Ryobi 700R User Manual TRIMMER Manuals And Guides L0404038
RYOBI Line Trimmers/Weedwackers, Gas Manual L0404038 RYOBI Line Trimmers/Weedwackers, Gas Owner's Manual, RYOBI Line Trimmers/Weedwackers, Gas installation guides
User Manual: Ryobi 700R 700R RYOBI TRIMMER - Manuals and Guides View the owners manual for your RYOBI TRIMMER #700R. Home:Lawn & Garden Parts:Ryobi Parts:Ryobi TRIMMER Manual
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OPERATOR'S MANUAL THANKYOU I, Caiitamia Emission Regulations Thank you for purchasing this qualily product. This modern ootdeer power tool is designedto provide many hours of useful service, You wllI find it to be a great labor-saving device. !1. Safety Warnings .................. A. Safety and InternatJonaI Symbols ........ 3 4-7 ... 6-7 II1. Assembly Instructions ................ A, Installing D-Handle ............... B./kdluetin<_5 D-Handle ............... C. Installing String Guard ............ 8 8 t_ 8 your new outdoor bower tool in top operating condition, IV. Oil and Fuel Information .............. g The othermanual that came with your power tool, the pasts manual, contains all of the information that you need to order parts. V, Starting/Stoppiog Instructions ........ VI, Operating Instructions .............. A. Adjusting Tdmmtng Une Length ..... B. Desorative Trtmming ............. This operator'smanual provides you with easy-tounderstand operatinginstructions, Read the esltra manual and follow all of the Instructions to keep PRODUCT REFERENCES_ ILLUSTRATIONS AND SPECIFICATIONS All information, illustrationsand spseificetlons in this manual are based on the latest product information available at the time of printing.We reserve the right to make changesat any time without notice, Copyright © 1998 Ryobi Outdoor Products, Inc, All RightsReserved. Bump HeadTM is a trademark of Ryobi Outd_ Products, I Service on this unit both within and after the I warranty period should be performed only by | an authorized and approved service dealer. IDial 1-800-345-8746 in the United States and 11-800-265-6778 in Information Canada to obtain the I Service /listing of the authorized service dealer nearest | you, Do not r_tum the unit to the i'_aiter. NOTE: PROOF OF PURCHASE WtLL BE REQUIRED FOR WARRANTY SERVICE, VIII, Troubleshooting Chart ............... 18 IX. Specifications 19 X, .................... Notes ........................... XI, Warranty ........................ CONTENTS OF CARTON l_is unit should Consist of the following: • Modal 700r Trimmer Q Str_ngGuard and HaY_e • Bottle of 2-Cycle Oil •Oparator's Manual • Parts Manual • Owner's RegistrationCard THIS PRODUCT IS COVERED BY ONE OR MOF_EOF THE US PATEt'_S LISTED SELOW; 5,076,149; 4,901,682; 4,779,405; 4,651,422; 4,505,040; 4,463,498; 4,369,742; 4,342,236; 4,223,441; 2,125,688; D-249,612; D-239,329; OTHER PATENTS PENDING. 11 11 11 VII. Maintenanceand Repair Instructions. 12-!7 A, Maintenance Schedaie ........... 12 B. Line Installation .................. 12 1. Removing the Existing Reel ...... 12 2. Winding the Existing Reel ....... !3 3. Reinstalling the Reet ........... 13 C,Installing a Prewound Reel ......... 13 D. Air Filter Maintenance ............ 14 E. Carboretor Adjustment ............ 14 F. Replacing the Spark Plug ......... 16 G.Insl:_cting the Muffler ............. 16 H. Cleaning and Storage ............. 17 = D-Handle and Hardware Make sure tNs manual is casafully read and unde_atood before starting or op_'ating this equipment. 10 20 21 Theengine of your lawn and garden care product meets the 1995-1998 California emissions regulations. These units are identified by the iabel on the engine of your product. A typical identification label is shown. To ensure that your unit continues to meet these regulations, refer to the following information and instructions in this operator's manual. RYOBI® California Proposition 65 Warning: IMPORTANT ENGINE INFORMATION ENGINE DISPLACEMENT:31cc ENGINE FAMILY: SN4031UB24RA;EM THISENGINECONFORMSTOU.S.EPAPH1 AND1995-1998CALIFORNIA EMISSION REGULATIONS FORULGEENGINES, REFERTO OPERATOR'S MANUALFOR MAINTENANCE SPECIFICATIONS ANDADJUSTMENTS, THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATEOF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon and Washington. All U.S. ForestLand andthe states of California(PubiicResourcesCodas 4442 and 4443), Oregon and Washingtonrequire,by law that certaininternal combustionenginesoperatedon forest brushand/or grass= coveredareas be equipped with a spark arrestor, mai_eined in effectiveworkingord_ or the enginebe constructed,equippedand rcair_tainedfor the prev_ion of fire. Check with your stateor local authorities for regulationspertainingto these requirements.Failureto follow these requirements could subjectyou to liability or a fine, TIlls unit is not factory equipped with a spark arrestor. If these items are required in your area, ask your LOCAL SERVICEdseler to install the Optional Accessory Part #1800_0 Spark Arrestor Kit. FOR QUESTIONS, CALL 1-800-345-8746 IN U.S. OR 1-800-265-6778 in CANADA THE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE DANGERS. THE SAFETY SYMBOLS, AND THE EXPLANATIONS WITH THEM, DESERVE YOUR CAREFUL A'i3"ENT_ONAND UNBERSTAN_NG. THE SAFETY WARNINGS DO NOT BY THEMSELVES ELIMINATE ANY BANGER. THE INSTRUCTIONS OR WARNINGS THEY GIVE ARE NOT SUBSTITUTES FOR PROPER ACCLDBNT PREVENTION MEASURES. SYMBOL _ll * IMPORTANT _lb warning canFailure WARNING: result in to serious obey a personal safety injuryto yourself or to others. Always fenow the safety precautionsto reduse the dsk of fire and personal injury. A warning mayFailureto CAUTION: result in obey serLo_s_ a safety injury to yourself or to others. Always follow the safety precautions to reduce the dsk of fire and pereenat injury, NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment. SAFETY INFORMATION READ ALL INSTRUCTIONS • DANGER: FaUureto obey a safety w_ning wilt reselt in serious personal injury to yourself or to others. Always follow the safety precautions to reduce the dsk of fire and personal injury, MEANING SAFETY ALERT SYMBOL: tndlcetee danger, warning, or caution, Special attention is required in order to avoid sedous personal injury, May be used in conjunction with other symbolsor pictogmphs, BEFORE A OPERATING Read the instructions ceretu_y. Be laminar with the controls and proper use of the unit. = Children and adolescents must not manipulate units, except for adolescents in training and under the supervision of a specialist. • All guards and safety attachments must be installed propedy befere operatingthe unit. • Thoroughly inspect the unit for loose or damaged parts before each use. Do not use until adjustments or repairs are made. " • Always stop the engine and allow it to cOOlbefore fillingthe fuel tank. Never remove the cap of the fuel tank, or add fuel, when the engine is hot. * P_sanre can build up in the foe( tank. Loosen the fuel tank cap slowlyto relieve any pressurein the tank, • Add fuel tn a clean, wall-ventilated area. Wipe up any spilled fuel immediately. If fuel has been spilled, avoid creating a source of ignition or statt_ng the engine until fuel vapors have dissipated. • Ensure correct fuel or fueVotl mixture is used. Never operate the unit without the fuel cap securely in place, • Carefully inspect the areas to be out. Remove all debris that could become entangled tn the string or btade. Also remove an] _ts that could be thrown during cutting, • Move the unit at least 10 ft (3 m) from the fueling point before starting the engine. Do not smoke, keep sparks and open t1_nes away trom the area white adding fuel or operating the unit, • Be aware of the risk of injury to the head, hands and feet. WHILE OPERATING SAFETY WARNINGS FOR GAS TRIMMERS " WARNING: Gasoline is highly flammable and its vapors can explode if i_ited, Take the following precautions: • Store fuel only in containers specifically designed and approved for the storage of such materials. • Weer sefsty glaases or goggles and set/hearing protection at all times when operating this unit. Always wear a face or dust mask _fthe operation is dusty. • Dressprop_ly. Do not operate th_s unit when barefoot or weedng open sandals, Always wear sturdy,rubber-soled footwear, The use . of gloves and long pants is recommended, • • Do not wear loose fitting clothing or articies such as scarves, strings, chains, ties, etc. because they could get drawn into the air intake. Also make sure long hair does not get drawn into the air intake. Long hair must be pulled back and secured off shouldersand neck, The stringguard must be in place at all times whiIe operating the unit. DO NOT OPERATE UNIT WITHOUT THE GUARD IN PLACE. • Before each use, check that the string head is correctly fixed and that the tdgger returns automatically to the neutral posit_on. • Before starting, adjust the handle to your size and make sure that the string head is not in contact with anything. • Use the unit ecly in daylight or good artificial light. • Operate this unit onIy in a wall-vectilated area outdoors. Carbon monoxide exhaust fumes can be lethal in a confined area. • Avoid accidental starting. Be in the starting position whenever pulling the starting rope. The operator and unit must be in a stable position while starting, as shown in Starting/Stopping Instructions. • Use the dght tool. Do not use this unit for any job except for which it is intended. • Do not overreach. Keep proper footing and balancing at all times. • Always hold the unit with both hands when operating. Keep a firm gdp on both the front and rear handles or gdps, • • Keep hands, face, and feet away from all moving parts. Do not attempt to touch or stop the string or string head when it is rotating. Do not touch the muffler or cylinder. These parts get extramaly hot from operation and remain hot for a short time after the equipment is turned off, • Keep all bystanders, especialIy childran and pets, at least 30 ft (9.1 m) away from the unit during operation. • Do not operata the engine faster than the speed necessary to cut, trim or edge. Do not run the engine at high speed when not cutting. • Always stop the engine when cutting is delayed or when walking from one cutting location to another, • Do not operate unit without both tdmming Iines extended, and the proper line installed. • Do not extend the trimming line beyond the length of the guard as specified in this manual. • If you strike or become entangled with a foreign object, stop the engine immediately and check for damage. Repair any damage before further operation is attempted, Do not operate the unit with loose or damaged parts. • Frequently inspect the condition of the string head, All damaged parts must be rep[eced immediately. Follow all the required precautions when undertaking replacement, • All interventions, whether for maintenance, repair or for changing string head or safety attachments, must be undertaken with the engine/motor stopped. • Use only genuine replacement parts when servicingthis unit. These parts are available from your authorized dealer. The use of non-standard parts, or other anceesodee or attachments not designed for this unit, could result in eedous injury to the user or damage to the unit and void your warranty. • Keep unit clean of vegetation and other materials. They may become {edged between the stdng head and guard mount. • To reduce firs hazard, replace faulty mufflers and spark arrestors, keep the engine and muffler free of grass, leaves, excessive grease or carbon buildup. OTHER SAFETY WARNINGS • Never store the unit, w_h fuel in the tank, inside a building where fumes may reach an open flame or spark. • Allow the engine to cool before storing tn an enclosure, • Leek up and stora the unit in an appropriate and dry location to prevent unauthorized use and damage. • Keep these instructions. Refer to them frequently and use them to instruct other users. If you loan someone this unit, also loan them these instructions. SAVE THESE INSTRUCTIONS SAFETY AND INTERNATIONAL SYMBOLS This operator's manual describes safety and international symbols and piotographs that may appear on this product, Read the operator's manual for complete safety, assembly, operating and ma'm'_enance and repair _r_ormation, MEANING SYMBOL ! SAFETY ALERT SYMBOL indicatesdanger,warning,or caution.Maybe usedin conjunctionwithothersymbolsor pictographs. • READ OPERATOR'S MANUAL Failure to follow operating instructions and safety precautions in operator's manual can result in serious injury,Read operator's manual before starting or operating this unit, O • FOR SERVICE INFORMATION, CALL: USA: 1-800-345-8746 CANADA: 1-800-265-6778 f!I • WEAR EYE AND HEARING PROTECTION WARNING: Thrown objects and loud noise can cause severe eye injury and hearing leas. Wear eye and ear protection when operating this ur_t, ;• KEEP BYSTANDERS AWAY WARNING: Keep all bystanders, especially children and pets, at least 30 feet (9.1 m) away from the tdmmlng area. 5-7x • PRIMER BULB Pushprimer bulb,fullyandslowly,5 to 7 times. • UNLEADED FUEL Always use clean, fresh unleaded fuel, • INDICATES OIL Refer to operator's manual for the proper type of oil. I-'-I • • O LO.OKEposlltoo , PARTIALCHOKE position (B). RUN position (C). SYMBOL MEANING THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY WARNING:Do notoperateunitwithoutstringguardin place, Keepaway fromrotatingstringhead. IGNITION SWITCH ON / START/ RUN O • IGNITION SWITCH OFF OR STOP =! " HOT SURFACE WARNING Do not touch a hot muffler or cylinder, You may get burned. These parts get extremely hot from operation and remain hot for a short time after the unit is turned off. i • SHARP BLADE WARNING: Sharp blade on string guard. To prevent serious injury, do not touch blade, 7 INSTALLING THE D-HANDLE 1. Push the D-handle down over the boom (Fig. 1). 1. Place the string guard onto the boom above the clamp assembly, so that the guard Is In front of the string head (Fig. 3). 2. Install the bolt, washer and wing nut and tighten. Grip String Guard J Assembly Washer Fig. 3 Rg. 1 ADJUSTING THE D-HANDLE 1. Loosen the wing nut. It is not necessary to remove the wing nut, washer and bolt. 2. Rotate the D-handle so the grip is above the top of the boom. 2. Push the string guard down to the top of the string head assembly and then rctate the string guard to the proper position (Fig. 4). The string guard ts in the correct position when the string gu_cl points toward the engine, and the holes In the string guard line up with the holes In the top of the string head assembly. 3. Position the D-handle as desired and tighten the wing nut (Fig. 2). Fig. 4 3. Install the four (4) screws with a Phillips screwdriver (Fig. 5). Rg. 2 String Guard Screw INSTALLING THE STRING GUARD If the string guard on your unit is not installed, use the following instructions. String Assembly WARNING: Never operate the trimmer without the string guard in place. Rg. 5 8 NOTE: Alcohol-blended rue{ absorbs moisture (water). As little as 1% moisture {n the fuel can cause fuel and oil to separate and form acids when stored. If alcoholblended fuel must be used, use fresh fuel (less than 60 days old), and mix according to the mixing instructions. DEFINITION OF BLENDED FUELS Today's fuels are often a blend of gasoline and one or more oxygenates such as USE OF FUEL ADDITIVES The use of fuel additive, such as STA-BIL® Gas Stabilizer or an equivalent, will inhibit corrosion and minimize the formation of gum deposits. Add 0.8 oz (23 ml) per gallon of fuel per instructions on container. NEVER add fuel additives directly to the unit's fuel tank. Using a fuel additive can keep fuel fresh for up to six (6) months. ethanol methanol or MTBE (ether). ,i_ and maximum CAUTION: For reliability,pay pmpar enginestrict operation attention to the oil and fuel mixing instructions on the 2-cycle oil container, Use a 32:1 fuel/o, ret_o. Use 2-cycle oil. Using improperly mixed fuel can severely damage the engine. USE OF BLENDED FUELS if you choose to use a blended fuel or its use is unavoidable, the following precautions are recommended. 1. Always use fresh fuel mix per your operetor's manual. 2. Use the special additive STA-BIL® or an equivalent, 3. Always agitate the fuel mix before fueling the unit. 4. Drain the tank and run the engine dry before storing the unit. WARNING: Gasoline is extremely flammable and its vapors can explode if they are ignited. Always stop the engine and allow it to cool before filling the fuel tank. Do not smoke while filling the tank. Keep sparks and open flames away from the area. OIL AND FUEL MIXING INSTRUCTIONS Thoroughly mix the proper ratio of unleaded gasoline with 2-cycle engine all in a separate fuel can, 32:1. Do not mix them directly in the engine fuel tank. See the table below for specific gas and oi! mixing ratios. i UNLEADED GAS RYOBI OIL 1 U.S. GALLON (3.8 liters) "}" 4.0 ft. oz. (118 ml) 1 LITER 4" 30 ml WARNING: Remove fuelspray. cap slowly to avoid injury from fuel MIXING RATIO - 32:1 9 (_1_ clutch unit. At idle the trimming AUTION: This line co_InueS to model rotate.is a non- 1. MIX OIL WITH GAS AND FILL FUEL TANK WITH FUEL/OIL MIXTURE per Instructions on page 9. 2. Put the IGNITION SWITCH IN THE "ON" POSITION (Fig. 6). 3. FULLY PRESS AND RELEASE THE PRIMER BULB 8 TO 7 TIMES, FUEL SHOULD BE VISIBLE IN THE BULB (Fig. 7). 4, PLACE THE CHOKE LEVER IN THE FULL uCHOKE" POSITION (A) (F_. 8), 5. WITH THE UNIT ON THE GROUND, SQUEEZE THE THROI"rLE TRIGGER FULLY AND PULL THE STARTER HOPE BRISKLY (Fig, 9) untll the engine sounds like it wants to run (normally2 to 5 puffs). Switch Rg. 6 Cap NOTE: Keep the throttle trigger depressed at aft times untilthe engine is wanned up. 6, PLACE THE CHOKE LEVER IN THE "PARTIAL" CHOKE POSITION (B) (Fig. 8). 7, PULL THE STARTER ROPE BRISKLY 1 TO 3 TIMES TO START THE ENGINE (Fig. 9). 8. If the engine does not start, repeat steps 4 through 7, NOTE: If the engine floods while attempting to start the unit, place the choke [ever in the "RUN" posiflon (C), squeeze the throttle trigger, and pull the starter rope briskly. The angina should statt _V_t _n thee (3) to eight (8) pulls, 9. Attar the angina weJ'rnsup for 5 to 10 seconds, PLACE THE CHOKE LEVER IN THE "RUN" POSITION (C) (Fig, 8). Be sure to keep throttle trigger depressed while warming up engine, NOTE: Choking is not required when starting a warm engine, Start a warm engine in the "PARTIAL" CHOKE POSITION (B). 10. To stop the engine, put the IGNITION SWITCH IN THE "(WF" POSITION (Fig.6), Fig. 7 Choke Lever Pug Choke Position\ _) " r_k, H P,I Ill ,\ Partial Choke Position (13) Screw Fig, B Starter Rope ThmNie "lHgger Fig. 9 10 Position (C) Run ADJUSTING TRIMMING LINE LENGTH Your trimmer is equipped with a bump head that allows the operator to release more trimming line without stopping the engine; To release additional line, lightly tap the trimming head on the ground (Fig, 10) while operating the trimmer at high speed, NOTE: Always keep the trimming line fully extended. Line release becomes mote difficult as cutting line becomes shorter, For best results, tap the head on bare ground or hard soil. If line release is attempted in tall grass, the engine may stall. ,_ the CAUTION: line cutting Do blade not remove assembly. or altar Excessive line length will cause clutch to overheat and may result tn serious personal injury. DECORATIVE TRIMMING Decorative trimming is accomplished by removing all vegetation around trees, posts, fences, etc. Rotate the entire unit so that the string head is at a 30 ° angle to the ground (Fig. 11), Rg. 10 Each time the head is bumped, about 1 in (25,4 ram) of tdmmlng line is released. A blade in the string guard will cut the line to the proper length if excess line is released. Fig. 11 11 MAINTENANCE SCHEDULE These required maintenance procedures should be performed at the frequency stated in the table. They should also be included as part of any seasonal tune-up. I_ or repairswith unit running.Always performmaintenanceand repairson a cool unit. Disconnectspark plug wireto ARNING: Never performmaintenance make sure the unit will not starL FREQUENCY MAINTENANCE Daily or Before Starting Engine Fill fuel tank with correct oil and fuel fixture. REQUIRED REFER Page 10 TO: Every 10 Hours Clean and re-oil air filter. Page 14 Every 25 Hours Inspect and clean muffler. Pages 16-17 Every 50 Hours Check spark plug condition and gap. Page 16 LINE INSTALLATION The trimmlp_ line may be replaced by two different methods - rewinding the existingreel or installinga prewouP_ reel. Rewinding the Exllr6ng Reel To rewind the existing reel you must: 1. Check for the correct line size. 2. Remove the existing real and spring. 3. Wind "..heexisting ree_with the ne'_llne, Fig. 12 4. Reinstall the existing real and spdng. The Correct Line to Use Outer NOTE: It is vary Important to use the correct size line. A line with a diameter of 0080 Inch (2.03 ram) must be used. The ang(ne may overheat and fall if you use a larger line, Spool _ang Removing the Exlating Reel 1. Hold the outer spool with one hand and unscrew the Bump KnobTM counterclocl,'vAse (Fig. 12). Inspect the captured bolt Inside the Bump Knob to make sure It moves freely. Replace the Bump Knob if it Is damaged. Inner Reel Rg. 13 2. Remove the Inner reel (Fig. 13). 3. Use a c_an cloth to clean the _ner surface of the outer spool (Fig. 14), NOTE: Always clean the inner real, outer spool, and shaft before reassembling the bump head. Fig, 14 12 4. Check the indexingteeth on the inner reel and outer spOOl for wear (Fig. 15). If necessary, remove burrs or replace the reel and spool Inner Reel Fig, 17 Fig,15 Fig. 18 Reinstalling the Reel Inner Reel Fig. 16 1. Insert the ends of the line through the eyelets inthe outer spool, and insert the innerreel and spring into the outer spool (Fig, 19), 2. Grasp the line ends and pull firmly to release the them from the holding slots in the inner reel. W_nding the ExisUng Reel 1. Take approxtmateJy 25 feet (7.6 m) of new trimming line, loop it into two equaJ lengths. insert each end of the line through one of the two holes in the inner reel (Fig. 16). Pull the line so that the loop is as small as possible, 2. PlaCe your index finger betwee_ the two lines to stop the lines from overlapping (Fig. 17). 3. Wind the lines, in even end tight layers, onto the reel (Fig. 17). Wind the line in the direction indicated on the inner reel. Be surenot to overlap the two ends of the fine. NOTE: Failure to wind the tine in the dtrast_on indicated will cause the string head to operate Incorrectly. 3. Insert the ends of the line into the two holding slots (Fig. 18). Fig. 19 3, Hold the inner reel in place and install the Bump Knob in the clockwise direction (Fig. 12), Line installationis now complete. |NSTALUNG PREWOUND REEL 1, Follow the instructions in The Correct Une to Use, 2, Follow the instructions in Removing the Existing Reel. 3. Follow the instructionsinReinstalling the Reel. 13 NR FILTER MAINTENANCE CLEAN AND RE-OIL THE AIR FILTER EVERY 10 HOURS OF OPERATION. Yourunit's air filter is one of the most important areas to maintain. If It is not maintained,you willvoid the warranty. Before cleaning,make sure the unitis turned off, 4, Apply enough clean SAE 30 oiI to lightlycoat the filter (Fig. 23). NOTE: The choke lever must be In thefull "CHOKE" position(A) (Fig.20) to remove and install the air filter cover. 1. Remove the scrawson each side of the carburetor/strfilter coverassembly (Fig, 20). Remove the air filter cover, 5. Squeeze the filter to spread and remove excess oil (F_9.24). Choke Le_ev Screw_ Fig. 23 ?rew '="kl l) Rg. 20 2. Remove the air filter (Fig. 21). Fig. 24 6, Reinstall the filter (Fig. 21), air fiIter cover, and screws (Fig. 20). NOTE: If the unit is operated without '_he carburetor/airfilter cover assembled. you will VOID the warranty. CARBURETOR ADJUSTMENT AIr Filter Rg. 21 3. Washthe filter In detergent and water (Fig. 22), Rinsethe filter thoroughlyand alow it to dry. This unit is equipped with a diaphragm-type carburetor that has been carefully calibrated at the factory. In most cases, no furtheradjustment is requirad. NOTE: To meet the 1995-1998 California emission regulations, the carburetor has adjustment needle trotter caps to restrictthe amount of adjustment. Removal or alterationof these caps will voidthe unit's warranty. Old or improperlymixed fuel are usually the main reasons for the unit not runningpmpedy. Drain and refillthe tank with fresh prepedy mixed fuel pdor to making any adjustments, Refer to OI1 and Fuel Informalion, Rg. 22 14 The conditionof the air filter is important to the operation of the unit, A dirty air filter will restrict the air flow, which upsets the fuel-air mixture in the carburetor. The resulting symptoms are often mistaken for an out-of-adjustment carburetor. Therefore, check the condition of the air filter before adjusting the carburetor. Refer to Air Rlter Maintenance. Walbre Carburetor Throttle Then turn the screw in, clockwise, until it just begins to move the throttlelever; then continue turning 2 full toms, b, For Zama carburetors: Back the idle speed screw (Fig. 26) out, counterclockwise, until it does not contact the throftle lever. Then turn the screw in, clockwise, until it just begins to move the throttle]ever,then continue turning 1-1/2 turns. 3, Initial High Speed Mixture and Idle Speed Mixture Needle Settings: Turn both the high speed mixture and idle speed mixture needles out, counted'clockwise, untilthe limller caps stop. Idle Speed Needle 4. Start the engine and let it run for a minute. Fig, 25 ZamaCarburetor Throttle Lever Idle S Mixture Needle Needle Fig. 26 If the following conditions are expertenced,it may be necessary to adjustthe carburetor: • The engine wi!l not idle • The engine hesitstes or staUson acceleration • A loss of engine power that is not corrected by cleaning the air filler and muffler NOTE: Careless adjustments can sedousiy damage your unit. tt is recommended that carburetor adjustments are made by an authodzed service dealer. Adjusting Carburetor 1. Clean the air filtar if it is dirty. Refer to Air Rlter Maintenance. 2. Make the initial settingswith the engine stopped. These initial settingsshouldallowyou to start and warm up the unit beforemaking the final adjustments. Initial Idle Speed Setting a. For Waibrocarburetors:Back the idle speed screw (Fig.25) out, counterclockwise, untilit does not contact the carburetorthrottlelever. 5. Release the throttletdgger and let the engine idle. If the engine stops,turn the Idle speed screw (Rgs. 25 and 26) in, clockwise, 1/8 turn at a time (as required) until the engineidles. NOTE: Foming the limlter caps with a screwdriver will damage the needle tips arv:lthe seat in the carburetor body. 6. Final Idle Speed So'ew and Idle Speed Mixture Needle Setting= Adjust the idle speed screw and idle speed mixture needle for smoothest engine idle. a. *rumthe idle speed mixture needle (Figs. 25 and 26) in, clockwise, untilyou hear the fastestidle; then turn the needle out, couot;erclockwise, 1/8 turn. b. Squeeze the throttle tdgger. If the engine falters or hesitates as it accelerates, turn the idle speed mixture needle out, counterclockwise, 1/16 turn at a time until the engine accelerates rapidly. c. If the Idle speed changes significantly because of Steps a and b, readjust the Idle speed screw (refer to Step 2). NOTE: The bump hsed/Iise spool should not rotate when the engine idles. Final High Speed Mixture Needle Adjusfmtent 1. High speed mixture needle adjustment is not recommended without a precision high speed tachometer. 2. The factory presets the high speed mixture needle st 1-1/4 turns out from the closed position. Your unit should perform well at this setting. If additional adjustment of the high speed mixture needle is required, contact your local authorized service dealer. 15 REPLACING THESPARK PLUG Use e Champion RDJ7Y spark plug (or equivalent)+ Correct air gap is 0_020 In (0,5 mm), Remove plug after every 50 hours of operation and check Its condition. 1+ Stop the engine and allow it to cool+Pull the wire off of the spark plug. Muffler Mounting Bolts _ Exhaust 2. Clean around the spark plug and remove it from the cylinder heed. Use a 5/8" socket to remove the plug. Port Fig. 28 CAUTION: Replace a cracked, or difty spark plug. Do not sendfouled blast, scrape, or clean electrodes because the engine could be damaged by grit entedng the cylinder, 3. Set the air gap at 0+020In (0.5 ram) using a wire feeler gauge (Fig, 27). Install a correctly gapped spark plug into the cylinder head. Torque to 110-120 in,tb (12._.13.5 N,m). 3. Check the inletpert of the muffler and outlet port of the cylinder for excessive carbon deposits (Figs. 29 and 30). Clean or replace the muffler as requli3_dJ If the outlet port of the cylinder is plugged, contact your authorized service dealer_ 4. Inspect the muffler mounting holes for elongation, Replace the muffler and muffler bolts if the holes are elongated. 0.6"20 In (0.5 mm) Fig, 29 Rg. 27 INSPECTING THE MUFFLER _e mufflershouldbe removedevery 25 horns of obera_n to Inspectfor excessivecarbon build-up. Excessivedeposits around the exhaust port (Fig+28)orexhaustholes will cause poor engineperformance. Outlet Port _ Cylinder Muffler Gasket Use the foIldwt_gprocedure to remove, inspect, and reinstallthe muffler. Fig. 30 J_b injury,make sure that the muffler is ARNING: To avoid serious personal cool before removing and inspecting, Removing Muffler 1. Remove the muffler mounting bolts (Fig. 28). 2. Remove the muffler (with heat shield) and gasket, Discard the old gasket. 16 Reinstalling Muffler 1J Install a new gasket. Make sure the arrow stamped into the gasket is to your right. Tuck the tab (with the arrow) between the cylinder end plastic shroud (Fig. 30). 2. Install the muffler with the muffler mounting bolts (Fig. 28) and torque the bolts to 80-90 in*lb (9-10.1 N,m). CLEANING _1 WARNING: To avoid serious personal I injury, always turn your trimmer off I and allow it to cool before you clean or perform any maintenance on it. Use a small brushto clsenoffthe outside of the unit. DOnot use strong detergents on plastic housing or handle. They canbe damaged by household cleaners that contain aromatic oils such as pine and lemon, and by solvents such as kerosene. Wipe off any moisture with a soft cloth. STORAGE If the unit will be stored for an extended period of time, use the following storage procedure. 1. Drain all fuel from the fuel tank and drain into a container with the same 2-cycle fuel mixture. 13onot use I_| that has be_ stored for more than 60 days. Dispose of the old fueVoil mix in a safe manner and use a fresh mix. 2. St_ the engine and allow It to run until it stalls.This ensures that all fuel has been drained from the cerbu_or. 3. Allow the engine to cool, Remove the spark plug and put approximately 1 oz (30 ml) of any high quality motor oil or 2-cycle oil into the cylinder.Pull the starter rope slowlyto distribute the oil. Reinstall the spark plug, NOTE: Remove the spark plug and drain all of the oil from the cylinder before attempting to start the trimmer after storage. 4. Thoroughly clean the unit and inspect for any loose or damaged parts. Repair or replace damaged parts and tighten loose screws, nuts or bolts. The unit is now ready for storage. 5. To prevant unauthorizeduse or d=m*._e of the unit, storein a dry, wefl-vantilafed _"ea, up high or locked up, out of the reach of children. ACCESSOR1ESIREPLACEMEN'T 2-Cycle Oil ........................ Spark Plug ........................ ReplacementLine Cartridge........... Replacement Une .................. Inner Reel Spring ................... Bump Head Knob Assembly........... Fuel Cap.......................... Shoulder Strap ..................... PARTS 147543 610311 153577 610375 610617 153066 180000 682075 17 . .v....., Engine will not start "TI l'lli'll Ignition switch is "OFF" Turn swltdil to "ON" Empt_ fuet tank Primer bulb wasn't pressed enough Fill fuel tank Pines primer bulb fully and slowly 5-7 times Engine flooded Use starting procedure WITHOUT USING CHOKE Old or lmimx_perlyMixed Fuel Drain fuel tank / Add fresh fuel mlxtum Fouled spark plug Excessive oil in oil / fuel mlxtam or Old Fuel Replace spark plug / Drain fuel tank / Add freah fuel mixture Engine will not Idle carburetor mleadjeated Adjust _mtor Drain fuel tank / Add fresh fuel mixtum Old or ImpmpeHy Mixed Fuel Engine will not accelerate Engine lacks power or stalls when cutting String head bound with grass Drain fuel tank / Add fresh fuel mixture Stop engine and clean string head Muffler plugged Throttle wlm has come loose Clean or replace muffler Tighten thmtfie wire Dirty air filter Clean or replace air filter No ell in fuel or Old Fuel Drain fuel tank / Add fresh fuel mixture Carburetor minedjustad Adjust carburetor Clean or mplaea muffler Old or Improperly Mixed Fuel Muffler plugged String head bound with grass String head will not advance line Stop engine and clean string head String head out of line inner reel bound up Refill with new line String head dirty Line welded Clean inner reel and outer spool Olsassemble, remove the welded eactlen and rewind the line Line twisted when refilled Disassemble and rewind line Not enough line is exposed Push the Bump Knob and pull out line until 4 Inches (102 ram) of line is outside of the string head Replace Inner reel If further assistance ts required, contact your authorized service dealer. 18 ENGINE Engir_ Type .................................................................... Stroke .......................................................................... Displacement ..................................................................... OperatingRPM .................................................................... IdleSpeed RPM ................................................................... IgnitionType ............................................................................ ignition Switch ........................................................................ Spark Rug Gap ................................................................... l_ut_catic_ ........................................................................ FueVOilPatio ............................................................................... C_buretor .................................................................. Starter .............................................................................. Muf_r ......................................................................... _ttle ...................................................................... FuelTankCapacity ................................................................... FuelTank......................................................................... DFUV_SHAFT& STRINGHEAID ThrottleControl ................................................................... OperatingWeight .......................................................... _r _rap ........................................................................... Une Spool ..................................................................... IJne Spool DiaIneler.................................................................. TnmmingLine Diameter ........................................................... Cutting PathDiameter................................................................ Air_, 2_ 125 in(31.75rnm) 1.9cu. in, (3I cc) 7,000-8,200 rpm 2.800-3.600rpm E_t¢ SlideSwitch 0.020In(0.5 ram) FueVOilMixture 32:1 Diaphragm, AII-pc_it_ Auto Rewind Baffledwith Gua_ Manual Spnng Return 18 oz (530ml) HI) Polyethylene Finger-T=p Trigger Approx. 10.5Ibs(4.725kg} O_ion_ Bump LineF_r 3 in (782 n"_ 1 0.1380in(2.03 ram) 15 in(38,1 crn) 19 CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The Cuitfomla Air Resources Board, and Ryobi Outdoor Produats {ROP). is pleased to explain the emission control system warranty on your 1995 and later lawn and garden equipment engine, in California, new lawn and garden equipment engines must he designed, built and equipped to meat the State's atrtsgeat anti-smog standards. ROP must warrant the emission control system on your lawn and garden equipment engine for the periods of time liatod below provided them has been no abuse, neglect or improper maintenance of your lawn and garden equipment engine. MANUFACTURERIS WARRANTY COVERAGE: The warranty pedod begins on the date the engine or equipment is delivered to the retail purchaser. The manublctumr warrants to the initial owner and each subsequent purchaser, that the engioe is free from delfts In mstorlal and workmanship which cause the failure of a warranted pert for a pedod of two years. Repair or replacement of warranted pert wig be performed at no sharge to the owner at e_ _z_d Ryo'_ _e Center. FO__ nearest location, please contact Ryobl at: 1-800-345-8746. Your emission control system may include parts such as the carburetor or fuel injection system, the ignition system, and catalytic converter. Also included may he hoses, belts, connectors and other emiaelon_mlafod assemblies. Any warranted pert welch is not scheduled for replacement_ as required maintenance which is scheduled only for regular inspection to the effect of =Repair or rel_ace as mmessar/' Is warranted for the warranty period. Any warranted part which is scheduled for replacemeat as required maintenance will be warrantod for the pedod of time up to the ifrst scheduled replacement point for that part. Where a warrantable o0ndifion exists, ROP wUl mpelr your lawn and garden equipment engine at no cost to you including diagnosis, parts and labor. The t995 and later utility and lawn and garden equipment engines are warranted for two year-=. If any emisaion-miated part on your engine is defective, the part will he mpuired or replaced by ROR OWNER'S WARRANTY • • • RESPONSIBILITIES: As the lawn and garden equipment engine owner, you are responsible for the performance of the required maintenance listed in your opemtoPs manual ROP recommends that you r_teio all receipts coverfng maintenance on your lawn and garden equipment engine, but ROP cannot deny warranty solely for the tack of receipts or for your follme to ensure the performance of all scheduled maintenance. As the lawn and garden equipment engine ovmer, you should ho_ he _ th/st ROP may deny you warranty coverage if your lawn and garden equipment engine or a pert has failed due to abuse, neglect, improper maintenance or unapproved modifications. YOU are responsible for presenting your lawn and garden equipment engine to a Ryobl Authorized Service Center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regardLng your warranty rights and responsibilities, you should call 1-800-345-6746. The owner will not he ch_jed for diagnostic labor welch leads to the determination that a warranted pert is defective, If the diagnostic work _ pedon'_nd ot a_ _nd=ed P_tdot Service Center. • The manufacbm_ Is liaMe for damages to other engine components caused by the follum of a wanantnd pad still under warranty. • Failures caused by abuse, neglect or Improper maintenance are not covered under warranty. • The use of edd*on or modgiad perts can be grounds fo_ disallowing a warranty claim. The manatactumr is not lishia to cover fa_res or warranted parts caused by the use of ads-on or modified pads. • in order to file a r.lalm, go to your nearest Authorized Ryobi Service Center. Warranty se_dces o_ r_rs _ bu proved at a_ Aatheftznd Ryeel Service Cenblrs_ • Any manufootu_r approved replacement part may be used in the performance of any warranty maintenance or repair of emission mlabld parts and win he provided without charge to the owner. Any replacement part that Is equivalent in performance or durability may he used in non-warranty melntenance or repelr and wili not reduce the warranty obligations of the manufacturer. The following components are included in the emission related warranty of the e_gine, air filter, carburetor, primer, fuel lines, fuel pick up/fuel filter, ignition module, spark ping and muffler. 21 LIMITED TWO-YEAR WARRANTY BYOBI OUTDOOR PRODUCT8 warrants each new RYOSt Product for two (2) years aesording to the toliowing terms. This warranty extends to the edginst rstall purchaser only and commences on the date of original rstall purchase. Any part of the RYOBI Product manufactured or supplied by RYOBI and found in the n_sonabis judgement of RYOBI to be defective in material or workmanship will be repaired or replaced by an autho_ised RYOB_service dealer wltbeut charge for parts and isbor, The RYOBI Product ltmluding any defective part must be returned to an authorized service dealer within the warraractyIperiod,The expense of dstNedsg the RYOBI Product to the dealer for wmmnty work and the expense of returning tt back to the owner after repair or repiscemer_ will be paid for by the owner. RYOSFs responsibility in respect to cialn_ is limited to making the required repairs or replacements and no claim of breach of warranty shall be cause for cancstistlon or rescission of the contract of sale of any RYOBI Product. proof of pumhese will be required by the dealer to substantiate any warranty claim. All warranty work must be performed by an authorized RYOB] service deaks_ This warranty is ltmRed to ninety (90 days from the date of oBgidal retail purchase lot any RYOB Product thst is used for rental or commercial purposes, or any other income-producing purpose. This warranty does not cover any RYOBI Product that has been subject to misuse, negisat, negtfgence, or accident, or that has been operated in any way contrary to the operating instructions as specified in the RYOBI Operator'_ Manual. This warranty does not apply to any damage to the RYOSI Product that is the result of improper maintenance or to any RYOBI Product that has been altered or modified so as to adversely affect tha product's operation, performance or durabifity or that has been altered or modified so as to change its intended use, The warranty does not extend to repairs made necessary by normal wear or'by the use of parts or accessories whish are sttber Incompadbid with the RYOBI Product or adversely affect its operation, performance or durabifit_ ALL IMPLIED WARRANT_BS ARE LIMITED IN DURATION TO THE TWO (2)'_2 YEAR WARRANTY PERIOD OR NINETY (90) DAYS FOR PRODUCTS USED FOR ANY COMMERCIAL PURPOSE, ACCORDINGLY, ANY SUCH IMPUED WARRANTIES INCLUDING MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE ARE DISCLAIMED IN THEI_ ENTIRETY ApLTERTHE EXPIRATION OF THE APPROPRIATE TWO-YEAR OR NINETY DAY WARRANTY PERIOD, RYOBYS OBLIGATION UNDER THIS WARRANTY, iS STRICTLY AND EXCLUSIVELY LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS AND ROP DOES NOT ASSUME OR AUTHOR ZE ANYONE TO ASSUME FOR THEM ANY OTHER OBLIGATION, SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPUED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY "_6 YOU. RYOBI ASSUMES NO RESPONSIBILITY FOR INCIDENTAL, CONSEQUENTIAL OR OTHER DAMAGES INCLUDING BUTNOTLIMITED TO EXPENSE OF RETURNING THE RYOBI PRODUCT TO AN AUTHORIZED SERVICE DEALER AND EXPENSE OF DELIVERING IT BACK TO THE OWNER, MECHANIC'S TRAVEL TIME TELEPHONE OR TELEGRAM CHARGES, R EI_rAL OF A LIKE PRODUCT DURING THE TIME WARRANTY SERVICE IS BEING PERFORMED, TRAVEL, LOSS OR DAMAGE TO PERSONAL PROPERTY, LOSS OF REVENUE, LOSS OF USE OF THE PRODUCT, LOSS OF TIME, OR INCONVENIENCE, SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU, This warranty gives you specltk_ isgal rights, and you may stso have other dghts which vat)"from state to state. This warranty applies to all RyOBI Products manufactured by RYOBI and sold in the United States and Canada, To Iocateeycournearest service de_er dial 1-800-34_-8746 in the United States or t-E00-265_6778 _n Canada. tn addition, this warranty does not cover: A. Tune-upe - Spark Plugs, Carburetor Adjustments, Rlters B. Wear items - Bump Knobs, Outer Spoals, Cutting Line, Inner Reels, Starter Pulley, Starter Ropes, Drive Belts RYOSI _setves the right to change or improve the design of any RYOBI PrOdUCt without assumin_ any obligation to modlty any product previousb, manufactured. RYOaI° RYOBI OUTDOOR PRODUCTS 550N. 54thStreet Chandler, AZ85226U,S_. RYOBI CANADA INC. 275 Ingestrial Bd Cambridge, Ontado NIR 5K2 CANADA SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. FOR QUESTIONS CALL 1-800-345-8746 IN U.S. OR 1-800-265-6778 IN CANADA OPERATOR'S MANUAL PART NO, 181958 PRINTED IN U.S.A. REV, A (7019} 3/98
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