Ryobi 825R Owners Manual
11A-436T063 11A-436T063 RYOBI TRIMMER - Manuals and Guides L0403328 View the owners manual for your RYOBI TRIMMER #11A436T063. Home:Lawn & Garden Parts:Ryobi Parts:Ryobi TRIMMER Manual
RYOBI Line Trimmers/Weedwackers, Gas Manual L0403328 RYOBI Line Trimmers/Weedwackers, Gas Owner's Manual, RYOBI Line Trimmers/Weedwackers, Gas installation guides
2014-08-26
: Ryobi Ryobi-825R-Owners-Manual ryobi-825r-owners-manual ryobi pdf
Open the PDF directly: View PDF
.
Page Count: 29

OPERA TOR "S MANUAL
FOR QUESTIONS, CALL 1-800-345-8746 in U.S. or
1-800-668-1238 in CANADA
www.RyobiOutdoor.com
IMPORTANT MANUAL DO NOT THROW AWAY

THANK YOU
Thank you for buying this quality product. This modern
outdoor power tool will provide many hours of useful
service. You will find it to be a great labor-saving device.
This operator's manual provides you with easy-to-
understand operating instructions. Read the whole
manual and follow at! the instructions to keep your new
outdoor power tool in top operating condition.
PRODUCT REFERENCES, ILLUSTRATIONS AND
SPECIFICATIONS
All information, illustrations and specifications in this
manual are based on the latest product information
available at the time of printing. We reserve the right to
make changes at any time without notice.
Copyright ''_2003 MTD SOUTHWEST INC
All Rights Reserved.
SpeedSpool C'_is a registered trademark of MTD
SOUTHWEST INC.
SERVICE INFORMATION
Service on this unit both within and after the warranty
period should be performed only by an authorized and
approved service dealer.
• Call 1-800-345-8746 in the United States, or
1-800-668-1238 in Canada, to obtain a list of
authorized service dealers near you
Or
• Go to www.RyobiOutdoor.com on the World Wide
Web for a list of authorized service dealers
DO NOT RETURN THE UNIT TO THE RETAILER.
NOTE: PROOF OF PURCHASE WILL BE REQUIRED
FOR WARRANTY SERVICE.
Make sure you carefully read and understood this
manual before starting or operating this equipment.
THIS PRODUCT IS COVERED BY ONE OR MORE US
PATENTS, OTHER PATENTS PENDING.
i.
IL
California Proposition 65 Warning ................ 3
Rules for Safe Operation ..................... 3-7
A. Important Safety Information ................. 4
B. Safety and International Symbols ............. 6
C, Know Your Unit ........................... 7
Ill. Assembly Instructions ........................ 8
A. Installing and Adjusting the J handle .......... 8
B, Installing the Cutting Attachment Shield ........ 8
IV. Oil and Fuel Information .................... 9-10
A. Recommended Oil Type ..................... 9
B. Adding Oil to the Crankcase .................. 9
C. Recommended Fuel Type ................... 10
D. Fueling the Unit ........................... 10
V, Starting/Stopping Instructions ................. 11
Vl. Operating Instructions .................... 12-13
A. Operating the EZ-Link System ............... 12
B. Holding the Trimmer ...................... 13
C. Adjusting Trimming Line Length ............. 13
D. Tips for Best Trimming Results .............. 13
E, Decorative Trimming ...................... 13
VII. Maintenance and Repair Instructions ......... 14-22
A. Maintenance Schedule .................... 14
B. Line Installation for the SpeedSpool .......... 14
C. Installing a Prewound Reel ................. 15
D. Cleaning the SpeedSpool .................. 16
E. SpeedSpool Replacement Parts ............. 16
F. Checking the Oil Level ...................... 17
G. Changing the Oil Level ...................... 17
H, Air Filter Maintenance ..................... 18
I. Carburetor Adjustment .................... 18
J. Rocker Arm Clearance ...................... 19
K. Replacing the Spark Plug .................. 21
L. Spark Arrestor Maintenance ................. 21
M.Cleaning ................................ 22
N. Storage ................................ 22
O. Long Term Storage ....................... 22
P. Transporting the Unit ....................... 22
Q. Accessories/Replacement parts .............. 22
VIII. Troubleshooting Chart ....................... 23
IX. Specifications .............................. 24
X, Warranty .................................. 26
Xl. Parts List ........................... Back Cover
CONTENTS OF CARTON
Model 825r Trimmer with J-Handle
SpeedSpooP' Bump Head Cutting Attachment
Operator's Manual
Product Registration Card
Bottle of 4-Cycle Oil

THE ENGINE EXHAUST FROM THIS
PRODUCT CONTAINS CHEMICALS
KNOWN TO THE STATE OF CALIFORNIA
TO CAUSE CANCER, BIRTH DEFECTS
OR OTHER REPRODUCTIVE HARM.
NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon and Washington. All U.S.
Forest Land and the state of California (Public Resources Codes 4442 and 4443), Oregon and Washington require, by
law that certain internal combustion engines operated on forest brush and/or grass-covered areas be equipped with a
spark arrestor, maintained in effective working order, or the engine be constructed, equipped and maintained for the
prevention of fire. Check with your state or local authorities for regulations pertaining to these requirements. Failure to
follow these requirements could subject you to liability or a fine. This unit is factory equipped with a spark arrestor. If
it requires replacement, ask your local service dealer to install the Accessory Part #180890 Spark Arrestor Kit.
Read the Operator's Manual(s) and follow all warnings and safety instructions. Failure to do so can
result in serious injury to the operator and/or bystanders.
FOR QUESTIONS, CALL 1-800-345-8746 IN U.S. OR 1-800-668-1238 in CANADA
The purpose of safety symbols is to attract your
attention to possible dangers. The safety symbols,
and their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or
warnings they give are not substitutes for proper
accident prevention measures.
ISYMBOL MEANING
NOTE: Advises you of information or instructions vital
to the operation or maintenance of the
equipment.
SAFETY ALERT SYMBOL: Indicates
Idanger, warning or caution. Attention is
required in order to avoid serious personal
injury. May be used in conjunction with
other symbo s or pictographs.
ISYMBOL MEANING
I_I ANGER: Failure to obey a safety warning
will result in serious injury to yourself or to
others. Always follow the safety
precautions to reduce the risk of fire,
electric shock and personal injury,
,_. IWARNING: Failureto obeya safety
warning can result in injury to yourself and
others, Always follow the safety
precautions to reduce the risk of fire,
electric shock and personal injury.
_, AUTION: Failure to obey a safety warning
may result in property damage or personal
injury to yourself or to others. Always follow I
the safety precautions to reduce the risk of
f re, electr c shock and persona njury.

READ ALL INSTRUCTIONS
BEFORE OPERATING
• Read the instructions carefully. Be familiar with the
controls and proper use of the unit.
• Do not operate this unit when tired, ill or under the
influence of alcohol, drugs or medication.
• Children and teens under the age of 15 must not use
the unit, except for teens guided by an adult.
•Inspect the unit before use. Replace damaged parts.
Check for fuel leaks. Make sure all fasteners are in
place and secure. Replace cutting attachment parts
that are cracked, chipped or damaged in any way.
Make sure the cutting attachment is properly installed
and securely fastened. Be sure the cutting attachment
shield is properly attached, and positioned as
recommended. Failure to do so can result in personal
injury to the operator and bystanders, as well as
damage to the unit.
• Use only 0.080 inch (2.03 mm) diameter Genuine
Factory PartJ M replacement line. Never use metal-
reinforced line, wire or rope. These can break off and
become dangerous projectiles.
•Be aware of the risk of injury to the head, hands and
feet.
• Clear the area to be cut before each use. Remove all
objects such as rocks, broken glass, nails, wire or
string. They can be thrown or become entangled in the
cutting attachment. Clear the area of children,
bystanders, and pets. At a minimum, keep all children,
bystanders and pets outside a 50-foot (15 m.) radius;
there still may be a risk to bystanders from thrown
objects. Bystanders should be encouraged to wear
eye protection. If you are approached, stop the engine
and cutting attachment immediately.
•Squeeze the throttle control and check that it returns
automatically to the idle position. Make all adjustments
or repairs before using unit.
• This unit was not designed to be used as a
brushcutter. Do not attach or operate this unit with any
type of brushcutting blade or brushcutting attachment.
SAFETY WARNINGS FOR GAS TRIMMERS
• Store fuel only in containers specifically designed and
approved for the storage of such materials.
•Always stop the engine and allow it to cool before
filling the fuel tank. Never remove the cap of the fuel
tank, or add fuel, when the engine is hot. Never
operate the unit without the fuel cap securely in place.
Loosen the fuel tank cap slowly to relieve any pressure
in the tank.
• Add fuel in a clean, well-ventilated outdoor area where
there are no sparks or flames. Slowly remove the fuel
cap only after stopping engine. Do not smoke while
fueling. Wipe up any spilled fuel from the unit
immediately.
• Avoid creating a source of ignition for spilled fuel. Do
not start the engine until fuel vapors dissipate.
•Move the unit at least 30 feet (9.1 m) from the fueling
source and site before starting the engine. Do not
smoke. Keep sparks and open flames away from the
area while adding fuel or operating the unit.
WHILE OPERATING
•Never start or run the unit inside a closed room or
building. Breathing exhaust fumes can kill. Operate
this unit only in a well ventilated outdoor area.
• Wear safety glasses or goggles that are marked as
meeting ANSI Z87.1-1989 standards. Also wear
ear/hearing protection when operating this unit. Wear
a face or dust mask if the operation is dusty. Long
sleeve shirts are recommended.
• Wear heavy, long pants, boots and gloves. Do not
wear loose clothing, jewelry, short pants, sandals or
go barefoot. Secure hair above shoulder level.
• The cutting attachment shield must always be in place
while operating the unit. Do not operate unit without
both trimming lines extended, and the proper line
installed. Do not extend the trimming line beyond the
length of the shield.
•This unit has a clutch. The cutting attachment remains
stationary when the engine is idling, if it does not, have
the unit adjusted by an authorized service technician.
•Adjust the J-handle to your size to provide the best
grip.
•Be sure the cutting attachment is not in contact with
anything before starting the unit.
•Use the unit only in daylight or good artificial light.
• Avoid accidental starting. Be in the starting position
whenever pulling the starter rope. The operator and
unit must be in a stable position while starting. See
Starting/Stopping Instructions.
• Use the right tool. Only use this tool for the purpose
intended.
•Do not overreach. Always keep proper footing and
balance.
• Always hold the unit with both hands when operating.
Keep a firm grip on both the front and rear handle or
grips.
• Keep hands, face, and feet at a distance from all
moving parts. Do not touch or try to stop the cutting
attachment when it is rotating.
• Do not touch the engine or muffler. These parts get
extremely hot from operation. They remain hot for a
short time after you turn off the unit.

• Donotoperatetheenginefasterthanthespeed
neededto cut,trimoredge.Donotruntheengineat
highspeedwhenyouarenotcutting.
• Alwaysstoptheenginewhencuttingisdelayedor
whenwalkingfromonecuttinglocationto another.
• Ifyoustrikeorbecomeentangledwithaforeign
object,stoptheengineimmediatelyandcheckfor
damage.Donotoperatebeforerepairingdamage.Do
notoperatetheunitwithlooseordamagedparts.
• Stopandswitchtheengineto offformaintenance,
repair,orforchangingthecuttingattachmentorother
attachments.
• UseonlyGenuineFactoryPartsTM replacement parts
and accessories for this unit. These are available from
your authorized service dealer. Use of any
unauthorized parts or accessories could lead to
serious injury to the user, or damage to the unit, and
void your warranty.
• Keep unit clean of vegetation and other materials.
They may become lodged between the cutting
attachment and shield.
• To reduce fire hazard, replace faulty muffler and spark
arrestor, keep the engine and muffler free from grass,
leaves, excessive grease or carbon build up.
OTHER SAFETY WARNINGS
• Never store the unit, with fuel in the tank, inside a
building where fumes may reach an open flame or spark.
• Allow the engine to cool before storing or transporting.
Be sure to secure the unit while transporting.
• Store the unit in a dry area, locked up or up high
to prevent unauthorized use or damage, out of the
reach of children.
Never douse or squirt the unit with water or any other
liquid. Keep handles dry, clean and flee from debris.
Clean after each use. See the Cleaning and Storage
instructions.
•Keep these instructions. Refer to them often and use
them to instruct other users. If you loan someone this
unit, also loan them these instructions.
SAVE THESE INSTRUCTIONS

SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product.
Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.
SYMBOL MEANING SYMBOL
• SAFETY ALERT SYMBOL __
indicates danger, warning, or /-/_.._
caution. May be used in conjunction
with other symbols or pictographs. -/
WARNING - READ OPERATOR'S
MANUAL
Read the Operator's Manual(s) and
follow all warnings and safety
instructions. Failure to do so can
result in serious injury to the
operator and/or bystanders.
WEAR EYE AND HEARING
PROTECTION
WARNING: Thrown objects and
loud noise can cause severe eye
injury and hearing loss. Wear eye
protection meeting ANSI Z87.1-1989
standards and ear protection when
operating this unit. Usea full face
shield when needed.
MEANING
•THROWN OBJECTS AND
ROTATING CUTTER CAN CAUSE
SEVERE INJURY
WARNING: Do not operate without
the cutting attachment shield in
place. Keep away from the rotating
cutting attachment.
• ONIOFF STOP CONTROL
ON /START /RUN
• ONIOFF STOP CONTROL
OFF OR STOP
HOT SURFACE WARNING
Do not touch a hot muffler or
cylinder. You may get burned. These
parts get extremely hot from
operation. When turned off they
remain hot for a short time.
KEEP BYSTANDERS AWAY
WARNING: Keep all bystanders,
especially children and pets, at least
50 feet (15 m.) from the operating area.
SHARP BLADE
WARNING: Sharp blade on cutting
attachment shield. To prevent
serious injury, do not
touch line cutting blade.
• UNLEADED FUEL
Always use clean, fresh unleaded fuel.
•OIL
Refer to operator's manual for the
proper type of oil.

APPLICATIONS
Asatrimmer:
Cuttinggrassandlightweeds
Edging
Decorativetrimmingaroundtrees,fences,etc.
Otheroptionalaccessoriesmaybeusedwiththe
825r.Referto Operating the EZ-Link System for a
list of add-ons.
Spark Arrestor
Muffler
Starter Rope Grip
Fuel Cap
Shaft Grip
On/Off Stop Control
Throttle
Control
EZ-Link TM J-Handle
Shaft Housing Air Filter Cover
\
Choke Lever Spark Plug
kPrimer Bulb
Line Cutting Blade
Cutting Attachment
Shield
J
Attachment /
Engine Feet /Dipstick

INSTALL AND ADJUST THE J-HANDLE
The J-handle comes installed on this unit. Use the
following information if you ever need to reinstall it.
1, Place the J-handle between the top and middle
clamp pieces (Fig. 1).
(4)
Top Clamp
Middle Clamp
Bottom Clamp _
Nuts _" _ '
Fig. 1
2. While holding the three pieces together, install the four
(4) screws through the top clamp and into middle clamp.
NOTE: The holes in the top and middle clamp will line up
only when assembled correctly.
3. Place the clamps and the J-handle over the shaft
housing and onto the bottom clamp.
4. Hold each hex nut in the bottom clamp recess with a
finger. Start screws with a large Phillips screwdriver.
Do not tighten until you make the handle adjustment.
5. Slide the J-handle in or out until the arrow/white line on
the decal touches the clamp assembly (Fig. 2). You must
first loosen the screws if the handle is pre-instaIled.
Decal (_
INSTALL THE CUTflNG ATTACHMENT SHIELD
Use the following instructions if the cutting attachment
shield on your unit is not installed.
_lb WARNING: TO prevent serious personal
injury, never operate the trimmer without
the cutting attachment shield in place.
1,
2.
3,
Place the cutting attachment shield onto the shaft
housing above the clamp assembly (Fig. 4).
Push the cutting attachment shield down to the top of
the cutting attachment assembly and then rotate the
cutting attachment shield until the screw holes align
and the guard fits into the recessed pocket (Fig. 5).
Install the screws with Phillips screwdriver (Fig. 6).
Clamp Shaft Housing
Assembly ___.
Cutting
Attachment
Assembly
Fig. 2
6. While holding the unit in the operating position (Fig. 3),
position the J-handle to the location that provides you
the best grip.
Pocket
CuttingAttachment
Shield
Fig. 5
\\\_(4)Screws
I
Fig. 3
7. Tighten the clamp screws evenly, until the J-handle
is secure. Fig. 6

I_[DANGER: OVERFILLING OIL CRANKCASE
MAY CAUSE SERIOUS PERSONAL
INJURY. Check and maintain the proper oil
level in the crank case; it is important and
cannot be overemphasized, Check the oil
before each use and change it as needed.
See Changing the Oil.
RECOMMENDED OIL TYPE
Using the proper type and weight of oil in the crankcase
is extremely important. Check the oil before each use
and change the oil regularly, Failure to use the correct
oil, or using dirty oil, can cause premature engine wear
and failure,
Use a high-quality SAE 30 weight oil of API (American
Petroleum Institute) service class SF, SG, SH.
ADDING OIL TO CRANKCASE: INITIAL USE
NOTE: This unit is shipped without oil. In order to avoid
damage to the unit, put oil in the crankcase
before you attempt to start the unit.
Your unit is supplied with one 3.4 fluid oz. (100 ml.)
bottle of SAE 30 SF, SG, SH oil (Fig. 7).
NOTE: Save the bottle of oil. It can be used to measure
the correct amount during future oil changes.
See Changing the Oil.
1. Unscrew the top of the bottle of oil and remove the
paper seal covering the opening. Replace the top.
Next, cut the tip off the funnel spout (Fig. 7).
Funnel Spout_
Fig. 7
2. Place the unit on a flat level surface.
3. Remove the oil plug /dipstick from the crankcase
(Fig. 8).
O-Ring
Oil Fill Plug/Dipstick-
Oil Fill Hole /
Fig. 8
4. Pour the entire bottle of oil into the oil fill hole
(Fig. 9).
Fig. 9
NOTE: Never add oil to the fuel or fuel tank.
5. Wipe up any oil that may have spilled and reinstall
the oil fill plug /dipstick.
Check oil before each use and change as needed. Refer
to Changing the Oil.

RECOMMENDED FUEL TYPE
Old fuel is the primary reason for improper unit
performance. Be sure to use fresh, clean, unleaded
gasoline.
NOTE: This is a four cycle engine. In order to avoid
damage to the unit, do not mix oil with
gasoline.
Definition of Blended Fuels
Today's fuels are often a blend of gasoline and
oxygenates such as ethanol, methanol or MTBE (ether).
Alcohol-blended fuel absorbs water. As little as 1%
water in the fuel can make fuel and oil separate or form
acids when stored. Use fresh fuel (less than 60 days
old), when using alcohol-blended fuel.
Using Blended Fuels
If you choose to use a blended fuel, or its use is
unavoidable, follow recommended precautions:
Always use fresh unleaded gasoline
Use the fuel additive STA-BIL _'_or an equivalent
Drain tank and run the engine dry before storing unit
Using Fuel Additives
The use of fuel additives, such as STA-BIL _ Gas
Stabilizer or an equivalent, will inhibit corrosion and
minimize the formation of gum deposits. Using a fuel
additive can keep fuel from forming harmful deposits in
the carburetor for up to six (6) months. Add 0.8 oz.
(23 ml.) of fue! additive per gallon of fuel according to the
instructions on the container. NEVER add fuel additives
directly to the unit's gas tank.
FUELING THE UNIT
l_i_ WARNING: Gasoline is extremely flammable
and its vapors can explode if ignited. ]b avoid
serious personal injury, always stop the engine
and allow it to cool before filling the fuel tank.
Do not smoke while filling the tank. Keep
sparks and open flames away from the area.
1. Remove the fuel cap (Fig. 10).
[_ WARNING: Remove the fuel cap slowly to
avoid injury from gasoline spray.
Fig. 10
2. Place the gas container's spout into the fill hole on
the fuel tank (Fig. 10) and fill the tank.
WARNING: Add gasoline in a clean, well-
ventilated outdoor area. Avoid creating a
source of ignition for spilt fuel.
NOTE: Do not overfill the tank.
3. Wipe up any gasoline that may have spilled.
4. Reinstall the fuel cap.
[_ ARNING: Never operate the unit without
the fuel cap securely in place.
5. Move the unit at least 30 ft. (9.1 m) from the fueling
source and site before starting the engine.
NOTE: Dispose of the old gasoline in accordance to
Federal, State and Local regulations.
10

STARTING INSTRUCTIONS
WARN'NG:°perateth'sun't°n'yinawe"-1,
ventilated area outdoors. Carbon monoxide I
exhaust fumes can be lethal in a confined area. I
WARNING: Avoid accidental starting. Remain
in the starting position when pulling the
starter rope (Fig. 13). The operator and unit
must be in a stable position while starting to
avoid serious personal injury.
Make sure that any Add-On item is installed
correctly and secure before starting the unit.
1. Check the oil level in the crankcase. Refer to
Checking the Oil Level.
2. Fill the fuel tank with fresh, clean unleaded gasoline.
Refer to Fueling the Unit.
3. Put the Start/Stop Engine Control in the START [I]
position (Fig. 11).
4. Place the choke lever in the FULL choke (A) H
position (Fig. 12).
NOTE: Slide the choke lever directly above the appropriate
symbol on filter cover decal (Fig. 12).
5. Fully press and release the primer bulb slowly 10
times until FUEL IS VISIBLE IN THE PRIMER BULB,
If you can't see fuel in the bulb, press and release the
bulb as many times as it takes before you can see
fuel in it (Fig. 12).
6. Squeeze the throttle control to the wide open (full
throttle) position.
7. With the unit in the starting position (Fig. 13) and the
choke in the FULL (A) H position, pull the starter
rope briskly 5 times. If the engine attempts to run
before the fifth pull, proceed to step 8.
8. Move the choke lever to the PARTIAL (B)Ixl position
(Fig. 12).
NOTE: The engine will not run in the FULL choke (A) H
position.
9. Pull the starter rope 1 to 3 pulls until the engine
starts. Run for 15-30 seconds. If the unit fails to start,
return to step 7.
10. Move the choke lever to the RUN (C)I_1 position and
run at full throttle for 30 seconds.
11. Release the throttle control to the idle position and
begin operation.
NOTE: If the engine does not start using these
procedures, repeat steps 5 through 11 using
TWO (2) pulls in the FULL choke (A) position.
NOTE: Choking is unnecessary when starting a warm
engine. Put the On/Off Stop Control in the ON
position (Fig. 11) and start in PARTIAL choke
(B "- ) position (Fig. 12). After starting, place the
choke lever in the RUN (C I{I) position.
StartlStop \ I
Control
Fig. 11
Choke Lever
Bulb
Fig. 12
Starter Rope
Throttle Control
Fig. 13
STOPPINGINSTRUCTIONS
1. Release your hand from the throttle control (Fig. 13).
Allow the engine to cool down by idling.
2. Put the On/Off Stop Control in the OFF (O) position
(Fig. 11).
11

OPERATING THE EZ-LINK TM SYSTEM
The EZ-Link TM system enables the use of these optional
Add-Ons,
Blower/Vacuum .......................... BV720r
Cultivator .............................. GC720r
Edger .................................. LE720r
Hedge Trimmer .......................... HS720r
Snow Thrower ........................... ST720r
Straight Shaft Trimmer .................... SS725r
Tree Pruner ............................. TP720r
Turbo Blower ............................ TB720r
WARNING: Read and understand the
operator's manual for each add-on prior to
operation,
Removing the Cutting Attachment or Add-Ons
1. Turn the knob counterclockwise to loosen (Fig. 14).
2. Press and hold the release button (Fig, 14).
3. While firmly holding the upper shaft housing, pull
the cutting attachment or add-on straight out of the
EZ-Link TM coupler (Fig. 15).
WARNING: To avoid serious personal injury
and damage to the unit, shut unit off before
removing or installing add-ons.
Installing the Cutting Attachment or Add-Ons
NOTE: To make installing or removing the add-on
easier, place the unit on the ground or on a work
bench.
1. Turn knob counterclockwise to loosen (Fig. 14).
EZ-LinW M Coupler Release Button
Knob
Fig. 14
\
Guide Recess
2. While firmly holding the add-on, push it straight into
the EZ-LinM M coupler (Fig. 15).
NOTE: Aligning the release button with the guide recess
will help installation (Fig. 14).
Release Button
EZ-Link TM Coupler Primary Hole
Upper Shaft Housing Lower Shaft Housing
Fig. 15
3. Turn the knob clockwise to tighten (Fig. 16).
_i CAUTION: Lock the release button in the
primary hole and securely tighten the knob
before operat ng th sun t.
90 Edging Hole / \
"\_//
180" Edging Hole
Fig. 16
CAUTION: The cutting attachment and
add-ons with the EZ-Link TM system are to be
used in the primary hole unless stated
otherwise in the specific add-ons operator's
manual, Using the wrong hole could lead to
personal injury, or damage to the unit,
For edging when using the line head cutting attachment
with EZ-Link rM models, lock the release button of the
cutting attachment into the 90 ° edging hole or the 180°
edging hole (Fig. 16).
12

HOLDING THE TRIMMER
--_WARNING: Always wear eye, hearing, foot
and body protection to reduce the risk of
injury when operating this unit.
Before operating the unit, stand in the operating position
(Fig. 17). Check for the following:
The operator is wearing eye protection and proper
clothing
With a slightly-bent right arm, the operator's hand is
holding the shaft grip
The operator's left arm is straight, the left hand
holding the J-handle
The unit is at waist level
The cutting attachment is parallel to the ground and
easily contacts the grass without the need to bend over
Fig. 17
ADJUSTING TRIMMING LINE LENGTH
The Bump Head TM cutting attachment allows you to
release trimming line without stopping the engine. To
release more line, lightly tap the cutting attachment on the
ground (Fig. 18) while operating the trimmer at high speed.
NOTE: Always keep the trimming line fully extended.
Line release becomes more difficult when the
cutting line gets shorter.
Fig. 18
Each time the head is bumped, about 1 inch (25.4 mm)
of trimming line releases. A blade in the cutting
attachment shield will cut the line to the proper length if
any excess line is released.
For best results, tap the bump knob on bare ground or
hard soil. if you attempt a line release in tall grass, the
engine may stall. Always keep the trimming line fully
extended. Line release becomes more difficult when the
cutting line gets shorter.
NOTE: Do not rest the Bump Head TM on the ground
while the unit is running.
Some line breakage will occur from:
Entanglement with foreign matter
Normal line fatigue
Attempting to cut thick, stalky weeds
Forcing the line into objects such as walls or fence
posts
CAUTION: Do not remove or alter the line
cutting blade assembly. Excessive line length
will make the clutch overheat. This may lead to
serous persona njury or damage to the un t.
TIPS FOR BEST TRIMMING RESULTS
Keep the cutting attachment parallel to the ground.
Do not force the cutting attachment. Allow the tip of
the line to do the cutting, especially along walls.
Cutting with more than the tip will reduce cutting
efficiency and may overload the engine.
Cut grass over 8 inches (200 mm) by working from
top to bottom in small increments to avoid
premature line wear or engine drag.
Cut from right to left whenever possible. Cutting to
the left improves the unit's cutting efficiency.
Clippings are thrown away from the operator.
Slowly move the trimmer into and out of the cutting
area at the desired height. Move either in a forward-
backward or side-to-side motion. Cutting shorter
lengths produces the best results.
Trim only when grass and weeds are dry.
The life of your cutting line is dependent upon:
Following the trimming techniques
What vegetation is being cut
Where vegetation is cut
For example, the line will wear faster when trimming
against a foundation wall as opposed to trimming
around a tree.
DECORATIVE TRIMMING
Decorative trimming is accomplished by removing all
vegetation around trees, posts, fences and more.
Rotate the whole unit so that the cutting attachment is at
a 30 ° angle to the ground (Fig. 19).
Fig. 19
13

MAINTENANCE SCHEDULE
Perform these required maintenance procedures at the
frequency stated in the table. These procedures should
also be a part of any seasonal tune-up.
NOTE: Some maintenance procedures may require
special tools or skills, tfyou are unsure about
these procedures take your unit to any non-road
engine repair establishment, individual or
authorized service dealer.
NOTE: Maintenance, replacement, or repair of the
emission control devices and system may be
performed by any non-road engine repair
establishment, individual or authorized service
dealer.
,_ WARNING: To prevent serious inJury, never I
perform maintenance or repairs with the unit
running. Always service and repair a cool unit. I
Disconnect the spark plug wire to ensure that
the unit cannot start.
FREQUENCY MAINTENANCE REQUIRED REFER TO
Before starting engine Fill fuel tank with fresh fuel Page 10
Check oil Page 17
Every 10 hours Clean and re-oil air filter Page 18
First change at 10 hours Change oil Page 17
Every 25 hours thereafter Change oil Page 17
Every 25 hours Clean spark arrestor Page 21
10 hours on new engine Check rocker arm to valve clearance and adjust Page 19
Every 25 hours Check rocker arm to valve clearance and adjust Page 19
Every 25 hours Check spark plug condition and gap Page 21
LINE INSTALLATION FOR THE SPEEDSPOOL ®
WARNING: Never use metal-reinforced line,
wire, chain, or rope, etc. These can break off
and become dangerous projectiles.
Always use Genuine Factory Parts TM 0.080 inch
(2.03 mm) replacement line. Lines other than those
specified may make the engine overheat or fail.
There are two methods to replace the SpeedSpool _
trimming line:
•Wind the inner reel with new line
• Install a pre-wound inner reel
Winding the Inner Reel With New Line
NOTE: It Is unnecessary to remove the bump knob to
install a new trimming line,
1. Cut two pieces of 0.080 inch (2.03 mm) trimming
line, 10 feet (3 m) long.
2. Hold the outer spool and turn the inner ree!
counterclockwise to line up the arrows on the outer
spool and inner reel (Fig. 20).
,_ WARNING: Always use the correct line I
length when installing trimming line on the I
lineunit,isThetoo linelong,may not release properly if the
Top View Of The SpeedSpooP
Arrows
Outer Spool
Inner Reel
Fig. 20
Bump Knob
14

3,
4.
5,
Pull old line out of the line loading and line locking
holes (Fig. 21 and 22).
Insert a piece of trimming line straight into one of the
two eyelets in the outer spool. Push it up through the
line loading hole in the inner reel (Fig. 21). Do not
bend the line when inserting it into the eyelet.
Trimming Line
Eyelet
Line Loading Hole
Fig. 21
insert the line into the locking hole (Fig. 22). Do not
push the line more than a 1/2 inch (12.7 ram) into the
line locking hole. The line will form a small loop
(Fig. 22) when it is inserted correctly.
7,
8.
Repeat procedures 4-6 with the second piece of line.
Hold the outer spool. Wind the inner ree!
counterclockwise until approximately four (4) inches
(102 mm) of line remain (Fig. 24).
NOTE: Do not wind the inner reel before installing the
second piece of line.
g,
Fig. 24
If winding the line becomes difficult or if the line
jams, pull the ends of the line from the spool
(Fig. 25). Continue winding the inner reel
counterclockwise.
6,
Line Locking Hole
Fig. 22
Pull the line from the outer spool until the line is tight
against the inner reel (Fig. 23).
Fig. 25
INSTALLING APRE-WOUND REEL
1. Turn the bump knob counterclockwise and remove
the bump knob, spring and foam seal (Fig. 26).
Bump Knob _ _
Foam Seal _
Spring _
Fig. 23 Fig. 26
15

2. Pulltheoldinnerreelwithexistinglinefromtheouter
spool.
3. Inserttheendsof theprewoundinnerreellineinto
theouterspooleyelets(Fig.27).Pushthenewinner
reel,arrowsideup,intotheouterspool.
4,
Fig. 27
Hold the inner reel in place and install the bump
knob, spring and foam seal. Press down and turn the
bump knob clockwise. Grasp the ends and pull
firmly to release the line from the holding slots in the
inner reel (Fig. 25).
Releasing the Inner Reel
If the SpeedSpool _ does not release line correctly, pull
the ends of the line firmly from the spool (Fig. 25). If this
does not the release line, follow the Cleaning the
SpeedSpoof "_instructions.
CLEANING THE SPEEDSPOOL "_
Cleaning the SpeedSpool C'¢may be necessary if:
A jammed or excessive line must be removed
The SpeedSpoo! u_becomes difficult to wind or does
not operate correctly when bumping the head on the
ground
1. Hold the outer spool, and unscrew the bump knob
counterclockwise (Fig. 28).
2. Pull out the bump knob, spring and foam seal
(Fig. 26).
4,
5,
Remove any existing line from the inner ree! before
cleaning. Remove any debris or grass from the knob,
spring, inner reel and foam seal. Wash the inner reel
with warm soapy water (Fig. 29).
Inner Reel
Fig. 29
Clean the shaft and the inner surface of the outer
spool. To clean the shaft underneath the plunger,
press down on the plunger (Fig. 30). Remove any dirt
or debris from the shaft.
Shaft \
Plunger
Fig. 30
NOTE: The inner reel must be totally dry before
reinstalling it into the outer spool. Do not
lubricate the inner reel or outer spool assembly.
6. Place the inner reel into the outer spool.
7. Place the bump knob, spring and foam seal onto the
inner reel (Fig. 26).
8. Press the bump knob down and tighten clockwise.
9. Install new line as described in Line Installation for
the SpeedSpoof "_.
Fig. 28
3. Pull the inner reel with existing line from the outer
spool.
SPEEDSPOOL C_REPLACEMENT PARTS
Replacement Line ........................ 181472
Replacement Line Cartridge ................ 181460
inner Reel Spring ........................ 181465
Foam Seal .............................. 181467
inner Reel .............................. 181464
Bump Head TM Assembly ................... 181468
(Bump Knob, inner Reel, Spring)
These SpeedSpool replacement parts can be
purchased from your local authorized dealer.
16

CHECKING THE OIL LEVEL
CAUTION: To prevent extensive engine
wear and damage to the unit, always
maintain the proper oil level in the
crankcase. Never operate the unit with the
oil level below the bottom of the dipstick.
The importance of checking and maintaining the proper
oil level in the crankcase cannot be overemphasized.
Check oil before each use:
1. Stop the engine and allow oil to drain into the crankcase.
2. Place the unit on a flat, level surface to get a proper
oil level reading.
3. Keep dirt, grass clippings and other debris out of the
engine. Clean the area around the oil fill plug/dipstick
before removing it.
4. Remove the oil fill plug/dipstick and wipe off oil.
Reinsert it all the way back in.
5. Remove the oil fill plug/dipstick and check the oil level.
Oil should be up to the top of the dipstick (Fig. 31).
CHANGING THE OIL
For a new engine, change the oil after the first 10 hours of
operation. Change the oil while the engine is still warm, The
oil will flow freely and carry away more impurities.
[_ AUTION: Wear gloves to prevent injury
when handling the unit.
1.
2.
3.
Unplug spark plug boot to )revent accidental starting.
Remove the oil fill plug/dipstick.
Pour the oil out of the oil fill hole and into a container
by tipping the unit to a vertical position (Fig. 33).
Allow ample time for complete drainage.
Oil Fill Plug/Dipstick\
Full4(
Add 1.4-1.5 Oz.
(41-44 ml)
Top of Dipstick
6,
Fig. 31
If the level is low, add a small amount of oil to the oil
fill hole and recheck (Fig. 32). Repeat this procedure
until the oil level reaches the top of the dipstick.
NOTE: Do not overfill the unit.
Fig. 33
4. Wipe up any oil residue on the unit and clean up any
oil that may have spilled. Dispose of the oil
according to Federal, State and local regulations.
5. Refill the crankcase with 3.4 fluid ounce (100 ml) of
SAE 30 SF, SG, SH oil.
NOTE: Use the bottle and spout saved from initial use to
measure the correct amount of oil. The top of the
label on the bottle measures approximately 3.4
ounces (100 ml) (Fig. 34). Check the level with the
dipstick. If the level is low, add a small amount of
oil and recheck. Do not overfill (Fig. 34).
O-Ring
Oil Fill Plug/Dipstick-
Oil Fill Hole J
Fig. 32
NOTE: Make sure the O-ring is in place on the oil fill
plug/dipstick when checking and changing the
oil (Fig. 32).
6.
7.
i_ Fill Level
Fig. 34
Replace the oil fill plug/dipstick.
Reconnect the spark plug boot.
17

AIR FILTER MAINTENANCE
Cleaning the Air Filter
Clean and re-oil the air filter every 10 hours of operation.
It is an important item to maintain. Failure to maintain the
air filter will VOID the warranty.
----_WARNING: fo avoid serious personal injury,
always turn your trimmer off and allow it to
cool before you clean or service it.
1. Open the air filter cover. Push the tab on the right
side of the cover inward. Then pull the air filter cover
out and to the left (Fig. 35).
NOTE: It may be necessary to remove the fuel cap to
completely remove the air filter cover.
2. Remove the air filter (Fig. 35).
/
\\\
/
Fig.37 Fig. 38
5. Squeeze the filter to spread and remove excess oil
(Fig. 38).
6. Replace the filter (Fig. 39).
NOTE: If the unit is operated without the air filter, you
will VOID the warranty.
Back Plate
Air Filter/"/
Air Filter Cover/_/_ S
Tab
Fig. 35
3. Wash the filter in detergent and water (Fig. 36). Rinse
the filter thoroughly and allow it to dry.
Slots
Back Plate Slot
Fig. 39
7. Reinstall the air filter cover. Position the hooks on
the left side of the air filter cover into the slots at the
left side of the back plate (Fig. 39).
NOTE: It may be necessary to remove the fuel cap to
reinstall the air filter cover.
8,
9.
Swing the cover to the right until the tab on the air
filter cover snaps into place in the slot on the back
plate (Fig. 39).
Replace the fuel cap if it was removed.
4,
Fig. 36
Apply enough clean SAE 30 motor oil to lightly coat
the filter (Fig. 37).
CARBURETOR ADJUSTMENT
The idle speed of the engine is adjustable. An idle
adjustment screw is reached though a hole in the top of
the engine cover (Fig. 40).
NOTE: Careless adjustments can seriously damage your
unit. An authorized service dealer should make
carburetor adjustments.
Check Fuel
Old fuel is usually the reason for improper unit
performance. Drain and refill the tank with fresh fuel prior
to making any adjustments. Refer to Oil and Fuel
Information.
18

Clean Air Filter
The condition of the air filter is important to the operation
of the unit. A dirty air filter will restrict air flow. This is
often mistaken for an out of adjustment carburetor.
Check the condition of the air filter before adjusting the
idle speed screw. Refer to Air Filter Maintenance.
Adjust Idle Speed Screw
WARNING: The cutting attachment may spin
during idle speed adjustments. Wear
protective clothing and observe all safety
instructions to prevent serious personal injury,
If, after checking the fuel and cleaning the air filter, the
engine still will not idle, adjust the idle speed screw as
follows:
1, Start the engine and let it run at a high idle for a minute
to warm up. Refer to StaKJng/Stopping Instructions.
2. Release the throttle trigger and let the engine idle. If the
engine stops, inserta small phillips or flat blade screwdriver
into the hole in the air filter/muffler cover (Fig. 40). Turn
the idle speed screw in, clockwise, 1/8 of a turn at a
time (as needed) until the engine idles smoothly.
NOTE: The cutting attachment should not rotate when
the engine idles.
3, If the cutting attachment rotates when the engine idles,
turn the idle speed screw counterclockwise 1/8 of a
turn at a time (as needed), to reduce idle speed.
Checking the fuel, cleaning the air filter, and adjusting
the idle speed should solve most engine problems. If not
and all of the following are true:
• the engine will not idle
• the engine hesitates or stalls on acceleration
• there is a loss of engine power
Have the carburetor adjusted by an authorized service dealer.
_, [WARNING: TO prevent serious personal
injury, make sure the cutting attachment
has stopped rotating before you turn it off
and set it down.
_!Idle Adjustment Screw
Fig.40
ROCKER ARM CLEARANCE
This requires disassembly of the engine. If you feel
unsure or unqualified to perform this, take the unit to an
authorized service center.
NOTE: Inspect the valve to rocker arm clearance with a
feeler gauge after the first 10 hours of operation
and then every 25 hours of operation thereafter.
• The engine must be cold when checking or adjusting
the valve clearance.
1.
This task should be performed inside, in a clean,
dust free area.
Remove the muffler cover by pressing down on it,
separating it from the engine cover. Using a flat
blade screwdriver, disengage the middle and front
tabs and slots first. The cover will hinge off from the
rear tab (Fig. 41).
Engine Cover
Rear Slot
and Tab
/\ Front Slot
2,
Engine Cover-
Fig. 41
Remove the two (2) screws on top of the engine cover
with a Flat-head or T-25 Torx screwdriver (Fig. 42),
Top View Of The Engine Remove
Screws
Muffler
Fig. 42
19

3. Remove the screw behind the engine cover (Fig. 43).
4.
5.
6.
7.
Fig. 43
Disconnect the spark plug wire.
Clean dirt from around the spark plug. Remove the
spark plug from the cylinder head by turning a 5/8 in.
socket counterclockwise.
Remove the engine cover (Fig. 42).
Clean dirt from around the rocker arm cover.
Remove the screw holding the rocker arm cover with
a large flat blade screwdriver or Torx T-25 bit
(Fig. 44). Remove the rocker arm cover and gasket.
Rocker Arm Cover
Rocker Arms INTAKE
Feeler Gauge
Fig. 45
Adjusting Nut \
.003-.006 in,
(.076-.152
Adjusting Nuts
EXHAUST
@
Rocker Arm
Spark Plug Hole
Fig. 44
8. Pull the starter rope slowly to bring the piston to the top
of its travel, (known as top dead center). Check that:
• The piston is at the top of its travel while looking in
the spark plug hole (Fig. 44)
Both rocker arms move freely, and both valves are
closed
if these statements are not true, repeat this step.
9. Slide the feeler gauge between the rocker arm and
the valve return spring. Measure the clearance
between the valve stem and rocker arm (Fig. 45).
Measure both the intake and exhaust valves.
The recommended clearance for both intake and
exhaust is .003 - .006 in. (.076 - 0.152 mm). Use a
standard automotive .005 in. (0.127 mm) feeler gauge.
The feeler gauge should slide between the rocker arm
and valve stem with a slight amount of resistance,
without binding. See Figure 45 and 46.
\\
Valve Stem
Fig. 46
10. If the clearance is not within specification:
a. Turn the adjusting nut using a 5/16 inch (8 mm)
wrench or nut driver (Fig. 46).
•To increase clearance, turn the adjusting nut
counterclockwise.
• To decrease clearance, turn the adjusting nut
clockwise.
b. Recheck both clearances, and adjust as necessary.
14.
15.
11. Reinstall the rocker arm cover using a new gasket.
Torque the screw to 20-30 indb (2.2-3.4 N.m).
12. Reinstall the engine cover. Check alignment of the
cover before tightening the screws. Tighten screws.
13. Reinstall the muffler cover. Slip the rear tab on the
muffler cover into the engine cover rear slot. Then
slide the remaining slots into the tabs until they snap
into place (Fig. 41).
Check the spark plug and reinstall. See Replacing
the Spark Plug.
Replace the spark plug wire.
2O

REPLACING THE SPARK PLUG
Use a replacement part number 180852 spark plug. The
correct air gap is 0.025 in. (0.655 mm.). Remove the plug
after every 25 hours of operation and check its
condition.
1. Stop the engine and allow it to cool. Grasp the plug
wire firmly and pull the cap from the spark plug.
2. Clean dirt from around the spark plug. Remove the
spark plug from the cylinder headby turning a 5/8 in.
socket counterclockwise.
3. Replace cracked, fouled or dirty spark plug. Set the air
gap at 0.025 in. (0.655 mm.) using a feeler gauge (Fig. 47).
0.025 in.
(0.655 mm.)
Fig. 47
CAUTION: Do not sand blast, scrape, or
clean electrodes. Grit in the engine could
damage the cylinder.
4. Install a correctly-gapped spark plug in the cylinder
head. Turn the 5/8 in. socket clockwise until snug.
If using a torque wrench torque to:
110-120 in.,Ib. (12.3-13.5 N,m)
Do not over tighten.
SPARK ARRESTOR MAINTENANCE
1. Remove the muffler cover. See Rocker Arm Clearance.
2. With a flat blade screwdriver or Torx T-20 bit,
remove the screw attaching the spark arrestor cover
to the muffler (Fig. 48).
Muffler Spark Arrestor Screen
Slot /Spark Arrestor Cover
3,
4.
5.
6.
Fig. 48
Pull the tab on the spark arrestor cover out of the
muffler. Remove the spark arrestor cover.
Remove the spark arrestor screen from the spark
arrestor cover.
Clean the spark arrestor screen with a wire brush or
replace it.
Reinstall the spark arrestor screen, spark arrestor
cover and screw.
21

CLEANING
,_ [WARNING: To avoid serious personal injury,
always turn your trimmer off and allow it to cool
before you clean or do any maintenance on it,
Use a small brush to clean off the outside of the unit. Do
not use strong detergents. Household cleaners that
contain aromatic oils such as pine and lemon, and
solvents such as kerosene, can damage plastic housing
or handle. Wipe off any moisture with a soft cloth.
STORAGE
• Never store the unit with fuel in the tank where fumes
may reach an open flame or spark.
• Allow the engine to cool before storing.
• Lock up the unit to prevent unauthorized use or damage.
• Store the unit in a dry, well-ventilated area.
• Store the unit out of the reach of children.
LONG TERM STORAGE
1. Drain all gasoline from the gas tank into a container.
Do not use gas that has been stored for more than 60
days. Dispose of the old gasoline in accordance to
Federal, State, and Local regulations.
2. Start the engine and allow it to run until it stalls. This
ensures that all gasoline has been drained from the
carburetor.
3. Allow the engine to cool. Remove the spark plug and
put 1 oz. (30 ml) of high quality motor oil into the
cylinder. Pull the starter rope slowly to distribute the
oil. Reinstall the spark plug.
NOTE: Remove the spark plug and drain all of the oil
from the cylinder before attempting to start the
trimmer after storage.
4,
5.
Change the oil, referring to Changing the Oil.
Dispose of the old oil in accordance to Federal, State
and Local regulations.
Thoroughly clean the unit and inspect for any loose
or damaged parts. Repair or replace damaged parts
and tighten loose screws, nuts or bolts. The unit is
ready for storage.
TRANSPORTING
Allow the engine to cool before transporting.
Secure the unit while transporting.
Drain the gas tank before transporting.
Tighten gas cap before transporting.
ACCESSORIES/REPLACEMENT PARTS
4-Cycle Oil .............................. 181786
Spark Plug .............................. 180852
Spark Arrestor Screen ..................... 180890
Replacement Line ....................... 181472
Replacement Line Cartridge ................ 181460
Inner Reel Spring ........................ 181465
Bump Knob ............................. 181468
Bump Head Assembly .................... 181469
Shoulder Strap .......................... 682075
For a full list of replacement parts, refer to the parts list
located at the inside back cover of this manual.
22

CAUSE
On/Off control in the STOP position
Empty fuel tank
Primer bulb wasn't pressed enough
Old fuel
Fouled spark plug
Plugged spark arrestor
CAUSE
Air filter is plugged
Old fuel
Improper carburetor adjustment
CAUSE
Old fuel
improper carburetor adjustment
Cutting attachment bound with grass
Dirty air filter
Plugged spark arrestor
CAUSE
Old fuel
improper carburetor adjustment
Fouled spark plug
Plugged spark arrestor
CAUSE
Cutting attachment bound with grass
Cutting attachment out of line
inner reel bound up
Cutting head dirty
Line welded
Line twisted when refilled
Not enough line is exposed
CAUSE
Oil, cleaner or lubricant in cutting head
ACTION
Turn On/Off control to ON
Fill fuel tank with new fuel
Press primer bulb fully and slowly 10 times
Drain gas tank and add fresh fuel
Replace or clean the spark plug
Clean or replace spark arrestor
ACTION
Replace or clean the air filter
Drain gas tank and add fresh fuel
Adjust carburetor
ACTION
Drain gas tank and add fresh fuel
Take to an authorized service dealer for adjustment
Stop the engine and clean the cutting attachment
Clean or replace the air filter
Clean or replace spark arrestor
ACTION
Drain gas tank and add fresh fuel
Take to an authorized service dealer for adjustment
Replace or clean the spark plug
Clean or replace spark arrestor
ACTION
Stop the engine and clean cutting attachment
Refill with new line
Replace the inner reel
Clean inner reel and outer spool
Disassemble, remove the welded section and rewind
Disassemble and rewind the line
Push the bump knob and pull out line until 4 inches
(102 mm) of line is outside of the cutting attachment
ACTION
Clean and thoroughly dry the cutting head
If further assistance is required, contact your authorized service dealer.
23

Engine Type .......................................................................................................................................... Air-Cooled, 4-Cycle
Displacement ......................................................................................................................................... 1.6 cu. in. (26.2 cc)
Clutch Type ......................................................................................................................................................... Centrifugal
Operating RPM ........................................................................................................................................ 7,200 - 8,300 rpm
Idle Speed RPM ...................................................................................................................................... 3,000 - 4,500 rpm
Ignition Type .......................................................................................................................................................... Electronic
Ignition Switch ................................................................................................................................................ Rocker Switch
Valve clearance ............................................................................................................... 0.003 - 0.006 in. (.076-.152 mm)
Spark Plug Gap ................................................................................................................................ 0.025 inch (0.655 mm)
Lubrication ........................................................................................................................................................... SAE 30 Oil
Crankcase Oil Capacity ................................................................................................................................ 3.4 oz (100 ml)
Fuel ....................................................................................................................................................................... Unleaded
Carburetor ....................................................................................................................................... Diaphragm, All-Position
Starter ............................................................................................................................................................... Auto Rewind
Muffler ..................................................................................................................................................... Baffled with Guard
Throttle ............................................................................................................................................... Manual Spring Return
Fuel Tank Capacity ......................................................................................................................................... 12 oz (355 ml)
Drive Shaft Housing .................................................................................................................. Aluminum Tube (EZ-Link TM)
Throttle Control ........................................................................................................................................ Finger-Tip Trigger
Approximate Unit Weight (No Fuel, with J-handle, cutting attachment and shield) ....................................... 12 Ibs (5.5 kg)
Cutting Mechanism ....................................................................................................................... Dual String Cutting Head
Line Spool ............................................................................................................................................. Bump Line Releaser
Line Spool Diameter .............................................................................................................................. 3 inches (76.2 mm)
Trimming Line Diameter ................................................................................................................. 0.080 inches (2.03 ram)
Cutting Path Diameter .................................................................................................................................. 15 in. (38.1 cm)
_AIIspecifications are based on the latest product information available at the time of printing. We reserve the right to
make changes at any time without notice.
24

California / EPA Emission Control Warranty Statement
Your Warranty Rights and Obligations
The California Air Resource Board, the Environmental Protection Agency and MTD LLC (MTD) are pleased to explain
the emission control system warranty on your 2000 and later small off-road engine. In California and the 49 other states
new small off-road engines must be designed, built and equipped to meet stringent anti-smog standards. Ryobi must
warrant the emission control system on your small off-road engine for the periods of time listed below provided there
has been no abuse, neglect or improper maintenance of your small off-road engine.
Your emission control system may include parts such as the carburetor or fuel-injected system, the ignition system, and
catalytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists Ryobi will repair your small off-road engine at no cost to you including diagnosis,
parts and labor.
The 2000 and later small off-road engines are warranted for two years. If any emission-related part on your engine is
defective, the part will be repaired or replaced by Ryobi.
Owners Warranty Responsibilities
• As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your
operator's manual. Ryobi recommends that you retain all receipts covering maintenance on your small off-road engine,
but Ryobi cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all
scheduled maintenance.
• As the small off-road engine owner, you however should be aware that Ryobi may deny you warranty coverage if your
small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
• You are responsible for presenting your small off-road engine to a Ryobi Authorized Service Center as soon as a
problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should call 1-800-345-8746.
Manufacturer's Warranty Coverage
• The warranty period begins on the date the engine or equipment is delivered to the retail purchaser.
• The manufacturer warrants to the initial owner and each subsequent purchaser, that the engine is free from defects in
material and workmanship which cause the failure of a warranted part for a period of two years.
• Repair or replacement of warranted part will be performed at no charge to the owner at an Authorized Ryobi Service
Center. For the nearest location please contact Ryobi at: 1-800-345-8746.
• Any warranted part which is not scheduled for replacement, as required maintenance or which is scheduled for only
for regular inspection to the effect of "Repair or Replace as Necessary" is warranted for the warranty period. Any
warranted part which is scheduled for replacement as required maintenance will be warranted for the period of time up
to the first scheduled replacement point for that part.
• The owner will not be charged for diagnostic labor which leads to the determination that a warranted part is defective,
if the diagnostic work is performed at an Authorized Ryobi Service Center.
• The manufacturer is liable for damages to other engine components caused by the failure of a warranted part still
under warranty.
• Failures caused by abuse, neglect or improper maintenance are not covered under warranty.
• The use of add-on or modified parts can be grounds for disallowing a warranty claim. The manufacturer is not liable to
cover failures of warranted parts caused by the use of add-on or modified parts.
• In order to file a claim, go to your nearest Authorized Ryobi Service Center. Warranty services or repairs will be
provided at all Authorized Ryobi Service Centers.
• Any manufacturer approved replacement part may be used in the performance of any warranty maintenance or repair
of emission related parts and will be provided without charge to the owner. Any replacement part that is equivalent in
performance or durability may be used in non-warranty maintenance or repair and will not reduce the warranty
obligations of the manufacturer
• The following components are included in the emission related warranty of the engine, air filter, carburetor, primer, fuel
lines, fuel pick up/fuel filter, ignition module, spark plug and muffler.
25

ENGINE PARTS - MODELS 825r
4-CYCLE GAS TRIMMER
Part Numbers On Following Page
@-.. --- /
PPN - 41CD825A034
@
@
/
/
\\ \
@
E25

ENGINE PARTS - MODELS 825r
4-CYCLE GAS TRIMMER
PPN - 41CD825A034
Item Part NO. Description Item Part NO. Description
1 753-1222 Engine Cover 46 791_181247 Pal Nut Retaining Ring
2 79%182339 Engine Cover Screws 47 753-1199 Recoil Pulley
3 79%181025 Valve Cover Screw 48 753-1236 Recoil Spring
4 79%182098 Valve Cover 49 791-182366 Nut Clip
8 79%182099 Valve Cover Gasket 50 791-181079 Pull Handle
6 791-182340 Rocker Adjustment Nut 51 791-611061 Rope Guide
7 79%182101 Rocker Arm Pivot 52 791-613103 Rope
8 79%182100 Rocker Arm 53 791-181020 Starter Housing Assembly
9 791_182341 Rocker Arm Stud (includes 4G52 & 54)
10 79%182103 Valve Spring Retainer 54 753-04154 Starter Housing Screw
11 79%181038 Valve Spring 55 791-182368 Clutch Washer
12 79%182102 Push Rod Guide 56 753-1238 Clutch with Spacer
13 79%181033 Push Rod 57 791-153592 Clutch Drum
14 79%182653 Cylinder Head Assembly 58 753-1239 Clutch Cover
15 791_182344 Cylinder Screw 59 791-145569 Anti+RotationScrew
16 753-1226 Intake Baffle 60 753-1240 Screw
17 791_182749 Carburetor Mount Gasket 61 791-181345 Clutch Cover Screw
18 753-1232 Muffler Baffle 62 791-182725 Ignition Module with Screws
19 79%181034 Nut 63 791-181065 Spacer
20 79%182347 Carburetor Mount (includes 19) 64 791-182736 Flywheel
21 791_182348 Carburetor Mount Screw 65 791-182743 Shroud Assembly with Screws
22 791_182732 Carburetor Gasket (includes 86)
23 753-1225 Carburetor with Primer 66 791-182376 Crankcase Assembly
24 791-181751 O-Ring, Carburetor 67 791-182375 90 Elbow
25 791_182350 Air Filter/Choke Cover Assembly 68 791-182379 Breather Hose
(includes 28 & 29) 69 791-181015 Cam Gear
26 79%182097 Breather Tube 70 753-1242 Cam Follower
27 79%181750 Air Filter Mounting Screw 71 791-181013 Cam Bracket
28 79%181787 Air Filter 72 791-181012 Cam Bracket Screw
29 79%182351 Air Filter Cover 73 791-181040 Valves, Intake and Exhaust
30 79%182271 Fuel Cap 74 791-182374 Cylinder Gasket
31 79%182382 Fuel Return Line 75 791-181018 Oil Pan Gasket
32 791-182353 Fuel Pick-Up Line with Filter 76 791-182377 Oil Pan (includes 75 & 77)
33 79%181080 Screw 77 791-181020 Oil Pan Screw
34 79%182384 Washer 78 791-182378 Dipstick Assembly (includes 79)
38 791_182355 Fuel Tank Assembly (includes 30-32) 79 791-182290 O_Ring
36 791_182356 Fuel Tank Shield 80 791-181009 Conn_'cting Rod
37 753-1231 Throttle Cable 81 791-181008 Wrist Pin Button
38 79%181048 Muffler Gasket 82 753-1243 Piston
39 79%182389 Muffler (includes 40, 42*44) 83 791-181006 Wrist Pin
40 79%180890 Spark Arrestor Screen 84 791-181005 Piston Ring Set
41 79%181045 Screen Cover 85 791-182409 Washer
42 79%181046 Screw 86 791-181861 Screw
43 791_182361 Muffler Mounting Screw 87 791-182365 Ignition Switch Assembly w/Leads
44 753-04092 Muffler Cover 791_180852B Spark Plug
48 753q241 Nut 753_04087 Short Block Assembly
(includes 3_15, & 66-84)
791-180142 Starter Pawl Repair Kit
753-04014 Carburetor Repair Kit
791_182745 Cylinder Assembly (includes 9, 12, 14, 74)
Parts not shown
E26

-- BOOM AND TRIMMER PARTS - MODEL 825r
4-CYCLE GAS TRIMMER
PPN - 41CD825A034
Item Part NO_
1 791_182808
2 791-610314
3 791d82385
4 753d231
5 753-1247
6 791-180687
7 791-612831
8 791-612021
9 791-683295
10 791-181811
11 791-181812
12 791-181813
13 791-181814
14 791-181815
15 791-145569
16 791-1816168
17 791-182057
18 791-181617
19 791-1816188
20 791-181886
21 791-182387
22 791-153597
23 791-181852
24 791-180531
25 791-181857
26 791-145569
27 791-683274
28 791-682061
29 791-181457
30 791-181458
31 791-181561
32 791-181459
33 791-181461
34 791-181532
35 791-181531
36 791-181462
37 791-181463
38 791-181464
39 791-1814658
40 791-181467
41 791-1814688
791+610327
Descri#tion
Throttle Housing &Trigger Assembly
(includes 2 & 3)
Throttle Trigger Spring
Throttle Trigger
Throttle Cable Assembly
Upper Drive Shaft Housing Assembly
J-Handle Assembly (includes 7 & 8)
Grip
Tube Closure
Handle Bracket Assembly (includes 10-15)
Screw
Upper Handle Clamp
Middle Handle Clamp
Lower Handle Clamp
Nut
Anti-Rotation Screw
Click_Link Coupler (includes 17_20)
Screw
Bolt
Adjustment Knob
Knob Retaining Nut
Lower Drive Shaft Housing Assembly
Lower Clamp Assembly
Lower Flexible Drive Shaft
Shield Mounting Screw
Bushing Housing Assembly
Anti-Rotation Screw
Shield and Blade Assembly (includes 28)
Blade Assembly
Outer Spool and Eyelet Assembly w/Retainer
Retainer
Thrust Washer
Small Spring
Slider
E_Clip
Spring
Plunger
C-Clip
Inner Reel
Large Spring
Foam Seal
Bump Head Knob Assembly w/Spring & Foam Seal
Harness Clip (Used with Version B Grip)
Items Not Shown
@
E27

MANUFACTURER'S LIMITED WARRANTY FOR:
RYOBI,
The limited warranty set forth below is given by MTD LLC
("MTD") with respect with new merchandise purchased and
used in the United States, its possessions and territories.
MTD warrants this product against defects in material and
workmanship for a period of two (2)years commencing on the
date of original purchase and will, at its option, repair or
replace, free of charge, any part found to be defective in
material or workmanship, This limited warranty shall only
apply if this product has been operated and maintained in
accordance with the Operator's Manual furnished with the
product, and has not been subject to misuse, abuse,
commercial use, neglect, accident, improper maintenance,
alteration, vandalism, theft, fire, water or damage because of
other peril or natural disaster, Damage resulting from the
installation or use of any accessory or attachment not
approved by MTD for use with the product(s) covered by this
manual will void your warranty as to any resulting damage,
This warranty is limited to ninety (90) days from the date of
original retail purchase for any MTD product that is used for
rental or commercial purposes, or any other income-
producing purpose,
HOW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE THROUGH YOUR LOCAL
AUTHORIZED SERVICE DEALER, To locate the dealer in your
area, please check for a listing in the Yellow Pages or contact
the Customer Service Department of MTD LLC by calling
1-800-345_8746 or writing to P.O. Box 361131, Cleveland
OH 44136-0019 or if in Canada call 1-800-668_1238. No
product returned directly to the factory will be accepted
unless prior written permission has been extended by the
Customer ServiceDepartmentof MTD LLC.
This limited warranty does not provide coverage in the
following cases:
A. Tune-ups - Spark Plugs, Carburetor Adjustments,
Filters
B. Wear items - Bump Knobs, Outer Spools,Cutting Line,
Inner Reels, Starter Pulley,Starter Ropes, Drive Belts
C. MTD does not extend any warranty for products sold or
exported outside of the United States of America, its
possessions and territories, except those sold through
MTD's authorized channels of export distribution.
MTD reserves the right to change or improve the design of
any RYOBI Product without assuming any obligation to
modify any product previously manufactured.
No implied warranty, including any implied warranty of
merchantability or fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty or guaranty, whether written or oral,
except as mentioned above, given by any person or
entity, including a dealer or retailer, with respect to any
product shall bind MTD. During the period of the
Warranty, the exclusive remedy is repair or replacement
of the product as set forth above. (Some states do not
allow limitations on how long an implied warranty lasts, so
the above limitation may not apply to you.)
The provisions as set forth in this Warranty provide the
sole and exclusive remedy arising from the sales. MTD
shall not be liable for incidental or consequential loss or
damages including, without limitation, expenses
incurred for substitute or replacement lawn care
services, for transportation or for related expenses, or
for rental expenses to temporarily replace a warranted
product. (Some states do not allow limitations on how long
an implied warranty lasts, so the above limitation may not
apply to you.)
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold.
Alteration of the safety features of the product shall void
this Warranty. You assume the risk and liability for loss,
damage, or injury to you and your property and/or to
others and their property arising out of the use or misuse or
inability to use the product.
This limited warranty shall not extend to anyone other than
the original purchaser, original lessee or the person for
whom it was purchased as a gift.
How State Law Relates to this Warranty: This warranty
gives you specific legal rights, and you may also have other
rights which vary from state to state.
To locate your nearest service dealer dial 1-800_345-8746
in the United States or 1-800-668-1238 in Canada.
MTD LLC
RO. Box 361131
Cleveland, OH 44136-0019
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
FOR QUESTIONS CALL 1-800-345-8746 IN U.S.
OR 1-800-668-1238 IN CANADA
OPERATOR'S MANUAL PART NO. 769-00557 1/03
PRINTED IN U.S.A.