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Tenoning Jig

(Model 34-183)

INSTRUCTION MANUAL

PART NO. 1342471 - 02-02-05

To learn more about DELTA MACHINERY

visit our website at: www.deltamachinery.com.

For Parts, Service, Warranty or other Assistance,

please call 1-800-223-7278 (In Canada call 1-800-463-3582).

TABLE OF CONTENTS

Read and understand all warnings and operating instructions before using any tool or equipment. When

using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury.

Improper operation, maintenance or modification of tools or equipment could result in serious injury and property

damage. There are certain applications for which tools and equipment are designed. Delta Machinery strongly

recommends that this product NOT be modified and/or used for any application other than for which it was designed.

If you have any questions relative to its application DO NOT use the product until you have written Delta Machinery

and we have advised you.

Online contact form at www.deltamachinery.com

Postal Mail: Technical Service Manager

Delta Machinery

4825 Highway 45 North

Jackson, TN 38305

Information regarding the safe and proper operation of this tool is available from the following sources:

Power Tool Institute

1300 Sumner Avenue, Cleveland, OH 44115-2851

www.powertoolinstitute.org

National Safety Council

1121 Spring Lake Drive, Itasca, IL 60143-3201

American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org

ANSI 01.1Safety Requirements for Woodworking Machines, and

the U.S. Department of Labor regulations www.osha.gov

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS!

IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

SERVICE CENTER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back cover

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may

result in property damage.

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR

SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

SAFETY GUIDELINES - DEFINITIONS

GENERAL SAFETY RULES

READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE

USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,

fire, and/or serious personal injury or property damage.

IMPORTANT SAFETY INSTRUCTIONS

1. FOR YOUR OWN SAFETY, READ INSTRUCTION

MANUAL BEFORE OPERATING THE TOOL. Learn the

tool’s application and limitations as well as the specific

hazards peculiar to it.

2. KEEP GUARDS IN PLACE and in working order.

3. ALWAYS WEAR EYE PROTECTION.

Wear safety

glasses. Everyday eyeglasses only have impact

resistant lenses; they are not safety glasses. Also use

face or dust mask if cutting operation is dusty. These

safety glasses must conform to ANSI Z87.1

requirements. NOTE: Approved glasses have Z87

printed or stamped on them.

4. REMOVE ADJUSTING KEYS AND WRENCHES. Form

habit of checking to see that keys and adjusting

wrenches are removed from tool before turning it “on”.

5. KEEP WORK AREA CLEAN. Cluttered areas and

benches invite accidents.

6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t

use power tools in damp or wet locations, or expose

them to rain. Keep work area well-lighted.

7. KEEP CHILDREN AND VISITORS AWAY. All children

and visitors should be kept a safe distance from work

area.

8. MAKE WORKSHOP CHILDPROOF – with padlocks,

master switches, or by removing starter keys.

9. DON’T FORCE TOOL. It will do the job better and be

safer at the rate for which it was designed.

10. USE RIGHT TOOL. Don’t force tool or attachment to do

a job for which it was not designed.

11. WEAR PROPER APPAREL. No loose clothing, gloves,

neckties, rings, bracelets, or other jewelry to get caught

in moving parts. Nonslip footwear is recommended.

Wear protective hair covering to contain long hair.

12. SECURE WORK. Use clamps or a vise to hold work

when practical. It’s safer than using your hand and frees

both hands to operate tool.

13. DON’T OVERREACH. Keep proper footing and balance

at all times.

14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools

sharp and clean for best and safest performance. Follow

instructions for lubricating and changing accessories.

15. DISCONNECT TOOLS before servicing and when

changing accessories such as blades, bits, cutters, etc.

16. USE RECOMMENDED ACCESSORIES. The use of

accessories and attachments not recommended by

Porter-Cable

may cause hazards or risk of injury to

persons.

17. REDUCE THE RISK OF UNINTENTIONAL STARTING.

Make sure switch is in “OFF” position before plugging in

power cord.

In the event of a power failure, move

switch to the “OFF” position.

18. NEVER STAND ON TOOL. Serious injury could occur if

the tool is tipped or if the cutting tool is accidentally

contacted.

19. CHECK DAMAGED PARTS. Before further use of the

tool, a guard or other part that is damaged should be

carefully checked to ensure that it will operate properly

and perform its intended function – check for alignment

of moving parts, binding of moving parts, breakage of

parts, mounting, and any other conditions that may

affect its operation. A guard or other part that is

damaged should be properly repaired or replaced.

20. DIRECTION OF FEED. Feed work into a blade or cutter

against the direction of rotation of the blade or cutter

only.

21. NEVER LEAVE TOOL RUNNING UNATTENDED.

TURN POWER OFF. Don’t leave tool until it comes to a

complete stop.

22.

STAY ALERT, WATCH WHAT YOU ARE DOING, AND

USE COMMON SENSE WHEN OPERATING A

POWER TOOL. DO NOT USE TOOL WHILE TIRED

OR UNDER THE INFLUENCE OF DRUGS,

ALCOHOL, OR MEDICATION. A moment of

inattention while operating power tools may result in

serious personal injury.

23. MAKE SURE TOOL IS DISCONNECTED FROM

POWER SUPPLY while motor is being mounted,

connected or reconnected.

24. THE DUST GENERATED by certain woods and wood

products can be injurious to your health. Always operate

machinery in well ventilated areas and provide for proper

dust removal. Use wood dust collection systems

whenever possible.

SAVE THESE INSTRUCTIONS.

Refer to them often and

use them to instruct others.

FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.

ADDITIONAL SPECIFIC SAFETY RULES

1. DISCONNECT THE POWER SOURCE to the machine before attaching or adjusting the jig.

2. MAKE SURE THAT THE BLADE HAS COME TO A COMPLETE STOP before adjusting the jig or the workpiece.

3. KEEP BOTH HANDS on the operating handles when operating the jig.

4. REPLACE THE BLADE GUARD OF THE SAW when the jig operation is complete.

5. REFER TO THE OWNER’S MANUAL of the saw for safety rules and other instructions.

FOREWORD

FUNCTIONAL DESCRIPTION

Your new 34-183 Tenoning Jig will help you produce good, strong joints. Although many methods for joining wood

exist, the classic mortise-and-tenon joint is one of the strongest and most widely used joints in woodworking. This jig

will help you perform this task much easier than ever before.

CARTON CONTENTS

14 13 12

1. Base and Vertical Work Support Assembly

2. Clamp Assembly

3. M8 Flat Washer

4. M8 x 50mm Socket Head Screw

5. Clamp Arm

6. M10 Lockwasher (2)

7. M10 x 25mm Socket Head Screw

8. M10 x 20mm Socket Head Screw

9. Handles (2)

10. 2.5mm Allen Wrench

11. 3mm Allen Wrench

12. 4mm Allen Wrench

13. 6mm Allen Wrench

14. 8mm Allen Wrench

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from

all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone,

gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household

floor paste wax.

ASSEMBLY

ASSEMBLY TOOLS REQUIRED

ASSEMBLY TIME ESTIMATE

Disconnect the machine from the power source and remove the blade guard before using the

tenoning jig. Reinstall the blade guard immediately after jig use is complete. Always unplug the

machine before removing or installing the blade guard.

1. Fasten the clamp arm (A) Fig. 3 to the back of the work support plate using the M10 x 25mm socket head screw

(B), M10 x 25mm socket head screw (X), and lockwashers.

2. Fasten the clamp assembly (C) Fig. 4 to the clamp arm (A) using the M8 x 50mm socket head screw (D) and flat

washer.

3. Fasten the handles (F) Fig. 4 to the clamp arm (A) and base (H).

Fig. 3

Fig. 4

2.5mm Hex Wrench (Supplied)

3mm Hex Wrench (Supplied)

8mm Hex Wrench (Supplied)

4mm Hex Wrench (Supplied)

6mm Hex Wrench (Supplied)

Adjustable Wrench

Assembly time for this unit is approximately 30 minutes.

FOR LEFT-TILTING ARBOR SAWS ONLY

NOTE: Position the tenoning jig in the miter gauge

slot to the left of the blade.

4. Loosen the small lock handle (J) Fig. 5. Remove the

large lock handle (K) and flat washer (L) Fig. 5 from the

tenoning jig.

NOTE: Both lock handles (J) and (K) Fig. 5 are spring-

loaded and can be repositioned by pulling out on the

handle and repositioning it on the nut located

underneath the handle.

Fig. 5

IMPORTANT: The guide bar (G) Fig. 4, located on the base (H) of the tenoning jig, was preset at the factory for

operation on right-tilting arbor saws. If your saw is a right-tilt saw, follow the instructions for “ALIGNING TENONING

JIG”. If your saw is a left-tilt saw, relocate the guide bar (G) Fig. 4 on the base (H) of the tenoning jig by using the

following directions.

6. Use the supplied 3mm hex wrench to loosen the set screw (M) Fig. 6. Remove the micro-adjustment assembly (N) from

the tenoning jig (Fig. 7).

Fig. 6 Fig. 7

Fig. 8 Fig. 9

Fig. 10

ADJUSTING THE GUIDE BAR TO THE TABLE SLOT

Disconnect Machine from Power Source

Fig. 11

7. Lift the jig assembly (P) Fig. 8 from the base (H).

Remove the two button head screws and flat washers

(R) from the base.

8. Slide the base (H) Fig. 9 forward until the two holes (S)

are aligned with the holes in the guide bar (G). Fasten

the base to the guide bar with the two button head

screws and flat washers (R) (Fig. 10).

9. Reassemble the items that were removed in STEPS 4,

5, and 6in reverse order.

1. The tenoning jig is furnished with an adjustable guide

bar (A) Fig. 11 that allows the jig to custom-fit to your

saw, eliminating side-to-side play. Also, a T-slot washer

(B) is on each end of the guide bar (A) to keep the

tenoning jig from lifting during operation.

NOTE: Remove the T-slot washers (B) if your table saw is

not equipped with T-slotted miter gauge slots.

2. Place the tenoning jig guide bar (A) Fig. 12 into the left

miter slot (D) and slide the tenoning jig back and forth to

determine if it has side-to-side play. If the tenoning jig

slides easily through the miter slot without side-to-side

play, no adjustment is necessary. However, if the tenoning

jig fits too snugly, or if there is excessive play between the

guide bar (A) and the miter slot (D), adjust the jig, using

instructions 3-5 of this section.

3. Remove the jig from machine and place it upside down

(Fig. 11).

4. Use the 2.5mm hex wrench to turn the screws (C) Fig. 11

clockwise for a snug fit, or counter-clockwise for a looser

fit.

5. Insert the tenoning jig back into the miter slot of the

machine to determine if the fit is suitable, or if further

adjustment is required.

1. Place the tenoning jig guide bar (A) Fig. 12 into the left miter gauge slot.

2. Use a square (E) Fig. 12 to see if the vertical work support plate (F) is 90 degrees to the saw table. If an adjustment is necessary,

loosen the lock handle (G) and the set screw (H) Fig. 13, move the vertical work support plate (F) until it is 90 degrees to the

table, and tighten the lock handle (G).

3. With the vertical work support plate (F) Fig. 13 adjusted, tighten the set screw (H) until it bottoms. This set screw (H) enables

you to rapidly position the vertical work support (F) 90 degrees to the table after it has been tilted.

4. Use a square (E) Fig. 14 to see if the face of the backstop (J) is 90 degrees to the saw table. If an adjustment is necessary,

loosen lock lever (K), adjust backstop (J) accordingly and tighten lever (K).

ALIGNING THE TENONING JIG

Fig. 12

Fig. 13 Fig. 14

Disconnect Machine from Power Source

5. Loosen the nut (L) Fig. 15, and turn the set screw (M) counter-clockwise, two or three times.

6. Loosen the two lock levers (N) and (P) Fig. 16, and move the jig (R) until the vertical work support plate (F) is against the saw

blade and tighten the lever (N).

NOTE: The lock levers (N) and (P) are spring-loaded and can be repositioned by pulling up on the handles and repositioning them

on the nut located underneath the handles.

7. Check to see if the vertical work-support plate (F) Fig. 16 is parallel to the saw blade.

8. If an adjustment is necessary, loosen the lever (N) Fig. 16. Rotate the knob (S) clockwise as far as possible to align the holes

(T) with the guide bar (X) and to gain access to the set screws. Loosen the two screws inside the holes (T) and move the jig (R)

until the vertical work-support plate (F) is parallel to the saw blade. Tighten the two screws inside the holes (T).

9. Move the jig (R) Fig. 16 1/8" away from blade so that the vertical work-support plate (F) clears saw blade. Tighten the lever (N).

10. Rotate the knob (S) Fig. 16 counter-clockwise until the collar (V) is halfway between the knob (S) and the side of the jig (R);

tighten lever (P).

Fig. 15 Fig. 16

Fig. 18

OPERATION

ADJUSTMENTS

1. For rapid adjustment of the work support plate (A) Fig. 19, toward or away from the saw blade, loosen levers (B) and (C)

and move jig (D). Tighten levers (B) and (C).

2. You can fine-adjust the work support plate (A) Fig. 19, by loosening the lever (B) and rotating the knob (E) until plate (A)

is at the desired position. Tighten the lever (B) Fig. 19.

3. To tilt the vertical work support plate (A) Fig. 19, loosen the lock lever (F), tilt vertical work support plate to the desired

angle, and tighten lock lever (F).

4. To adjust backstop (G) Fig. 20, for angle tenons, loosen lock lever (H), tilt backstop (G) to the desired angle and

tighten lever (H).

IMPORTANT: The tenoning jig is not equipped with a bevel scale for the positioning of the backstop (G) Fig. 20 or the support

plate (A) Fig. 19. Cut the workpiece to the desired angle prior to the jig set up and use it as the angle reference.

Disconnect Machine from Power Source

Fig. 19

11. Turn the screw (M) Fig. 17 clockwise until it bottoms to prevent the vertical work-support plate (F) from accidentally being

moved into the blade. Tighten the nut (L).

12. Loosen the screw (Y) Fig. 18, and adjust the pointer (Z) to the “1/8" mark on scale.

Fig. 17

Fig. 20

TENONING JIG USE

This jig is intended to perform cheek cuts only. Cheek cuts

are made prior to the shoulder cuts, which are made on a

table saw using the miter gauge.

Keep your hands on the jig handles

when performing cuts.

Disconnect Machine from

Power Source

STRUCTURE OF A MORTISE AND TENON JOINT

Parts of a simple or “blind” joint are (Fig. 24):

A. Structural Shoulder

B. Cheek

C. Cosmetic Shoulder

D. Mortise

E. Mortise Walls

Lay out the mortise and tenon on the workpieces (Fig. 25),

but keep these items in mind when laying out the joints:

• To avoid premature joint failure, avoid locating a tenon

in a disfigured part of the grain (a knot), for

unpredictable movement of the joint may occur. Use

straight, flat, common-grained stock.

• The tenon will shrink in width away from the mortise

walls, possibly revealing the mortised hole. When

possible, produce tenons with shoulders on all

four sides - two structural and two cosmetic - to

conceal the mortised hole when wood movement

occurs.

Fig. 21

Fig. 23

Fig. 24

Fig. 25

5. The tenoning jig features a positive stop to ensure fast

and accurate positioning of the backstop (G) Fig. 21 at

90 degrees to the saw table. To check and adjust the

positive stop at 90 degrees, loosen lock handle (H) Fig.

21, and place one end of a combination square (J) on

the saw table and the other end against backstop (G).

If the backstop is not 90 degrees to the table, loosen

the locknut (K) Fig. 21, and tighten or loosen the

adjustment screw (L) until the head of the screw

contacts the casting on the vertical plate (M) at 90

degrees. Tighten the locknut (K) and lock the handle

(H).

Fig. 22

6. To eliminate chip-out when performing cheek cuts, you can fasten an auxiliary wooden backup board (P) Fig. 23 to the

backstop (G) Fig. 22 with two wood screws through the two pre-drilled holes (N).

7. You can also fasten a block of wood to the vertical support plate (R) Fig. 23, through four pre-drilled holes (S) to prevent

the saw blade from contacting the jig.

• The objective is to make the parts fit closely together. Maximize the gluing surface by making the tenon as long as possible

(approximately 1/2 the width of the stile or longer, if using narrow stock). Balance the joint by using the same amount of

wood in the tenon as in the combined thickness of the mortise walls (Fig. 26). If one piece of wood is larger than the other,

make the tenon as thick as possible (Fig. 27).

• Remember to figure the kerf of the saw blade when setting up for the cut.

• Cut all mortises first. Make the mortise 1/16" deeper than the length of the tenon to allow for glue.

1. Clamp a base stop (F) Fig. 28 (the same thickness as

the base plate (G) of the tenoning jig (H)) on the front of

the saw table. This will allow tenoning jig to pass over

the base stop (F).

2. Make a spacer block of wood (K) Fig. 28, equal to the

thickness of the tenon plus the thickness of the saw

blade.

3. With the tenoning jig (H) Fig. 28 located at the front of

saw table and over the base stop (F), load the spacer

block (K) and the workpiece (L). Securely clamp both in

place with the clamp handle (M). Make certain that both

pieces of wood are against the vertical support plate

(N) and the backup board (P).

4. Gently push the tenoning jig (H) Fig. 28 toward the saw

blade until workpiece is near the saw blade. Adjust the

tenoning jig (H) and the saw blade to make the first

cheek cut. Return the tenoning jig (H) to the front of saw

table.

5. Connect the saw to the power source.

6. Turn the saw “ON” and perform the first structural

cheek cut (Fig. 29). Feed the tenoning jig toward the

saw blade at a slow feed rate until the saw blade has

exited the back of the workpiece. Turn the tool off and

allow the blade to come to a complete stop, then

slowly pull the tenoning jig back to the position shown

in Fig. 28.

Fig. 26 Fig. 27

Fig. 28

You can use several different methods to cut a mortise and tenon. The following information illustrates one of the easiest and

safest methods and utilizes cheek cuts first, then shoulder cuts. Use a base stop (F) Fig. 28 that is the same thickness as

the base plate (G) of the tenoning jig (H) and spacer block (K) that is the combined thickness of the tenon and the saw blade,

to make the cutting more efficient. This method eliminates possible errors caused by thickness variations in the workpiece,

and avoids trapping cut-off pieces between the saw blade and vertical support plate (N).

NOTE: Perform your practice cuts on scrap material before cutting good wood.

Use a slow feed rate to help prevent the tenoning jig from lifting during a cut.

Keep your hands on the jig handles when performing cuts.

Fig. 29

8. Load and secure the workpiece (L) Fig. 31 on the

tenoning jig and adjust the jig to perform the third and

fourth cosmetic cheek cuts. Connect the machine to

the power source, turn the saw “on”, and make the

cuts.

NOTE: When cutting the cosmetic cheek cuts, do not use

the spacer block (K) Fig. 28. You can turn the workpiece 180

degrees. The discrepancies in the workpiece are not as

critical when cutting the cosmetic cheeks as compared to

the structural cheeks.

Disconnect Machine from

Power Source

1. Remove the tenoning jig from the machine.

2. Lay the workpiece (L) Fig. 32 on the saw table and adjust the saw blade (R) to cut the structural shoulders of the

tenon.

3. Clamp a wooden stop block (S) Fig. 33 to the front of the saw fence (T), and adjust the saw fence to cut the structural

shoulders of the tenon.

NOTE: Remember to figure in the width of the saw blade.

CUTTING THE SHOULDERS OF THE TENON

Disconnect Machine from Power Source

7. Loosen the clamp (M) Fig. 28. Remove the spacer

block (K) and secure the workpiece (L) Fig. 29 in place.

Keep the same face of the workpiece (L) against the

vertical support plate (N) and the backup board (P).

Turn the machine “on”, perform the second structural

cheek cut, and turn the machine “off”. Allow the blade

to come to a complete stop, then slowly pull the

tenoning jig back to the position shown in Fig. 28.

Fig. 30

Fig. 31

To avoid personal injury or damage to the machine, always use a cross-cut blade to perform the

shoulder cuts of the tenon.

When performing the shoulder cuts of the tenon, do not cut into the cheeks of the tenon. It will

greatly reduce the strength of the joint.

NOTE: Perform your practice cuts on scrap material before cutting good wood.

Fig. 32 Fig. 33

EXAMPLES OF MORTISE-AND-TENON JOINTS

Position the wooden stop block (S)

Fig. 34 in front of the saw blade to

prevent the workpiece from being

trapped between the saw fence and the

saw, causing kickback. Make sure that

the workpiece is clear of the wooden

stop block (S) before contacting the saw

blade.

4. Use a miter gauge (W) Fig. 34, equipped with a backup

board (X), to position the workpiece (L) so that you can

cut the structural shoulders. Make certain that the

workpiece (L) is against the wooden stop block (S) and

the backup board (X).

5. Connect the machine to the power source.

6. Turn the machine “ON” and perform the structural

shoulder cut by slowly pushing the miter gauge (W) Fig.

34 toward the saw blade until the saw blade is

completely through the workpiece. Turn the machine

“OFF”.Wait for the blade to come to a complete

stop and remove the cut-off piece.

7. Return the miter gauge (W) Fig. 34 to the position

shown, and perform the other structural shoulder cut in

the same manner.

8. Fig. 35 illustrates workpiece (L) with the two structural

shoulders (M) cut.

9. Adjust the blade height to perform the cosmetic

shoulder cuts.

10. Connect the saw to power source.

11. Perform the cosmetic shoulder cuts in the same

manner as the structural shoulder cuts.

When performing the shoulder cuts of

the tenon, do not cut into the cheeks of

the tenon. It will greatly reduce the

strength of the joint.

12. Fig. 36 illustrates a simple, or “blind” mortise-and-

tenon joint.

Disconnect Machine from

Power Source

Fig. 34

Fig. 35

Fig. 36

OPEN MORTISE AND TENON JOINT MITERED MORTISE AND TENON JOINT

HAUNCHED

TENON CONCEALED

HAUNCHED

TENON

MITERED

TENON

ENDS

MITERED

SAW

CUTS

THROUGH-WEDGED

TENON

BARE FACED

TENON

SIMPLE MORTISE

AND TENON

MORTISE CHEEK OF

TENON

SHOULDER OF

TENON

BLIND-WEDGED

TENON

WEDGE

TENON WITH LONG AND

SHORT SHOULDERS

RABBET

STUB

TENON

MORTISE AND TENON

WITH SPLINES

SPLINE GROOVE

(SINGLE SAW CUT)

SPLINE

OPEN MORTISE

TENON

TROUBLESHOOTING GUIDE

For assistance with your tool, visit our website at www.deltamachinery.com for a list of service centers or call the

DELTA Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582).

PARTS, SERVICE OR WARRANTY ASSISTANCE

All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network

of Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional

information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location

of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).

SERVICE

A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers,

and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or

for the name of your nearest supplier.

Since accessories other than those offered by Delta have not been tested

with this product, use of such accessories could be hazardous. For safest operation, only

Delta recommended accessories should be used with this product.

ACCESSORIES

Two Year Limited New Product Warranty

Delta will repair or replace, at its expense and at its option, any new Delta machine, machine part, or machine accessory

which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product

prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two

years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. For all refurbished Delta

product, the warranty period is 180 days. Delta may require that electric motors be returned prepaid to a motor

manufacturer’s authorized station for inspection and repair or replacement. Delta will not be responsible for any asserted

defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by

anyone other than an authorized Delta service facility or representative. Under no circumstances will Delta be liable for

incidental or consequential damages resulting from defective products. This warranty is Delta’s sole warranty and sets

forth the customer’s exclusive remedy, with respect to defective products; all other warranties, express or implied, whether

of merchantability, fitness for purpose, or otherwise, are expressly disclaimed by Delta.

The following are trademarks of PORTER-CABLE

•

DELTA (Las siguientes son marcas registradas de PORTER-CABLE

•

DELTA S.A.) (Les marques

suivantes sont des marques de fabriquant de la PORTER-CABLE

•

DELTA): Auto-Set®, BAMMER®, B.O.S.S.®, Builder’s Saw®, Contractor’s Saw®,

Contractor’s Saw II™, Delta®, DELTACRAFT®, DELTAGRAM™, Delta Series 2000™, DURATRONIC™, Emc²™, FLEX®, Flying Chips™, FRAME SAW®,

Grip Vac™, Homecraft®, INNOVATION THAT WORKS®, Jet-Lock®, JETSTREAM®, ‘kickstand®, LASERLOC®, MICRO-SET®, Micro-Set®, MIDI LATHE®,

MORTEN™, NETWORK™, OMNIJIG®, POCKET CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-CABLE®&(design), PORTER-

CABLE®PROFESSIONAL POWER TOOLS, PORTER-CABLE REDEFINING PERFORMANCE™, Posi-Matic®, Q-3®&(design), QUICKSAND®&(design),

QUICKSET™, QUICKSET II®, QUICKSET PLUS™, RIPTIDE™&(design), SAFE GUARD II®, SAFE-LOC®, Sanding Center®, SANDTRAP®&(design), SAW

BOSS®, Sawbuck™, Sidekick®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®, STAIR EASE®, The American Woodshop®&(design), The Lumber

Company®&(design), THE PROFESSIONAL EDGE®, THE PROFESSIONAL SELECT®, THIN-LINE™, TIGER®, TIGER CUB®, TIGER SAW®,

TORQBUSTER®, TORQ-BUSTER®, TRU-MATCH™, TWIN-LITE®, UNIGUARD®, Unifence®, UNIFEEDER™, Unihead®, Uniplane™, Unirip®, Unisaw®,

Univise®, Versa-Feeder®, VERSA-PLANE®, WHISPER SERIES®, WOODWORKER’S CHOICE™.

Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other countries. Las

Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y también pueden estar

registradas en otros países.

PORTER-CABLE • DELTA SERVICE CENTERS

(CENTROS DE SERVICIO DE PORTER-CABLE • DELTA)

Parts and Repair Service for Porter-Cable

•

Delta Machinery are Available at These Locations

(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable

•

Delta)

Authorized Service Stations are located in many large cities. Telephone 800-438-2486 or 731-541-6042 for assistance locating one.

Parts and accessories for Porter-Cable

Delta products should be obtained by contacting any Porter-Cable

Delta Distributor, Authorized

Service Center, or Porter-Cable

Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will

be directed to the nearest Porter-Cable

Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas

grandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios

para los productos Porter-Cable

Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable

Delta, Centro

de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable

Delta. Si no tiene acceso a ninguna de estas opciones, llame al

800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable

Delta más cercano.

ARIZONA

Tempe 85282 (Phoenix)

2400 West Southern Avenue

Suite 105

Phone: (602) 437-1200

Fax: (602) 437-2200

CALIFORNIA

Ontario 91761 (Los Angeles)

3949A East Guasti Road

Phone: (909) 390-5555

Fax: (909) 390-5554

San Diego 92111

7638 Clairemnot Blvd.

Phone: (858) 277-9595

Fax: (858) 277-9696

San Leandro 94577 (Oakland)

3039 Teagarden Street

Phone: (510) 357-9762

Fax: (510) 357-7939

COLORADO

Arvada 80003 (Denver)

8175 Sheridan Blvd., Unit S

Phone: (303) 487-1809

Fax: (303) 487-1868

FLORIDA

Davie 33314 (Miami)

4343 South State Rd. 7 (441)

Unit #107

Phone: (954) 321-6635

Fax: (954) 321-6638

Tampa 33609

4538 W. Kennedy Boulevard

Phone: (813) 877-9585

Fax: (813) 289-7948

GEORGIA

Forest Park 30297 (Atlanta)

5442 Frontage Road,

Suite 112

Phone: (404) 608-0006

Fax: (404) 608-1123

ILLINOIS

Addison 60101 (Chicago)

400 South Rohlwing Rd.

Phone: (630) 424-8805

Fax: (630) 424-8895

Woodridge 60517 (Chicago)

2033 West 75th Street

Phone: (630) 910-9200

Fax: (630) 910-0360

MARYLAND

Elkridge 21075 (Baltimore)

7397-102 Washington Blvd.

Phone: (410) 799-9394

Fax: (410) 799-9398

MASSACHUSETTS

Franklin 02038 (Boston)

Franklin Industrial Park

101E Constitution Blvd.

Phone: (508) 520-8802

Fax: (508) 528-8089

MICHIGAN

Madison Heights 48071 (Detroit)

30475 Stephenson Highway

Phone: (248) 597-5000

Fax: (248) 597-5004

MINNESOTA

Minneapolis 55429

5522 Lakeland Avenue North

Phone: (763) 561-9080

Fax: (763) 561-0653

MISSOURI

North Kansas City 64116

1141 Swift Avenue

Phone: (816) 221-2070

Fax: (816) 221-2897

St. Louis 63119

7574 Watson Road

Phone: (314) 968-8950

Fax: (314) 968-2790

NEW YORK

Flushing 11365-1595 (N.Y.C.)

175-25 Horace Harding Expwy.

Phone: (718) 225-2040

Fax: (718) 423-9619

NORTH CAROLINA

Charlotte 28270

9129 Monroe Road, Suite 115

Phone: (704) 841-1176

Fax: (704) 708-4625

OHIO

Columbus 43214

4560 Indianola Avenue

Phone: (614) 263-0929

Fax: (614) 263-1238

Cleveland 44125

8001 Sweet Valley Drive

Unit #19

Phone: (216) 447-9030

Fax: (216) 447-3097

OREGON

Portland 97230

4916 NE 122 nd Ave.

Phone: (503) 252-0107

Fax: (503) 252-2123

PENNSYLVANIA

Willow Grove 19090

(Philadelphia)

520 North York Road

Phone: (215) 658-1430

Fax: (215) 658-1433

TEXAS

Carrollton 75006 (Dallas)

1300 Interstate 35 N, Suite 112

Phone: (972) 446-2996

Fax: (972) 446-8157

Houston 77043

4321 Sam Houston Parkway,

West

Suite 180

Phone: (713) 983-9910

Fax: (713) 983-6645

WASHINGTON

Auburn 98001(Seattle)

3320 West Valley HWY, North

Building D, Suite 111

Phone: (253) 333-8353

Fax: (253) 333-9613

PC7.2-0105-149

CANADIAN PORTER-CABLE • DELTA SERVICE CENTERS

ALBERTA

Bay 6, 2520-23rd St. N.E.

Calgary, Alberta

T2E 8L2

Phone: (403) 735-6166

Fax: (403) 735-6144

BRITISH COLUMBIA

8520 Baxter Place

Burnaby, B.C.

V5A 4T8

Phone: (604) 420-0102

Fax: (604) 420-3522

MANITOBA

1699 Dublin Avenue

Winnipeg, Manitoba

R3H 0H2

Phone: (204) 633-9259

Fax: (204) 632-1976

ONTARIO

505 Southgate Drive

Guelph, Ontario

N1H 6M7

Phone: (519) 767-4132

Fax: (519) 767-4131

QUÉBEC

1515 ave.

St-Jean Baptiste, Suite 160

Québec, Québec

G2E 5E2

Phone: (418) 877-7112

Fax: (418) 877-7123

1447, Begin

St-Laurent, (Montréal),

Québec

H4R 1V8

Phone: (514) 336-8772

Fax: (514) 336-3505

Ryobi Jig Saw User Manual To The E2e1e1b1 C376 444d 919a 7d24f2b2bb9e

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