Ryobi Rt401W Users Manual Bdal 6144.461 3Sprachen
Ryobi-Rt401W-Owner-S-Manual ryobi-rt401w-owner-s-manual
RT401W RT401W_195_eng
RT401W to the manual b975b334-0f84-4269-b360-b21b571eff5b
2015-03-12
: Ryobi Ryobi-Rt401W-Users-Manual-658522 ryobi-rt401w-users-manual-658522 ryobi pdf
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Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 1 OPERATOR’S MANUAL ROUTER TABLE RT401W Power tools and some accessories Not included. Your new router table has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance. WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual. Thank you for purchasing a Ryobi router table. SAVE THIS MANUAL FOR FUTURE REFERENCE Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 2 TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4 Unpacking and checking contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Features and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Package contents and hardware legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-11 Securing the router table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Mounting the router . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12-13 Switch box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-19 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-20 Repair parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-22 INTRODUCTION Your router table has many features for making the use of a router more pleasant and enjoyable. Safety, performance, and dependability have been given top priority in the design of this router table making it easy to maintain and operate. WARNING: Do not attempt to use this product until you have read thoroughly and completely understand the operator’s manual. Pay close attention to the safety rules, including Dangers, Warnings, and Cautions. If you use your router table properly and only for what it is intended, you will enjoy years of safe, reliable service. The operation of any power tool can result in foreign objects being thrown into your eyes, which can result in severe eye damage. Before beginning tool operation, always wear safety goggles or safety glasses with side shields and a full face shield when needed. We recommend Wide Vision Safety Mask for use over eyeglasses or standard safety glasses with side shields. Always wear eye protection which is marked to comply with ANSI Z87.1. Look for this symbol to point out important safety precautions. It means attention!!! Your safety is involved. 2 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 3 RULES FOR SAFE OPERATION Check damaged parts Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, broken parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. Never leave tool running unattended Turn power off. Do not leave tool until it comes to a complete stop. Secure router table DO NOT attempt to use your router table unless it is fastened firmly to your workbench or floor. Disconnect tools before servicing When changing bits, make sure router is unplugged. Keep guards in place Be sure guards are in working order, properly adjusted, and aligned. KEEP HANDS AWAY FROM CUTTING AREA WARNING: Means that failure to follow this safety statement may result in extensive product damage, serious personal injury, or death. WARNING: Read all safety instructions before using Read the owner's manual carefully. Learn its applications and limitations as well as the specific potential hazards. Ground all tools (unless double insulated) If tool is equipped with an approved 3-conductor cord and a 3-prong grounding type plug to fit the proper grounding type receptacle, the green conductor in the cord is the grounding wire. NEVER connect the green wire to a live terminal. Keep away from hazardous materials Normal sparking of the motor could ignite fumes, flammable liquids, or combustibles. Protect yourself against personal injury DO NOT operate any tool while under the influence of drugs, alcohol, or any medication. Dress for safety Do not wear loose clothing, gloves, neckties, or jewelry, as these items can get caught and draw you into moving parts. ALWAYS wear non-slip footwear. Tie back long hair. Roll long sleeves above the elbow. Avoid accidental starting Make sure all switches are in "OFF" position before plugging in. Never stand on tool Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. DO NOT store materials above or near the tool, making it necessary to stand on the tool to reach them. Protect and use suitable cords NEVER carry tool by cord or yank it to disconnect from receptacle. Protect cord from heat, oil and sharp edges. For outdoor operation, use extension cords intended for outdoor use. Avoid a dangerous environment DO NOT use power tools in damp or wet locations or expose them to rain. Keep work area well lit and provide an adequate surrounding work space. Check direction of feed Feed workpiece against the router bit’s direction of rotation. 3 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 4 RULES FOR SAFE OPERATION Do not overreach Keep proper footing and balance at all times. Maintain tools with care Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Use recommended accessories Consult this manual for recommended accessories. Follow the instructions that accompany the accessories. The use of improper accessories may cause hazards. Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on. Ensure safety of others Keep visitors and children a safe distance away from the work area, especially when operating a power tool. Visitors should wear the same safety equipment as the operator. SAVE THESE INSTRUCTIONS CAUTION: Means that failure to follow this safety statement may result in minor or moderate personal injury, or property or equipment damage. CAUTION: Store properly Do not store router table outdoors or in a damp location. Keep work area clean ALWAYS keep your work area clean, uncluttered, and well lit. DO NOT work on or place router table legs on floor surfaces that are slippery from sawdust, oil, water, or wax. Do not force the tool Do not force tool or attachment to do a job for which it was not designed. It will do the job better and more safely at the rate for which it was designed. Use clamps or a vise to hold work when practical Using clamps or a vise to hold work is safer than using your hand. It also frees both hands to operate the tool. UNPACKING AND CHECKING CONTENTS Separate all parts from packaging materials and check each item against the package contents listed in this manual, found on pages 6-8. Your RYOBI® router table is shipped complete in one carton. Make sure all items are accounted for before discarding any of the packing materials. If any parts are damaged or missing, please call (800) 525-2579 for assistance. 4 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 5 FEATURES AND SPECIFICATIONS Table weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18,5 lbs. Table work space. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .441 square inches Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-1/2"L x 14"W x 14"H ROUTER TABLE features include: High contrast white tabletop Easy to read miter guide Combination dust collector/safety shield Multi-position fence Twin receptacle electrical switch Universal router adapter plate Fig. 1 WARNING: Do not attempt to modify this tool or create accessories not recommended for use with this tool. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury. 5 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 6 PACKAGE CONTENTS AND HARDWARE LEGEND ITEM DESCRIPTION QTY. A Safety shield 1 A B Fence, right 1 B C Fence base, right 1 C D Fence, left 1 D E Fence base, left 1 E F Tabletop 1 F G Leg 4 G 6 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 7 PACKAGE CONTENTS AND HARDWARE LEGEND ITEM DESCRIPTION QTY. H Miter guide 1 H J Miter bar 1 J K Adapter plate 1 K L Knob 5 L M Holder for safety shield 2 M N Feather flap 2 N P Switch box 1 P 7 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 8 PACKAGE CONTENTS AND HARDWARE LEGEND Note: Hardware parts shown (screws, nuts, washers) are actual size. ITEM DESCRIPTION QTY. Q Pan head screw (5 x 16) 18 Q R Carriage bolt (M 6 x 30) 5 R S Countersink screw with nose (M 6 x 20) 4 S T Pan head screw (M 6 x 12) 3 T U Self tapping pan head screw (M 5 x 12) 3 U V Washer (6,4 DIN 9021) 5 V W Wing nut (M 6) 4 W X Countersink screw (5/16" - 18 x 3/4") 3 X Y Countersink screw (M 8 x 20) 3 Y 8 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 9 ASSEMBLY WARNING: The router or router table should never be connected to a power supply when you are assembling parts, making adjustments, installing or removing cutters, cleaning, or when not in use. Disconnecting the router and router table will prevent accidental starting that could cause serious personal injury. ASSEMBLING THE ROUTER TABLE See Figure 2 1. Place router table top (F) upside-down on a flat surface. Take care not to scratch the table top surface. 2. Attach legs (G) securely to table top with 16 pan head screws (Q). Use a #3 Phillips screwdriver to keep from stripping the screw heads. Q (16) G Q G Q G Q G Q Q F Fig. 2 9 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 10 ASSEMBLY TO ATTACH THE SWITCH BOX See Figure 5 6. Attach left fence assemblies to tabletop using 4 carriage bolts (R), 4 washers (V) and 4 knobs (L). Make sure that the turned down flange fits snug against inside wall of provided groove in tabletop. Use a hammer to tap carriage bolts (R) until seated to the bottom of the tabletop. See Figure 3 3. Place the router table on its legs. 4. Use a #2 Phillips screwdriver to attach switch box (P) to the switch box bracket with 3 self tapping screws (U). V (4) U (3) R (4) P L V U Fig. 3 R TO ATTACH THE FENCES See Figure 4 5. Attach left fence (D) to left fence base (E) using 2 countersink screws (S) and 2 wing nuts (W). Repeat for right fence (B) and right fence base (C). S (4) W (4) W W D C E B S S Fig. 4 Fig. 5 10 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 11 ASSEMBLY TO ATTACH SAFETY SHIELD ASSEMBLE THE MITER GUIDE See Figure 6 7. Place the 2 holders (M) onto hinge of safety shield (A). Insert the safety shield with both holders on the 2 small holes on tabletop. Attach 2 holders securely to tabletop with 2 pan head screws (Q). Use a #3 Phillips screwdriver to keep from stripping the screw heads. See Figure 7 8. Place the miter guide head (H) on top of the miter bar (J). Assemble miter guide by threading carriage bolt (R) through miter bar (J). Place washer (V) and knob (L) on end of carriage bolt and tighten the knob. R (1) V (1) Q (2) L A V M H J Q R Fig. 7 WARNING: Before mounting the router make sure you have read and understood pages 9-11 of your owner’s manual. Fig. 6 SECURING THE ROUTER TABLE WARNING: DO NOT use the router table unless it is firmly mounted to a stable work surface. Failure to securely mount the router table could lead to serious personal injury and/or property damage. See Figure 8 1. Secure router table to the work surface using wood screws or sheet metal screws and washers (not provided) through the holes. Fig. 8 11 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 12 MOUNTING THE ROUTER NOTE: If your router does not fit adapter base plate or if you wish to mount router directly to the table for greater cutting depth, remove the base plate from your router, use it as a template, and drill directly through the tabletop. WARNING: Always unplug router and remove router bits before mounting to router table. Remove the fence, the insert, the featherboards and the miter guide from the tabletop before mounting the router. I. Mounting Routers with 7" Round Adapter Base Plate See Figure 9 and 10 1. Remove the base plate from router. 2. Place the adapter base plate (K) on the router base according to mounting pattern identified in chart. See Figures 9. 3. Use the screws removed from the router base plate to attach the adapter base plate to the router base. Tighten screws securely. 4. Routers with A and AB hole pattern use three countersink 5/16" - 18 x 3/4" screws (X), to attach the adapter base plate (K) to the router. For Ryobi routers RE600 and RE601 use three M 8 x 20 countersink screws (Y). 5. To mount Craftsman routers that use the E-hole pattern to the adapter plate (K), three 10" - 32 x 1/2" countersink screws are required (not provided). NOTE: Adapter base plate must be mounted to the router using countersunk flat head screws. There are two methods for attaching routers to router table. The table will accept routers with bases up to 7" in diameter. See chart below to see whether your router will mount directly to the table or will require the use of the adapter plate provided. NOTE: If your router is not one of those listed in the chart, place the adapter base plate on top of the router base plate and rotate until the holes in the two plates are aligned. When hole patterns line up, the mounting scheme has been identified. Brand Model # Adapter hole pattern Ryobi® R160K, R160V R161K, R161KT R162K, R165 R180, R180PL R1801M A/AB Porter Cable® 690, 691 693LRPK 694VK, 892 893PK, 895PK 1001, 8931 9690LR D 26941 5615-21 5616-21 5619-20 D Hitachi® KM12VC D Black & Decker® 7612 F DW 610 F DW 616 D 1810, 1815 1820, 1823 1825, 1835 1845-02 E 17504, 17505 17506, 17511 17515, 17528 17533, 26834 E 27500, 27510 27511 A Milwaukee ® X/Y (3) K X or Y NOTE: Countersink screws DeWalt® Skil® Craftsman ® K Fig. 9 12 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 13 MOUNTING THE ROUTER 2. Loosen knobs and slide fences so that notches in fence line up to clear mounting holes. 3. While holding router upside down, position it to the underside within the center ring of the table top. 4. Rotate router until the three mounting holes in router base line up with the three larger holes in the table top. 5. Insert three machine screws from router base plate through holes in tabletop and into router mounting holes. Tighten securely. 6. To securely mount Craftsman routers that use the E-hole pattern to the table top without using adapter plate (K), three 10 - 32 x 1/2" pan head screws and three SAE #10 washers are required (not provided). NOTE: For ease of use, position the router so the ON-OFF switch is accessible from the front of the table. See Figure 10 6. Mount the router with adapter base plate using the through holes in the tabletop. Assemble with 3 screws (T) through tabletop and into the adapter base plate at position H. (The adapter base plate comes from the factory with the nuts pressed into it.) Tighten securely. 7. Mount the router with adapter base plate by putting the pan head screws (T) through the holes in the tabletop and router base. Tighten securely. CAUTION: Make sure the screws from router base plate are long enough to mount router securely. Replace if necessary. CAUTION: T (3) Make sure the screws from router base plate are long enough to mount router securely. Replace if necessary. T NOTE: Screw from router base plate or 10 - 32 x 1/2" pan head screw and washer SAE #10 washer Fig. 10 II. Mounting Routers with Three-Hole Base Plate (Hole Pattern "E") See Figure 11 1. Remove router base plate from router by removing screws. Fig. 11 13 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 14 SWITCH BOX Introduction WARNING: See Figure 12 A conveniently located Switch Box allows the operator to: turn the router ON and OFF from the front of the table simultaneously operate other devices such as a light or a vacuum It also features a resettable, internal circuit breaker that protects your equipment against overloads. OU TL AVOID THE RISK OF ELECTRICAL SHOCK NEVER connect the equipment grounding connector (green wire) to a "hot" electrical terminal. When repairing or replacing the electric plug or cord, DO NOT connect the grounding connector to a "hot" electrical terminal. Consult a qualified electrician if you do not understand the grounding procedures or if you are not sure whether the switch box is correctly grounded. REPLACE DAMAGED CORDS Damaged and/or worn cords must be repaired or replaced immediately. Extension cords must be three-wire, 14 gauge or larger (maximum 25 foot length), with three-prong "male" plugs, and three hole "female" receptacles fabricated to accept the tool's plug. The electrical outlets on the bottom of the switch box accept three-prong grounded plugs and the two-prong plugs of double insulated tools. If a correctly grounded outlet is unavailable, use a temporary adapter to connect the switch box's threeprong plug to a two-hole receptacle. Make use of the temporary adapter only until a qualified electrician installs a correctly grounded, three-prong outlet. The green rigid lug or grounding wire MUST connect to the ground on the outlet. See Figure 14 ET S PUL LO PUS N H RES OFF ET reset button Fig. 12 Electrical Hookup See Figure 13 Proper grounding diverts potentially dangerous electricity away from the operator. The switch box is intended for use with a three-prong, grounded outlet. The switch box's electrical cord features an equipment-grounding connector and a grounding plug. Insert the plug into an accommodating outlet that conforms to all local electrical codes and the National Electric Code (NEC). Fig. 14 WARNING: RISK OF ELECTRIC SHOCK DO NOT touch prongs when inserting or removing plug from outlet. Improper grounding can produce potentially hazardous electrical discharges that can, in turn, cause serious injury or death - especially in wet conditions, such as a basement, outside, or near plumbing. DO NOT attach a 3-way plug or any other adapter to outlets on bottom of switch box. Only use the switch box when it is properly assembled to the router table AND when the router is properly attached to the router table. Fig. 13 WARNING: DO NOT MODIFY THE PLUG If it does not fit correctly, a qualified electrician must install a compatible outlet. 14 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 15 SWITCH BOX Switch Box Familiarization For Routers With "LOCK-ON" Feature The purpose of this section is to familiarize the user with the operation of the switch box BEFORE the router is plugged in. The "LOCK-ON" feature will not permit the router to be turned ON by the switch box, but it can be turned OFF by the switch box. Operate as follows: 1. Place the switch box to ON as previously described. The router should NOT start even though the trigger lock is in the "LOCK-ON" position. Refer to your Router Owner's Manual. 2. To start router, depress trigger and engage "LOCK-ON" button. Router should start. NOTE: The router will not start if the router switch is al-ready in the "LOCK-ON" position. In this case, unlock the trigger, depress the trigger to start the router, then reengage the "LOCK-ON" button. 3. To turn router OFF, push switch paddle down. WARNING: DO NOT plug the router in at this time. An ON switch will start and an unprepared user could possibly be seriously injured. See Figure 15 The switch box also features a safety key that prevents tools plugged into the switch box from being turned ON inadvertently. Removal of the safety key disables the switch box by locking the switch in the OFF position. Strike the switch paddle with your hand to turn the router OFF in an emergency situation. Please note paddle switch positions and reset button at this time. safety key Circuit Breaker If an overload occurs, the circuit breaker inside the switch box trips and interrupts power to the router and any accessories. If this happens: 1. Unplug the power cord. 2. Remove the workpiece from the router bit and table. 3. Find the cause of the overload and correct. 4. Push the reset button to reset it. See Figure 15. 5. Plug in power cord. 6. Follow instructions under Operation of Switch Box and Router to reset router. reset button paddle switch Fig. 15 WARNING: Operation of Switch Box and Router When router table is not in use, always: 1. Place the switch box in OFF position and remove the safety key. 2. Place router power switch in OFF position. 3. Unplug switch box from wall outlet. 4. Remove router bit. 5. Make sure router collet assembly is below router table. 6. Remove and place safety key in a secure location. Remember where you place the safety key. Make sure router switch is OFF and switch box is OFF BEFORE proceeding. 1. Insert the yellow safety key into the switch box. 2. Position router power switch to ON. NOTE: If your router requires the use of the switch trigger and "Lock-On" button, refer to your Router Owner's Manual for operating instructions. 3. Insert finger under paddle and pull switch to ON position. 4. To turn router OFF, push paddle down. WARNING: If breaker trips, or the router stalls, or if the power fails for any other reason, place the switch box in the OFF position, remove the safety key, and unplug the switch box from the wall outlet. WARNING: Router bit must come to a complete stop before leaving router table unattended. 5. Lock switch to OFF position by removing key from switch box. 15 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 16 Table flatness adjustment See Figure 16 Your router table comes equipped with an “L” bracket mounted under it to help ensure the flatness of the working surface. If the router table should ever become warped, the flatness can be adjusted by shimming under the “L” bracket. Loosen “L” bracket mounting screws and place shims as necessary. Tighten the “L” bracket screws securely. Check table top flatness with a straightedge or the edge of a carpenters square. Fig. 16 OPERATION Connecting a Vacuum See Figure 17 1. At the end of the board, use a soft pencil to mark line #1. This indicates the depth of the cut. 2. Then mark line #2, indicating the height of the cut. 3. Place your board so that it is snug against the right fence face. The end with lines #1 and #2 should be near the bit. 4. Loosen the right fence clamping knobs enough so you can move the fence easily. Move fence and board so that the board contacts the outer edge of the router bit at line #1. 5. Tighten the right fence clamping knobs. 6. Adjust router height so the cutting edge of the bit contacts line #2. 7. Make sure bit is securely tightened in the collet. A hole is provided under the safety shield that will accept standard 1-1/4" vacuum hose connections. (For some shop vacuums, an adapter must be purchased.) If the vacuum is plugged into the switch box, it will turn ON and OFF simultaneously with the router. WARNING: Do not use a router bit with a diameter greater than 1-1/4". Consult your router manual for the maximum size of router bit allowable. Using your router/router table WARNING: Pencil line #1 Before you start work with your new router table: Refer to your router owner's manual to see how the height of the cut can be adjusted. Pencil line #2 WARNING: Make sure router is unplugged before starting depth/height adjustments. NOTE: Using scrap board that is smooth and true is recommended for making this adjustment. Fig. 17 16 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 17 OPERATION Using the router for beading and edge cutting 3. Tighten the knobs that secure the right fence in place. 4. Place a straightedge against the right fence face. See Figure 18 and 19 1. Loosen the knobs that hold the fences in place. See number 2 in figure 18 below. 2 1 3 NOTE: When making this adjustment, the router bit can interfere with the straightedge. If this occurs, lower the bit below the surface of the table until both fences are positioned. 2 5. Using the straightedge as a guide, position the left fence so it is even with the right fence. 6. Swing the safety shield over the router bit. 7. Your router/router table is now ready to use. NOTE: Test on a scrap of wood before making final cuts. WARNING: 4 Feed workpiece against the router bit's direction of rotation. Unplug router prior to changing the bit, modifying settings, or making any other adjustments. Using the router as a jointer 1. Left fence 2. Knobs See Figure 20 NOTE: Make sure boards that are to be jointed together are true and smooth. Also make sure edges are prepared properly. 3. Right fence 4. Straightedge Fig. 18 2. Position the right fence for the desired cutting depth. See number 3 in figure 19 below. 1. Loosen the knobs holding the fences in place. 2. Against the left fence, place a straightedge. 3. Slide fence until straightedge touches the outside diameter of the router bit. 4. Tighten the left fence knobs. 2 1 3 2 5 1. 2. 3. 4. Tabletop Right fence Cutting depth Workpiece 6 5. Successive cut 6. Depth of cut 7. Router bit 1. Left fence 2. Knobs 3. Right fence Fig. 19 17 4 4. Depth of cut 5. Router bit 6. Straightedge Fig. 20 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 18 OPERATION Adjusting the fence slides 5. Position the right fence to the desired depth of the cut. 6. Tighten the right fence knobs. 7. Securely tighten the router bit, and make sure the router is properly attached to the router table as previously detailed in this manual. 8. Swing the safety shield over the router bit. 9. Your router/router table is ready to use. See Figure 22 The fence slides can be positioned closer to the router bit to provide better support of the workpiece. 1. To reposition the fence slides, loosen the 4 wing nuts. 2. Reposition fence slides closer to the router bit. 3. Tighten the 4 wing nuts securely. NOTE: Try a piece of scrap wood to check for correct adjustment. When standing in front of router table, feed work from right to left. WARNING: DO NOT let the fence slides touch the router bit. Using ball-bearing-guided bits; veining, fluting and grooving WARNING: To help reduce the chance of injury, make sure the fences are as close as possible to the ball-bearingguided bit. Move the fences back ONLY enough to permit the pilot to control the depth of cut. See Figure 21 The edge of the workpiece that slides along the fences must be straight and true for best results. (Use scrap to test settings.) 1. With the router bit set at the required depth, place the fences behind the bit at a distance determined by the previous cut. Lower safety shield. 2. Secure both knobs. 3. Slide the workpiece against the fences. Adjust the fences for subsequent cuts. NOTE: For deep work, make progressively deeper cuts until you reach the correct depth. To avoid overloading router, remove waste material as you go. Fig. 22 Routing without safety shield, and/or fence Some jobs require that you rotate the safety shield out of the way and remove the fence. WARNING: Using the router without the safety shield and fences in place can lead to serious personal injury. Use extreme caution: Operate the router without safety shields and fences ONLY when absolutely necessary, and with ballbearing-guided-type router bits. Inside routing See Figure 23 1. Place your workpiece on the tabletop relative to the router bit. 2. Feed your workpiece through the bit in the direction of the arrow. Always feed against the router bit’s direction of rotation. Fig. 21 18 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 19 OPERATION Outside routing See Figure 24 1. Place your workpiece on the tabletop relative to the router bit. 2. Feed your workpiece through the bit in the direction of the arrow. Always feed against the router bit’s direction of rotation. Fig. 23 Fig. 24 ACCESSORIES Using miter guide See Figure 25 The miter guide can serve as extra support for routing small workpieces and for ends of long workpieces. NOTE: Make sure that the fence and miter bar slot are parallel before cutting. To cut miters, unclamp knob that secures the protractor head. Turn head up to 60° in either direction. Retighten knob. When making cuts using the miter guide, hold the workpiece firmly against the fence, the miter guide, and the table. WARNING: Do not allow any body part to be in line with the router bit at any time when the miter gauge is in use. Doing so could lead to serious personal injury. Fig. 25 19 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 20 ACCESSORIES Using featherboard flaps Routing small workpieces See Figure 26 The featherboard flaps provide support for the workpiece by holding it securely, which helps minimize chatter and kickback. Insert the 2 featherboard flaps into the fences as shown below. See Figure 27 Scrap pieces will provide extra stability and support when routing a small workpiece or ends of large workpieces. 2 1 1. Small workpiece Fig. 26 2. Scrap piece Fig. 27 20 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 21 REPAIR PARTS 17 20 5 17 16 17 9 7 18 20 21 18 18 10 8 11 19 6 19 15 15 14 15 4 4 14 14 4 4 14 3 14 13 14 26 1 25 14 2 22 23 28 27 12 24 21 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 22 REPAIR PARTS KEY NO. ITEM Part NO. DESCRIPTION QTY. F K P G A E D C B H J 119800417 116620427 117920107 117020211 116620256 117020215 116610326 117020214 116610325 116610328 117010029 Tabletop Adapter plate Switch box Leg Safety shield Fence base, left Fence, left Fence base, right Fence, right Miter guide Miter bar 1 1 1 4 1 1 1 1 1 1 1 Pan head screw (M6x12) Self tapping pan head screw (M5x12) Pan head screw (5x16) Carriage bolt (M6x30) Holder Knob Washer (6,4 DIN 9021) Countersink screw with nose (M6x20) Wing nut (M6) Feather flap Countersink screw (5/16" - 18 x 3/4") Countersink screw (M8x20) 3 1 2 3 4 5 6 7 8 9 10 11 Hardware bag 1 119900102 12 13 T U 116700190 116700176 14 15 16 17 18 19 Q R M L V S 116700186 116700171 116610311 116610284 116700165 116700189 20 21 27 W N X 116610310 116610336 119900141 28 Y 119900212 3 18 5 2 5 5 4 4 2 3 3 Repair parts tabletop (Key No. 1) 14 22 23 24 25 26 Q 116700186 117900092 116610312 116700187 117020010 116700175 22 Pan head screw (5x16) Tabletop Miter chanel Countersink screw (M4x12) L-bracket Washer (6,4 DIN 125) 3 1 1 5 1 1 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 23 Notes 23 Bdal 6144.461 3Sprachen 04.06.2005 11:56 Uhr Seite 24 OPERATOR’S MANUAL ROUTER TABLE RT401W • SERVICE Now that you have purchased your tool, should a need ever exist for repair parts or service, simply contact your nearest Ryobi Authorized Service Center. Be sure to provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your nearest Ryobi Authorized Service Center. You can also check our Web site at www.ryobitools.com for a complete list of Authorized Service Centers. • MODEL NO. The model number of this product is found on the packaging and manual. • HOW TO ORDER REPAIR PARTS WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION: • MODEL NUMBER RT401W RYOBI TECHNOLOGIES INC. 1428 Pearman Dairy Road Anderson, SC 29625 Post Office Box 1207 Anderson, SC 29622 www.ryobitools.com Phone 1-800-525-2579 116 300 195 05 05
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