Ryobi Bt3000 Owner S Manual BT3000_293_1_7
2014-07-06
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OPERAT0R'S MANUAL
10 in. (254 mm) TABLE SAW / BT3000
SPECIFICATIONS:
Blade Diameter 10 in. (254 mm)
Blade Arbor 5/8 in. (16 mm)
Cutting Depth at 0°3-9/16 in. (90.5 mm)
Cutting Depth at 45°2-1/2 in. (63.5 mm)
Rating 120 Volts, 60 Hz-AC Only
15 Amperes
Output Speed 4,800 RPM
Net Weight Without Workstand 75 Lbs. (34.1 kg.)
Net Weight With Workstand 107 Lbs. (48.6 kg.)
Save This Manual For Future Reference
CONGRATULATIONS AND THANK YOU FOR BUYING THIS RYOBI 10 in. PRECISION CUTTING SYSTEM.
Your new saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation, and
operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
CAUTION: Carefully read through this entire operator's manual before using your new saw.
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what
it is intended, you will enjoy years of safe, reliable service.
Page 2
Table Of Contents ........................................................... 2
Rules For Safe Operation ............................................ 3-6
Specific Safety Rules For Your Table Saw .................. 6
Glossary Of Terms For Woodworking .......................... 7
Unpacking And Checking Contents ........................... 8-9
Tools Needed ............................................................... 8
List Of Loose Parts For Table Saw .............................. 9
Features .................................................................... 10-12
Getting To Know Your Saw ........................................ 10
A. Operating Components ......................................... 11
B. Power Switch......................................................... 11
To Turn Your Saw On ........................................... 11
To Turn Your Saw Off ........................................... 11
To Lock Your Saw Switch ..................................... 11
C. Blades ................................................................... 12
D. Speed And Wiring ................................................. 12
Assembly .................................................................. 13-15
A. Frame .................................................................... 13
B. Rails, Tables And Fences ..................................... 13
To Install Front And Back Rails ............................. 13
To Install Miter Table And Fence .......................... 14
To Install Accessory Table And Rip Fence ........... 14
C. Blade And Guard Assembly .................................. 14
To Check Saw Blade Installation........................... 15
To Install Blade Guard Assembly .......................... 15
Operation .................................................................. 16-27
A. General Information.......................................... 16-17
Grounding.............................................................. 16
Types Of Cuts ....................................................... 16
Cutting Tips ........................................................... 17
B. Settings And Adjustments ................................ 18-23
To Remove The Blade .......................................... 18
To Check, Replace Or Adjust The Riving Knife
And Blade Guard Assembly .................................. 19
Kickback ................................................................ 20
To Avoid Kickback ................................................. 20
To Make A Push Stick ........................................... 20
Featherboard ......................................................... 21
How To Make A Featherboard .............................. 21
How To Mount A Featherboard ............................. 21
To Adjust The Blade Depth ................................... 22
To Adjust The Blade Angle.................................... 22
To Set The Scale To The Blade ............................ 22
To Lock Miter Table............................................... 23
C. Making Cuts ..................................................... 23-27
To Make A Straight Cross Cut............................... 23
To Make A Miter Cut ............................................. 24
To Make A Straight Rip Cut................................... 24
To Make A Bevel Cross Cut .................................. 25
To Make A Bevel Rip Cut ................................. 25-26
To Make A Compound Miter Cut ........................... 26
To Make A Large Panel Cut .................................. 26
To Make Non-Through Cuts ............................. 26-27
To Make Dado Cuts .............................................. 27
Maintenance ............................................................. 28-30
A. General Maintenance ............................................ 28
B. Specific Table Saw Maintenance .......................... 28
To Set Blade At 0 Or 45 Degrees.......................... 28
To Check The Alignment Of The Rip Fence To
The Blade .............................................................. 29
To Adjust The Bevel Locking Lever....................... 29
To Align The Miter Locking Clamps ...................... 30
To Adjust The Front and Rear Rail Clamps .......... 30
To Adjust The Accessory Table ............................ 30
Sliding Miter Table Assembly ................................. 31-34
Checks And Adjustments ...................................... 31-34
Checking Sliding Miter Table Assembly ................ 32-33
To Check Miter Base Parallelism .......................... 32
To Check Miter Fence Alignment .......................... 33
Making Adjustments To Sliding
Miter Table Assembly............................................ 33-34
To Adjust The Miter Base ...................................... 33
To Adjust The Miter Fence .................................... 34
To Adjust Quick-Stop ............................................ 34
Lubrication..................................................................... 35
Locker Bracket Assembly........................................... 35
Tilt / Elevating Mechanism ......................................... 35
Troubleshooting ....................................................... 36-37
Accessories ................................................................... 38
Exploded View and Parts List ................................. 40-46
Parts Ordering / Service ............................................... 48
TABLE OF CONTENTS
Page 3
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the
explanations with them, deserve your careful attention and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper
accident prevention measures.
SYMBOL MEANING
SAFETY ALERT SYMBOL:
Indicates caution, warning, or danger. May be used in conjunction with other symbols or pictographs.
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and
personal injury.
NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment.
IMPORTANT
Servicing requires extreme care and knowledge and should be performed only by a qualified service technician. For service
we suggest you return the tool to your nearest Ryobi AUTHORIZED SERVICE CENTER for repair. When servicing, use only
identical Ryobi replacement parts.
RULES FOR SAFE OPERATION
WARNING:
Observe all normal safety precautions related to
avoiding electrical shock.
WARNING:
Do not attempt to operate this tool until you have read
thoroughly and understand completely all instructions,
safety rules, etc. contained in this manual. Failure to
comply can result in accidents involving fire, electric
shock, or serious personal injury. Save this operator's
manual and review frequently for continuing safe
operation and instructing others who may use this tool.
Look for this symbol to point out important safety precautions.
It means attention!!! Your safety is involved.
GLASSES
SAFETY
WEAR YOUR
FORESIGHT IS BETTER
THAN NO SIGHT
The operation of any saw can result in foreign objects being thrown into your eyes, which
can result in severe eye damage. Before beginning power tool operation, always wear
safety goggles or safety glasses with side shields and a full face shield when needed. We
recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses
with side shields.
WARNING:
Page 4
RULES FOR SAFE OPERATION (Continued)
Safety is a combination of common sense, staying alert, and
knowing how your table saw works. Read this manual to
understand this saw.
READ ALL INSTRUCTIONS
1. KNOW YOUR POWER TOOL. Read the operator's
manual carefully. Learn the saw's applications and
limitations as well as the specific potential hazards
related to this tool.
2. GUARD AGAINST ELECTRICAL SHOCK BY
PREVENTING BODY CONTACT WITH GROUNDED
SURFACES. For example; pipes, radiators, ranges,
refrigerator enclosures.
3. GROUND YOUR SAW. Make sure that your saw is
properly polarized with an approved ground connection.
4. ALWAYS KEEP THE BLADE GUARD AND RIVING
KNIFE (SPLITTER) IN PLACE and in working order.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches invite accidents. DO NOT leave tools or pieces
of wood on the saw while it is in operation.
6. AVOID DANGEROUS ENVIRONMENT. Don't use
power tools in damp or wet locations or expose to rain.
Keep work area well lit.
7. KEEP CHILDREN AND VISITORS AWAY. All visitors
should wear safety glasses and be kept a safe distance
from work area. Do not let visitors contact tool or
extension cord while operating.
8. MAKE WORKSHOP CHILD-PROOF with padlocks or
master switches, or by removing starter keys.
9. DON'T FORCE TOOL. It will do the job better and safer
at the feed rate for which it was designed.
10. USE RIGHT TOOL. Don't force tool or attachment to do
a job it was not designed for. Don't use it for a purpose
not intended.
11. DRESS PROPERLY. Do not wear loose clothing,
gloves, neckties, or jewelry. They can get caught and
draw you into moving parts. Rubber gloves and nonskid
footwear are recommended when working outdoors.
Also wear protective hair covering to contain long hair.
12. ALWAYS WEAR SAFETY GLASSES WITH SIDE
SHIELDS. Everyday eyeglasses have only impact-
resistant lenses; they are NOT safety glasses.
13. PROTECT YOUR LUNGS. Wear a face or dust mask
if the cutting operation is dusty.
14. PROTECT YOUR HEARING. Wear hearing protection
during extended periods of operation.
15. DON'T ABUSE CORD. Never yank cord to disconnect
from receptacle. Keep cord from heat, oil, and sharp
edges.
16. DON'T OVERREACH. Keep proper footing and balance
at all times.
17. MAINTAIN TOOLS WITH CARE. Keep tools sharp
and clean for better and safer performance. Follow
instructions for lubricating and changing accessories.
18. DISCONNECT TOOLS. When not in use, before
servicing, or when changing attachments, blades, bits,
cutters, etc., all tools should be disconnected.
19. REMOVE ADJUSTING KEYS AND WRENCHES.
Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.
20. AVOID ACCIDENTAL STARTING. Be sure switch is
off when plugging in.
21. MAKE SURE YOUR EXTENSION CORD IS IN GOOD
CONDITION. When using an extension cord, be sure to
use one heavy enough to carry the current your product
will draw. An undersized cord will cause a drop in line
voltage resulting in loss of power and overheating. A
wire gage size (A.W.G.) of at least 14 is recommended
for an extension cord 25 feet or less in length. If in doubt,
use the next heavier gage. The smaller the gage
number, the heavier the cord. See Extension Cord
Caution on page 38.
22. USE OUTDOOR EXTENSION CORDS. When tool is
used outdoors, use only extension cords with approved
ground connection that are intended for use outdoors
and so marked.
23. KEEP BLADES CLEAN AND SHARP. Sharp blades
minimize stalling and kickback.
24. KEEP HANDS AWAY FROM CUTTING AREA. Keep
hands away from blades. Do not reach underneath
work or around or over the blade while blade is rotating.
Do not attempt to remove cut material when blade is
moving.
WARNING: Blades coast after turn off.
25. NEVER USE IN AN EXPLOSIVE ATMOSPHERE.
Normal sparking of the motor could ignite fumes.
26. INSPECT TOOL CORDS PERIODICALLY. If damaged,
have repaired by a qualified service technician at an
authorized service facility. The conductor with insulation
having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If
repair or replacement of the electric cord or plug is
necessary, do not connect the equipment-grounding
conductor to a live terminal. Repair or replace a damaged
or worn cord immediately. Stay constantly aware of cord
location and keep it well away from the rotating blade.
27. INSPECT EXTENSION CORDS PERIODICALLY and
replace if damaged.
28. KEEP TOOL DRY, CLEAN, AND FREE FROM OIL
AND GREASE. Always use a clean cloth when cleaning.
Never use brake fluids, gasoline, petroleum-based
products, or any solvents to clean tool.
Page 5
RULES FOR SAFE OPERATION (Continued)
WARNING:
Remove all fences and auxiliary tables before
transporting saw. Failure to do so can result in an
accident causing possible serious personal injury.
29. STAY ALERT AND EXERCISE CONTROL. Watch
what you are doing and use common sense. Do not
operate tool when you are tired. Do not rush.
30. CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be
carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment
of moving parts, binding of moving parts, breakage of
parts, mounting and any other conditions that may affect
its operation. A guard or other part that is damaged must
be properly repaired or replaced by an authorized
service center to avoid risk of personal injury.
31. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT
ON AND OFF. Have defective switches replaced by an
authorized service center.
32. GUARD AGAINST KICKBACK. Kickback occurs when
the blade stalls rapidly and workpiece is driven back
towards the operator. It can pull your hand into the blade
resulting in serious personal injury. Stay out of blade
path and turn switch off immediately if blade binds or
stalls.
33. USE RIP FENCE. Always use a fence or straight edge
guide when ripping.
34. SUPPORT LARGE PANELS. To minimize risk of blade
pinching and kickback, always support large panels.
35. BEFORE MAKING A CUT, BE SURE ALL
ADJUSTMENTS ARE SECURE.
36. USE ONLY CORRECT BLADES. Do not use blades
with incorrect size holes. Never use blade washers or
bolts that are defective or incorrect. The maximum blade
capacity of your saw is 10 in. (254 mm).
37. USE RECOMMENDED ACCESSORIES. The use of
improper accessories may cause risk of injury.
38. NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the cutting tool is unintentionally
contacted.
39. USE THE RIGHT DIRECTION OF FEED. Feed work
into a blade or cutter against the direction of rotation of
blade or cutter only.
40. NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don't leave tool until it comes to a
complete stop.
41. AVOID CUTTING NAILS. Inspect for and remove all
nails from lumber before cutting.
42. NEVER TOUCH BLADE or other moving parts during
use.
43. NEVER START A TOOL WHEN ANY ROTATING
COMPONENT IS IN CONTACT WITH THE
WORKPIECE.
44. DO NOT OPERATE THIS TOOL WHILE UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR ANY
MEDICATION.
45. GROUND ALL TOOLS. If tool is equipped with three-
prong plug, it should be plugged into a three-hole
electrical receptacle.
46. SAVE THESE INSTRUCTIONS. Refer to them
frequently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
WARNING:
When servicing use only identical Ryobi replacement
parts. Use of any other parts may create a hazard or
cause product damage.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure
to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic particles.
Page 6
1. ALWAYS USE BLADE GUARD, RIVING KNIFE, AND
ANTI-KICKBACK PAWLS on all "through-sawing" op-
erations. Through-sawing operations are those in which
the blade cuts completely through the workpiece as in
ripping or crosscutting. Keep the blade guard down, the
anti-kickback pawls down, and the riving knife in place
over the blade.
2. ALWAYS SECURE WORK firmly against rip fence or
miter fence.
3. ALWAYS USE A PUSH STICK FOR RIPPING NAR-
ROW STOCK. A push stick is a device used to push a
workpiece through the blade instead of using your
hands. Size and shape can vary but the push stick must
always be narrower than the workpiece to prevent the
push stick from contacting the saw blade. When ripping
narrow stock, always use a push stick, so your hand
does not come close to the saw blade. Use a featherboard
and push blocks for non-through cuts.
4. NEVER perform any operation "freehand" which means
using only your hands to support or guide the workpiece.
Always use either the rip fence or miter fence to position
and guide the work.
5. NEVER stand or have any part of your body in line with
the path of the saw blade.
6. NEVER reach behind, over, or within three inches of the
blade or cutter with either hand for any reason.
7. MOVE THE RIP FENCE out of the way when crosscut-
ting.
8. NEVER use rip fence as cutoff gage when crosscutting.
9. NEVER attempt to free a stalled saw blade without first
turning the saw OFF and disconnecting the saw from the
power source.
10. PROVIDE ADEQUATE SUPPORT to the rear and
sides of the saw table for wide or long work pieces. Use
a sturdy "outrigger" support if a table extension more
than 24 inches long is attached to the saw.
11. AVOID KICKBACKS (work thrown back toward you)
by:
A. Keeping blade sharp.
B. Keeping rip fence parallel to the saw blade.
C. Keeping riving knife, anti-kickback pawls, and blade
guard in place and operating.
D. Not releasing the work before it is pushed all the way
past the saw blade using a push stick.
E. Not ripping work that is twisted or warped or does not
have a straight edge to guide along the fence.
12. AVOID AWKWARD OPERATIONS AND HAND POSI-
TIONS where a sudden slip could cause your hand to
move into the cutting tool.
SPECIFIC SAFETY RULES FOR THE
BT3000 TABLE SAW
13. CHECK WITH A QUALIFIED ELECTRICIAN or service
personnel if the grounding instructions are not com-
pletely understood or if in doubt as to whether the tool is
properly grounded.
14. USE ONLY CORRECT ELECTRICAL DEVICES: 3-
wire extension cords that have 3-prong grounding plugs
and 3-pole receptacles that accept the tool's plug.
15. DO NOT MODIFY the plug provided. If it will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
16. USE ONLY RECOMMENDED ACCESSORIES listed
in this manual or addendums. Blades must be rated for
at least 5,500 rpm. Use of accessories that are not listed
may cause the risk of personal injury. Instructions for
safe use of accessories are included with the accessory.
17. DOUBLE CHECK ALL SETUPS. Make sure blade is
tight and not making contact with saw or workpiece
before connecting to power supply.
18. MAKE SURE THE WORK AREA HAS AMPLE LIGHT-
ING to see the work and that no obstructions will
interfere with safe operation BEFORE performing any
work using the table saw.
19. ALWAYS TURN OFF SAW before disconnecting it, to
avoid accidental starting when reconnecting to power
supply.
20. SAVE THESE INSTRUCTIONS. Refer to them fre-
quently and use to instruct other users. If you loan
someone this tool, loan them these instructions also.
Figure 1: Electrical
COVER OF GROUNDED
OUTLET BOX
GROUNDING
PIN
Page 7
GLOSSARY OF TERMS FOR WOODWORKING
Anti-Kickback Pawls (Fingers)
Device which, when properly installed and maintained, is
designed to stop the workpiece from being kicked back
toward the front of the saw during a ripping operation.
Arbor
The shaft on which a blade or cutting tool is mounted.
Bevel Cut
A cutting operation made with an angled blade.
Compound Cut
A cut with both a miter angle and a bevel angle.
Crosscut
A cutting or shaping operation made across the grain of the
workpiece.
Dado
A non-through cut which produces a square sided notch or
trough in the workpiece.
Featherboard
A device used to help control the workpiece by guiding it
securely against the table or fence during any rip cut operation.
Freehand
Performing a cut without using a fence, miter gauge, fixture,
hold down clamp, or other proper device to keep the workpiece
from twisting during the cut.
Gum
A sticky, sap based residue from wood products.
Heel
Misalignment of the blade.
Kerf
The amount of material removed by the blade in a through
cut or the slot produced by the blade in a non-through or
partial cut.
Kickback
An uncontrolled grabbing and throwing of the workpiece
back toward the front of the saw. Associated with the
workpiece closing the kerf and pinching the blade or otherwise
placing tension on the blade.
Leading End
The end of the workpiece which, during a rip type operation,
is pushed into the cutting tool first.
Miter Cut
A cutting operation made with the wood at any angle other
than 90 degrees.
Molding
A cut which produces a special shape in the workpiece, used
for joining or decoration.
Non-Through Cuts
Any cutting operation where the blade does not extend
completely through the thickness of the workpiece.
Push Block
A device used to feed the workpiece through the saw, except
during narrow ripping type operations where a push stick
should be used. It also helps keep the operator's hands well
away from the blade.
Push Stick
A device used to feed the workpiece through the saw to help
keep the operator's hands well away from the blade.
Rabbet
A notch in the edge of a workpiece.
Resin
A sticky, sap base substance that has hardened.
Ripping Or Rip Cut
A cutting or shaping operation made along the length or with
the grain of the workpiece.
Riving Knife
Also known as a spreader or splitter. A metal piece, slightly
thinner than the saw blade which helps keep the kerf open
and prevent kickback.
Revolutions Per Minute (RPM)
The number of turns completed by a spinning object in one
minute.
Saw Blade Path
The area over, under, behind, or in front of the blade. As it
applies to the workpiece, that area which will be, or has been,
cut by the blade.
Set
The distance that the tip of the sawblade tooth is bent (or set)
outward from the face of the blade.
Throw-Back
Throwing of a workpiece in a manner similar to a kickback.
Usually associated with a cause other than the kerf closing,
such as a workpiece being dropped onto the blade or being
placed inadvertently in contact with the blade.
Through Sawing
Any cutting operation where the blade extends completely
through the thickness of the workpiece.
Trailing End
The workpiece end last cut by the blade in a ripping operation.
Workpiece
The item on which the cutting operation is being done. The
surfaces of a workpiece are commonly referred to as faces,
ends, and edges.
Page 8
If any parts are missing, do not attempt to assemble the
table saw, plug in the power cord, or turn the switch on
until the missing parts are obtained and are installed
correctly. Call 1-800-525-2579 in the United States or
1-800-265-6778 in Canada for assistance if any parts
are missing or damaged.
The saw is factory set for accurate cutting. After assem-
bling it, check for accuracy. If shipping has influenced the
settings, refer to specific procedures explained in the opera-
tion and maintenance sections of this manual.
Your Model BT3000 Table Saw is shipped complete in one
carton and includes two table extensions, a rip fence, a miter
fence with adjusting clamp, a blade guard, and rails. Some
models of the BT3000 may also include a workstand with a
separate parts list, owner's operating manual, and assembly
instructions.
Separate all parts from packing materials and check each
one with the illustration and the list of Loose Parts to make
sure all items are accounted for, before discarding any
packing material.
TOOLS NEEDED
#2 PHILLIPS
SCREWDRIVER
ADJUSTABLE
WRENCH
FRAMING SQUARE
SOCKET WRENCH
WITH 7/16 in.
SOCKET
COMBINATION
SQUARE
3/4 in.
WRENCH
UNPACKING AND CHECKING CONTENTS
Figure 2: Tools Needed
3/8 in. NUT DRIVER
FLAT BLADE
SCREWDRIVER
Page 9
1
2
3
4
5
6
9
10
12
13
14
18
17
16
15
11
7
8
UNPACKING AND CHECKING CONTENTS
LIST OF LOOSE PARTS FOR TABLE SAW
Figure 3: Loose Parts
Key
No. Description Quan.
1 Rip Scale Indicator .......................................... 1
2 Screw .............................................................. 1
3 Hex Nut ........................................................... 1
4 End Plug ......................................................... 4
5 Rip Fence........................................................ 1
6 Sliding Miter Table .......................................... 1
7 Accessory Table ............................................. 1
8 Blade Guard With Riving Knife
And Anti-Kickback Pawls ................................ 1
9 Large wrench .................................................. 1
10 Small wrench .................................................. 1
11 Rear Rail ......................................................... 1
12 Front Rail ........................................................ 1
13 Miter Fence Holder With Adjusting Clamp ...... 1
14 Miter Fence With Miter Indicator ..................... 1
15 3/32 in. Allen Wrench (Included) ..................... 1
16 1/8 in. Allen Wrench (Included) ....................... 1
17 5/32 in. Allen Wrench (Included) ..................... 1
18 3/16 in. Allen Wrench (Included) ..................... 1
19 Instructional Video (Not Shown)
20 Operator's Manual (Not Shown)
21 Warranty Registration Card (Not Shown)
22 Authorized Service Center Listing (Not Shown)
Key
No. Description Quan.
8
Page 10
FEATURES
GETTING TO KNOW YOUR SAW
Your saw is designed to perform as a versatile, accurate,
precision cutting tool that is easy to operate.
It is equipped with the following features for convenience,
ease of use, and high-quality performance:
• a combination saw blade
• a bevel indicator to set the exact angle of the blade,
with locking lever
• an adjustable and reversible sliding miter table
• an adjustable miter fence with miter indicator
• an adjustable accessory table
• an adjustable rip fence with scale indicator
• an adjustable riving knife (splitter) and blade guard
with anti-kickback pawls
• front and rear guide rails with an easy-to-read
scale on front rail
• a dust exhaust that can be adapted to a standard
shop vacuum
• blade adjusting handle to set depth of cut
• switch with lockable cover plate to help prevent
unauthorized use
These features provide ease of cutting with all types of wood.
WARNING:
Before attempting to use your table saw, familiarize
yourself with all operating features and safety
requirements.
Figure 4: Table Saw Features
ADJUSTING
CLAMP
QUICK-STOP
END PLUG (4)
MITER SCALE
MITER
LOCKING CLAMPS
LOCKING
HANDLE
FRONT RAIL
SCALE
SLIDING
MITER TABLE THROAT
PLATE
ANTI-KICKBACK
PAWLS
BLADE
GUARD
RIVING
KNIFE SAW
BLADE
REAR
RAIL
RIP
FENCE
ACCESSORY
TABLE
BLADE
ADJUSTING HANDLE
BEVEL
LOCKING LEVER
MITER
FENCE
MITER
FENCE HOLDER
SWITCH WITH
LOCKABLE COVER
BEVEL
INDICATOR
BEVEL
SCALE
MITER
SLIDE LOCK
MITER
TABLE BASE
Page 11
FEATURES
WARNING:
Although some of the illustrations in this manual are
shown with the blade guard removed for clarity, do not
operate the saw without the blade guard unless specifically
instructed to do so.
A. OPERATING COMPONENTS
The upper portion of the blade projects up through the table,
surrounded by an insert called the throat plate. To cut wood
at a bevel, the blade must be tilted, using the blade adjust-
ment handle, scale, and bevel indicator found on the front of
the cabinet. Inside the cabinet, adjustable positive stops are
provided for 0 and 45 degrees.
The sliding miter table assembly is used for all crosscutting
operations. The miter fence is easily adjusted to cut wood at
an angle by loosening the adjusting clamp, setting the fence
to the miter scale, and retightening the clamp. The sliding
miter table, which rests on a base mounted on the rails, can
be repositioned along the rails for wide work. It can be
reversed so the projecting base is in the back. It can also be
moved from the right side to the left side as needed. With the
miter fence removed the miter table offers additional support
for other operations such as ripping.
Your saw includes a rip fence and an accessory table. The
accessory table can be moved from the right side of the saw
to the left side as needed. The rip fence is used to position
work that will be cut lengthwise. A scale on the front rail
shows the distance between the rip fence and the blade.
The riving knife is a metal device directly behind and above
the blade. It is used to help keep the cut wood from binding
together and causing possible kickback. It is very important
to use the riving knife for all through-sawing operations. The
anti-kickback pawls are toothed plates mounted on the riving
knife. Their teeth point away from the work in case the work
should be pulled back, toward the operator. Then the teeth
dig into the wood to help prevent or reduce the possibility of
kickback.
Your Ryobi BT3000 table saw features a receptacle on the
right side of the cabinet that permits use of accessories.
Check with your nearest Ryobi dealer for more information.
Use only accessories that are listed for use with this tool.
When using a listed accessory, unplug the saw motor cord
and use the receptacle and BT3000 main power switch to
operate the accessory.
B. POWER SWITCH
Your BT3000 is equipped with a switch that utilizes a
lockable switch cover to prevent unauthorized use. With the
saw turned OFF, a padlock can be used to secure the switch
cover over the switch. This prevents anyone from starting
your saw without removing the padlock, lifting the switch
cover, and pressing the switch button.
TO TURN YOUR SAW ON:
1. Lift switch cover.
2. Press switch button.
3. Lower switch cover.
TO TURN YOUR SAW OFF:
1. (A) Press or push outside of switch cover, or
(B) Lift switch cover and press switch button.
TO LOCK YOUR SAW SWITCH:
1. Raise switch cover.
2. Align metal loop through slot in switch cover while
lowering switch cover.
3. Place shackle of padlock (not provided) through the
metal loop and close padlock.
WARNING:
ALWAYS make sure your workpiece is not in contact with
the blade before operating the switch to start the tool.
Failure to heed this warning may cause the workpiece to
be kicked back toward the operator and result in serious
personal injury.
WARNING:
To reduce the risk of accidental starting, ALWAYS make
sure the switch is in the OFF position before plugging
tool into the power source .
Figure 5: Switch With Cover
TO
START
TO
STOP (A)
TO
STOP (B)
SWITCH
COVER
SWITCH
BUTTON
TO LOCK IN
OFF POSITION
PADLOCK
(NOT PROVIDED)
Page 12
FEATURES
C. BLADES
It is recommended that you use only the RYOBI 10 in. (254 mm) Combination Blade, which is specifically designed, tuned,
and balanced for use with the BT3000 Table Saw. You will get maximum performance with the following features:
• 36 precision ground, micro-grain carbide teeth • laser-cut expansion slots
• kerf width of 2.5 mm + .02 • tensioning for 4,800 rpm
• laser-cut blade body • precision balancing
This blade is provided with the saw. Additional blade styles of the same high quality are available for specific operations such
as ripping. Your local RYOBI dealer can provide you with complete information.
CAUTION:
Be sure to use only blades that are rated for at least 5,500 RPM and recommended for use on this saw. Check with your
Ryobi dealer.
Figure 6: RYOBI 10 in. (254 mm) Combination Blade
BLADE ROTATION
PRECISION GROUND
MICRO-GRAIN
CARBIDE TEETH
LASER-CUT BODY
AND EXPANSION SLOTS
D. SPEED AND WIRING
The no-load speed of your table saw is approximately 4,800
rpm. The speed will not remain constant but will be less
under a load. The wiring in a shop is as important as the
motor's horsepower rating. A line intended for lights only
WILL NOT PROPERLY CARRY A POWER TOOL MOTOR.
Wire that is heavy enough for a short distance will be too light
for a greater distance. A line that can support one power tool
may not be able to support two or three tools.
WARNING:
To prevent possible electrical hazards, have a qualified
electrician check the line if you are not certain that it is
properly wired.
Page 13
Figure 9: Rear Rail
Figure 8: Front Rail
ASSEMBLY
WARNING:
Do not connect to power supply until assembly is complete.
Failure to comply could result in accidental starting and
possible serious injury.
SEE FIGURE 3 ON PAGE 9 FOR DESCRIPTIONS
AND REFERENCES TO LOOSE PARTS
Figure 7: Loose Parts
FRONT
RAIL CLAMP
FRONT RAIL
SCALE
BLADE
ADJUSTING
HANDLE
BEVEL
LOCKING LEVER
HANDWHEEL
END
PLUG
RAIL
HOLDER NUT
A. FRAME
1.Unpack the saw and lay out all loose parts on a clean
surface. Inspect the parts to make sure that no parts are
missing and all the components are ready for assembly.
Each unit also includes two wrenches for easy blade
removal or installation.
2.Secure the saw to the RYOBI table saw stand or a
workbench capable of supporting the load of the saw
plus any workpiece. This is necessary to avoid any risk
of the saw tipping over. See work stand operator's
manual inside work stand box for assembly of models
that apply. Make sure there is ample clearance around
the saw for the work materials.
3.Bolt the saw to the stand or workbench using four bolts
and hex nuts; place one set in each corner and tighten
securely.
B. RAILS, TABLES AND FENCES
TO INSTALL FRONT AND BACK RAILS
1.Position end plugs on both rails and secure in place by
tapping with a block of wood or a rubber mallet.
2.Loosen the front rail clamps one half turn from the
tightened position. Loosen the square rail holder nut
one-fourth (1/4) turn to allow the front rail to slide over it.
See Figures 8 and 9.
3.Mount the front rail with the scale facing the outside
toward the operator.
4.Check to make sure the rail clamps will securely clamp
the rail before sliding the entire assembly into position.
If not, tighten the square rail holder nut one-fourth (1/4)
turn and recheck.
5.Slide the rail into position over both clamps and secure.
6.Mount the rear rail, following the same clamping
procedure as shown for the front rail. Orient the rear rail
as shown in Figure 9.
Page 14
Figure 12: Rip Fence Installation
Figure 11: Miter Fence Installation
ASSEMBLY
MITER
TABLE BASE
HOLE "A"
LOCATOR
PIN
ADJUSTING
CLAMP
MITER
FENCE HOLDER
MITER FENCE
MITER
INDICATOR
HOLE "B"
REAR RAIL Figure 10: Miter Table Base Installation
TABLE
SLOT
SCREW
FRONT
BLOCK
MOUNTING
HOLE
RIP
FENCE
HEX NUT
ATTACHMENT
BOLT
SCALE
INDICATOR FRONT
LIP
REAR
LIP
REAR
RAIL
TO INSTALL MITER TABLE AND FENCE
1. Install the sliding miter table assembly over the front and
rear rails.
See Figure 10.
Check that it slides easily on
the rails. Push both front miter locking clamps down
evenly on each side to secure. Repeat for both rear miter
locking clamps.
NOTE: DO NOT force miter locking clamps fully down.
Tighten only to flat "seated" position.
2. To install the miter fence holder to the miter fence,
loosen the attachment bolt by turning the adjusting
clamp (the knob on top) counterclockwise. Make sure
the adjusting clamp is loose enough so the bolt has
enough clearance to slide in the table slot. Slide the tabs
into the grooves in the miter fence.
See Figure 11.
3. Mount the miter fence to the miter table by installing the
locator pin (below the miter fence) into hole “A” or “B”.
(Hole "A" is closest to the blade.) At the same time, place
the attachment bolt in the slot. Secure the adjusting
clamp, but do not tighten.
NOTE: Hole “A” should be used for short pieces of wood
and hole “B” should be used for long or wide pieces of
wood.
4. Adjust the miter indicator to the scale.
5. Securely tighten the adjusting clamp.
TO INSTALL ACCESSORY TABLE
AND RIP FENCE
1. Place the accessory table on the front and back rails,
fitting the lips into the top slot of the rear rail. Position the
slot on the underside of the accessory table onto the
front rail and tighten the lever securely.
2. Remove the scale indicator assembly from the plastic
bag and install on either side of the rip fence. The pan
head screw (#8-32 x 1/2 in.) goes on the outside of the
front block. The scale indicator and hex nut (#8-32) go
immediately behind the front lip of the front block.
3. To install the rip fence, place the rear lip on the rear rail
and pull slightly toward the front of the unit. Lower front
end onto the guide surfaces on top of the front rail. Check
for a smooth gliding action. Swing the locking handle
down to automatically align and secure the fence. When
securely locked, the locking handle should point
downward.
C.BLADE AND GUARD
ASSEMBLY
WARNING:
Do not connect to power supply until assembly is complete.
Failure to comply could result in accidental starting and
possible serious injury.
Page 15
ASSEMBLY
TO CHECK SAW BLADE INSTALLATION
1. To check the saw blade, first remove the three screws
holding the throat plate in place. Remove the throat
plate.
See Figure 13.
2. Make sure the bevel locking lever is securely pushed to
the left. Raise the blade arbor to its full height by turning
the blade adjusting handle clockwise.
3. Using the smaller hex wrench, insert the flat open end
into the flats on the arbor shaft as shown. Insert the
larger hex wrench over the hex nut, and, holding both
wrenches firmly, pull the larger wrench forward to the
front of the machine to loosen and push to tighten. Make
sure the blade nut is securely tightened. Do not
overtighten.
NOTE: Arbor shaft has left hand threads.
4. Check all clearances for free blade rotation.
5. See To Set the Scale to the Blade in the Operation
Section. In cutting operations, the scale will be set to the
side of the blade where the cut will be measured and
made.
TO INSTALL BLADE GUARD ASSEMBLY
1. Move the bevel locking lever to the right for angle mode.
Slowly turn the blade adjustment handle to put the blade
at 30 degrees. The handle will "pop out" slightly as it
engages the clutch.
2. Holding the blade adjusting handle with one hand, use
the other hand to push the bevel locking lever firmly to
the left to lock the bevel angle.
3. Raise the blade by turning the blade adjustment handle
clockwise.
4. Using the small hex wrench, install the blade guard
assembly by loosening the two attachment hex nuts
enough to slide the riving knife down between the shims.
Do not remove the hex nuts.
See Figure 15.
Partially
retighten the two attachment nuts. Check the blade and
riving knife alignment. Make sure riving knife clears
blade by 1/8 in.
See Figure 27.
5. Correctly align the blade and riving knife as shown,
repeating step 4 as needed. Tighten attachment nuts
securely. If riving knife is not positioned correctly with
blade up, it could contact saw table when blade is
lowered and restrict blade elevation.
6. Blade alignment with the riving knife can be adjusted for
different blade widths. Refer to Settings and
Adjustments in the Operations Section. Before
continuing, read "To Check, Replace or Adjust the
Riving Knife and Blade Guard Assembly"
on page 19
to make sure of proper riving knife alignment.
7. Check the blade guard assembly for clearances and free
movement. Reinstall the throat plate into the opening,
lower the blade and secure the three attachment screws.
Tighten the screws securely.
Figure 14: Blade Tightening
Figure 13: Blade Installation
LARGE HEX
WRENCH
SMALL
SPACER
SMALL HEX
WRENCH
OUTER
BLADE WASHER
LARGE
SPACER
INNER
BLADE WASHER
TO
TIGHTEN
ARBOR NUT
TO
LOOSEN
NOTE: PLACE BLADE BETWEEN
INNER AND OUTER BLADE WASHER
DO NOT REMOVE HEX NUTS
RIVING
KNIFE
SHIMS
MOUNTING
PLATE
HEX NUTS
LARGE
HEX WRENCH
THROAT PLATE
BLADE
GUARD
ARBOR
SMALL HEX
WRENCH
Figure 15: Blade Guard Installation
Page 16
OPERATION
A. GENERAL INFORMATION
GROUNDING
The saw’s three-prong plug must be plugged into a matching
outlet that is properly installed and grounded in accordance
with all local codes and ordinances. Improper connection of
the equipment can result in electric shock. Check with an
electrician or service personnel if you are unsure about
proper grounding. Do not modify the plug; if it will not fit the
outlet, have the correct outlet installed by a qualified electri-
cian.
WARNING:
If an extension cord is used, make sure it is a grounded/
three-prong plug and is adequate to prevent excessive
voltage loss. See Extension Cord Caution on page 38.
WARNING:
The saw's motor cord must only be plugged into the
receptacle provided on the saw which is controlled by the
saw's master switch.
See Figure 17
. Never plug the motor
cord directly into an extension cord as this will prevent the
ability to switch the saw OFF.
TYPES OF CUTS
There are six basic types of cuts: the straight cross cut, the
miter cut, the rip cut, the bevel cross cut, the bevel rip cut, and
the bevel miter cut (compound miter cut). All other cuts are
of these basic six. Operating procedures for making each
kind of cut are given later in this section.
WARNING:
Always make sure the blade guard and anti-kickback
pawls are in place and working properly when making
these cuts to avoid possible injury.
Cross cuts are straight, 90 degree cuts made across the
grain of the workpiece. The wood is fed into the cut at a 90
degree angle to the blade and the blade is vertical.
See
Figures 18 and 36.
MOTOR
CORD
CUT ACROSS THE GRAIN,
ON ANGLED WORKPIECE,
WITH BLADE VERTICAL
CUT ACROSS THE GRAIN,
ON A STRAIGHT WORKPIECE,
WITH BLADE VERTICAL
Figure 19: Miter Cut
Figure 18: Cross Cut
Figure 17: Motor Cord
POWER
CORD
Figure 16: Three-Prong Safety Plug
SAW RECEPTACLE
COVER OF GROUNDED
OUTLET BOX
GROUNDING
PIN
Page 17
OPERATION
Miter cuts are made with the wood at any angle other than
90 degrees.
See Figures 19 and 38.
(The wood is angled to
the blade.) Miter cuts may tend to “creep” away from the
miter fence during cutting. This can be controlled by holding
the workpiece securely against the miter fence. The RYOBI
Miter Clamp Kit has been designed and tested for this
purpose. See the Accessories Section on page 38.
Rip cuts are made with the grain of the wood.
See Figure 20.
To help control kickback while making a rip cut, keep the
anti-kickback pawls properly maintained and adjusted, make
sure one side of the wood rides firmly against the fence, and
ALWAYS use a push stick with small or narrow pieces of
wood.
NOTE: Push sticks should also be used to finish a cut when
ripping long narrow pieces of wood, to prevent your hands
from getting close to the blade.
See Figure 39.
Bevel cross cuts are made with an angled blade, cutting
wood across the grain.
Bevel rip cuts are made with an angled blade, cutting wood
with the grain .
NOTE: The fence must always be on the left side of the blade
when making bevel cuts.
See Figures 21 and 41.
Compound or bevel miter cuts are made with an angled
blade on wood that is angled to the blade. Be thoroughly
familiar with making straight cross cuts, bevel cross cuts,
and miter cuts before trying a compound miter cut.
See
Figure 22.
CUTTING TIPS
Dado and rabbet cuts are non-through cuts which can be
either rip cuts or cross cuts. Carefully read and understand
all sections of this operator's manual before attempting any
operation.
WARNING:
All blades must be rated for at least 5,500 RPM to
prevent possible injury.
1. The kerf (the cut made by the blade in the wood) will be
wider than the blade to avoid overheating or binding.
Make allowance for the kerf when measuring wood.
2. Make sure the kerf is made on the waste side of the
measuring line.
3. Cut the wood with the finish side up.
4. Knock out any loose knots with a hammer before making
the cut.
5. Always provide proper support for the wood as it comes
out of the saw.
6. Refer to ACCESSORIES on page 38 and check with
your Ryobi dealer for information about recommended
blades.
CUT WITH THE GRAIN,
ON A STRAIGHT WORKPIECE
WITH BLADE VERTICAL
CUT WITH THE GRAIN, ON
A STRAIGHT WORKPIECE
WITH BLADE ANGLED
CUT ACROSS THE GRAIN, ON
A STRAIGHT WORKPIECE WITH
BLADE ANGLED
Figure 20: Rip Cut
Figure 22: Compound Miter Cut
Figure 21: Bevel Rip Cut And Bevel Cross Cut
CUT WITH AN ANGLED
BLADE AND WORKPIECE
ANGLED TO THE BLADE
Page 18
Figure 24: Arbor and Washer
OPERATION
B. SETTINGS AND ADJUSTMENTS
TO REMOVE THE BLADE
Use the two wrenches supplied with the saw in this proce-
dure to replace the blade.
WARNING:
Unplug your saw and make sure the blade guard assembly
is installed and working properly to avoid serious personal
injury.
1. Raise the blade guard.
2. Remove the three screws from the throat plate and lift
the throat plate out of the slot.
3. Push the bevel locking lever to the left for elevation
mode.
4. Raise the blade to its full height by turning the blade
adjusting handle clockwise.
5. Place the open end of the small hex wrench into the slot
beside the blade. The wrench will fit over two flats on the
arbor (blade shaft).
See Figure 24.
6. Fit the large hex wrench onto the arbor nut. Turn clockwise
and remove the nut, taking care not to drag your knuckles
across the blade.
NOTE: The arbor nut has left-hand threads.
7. Remove the outer blade washer from the arbor and then
remove the blade. Make sure that inner blade washer
and both spacers are tight against arbor shoulder.
8. Replace with a new blade. Make sure the blade teeth are
pointing forward, toward incoming work.
9. Put the outer blade washer and arbor nut back on,
aligning with the flats on the arbor. Tighten the nut with
a counterclockwise turn.
NOTE: Use care not to cross thread arbor nut. Do not
overtighten.
10. Rotate the blade by hand to make sure it is turning freely.
11. Check the riving knife and adjust if needed (See next
procedure).
12. Insert the throat plate, lower the blade, then secure the
throat plate with the three throat plate screws. Tighten
the screws firmly.
13. Push bevel locking lever to the left to allow blade
elevation and lowering.
BLADE
GUARD
THROAT
PLATE
BEVEL
LOCKING LEVER
BLADE
ADJUSTING HANDLE
Figure 23: Overview of Saw
LARGE HEX
WRENCH
SMALL
SPACER
SMALL HEX
WRENCH
OUTER
BLADE WASHER
LARGE
SPACER
INNER
BLADE WASHER
TO
TIGHTEN
ARBOR NUT
TO
LOOSEN
NOTE: PLACE BLADE BETWEEN
INNER AND OUTER BLADE WASHER
TO ANGLE BLADE,
PUSH BEVEL LOCKING
LEVER RIGHT.
TO LOWER BLADE, PUSH BEVEL
LOCKING LEVER LEFT AND
ROTATE BLADE ADJUSTING
HANDLE COUNTERCLOCKWISE
TO RAISE BLADE, PUSH BEVEL
LOCKING LEVER LEFT AND
ROTATE BLADE ADJUSTING
HANDLE CLOCKWISE.
TO LOCK BLADE ANGLE,
PUSH BEVEL LOCKING
LEVER LEFT.
ARBOR
Figure 25: Blade Movement Directions
Page 19
OPERATION
TO CHECK, REPLACE OR ADJUST THE RIVING
KNIFE AND BLADE GUARD ASSEMBLY
The riving knife is mounted between several shims that can
be relocated as needed to center the knife behind the blade.
It is held in place by two bolts and hex nuts at its base. The
bolts are set in slots that permit front-to-back adjustment.
WARNING:
Unplug the saw before working on it. If the saw is not
unplugged, accidental start-up can occur, resulting in
possible serious injury.
Remove the throat plate.
1. With blade guard up, make sure the riving knife is placed
at least 1/8 inch from the outer points of the blade.
See
Figure 27.
Then make sure it is centered within the width
of the blade.
See Figure 28.
If either placement is wrong,
adjust with the following steps.
2. Raise the saw blade by pushing the bevel locking lever
to the left and rotating the blade adjustment handle
clockwise.
3. Put the saw in Angle mode by moving the bevel locking
lever to the right. Slowly turn the blade adjusting handle
until the bevel indicator is at a 30 degree angle. Lock the
angle by holding the blade adjusting handle with one
hand and returning the bevel locking lever to the left with
the other.
4. With the box end of the small hex wrench, loosen the two
nuts at the base of the riving knife. DO NOT REMOVE
NUTS. Remove the riving knife/guard assembly.
5. Rearrange the riving knife between the shims to achieve
the correct centering.
WARNING:
Properly align riving knife. Improperly aligned riving knife
can cause blade to bind which will increase risk of
kickback.
6. Adjust the bolts front-to-back as needed to place the
riving knife approximately 1/8 inch from the blade’s outer
points. Tighten with the small hex wrench to secure the
riving knife and blade guard assembly.
7. Bring the blade back to the desired angle and height.
Insert the throat plate, lower the blade, and secure the
throat plate with the three throat plate screws. Tighten
the screws firmly.
SHIMS
Figure 28: Shims and Riving Knife
LOOSEN NUTS,
RIVING KNIFE AND
GUARD ASSEMBLY
TO CENTER RIVING
KNIFE, REARRANGE SHIMS
RIVING
KNIFE
BLADE
GUARD
Figure 27: Riving Knife and Blade Placement
Figure 26: Blade and Riving Knife
RIVING KNIFE BLADE THROAT PLATE
RIVING KNIFE
BLADE
1/8 INCH
Page 20
KICKBACK
See Figure 29.
Kickback can occur when the blade stalls or binds, kicking
the workpiece back toward the front of the saw with great
force and speed. Kickback can cause serious injury. Precau-
tions must be taken to avoid the risk of kickback.
AVOID:
• making a cut with incorrect blade depth
• sawing into knots or nails in the workpiece
• twisting the wood while making a cut
• failing to properly position riving knife
TO AVOID KICKBACK
Use these guidelines to avoid kickback:
1. Always use the correct blade depth setting. The top
point of the blade teeth should clear the workpiece, 1/8 inch
to 1/4 inch.
2. Inspect the work for knots or nails before beginning a
cut. Knock out any loose knots with a hammer. Never
saw into a loose knot or nail.
3. Make straight cuts. Always use the rip fence when rip
cutting. This helps prevent twisting the wood in the cut.
4. Always use clean, sharp, and properly-set blades. Never
make cuts with dull blades.
5. To avoid pinching the blade, support the work properly
before beginning a cut.
6. When making a cut, use steady, even pressure. Never
force cuts.
7. Do not cut wet or warped lumber.
8. Always hold your workpiece firmly with both hands or
use push blocks, push sticks, and featherboards to keep
your body in a balanced position to be able to resist
kickback should it occur. Always use push blocks, push
sticks, or featherboards when making dado and other
non-through cuts to avoid the risk of serious injury.
WARNING:
Never stand directly in line with the blade or allow hands
to come closer than 3 inches to the blade. Do not reach
over or across the blade. Failure to comply can result in
serious personal injury.
9. Use the right type of blade for the cut being made.
TO MAKE A PUSH STICK
A push stick is a device used to safely push a workpiece
through the blade instead of using your hands. Push sticks
in various sizes and shapes can be made from scrap wood.
The stick must always be narrower than the workpiece. If it
is too wide, it may jam on the rip fence or blade. When ripping
narrow stock, always use a push stick so your hand does not
come close to the saw blade.
OPERATION
• making a cut with a dull, gummed-up, or improperly
set blade
• failing to support work
• forcing a cut
• cutting warped or wet lumber
• not following correct operating procedures
• failing to use the anti-kickback pawls
• using the wrong blade for the type of cut
NO KNOTS, NAILS OR WARPS IN WOOD
WOOD FED AND SUPPORTED CORRECTLY
Figure 29: Anti-kickback Practices
CORRECT
BLADE DEPTH
PUSH BLOCKS
PUSH STICK
Figure 30: Push Block And Push Stick Designs
BLADE GUARD
IN PLACE
ANTI-KICKBACK
PAWLS IN PLACE
PUSH
STICK
Page 21
OPERATION
A simple push stick design is shown in figure 30. Remember
that the stick must always be narrower than the workpiece to
avoid risk of injury.
FEATHERB0ARD
A featherboard is a device used to help control the workpiece
by guiding it securely against the table or fence. Featherboards
are especially useful when ripping small workpieces and for
completing non-through cuts. Featherboards are made from
a solid piece of straight grain wood, free from splits or knots.
HOW TO MAKE A FEATHERBOARD
The featherboard is an excellent project for your BT3000.
Select a solid piece of lumber approximately 3/4 in. thick, 3-5/8 in.
wide and 18 inches long. Mark the center of the width on one
end of the stock. Miter one-half of the width to 30° and miter
the other half of the same end to 45°. See page 24 for
information on miter cuts. Mark the board from the point at 6
in., 8 in., 10 in. and 12 in. Drill a 3/8 in. hole at the 8 in., 10
in., and 12 in. marks as indicated in figure 31. Prepare the
saw for ripping as discussed on page 24. Set the rip fence to
allow approximately a 1/4 in. "finger" to be cut in the stock.
Feed the stock only to the mark previously made at 6 inches.
Turn the saw OFF and allow the blade to completely stop
rotating before removing the stock. Reset the rip fence and
cut spaced rips into the workpiece to allow approximately 1/
4 in. fingers and 1/8 in. spaces between the fingers.
See
Figure 31.
HOW TO MOUNT A FEATHERBOARD
Remove the adjusting clamp knob, bolt and washer from the
Miter Fence Holder. Place the bolt through one of the holes
in the featherboard. Positioning the featherboard will depend
on the placement of the bolt and the position of the sliding
miter table on the rails. Place the washer on the bolt and
attach the adjusting clamp knob, loosely. Position the
featherboard with the hex head of the bolt in the miter table
slot but do not tighten. Completely lower the saw blade.
Position the rip fence to the desired adjustment for the cut to
be performed and lock. Place the workpiece against the
fence and over the saw blade area. Adjust the featherboard
to apply resistance to the workpiece just forward of the blade.
Securely tighten the adjusting clamp knob to secure the
featherboard in place. Attach a C-clamp to further secure the
featherboard to the edge of the Sliding Miter Table.
WARNING:
DO NOT locate the featherboard to the rear of the
workpiece. Kickback can result from the featherboard
pinching the workpiece and binding the blade in the saw
kerf if positioned improperly. Failure to heed this warning
can result in serious personal injury.
Figure 31: Featherboard
3/8 INCH DIAMETER
1/8 in.
1/4 in.
3/4 in.
3-5/8 in.
1-13/16 in.
30°
45°
6 in.
8 in.
10 in.
12 in.
18 in.
Page 22
OPERATION
GULLET
Figure 34: Setting the Scale Indicator
FRONT
RAIL
Figure 32: Correct Blade Depth
BEVEL
INDICATOR
BEVEL
LOCKING LEVER
RAIL
CLAMP
BLADE
ADJUSTING HANDLE
Figure 33: Angling the Blade
2 in.
LOCKING
HANDLE
BLADE
RIP
FENCE
2 INCH
MARK SCALE
SCALE
INDICATOR
TO ADJUST THE BLADE DEPTH
The blade depth should be set so that the outer points of the
blade are higher than the workpiece by approximately 1/8 in.
to 1/4 in. but the lowest points (gullets) are below the top
surface.
See Figure 32.
WARNING:
Unplug the saw and make sure the blade guard assembly
is installed and working properly to avoid serious personal
injury.
1. Push the bevel locking lever to the left for elevation
mode.
2. Raise the blade by turning the blade adjusting handle
clockwise or lower it by turning the handle
counterclockwise.
TO ADJUST THE BLADE ANGLE
See Figure 33.
WARNING:
Unplug the saw and make sure the blade guard assembly
is installed and working properly to avoid serious personal
injury.
1. Push the bevel locking lever to the right for angle mode.
2. Angle the blade by turning the blade adjusting handle
until the bevel indicator shows the correct angle.
3. Return the bevel locking lever securely to the left to lock
the angle, while holding the blade adjusting handle in
place.
TO SET THE SCALE TO THE BLADE
The scale is usable from 0-24 in. to the right side of the blade
and 0-21 in. on the left side of the blade. The operator can
select any desired dimension within those ranges. Use the
following steps to set the scale to the blade and scale
indicator. Begin with the blade at a zero angle (straight up).
See Figure 34.
1. Loosen the rip fence by raising the locking handle.
2. Using a framing square, set the rip fence 2 in. from the
blade tip edge.
3. Loosen both front and rear rails by lifting the front and
rear rail clamps.
See Figure 33.
4. Adjust the front rail until the 2 in. mark is placed at the
scale indicator. Align the rear rail to the front rail.
5. Tighten the rails and check the dimension and the rip
fence in both directions.
WARNING:
Blades coast after turn off. Possible serious injury can
occur if hands come in contact with blade.
ANGLED BLADE
Page 23
OPERATION
Figure 37: Switch With Cover
Figure 35: Locking the Miter Table
MITER
FENCE
Figure 36: Making a Straight Cross Cut
MITER
TABLE BASE
ADJUSTING
CLAMP
QUICK
STOP
TO LOCK IN
OFF POSITION
SLOTS FOR LOCKING
MITER TABLE
TO
START
TO
STOP (A)
TO
STOP (B)
SWITCH
COVER
SWITCH
BUTTON
MITER
SLIDE LOCK
TO LOCK MITER TABLE
See Figure 35.
The miter table slides to let the operator slide the workpiece
across the saw. A miter slide lock is mounted on the front of
the miter table to lock it in place. The miter slide lock is placed
in a slot on the base to align the miter table with the front edge
of the saw table. The sliding miter table should be locked for
any cut in which the operator prefers a fixed table.
1. To lock the miter table with the base projecting to the
front, place miter slide lock in the back slot on the base.
2. To lock the miter table with the base projecting to the
back, place miter slide lock in the front slot on the base.
C. MAKING CUTS
The blade provided with your saw is a high-quality combina-
tion blade suitable for ripping and crosscut operations.
Check with your local Ryobi dealer for other recommended
blades.
WARNING:
All blades must be rated for at least 5,500 RPM to prevent
possible injury.
TO MAKE A STRAIGHT CROSS CUT
See Figure 36.
WARNING:
Never use rip fence as cut-off gauge when crosscutting.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
It is recommended you make test cuts on scrap wood.
1. Remove the rip fence by lifting the locking handle.
2. Set the blade to the correct depth for the workpiece.
3. Set the miter fence to 90 degrees with the quick-stop or
the miter scale.
4. Make sure the miter fence won't touch the blade while
feeding the wood. Make a trial pass of the miter table.
The miter fence should not contact the blade. Loosen the
adjusting clamp to move the fence if needed.
5. Place a support (the same height as saw table) behind
the saw for the cut work. See Quick Fold Table in
Accessories on page 38.
6. Make sure the wood is clear of the blade before turning
on the saw.
See Figure 36.
7. To turn saw ON, lift switch cover and press switch button.
Then lower switch cover.
8. To turn saw OFF, (A) press or push outside of switch
cover, or (B) lift switch cover and press switch button.
See Figure 37
.
Page 24
OPERATION
NOTE: To prevent unauthorized use, lock your saw in
the OFF position with a padlock as shown in figure 37.
9. Let the blade build up to full speed before moving the
miter table to feed the workpiece into the blade.
10. Hold the work firmly against the miter fence with both
hands and push the miter table to feed the work into the
blade.
TO MAKE A MITER CUT
See Figure 38.
It is recommended you make test cuts on scrap wood.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
1. Remove the rip fence by lifting the locking handle.
2. Loosen the adjusting clamp to set the desired angle of
the miter fence. Place the miter indicator on the miter
fence to the desired angle on the miter table. Retighten
the clamp.
3. Place a support (the same height as saw table) behind
the saw for the cut work. See Quick Fold Table in
Accessories on page 38.
4. Make sure the miter fence will not contact the blade while
feeding the wood. Make a trial pass of the miter table.
The miter fence should not contact the blade. Loosen the
adjusting clamp to move it away from the blade if
needed.
5. Make sure the wood is clear of the blade before turning
on the saw.
6. Let the blade build up to full speed before moving the
miter table to feed the workpiece into the blade.
7. Hold the work firmly against the miter fence with both
hands, keeping well clear of the blade, and push the
miter table to feed the work into the blade.
TO MAKE A STRAIGHT RIP CUT
See Figure 39.
It is recommended you make a test cut on scrap wood.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
1. Remove the miter fence. Position accessory table and
sliding miter table to provide the support necessary for
the cut being performed. Securely lock the rip fence with
the locking handle.
2. Don't leave one side of saw unsupported.
3. Position the rip fence the desired distance from the blade
for the cut and securely lock the handle. Adjust the scale
to zero at the cutting edge of the blade.
4. Place a support (the same height as saw table) behind
the saw for the cut work. See Quick Fold Table in
Accessories on page 38.
5. Use a push block or push stick to move the wood through
the cut past the blade. NEVER PUSH A SMALL PIECE
OF WOOD INTO THE BLADE WITH YOUR HAND,
ALWAYS USE A PUSH STICK. The use of push blocks,
push sticks, and featherboards are necessary when
making non-through cuts.
6. Stand to the side of the wood as it contacts the blade to
reduce the chance of injury should kickback occur.
NEVER STAND DIRECTLY IN THE LINE OF CUT.
7. Make sure the wood is clear of the blade before turning
on the saw.
8. Let the blade build up to full speed before feeding the
workpiece into the blade.
MITER
TABLE
Figure 39: Making a Straight Rip Cut
ADJUSTING
CLAMP
MITER FENCE
Figure 38: Making a Miter Cut
REAR RAIL
RIP
FENCE
BLADE
BASE
FRONT RAIL
BLADE
GUARD ASSEMBLY
PUSH
STICK
LOCKING
HANDLE
Page 25
OPERATION
TO MAKE A BEVEL CROSS CUT
See Figure 40.
It is recommended that you place the piece to be saved on
the left side of the blade and that you make a test cut on scrap
wood.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
1. Remove the rip fence by lifting the locking handle.
2. Move the bevel locking lever to the right for Angle mode.
Turn the blade adjustment handle until the bevel indicator
is at the desired angle. Push the bevel locking lever
securely to the left to lock the angle.
3. Set the blade to the correct depth for the workpiece.
4. Loosen the adjusting clamp on the miter fence. Set the
miter fence to 90 degrees with either the quick-stop or
the miter scale.
5. Make sure the miter fence will not contact the blade as
the wood feeds into the blade. Make a trial pass of the
miter table. The end of the miter fence should not contact
the blade. Loosen the adjusting clamp to move it away
from the blade if needed.
6. Place a support (the same height as saw table) behind
the saw for the cut work.
7. Make sure the wood is clear of the blade before turning
on the saw.
8. Let the blade build up to full speed before moving the
miter table to feed the workpiece into the blade.
9. Hold the work with both hands and push the miter table
to feed the work into the blade.
QUICK
STOP
MITER
FENCE ADJUSTING
CLAMP
Figure 40: Making a Bevel Cross Cut
NOTE:The wooden insert should be attached with wood
screws from the bottom, through the two holes provided
in the casting. Securely trap the wooden insert between
the accessory table and the saw table.
4. Place sliding miter table on the right side of blade and lock
securely.
BEVEL LOCKING LEVER
MITER TABLE
Figure 41: Making a Bevel Rip Cut
TO MAKE A BEVEL RIP CUT
See Figure 41.
WARNING:
The rip fence must be on the left side of the blade to avoid
trapping the wood and causing kickback.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
It is recommended you make test cuts on scrap wood.
Before making this cut, use scrap wood to make an insert 5
in. wide, 22 in. long, and 3/4 in. thick. You may want to make
others that are more than 5 in. wide.
1. Remove miter fence, sliding miter table, and accessory
table.
2. Replace accessory table on the left side of blade. DO
NOT Lock.
3. Place the wooden insert between the accessory table
and the saw table to support the workpiece.
See Figure
41
. Secure the wooden insert with screws as noted.
Adjust the accessory table firmly against the wooden
insert and lock securely.
WOODEN
INSERT RIP
FENCE
Page 26
OPERATION
TO MAKE A BEVEL RIP CUT (Continued)
5. Attach the rip fence over the front and rear rails on the
left side and lock securely. Reset the scale to the blade
if needed.
6. Move the bevel locking lever to the right for Angle mode.
Turn the blade adjustment handle until the bevel indicator
is at the desired angle. Push the bevel locking lever
securely to the left to lock the angle.
7. Position the rip fence the desired distance from the
blade for the cut and lock securely.
8. Place a support (the same height as saw table) behind
the saw for the cut work. See Quick Fold Table in
Accessories on page 38.
9. Use a push stick to move small pieces of wood past the
blade. NEVER PUSH A SMALL PIECE OF WOOD
INTO THE BLADE WITH YOUR HAND.
10. Stand to the side of the wood as it contacts the blade to
reduce the chance of injury should kickback occur.
NEVER STAND DIRECTLY IN THE LINE OF CUT.
11. Make sure the wood is clear of the blade before turning
on the saw.
12. Let the blade build up to full speed before feeding the
workpiece into the blade.
TO MAKE A LARGE PANEL CUT
See Figure 42.
Make sure the saw is properly secured to a work surface so
it will not tip over under the weight of a large panel.
WARNING:
Make sure the blade guard assembly is installed and
working properly to avoid serious personal injury.
1. Raise the locking handle on the rip fence to allow the
rails to move freely.
2. Lift off the sliding miter table assembly by raising the
miter locking clamps to release the grippers.
3. Remove the accessory table by swinging out the lever
and lifting the table up and out.
4. Rotate the front rail clamps (under the front rail) to the
left and slide the front rail to the side where the panel will
rest. Lock the rail clamps after positioning the front rail.
5. Rotate the rear rail clamps (under the rear rail) to the left
and position the rear rail to support the panel. Align the
rear rail with the front rail. Lock the rail clamps after
positioning the rear rail.
6. Place the accessory table onto the rails far enough from
the blade to help support the panel and lock securely.
7. Place the sliding miter table assembly onto the rails and
lock securely. The miter table can be rotated 180 degrees
so the projecting base is at the back of the work surface
so you won't run into it as you feed the panel into the
blade. (Tables can be placed on either side of blade.)
8. Position the rip fence the desired distance from the
blade for the cut and securely lock the handle.
9. Place a support behind the saw for the cut work. See
Wide Table Kit and Quick Fold Table in Accessories on
page 38.
10. Make sure the panel is clear of the blade before turning
on the saw.
11. Let the blade build up to full speed before feeding the
workpiece into the blade.
TO MAKE NON-THROUGH CUTS
Non-through cuts can be made with the grain (ripping) or
across the grain (crosscut). The use of a non-through cut is
essential to cutting grooves, rabbets, and dadoes. This is the
only type cut that is made without the blade guard installed.
Make sure the blade guard assembly is reinstalled upon
completion of this type of cut. Read the appropriate section
which describes the type of cut in addition to this section on
non-through or dado cuts. For example, if your non-through
cut is a straight cross cut, read and understand the section on
straight cross cuts before proceeding.
SLIDING MITER
TABLE ASSEMBLY
Figure 42: Large Panel Set-up
ACCESSORY
TABLE
RAIL
CLAMP
ACCESSORY
TABLE
TO MAKE A COMPOUND MITER CUT
This cut is made with both the miter fence and the blade
angled. Set the miter fence and the blade angle with the
procedures given earlier.
The miter fence must be on the left side of the blade. It is
highly recommended that you test the cut with a piece of
scrap wood. Become thoroughly familiar with bevel cross
cuts and miter cuts before attempting to perform a com-
pound miter cut.
MITER
LOCKING CLAMPS
Page 27
OPERATION
TO MAKE DADO CUTS
A dado is a non-through cut and typically refers to a channel
cut, both with the grain and across the grain. An optional
Adjustable Dado (part number 4658718), Zero Clearance
Throat Plate (part number 4070333), and Dado Throat Plate
(part number 4070330) are available for your saw from your
local Ryobi dealer or Ryobi Factory Service Center.
1. Unplug your saw.
2. Remove the riving knife and guard assembly.
See
Figure 15, on page 15.
3. Retighten the two hex nuts on base assembly.
4. Remove the blade.
5. Remove the appropriate spacers on the blade arbor to
get the correct width for the dado blade.
6. Mount the dado blade, using the instructions with the
dado set.
7. Make sure the arbor nut is fully engaged and the arbor
extends at least one full thread past a securely tightened
arbor nut.
8. When mounting dado blades, make sure both the inner
blade washer and outer blade washer are used.
9. Replace the throat plate with optional Dado Throat Plate.
WARNING:
Always put all spacers in proper location when changing
back to saw blade. Failure to do so may result in possible
injury and damage to the tool.
10. Always use push blocks, push sticks, or featherboards
when making dado cuts to avoid the risk of serious
injury.
WARNING:
All blades must be rated for at least 5,500 RPM to prevent
possible injury or damage to the tool.
TO MAKE NON-THROUGH CUTS (Continued)
WARNING:
Unplug the saw to avoid possible injury.
1. Remove the three screws holding the throat plate in
place. Remove the throat plate.
2. Raise the saw blade by pushing the bevel locking lever
to the left and rotating the blade adjusting handle
clockwise.
3. Put the saw in Angle mode by pushing the bevel locking
lever to the right. Turn the blade adjusting handle until
the blade indicator shows a 30 degree angle. Push the
bevel locking lever securely to the left to lock the angle.
4. With the box end of the small hex wrench, loosen the two
hex nuts at the base of the riving knife. DO NOT
REMOVE HEX NUTS. Remove the riving knife/guard
assembly. Retighten the two hex nuts on the base.
Insert the throat plate.
5. Bring the blade back to 90 degrees.
6. Lower the blade to the correct height by turning the
blade adjusting handle counterclockwise. Secure throat
plate with the three screws.
WARNING:
Carefully check all set-ups and rotate the blade one full
revolution to assure proper clearance before connecting
saw to power source.
7. Always use push blocks, push sticks, and featherboards
when making non-through cuts to avoid the risk of
serious injury.
See Figure 43.
WARNING:
Never feed wood with your hands when making any non-
through cut such as rabbets or dadoes.
8. When the cut is complete, unplug saw and raise the
blade.
9. Remove the three screws holding the throat plate in
place. Remove the throat plate.
10. Push the bevel locking lever to the right. Rotate the
blade adjusting handle until the bevel indicator shows a
30 degree angle. Push the bevel locking lever securely
to the left while holding the blade adjusting handle to
lock the angle. Reinstall the blade guard assembly.
11. Retighten the nuts at the base of the riving knife. Check
riving knife alignment to the blade and adjust shims if
necessary.
See Page 19.
12. Move the bevel locking lever to the right and rotate the
blade back to 90 degrees. Push the lever to the left to
lock the angle.
13. Insert the throat plate, lower the blade and secure with
the three screws. Tighten them firmly. Figure 43: Making A Non-Through Cut
FEATHERBOARD
PUSH BLOCK
PUSH
STICK
"C" CLAMP
Page 28
MAINTENANCE
A. GENERAL MAINTENANCE
WARNING:
Always begin by disconnecting the power supply.
1. Periodically check all clamps, nuts, bolts, screws, and
belts for tightness and condition. Make sure the throat
plate is in good condition and in position.
2. Check the blade guard assembly.
3. To maintain the table surfaces, fence, and rails,
periodically apply paste wax to them and buff to provide
smooth functioning. To prevent work from slipping during
cutting operation, DO NOT wax the working face of the
miter fence.
4. Protect the blade by cleaning out sawdust from
underneath the table and in the blade teeth. Use a resin
solvent on the blade teeth.
5. Clean plastic parts only with a soft damp cloth. DO
NOT use any aerosol or petroleum solvents.
B. SPECIFIC TABLE SAW
MAINTENANCE
WARNING:
Always begin by disconnecting the power supply.
TO SET BLADE AT 0 OR 45 DEGREES
The angle settings of your saw have been set at the factory
and, unless damaged in shipping, should not require setting
during assembly. After extensive use, it may need to be
checked.
1. Push the bevel locking lever to the right.
See Figure 44.
Turn the blade adjusting handle to angle the blade. Use
a combination square to check squareness between the
blade and saw table.
2. If the blade is not perfectly vertical (0 degrees), loosen
the lock nut on the 0 degree bolt inside the cabinet,
position the blade, adjust the bolt, then re-tighten lock
nut.
See Figure 44, insert.
If the bevel indicator is not at
zero, adjust it with the two screws above the slot, beside
the blade adjusting handle.
3. Turn the blade adjusting handle until the bottom of the
blade has moved completely to the left side of the slot.
Lock the angle by pushing the bevel locking lever to the
left.
4. If the blade is not an exact 45 degrees, loosen the lock
nut on the 45-degree bolt inside the cabinet, position the
blade, adjust the bolt, then re-tighten lock nut.
See
Figure 44, insert.
5. Make a test cut.
BLADE
ADJUSTING HANDLE
BEVEL
INDICATOR
45° BOLT
BEVEL
LOCKING LEVER
0° BOLT
Figure 44: Blade Angle Adjustment
45° BOLT
LOCK
NUT
LOCK NUT 0° BOLT
SCREWS
Page 29
MAINTENANCE
TO ADJUST THE BEVEL LOCKING LEVER
The bevel locking lever may work loose and require adjusting.
To adjust it, use the following steps.
1. Push the lever full left to the locked position.
2. Remove the screw on the blade adjusting handle. You
will need a 3/16 in. allen wrench for this procedure.
3. Remove the blade adjusting handle and cam. Pull out the
cam.
4. Remove the set screw on the bevel locking lever.
5. Remove the bevel locking lever from hex nut.
6. Relocate bevel locking lever on the hex nut.
7. Replace set screw and tighten securely.
8. Replace the cam so that the lobe is against the tab as
shown in Figure 46. Make sure the cam is seated in the
lever.
9. Reassemble the handle to the shaft and cam. Check
whether the lever is now in the desired position. Tighten
screw securely.
Figure 45: Rip Fence Alignment
BLADE
SCREWS
RIP
FENCE
LOCKING
HANDLE
TO CHECK THE ALIGNMENT OF THE RIP
FENCE TO THE BLADE
WARNING:
Unplug the saw to prevent accidental starting.
1. Raise the locking handle to permit the rip fence to be
moved.
2. Place a framing square beside the blade and move the rip
fence up to the square. Take the dimension on the rip
scale.
3. Move the fence back and turn the framing square 180
degrees to check the other side.
4. If the two dimensions are not the same, loosen the two
screws on the fence and align it.
See Figure 45.
5. Retighten the two screws.
6. Make two or three test cuts on scrap wood. If the cuts are
not true, repeat the process.
WARNING:
Before plugging the saw back in to make test cuts, make
sure the switch is in the OFF position and the blade guard
is in place. Failure to do so may result in serious injury.
Figure 46: Adjusting the Locking Lever
SET SCREW
TAB
BLADE ADJUSTING HANDLE
SOCKET
HEAD SCREW
HEX NUT
CAM
BEVEL LOCKING LEVER
LOBE
Page 30
MAINTENANCE
TO ALIGN THE MITER LOCKING CLAMPS
See Figure 47.
WARNING:
Unplug the saw to prevent accidental starting.
The miter locking clamps are preset at the factory but may
require adjusting after extended use or if damage occurs in
shipping. Adjust them with the following steps:
1. Loosen the set screw behind each locking clamp.
2. Loosen the screw on top of each locking clamp.
3. Lift the locking clamp to the Up position.
4. Push the clamp forward tight against the front rail to bring
the clamp into alignment.
5. When the clamps are correctly positioned, retighten the
screws and the set screws.
6. Push both front and rear miter locking clamps down to
secure the sliding miter table.
TO ADJUST THE FRONT AND REAR RAIL
CLAMPS
See Figure 48.
The rail clamps are located below the rails and ensure tight
attachment of the rail. Following extended use, the rail holder
nut inside the rails may need adjusting.
1. Remove the miter table and accessory table.
2. Remove the front and rear rails by loosening the rail
clamps and sliding the rails off.
3. Rotate each rail clamp to the left until it hits or comes in
contact with the bottom of the saw table.
4. Tighten rail holder nut until it is snug.
5. Loosen rail holder nut one-fourth (1/4) turn.
6. Replace the rails and check the rail clamps.
TO ADJUST THE ACCESSORY TABLE
See Figure 49.
After extended use, the accessory table may work loose
causing the accessory table to be loose on the rails. Follow
the steps below, when adjustments are required:
1. Remove the hex nut on the lever using a 3/8 in. nut driver.
2. Remove the back-up plate and spring plate. Rotate the
spring plate 180° and re-install on the handle shaft.
3. Reassemble all parts and tighten hex nut securely.
NOTE: The spring plate offers two ends for use before
requiring replacement.
SCREW
FRONT RAIL
WASHER
RAIL
CLAMP
RAIL
HOLDER NUT
HEX
MOUNTING BOLT
Figure 48: Adjusting the Rail Clamps
RETAINING
RING
ACCESSORY TABLE
CAP SCREW
LEVER
BACK-UP
PLATE
HANDLE
SHAFT
Figure 49: Adjusting the Accessory Table
HEX NUT
SPRING PLATE
WASHER
MITER
LOCKING CLAMP
Figure 47: Adjusting the Miter Locking Clamps
SET
SCREW
Page 31
SLIDING MITER TABLE ASSEMBLY
Checks and Adjustments
The sliding miter table assembly has been pre-set at the factory to be parallel to the blade.
However, misalignment during shipping or requirements for very precise and accurate cuts may
require realignment. The square relationship between the blade and the miter fence as it travels
the entire distance from the front to the rear of the miter table base during a cut is very important
for making precise and accurate cuts.
To avoid unnecessary setups and adjustments, we suggest that you check these setups carefully
with a framing square and make practice cuts in scrap wood before making finish cuts in good
workpieces.
NOTE: Follow the general rule of measuring twice and cutting once.
Do not loosen any screws for the following adjustments until you have made checks and are sure
adjustments are needed. Once screws have been loosened, these settings must be reset.
Two basic checks should be made to determine if adjustments are necessary:
1. The miter base must be parallel to the blade as the table slides from the front to the rear of the
miter table assembly.
2. The miter fence must be square to the blade when set at exactly zero (0°) on the miter table
scale. This is necessary in order to be able to use the scale on the miter table. The miter table
has adjustment screws for squaring miter fence to blade and maintaining 0° scale settings when
miter base adjustments are required.
NOTE: These checks and adjustments are being explained in step by step procedures,
however, you should be aware that they depend upon each other.
Page 32
CHECKING SLIDING MITER TABLE
ASSEMBLY
TO CHECK MITER BASE PARALLELISM
1. Set saw up as if you were preparing to make a cut.
Tighten rail clamps, miter locking clamps, adjusting
clamp, etc.
2. Slide miter table (A) to the front of miter base (B) as far
as it will go. Place a reference mark (C) near the end of
the miter table as shown in figure 50.
NOTE: Front of miter base is on infeed side of saw.
3. Place a reference mark on one of the blade teeth (D) and
rotate the blade (E) so that the reference mark on the
blade is at the front of the throat plate (F).
4. Place a framing square (G) against the blade and align
with reference mark on miter table. Measure the distance
between the blade and the edge of miter table.
NOTE: Place framing square between carbide teeth and
measure from blade. This step will insure framing
square is square against blade from the front to back of
blade.
5. Remove framing square and slide miter table to the rear
of miter base as far as it will go.
See Figure 51.
6. Rotate the blade so the reference mark on the blade is
at the rear of the throat plate. Measuring from the same
mark on the blade at the rear will eliminate the effect of
blade wobble.
7. Place framing square against the blade and align with
the same reference mark on the miter table. Measure the
distance between the blade and the edge of the miter
table at the rear.
8. Compare whether the front and rear measurements are
the same. If they are the same, proceed with checking
the miter fence alignment. If not, this indicates the miter
base needs aligning. Miter base must then be adjusted
before checking miter fence alignment. See "TO ADJUST
THE MITER BASE " section that follows.
SLIDING MITER TABLE ASSEMBLY
Checks and Adjustments (Continued)
WARNING:
For illustration purposes, the blade guard and anti-kickback
pawls have been removed. Do not operate your saw
without the blade guard unless specifically instructed to
do so for non-through cuts.
WARNING:
Begin by unplugging your saw. Failure to unplug saw
could result in accidental starting causing possible serious
injury.
E
F
D
G
C
A
C
E
F
AD
D
G
C
D
Figure 50: Miter Table Alignment
Figure 51: Miter Table Alignment
Page 33
L
TO CHECK MITER FENCE ALIGNMENT
The miter fence must be perpendicular to the blade when set
at zero degrees.
1. Set the miter fence (H) at 0° as shown in figure 52. Miter
indicator (I) should be set precisely on 0° and secured in
place with adjusting clamp (J).
NOTE: The quick-stop is not necessary for this checking
procedure. However, you may want to check and adjust
it to 0° at this time. See "Quick-Stop" section that
follows.
2. Place a framing square (G) firmly against the miter fence
(H), with the other side against the blade (E).
See Figure
52.
3. Check whether the miter fence and blade are square
with each other. With the framing square against the
miter fence there should be no gap from the front to the
rear of the blade.
4. If a gap exists, the miter fence may be out of square.
5. Rotate the blade and recheck. If there is a consistent gap
between the front and rear of the blade, the miter table
needs aligning. Follow the adjustment procedures that
follow.
MAKING ADJUSTMENTS TO SLIDING
MITER TABLE ASSEMBLY
TO ADJUST THE MITER BASE
REMEMBER: Check all settings before loosening screws
for the following procedures. Once screws have been
loosened, these settings must be reset.
Eight screws are visible on the miter base (B).
1. Four screws (K) are on the holder plates and secure
these plates to the rails. It is not necessary to loosen or
adjust these screws for this adjustment procedure.
2. Another pair of screws (L) is in the base, at the rear.
Loosen these two screws (L) and the rear miter locking
clamps (M).
See Figure 53.
3. The last pair of screws is located on the infeed side of the
base. Loosen the left screw (N) only.
4. The right screw (O) will be used as a pivot point.
NOTE: The front two miter locking clamps (P) and rail
clamps should remain locked.
5. Following steps 2 thru 8 in "TO CHECK MITER BASE
PARALLELISM", adjust the miter base so that it is
parallel to the blade.
6. Retighten the left front screw (N).
7. Clamp the rear miter locking clamps (M).
8. Retighten the two rear screws (L).
SLIDING MITER TABLE ASSEMBLY
Checks and Adjustments (Continued)
WARNING:
Begin by unplugging your saw. Failure to unplug saw
could result in accidental starting causing possible serious
injury.
H
I
J
G
E
Figure 52: Miter Table Alignment
Figure 53: Miter Table Alignment
M
R
P
K
M
M
B
N
O
Page 34
SLIDING MITER TABLE ASSEMBLY
Checks and Adjustments (Continued)
WARNING:
Begin by unplugging your saw. Failure to unplug saw
could result in accidental starting causing possible serious
injury.
TO ADJUST THE MITER FENCE
1. Set the miter fence (H) at 0° as shown in figure 52. Miter
indicator (I) should be set precisely on 0° and secured
in place with adjusting clamp (J).
2. There are four slides located under the sliding miter
table. These slides let the miter table move on the base.
Three slides are mounted on eccentric screws that can
be adjusted by loosening the hex nuts on top of the miter
table.
See Figure 54.
3. Loosen the rear hex nuts (Q) on top of sliding miter table
for this adjustment procedure.
NOTE: The front screws (R) are only needed to remove
excessive play in the slides due to wear from extended
use. They are not needed for this procedure. The right
front hex nut is a non-eccentric pivot and should never
be loosened.
4. Adjust the right rear eccentric screw from the lower side
of the miter table so that maximum play exists between
the slide and miter base.
5. Push left rear of miter table snugly against miter base as
shown by the arrow (S) in figure 55 and secure.
6. Place a framing square firmly against the miter fence,
with the other side against the blade.
7. Adjust left rear screw from underneath miter table until
miter fence and blade are square with each other.
8. Tighten hex nut securely.
9. Adjust right rear screw from underneath miter table to
remove excessive play.
10. Tighen hex nut securely.
11. Re-check your setups carefully. Also make sure all
screws, hex nuts, etc. have been tightened securely.
12. If sliding miter table assembly is still not square with the
blade, repeat the above procedures as needed.
13. Make sure that slides remain square to miter base edge
to prevent “cocking” which will result in excessive play
in miter table.
TO ADJUST QUICK-STOP
The quick-stop is preset at the factory to stop the miter fence
at exactly zero degrees. However, when sliding miter table
adjustments are made, these adjustments may cause the
quick stop to need adjusting. Check quick-stop with miter
scale set at zero degrees. If adjustments are needed, pro-
ceed with the following steps:
1. Loosen the eccentric screw holding the quick-stop.
2. Place the quick-stop against the miter fence with miter
scale set at zero degrees.
See Figure 56.
3. Adjust eccentric screw until it holds quick-stop securely
against miter fence.
4. Retighten hex nut, securing eccentric screw and quick-
stop.
5. Check your work. If the quick-stop is not at zero degrees,
repeat steps 1-4.
Figure 54: Miter Fence Alignment
SLIDE
LIP OF BASE
HEX NUT
ECCENTRIC
SCREW
Figure 55: Miter Fence Alignment
Q
R
S
Figure 56: Quick Stop
QUICK STOP AND
ECCENTRIC SCREW
MITER FENCE
ADJUSTING
CLAMP
MITER INDICATOR
ZERO
DEGREES
MITER
FENCE
MITER TABLE
H
Page 35
LUBRICATION
This saw has been lubricated at the factory prior to shipment.
Following extended use, you should inspect and lubricate
the following areas to assure smooth operation.
LOCKER BRACKET ASSEMBLY
See Figure 57.
1) Add dry lube between both bevel gears, the backup
washers and the locker bracket.
2) Add dry lube between threaded hole in motor casting
and threaded elevating shaft.
Recommended Lubricants:
Dry Silicone or Teflon Lubricant
TILT / ELEVATING MECHANISM
See Figure 58.
1) Add dry lube between the handle shaft and the bore of
the clamping bolt.
2) Add dry lube between the face of the clamping bolt and
the face of the handle shaft.
3) Add dry lube on the inner surfaces of the bevel locking
lever which contacts the cam.
Figure 57: Locker Bracket Lubrication
BACKUP WASHER
LOCKER BRACKET
BEVEL GEAR
THREADED HOLE
ELEVATING SHAFT
BLADE
ADJUSTING HANDLE
HANDLE SHAFT
CLAMPING BOLT
CAM SURFACE
CAM
BEVEL
LOCKING LEVER
Figure 58: Tilt/Elevating Mechanism Lubrication
Page 36
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Excess vibration. Blade is out of balance. Replace blade.
Blade is damaged. Replace blade.
Saw is not mounted securely. Tighten all hardware.
Work surface is uneven. Reposition on flat surface.
Adjust legs of optional stand.
Blade is warped Check Saw Blade Installation on
page 15. Replace blade if neces-
sary.
Rip fence does not move smoothly. Rip fence not mounted correctly. Remount the rip fence.
Rails are dirty or sticky. Clean and wax rails.
Clamp screw (key no. 5 on page
44) is out of adjustment. Adjust clamp screw counterclockwise.
Rip fence does not lock at rear. Clamp screw (key no. 5 on page
44) is out of adjustment. Adjust clamp screw clockwise.
Cutting binds or burns work. Blade is dull. Replace or sharpen blade
Blade is heeling. Align miter base.
Work is fed too fast. Slow the feed rate.
Rip fence is misaligned. Align the rip fence.
Riving knife is misaligned. Adjust the riving knife with shims
provided.
Wood is warped. Replace the wood. Always cut with
convex side to table surface.
Wood edges away from rip fence
when ripping. Rip fence is misaligned. Check and adjust the rip fence.
Blade not properly sharpened or set. Resharpen or set blade.
Sliding miter table assembly does
not move smoothly. Miter base or slides improperly See page 33 for Adjustments To
adjusted. Sliding Miter Table Assembly
Page 37
TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Saw does not make accurate 90 or
45 degree cuts. Positive stops inside cabinet need
adjusting (Bevel Cuts). Adjust positive stops.
Miter gage is misaligned
(Miter Cuts). Adjust the miter gage.
Blade adjusting handle is hard to
turn. Gears or Screw Post inside cabinet
are clogged with sawdust. Clean the gears or screw post.
Saw does not start. Motor cord or wall cord is not
plugged in. Plug in motor cord or wall cord.
Circuit fuse is blown. Replace circuit fuse.
Circuit breaker is tripped. Reset circuit breaker.
Cord or switch is damaged. Have the cord or switch replaced at
a RYOBI AUTHORIZED SERVICE
CENTER.
Blade makes poor cuts Blade is dull or dirty. Clean, sharpen or replace blade.
Blade is wrong type for cut being
made. Replace with correct type.
Blade is mounted backwards. Remount blade.
Blade does not lower when turning
blade adjusting handle. Back side of riving knife has come
in contact with saw table. Realign and adjust the riving knife.
Locking lever is not at full left
position. Move locking lever to left.
Motor labors in rip cut. Blade not proper for rip cut. Change blade; rip blade typically
has fewer teeth such as Ryobi
4650324, 24 tooth, carbide rip
blade.
Page 38
ACCESSORIES
Following is a list of optional accessories for the BT3000 table saw.
PART NO. DESCRIPTION PART NO. DESCRIPTION
4010300 Metal Work Stand 4050300 User Kit (Nuts and Bolts)
4010330 Work Stand Casters IDV28 28 Gal. Vacuum
4650300 36T 10 in. (254 mm) Standard Blade (Carbide Tipped) 4070333 Zero Clearance Throat
4650324 24T 10 in. (254 mm) Rip Blade (Carbide Tipped) Plate (Set of 2)
4650340 40T 10 in. (254 mm) Crosscut Blade (Carbide Tipped) 4080300 Accessory Table
4650360 60T 10 in. (254 mm) Finish Crosscut Blade (Carbide Tipped) 4080330 Accessory Table Clamp
4070300 Dust Bag 4658718 6-1/2 in. (165 mm) Adjustable Dado
4070330 Dado Throat Plate 4730305 Wide Table Leg Set
4060300 Long Miter Fence 4730310 Quick Fold Table
4060330 Stop Block Kit 4730320 Air Flotation/Vacuum Clamp
4710300 Miter Clamp Kit Table
4730300 Wide Table Kit 4060305 Rapid Set Micro-Adjust Device
4950300 Router and Jig Saw Mounting Kit 6360395 Push Block
These accessories may be ordered through your local RYOBI dealer or Ryobi Authorized Service Center. They have been
specially designed for the BT3000 table saw. Always use recommended RYOBI accessories for highest quality, convenience
and safety. Call Ryobi Customer Service No. 1-800-525-2579 in the United States or 1-800-265-6778 in Canada for your
nearest Ryobi Factory Service Center.
WARNING:
This saw's motor cord must only be plugged into the receptacle provided on the saw which is controlled by the saw's
master switch. Never plug the motor cord directly into an extension cord as this will prevent the ability to switch the
saw OFF.
**Ampere rating
(on tool faceplate) 0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0
Cord Length Wire Size (A.W.G.)
25' 16 16 16 16 14 14
50' 16 16 16 14 14 12
Keep the extension cord clear of the working area. Position the cord
so that it will not get caught on lumber, tools or other obstructions
while you are working with a power tool.
**Used on 12 gage - 20 amp circuit.
CAUTION:
WARNING:
To avoid the risk of personal injury or damage to your saw or work, DO NOT use accessories not recommended by
RYOBI.
EXTENSION CORD CAUTION
When using a power tool at a considerable distance from a power
source, be sure to use an extension cord that has the capacity
to handle the current the tool will draw. An undersized cord will
cause a drop in line voltage, resulting in overheating and loss of
power. Use the chart to determine the minimum wire size
required in an extension cord. Only round jacketed cords recog-
nized by Underwriter's Laboratories (UL) should be used.
When working with a tool outdoors, use an extension cord that
is designed for outside use. This is indicated by the letters "WA"
on the cord's jacket.
Before using any extension cord, inspect it for loose or exposed
wires and cut or worn insulation.
Page 39
NOTES
Page 40
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3000
FIGURE 59: 10 in. (254 mm) TABLE SAW
FOR MITER TABLE ASSEMBLY,
REFER TO FIGURE 60
FOR RIP FENCE ASSEMBLY,
REFER TO FIGURE 61
FOR BLADE GUARD ASSEMBLY,
REFER TO FIGURE 63
FOR MOTOR ASSEMBLY,
REFER TO FIGURE 62
112
5
86 8283
52
3
80
46 71
52
28 26
65
48
58
46
12
90
75
48
9
73
89
85
113
4
71
46
10
84
81
22
43
1
21
64 107
66
108 57
27 75
14
15
105
111
103
102
60
59
110
85
54
19
50
47
87
78
79
35
39
30
61
33
66
40
29 51
25
31
24
66
49
42
41
42
7
93
13
18
16
67
17
44
95
20
92
76
96, 100
70 63
8
69 55
68
56
91
94
78
664
53
42
104
101
23
11
2
45
34
115 116
119 117
118
116
120
121
114
38
74
62
32
Page 41
The model number will be found on the data plate attached to the right side panel of the cabinet, next to the
saw's on board receptacle. Always mention the model number in all correspondence regarding your TABLE
SAW or when ordering repair parts.
1 Motor Assembly.......................................... 1
2 Off/On Switch Assembly............................. 1
3 Shim ........................................................... 2
4 Hex Nut (5/8-18) ......................................... 1
5 Saw Table................................................... 1
6 Front Cabinet Panel ................................... 1
7 Rear Cabinet Panel .................................... 1
8 Right Cabinet Panel ................................... 1
9 Left Cabinet Panel...................................... 1
10 Locker Bracket ........................................... 1
11 Clamper Bracket......................................... 1
12 Dust Cover.................................................. 1
13 Miter Table Assembly. ................................ 1
14 Clamp Plate ................................................ 2
15 Needle Roller (1/4 in. x 3/4 in.)................... 2
16 Clamp ......................................................... 1
17 Shim ........................................................... 5
18 Hex Nut (5/16-18) ....................................... 2
19 Front Rail .................................................... 1
20 Rear Rail..................................................... 1
21 Rail Holder Nut (5/16)................................. 4
22 Rail Locking Clamp .................................... 4
23 Bevel Gear.................................................. 2
24 Shaft ........................................................... 1
25 Gear Shaft .................................................. 1
26 Handle Shaft............................................... 1
27 Gear Rack .................................................. 1
28 Tilting Gear ................................................. 1
29 Clutch ......................................................... 1
30 Cam ............................................................ 1
31 Screw (8-32 x 1-3/16 in. Fil. Hd.) ............... 1
32 Hex Nut (3/4-16) ......................................... 1
33 Washer ....................................................... 1
34 Bevel Locking Lever ................................... 1
35 Blade Adjusting Handle .............................. 1
38 Handwheel Inner Grip ................................ 1
39 Spring ......................................................... 1
40 Spring ......................................................... 1
41 Washer ....................................................... 1
42 Washer ....................................................... 3
43 Washer ....................................................... 4
44 Hex Bolt (5/16-18 x 1-1/8 in.) ..................... 2
45 Hex Bolt (5/16-18 x 3/4 in.) ........................ 4
Key
No. Description Quan.
46 Screw (10-24 x 5/8 in. Pan Hd.) ................. 8
47 Screw (10-24 x 5/8 in. Pan Hd.) ................. 3
48 Screw (8-32 x 3/8 in. Pan Hd.) ................. 16
49 Nylon Hex Nut (3/8-16)............................... 1
50 Set Screw (1/4-20 x 3/8 in.)........................ 1
51 Roll Pin ....................................................... 1
52 Roll Pin ....................................................... 2
53 Name Plate ................................................. 1
54 Scale Label ................................................. 1
55 Outlet (15 Amp Single Pole)....................... 1
56 Cord ............................................................ 1
57 Cable Clamp ............................................... 1
58 Bevel Indicator............................................ 1
59 Wire Nut...................................................... 1
60 Lock Nut (8-32 Hex) ................................... 3
61 Cone Disc Spring ....................................... 1
62 Retaining Ring.............................................1
63 Data Plate ................................................... 1
64 Bolt (1/4-20 x 1 in. Hex) ............................. 2
65 Bolt (1/4-20 x 2 in. Hex) ............................. 1
66 Hex Nut (1/4-20) ......................................... 4
67 Screw (10-24 x 5/16 in. Pan Hd.) ............... 2
68 Plug Socket Box (A) ................................... 1
69 Plug Socket Box (B) ................................... 1
70 Screw (8-16 x 3/4 in. Pan Hd.) ................... 4
71 Locker Support ........................................... 2
73 Set Screw (10-24 x 3/8 in.)........................ 4
74 Blade Adjustment Handle Grip ................... 1
75 Screw (10-24 x 1/2 in. Pan Hd.) ............... 15
76 Throat Plate ................................................ 1
78 Cap Screw .................................................. 2
79 Label ........................................................... 1
80 Guide Holder .............................................. 1
81 V Belt .......................................................... 2
82 1/4 in. Spacer ............................................. 1
83 1/2 in. Spacer ............................................. 1
84 Blade Washer ............................................. 2
85 Screw (8-32 x 3/4 in. Pan Hd.) ................... 3
86 Shim ........................................................... 2
87 Label ........................................................... 1
89 Screw (10-24 x 1 in. Pan Hd. ..................... 4
90 End Plug F1 (front left) ............................... 1
91 End Plug F2 (front right) ............................. 1
SEE BACK PAGE FOR ORDERING INSTRUCTIONS.
Key
No. Description Quan.
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3000
PARTS LIST-FIGURE 59
Page 42
Key
No. Description Quan.
Key
No. Description Quan.
* Item 96 includes parts 42, 78, 100 through 105, and 111.
110 Hang Tag .................................................... 1
111 Back-Up Plate ............................................ 1
112 Screw (10-24 x 3/4 in. Flat Hd.) ................. 3
113 Bolt Holder .................................................. 1
114 Rear Switch Cover ...................................... 1
115 Needle Roller .............................................. 1
116 Screw (8-16 x 3/8 in. Pan Hd.) ................... 4
117 Switch Cover............................................... 1
118 Switch Cover Label ..................................... 1
119 Switch ......................................................... 1
120 Switch Base ................................................ 1
121 Latch ........................................................... 1
92 End Plug R1 (right rear) ............................. 1
93 End Plug R2 (left rear) ............................... 1
94 Rip Fence Assembly .................................. 1
95 Blade Guard Assembly............................... 1
96 *Accessory Table Assembly ........................ 1
100 Accessory Table ......................................... 1
101 Handle Shaft............................................... 1
102 Handle ........................................................ 1
103 Spring Plate ................................................ 1
104 Retaining Extension ................................... 1
105 Hex Nut (1/4-20) ......................................... 1
107 Washer ....................................................... 1
108 Spacer ........................................................ 1
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3000
PARTS LIST-FIGURE 59-CONT'D
WARNING:
Improper electrical repair of the table saw can result in damage to the drive system possibly causing electrical shock or
electrocution. Any repairs requiring disassembly of your tool require safety testing and should only be performed by a
Ryobi Authorized Service Center.
Page 43
19 Washer ....................................................... 1
20 Eccentric Screw (10-24) ............................. 3
21 Quick Stop .................................................. 1
22 Eccentric Screw (8-32) ............................... 1
23 Washer ....................................................... 1
24 Hex Nut (Elastic Stop) ................................ 1
25 Slide (A) ...................................................... 4
26 Hex Nut (Elastic Stop) ................................ 4
27 Lock Washer............................................. 12
28 Slide (B) ...................................................... 4
29 Set Screw
(10-24 x 1/4 in. Hex Socket)....................... 4
30 Miter Locking Clamp................................... 4
31 Roll Pin ....................................................... 4
32 Guide Plate ................................................. 2
33 Non-Eccentric Screw (10-24) ..................... 1
34 Screw (10-24 x 1/2 in. Pan Hd.) ................. 1
Key
No. Description Quan.
Key
No. Description Quan.
1 Miter Table Top .......................................... 1
2 Miter Fence................................................. 1
3 Pivot............................................................ 1
4 Saw Gage ................................................... 2
5 Miter Indicator............................................. 1
6 Miter Fence Holder ..................................... 1
7 Bolt (5/16-18 x 3-1/4 in. Hex Hd.) .............. 1
8 Warning Label ............................................ 1
9 Washer ....................................................... 1
10 Adjusting Clamp ......................................... 1
11 Screw (8-16 x 5/8 in. Pan Hd.) ................... 2
12 Spring Plate ................................................ 1
13 Miter Slide Lock .......................................... 1
14 Miter Base .................................................. 1
15 Guide Bar ................................................... 2
16 Holder Plate................................................ 4
17 Screw (10-24 x 15/32 in. Pan Hd.) ............. 8
18 O-Ring ........................................................ 4
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3000
FIG. 60: SLIDING MITER TABLE ASSEMBLY
19
12 13
33
28
25
34
1
7
6
9
10
26 11
27
5
2
3
4
25
28
20
15
22
21
32 23 24
17
27
29
16
31 18
30
17
27
14
8
29
30
15
29
27
17
17
27
32
Page 44
Key
No. Description Quan.
Key
No. Description Quan.
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3000
FIG. 61: RIP FENCE ASSEMBLY
1 Rip Fence ................................................... 1
2 Screw (10-14 x 1/2 in. Pan Hd.) ................. 2
3 Fence Roller................................................1
4 Roll Pin ....................................................... 1
5 Screw (10-24 x 1 in. Pan Hd.) .................... 1
6 Clamper - B ................................................ 1
7 Roller Holder .............................................. 1
8 Dowel Pin (1/4 in. x 3/4 in.) ........................ 1
9 Compression Spring ................................... 1
10 Roll Pin ....................................................... 1
11 Rod ............................................................. 1
12 Screw (1/4-20 x 5/8 in. Button Hd.) ............ 2
13 Washer ....................................................... 2
14 Hex Nut (8-32) ............................................ 1
15 Scale Indicator............................................ 1
16 Slide............................................................ 2
17 Screw (8-32 x 1/2 in. Pan Hd.) ................... 2
18 Screw (8-32 x 1/2 in. Pan Hd.) ................... 1
19 Locking Handle Grip ................................... 1
20 Eccentric Roller .......................................... 1
21 Rubber Plug................................................ 1
22 Locking Handle Bolt ................................... 1
23 Clamper - A ................................................ 1
24 Pin .............................................................. 1
25 Screw (8-32 x 3/8 in. Pan Hd.) ................... 2
26 Washer ....................................................... 2
27 Plate ........................................................... 1
28 Front Block ................................................. 1
1
2
3
4
567
8
9
10 11
12
13
14 15 16
17
18
19
20
21
22
23
24
17
16
26
25
27 28
Page 45
RYOBI 10 in. (254mm) TABLE SAW - MODEL NO. BT3000
FIG. 62: MOTOR ASSEMBLY
Key
No. Description Quan.
1 Arbor ........................................................... 1
2 Woodruff Key (3/16 in.) .............................. 1
3 Ball Bearing (6003)..................................... 1
4 Bearing Plate .............................................. 1
5 Arbor Pulley ................................................ 1
6 Retaining Ring ............................................ 1
7 Ball Bearing (6002)..................................... 1
8 Ball Bearing (6200ZZ) ................................ 1
9 Motor Bracket ............................................. 1
10 Motor Pulley ............................................... 1
11 Armature Assembly .................................... 1
12 Screw and Washer (Field Pan Hd.) ............ 2
Key
No. Description Quan.
13 Field Assembly ......................................... 1
14 Motor Housing .......................................... 1
15 Brush Cover .............................................. 2
16 Brush Assembly ........................................ 2
17 Brush Holder Assembly ............................ 2
18 Screw and Washer(Pan Hd.) .................... 4
19 Set Screw (Hex)........................................ 2
20 Strain Relief Bushing ................................ 1
21 Cable Clamp ............................................. 1
22 Power Cord ............................................... 1
23 Connector ................................................. 2
24 Bearing Bushing ....................................... 1
1
4
3
25
67
9
8
10
11 12
12
24
13
23
14
15
16
17
15
16
17
18
19 18
18
20
21
22
19
Page 46
6
504
7 Dowel Pin (.309 x 1-1/4 in.) ........................ 1
8 Arm ............................................................. 1
9 Cover (clear) ............................................... 1
10 Dowel Pin (.309 x 1-3/4 in.) ....................... 1
11 Riving Knife Assembly ................................ 1
Key
No. Description Quan. Key
No. Description Quan.
500 3/32 in. Allen Wrench ................................. 1
501 1/8 in. Allen Wrench ................................... 1
502 5/32 in. Allen Wrench ................................. 1
503 3/16 in. Allen Wrench ................................. 1
504 Large Wrench ............................................. 1
505 Small Wrench ............................................. 1
506 Saw Blade .................................................. 1
Operator's Manual
Key
No. Description Quan. Key
No. Description Quan.
FIG. 64: REPLACEMENT PARTS
500
506
502
503
505
501
1 Screw (6-19 x 5/16 in. Pan Hd.) ................. 2
2 Washer ....................................................... 2
3 Anti-kickback Fingers ................................. 2
4 Spacer Cap................................................. 2
5 Torsion Spring ............................................ 1
6 Push Nut ..................................................... 4
RYOBI 10 in. (254 mm) TABLE SAW - MODEL NO. BT3000
FIG. 63: BLADE GUARD ASSEMBLY
6
8
1
4
2
3
11
2
1
3
4
5
7
9
10
6
6
6
Page 47
NOTES
OPERATOR'S MANUAL
10 in. (254 mm) TABLE SAW / BT3000
972000-293
3-01 Printed in U.S.A.
RYOBI TECHNOLOGIES INC
1428 Pearman Dairy Road Anderson SC 29625
Post Office Box 1207 Anderson SC 29622-1207
Phone 1-800-525-2579
RYOBI TECHNOLOGIES INC
P.O. Box 910
Cambridge, Ontario N1R 6K2
Phone 1-800-265-6778
•SERVICE
Now that you have purchased your saw, should a need ever exist for repair parts or service,
simply contact your nearest Ryobi Authorized Service Center. Be sure to provide all
pertinent facts when you call or visit. Please refer to the Service Center insert or call 1-800-
525-2579 in the United States or 1-800-265-6778 in Canada for your nearest Authorized
Service Center. You can also check our web site at www.ryobitools.com for a complete
list of Authorized Service Centers.
•MODEL NO.
The model number and serial number of your saw will be found on the data plate attached
to the right side panel of the cabinet, next to the saw's on board receptacle. Please record
the model number and serial number in the space provided below.
•HOW TO ORDER REPAIR PARTS
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:
• MODEL NUMBER BT3000
• SERIAL NUMBER
