the Home screen, select Configure > Manual Setup > Device Setup > Security.2. Under Safety Instrumented Systems, select Change Safety Mode and follow the on-screen instructions.

112Reference Manual00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mAPRELIMINARY8.6.5 Alarm and saturation levelsDCS or safety logic solver should be configured to handle both High alarm and Low alarm. In addition, the transmitter must be configured for High or Low alarm (see “Alarm mode” on page 163).Figure 8-3 identifies the alarm levels available and their operation values(1). Figure 8-3. Alarm Levels and Operation Values8.7 Site acceptanceAfter installation and/or configuration, proper operation of the transmitter (including verification of all configuration changes) must be verified. A site acceptance test is therefore recommended. The proof-tests outlined in section “Proof-testing” on page 112 can be used for this.8.8 Proof-testing8.8.1 OverviewThe Rosemount 5408:SIS Level Transmitter must be tested at regular intervals to reveal faults which are undetected by automatic diagnostics. It is the user's responsibility to choose the type of testing and the frequency of these tests.Results from periodic proof-tests shall be recorded and periodically reviewed. If an error is found in the safety functionality, the transmitter shall be put out of operation and the process shall be kept in a safe state by other measures.1. Note that during startup, the Rosemount 5408:SIS always outputs Low alarm current even if the transmitter is configured for High alarm mode. Rosemount Alarm LevelNormal Operation3.75 mA(1)1. Transmitter Failure, hardware or software alarm in Low position.4 mA 20 mA 21.75 mA(2)3.9 mA low saturation20.8 mA high saturationNamur Alarm LevelNormal Operation3.6 mA(1) 4 mA 20 mA 22.5 mA(2)2. Transmitter Failure, hardware or software alarm in High position.3.8 mAlow saturation20.5 mAhigh saturation

113Reference Manual 00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mA only)PRELIMINARYNoteFor a valid result, always perform the proof-test on the product that will be stored in the tank while the device is in operation.The following proof-tests are suggested:(A) 1-point level and analog output verification (see page 114)(B) 2-point level and analog output verification (see page 116)(C) Analog output verification (see page 118)(D) Level deviation monitoring (see page 118)Table 8-2 can be used as a guidance for selecting the appropriate proof-test.Table 8-2. Suggested Proof-testsProof-test intervalThe time intervals for proof-testing are defined by the SIL verification calculation (subject to the PFDAVG). The SIL verification calculation is an analytical method to calculate an appropriate proof-test interval for the specific safety function based on equipment’s reliability and required risk reduction for the specific SIF.The proof-tests must be performed more frequently than or as frequently as specified in the SIL verification calculation, in order to maintain the required safety integrity of the overall SIF. Tools requiredHART host/communicator or Rosemount Radar MasterCurrent meterSafety logic solverIndependent measuring device (e.g. BPCS level sensor, measuring tape)Proof- test #Type Proof-test coverage (%) of DURemaining dangerous, undetected failuresTest coverage Can be performed remotelyOutput circuitryMeasurement electronicsAntennaAComprehensive XX xx FIT Y Y Y Y(1)1. With the assumption that the BPCS level sensor is used as independent measurement.BXX xx FIT Y Y Y Y(1)CPartial XX xx FIT Y N N YDXX xx FIT N Y N Y

114Reference Manual00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mAPRELIMINARY8.8.2 1-point level and analog output verification1. Prior to the test, ensure there are no alarms or warnings present in the transmitter.2. Bypass the safety function and take appropriate action to avoid a false trip.3. Output fixed 4.00 mA current and measure the loop current (e.g. using the safety logic solver or current meter).During the proof-test, the transmitter will not output measurement values corresponding to the product surface level. Make sure systems and people relying on measurement values from the transmitter are made aware of the changed conditions. Failure to do so could result in death, serious injury and/or property damage.Rosemount Radar Master: AMS Device Manager and Field Communicator:Under Service Tools, select Alerts.From the Home screen, select Service Tools > Alerts.Rosemount Radar Master: AMS Device Manager and Field Communicator:a. Under Service Tools, select Simulate.b. Select Loop Test.c. Select 4 mA and then select Start.d. Measure loop current. e. Verify the current deviation is within the safety deviation of 2% (±0.32 mA). Note: The inaccuracy of safety logic solver or current meter needs to be considered.f. Select Stop to end loop test.a. From the Home screen, select Service Tools > Simulate.b. Select Loop Test.c. Select 4 mA and then select Next.d. Measure loop current. e. Verify the current deviation is within the safety deviation of 2% (±0.32 mA). Note: The inaccuracy of safety logic solver or current meter needs to be considered.f. Select End and then select Next to end loop test.

115Reference Manual 00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mA only)PRELIMINARY4. Output fixed 20.00 mA current and measure the loop current (e.g. using the safety logic solver or current meter).5. Perform a one-point level measurement verification of the transmitter in the measuring range. Compare with independent measurement (e.g. the BPCS level sensor).6. Remove the bypass and otherwise restore normal operation.Rosemount Radar Master: AMS Device Manager and Field Communicator:a. Under Service Tools, select Simulate.b. Select Loop Test.c. Select 20 mA and then select Start.d. Measure loop current. e. Verify the current deviation is within the safety deviation of 2% (±0.32 mA). Note: The inaccuracy of safety logic solver or current meter needs to be considered.f. Select Stop to end loop test.a. From the Home screen, select Service Tools > Simulate.b. Select Loop Test.c. Select 20 mA and then select Next.d. Measure loop current. e. Verify the current deviation is within the safety deviation of 2% (±0.32 mA). Note: The inaccuracy of safety logic solver or current meter needs to be considered.f. Select End and then select Next to end loop test.Rosemount Radar Master: AMS Device Manager and Field Communicator:a. Under Overview, select All Variables.b. Verify the current level or distance reading with an independent measurement is within the safety deviation of 2%. Note: The inaccuracy of the independent measurement needs to be considered.a. From the Home screen, select Service Tools > Variables > Process.b. Verify the current level or distance reading with an independent measurement is within the safety deviation of 2%. Note: The inaccuracy of the independent measurement needs to be considered.

116Reference Manual00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mAPRELIMINARY8.8.3 2-point level and analog output verification1. Prior to the test, ensure there are no alarms or warnings present in the transmitter.2. Bypass the safety function and take appropriate action to avoid a false trip.3. Output fixed 4.00 mA current and measure the loop current (e.g. using the safety logic solver or current meter).During the proof-test, the transmitter will not output measurement values corresponding to the product surface level. Make sure systems and people relying on measurement values from the transmitter are made aware of the changed conditions. Failure to do so could result in death, serious injury and/or property damage.Rosemount Radar Master: AMS Device Manager and Field Communicator:Under Service Tools, select Alerts.From the Home screen, select Service Tools > Alerts.Rosemount Radar Master: AMS Device Manager and Field Communicator:a. Under Service Tools, select Simulate.b. Select Loop Test.c. Select 4 mA and then select Start.d. Measure loop current. e. Verify the current deviation is within the safety deviation of 2% (±0.32 mA). Note: The inaccuracy of safety logic solver or current meter needs to be considered.f. Select Stop to end loop test.a. From the Home screen, select Service Tools > Simulate.b. Select Loop Test.c. Select 4 mA and then select Next.d. Measure loop current. e. Verify the current deviation is within the safety deviation of 2% (±0.32 mA). Note: The inaccuracy of safety logic solver or current meter needs to be considered.f. Select End and then select Next to end loop test.

117Reference Manual 00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mA only)PRELIMINARY4. Output fixed 20.00 mA current and measure the loop current (e.g. using the safety logic solver or current meter).5. Perform a two-point level measurement verification of the transmitter in the measuring range. Compare with independent measurement (e.g. the BPCS level sensor).6. Remove the bypass and otherwise restore normal operation.Rosemount Radar Master: AMS Device Manager and Field Communicator:a. Under Service Tools, select Simulate.b. Select Loop Test.c. Select 20 mA and then select Start.d. Measure loop current. e. Verify the current deviation is within the safety deviation of 2% (±0.32 mA). Note: The inaccuracy of safety logic solver or current meter needs to be considered.f. Select Stop to end loop test.a. From the Home screen, select Service Tools > Simulate.b. Select Loop Test.c. Select 20 mA and then select Next.d. Measure loop current. e. Verify the current deviation is within the safety deviation of 2% (±0.32 mA). Note: The inaccuracy of safety logic solver or current meter needs to be considered.f. Select End and then select Next to end loop test.Rosemount Radar Master: AMS Device Manager and Field Communicator:a. Under Overview, select All Variables.b. Verify the current level or distance reading with an independent measurement is within the safety deviation of 2%. Note: The inaccuracy of the independent measurement needs to be considered.c. Move the surface in the tank at least 10% of the full measuring span (level 0-100%).d. Repeat steps (a) to (b) for the second point.a. From the Home screen, select Service Tools > Variables > Process.b. Verify the current level or distance reading with an independent measurement is within the safety deviation of 2%. Note: The inaccuracy of the independent measurement needs to be considered.c. Move the surface in the tank at least 10% of the full measuring span (level 0-100%).d. Repeat steps (a) to (b) for the second point.

118Reference Manual00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mAPRELIMINARY8.8.4 Analog output verificationCompare HART Primary Variable digital value with analog output reading. Verify that the deviation is within the pass limit.1. Obtain the loop current as a digital value.In Rosemount Radar Master, under Overview, select All Variables and read the current analog output value.ORRead HART command 2 or 3 via the host system.(1)2. Obtain the loop current as an analog value (e.g. by using the safety logic solver).3. Compare the current values.4. Verify the current deviation is within the safety deviation of 2% (±0.32 mA).Note: The inaccuracy of safety logic solver needs to be considered.8.8.5 Level deviation monitoringUse the analog output to obtain level (or distance) reading and compare with an independent level measurement. Verify that the deviation is within the pass limit.1. Obtain the level (or distance) measurement value derived from the analog output (e.g. by checking measurement value in safety logic solver).2. Obtain the level (or distance) measurement value from an independent level measurement (e.g. the BPCS level sensor).3. Compare the measurements and verify that the deviation is within the pass limit.8.8.6 Product repairThe Rosemount 5408:SIS is repairable by major component replacement. All failures detected by the transmitter diagnostics or by the proof-test must be reported. Feedback can be submitted electronically at EmersonProcess.com/Rosemount-safety (Contact Us).1. Command 2: Analog output current and Percent of rangeCommand 3: Device variables (PV, SV, TV and QV) and Analog output current

119Reference Manual 00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mA only)PRELIMINARY8.9 SpecificationsThe Rosemount 5408:SIS must be operated according to the functional and performance specifications provided in Appendix A: Specifications and Reference Data.Failure rate dataThe FMEDA report includes failure rate data, assessment details, and assumptions regarding failure rate analysis. The full report is accessible at:EmersonProcess.com/Rosemount-SafetySafety deviation+/-2.0% of analog output span under reference conditionsTransmitter response time(1)(2)< 6 s at damping value 2 s (default)< 2 s at damping value 0 s (minimum)Diagnostic test interval(3)< 90 min (< 30 s (default) for xx% of self-diagnostic tests)Turn-on time(4)< 40 sUseful lifetime(5)XX years8.10 SIS loop exampleThis section will include PFDavg vs time graphs for the proof-tests at different proof-test intervals.1. Step response time as per IEC 60298-2.2. The transmitter response time will be a function of the configured Damping value. Rosemount Radar Master has a built-in function to calculate the transmitter’s measurement response time (select Configure > Device Setup > HART > Calculate Response Time).3. The fault reaction time depends on the configured Alarm Delay (default value is 30 seconds). The Alarm Delay parameter controls the maximum time from when a fault condition is detected until it is annunciated, see “Alarm delay” on page 178.4. Time from when power is applied to the transmitter until performance is within specifications.5. Estimated useful lifetime; see the FMEDA report for more information.

120Reference Manual00809-0100-4408, Rev AASafety Instrumented Systems (4-20 mA only)November 2016Safety Instrumented Systems (4-20 mAPRELIMINARY

121Specifications and Reference DataSpecifications and Reference DataNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYAppendix A Specifications and Reference DataPerformance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 121Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 122Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 126Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 129Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 140A.1 Performance specificationsA.1.1 GeneralReference conditionsMeasurement target: Metal plate, no disturbing objectsTemperature: 68 to 86 °F (20 to 30 °C)Ambient pressure: 14 to 15 psi (960 to1060 mbar)Relative humidity: 25-75%Instrument accuracy (under reference conditions)(1)± 0.08 in. (2 mm)Repeatability±0.04 in. (±1 mm)ResolutionTBDAmbient temperature effectTBDAmbient temperature hysteresisTBDVibration effectTBDProcess temperature effectTBDElectromagnetic interference effect(2)TBDSensor update rateTBDMaximum level rateTBDA.1.2 Measuring rangeMaximum measuring range(3)Rosemount 5408: 130 ft (40 m)Rosemount 5408:SIS: 82 ft (25 m)Blind zonesThe measuring range is limited by the Blind Zones at the very top and bottom of the tank. In the Blind Zones, the accuracy exceeds ±TBD in. (TBD mm), and measurements may not be possible. Measurements close to the Blind Zones will have reduced accuracy.Figure A-1. Accuracy Over Measuring Range1. Refer to the IEC 60770-1 (IEC 1292-2) standard for a definition of radar specific performance parameters and if applicable correspond-ing test procedure.2. Deviation through electromagnetic interference according to EN 61326.3. Note that a combination of adverse process conditions, such as heavy turbulence, foam and condensation, together with products with poor reflection may affect the measuring range.[PLACEHOLDER]

Specifications and Reference DataNovember 2016Reference Manual 00809-0100-4408, Rev AA122 Specifications and Reference DataPRELIMINARYBeam angle2-in. cone antenna: 18°3-in. cone antenna: 14°4-in. cone antenna: 10°Parabolic antenna: 4.5°Beam widthFigure A-2. Beam Width and Beam AngleA.1.3 EnvironmentVibration resistanceNo effect when tested per the requirements of:IEC61298-3, level “field with general application”IACS UR E10 test 7Electromagnetic compatibility (EMC)EMC Directive (2014/30/EU): EN 61326-1:2013 EN 61326-2-3:2013Pressure Equipment Directive (PED)Complies with 2014/68/EU article 3.3Built-in lightning protectionEN 61326, IEC 61000-4-5, level 6kVRadio approvalsComplies with:Radio Equipment Directive (2014/53/EU): ETSI EN 302 372, ETSI EN 302 729 and EN 62479Part 15 of the FCC RulesIndustry Canada RSS 211A.2 Functional specificationsA.2.1 GeneralField of applicationContinuous level measurements for tank monitoring, process control, and overfill prevention on a broad range of liquids and slurries.Ideal for applications with varying and harsh process conditions, such as heavy turbulence, foaming, product build-up, condensing vapors, sticky, viscous, corrosive, and crystallizing products.Measurement principleFrequency Modulated Continuous Wave (FMCW), 26 GHzFrequency range24.05 to 27.0 (26.5(1)) GHz Maximum output power-5 dBm (0.32 mW)Internal power consumption< 1 W in normal operationHumidity0 - 100% relative humidity, non-condensingTurn-on time(2)< 40 sDistance (D), ft (m)Beam width (W), ft (m)2-in. cone 3-in. cone 4-in. cone Parabolic16 (5) 5.2 (1.6) 4.0 (1.2) 2.9 (0.9) 1.3 (0.4)33 (10) 10.4 (3.2) 8.1 (2.5) 5.7 (1.8) 2.6 (0.8)49 (15) 15.6 (4.8) 12.1 (3.7) 8.6 (2.6) 3.9 (1.2)66 (20) 20.8 (6.3) 16.1 (4.9) 11.5 (3.5) 5.2 (1.6)82 (25) 26.0 (7.9) 20.1 (6.1) 14.3 (4.4) 6.4 (2.0)98 (30) 31.2 (9.5) 24.2 (7.4) 17.2 (5.3) 7.7 (2.4)131 (40) 41.6 (12.7) 32.2 (9.8) 23.0 (7.0) 10.3 (3.1)DDW1. For LPR (Level Probing Radar), option code OA.2. Time from when power is applied to the transmitter until performance is within specifications.

123Specifications and Reference DataSpecifications and Reference DataNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYA.2.2 Display and configurationConfiguration toolsRosemount Radar Master (running in Instrument Inspector™)(1)Device Descriptor (DD) based systems, e.g. AMS™ Device Manager, 475 Field Communicator, and DeltaV™Field Device Integration (FDI) based systemsDevice display (option code M5)Toggles between selected output variablesShows diagnostic information (alerts)Figure A-3. Device DisplayRemote displayData can be read remotely by using the Rosemount 751 Field Signal Indicator, see the Product Data Sheet for more information.Output variablesOutput unitsLevel and distance: ft, in., m, cm, mmLevel rate: ft/s, in./min, in./s, m/h, m/sVolume: ft3, in.3, yd3, US gal, imperial gal, barrel (bbl), m3, lTemperature: °F, °CSignal strength: mVDamping(2)0 to 60 seconds (user selectable, default 2 seconds)A.2.3 4-20 mA HART (output code H)Output Two-wire, 4-20 mA. Digital process variable is superimposed on 4-20 mA signal, and available to any host that conforms to the HART protocol. The HART signal can be used in multidrop mode.HART RevisionRevision 6 (default)Revision 7 (option code HR7)The HART revision can be switched in field.1. Included in delivery of the transmitter.Variable 4-20 mA Digital outputDevice displayLevel + + +Distance (Ullage) + + +Volume + + +Scaled Variable(1)1. Only for transmitters ordered with Smart Diagnostics Suite (option code DA1)+++Electronics Temperature -++Signal Quality(1) -++Level Rate - + +Signal strength - + +Percent of Range - + +Percent of Range Auxiliary -++User Defined(1) ++++ Available- Not available2. The Damping parameter defines how fast the device responds to level changes (step response). A high value makes the level steady but the device reacts slowly to level changes in the tank.

Specifications and Reference DataNovember 2016Reference Manual 00809-0100-4408, Rev AA124 Specifications and Reference DataPRELIMINARYPower supplyTransmitter operates on 12-42.4 Vdc transmitter terminal voltage (12-30 Vdc in Intrinsically Safe installations).Power consumptionMax. 1 W, current max. 23 mALoad limitationsMaximum loop resistance is determined by the voltage level of the external power supply, as described by:Maximum Loop Resistance = 43.5 * (External Power Supply Voltage - 12)For HART communication, a minimum loop resistance of 250 : is required.Signal wiring24-14 AWG(1)Analog signal on alarmThe transmitter automatically and continuously performs self-diagnostic routines. If a failure or a measurement error is detected, the analog signal will be driven offscale to alert the user. High or low failure mode is user-configurable.Analog saturation levelsThe transmitter will drive the output to high or low saturation values if measurement goes outside the 4-20 mA range values.A.2.4 DiagnosticsAlertsThe Rosemount 5408 and 5408:SIS are compliant to the NAMUR NE 107 Field Diagnostics for standardized device diagnostic information.Tools and logging in Rosemount Radar MasterEcho curveAlert and measurement log The Rosemount Radar Master software enables easy and powerful troubleshooting with the echo curve tool.When connected to Rosemount Radar Master, past measurement records (level and echo curves) as well as the 50 last event alerts are transferred from the transmitter’s internal memory to your local computer. Historical data is then presented in a graphical time line, enabling you to thoroughly understand unexpected and intermittent measurement behaviors or triggered alerts.Smart Diagnostics Suite (option code DA1)Signal Quality Metrics - Diagnostics package that monitors the relations between surface, noise and threshold. The function can be used to detect abnormal conditions in the process such as antenna contamination or sudden loss of signal strength. Signal Quality is available as output variable and it comes with user configurable alerts.Power Advisory - The transmitter automatically measures and monitors the input voltage. If the voltage is too low, operators will be provided with an early alert.Scaled Variable - The scaled variable configuration allows the user to convert a transmitter variable into an alternative measurement, such as flow, mass or calibrated level (e.g. 5 point verification).User Defined Variable - Allows designating any input register in the device as output variable.1. Twisted pairs and shielded wiring are recommended for environ-ments with high EMI (electromagnetic interference).High LowRosemount standard 21.75 mA(default) 3.75 mA (option code C8)NAMUR NE43  22.50 mA(option code C4) 3.6 mA (option code C5)High LowRosemount standard(default and option code C8) 20.8 mA 3.9 mANAMUR NE43(option code C4 and C5) 20.5 mA 3.8 mA 42.42417.812040020010008006001200140020 30 40 505212507821322External Power Supply Voltage (Vdc)Loop Resistance (Ohms)

125Specifications and Reference DataSpecifications and Reference DataNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYA.2.5 Process temperature and pressure ratingThe following figures give the maximum process temperature (measured at the lower part of the flange or threaded connection) and pressure rating for different antenna types. Final rating may be lower depending on flange selection.Figure A-4. Cone Antenna (PTFE Seal)Figure A-5. Cone Antenna (PEEK Seal)Figure A-6. Parabolic AntennaA.2.6 Temperature limitsTemperature limits may be further restricted by hazardous area approvals, see “Product Certifications” on page 145.A.2.7 Process sealing for flammable fluidsThe bottom of the transmitter head is approved as a SINGLE SEAL device, according to ANSI/ISA 12.27.01, up to a process pressure of 160 bar. Materials of the sealStainless Steel 316L and GlassA.2.8 Flange ratingASME316 SST flanges according to ASME B16.5 Table 2-2.2EN1.4404 according to EN 1092-1 material group 13E0JISTBDConditions used for flange strength calculations1450 (100)482(250)392(200)302(150)212(100)-40(-40)32(0)-76(-60)-15 (-1)44 (3)725 (50)363 (25)Code CACCode CABCode CAACode CADPressure psig (bar)Flange temp.°F (°C)482(250)437(225)338(170)-76(-60)5(-15)32(0)-13(-25)-15 (-1)754 (52)Pressure psig (bar)Flange temp.°F (°C)Code CBF (FVMQ)Code CBM (FKM)Code CBK (Kalrez 6375)392(200)-67(-55)32(0)-7 (-0.5)43 (3)Pressure psig (bar)Flange temperature°F (°C)Operating limit Storage limit(1)1. The minimum storage temperature is -22 °F (-30 °C) for the cone antenna with Kalrez 6375 O-ring (antenna type code CBK).Without LCD display TBD TBDWith LCD display(2)2. LCD display may not be readable and LCD display updates will be slower at temperatures below -4 °F (-20 °C).TBD TBDASME EN, JISBolting material TBD TBDGasket TBD TBDFlange material TBD TBD

Specifications and Reference DataNovember 2016Reference Manual 00809-0100-4408, Rev AA126 Specifications and Reference DataPRELIMINARYA.2.9 Air purgingAn air purge connection can prevent clogging of the antenna in extremely dusty applications. The easiest way to determine if air purging is needed, is to open the manhole hatch and see if there is a thick layer of dust/condensation on it. If so, air purging is most likely needed. Typical media to use is air.All parabolic antennas come with an integrated air purge connection. A separate air purge ring is available for cone antennas with flanged connection (select option code PC1).Figure A-7. Air PurgingIncoming air supply specificationMaximum pressure: 190 psi (13 bar)Recommended pressure: 100 to 115 psi (7 to 8 bar)Inlet/outlet connection: G 3/8-in.Air consumption: 252 gal/min at 65 psi (955 l/min at 4.5 bar)A.2.10 System integrationHART Tri-Loop™By sending the digital HART signal to the optional HART Tri-Loop, it is possible to have up to three additional 4–20 mA analog signals. See the Rosemount 333 HART Tri-Loop Product Data Sheet for additional information.Emerson Wireless 775 THUM™ AdapterThe optional Emerson Wireless 775 THUM Adapter can be mounted directly on the transmitter or by using a remote mounting kit.IEC 62591 (WirelessHART®) enables access to multivariable data and diagnostics, and adds wireless to almost any measurement point.See the Emerson Wireless 775 THUM Adapter Product Data Sheet and Technical Note for additional information.A.3 Physical specificationsA.3.1 Material selectionEmerson provides a variety of Rosemount product with various product options and configurations including materials of construction that can be expected to perform well in a wide range of applications. The Rosemount product information presented is intended as a guide for the purchaser to make an appropriate selection for the application. It is the purchaser’s sole responsibility to make a careful analysis of all process parameters (such as all chemical components, temperature, pressure, flow rate, abrasives, contaminants, etc.), when specifying product, materials, options and components for the particular application. Emerson is not in a position to evaluate or guarantee the compatibility of the process fluid or other process parameters with the product, options, configuration or materials of construction selected.

127Specifications and Reference DataSpecifications and Reference DataNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYA.3.2 Engineered solutionsWhen standard model codes are not sufficient to fulfill requirements, please consult the factory to explore possible Engineered Solutions. This is typically, but not exclusively, related to the choice of wetted materials or the design of a process connection. These Engineered Solutions are part of the expanded offerings and may be subject to additional delivery lead time. For ordering, factory will supply a special P-labeled numeric option code that should be added at the end of the standard model string.See example model string below.Example Model String: 5408 A 1 S H A 1 E5 1 F 3 AB CAA 3 M5 DA1 P1234A.3.3 Housing and enclosureElectrical connectionsTwo cable/conduit entries (½-14 NPT, M20 x 1.5 or G1/2)Optional adapters: M12 4-pin male eurofast® connector or A size Mini 4-pin male minifast® connectorMaterialsElectronics housing: Polyurethane-covered Aluminum or Stainless Steel Grade CF-8M (ASTM A743)Sensor module: 316L Stainless SteelIngress protectionIP 66/67/68(1) and NEMA® 4XA.3.4 Tank connectionThe tank connection consists of a tank seal, a flange, NPT thread or BSPP (G) threads, or a specific welded connection with swivel feature for parabolic antenna.A.3.5 Flange dimensionsFollows ASME B16.5, JIS B2220, and EN 1092-1 standards. For more information, see “Standard flanges” on page 143.A.3.6 Antenna versionsCone antennaBest choice for a broad range of applications, including free-propagation and still pipe/chamber installationsCone extensions are available (option code S1 and S2)Parabolic antennaIdeal for long measuring rangesA.3.7 Material exposed to tank atmosphereCone antenna, PTFE seal316 / 316L SST (EN 1.4404)PTFE fluoropolymerCone antenna, PEEK seal316 / 316L SST (EN 1.4404)PEEK polyetheretherketone with PTFE fluoropolymer fillerFVMQ flourosilicone, Kalrez® 6375 perfluoroelastomer or FKM fluoroelastomer (O-ring)Parabolic antenna316 / 316 L SST (EN 1.4404)PTFE fluoropolymerFVMQ flourosilicone (O-ring)1. The transmitter meets IP 68 at 9.8 ft (3 m) for 30 minutes.

Specifications and Reference DataNovember 2016Reference Manual 00809-0100-4408, Rev AA128 Specifications and Reference DataPRELIMINARYA.3.8 WeightsTransmitter heads(1)Aluminum housing: TBDStainless steel housing: TBDAntennas2-in. cone antenna: TBD3-in. cone antenna: TBD4-in. cone antenna: TBD2-in. cone antenna with extension (code S1): TBD3-in. cone antenna with extension (code S1): TBD4-in. cone antenna with extension (code S1): TBDParabolic antenna: 3.2 lb (1.5 kg)Process connections1. Fully functional transmitter with sensor module, housing, terminal block, and covers.Item Weight in lb. (kg)

129Specifications and Reference DataSpecifications and Reference DataNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYA.4 Ordering informationTable A-1. Rosemount 5408 Level Transmitter Ordering InformationThe starred options (★) represent the most common options and should be selected for best delivery.The non-starred offerings are subject to additional delivery lead time.Model Product description5408 Radar Level Transmitter ★ProfileAStandard Monitoring & Control Applications ★Measurement type1Liquid Level Measurement ★Performance class RangeSStandard Up to 130 ft (40 m) ★Signal outputH4–20 mA with digital signal based on HART® Revision 6 protocol (HART Revision 7 available as option) ★Housing materialAAluminum ★SStainless Steel (SST) ★Conduit/cable threads11/2-14 NPT ★2M20 x 1.5 ★3(1) G1/2Hazardous locations certificationsNA None ★E1 ATEX Flameproof ★I1 ATEX Intrinsic Safety ★N1 ATEX Type n ★E5 FM Explosion-proof, Dust Ignition-proof ★I5 FM Intrinsically Safe; Nonincendive ★E6 Canadian Explosion-proof, Dust Ignition-proof, Division 2 ★I6 Canadian Intrinsically Safe ★E7 IECEx Flameproof, Dust Ignition-proof ★I7 IECEx Intrinsic Safety ★N7 IECEx Type n ★

Specifications and Reference DataNovember 2016Reference Manual 00809-0100-4408, Rev AA130 Specifications and Reference DataPRELIMINARYMaterials of construction1316 / 316L / EN 1.4404 ★Process connection type Available antenna typesF(2) Flat Face Flange All ★R(3) Raised Face Flange All ★NNPT thread Cone Antenna ★GBSPP (G) thread All ★BBracket Mounting Cone Antenna ★WWelded Connection Parabolic Antenna ★Process connection size Available process connection typesA1½-in. Thread ★22-in. / DN50 / 50A Flange, Thread ★33-in. / DN80 / 80A Flange, Thread ★B3½-in. Thread ★44-in. / DN100 / 100A Flange, Thread ★66-in. / DN150 / 150A Flange ★88-in. / DN200 / 200A Flange ★T10-in. / DN250 / 250A Flange ★ZNone (use when ordering bracket mounting) Bracket Mounting ★Process connection rating ZZ For use with non-flange process connection type ★ASME flanges (refer to Table A-3 and Table A-4 on page 139 for availability)AA ASME B16.5 Class 150 ★AB ASME B16.5 Class 300 ★AC ASME B16.5 Class 600 ★EN flanges (refer to Table A-3 and Table A-4 on page 139 for availability)DK EN1092-1 PN6 ★DA EN1092-1 PN16 ★DB EN1092-1 PN40 ★DC EN1092-1 PN63 ★DD EN1092-1 PN100 ★Table A-1. Rosemount 5408 Level Transmitter Ordering InformationThe starred options (★) represent the most common options and should be selected for best delivery.The non-starred offerings are subject to additional delivery lead time.

131Specifications and Reference DataSpecifications and Reference DataNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYJIS flanges (refer to Table A-3 and Table A-4 on page 139 for availability)JK JIS 5K ★JA JIS 10K ★JB JIS 20K ★Antenna type Operating pressure Operating temperatureCAA Cone Antenna (PTFE seal) -15 to 363 psig (-1 to 25 bar) -76 to 392 °F (-60 to 200 °C) ★CAB Cone Antenna (PTFE seal) -15 to 725 psig (-1 to 50 bar) -40 to 302 °F (-40 to 150 °C) ★CAC Cone Antenna (PTFE seal) -15 to 1450 psig (-1 to 100 bar) -40 to 212 °F (-40 to 100 °C) ★CAD Cone Antenna (PTFE seal) -15 to 44 psig (-1 to 3 bar) -76 to 482 °F (-60 to 250 °C) ★CBF Cone Antenna (PEEK seal, FVMQ) -15 to 754 psig (-1 to 52 bar) -76 to 338 °F (-60 to 170 °C) ★CBK Cone Antenna (PEEK seal, Kalrez® 6375) -15 to 754 psig (-1 to 52 bar) 5 to 482 °F (-15 to 250 °C) ★CBM Cone Antenna (PEEK seal, FKM) -15 to 754 psig (-1 to 52 bar) -13 to 437 °F (-25 to 225 °C) ★PAS Parabolic Antenna, Swivel Mount -7 to 43 psig (-0.5 to 3 bar) -67 to 392 °F (-55 to 200 °C) ★Antenna size Available antenna types22-in. (DN50) Cone Antenna ★33-in. (DN80) Cone Antenna ★44-in. (DN100) Cone Antenna ★88-in. (DN200) Parabolic Antenna ★Options (include with selected model number)Antenna extensions Total lengthS1 SST Cone Antenna Extension 24-in. (600 mm) ★S2 SST Cone Antenna Extension segmented 48-in. (1200 mm) ★Purging connectionPC1 Purging Connector (see page 126)★DisplayM5 LCD Display ★Functional safety optionsEF1 Ready for upgrade to Rosemount 5408:SIS ★Diagnostic functionalityDA1 Smart Diagnostics Suite (see page 124)★Table A-1. Rosemount 5408 Level Transmitter Ordering InformationThe starred options (★) represent the most common options and should be selected for best delivery.The non-starred offerings are subject to additional delivery lead time.

Specifications and Reference DataNovember 2016Reference Manual 00809-0100-4408, Rev AA132 Specifications and Reference DataPRELIMINARYHART revision configurationHR7 4-20 mA with digital signal based on HART Revision 7 protocol ★Open air applications configurationOA(4) Open Air Applications Configuration; LPR (Level Probing Radar) ★Alarm limitsC4 NAMUR Alarm and Saturation Levels, High Alarm ★C5 NAMUR Alarm and Saturation Levels, Low Alarm ★C8(5) Standard Rosemount Alarm and Saturation Levels, Low Alarm ★Welding standard for flangesAW(6) According to ASME standard ★EW(6) According to EN standard ★Special quality assuranceQ4 Calibration Data Certificate ★Hydrostatic testingQ5(7) Hydrostatic Testing, including certificate ★Quality traceability certificationQ8(8) Material Traceability Certification per EN 10204 (2.1/3.1 non metallic) ★Materials certificationQ15 NACE® Material Recommendation per NACE MR0175/ISO 15156 ★Q25 NACE Material Recommendation per ANSI/NACE MR0103/ISO 17495-1 ★Q35 NACE Material Recommendation per NACE MR0175/ISO 15156 and/or ANSI/NACE MR0103/ISO 17495-1 ★Canadian Registration Number (CRN)Q17 CRN Approval Certificate ★Welding procedure qualification record documentationQ66(6) Welding Procedure Qualification Record Documentation (WPQR) ★Q67(6) Welder Performance Qualification Record (WPQ) ★Q68(6) Welding Procedure Specification (WPS) ★Q79(6) WPQR/WPQ/WPS ★Dye penetration test certificateQ73(6) Certificate of Liquid Penetrant Inspection ★Table A-1. Rosemount 5408 Level Transmitter Ordering InformationThe starred options (★) represent the most common options and should be selected for best delivery.The non-starred offerings are subject to additional delivery lead time.

133Specifications and Reference DataSpecifications and Reference DataNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYPositive material identification certificateQ76 Positive Material Identification Certificate of Conformance ★Extended product warrantyWR3 3-year Limited Warranty ★WR5 5-year Limited Warranty ★Paint option for aluminum housingPY1 Housing and Covers in Yellow ★PY2 Covers in Yellow ★PR1 Housing and Covers in Red ★PR2 Covers in Red ★PO1 Housing and Covers in Orange ★PO2 Covers in Orange ★Conduit electrical connectorEC(9) M 12, 4-pin, Male connector (eurofast®)★MC(9) A size Mini, 4-pin, Male connector (minifast®)★Adapter wetted partsA1 Adapter for Rosemount 5402 Antennas ★Specials (see page 127)PXXXX Custom Engineered Solutions beyond standard model codes. Consult factory for details.Typical model number: 5408 A 1 S H A 1 E5 1 R 3 AB CAB 3 M5 DA11. G1/2 thread form is not available with explosion-proof/flameproof approvals.2. Type A flat face for EN 1092-1 flanges.3. Type B1 raised face for EN 1092-1 flanges.4. Not available with 2-in. or 3-in. cone antenna.5. The standard alarm setting is high.6. Only applies to flanged process connections with welded construction; only applicable to cone antennas (see Table A-3 on page 138).7. Hydrostatic testing is only available for cone antennas with flanged process connections.8. Certificate includes all pressure retaining wetted parts.9. Requires 1/2-14 NPT conduit/cable threads (code 1). Available with Intrinsically Safe approvals only.Table A-1. Rosemount 5408 Level Transmitter Ordering InformationThe starred options (★) represent the most common options and should be selected for best delivery.The non-starred offerings are subject to additional delivery lead time.

Specifications and Reference DataNovember 2016Reference Manual 00809-0100-4408, Rev AA134 Specifications and Reference DataPRELIMINARYTable A-2. Rosemount 5408:SIS Level Transmitter Ordering InformationThe starred options (★) represent the most common options and should be selected for best delivery.The non-starred offerings are subject to additional delivery lead time.Model Product description5408 Radar Level Transmitter ★ProfileFFunctional Safety / SIS Applications ★Measurement type1Liquid Level Measurement ★Performance class RangeSStandard Up to 82 ft (25 m) ★Signal outputH4–20 mA with digital signal based on HART Revision 6 protocol (HART Revision 7 available as option) ★Housing materialAAluminum ★SStainless Steel (SST) ★Conduit/cable threads11/2-14 NPT ★2M20 x 1.5 ★3(1) G1/2Hazardous locations certificationsNA None ★E1 ATEX Flameproof ★I1 ATEX Intrinsic Safety ★N1 ATEX Type n ★E5 FM Explosion-proof, Dust Ignition-proof ★I5 FM Intrinsically Safe; Nonincendive ★E6 Canadian Explosion-proof, Dust Ignition-proof, Division 2 ★I6 Canadian Intrinsically Safe ★E7 IECEx Flameproof, Dust Ignition-proof ★I7 IECEx Intrinsic Safety ★N7 IECEx Type n ★Materials of construction1316 / 316L / EN 1.4404 ★

135Specifications and Reference DataSpecifications and Reference DataNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYProcess connection type Available antenna typesF(2) Flat Face Flange All ★R(3) Raised Face Flange All ★NNPT thread Cone Antenna ★GBSPP (G) thread All ★BBracket Mounting Cone Antenna ★WWelded Connection Parabolic Antenna ★Process connection size Available process connection typesA1½-in. Thread ★22-in. / DN50 / 50A Flange, Thread ★33-in. / DN80 / 80A Flange, Thread ★B3½-in. Thread ★44-in. / DN100 / 100A Flange, Thread ★66-in. / DN150 / 150A Flange ★88-in. / DN200 / 200A Flange ★T10-in. / DN250 / 250A Flange ★ZNone (use when ordering bracket mounting) Bracket Mounting ★Process connection rating ZZ For use with non-flange process connection type ★ASME flanges (refer to Table A-3 and Table A-4 on page 139 for availability)AA ASME B16.5 Class 150 ★AB ASME B16.5 Class 300 ★AC ASME B16.5 Class 600 ★EN flanges (refer to Table A-3 and Table A-4 on page 139 for availability)DK EN1092-1 PN6 ★DA EN1092-1 PN16 ★DB EN1092-1 PN40 ★DC EN1092-1 PN63 ★DD EN1092-1 PN100 ★JIS flanges (refer to Table A-3 and Table A-4 on page 139 for availability)JK JIS 5K ★JA JIS 10K ★JB JIS 20K ★Table A-2. Rosemount 5408:SIS Level Transmitter Ordering InformationThe starred options (★) represent the most common options and should be selected for best delivery.The non-starred offerings are subject to additional delivery lead time.

Specifications and Reference DataNovember 2016Reference Manual 00809-0100-4408, Rev AA136 Specifications and Reference DataPRELIMINARYAntenna type Operating pressure Operating temperatureCAA Cone Antenna (PTFE seal) -15 to 363 psig (-1 to 25 bar) -76 to 392 °F (-60 to 200 °C) ★CAB Cone Antenna (PTFE seal) -15 to 725 psig (-1 to 50 bar) -40 to 302 °F (-40 to 150 °C) ★CAC Cone Antenna (PTFE seal) -15 to 1450 psig (-1 to 100 bar) -40 to 212 °F (-40 to 100 °C) ★CAD Cone Antenna (PTFE seal) -15 to 44 psig (-1 to 3 bar) -76 to 482 °F (-60 to 250 °C) ★CBF Cone Antenna (PEEK seal, FVMQ) -15 to 754 psig (-1 to 52 bar) -76 to 338 °F (-60 to 170 °C) ★CBK Cone Antenna (PEEK seal, Kalrez 6375) -15 to 754 psig (-1 to 52 bar) 5 to 482 °F (-15 to 250 °C) ★CBM Cone Antenna (PEEK seal, FKM) -15 to 754 psig (-1 to 52 bar) -13 to 437 °F (-25 to 225 °C) ★PAS Parabolic Antenna, Swivel Mount -7 to 43 psig (-0.5 to 3 bar) -67 to 392 °F (-55 to 200 °C) ★Antenna size Available antenna types22-in. (DN50) Cone Antenna ★33-in. (DN80) Cone Antenna ★44-in. (DN100) Cone Antenna ★88-in. (DN200) Parabolic Antenna ★Options (include with selected model number)Antenna extensions Total lengthS1 SST Cone Antenna Extension 24-in. (600 mm) ★S2 SST Cone Antenna Extension segmented 48-in. (1200 mm) ★Purging connectionPC1 Purging Connector (see page 126)★DisplayM5 LCD Display ★Functional safety optionsEF2 Extended SIS Package ★Diagnostic functionalityDA1 Smart Diagnostics Suite (see page 124)★HART revision configurationHR7 4-20 mA with digital signal based on HART Revision 7 protocol ★Open air applications configurationOA(4) Open Air Applications Configuration; LPR (Level Probing Radar) ★Table A-2. Rosemount 5408:SIS Level Transmitter Ordering InformationThe starred options (★) represent the most common options and should be selected for best delivery.The non-starred offerings are subject to additional delivery lead time.

137Specifications and Reference DataSpecifications and Reference DataNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYAlarm limitsC4 NAMUR Alarm and Saturation Levels, High Alarm ★C5 NAMUR Alarm and Saturation Levels, Low Alarm ★C8(5) Standard Rosemount Alarm and Saturation Levels, Low Alarm ★Welding standard for flangesAW(6) According to ASME standard ★EW(6) According to EN standard ★Special quality assuranceQ4 Calibration Data Certificate ★Hydrostatic testingQ5(7) Hydrostatic Testing, including certificate ★Quality traceability certificationQ8(8) Material Traceability Certification per EN 10204 (2.1/3.1 non metallic) ★Quality certification for safetyQS Prior-use certificate of FMEDA Data ★QT Safety-certified to IEC 61508 with certificate of FMEDA data ★Materials certificationQ15 NACE Material Recommendation per NACE MR0175/ISO 15156 ★Q25 NACE Material Recommendation per ANSI/NACE MR0103/ISO 17495-1 ★Q35 NACE Material Recommendation per NACE MR0175/ISO 15156 and/or ANSI/NACE MR0103/ISO 17495-1 ★Canadian Registration Number (CRN)Q17 CRN Approval Certificate ★Welding procedure qualification record documentationQ66(6) Welding Procedure Qualification Record Documentation (WPQR) ★Q67(6) Welder Performance Qualification Record (WPQ) ★Q68(6) Welding Procedure Specification (WPS) ★Q79(6) WPQR/WPQ/WPS ★Dye penetration test certificateQ73(6) Certificate of Liquid Penetrant Inspection ★Positive material identification certificateQ76 Positive Material Identification Certificate of Conformance ★Table A-2. Rosemount 5408:SIS Level Transmitter Ordering InformationThe starred options (★) represent the most common options and should be selected for best delivery.The non-starred offerings are subject to additional delivery lead time.

Specifications and Reference DataNovember 2016Reference Manual 00809-0100-4408, Rev AA138 Specifications and Reference DataPRELIMINARYExtended product warrantyWR3 3-year Limited Warranty ★WR5 5-year Limited Warranty ★Paint option for aluminum housingPY1 Housing and Covers in Yellow ★PY2 Covers in Yellow ★PR1 Housing and Covers in Red ★PR2 Covers in Red ★PO1 Housing and Covers in Orange ★PO2 Covers in Orange ★Conduit electrical connectorEC(9) M 12, 4-pin, Male connector (eurofast®)★MC(9) A size Mini, 4-pin, Male connector (minifast®)★Adapter wetted partsA1 Adapter for Rosemount 5402 Antennas ★Specials (see page 127)PXXXX Custom Engineered Solutions beyond standard model codes. Consult factory for details.Typical model number: 5408 F 1 S H A 1 E5 1 R 3 AB CAB 3 M5 DA1 EF2 QT1. G1/2 thread form is not available with explosion-proof/flameproof approvals. 2. Type A flat face for EN 1092-1 flanges.3. Type B1 raised face for EN 1092-1 flanges.4. Not available with 2-in. or 3-in. cone antenna.5. The standard alarm setting is high.6. Only applies to flanged process connections with welded construction; only applicable to cone antennas (see Table A-3 on page 138).7. Hydrostatic testing is only available for cone antennas with flanged process connections.8. Certificate includes all pressure retaining wetted parts.9. Requires 1/2-14 NPT conduit/cable threads (code 1). Available with Intrinsically Safe approvals only.Table A-3. Cone Antenna - Availability of Flanged Process Connections (Type(1) vs. Size and Rating)Process connection sizeProcess connection ratingASME B16.5 flanges EN1092-1 flanges JIS B2220 flangesClass 150(2) Class 300(2) Class 600(3) PN16(4) PN40(4) PN63(3) PN100(3) 10K(2) 20K(3)2-in. / DN50 / 50A R R R F F, R F, R F R R3-in. / DN80 / 80A R R R F, R F, R F, R F, R R RTable A-2. Rosemount 5408:SIS Level Transmitter Ordering InformationThe starred options (★) represent the most common options and should be selected for best delivery.The non-starred offerings are subject to additional delivery lead time.

139Specifications and Reference DataSpecifications and Reference DataNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARY4-in. / DN100 / 100A R R N/A F, R F, R F F R R6-in. / DN150 / 150A R R N/A F, R F, R N/A N/A R R8-in. / DN200 / 200A R R N/A F, R F, R N/A N/A R N/A1. F = Flat Face (process connection type code F)G = BSPP (G) thread (process connection type code G)N = NPT thread (process connection type code N)R = Raised Face (process connection type code R)2. Forged one-piece flange (see page 143)3. Welded construction (see page 143)4. Welded construction for type A flat face; forged one-piece flange for type B1 raised face.Table A-4. Parabolic Antenna - Availability of Process Connections (Type(1) vs. Size and Rating)1. F = Flat Face face (process connection type code F)G = BSPP (G) thread (process connection type code G)R = Raised Face face (process connection type code R)W = Welded connection (process connection type code W)Process connection sizeProcess connection ratingThreaded/welded connection ASME B16.5 Class 150 flange EN1092-1 PN6 flange JIS B2220 5K flange3½-in. G, W N/A N/A N/A8-in. / DN200 / 200A N/A R F R10-in. / DN250 / 250A N/A R F RTable A-5. AccessoriesThe starred options (★) represent the most common options and should be selected for best delivery.The non-starred offerings are subject to additional delivery lead time.HART modem and cable03300-7004-0001 MACTek® VIATOR® HART modem and cables (RS-232 connection) ★03300-7004-0002 MACTek VIATOR HART modem and cables (USB connection) ★Parabolic antenna accessories (see page 141)05400-1200-0001 Purge plug kit (blind plug and bonded seal) TBD 05400-1200-0002 Lock nut G 3½-in. (for parabolic antenna with threaded connection) TBDTable A-3. Cone Antenna - Availability of Flanged Process Connections (Type(1) vs. Size and Rating)

Specifications and Reference DataNovember 2016Reference Manual 00809-0100-4408, Rev AA140 Specifications and Reference DataPRELIMINARYA.5 Dimensional drawingsFigure A-8. Cone AntennaDimensions are in inches (millimeters).4.21(106.9)8.27(210)4.21(107)4.51(114.5)5.16(131)11.02(280)11.02(280)AAs60 s60 s60s60BLB1.57 (40)2.44 (62)1.06 (27)2.44 (62)G3/80.39 (10)1.34 (34)1.00 (25.5)2.44 (62)½-14 NPT, M20 x 1.5 or G1/2Optional adapters: eurofast and minifastCone size A B L2-in. (DN50) 6.10 (155) 1.85 (47) 5.39 (137)3-in. (DN80) 6.02 (153) 2.64 (67) 6.77 (172)4-in. (DN100) 6.93 (176) 3.62 (92) 7.80 (198)2" cone style 3", 4" cone stylePurging connector(option code PC1)Extended cone antennaNPT 1.5", 2", 3", 4" BSPP (G) 1.5", 2" BSPP (G) 3", 4"Option code S123.6 (600)Option code S247.2 (1200)

141Specifications and Reference DataSpecifications and Reference DataNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYFigure A-9. Parabolic AntennaDimensions are in inches (millimeters).4.21(106.9)8.27(210)4.21(107)7.40(188)4.51(114.5)5.16(131)2.46 (62.4)10.35(263)1.14 (29)1.14 (29)10.35(263)3.43(87)3.43(87)Ø 3.90(99)11.34(288)±15°s600.3-0.4 (8-10)½-14 NPT, M20 x 1.5 or G1/2Optional adapters: eurofast and minifastPurging connector(option code PC1)BSPG 3.5"Threaded connection Welded connectionG3/8"(gasket excluded)Lock nut (accessory)P/N 05400-1200-0002Purge plug kit (accessory)P/N 05400-1200-0001

Specifications and Reference DataNovember 2016Reference Manual 00809-0100-4408, Rev AA142 Specifications and Reference DataPRELIMINARYFigure A-10. Bracket Mounting (Process Connection Type Code B)Dimensions are in inches (millimeters).NPT 1.5"5.60(142)2.24(57)0.35 (9)0.87 (22)2.76(70)Pipe mounting(vertical pipe)Pipe mounting(horizontal pipe)Wall mountingPipe diameter,max 2.52 in. (64 mm)Hole pattern for wall mounting

143Specifications and Reference DataSpecifications and Reference DataNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYA.6 Standard flangesFigure A-11. Cone AntennaTable A-6. Standard Flanges for Cone AntennaFigure A-12. Parabolic antennaTable A-7. Standard Flanges for Parabolic AntennaForged one-piece Welded constructionStandard Face type(1) Face surface finish, RaMaterialASME B16.5 Raised face 125-250 μin 316 / 316LEN 1092-1 Type B1 raised face 3.2-12.5 μm EN 1.4404Type A flat face 3.2-12.5 μm EN 1.4404JIS B2220 Raised face 3.2-6.3 μm EN 1.44041. Face gasket surface is serrated per mating standard.Standard Face type(1)1. Face gasket surface is serrated per mating standard.Face surface finish MaterialASME B16.5 Raised face, TBD in. 125-250 μin 316 / 316LEN 1092-1 Type A flat face 3.2-12.5 μm EN 1.4404JIS B2220 Raised face, TBD mm 3.2-12.5 μm EN 1.4404

Specifications and Reference DataNovember 2016Reference Manual 00809-0100-4408, Rev AA144 Specifications and Reference DataPRELIMINARY

145Product CertificationsProduct CertificationsNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYAppendix B Product CertificationsRev 0.88European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 145Telecommunication compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 145FCC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 145IC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 145Radio Equipment Directive (RED) 2014/53/EU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 146Installing Equipment in North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 146USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 146Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 148Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 150International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 152Approval drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 153B.1 European Directive InformationA copy of the EU Declaration of Conformity can be found at the end of the Product Certifications document. The most recent revision of the EU Declaration of Conformity can be found at EmersonProcess.com/Rosemount.B.2 Telecommunication complianceMeasurement principleFrequency Modulated Continuous Wave (FMCW), 26 GHzMaximum output power-5 dBm (0.32 mW)Frequency range24.05 to 27.0 GHz (TLPR)24.05 to 26.5 GHz (LPR)LPR (Level Probing Radar) equipment are devices for measurement of level in the open air or in a closed space. Model option “OA”.TLPR (Tank Level Probing Radar) equipment are devices for measurement of level in a closed space only (i.e metallic or concrete tanks).B.3 FCCNote: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:Reorient or relocate the receiving antenna.Increase the separation between the equipment and receiver.Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.Consult the dealer or an experienced radio/TV technician for help.FCC ID: K8C5408L (for LPR)K8C5408T (for TLPR)B.4 ICThis device complies with Industry Canada’s licence-exempt RSS standard. Operation is subject to the following conditions: 1) This device may not cause interference.2) This device must accept any interference received, including interference that may cause undesired operation.

Product CertificationsNovember 2016Reference Manual 00809-0100-4408, Rev AA146 Product CertificationsPRELIMINARY3) The installation of the LPR/TLPR device shall be done by trained installers in strict compliance with the manufacturer’s instructions.4) The use of this device is on a “no-interference, no-protection” basis. That is, the user shall accept operations of high-powered radar in the same frequency band which may interfere with or damage this device. However, devices found to interfere with primary licensing operations will be required to be removed at the user’s expense.5) Devices operating under TLPR conditions (i.e. not operating in “Open Air” Mode) shall be installed and operated in a completely enclosed container to prevent RF emissions, which can otherwise interfere with aeronautical navigation. Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux conditions suivantes: 1) l'appareil ne doit pas produire de brouillage. 2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.3) L’installation d’un dispositif LPR ou TLPR doit être effectuée par des installateurs qualifiés, en pleine conformité avec les instructions du fabricant.4) Ce dispositif ne peut être exploité qu'en régime de non-brouillage et de non-protection, c'est-à-dire que l'utilisateur doit accepter que des radars de haute puissance de la même bande de fréquences puissent brouiller ce dispositif ou même l'endommager. D'autre part, les capteurs de niveau qui perturbent une exploitation autorisée par licence de fonctionnement principal doivent être enlevés aux frais de leur utilisateur.5) Un dispositif visé comme TLPR (“Open Air”) doit être installé et exploité dans un réservoir entièrement fermé afin de prévenir les rayonnements RF qui pourraient autrement perturber la navigation aéronautique.Certificate: 2827A-5408L (for LPR)2827A-5408T (for TLPR)B.5 Radio Equipment Directive (RED) 2014/53/EUThis device complies with ETSI EN 302 372 (TLPR), ETSI EN 302 729 (LPR) and EN 62479.For the receiver test that covers the influence of an interferer signal to the device, the performance criterion has at least the following level of performance according to ETSI TS 103 361 [6].Performance criterion: measurement value variation ǻd over time during a distance measurementLevel of performance: ǻd  +/- 2 mmLPR (Level Probing Radar), model code “OA”Install at a separation distance of >4 km from Radio Astronomy sites, unless a special authorization has been provided by the responsible National regulatory authority (a list of Radio Astronomy sites may be found at www.craf.eu).Between 4 km to 40 km around any Radio Astronomy site the LPR antenna height shall not exceed 15 m height above ground.TLPR (Tank Level Probing Radar) The device must be installed in closed tanks. Install according to requirements in ETSI EN 302 372 (Annex E).B.6 Installing Equipment in North AmericaThe US National Electrical Code (NEC) and the Canadian Electrical Code (CEC) permit the use of Division marked equipment in Zones and Zone marked equipment in Divisions. The markings must be suitable for the area classification, gas, and temperature class. This information is clearly defined in the respective codes.B.7 USAE5 FM Explosionproof (XP), Dust-Ignitionproof (DIP)Certificate: FM16US0010XStandards: FM Class 3600 – 2011; FM Class 3615 – 2006; FM Class 3810 – 2005; ANSI/ISA 60079-0 – 2013; ANSI/ISA 60079-1 – 2009 (R2013); ANSI/ISA 60079-26 – 2011; ANSI/ISA 60079-31 – 2013; ANSI/NEMA 250 – 2008; ANSI/IEC 60529 – 2004Markings: XP CL I, DIV 1, GRPS A, B, C, D T6…T2;DIP CLII/III, DIV 1, GRPS E, F, G; T6...T3;CL I Zone 0/1 AEx db IIC T6…T2; Zone 21 AEx tb IIIC T85 °C…T250 °C *) (-40°CTa70°C); Type 4X/IP65Specific Conditions of Use (X):1. Flamepath joints are not for repair. Contact the manufacturer.2. Non-standard paint options (paint options other than Rosemount Blue) may cause risk from Electrostatic discharge. Avoid installation that could cause electrostatic build-up on painted surfaces, and only clean the painted surfaces with a damp cloth.3. Appropriate cable, glands, and plugs need to be suitable for a temperature of 5°C greater than the maximum specified ambient temperature for location where installed.

147Product CertificationsProduct CertificationsNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARY4. The Transmitter can be installed in the boundary wall between a Zone 0 and Zone 1 area. In this configuration, the process connection is installed in Zone 0, while the transmitter housing is installed in Zone 1. Refer to Control Drawing D7000002-885.5. For Equipment Marked Zone 21 AEx tb IIIC T85°C…T250°C Db:- Cable entries must be used which maintain the ingress protection of the enclosure to at least IP65.- To maintain the ingress protection ratings (IP65), Covers and Sensor Module to be fully tightened and PTFE tape or pipe dope is required for cable entries and blanking plugs. See Instruction Manual on application requirements.6. Install per Control drawing D7000002-885.7. Using the box provided on the nameplate, the User shall permanently mark the type of protection chosen for the specific installation. Once the type of protection has been marked it shall not be changed.8. *) LCD Display option (M5) is limited to minimum -34 °C Ambient and Process Temperature. 9. *)The applicable temperature class, ambient temperature range and process temperature range of the equipment is as follows; I5 FM Intrinsic Safety (IS), Non-Incendive (NI)Certificate: FM16US0010XStandards: FM Class 3600 – 2011; FM Class 3610 – 2015; FM Class 3611 – 2004; FM Class 3810 – 2005; ANSI/ISA 60079-0 – 2013; ANSI/ISA 60079-11 – 2013; ANSI/ISA 60079-26 – 2011; ANSI/NEMA 250 – 2008; ANSI/IEC 60529 – 2004Markings: IS CL I, ll, lll DIV 1, GRPS A-G T4…T2NI CL I, DIV 2, GRPS A-D T4…T2S CL Il, lll DIV 2, GRPS E-G T4…T3CL l Zone 0 AEx ia IIC T4...T2 CL l Zone 0/1 AEx ib IIC T4...T2Zone 20 AEx ia IIIC T85°C…T250°C *) (-55°CTa+70°C) When installed per Control Drawing D7000002-885For Divisions:Temperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeDivision Gas Groups:T2 -40°CTa70°C -40°C to 250°CT3 -40°CTa70°C -40°C to 195°CT4 -40°CTa70°C -40°C to 130°CT5 -40°CTa70°C -40°C to 95°CT6 -40°CTa70°C -40°C to 80°CDivision Dust Groups:T165°C -50°CTa70°C -50°C to 160°CT135°C -50°CTa70°C -50°C to 130°CT100°C -50°CTa70°C -50°C to 95°CT85°C -50°CTa70°C -50°C to 80°CFor Zones:Temperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeZone Gas Groups:T2 -50°CTa70°C -50°C to 250°CT3 -50°CTa70°C -50°C to 195°CT4 -50°CTa70°C -50°C to 130°CT5 -50°CTa70°C -50°C to 95°CT6 -50°CTa70°C -50°C to 80°CZone Dust Groups:T250°C -55°CTa70°C -55°C to 250°CT200°C -55°CTa70°C -55°C to 195°CT135°C -55°CTa70°C -55°C to 130°CT100°C -55°CTa70°C -55°C to 95°CT85°C -55°CTa70°C -55°C to 80°CSafety Parameter HART®Voltage Ui30 VCurrent Ii133 mAPower Pi1.0 WCapacitance Ci7.3 nFInductance Li0

Product CertificationsNovember 2016Reference Manual 00809-0100-4408, Rev AA148 Product CertificationsPRELIMINARYSpecific Conditions of Use (X):1. The Model 5408 Level Transmitter will not pass the 500Vrms dielectric strength test between the circuits and the earth ground. This must be taken into account during installation.2. Non-standard paint options (paint options other than Rosemount Blue) may cause risk from Electrostatic discharge. Avoid installation that could cause electrostatic build-up on painted surfaces, and only clean the painted surfaces with a damp cloth.3. Appropriate cable, glands, and plugs need to be suitable for a temperature of 5°C greater than the maximum specified ambient temperature for location where installed.4. The Transmitter can be installed in the boundary wall between a Zone 0 and Zone 1 area. In this configuration, the process connection is installed in Zone 0, while the transmitter housing is installed in Zone 1. Refer to Control Drawing D7000002-885.5. Using the box provided on the nameplate, the User shall permanently mark the type of protection chosen for the specific installation. Once the type of protection has been marked it shall not be changed.6. *) LCD Display option (M5) is limited to minimum -34 °C Ambient and Process Temperature.7. The applicable temperature class, ambient temperature range and process temperature range of the equipment is as follows;B.8 CanadaE6 CSA Explosionproof, Dust-IgnitionproofCertificate: FM16CA0011XStandards: C22.2 NO. 0.4-04:2004 (R2013), C22.2 NO. 0.5-16:2016, C22.2 No. 25-1966:1966 (R:2014), C22.2 No.30-M1986:1986 (R:2012), C22.2 No.94-M91:1991 (R:2011), C22.2 No. 1010.1:2004, CAN/CSA C22.2 No. 60079-0:2015 Ed. 3, C22.2 No. 60079-1:2011 Ed. 2, CAN/CSA-C22.2 No. 60079-31:2015, C22.2. 60529:2005 (R:2015)Markings: XP CL I, DIV 1, GRPS A-D T6…T2; DIP CLII/III, DIV 1, GRPS E-G; T6...T2; Ex db IIC T6…T3; Ex tb IIIC T85 °C…T250°C *) (-40°CTa+70°C); Type 4X/IP65 Specific Conditions of Use (X):1. Flamepath joints are not for repair. Contact the manufacturer.2. Non-standard paint options (paint options other than Rosemount Blue) may cause risk from Electrostatic discharge. Avoid installation that could cause electrostatic build-up on painted surfaces, and only clean the painted surfaces with a damp cloth.3. Appropriate cable, glands, and plugs need to be suitable for a temperature of 5°C greater than the maximum specified ambient temperature for location where installed.4. Metric Field Wiring Entries are not allowed for Divisions.For Divisions:Temperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeDivision Gas Groups:T2 -55°CTa70°C -55°C to 250°CT3 -55°CTa70°C -55°C to 195°CT4 -55°CTa70°C -55°C to 130°CDivision Dust Groups:T165°C -55°CTa70°C -55°C to 160°CT135°C -55°CTa70°C -55°C to 130°CT100°C -55°CTa70°C -55°C to 95°CT85°C -55°CTa70°C -55°C to 80°CFor Zones:Temperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeZone Gas Groups:T2 -55°CTa70°C -55°C to 250°CT3 -55°CTa70°C -55°C to 195°CT4 -55°CTa70°C -55°C to 130°CZone Dust Groups:T250°C -55°CTa70°C -55°C to 250°CT200°C -55°CTa70°C -55°C to 195°CT135°C -55°CTa70°C -55°C to 130°CT100°C -55°CTa70°C -55°C to 95°CT85°C -55°CTa70°C -55°C to 80°C

149Product CertificationsProduct CertificationsNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARY5. The Transmitter can be installed in the boundary wall between a Zone 0 and Zone 1 area. In this configuration, the process connection is installed in Zone 0, while the transmitter housing is installed in Zone 1. Refer to Control Drawing D7000002-885.6. For Equipment Marked Ex tb IIIC T85°C…T250°C Db:- Cable entries must be used which maintain the ingress protection of the enclosure to at least IP65.- To maintain the ingress protection ratings (IP65), Covers and Sensor Module to be fully tightened and PTFE tape or pipe dope is required for cable entries and blanking plugs. See Instruction Manual on application requirements.7. Install per Control Drawing D7000002-885.8. Using the box provided on the nameplate, the User shall permanently mark the type of protection chosen for the specific installation. Once the type of protection has been marked it shall not be changed.9. *) LCD Display option (M5) is limited to minimum -34 °C Ambient and Process Temperature.10. *) The applicable temperature class, ambient temperature range and process temperature range of the equipment is as follows;I6 CSA Intrinsically Safe and Non-Incendive SystemsCertificate: FM16CA0011XStandards: C22.2 NO. 0.4-04:2004 (R2013), C22.2 NO. 0.5-16:2016, C22.2 No. 25-1966:1966 (R:2014), C22.2 No.94-M91:1991 (R:2011), C22.2 No. 213-M1987:1987 (R:2013), C22.2 No. 1010.1:2004, CAN/CSA C22.2 No. 60079-0:2015 Ed. 3, CAN/CSAC22.2 No. 60079-11:2014 Ed. 2, CAN/CSAC22.2 No. 60079-15:2012 Ed.1, CAN/CSA-C22.2 No. 60079-31:2015, C22.2. 60529:2005 (R:2015)Markings: IS CL I, ll, lll DIV 1, GRPS A-G T4…T2NI CL I, DIV 2, GRPS A-D T4…T2S CL Il, lll DIV 2, GRPS E-G T4…T3Ex ia IIC T4...T2 Ex ib IIC T4...T2Ex ia IIIC T85°C…T250°C *) (-55°CTa+70°C) When installed per Control Drawing D7000002-885For Divisions:Temperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeDivision Gas Groups:T2 -40°CTa70°C -40°C to 250°CT3 -40°CTa70°C -40°C to 195°CT4 -40°CTa70°C -40°C to 130°CT5 -40°CTa70°C -40°C to 95°CT6 -40°CTa70°C -40°C to 80°CDivision Dust Groups:T165°C -50°CTa70°C -50°C to 160°CT135°C -50°CTa70°C -50°C to 130°CT100°C -50°CTa70°C -50°C to 95°CT85°C -50°CTa70°C -50°C to 80°CFor Zones:Temperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeZone Gas Groups:T2 -50°CTa70°C -50°C to 250°CT3 -50°CTa70°C -50°C to 195°CT4 -50°CTa70°C -50°C to 130°CT5 -50°CTa70°C -50°C to 95°CT6 -50°CTa70°C -50°C to 80°CZone Dust Groups:T250°C -55°CTa70°C -55°C to 250°CT200°C -55°CTa70°C -55°C to 195°CT135°C -55°CTa70°C -55°C to 130°CT100°C -55°CTa70°C -55°C to 95°CT85°C -55°CTa70°C -55°C to 80°CSafety Parameter HARTVoltage Ui30 VCurrent Ii133 mAPower Pi1.0 WCapacitance Ci7.3 nFInductance Li0

Product CertificationsNovember 2016Reference Manual 00809-0100-4408, Rev AA150 Product CertificationsPRELIMINARYSpecific Conditions of Use (X):1. The Model 5408 Level Transmitter will not pass the 500Vrms dielectric strength test between the circuits and the earth ground. This must be taken into account during installation.2. Non-standard paint options (paint options other than Rosemount Blue) may cause risk from Electrostatic discharge. Avoid installation that could cause electrostatic build-up on painted surfaces, and only clean the painted surfaces with a damp cloth.3. Appropriate cable, glands, and plugs need to be suitable for a temperature of 5°C greater than the maximum specified ambient temperature for location where installed.4. The Transmitter can be installed in the boundary wall between a Zone 0 and Zone 1 area. In this configuration, the process connection is installed in Zone 0, while the transmitter housing is installed in Zone 1. Refer to Control Drawing D7000002-885.5. Using the box provided on the nameplate, the User shall permanently mark the type of protection chosen for the specific installation. Once the type of protection has been marked it shall not be changed.6. *) LCD Display option (M5) is limited to minimum -34 °C Ambient and Process Temperature.7. The applicable temperature class, ambient temperature range and process temperature range of the equipment is as follows;B.9 EuropeE1 ATEX FlameproofCertificate: FM15ATEX0055XStandards: EN 60079-0:2012, EN 60079-1:2014, EN 60079-26:2015, EN 60079-31:2014, EN 60529+A1+A2:2013Markings: II 1/2G Ex db IIC T6…T2 Ga/GbII 2D Ex tb IIIC T85°C… T250°C Db, IP65*) (-55°CTa+70 °C)Specific Conditions of Use (X):1. Flamepath joints are not for repair. Contact the manufacturer.2. Non-standard paint options (paint options other than Rosemount Blue) may cause risk from Electrostatic discharge. Avoid installation that could cause electrostatic build-up on painted surfaces, and only clean the painted surfaces with a damp cloth.3. Appropriate cable, glands, and plugs need to be suitable for a temperature of 5°C greater than the maximum specified ambient temperature for location where installed.4. The Transmitter can be installed in the boundary wall between a Category 1 and Category 2 location. In this configuration, the process connection is installed in Category 1, while the transmitter housing is installed in Category 2. Refer to Control Drawing D7000002-885.5. For Equipment Marked Ex tb IIIC T85°C…T250°C Db:- Cable entries must be used which maintain the ingress protection of the enclosure to at least IP65.For Divisions:Temperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeDivision Gas Groups:T2 -55°CTa70°C -55°C to 250°CT3 -55°CTa70°C -55°C to 195°CT4 -55°CTa70°C -55°C to 130°CDivision Dust Groups:T165°C -55°CTa70°C -55°C to 160°CT135°C -55°CTa70°C -55°C to 130°CT100°C -55°CTa70°C -55°C to 95°CT85°C -55°CTa70°C -55°C to 80°CFor Zones:Temperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeZone Gas Groups:T2 -55°CTa70°C -55°C to 250°CT3 -55°CTa70°C -55°C to 195°CT4 -55°CTa70°C -55°C to 130°CZone Dust Groups:T250°C -55°CTa70°C -55°C to 250°CT200°C -55°CTa70°C -55°C to 195°CT135°C -55°CTa70°C -55°C to 130°CT100°C -55°CTa70°C -55°C to 95°CT85°C -55°CTa70°C -55°C to 80°C

151Product CertificationsProduct CertificationsNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARY- To maintain the ingress protection ratings (IP65), Covers and Sensor Module to be fully tightened and PTFE tape or pipe dope is required for cable entries and blanking plugs. See Instruction Manual on application requirements.6. Install per Control Drawing D7000002-885.7. Using the box provided on the nameplate, the User shall permanently mark the type of protection chosen for the specific installation. Once the type of protection has been marked it shall not be changed.8. *) LCD Display option (M5) is limited to minimum -34 °C Ambient and Process Temperature. 9. The applicable temperature class, ambient temperature range and process temperature range of the equipment is as follows;I1 ATEX Intrinsic SafetyCertificate: FM15ATEX0055XStandards: EN 60079-0:2012, EN 60079-11:2012, EN 60079-26:2015Markings: II 1G Ex ia IIC T4…T2 GaII 1/2G Ex ib IIC T4…T2 Ga/GbII 1D Ex ia IIIC T135°C…T250°C DaII 2D Ex ib IIIC T135°C…T250°C Db (-55°CTa+70°C)Specific Conditions of Use (X):1. The Model 5408 Level Transmitter will not pass the 500Vrms dielectric strength test between the circuits and the earth ground. This must be taken into account during installation.2. Non-standard paint options (paint options other than Rosemount Blue) may cause risk from Electrostatic discharge. Avoid installation that could cause electrostatic build-up on painted surfaces, and only clean the painted surfaces with a damp cloth.3. Appropriate cable, glands, and plugs need to be suitable for a temperature of 5°C greater than the maximum specified ambient temperature for location where installed.4. The Transmitter can be installed in the boundary wall between a Category 1 and Category 2 location. In this configuration, the process connection is installed in Category 1, while the transmitter housing is installed in Category 2. Refer to Control Drawing D7000002-885.5. Using the box provided on the nameplate, the User shall permanently mark the type of protection chosen for the specific installation. Once the type of protection has been marked it shall not be changed.6. The applicable temperature class, ambient temperature range and process temperature range of the equipment is as follows;N1 ATEX Type N: Non-SparkingCertificate: FM15ATEX0056XStandards: EN 60079-0:2012, EN 60079-15:2010Markings: II 3G Ex nA IIC T4…T2 Gc, IP65*) (-55°CTa+70°C)V42.4V, I23 mATemperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeGas & Dust Groups:T2 / T250°C -55°CTa70°C -55°C to 250°CT3 / T200°C -55°CTa70°C -55°C to 195°CT4 / T135°C -55°CTa70°C -55°C to 130°CT5 / T100°C -55°CTa70°C -55°C to 95°CT6 / T85°C -55°CTa70°C -55°C to 80°CSafety Parameter HARTVoltage Ui30 VCurrent Ii133 mAPower Pi1.0 WCapacitance Ci7.3 nFInductance Li0Temperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeGas Groups:T2 -55°CTa70°C -55°C to 250°CT3 -55°CTa70°C -55°C to 195°CT4 -55°CTa70°C -55°C to 130°CDust Groups:T250°C -55°CTa70°C -55°C to 250°CT200°C -55°CTa70°C -55°C to 195°CT135°C -55°CTa70°C -55°C to 130°CT100°C -55°CTa70°C -55°C to 95°CT85°C -55°CTa70°C -55°C to 80°C

Product CertificationsNovember 2016Reference Manual 00809-0100-4408, Rev AA152 Product CertificationsPRELIMINARYSpecific Conditions of Use (X):1. The Model 5408 Level Transmitter will not pass the 500Vrms dielectric strength test between the circuits and the earth ground. This must be taken into account during installation.2. Non-standard paint options (paint options other than Rosemount Blue) may cause risk from Electrostatic discharge. Avoid installation that could cause electrostatic build-up on painted surfaces, and only clean the painted surfaces with a damp cloth.3. Appropriate cable, glands, and plugs need to be suitable for a temperature of 5°C greater than the maximum specified ambient temperature for location where installed.4. *) LCD Display option (M5) is limited to minimum -34 °C Ambient and Process Temperature.5. The applicable temperature class, ambient temperature range and process temperature range of the equipment is as follows;B.10 InternationalE7 IECEx FlameproofCertificate: IECEx FMG15.0033XStandards: IEC 60079-0:2011, IEC 60079-1:2014-06, IEC 60079-11:2011; IEC 60079-26:2014, IEC 60079-31:2013Markings: Ex db IIC T6…T2 Ga/GbEx tb IIIC T85 °C…T250°C Db IP65*) (-55°CTa+70 °C)Specific Conditions of Use (X):1. Flamepath joints are not for repair. Contact the manufacturer.2. Non-standard paint options (paint options other than Rosemount Blue) may cause risk from Electrostatic discharge. Avoid installation that could cause electrostatic build-up on painted surfaces, and only clean the painted surfaces with a damp cloth.3. Appropriate cable, glands, and plugs need to be suitable for a temperature of 5°C greater than the maximum specified ambient temperature for location where installed.4. The Transmitter can be installed in the boundary wall between EPL Ga and EPL Gb. In this configuration, the process connection is EPL Ga, while the transmitter housing is EPL Gb. Refer to Control Drawing D7000002-885.5. For Equipment Marked Ex tb IIIC T85°C…T250°C Db:- Cable entries must be used which maintain the ingress protection of the enclosure to at least IP65.- To maintain the ingress protection ratings (IP65), Covers and Sensor Module to be fully tightened and PTFE tape or pipe dope is required for cable entries and blanking plugs. See Instruction Manual on application requirements.6. Install per Control Drawing D7000002-885.7. Using the box provided on the nameplate, the User shall permanently mark the type of protection chosen for the specific installation. Once the type of protection has been marked it shall not be changed.8. *) LCD Display option (M5) is limited to minimum -34 °C Ambient and Process Temperature.9. The applicable temperature class, ambient temperature range and process temperature range of the equipment is as follows;I7 IECEx Intrinsic SafetyCertificate: IECEx FMG15.0033XStandards: IEC 60079-0:2011, IEC 60079-11:2011, IEC 60079-26:2014Markings: Ex ia IIC T4…T2 GaEx ib IIC T4…T2 Ga/GbEx ia IIIC T135°C…T250°C Da Ex ib IIIC T135°C…T250°C Da/Db (-55°CTa+70°C)Temperature Class Ambient Temperature RangeProcess Temperature RangeT2 -55°CTa70°C -55°C to 250°CT3 -55°CTa70°C -55°C to 195°CT4 -55°CTa70°C -55°C to 130°CTemperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeGas & Dust GroupsT2 / T250°C -55°CTa70°C -55°C to 250°CT3 / T200°C -55°CTa70°C -55°C to 195°CT4 / T135°C -55°CTa70°C -55°C to 130°CT5 / T100°C -55°CTa70°C -55°C to 95°CT6 / T85°C -55°CTa70°C -55°C to 80°C

153Product CertificationsProduct CertificationsNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYSpecific Conditions of Use (X):1. The Model 5408 Level Transmitter will not pass the 500Vrms dielectric strength test between the circuits and the earth ground. This must be taken into account during installation.2. Non-standard paint options (paint options other than Rosemount Blue) may cause risk from Electrostatic discharge. Avoid installation that could cause electrostatic build-up on painted surfaces, and only clean the painted surfaces with a damp cloth.3. Appropriate cable, glands, and plugs need to be suitable for a temperature of 5°C greater than the maximum specified ambient temperature for location where installed.4. The Transmitter can be installed in the boundary wall between EPL Ga and EPL Gb. In this configuration, the process connection is EPL Ga, while the transmitter housing is EPL Gb. Refer to Control Drawing D7000002-885.5. Using the box provided on the nameplate, the User shall permanently mark the type of protection chosen for the specific installation. Once the type of protection has been marked it shall not be changed.6. The applicable temperature class, ambient temperature range and process temperature range of the equipment is as follows;N7 IECEx Type N: Non-SparkingCertificate: IECEx FMG15.0033XStandards: IEC 60079-0:2011, IEC 60079-15:2010Markings: Ex nA IIC T4…T2 Gc*) (-55°CTa+70°C), IP65V42.4V, I23 mASpecific Conditions of Use (X):1. The Model 5408 Level Transmitter will not pass the 500Vrms dielectric strength test between the circuits and the earth ground. This must be taken into account during installation.2. Non-standard paint options (paint options other than Rosemount Blue) may cause risk from Electrostatic discharge. Avoid installation that could cause electrostatic build-up on painted surfaces, and only clean the painted surfaces with a damp cloth.3. Appropriate cable, glands, and plugs need to be suitable for a temperature of 5°C greater than the maximum specified ambient temperature for location where installed.4. *) LCD Display option (M5) is limited to minimum -34 °C Ambient and Process Temperature.5. The applicable temperature class, ambient temperature range and process temperature range of the equipment is as follows;B.11 Approval drawingsThe installation guidelines presented by the System Control Drawing must be followed in order to maintain certified ratings for installed transmitters.Safety Parameter HARTVoltage Ui30 VCurrent Ii133 mAPower Pi1.0 WCapacitance Ci7.3 nFInductance Li0Temperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeGas Groups:T2 -55°CTa70°C -55°C to 250°CT3 -55°CTa70°C -55°C to 195°CT4 -55°CTa70°C -55°C to 130°CDust Groups:T250°C -55°CTa70°C -55°C to 250°CT200°C -55°CTa70°C -55°C to 195°CT135°C -55°CTa70°C -55°C to 130°CT100°C -55°CTa70°C -55°C to 95°CT85°C -55°CTa70°C -55°C to 80°CTemperature Class / Maximum Surface TemperatureAmbient Temperature RangeProcess Temperature RangeT2 -55°CTa70°C -55°C to 250°CT3 -55°CTa70°C -55°C to 195°CT4 -55°CTa70°C -55°C to 130°C

Product CertificationsNovember 2016Reference Manual 00809-0100-4408, Rev AA154 Product CertificationsPRELIMINARYFigure B-1. D7000002-885 - System Control Drawing System Control DrawingRosemount 5408 SeriesD7000002-885654081524ESa-LNEAp A31511525D7000002-885FM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApproval.(General Information)WARNING –Substitution of components may impair Intrinsic Safety.WARNING –To prevent ignition of flammable or combustible atmospheres, disconnect powerbefore servicing.AVERTISSEMENT –La substitution de composants peut compromettre la sécurité intrinsèqueAVERTISSEMENT – Ne pas ouvrir en cas de presence d’atmosphere explosive 1. No revision to drawing without prior FM Approval.2. Associated apparatus manufacturer’s installation drawing must be followed when installing this equipment.3. Installations in the U.S. should be in accordance with ANSI/ISA RP12.06.01“Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations” and the latest edition of the National Electrical Code (ANSI/NFPA 70).4. Installation in Canada should be in accordance with the latest edition of the C22.1Canadian Electrical Code, Part I.5. Installations in Europe shall comply with the relevant requirements of EN 60079-14and applicable National regulations.6. Installations for IECEx certification shall be in accordance with latest editions of thewiring practices for the country of origin.7. The EPL Ga partition wall is made of stainless steel and a welded fused glass/stainless steel lens.8. The EPL Ga/Gb separation is invalidated if the transmitter is removed from theantenna connection i.e. there is a risk of flammable gas release and flame entrance.Disconnect power before removing the transmitter.9. Thread size either ½-14 NPT or M20x1.5. Identification of thread size and type (Nomarking = ½-14 NPT).ISSUED BY1234FORM REV AAADADBBCCWEEKAPPROVED BYWEEKISSUESIZEDOC. TYPEPRODUCT CODESHEETTHE COPYRIGHT/OWNERSHIP OFOFMUST NOT BE USED WITHOUT AUTHORIZATION OR BROUGHTTHIS DOCUMENT IS AND WILL REMAIN OURS. THE DOCUMENTPARTY. CONTRAVENTION WILL BE PROSECUTED. ROSEMOUNT TANK RADAR AB, SWEDENTO THE KNOWLEDGE OF A THIRDDRAWING NO.TITLERosemount Tank Radar AB, Layoutvägen 1, S-435 33 MÖLNLYCKE, SWEDENSYSTEM CONTROL DRAWING –ROSEMOUNT 5408 SERIESGENERAL INFORMATIONCHANGE ORDER NO. WEEKISSUECHANGE ORDER NO. WEEKISSUECHANGE ORDER NO. WEEKISSUE1SME-8739 1616CONDUIT THREAD, BOTH SIDES(see note 9)10. Additional installation requirements are found in the Quick Start Guide (doc no 00825-0100-4408) and theProduct Certification Document (doc no 00825-0200 4408).-15 … 363 psig (-1 ... 25 bar)-40… 392 °F (-40 … 200 °C)Antenna Type Operating Temperature and PressureCone Antenna (PTFE seal)Cone Antenna (PEEK seal, FVMQ)Cone Antenna (PEEK seal, Kalrez)Parabolic Antenna, Swivel MountParabolic Antenna, Fixed Mount-15 … 754 psig (-1 ... 52 bar)-76… 338 °F (-60 … 170 °C)-15 … 754 psig (-1 ... 52 bar)-13… 482 °F (-25 … 250 °C)-15 … 43 psig (-1 ... 3 bar)-40… 392 °F (-40 … 200 °C)-15 … 43 psig (-1 ... 3 bar)-40… 392 °F (-40 … 200 °C)11. See table below for applicable P/T rating for different antenna types.12. The bottom of the Transmitter head is approved as a SINGLE SEAL device, acc to ANSI/ISA 12.27.01, up to aprocess pressure of 160 bar. (Materials acc to Note 7).

155Product CertificationsProduct CertificationsNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYSystem Control DrawingRosemount 5408 SeriesD7000002-885654081524ESa-LNEAp A32511525Ground Terminal,ExternalGround Terminal,InternalHAZARDOUS LOCATION /EXPLOSIVE ATMOSPHERE(ZONE 0/20, DIVISION 1)(ZONE 1/21, DIVISION 1)UNCLASSIFIED LOCATIONThe Entity concept allows interconnection of intrinsically safe apparatus to associatedapparatus not specifically examined in combination as a system. The approved values of max.open circuit voltage (Uo, Voc or Vt) and max. short circuit current (Io, Isc or It) and max. power(Po or Voc x Isc / 4 or Vt x It / 4), for the associated apparatus must be less than or equal to themaximum safe input voltage (Ui), maximum safe input current (Ii), and maximum safe inputpower (Pi) of the intrinsically safe apparatus. In addition, the approved max. allowableconnected capacitance (Ca or Co) of the associated apparatus must be greater than the sum ofthe interconnecting cable capacitance and the unprotected internal capacitance (Ci) of theintrinsically safe apparatus, and the approved max. Allowable connected inductance (La or Lo)of the associated apparatus must be greater than the sum of the interconnecting cableinductance and the unprotected internal inductance (Li) of the intrinsically safe apparatus.ENTITY CONCEPT APPROVALSIntrinsically safe, EPL Ga Installation[ia]BARRIERASSOCIATED APPARATUSPOWERSUPPLYD7000002-885FM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApproval.(Intrinsically safe, EPL Ga installation)Ui ≤30V, Ii ≤133 mAPi ≤1W,Ci=7.3nF,Li=0uHWARNING –Substitution of components may impair Intrinsic Safety.WARNING –To prevent ignition of flammable or combustible atmospheres, disconnect powerbefore servicing.AVERTISSEMENT –La substitution de composants peut compromettre la sécurité intrinsèqueAVERTISSEMENT – Ne pas ouvrir en cas de presence d’atmosphere explosive Notes1. No revision to drawing without prior FM Approval.2. The Associated Apparatus must be FM Approved for installations in the U.S.3. The Associated Apparatus must be Canadian Approved for Installations in Canada.4. The Associated Apparatus must be ATEX Certified for Installations in Europe.5. The Associated Apparatus must be IECEx Certified for IECEx installations.6. Associated apparatus manufacturer’s installation drawing must be followed when installing this equipment.7. Installations in the U.S. should be in accordance with ANSI/ISA RP12.06.01“Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations” and the latest edition of the National Electrical Code (ANSI/NFPA 70).8. Resistance between Intrinsically Safe Ground and earth ground must be less than1.0 Ohm.9. Installation in Canada should be in accordance with the latest edition of the C22.1Canadian Electrical Code, Part I.10. Installations in Europe shall comply with the relevant requirements of EN 60079-14and applicable National regulations.11. Installations for IECEx certification shall be in accordance with latest editions of thewiring practices for the country of origin.12. The Entity Concept allows interconnection of associated apparatus and intrinsicallysafe apparatus with when the following is true:Uo≤ Ui,Io≤ Ii,Po≤ Pi,Co≤Ci+Ccable;Lo≤Li+Lcable.Safe Apparatus for use in:IS Class I, DIV 1, GP A-G T4…T2CL I, Zone 0 AEx ia IIC T4…T2Zone 20 AEx ia IIIC T85°C…T250°CIS Class I, DIV 1, GP A-G T4…T2Ex ia IIC T4…T2Ex ia IIIC T85°C…T250°CII 1G Ex ia IIC T4..T2 GaII 1D Ex ia IIIC T85°C...T250°C DaEx ia IIC T4..T2 GaEx ia IIIC T85°C...T250°C DaFMUSFMcATEXIECExModel Intrinsic Entity ParametersAmbientTemperature Limits4-20mA / HART-55°C≤Ta≤+70°C-55°C≤Ta≤+70°C-55°C≤Ta≤+70°C-55°C≤Ta≤+70°CISSUED BY1234FORM REV AAADADBBCCWEEKAPPROVED BYWEEKISSUESIZEDOC. TYPEPRODUCT CODESHEETTHE COPYRIGHT/OWNERSHIP OFOFMUST NOT BE USED WITHOUT AUTHORIZATION OR BROUGHTTHIS DOCUMENT IS AND WILL REMAIN OURS. THE DOCUMENTPARTY. CONTRAVENTION WILL BE PROSECUTED. ROSEMOUNT TANK RADAR AB, SWEDENTO THE KNOWLEDGE OF A THIRDDRAWING NO.TITLERosemount Tank Radar AB, Layoutvägen 1, S-435 33 MÖLNLYCKE, SWEDENCHANGE ORDER NO. WEEKISSUECHANGE ORDER NO. WEEKISSUECHANGE ORDER NO. WEEKISSUE1SME-8739 1616

Product CertificationsNovember 2016Reference Manual 00809-0100-4408, Rev AA156 Product CertificationsPRELIMINARY[ib]BARRIERCHANGE ORDER NO. WEEKISSUECHANGE ORDER NO. WEEKISSUECHANGE ORDER NO. WEEKISSUESystem Control DrawingRosemount 5408 SeriesD7000002-885654081524ESa-LNEAp A33511525Ground Terminal,ExternalGround Terminal,InternalIntrinsically safe, EPL Gb installationASSOCIATED APPARATUSPOWERSUPPLYD7000002-885FM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApproval.(Intrinsically safe, EPL Gb installation)Ui ≤30V, Ii ≤133 mAPi ≤1W, Ci = 7.3 nF, Li = 0 uHWARNING –Substitution of components may impair Intrinsic Safety.WARNING –To prevent ignition of flammable or combustible atmospheres, disconnect powerbefore servicing.AVERTISSEMENT –La substitution de composants peut compromettre la sécurité intrinsèqueAVERTISSEMENT – Ne pas ouvrir en cas de presence d’atmosphere explosive Notes1. No revision to drawing without prior FM Approval.2. The Associated Apparatus must be FM Approved for installations in the U.S.3. The Associated Apparatus must be Canadian Approved for Installations in Canada.4. The Associated Apparatus must be ATEX Certified for Installations in Europe.5. The Associated Apparatus must be IECEx Certified for IECEx installations.6. Associated apparatus manufacturer’s installation drawing must be followed when installing this equipment.7. Installations in the U.S. should be in accordance with ANSI/ISA RP12.06.01“Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations” and the latest edition of the National Electrical Code (ANSI/NFPA 70).8. Resistance between Intrinsically Safe Ground and earth ground must be less than1.0 Ohm.9. Installation in Canada should be in accordance with the latest edition of the C22.1Canadian Electrical Code, Part I.10. Installations in Europe shall comply with the relevant requirements of EN 60079-14and applicable National regulations.11. Installations for IECEx certification shall be in accordance with latest editions of thewiring practices for the country of origin.12. The Entity Concept allows interconnection of associated apparatus and intrinsicallysafe apparatus with when the following is true:Uo≤ Ui,Io≤ Ii,Po≤ Pi,Co≤ Ci+Ccable;Lo≤Li+Lcable.13. Listed intrinsic safety parameters apply only to associated apparatus with linearoutput.Model Intrinsic Entity Parameters4-20mA / HARTHAZARDOUS LOCATION / EXPLOSIVE ATMOSPHERE(ZONE 1/21)UNCLASSIFIED LOCATIONSafe Apparatus for use in:FMUSFMcATEXIECExAmbientTemperature Limits-55°C≤Ta≤+70°C-55°C≤Ta≤+70°C-55°C≤Ta≤+70°C-55°C≤Ta≤+70°CCL I, Zone 0/1 AEx ib IIC T4…T2Zone 21 AEx ib IIIC T135°C…T250°CII 1/2G Ex ib IIC T4…T2Ga/GbII 2D Ex ib IIIC T85°C… T250°C DbEx ib IIC T4…T2Ga/GbEx ib IIIC T85°C… T250°C DbHAZARDOUS AREA(ZONE 0/21)ISSUED BY1234FORM REV AAADADBBCCWEEKAPPROVED BYWEEKISSUESIZEDOC. TYPEPRODUCT CODESHEETTHE COPYRIGHT/OWNERSHIP OFOFMUST NOT BE USED WITHOUT AUTHORIZATION OR BROUGHTTHIS DOCUMENT IS AND WILL REMAIN OURS. THE DOCUMENTPARTY. CONTRAVENTION WILL BE PROSECUTED. ROSEMOUNT TANK RADAR AB, SWEDENTO THE KNOWLEDGE OF A THIRDDRAWING NO.TITLERosemount Tank Radar AB, Layoutvägen 1, S-435 33 MÖLNLYCKE, SWEDENEx ib IIC T4…T2Ex ib IIIC T135°C…T250°C1SME-8739 1616

157Product CertificationsProduct CertificationsNovember 2016Reference Manual00809-0100-4408, Rev AAPRELIMINARYSystem Control DrawingRosemount 5408 SeriesD7000002-885654081524ESa-LNEAp A34511525Ground Terminal,ExternalGround Terminal,InternalFlameproof/XP installationPOWERSUPPLYD7000002-885FM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApproval.(Flameproof/XP installation)Ud42.4V, I d23 mAWARNING –Substitution of components may impair Intrinsic Safety.WARNING –To prevent ignition of flammable or combustible atmospheres, disconnect powerbefore servicing.AVERTISSEMENT –La substitution de composants peut compromettre la sécurité intrinsèqueAVERTISSEMENT – Ne pas ouvrir en cas de presence d’atmosphere explosive Notes1. No revision to drawing without prior FM Approval.2. The control room equipment connected to Associated Apparatus must not generatemore than 250 Vrms or Vdc.3. Installations in the U.S. should be in accordance with the latest edition of theNational Electrical Code (ANSI/NFPA 70).4. Installation in Canada should be in accordance with the latest edition of the C22.1Canadian Electrical Code, Part I.5. Installations in Europe shall comply with the relevant requirements of EN 60079-14and applicable National regulations.6. Installations for IECEx certification shall be in accordance with latest editions of thewiring practices for the country of origin.7. -50°C for Division, -55°C for Zone installation.Safe Apparatus for use in:FMUSFMcModel Normal Operating ParametersAmbientTemperature Limits4-20mA / HART-50°C≤Ta≤+70°C(See note 7)-50°C≤Ta≤+70°C(See note 7)HAZARDOUS LOCATION / EXPLOSIVE ATMOSPHERE(ZONE 1/21 DIVISION 1)UNCLASSIFIED LOCATIONHAZARDOUS AREA(ZONE 0 DIVISION 1)(ZONE 21 DIVISION 1)XP Class I, DIV 1, GP A-D T6…T2DIP CL II, III DIV 1, GP E-G T6…T3CL I Zone 0/1 AEx db IIC T6..T2 ;Zone 21 AEx tb IIIC T85°C...T250°CISSUED BY1234FORM REV AAADADBBCCWEEKAPPROVED BYWEEKISSUESIZEDOC. TYPEPRODUCT CODESHEETTHE COPYRIGHT/OWNERSHIP OFOFMUST NOT BE USED WITHOUT AUTHORIZATION OR BROUGHTTHIS DOCUMENT IS AND WILL REMAIN OURS. THE DOCUMENTPARTY. CONTRAVENTION WILL BE PROSECUTED. ROSEMOUNT TANK RADAR AB, SWEDENTO THE KNOWLEDGE OF A THIRDDRAWING NO.TITLERosemount Tank Radar AB, Layoutvägen 1, S-435 33 MÖLNLYCKE, SWEDENXP Class I, DIV 1, GP A-D T6…T2DIP CL II, III DIV 1, GP E-G T6…T3Ex db IIC T6..T2 ;Ex tb IIIC T85°C...T250°CCHANGE ORDER NO. WEEKISSUECHANGE ORDER NO. WEEKISSUECHANGE ORDER NO. WEEKISSUE1SME-8739 1616ATEXII 1/2G Ex db IIC T6..T2 Ga/GbII 2D Ex tb IIIC T85°C...T250°C DbIECExEx db IIC T6..T2 Ga/GbEx tb IIIC T85°C...T250°C Db-55°C≤Ta≤+70°C-55°C≤Ta≤+70°C

Product CertificationsNovember 2016Reference Manual 00809-0100-4408, Rev AA158 Product CertificationsPRELIMINARYSystem Control DrawingRosemount 5408 SeriesD7000002-885654081524ESa-LNEAp A35511525Ground Terminal,ExternalGround Terminal,InternalNon-incendive installationPOWERSUPPLYD7000002-885FM APPROVED PRODUCTNo revisions to this drawingwithout prior Factory MutualApproval.(Non-incendive installation)WARNING –Substitution of components may impair Intrinsic Safety.WARNING –To prevent ignition of flammable or combustible atmospheres, disconnect powerbefore servicing.AVERTISSEMENT –La substitution de composants peut compromettre la sécurité intrinsèqueAVERTISSEMENT – Ne pas ouvrir en cas de presence d’atmosphere explosive Notes1. No revision to drawing without prior FM Approval.2. Installations in the U.S. should be in accordance with the latest edition of theNational Electrical Code (ANSI/NFPA 70).3. Installation in Canada should be in accordance with the latest edition of the C22.1Canadian Electrical Code, Part I.4. Installations in Europe shall comply with the relevant requirements of EN 60079-14and applicable National regulations.5. Installations for IECEx certification shall be in accordance with latest editions of thewiring practices for the country of origin.Safe Apparatus for use in:FMUSFMcATEXIECExModel Normal operating parametersAmbientTemperature Limits4-20mA / HART-55°C≤Ta≤+70°C-55°C≤Ta≤+70°C-55°C≤Ta≤+70°C-55°C≤Ta≤+70°CHAZARDOUS LOCATION / EXPLOSIVE ATMOSPHERE(ZONE 2 DIVISION 2 )UNCLASSIFIED LOCATIONUd42.4V, I d23 mAEx Na IIC T4…T2GcII 3G Ex Na IIC T4…T2GcNI CL I,DIV 2, GP A-D T4…T2SCLll,lllDIV2,GPE-G T4…T3ISSUED BY1234FORM REV AAADADBBCCWEEKAPPROVED BYWEEKISSUESIZEDOC. TYPEPRODUCT CODESHEETTHE COPYRIGHT/OWNERSHIP OFOFMUST NOT BE USED WITHOUT AUTHORIZATION OR BROUGHTTHIS DOCUMENT IS AND WILL REMAIN OURS. THE DOCUMENTPARTY. CONTRAVENTION WILL BE PROSECUTED. ROSEMOUNT TANK RADAR AB, SWEDENTO THE KNOWLEDGE OF A THIRDDRAWING NO.TITLERosemount Tank Radar AB, Layoutvägen 1, S-435 33 MÖLNLYCKE, SWEDENNI CL I,DIV 2, GP A-D T4…T2S CL ll, lll DIV 2, GP E-G T4…T3CHANGE ORDER NO. WEEKISSUECHANGE ORDER NO. WEEKISSUECHANGE ORDER NO. WEEKISSUE1SME-8739 1616

Configuration ParametersNovember 2016Reference Manual00809-0100-4408, Rev AA159Configuration ParametersPRELIMINARYAppendix C Configuration ParametersMenu tree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 160Device setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 162Level setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 165Alert setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 178

Configuration ParametersNovember 2016Reference Manual 00809-0100-4408, Rev AA160 Configuration ParametersPRELIMINARYC.1 Menu treeThe menu tree structure in Figure C-1 is applicable for Rosemount Radar Master. For AMS Device Manager and the Field Communicator, see Figure C-2.Figure C-1. Menu Tree for Rosemount Radar MasterOverviewConfigurePrimary VariablesGuided SetupVerify LevelDevice SetupAll VariablesDevice Information IdentificationRevisionsAlarm and SecurityUpgradeHARTUnitsSimulate Measurement ValuesBackup Loop TestRoutine MaintenanceUpgradeAnalog OutputDisplayAlarm DelayReset/RestoreSignal Quality AlertHigh User Defined Alert Low User Defined AlertSecurityDevice InformationLevel SetupAlert SetupGeometryEnvironmentVolumeScaled VariableAntennaAdvancedService Tools AlertsEcho CurveMaintenanceSimulate

Configuration ParametersNovember 2016Reference Manual00809-0100-4408, Rev AA161Configuration ParametersPRELIMINARYFigure C-2. Menu Tree for AMS Device Manager and Field CommunicatorOverviewConfigureDevice StatusGuided SetupManual Setup > Device SetupCommunication StatusPVSVTVQVDevice InformationHARTUnitsBasic SetupVerify LevelAnalog OutputDisplayAlarm DelayProcessMapped VariablesSignal QualityDeviceSignal Quality AlertHigh User Defined Alert Low User Defined AlertSecurityDevice InformationManual Setup > Level SetupAlert SetupGeometryEnvironmentVolumeScaled VariableAntennaAdvancedService Tools AlertsVariablesEcho PeaksThresholdsSuppressEcho TuningReset/RestoreRoutine MaintenanceMaintenanceSimulate Measurement ValuesAnalog Output > Loop testSimulate

Configuration ParametersNovember 2016Reference Manual 00809-0100-4408, Rev AA162 Configuration ParametersPRELIMINARYC.2 Device setupC.2.1 HARTHART/polling addressThe address range is 0 to 63. The transmitter operates in either standard mode with a 4–20 mA output signal or in multi-drop. When the transmitter is in multi-drop mode, the current output is fixed to 4 mA.Burst modeWhen set to burst mode, the transmitter regularly sends out messages instead of waiting for the host to request it. Both the transmitter and host must be configured to operate in burst mode. Almost all HART host systems today are designed to communicate in poll/response mode, not burst mode. However, the Rosemount 333 HART Tri-Loop™ requires burst mode communication (see section “Use with the HART Tri-Loop” on page 67).Variable mappingUp to four transmitter variables can be assigned for the HART protocol. The transmitter outputs a 4-20 mA signal proportional to the primary variable. Additional variables are available through the HART digital signal. See “Output variables” on page 123 for a list of available transmitter variables.Damping valueThis parameter defines how fast the transmitter reacts to a change of the level value (step response). The default value is 2 seconds.A high value makes the level reading steady, while a low value allows the transmitter to respond to rapid level changes (but the presented level value may be less steady).Percent of range auxiliarySet this parameter to output the percent of range for another transmitter variable (in addition to the primary variable).100% auxiliaryValue corresponding to 100% range of variable selected for percent of range auxiliary.0% auxiliaryValue corresponding to 0% range of variable selected for percent of range auxiliary.C.2.2 UnitsThe units for length, volume, temperature, and level rates are selectable. All configuration parameters and transmitter variables will be expressed in these units. For information on available units of measure, see “Output units” on page 123.

Configuration ParametersNovember 2016Reference Manual00809-0100-4408, Rev AA163Configuration ParametersPRELIMINARYC.2.3 Analog outputThe output source (primary variable), range values, and alarm mode are specified for the analog output.Primary variableSelect the desired transmitter variable to use for the analog output.Upper/lower range valueEnter the range values that correspond to the analog output values 4 and 20 mA. The transmitter will drive the output to saturation mode if a measured value goes outside the 4-20 mA range values.NoteMeasurements may not be possible in the Blind Zones, and measurements close to the Blind Zones will have reduced accuracy. Therefore, the 4-20 mA points should be set outside these zones (see Figure C-10).Figure C-3. Example of Range Value SettingsA. Upper blind zoneB. Upper reduced accuracy zoneC. Lower reduced accuracy zoneD. Level measurement range 0-100%Alarm modeThe transmitter automatically and continuously performs self-diagnostic routines. If a failure or a measurement error is detected, the transmitter drives the output to selected alarm limit (high or low).0% (4 mA)100% (20 mA)ABDCAccuracy± 0.08 in. (2 mm) ± TBD in. (TBD mm)

Configuration ParametersNovember 2016Reference Manual00809-0100-4408, Rev AA165Configuration ParametersPRELIMINARYC.3 Level setupC.3.1 GeometryThe transmitter configuration includes setting the tank geometry parameters, see Figure C-4 and Figure C-5. Figure C-4. Tank Geometry, Basic DimensionsA. Device Reference PointB. Reference HeightC. Zero LevelAABBBCCABCACCubical TankHorizontal cylinderVertical cylinder Spherical tank

Configuration ParametersNovember 2016Reference Manual 00809-0100-4408, Rev AA166 Configuration ParametersPRELIMINARYFigure C-5. Tank Geometry, All DimensionsA.B.C.D.E.F.***Tank Reference PointReference HeightZero LevelBottom OffsetDevice Reference PointReference OffsetAMS Device Manager and Field CommunicatorRosemount Radar MasterG.H.I.J.K.L.Top Shape Height*/Top Height**Width of Tank*/Width**Bottom Shape Height*/Bottom Height**Height of Tank*/Height**End Shape Length*/End Length**Length of Tank*/Length**AAEFGHHIBBBJJKCCDDEF+AEFHIBJLCD++AEF+CDJCubical TankHorizontal cylinderVertical cylinder Spherical tank

Configuration ParametersNovember 2016Reference Manual00809-0100-4408, Rev AA167Configuration ParametersPRELIMINARYMounting typeSelect option best describing how transmitter is mounted on the tank. There are four options to choose from: Nozzle, Still pipe, Chamber, and Bracket.Figure C-6. Mounting TypeA. NozzleB. Still pipeC. ChamberD. Bracket (open air)Inner diameter, pipe/chamberEnter the inner diameter for the pipe or chamber in which the antenna is mounted. The inner diameter value is used to compensate for the lower microwave propagation speed inside the pipe/chamber. An incorrect value will give a scale factor error.Tank shapeSelect a tank shape that corresponds to the actual tank. If the actual tank does not match one of the pre-defined tank shapes, then select Other (e.g. level measurements of sumps, basins or ponds).Tank top shapeForm of the upper tank closure.Figure C-7. Tank Top ShapeA. DomeB. FlatC. ConicalABCDABC

Configuration ParametersNovember 2016Reference Manual 00809-0100-4408, Rev AA168 Configuration ParametersPRELIMINARYTank bottom shapeForm of the lower tank closure.Figure C-8. Tank Top ShapeA. DomeB. FlatC. Conical/pyramidD. Flat, inclined (for vertical cylinder)E. Flat, inclined (for cubical tank)Tank end shapeFor a horizontal tank, form of the tank ends. Same shape is assumed at both ends.Figure C-9. Tank End ShapeA. DomeB. FlatReference heightDistance between the Tank Reference Point (typically same as Device Reference Point) and zero level. Ensure the Reference Height is set as accurate as possible. The transmitter measures the distance to the product surface and subtracts this value from the Reference Height to determine the level.Device reference pointFigure C-10 and Figure C-11 show the Device Reference Point for various antennas and tank connections.ABCD EAB

Configuration ParametersNovember 2016Reference Manual00809-0100-4408, Rev AA169Configuration ParametersPRELIMINARYFigure C-10. Device Reference Point for Cone AntennasA. Device Reference PointFigure C-11. Device Reference Point for Parabolic Antennas with Swivel MountA. Device Reference PointReference offsetDistance between the Device Reference Point and the Tank Reference Point (typically the upper side of a customer plug where levels can be manually measured).The Reference Offset parameter can be used to specify your own reference point, for example when the measured level by the transmitter should correspond with the level value obtained by hand-dipping.Figure C-12. Reference OffsetA. Tank Reference PointB. Device Reference PointAA+BAABReference Offset > 0 Reference Offset < 0

Configuration ParametersNovember 2016Reference Manual 00809-0100-4408, Rev AA170 Configuration ParametersPRELIMINARYBottom offsetThe Bottom Offset is defined as the distance between Zero Level and the tank bottom. The default value is zero.If the Zero Level is not located at the tank bottom, then enter a Bottom Offset. It is needed for the transmitter to know the position of the tank bottom echo and for correct volume calculations.Figure C-13. Bottom OffsetA. Tank Reference PointB. Reference OffsetC. Device Reference PointD. Reference HeightE. Zero LevelF. Bottom OffsetHeight of tankThe vertical distance between tank bottom and tank roof. For a horizontal cylinder or spherical tank, this is the diameter of the tank.Width of tankThe horizontal distance between tank ends. For a vertical cylinder, this is the diameter of the tank. The width of tank is also the shortest horizontal side of a box-shaped (cubical) tank.Length of tankThe longest horizontal side of a cubical tank.ACBDEF++

Configuration ParametersNovember 2016Reference Manual00809-0100-4408, Rev AA171Configuration ParametersPRELIMINARYTop shape heightThe height of the shape on tank top (typically from shape floor to cap top, measured at cylinder center line).Bottom shape heightThe height of the shape at tank bottom (typically from shape floor to shape bottom, measured at cylinder center line).End shape lengthThe width of the spherical cap at tank end (measured at cylinder center line).Show negative level as zeroWhen this setting is selected and the product surface is at or below Zero Level, the level measurement output will be zero.C.3.2 EnvironmentProduct typeThe media used in the monitored process. Process conditionsFoamThis parameter should be used if there is, or may be, surface foam. When setting this parameter, the transmitter is optimized for conditions with weak and varying surface echo amplitudes, which is typical for presence of surface foam.Turbulent surfaceSet this parameter to improve the performance of the transmitter when there are small and local rapid level changes caused by surface turbulence. The reason for the turbulence might be splash loading, agitators, mixers, or boiling product.Maximum level rateFastest rate that may occur in the monitored process to (partially) fill or empty this tank. Note that product level rate may be higher during upset conditions.Product dielectric rangeEnter the range of the dielectric constant for the product in the tank. If the range is not known, or if the product in the tank is changed on a regular basis, then select Default.C.3.3 VolumeSelect if the volume measurement should be calculated from the configured tank dimensions or a strapping table.

Configuration ParametersNovember 2016Reference Manual 00809-0100-4408, Rev AA172 Configuration ParametersPRELIMINARYStrapping tables can be used for irregularly shaped tanks, to eliminate errors due to bulging when product is added to a tank, or if a pre-defined tank type does not provide sufficient accuracy.Strapping tableStrapping table requires entering level-volume pairs in a table (maximum 50 points). Use most of the strapping points in regions where the tank shape is non-linear. Starting at the bottom of the tank, for each new point, enter the total volume up to the specified level value.Volume offsetUse this parameter to add a volume to each calculated volume value, for example a sump volume below the Zero Level in the tank.C.3.4 Scaled variable(1)The scaled variable can be used to convert a transmitter variable into an alternative measurement, such as flow, mass, or calibrated level (e.g. 5 point verification). The scaled variable is defined by creating a table of transmitter variables and corresponding output variables. A maximum of 50 points can be specified. Between the points linearly interpolated values are calculated.Figure C-14. Scaled Variable ExamplesAs an example, consider a product with a density of 900 kg/m3. In this case, the volume to mass conversion is given by the following table:Table C-1. Example of Scaled Variable TableScaled variable nameName of the scaled variable. It is recommended to enter a short name to fit into the LCD display area.Scaled variable unitUnits of measurement of the scaled variable.1. Only for transmitters ordered with Smart Diagnostics Suite (option code DA1).Number Input value (volume) Output value (mass)10 m30 ton2100 m390 tonInput Variable: Level Volume LevelOutput Variable: Flow Mass Calibrated Level

Configuration ParametersNovember 2016Reference Manual00809-0100-4408, Rev AA173Configuration ParametersPRELIMINARYNumber of scaled valuesNumber of values in the scaled variable table.Input variableSelect the input variable to use for scaled variable calculation.C.3.5 AntennaAntenna typeThe transmitter is designed to optimize measurement performance for each available antenna type. This parameter is pre-configured at factory; it only needs to be set if the antenna is changed to another type, or if you have installed a spare transmitter.Antenna extension lengthThis parameter is pre-configured at factory. The Antenna Extension Length (see Figure C-15) must be changed if the extension is shortened, or if you have ordered a spare transmitter head. Enter zero (0) for antennas without extensions.Figure C-15. Antenna Extension Length (L)User defined antenna optionsParameters for user defined antenna. These settings are typically provided by factory and should only be modified for customized antennas.When a Rosemount 5408 transmitter head is mounted on a Rosemount 5402 antenna, refer to Table C-2 and Table C-3 for antenna parameters.L1230

Configuration ParametersNovember 2016Reference Manual 00809-0100-4408, Rev AA174 Configuration ParametersPRELIMINARYTable C-2. Rosemount 5402 Antenna Parameters, Open Tanks (Free Propagation)Table C-3. Rosemount 5402 Antenna Parameters, Still Pipes/ChambersUpper null zoneThe Upper Null Zone defines how close to the transmitter's reference point a level value is accepted. You can extend this value to block out disturbing echoes close to the antenna, for example from the tank nozzle or bypass well inlet. See “Handling disturbances at top of tank” on page 99 for more information.NoteMake sure the 20 mA value is below the Upper Null Zone. Measurements are not performed within the Upper Null Zone (UNZ).C.3.6 AdvancedCalibration offsetDifference between surface distance measured by transmitter and the same distance measured by e.g. hand-dipping with a measurement tape. A positive Calibration Offset value will increase the presented level value.It is recommended to run the Verify Level tool to match the product level reported by the transmitter to a reference measurement, see “Verify Level” on page 66.Antenna type Tank connection length Antenna gainNearzone threshold (mV)Nearzone range Upper Null Zone(1)1. Default setting. The Upper Null Zone may need to be increased if there are disturbance echoes in the region close to the antenna.ft mft mft m2-in. cone 0.502 0.153 2.3 2260 4.23 1.29 0.541 0.1653-in. cone 0.495 0.151 1.35 1410 3.31 1.01 0.492 0.154-in. cone 0.499 0.152 0.9 990 3.87 1.18 0.738 0.2252-in. process seal 0.906 0.276 2.9 2780 4.86 1.48 0.492 0.153-in. process seal 1.168 0.356 1.5 2330 3.51 1.07 0.492 0.154-in. process seal 1.296 0.395 0.8 810 3.64 1.11 0.492 0.15Antenna type Tank connection length Antenna gainNearzone threshold (mV)Nearzone range Upper Null Zone(1)1. Default setting. The Upper Null Zone may need to be increased if there are disturbance echoes in the region close to the antenna.ft mft mft m2-in. cone 0.502 0.153 0.125 400 2.6 0.8 0.541 0.1653-in. cone 0.495 0.151 0.125 400 2.6 0.8 0.492 0.154-in. cone 0.499 0.152 0.125 400 2.6 0.8 0.738 0.2252-in. process seal 0.906 0.276 0.125 400 3.3 1.0 0.492 0.153-in. process seal 1.168 0.356 0.125 400 3.3 1.0 0.492 0.154-in. process seal 1.296 0.395 0.125 400 3.3 1.0 0.492 0.15

Configuration ParametersNovember 2016Reference Manual00809-0100-4408, Rev AA175Configuration ParametersPRELIMINARYUser defined variable setup(1)NameName of the user defined variable. It is recommended to enter a short name to fit into the LCD display area.Input registerEnter the number of the input register that contains value of the user defined variable. See Table C-4 for a list of suitable input registers.Table C-4. List of Input Registers to the User Defined Variable1. Only for transmitters ordered with Smart Diagnostics Suite (option code DA1).Variable Register DescriptionMin Electronics Temperature 20146 Minimum electronics temperature measured by the device (°C)Max Electronics Temperature 20148 Maximum electronics temperature measured by the device (°C)Surface Update Relation 21028 Determines how robust the surface echo measurement is (0 to 1). A decreasing value may be used to identify turbulence or foam in the process.Min Signal Quality 21034 Minimum signal quality measured by the transmitter since last signal quality reset. Signal quality calculation must be enabled to use this variable.Max Signal Quality 21036 Maximum signal quality measured by the device since last signal quality reset. Signal quality calculation must be enabled to use this variable.Distance to Upper Surface 21042 Distance to the upper product surface (m) when measuring on multiple products in the tanks. Double Surface function must be enabled to use this variable.Distance to Lower Surface 21044 Distance to the lower product surface (m) when measuring on multiple products in the tanks. Double Surface function must be enabled to use this variable.Surface Signal/Noise Ratio 21054 Ratio between surface echo signal strength and signal noise (dB). A high value (>20 dB) indicates very good margin to noise.Product Dielectric Constant 22800 Square root of the product dielectric constant estimated by the transmitter when the Bottom Projection function is enabled.The product dielectric constant is calculated when both the bottom and surface echoes are found by device, and when surface echo is within the Max Projection Distance. Product dielectric constant estimation is frozen if any of these conditions are not fulfilled.

Configuration ParametersNovember 2016Reference Manual 00809-0100-4408, Rev AA176 Configuration ParametersPRELIMINARYUnitUnits of measurement of the user defined variable.More advanced options(1)By default, these parameters are automatically set based on current configuration. It is recommended that these parameters should remain at the default settings, unless there is a good understanding of the function and capability of the parameters.Empty tank handlingThe Empty Tank Handling functions handle situations when the surface echo is close to the tank bottom.Empty tank detection areaThe Empty Tank Detection Area defines a range where it is accepted to lose the echo from the product. If the echo is lost in this range, the tank is considered empty and the level is presented as 0.When the tank is empty, the transmitter looks in this range for the product surface. When a new echo is found in this range, it is considered to be the product surface. Therefore, if there are disturbance echoes in this area, they may need to be filtered out.This function requires the Bottom echo visible when tank is empty parameter to be disabled.Bottom echo visible when tank is empty Only enable this parameter if the bottom echo is visible when tank is empty. By setting this parameter, the bottom echo will be treated as a disturbance echo to facilitate tracking of weak surface echoes close to the tank bottom (see “Enable bottom echo visible when tank is empty” on page 100).Tank bottom projectionThe Tank Bottom Projection is used to enhance measurement performance near the bottom of the tank. When the tank bottom echo is strong (typical for flat tank bottoms) and the dielectric constant of the product is low (e.g. oil), the transmitter may lock on the bottom echo and report a false level measurement (empty tank). This problem can be solved by using the Tank Bottom Projection function. See “Tracking of weak surface echoes close to tank bottom” on page 100 for further instructions.Bottom product dielectric constantEnter the product dielectric constant for the product in the bottom of the tank.Maximum projection distanceThis defines the range where the function is active. Enter the maximum distance from the zero level (tank bottom).Minimum tank bottom amplitude1. Only available in Rosemount Radar Master.

Configuration ParametersNovember 2016Reference Manual00809-0100-4408, Rev AA177Configuration ParametersPRELIMINARYEnter the minimum allowed amplitude for the echo from the tank bottom before this function is activated.Echo trackingSurface echo trackingUse these settings to configure how the transmitter should keep track of the surface. These are advanced settings. Normally, they should not be changed.Search window sizeThis parameter defines a window centered at the current surface position where new surface echo candidates can be selected. The size of the window is ±Search Window Size. Echoes outside this window will not be considered as surface echoes.If there are rapid level changes in the tank, the value of the Search Window Size can be increased to prevent the transmitter from missing level changes. On the other hand, a large value may cause the transmitter to select an invalid echo as the surface echo.Track first echoSelect the Track First Echo check box if the first echo above threshold always should be considered as the surface echo (see “Handling ghost echoes in still pipes” on page 102).Double surface handlingIf there are multiple products in the tank, the Double Surface Handling function can be manually set to allow user to select if the upper or lower product should be used as output.Track upper surfaceTrack upper surface when there are multiple products in the tank (for example thin oil layer on top of water).Track lower surfaceTrack the lower product surface, such as the interface when there are multiple products in the tank, or the product surface instead of a foam layer.Upper product dielectric constantEnter the dielectric constant for the upper product. A more precise value results in better accuracy for the lower surface level.Double bounce handlingUse this function to prevent transmitter from locking on strong double bounce echoes (may occur in spherical and horizontal cylinder tanks). See “Handling strong double bounce echoes” on page 103 for more information.Overfill preventionThe Overfill Prevention function adds an extra layer of protection to prevent tank overfills. The function uses an independent echo logic algorithm to identify the surface echo close to the top of the tank.

Configuration ParametersNovember 2016Reference Manual 00809-0100-4408, Rev AA178 Configuration ParametersPRELIMINARYIn the unlikely event there is a conflict between the normal and the overfill prevention echo logic, the Overfill Prevention function will have a precedence in determining the position of the surface. The transmitter will then output this new value, or generate an alarm if the normal echo logic is not able to find the surface echo at the new position.The Overfill Prevention Range defines the lower end of the range in which the function operates. The range is configurable. See Figure C-16 for default factory settings.Figure C-16. Overfill Prevention RangeA. Device Reference PointB. Overfill Prevention RangeExpert optionsUse the expert options to view input registers and to view and edit holding registers. NoteInstructions for how to use Expert options are typically provided by factory and should only be modified if required.C.4 Alert setupC.4.1 Alarm delayThe Alarm Delay parameter controls the maximum time from when a fault condition is detected until it is annunciated. Conditions that are cleared within the time specified by Alarm Delay time will not be annunciated.Rosemount 5408:SIS Rosemount 54080% (4 mA)100% (20 mA)80% BA20 in. (500 mm)B

Configuration ParametersNovember 2016Reference Manual00809-0100-4408, Rev AA179Configuration ParametersPRELIMINARYIt is recommended to keep Alarm Delay at default value (30 seconds) and only decrease it if a shorter detection time is required. Alarm Delay can be increased to increase robustness and avoid nuisance alarms.Alarm Delay is applicable for diagnostic tests that run frequently (typically every measurement cycle). Alarm Delay is not applicable for critical hardware failures that will be annunciated as soon as they are detected by the device.C.4.2 Signal quality alert(1)Signal Quality is a measure of the product surface echo amplitude compared to the surface threshold and noise. The Signal Quality spans from 0 to 10. A low value means there is a risk for losing the level measurement. The Signal Quality may not be10 even if the antenna is clean. The value depends on antenna type, application conditions, configured surface threshold, as well as the condition of the antenna. Build up on the antenna and different surface conditions are factors that can result in a low Signal Quality value. By setting an alert, the Signal Quality value can be used to schedule maintenance to clean the antenna, fine-tune the surface threshold, or detect and monitor adverse surface conditions such as turbulence or foam.Suitable alert limits vary from application to application. Appropriate value can be determined by logging Signal Quality over time and viewing maximum/minimum values. The Signal Quality Alert limit should be at least 1, but a better guideline is 2-3.Figure C-17. Signal Quality AlertA. The Signal Quality drops below the alert limit and an alert message is triggered.B. The alert message is reset once the Signal Quality value rises above the Deadband range.Limit The Signal Quality value that will trigger the alert.DeadbandThe Deadband is a buffer zone so the alerts do not toggle on and off when the Signal Quality fluctuates around the alert limit. The alert is set when value falls below the alert limit. The alert is then cleared when value rises above the Deadband range.1. Only for transmitters ordered with Smart Diagnostics Suite (option code DA1).ABAlert ONTimeSignal QualityDeadbandLimit

Configuration ParametersNovember 2016Reference Manual 00809-0100-4408, Rev AA180 Configuration ParametersPRELIMINARYC.4.3 High/low user defined alertA high and low alert may be established to output an alert message when the measurement readings exceed the specified limits.VariableSelect the transmitter variable to use for the alert. LimitThe value that will trigger the alert.DeadbandThe Deadband is a buffer zone so the alerts do not toggle on and off when the measurement value fluctuates around the alert limit. The alert is set when the value exceeds the alert limit. The alert is then cleared when the value falls outside the Deadband range, see Figure C-18 and Figure C-19. Figure C-18. High User Defined AlertA. The alert is active when the values rises above the alert limit.B. The alert turns off when the value falls below the deadband.Figure C-19. Low User Defined AlertA. The alert is active when the values falls below the alert limit.B. The alert turns off when the value rises above the deadband.ABHigh Alert ONTimeUser Defined VariableLimitDeadbandABLow Alert ONTimeUser Defined VariableDeadbandLimit

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