Rubbermaid Outdoor Storage P0 5L20 Users Manual Roughneck Shed Assembly Instructions

P0-5L20-P0 to the manual 5e2d2437-1054-490a-a289-6365b58f4c9e

2015-02-06

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5L20
76 ¾"
51 ½"
55 ¼"
P0-5L20-P0
Note: Be sure to keep this instruction manual and your original store receipt to ensure our Consumer Service
Department can accurately and quickly assist you if necessary.
Congratulations and thank you for purchasing a Rubbermaid storage building.
BEFORE YOU BEGIN – BUILDING CODES
Be sure to check your local building codes, ordinances and restrictions, and applicable neighborhood governances.
BEFORE YOU BEGIN – SURFACE PREPARATION
To ensure proper assembly and performance your shed needs to be built on a solid, level surface.
A concrete or patio surface, or a treated-wood platform is recommended.
BEFORE YOU BEGIN – LOCATION
When choosing a location in your yard make sure you choose an area with easy access and one that provides
proper drainage for water to run away from the shed location.
BEFORE YOU BEGIN – PREASSEMBLY
Thoroughly review all assembly steps (it is important
that the steps are followed in the correct order).
Review the parts list and make sure that no parts
are missing.
IMPORTANT – DO NOT RETURN
TO THE STORE
For assistance with your Rubbermaid Storage Building
or for additional product information call our toll-free
Consumer Service number: 1-888-895-2110
M–F: 8:30 a.m. to 5:00 p.m. EST
or visit us online at: www.rubbermaid.com.
Installation Steps:
1. Site Preparation
2. Floor
3. Walls
4. Roof & Doors
5. Finishing
Description Part Number Assembly Letter Quantity Required Tools Two Person Assembly
Floor
Front Floor 5L01 A1
Repeat Floor 5L11 B1
Walls
Repeat Left Side 5L12 C1
Left Back 5L04 D1
Repeat Right Side 5L13 E1
Right Back 5L05 F1
Front Left Side 5L02 G1
Front Right Side 5L03 H1
Wall Connector 5H75 Q15
Doors
Left Door 5L06 L1
Right Door 5L07 K1
Door Handle 5L74 T1
Lock Hasp 5F58 X1
Hardware
#14 x 3/4" Combo Pan Head Screw AA 42*
Roof Pin NP 5J22 FF 4
Roof Pin Assembly Tool M3 5J22 GG 1
Accessory Bracket 5H88 8
Roof
Front Roof 5L08 J1
Repeat Roof 5L14 M1
Roof Brace 5L36 RB 2
Safety
Glasses
Phillips Screwdriver
Rubber Mallet
Liquid
Soap
(2) Step Stools/
Stepladders
Drill
Gloves
Utility Knife
1/8" Drill Bit
Phillips Bit
5L20
PREASSEMBLY:
• Review ALL assembly steps before beginning construction.
• Review the parts list and make sure that no parts are missing.
NOTE:
• To simplify assembly and to ensure proper engagement of all components,
apply a mild detergent to dovetail and snap fits before assembling.
L
A
K
B
CD
X
TFFx4
F
H
G
M
J
RB RB
E
Qx15
* Extra screws are supplied
76 ¾"
51 ½"
55 ¼"
Build a solid, level surface for the shed foundation. Consult your local
building authority for ordinances, restrictions, or permits required
before building any structure at your home.
Note: Minimum dimensions for foundations shown.
FLOOR PLAN:
Size the construction site to fit the entire floor.
OPTIONAL STEP:
If desired, recessed anchor locations (8 places)
can be used to anchor the shed floor to a foundation
after you have constructed one.
55¼"
51½"
1.0 Site Preparation
"1 8
~23-9/16"
"2 4
"2 4
"~ 5
"~51-1/2
120.0°
24-7/8"
~55-1/4"
"~3-5/8
"~3-5/8
"~4-15/16
ANCHOR
LOCATIONS
Maximum opening
CARE & USE
• Shed can be cleaned with water and mild detergent as
necessary. DO NOT USE ABRASIVE DETERGENTS,
MATERIALS OR CLEANING TOOLS.
• To maximize your shed’s performance, remove
excessive snow and/or leaf accumulation from the roof.
• In the event of severe weather, please disassemble
and store in a secure location.
CAUTIONS
CAUTION: Always use gloves when using a utility knife.
CAUTION: Always use eye protection/safety glasses
during assembly.
CAUTION: When installing screws, do not overtighten.
CAUTION: Drill only through initial panel wall, unless
otherwise indicated.
A
B
2.0 Floor Installation
A
Using a rubber mallet and screwdriver, knock out the
tabs for the door hinge, 2 places on Front Floor (A).
c. Drill pilot hole through top surface of floor, 2 places on
Front Floor (A).
d.
A
Using a rubber mallet and
screwdriver, punch out
the screw holes along
the connection edge
of Repeat Floor (B).
a.
B
Using a utility knife, cut the long side of each wall slot
tab and then use a rubber mallet and screwdriver to
knock it completely out:
• 4 places on Front Floor (A)
• 8 places on Repeat Floor (B)
b.
A
B
1.
2.
CAUTION: Drill through top surface of floor only!
A
B
2.1 Floor Installation
Connect and align Repeat Floor (B) to Front Floor (A) and install Screws (AA)
9 places; keep panels aligned and even while installing screws.
a.
AA (9)
HELPFUL HINT: Pilot holes may be drilled for the screws using a 1/8" drill bit.
CAUTION: Do not overtighten screws.
3.0 Wall Panel C Installation
Using a screwdriver, punch out the screw holes on the
top of Repeat Left Side (C) 2 places.
a.
C
C
Screw Holes
3.1 Wall Panel D Installation
Snap Repeat Left Side (C) into the back position of
Repeat Floor (B).
b.
C
ALIGN
ALIGN
click
Hold Repeat Left Side (C) upright to prevent it from
falling (until Left Back (D) is installed).
c.
C
D
D
Using a screwdriver, punch out the screw holes on the
top of Left Back (D) 4 places.
a.
Screw Holes
1
2
D
C
C
OVERHEAD VIEW
DETAIL 3-1_B
SCALE 1/1
DETAIL 3-3_E
SCALE 1/1
DETAIL 3-3_B
SCALE 1/1
DETAIL 3-4_B AND 3-5_B
SCALE 1/1
DETAIL 3-6_B AND 3-7_B
SCALE 1/1
Connect Left Back (D) into dovetails of Repeat Left Side (C).
b. Engage snaps on bottom of Left Back (D) into
Repeat Floor (B).
c.
HELPFUL HINT: Lubricate dovetails with liquid soap.
D
1
2
click
ALIGN
ALIGN
D
B
3.2 Wall Panel E Installation
Using a screwdriver, punch out the screw holes on the
top of Repeat Right Side (E) 2 places.
a.
E
E
Screw Holes
Snap Repeat Right Side (E) into the back position of
Repeat Floor (B).
b. Hold Repeat Right Side (E) upright to prevent it from
falling (until Right Back (F) is installed).
c.
E
ALIGN ALIGN
click click
3.3 Wall Panel F Installation
Using a screwdriver, punch out the screw holes on the
top of Right Back (F) 4 places.
a.
F
F
Screw Holes
Connect Right Back (F) onto dovetails of Repeat Right
Side (E).
Align the lap joint between Left Back (D) and Right Back (F).
b. Engage snaps on bottom of Right Back (F) into
Repeat Floor (B).
c.
HELPFUL HINT: Lubricate dovetails with liquid soap.
1
2
E
F
F
OVERHEAD
VIEWS
DETAIL 3-1_B
SCALE 1/1
DETAIL 3-3_E
SCALE 1/1
DETAIL 3-3_B
SCALE 1/1
DETAIL 3-4_B AND 3-5_B
SCALE 1/1
DETAIL 3-6_B AND 3-7_B
SCALE 1/1
D F
E
F
2
1
Align Lap Joints
click
ALIGN
Install Wall Connector (Q) 5 places, connecting Left Back and Right Back Panels (D and F).
Position connectors in slots and slide down to snap in place.
d.
2
1
1
click
DF
OVERHEAD VIEW
D F
Install Wall
Connectors
Q
Drill a pilot hole (using 1/8" drill bit) in front lower corner
at location indicated by screw target.
Note: This pilot hole is to be drilled through both walls.
b.
3.4 Wall Panel G Installation
Align the lap joint between Repeat Left Side (C) and
Front Left Side (G).
c.
Using a screwdriver, punch out the screw holes on the
top of Front Left Side (G) 2 places.
a.
G
G
Screw Holes
1
2
C
G
OVERHEAD VIEW
C
G
G
Snap Front Left Side (G) into Front Floor (A).
d.
2
1
click
ALIGN
ALIGN
G
Install Wall Connector (Q) 5 places, connecting Repeat Left
Side (C) and Front Left Side (G).
Position connectors in slots and slide down to snap in place.
e.
2
1
click
OVERHEAD VIEW
G
G
1
Q
C
3.5 Wall Panel H Installation
H
H
Screw Holes
Using a screwdriver, punch out the screw holes on the
top of the Front Right Side (H) 2 places.
a.
Align the lap joint between Front Right Side (H) and
Repeat Right Side (E).
c.
H
Drill a pilot hole (using 1/8" drill bit) in front lower corner
at location indicated by screw target.
Note: This pilot hole is to be drilled through both walls.
b.
OVERHEAD VIEW
E
H
1
2
E
H
Snap Front Right Side (H) into Front Floor (A).
d. Install Wall Connector (Q) 5 places, connecting
Repeat Right Side (E) and Front Right Side (H).
e.
OVERHEAD VIEW
H
E
H
click
ALIGN
ALIGN
2
1
click
1
Q
H
E
4.0 Roof Panel M (back position) Installation
M
RB
Install one Repeat Roof (M) onto back section. The overlap edge of roof points toward the back of the shed.
Align tongues on top of back wall to the outside of the roof panel overlap.
Align tongues on top of side walls into grooves in roof.
a.
Slightly raise front edge of roof enough to allow positioning of Roof Brace (RB) onto the side walls as shown.
Lower the roof onto the walls and align Roof Brace (RB) into pocket in Repeat Roof (M).
b.
M
RB
From inside the shed, install four Screws (AA) into the roof, two on each side wall.
Note: The screws also have to go through the Roof Brace (RB) at each end to properly secure the roof!
A second person on the outside of the shed should hold down the edge of the roof firmly at each screw location.
d.
RB
M
AA (4)
Ensure Repeat Roof (M) is positioned against the back wall tongues.
From outside the shed, install one Screw (AA) at each corner.
Hold the edge of the roof down firmly at the corners while installing each screw.
Install remaining screws into remaining locations of back walls.
c. AA (8)
M
1. 2.
3.
Helpful Hint: Installation is easier using a magnetic bit or starting
screws with a manual screwdriver to get seated. Pilot holes also
may be drilled using 1/8" bit.
4.2 Roof Panel J (front position) & Door Installation
Install one Front Roof (J) onto front section: roof gable edge toward front of shed.
Align tongues on top of side walls into grooves in roof.
a.
Slightly raise front edge of roof enough to allow positioning of Roof Brace (RB) onto the side walls as shown.
Lower the roof onto the walls and align Roof Brace (RB) into pocket in Front Roof (J).
b.
RB
J
J
RB
From inside the shed, install four Screws (AA) into the roof,
two on each side wall.
Note: The screws also have to go through the Roof Brace
(RB) at each end to properly secure the roof!
A second person on the outside of the shed should hold
down the edge of the roof firmly at each screw location.
e.
Make sure Front Roof (J) is positioned tightly against the middle Repeat Roof (M) section.
Install Roof Pins (FF) in four places. If necessary, use Roof Pin Assembly Tool (GG) to pull the roof down.
c.
GG
FF
1. Insert pin in slot. 2. Push all the way through. 3. Rotate head flush with roof.
Install Roof Pins four places.
J
Install Left Door (L) and Right Door (K) into hinge openings
of Front Floor (A) and hinge sockets in Front Roof (J).
Note: Only raise front edge of roof enough to install the
door hinge pins.
d.
L
L
K
K
JJ
AA
AA (4)
RB
click
FF FF
5.0 Finishing Installation
Install Screws (AA) into 8 locations shown at bottom of wall panels to secure walls to floor.
a. AA (8)
HELPFUL HINT: Pilot holes may be drilled for the screws.
CAUTION: Do not overtighten screws.
5.1 Door Finishing Installation
Install Lock Hasp (X) into opening on Right Door (K).
a. Install Door Handle (T) onto Left Door (L) using four
Screws (AA).
b.
click
X
K
T
L
AA (4)
Printed in U.S.A.
2010 Rubbermaid Incorporated,
Huntersville, NC U.S.A. 28078-1801
Customer Service
Toll Free: 1-888-895-2110
M–F 8:30 a.m. to 5 p.m. EST
or visit us at www.rubbermaid.com
MAINTENANCE & SAFETY
• Periodically check shed to assure it remains stable and the site
remains level.
• In areas of high winds it is recommended to anchor shed to
platform or ground by holes in floor at designated location and
secure with the proper fasteners (not included).
• Wash shed with garden hose or a mild detergent solution. Using an
abrasive cleaner could damage your shed.
• Hot items such as recently used grills or re pits should not be
stored in the building.
• Heavy items should not be leaned against the walls, as this may
cause distortion.
• Keep doors closed when not in use to prevent wind damage.
• Do not climb onto roof.
• Shed is not designed for habitation.
76 ¾"
51 ½"
55 ¼"

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