Ryobi Dbj50 Owner S Manual Dbj50_311_eng
DBJ50 80f1ad53-0e77-4d42-aa0f-9b9d00b99d02
DBJ50 to the manual 80f1ad53-0e77-4d42-aa0f-9b9d00b99d02
2014-07-06
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OWNER'S OPERATING MANUAL DETAIL BISCUIT JOINER / DBJ50 DOUBLE INSULATED 5 16 45° 3 2 1 3 4 32 1 0 90° SPECIFICATIONS: No Load Speed Rating Fence Angles Fence Height Adjustment With Fence Angle Set on 90° With Fence Angle Set on 45° Depth Of Cut With Micro Depth Of Cut Adjustment Net Weight 19,000 rpm 120 volts, 60 Hz, AC 3.5 Amperes 45° and 90° 0 - 3/4 in. 5/16 in. - 13/16 in. 0 - 9/32 in. (0 - 7 mm) 3.625 lbs (1.65 kg.) THANK YOU FOR BUYING A RYOBI DETAIL BISCUIT JOINER. Your new detail biscuit joiner has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance. CAUTION: Carefully read through this entire owner's manual before using your new detail biscuit joiner. Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your detail biscuit joiner properly and only for what it is intended, you will enjoy years of safe, reliable service. Thank you again for buying Ryobi tools. SAVE THIS MANUAL FOR FUTURE REFERENCE RULES FOR SAFE OPERATION The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. SYMBOL MEANING SAFETY ALERT SYMBOL: Indicates caution or warning. May be used in conjunction with other symbols or pictographs. DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. WARNING: Failure to obey a safety warning can result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. CAUTION: Failure to obey a safety warning may result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment. IMPORTANT DANGER: Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service we suggest you return the tool to your nearest RYOBI AUTHORIZED SERVICE CENTER for repair. When servicing use only identical Ryobi replacement parts. To avoid serious personal injury, keep hands out of blade path. DOUBLE INSULATION Double insulation is a concept in safety, in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded. WARNING: The double insulated system is intended to protect the user from shock resulting from a break in the tool's internal wiring. Observe all normal safety precautions related to avoiding electrical shock. WARNING: Do not attempt to operate this tool until you have read thoroughly and understand completely all instructions, safety rules, etc. contained in this manual. Failure to comply can result in accidents involving fire, electric shock, or serious personal injury. Save owner's manual and review frequently for continuing safe operation, and instructing others who may use this tool. Page 2 READ ALL INSTRUCTIONS 1. KNOW YOUR POWER TOOL. Read owner's manual carefully. Learn its applications and limitations as well as the specific potential hazards related to this tool. 2. GUARD AGAINST ELECTRICAL SHOCK BY PREVENTING BODY CONTACT WITH GROUNDED SURFACES. For example: Pipes, radiators, ranges, refrigerator enclosures. 3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 14. SECURE WORK. Use clamps or a vise to hold work. It's safer than using your hand and it frees both hands to operate tool. 15. DON'T OVERREACH. Keep proper footing and balance at all times. Do not use on a ladder or unstable support. 16. MAINTAIN TOOLS WITH CARE. Keep tools sharp at all times, and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 4. AVOID DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations or expose to rain. Keep work area well lit. 17. DISCONNECT TOOLS. When not in use, before servicing, or when changing attachments, blades, bits, cutters, etc., all tools should be disconnected. 5. KEEP CHILDREN AND VISITORS AWAY. All visitors should wear safety glasses and be kept a safe distance from work area. Do not let visitors contact tool or extension cord. 18. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 6. STORE IDLE TOOLS. When not in use tools should be stored in a dry, high or locked-up place – out of the reach of children. 19. AVOID ACCIDENTAL STARTING. Don't carry plugged-in tool with finger on switch. Be sure switch is off when plugging in. 7. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was designed. 20. MAKE SURE YOUR EXTENSION CORD IS IN GOOD CONDITION. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 50 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. 8. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a heavy duty tool. Don't use tool for purpose not intended – for example – Don't use a circular saw for cutting tree limbs or logs. 9. DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Also, wear protective hair covering to contain long hair and keep it from being drawn into air vents. 10. ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS. Everyday eyeglasses have only impact resistant lenses; they are NOT safety glasses. 11. PROTECT YOUR LUNGS. Wear a face or dust mask if operation is dusty. 12. PROTECT YOUR HEARING. Wear hearing protection during extended periods of operation. 13. DON'T ABUSE CORD. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil, and sharp edges. 21. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only extension cords intended for use outdoors. Outdoor approved cords are marked with the suffix WA, for example - SJTW-A or SJOW-A. 22. KEEP BLADES CLEAN AND SHARP. Sharp blades minimize stalling and kickback. 23. KEEP HANDS AWAY FROM CUTTING AREA. Keep hands away from blades. Do not reach underneath work while blade is rotating. WARNING: BLADES COAST AFTER TURN OFF. 24. NEVER USE IN AN EXPLOSIVE ATMOSPHERE. Normal sparking of the motor could ignite flammable liquids, gases, or fumes. Page 3 RULES FOR SAFE OPERATION (Continued) 25. INSPECT TOOL CORDS PERIODICALLY and if damaged, have repaired at your nearest authorized service center. Stay constantly aware of cord location and keep it well away from the rotating blade. 26. INSPECT EXTENSION CORDS PERIODICALLY and replace if damaged. 27. KEEP HANDLES DRY, CLEAN, AND FREE FROM OIL AND GREASE. Always use a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum-based products, or any strong solvents to clean your tool. 28. STAY ALERT AND EXERCISE CONTROL. Watch what you are doing and use common sense. Do not operate tool when you are tired. Do not rush. 29. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center. 30. DO NOT USE TOOL IF SWITCH DOES NOT TURN IT ON AND OFF. Have switches replaced by an authorized service center. 34. AVOID CUTTING NAILS. Inspect for and remove all nails from lumber before cutting. 35. NEVER touch the blade or other moving parts during use. 36. NEVER start a tool when the blade is in contact with the workpiece. 37. NEVER lay a tool down before the blade has come to a complete stop. 38. POLARIZED PLUGS. To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. 39. WHEN SERVICING USE ONLY IDENTICAL RYOBI REPLACEMENT PARTS. 40. SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also. WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: 31. DRUGS, ALCOHOL, MEDICATION. Do not operate this tool while under the influence of drugs, alcohol, or any medication. • lead from lead-based paints, 32. GUARD AGAINST KICKBACK. Kickback occurs when the blade stalls rapidly and the biscuit joiner is driven in the direction opposite blade rotation. Release switch immediately if blade binds or joiner stalls. • arsenic and chromium from chemically-treated lumber. 33. USE ONLY 1-1/2 in. (38 mm) DIAMETER SPECIFIED BLADES. Do not use blades with incorrect size holes. Never use blade washers or bolts that are defective, incorrect, or not specified. • crystalline silica from bricks and cement and other masonry products, and Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. SAVE THESE INSTRUCTIONS Page 4 TABLE OF CONTENTS ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Rules For Safe Operation ...........................................................2-4 Table of Contents / Introduction ..................................................... 5 Typical Applications ....................................................................... 6 Features .....................................................................................7-8 Adjustments..............................................................................9-10 Operation................................................................................ 11-16 Maintenance ...........................................................................17-19 Optional Accessories ................................................................... 19 Troubleshooting ........................................................................... 20 Service Information...................................................................... 22 INTRODUCTION Spline joinery is one of the strongest methods of joinery used in woodworking. When glue is properly applied to a spline and to the joint area of the wood pieces being connected, a large surface area receives the adhesion properties of the glue. This forms a very strong joint. Traditional spline joinery requires cutting slots with a router or table saw. Small, thin strips of wood must then be cut to fit inside the slots and act as splines. Newer methods of spline joinery use a plate or biscuit joiner to cut precise mating oval slots in adjoining boards. Your new biscuit joiner is a fast, simple, and accurate plunge cutting tool that can be used for this purpose. It can be used to cut slots in hardwood, softwood, plywood, particle board, and other pressed woods. Football shaped wafers, called biscuits, are then placed inside the slots with glue and used to help line up adjoining surfaces. When a water based glue is used, the biscuits swell in the joint, making an extremely strong and firm bond. White glue, yellow glue, carpenters glue, hide glue, and aliphatic resin glue are examples of water based glues. This bonding technique has traditionally been limited to making edge-to-edge joints. However, with the use of your new biscuit joiner, biscuits can now be easily used to connect butt, miter, and T-joints. Biscuit joining can be as strong as mortise and tenon, tongue and groove, standard spline, and doweled joints. In most cases the material around the biscuit will break before the biscuit itself will break. A greater surface area is exposed to glue in a biscuit joint, making the seams stronger. WARNING: WEAR YOUR SAFETY GLASSES FORESIGHT IS BETTER THAN NO SIGHT The operation of any biscuit joiner can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning power tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved. Page 5 TYPICAL APPLICATIONS 5 16 1 3 2 12 45 ° 3 4 0 90 ° DETAIL BISCUIT JOINER / DBJ50 EDGE-TO-EDGE JOINTS BUTT JOINTS MITER JOINTS T- JOINT Page 6 FEATURES Your detail biscuit joiner has been designed for making fast, accurate, and simple plunge cuts in wood, etc. so that biscuits can be used to join two or more boards together. When used properly and only for what it is intended, this versatile tool will give you years of trouble-free performance. It is professionally engineered, but its ease of operation allows the amateur to produce beautiful and precise work. #R1 = 7/32 in. x 5/8 in. SWITCH #R2 = 9/32 in. x 3/4 in. 2 To turn your biscuit joiner ON, depress the switch trigger. Release switch trigger to turn your biscuit joiner OFF. MOTOR Your biscuit joiner has a powerful motor with sufficient power to handle tough cutting jobs. It develops a no load speed of 19,000 RPM. #R3 = 1/2 in. x 1 in. BLADE 3 Your biscuit joiner has a 1-1/2 in. (38 mm) 6 tooth blade for cutting biscuit slots. BISCUITS See Figure 1. Biscuits are available in three standard sizes: #R1 (7/32 in. x 5/8 in.) #R2 (9/32 in. x 3/4 in.) #R3 (1/2 in. x 1 in.) NOTE: Store biscuits in a dry place because they swell rapidly upon contact with water-based woodworking glues. REVERSIBLE FENCE FOR 45° AND 90° CUTS Your biscuit joiner has a reversible fence. By loosening the height adjustment knobs, the fence can be removed through key hole slots. Once removed, it can be rotated 180° changing the angle of cut from 90° to 45° or vice versa. The height of the fence at 90° can be set between 0 to 3/4 in. from the center of the blade. The height of the fence at 45° can be set between 5/16 in. to 13/16 in. from the center of the blade. The fence should always be used to guide and balance your biscuit joiner, providing ease of operation and maintaining safe control. NONSKID BACKING PAD The fence on your biscuit joiner is padded with a nonskid backing pad to hold it stationary against the workpiece. It helps prevent skidding when making cuts. It also prevents marring of the workpiece from biscuit joiner when cutting. Fig. 1 APPLICATIONS (Use only for the purpose listed below) ■ Cutting precise mating oval slots in hardwood, softwood, plywood, particle board, etc. for spline joinery applications. ELECTRICAL CONNECTION Your biscuit joiner has a precision built electric motor. It should be connected to a power supply that is 120 volts, 60 Hz, AC only (normal household current). Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If your biscuit joiner does not operate when plugged into an outlet, double-check the power supply. DEPTH ADJUSTMENT KNOB A spring loaded depth adjustment knob makes it possible to make proper settings for three standard size biscuits. Fine adjustments to the cutting depth can be made with a knurled adjustment knob and jam nut located behind the depth adjustment knob. Once the correct depth setting has been made for one biscuit size, the other two depth settings will be automatically set. INDICATOR MARKS Centerline and line of cut indicator marks have been provided on your biscuit joiner. See Figure 2. WARNING: Your detail biscuit joiner should never be connected to power supply when you are assembling parts, making adjustments, assembling or removing blades, cleaning or when not in use. Disconnecting your detail biscuit joiner will prevent accidental starting that could cause serious personal injury. Page 7 O A b p FEATURES KNOW YOUR DETAIL BISCUIT JOINER See Figure 2. Your biscuit joiner has been shipped completely assembled and ready for use. An owner's manual and warranty registration are also included. Inspect your new biscuit joiner carefully to make sure no breakage or damage has occurred during shipping. If any parts are damaged or missing, contact your local Ryobi factory or authorized service center to obtain replacement parts before attempting to operate your biscuit joiner. Before attempting to use any tool familiarize yourself with all operating features and safety requirements. WARNING: Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury. WARNING: Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict severe injury. LINE OF CUT WINDOW CENTERLINE / LINE OF CUT INDICATOR MARK(S) REAR HANDLE WIDTH OF CUT SCALE DEPTH ADJUSTMENT KNOB SWITCH TRIGGER KNURLED ADJUSTMENT KNOB JAM NUT FENCE HEIGHT SETTING SCALE 5 16 45° 3 4 3 2 1 5 16 45° 32 1 0 90° FRONT BASE HEIGHT ADJUSTMENT KNOBS (2) NONSKID BACKING PAD 3 4 REAR BASE BOTTOM SHOE 0 90° HEIGHT INDICATOR MARK Fig. 2 Page 8 ADJUSTMENTS WARNING: DEPTH INDICATOR MARK If any parts are missing, do not operate tool until the missing parts are replaced. Failure to do so could result in possible serious personal injury. ROTATE TO DESIRED SETTING 1, 2, OR 3 DEPTH OF CUT ADJUSTMENTS 3 PULL AND HOLD TO ROTATE DEPTH ADJUSTMENT KNOB 2 Your biscuit joiner can be adjusted to three standard cutting depths to accommodate three standard size biscuits — #R1, #R2, and #R3. Adjustments are made by engaging slots on depth adjustment knob with tabs on rear base. For example, when using a #R1 size biscuit, rotate the depth adjustment knob until the slot marked 1 aligns with the depth indicator mark on the rear base. When using a #R2 size biscuit, rotate the depth adjustment knob until the slot marked 2 aligns with the depth indicator mark on the rear base, and when using a #R3 size biscuit rotate the depth adjustment knob until the slot marked 3 aligns with the depth indicator mark on the rear base. See Figure 3. REAR BASE RELEASE TO APPLY PRESSURE AGAINST DEPTH ADJUSTMENT KNOB KNURLED ADJUSTMENT KNOB TABS TO SET DEPTH ADJUSTMENT KNOB ■ Unplug your detail biscuit joiner. JAM NUT WARNING: Failure to unplug biscuit joiner could result in accidental starting causing possible serious personal injury. SLOT ■ Pull knurled adjustment knob and jam nut in the direction of the arrow shown in figure 3. NOTE: Knob and jam nut are spring loaded, therefore pulling them in the direction of the arrow shown puts pressure on the spring and releases pressure from the depth adjustment knob. ■ Rotate depth adjustment knob until desired slot setting aligns with tabs on rear base — 1, 2, or 3. ■ Next release knurled adjustment knob and jam nut applying pressure from spring on depth adjustment knob. TO MAKE FINE ADJUSTMENTS See Figure 4. ■ Unplug your detail biscuit joiner. ■ Loosen knurled adjustment knob. This knob is used as a lock nut only. Loosen by twisting it in the opposite direction away from jam nut. Fig. 3 3 2 Make a test cut in a scrap piece of wood. Fit the correct size biscuit into biscuit slot. If biscuit slot is too deep or too shallow, fine adjustments to the depth setting can be made by loosening knurled adjustment knob and making fine adjustments with the jam nut. Turning jam nut forward will cut shallow biscuit slots. Turning jam nut backwards will cut deeper biscuit slots. The biscuit slot should be deep enough to allow slightly more than one-half of the biscuit into the slot. This extra room allows for proper alignment of the wood being joined. DEPTH ADJUSTMENT KNOB TURN FORWARD FOR SHALLOW BISCUIT SLOTS TURN BACKWARDS FOR DEEPER BISCUIT SLOTS KNURLED ADJUSTMENT KNOB USED AS A LOCK NUT. JAM NUT USED TO MAKE FINE ADJUSTMENTS. Fig. 4 ■ Turn jam nut forward for a more shallow cut, or backwards for a deeper cut. ■ Once desired depth of cut is reached, hold jam nut so that it will not move out of adjustment. Next, tighten knurled adjustment knob against jam nut. ■ Recheck depth setting by making a test cut in a scrap piece of wood. Also periodically check depth setting for accuracy. See Figure 4. Page 9 ADJUSTMENTS FENCE HEIGHT ADJUSTMENT See Figure 5. The fence on your biscuit joiner can be moved up and down to adjust the position of the blade in relation to the top of the workpiece. A scale on both sides of the front base indicates height settings for both 45° and 90° angles. The fence and height indicator mark can be positioned from 5/16 in. to 13/16 in. from the center of the blade for 45° angles. It can be positioned from 0 to 3/4 in. from the center of the blade for 90° angles. Scale marks are in increments of 1/16 in. FENCE HEIGHT ADJUSTMENT KNOB(S) 5 16 45° 3 4 0 90° TO ADJUST HEIGHT SETTING See Figure 5. ■ Unplug your detail biscuit joiner. HEIGHT SETTING SCALE Fig. 5 TO LOWER FENCE WARNING: Failure to unplug your detail biscuit joiner could result in accidental starting causing possible serious personal injury. ■ Loosen the two height adjustment knobs. ■ Pull the fence forward and slide it up or down until the height indicator mark is aligned with the desired dimension on the scale. ■ Tighten height adjustment knobs securely. 3 4 0 90° 32 1 HEIGHT ADJUSTMENT KNOBS (1) PULL FORWARD 3 2 1 NOTE: Slots in the front base align with a tab on the backside of the fence. See Figure 6. This alignment keeps the fence square at each height setting. 5 16 45° FENCE ROTATION / ANGLE ADJUSTMENT FENCE See Figure 6. The fence on your biscuit joiner can be rotated 180° and set at either 45° or 90° angles. FRONT BASE (2) SLIDE DOWN FENCE ORIENTATION FOR 45° ANGLES TO ROTATE FENCE / CHANGE ANGLE SETTING See Figure 6. ■ Unplug your detail biscuit joiner. WARNING: Failure to unplug your detail biscuit joiner could result in accidental starting causing possible serious personal injury. ■ Loosen the two height adjustment knobs. ■ Pull the fence forward and slide it down the front base until it can be removed through the key hole slots. ■ Rotate the fence 180°. ■ Reinstall the fence on the front base. Place height adjustment knob bolts in key hole slots and align bolt heads with the slots on back of front base. ■ Slide fence up the front base to desired depth of cut. ■ Tighten height adjustment knobs securely. See Figure 6. HEIGHT ADJUSTMENT KNOB BOLT(S) SLOTS TABS KEY HOLE SLOTS FENCE ORIENTATION FOR 90° ANGLES SLOT(S) FRONT BASE Fig. 6 Page 10 OPERATION WARNING: Always wear safety goggles or safety glasses with side shields when operating tools. Failure to do so could result in objects being thrown into your eyes, resulting in possible serious injury. INDICATOR MARK(S) 3 21 12 A variety of spline joints can be made using your biscuit joiner. The number and size biscuits needed for each joint depends on the thickness of the wood and the length of the joint. In general, the small #R1 biscuits should be used for miter cuts in small, thin materials. The larger biscuits should be used for edge-to-edge joinery. When joining thick materials, stack two biscuits, one above the other. For example, joining 2 in. x 4 in. dressed lumber. See Figure 9. When joining even thicker materials, use additional biscuits, stacked above each other. When making edge-to-edge joints the more biscuits you use, the stronger the joint will be. The following sections illustrate how to make various spline joints using your biscuit joiner. 3 LINE OF CENTERLINE CUT WINDOW MARK(S) TOP VIEW OF DETAIL BISCUIT JOINER Fig. 7 CENTERLINE MARKS EDGE-TO-EDGE JOINTS See Figures 7 and 8. Edge-to-edge joinery is one of the most basic and easiest joints to construct. In general, two basic adjustments have to be made for all biscuit joinery applications. One is the depth of cut and the other is the location of the cut. BISCUIT(S) HOW TO MAKE EDGE-TO-EDGE JOINTS ■ Unplug your detail biscuit joiner. ■ Prepare the workpieces by laying them side by side on a workbench in the order in which they will be assembled. ■ Using a square, determine the location of each biscuit spline joint and mark the center of each joint by drawing a line across each workpiece. Mark the edges 1 in. from the ends of workpieces. The joint will be stronger if you use multiple biscuits placed close together. ■ Set fence angle at 90°. ■ Loosen height adjustment knobs, then pull and slide the fence up or down until the indicator point is aligned with the desired dimension on the scale. REMEMBER: The scale indicates the height of the fence from the center of blade. ■ Tighten height adjustment knobs securely. ■ Select the correct depth of cut setting to match the biscuit size you are planning to use. We suggest that you make a test cut in a scrap piece of wood from the same workpiece if possible. ■ Clamp workpiece securely so that it will not move during the cut. ■ Plug your biscuit joiner into power supply and prepare to make your first cut. Grasp and hold your biscuit joiner securely with both hands. BISCUIT SLOT(S) EDGE-TO-EDGE JOINTS Fig. 8 ■ Place the fence against the board and align the indicator marks on the fence with the centerline mark(s) on the board. See Figure 7. ■ Depress the switch trigger and let the motor build to its maximum speed, then gradually push biscuit joiner forward to extend the blade into the wood. ■ When the base assembly bottoms out against the depth of cut adjustment knob setting, pull back releasing pressure on the spring. Blade will retract from biscuit slot. ■ Repeat this procedure for all desired biscuit slots. ■ Once all biscuit slots have been cut, place a biscuit in each joint and dry assemble the workpieces. Make sure each joint lines up and fits. ■ Finally, disassemble the workpieces and place a bead of glue in each slot. Also, spread a bead of glue over the entire surface of the joint. Reinsert the biscuits and assemble the workpieces. See Figure 8. ■ Clamp workpieces together until the glue sets up. Page 11 OPERATION BUTT JOINTS See Figure 9. A butt joint is one of the weakest joints in woodworking. This type of joint is mating the end grain of one board with the edge grain of another. The bonding of glue on this type of surface is poor. However, by using biscuits you can create a very strong joint that gives a mortise-and-tenon effect. BISCUIT SLOT(S) BISCUIT(S) HOW TO MAKE BUTT JOINTS ■ Unplug your detail biscuit joiner. ■ Place the two pieces of wood to be joined on a level workbench. Align them against each other in the arrangement in which they will be assembled. ■ Using a square, determine the location of each biscuit spline joint and mark the center of each joint by drawing a line across the edges of the two boards. ■ Set fence angle at 90°. ■ Loosen height adjustment knobs, then pull and slide the fence up or down until the indicator point is aligned with the desired dimension on the scale. REMEMBER: The scale indicates the height of the fence from the center of the blade. ■ Tighten height adjustment knobs securely. ■ Select the correct depth of cut setting to match the biscuit size you are planning to use. We suggest that you make a test cut in a scrap piece of wood from the same workpiece if possible. ■ Clamp workpiece securely so that it will not move during the cut. ■ Plug your biscuit joiner into power supply and prepare to make your first cut. Grasp and hold your biscuit joiner securely with both hands. ■ Place the fence against the board and align the indicator marks on the fence with the centerline mark(s) on the board. ■ Depress the switch trigger and let the motor build to its maximum speed, then gradually push biscuit joiner forward to extend the blade into the wood. ■ When the base assembly bottoms out against the depth of cut adjustment knob setting, pull back releasing pressure on the spring. Blade will retract from biscuit slot. ■ Repeat this procedure for cutting the slot in the mating workpiece. ■ Once all biscuit slots have been cut, place a biscuit in each joint and dry assemble the workpieces. Make sure each joint lines up and fits. ■ Finally, disassemble the workpieces and place a bead of glue in each slot. Also, spread a bead of glue over the entire surface of the joint. Reinsert the biscuits and assemble the workpieces. See Figure 9. ■ Clamp workpieces together until the glue sets up. CENTERLINE MARK(S) MULTIPLE BISCUITS STACKED BUTT JOINTS Fig. 9 OFFSET BUTT JOINT BISCUIT SLOT BISCUIT CENTERLINE MARK(S) Fig. 10 OFFSET BUTT JOINTS See Figure 10. The rails of a table or workbench are often offset from the front of the table legs. When offsets are required, it is necessary to cut the slots in the rails first, then re-adjust the fence to cut the slots in the legs. Keeping this one exception in mind, the procedure for cutting offset butt joints is identical to the procedure for cutting butt joints. For example — If a 1/4 in. offset is desired, you would mark the centerlines for cutting a butt joint as mentioned in the procedures for cutting butt joints, and cut the slots in the ends of the rails. Next you would raise the fence 1/4 in. to the desired offset and cut the slots in the legs. Page 12 OPERATION T- JOINTS See Figures 11-15. A T-joint is used when the end of a board is joined to the face of another board as shown in figure 11. Attaching shelves to bookcases and inner support braces to frames are typical applications. Actual cutting of a T-joint is as simple as any other cut. However, it is critical that you mark the centerlines, mark the intersection points for each slot, and cut each slot correctly. See Figure 11. CENTERLINE MARK(S) BISCUIT(S) HOW TO MAKE T- JOINTS ■ Unplug your detail biscuit joiner. ■ Place the two pieces of wood to be joined on a level workbench as shown in figure 12. The inside face of the vertical board should be facing up. ■ Determine the location of each biscuit joint and mark the centerlines on each board as shown. The centerlines for both boards must line-up with each other. Measure carefully, these measurements must be accurate and precise. TIP: Measure twice and cut once. In addition to the centerlines lining up, the spacing of the biscuit slots from side-to-side must also match. ■ Plug your biscuit joiner into power supply and cut slots in all boards that require end slots. See Figure 13. Follow procedures explained in "Edge-To-Edge Joints". Rotate fence angle to 90°, set fence height at desired dimension on the scale, select the correct depth of cut setting for the biscuit size you plan to use, clamp workpiece securely, then cut each slot at the marked centerline intersection. ■ Next, you must remove the fence from your biscuit joiner in order to cut slots into the face of the vertical board. TO REMOVE FENCE: ■ Unplug your detail biscuit joiner. ■ Loosen height adjustment knobs, pull fence forward and slide it down the front base until it can be removed through the key hole slots. See Figure 14. Next, select the correct depth of cut setting for the biscuit size you plan to use, clamp workpiece securely, and cut each slot at the marked centerline intersection. BISCUIT SLOT(S) Fig. 11 T- JOINT HORIZONTAL BOARD BISCUIT SLOT CENTERLINE MARK(S) BOARD CENTERLINES VERTICAL BOARD Fig. 12 HORIZONTAL BOARD WARNING: When the fence is removed, the cutter may be exposed. Use extreme caution to avoid serious personal injury. 3 2 1 5 16 45° 3 4 0 90° ■ Place your biscuit joiner on vertical board as shown in figure 15 and align indicator marks on bottom shoe with centerline on vertical board. ■ Place a straight piece of wood on the vertical board and securely clamp it flush against the bottom shoe. This piece of wood is used for a fence or guide. It must be square with the sides of the vertical board and parallel with the centerline. ■ Align centerline on bottom of shoe with marked intersection for biscuit slot. Page 13 CLAMP TO CUT END SLOTS IN HORIZONTAL BOARDS Fig. 13 OPERATION T-JOINTS (Continued) ■ Plug your biscuit joiner into power supply and prepare to cut slot. ■ Depress the switch trigger and let the motor build to its maximum speed, then gradually push biscuit joiner forward to extend the blade into the wood. ■ When the base assembly bottoms out against the depth of cut adjustment knob setting, pull back releasing pressure on the spring. Blade will retract from biscuit slot. ■ Repeat this procedure for cutting all required slots in vertical boards. ■ Once all slots have been cut, place a biscuit in each joint and dry assemble the workpieces. Make sure each joint lines up and fits. ■ Finally, disassemble the workpieces and place a bead of glue in each slot. Also, spread a bead of glue over the entire surface of the joint. Reinsert the biscuits and assemble the workpieces. See Figure 11. ■ Clamp workpieces together until the glue sets up. Upon completion of a T-joint cutting operation, reinstall the fence on the front base by reversing "TO REMOVE FENCE" procedure. Place height adjustment knob bolts in key hole slots and align bolt heads with the slots on back of front base. Slide fence up the front base to desired depth of cut. Tighten height adjustment knobs securely. 5 16 45° 3 4 0 90° REMOVE FENCE TO MAKE FACE CUTS IN VERTICAL BOARDS Fig. 14 BOTTOM SIDE OF BOTTOM SHOE CENTERLINE MARK ON WORKPIECE INDICATOR MARK HORIZONTAL BOARD MITER JOINTS See Figures16-18. There are two types of miter joints that can be made using biscuits: flat miters and edge miters. Flat miters are used when making picture frames. Edge miters are used when making boxes or things where you don't want to show the end grain of the wood. Butt joints show the end grain in wood. HOW TO MAKE FLAT MITER JOINTS ■ Unplug your detail biscuit joiner. WARNING: Failure to unplug your detail biscuit joiner could result in accidental starting causing possible serious personal injury. ■ Place the pieces of wood to be joined on a level workbench as shown in figure 16. ■ Using a combination square, draw a line through the center of each joint perpendicular to the mitered edges. ■ Set fence angle at 90°, set fence height at desired dimension on the scale, select the correct depth of cut setting for the biscuit size you plan to use, and clamp workpiece securely. ■ Align indicator mark on fence with the centerline on the workpiece. ■ Plug your biscuit joiner into power supply and prepare to cut slot. Page 14 VERTICAL BOARD Fig. 15 TO CUT SLOTS IN VERTICAL BOARDS CLAMP CENTERLINE MARK(S) BISCUIT SLOT FLAT MITER JOINTS BISCUIT Fig. 16 OPERATION FLAT MITER JOINTS (Continued) ■ Depress the switch trigger and let the motor build to its maximum speed, then gradually push biscuit joiner forward to extend the blade into the wood. ■ When the base assembly bottoms out against the depth of cut adjustment knob setting, pull back releasing pressure on the spring. Blade will retract from biscuit slot. ■ Repeat this procedure for cutting mating slot and all required miter joint slots. ■ Once all slots have been cut, place a biscuit in each joint and dry assemble the workpieces. Make sure each joint lines up and fits. ■ Finally, disassemble the workpieces and place a bead of glue in each slot. Also, spread a bead of glue over the entire surface of the joint. Reinsert the biscuits and assemble the workpieces. See Figure 16. BISCUIT SLOT CENTERLINE MARK(S) EDGE MITER JOINTS ■ Clamp workpieces together until the glue sets up. Fig. 17 CUTTING EDGE MITER SLOT FROM LONG SIDE OF WORKPIECE HOW TO MAKE EDGE MITER JOINTS 45 16 5 ° 4 3 0 90 ° ■ Unplug your detail biscuit joiner. ■ Place the pieces of wood to be joined on a level workbench as shown in figure 17. ■ Mark centerline of the joint on each board. ■ When making edge miter joints with workpieces that have different thicknesses, clamp securely to a workbench with the long sides up. This will assure that the outside surfaces will match. See Figure 18. ■ Set fence angle at 45°. ■ Slide the fence up or down until fence height is at desired setting. ■ Tighten height adjustment knobs securely. ■ Place your biscuit joiner on workpiece with the fence resting on the long side of workpiece as shown in figure 18. The front base should be against the mitered edge of the workpiece. ■ Recheck fence height setting to make sure it will not cut through the workpiece. ■ Align indicator mark on fence with the centerline on the workpiece. Make sure the front base is pressed flat against the mitered edge of the workpiece. ■ Plug your biscuit joiner into power supply and prepare to cut slot. ■ Depress the switch trigger and let the motor build to its maximum speed, then gradually push biscuit joiner forward to extend the blade into the wood. ■ When the base assembly bottoms out against the depth of cut adjustment knob setting, pull back releasing pressure on the spring. Blade will retract from biscuit slot. BISCUIT Fig. 18 ■ Repeat this procedure for cutting mating slot and all required miter joint slots. ■ Once all slots have been cut, place a biscuit in each joint and dry assemble the workpieces. Make sure each joint lines up and fits. ■ Finally, disassemble workpieces and place a bead of glue in each slot. Also, spread a bead of glue over the entire surface of the joint. Reinsert the biscuits and assemble workpieces. See Figure 17. ■ Clamp workpieces together until the glue sets up. Page 15 OPERATION HINGE JOINTS See Figure 19. Hinge joints are used when joining two boards using hinges supplied in one of Ryobi's optional hinge kits. Jewelry boxes, doors on clocks, recipe boxes, etc. are typical applications. HINGE SLOT(S) HOW TO MAKE HINGE JOINTS ■ Unplug your detail biscuit joiner. ■ Prepare the workpieces to be joined by laying them side by side on a workbench in the order in which they will be hinged. ■ Determine the location of each hinge joint and mark the center of each joint by drawing a line across each workpiece. ■ Set fence angle at 90°. ■ Loosen height adjustment knobs, then pull and slide the fence down the scale until the height indicator mark is set at zero depth of cut. REMEMBER: The scale indicates the height of the fence from the center of the blade, which is approximately .050 of an inch. ■ Tighten height adjustment knobs securely. ■ Select the #3 depth of cut setting. We suggest that you make a test cut in a scrap piece of wood from the same workpiece if possible. ■ Clamp workpiece securely so that it will not move during the cut. ■ Plug your biscuit joiner into power supply and prepare to make your first cut. Grasp and hold your biscuit joiner securely with both hands. ■ Place the fence against the board and align the indicator marks on the fence with the centerline mark(s) on the board. See Figure 19. ■ Depress the switch trigger and let the motor build to its maximum speed, then gradually push biscuit joiner forward to extend the blade into the wood. ■ When the base assembly bottoms out against the depth of cut adjustment knob setting, pull back releasing pressure on the spring. Blade will retract from hinge slot. ■ Repeat this procedure for all desired hinge slots. ■ Once all hinge slots have been cut, place a hinge in each slot and dry assemble the workpieces. Make sure each slot lines up and fits. ■ Finally, assemble the hinges to the workpieces and secure with the fasteners supplied. HINGE FASTENERS HINGE Fig. 19 EXTENSION CORDS The use of any extension cord will cause some loss of power. To keep the loss to a minimum and to prevent tool overheating, use an extension cord that is heavy enough to carry the current the tool will draw. A wire gage size (A.W.G.) of at least 16 is recommended for an extension cord 50 feet or less in length. When working outdoors, use an extension cord that is suitable for outdoor use. The cord's jacket will be marked WA. WARNING: Check extension cords before each use. If damaged, replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury. CAUTION: Keep extension cords away from the cutting area and position the cord so that it will not get caught on lumber, tools, etc. during cutting operations. LUBRICATION All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrication is required. Page 16 MAINTENANCE BLADE REPLACEMENT SCREWS (4) See Figures 20– 22. After extended use, the blade on your biscuit joiner may become dull. If you accidentally hit a nail or other blunt object, it will dull or break the blade. These situations require replacing the blade. BOTTOM SHOE HOW TO REPLACE THE BLADE ■ Unplug your detail biscuit joiner. WARNING: Failure to unplug your detail biscuit joiner could result in accidental starting causing possible serious personal injury. 3 ■ Place your biscuit joiner upside down on a workbench and remove the bottom shoe screws (4) and bottom shoe. See Figure 20. ■ Place a #1 Phillips screwdriver or 3/16 in. diameter pin between the blade and front base. See Figure 21. ■ Place one of the blade teeth against the screwdriver or pin and lock blade preventing it from rotating. ■ Using a 9/64 in. hex key, remove blade screw. NOTE: Turn blade screw counterclockwise to remove. See Figure 22. ■ Remove outer blade washer and blade. ■ Clean wood particles and resin from blade washer and all surrounding parts. 2 Fig. 20 #1 PHILLIPS SCREWDRIVER OR 3/16 in. DIAMETER PIN BLADE FRONT BASE WARNING: 2 3 If inner blade washer has been removed, replace it before installing new blade. Failure to do so could cause an accident since blade screw will not tighten properly. OUTER BLADE WASHER BLADE SCREW GEAR SPINDLE FLATS BLADE BLADE FLATS INNER BLADE WASHER GEAR SPINDLE 2 3 ■ Place inner blade washer on gear spindle. See Figure 22. ■ Place new blade onto gear spindle and align flats on blade with flats on gear spindle. ■ Secure with outer blade washer and blade screw. ■ Place a #1 Phillips screwdriver or 3/16 in. diameter pin between the blade and front base. See Figure 21. ■ Place one of the blade teeth against the screwdriver or pin and lock blade preventing it from rotating. NOTE: Blade teeth point toward the right of your biscuit joiner when held in normal operating position. An arrow on the bottom shoe also indicates direction of blade rotation. See Figure 20. ■ Tighten blade screw securely. NOTE: Turn blade screw clockwise to tighten. ■ Reassemble bottom shoe. ■ Replace screws (4) and tighten securely. Fig. 21 Fig. 22 Page 17 MAINTENANCE WARNING: FRONT BASE TO REMOVE SCREWDRIVER When servicing, use only identical Ryobi replacement parts. Use of any other part may create a hazard or cause product damage. CLEANING BASE ASSEMBLY 2 3 See Figures 23-25. After extended use, wood particles and resin may build up inside the base assembly of your biscuit joiner and clog the path for wood particles going through dust exhaust opening. Wood particles packing up in this area makes cutting biscuit slots more difficult. SCREW HOLE HOW TO CLEAN BASE ASSEMBLY ■ Unplug your detail biscuit joiner. Fig. 23 WARNING: Failure to unplug your detail biscuit joiner could result in accidental starting causing possible serious personal injury. ■ Place your biscuit joiner upside down on a workbench and remove the bottom shoe screws (4) and bottom shoe. ■ Remove the blade. See "Blade Replacement" section. ■ With your biscuit joiner still upside down on a workbench, remove front base screws (2). See Figure 23. ■ Pull front base in the direction shown by the arrow in figure 23 and remove. ■ Using a pair of needle nose pliers, stretch and release springs from tabs on bearing plate. See Figure 24. ■ Lift adjustment rod away from bearing plate and remove rear base. ■ With front and rear base assemblies removed, place your biscuit joiner upside down on a workbench and clean wood particles and resin from bearing plate and surrounding areas. NOTE: Also clean the blade, blade washers, etc. NOTCH(ES) REAR BASE TAB(S) BEARING PLATE SPRING(S) Fig. 24 ADJUSTMENT ROD REAR BASE SLOT CAUTION: Blade tips are sharp. Be carefull not to cut yourself when cleaning. ■ Clean wood particles and resin from slots and surrounding areas on front and rear base. See Figure 25. Apply a thin coat of general purpose grease in slots or on bearing plate where base slides. ■ Replace rear base. Position adjustment rod in its proper place as shown in figure 24. ■ Secure rear base in place with the two springs. Hook one end of each spring in notch on each side of rear base. Using needle nose pliers, stretch each spring and hook it over tabs on bearing plate. ■ Reassemble front base. Replace screws and tighten securely. REAR BASE SLOT FRONT BASE SLOT FRONT BASE SLOT Fig. 25 ■ Reinstall blade. Tighten blade screw securely. ■ Reassemble bottom shoe. Tighten screws (4) securely. Page 18 MAINTENANCE Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc. WARNING: When electric tools are used on fiberglass it has been found that they are subject to accelerated wear and possible premature failure, as the fiberglass chips and grindings are highly abrasive to bearings, brushes, commutator, etc. Consequently it is not recommended that this tool be used for extended work on any fiberglass material. During any use on fiberglass it is extremely important that the tool is cleaned frequently by blowing with an air jet. Do not at any time let brake fluids, gasoline, petroleumbased products, penetrating oils, etc. come in contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic. WARNING: Always wear safety goggles or safety glasses with side shields during power tool operation or when blowing dust. If operation is dusty, also wear a dust mask. OPTIONAL ACCESSORIES The following recommended accessories are current and were available at the time this manual was printed: Item No. Description Quantity 4600411 4600412 4600413 4600415 4600435 4600450 4600451 Size #R1 Accu Biscuits™, Canister Pack Size #R2 Accu Biscuits™, Canister Pack Size #R3 Accu Biscuits™, Canister Pack Size #R3 Value Pack High Speed Steel Blade Brass Hinge Kit Chrome Hinge Kit 110 Pcs. 100 Pcs. 90 Pcs. Total 1000 Pcs. 1 6 Pcs. 6 Pcs. HELPFUL HINTS ✓ ✓ ✓ ✓ Always clamp workpiece securely before cutting. ✓ Always dry assemble your project before gluing it together. ✓ ✓ ✓ For loose fit situations, wet biscuits to make them swell. ✓ ✓ ✓ ✓ ✓ ✓ ✓ Study all safety rules and do the job safely. The more biscuits used, the stronger the joint will be. ✓ Keep blade clean. When the blade becomes dull, replace it. DO NOT ABUSE POWER TOOLS. Abusive practices can damage tool as well as workpiece. ✓ THINK SAFETY BY THINKING AHEAD. A safe operator is one who thinks ahead. Always wear eye protection when cutting slots. Make set-up adjustments carefully. Then double check. Measure twice and cut once. Don’t let familiarity make you careless. Page 19 NEVER place your hands in jeopardy. Make certain clamps can’t loosen while in use. Test difficult set-ups on scrap—Don’t waste lumber. Plan each operation before you begin. Provide for smoother operation by cleaning your biscuit joiner frequently. Shake biscuit joiner or blow with an air jet to remove wood particle build-up. TROUBLESHOOTING PROBLEM SOLUTION 1. Biscuits do not fit slots. Biscuits not fitting slots may also cause misalignment of boards being joined. A. Biscuit slots are too deep or too shallow. Make fine adjustments to depth setting. See "TO MAKE FINE ADJUSTMENTS" section on page 9. B. Biscuit thickness may be out of tolerance. Compress biscuits in a vise if they are too thick. C. Check to see if biscuits are the correct size for the size slots that have been cut: #1, #2, or #3. D. Check to see if biscuits have gotten wet and swollen. E. If biscuits fit loose in slots, wet them to take up the loose fit. 2. Wood particles begin to backup on front of unit. A. Dust exhaust may be clogged preventing wood particles from going through dust exhaust opening. Remove bottom shoe and clean blade, bearing plate, base assembly slots, and surrounding areas. See "CLEANING BASE ASSEMBLY" section on page 18. 3. Blade becomes difficult to push in when cutting slots. Blade does not retract properly when cutting slots. A. Wood particles and resin have built up on base assembly slots and surrounding areas. Remove front and rear base assemblies and clean blade, bearing plate, base assembly slots and surrounding areas. Apply a thin coat of general purpose grease in slots or on bearing plate where base slides. See "CLEANING BASE ASSEMBLY" section on page 18. 4. Cutting performance is poor and there is a loss of power or stalling of motor when cutting slots. A. Blade is dull. Replace blade. See "BLADE REPLACEMENT" section on page 17. B. Resin has built up on blade. Remove blade and clean it with gum and pitch remover. See "BLADE REPLACEMENT" section on page 17 for blade removing instructions. Once clean, follow "BLADE REPLACEMENT" instructions to replace the blade. Page 20 NOTES Page 21 OWNER'S OPERATING MANUAL DETAIL BISCUIT JOINER / DBJ50 DOUBLE INSULATED EXTENSION CORD CAUTION When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to handle the current the tool will draw. An undersized cord will cause a drop in line voltage, resulting in overheating and loss of power. Use the chart to determine the minimum wire size required in an extension cord. Only round jacketed cords should be used. When working with a tool outdoors, use an extension cord that is designed for outside use. This is indicated by the letters "WA" on the cord's jacket. Before using any extension cord, inspect it for loose or exposed wires and cut or worn insulation. **Ampere rating (on tool data plate) 0-2.0 Cord Length 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0 Wire Size (A.W.G.) 25' 16 16 16 16 14 14 50' 16 16 16 14 14 12 100' 16 16 14 12 10 — CAUTION: Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. **Used on 12 gauge - 20 amp circuit. • SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Ryobi Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please refer to the Service Center insert or call 1-800-525-2579 in the United States or 1-800-265-6778 in Canada for your nearest Authorized Service Center. • MODEL NO. The model number of your tool will be found on a plate attached to the motor housing. Please record the model number and serial number in the space provided below. • MODEL NUMBER DBJ50 • SERIAL NUMBER RYOBI TECHNOLOGIES INC. RYOBI TECHNOLOGIES INC. 1428 Pearman Dairy Road Anderson SC 29625 Post Office Box 1207 Anderson SC 29622-1207 Phone 1-800-525-2579 P.O. Box 910 Cambridge, Ontario N1R 6K2 Phone 1-800-265-6778 972000-311 10-00 Printed in U.S.A.
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